Graco 313431W - SD and XD Series Hose Reels Instructions

Instructions
SD and XD Series
Hose Reels
313431W
EN
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil and
grease. For professional use only.
Not approved for use in European explosive atmosphere locations.
A complete list of Models, including Maximum Working
Pressure, begins on page 2.
SD Series
(HP Models)
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
XD Series
XD Series
(HS Models)
(HN Models)
Models
Models
SD Series (Part List page 25)
*Each HP Model hose reel shown in the tables below is available in several colors. The last character of each Model
No. indicates the hose reel color. For example: A = white + NPT, B = metallic blue + NPT, C = red + NPT, D = black +
NPT, E = Mercedes blue + NPT, F = yellow + NPT, J = white + BSPP, K = metallic blue + BSPP, L = red + BSPP, M =
black + BSPP, N = yellow + BSPP, P = white + BSPT, R = metallic blue + BSPT, S = red + BSPT, T = black + BSPT, or
U = yellow + BSPT. (Other color choices may be available from your Graco Distributor.) On the table below this last
character is represented by the generic # symbol. For example, to show the complete model number for a white
HPL56# model hose reel, the # symbol in the table is replaced with “A”. The complete model number is: HPL56A.
Model No.*
Size
Type
Pressure
Rating
psi (MPa, bar)
HPL2D#
10
Bare
300 (2.1, 20.7)
HPL6D#
20
Bare
300 (2.1, 20.7)
HPL23#
10
Hose
300 (2.1, 20.7)
HPL25#
10
Hose
300 (2.1, 20.7)
HPL56#
20
Hose
300 (2.1, 20.7)
HPL5J#
20
Hose
300 (2.1, 20.7)
HPL33#
10
Hose
300 (2.1, 20.7)
HPL65#
20
Hose
300 (2.1, 20.7)
HPL6H#
20
Hose
300 (2.1, 20.7)
HPM3B#
10
Bare
2000 (14, 138)
HPM6D#
20
Bare
2000 (14, 138)
HPM33#
10
Hose
2000 (14, 138)
HPM65#
20
Hose
2000 (14, 138)
HPM6H#
20
Hose
2000 (14, 138)
HPH1D#
10
Bare
5000 (35, 344.7)
HPH5D#
20
Bare
5000 (35, 344.7)
Connection Size
Media
Outlet
Line Size
(inches)
Length
(feet)
Air/Water
3/8 npsm(m)
3/8 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
3/8
50
Air/Water
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
35
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
50
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
65
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
65
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
35
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
Oil
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
35
Oil
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
35
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
Grease
3/8 npsm(m)
3/8 bspp(m)
3/8 npsm(f)
3/8 bspp(f)
1/4
50
Grease
3/8 npsm(m)
3/8 bspp(m)
3/8 npsm(f)
3/8 bspp(f)
3/8
50
Air/Water
Air/Water
Air/Water
Air/Water
Air/Water
Air/Water
Air/Water
Oil
Oil
Oil
2
Inlet
313431W
Models
Model No.*
Size
Type
Pressure
Rating
psi (MPa, bar)
HPH15#
10
Hose
5000 (35, 344.7)
HPH23#
10
Hose
4800 (33, 331)
HPH55#
20
Hose
4800 (33, 331)
HPH5H#
20
Hose
4800 (33, 331)
Connection Size
Media
Grease
Grease
Grease
Grease
313431W
Inlet
Outlet
Line Size
(inches)
Length
(feet)
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
1/4
50
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
3/8
35
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
3/8
50
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
3/8
50
3
Models
XD Series (Parts List page 28)
**Each HS or HN Model hose reel shown in the table below is available in either white, metallic blue or yellow. The
last character of each Model No. indicates the hose reel color. For example: A = white + NPT, B = metallic blue +
NPT, F = yellow + NPT, J = white + BSPP, K = metallic blue + BSPP, N = yellow + BSPP, P= white + BSPT, R = metallic blue + BSPT, or U = yellow + BSPT. (Other color choices may be available from your Graco Distributor.) On the
table below this last character is represented by the generic # symbol. For example to show the complete model
number for a white HSL2D# model hose reel, the # symbol in the table is replaced with “A”. The complete model
number is: HSL2DA.
Model
No.**
Size
Type
Pressure
Rating
psi (MPa,
bar)
HSL2D#
10
Bare
300 (2.1, 20.7)
HSL6D#
20
Bare
300 (2.1, 20.7)
HSL25#
10
Hose
300 (2.1, 20.7)
HSL33#
10
Hose
300 (2.1, 20.7)
HSL56#
20
Hose
300 (2.1, 20.7)
HSL65#
20
Hose
300 (2.1, 20.7)
HSM3B#
10
Bare
2000 (14, 138)
HSM6D#
20
Bare
2000 (14, 138)
HSM33#
10
Hose
2000 (14, 138)
HSM65#
20
Hose
2000 (14, 138)
HSH15#
10
Hose
5000
(34, 344.7)
HSH1D#
10
Bare
8000
(55, 551.6)
HSH5D#
20
Bare
8000
(55, 551.6)
HSH55#
20
Hose
4800 (33, 331)
HNL56#
20
Hose
300 (2.1, 20.7)
HNL65#
20
Hose
300 (2.1, 20.7)
Connection Size
Media
Outlet
Length
(feet)
Air/Water
1/2 npsm(m)
1/2 bspp(m)
3/8 npsm(f)
3/8 bspp(f)
3/8
50
Air/Water
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
50
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(m)
1/2 bspp(m)
1/2 bspt (m)
1/2
35
1/2 npsm(m)
1/2 bspp(m)
3/8 npt(m)
3/8 bspp(m)
3/8 bspt(m)
3/8
65
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
Oil
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
35
Oil
1/2 npsm(m)
1/2 bspp(m)
1/2 npsm(f)
1/2 bspp(f)
1/2
50
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
35
1/2 npsm(m)
1/2 bspp(m)
1/2 npt(m)
1/2 bspp(m)
1/2 bspt(m)
1/2
50
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
1/4
50
Grease
3/8 npsm(m)
3/8 bspp(m)
3/8 npsm(f)
3/8 bspp(f)
1/4
50
Grease
3/8 npsm(m)
3/8 bspp(m)
3/8 npsm(f)
3/8 bspp(f)
3/8
50
3/8 npsm(m)
3/8 bspp(m)
1/4 npt(m)
1/4 bspp(m)
1/4 bspt(m)
3/8
50
Air/Water
1/2 npsm(m)
3/8 npt(m)
3/8
65
Air/Water
1/2 npsm(m)
1/2 npt(m)
1/2
50
Air/Water
Air/Water
Air/Water
Air/Water
Oil
Oil
Grease
Grease
4
Inlet
Line
Size
(inches)
313431W
Models
Connection Size
Model
No.**
Size
Type
Pressure
Rating
psi (MPa,
bar)
HNM65#
20
Hose
2000 (14, 138)
Oil
1/2 npsm(m)
HNH55#
20
Hose
4800 (33, 331)
Grease
3/8 npsm(m)
313431W
Media
Inlet
Line
Size
(inches)
Length
(feet)
1/2 npt(m)
1/2
50
1/4 npt(m)
3/8
50
Outlet
5
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
6
313431W
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
313431W
7
Typical Installation
Typical Installation
A ground wire (G), bleed-type master air valve (E) and
fluid drain valve (H) are required in your system installation. These components help reduce the risk of serious
injury, including electric shock and splashing in your eyes
or on the skin.
•
The ground wire must be connected to the pump
grounding lug and to a true each ground according to
your local code.
•
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is shut
off. Trapped air can cause the pump to cycle unexpectedly Locate the valve close to the pump.
•
The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose and gun. Triggering the valve to relieve pressure may not be sufficient.
Overhead-Mounted Hose Reel
A
J
K
L
F
B
D
E
P
G
C
M
J
H
N
03791
FIG. 1: Typical Installation
Key:
A
B
C
D
E
F
G
8
Main air supply line
Pump air supply line
Air filter
Air regulator
Bleed-type master air valve (required)
Pump
Pump grounding wire (required)
H
J
K
L
M
N
P
Fluid drain valve (required)
Fluid shutoff valve
Fluid line
Hose reel fluid inlet kit
Hose reel
Dispensing valve
Mounting channel/base
313431W
Installation
Installation
Fluid Line Components
The typical installations shown in FIG. 1 is only a guide
for selecting and installing a hose reel system. The components shown are the minimum requirements for all
systems. However, it is not an actual system design.
Contact your Graco distributor for assistance in designing a system to suit your needs.
•
NOTE: The air and fluid accessories required for your
pump must be properly sized to that pump. Refer to your
specific pump manual for selecting pump accessories.
Fluid Drain Valve (H): install the drain valve pointing down but so the handle points up when the valve
is open.
•
Fluid Shutoff Valve (J): shuts off fluid to hose reel.
•
Dispensing Valve (N): dispenses the fluid or air.
Air Line Components
Install the following components in the order shown in
FIG. 1, using adapters if necessary.
