Graco 313998W - HFR, Repair - Parts Owner's Manual
Graco 313998W - HFR, Repair - Parts is for pouring and dispensing sealants and adhesives and polyurethane foam. Graco 313998W - HFR, Repair - Parts has a maximum working pressure of 50 (22.7). Its approximate output per cycle is 0.084. The flow rate is 1.9:1. The full load amps are 55 A. It has a primary system heater watts of 3000. Its peak amps per phase is 29 A. It weighs 6,000. It uses 230 V. It is not suitable for use in explosive atmospheres.
Advertisement
Advertisement
Repair - Parts
HFR
™
Hydraulic, Plural-Component, Fixed-Ratio Proportioner.
For pouring and dispensing sealants and adhesives and polyurethane foam.
For professional use only. Not for use in explosive atmospheres.
313998W
EN
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 4 for model information and maximum
working pressure.
ti19598a
2
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5
Whip Hose Bundles . . . . . . . . . . . . . . . . . . . . . . 7
Individual B (Blue) Heated Whip Hose . . . . . . . . 7
Individual A (Red) Heated Whip Hose . . . . . . . . 7
B (Blue) Individual . . . . . . . . . . . . . . . . . . . . . . . . 8
A (Red) Individual . . . . . . . . . . . . . . . . . . . . . . . . 9
Hose Bundling Accessories . . . . . . . . . . . . . . . 10
Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 11
Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 12
AC Power Pack with S-Head/L-Head Hoses,
Optional Boom . . . . . . . . . . . . . . . . . . . . . . 13
Dispense Valve Interface Kit . . . . . . . . . . . . . . . 13
Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . . 14
B (Blue) and A (Red) Feed Tanks . . . . . . . . . . . 15
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Important Two-Component Material Information 19
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 19
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 19
Keep Components A (Red) and B (Blue) Separate
Moisture Sensitivity of Isocyanates . . . . . . . . . . 20
Foam Resins with 245 fa Blowing Agents . . . . . 20
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 20
A (Red) and B (Blue) Components . . . . . . . . . . . . 20
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 22
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pumpline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic Power Pack Repair . . . . . . . . . . . . . . 32
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Base Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Base Machine Sub-Assemblies . . . . . . . . . . . . 47
Power Pack Module Sub-Assemblies . . . . . . . . 54
Heater Options . . . . . . . . . . . . . . . . . . . . . . . . . 57
Heater Sub-Assemblies . . . . . . . . . . . . . . . . . . 65
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
DC Power Pack Pressure Adjustment Kit, 24C067
DC Power Pack Hydraulic Pressure Adjustment
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Semi-Automatic Circulation Kits: . . . . . . . . . . . . 74
Logic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
230V, 1 Phase, No Heat . . . . . . . . . . . . . . . . . . 77
230V, 1 Phase, with Heat . . . . . . . . . . . . . . . . . 78
230V, 3 Phase, No Heat . . . . . . . . . . . . . . . . . . 80
230V, 3 Phase, with Heat . . . . . . . . . . . . . . . . . 81
400V, 3 Phase, No Heat . . . . . . . . . . . . . . . . . . 83
400V, 3 Phase, with Heat . . . . . . . . . . . . . . . . . 84
A (Red) Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
B (Blue) Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
DC Hydraulic Power Pack . . . . . . . . . . . . . . . . . 90
Motor Control Module (MCM) . . . . . . . . . . . . . . 91
Miscellaneous Power . . . . . . . . . . . . . . . . . . . . . 93
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Motor Control Module Technical Data . . . . . . . . . 95
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 96
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 96
313998W
Related Manuals
Manuals are available at www.graco.com.
Component manuals in U.S. English:
System Manuals
313997 HFR Setup-Operation
Power Distribution Box Manual
3A0239 Power Distribution Boxes Instructions-Parts
Pumpline Manuals
3A0019
3A0020
Z-Series Chemical Pumps Instructions-Parts
HFR Hydraulic Actuator Instructions-Parts
Feed System Manuals
3A0238
3A0235
3A0395
3A1299
309572
3A0237
Dispense Head Hydraulic Power
Pack Instructions-Parts
Feed Supply Kits
Instructions-Parts
Stainless Steel Tank Feed Systems Instructions-Parts
Carbon Steel Tank Feed Systems
Instructions-Parts
Heated Hose, Instructions-Parts
Heated Hoses and Applicator Kits,
Instructions-Parts
Dispense Valve Manuals
313872
313536
312185
312752
312753
309550
309856
312666
EP
™
Gun
GX-16, Operation
MD2 Valve, Instructions-Parts
S-Head Operation-Parts
L-Head Operation-Parts
Fusion
®
AP Gun
Fusion MP Gun
Fusion CS Gun
Accessory Manuals
3A1149 HFR Discrete Gateway Module
Kits Manual
313998W
Related Manuals
3
4
Models
Models
See
Product Configurator on page 5 for detailed prod-
uct configuration information.
System
HFR,
Non-Heated
HFR,
Heated
Full Load
Peak
Amps Per
Phase*
55 A
29 A
Voltage
(phase)
System
Watts†
Primary
Heater Watts
(per heater)
Max Flow
Rate ◆ ** lb/min (kg/min)
Approximate
Output per
Cycle (A+B)** gal. (liter)
Hydraulic
Pressure
Ratio**
Maximum
Fluid Working
Pressure ‡ psi (MPa, bar)
230V (1) 12,650
230V (3) 11,340
55 A ★✖ 400V (3) 12,650
116 A 230V (1) 26,680
-50 (22.7) 0.084
1.9:1
3000
(20.7, 207)
73 A 230V (3) 28,600
63 A ★✖ 400V (3) 28,600
6,000 50 (22.7) 0.084
1.9:1
3000
(20.7, 207)
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less.
** Values are dependent on installed pump size. Values shown are for largest available pump size.
† 210 ft (64 m) maximum heated hose length, including whip hose.
◆ Flow rate is independent of frequency 50/60 Hz.
★ approved.
‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was purchased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see
change in working pressure is made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is 2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.
✖ See
400 V Power Requirements
• 400 V systems are intended for International voltage requirements. Not for voltage requirements in North
America.
• If a 400 volt configuration is operated in North America, a special transformer rated for 400 V (“Y” configuration (4 wire)) may be required.
• North America mostly employs a 3 wire or Delta configuration. The two configurations are not interchangeable.
313998W
Product Configurator
HFR - A -
Ref.: 1
-
2
-
3
-
4
-
5
-
6
Product Configurator
An example of the product configurator would be the following configurator code.
HFR - A - 1 - 6 - AM - AM - D - AG
Ref.: 1 2 3 4 5 6
The following part number fields apply for the HFR part numbering configurator fields.
Ref. 1
1
2
Ref. 2
1
2
3
4
5
6
Part
Part
Base Unit
HFR Base Unit, Carbon Steel
HFR Base Unit, Stainless Steel
Voltage
230V, 1 phase;
No Heat
230V, 1 phase;
Maximum of Two 6 kW Primary Heater and One
Zone of Hose Heat
230V, 3 phase;
No Heat
230V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
400V, 3 phase;
No heat
400V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
Ref. 3 Part B (Blue) Pump †
AA
AB
L010S1 10 cc Stainless Steel
L015S1 15 cc Stainless Steel
AC L020S1 20 cc Stainless Steel
AD L025S1 25 cc Stainless Steel
AE
AF
L030S1 30 cc Stainless Steel
L040S1 40 cc Stainless Steel
AG L050S1 50 cc Stainless Steel
AH L060S1 60 cc Stainless Steel
AJ
AK
L080S1 80 cc Stainless Steel
L100S1 100 cc Stainless Steel
AL L120S1 120 cc Stainless Steel
AM L160S1 160 cc Stainless Steel
AQ L005S1 5 cc Stainless Steel
AS L086S1 86 cc Stainless Steel
AR L065S1 65 cc Stainless Steel
AT L035S1 35 cc Stainless Steel
AU
AV
L045S1 45 cc Stainless Steel
L105S1 105 cc Stainless Steel
Ref. 4 Part A (Red) Pump †
Code, Part, and Description for Ref. 4 are the same as Ref. 3
313998W 5
Product Configurator
6
Ref. 5
A
B
C
D
E
F
G
Part Primary/Hose Heat
No Heat
A (Red) and B (Blue) Primary Heaters
A (Red) and B (Blue) Primary Heaters, One Zone of Hose Heat
A (Red) and B (Blue) Primary Heaters, A (Red) and B (Blue) Hose Heat
A (Red) and B (Blue) Hose Heat, Carbon Steel
A (Red) and B (Blue) Hose Heat, Stainless Steel
B (Blue) Primary Heaters, B (Blue) Hose Heat
B (Blue) Applicator Hose or High Volume/
Low Volume Hose Bundle Assembly Ref. 6 Part
NN -No Hose
AA 24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
AB 24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,
3500 psi
AC 24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,
3500 psi
AD 24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi
AE 24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,
3500 psi
AF 24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,
3500 psi
AG 24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,
3500 psi
AH 24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi
BA 24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
BB 24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,
3500 psi
BC 24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
3500 psi
BD 24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
BE 24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,
3500 psi
BF 24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
3500 psi
BG 24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
3500 psi
BH 24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
CA 24E968 Single Hose, 1:1, 1/4 x 1/4, 10 ft, Carbon Steel,
2000 psi
CB 24E963 Single Hose, 1:1, 1/4 x 1/4, 25 ft, Carbon Steel,
2000 psi
CC 24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi
CD 24D124 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
2000 psi
CE 24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi
CF 24E969 Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
2000 psi
CG 24D126 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
2000 psi
CH 24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi
CJ 24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi
CK 24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi
CL 24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
CM 24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
CN 24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi
† Pump size listed is the combined volume dispensed in one extending stroke and one retracting stroke.
313998W
Product Configurator
Whip Hose Bundles
Part Description
24H076 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone
24H077 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone
24H078 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone
24H079 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone
24H080 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone
24H081 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone
24H082 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone
24H083 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone
Individual B (Blue) Heated Whip
Hose
Part Description
24E950 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24E952 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H086 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H088 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H090 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H092 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H094 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H096 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H225 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H227 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H229 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H231 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H233 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H235 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H237 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H239 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
Individual A (Red) Heated Whip
Hose
Part Description
24E949 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24E951 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H085 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H087 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H089 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H091 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H093 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H095 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H224 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H226 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H228 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H230 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H232 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H234 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H236 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H238 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
313998W 7
Product Configurator
8
Hoses
Part Description
24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi
24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi
24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi
24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi
24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi
24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi
24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi
24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi
B (Blue) Individual
Part Description
24E902 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
24E904 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi
24E906 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi
24E908 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi
24E910 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
24E912 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi
24E914 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi
24E916 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi
24E918 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
24E920 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi
24E922 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi
24E924 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi
24E926 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi
24E928 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi
24E930 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi
24E932 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi
24E934 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi
24E936 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi
24E938 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi
24E940 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi
24E942 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi
24E944 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi
24E946 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi
24E948 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi
262174 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
262176 Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi
262178 Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi
262180 Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi
262182 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
262184 Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi
262186 Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi
262188 Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi
262190 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
262192 Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi
262194 Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi
262196 Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi
262237 Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi
262239 Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi
262241 Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi
262243 Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi
262245 Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262247 Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262249 Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262251 Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
262253 Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262255 Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262257 Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262259 Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
313998W
A (Red) Individual
Part Description
24E901 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
24E903 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi
24E905 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi
24E907 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi
24E909 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
24E911 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi
24E913 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi
24E915 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi
24E917 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
24E919 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi
24E921 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi
24E923 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi
24E925 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi
24E927 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi
24E929 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi
24E931 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi
24E933 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi
24E935 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi
24E937 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi
24E939 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi
24E941 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi
24E943 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi
24E945 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi
24E947 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi
262173 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
262175 Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi
262177 Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi
262179 Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi
262181 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
262183 Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi
262185 Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi
262187 Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi
262189 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
262191 Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi
262193 Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi
262195 Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi
262236 Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi
313998W
Product Configurator
262238 Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi
262240 Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi
262242 Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi
262244 Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262246 Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262248 Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262250 Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
262252 Unheated Hose, 5 ft, 1/2, Stainless Steel,
3500 psi
262254 Unheated Hose, 10 ft, 1/2, Stainless Steel,
3500 psi
262256 Unheated Hose, 25 ft, 1/2, Stainless Steel,
3500 psi
262258 Unheated Hose, 50 ft, 1/2, Stainless Steel,
3500 psi
9
Product Configurator
Hose Bundling Accessories
Part Description
24E953 Air Hose, 5 ft
15B280 Air Hose, 10 ft
15C624 Air Hose, 25 ft
15B295 Air Hose, 50 ft
24E900 Signal Cable, 5 pin, Male/Female, 2.0 meter
24E899 Signal Cable, 5 pin, Male/Female, 4.0 meter
24E898 Signal Cable, 5 pin, Male/Female, 8.5 meter
24E897 Signal Cable, 5 pin, Male/Female, 16.0 meter
24E896 Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 2.0 meter
24E895 Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 3.0 meter
24E894 Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 8.0 meter
24E893 Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 15.7 meter
24E954 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll
24E961 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll
261821 Wire Connector, 6AWG (4.11 mm)
24E955 Hose Lacing, 1500 ft (457.2 m) Roll
15B679 Hose Safety Label
Applicator
NOTE: When selecting an applicator, if an applicator is chosen which does not have a signal communicating to the HFR, then the sizes of the A and B pumps added together must be greater or equal to 120 cc. For example: A (red) pump size = 20 cc, B (blue) pump size = 100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc, an applicator may be selected which does not have a signal communicating to the HFR.
