Graco 332636H, Reactor 2 Elite Integrated Proportioning System Owner's Manual

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Graco 332636H, Reactor 2 Elite Integrated Proportioning System Owner's Manual | Manualzz

Operation

332636H

EN

PROVEN QUALITY. LEADING TECHNOLOGY.

Warnings ........................................................... 3

Important Isocyanate Information......................... 8

Models............................................................... 10

Approvals........................................................... 12

Accessories........................................................ 12

Supplied Manuals ............................................... 13

Related Manuals ................................................ 13

Typical Installation, without circulation.................. 14

Typical Installation, with circulation ...................... 15

Component Identification..................................... 16

Generator .................................................... 18

Proportioner Control Panel ........................... 19

Air Compressor............................................ 20

Advanced Display Module ............................ 21

Electrical Enclosure...................................... 26

Electrical Cabinet ......................................... 27

Motor Control Module (MCM)........................ 28

Engine Control Module ................................. 29

Load Center ................................................ 30

Temperature Control Module (TCM) Cable

Connections ................................... 31

Circuit Breakers ........................................... 32

Overview............................................................ 34

Setup................................................................. 37

Locate Reactor ............................................ 37

Trailer Setup Guidelines ............................... 38

Install Wall (optional) .................................... 39

Connect Battery ........................................... 41

Add Fuel ..................................................... 41

General Equipment Guidelines ..................... 42

Electrical Connections .................................. 42

Connect Feed Pumps................................... 42

Breathing Air................................................ 42

Connect Pressure Relief Lines ...................... 43

Install Fluid Temperature Sensor .................. 43

Connect Heated Hose to Proportioner ........... 43

Close gun fluid manifold valves A and

B ................................................... 44

Connect Whip Hose to Gun Or Gun Fluid

Manifold ......................................... 44

Pressure Check Hose .................................. 44

Connect Remote Display Module .................. 44

Grounding ................................................... 45

Supply Wet Cups With Throat Seal Liquid

(TSL) ............................................. 46

Operation ........................................................... 47

Initial System Setup ..................................... 47

Register and Activate the Graco Insite ........... 48

Advanced Setup Screens ............................. 50

System 1 ..................................................... 51

System 2 ..................................................... 51

Recipes....................................................... 51

Run Mode ................................................... 53

Startup............................................................... 57

Fluid Circulation.................................................. 61

Circulation Through Reactor ......................... 61

Circulation Through Gun Manifold ................. 62

Jog Mode .................................................... 62

Spraying ............................................................ 63

Spray Adjustments ....................................... 64

Manual Hose Heat Mode .............................. 65

Shutdown........................................................... 67

Pressure Relief Procedure .................................. 69

Flushing ............................................................. 70

System Errors .................................................... 71

Troubleshoot Errors ..................................... 72

Clear Alarm ................................................. 72

Maintenance ...................................................... 73

Preventative Maintenance Schedule ............. 73

Wetcup........................................................ 73

Fluid Inlet Strainer Screen ............................ 73

Coolant Filter ............................................... 73

Grease Circulation Valves ............................ 73

ISO Lubrication Level ................................... 73

Wiring Connections ...................................... 73

Dust Protection ............................................ 73

Coolant Levels............................................. 73

Compressor Maintenance............................. 73

Air Compressor Oil Level.............................. 73

Clean Heat Sink Fins.................................... 74

Engine Maintenance .................................... 74

Fuel Tank .................................................... 75

Flush Inlet Strainer Screen ........................... 75

Pump Lubrication System ............................. 76

USB Data........................................................... 77

USB Logs .................................................... 77

System Configuration Settings ...................... 78

Download Log Files...................................... 79

Custom Language File ................................. 79

Upload Procedure ........................................ 80

Appendix A: Engine Control Module..................... 81

Dimensions ........................................................ 86

Performance Charts............................................ 89

Technical Specifications...................................... 92

Graco Extended Warranty for Integrated

Reactor® 2 Components ....................... 95

2 332636H

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.

• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:

• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.

• Protective eyewear and hearing protection.

332636H 3

4

Warnings

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

332636H

332636H

Warnings

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

solvent manufacturer’s MSDSs and recommendations.

5

Warnings

6

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

The battery may leak, explode, cause burns, or cause an explosion if mishandled.

• Battery maintenance must only be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from battery.

• When replacing the battery, use the same lead-acid automotive battery, with 800 CCA

• Do not dispose of battery in fire. The battery is capable of exploding.

• Follow local ordinances and/or regulations for disposal.

• Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin and eyes and to be toxic.

• Remove watches, rings, or other metal objects.

• Only use tools with insulated handles. Do not lay tools or metal parts on top of battery.

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing

332636H

332636H

Warnings

Rotating parts can cause serious injury.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Do not wear loose clothing, jewelry or long hair while operating equipment.

• Equipment can start without warning. Before checking, moving, or servicing equipment,

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

The engine exhaust from this product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.

7

Important Isocyanate Information

Isocyanates (ISO) are catalysts used in two component materials.

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material, which could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.

• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.

• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recommended:

8 332636H

Important Isocyanate Information

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and SDS.

Exposure to moisture (such as humidity) will cause

ISO to partially cure, forming small, hard, abrasive crystals that become suspended in the fluid.

Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage to equipment. To prevent cross-contamination:

B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

Partially cured ISO will reduce performance and the life of all wetted parts.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.

• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with

ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

crystallization varies depending on the blend of ISO, the humidity, and the temperature.

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

332636H 9

Models

All base systems include fluid inlet pressure and temperature sensors and Graco InSite ™ . For part numbers, see

Accessories, page 12 .

� With

Base Machine � 272079

2000 (13.8, 138)

272080

2000 (13.8, 138)

272089

2000 (13.8, 138)

272090

2000 (13.8, 138)

0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034)

30 (13.5)

7,400

30 (13.5)

11,600

30 (13.5)

13,500

30 (13.5)

17,700

240 VAC (1)

52 Amps (240)

240 VAC (1)

35 Amps (240)

240 VAC (1)

22 Amps (240)

9 Amps (120)

240 VAC (1)

5 Amps (240)

9 Amps (120)

Hz* �

AP Package �

(Gun Part No.)

CS Package �

(Gun Part No.)

P2 Package �

(Gun Part No.)

AP2079

(246102)

CS2079

(CS02RD)

P22079

(GCP2R2)

24Y240

AH2079

(246102)

CH2079

(CS02RD)

PH2079

(GCP2R2)

24Y240

AP2080

(246102)

CS2080

(CS02RD)

P22080

(GCP2R2)

24Y240

AH2080

(246102)

CH2080

(CS02RD)

PH2080

(GCP2R2)

24Y240

AP2089

(246102)

CS2089

(CS02RD)

P22089

(GCP2R2)

24Y240

AH2089

(246102)

CH2089

(CS02RD)

PH2089

(GCP2R2)

24Y240

AP2090

(246102)

CS2090

(CS02RD)

P22090

(GCP2R2)

24Y240

AH2090

(246102)

CH2090

(CS02RD)

PH2090

(GCP2R2)

24Y240

24Y240 (Xtreme-

Wrap)

246050 246050 246050 246050

*

Total system watts used by system, based on maximum heated hose length of 310 ft (94.5 m) for each unit.

Full load amps available for auxiliary equipment when all bare-system components are operating at maximum capabilities. Available auxiliary current is based on 310 ft (94.5 m) of heated hose.

An additional 3.0 amps (240 VAC) of auxiliary current is available for each 50 ft (15.2 m) section of heated hose that is not used.

Auxiliary current at 120 VAC is available on CB08, line 1 (circuit breaker pin 2), line 2 current at 120

VAC is used by the air dryer (circuit breaker pin 4).

Available auxiliary current will be less when the engine is de-rated for site altitude. Reduce the

Available Auxiliary Current in the chart by 2.5

Amps (240 VAC) per 1000 ft (300 m) elevation increments. If the available auxiliary current is less than zero, the system configuration may not support the full load at that altitude.

Includes Complete Air Compressor/Dryer Kit

24U176.

Refer to

Circuit Breaker Configuration Options, page 33

.

See

Approvals, page 12 .

Packages include gun, heated hose, and whip hose.

10 332636H

Models

All base systems include fluid inlet pressure and temperature sensors and Graco InSite ™ . For part numbers, see

Accessories, page 12 .

� With

Base Machine �

Hz* �

AP Package �

(Gun Part No.)

P2 Package �

(Gun Part No.)

272081

3500 (24.1, 241)

0.0203 (0.0771)

2.0 (7.6)

11,600

240 VAC (1)

35 Amps (240)

AP2081

(246100)

P22081

(GCP2R0)

24Y241 Xtreme-Wrap

246055

272091

3500 (24.1, 241)

0.0203 (0.0771)

2.0 (7.6)

17,700

240 VAC (1)

5 Amps (240)

9 Amps (120)

AP2091

(246100)

P22091

(GCP2R0)

24Y241 Xtreme-Wrap

246055

*

Total system watts used by system, based on maximum heated hose length of 310 ft (94.5 m) for each unit.

Full load amps available for auxiliary equipment when all bare-system components are operating at maximum capabilities. Available auxiliary current is based on 310 ft (94.5 m) of heated hose.

An additional 3.0 amps (240 VAC) of auxiliary current is available for each 50 ft (15.2 m) section of heated hose that is not used.

Auxiliary current at 120 VAC is available on line 1

(circuit breaker pin 2), line 2 current at 120 VAC is used by the air dryer (circuit breaker pin 4).

Available auxiliary current will be less when the engine is de-rated for site altitude. Reduce the

Available Auxiliary Current in the chart by 2.5

Amps (240 VAC) per 1000 ft (300 m) elevation increments. If the available auxiliary current is less than zero, the system configuration may not support the full load at that altitude.