Required Components
Be sure you have the following components before you
begin the installation.
Install the following components in the order shown in
FIG. 1, using adapters if necessary.
•
Bleed-type Master Air Valve (E): locate downstream from the air regulator and for easy access
from the pump.
•
Air Regulator (D): controls pump speed and outlet
pressure by adjusting the air pressure to the pump.
Locate the regulator close to the pump but upstream
from the bleed-type master air valve.
•
Air Line Filter (C): removes harmful dirt and moisture from the compressed air supply.
313431W
•
Hose inlet kit (L)
•
Reel mounting bases, mounting brackets and
mounting channels (P)
•
Dispense valves (N)
9
Installation
Installation Mounting Options
All Mountings
Mounting Adapter Kit for Replacing Series
500 Reels
A Mounting Adapter Kit is available for installing an XD
Series Hose Reel in the same location that a Series 500
Hose Reel was previously installed. Order Graco Kit No.
24A224. See FIG. 2 and page 38.
To reduce the risk of injury, be sure the mounting surface is strong enough to support the reels, weight of
the lubricants and stress caused by hard pulls on the
service hoses. See Technical Data, page 40 for
weights of hose reel assemblies.
A = Original Series 500 holes in mounting surface.
B = Holes on the bottom of adapter bracket, predrilled to
match original Series 500 hole configuration (A).
C = Holes on the top of the adapter bracket, predrilled to
match new XD Series Hose Reel base.
A
NOTE: Reels perform best when arm allows hose to pull
straight off the spool as shown in FIG. 3.
HP, HS Models
B
Adapter 24A224
C
ti13258
mounting
surface
FIG. 2
XD base
Panel
FIG. 3
10
313431W
Installation
NOTE: Always use all 4 large flat washers with 4 bolts to
mount the hose reel pedestal to any surface.
•
HS Model Reels
a. Secure spool against pedestal with C-Clamp.
All Models
b. Remove 8 nuts (b) (4 from each side) and
rotate arm (a) to desired position.
Select the reel bank mounting location.
•
For high ceilings, suspend a suitable support
structure for the reels, so the hoses will be long
enough to reach your service area.
•
A reel bank mounted in a one-lift service bay
should be at least 6-ft (1.9m) from the center
line of the lift (FIG. 6).
•
In a one-lift bay, mount the reel bank at least 6
feet (1.9 m) from the center line of the lift. In a
two-lift bay, mount the bank equal distance
between the lifts.
•
A bank of all motor oil reels should be mounted
about 5 ft (1.5m) from the center of the lift,
toward the front of the lift rails (FIG. 6).
c. Check pawl to make sure it is not wedged.
See FIG. 5.
DD
a
AA*
EE
BB
FF
HP or HS Models Only
b
1. Determine the desired position of the roller support
arm (a) (FIG. 4).
The hose reel is factory-assembled and shipped
with the roller support arm (a) in either the AA or EE
position:
•
•
•
CC
a
AA for HP Models that do not have an H or J in
the 5th number position of the model number
EE for HP Models showing an H or J in the 5th
number position of the model number
ti12199a
AA Shipping Position
DD
AA
**EE
EE for all HS Models
BB
If shipping position AA or EE is desired, skip
step 2.
FF
b
2. To reposition roller support arm to any other position
than the Ship Position (AA or EE):
•
CC
HP Model Reels
a. Secure spool against pedestal with C-Clamp.
ti13394
EE Shipping Position
FIG. 4
b. Remove 4 nuts (b) and rotate arm (a) to
desired position.
c. Check pawl to make sure it is not wedged.
See FIG. 5.
313431W
11
Installation
4. Bolt hose reel to its mounting. Be sure it is secure
before lowering the lift truck.
Overhead Installations
To reduce the risk of injury, when you are mounting a
hose reel overhead, always use a lift truck.
1
HS Models Only
1. Reposition guide arm to position AA. See Step 2 for
HS Model Reels (above).
3
2
Incorrect
ti13351
1
5 ft (1.5m) minimum for motor oil
2
6 ft (1.9m) minimum for 1 lift
3
Center between two lifts
FIG. 6
Correct
5. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 17.
NOTE: None of the hose reels listed in this manual
come with a Hose Inlet Kit.
6. Flush system.
FIG. 5
2. Position the hose reel so the pedestal is facing up.
3. Using the lift truck, raise the reel as close to the
mounting location as possible.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stoddard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
c.
12
Pump solvent through line until fluid runs clear
and is debris free.
313431W
Installation
8. Install meter or dispense valve to end of hose following instructions provided with the dispense equipment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
d. Pump lubricant through line until all solvent is
flushed out.
7. Re-position hose stop if needed so hose extends far
enough for all operators to reach dispensing valve
and tighten nuts to securely hold hose stop in place.
9. Adjust spring tension, page 18.
Other Mounting Options
Ceiling Mounting Without an I-Beam - Open Channel (All Models)
•
For HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939. For HS or HN
Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222.
•
See page 44 for mounting channel dimensions.
HP Models: Open Channel Mounting Kits
FN
Description
101
PLATE, hold down
SCREW, 3/8” - 16 x
5/8”
WASHER, lock, 3/8”
BASE, reel
BASE, reel, channel
102
103
104
105
HS Models: Mounting Kits
24A934 24A935 24A936 24A937 24A938 24A939 24A219 24A220 24A221 24A222
1 Reel 2 Reels 3 Reels 4 Reels 5 Reels 6 Reels 1 Reel 2 Reels 3 Reels 6 Reels
1
2
3
4
5
6
5
10
15
20
25
30
4
8
12
24
5
1
1
10
2
1
15
3
1
20
4
1
25
5
1
30
6
1
4
8
12
24
1
1
1
1
1. Install the mounting channel (105) and (HP Models)
base plate (104) as shown in FIG. 7.
104
105
101
103
102
2. Slide hose reel into the base plate (104) and install
the hold-down plate (101), washer (103) and capscrew (102). Tighten the screw firmly (FIG. 7, page
13).
3. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
4. Continue installation following steps 5 - 9 of Overhead Installations instructions, beginning on page
12.
ti13185
FIG. 7
313431W
13
Installation
Ceiling Mounting Directly to an
I-Beam - HP Models Only
1. Using the template (B), provided, drill holes in the
I-Beam (C) (FIG. 8).
Ceiling Mounting to I-Beam without Drilling
Holes - All models
(Order Mounting Bracket Kit: 204741 for open or
enclosed reels.)
NOTE: For mounting 1-3 reels, two kits are required. For
mounting 4-6 reels, three kits are required.
2. Bolt reel to I-Beam.
3. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
A
C
B
FN
201
202
203
204
Description
WASHER, lock, 1/2”
SCREW, 1/2” - 13 x 1”
SCREW, 1/2” - 13 x 1-3/4”
NUT 1/2” - 13
NUT, spring clamp (not
205
shown)
206 CLAMP, beam
207 CHANNEL, unistrut
Qty
4
2
2
2
2
2
1
1. Secure mounting brackets (D) to the channel. Use
two mounting brackets for each 1- to 3 capacity
mounting channel (103). (Use 3 brackets for 4-6 reel
channels.)
ti13186
FIG. 8
4. Continue installation following steps 5 - 9 of Overhead Installations instructions, beginning on page
12.
2. Position the adjustable clamps (206) of the mounting brackets over the I-Beam (A), and tighten them
securely (FIG. 9).
3. HP Model Reels only (FIG. 7, page 13): Slide hose
reel onto the base plate (104) and install the
hold-down plate (101), washer (103) and capscrew
(102). Tighten the screw firmly.
4. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
14
313431W
Installation
5. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 17.
202
201
c.
Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
203
206
7. Position hose stop so hose extends far enough for
all operators to reach dispensing valve and tighten
nuts to securely hold hose stop in place.
204
D
8. Install meter or dispense valve to end of hose following instructions provided with the dispense equipment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
103
9. Adjust spring tension, page 18.
ti13188
A
203
201
206
205
207
D
201 / 202 / 204
ti13187
FIG. 9
NOTE:
•
The hose reels listed in this manual do not come
with a Hose Inlet Kit.
6. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stoddard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
313431W
15
Installation
Wall Mounting
(For HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939.
For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222.)
HP Models: Open Channel Mounting Kits
24A934 24A935 24A936 24A937 24A938 24A939 24A219 24A220 24A221 24A222
1 Reel 2 Reels 3 Reels 4 Reels 5 Reels 6 Reels 1 Reel 2 Reels 3 Reels 4 Reels
FN
Description
101
PLATE, hold down
SCREW, 3/8” x 16 x
5/8”
WASHER, lock,3/8”
BASE, reel
BASE, reel channel
102
103
104
105
HS / HN Models: Mounting Kits
1
2
3
4
5
6
5
10
15
20
25
30
4
8
12
24
5
1
1
10
2
1
15
3
1
20
4
1
25
5
1
30
6
1
4
8
12
24
1
1
1
1
1. Adjust guide arm to desired position, FIG. 4, page
11.
NOTE:
•
2. Select the reel bank mounting location. Mount the
reel to a wall, using the provided template (B) for
laying out the holes you drill.