Part
24A084
24A085
24A086
24A090
24A092
24A093
24J187
24K233
24K234
24E876
24E877
24E878
CS00RD
Description
L-Head 6/10 With Calibration Orifice
L-Head 10/14 With Calibration Orifice
L-Head 13/20 With Calibration Orifice
S-Head 6-625 With Calibration Orifice
S-Head 6-500 L/S With Calibration Orifice
S-Head 6-625 L/S With Calibration Orifice
GX-16, 24:1, Straight, Machine Mount
GX-16, 24:1, Left, Machine Mount
GX-16, No Orifice, Left, Machine Mount
GX-16, No Orifice, Straight, Machine Mount
GX-16, 24:1, Right, Machine Mount
GX-16, No Orifice, Right, Machine Mount
Fusion CS, 1:1 Only, 0.029
10
24D526
24D530
24D531
24D532
24D533
24D534
24D535
24D536
24D537
24E505
24D511
24D512
24D513
24D514
24D515
24D516
CS01RD
CS02RD
246100
247007
246101
247019
246102
247025
24D500
24D501
24D502
24D503
24D504
24D505
24D509
24D510
24D521
24D522
24D523
24D524
24D525
Fusion CS, 1:1 Only, 0.042
Fusion CS, 1:1 Only, 0.052
Fusion AP, 1:1 Only, 0.029
Fusion MP, 1:1 Only, 0.029
Fusion AP, 1:1 Only, 0.042
Fusion MP, 1:1 Only, 0.047
Fusion AP, 1:1 Only, 0.052
Fusion MP, 1:1 Only, 0.057
Applicator, MD2, 1:1, Soft, Carbon Steel
Applicator, MD2, 1:1, Soft, Carbon Steel, Electric
Applicator, MD2, 1:1, Soft, Carbon Steel, Lever
Applicator, MD2, 1:1, Soft, Stainless Steel
Applicator, MD2, 1:1, Soft, Stainless Steel, Electric
Applicator, MD2, 1:1, Soft, Stainless Steel, Lever
Applicator, MD2, 1:1, Hard, Carbon Steel
Applicator, MD2, 1:1, Hard, Carbon Steel, Electric
Applicator, MD2, 1:1, Hard, Carbon Steel, Lever
Applicator, MD2, 1:1, Hard, Carbon Steel, Pneumatic
Applicator, MD2, 1:1, Hard, Stainless Steel
Applicator, MD2, 1:1, Hard, Stainless Steel, Electric
Applicator, MD2, 1:1, Hard, Stainless Steel,
Lever
Applicator, MD2, 1:1, Hard, Stainless Steel,
Pneumatic
Applicator, MD2, 10:1, Soft, Carbon Steel
Applicator, MD2, 10:1, Soft, Carbon Steel, Electric
Applicator, MD2, 10:1, Soft, Carbon Steel, Lever
Applicator, MD2, 10:1, Soft, Stainless Steel
Applicator, MD2, 10:1, Soft, Stainless Steel, Electric
Applicator, MD2, 10:1, Soft, Stainless Steel,
Lever
Applicator, MD2, 10:1, Hard, Carbon Steel
Applicator, MD2, 10:1, Hard, Carbon Steel, Electric
Applicator, MD2, 10:1, Hard, Carbon Steel, Lever
Applicator, MD2, 10:1, Hard, Carbon Steel, Pneumatic
Applicator, MD2, 10:1, Hard, Stainless Steel
Applicator, MD2, 10:1, Hard, Stainless Steel,
Electric
Applicator, MD2, 10:1, Hard, Stainless Steel,
Lever
Applicator, MD2, 10:1, Hard, Stainless Steel,
Pneumatic
MD2 Orifice Adapter Kit
313998W
257999
24C932
24C933
24C934
LC0058
LC0059
LC0060
LC0295
LC0296
LC0079
LC0080
LC0081
LC0086
LC0087
LC0088
EP Pour Gun, Pistol Grip, 1/4 in. Purge Rod
EP Pour Gun, Machine mount, 1/4 in. Purge Rod
EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod
EP Pour Gun, Machine Mount, 3/8 in. Purge Rod
Mixer Kit, (10) 3/8 in. x 24 Element with Shroud
Mixer Kit, (10) 3/8 in. x 36 Element with Shroud
Mixer Kit, (10) 3/8 in. Combo with Shroud
Mixer Kit, (10) 1/2 in. x 24 Element with Shroud
Mixer Kit, (10) 1/2 in. x 36 Element with Shroud
Mixer Pack, (50) 3/8 in. x 24 Element
Mixer Pack, (50) 3/8 in. x 24 Element
Mixer Pack, (50) 3/8 in. Combo Element
Mixer Pack, (250) 3/8 in. x 24 Element
Mixer Pack, (250) 3/8 in. x 36 Element
Mixer Pack, (250) 3/8 in. Combo Element
B (Blue) Applicator Orifice
S-Head and L-Head
Description Part
Calibrate 24A036
0.25
0.35
24A037
24A038
0.50
0.60
0.70
0.80
24A039
24A040
24A041
24A042
0.90
1.00
1.10
1.20
1.30
1.40
1.50
1.60
24A043
24A044
24A045
24A046
24A047
24A050
24A051
24A052
1.70
1.80
1.90
2.00
2.50
3.00
3.50
4.00
24A053
24A054
24A055
24A056
24A057
24A058
24A059
24A060
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
4.20
4.50
5.00
5.50
24A061
24A062
24A063
24A064
S-Head Only
S-Head Only
S-Head Only
S-Head Only
6.00
6.50
24A065
24A066
S-Head Only
S-Head Only
7.00
24A067 S-Head Only
Calibrate M0934A-4 L-Head Only
For Use With Applicator:
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
313998W
GX-16
Description
257701
257702
257703
257704
257705
257706
257707
257708
257709
257710
257711
257712
257713
257714
257715
257716
257717
257718
257719
257720
257721
257722
257723
257724
24K682
1.2
1.25
1.3
1.4
1.5
1.6
1.65
1.7
0.25
0.45
0.5
0.75
0.8
0.85
1
1.1
1.75
1.8
1.9
2
2.4
3.2
3.6
4.2
5
5.6
247848
248858
247859
247860
247861
247862
247863
247864
247761
247762
247763
247764
247765
247766
247767
247811
247865
247866
247867
247868
247869
247870
247871
247872
247873
247874
Part
0.011 in. Orifice
0.013 in. Orifice
0.016 in. Orifice
0.018 in. Orifice
0.020 in. Orifice
0.022 in. Orifice
0.023 in. Orifice
0.024 in. Orifice
0.025 in. Orifice
0.026 in. Orifice
0.028 in. Orifice
0.029 in. Orifice
0.032 in. Orifice
0.035 in. Orifice
0.036 in. Orifice
0.038 in. Orifice
0.039 in. Orifice
0.040 in. Orifice
0.042 in. Orifice
0.043 in. Orifice
0.044 in. Orifice
0.049 in. Orifice
0.052 in. Orifice
0.061 in. Orifice
0.085 in. Orifice
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
Product Configurator
11
Product Configurator
EP
™
Gun
1.60 mm Poly
Orifice
1.85 mm Poly
Orifice
Orifice Kit
0.51 mm Poly
Orifice
0.79 mm Poly
Orifice
1.19 mm Poly
Orifice
1.52 mm Poly
Orifice
1.70 mm Poly
Orifice
2.18 mm Poly
Orifice
0.41 mm Poly
Orifice
0.61 mm Poly
Orifice
0.71 mm Poly
Orifice
0.89 mm Poly
Orifice
0.99 mm Poly
Orifice
Description
Orifice Kit
0.51 mm Poly
Orifice
0.79 mm Poly
Orifice
1.19 mm Poly
Orifice
1.52 mm Poly
Orifice
1.70mm Poly
Orifice
2.18 mm Poly
Orifice
0.41 mm Poly
Orifice
0.61 mm Poly
Orifice
0.71 mm Poly
Orifice
0.89 mm Poly
Orifice
0.99 mm Poly
Orifice
1.07 mm Poly
Orifice
1.32 mm Poly
Orifice
1.40 mm Poly
Orifice
Part For Use With Applicator:
24E250 EP 250, 6 Blue, 6 Red
24C751 EP 250 Poly Side Orifice, Std
24C752 EP 250 Poly Side Orifice, Std
24C753 EP 250 Poly Side Orifice, Std
24C754 EP 250 Poly Side Orifice, Std
24C755 EP 250 Poly Side Orifice, Std
24C756 EP 250 Poly Side Orifice, Std
24C805 EP 250 Poly Side Orifice
24C806 EP 250 Poly Side Orifice
24C807 EP 250 Poly Side Orifice
24C808 EP 250 Poly Side Orifice
24C809 EP 250 Poly Side Orifice
24C810 EP 250 Poly Side Orifice
24C811 EP 250 Poly Side Orifice
24C812 EP 250 Poly Side Orifice
24C813 EP 250 Poly Side Orifice
24C815 EP 250 Poly Side Orifice
24E251 EP 375, 6 Blue, 6 Red
24C761 EP 375 Poly Side Orifice, Std
24C762 EP 375 Poly Side Orifice, Std
24C763 EP 375 Poly Side Orifice, Std
24C764 EP 375 Poly Side Orifice, Std
24C765 EP 375 Poly Side Orifice, Std
24C766 EP 375 Poly Side Orifice, Std
24C794 EP 375 Poly Side Orifice
24C795 EP 375 Poly Side Orifice
24C796 EP 375 Poly Side Orifice
24C797 EP 375 Poly Side Orifice
24C798 EP 375 Poly Side Orifice
12
1.07 mm Poly
Orifice
1.32 mm Poly
Orifice
1.40 mm Poly
Orifice
1.60 mm Poly
Orifice
1.85 mm Poly
Orifice
24C799 EP 375 Poly Side Orifice
24C800 EP 375 Poly Side Orifice
24C801 EP 375 Poly Side Orifice
24C802 EP 375 Poly Side Orifice
24C804 EP 375 Poly Side Orifice
Iso A (Red) Applicator Orifice
S-Head and L-Head
The A (Red) applicator orifices for the S-Head and
L-Head are the same as the B (Blue) applicator orifices.
GX-16
Description
257701
257702
257703
257704
257705
257706
257707
257708
257709
257710
257711
257712
257713
257714
257715
257716
257717
257718
257719
257720
257721
257722
257723
257724
24K682
Part
0.011 in. Orifice
0.013 in. Orifice
0.016 in. Orifice
0.018 in. Orifice
0.020 in. Orifice
0.022 in. Orifice
0.023 in. Orifice
0.024 in. Orifice
0.025 in. Orifice
0.026 in. Orifice
0.028 in. Orifice
0.029 in. Orifice
0.032 in. Orifice
0.035 in. Orifice
0.036 in. Orifice
0.038 in. Orifice
0.039 in. Orifice
0.040 in. Orifice
0.042 in. Orifice
0.043 in. Orifice
0.044 in. Orifice
0.049 in. Orifice
0.052 in. Orifice
0.061 in. Orifice
0.085 in. Orifice
313998W
EP Gun
1.85 mm Iso Orifice
0.51 mm Iso Orifice
0.79 mm Iso Orifice
1.19 mm Iso Orifice
1.52 mm Iso Orifice
1.70 mm Iso Orifice
2.18 mm Iso Orifice
0.41 mm Iso Orifice
0.61 mm Iso Orifice
0.71 mm Iso Orifice
0.89 mm Iso Orifice
0.99 mm Iso Orifice
Description
0.51 mm Iso Orifice
0.79 mm Iso Orifice
1.19 mm Iso Orifice
1.52 mm Iso Orifice
1.70mm Iso Orifice
2.18 mm Iso Orifice
0.41 mm Iso Orifice
0.61 mm Iso Orifice
0.71 mm Iso Orifice
0.89 mm Iso Orifice
0.99 mm Iso Orifice
1.07 mm Iso Orifice
1.32 mm Iso Orifice
1.40 mm Iso Orifice
1.60 mm Iso Orifice
Part For Use With Applicator:
24D223 EP 250 Iso Side Orifice, Std
24D224 EP 250 Iso Side Orifice, Std
24D225 EP 250 Iso Side Orifice, Std
24D226 EP 250 Iso Side Orifice, Std
24D227 EP 250 Iso Side Orifice, Std
24D228 EP 250 Iso Side Orifice, Std
24D229 EP 250 Iso Side Orifice
24D230 EP 250 Iso Side Orifice
24D231 EP 250 Iso Side Orifice
24D232 EP 250 Iso Side Orifice
24D233 EP 250 Iso Side Orifice
24D234 EP 250 Iso Side Orifice
24D235 EP 250 Iso Side Orifice
24D236 EP 250 Iso Side Orifice
24D237 EP 250 Iso Side Orifice
24D238 EP 250 Iso Side Orifice
24D239 EP 375 Iso Side Orifice, Std
24D240 EP 375 Iso Side Orifice, Std
24D241 EP 375 Iso Side Orifice, Std
24D242 EP 375 Iso Side Orifice, Std
24D243 EP 375 Iso Side Orifice, Std
24D244 EP 375 Iso Side Orifice, Std
24D245 EP 375 Iso Side Orifice
24D246 EP 375 Iso Side Orifice
24D247 EP 375 Iso Side Orifice
24D248 EP 375 Iso Side Orifice
24D249 EP 375 Iso Side Orifice
Product Configurator
1.07 mm Iso Orifice
1.32 mm Iso Orifice
1.40 mm Iso Orifice
1.60 mm Iso Orifice
1.85 mm Iso Orifice
24D250 EP 375 Iso Side Orifice
24D251 EP 375 Iso Side Orifice
24D252 EP 375 Iso Side Orifice
24D253 EP 375 Iso Side Orifice
24D254 EP 375 Iso Side Orifice
AC Power Pack with
S-Head/L-Head Hoses, Optional
Boom
Part Description
24D829 230V, Boom, L-Head Hoses
24D830 230V, Boom, S-Head Hoses
24D834 400V, Boom, L-Head Hoses
24D835 400V, Boom, S-Head Hoses
24D831 230V, L-Head Hoses, No Boom
24D832 230V, S-Head Hoses, No Boom
24D836 400V, L-Head Hoses, No Boom
24D837 400V, S-Head Hoses, No Boom
24F297 230V, L-Head Application, No Boom, No Hoses
24J912 230V, S-Head Application, No Boom, No Hoses
24F298 400V, L-Head Application, No Boom, No Hoses
24J913 230V, S-Head Application, No Boom, No Hoses
257798 Power Pack GX-16 Connection Kit
24E347 Hydraulic Power Pack Level Sensor Kit
24C872 Hydraulic Power Pack Pressure Gauge Kit
24E348 Hydraulic Power Pack Temperature Sensor
124217 Power Pack Accumulator Charging kit
Dispense Valve Interface Kit
Part Description
24C757 MD2 Valve Solenoid, Machine Mount
24D160 MD2 Valve Solenoid, Remote Mount
24D161 Auto-Fusion Solenoid for Fusion Dispense Valve
24C067 Fusion Gun Pressure Adjust Kit
313998W 13
Product Configurator
Flow Meters
Flow Meter Electronics (Necessary)
Part Description
24J318 Flow Meter Electronics Kit
“A” and “B” Side Flow Meter (One for each side)
Part Description
24J319 S3000 Flow Meter Kit
(0.01 to 0.53 gpm, 50 to 2000 cc per min)
(1 to 1000 cps)
24J320 G3000 Flow Meter Kit
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
(20 to 3000 cps)
24J321 G3000HR Flow Meter Kit
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
(20 to 3000 cps)
24J322 HG6000 Flow Meter Kit
(0.013 to 6.0 gpm, 50 to 22,700 cc per min)
(30 to 1,000,000 cps)
24J323 HG6000HR Flow Meter Kit
(0.007 to 2.0 gpm, 25 to 7571 cc per min)
(30 to 1,000,000,cps)
Flow Meter Calibration Kit (per applicator)
Part Description
24J324 L-Head Flow Meter Calibration Kit
24J325 S-Head Flow Meter Calibration Kit
24J326 P2 Flow Meter Calibration Kit
24J357 GX-16 Flow Meter Calibration Kit
24F227 EP/Fusion Flow Meter Calibration Kit
255247 MD2 1:1 Flow Meter Calibration Kit
255245 MD2 10:1 Flow Meter Calibration Kit
Pump Feed Kits
Part Description
246081 2:1 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
246369 H515 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
246375 H716 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
257769
High-Flo
®
(Air/Fluid) Carbon Steel Complete
Supply Pump Kit
24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
14
24D092 H515 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D093 H716 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D094 H1050 (Air/Fluid) Stainless Steel Complete Supply Pump Kit
24D095 5:1 Monarch 55G Stainless Steel Complete Supply Pump Kit
24D096 5:1 Monarch 5G Stainless Steel Complete Supply
Pump Kit
257777 High-Flo Stainless Steel Complete Supply Pump
Kit
246366
Husky
™
515 Pump, Drum with Riser Tube
246367 Husky 716 Pump, Drum with Riser Tube
24D329 Husky 1050 Pump, Drum with Riser Tube
233052 Husky 515 Diaphragm Pump, Drum with Riser
Tube
233057 Husky 716 Diaphragm Pump, Drum with Riser
Tube
24D097 Husky 1050 SS Pump, Drum with Riser Tube
295616 2:1 (Air/Fluid) Stainless Steel Supply Pumps with
Riser Tubes
24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps with Riser Tubes
24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps with Riser Tubes
246481 Husky 515 Pump with Carbon Steel Fluid Plumbing
246482 Husky 716 Pump with Carbon Steel Fluid Plumbing
24D332 Husky 1050 Pump with Carbon Steel Fluid
Plumbing
246898 2:1 Supply Pump with Carbon Steel Fluid Plumbing
24D100 Husky 515 Pump with Stainless Steel Fluid
Plumbing
24D101 Husky 716 Pump with Stainless Steel Fluid
Plumbing
24D102 Husky 1050 Pump with Stainless Steel Fluid
Plumbing
24D103 2:1 Supply Pump with Stainless Steel Fluid
Plumbing
24D104 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24D105 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24E396 One 2:1 T-2 Pump, Carbon Steel
24E397 One 2:1 T-2 Pump, Stainless Steel
24E398 One Monarch 5:1 Pump, 5G
24E399 One Monarch 5:1 Pump, 55G
246419 Carbon Steel Riser Tube Assembly
246477 Carbon Steel Return Tube
246483 Air Supply for Feed Pump and Gun
313998W
Product Configurator
247616 Desiccant Dryer
15C381 Desiccant Dryer Cartridge
233048 Drum Pump Accessory Kit
24D106 Stainless Steel Return Tube Accessory Kit
244053 26 sq. in., 60 mesh, Stainless Steel Fluid Filter
116178 26 sq. in., 30 mesh, Stainless Steel Fluid Filter
Element
116179 26 sq. in., 60 mesh, Stainless Steel Fluid Filter
Element
116180 26 sq. in., 100 mesh, Stainless Steel Fluid Filter
Element
116181 26 sq. in., 200 mesh, Stainless Steel Fluid Filter
Element
213058 36 sq. in., 60 mesh, Carbon Steel Fluid Filter
108106 36 sq. in., 30 mesh, Carbon Steel Fluid Filter Element
108107 36 sq. in., 60 mesh, Carbon Steel Fluid Filter Element
108108 36 sq. in., 100 mesh, Carbon Steel Fluid Filter
Element
108109 36 sq. in., 150 mesh, Carbon Steel Fluid Filter
Element
108110 36 sq. in., 200 mesh, Carbon Steel Fluid Filter
Element
B (Blue) and A (Red) Feed Tanks
Part Description
24D562 38L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D565 75L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D568 38L Tank, No Agitation, No Level Sensors
24D569 38L Tank, No Agitation, 2 Level Sensors
24D570 38L Tank, Agitation, 2 Level Sensors