Includes Complete Air Compressor/Dryer Kit

24U176.

Refer to

Circuit Breaker Configuration Options, page 33

.

See

Approvals, page 12 .

Packages include gun, heated hose, and whip hose.

332636H 11

Approvals

Intertek approvals apply to proportioning systems without hoses.

272079

272080

272081

272089

272090

272091

Conforms to UL Std. 499 Certified to CAN/CSA Std. C22.2 No. 88

Note

Heated hoses provided with a system or sold individually are not approved by Intertek.

24K333

24K336

24K337

24L911

24M174

24U174

24U176

24U177

24U181

Kit Number Description

15M483 Remote Display Module Protective

Covers (10 pack)

15V551

24K207

ADM Protective Covers (10 pack)

Fluid Temperature Sensor (FTS) with RTD

Fuel Line and Cable Extension Kit

Hose Rack

Light Tower Kit

Pallet Support Kit

Drum Level Sticks

Remote Display Module Kit

Complete Air Compressor Kit

Feed Pump Shutdown Kit

Booster Heat Upgrade Kit

121006

24N365

24N449

150 ft (45 m) cable (for remote display module)

RTD Test Cables (to aide resistance measurements)

50 ft (15 m) CAN cable (for remote display module)

12 332636H

Supplied Manuals

The following manuals are shipped with the Reactor.

Refer to these manuals for detailed equipment information.

Manuals are also available at www.graco.com.

The following manuals are for accessories used with the Reactor.

Manuals are available at www.graco.com.

332636

333093

333094

SEBU8311–

02

-

Reactor 2 Elite Integrated

Proportioning System, Operation

Reactor 2 Elite Integrated

Proportioning System, Startup

Instructions

Reactor 2 Elite Integrated

Proportioning System, Shutdown

Instructions

Perkins® Engine, Repair-Parts

Access at www.perkins.com. Go to Service and Support/manuals.

Select engine family and type code

“GN”.

Mecc Alte Self-Regulating Alternator

Series NPE, Repair-Parts

Access at www.meccalte.com.

Select “meccalte” logo / Download

/ Instruction Manuals. Select NPE instruction manual on page 5. Go to

Support and enter serial number for

Parts List and Help Videos.

ST

15825–00

33227482

Contact Mecc Alte for warranty and service

Air Compressor, Operation/Maintenance & Parts list.

Access at www.hydrovaneproducts.com. Go to Warranty & Service tab and select “contact us” to request manuals.

Refrigerated Air Dryer, Instruction manual

Access from Service

Department (724) 746–1100 or www.spx.com/en/hankison.

332637

309577

309572

309852

309815

309827

309550

312666

313213

332733

3A1905

3A1906

3A1904

3A1903

332738

3A1907

3A2574

Reactor 2 Elite Integrated

Proportioning System, Repair-Parts

Electric Reactor Displacement Pump,

Repair-Parts

Heated Hose, Instructions-Parts

Circulation and Return Tube Kit,

Instructions-Parts

Feed Pump Kits, Instructions-Parts

Feed Pump Air Supply Kit,

Instructions-Parts

Fusion ™ AP Gun

Fusion ™ CS Gun

Probler P2 Gun

Air Compressor and Air Dryer Kit,

Instructions-Parts

Feed Pump Shutdown Kit,

Instructions-Parts

Light Tower Kit, Instructions-Parts

Fuel Tank/Battery Move Kit,

Instructions-Parts

Hose Rack, Instructions-Parts

Booster Heat Retrofit Kit,

Instructions-Parts

Remote Display Module,

Instructions-Parts

Pallet Support Kit, Instructions-Parts

332636H 13

Typical Installation, without circulation

G

K

M

J

G

K

H

L

A

J

F

N

D

S

E

P

C*

N

B

Figure 1

* Shown exposed for clarity. Wrap with tape during operation.

A

B

C

D

E

F

G

H

Reactor Proportioner

Heated Hose

Fluid Temperature Sensor (FTS)

Heated Whip Hose

Fusion Spray Gun

Gun Air Supply Hose

Feed Pump Air Supply Lines

Agitator Air Supply Line

J

K

P

S

L

M

N

Fluid Supply Lines

Feed Pumps

Agitator

Desiccant Dryer

Bleed Lines

Gun Fluid Manifold (part of gun)

Remote Display Module Kit (optional)

14 332636H

Typical Installation, with circulation

G

K

M

R

J

G

H

K M

L

R

J

A

D

S

E

P

C*

F

B

Figure 2

* Shown exposed for clarity. Wrap with tape during operation.

D

E

F

G

H

A

B

C

Reactor Proportioner

Heated Hose

Fluid Temperature Sensor (FTS)

Heated Whip Hose

Fusion Spray Gun

Gun Air Supply Hose

Feed Pump Air Supply Lines

Agitator Air Supply Line

M

P

R

S

J

K

L

Fluid Supply Lines

Feed Pumps

Agitator

Desiccant Dryer

Gun Fluid Manifold (part of gun)

Recirculation Lines

Remote Display Module (optional)

332636H 15

Component Identification

PC

T

SA GA GB

FA

SC

BA HA

HB

(FM)

FB

SB

BB

DG

EM

PA

PB

PT

Figure 3 Front View

BA Component A Pressure Relief Outlet

BB

GA

GB

GG

HA

HB

HC

DG

DB

EM

FA

FB

FM

Component B Pressure Relief Outlet

Drive Gear Housing

Electrical Enclosure

Electric Motor

Component A Fluid Manifold Inlet

Component B Fluid Manifold Inlet

Reactor Fluid Manifold

Component A Pressure Gauge

Component B Pressure Gauge

Generator, page 18

Component A Hose Connection

Component B Hose Connection

Heated Hose Electrical Connectors

GG

MP

DB

MP

PA

PB

PC

PT

SA

SB

SC

TA

TB

Main Power Switch

Component A Pump

Component B Pump (behind Electrical

Enclosure)

Proportioner Control Panel, page 19

Pallet

Component A PRESSURE

RELIEF/SPRAY Valve

Component B PRESSURE

RELIEF/SPRAY Valve

Fluid Temperature Sensor (FTS) Cable

Component A Pressure Transducer

(behind gauge GA)

Component B Pressure Transducer

(behind gauge GB)

16 332636H

Component Identification

FF

FF

FH

SG

EC

FV

LR

VC

CP VB

Figure 4 Back View

CP

EC

FF

Circulation Pump

Electrical Cord Strain Relief

FH

FV

HE

Y-strainer (includes pressure gauge, temperature gauge, and pressure/temperature sensor)

Booster Fluid Heater (not included with all models)

Fluid Inlet Valve (A side shown)

Heat Exchangers (heat exchanger coolant loop)

HE

HM

LR

VA HE

Temperature Control Module (TCM) Cable

Connections, page 31

ISO Pump Lubricant Reservoir

MM

SG

Motor Control Module (MCM), page 28

Sight Glass

VA

VB

VC

Component A Control Valve

Component B Control Valve

Bypass Control Valve

332636H 17

Component Identification

ST

GD

FS

FT

WS

EA

AF

FJ GL

EX

HB

FH

RF

ER

RC

HF

EB

HE

TR

OD

EE

FD

OL

FP

ED

BE

Figure 5

ED

ER

EX

FD

FH

FJ

FP

FS

AF

BE

DF

EA

EB

EE

Air Filter

Battery (not supplied)

Diesel Fuel Filter

12V Charge Alternator

Engine Coolant Expansion Bottle

Engine

Engine Oil Dipstick

Radiator

Exhaust

Fuel Shutoff Solenoid

Filter Housing

Fuel Injector

Fuel Pump

Diesel Fuel Fill Cap

18

DF

OF

OS

HF

OD

OF

OL

OS

RC

RF

FT

GD

GL

HB

HE

ST

TR

WS

Diesel Fuel Tank

Generator Power Distribution Box

Glow Plugs

Heat Exchanger Coolant Expansion Bottle

Heat Exchanger

Heat Exchanger Coolant Fill Bottle

Oil Drain

Oil Filter

Oil Fill

Oil Pressure Switch

Engine Coolant Radiator Cap

Radiator Fan

Starter

Coolant Temperature Sensor

Over-Temperature Switch

332636H

PF*

PG*

PH*

PJ*

Figure 6

PN PP

PE PR

PD

Component Identification

PD

PE

PF*

Advanced Display Module (ADM), page 21

Engine Control Module, page 29

Component A Feed Pump Air Outlet

PG* Component B Feed Pump Air Outlet

PH* Agitator Air Outlet

PJ* Gun Air Outlet

PK

PL

Component A Feed Pump Air Regulator

Component B Feed Pump and Agitator Air

Regulator

Gun Air Regulator PM

PN Component A Feed Pump Pressure Gauge

PP

PR

Component B Feed Pump and Agitator

Pressure Gauge

Gun Pressure Gauge

* Not for breathing air use.

PK PL PM ti17151b

332636H 19

Component Identification

Select models are supplied with an air compressor and air dryer.

CA

CB

CC

CD

CE

CF

Air Compressor

Power Box

Air Compressor and Dryer On/Off Switch

Refrigerated Air Dryer

Air Dryer Drain Tube (bottom of refrigerated air dryer; not shown)

Air Compressor Pressure Gauge

Figure 7

20 332636H

Component Identification

The ADM display shows graphical and text information related to setup and spray operations.

For detail on the display and individual screens, see

Run Mode, page 53 , or

Setup Mode .

Use the USB port on the ADM to download or upload data. For more information about the USB data, see

USB Data, page 77

.

To prevent damage to the softkey buttons, do not press buttons with sharp objects such as pens, plastic cards, or fingernails.