You can mount the base plate (104) to the wall for
easier installation and removal of the hose reel for
servicing (FIG. 10).
The hose reels listed in this manual do not come
with a Hose Inlet Kit.
5. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stoddard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
3. Slide hose reel onto the base plate (104) and install
the hold-down plate (101), washer (103) and capscrew (102). Tighten the screw firmly (FIG. 10).
103
101
104
b. Blow out entire lubricant supply line with air.
c.
Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
102
B
6. Position hose stop so hose extends far enough for
all operators to reach dispensing valve.
7. Insert screws through hose stop and tighten nuts to
securely hold hose stop in place.
8. Install meter or dispense valve to end of hose following instructions provided with the dispense equipment.
ti13189
FIG. 10
4. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 17.
16
NOTE: If installing an enclosure around hose reel,
install the enclosure before installing dispense valve
or meter to hose end.
9. Adjust spring tension, page 18.
313431W
Installation
Hose Installation
Installing a Hose on a Bare Reel
•
Stop only at latching locations.
•
Stop reel where there is access to hose swivel
(A) (FIG. 12) and where reel is securely latched.
1. Locate length of your hose in table below. Note how
many times you must turn the spring to properly preset spring tension.
Hose Length
No. of Reel Turns
35 ft (10.7 m)
17
50 ft. (15.2 m)
21
65 ft. (19.8 m)
23
2. Before you install hose, attach a C-Clamp (D, FIG.
11) to reel flange to help prevent the reel from unintentionally becoming unlatched and spinning freely.
D
ti13191
SPRING HAZARD
FIG. 11
The spring is always under great tension, which if
released in an uncontrolled manner could cause serious injury.
5. Uncoil and extend hose.
•
Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if you are hit
by the hose.
6. Install hose stop (C) to end of hose. If hose has a
warning tag (F), hose stop should be installed on
the same end of the hose as the warning tag.
•
Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension
can cause the tool to move violently.
•
Bolt the reel securely in place when making
adjustments.
NOTE: If hose is equipped with a kink guard, this end
must be on the same end as the hose stop.
A
E
3. Place a piece of tape on the side of the reel flange
to use as a visual reference to help you count the
number of reel turns.
B
G
Always wear heavy gloves when adjusting the spring
tension to protect your hands from being cut on hose
reel.
4. Wearing heavy gloves, firmly grab the outside edge
of the reel flange with both hands. Wind the reel the
proper number of turns (See reference table following Step 1), rotating it in the direction shown in FIG.
11.
313431W
C
F
Air/Water Reel, Oil reel or
Grease Reel
ti13190
FIG. 12
7. Run the end of the hose (B) through the hose guide
(G) and then the hole (E) in reel (FIG. 12).
17
Installation
8. Attach hose end (B) to hose reel swivel (A). Then
carefully remove C-Clamp (D) (FIG. 11).
9. Pull hose hard enough to release the latch, and
slowly allow the hose to retract.
10. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stoddard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
d. Pump lubricant through line until all solvent is
flushed out.
11. Reposition hose stop if needed so hose extends far
enough for all operators to reach dispensing valve.
12. Insert screws through hose stop and tighten nuts to
securely hold hose stop in place.
13. Install meter or dispense valve to end of hose following instructions provided with the dispense equipment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
14. Adjust spring tension, page 18.
b. Blow out entire lubricant supply line with air.
c.
Pump solvent through line until fluid runs clear
and is debris free.
Increasing and Decreasing Spring Tension
Single Pedestal HP Model Hose Reels
Increasing Spring Tension
1. Pull out hose, 1 to 2 turns and engage latch.
SPRING HAZARD
The spring is always under great tension, which if
released in an uncontrolled manner could cause serious injury.
2. Pull hose back through hose rollers.
3. Wrap a loop of hose onto the reel flange.
4. Check the spring tension; the hose must pull out
fully and retract fully. Wrap more loops, one at a
time around the reel flange until the spring has the
desired tension.
•
Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if you are hit
by the hose.
•
Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension
can cause the tool to move violently.
NOTE: Do not put so many loops onto the reel that the
spring winds up tightly before the hose is fully extended.
•
Bolt the reel securely in place when making
adjustments.
Decreasing Spring Tension
Remove loops to decrease tension.
The hose reel spring is not a serviceable part. Do not
attempt to replace or service the hose reel spring.
18
313431W
Installation
Dual Pedestal HS or HN Model Hose Reels
Increasing Spring Tension
C
(spring is too loose, hose does not retract completely or
retraction is sluggish)
1. Loosen screw (A) 3-5 turns. Do not completely
remove it.
2. Use a hex wrench to loosen, the two screws (B). Do
not completely remove them.
3. Insert a 3/8” square drive breaker bar in opening (C)
on the spring adjustment plate (D).
B
D
A
B
ti12201
FIG. 13
SPRING HAZARD
The spring is always under great tension, which if
released in an uncontrolled manner could cause serious injury.
•
Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if you are hit
by the hose.
•
Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension
can cause the tool to move violently.
•
Bolt the reel securely in place when making
adjustments.
4. While holding the breaker bar securely, completely
remove the two screws (B).
5. Firmly grasp the breaker bar with both hands and
turn it clockwise one turn at a time to increase
(tighten) spring tension.
6. Replace and partially tighten both screws (B). You
can now remove the breaker bar. Pull out a section
of hose and allow it to retract to test the tension
adjustment.
7. If additional tension is required, insert the breaker
bar in the bracket again and remove screws (B).
Then repeat steps 5 - 6.
8. When you are satisfied with the new setting, tighten
screws A and B.
•
If hose is not retracting sufficiently or is wound too tight,
the tension can be increased or decreased using one of
the following procedures:
313431W
19
Maintenance
Decreasing Spring Tension
(spring is too tight, hose retracts too fast)
1. Loosen screw (A) 3-5 turns. Do not completely
remove it.
6. Replace and partially tighten both screws (B). You
can now remove the breaker bar. Pull out a section
of hose and allow it to retract to test the tension
adjustment.
2. Use a hex wrench to loosen, the two screws (B). Do
not completely remove them.
7. If additional adjustment is required, insert the
breaker bar in the bracket again and remove screws
(B). Then repeat steps 5 and 6.
3. Insert a 3/8” square drive breaker bar in opening (C)
on the spring adjustment plate (D).
8. When you are satisfied with the new setting, tighten
screws A and B.
4. While holding the breaker bar securely, completely
remove the two screws (B).
9. Match holes (e) in end panel (403) to mating holes
(f) in side panel. Install and tighten screws (402) to
join the end and side panels together.
5. Firmly grasp the breaker bar with both hands and
turn it counter-clockwise one turn at a time to
decrease (loosen) spring tension.
10. Clean and dry off surface of each end panel. Attach
a Graco label (404) to the center of each end panel.
11. Position hose stop so hose extends far enough for
all operators to reach dispensing valve.
Maintenance
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
3. Open the fluid valve at the pump fluid outlet. Leave
the drain valve open until you are ready to use the
system again.
If you suspect that the dispensing valve, extension, or
grease fitting coupler is clogged, or that pressure has
not been fully relieved after you have followed the steps
above, very slowly loosen the coupler or hose end coupling to relieve the pressure gradually, then loosen it
completely. Then clear the clog.
Replacing Spool - HP models (single
pedestal)
A complete list of replacement Spool Kits is available on
page 33. Use all new parts included in kit.
1. Close the supply pump’s bleed-type master air valve
(required for pneumatic systems).
2. Open the dispensing valve until pressure is fully
relieved.
1. Relieve pressure, page 20.
2. Release spring tension, page 18.
20
313431W
Maintenance
3. Remove capscrew (102), washer (103) and hold
down plate (101). Then slide hose reel out of base
plate (104) (FIG. 14).
104
6. Completely remove guide arm and pedestal assembly (16 / 18) as one piece and set it aside to reinstall
on the new spool. These parts do not have to be disassembled.
7. Remove spool assembly (5).
101
NOTE: Inspect inside of guide arm to make sure
washer (5j) is not adhering to the inside of the guide
arm. Washer (5j) should be discarded with the old
spool. A new washer (5j) is installed on the new
spool and is part of the new spool assembly.
103
102
8. Install new spool assembly (5).
9. Install guide arm and pedestal assembly (16 / 18)
over spool (5) and install nut (5g). Tighten and
torque nut to 85-105 ft. lbs (378 - 467 N.m).
ti13185
FIG. 14
4. Completely remove hose from spool (5h) and set it
aside to reinstall on the new spool.
10. Slide hose reel onto the base plate (104) and install
the hold-down plate (101), washer (103) and capscrew (102). Tighten the screw firmly.
11. Install hose on spool following the Hose Installation
instructions, page 17.
5
12. Flush hose following flushing instructions starting
with Step10, page 18.
13. Set spring tension following Increasing and
Decreasing Spring Tension instructions on page 18.
18
5g
Replacing Spool - HS or HN models (dual
pedestal)
A complete list of replacement Spool Kits is available on
page 33. Use all new parts included in kit.