24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sensors
24D572 38L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D573 38L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
24D574 75L Tank, No Agitation, No Level Sensors
24D575 75L Tank, No Agitation, 2 Level Sensors
24D576 75L Tank, Agitation, 2 Level Sensors
24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sensors
24D578 75L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D579 75L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
257757 Insulator Blanket for 38L Tank
257758 Insulator Blanket for 75L Tank
257770 Refill Kit For Customer Supplied Feed System
257778 Nitrogen Kit For 1 Tank
257779 Nitrogen Kit For 2 Tanks
257916 Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase
24D271 3rd Level Sensor Prox Switch Option
LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And
Cartridge
LC0098 Desiccant Dryer Refill Cartridge
24G952 20gal (75L) Carbon Steel Tank, 2 Level Sensors
24G953 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator
24G955 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator
24G956 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Chiller Control Valve, Heat Exchanger
24G957 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator, Chiller Control Valve, Heat Exchanger
24G959 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator, Chiller Control
Valve, Heat Exchanger
24J209 20gal (75L) Stainless Steel Tank, 3 Level Sensors, Insulated
24J707 20gal (75L) Carbon Steel Tank, 3 Level Sensors,
Insulated
24J243 2gal (7.6L) Stainless Steel Tank
313998W 15
Product Configurator
Additional Accessories
Miscellaneous
Part Description
24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level
Sensor
24C873 Hydraulic Power Pack Manifold Oil Temperature
Sensor
24P090 Mobile Pallet Base with Casters
24F516 IsoGuard Select fluid, 6 quarts
121728 Extension Cable for Advanced Display Module,
4 meter,
255244 Foot Switch with Guard and 4 meter Cable
24F227
EP and Fusion
®
Gun Ratio Check
24F235 25 ft hose extensions for L-Head applicator; material, hydraulic, and signal cables
24F236 50 ft hose extensions for L-Head applicator; material, hydraulic, and signal cables
24F237 25 ft hose extensions for S-Head applicator; material, hydraulic, and signal cable
24F238 50 ft hose extensions for S-Head applicator; material, hydraulic, and signal cable
24K206 Nip Sensor Kit
24H019 Air Inlet Filter for Hydraulic Power Pack
Communications Gateway Module (CGM)
The HFR Communication Gateway Module allows the user to control an HFR through an external control device such as a PLC. The DGM operates in conjunction with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information
Part Description
24J415 CGM Mounting KIt (Required)
CGMDN0 GCA Gateway Module, DeviceNet Fieldbus
CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus
CGMPB0 GCA Gateway Module, PROFIBUS Fieldbus
CGMPN0 GCA Gateway Module, PROFINET Fieldbus
Discrete Gateway Module (DGM)
The HFR Discrete Gateway Module allows the user to control an HFR through multiple external control devices such as contact blocks or relays. The DGM operates in conjunction with the existing Advanced Display Module
(ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information
Part Description
24F843 Single DGM Cube with Board
24F844 Two DGM Cubes with Board
24G830 Single DGM Cube
Manual and Semi-Automatic Recirculation Kits
Part Description
24D107 Manual Recirculation Kit, Stainless Steel
24E379 Manual Recirculation Kit, Carbon Steel
24N486 Semi-Automatic Recirculation Kit, Component A
24N487 Semi-Automatic Recirculation Kit, Component B
24N990 Solenoid Valve Kit, for Semi-Automatic Recirculation
16 313998W
Warnings
+
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.
Get immediate surgical treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
313998W 17
Warnings
18
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately.
Do not use equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
313998W
Important Two-Component Material Information
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
Important Two-Component Material Information
Isocyanate Conditions Keep Components A (Red) and
B (Blue) Separate
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
Material Self-ignition
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.
Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.
313998W 19
A (Red) and B (Blue) Components
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Keep the IsoGuard Select cylinder filled with
IsoGuard Select, part 24F516. The lubricant creates a barrier between the ISO and the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil or grease when reassembling.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
Changing Materials
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical compatibility.
• Most materials use ISO on the A (Red) side, but some use ISO on the B (Blue) side. See the following section.
A (Red) and B (Blue) Components
IMPORTANT!
Material suppliers can vary in how they refer to plural component materials.
Be aware that when standing in front of the manifold on proportioner:
• Component A (Red) is on the left side.
• Component B (Blue) is on the right side.
For all machines:
• The A (Red) side is intended for ISO, hardeners, and catalysts.
• If one of the materials is moisture-sensitive that material should always be on the A (Red) side.
• The B (Blue) side is intended for polyols, resins, and bases.
NOTE: For machines with material volume ratios other than 1:1, the higher volume side is typically the B (Blue) side.
20 313998W
Shutdown
1.
Park pumps.
a.
From the Home screen, press
Standby mode.
and select b.
Press . Material will dispense. Pump will park automatically. Once pump is parked, pump will stop moving.
If a dispense gun with a trigger is installed, pulling the trigger will begin a park operation.
Material will dispense. Continue pulling the trigger until the pump stops moving.
2.
Press the power key on the ADM
3. Turn main power switch (MP) to OFF position.
4.
Close A (Red) and B (Blue) side fluid supply valves
(FV).
FV ti9883a1
5.
Perform
Pressure Relief Procedure on page 22.
6.
Shut down feed pumps as required. See feed pump manual.
313998W
Shutdown
21
Pressure Relief Procedure
Pressure Relief Procedure
1.
Shut off feed pumps and agitator, if used.
2. Turn PRESSURE RELIEF/DISPENSE valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION
Route fluid to waste containers or supply tanks.
Ensure gauges drop to 0.
.
SA
SB ti9879a1
3.
For models with an EP Gun installed, engage gun safety lock.
4.
Relieve pressure in EP Gun or dispense valve. See related manual.
22 313998W
Flushing
Flushing
Flush equipment only in a well-ventilated area. Do not dispense flammable fluids. Do not turn on heaters while flushing with flammable solvents.
• Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.
• Use the lowest possible pressure when flushing.
• All fluid components are compatible with common solvents. Use only moisture-free solvents. See
Technical Data on page 94 for wetted components.
See solvent manufacturers information for material compatibility.
• To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/DIS-
PENSE valves (SA, SB) to PRESSURE
RELIEF/CIRCULATION lines (N).
SA
. Flush through bleed
SB
N
N ti9880a1
• To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).
• To prevent moisture from reacting with isocyanate, always leave the system dry or filled with a moisture-free plasticizer or oil. Do not use water. See
Important Two-Component Material Information on page 19.
313998W 23
Repair
Repair
Pumpline
See Z-Series Chemical Pumps manual, HFR Hydraulic
Driver manuals for more detailed pumpline repair information.
Remove Chemical Pumps
5.
Disconnect the chemical pump inlet and outlet fluid lines. Do not disconnect the fluid manifold inlet line or the fluid line connections at the heater.
Fluid Manifold Inlet
Pump Outlet
This procedure removes the chemical pumps so that replacement parts can be installed. See Z-Series Chemical Pumps manual for replacement parts installation procedure.
1.
For models with heat, turn off all heat including heated hoses and primary heaters.
2.
3.
Perform
4.
Remove the front pump shroud.
Pump Inlet
24C352_313998_4g1
24 313998W
Repair
6.
Unthread smaller cylinder from hydraulic driver and slide inside larger cylinder. Use punch slots in lube cylinder to aid rotation if necessary. See F IG . 1.
Lube Cylinder Outlet Fitting
Punch Slot (same on opposite side)
8.
Remove coupler from the A and B side pump shafts.
9.
Unscrew LVDT sensor assembly and spool assembly from pump outlet housing. Wipe off spool
10. Remove three nuts securing pump to tie rods. See
24C352_313998_2g1
Lube Cylinder Inlet Fitting (behind cylinder)
F IG . 1: Lube Cylinder
7.
Remove two shoulder bolts from LVDT collar then
remove collar from B side pump shaft. See F IG . 2.
Pump Outlet Housing
LVDT Sensor Assembly
(behind pump)
LVDT Spool Assembly
LVDT Collar
F
IG
. 2
Coupler
24C352_313998_2g1
Nuts
313998W 25
Repair
Install Chemical Pumps
Reconnect or install a different size chemical pump to achieve desired ratio.
1.
Install ISO lube cylinder on A side pump. Apply light coating of lubricant on o-rings on outside of small cylinder.
2.
Install nuts on tie rods after the pumps have been installed. Torque to 50-60 ft-lb (68-81 N•m).
3.
Install coupler on A and B side pump shafts.
4.
Install LVDT Assembly.
a.
Apply a very light coat of hydraulic oil on LVDT sensor tube and install through pump outlet housing. Install spool assembly.
b.
Install LVDT collar on coupler and pump shaft.
Ensure that the split on the LVDT collar does not ride in the spool assembly.
c.
Apply thread sealant to shoulder bolts then install in LVDT collar. Torque to 40-50 in-lb
(4.5-5.6 N•m).
5.
After the IsoGuard Select cylinder has been installed on the A side pump, apply pipe sealant on cylinder outlet fitting.
6.
Perform
proce-
7.
Reconnect inlet and outlet fluid lines.
Prime IsoGuard Select
®
Cylinder
F IG . 3: IsoGuard Select System
24C352_313998_8g1
Ensure that the IsoGuard Select cylinder outlet faces upward for air to exhaust.
1.
Install IsoGuard Select cylinder inlet fitting and inlet tube into bottom of cylinder. The inlet tube is the tube with a check valve installed in it which points in the direction of flow towards the IsoGuard Select cylinder.
2.
Install IsoGuard Select cylinder outlet fitting and outlet tube into top of cylinder. The outlet tube is the tube with a check valve installed in it which points in the direction of flow away from the IsoGuard Select cylinder.
3.
Remove check valve from end of outlet tube.
4.
Use funnel to pour IsoGuard Select (24F516) into tube to fill cylinder.
5. With check valve arrow pointing away from the
IsoGuard Select cylinder, install check valve in end of outlet tube.
6.
Install tubes into reservoir and install reservoir into holder.
26 313998W
Repair
Remove HFR Hydraulic Driver
155
156
124
125
155
156
180
188
F IG . 4
112
111 104
24C352_313998_5g1
This procedure removes the HFR Hydraulic Driver so replacement parts can be installed. See HFR Hydraulic
Driver manual for replacement parts installation procedure.
1.
Perform
procedure, see
2.
Disconnect the fluid manifold inlet lines. Do not disconnect the fluid line connections at the heater.
Fluid Manifold Inlet
4.
See F IG . 4. Remove four nuts (188) securing
hydraulic driver to hydraulic power pack. This will also loosen manifold plate (104) from hydraulic driver. Remove manifold plate. Remove hydraulic driver.
Install HFR Hydraulic Driver
This procedure installs the hydraulic driver after replacement parts have been installed and actuator has been reassembled. See HFR Hydraulic Driver manual for replacement parts installation procedure.
1.
Hang the hydraulic driver on the studs. Verify o-rings between driver and hydraulic power pack are installed and lubricated. Secure the driver with nuts and washer at bottom-left and top-right corners.
2.
Install manifold bracket. Secure at top-left and bottom-right corners.
3.
Install pump support brackets, torque to 300 in-lb
(33.9 N•m). This will also install manifold plate (104) to hydraulic driver.
4.
Connect fluid manifold inlet lines.
5.
Perform
procedure, see
24C352_313998_4e1
3.
Remove pump support brackets. Each bracket is secured with three screws at the base frame and two screws at the manifold bracket.
313998W 27
Repair
Remove PowerHouse Pumpline
4.
Remove lube cylinder inlet and outlet fittings. Let cylinder drain.
Punch Slot (same on opposite side)
Lube Cylinder Outlet Fitting
The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In order to remove the Hydraulic Power Pack, the PowerHouse pumpline must be removed. See
Pack Repair starting on page 32 for more information.
1.
Perform
Shutdown procedure, see page 21.
2.
Flush the system, see page 23.
3.
Disconnect the chemical pump inlet, pump outlet, and fluid manifold inlet lines. Do not disconnect the fluid line connections at the heater.
Fluid Manifold Inlet
Pump Outlet
24C352_313998_8e1
Lube Cylinder Inlet Fitting
F IG . 5: Lube Cylinder, Viewed from Rear Left of
Machine
5.
See F IG . 6. Remove four screws (107) securing pumpline to hydraulic power pack. This will also loosen manifold plate (104) from hydraulic driver.
111 104
Pump Inlet
24C352_313998_4e1
155
156
124
125
155
156
180
188
F IG . 6
112
24C352_313998_5g1
28 313998W
6.
While supporting the pumpline, remove the three bolts on each side of the machine securing the pump support brackets to the machine base. See
F IG . 7
24C352_313998_4e1
Repair
313998W 29
Repair
Install PowerHouse Pumpline
The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In order to remove the Hydraulic Power Pack, the PowerHouse pumpline must be removed. This procedure is for installing the PowerHouse pumpline at the end of the Hydraulic Power Pack Repair procedure. See
Power Pack Repair starting on page 32 for more infor-
mation.
1.
While supporting the pumpline, install the three bolts on each side of the machine securing the pump support brackets to the machine base. See
F IG . 7. Torque to 150 in-lb (16.9 N•m).
2.
See F IG . 6. Align manifold plate (104) with hydraulic driver. Align hydraulic driver with hydraulic power pack. Install four screws (107) securing hydraulic driver to hydraulic power pack. This will also install manifold plate (104) to hydraulic driver. Torque to
300 in-lb (33.9 N•m).
3.
Install lube cylinder inlet and outlet fittings. See F IG .
5. Apply thread sealant to threads.
4.
Perform
proce-
5.
Connect the chemical pump inlet, pump outlet, and fluid manifold inlet lines.