Figure 8 Front View

332636H 21

Component Identification

Press to startup or shutdown the system.

Press to stop all proportioner processes. This Is not a safety or emergency stop.

Press to select the specific screen or operation shown on the display directly next to each key.

Left/Right Arrows:

Use to move from screen to screen.

Up/Down Arrows:

Use to move among fields on a screen, items on a dropdown menu, or multiple screens within a function.

Numeric Keypad Use to input values.

Use to cancel a data entry field.

Press to enter or exit Setup mode.

Press to choose a field to update, to make a selection, to save a selection or value, to enter a screen, or to acknowledge an event.

22 332636H

CS

CJ

Component Identification

CK

CR

Figure 9 Back View

CJ

CK

CL

CM

Flat Panel Mount (VESA 100)

Model and Serial Number

USB Port and Status LEDs

CAN Cable Connection

332636H

CN

CP

CR

CS

CM

CN

CP

Module Status LEDs

Accessory Cable Connection

Token Access Cover

Battery Access Cover

CL

Green Solid

Green Flashing

Yellow Solid

Yellow Flashing

Green Flashing

Yellow Solid

Green and Yellow Flashing

Green Solid

Yellow Solid

Red Steady Flashing

Red Random Flashing or Solid

Run Mode, System On

Setup Mode, System On

Run Mode, System Off

Setup Mode, System Off

Data recording in progress

Downloading information to USB

ADM is busy, USB cannot transfer information when in this mode

Power applied to module

Active Communication

Software upload from token in progress

Module error exists

23

Component Identification

The following screen appears when the ADM is powered up. It remains on while the ADM runs through initialization and establishes communication with other modules in the system.

The current system mode is displayed at the lower left of the menu bar.

The current system error is displayed in the middle of the menu bar. There are four possibilities:

No Icon

No information or no error has occurred

Advisory

Deviation

Alarm

The current system status is displayed at the lower right of the menu bar.

The menu bar appears at the top of each screen.

(The following image is only an example.)

The date and time are always displayed in one of the following formats. The time is always displayed as a 24-hour clock.

• DD/MM/YY HH:MM

• YY/MM/DD HH:MM

• MM/DD/YY HH:MM

There are two sets of screens:

• The Run screens control spraying operations and display system status and data.

• The Setup screens control system parameters and advanced features.

Press on any Run screen to enter the Setup screens. If the system has a password lock, the

Password screen displays. If the system is not locked

(password is set to 0000), System Screen 1 displays.

Press on any Setup screen to return to the

Home screen.

The left and right arrows indicate screen navigation.

Press the Enter soft key function on any screen.

to activate the editing

The screen menu indicates the currently active screen, which is highlighted. It also indicates the associated screens that are available by scrolling left and right.

Press the Exit soft key to exit any screen.

Use the other softkeys to select the function adjacent to them.

24 332636H

Component Identification

These are frequently used icons on the screens.

The following descriptions explain what each icon represents.

Component A

Component B

Estimated Supply Material

Hose Temperature

Jog Mode Speed

Engine Coolant Temperature

Pressure

Cycle Counter (press and hold)

Advisory.

See

System Errors, page 71

for more information.

Deviation.

See

System Errors, page 71

for more information

Alarm.

See

System Errors, page 71

for more information

The following icons appear in the ADM, directly to the left or right of the soft key which activates that operation.

Icon Function

Start Proportioner

Start and Stop Proportioner in Jog Mode

Stop Proportioner

Turn on specified heat zone.

Park component A pump

Enter Jog Mode. See

Jog Mode, page 62

Reset Cycle Counter

(press and hold)

Select Recipe

Search

Move Cursor Left One Character

Move Cursor Right One Character

Toggle between upper-case, lower-case, and numbers and special characters.

Backspace

Cancel

Clear

Troubleshoot Selected Error

Increase value

Decrease value

Next screen

Previous screen

Return to first screen

332636H 25

Component Identification

AAA Temperature Control Module (TCM)

AAB Motor Control Module (MCM)

AAC Enclosure Fan

AAD Circuit Breakers

MP Main Power Switch

26 332636H

Component Identification

AAM Hose Breaker

AAN Transformer

AAP Load Center

AAS Fan

AAU Wiring Terminal Blocks

332636H 27

Component Identification

Figure 10

6

7

8

4

5

9

2

3

MB

1

Module Status LEDs see LED Status Table

CAN Communication Connections

Motor Temperature

Engine Coolant Temperature

Heat Exchanger A Temperature

Heat Exchanger B Temperature

A Pump Output Pressure

B Pump Output Pressure

A Fluid Inlet Sensor

B Fluid Inlet Sensor

10

11

12

13

14

15

16

0=E-30i

1=E-XP2i

Accessory Output

Load Center

Pump Cycle Counter

Not Used

Graco Insite ™

Motor Power Output

Main Power Input

Green Solid

Yellow Solid

Red Steady Flashing

Red Random Flashing or Solid

Power applied to module

Active Communication

Software upload from token in progress

Module error exists

28 332636H

Component Identification

To prevent damage to the softkey buttons, do not press buttons with sharp objects such as pens, plastic cards, or fingernails.

For more information about the engine control module, see

Appendix A: Engine Control Module, page 81

.

Stop Auto Start ti30482a

Start

Auto

Stop

Scroll

Error Lamp

(above and to the right of the Stop button)

Start Engine

Auto mode (not used)

Stop all system processes. Is not a safety or emergency stop.

Scroll through the instruments or recorded events on the currently displayed page

Indicates error is present on generator

Figure 11

On

Auto

Off

Scroll

Page Select

Error Lamp

(above and to the right of the Stop button)

Start Engine

Auto mode (not used)

Stop all system processes. Is not a safety or emergency stop.

Scroll through the instruments or recorded events on the currently displayed page

Toggle between the information page and the error log page

Indicates error is present on generator

332636H 29

Component Identification

F3

F4

K1

K2

K3

K4

MV

Radiator Fan Fuse

Load Center Power Fuse

Fuel Relay

Starter Relay

Glow Plug Relay

Radiator Fan Relay

Manual Valve Switch

D1

D2

D3

D4

D10

D12

D14

D23

Fuel Shutoff

Solenoid (FS)

Starter (ST)

Glow Plugs

(GL)

Radiator Fan

(RF)

A Coolant Valve

B Coolant Valve

Bypass Coolant

Valve

Manual Valve

Switch (MV)

Green

Red

Green

Green

Red

Blue

Green

Red

Fuel shutoff solenoid on the engine is open.

Starter is cranking.

Glow plugs are heating.

Radiator fan is on.

A-side (red) coolant valve is open.

B-side (blue) coolant valve is open.

Bypass coolant valve is open.

Manual valve switch is in the

ON position.

30 332636H

Component Identification

4

5

6

7

Figure 12

1

2

3

Power Input

Heater Overtemperature

CAN Communications Connections

Power Out (ISO)

Power Out (Res)

Power Out (Hose)

Module Status LEDs (see

Advanced Display Module (ADM), page 21

, (CN) for conditions

8 Boost Heater A Temperature (ISO)

9

10

Boost Heater B Temperature (RES)

Hose Temperature

332636H 31

Component Identification

TCM 24N750

24R754

P 100 - Gre e n/Ye llow

P 010 - Bla ck

P 020 - Re d

P 030 - Bla ck

P 040 - Re d

P 050 - Bla ck

P 060 - Re d

Dis conne ct

CT01

P 010 - Bla ck

P 020 - Re d

P 030 - Bla ck

P 040 - Re d

P 050 - Bla ck

P 060 - Re d

P 070 - Bla ck

P 080 - Re d

P 110 - Gre e n/Ye llow

Re d

Bla ck

FAN

P S 1

MCM 24N953

P 070 - Bla ck

P 090 - Gre e n/Ye llow

P 080 - Re d

NEUTRAL

Blulkhe a d Conne ctor

Figure 13 Circuit Breaker Connections Inside

Electrical Enclosure (DB)

Note

Not all wires are shown.

Ground Ba r

Ground Te rmina l

CB01

CB02

CB03

CB04

CB05

CB06*

CB07*

CB08*

5 A

15 A

15 A

30 A

20 A

40 A

20 A

15 A

Power Supply, Fan,

Coolant Pump

Boost Heat A

Boost Heat B

Hose Heat

Motor Control

Air Compressor/Open

Open

Air Dryer/Open

* Contact Graco for circuit breaker options.

32 332636H

Component Identification

Figure 14 Circuit Breakers Inside Proportioner

Cabinet

CB20 50 A Heated Hose

CB10

Figure 15 Circuit Breakers Inside Alternator

Assembly

CB10 90 A 120/240V Alternator

Improper configuration can result in electric shock.

All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. See page 27 and 28 for correct circuit breaker configuration.

See

Circuit Breakers, page 32

for recommended circuit breaker configuration.

Some customer changes are acceptable to accommodate larger loads from auxiliary equipment or a sub-panel. It is suggested that circuit breakers

CB07 be substituted to accommodate larger loads or a sub-panel. The total auxiliary equipment loads added to the configuration must be limited to the system’s available auxiliary current. See

Models, page 10

, for available auxiliary current at

240V, 60Hz.

See the Reactor repair manual for optional circuit breakers and their current ratings. Circuit breakers used must meet UL489 specifications.

The generator supplies power in a 3-wire, single-phase, mid-point neutral wiring configuration.

For 240 VAC loads, wire the load across the output terminals of the circuit breaker. For 120 VAC loads, wire the load between the neutral terminal blocks below the circuit breaker to one pole of the circuit breaker. See electrical diagrams in Reactor repair manual.

Disable booster heat to allow use of power for additional auxiliary power.