16
5j
1. Relieve pressure, page 20.
FIG. 15
2. Release spring tension, page 19
5. Remove and discard nut (5g).
3. Remove reel from service.
313431W
21
Maintenance
4. Completely remove hose from spool and set it aside
to reinstall on the new spool.
27
11
29
5
9. Remove snap ring (5e) (FIG. 17).
30
10. Remove guide arm and pedestal base (24 / 30) as
one piece. These parts do not have to be disasssembled.
15
NOTE: Inspect inside of guide arm to make sure
washer (5j) is not adhering to the inside of the guide
arm. Washer (5j) should be discarded with the old
spool. A new washer (5j) is part of the new swivel
assembly.
17 18
26
27
11. Remove and discard old spool.
24
To Reassemble Spool:
FIG. 16
5. Remove large nut (11) (FIG. 16).
6. Remove two screws (27) holding pedestal (26) to
base (24) and two screws (27) holding guide arm
(29) to guide arm (30) (FIG. 16).
NOTE: HN models do not have a guide arm.
Guide Arm and related parts are not included.
7. Completely remove guide arm and pedestal assembly (26 / 29) and set it aside to reinstall on the new
spool (FIG. 16). These parts do not have to be disassembled.
30
8. Lay hose reel on its side so you can easily access
the guide arm and pedestal (24 / 30). Remove long
bolt (18) and washers (15 / 17) (FIG. 16 and FIG.
17).
5e
24
12. Place new spool (5) on its side on a work bench.
Make sure the flat side of the spool faces down on
the table and the ratchet side is facing up, as shown
in FIG. 17.
13. Position guide arm and pedestal base (24 / 30)
assembly over spool. Adjust as needed to correctly
align parts.
NOTE: It is easier to reattached the guide arm and
pedestal assembly to the spool if the spool is supported and somewhat level. Placing a couple blocks
of 1” thick scrap wood under the spool as shown in
FIG. 17 (page 22) will help support the spool during
the arm installation.
14. Replace snap ring (5e).
15. Install new swivel assembly in spool (see parts page
28).
16. Install washers (15 / 17) and long bolt (18), but do
NOT tighten bolt.
17. Turn the spool over.
16
FIG. 17
22
313431W
Maintenance
18. Install guide arm and pedestal assembly (26 / 29)
over swivel assembly and spool.
Note shape (a) of swivel assembly end shown in
FIG. 18 and the correct alignment of swivel to the
key hole in the pedestal. For the hose reel to operate correctly, these parts must be aligned correctly.
NOTE: HN models do not have a guide arm.
Guide Arm and related parts are not included.
Replacing the Service Hose
1. Relieve the pressure.
2. Fully extend the hose (B) and latch the reel.
3. Attach a C-Clamp (A) to the reel flange to help prevent the reel from unintentionally becoming
unlatched and spinning freely (FIG. 19).
SPRING HAZARD
The spring is always under great tension, which if
released in an uncontrolled manner could cause
serious injury.
a
FIG. 18
•
Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if you are hit
by the hose.
•
Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension
can cause the tool to move violently.
•
Bolt the reel securely in place when making
adjustments.
19. Install large nut (11) (FIG. 16, page 22). Tighten and
torque nut to 85-105 ft. lbs (378 - 467 N.m).
20. Tighten bolt (18).
A
21. Align guide arm (29) and guide arm (30). Install
screws (27). Tighten and torque screws to 20-30 ft.
lbs (89 - 133 N.m).
22. Align pedestal assembly (26) to base (24). Install 2
screws (27). Tighten and torque screws to 20-30 ft.
lbs (89 - 133 N.m).
23. Re-install reel to ceiling or wall.
24. Install hose on spool following the Hose Installation
instructions, page 17.
B
25. Flush hose following flushing instructions starting
with Step10, page 18.
26. Set spring tension following Increasing and
Decreasing Spring Tension instructions on page 19.
ti13184
FIG. 19
313431W
23
Maintenance
4. Remove hose stop from hose end and put all the
parts in a safe place to reinstall on the new hose
later (FIG. 20).
a. Loosen and remove screws (aa) and nuts (bb).
b. Separate two hose stop components (cc) to
remove from end of hose.
8. Run the end of hose (B), through the hose guide (G)
and then the hole (E) in reel (FIG. 21).
9. Attach hose end (B) to hose reel swivel (C). Then
carefully remove C-Clamp (D) (FIG. 11).
10. Pull the hose hard (B) enough to release the latch
and slowly allow the hose to retract.
11. If used, reassemble hose reel enclosure
12. Flush system.
aa
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stoddard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
bb
cc
c.
FIG. 20
5. Disconnect hose (B) from swivel (C). (Fig FIG. 21)
6. Install hose stop (D) to end of hose. If hose has a
warning tag, hose stop should be installed on the
same end as the warning tag (F).
NOTE: If hose is equiped with a kink guard this end
must be on the same end as the hose stop.
7. Insert screws (aa) through hose stop (cc) and hand
tighten nuts (bb) to hold hose stop in place.
Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
13. Re-position hose stop (D) so hose extends far
enough for all operators to reach dispensing valve.
Securely tighten nuts (bb) to keep hose stop in
place.
14. Install meter or dispense valve to end of hose following instructions provided with the dispense equipment.
15. Adjust spring tension, page 18.
C
B
E
G
D
F
er Reel, Oil reel or Grease
ti13190
FIG. 21
24
313431W
Parts SD Series
Parts SD Series
Ref
5
5a
5b
5c
5d
5e
5f
5g
5h
13
15
16
17
18
Part No. Description
Qty
KIT, spool (includes 5a-5j) (see page
1
33)
WASHER, 26 mm (all HPL and HPM
1
models)
WASHER,23 mm (all HPH models)
1
RING, backup
1
O-RING
1
SWIVEL, elbow
1
155470 FITTING, swivel, 90°, npsm HPL3B,
1
HPL6D, HPL33, HPL65, HPM3B,
HPM6D, HPM33, HPM65 models
161037 FITTING, swivel, 90°, npsm HPL23,
1
HPL25, HPL56 models
15Y397 FITTING, swivel, 90°, npsm HPH mod2
els
125593 FITTING, swivel, 90°, bspt x bspp,
1
HPL6D, HPL33, HPM3B, HPM6D models
125594 FITTING, swivel, 90°, 3/8 bspt x 3/8
1
bspp, HPH1D, HPH5D, HPH23 models
125595 FITTING, swivel, 90°, bspt x bspp,
1
HPL2D, HPL23, HPL56, models
186579 NUT, hex, 3/8” x 18 npsm HPH models)
186580 NUT, hex, 1/2” - 14 npsm HPL and
1
HPM models
16J893 NUT, hex, 1/2”-14 bspp, HPL2D,
1
