Graco 313440D - FinishPro CompPack Compressor, Repair Owner's Manual

Repair FinishPro CompPack Compressor 313440D EN - For portable spray applications of fine finish coatings - 120 Vac Model: 256850 240 Vac Model: 256854 Maximum Working Pressure: 10 psi (0,07 MPa, 0.7 bar) Important Safety Instructions Read all warnings and instructions in the sprayer manual, 313406. Save these instructions. 313317 313406 313441 ti12757a Setup Setup 4. Install main filter (21), pre-filter (20), filter retainer (17) and hose wrap (35) with four screws (105). CompPack Installation Spray Gun with Optional Remote Cup For references (1) - (99), see Parts, manual 313406. For reference numbers(101) - (199) see Parts, page 7. 1. Turn off and unplug sprayer. C A 2. Loosen four screws (18), remove hose wrap (35), filter retainer (17), pre-filter (20) and main filter (21). B ti12798a The optional remote cup comes with two 5-ft hoses. 1. Connect the 5-ft hoses to their matching 30-ft sprayer hoses. 35 2. Convert spray gun from siphon cup operation to remote cup operation. See Convert Gun from Siphon Cup to Optional Remote Cup. 21 20 17 ti13061a 18 3. Connect air hose (A) to sprayer. Hand tighten. 3. Install CompPack (A) on sprayer. A ti13082a 4. Connect air hose (A) from sprayer to inlet fitting of spray gun. 35 ti12797a 5. Connect air hose (B) between CompPack outlet and remote cup air inlet. 21 20 17 ti12857a 2 105 313440D Setup Pressure Relief Procedure 6. Connect fluid supply hose (C) from remote cup fluid outlet to spray gun fluid inlet. WARNING The optional remote cup remains pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid or accidental spray from gun, always relieve pressure in the remote cup before loosening or removing the cover. Also, relieve pressure if the fluid nozzle clogs; and before cleaning, checking or servicing equipment. ti13151a ti13149a 7. Fill cup 3/4 full. Install cover. Screw remote cup cover to secure it to remote cup. 1. Turn off sprayer. 2. Unplug sprayer. 3. Turn out pressure relief knob (113) one turn. Wait until pressure is completely relieved before removing cover. Close knob. 8. Refer to spray gun manual 313317 for spraying instructions. Operation Tips ti13152a Convert Gun from Siphon Cup to Optional Remote Cup 1. Remove air pressure tube from air stem. Sparks can be expected during normal operation of motor. These sparks can ignite fumes from flammable liquids, dust particles, and other flammable substances in the spray area. • Use additional hose if necessary, and ensure the sprayer is operated in clean, dry, well ventilated area. • Never use sprayer inside spray booth. 2. Remove siphon cup cover from gun 3. Remove air stem from gun. 4. Apply medium strength thread locker to set screw. Install set screw into gun flush with gun body. • Turn sprayer On a few minutes before spraying to allow warm-up. 5. Connect fluid supply hose. • Ensure sprayer filter is clean before operating. Clean filter, page 7, manual 313406. Note: To convert from remote cup to siphon cup, reverse these instructions. • To adjust spray gun pattern, see HVLP EDGE Gun manual 313317. Connect to Electric Supply • To get proper adhesion, ensure surface is completely clean. • If the remote cup is accidentally tipped over or held at too great of an angle, fluid may leak into air regulator and cause damage. Take precautions to avoid this. If fluid does get into regulator, clean immediately. • Only hand-tighten remote cup cover. Excessive tightening may damage cover gasket. • Always spray with the least amount of pressure required to provide the desired spray pattern and rate of application, typically 10 psi. Spraying at pressures higher than necessary wastes paint and can result in an orange peel finish. • Lightly coat cover threads with petroleum jelly. ti12915a Plug sprayer power cord into grounded outlet. Grounding and Electric Requirements, page 4, manual 313406. 313440D 3 Repair Repair Compressor Removal 4. Disconnect three spade connectors (B) from back of inlet plug (102). For references (1) - (99), see Parts, manual 313406. For reference numbers(101) - (199) see Parts, page 7. 5. Remove three screws (104) from compressor box (112) and remove compressor (111). 111 To avoid injury, including electric shock turn off sprayer and unplug power cord before performing any repair procedures. 1. Remove four thumbscrews (105) hose wrap (35), remove filter retainer (17), prefilter (20), main filter (16) and filter gaskets (19). 107 112 109 B 2. Remove CompPack Compressor (A). 102 A 104 Compressor Installation 1. Install compressor (111) in compressor box (112) with three screws (104). 35 21 2. Connect three spade connectors (B) to back of inlet plug (102). 3. Install air tube (107) on quick connector (109) barb fitting. 20 17 ti12857a 105 3. Remove air tube (107) from quick connector (109) barb fitting. 4 4. Install CompPack Compressor (A). 5. Install main filter (21), pre-filter (20), filter retainer (17) and hose wrap (35) with four screws (105). 313440D Wiring Diagram Wiring Diagram W G BK ti13144a 313440D 5 Technical Data Technical Data 120 Vac, 60 Hz CompPack Ampere Watts Weight lb (kg) Sound Power* Sound Pressure* 1.5 80 5 (2,7) 79.2 dBa 67.2 dBa Ampere Watts Weight lb (kg) Sound Power* Sound Pressure* 0,8 80 5 (2,7) 79.2 dBa 67.2 dBa 230 Vac, 50 Hz CompPack * Sound Power and Sound Pressure are measured at 1 meter per ISO 3744 6 313440D Parts Drawing Parts Drawing Models: 256850, 256854 101 102 103 104 ti12908b Parts List Models: 256850, 256854 Ref 101 102 103 104 Part 15Y858 15Y859 257098 240488 256959 313440D Description KIT, compressor box HVLP, 120V KIT, compressor box HVLP, 240V KIT CUP, 1 qt complete COMPRESSOR, hose STRAP, remote, cup Qty 1 1 1 1 1 7 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”. For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 313440 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2009 Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised September 2012 8 313440D
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