To replace or repair a circuit breaker, see the Reactor

2 Integrated Repair manual.

332636H 33

Overview

The system uses two coolant loops to use heat released from the engine to heat the A and B component material to the target temperatures defined on the ADM (PD).

The engine coolant loop (gray) circulates heated coolant from the engine (EE), through the heat exchanger (HE), radiator (ER), and back to the engine. Coolant in the proportioner coolant loop

(black) captures heat from the engine coolant loop inside the heat exchanger (HE) near the radiator.

Figure 16 Engine Coolant Loop and Proportioner

Coolant Loop

34 332636H

Overview

The proportioner coolant loop circulates coolant through secondary heat exchangers (HE) located on the back of the proportioner to heat the A and B component material before the material is pressurized in the proportioner pumps (PA, PB). After the A and B material has been heated in the heat exchangers, the material enters the fluid manifold

(FM) and heated hose.

For models with a booster heater, the A and B material enters the booster heater after the material is pressurized in the proportioning pumps to heat the material higher than 140°F (60°C).

Figure 17 A and B Component Material Flow

332636H 35

Overview

Coolant only flows through the secondary heat exchangers when the heat exchanger control valves

(VA, VB) are open and the A and B component temperatures are below the target temperatures set on the ADM. See

Fig 18

.

CP

SG

When the control valves (VA, VB) close, the A and B material has reached target temperature.

Coolant flows through the bypass control valve (VC), circulation pump (CP), sight glass (SG), proportioner coolant fill bottle (HF), and back to the heat exchanger in the engine coolant loop. See

Fig. 19 .

CP SG

VC

VC

HE

VB HE VA

Figure 18 Proportioner Coolant Loop — A and B

Valves Open (heating material)

HE

VB HE VA

Figure 19 Proportioner Coolant Loop — A and B

Valves Closed (not heating material)

36 332636H

Setup

3.

Do not expose Reactor to rain or below 20°F

(-7°C).

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

Do not remove or separate the proportioner, engine assembly, or power distribution box from the pallet.

Failure to leave the component mounting intact will cause heating efficiency degradation, and potential unsafe wiring and grounding.

To ensure the heat exchanger control valves open and close properly, do not store Reactor below 20°F (-7°C).

4.

If a wall will be installed between the proportioner and generator, remove the fuel tank and battery bracket. See

Trailer Setup Guidelines, page 38 .

5.

To mount in a trailer, use forklift to move Reactor by inserting the forks through the Reactor pallet frame. It is recommended to lift from the engine side. Bolt pallet directly to trailer frame.

Note

Use Pallet Support Kit 24L911 (rollers not included) to relocate pallet to mounting location when forks are unavailable. See kit manual for instructions.

1.

Install hose rack, if ordered. See manual 3A1903 for detailed instructions.

2.

Locate Reactor on a level surface that is nonporous and diesel resistant, such as diamond plate.

Note

Leave at least 1 ft. (0.3m) distance from the engine side of the pallet to any wall for engine maintenance access.

Keep the vent holes in the bottom of the proportioner cabinet open. Make sure there is unobstructed incoming air for the cooling fan at the top of the proportioner cabinet that blows air up into the electric motor. Failure to provide unobstructed incoming air can cause the motor to overheat.

332636H 37

Setup

Route exhaust system away from combustible materials to prevent materials from igniting or gas recirculation into a wall, ceiling, or a concealed space. Provide exhaust system guards to prevent burns.

2.

Provide radiator exhaust for Reactor. Use a 400 in.

2 (258,064 mm 2 ) minimum louver.

3.

Provide air duct to connect radiator exhaust to louver.

4.

Provide a 400 in.

2 ( 258,064 mm 2 ) minimum fresh air intake louver near the generator.

5.

Remove red exhaust cap.

6.

Provide a minimum 2 in. (50.8 mm) diameter engine exhaust outlet with flexible pipe element.

Provide rain cap, or equivalent routing, to prevent moisture from entering the metal exhaust pipe.

Provide recommended size louvers. Failure to do so can damage the engine and void the engine warranty.

Exhaust pipes that pass through flammable ceilings must be guarded by vented metal thimbles that extend at least 9 in. (228.6 mm) below and above the roof and are at least 6 in. (152.4 mm) in diameter larger than the exhaust pipe.

Exhaust pipes that pass through flammable walls must be guarded by either:

• Metal ventilated thimble at least 12 in. (305 mm) larger than the diameter of the exhaust pipe.

• Metal or other approved fireproofing materials that provides at least 8 in. (203 mm) of insulation between the exhaust pipe and flammable material.

Exhaust pipes not covered above must have at least

9 in. (228.6 mm) of clearance from the outside of the exhaust pipe to adjacent flammable materials.

1.

Provide sufficient lighting to safely operate and maintain system equipment.

Radiator Exhaust and Air Intake Louvers

Figure 20

38 332636H

Setup

It is only possible to install a wall between the proportioner and generator for systems without an air compressor.

• Temperature condition the trailer space where

The supplied fuel lines and battery cable may need to be replaced if a wall is installed between the proportioner and generator. Purchase the Fuel Line and Battery Cable Extension Kit 24K333.

1.

If necessary drain coolant from system. See

2.

chemical is stored. Check with chemical manufacturer for chemical storage temperatures.

Reduce noise for the operator while the Reactor is running.

Reactor repair manual for complete instructions.

Coolant lines do not need to be disconnected to install a wall.

Note

Battery must be connected to starter to drain coolant from system.

Remove screws and battery bracket from the pallet.

3.

Remove fuel tank from the pallet.

a.

Remove the mounting screws, supports, and spacers.

b.

Disconnect inlet and outlet fuel lines from the fuel tank.

c.

Use two people to lift fuel tank off of the pallet and place where the fuel fill spout is easily accessible.

Note

Do not mount fuel tank in front of the generator air intake or where it will limit opening and access to the electrical enclosure (DB).

4.

Install wall (IW) where the fuel tank was located.

Ensure there is at least 1.25 in. (31.75 mm) between the wall and exhaust muffler. See

Fig. 22 .

Note

To prevent an air pocket from forming inside the coolant lines between the proportioner and generator, ensure there is a constant rise in elevation if the coolant lines are adjusted. Failure to have a constant rise in elevation will reduce heating efficiency. See

Fig. 23 .

5.

Reconnect inlet and outlet fuel lines.

6.

Install spacers, supports, and screws through the fuel tank and tighten to the floor. Torque to

40 ft-lbs (54 N•m).

7.

Place battery bracket over fuel tank or near the

Reactor. Remove existing battery cables from engine and replace with the cables provided from the fuel line and battery cable extension kit.

8.

Install mounting bolts through battery bracket and tighten to the floor. Torque to 40 ft-lbs (54 N•m).

Note

Pads under the battery bracket help stabilize the fuel tank during operation.

Remove Battery Bracket and Fuel Tank

Figure 21

332636H 39

Setup

Figure 22 Top View With Wall

40

Figure 23 Side View With Wall

332636H

Setup

Improper battery installation or maintenance may result in electric shock, chemical burns, or explosion. Battery maintenance must only be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

See

Technical Specifications, page 92

for battery requirements and recommended battery size.

1.

Secure battery (not supplied) to bracket with strap.

PC

4.

Engine Starter Connections

Figure 25

3.

Cover battery terminals with plastic caps (PC) attached to supplied battery cables.

Verify battery was connected properly by pressing OFF on the engine control module

(PE) to “wake up” the controller screen. Do not attempt to start the engine until all Setup steps are complete. See Repair manual if engine control module does not light up.

Battery Connections

Figure 24

2.

Connect battery cable from the engine starter

(ST) and chassis to the battery. Connect the black cable to battery negative (-) and the red cable to battery positive (+).

1.

Remove fuel cap (FS) and fill fuel tank with no more than 20 gallons (75 liters) of diesel fuel.

Replace cap. See Perkins engine manual for approved diesel fuels.

2.

Squeeze prime bulb (P) to prime engine. Press the prime bulb repeatedly until fuel begins to return to the fuel tank.

FS

Always connect the red battery cable to battery positive (+) and the black battery cable to the battery negative (-). Failure to properly connect the battery cable to the battery will damage the fusible link when the engine control module is turned ON. Do not bypass the fusible link when damaged. The fusible link prevents damage to other system components. See the system repair manual for repair instructions.

P

Figure 26

332636H 41

Setup

Maintain and inspect the generator, air compressor, and other equipment per the manufacturer recommendations to avoid an unexpected shutdown.

Unexpected equipment shutdown will cause voltage fluctuations that can damage electrical equipment.

5.

Connect air lines to proportioner. Ensure components are properly connected to correct location.

Connect air compressor, breathing air, and auxiliary power electrical connections to the specified circuit breakers. See

Circuit Breakers, page 32

.

1.

Remove one or more knock-outs on side of electrical enclosure, as required, and route wires through for air compressor, breathing air, and auxiliary equipment. See

Circuit Breaker Configuration Options, page 33

, for more information.

PF

PG

PH PJ

For illustrations of a system with feed pumps, see

Typical Installation, with circulation, page 15

and

Typical Installation, without circulation, page 14

.

1.

Install feed pumps (K) in component A and B supply drums.

2.

Seal component A drum and use desiccant dryer

(M) in vent.

3.

Install agitator (L) in component B drum, if necessary.

4.

Connect supply hoses from feed pumps to the component A and component B material inlets on the system. Ensure A and B inlet valves are closed.

PF

PG

PH

PJ

A Pump

B Pump

Agitator

Gun

Note

Agitator air supply (PH) includes a small internal restriction orifice to limit the air flow to minimize air compressor load.

Maximum supplied air flow is 2.0 scfm

(0.1 m3/min) at 100 psi (0.7 MPa, 7 bar).

Designed for use with Twistork agitator

224854. Do not use the agitator air outlet

(PH) for any other component.