HPL6D, HPL23, HPL56, HPL33,
HPM3B, HPM6D models
16J894 NUT, hex, 3/8”-19 bspp. HPH1D,
1
HPH5D, HPH23 models
SPOOL
1
WASHER, 30 mm
1
NUT, lock, M8 x 1.25
4
SPRING, ratchet, pawl
1
BASE
1
BOLT, M10 x 1.50 x 25
1
15V139 ARM, guide (Metallic Blue) HPL23,
HPL25, HPL33, HPM33, HPM3B,
HPH15, HPH1D, HPH23 models
15V140 ARM, guide (Mercedes Blue) HPL23,
HPL25, HPL33, HPM33, HPM3B,
HPH15, HPH1D, HPH23 models
15V141 ARM, guide (Yellow) HPL23, HPL25,
HPL33, HPM33, HPM3B, HPH15,
HPH1D, HPH23 models
15V142 ARM, guide (Red) HPL23, HPL25,
HPL33, HPM33, HPM3B, HPH15,
HPH1D, HPH23 models
15V143 ARM, guide (White) HPL23, HPL25,
HPL33, HPM33, HPM3B, HPH15,
HPH1D, HPH23 models
15V144 ARM, guide (Black) HPL23, HPL25,
HPL33, HPM33, HPM3B, HPH15,
HPH1D, HPH23 models
15V157 ARM, guide (Metallic Blue) HPL56,
HPL65, HPM65, HPM6D, HPH55,
HPH5D models
313431W
Ref
24
25
26
26a
26b
26c
26d
30
Part No. Description
Qty
15V158 ARM, guide (Mercedes Blue) HPL56,
HPL65, HPM65, HPM6D, HPH55,
HPH5D models
15V159 ARM, guide (Yellow)HPL56, HPL65,
HPM65, HPM6D, HPH55, HPH5D models
15V160 ARM, guide (Red) HPL56, HPL65,
HPM65, HPM6D, HPH55, HPH5D models
15V161 ARM, guide (White) HPL56, HPL65,
HPM65, HPM6D, HPH55, HPH5D models
15V162 ARM, guide (Black) HPL56, HPL65,
HPM65, HPM6D, HPH55, HPH5D models
BUSHING, pawl
1
PAWL, ratchet
1
218591 KIT, roller, (includes 25a - 25d) (see
1
page 38)
BRACKET, roller
1
PIN, roller
4
ROLLER, hose
4
SCREW, M6 x 1.0 x 20
4
KIT, stop, hose (see page 39)
1
25
Parts SD Series
Ref
33
26
Part No. Description
Qty
109158 HOSE, 50 ft, npt (Models- HPH15A,
1
HPH15B, HPH15C, HPH15D, HPH15E,
HPH15F)
124461 HOSE, 50 ft, npt (Models- HPH55A,
1
HPH55B, HPH55C, HPH55D, HPH55E,
HPH55F)
253848 HOSE, 35 ft, npt (Models- HPL23A,
1
HPL23B, HPL23C, HPL23D, HPL23E,
HPL23F)
253849 HOSE, 50 ft, npt (Models- HPL25A,
1
HPL25B, HPL25C, HPL25D, HPL25E,
HPL25F)
253850 HOSE, 65 ft, npt (Models- HPL56A,
1
HPL56B, HPL56C, HPL56D, HPL56E,
HPL56F)
253852 HOSE, 35 ft, npt (Models- HPL33A,
1
HPL33B, HPL33C, HPL33D, HPL33E,
HPL33F)
253853 HOSE, 50 ft, npt (Models- HPL65A,
1
HPL65B, HPL65C, HPL65D, HPL65E,
HPL65F)
26C121 HOSE, 35 ft, npt (Models- HPM33A,
1
HPM33B, HPM33C, HPM33D,
HPM33E, HPM33F)
26C122 HOSE, 50 ft, npt (Models- HPM65A,
1
HPM65B, HPM65C, HPM65D,
HPM65E, HPM65F)
124470 HOSE, 35 ft, npt (Models- HPH23A,
1
HPH23B, HPH23C, HPH23D, HPH23E,
HPH23F)
24J794 HOSE, 50 ft, bspp (Models- HPH15J,
1
HPH15K, HPH15L, HPH15M,
HPH15N)
24J795 HOSE, 50 ft, bspt (Models- HPH15P,
1
HPH15R, HPH15S, HPH15T, HPH15U)
24J812 HOSE, 35 ft, bspp (Models- HPH23J,
1
HPH23K, HPH23L, HPH23M,
HPH23N)s
24J813 HOSE, 35 ft, bspt (Models- HPH23P,
1
HPH23R, HPH23S, HPH23T, HPH23U)
24K195 HOSE, 35 ft, bspp (Models- HPL23J,
1
HPL23K, HPL23L, HPL23M, HPL23N)
24K196 HOSE, 35 ft, bspt (Models- HPL23P,
1
HPL23R, HPL23S, HPL23T, HPL23U)
24K197 HOSE, 50 ft, bspp (Models- HPL25J,
1
HPL25K, HPL25L, HPL25M, HPL25N)
24K198 HOSE, 50 ft, bspt (Models- HPL25P,
1
HPL25R, HPL25S, HPL25T, HPL25U)
24K191 HOSE, 35 ft, bspp (Models- HPL33J,
1
HPL33K, HPL33L, HPL33M, HPL33N)
24K192 HOSE, 35 ft, bspt (Models- HPL33P,
1
HPL33R, HPL33S, HPL33T, HPL33U)
24J796 HOSE, 35 ft, bspp (Models- HPM33J,
1
HPM33K, HPM33L, HPM33M,
HPM33N)
24K797 HOSE, 35 ft, bspt (Models- HPM33P,
1
HPM33R, HPM33S, HPM33T,
HPM33U)
24J810 HOSE, 50 ft, bspp (Models- HPH55J,
1
HPH55K, HPH55L, HPH55M,
HPH55N)
Ref
Part No. Description
Qty
24J811 HOSE, 50 ft, bspt (Models- HPH55P,
1
HPH55R, HPH55S, HPH55T, HPH55U)
24K199 HOSE, 65 ft, bspp (Models- HPL56J,
1
HPL56K, HPL56L, HPL56M, HPL56N)
24K200 HOSE, 65 ft, bspt (Models- HPL56P,
1
HPL56R, HPL56S, HPL56T, HPL56U)
24K193 HOSE, 50 ft, bspp (Models- HPL65J,
1
HPL65K, HPL65L, HPL65M, HPL65N)
24K194 HOSE, 50 ft, bspt (Models- HPL65P,
1
HPL65R, HPL65S, HPL65T, HPL65U)
24J798 HOSE, 50 ft, bspp (Models- HPM65J,
1
HPM65K, HPM65L, HPM65M,
HPM65N)
24J799 HOSE, 50 ft, bspt (Models- HPM65P,
HPM65R, HPM65S, HPM65T,
HPM65U)
34 15W036 LABEL, warning
1
 Replacement Danger and Warning labels, tags and cards
are available at no cost.
A complete list of all available kits begins on page 33.
313431W
Parts SD Series
HPH, HPP, HPL, HPM Models
Air/Water Reel, Oil Reel or
Grease Reel
33
33
30
26d
5d
26a
5a
26b
34
5b
5c
26c
5e
18
5g
13
5f
5h 15
17
24
25
16
ti13194
ti13194-2
313431W
27
Parts XD Series; HS Models
Parts XD Series; HS Models
Ref
5
5e
5h
5j
5k
6
7
8
9
10
11
14
17
18
19
24
25
26
27
28
28
Part No. Description
Qty
KIT, spool (see page 33) (includes parts
1
5a-5j)
RING, retaining
1
SPOOL
1
WASHER, 30 mm
1
WASHER, square center
1
RING, backup
2
O-RING
2
SWIVEL, elbow
1
WASHER
1
155470 FITTING, swivel, 90° npsm HSL33,
1
HSM33, HSM3B, HSL65, HSL6D,
HSM65, HSM6D, HNL65, HNM65 models
15Y397 FITTING, swivel, 90° npsm HSH,
1
HNH55 models
161037 FITTING, swivel, 90° npsm HSL25,
1
HSL2D, HSL56, HSL5D, HNL56 models
125593 FITTING, swivel, 90°, bspt x bspp,
1
HSL56, HSL65, HSL6D, HSM33,
HSM3B, HSM65, HSM6D models
125594 FITTING, swivel, 90° 3/8 bspt x 3/8
1
bspp, HSH models
125595 FITTING, swivel, 90°, bspt x bspp,
1
HSL25, HSL2D, HSL33 models
186579 NUT, hex 3/8” - 18 npsm, models
1
HSH15, HSH1D, HSH55, HSH55B,
HNH55
186580 NUT, hex, 1/2” - 14 npsm, HNL56,
1
HNL65, HSL25, HSL33, HSL56,
HSL65, HSL2D, HSL6D, HSM3B,
HSM6D, HSM33, HSM65, models
16J893 NUT, hex, 1/2-14 bspp, HSL25,HSL2D,
1
HSL33, HSL56, HSL65, HSL6D,
HSM33, HSM3B, HSM65, HSM6D
16J894 NUT, hex, 3/8-19 bspp, HSH15,
1
HSH1D, HSH55, HSH5D models
ADJUSTER, power spring
1
WASHER, 8 mm
1
SCREW, M8 x 1.25 x 120
1
SCREW, M5 x .80 x 20
2
BASE, dual
1
SHAFT, swivel
1
PEDESAL
1
SCREW, M8 X 1.25 x 20
4
109158 HOSE, 50 feet, npt (models HSH15A,
1
HSH15B)
124461 HOSE, 50 feet, npt (models HSH55A,
1
HSH55B, HNH55f, HNH55A, HNH55B,
HNH55F)
253849 HOSE, 50 ft, npt (models HSL25A,
1
HSL25B, HSL25F)
253850 HOSE, 65 ft, npt (models HSL56A,
1
HSL56B, HNL56F, HNL56A, HNL56B,
HNL56F)
Ref
29
Part No. Description
Qty
253853 HOSE, 50 ft, npt (models HSL65A,
1
HSL65B, HNL65F, HNL65A, HNL65B,
HNL65F)
26C121 HOSE, 35 ft, npt (models (HSM33A,
1
HSM33B, HSM33F)
26C122 HOSE, 50 feet, npt (models HSM65A,
1
HSM65B, HNM65F, HNM65A,
HNM65B, HNM65F)
24J794 HOSE, 50 ft, bspp (models HSH15J,
1
HSH15K, HSH15N)
24J795 HOSE, 50 ft, bspt (models HSH15U,
1