Fluid Manifold Inlet
Pump Outlet
30
Pump Inlet
24C352_313998_4e1
313998W
Repair
313998W 31
Repair
704
3
11
714
10
2
709
12
2
712
12
713
10
708 3 11
724
9
13
Hydraulic Power Pack Repair
735
8 11
715
2
12
716
10
734
26
721, 722
5 11
746
11
718
717
2
12
719
706
5
11
705
744
721,
727 4 11
710
2
12
711
723
9
12
725
10
745
14
731
7
11
732
6
11
733 730 728
6
11
15
729
701
726
738
11
8
737
702
.30
1
+.01
-.00
702
5
11
707
257442_3A0998_1j
731
24
720
1
Assemble coupler to specified dimensions prior to mounting assembly to housing.
2
Torque to 40 ft-lb (54 N•m).
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
6
Torque to 10 ft-lb (14 N•m).
7
Torque to 58 in-lb (6.5 N•m).
F IG . 8: Hydraulic DC Power Pack
702 1
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
10 Apply PTFE tape on installation end only.
11 Apply medium strength threadlocker prior to assembly.
12 Apply light coating of lubricant to seals.
13 Fill reservoir with hydraulic fluid.
14 Orient with airflow arrow pointing toward mounting bracket.
15 Prior to installing Ref. 728 into Ref. 726, install Ref. 729 into Ref. 728 and adjust head 1/8 in. from surface.
24 Align fan plug as shown.
26 Apply thermal lubricant to contact side.
32 313998W
Repair
Remove Hydraulic Power Pack Shroud
1.
Remove four screws from base of shroud.
2.
Lift shroud off of Hydraulic Power Pack.
Install Hydraulic Power Pack Shroud
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
1.
Place shroud on top of Hydraulic Power Pack.
2.
Install four screws securing shroud to hydraulic tank.
Replace Hydraulic Filter
Filter is located at right rear of hydraulic power pack.
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
1.
Perform
Shutdown procedure, see page 21.
2.
Use compressed air to remove any loose debris around the hydraulic filter.
3.
Remove new filter from wrapping.
4.
Apply a light coat of hydraulic fluid to the o-ring on the face of the hydraulic filter.
5.
Being careful not to allow any debris into the hydraulic tank remove old filter from tank then quickly install new filter.
Replace Fan
3.
Remove four screws (732) connecting fan to mounting plate.
4.
Remove fan and install new fan.
5.
Install four screws (732) connecting fan to Motor and Motor Control Module.
6.
Install Hydraulic Power Pack Shroud , see proce-
dure on this page.
Remove Motor Control Module
1.
Perform
Shutdown procedure, see page 21.
2.
Remove Hydraulic Power Pack Shroud , see pro-
cedure on this page.
3.
Remove four screws (732) connecting fan to Motor and Motor Control Module. Remove fan and mounting plate.
4.
Note the location of each Motor Control Module cable then remove all electrical cables on the left and right sides of the Motor Control Module.
5.
Remove six screws (729) securing Motor Control
Module in place.
6.
Slowly and carefully slide the Motor Control Module up until the cable on the bottom of the Motor Control
Module can be accessed and removed. Disconnect the cable.
7.
Slide the Motor Control Module up and remove.
1.
Perform
Shutdown procedure, see page 21.
2.
Remove Hydraulic Power Pack Shroud
, see procedure on this page.
313998W 33
Repair
Adjust Motor Control Module Selector
Switch
NOTICE
If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the
Motor Control Module or damage may occur.
The Motor Control Module uses an 8-position selector switch (S) to set system maximum working pressure.
See F IG . 9.
The system can be configured to run in two pressure ranges:
• 0-3000 psi (0-20.7 MPA, 0-207 bar): For systems will all components rated to 3000 psi maximum working pressure or higher.
• 0-2000 psi (0-13.8 MPA, 0-138 bar): For systems with one or more component rated less than
3000 psi maximum working pressure. For example, if the dispense valve is rated to 2500 psi, then the
0-2000 psi range must be used.
NOTE: The Motor Control Module selector switch (S) position #1 sets the system to 2000 psi maximum working pressure. Selector switch position #3 sets the system to 3000 psi maximum working pressure.
The factory setting for the Motor Control Module selector switch is position #1 to set the machine to 2000 psi if the machine is shipped with no hoses or hoses rated to
2000 psi maximum working pressure. If the machine is shipped with hoses rated to 3000 psi maximum working pressure or higher then the factory setting for the selector switch is position #3 to set the machine to 3000 psi.
The selector switch position will be properly set at the factory for new systems. When a motor control module is replaced, the selector switch must be set to the correct setting by the user prior to initial startup.
To change the maximum working pressure rating of the system in the field, all outlet components including hoses and dispense valve must be rated at or above the new system maximum working pressure rating. For example, if the new system rating will be 3000 psi, all system components must be rated to at least 3000 psi maximum working pressure.
• Do not install components rated to less than the highest pressure in the selected pressure range.
For example, if the 0-2000 psi range is selected do not install items rated less than 2000 psi. If the
0-3000 psi range is selected do not install items rated less than 3000 psi. Doing so may lead to overpressurization and ruptured components.
• High-pressure fluid from ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation.
Get immediate surgical treatment.
To set the Motor Control Module selector switch:
1. Turn machine power off.
2.
Remove the access cover (D). See F IG . 9.
3.
Set the selector switch (S).
4.
Install access cover (D).
F IG . 9
257396_3b9905_04b
D
S
34 313998W
Repair
Install Motor Control Module
This procedure starts assuming that the old Motor Control Module is removed from the machine. See
Motor Control Module procedure, see page 33.
1.
Perform
Adjust Motor Control Module Selector
NOTICE
Motor Control Module selector switch position must be set prior to startup of Motor Control Module or damage may occur.
2.
Slide the Motor Control Module into the slot.
3.
Attach the cable on the bottom of the Motor Control
Module.
4.
Install the six screws (729) securing Motor Control
Module in place.
5.
Install electrical cables on left and right sides of the
Motor Control Module.
6.
Install four screws (732) connecting fan to Motor and Motor Control Module. Install fan and mounting plate.
7.
Install Hydraulic Power Pack Shroud , see procedure on page 33.
Remove Hydraulic Power Pack
This procedure removes the hydraulic power pack from the machine as a single unit to enable further disassembly. User must purchase three 5/16-18 eye-bolts capable of holding 300 lb to perform this procedure.
1.
Perform
Shutdown procedure, see page 21.
2.
Perform
Remove Hydraulic Power Pack Shroud , see procedure on page 33.
3.
Perform
proce-
4.
Perform
proce-
5.
Disconnect heat exchanger inlet hose and fitting from elbow fitting (617). Disconnect heat exchanger outlet hose and fitting from elbow fitting (025).
6.
Remove the two bolts (746) from the fluid housing (703) and replace each with a strong
5/16-18 thread eye-bolt. Install a third strong
5/16-18 eye-bolt as indicated. See F IG
8 on page 32 for full hydraulic power pack view.
703 746
746
Install third eye-bolt here
F IG . 10
257442_313998_1j1
The hydraulic power pack weighs up to 300 lb. To avoid serious injury due the hydraulic power pack falling, secure the hydraulic lift when raising the hydraulic power pack.
7.
Run a rope through the three eye-bolts and between the motor and the Motor Control Module. Secure to a hydraulic lift.
8.
Remove the four bolts (604) and washers (603) securing the tank to the electrical enclosure. See
9.
Lift the hydraulic power pack and place on a sturdy location capable of supporting up to 300 lbs.
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
313998W 35
Repair
Install Hydraulic Power Pack Replace Tank Gasket, Tank
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
This procedure assumes the Hydraulic Power Pack has been removed from the machine and is assembled except for the Motor Control Module.
1.
Run a rope through the three eye-bolts and between the Motor and the Motor Control Module. Secure to a hydraulic lift.
2.
Lift the Hydraulic Power Pack and place onto the electronic enclosure.
3.
Align the holes with the tank then install finger-tight the four bolts (604) and washers (603) securing the tank to the electrical enclosure. Torque to 10 ft-lb
(14 N•m).
4.
Remove rope and lift.
5.
Remove eye-bolts. Install original bolts (746) into
fluid housing (703). See F IG . 10.
6.
Perform
procedure,
7.
Perform
procedure,
8.
Connect heat exchanger inlet hose and fitting to elbow fitting (617). Connect heat exchanger outlet hose and fitting to elbow fitting located on rear right face of tank. See
1.
Perform
proce-
2.
Remove hex head cap screws (722) securing hydraulic housing (703) to tank (720). Carefully remove motor (701) and hydraulic housing assembly from tank.
3.
Remove tank gasket. If tank is damaged, replace tank.
4.
Install thrust washers (721) onto hex head cap screws (022). Apply pipe sealant to threads of screws. Align tank gasket (719), hydraulic housing, and tank (720) then install screws. Torque to
15 ft-lb (20 N•m).
5.
Perform
procedure,
Remove Motor
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
1.
Perform
proce-
2.
Remove four hex head cap screws (722) securing hydraulic housing (703) and motor (701) to tank (020). Carefully remove motor and hydraulic housing assembly from tank.
3.
Remove four hex head cap screws (727) connecting mounting bracket (726) to motor.
4.
Remove four socket head cap screws (704) securing motor to hydraulic housing. Carefully remove motor from hydraulic housing.
36 313998W
Repair
5.
Loosen set screw for motor coupler (702) then remove motor coupler.
Install Motor
Remove Hydraulic Gear Pump
1.
Use four hex head cap screws (727) and thrust washers (721) to install Motor Control Module mounting bracket (726) onto motor (701).
2.
Install motor coupler (702) onto motor (701). Coupler must be 0.65-0.67 in. from the face of the motor. Torque motor coupler set screw to 15 ft-lb
(20 N•m).
3.
Install spider coupler (707) into motor coupler.
4.
Use four socket head cap screws (704) to attach hydraulic housing (703) to motor. Be sure to align teeth of gear coupler with the teeth of the motor coupler. Apply pipe sealant to threads of screws.
Torque to 35 ft lb (47 N•m).
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
1.
Perform
proce-
2.
Remove hex head cap screws (722) securing hydraulic housing (703) to tank. Carefully remove motor (701) and hydraulic housing assembly.
3.
Remove tube (711).
4.
Remove elbow fittings (710, 712) from gear pump (705).
5.
Remove two hex head cap screws (708) securing gear pump to hydraulic housing.
6.
Remove spider coupler (707).
7.
Loosen set screw for gear coupler (706) then remove gear coupler from gear pump.
Install Hydraulic Gear Pump
5.
Install thrust washers (721) onto hex head cap screws (722). Apply pipe sealant to threads of screws. Align tank gasket (719), hydraulic housing, and tank (720) then install screws. Torque to 15 ft-lb
(20 N•m).
6.
Perform
procedure,
1.
Install gear coupler (706) onto gear pump (705).
Coupler must be 0.12 to 0.13 in. from the face of the gear pump. Torque gear coupler set screw to
15 ft-lb (20 N•m).
2.
Install spider coupler (707) into gear coupler.
3.
Use two hex head cap screws (708) to attach gear pump to hydraulic housing. Be sure to align teeth of gear coupler with the teeth of the motor coupler.
Torque screws to 35 ft-lb (47 N•m).
4.
Apply a light coat of lubricant to seals of elbow fittings (710, 712). Install elbow fittings into gear
pump. See F IG . 8 on page 32. for fitting alignment.
Torque both fittings to 40 ft-lb (54 N•m).
313998W 37
Repair
5.
Apply a light coating of lubricant to seals of tube (711). Install tube (711) onto elbow fitting (710) and straight fitting (709). Hand-tighten then use wrench to tighten 90 degrees further.
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
6.
Install thrust washers (721) onto hex head cap screws (722). Apply pipe sealant to threads of screws. Align tank gasket (719), hydraulic housing, and tank (720) then install screws. Torque to 15 ft-lb
(20 N•m).
7.
Perform
procedure,
38 313998W
Parts
Parts
Base Machine
175
127
193
110
123
147
112
F IG . 11: Base Machine, Image 1 of 6
313998W ti19598a
39
Parts
155
156
124
125
155
156
180
188 1
112 2
111
187
1
Torque to 300 in-lb (34 N•m).
2
Torque to 79 in-lb (8.9 N•m).
3
Torque to 62 in-lb (7.0 N•m).
4
Torque to 150 in-lb (17 N•m).
104
105, 150
171
110
189
3 151, 165 ti19600a
See Power Distribution
Box manual ti19601a
F IG . 12: Base Machine, Image 2 of 6
40
110
4
313998W
157
115
114
121
158
154
110
Parts
132
1 ti19603a
161
102
110
3
101
1
Torque to 40-50 ft-lb (54-68 N•m).
2
IsoGuard Select fluid, 24F516.
3
Torque to 17 ft-lb (23 N•m).
176
129
F IG . 13: Base Machine, Image 3 of 6
128
130
2
313998W
108
41
Parts
152, 153
168
110
160
146
116, 117
118, 119, 120
168
132 3
109
110
163 2
162 1
F IG . 14: Base Machine, Image 4 of 6
1
Apply sealant to pipe threads.
2
Do not apply sealant to threads.
3
Torque to 40-50 ft-lb (54-68 N•m).
42 ti19604a
313998W
Parts
132 7
†
166
183
†
153
†
143 2
141 3
131 1
106
131 1
139
†
136 6
135 6
134
144, 145
4
†
183
153
166
†
132 7
122
4
133
144, 145 4
135
6
126
167
156
143 2
24C352_313998_9e
126
122
4
140
5
142
1
Torque to 50-60 ft-lb (68-81 N•m).
2
Torque to 40-50 ft-lb (54-68 N•m).
3
Assemble to orientation shown.
4
Apply sealant to pipe threads.
5
Apply a very thin coating of lubricant to the sensor tube.
6
Apply a thin coating of lubricant.
7
Snug only enough to hold pump module in place until final torque is applied later in assembly.
F IG . 15: Base Machine, Image 5 of 6
313998W 43
Parts
195
196
194
F IG . 16: Base Machine, Image 6 of 6
24C352_313998_11
44 313998W
Parts
Ref
101
Part
102 24M024
104 24E170
105 103413
106 258771
107 16E281
108
109
110 111800
111 255629
289999
112 113796
114 24E647
115 255235
116 120060
117 122168
118 110755
119 100016
120 121253
121 24E451
122 123111
C20487
123 24C234
124 117502
16A361
125 117677
16A362
126 255159
127 24B855
128 297216
129 295187
130 258707
131 15X519
132 101712
133 15Y596
134 15Y595
135 C20278
136 122892
139 125966
140 258669
141 16A509
142 258704
143 119999
144 191892
145 116746
Description
MODULE, power pack, enclosure, assy
BRACKET, anchor
BRACKET, manifold
PACKING, o-ring
DRIVER, hydraulic, horizontal
STUD, threaded, 3/8-16 x 6.0 long
BRACKET, pump, left
BRACKET, pump, right
SCREW, cap, hex head
MANIFOLD, inlet, fluid, h-controller
MANIFOLD, fluid, sst
SCREW, flanged, hex hd
BRACKET, ADM mounting
BRACKET, mounting, assembly
CLIP, speed, tubular
RIVET, aluminum
WASHER, plain
WASHER, lock
KNOB, display adj.