Breathing the air from the compressed air supply can cause serious injury if inhaled.

• Only use an independent and approved breathing air system with adequate air flow to provide clean breathable air.

Note

Supply hoses from feed pumps should be 3/4 in. (199 mm) ID.

42 332636H

Setup

Apply grease on all system and hose fluid fittings.

This lubricates the threads and prevents material from hardening on the threads.

1.

2.

Do not operate Reactor without all covers and shrouds in place.

Recommended: Connect high pressure hose (R) to relief fittings (BA, BB) of both

PRESSURE RELIEF/SPRAY valves. Route hose back to component A and B drums. See

Typical Installation, with circulation, page 15

.

Alternately: Secure supplied bleed tubes (N) in grounded, sealed waste containers (H). See

Typical Installation, without circulation, page 14 .

The Fluid Temperature Sensor (FTS) is supplied.

Install FTS between main hose and whip hose. See

Heated Hose manual for instructions.

1.

Turn main power switch OFF .

2.

Assemble heated hose sections, FTS, and whip hose.

3.

Connect A and B hoses to A and B outlets on

Reactor fluid manifold (FM). Hoses are color coded: red for component A (ISO), blue for component B (RES). Fittings are sized to prevent connection errors.

Note

Manifold hose adapters (HA, HB) allow use of 1/4 in. and 3/8 in. ID fluid hoses.

To use 1/2 in. (13 mm) ID fluid hoses, remove adapters from fluid manifold and install as needed to connect whip hose.

See Heated Hose manual for detailed instructions on connecting heated hoses.

Note

The FTS (C) and whip hose (D) must be used with heated hose. Hose length, including whip hose, must be 60 ft (18.3 m) minimum.

332636H 43

Setup

4.

For proportioners with electrical splice connectors: Connect cables (C). Connect electrical connectors (V). Follow procedures in heated hose manual. Be sure cables have slack when hose bends. Wrap cable and electrical connections with electrical tape.

6.

Connect quick-disconnect pin fitting to 4 ft air hose, shipped loose. Connect other hose end to the gun air hose in the heated hose bundle. Push pin fitting into the lowest air panel outlet (PJ).

FM

HA

HB

B

SC

C

Figure 27 Electrical Splice Connectors

5.

For proportioners with termination box (TB): a.

Connect hose power wires to terminal block

(T) on termination box (TB). Remove box cover and loosen lower strain relief (E).

Route hose wires (V) through the box strain relief and fully insert into terminal block (T). A and B hose wire positions are not important.

Torque to 26–30 in-lbs (2.9–3.3 N·m).

b.

Fully tighten strain relief screws and replace cover.

TB T

E

Figure 29

PJ

See hose manual for proper connections.

44

V

SC

C

Figure 28 Termination Box

See hose manual. Pressure check for leaks. If no leaks, wrap hose and electrical connections to protect from damage.

See Remote Display Module kit manual for installation instructions.

332636H

Setup

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.

Reactor System:

System must be grounded with an appropriately sized conductor to the trailer or vehicle chassis or, if stationary, to true earth ground. Remove bolt and braided cable from pallet. Install grounding cable terminated with a ring terminal (cable and terminal not supplied) under braided cable. Reinstall bolt and torque to minimum 25 ft-lbs (34 N∙m). An alternate grounding location is to the ground bar in the electrical enclosure. Follow all National, State, and

Local safety and fire codes.

Spray gun:

connect whip hose ground wire to FTS.

See

Install Fluid Temperature Sensor, page 43

.

Do not disconnect ground wire or spray without whip hose.

Fluid supply containers:

follow your local code.

Object being sprayed:

follow your local code.

Solvent pails used when flushing:

follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or relieving pressure,

hold a metal part of spray gun firmly to the side of a grounded

metal

pail, then trigger gun.

332636H 45

Setup

in packing nut/wet-cup (S) daily. Keep saturated with Graco Throat Seal Liquid (TSL), Part No.

206995, to prevent material from hardening on displacement rod. Replace felt washers when worn or contaminated with hardened material.

Pump rod and connecting rod move during operation. Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from wet-cup during operation.

To prevent the pump from moving, turn the main power switch OFF.

filled with clean Graco Throat Seal Liquid (TSL),

Part 206995. Wet-cup piston circulates TSL through wet-cup, to carry away isocyanate film on displacement rod.

Component B Pump

S

Figure 31

46

Figure 30 Component A Pump

332636H

Operation

1.

Turn the main power switch ON. The Graco logo will display until communication and initialization is complete.

3.

Verify the machine is active and the System

Status LED is illuminated green, see

Advanced Display Module (ADM), page 21

. If the System Status LED is not green, press the

ADM Power On/Off (A) button . The System

Status LED will illuminate yellow if the machine is disabled.

2.

Press the on/off button .

Perform the following tasks to fully setup your system.

1.

Select pressure for the Pressure Imbalance

Alarm to activate. See

System Screen , page 51 .

2.

Enter, enable, or disable recipes. See

Recipes Screen, page 56

.

3.

Set general system settings. See

Advanced Screen 1 — General, page 50

.

4.

Set units of measure.

See

Advanced Screen 2 — Units, page 50 .

5.

Set USB settings.

See

Advanced Screen 3— USB, page 50 .

6.

Set target temperatures and pressure. See

Targets, page 53 .

7.

Set component A and component B supply levels. See

Maintenance, page 54

.

8.

Ensure engine is at operating temperature on the home screen.

332636H 47

Operation

1.

Go to www.GracoInSite.com, click on “InSite

Login, then follow the instructions on the screen.

2.

Find and record the 15 digit serial number from the cellular box below.

To check the status of the cellular module, locate the status LEDs on the module then refer to the following chart.

Green flashing

Green solid

Orange flashing

Orange solid

Green and orange off

Finding GPS location

GPS location identified

Cellular connection in process

Cellular connection established

Reactor power is OFF

48 332636H

Operation

The ADM will start in the Run screens at the Home screen. From the Run screens, press to access the

Setup screens. The system defaults with no password, entered as 0000. Enter the current password then press . Press to navigate through the Setup Mode screens.

Set a password to allow Setup screen access, see

Advanced Screen 1 — General, page 50 . Enter any

number from 0001 to 9999. To remove the password, enter the current password in the Advanced Screen –

General screen and change the password to 0000.

From the Setup screens, press to return to the Run screens.

332636H 49

Operation

Advanced setup screens enable users to set units, adjust values, set formats, and view software information for each component. Press to scroll through the Advanced setup screens, Once in the desired

Advanced setup screen, press to access the fields and make changes. When changes are complete press to exit edit mode.

Note

Users must be out of edit mode to scroll through the Advanced setup screens.

Use this screen to disable USB downloads/uploads, disable USB log errors, enter the maximum number of days to download data, and how frequently USB logs are recorded. See

USB Data, page 77

.

Use this screen to set the language, date format, current date, time, setup screens password (0000 – for none) or (0001 to 9999), and screen saver delay.

Use this screen to set the temperature units, pressure units, volume units, and cycle units (pump cycles or volume).

This screen displays the software part number and software version for the Advanced Display Module,

USB Configuration, Motor Control Module, and

Temperature Control Modules.

50 332636H

Operation

Use this screen to set the activation pressure for the

Pressure Imbalance Alarm and Deviation, enable or disable diagnostic screens, set the maximum and minimum drum volume, and enable drum alarms.

Use this screen to add recipes, view saved recipes, and enable or disable saved recipes. Enabled recipes can be selected at the Home Run Screen. 24 recipes can displayed on the three recipe screens.

Use this screen to enable Manual Hose Mode, Boost

Heat, and inlet sensors, as well as setting the inlet sensor low pressure alarm and low temperature deviation. Manual Hose Mode disables the hose temperature RTD sensor so the system can operate if the sensors were to malfunction.

Boost heaters can be disabled if not needed. If they stay disabled the extra power can be used for auxiliary equipment. Inlet sensor default settings are

10 psi (0.07 MPa, 0.7 bar) for low inlet pressure alarm and 50˚F (10˚C) for low inlet temperature deviation.

332636H 51

Operation

1.

Press and then use recipe field. Press to select a to enter a recipe name

(maximum 16 characters). Press old recipe name.

to clear the

2.

Use to highlight the next field and use the number pad to enter a value. Press to save.

1.

Press and then use to select the recipe that needs to be enabled or disabled.

2.

Use

Press to highlight the enabled check box.

to enable or disable the recipe.

52 332636H

Operation

The ADM will start in the Run screens at the “Home” screen. Press

Mode screens. .

Or press to access the Setup screens.

to navigate through the Run

This is the home screen when the system is off.

This screen displays actual temperatures, actual pressures at the fluid manifold, jog speed, coolant temperature, and number of cycles.

Active errors are shown in the status bar. The error code, alarm bell, and description of the error will scroll in the status bar.

1.

Press to acknowledge the error.

2.

See

Troubleshoot Errors, page 72

for corrective action.

Use this screen to define the setpoints for the

A Component Temperature, B Component

Temperature, heated hose temperature, and pressure.

When the system is active, the home screen displays actual temperature for heat zones, actual pressures at the fluid manifold, coolant temperature, jog speed, the number of cycles, along with all associated control soft keys.

Use this screen to turn on heat zones, view coolant temperature, start the proportioner, stop the proportioner, park the component A pump, enter jog mode, and clear cycles.

above the highest A or B temperature setpoint or

180°F (82°C).

Note

If the remote display module kit is used, these setpoints can be modified at the gun.

332636H 53

Operation

Use this screen to view daily and lifetime cycles or gallons that have been pumped and gallons or liters remaining in the drums.

The lifetime value is the number of pump cycles or gallons since the first time the ADM was turned on.