HSH15P, HSH15R)
1
24J810 HOSE, 50 ft, bspp (models HSH55J,
HSH55K, HSH55N)
24J811 HOSE, 50 ft, bspt (models HSH55P,
1
HSH55R, HSH55U)
24K193 HOSE, 50 ft, bspp (models HSL65J,
1
HSH65K, HSH65N)
24K194 HOSE, 50 ft, bspt (models HSL65P,
1
HSL65R, HSL65U)
24K197 HOSE, 50 ft, bspp (models HSL25J,
1
HSL25K, HSL25N)
24K198 HOSE, 50 ft, bspt (models HSL25P,
1
HSL25R, HSL25U)
24K191 HOSE, 35 ft, bspp (models HSL33J,
1
HSL33K, HSL33N)
24K192 HOSE, 35 ft, bspt (models HSL33P,
1
HSL33R, HSL33U)
24K796 HOSE, 35 ft, bspp (models HSM33J,
1
HSM33K, HSM33N)
24K797 HOSE, 35 ft, bspt (models HSM33P,
1
HSM33R, HSM33U)
24K199 HOSE, 65 ft, bspp (models HSL56 J,
1
HSL56K, HSL56N)
24K200 HOSE, 65 ft, bspt (models HSL56P,
1
HSL56R, HSL56U)
24J798 HOSE, 50 ft, bspp (models HSM65J,
1
HSM65K, HSM65N)
24J799 HOSE, 50 ft, bspt (models HSM65P,
HSM65R, HSM65U)
15V145 ARM, guide, dual (Metallic Blue)
HSL25, HSL33, HSM33,
HSH15,HSH1D,HSM3B models (not
included on HN models)
15V146 ARM, guide, dual (White) HSL25,
HSL33, HSM33,
HSH15,HSH1D,HSM3B models (not
included on HN models)
15X939 ARM, guide, dual (Yellow) HSL25,
HSL33, HSM33,
HSH15,HSH1D,HSM3B models (not
included on HN models)
15Z003 ARM, guide, dual (Desert Sand)
HSL25, HSL33, HSM33,
HSH15,HSH1D,HSM3B models (not
included on HN models)
313431W
Parts XD Series; HS Models
Ref
30
Part No. Description
Qty
15V163 ARM, guide, dual (Metallic Blue)
HSL56, HSL65, HSM65, HSH55,
HSH5D, HSM6D models (not included
on HN models)
15V164 ARM, guide, dual (White) HSL56,
HSL65, HSM65, HSH55, HSH5D,
HSM6D models (not included on HN
models)
15X942 ARM, guide, dual (Yellow) HSL56,
HSL65, HSM65, HSH55, HSH5D,
HSM6D models (not included on HN
models)
15Z007 ARM, guide, dual (Desert Sand)
HSL56, HSL65, HSM65, HSH55,
HSH5D, HSM6D models (not included
on HN models)
15V143 ARM, guide (White) HSL25, HSL33,
1
HSM33, HSH15, HSH1D, HSM3B models (not included on HN models)
15V139 ARM, guide (Metallic Blue) HSL25,
HSL33, HSM33, HSH15, HSH1D,
HSM3B models (not included on HN
models)
15V141 ARM, guide (Yellow) HSL25, HSL33,
HSM33, HSH15, HSH1D, HSM3B models (not included on HN models)
15Z004 ARM, guide (Desert Sand) HSL25,
HSL33, HSM33, HSH15, HSH1D,
HSM3B models (not included on HN
models)
15V161 ARM, guide (White) HSL56, HSL65,
HSM65, HSH55, HSH5D, HSM6D models (not included on HN models)
15V157 ARM, guide (Metallic Blue) HSL56,
HSL65, HSM65, HSH55, HSH5D,
HSM6D models (not included on HN
models)
15V159 ARM, guide (Yellow) HSL56, HSL65,
HSM65, HSH55, HSH5D, HSM6D models (not included on HN models)
15Z008 ARM, guide (Desert Sand) HSL56,
HSL65, HSM65, HSH55, HSH5D,
HSM6D models (not included on HN
models)
16A121 ARM, guide (White) HSHC5, HSHFF,
HSLC8, HSLD5, HSLE3, HSMC8,
HSMD5, HSMDD, HSPB8, HSHCD,
HSMCF, HSDD5, HSDDD models
16A122 ARM, guide (Metallic Blue) HSHC5,
HSHFF, HSLC8, HSLD5, HSLE3,
HSMC8, HSMD5, HSMDD, HSPB8,
HSHCD, HSMCF, HSDD5, HSDDD
models (not included on HN models)
16A123 ARM, guide (Yellow) HSHC5, HSHFF,
HSLC8, HSLD5, HSLE3, HSMC8,
HSMD5, HSMDD, HSPB8, HSHCD,
HSMCF, HSDD5, HSDDD models (not
included on HN models)
313431W
Ref
Part No. Description
Qty
16A124 ARM, guide (Desert Sand) HSHC5,
HSHFF, HSLC8, HSLD5, HSLE3,
HSMC8, HSMD5, HSMDD, HSPB8,
HSHCD, HSMCF, HSDD5, HSDDD
models (not included on HN models)
32
NUT, lock, M8 x 1.25
8
33
218591 KIT, roller (includes 33a-33d) (page 38)
(not included on HN models)
33a
BRACKET, roller
1
33b
PIN, roller
4
33c
ROLLER, hose
4
33d
SCREW, M6 x 1.0 x 20
4
1
34 15W036 LABEL, warning
37
BUSHING, pawl
1
38
PAWL, ratchet
1
39
BOLT, M10 x 1.5 x 25 lg
1
40
SPRING, ratchet pawl
1
48
KIT, stop, hose (page 39)
1
 Replacement Danger and Warning labels, tags and cards
are available at no cost.
A complete list of all available kits begins on page 33.
29
30
28
18
30
5e 5k 14
33c
19 17
33b
33a
Air/Water Reel, Oil Reel or Grease Reel
48
33d
37
24
34
40
28
38
39
5j
9
10
8
7
6
25
11
5h
29
11
32
ti13196b
Parts XD Series; HS Models
313431W
Parts XD Series; HN Models
Parts XD Series; HN Models
Ref
5
5e
5h
5j
5k
6
7
8
9
10
11
14
17
18
19
24
25
26
27
28
32
34
37
38
39
40
48
Part No. Description
Qty
KIT, spool (see page 33) (includes parts
1
5a-5j)
RING, retaining
1
SPOOL
1
WASHER, 30 mm
1
WASHER, square center
1
RING, backup
2
O-RING
2
SWIVEL, elbow
1
WASHER
1
155470 FITTING, swivel, 90° (all HNL65 and
HNM65 models)
15Y397 FITTING, swivel, 90° (all HNH55 models)
161037 FITTING, swivel, 90° (all HNL56 mod1
els)
186579 NUT, hex 3/8” - 18 npsm (models
1
HNH55)
186580 NUT, hex, 1/2” - 14 npsm (all models
1
except: HNH55)
ADJUSTER, power spring
1
WASHER, 8 mm
1
SCREW, M8 x 1.25 x 120
1
SCREW, M5 x .80 x 20
2
BASE, dual
1
SHAFT, swivel
1
PEDESAL
1
SCREW, M8 X 1.25 x 20
4
124461 HOSE, 50 feet, (model HNH55)
1
253850 HOSE, 65 ft (model HNL56)
1
253853 HOSE, 50 ft (model HNL65)
1
26C122 HOSE, coupled, 50 feet (mode HNM65)
1
NUT, lock, M8 x 1.25
8
15W036 LABEL, warning
1
BUSHING, pawl
1
PAWL, ratchet
1
BOLT, M10 x 1.5 x 25 lg
1
SPRING, ratchet pawl
1
KIT, stop, hose (page 39)
1
 Replacement Danger and Warning labels, tags and cards
are available at no cost.
A complete list of all available kits begins on page 33.
313431W
31
18
19
32
17
5e
5k
48
14
24
28
40
37
5j
5h
38
39
28
10
9
6
8
25
7
11
32
26
Parts XD Series; HN Models
313431W
Kits
Kits
Spool Assembly Kits
NPT/BSP
Models
Size
Media
Line Size (inches)
Length (feet)
HPL2D#
HPL25#
NPT
10
Air/Water
3/8
50
24K432
HPL2D#
BSP
10
Air/Water
3/8
50
15Y487
HPL6D#
HPL65#
HPL6H#
NPT
20
Air/Water
1/2
50
24K433
HPL6D#
BSP
20
Air/Water
1/2
50
15Y488
24L864
HPL23#
NPT
BSP
10
Air/Water
3/8
35
15Y489
24L865
HPL56#
HPL5J#
NPT
BSP
20
Air/Water
3/8
65
15Y490
24L866
HPL33#
NPT
BSP
10
Air/Water
1/2
35
15Y491
HPM3B#
HPM33#
NPT
10
Oil
1/2
35
24K434
HPM3B#
BSP
10
Oil
1/2
35
15Y492
HPM6D#
HPM65#
HPM6H#
NPT
20
Oil
1/2
50
24K435
HPM6D#
BSP
20
Oil
1/2
50
15Y493
HPH1D#
HPH15#
NPT
10
Grease
1/4
50
24K436
HPH1D#
BSP
10
Grease
1/4
50
15Y494
HPH5D#
HPH55#
HPH5H#
NPT
20
Grease
3/8
50
24K437
HPH5D#
BSP
20
Grease
3/8
50
15Y495
24L867
HPH23#
NPT
BSP
10
Grease
3/8
35
15Y496‡
HSL2D#
HSL25#
NPT
BSP
10
Air/Water
3/8
50
15Y497‡
HSL6D#
HSL65#
HNL56#
NPT
BSP
20
Air/Water
1/2
50
15Y498‡
HSL56#
HNL65#
NPT
20
Air/Water
3/8
65
Part No.