MODULE, ADM, w/ USB
FITTING, nipple, hex, 3/4 NPT, 3k, ss
FITTING, nipple, hex
COVER, shroud, front
FITTING, reducer #5 x #8 (JIC)
FITTING, reducer, #5 x #8 (JIC), sst
FITTING, reducer #6 x #10 (JIC)
FITTING, reducer, #6x #10 (JIC), sst
KIT, assembly, pair, inlet
KIT, pair, inlet, sst, no filter
COVER, assembly
BRACKET, reservoir, lube
SCREW, machine, ph, 8 x 3/8
RESERVOIR, bottle, assembly
ROD, tie, 12 lng, 5/8-11 unc
NUT, lock
HOUSING, iso lube, telescoping
HOUSING, iso lube, telescoping
PACKING, o-ring
O-RING, fluoroelastomer, 038
CLIP, hairpin
SENSOR, assembly
COLLAR, sensor, lvdt
SPOOL, assembly, lvdt
BOLT, shoulder
FITTING, elbow, street, 90 deg
FITTING, barbed, plated
313998W
2
2
1
1
2
1
1
2
1
1
1
6
6
2
1
1
1
1
1
2
1
1
1
2
4
1
Quantity
BASE, fixed ratio, non-stainless
1
BASE, fixed ratio, stainless
1
4
1
1
23
1
2
1
4
1
4
1
1
23
2
1
4
1
2
1
1
2
1
4
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
6
6
2
1
1
1
1
45
Parts
Ref Part
146 24C235
147 24C153
150 123313
151 123366
152 16A093
153 121399
154 121002
155 205447
156 054826
Description
COVER, pump
COVER, heat exchanger
VALVE, directional, hydraulic
SCREW, shc, 10-24 x 1.125, s
SENSOR, pressure, fluid outlet
PACKING, o-ring 012 fx75
CABLE, can, female / female 1.5m
COUPLING, hose
TUBE, plastic
157 123798 CABLE, m8, 4-pin, mf, 1m, molded
158 120999 RESISTOR, terminal, turck rke 57-tr2
160 15H108
▲
LABEL, pinch point
161 COVER, enclosure, slotted, assembly
162 122970 FITTING, adapter, JIC (08) x sae (08), m
163 123140
164
165
166 121312
123108
167 123112
168 121581
170 054175
171
173 24F516
FITTING, cap, 1/2 JIC, cs
SEALANT, pipe, sst
SEALANT, anaerobic
FITTING, elbow, sae x JIC
FITTING, elbow, 3/4 sae x 1/2 JIC, sst
FITTING, t, 1/4 tube, prestolock, brass
HARNESS, I/O, M12 x M12
TUBE, nylon, rd
LUBRICANT, grease
FLUID, ISO-Guard Select, 6 qt.
174 LABEL, identification
175 LABEL, HFR metering system
176 15M511
▲ LABEL, warning, eng/span/fre
177 FLUID, hydraulic (gallon)
178 117792
179 117773
180 555621
181 15V551
187 16E277
188 U90126
189 071019
193 124804
194 15U075
195 24H018
196 16G251
199 16H821
GUN, grease, 3 oz
LUBRICANT, grease, food grade
WASHER, 3/8 plain flat
SHIELD, membrane, ADM
BUSHING, flanged, 1.0 x 1.25 x 1.0
NUT, hex, 3/8-16, ms, gr8
ADHESIVE, anaerobic
SCREW, hex, slotted
SCREW, cap, bh, 8-32 x 0.37
FILTER, air
HOUSING, filter
TOKEN, software upgrade
† See Z-Series Chemical Pumps manual for parts information.
▲
Replacement Danger and Warning labels, tags and cards are available at no cost.
4
1
1
4
1
1
9
1
1
4
0.100
4
4
Quantity
BASE, fixed ratio, non-stainless
1
BASE, fixed ratio, stainless
1
4
1
2
10
4
2
1
1
1
1
1
1
1
1
4
1
2
10
4
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
5
2
1
1
4
1
1
4
1
1
9
1
1
4
0.100
4
4
46 313998W
Base Machine Sub-Assemblies
HFR Hydraulic Driver 258771
See the HFR Hydraulic Driver manual 3A0020 for parts information.
Z-Series Chemical Pumps
See the Z-Series Chemical Pumps manual for parts information.
Power Distribution Boxes
See the Power Distribution Boxes manual for parts information.
Parts
313998W 47
Parts
Non-Stainless Steel Fluid Manifold 255629,
Stainless Steel Fluid Manifold 289999
Aluminum Manifold with Stainless Steel Fittings, 24P166
2 308
1
3
302
314
302b
2
318
306 3
302a
303
5
315
304
307 3
301
4 312
4 313
317
255629_313998_1a
314
1 Torque to 355-395 in-lb (40.1-44.6 N•m)
2
Apply sealant (113500) to threads.
3
Valve must be closed with handle position as shown on drawing.
4 Adapter fittings for hoses are included in base machine parts. See
Base Machine starting on page 39 for part numbers.
5 For assembly 24P166, replace o-ring that comes standard with item 302.
**Apply PTFE or thread sealant to tapered threads.
48 313998W
Part
Ref
Assembly
255629
301 247837
302† 247824
Assembly
289999
24E307
24E306
Assembly
24P166
255228
Description
MANIFOLD, fluid
24E306** VALVE, drain cartridge
.302a
158674† 158674† 556560** . O-RING
302b† 247779
303 102814
304 162453
306 247788
247779
112941
166846
247788
247779
112941
166846
247788
. SEAL, seat, valve
GAUGE, pressure, fluid
FITTING
HANDLE, red
307 247789
308† 112309
312 117556
313 117557
314 121312
315 100840
317
▲
318†
189285
150829
247789
112309
123106
123107
123108
166866
189285
150829
247789
112309
123106
123107
126565
166866
189285
150829
HANDLE, blue
NUT, hex, jam
NIPPLE, #8 JIC x 1/2 npt
NIPPLE, #10 JIC x 1/2 npt
ELBOW, 90 degrees
ELBOW, street, 1/4 npsm x
1/4 npt
LABEL, caution
SPRING, compression
▲
Replacement Warning labels, signs, tags, and cards are available at no cost.
† Included in the following complete valve kits*:
Assembly 255629
A (Red) Valve Kit (left/red handle) 255149.
B (Blue) Valve Kit (right/blue handle) 255150.
Valve Set Kit (both handles and grease gun) 255148.
Assembly 289999:
A (Red) Valve Kit (left/red handle) 24E309.
B (Blue) Valve Kit (right/blue handle) 24E310.
Valve Set Kit (both handles and grease gun)
24E308.
* Complete valve kits also include thread sealant.
(Purchase kits separately).
** When replacing item 302, item 302a must be ordered to replace the standard o-ring that comes with item 302.
1
2
2
2
1
1
1
2
2
1
1
Qt y
1
2
1
2
Parts
313998W 49
Parts
Non-SST Fluid Inlet Assemblies, 255159
Aluminum Fluid Inlet Assemblies with Stainless Steel Fittings, 24P167
A Side Shown
401
412
413
402
401,
411
404
403
407
405
406
414
408
409
410
** Apply sealant to all non-swivel fittings.
ti9841a1
Ref
Assembly
255159
401 118459
Part
Assembly
24P167
112268
402 -----
Description
UNION, swivel; 3/4 npt(m) 3/4 npsm(f)
VALVE, ball; 3/4 npt (FBE)
403 ---
404 247503
405 102124
406 120300
---
247503
102124
120300
NIPPLE; 3/4 npt
MANIFOLD, strainer, inlet
THERMOMETER, dial
GAUGE, pressure, fluid
407 180199 180199 ELEMENT, filter; 20 mesh (standard)
408 15H200 15H200 GASKET, strainer; PTFE
409 15H199 15H199 PLUG, strainer
410 ----PLUG, pipe; 3/8 npt
411 296178 123980 UNION, swivel; 3/4 npt(m) x 1/2 npt(f); A side only
412 15D757 15D757 HOUSING, thermometer
413 253481
414 111800
415 ---
253481
111800
---
GUARD, gauge
SCREW, cap, hex hd, 5/16-18 x 5/8 in. (16 mm)
SEALANT, pipe, sst
--- Not available for individual sale.
2
4
1
2
1
2
2
2
2
Qty
3
2
2
2
2
2
50 313998W
SST Fluid Inlet Assemblies
501
B (Blue) Side Assembly shown,
A (Red) Assembly also included
503
502
508
504
501, 512
** Apply sealant and tape to all non-swiveling threads.
24D285_313998_1a
506
507
505,
509
Ref
501
502
503
504
Part
112268
512485
123111
501118
505 102124
506 120300
Description
SWIVEL, union
VALVE, ball, sst
FITTING, nipple, hex, 3/4npt,
3k, ss
FITTING, tee
THERMOMETER, dial
GAUGE, press, fluid,
(waterborne)
BUSHING, hex hd, sst
FITTING, bushing, reducer,
507 500352
508 516308 sst
509 15D757 HOUSING, thermometer,
510
511
512 123980
Viscon
® hp
SEALANT, pipe, sst
TAPE, tfe, sealant
FITTING, straight, swivel, 1/2 x 3/4, FM, sst
Qty
3
2
4
2
2
2
4
2
2
1
1
1
Parts
313998W 51
Parts
Power Pack Module
608
609 607
604
1
2
603
606
605
24C273_313998_1d 610
1 Torque to 10 ft-lb (14 N•m).
2 Apply sealant to threads.
24C273_313998_2d
601
Ref Part Description
601
602
ENCLOSURE, frame, painted
MODULE, hydraulic power
603 U90205 WASHER, flat, 3/8, 0.41 x 1.25 x 0.13, ms
604 802277 SCREW, machine (matrix)
605 COVER, enclosure, heat exch, assy
606 111800 SCREW, cap, btn hd (matrix)
607 15Y935 TUBE, heat exchanger, outlet
608 24C621 HOSE, heat exchanger, inlet
609 123528 FITTING, elb, swvl, 45, jic08, fm, 6k
610 24C518 CORD, fan, heat exch, mcm
611 SEALANT, anaerobic
612 189930
▲
LABEL, caution, electric shock (not shown)
613 15H108 ▲ LABEL, pinch point (not shown)
▲
Replacement Danger and Warning labels, tags and cards are available at no cost.
2
1
1
1
1
1
Qty
1
1
1
2
4
4
1
52 313998W
Parts
313998W 53
Parts
Power Pack Module Sub-Assemblies
704
3
11
714
10
2
709
12
2
712
12
713
10
708 3 11
724
9
13
Hydraulic DC Power Pack Module
735
8 11
715
2
12
734
26
703
721, 722
5 11
746
11
716
10
718
717
2
12
719
5
706
11
705
710
2
12
711
744
721,
727
4 11
723 9
12
725
10
745
14
731
7
11
732
6
11
733 730 728
6
11
15
729
737
701
726
738
11
8
706
.30
1
+.01
-.00
702
5
11
707
_313998_1j
731
24
720
748, 749
1
Assemble coupler to specified dimensions prior to mounting assembly to housing.
2
Torque to 40 ft-lb (54 N•m).
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
6
Torque to 10 ft-lb (14 N•m).
7
Torque to 58 in-lb (6.5 N•m).
F IG . 17: Hydraulic DC Power Pack
736
702 1
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
10 Apply PTFE tape on installation end only.
11 Apply medium strength threadlocker prior to assembly.
12 Apply light coating of lubricant to seals.
13 Fill reservoir with hydraulic fluid.
14 Orient with airflow arrow pointing toward mounting bracket.
15 Prior to installing Ref. 728 into Ref. 726, install Ref. 729 into Ref. 728 and adjust head 1/8 in. from surface.
24 Align fan plug as shown.
26 Apply thermal lubricant to contact side.
54 313998W
Parts
Ref Part Description
701 24C719 MOTOR, power connector, assembly
702 16A951 COUPLER, motor
703 15W772 HOUSING, machined.hydraulic, module
704 123338 SCREW, shc, 3/8-16 x 2.75, s(matrix)
705 122295 PUMP, gear, hydraulic, h39
706 16A952 COUPLER, pump
707 16A953 COUPLER, spider
708 123942 SCREW, cap, hex hd (matrix)
709 15T939 FITTING, straight, jic8 x sae8
710 122520 FITTING, elbow, male, sae x jic
711 15W798 TUBE, pump to tube outlet
712 122606 FITTING, elbow, male, female
713 115597 NIPPLE
714 101353 FITTING, nipple, pipe
715 122527 VALVE, relief, t-10a cavity, 0-25g
716 100721 PLUG, pipe
717 121312 FITTING, elbow, sae x jic
718 101754 PLUG, pipe
719 15X622 GASKET, housing, to, tank
720 RESERVOIR, assembly, 8 gallon
721 101971 WASHER, thrust
722 111302 SCREW, cap, hex hd (matrix)
723 15J937 FILTER, oil, 18-23 psi bypass
724 116915 CAP, breather filler
725 121486 FITTING, elbow, male, 1/2jic x 1/2npt
726 15Y912 BRACKET, mcm mounting
727 100057 SCREW, cap hex hd (matrix)
728 257396 MODULE, motor control
729 101550 SCREW, cap, sch (matrix)
730 PLATE, mounting, fan
731 122301 FAN, 220v
732 112310 SCREW, cap, sch (matrix)
733 100644 SCREW, cap, sch (matrix)
734 123367 HARNESS, m8 x thermal switch, 4-pin
735 102410 SCREW, cap soc hd (matrix)
736 FLUID, hydraulic (gallon)
737 123303 HARNESS, m12
738 295709 SCREW, soc.hd (matrix)
739 LUBRICANT, grease
740 SEALANT, pipe, sst
741 SEALANT, pipe, sst
743 189285
▲
LABEL, caution
744 121208 ▲ LABEL, hot surface
745 15H108
▲
LABEL, pinch point
746 109468 SCREW, cap, hex head
747 LUBRICANT, thermal
748 123601 CLAMP, wire, harness, nylon, 3/4
749 103833 SCREW, mach, crbh
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
7
1
4
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
2
1
1
Qty
1
1
1
1
1
4
1
1
5
1
2
5
1
1
1
1
4
1
8
2
1
1
8
2
313998W 55
Parts
Heat Exchanger Assembly
805
808 3 5
807
802
801
806 4 5
804
257931_313998_2f
7
1
Torque to 65 ft-lb (88 N•m).
2
Apply lubricant to o-rings before assembling.
3
Torque to 8 ft-lb (11 N•m).
4 Torque to 2.5 ft-lb (3.4 N•m).
803
257931_313998_1f
805 1 2
5
Apply sealant to threads.
6
Orient fan with airflow arrow pointing toward cover.
7
Align fan plug as shown.
Ref Part Description
801 257967 COVER, enclosure, heat exch,
802
803
15X621
122300 painted
GASKET, fan, mounting
EXCHANGER, heat, m-4
804 122301 FAN, 220v
805 122842 FITTING, elbow, sae x jic
806 15U075 SCREW, cap, bh, 8-32 x
807 110755
.37(matrix)
WASHER, plain 4
808 100022 SCREW, cap, hex hd (matrix) 4
810
811
LUBRICANT, thread
SEALANT, anaerobic
1
1
1
2
1
1
8
Qty
1
56 313998W
Parts
Heater Options
9
10
10
922 910 908 913 914 929 930 919 918 920
5
917
904
931
902
908
9
916
925
6
903
24C327_313998_1L
932
901
909
906
904
908 9
905
908 9
926
912
10
911
10
1
Assembly NPT portion of Ref. 938 into Ref.
907. Tighten to tight minus 1 turn approximately. Insert Ref. 933 into Ref. 938 an tighten while holding against heater element. Tighten ferrule to 21-25 ft-lb
(28-34 N•m). Hold NPT portion to prevent tightening.
2
Tighten NPT thread at least one turn after
RTD has been tightened.
3
Apply thermal lubricant when assembling
Ref. 934.
F IG . 18: Heater Options, Image 1 of 4
4
Apply oxide inhibitor to bare ends of wires and to ferrule ends.