The daily value automatically resets at midnight.

The manual value is the counter that can be manually reset. Press and hold to reset manual counter.

All events and errors listed on this screen can be downloaded on a USB flash drive. To download logs, see

Download Log Files, page 79 .

This screen shows daily cycles and gallons that have been sprayed for the day.

All information listed on this screen can be downloaded on a USB flash drive.

This screen shows the date, time, event code, and description of all events that have occurred on the system. There are 10 pages, each holding 10 events. The 100 most recent events are shown. See

System Events

for event code descriptions.

54 332636H

Operation

EBRX

EBUX

EC0X

ECDA

ECDB

ECDH

ECDP

ECDX

EL0X

EM0X

EP0X

EQU1

EACX

EADA

EADB

EADH

EAPX

EARX

EAUX

EB0X

EBDA

EBDB

EBDH

EBPX

EQU2

EQU3

EQU4

EQU5

ER0X

EVUX

Use the table below to find a description for all system non-error events. All events are logged in the USB log files.

Event Code Description

Recipe Selected

Heat On A

Heat On B

Heat On Hose

Pump On

Jog On

USB Drive Inserted

ADM Red Stop Button Pressed

Heat Off A

Heat Off B

Heat Off Hose

Pump Off

Jog Off

USB Drive Removed

Setup Value Changed

A Temperature Setpoint Changed

B Temperature Setpoint Changed

Hose Temperature Setpoint Changed

Pressure Setpoint Changed

Recipe Changed

System Power On

System Power Off

Pump Parked

System Settings Downloaded

System Settings Uploaded

Custom Language Downloaded

Custom Language Uploaded

Logs Downloaded

User Counter Reset

USB Disabled

332636H 55

Operation

This screen shows the date, time, error code, and description of all errors that have occurred on the system.

All errors listed on this screen can be downloaded on a USB flash drive.

Use this screen to enter a job name or number.

Use this screen to add recipes, view saved recipes, and enable or disable saved recipes. Enabled recipes can be selected at the Home Run Screen. 24 recipes can displayed on the three recipe screens.

56 332636H

Before daily startup, ensure that the fluid inlet screens are clean. See

Flush Inlet Strainer Screen, page 75 .

Startup

To prevent serious injury, only operate Reactor with all covers and shrouds in place.

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

1.

Check generator fuel level.

Running out of fuel will cause voltage fluctuations that can damage electrical equipment.

A

B

C

D

4.

Check ISO lubrication reservoir.

Check level and condition of ISO lube daily. See

Pump Lubrication System, page 76 .

2.

Check coolant levels.

Inspect the level of coolant inside the engine coolant expansion bottle (EB) and heat exchanger coolant expansion bottle (HB).

5.

Use A and B Drum Level Sticks (24M174) to measure the material level in each drum. If desired, the level can be entered and tracked in the ADM. See

Advanced Setup Screens, page 50

.

6.

Confirm main power switch is OFF before starting generator.

HO

T

C OL

D

HO

T

CO

LD

3.

Check fluid inlet filter screens.

332636H 57

Startup

7.

Press start button on the engine control module twice to start the generator. Verify voltages are displayed on engine control module before moving to next step.

The controller will automatically begin glow plug warming and crank operations. Allow engine to reach full operating speed.

Note

Engine will not start if main power switch is in the ON position.

9.

For first startup of new system, set system settings on ADM in Setup Mode.

See

Initial System Setup, page 47 .

10. For first startup of new system, adjust air settings to zero: a.

Close the main air shutoff valve (CK).

b.

Ensure all three air regulators are turned fully counterclockwise.

ti30483a

Stop Auto Start

8.

Turn main power switch ON.

The ADM will display the following screen until communication and initialization is complete.

58 332636H

11. Start the air compressor, air dryer, breathing air, and other accessories. For systems with a supplied air compressor: start the air compressor by pressing start on the air compressor START box (CB).

Startup

Circulation Through Reactor, page 61

.

If you need to circulate material through the heated hose to the gun manifold, see

Circulation Through Gun Manifold, page 62

.

d.

Turn both PRESSURE RELIEF/SPRAY valves (SA, SB) to SPRAY .

SA

GA GB

SB

12. Open the main air shutoff valve (CK).

e.

Adjust A and B feed pump air regulators to desired air pressure, on front of proportioner, to start the feed pumps. Do not exceed 130 psi (0.2 MPa, 2 bar) to the A and B feed pumps.

f.

Open fluid inlet valves (FV). Check for leaks.

13. For first startup of new system, adjust all three air regulators to desired pressures.

14. For first startup of new system, load fluid with feed pumps.

a.

Setup steps are complete.

See

Setup, page 37 .

b.

If an agitator is used, open the agitator’s air inlet valve.

c.

If you need to circulate fluid through the system to preheat the drum supply, see

332636H

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: component B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

Always provide two grounded waste containers to keep component A and component B fluids separate.

59

Startup

g.

Hold gun fluid manifold over two grounded waste containers. Open fluid valves A and B until clean, air-free fluid comes from valves.

Close valves.

Thermal expansion can cause overpressurization, resulting in equipment rupture and serious injury, including fluid injection. Do not pressurize system when preheating hose.

a.

Press to turn on hose heat zone.

15. Press

The Fusion AP gun manifold is shown.

to activate the system.

b.

Wait for the engine to reach operating temperature, indicated when the black arrow is under the green area of the temperature bar. The radiator fan will turn on when operating temperature is reached.

16. Preheat the system:

This equipment is used with heated fluid which can cause equipment surfaces to become very hot. To avoid severe burns:

• Do not touch hot fluid or equipment.

• Do not turn on hose heat without fluid in hoses.

• Allow equipment to cool completely before touching it.

• Wear gloves if fluid temperature exceeds

110°F (43°C).

c.

Wait for the hose to reach set point temperature.

d.

Press to turn on A and B heat zones.

60 332636H

Fluid Circulation

3.

Set PRESSURE RELIEF/SPRAY valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION

GA GB

SA SB

.

1.

To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.

Note

Optimum heat transfer is achieved at lower fluid flow rates with temperature set points at desired drum temperature. Low temperature rise deviation errors may result.

To circulate through gun manifold and preheat hose, see

Circulation Through Gun Manifold, page 62

.

Follow

Startup, page 57 .

To avoid injection injury and splashing, do not install shutoffs downstream of the PRESSURE

RELIEF/SPRAY valve outlets (BA, BB). The valves function as overpressure relief valves when set to SPRAY . Lines must be open so valves can automatically relieve pressure when machine is operating.

2.

See

Typical Installation, with circulation, page 15

.

Route circulation lines back to respective component A or B supply drum. Use hoses rated at the maximum working pressure of this equipment.

4.

Set temperature targets. See

Targets, page 53 .

5.

Press to circulate fluid in jog mode until

A and B temperatures reach targets. See

Jog Mode, page 62

for more information about jog mode.

6.

Press to turn on the hose heat zone.

7.

Turn on the A and B heat zones. Wait until the fluid inlet valve temperature gauges (FV) reach the minimum chemical temperature from the supply drums.

8.

Exit jog mode.

9.

Set PRESSURE RELIEF/SPRAY valves (SA,

SB) to SPRAY .

SA

GA GB

SB

332636H 61

Fluid Circulation

rated at the maximum working pressure of this equipment.

3.

Follow procedures from

Startup, page 57 .

To prevent equipment damage, do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits.

Note

Circulating fluid through the gun manifold allows rapid preheating of the hose.

1.

Install gun fluid manifold (P) on accessory circulation kit (CK). Connect high pressure circulation lines (R) to circulation manifold.

4.

Turn main power switch on .

5.

Set temperature targets. See

Targets, page 53 .

6.

Press to circulate fluid in jog mode until

A and B temperatures reach targets. See

Jog Mode, page 62

for more information about jog mode.

Jog mode has two purposes:

• Speed fluid heating during circulation.

• Ease system flushing and priming.

P

The Fusion AP gun manifold is shown.

246362

256566

Fusion AP

Fusion CS

R

CK

309818

313058

2.

Route circulation lines back to respective component A or B supply drum. Use hoses

1.

Turn main power switch on .

2.

Press circulate to enter jog mode.

3.

Press up or down

(J1 through J20).

to change jog speed

Note

Jog speeds correlate to 3-60% of motor speed, but will not operate over 700 psi

(4.9 MPa, 49 bar) for either A or B.

4.

Press to start motor.

5.

To stop the motor and exit jog mode press or .

62 332636H

1.

Engage gun piston safety lock and close gun fluid inlet valves A and B.

Spraying

6.

Verify that the engine temperature is at least up to the minimum operation temperature range.

The fan will start running when the engine has reached maximum temperature.

7.

Open fluid inlet valves.

2.

Attach gun fluid manifold. Connect gun air line.

Open air line valve.

8.

Press to start motor and pumps.

3.

Adjust the gun air regulator on the proportioner control panel to desired gun air pressure. Do not exceed maximum rated air pressure.

4.

Set PRESSURE RELIEF/SPRAY valves (SA,

SB) to SPRAY .

SA

GA GB

SB

9.

Check fluid pressure gauges (GA, GB) to ensure proper pressure balance. If imbalanced, reduce pressure of higher component by valve for that component toward PRESSURE

RELIEF/CIRCULATION balanced pressures.

GA GB

SA until gauges show

SB

5.

Check that heat zones are on and temperatures and pressures are on target, see

Home screen, page 53

332636H 63

Spraying

10. Open gun fluid inlet valves A and B.

12. Pull gun trigger to test spray onto cardboard. If necessary, adjust pressure and temperature to get desired results.

To prevent crossover on impingement guns, if pressures are imbalanced.