Model.
15Y486
313431W
33
Kits
NPT/BSP
Models
Part No.
Model.
Size
Media
Line Size (inches)
Length (feet)
15Y499‡
HSL33#
HSM3B#
HSM33#
NPT
BSP
10
Air/Water
/
Oil
1/2
35
15Y500‡
HSM6D#
HSM65#
HNM65#
NPT
BSP
20
Oil
1/2
50
15Y501‡
HSH15#
HSH1D#
NPT
BSP
10
Grease
1/4
50
15Y502‡
HSH5D#
HSH55#
HNH55#
NPT
BSP
20
Grease
3/8
50
‡ Kit does not include swivel. Order swivel kit separately. See page 34 for complete list of swivel kits.
Swivel Kits
(See Instruction Manual: 313432)
NOTE:
‡ Swivel Kits include all parts necessary to replace the swivel assembly, including the seals which are also provided
in the Swivel Seal Kit 24A952 or 24A953.
 If only the swivel seals require replacement, use Swivel Seal Kit 24A952 or 24A953. Swivel Seal Kits are not available for the new series High Pressure Reels. For these reels, the entire swivel assembly must be replaced. See ‡
Swivel Replacement Kits in the Low and Medium Pressure Hose Reels table (below) or the High Pressure Hose
Reels table, page 35.
 The last digit in the hose reel part number identifies the reels thread type. See table below for details:
Hose Reel Part Number Last Digit
A
B
C
D
E
F
G
J
K
L
M
NPT Thread
N
P
R
S
T
U
BSP Thread
Low and Medium Pressure Hose Reels
Series A
SD Models
Description
Swivel
Replacement
Kit‡
Seal
Replacement
Kit
34
All Other Series
SD Models
All Series
XD Models
NPT
Thread
BSP
Thread
NPT
Thread
BSP
Thread
NPT
Thread
BSP
Thread
24Z552
24Z555
24Z553
24Z556
24Z554
24Z557
24A952
313431W
Kits
High Pressure SD Hose Reels
High Pressure SD Reels (NPT Thread)
Hose Reel
Part No.
Series
Swivel
Replacement
Kit‡
Seal Replacement
Kit
A-E
26A155
24A953
F and later
26C303
N/A
A-E
26A155
24A953
F and later
26C303
N/A
A-G
26A155
24A953
H and later
26C303
N/A
A-G
26A155
24A953
H and later
26C303
N/A
A-E
26A155
24A953
F and later
26C303
N/A
A-B
26A155
24A953
C and later
26C303
N/A
HPH15
HPH1D
HPH23
HPH55
HPH5D
HPH5H
High Pressure SD Reels (BSP Thread)
Hose Reel
Part No.
Series
Swivel
Replacement
Kit‡
Seal Replacement
Kit
A-B
26A156
24A953
C and later
26C304
N/A
A-B
26A156
24A953
C and later
26C304
N/A
A-B
26A156
24A953
C and later
26C304
N/A
A-B
26A156
24A953
C and later
26C304
N/A
A-B
26A156
24A953
C and later
26C304
N/A
HPH15
HPH1D
HPH23
HPH55
HPH5D
313431W
35
Kits
High Pressure XD Hose Reels
High Pressure XD Reels (NPT Thread)
Hose Reel
Part No.
Series
Swivel
Replacement
Kit‡
Seal Replacement
Kit
ALL
26A153
N/A
HPH15
HPH1D
HPH23
HPH55
HPH5D
High Pressure XD Reels (BSP Thread)
Hose Reel
Part No.
Series
Swivel
Replacement
Kit‡
Seal Replacement
Kit
ALL
26A154
N/A
HPH15
HPH1D
HPH55
HPH5D
36
313431W
Kits
Label, Fluid Identification: 24A223
BSPP Hose Seal Kit: 24M713
Description
SEAL, elastomeric, 1/4-19
SEAL, elastomeric, 3/8-19
SEAL, elastomeric, 1/2-14
SEAL, elastomeric, 1”- 19
Qty.
1
1
1
1
Latch Kit: 15Y503
(Instruction Manual: 406801)
H
Description
SCREW, M8 x 1.25 x 20
PAWL, ratchet
SPRING, ratchet, pawl
SCREW, M10 x 1.50 x 25
BUSHING
NUT, M8 x 1.25
SCREW, M8 x 1.50 x 40
NUT, M10 x 1.50
313431W
Qty
2
1
1
1
1
4
1
1
37
Kits
Enclosure Retrofit Kit: 24C100
3/8” BSPP Inlet: 24M230
(Instruction Manual: 313902)
Description
Qty.
HOSE, 3/8” x 36”, 5000 psi
1
CONNECTOR, hose, 3/8” ID x 3/8-19 BSPP 1
SEAL, elastomeric, 3/8-19 BSPP
1
FERRULE, hose, 3/8”, grease
1
CONNECTOR, hose, 3/8” ID, swivel, elbow
1
TAG, hose
1
Description
ARM, hose guide
BASE, reel, enclosed
NUT, lock
SCREW
WASHER, flat
BOLT, m10 x 40lg
NUT, hex
WASHER, lock, spring
NUT, lock
SCREW
NUT, hex
WASHER, lock
SCREW, shoulder, #10
Qty
1
1
4
4
3
1
1
1
4
4
5
1
1
1/2” NPT Inlet: 218549
Description
HOSE, coupled, 24”
FITTING, swivel, union, 90°
Qty
1
1
1/2” BSPT Inlet: 24C441
Hose Inlet Kit: 224417, 218550,
218549
Description
Qty
HOSE, coupled, 1/2” ID x 3 ft oil
1
FITTING, 1/2” BSPP to 1/2” BSPT 1
1/2” BSPP Inlet: 24J256
(Instruction Manual 406741)
Description
HOSE, 1/2” ID x 3 ft oil
1/4” NPT Inlet: 224417
Description
HOSE, coupled, 24”
FITTING, union, adapter, 90°
Qty
1
1
Qty
1
Mounting Adapter: 24A224 (page
10)
1/4” BSPT Inlet: 24C442
Description
BASE, adapter
SCREWS, 3/8” - 16 x 3/4”
Description
Qty
HOSE, 1/4” ID x 3 ft grease
1
FITTING, 3/8” BSPP to 1/4” BSPT 1
1/4” BSPP Inlet: 24J257
Description
HOSE, 1/4” ID x 3 ft grease
Qty
1
4
Hose Guide Kits
Qty
1
Roller Bracket Repair: 218591
(Instruction Manual: 406743)
3/8” Inlet: 218550
Description
HOSE, coupled, 24”
FITTING, union, adapter, 90°
Description
BRACKET, hose guide
PIN, roller
ROLLER, hose
NUT, lock, #10 - 32
SCREW, #10 - 32 x 3/4”
SCREW, M6 x 1.0 x 20
Qty
1
1
3/8” BSPT Inlet: 24M231
Description
FITTING, swivel, 90°, 3/8” BSPP x BSPT
HOSE, coupled, 36”, 3/8 BSPT
38
Qty
1
4
4
4
4
4
Qty
1
1
313431W
Kits
Cabinet Mounting Kit: 15Y478
Description
BRACKET, hose guide
PIN, roller
ROLLER, hose
PLATE, mounting
NUT, lock, #10 - 32
SCREW, #10 - 32 x 3/4”
Qty
1
4
4
1
4
4
Hose Reel Stop Kit: 218340,
218341, 222225
(Instruction Manual: 406742)
1/4” and 3/8” ID Hoses: 218340
Description
NUT, hex, jam
SCREW, machine, phillips
STOP, hose, 0.656” ID
Qty
2
2
2
3/8” and 1/2” ID Hoses: 218341
Description
NUT, hex, jam
SCREW, machine, phillips
STOP, hose, 0.782” ID Kit
Qty
2
2
2
1/4” ID Hoses: 222225
Description
NUT, hex, jam
SCREW, machine, phillips
STOP, hose, 0.53” ID Kit
Qty
2
2
2
Intermediate Hose and Fitting
Repair Kit: 24N719
Used with
Model
HSH15*
HSH55*
HPH15*
HPH23*
‘HPH55*
Series
B-D
D-F
A-C
C-E
C-E
Description
HOSE, coupled 15 IN, 3/8” ID
FITTING, swivel, 90°
313431W
Qty.