5
Apply oxide inhibitor included in Ref. 917 to bare ends of wires and to ferrule ends.
6
Torque to 16 in-lb (1.8 N•m).
7
Connect to Ref. 920 through extension cable.
8
Choose adapter and swivel fitting from kit based on hose size.
9
Torque to 17 ft-lb (23 N•m).
10 Apply lubricant to threads of tube fitting and torque to 21 ft-lb (28 N•m).
12 Apply sealant and tape to all non-swiveling and non-o-ring threads.
313998W 57
Parts
927
928
938
2 12 1
933 1
934 3
935
907
921 4
Non-Heated Models Only
905
24C327_313998_1L
Ref. 924, 258757 shown
905
24C327_313998_2L
F IG . 19: Heater Options, Image 2 of 4
915
7
8
8
24C327_313997_9f
58 313998W
Quantity
Parts
Ref
901
902
Part Description
MODULE, panel, pwr, heat, hose, pr, lv
MODULE, panel, pwr, heat, hose, lv
MODULE, panel, pwr, heat, pri, lv
MODULE, panel, pwr, heat, hose, pr, hv
MODULE, panel, pwr, heat, hose, hv
MODULE, panel, pwr, heat, pri, hv
MODULE, panel, pwr, no heat, hv
903 115942 NUT, hex, flange head
904 253192 BRACKET, painted, heater mount, poly
905 167002 INSULATOR, heat
906 113796 SCREW, flanged, hex hd (matrix)
907 24C426 HEATER, assy, 6kw, 1-zone, rtd, s
908 111800 SCREW, cap, hex hd (matrix)
909 255360 COVER, wire, heater, painted
910 253196 COVER, painted, heater, poly, h-25
911 16A104 TUBE, fluid, a, inlet, heater, ams
912 16A105 TUBE, fluid, a, outlet, heater, ams
913 16A106 TUBE, fluid, b, inlet, heater, ams
914 16A107 TUBE, fluid, b, outlet, heater, ams
915 16A108 TUBE, fluid, no heater, ams
916 24C418 MODULE, transformer, assy, hv
917 261821 CONNECTOR, wire, 6awg
918 24C314 HARNESS, wire, hptcm, hoseheat, fixed
919 24C312 HARNESS, wire, hptcm, heater, fixed
920 122242 CABLE, m8, 4-pin, mf, 2.5m, mold
921 255716 KIT, heater wire connector
922 189285 ▲ LABEL, caution
923 FLUID, oxide inhibitor
924 258756 KIT, fts, rtd, dual hose, sst
258757 KIT, fts, rtd, dual hose
258758 KIT, fts, rtd, single hose
925 24C779 MODULE, transformer, assy, lv
1
1
2
16
2
2
4
4
6
2
1
1
1
1
1
1
2
1
2
1
2
2
1
2
1
1
2
14
2
2
4
4
6
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
6
4
2
2
2
1
2
1
1
1
1
1
1
6
4
2
2
2
1
2
1
1
2
1
2
1
1
2
12
2
2
4
4
6
2
1
1
1
1
1
1
1
8
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
313998W 59
Parts
Quantity
Ref Part Description
926 123398 PLUG, hole, 1.5"dia
123589 BUSHING, wire protector, snap-in
927 100028 WASHER, lock
928 113783 SCREW, machine, pn hd (matrix)
929 103361 BUSHING, snap
930 114269 GROMMET, rubber
931 121002 CABLE, can, female / female 1.5m
932 122487 CABLE, can, male-female, 1.5m
933 124262 SENSOR, rtd, 1 k ohm, 5 ft, 4 pin, tip sensor
934 123408 HARNESS, m8 x thermal switch, 3-pin
935 100518 SCREW, mach, pnhd (matrix)
936
937
LUBRICANT, thermal
LUBRICANT, thread
938 123325 FITTING, compression, 1/8npt, ss
939 SEALANT, pipe, sst
940 TAPE, tfe, sealant
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
2
1
1
1
1
2
4
1
2
2
1
2
2
2
2
2 2
2
1
1
1
1
2
4
1
2
2
1
2
2
2
2
1
1
1
1
1 1
2
1
1
1
1
2
4
1
2
2
1
2
2
2
2
2
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
60 313998W
Parts
24J707 Shown
1342
10
1313
10
1314
1341
1302
1303
1331
1301
1332
9
Torque to 17 ft-lb (23 N•m).
10 Apply lubricant to threads of tube fitting and torque to 21 ft-lb (28 N•m).
F IG . 20: Heater Options, Image 3 of 4
1341
313998W
1311
10
1312
10
1342 ti17873a
61
Parts
1348
1350
1346
1347
1345
1344
1343
1334
1354
1308
9
1351
1354
1349
1353
1346
1347 ti17874a
1344
1345
1343
F IG . 21: Heater Options, Image 4 of 4
62 313998W
Quantity
Parts
Ref Part
1301 24C336
24C338
1302 24C332
24C334
1303 115942
1304 253192
1305 167002
1306 113796
1307 24C426
1308 111800
1309 255360
1310 253196
1311 16A104
16H486
1312 16A105
16H485
1313 16G338
1314 16G339
1316 24C418
1317 261821
1318 24C314
1319 24C312
1320 122242
1321 255716
1322 189285
1323 261843
1324 258756
258758
24G976
1325 24C779
1327 100028
1328 113783
1329 103361
1330 114269
1331 121002
1332 122487
1334 123408
1335 100518
1336 073019
Description
MODULE, panel, pwr, heat, hose, pr, lv
MODULE, panel, pwr, heat, pri, lv
MODULE, panel, pwr, heat, hose, pr, hv
MODULE, panel, pwr, heat, pri, hv
NUT, hex, flange head
BRACKET, painted, heater mount, poly
INSULATOR, heat
SCREW, flanged, hex hd
HEATER, assy, 6kw, 1-zone, rtd, s
SCREW, cap, hex hd
COVER, wire, heater, painted
COVER, painted, heater, poly, h-25
TUBE, fluid, a, inlet, heater, ams
TUBE, fluid, outlet
TUBE, fluid, a, outlet, heater, ams
TUBE, fluid, inlet
TUBE, fluid, b, inlet, heater, visc
TUBE, fluid, b, outlet, heater, vis
MODULE, transformer, assy, hv
CONNECTOR, wire, 6awg
HARNESS, wire, hptcm, hoseheat, fixed
HARNESS, wire, hptcm, heater, fixed
CABLE, m8, 4-pin, mf, 2.5m, mold
KIT, heater wire connector
LABEL, caution
FLUID, oxide inhibitor
KIT, fts, rtd, dual hose, sst
KIT, fts, rtd, single hose
KIT, fts, rtd, single hose, 1/2-2
MODULE, transformer, assy, lv
WASHER, lock
SCREW, machine, pn hd)
BUSHING, snap
GROMMET, rubber
CABLE, can, female / female 1.5m
CABLE, can, male-female, 1.5m
HARNESS, m8 x thermal switch, 3-pin
SCREW, mach, pnhd
LUBRICANT, thermal
313998W
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
10
1
6
1
2
1
1
1
1
2
1
10
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
14
6
1
2
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
2
1
1
6
8
1
1
1
1
1
1
1
2
1
1
1
6
10 12
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
6
63
Parts
Quantity
Ref Part
1337 070268
1338 123325
1339 070408
1340 070274
1341 24J537
1342 24J787
1343 124813
1344 124814
1345 262120
1346 124586
1347 124885
1348 124956
1349 124955
1350 124909
1351 123798
1353 124957
1354 24J142
1355 114225
1356 105676
Description
LUBRICANT, thread
FITTING, compression, 1/8npt, ss
SEALANT, pipe, sst
TAPE, tfe, sealant
BRACKET, heater, viscon, hfr, painted
HEATER, sst
FITTING, elbw, 90, jic08x1/4npt
FITTING, rducr, 1/2nptx1/4npt
SENSOR, fluid temp rtd
COUPLING, hex, 1/2npt
FITTING, elbow, 90, jic(08)x1/2npt
FITTING, elbow, 45 deg, 3/4 conduit
CONDUIT, 3/4, gray seal tite
WASHER, reducer, 1in-3/4in
CABLE, m8, 4-pin, mf, 1m, molded
FITTING, elbow, 90 deg, conduit
HARNESS, wire, hptcm, heater, fixed
TRIM, edge protection
SCREW, mach, pnh
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.330 0.670 0.670
1 1 1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
4
2
2
2
2
2
2
2
2
2
2
2
1
1
1
2
4
2
2
2
2
2
2
2
2
2
2
2
1
1
2
1
2
4
2
2
2
2
2
2
2
2
2
2
2
1
1
2
64 313998W
Parts
Heater Sub-Assemblies
Heat Power Panel Module
1004, 1006
1
1004, 1006 1
1 Tie wires at this point.
2 Torque connector screws to 16 in-lb
(1.8 N•m).
1007
1004,
1006
1
1005,
1006
1010
1009
1011
1008
24C332_313998_8f
1002
1015
1016
24C332_313998_7f
F IG . 22: Heat Power Panel Modules
313998W
24C332_313998_3f
1014
2
1003
1012
1005, 1006
1001
24C332_313998_1f
65
Parts
1005, 1006 1004, 1006
1
1 Tie wires at this point.
2 Torque connector screws to 16 in-lb
(1.8 N•m).
1004,
1006
1007
1004,
1006
1
24C332_313998_6f
1008 1010 1009
1
1011
1004, 1006
1005, 1006
1002
1015
1016
24C332_313998_4f
24C332_313998_7f
F IG . 23: Heat Power Panel Modules
66
1003
24C332_313998_4f
1014 2
1012
313998W
Parts
Quantity
Ref Part
1001
1002
1003
255774
Description
PANEL, electric, heat
MODULE, high power temp, gca
1
2
MODULE, assy, pwr, heat, hose, pri, hv 1
MODULE, assy, pwr, heat, hose, hv
MODULE, assy, pwr, heat, pri, hv
MODULE, assy, pwr, no heat, hv
MODULE, assy, pwr, heat, hose, pri, lv
MODULE, assy, pwr, heat, hose, lv
MODULE, assy, pwr, heat, pri, lv
MODULE, assy, pwr, no heat, lv
1004 123452 HOLDER, anchor, wire tie, nylon
1005 116876 WASHER, flat
1006 103833 SCREW, mach, crbh (matrix)
1007 125306 CABLE, can, female / female 0.5m
1008 100021 SCREW, cap hex hd (matrix)
1009 100028 WASHER, lock
1010 100015 NUT, hex mscr
1011 24C311 HARNESS, wire, pdb, ground
1012 24C318 HARNESS, wire, pdb, terminal
1014 24C304 HARNESS, wire, pdb, inline heater
1015 15R535 BRACKET, mounting, GCA high power
1016 117831 SCREW, mach., pan hd (matrix)
4
8
1
2
2
1
1
2
5
4
9
1
2
4
1
2
2
1
1
1
5
3
8
1
1
1
1
1
1
1 1
2
1
1
2
4
1
2
2
1
1
1
4
3
7
1
2
2
1
1
4
2
6
4
8
1
2
2
1
1
2
5
4
9
1
1
1
1
1
1
1
1
2
4
1
2
2
1
1
1
4
3
7
2
4
1
2
2
1
1
1
5
3
8
1
4
2
6
1
2
2
1
1
313998W 67
Parts
Heater - Aluminum with Carbon Steel Fittings, 24C426
Heater - Aluminum with Stainless Steel Fittings, 24P165
24P165 Shown
1111
1110 9 6 2
1104 4
1106
4
1106a
1112
1113
8
1101 r_24p165
1103 1 4
1105 2 4
68
1108 1
1102 4
1107
1
Torque to 120 ft-lb (163 N•m)
2 Torque to 23 ft-lb (31 N•m)
3 Torque to 40 ft-lb (54 N•m)
4 Apply lubricant to o-rings before assembling into heater.
6 Tighten NPT thread at least on turn after RTD has been tightened.
8 Apply thermal paste when assembling thermal switch.
9 Apply sealant and tape to all non swiveling and non o-ring threads.
1109 4 3
1105 2 4 r_24c106_313998_2
313998W
Ref
1101
1102
1103
Part
Assembly
24C426
Assembly
24P165
15J090
15J090
Description
HEATER, machined, 1 zone, 3500 psi
124132
124132
15H305
126561
121309
126562
O-RING
FITTING, plug hollow hex 1-3/16 sae
FITTING, adapter, sae-orb x jic 1104
1105
1106
15H304
126563
FITTING, plug 9/16 sae
15H306 126564
◆
ADAPTER, thermocouple, 9/16 x 1/8
1106a 120336
1107 15B135
◆
16T320
O-RING, packing
MIXER, immersion heater
1108 16A112 16A112 HEATER, immersion (1500W 230V)
1109 295607
561460
PLUG, outlet
1110
123325
FITTING, compression, 1/8npt, ss
1111 124262 SENSOR, rtd, 1kohm, 90deg, 4pin, tip
1112
123408
HARNESS, m8 x thermal switch, 3-pin
1113
100518
SCREW, mach, mnhd
1115 --LUBRICANT, thermal
1116 ----TAPE, tfe, sealant
1117 ---
---
LUBRICANT, thread
--- Not available for individual sale.
◆
Item 1106 include fluoroelastomer o-ring.
4
1
1
4
1
1
Qty
1
4
4
2
3
1
1
1
1
2
1
Parts
313998W 69
Parts
Heater 24J787
1408
1409
1435
1416
1422
1427
1428
1421
1426
1410
1411
1408
1429
1430
1431
1412
70 ti17875a
1403
1402
1412
1433
1410
1423
1401
1409
1407
1405
1434
1409
1404
1406
1404
1417
1418
1419
1420
313998W
Parts
Ref Part
1401† ---
Description
BLOCK, heater, machined
1402 15A990 GASKET, heater
1403 15A811 COVER, heater controls, bottom
1404 15A991 GASKET, heater
1405 15A809 ENCLOSURE, controls, heater
1406 15A810 COVER, heater controls, top
1407 15B625 LABEL, plate, warning
1408 111962 SCREW, cap, button hd
1409 100055 SCREW, drive, #6
1410 107542 WASHER, lock, spring
1411 117367 SCREW, shcs, m8x18
1412† 117344 FITTING, tube, compression
1413
1414
▲
172953
111307
LABEL, designation
WASHER, lock, external
1415 116343 SCREW, ground 1
1416 15B828 HOUSING, light, heater, viscon hp 1
1
1
10
10
10
6
2
1417 106216 NUT, lock
1418 15B827 LENS, light, glass
1419 103338 PACKING, o-ring
1420 117483 SCREW, jam, socket
1
1
1
1
1
1
2
1
1
1
Qty
1
1421 111802 SCREW, cap, hex hd
1422 112731 NUT, hex, flanged
1423 109114 SCREW, cap, sch
1424 100166 NUT, full hex
1425 102360 WASHER, flat
1426 15U075 SCREW, cap, bh, 8-32 x .37
1427 555388 NUT, # 8-32 hex
1428 100079 WASHER, lock, spring
1429 108674 THERMOSTAT
1430 105676 SCREW, mach, pnh
1431 073019 LUBRICANT, thermal
1432 235524 WIRE, assy
1433 ▲ 177922 TAG, warning
1434
▲
16K138 LABEL, brand, viscon hp, nvh
1435 ▲ 15B623 LABEL, plate, des, viscon hp
1442
▲
15B777 LABEL, warning, viscon hp
1443 ▲ 15B819 LABEL, warning, viscon hp
1
1
1
1
1
1
1
2
1
2
2
4
2
4
4
1
1
▲
Replacement Danger and Warning labels, tags and cards are available at no cost.