11. Disengage gun piston safety lock.

Flow rate, atomization, and amount of overspray are affected by four variables.

in an uneven pattern, coarse droplet size, low flow, and poor mixing. Too much pressure results in excessive overspray, high flow rates, difficult control, and excessive wear.

setting. The A and B temperatures can be offset to help balance the fluid pressure.

on desired flow rate and fluid viscosity.

results in droplets building up on the front of the nozzle, and no pattern containment to control overspray. Too much clean-off air results in air-assisted atomization and excessive overspray.

64 332636H

Spraying

If the system produces the T6DH sensor error hose alarm or the T6DT sensor error TCM alarm, use manual hose heat mode until the hose RTD sensor can be repaired.

Do not use Manual Hose Mode for extended periods of time. The system performs best when the hose has a valid RTD and can operate in temperature control mode. If a hose RTD breaks, the first priority is to fix the RTD. Manual Hose Mode can help finish a job while waiting for repair parts.

4.

Enter Run Mode and navigate to the Target screen. Set the desired hose current.

1.

Disconnect the hose RTD sensor from the TCM.

2.

Enter Setup Mode and navigate to System

Screen 2.

Current Settings Hose

Default

Maximum

20A

37A

Note

Until the RTD sensor is repaired, the

T6DH sensor error alarm will display each time the system is powered up.

5.

Navigate back to the Run Mode Home screen.

The hose now displays a current instead of a temperature.

3.

Select Enable Manual Hose Mode.

Note

When manual hose mode is enabled, the manual hose mode advisory EVCH-V will appear.

332636H 65

Spraying

1.

Enter Setup Mode and navigate to System 2

Screen and deselect Enable Manual Hose Mode, or repair the hose RTD.

2.

Manual hose mode is automatically disabled when the system detects a valid RTD sensor in the hose.

66 332636H

Shutdown

To avoid system damage, follow daily shutdown procedure. Use only for immediate shutdown.

For immediate shutdown, press:

3.

Set PRESSURE RELIEF/SPRAY valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION

GA GB

SA SB

.

Stop Auto Start ti30478a

4.

Relieve pressure.

See

Pressure Relief Procedure, page 69 .

5.

Press to park the Component A Pump. The park operation is complete when green dot goes out. Verify the park operation is complete before moving to next step.

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

1.

Press to stop the pumps.

6.

Press to deactivate the system.

7.

Turn off the air compressor, air dryer, and breathing air.

2.

Turn off all heat zones.

332636H 67

Shutdown

8.

Close the main air shutoff valve.

10. Press to stop the engine.

Stop Auto Start ti30478a

9.

Turn main power switch OFF. Allow engine cooling dwell time prior to shutting down the engine.

11. Close all fluid supply valves.

68

To prevent electric shock do not remove any shrouds or open the electrical enclosure door.

240 V is still present in the system until the engine has stopped.

12. Set PRESSURE RELIEF/SPRAY valves (SA,

SB) to SPRAY drain lines.

to seal off moisture from

SA

GA GB

SB

Allow engine cooling dwell time, per manufacturer recommendations, prior to shutdown. Dwell time will help engine properly cool down after running at operating temperature for any period of time. Stopping the engine immediately after running it at full load for an extended period of time can cause the engine to overheat due to the lack of coolant flow. See engine manual.

13. Engage gun piston safety lock then close fluid inlet valves A and B.

332636H

Follow the Pressure Relief Procedure whenever you see this symbol.

Pressure Relief Procedure

4.

Route fluid to waste containers or supply tanks.

Turn PRESSURE RELIEF/SPRAY valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION

. Ensure gauges drop to 0.

GA GB

SA SB

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the

Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

The Fusion AP gun is shown.

1.

Relieve pressure in gun and perform gun shutdown procedure. See gun manual.

2.

Close gun fluid inlet valves A and B.

5.

Engage gun piston safety lock.

6.

Disconnect gun air line and remove gun fluid manifold.

3.

Shut off feed pumps and agitator, if used.

332636H 69

Flushing

To help prevent fire and explosion:

• Flush equipment only in a well-ventilated area.

• Do not spray flammable fluids.

• Do not turn on heaters while flushing with flammable solvents.

• Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.

• Use the lowest possible pressure when flushing.

• All wetted parts are compatible with common solvents. Use only moisture-free solvents.

To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE

RELIEF/SPRAY valves (SA, SB) to PRESSURE

RELIEF/CIRCULATION lines (N).

GA GB

. Flush through bleed

SA SB

To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).

To prevent moisture from reacting with isocyanate, always leave the system filled with a moisture-free plasticizer or oil. Do not use water. Never leave the system dry. See Important Isocyanate Information .

70 332636H

System Errors

System errors alert you of a problem and help prevent off-ratio spraying. When an error occurs the error information screen displays the active error code and description.

The error code, alarm bell, and active errors will scroll in the status bar. For a list of the ten most recent errors see

Errors, page 56 .

There are three types of errors that can occur. Errors are indicated on the display as well as by the light tower (optional).

A parameter critical to the process has reached a level requiring the system to stop. The alarm needs to be addressed immediately.

A parameter critical to the process has reached a level requiring attention, but not sufficient enough to stop the system at this time.

A parameter that is not immediately critical to the process. The advisory needs attention to prevent more serious issues in the future.

To troubleshoot the active error, see

Troubleshoot Errors, page 72

. See system repair manual for non-error based troubleshooting.

332636H 71

System Errors

See system repair manual or visit help.graco.com

for causes and solutions to each error code.

To troubleshoot the error:

1.

Press the soft key next to “Help With This Error” for help with the active error.

Note

Press or to return to the previously displayed screen.

3.

If no internet connection is available, see Error

Code Troubleshooting in the system repair manual for causes and solutions for each error code.

2.

The QR code screen will be displayed. Scan the QR code with your mobile device to be sent directly to online troubleshooting for the active error code. Otherwise, manually navigate to help.graco.com

and search for the active error.

When a deviation or alarm occurs, be sure to determine the error code before resetting it.

Note

If you forget which code occurred, go to

Errors, page 56

, to view the last 200 errors with date and time stamps.

If an alarm has occurred, correct the cause before resuming operation. For error code troubleshooting, see

Troubleshoot Errors, page 72

.

To acknowledge a deviation or clear an alarm, press

.

72 332636H

Maintenance

Tighten all screw-type wiring connections in the

Electrical Enclosure (DB), Reactor cabinet, and air compressor control box (if supplied) monthly.

Prior to performing any maintenance procedures, follow

Pressure Relief Procedure, page 69

.

Use clean, dry, oil-free compressed air to prevent dust buildup on control modules, control boards, fans, and motor (under shield).

The operating conditions of your particular system determine how often maintenance is required.

Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Check coolant level inside both overflow tanks daily.

Flush and refill the coolant on both the engine and heat exchanger coolant loop once a year. See system repair manual for instructions.

Check the wet cup daily. Keep it 2/3 full with Graco

Throat Seal Liquid (TSL ® ) or compatible solvent. Do not overtighten packing nut/wet cup.

Inspect fluid inlet strainer screens daily, see

Flush Inlet Strainer Screen, page 75

.

Check that the oil level is visible in sight glass weekly. Use only Hydrovane approved oil such as

Hydrovane Fluid Force Red 2000 oil or CompAir

CS-300. One gallon container (17A101) is available as an accessory.

Refer to the Hydrovane User Handbook for all service schedule information.

Inspect filter in coolant filter housing monthly.

Replace filter semi-annually. See Repair manual.

Hydrovane kit KO52 (includes air filter and two gaskets).

Kit KM52 (includes air filter, oil separator and miscellaneous seals).

Grease circulation valves (SA, SB) with Fusion grease (117773) weekly.

(recommended for a complete rebuild completed by a Hydrovane Service Center).

Inspect ISO lubricant level and condition daily. Refill or replace as needed. See

Pump Lubrication System, page 76

.

• Daily check air compressor oil level through sight glass.

332636H 73

Maintenance

Keep heat sink fins clean at all times. Clean them using a dry cloth or compressed air.

Note

Do not use conductive cleaning solvents on the module.

Figure 32 MCM Heat Fins

The engine instructions that accompany your unit detail specific procedures for maintenance of the engine. Following the engine manufacturer’s recommendations will extend engine work life.

• Cooling System Coolant Level — Check

• Engine Air Cleaner Service Indicator — Inspect

• Engine Oil Level — Check

• Engine Air Cleaner Element (Dual Element) —

Clean/Replace

• Engine Oil and Filter — Change

• Fuel System Filter — Replace

• Battery Voltage — Check.

See

Appendix A: Engine Control Module, page 81 .

Contact an Authorized Perkins Dealer or Distributor for replacement filter elements. Refer to Perkins engine part number GN66141N for compatible parts.

Figure 33 TCM Fins

• Clean ambient air filter monthly or more often if air flow across the condenser is blocked.

• Clean inlet strainer monthly or more often if rapid clogging occurs.

• Replace separator/filter element yearly or more often if pressure drop across the dryer is excessive.

• Check automatic condensate drain daily.

74 332636H

Maintenance

Fuel quality is critical to the performance and to the service life of the engine. Water in the fuel tank can cause excessive wear to the fuel system. See the supplied Perkins engine manual for fuel tank maintenance recommendations.

The inlet strainers filter out particles that can plug the pump inlet check valves. Inspect the screens daily as part of the startup routine, and clean as required.

Isocyanate can crystallize from moisture contamination or from freezing. If the chemicals used are clean and proper storage, transfer, and operating procedures are followed, there should be minimal contamination of the A-side screen.

Note

Clean the A-side screen only during daily startup. This minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing operations.

1.

Close the fluid inlet valve at the pump inlet and shut off the appropriate feed pump. This prevents material from being pumped while cleaning the screen.

2.