1
1
39
Technical Data
Technical Data
Low Pressure Hose Reels and Hoses
Fluid Pressure
Air/Water, all hose diameters
Inlet
Outlet
Operating Temperature
Wetted parts - Bare Hose Reel Only
Dimensions
300 psi (20.7 bar, 2.07 MPa)
1/2” NPSM Male; 1/2” BSPP Male
1/2”or 3/8” NPT Male; 1/2” or 3/8” BSPP Male; 1/2” or 3/8” BSPT
Male
-20°F to 190°F (-28°C to 87°C)
Zinc plated steel, anodized aluminum, Nitrile rubber
Page 41
Medium Pressure Hose Reels
Fluid Pressure
Oil
Inlet
Outlet
Operating Temperature
Wetted parts - Bare Hose Reel Only
Dimensions
2000 psi (172 bar, 17.2 MPa)
1/2” NPSM Male; 1/2” BSPP Male
1/2” or 3/8” NPT Male; 1/2” or 3/8” BSPP Male; 1/2” or 3/8”
BSPT Male
-20°F to 190°F (-28°C to 87°C)
Zinc plated steel, anodized aluminum, Nitrile rubber
Page 41
High Pressure Hose Reels
Fluid Pressure
Grease, 1/4” diameter hose
Grease, 3/8” diameter hose
Inlet
Outlet
Operating Temperature
Dry Weight
Wetted parts - Bare Hose Reel Only
Dimensions
HS Models
HN Models
5000 psi (344 bar, 34.4 MPa)
4800 psi (331 bar, 33.1 MPa)
3/8” NPSM Male; 3/8” BSPP Male
1/4” NPT Male; 1/4” BSPP Male, 1/4” BSPT Male
-40°F to 200°F (-40°C to 93°C)
HP Model (for example HPH55B): 52 lbs (23.5 kg)
HS Model (for example HSH55B): 59 lbs (26.5 kg)
HN Model (for example HNL56A): 52 lbs (23.5 kg)
Zinc plated steel, polyurethane, steel
Page 42
Page 43
Sound Data: All Hose Reels
Sound Pressure*
Sound Power**
HP Model: 80 dB(A)
HS Model: 78 dB(A)
HP Model: 87 dB(A)
HS Model: 88 dB(A)
*All readings taken at assumed retraction rate, from assumed operator position.
**Sound Power tester per ISO 9614-2.
40
313431W
Technical Data
Dimensions
HP Models
G
F
E
B
A
C
D
Pressure
Size
Low
10
Medium
10
High
10
Low
20
Medium
20
High
20
A
B*
C
D
E†
F
G
3.5 inches
(89 mm)
7.5 inches
(191 mm)
4.7 inches
(120 mm)
9 inches 19.5 inches 7.0 inches 17.1 inches
(229 mm) (498 mm) (177 mm) (435 mm)
3.5 inches
(89 mm)
7.5 inches
(191 mm)
4.7 inches
(120 mm)
9 inches 21.8 inches 7.0 inches 19.2 inches
(229 mm) (554 mm) (177 mm) (487 mm)
* Measurement taken from center to center of bolt slot/hole.
† Measurement taken from base to top of bolts.
 Measurement taken from edge of spool to front of arm.
313431W
41
Technical Data
HS Models
E
F
G
B
A
D
C
Pressure
Size
Low
10
Medium
10
High
10
Low
20
Medium
20
High
20
A
B*
C
D
E†
6.5 inches
(165 mm)
7.5 inches
(191 mm)
7.7 inches
(196 mm)
9 inches 18.5 inches 7.5 inches
(229 mm) (473 mm) (196 mm)
18 inches
(460 mm)
6.5 inches
(165 mm)
7.5 inches
(191 mm)
7.7 inches
(196 mm)
9 inches
(229 mm)
20 inches
(508 mm)
21 inches
(533 mm)
F
7.5 inches
(196 mm)
G
*Measurement taken from center to center of 11 mm bolt slot/hole.
† Measurement taken from base to top of bolts.
 Measurement taken from edge of spool to front of arm.
42
313431W
Technical Data
HN Models
E
G
B
A
D
C
Pressure
Size
Low
10
Medium
10
High
10
Low
20
Medium
20
High
20
A
B*
C
D
E
G
6.5 inches
(165 mm)
7.5 inches
(191 mm)
7.7 inches
(196 mm)
9 inches 18.2 inches 20 inches
(229 mm) (463 mm) (508 mm)
6.5 inches
(165 mm)
7.5 inches
(191 mm)
7.7 inches
(196 mm)
9 inches 18.2 inches 20 inches
(229 mm) (463 mm) (508 mm)
*Measurement taken from center to center of bolt slot/holes.
313431W
43
Mounting Channel Dimensions
Mounting Channel Dimensions
(Side dimension for all kits, page 49)
1 Reel Base - Included in Kits 24A934 / 203521
9.0 inch/228.6 mm
4 x 3/8-16 UNC-2B
Weld Nut
7.50 inch/ 190.5 mm
0.50 inch/12.7 mm
8 x 4 .562 in
4 14.28 mm
6.75 inch
171.4 mm
7.75 inch
196.8 mm
4.00 in
101.6 mm
0.75 inch/19.05 mm
2.5 in
63.5 mm
2 Reel Base - Included in Kits 24A935 / 203522
18.0 inch/457.2 mm
7.50 inch/190.5 mm
7.50 inch/190.5 mm
0.50 inch/
12.7 mm
1.5 inch/38.1 mm
2.00 inch
50.8 mm
6.75 inch
171.4 mm
7.75 inch
196.8 mm
4.0 inch
101.6 mm
8 x 39=16 UNC=2B Weld Nut
3.50 in
88.9 mm
44
10.00 in
254.0 mm
313431W
Mounting Channel Dimensions
3 Reel Base Weldment
4-Reel Base Weldment
Included in Kits 24A936, 203523
Included in Kits 24A937, 203524
7.75 in. /
196.8 mm
7.75 in. /
196.8 mm
7.50 inch/190.5 mm
1.5 inch/38.1 mm
16 x 3/8-16 UNC-2B Weld Nut
0.50 inch/
12.7 mm
27.00 inch/685.8 mm
7.50 inch/190.5 mm
1.5 inch/38.1 mm
12 x 3/8-16 UNC-2B Weld Nut
313431W
6.75 in/ 171.4 mm
6.75 in/
171.4 mm
36.00 inch/914.4 mm
0.75 inch/
19.05 mm
0.75 inch/
19.05 mm
0.50 inch/
12.7 mm
45
Mounting Channel Dimensions
5 Reel Base Weldment
6-Reel Base Weldment
Included in Kits 24A938, 203525
Included in Kits 24A939, 203526
7.75 in. /
196.8 mm
7.75 in. /
196.8 mm
0.75 inch/
19.05 mm
46
6.75 in/
171.4 mm
0.50 inch/
12.7 mm
54.00 inch/1372 mm
7.50 inch/190.5 mm
1.5 inch/38.1 mm
45.00 inch/1143 mm
24 x 3/8-16 UNC-2B Weld Nut
20 x 3/8-16 UNC-2B Weld Nut
1.5 inch/38.1 mm
7.50 inch/190.5 mm
0.75 inch/
19.05 mm
6.75 in/171.4 mm
0.50 inch/
12.7 mm
313431W
Mounting Channel Dimensions
1 Reel Channel Base - Included in Kit 24A219
11.36 inch/288.5 mm
2.43 inch/
61.72 mm
2.43 inch/
61.72 mm
6.50 inch/ 190.5 mm
0.75 inch/
19.05 mm
9.0 inch
228.6 mm
7.5 inch
190.5 mm
4 x 3/8-16 UNC-2B
Weld Nut
2 Reel Channel Base - Included in Kits 24A220
22.72 inch/577.1 mm
11.36 inch/288.5 mm
2.43 inch
61.72 mm
6.50 inch/
190.5 mm
6.50 inch/
190.5 mm
0.75 inch/
19.05 mm
9.0 inch
228.6 mm
7.5 inch/
190.5 mm
8 x 39=16 UNC=2B Weld Nut
313431W
47
Mounting Channel Dimensions
3 Reel Channel Base Weldment
6-Reel Channel Base Weldment
Included in Kits 24A221 - XD (HSXXXX Models)
Included in Kits 24A222 - XD (HSXXXX Models)
9.0 in. /
228.6 mm
9.0 in. /
228.6 mm
2.43 inch/
61.72 mm
3 x 6.50 inch/
190.5 mm
2 x 11.36/288.5 mm
24 x 3/8-16 UNC-2B Weld Nut
0.75 inch/
19.05 mm
68.16 inch/1731 mm
34.08 inch/856.6 mm
12 x 3/8-16 UNC-2B Weld Nut
7.5 inch/190.5 mm
48
6 x 6.50 inch/
190.5 mm
5 x 11.36/288.5 mm
2.43 inch/
61.72 mm
7.5 inch/
190.5 mm
0.75 inch/
19.05 mm
313431W
Mounting Channel Dimensions
Side Dimension (All Models)
2.5 inch/63.5 mm
313431W
49
Graco 7-Year Hose Reel Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period from the date of sale as defined in the table below, repair or replace equipment covered by this
warranty and determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
Graco 7-Year Hose Reel Extended Warranty
Component
Warranty Period
Structural Components
7 years
Power Spring
3 years
Wear Parts - including but not limited to hose, seals, swivel seats and roller guides
1 year
Bare reels - all components
1 year
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within one (1) year past the warranty period, or two (2)
years for all other parts.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 313431
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2009, Graco Inc. is registered to ISO 9001
www.graco.com
Revised May 2018

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