--- Not for individual sale
† Items available for purchase in kit 24K290
313998W 71
Kits
Kits
DC Power Pack Pressure Adjustment Kit, 24C067
This kit provides a release for excess pressure in the hydraulic system. It must be installed if a Fusion or P2 gun is used.
2
1204 1
1203
1201
1202
4 Torque to 23 in-lb (2.6 N•m).
5 Part is reference number 15 in hydraulic power pack assembly. See
Ref Part Description
1201 15H204 KNOB, pressure adjustment
1202 15H512 LABEL, control, H25
1203 15Y370 ADAPTER, pressure relief
1204 116624 SCREW, set, socket head
Qty
1
1
1
1
72 313998W
Kits
DC Power Pack Hydraulic
Pressure Adjustment Setup
This procedure requires running the machine with the hydraulic power pack shroud removed. Be sure to avoid contact with the fan while the machine is on.
This kit provides a release for excess pressure in the hydraulic system. It must be installed if a Fusion or P2 gun is used.
1.
Perform
2.
Remove Hydraulic Power Pack Shroud , page 33.
3.
Install pressure relief kit 24C067.
NOTE: Prior to installing pressure adjustment knob (1201), use a 9/16 in. wrench to back the jam nut (1203) all the way out until it stops.
4. Turn the pressure adjustment knob (1201) clockwise until it stops.
5. Turn the pressure adjustment knob counter-clockwise two full turns.
6. Turn main power switch to ON position.
7.
Setup the machine to spray in Operator mode. See
HFR operation manual 313997 if necessary.
8. While watching the ADM and listening to the motor, begin spraying material.
NOTE: If the ADM displays an overpressure situation, the relief pressure is set too high.
NOTE: If it sounds like the motor is spinning too fast and/or it sounds like hydraulic fluid is being dumped back to the tank, the relief pressure is set too low.
9.
If the relief pressure is set too high: Clear the over pressure warning on the ADM then turn the pressure adjustment knob counterclockwise 1/4 turn. See HFR operation manual 313997 if necessary.
If the relief pressure is set too low: Turn the pressure adjustment knob clockwise 1/4 turn.
10. Repeat the previous two steps until the relief pressure is correctly set.
313998W 73
Kits
Semi-Automatic Circulation Kits:
Semi-Automatic Circulation Kit - 24N486, 24N487
207
206
210
211
212
205
215
216
4
201
202
204
203
2Apply pipe sealant to all male threads as needed prior to assembly.
4
Torque to 8 ft-lb (11 N•m).
208
209 ti19957a
Ref Part Description
201 556762 CONNECTOR, #4 jic 1/4pm
202 16C509 HOSE, assy, ss brd, 1/4x24, ss
203 6308-28 FITTING, elbow, 90°, jic 04 x 1/2 npt, mm, m
204 103475 FITTING, tee, pipe
205 24P005 VALVE, endure, amb or temp cond, 1
206 158683 FITTING, elbow, 90 deg
207 100206 BUSHING, pipe
208 6310-200 ADAPTER, jic 05 x 1/2 npt, m, ms
94/0653/99 ADAPTER, jic 06 x 1/2 npt, mm, ms, 3k
209 262175 HOSE, A, 10 ft (3m), 1/4, moisture-lok, ms
262176 HOSE, B, 10 ft (3m), 1/4, moisture-lok, ms
210 122963 ADAPTER, swivel, jic 05 x 1/4 npt, fm, ms, 6
117506 FITTING, swivel, 1/4 npt x #6 jic
211 124281 FITTING, cplg, 1/2 npt x 1/4 npt, ff, ms
212 246477 KIT, accessory, return tube
215 124313 SCREW, shcs, m6-1 x 16 mm, sst
216 100016 WASHER, lock
Quantity
24N486, KIT, circulation, cs, pu, a
1
1
1
1
1
1
1
1
24N487, KIT, circulation, cs, pu, b
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
4
4
74 313998W
Kits
Solenoid Valve (Manual) - 24N990
315
316
305
1
306
1 312
1 302
1 312
309
308
1
Apply pipe sealant to all male threads prior to assembly.
301
1 307
303
313998W
313 ti19958a
304 1
75
Kits
Ref Part Description
301 120900 VALVE, solenoid, 3 way
302 108638 FITTING, pipe, tee
303 114158 FITITNG, adapter, y
304 121022 FITTING, elbow, male, 1/4 npt
305 121021 MUFFLER, 1/4 npt
306 123395 HARNESS, pwr valve, tank
307 112698 ELBOW, male, swivel
308 115968 SCREW, cap, socket head
309 GC2107 WASHER, lock, spring, #8
312 114339 FITTING, union, swivel, 1/4 npt, sst
313 124876 SPACER, standoff, 1.5 lg, 8-32 thrd
315 120953 CONNECTOR, splitter
316 299971 HOSE, 1/4 x 2 ft (0.6 m) (mxf) air
Quantity
4
3
2
1
2
2
1
1
3
1
3
2
1
76 313998W
Logic Drawings
230V, 1 Phase, No Heat
126
127
128
129
130
131
132
133
134
135
136
137
117
118
119
120
121
122
123
124
125
138
139
140
141
142
143
144
145
146
147
148
149
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
1PH/
50-60HZ
1L1
1L1
1L2
1L2
1L1
1L2
1L1
1L2
1
CB1A
63A
CB5
5A
1080
1100
1340
1360 1360
1360
1340
1340
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C515
BLK
WHT
1080
1100
PG105
GND
1
L1
L2
L3
331
MCM
B VOLUME
HARNESS
24C318
1390 BR
1400 BL
POWER
SUPPLY
121808
1340
PG133
1360
1
755
MISC
B VOLUME
CAN SPLITTER
123466
Logic Drawings
176
177
178
179
180
181
182
183
184
185
186
187
167
168
169
170
171
172
173
174
175
188
189
190
191
192
193
194
195
196
197
198
199
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
F IG . 24: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 1
313998W 77
Logic Drawings
230V, 1 Phase, with Heat
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
110
111
112
113
114
115
116
117
118
100
101
102
103
104
105
106
107
108
109
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
1PH/
50-60HZ
1L1
1L1
1L1
1L1
1L1
1L2
1L2
1L2
1L2
1L2
151
1L1
151
1L2
1L1
1L2
1L1
1L2
1L1
1L2
1L1
1L2
1L1
1L2
1
CB1A
63A
CB2
40A
CB3
15A
CB4
40A
CB5
5A
1080
1100
1160
1180
1220
1240
1280
1300
1340
1360 1360
1360
1340
1340
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C515
BLK
WHT
HARNESS
24C304
HARNESS
24C517
HARNESS
24C303
HARNESS
24C318
1080
1100
PG105
GND
L1
L2
L3
1160
PG116
1180
1
1
331
MCM
B VOLUME
511
PRIMARY HT
B VOLUME
1220
PG121
1240
1
TANK
B VOLUME
1280
PG127
1300
1
580
HOSE HT
B VOLUME
1340
PG133
1360
1
755
MISC
B VOLUME
1390 BR
1400 BL
POWER
SUPPLY
121808
CAN SPLITTER
123466
F
IG
. 25: 230V, 1 Phase, with Heat Logic Drawing; Page 1 of 2
78 313998W
Logic Drawings
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
159
160
161
162
163
164
165
166
167
168
169
170
171
172
150
151
152
153
154
155
156
157
158
1L1
148
1L2
148
1L1
1L1
1L1
1L1
1L2
1L2
1L2
1L2
1L1
1L2
1L1
1L2
1L1
1L2
1L1
1L2
1660
1680
CB9
40A
1720
1740
CB8
15A
CB7
40A
1780
1800
1840
1860
CB6
5A
HARNESS
24C304
HARNESS
24C517
HARNESS
24C303
HARNESS
24C318
1660
PG166
1680
2
649
PRIMARY HT
A VOLUME
1720
PG172
1740
2
TANK
A VOLUME
1780
PG178
1800
2
718
HOSE HT
A VOLUME
1840
PG184
1860
2
824
MISC
A VOLUME
F IG . 26: 230V, 1 Phase, with Heat Logic Drawing; Page 2 of 2
313998W 79
Logic Drawings
230V, 3 Phase, No Heat
121
122
123
124
125
126
127
128
129
134
135
136
137
138
130
131
132
133
144
145
146
147
139
140
141
142
143
148
149
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
3PH/
50-60HZ
1L1
1L1
1L2
1L2
1L3
1L1
1L2
1L3
1L1
1L2
1
CB1
30A
CB5
5A
1080
1100
1120
1340
1360 1360
1360
1340
1340
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C516
BLK
RED
WHT
1080
1100
1120
PG105
GND
L1
L2
L3
1
331
MCM
B VOLUME
HARNESS
24C318
1390 BR
1400 BL
POWER
SUPPLY
121808
1
1340
PG133
1360
755
MISC
B VOLUME
CAN SPLITTER
123466
F
IG
. 27: 230V, 3 Phase, No Heat Logic Drawing; Page 1 of 1
80 313998W
Logic Drawings
230V, 3 Phase, with Heat
119
120
121
122
123
124
125
126
127
128
129
130
131
132
110
111
112
113
114
115
116
117
118
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
100
101
102
103
104
105
106
107
108
109
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
3PH/
50-60HZ
1L1
1L1
1L1
1L1
1L2
1L2
1L2
151
1L1
151
1L2
1L3
1L3
1L3
1L3
151
1L3
1L1
1L2
1L3
1L3
1L1
1L2
1L3
1L1
1L2
1L3
1L1
1
CB1
30A
CB2
40A
CB3
15A
CB4
40A
CB5
5A
1080
1100
1120
1160
1180
1220
1240
1280
1300
1340
1360 1360
1360
1340
1340
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C516
BLK
RED
WHT
HARNESS
24C304
1
1080
1100
1120
PG105
GND
L1
L2
L3
331
MCM
B VOLUME
1160
PG116
1180
1
511
PRIMARY HT
B VOLUME
HARNESS
24C517
HARNESS
24C303
1220
PG121
1240
1
TANK
B VOLUME
1280
PG127
1300
1
580
HOSE HT
B VOLUME
HARNESS
24C318
1340
PG133
1360
1
755
MISC
B VOLUME
1390 BR
1400 BL
POWER
SUPPLY
121808
CAN SPLITTER
123466
F
IG
. 28: 230V, 3 Phase, with Heat Logic Drawing; Page 1 of 2
313998W 81
Logic Drawings
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
150
151
152
153
154
155
156
157
158
159
160
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
1L1
148
1L2
148
1L3
148
1L1
1L1
1L2
1L2
1L2
1L3
1L3
1L3
1L2
1L1
1L3
1L2
1L1
1L3
1L2
30A
CB9
40A
1660
1680
1720
1740
CB8
15A
1780
1800
CB7
40A
1840
1860
CB6
5A
HARNESS
24C304
HARNESS
24C517
HARNESS
24C303
1660
PG166
1680
2
649
PRIMARY HT
A VOLUME
1720
PG172
1740
2
TANK
A VOLUME
1780
PG178
1800
2
718
HOSE HT
A VOLUME
1840
PG184
1860
2
824
MISC
A VOLUME
F IG . 29: 230V, 3 Phase, with Heat Logic Drawing; Page 2 of 2
82 313998W
Logic Drawings
400V, 3 Phase, No Heat
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
110
111
112
113
114
115
116
117
118
119
100
101
102
103
104
105
106
107
108
109
146
147
148
149
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
400V/
3PH/
50-60HZ
1L1
1L1
1N
1N
1L1
1L1
1N
1N
1
CB1A
63A
CB5
5A
1081
1101
1340
1360 1360
1360
POWER
FILTER
L1/P
L2/N
1340
1340
GND
1080
1100
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C515
BLK
WHT
HARNESS
24C318
1390 BR
1400 BL
POWER
SUPPLY
121808
1
1080
1100
PG105
GND
L1
L2
L3
331
MCM
B VOLUME
1
1340
PG133
1360
755
MISC
B VOLUME
CAN SPLITTER
123466
F
IG
. 30: 400V, 3 Phase, No Heat Logic Drawing; Page 1 of 1
313998W 83
Logic Drawings
400V, 3 Phase, with Heat
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
100
101
102
103
104
105
106
107
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
400V/
3PH/
50-60HZ
1L1
1L1
1L1
1L2
1L2
151
1L2
1N
1N
1N
1N
1N
151
1L3
151
1N
1L1
1N
1L1
1N
1L1
1N
1L2
1N
1L2
1N
1
CB1A
63A
CB2
40A
CB3
15A
CB4
40A
CB5
5A
1081
1101
1160
1180
1220
1240
1280
1300
1340
1360
POWER
FILTER
1360
1360
L1/P
L2/N
1340
1340
GND
1080
1100
POWER
FILTER
L1/P
L2/N
GND
HARNESS
24C515
BLK
WHT
HARNESS
24C304
HARNESS
24C517
HARNESS
24C303
HARNESS
24C318
1390 BR
1400 BL
POWER
SUPPLY
121808
1
1080
1100
PG105
GND
L1
L2
L3
331
MCM
B VOLUME
1160
PG116
1180
1
511
PRIMARY HT
B VOLUME
1220
1240
PG121
1
CAN SPLITTER
123466
TANK
B VOLUME
1280
PG127
1300
1
580
HOSE HT
B VOLUME
1340
1360
PG133
1
755
MISC
B VOLUME
F
IG
. 31: 400V, 3 Phase, with Heat Logic Drawing; Page 1 of 2
84 313998W
Logic Drawings
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
150
151
152
153
154
155
156
157
158
159
160
161
162
163
1L2
148
1L3
148
1N
148
1L2
1L3
1L3
1N
1N
1N
1N
1L3
1N
1L3
1N
1L2
1N
1L2
1N
CB9
40A
1660
1680
1720
1740
CB8
15A
1780
1800
CB7
40A
1840
1860
CB6
5A
HARNESS
24C304
HARNESS
24C517
HARNESS
24C303
HARNESS
24C318
1660
1680
PG166
2
649
PRIMARY HT
A VOLUME
1720
PG172
1740
2
TANK
A VOLUME
1780
1800
PG178
2
718
HOSE HT
A VOLUME
1840
PG184
1860
2
824
MISC
A VOLUME
F IG . 32: 400V, 3 Phase, with Heat Logic Drawing; Page 2 of 2
313998W 85
Logic Drawings
A (Red) Heat
658
659
660
661
662
663
650
651
652
653
654
655
656
657
664
665
666
667
668
669
642
643
644
645
646
647
648
649
675
676
677
678
679
680
681
682
670
671
672
673
674
619
620
621
622
623
624
625
626
627
628
629
614
615
616
617
618
630
631
632
633
634
635
636
637
638
639
640
641
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
PRIMARY HT
LOW VOLUME
HARNESS
24C265
167
BRN
PG166
6400
1660
1680
A1+
CR642
3
1
CON863
A2-
4
2
6420
BLU
HARNESS
24C267
6490
6500
CAN COMM PORT
CAN COMM PORT
HARNESS
16A522
M8 3 PIN
MALE
+24VDC
SIGNAL
1
4
3
2 4
PG646
5
GND
2
A - RED
HPTCM PRIMARY LOW VOLUME
M12 5 PIN
MALE
3
5
6
2
1
1
2
3
4
5
2
M8 4 PIN
FEMALE
1
2
3
4
M12 5 PIN
MALE
1
2
3
4
5
M8 3 PIN
FEMALE
1
4
3
5
6
4
1
M8 3 PIN
FEMALE
1
4
3
3
M8 4 PIN
MALE
1
2
3
4
EXC
SIGNAL
2
M8 3 PIN
MALE
1
4
3
2
EXC
SIGNAL
1
2
PG647
6480
6520
3 2
HARNESS
VR 24C313
FR 24C312
PRIMARY TEMP
PRIMARY TEMP
OTS628
6520
6520
6520
6520
RTD618
DB-1 PRIMARY HEATER
SEE CONFIGURATION
6480
6480
6480
6480
F
IG
. 33: A (Red) Heat Logic Drawing, Page 1 of 2
86 313998W
Logic Drawings
709
710
711
712
713
714
715
716
703
704
705
706
707
708
723
724
725
726
727
728
729
730
731
732
733
734
735
736
717
718
719
720
721
722
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
HOSE HT
LOW VOLUME
179
BRN
PG178
7090
1780
1800
HARNESS
24C274
A1+
CR711
3
1
CON-869
A2-
4
2
CAN COMM PORT
CAN COMM PORT
7110
BLU
7170
HARNESS
16A522
M8 3 PIN
MALE
+24VDC
SIGNAL
1
4
3
4
PG715
2
CB718
5
GND
PG728
2
2
A - RED
HPTCM HOSE LOW VOLUME
M12 5 PIN
MALE 3
5
6
2
1
1
2
3
4
5
2
M12 5 PIN
MALE
3
4
5
1
2
M8 3 PIN
FEMALE
5
7290
7310
7330
7350
1
4
3
6
4
1
PRIMARY
SECONDARY
M8 4 PIN
FEMALE
1
2
3
4
M8 3 PIN
FEMALE
1
4
3
3
TRANS1
24C418
M8 4 PIN
MALE
1
2
3
4
EXC
SIGNAL
2
2
PG716
7172
3
7210
2
HARNESS
VR 24C315
FR 24C314
HOSE TEMP
RTD688
HOSE HEATER
SEE CONFIGURATION
F IG . 34: A (Red) Heat Logic Drawing, Page 2 of 2
313998W 87
Logic Drawings
B (Blue) Heat
517
518
519
520
521
522
512
513
514
515
516
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
481
482
483
484
485
486
487
488
489
490
491
476
477
478
479
480
498
499
500
501
502
503
504
505
506
507
508
509
510
511
492
493
494
495
496
497
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
PRIMARY HT
HI VOLUME
HARNESS
24C265
117
BRN
PG116
5020
1160
1180
A1+
CR504
3
1
CON794
A2-
4
2
5040
BLU
HARNESS
24C267
5110
5120
CAN COMM PORT
CAN COMM PORT
HARNESS
16A522
M8 3 PIN
MALE
+24VDC
SIGNAL
1
4
3
1
4
PG509
5
GND
1
B - BLUE
HPTCM PRIMARY HI VOLUME
M12 5 PIN
MALE 3
5
6
2
1
3
4
5
1
2
2
M12 5 PIN
MALE
1
2
3
4
5
M8 3 PIN
FEMALE
1
4
3
5
6
4
1
M8 4 PIN
FEMALE
1
2
3
4
M8 3 PIN
FEMALE
1
4
3
3
M8 4 PIN
MALE
1
2
3
4
EXC
SIGNAL
2 1
M8 3 PIN
MALE
1
4
3
EXC
SIGNAL
1
1
PRIMARY TEMP
RTD480
DB-1
PRIMARY HEATER
SEE CONFIGURATION
5100
5100
5100
5100
PG508
5100
PRIMARY TEMP
OTS490
5140
1
3
HARNESS
VR 24C313
FR 24C312
5140
5140
5140
5140
F
IG
. 35: B (Blue) Heat Logic Drawing, Page 1 of 2
88 313998W
Logic Drawings
573
574
575
576
577
578
579
580
567
568
569
570
571
572
581
582
583
584
585
586
587
588
589
590
591
601
602
603
604
605
606
607
608
609
610
611
612
613
592
593
594
595
596
597
598
599
600
559
560
561
562
563
564
565
566
553
554
555
556
557
558
545
546
547
548
549
550
551
552
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
HOSE HT
HI VOLUME
HARNESS
24C263
129
BRN
PG127
5710
1280
1300
HARNESS
24C274
A1+
CR573
3
1
CON800
A2-
4
2
CAN COMM PORT
CAN COMM PORT
5730
BLU
5790
HARNESS
16A522
M8 3 PIN
MALE
+24VDC
SIGNAL
1
4
3
4
PG578
1
CB579
5
GND
PG590
1
1
B - BLUE
HPTCM HOSE HI VOLUME
M12 5 PIN
MALE 3
5
6
2
1
2
3
4
5
1
2
M12 5 PIN
MALE
3
4
5
1
2
M8 3 PIN
FEMALE
1
4
3
5
5910
5930
5950
5970
6
4
1
PRIMARY
SECONDARY
M8 4 PIN
FEMALE
1
2
3
4
M8 3 PIN
FEMALE
1
4
3
3
TRANS1
24C418
M8 4 PIN
MALE
1
2
3
4
EXC
SIGNAL
2
1
PG577
5792
3
5830
1
HARNESS
VR 24C315
FR 24C314
HOSE TEMP
RTD550
HOSE HEATER
SEE CONFIGURATION
F IG . 36: B (Blue) Heat Logic Drawing, Page 2 of 2
313998W 89
Logic Drawings
DC Hydraulic Power Pack
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
'A' RED
ISO LUBE
PUMP
LOCATED ON THE MAIN
HYDRAULIC POWER PACK
HV SOL234
LV SOL372
A
B
A
T P
B A
GND
+5 VDC
VARIABLE RATIO
VERTICAL PUMP
SIGNAL
OIL TEMP
RTD OPTIONAL
HV RTD290
LV RTD428
OIL LEVEL
SENSOR
OPTIONAL
HV PX262
LV PX400
PRESSURE
GAUGE
OPTIONAL
PRESSURE
RELIEF
VALVE
B
HV SOL241
LV SOL378
123313
HYDRAULIC CYLINDER
PUMP POSITION
+5 VDC GND
SIGNAL
FIXED RATIO
MACHINE FRONT
FACING PUMPS
HV LPT280
LV LPT416
'B' BLUE
OIL OVERTEMP
SWITCH
HV OTS264
LV OTS402
MCM FAN
HV M772
LV M841
HYD. FAN
HV M762
LV M831
M
HV M310
LV M450
PUMP
COOLER
FILTER
15J437
F
IG
. 37: DC Hydraulic Power Pack Logic Drawing, Page 1 of 1
90 313998W
Logic Drawings
Motor Control Module (MCM)
For MCM wiring of Circ Spray Models, see the HFR for Circ Spray Operation manual.
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
204
205
206
207
208
200
201
202
203
214
215
216
217
218
209
210
211
212
213
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
2A
1
2B
1
2C
1
3
3
LOCATED ON THE HYDRAULIC
POWER PACK - FIXED RATIO
3
5
6
24
3
5
6
24
SOL240
DISPENSE
GUN
PX262
121061
1
1 POS 1 = 2000psi
(DEFAULT)
SEMI-AUTOMATIC
CIRCULATION VALVE
START
PB235
START
FS247
HYD-OIL
LO-LVL
0X
POS 3 = 3000psi
2
3
4
5
2
3
4
5
2
3
4
1
1
1
CAN COMM PORT
CAN COMM PORT
M12 5 PIN
MALE
1
2
3
4
5
M12 5 PIN
MALE
1
2
3
4
5
M8 4 PIN
FEMALE
1
2
3
4
3
5
6
24
1
SWITCH POSITION
SHOWN FOR
REF ONLY
9
M12 5 PIN
FEMALE
3
4
5
1
2
B-CODE
1
8
B-CODE
M12 5 PIN
FEMALE
3
4
5
1
2
10
M12 5 PIN
MALE
3
4
5
1
2
+5VDC
-SIG
DC COM
+SIG
SHLD
9
M12 5 PIN
MALE
3
4
5
1
2
1
+5VDC
-SIG
DC COM
+SIG
SHLD
8
1
HARNESS
123303
HARNESS
123303
SIGNAL
M12 5 PIN
MALE
+24VDC
COMMON
SIGNAL
SIGNAL
1
2
3
4
5
2
1
M12 5 PIN
FEMALE
1
2
3
4
5
2
7
M12 5 PIN
FEMALE
1 ss
2
3
4
5
M12 5 PIN
MALE
3
4
5
1
2
SIGNAL
SIGNAL
COMMON
SIGNAL
SIGNAL
7
1
F IG . 38: Motor Control Module (MCM) Logic Drawing, Page 1 of 2
313998W
2
1
3
4
2
3
1
4
5
3
4
2
1
5
PRESS XDUCER
FIXED RATIO ONLY
RED 'A' VOLUME
PRESS XDUCER
BLUE 'B' VOLUME
SOL234
PUMP
LEFT
SOL241
PUMP
RIGHT
DISPENSE SIGNAL
TO HYDRAULIC
DISP. HEAD FCM
SIGNAL
DC COM
VALVE ASSY
123313
OIL TEMP
HI
OTS264
123367
7A
7B
1
7C
1
1
2
2
2
2
2
2
2
2
3
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
91
Logic Drawings
285
286
287
288
289
290
291
292
293
280
281
282
283
284
294
295
296
297
298
299
300
301
302
303
269
270
271
272
273
274
275
276
277
278
279
304
305
306
307
308
309
310
311
312
313
314
315
316
317
332
333
334
335
336
327
328
329
330
331
337
318
319
320
321
322
323
324
325
326
OIL TEMP
RTD290
OPTION
EXC
M8 4 PIN
MALE
SIGNAL
1
2
3
4
3
1
M8 4 PIN
FEMALE
1
2
3
4
3
6
5
M8 4 PIN
FEMALE
1
2
3
4
M8 4 PIN
MALE
1
2
3
4
EXC
SHLD
COMMON
SIGNAL
M8 4 PIN
FEMALE
1
2
3
4
15 PIN DSUB
FEMALE
6
1
M8 4 PIN
MALE
1
2
3
4
5
15 PIN DSUB
MALE
EXC
SIGNAL
1
LPT280
258669
PUMP POSITION
MOTOR TEMP
RTD292
M310
ENCODER
11
12
PG105
3 PHASE
GND L1 L2 L3
13
12
1
HARNESS
24C516
109
GND
13
1
L3
11
BLK
1
RED
L2
BLU
L1
MOTOR
PG105
1 PHASE
GND L1 L2 L3
HARNESS
24C515
109
F IG . 39: Motor Control Module (MCM) Logic Drawing, Page 2 of 2
92 313998W
Logic Drawings
Miscellaneous Power
778
779
784
785
786
787
780
781
782
783
792
793
794
795
796
788
789
790
791
802
803
804
805
797
798
799
800
801
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
774
775
776
777
769
770
771
772
773
760
761
762
763
764
765
766
767
768
752
753
754
755
756
757
758
759
MISC B - BLUE
HI VOLUME
135
1
PG133
1340
1360
1340
1360
1340
1360
1340
1340
1360
1360
HARNESS
24C518
HARNESS
24C518
1
2
1
2
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
FOR FIXED OR VARIABLE
RATIO
TERMINAL STRIP MOUNTED
ON BACKPANEL
11
CR504
14
7940
11 14
8000
CR573
A1
1
2
1
2
CON794
A1
CON800
M762
MOTOR
FAN
HYD
HEAT
EXCH'R
M772
MOTOR
FAN
MCM
A2
A2
BL
BR
F
IG
. 40: Miscellaneous Power Logic Drawing, Page 1 of 2
230VAC POWER TO THE FAN
MOTOR
230VAC POWER TO THE FAN
MOTOR
HYD
VALVE
ASSY
SOL234
SOL241
USED ONLY WITH PRIMARY HEAT
OPTION
USED ONLY WITH HOSE HEAT
OPTION
230VAC POWER TO THE
HYDRAULIC POWER VALVE
313998W 93
Technical Data
Technical Data
Maximum Fluid Working Pressure . . . 3000 psi (20.7 MPa, 207 bar)
Maximum Fluid Temperature . . . . . . . 190°F (88°C)
Fluid Inlet Feed Pressure Range . . . . 50 psi (0.35 MPa, 3.5 bar) to 250 psi (1.75 MPa, 17.5 bar)
Fluid Inlets . . . . . . . . . . . . . . . . . . . . .
Component A (Red): 1/2 npt(f)
Component B (Blue): 3/4 npt(f)
Fluid Outlets. . . . . . . . . . . . . . . . . . . .
Component A (Red): #8 (1/2 in.) JIC (3/4-16 unf), with #5 (5/16 in.) JIC adapter
Component B (Blue): #10 (5/8 in.) JIC (7/8-14 unf), with #6 (3/8 in.) JIC adapter
Fluid Circulation Ports . . . . . . . . . . . . 1/4 npsm(m), with plastic tubing, 250 psi (1.75 MPa, 17.5 bar) maximum
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . . 1/4 nps
Air Inlet Pressure . . . . . . . . . . . . . . . . 40 psi (280 KPa, 2.8 bar) to 100 psi (0.7 MPa, 7 bar)
Line Voltage Requirement . . . . . . . . .
230V / 1 phase and 230V / 3 phase Models: 195-264V, 50/60 Hz
400V / 3 phase: 360-440V, 50/60 Hz; see
400 V Power Requirements , page 4
Amperage Requirement. . . . . . . . . . . See
Sound Power . . . . . . . . . . . . . . . . . . . 93 dB
Heater Power
(A (Red) and B (Blue) heaters total, no hose, Heated HFR Models only). . 12 kW
Hydraulic reservoir capacity. . . . . . . . 8 gal. (30 liters)
Recommended hydraulic fluid . . . . . . Citgo A/W Hydraulic Oil, ISO Grade 46
Weight . . . . . . . . . . . . . . . . . . . . . . . .
Units with 12 kW Heaters: 868 lb (394 kg)
Units without heaters: 634 lb (288 kg)
Wetted Parts . . . . . . . . . . . . . . . . . . . Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome, fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
94 313998W
Motor Control Module Technical Data
Motor Control Module Technical Data
Input Specifications
Input Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-264 Vac, line-to-line
Input Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single or Three Phase
Input Line Frequency . . . . . . . . . . . . . . . . . . . . . . . . .
50/60 Hz
Input Current per Phase. . . . . . . . . . . . . . . . . . . . . . .
25A (three-phase), 50A (single-phase)
Maximum Branch Circuit Protection Rating: . . . . . . .
30A (three-phase), 63A (single-phase)
Short Circuit Current Rating. . . . . . . . . . . . . . . . . . . .
5 kA
Output Specifications
Output Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . .
0-264 Vac
Output Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . .
Three Phase
Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-30A
Output Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
200% for 0.2 seconds
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Vdc, Class 2, Graco-provided power supply
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type 1
Max Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . .
50°C (122°F)
Overtemperature protection is provided to protect from motor overload.
Current limit, set via the software, is provided as a secondary protection from motor overload.
All installations and wiring must comply with NEC and local electrical codes.
313998W 95
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
Sealant and Adhesive Dispensing Equipment
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com
and select
“Where to Buy” in the top blue bar, or call to find the nearest distributor.
If calling from the US: 800-746-1334
If calling from outside the US: 0-1-330-966-3000
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313998
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision W, January 2017
Download
Public link updated
The public link to your chat has been updated. You may view and manage your chat links after registration here.
Document public link
Advertisement
Key features
For pouring and dispensing sealants and adhesives and polyurethane foam.
Maximum working pressure of 50 (22.7).
Approximate output per cycle is 0.084.
Flow rate is 1.9:1.
Full load amps are 55 A.
Primary system heater watts of 3000.
Peak amps per phase of 29 A.
Weighs 6,000.
Uses 230 V.
Frequently asked questions
The maximum working pressure is 50 (22.7).
The approximate output per cycle is 0.084.
The flow rate is 1.9:1.
The full load amps are 55 A.
The primary system heater watts are 3000.
The peak amps per phase are 29 A.