Place a container under the strainer base to catch drain off when removing the strainer plug (C).

3.

Remove the screen (A) from the strainer manifold. Thoroughly flush the screen with compatible solvent and shake it dry. Inspect the screen. No more than 25% of the mesh should be restricted. If more than 25% of the mesh is blocked, replace the screen. Inspect the gasket

(B) and replace as required.

4.

Ensure the pipe plug (D) is screwed into the strainer plug (C). Install the strainer plug with the screen (A) and gasket (B) in place and tighten.

Do not overtighten. Let the gasket make the seal.

5.

Open the fluid inlet valve, ensure that there are no leaks, and wipe the equipment clean. Proceed with operation.

Figure 34

A

B

C

D

332636H 75

Maintenance

Check the condition of the ISO pump lubricant daily.

Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.

Gel formation is due to moisture absorption by the pump lubricant. The interval between changes depends on the environment in which the equipment is operating. The pump lubrication system minimizes exposure to moisture, but some contamination is still possible.

Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, lubricant replacement due to discoloration should not be necessary more often than every 3 or

4 weeks.

To change pump lubricant:

1.

Follow

Pressure Relief Procedure, page 69 .

2.

Lift the lubricant reservoir (R) out of the bracket and remove the container from the cap. Holding the cap over a suitable container, remove the check valve and allow the lubricant to drain.

Reattach the check valve to the inlet hose.

3.

Drain the reservoir and flush it with clean lubricant.

4.

When the reservoir is flushed clean, fill with fresh lubricant.

5.

Thread the reservoir onto the cap assembly and place it in the bracket.

6.

The lubrication system is ready for operation. No priming is required.

Pump Lubrication System

Figure 35

76 332636H

USB Data

Each time a USB flash drive is inserted into the ADM

USB port, a new folder named DATAxxxx is created.

The number at the end of the folder name increases each time a USB flash drive is inserted and data is downloaded or uploaded.

Note

The ADM can read/write to FAT (File

Allocation Table) storage devices. NTFS, used by 32 GB or greater storage devices, is not supported.

During operation, the ADM stores system and performance related information to memory in the form of log files. The ADM maintains four log files:

• Event Log

• Job Log

• Daily Log

• System Software Log

• Blackbox Log

• Diagnostics Log

Follow

Download Procedure, page 79 , to retrieve

log files.

The event log file name is 1–EVENT.CSV and is stored in the DATAxxxx folder.

The event log maintains a record of the last 49,000 events and errors. Each event record contains:

• Date of event code

• Time of event code

• Event code

• Event type

• Action taken

• Event Description

Event codes include both error codes (alarms, deviations, and advisories) and record only events.

Actions Taken includes setting and clearing event conditions by the system, and acknowledging error conditions by the user.

The job log file name is 2–JOB.CSV and is stored in the DATAxxxx folder.

The job log maintains a record of data points based on the USB Log Frequency defined in the Setup screens. The ADM stores the last 237,000 data points for download. See

Setup - Advanced Screen 3 — USB, page 50 , for

information on setting the Download Depth and USB

Log Frequency.

• Data point date

• Data point time

• A side heat exchanger temperature

• A side boost heater temperature

• B side heat exchanger temperature

• B side boost heater temperature

• Hose temperature

• Engine coolant temperature

• A side temperature setpoint

• B side temperature setpoint

• Hose temperature setpoint

• Inlet A side pressure

• Inlet B side pressure

• Pressure setpoint

• System lifetime pump cycle counts

• Pressure, volume, and temperature units

• Job name/number

332636H 77

USB Data

The daily log file name is 3–DAILY.CSV and is stored in the DATAxxxx folder.

The daily log maintains a record of the total cycle and volume sprayed on any day that the system is powered up. The volume units will be the same units that were used in the Job Log.

The following data is stored in this file:

• Date that material was sprayed

• Time — unused column

• Total pump cycle count for day

• Total volume sprayed for day

The black box file name is 5–BLACKB.CSV and is stored in the DATAxxxx folder.

The Blackbox log maintains a record of how the system runs and the features that are used. This log will help Graco troubleshoot system errors.

The diagnostics file name is 6–DIAGNO.CSV and is stored in the DATAxxxx folder.

The Diagnostics log maintains a record of how the system runs and the features that are used. This log will help Graco troubleshoot system errors.

The system software file name is 4–SYSTEM.CSV

and is stored in the DATAxxxx folder.

The system software log lists the following:

• Date log was created

• Time log was created

• Component name

• Software version loaded on the above component

The system configuration settings file name is

SETTINGS.TXT and is stored in the DOWNLOAD folder.

A system configuration settings file automatically downloads each time a USB flash drive is inserted into the ADM. Use this file to back up system settings for future recovery or to easily replicate settings across multiple systems. Refer to the

Upload Procedure, page 80

for instructions on how to use this file.

78 332636H

USB Data

Note

System configuration setting files and custom language files can be modified if the files are in the UPLOAD folder of the USB flash drive. See System Configuration Settings

File, Custom Language File, and Upload

Procedure sections.

Note

If needed, set the number of days to download on the Advanced Setup Screen

3–USB in the ADM. USB log frequency can only be changed before logging occurs.

1.

Insert USB flash drive into USB port.

2.

The menu bar and USB indicator lights “USB

Busy” to indicate that the USB is downloading files. USB activity is complete when the “USB

Busy” screen prompt disappears or the flash drive LED stops flashing.

Note

Normal system spraying can continue while download is in progress.

3.

Remove USB flash drive from USB port.

4.

Insert USB flash drive into USB port of computer.

5.

The USB flash drive window automatically opens.

If it does not, open USB flash drive from within

Windows® Explorer.

6.

Open GRACO folder.

7.

Open the system folder. If downloading data from more than one system, there will be more than one folder. Each folder is labeled with the corresponding serial number of the ADM (The serial number is on the back of the ADM.)

8.

Open DOWNLOAD folder.

9.

Open DATAxxxx folder.

10. Open DATAxxxx folder labeled with the highest number. The highest number indicates the most recent data download.

11. Open log file. Log files open in Microsoft® Excel by default as long as the program is installed.

However, they can also be opened in any text editor or Microsoft® Word.

Note

All USB logs are saved in Unicode

(UTF-16) format. If opening the log file in Microsoft Word, select Unicode encoding.

The custom language file name is DISPTEXT.TXT

and is stored in the DOWNLOAD folder.

A custom language file automatically downloads each time a USB flash drive is inserted into the ADM.

If desired, use this file to create a user-defined set of custom language strings to be displayed within the

ADM.

The system is able to display the following Unicode characters. For characters outside of this set, the system will display the Unicode replacement character, which appears as a white question mark inside of a black diamond.

• U+0020 - U+007E (Basic Latin)

• U+00A1 - U+00FF (Latin-1 Supplement)

• U+0100 - U+017F (Latin Extended-A)

• U+0386 - U+03CE (Greek)

• U+0400 - U+045F (Cyrillic)

332636H 79

USB Data

The custom language file is a tab-delimited text file that contains two columns. The first column consists of a list of strings in the language selected at the time of download. The second column can be used to enter the custom language strings. If a custom language was previously installed, this column contains the custom strings. Otherwise the second column is blank.

Modify the second column of the custom language file as needed and the follow

Upload Procedure, page 80

, to install the file.

The format of the custom language file is critical.

The following rules must be followed in order for the installation process to succeed.

• Define a custom string for each row in the second column.

Note

If the custom language file is used, you must define a custom string for each entry in the DISPTEXT.TXT file. Blank second-column fields will be displayed blank on the ADM.

• The file name must be DISPTEXT.TXT.

• The file format must be a tab-delimited text file using Unicode (UTF-16) character representation.

• The file must contain only two columns, with columns separated by a single tab character.

• Do not add or remove rows to the file.

• Do not change the order of the rows.

1.

Download Procedure automatically generate the proper folder structure on the USB flash drive.

2.

Insert USB flash drive into USB port of computer.

3.

The USB flash drive window automatically opens.

If it does not, open USB flash drive from within

Windows Explorer.

4.

Open GRACO folder.

5.

Open the system folder. If working with more than one system, there will be more than one folder within the GRACO folder. Each folder is labeled with the corresponding serial number of the ADM. (The serial number is on the back of the module.)

6.

If installing the system configuration settings file, place SETTINGS.TXT file into the UPLOAD folder.

7.

If installing the custom language file, place

DISPTEXT.TXT file into the UPLOAD folder.

8.

Remove USB flash drive from the computer.

9.

Install USB flash drive into the ADM USB port.

10. The menu bar and USB indicator lights indicate that the USB is downloading files. Wait for USB activity to complete.

11. Remove USB flash drive from USB port.

Note

If the custom language file was installed, users can now select the new language from the Language drop-down menu in

Advanced Screen 1 — General, page 50

.

Use this procedure to install a system configuration file and/or a custom language file.

80 332636H

General

Module

There are ten run screens on the engine control module:

• Line-to-Neutral Voltage

• Line-to-Line Voltage

• Frequency

• Engine Speed

• Engine Lifetime Counter

• Battery Voltage

• Charging Voltage

• Time and Date

• Engine Control Module Information

• Engine Control Module Software Information

Press (up) or (down) to scroll through the run screens.

Inst

Icon

Instrumentation Units

Alarm

Icon

Mode

Icon

Load Switching Icons (not used)

Appendix A: Engine Control Module

332636H 81

Appendix A: Engine Control Module

From the Run Screen, press and release mode. Press and to highlight the

(up) and (down) together to enter the screen selection

(event log) icon, then press (Auto) to enter the event log. Press or

To return to the Run Screens, press and release press the to scroll through the last fifty generator events.

and together, highlight the home icon, and home icon, and press .

Event

#

Time of Event (Engine

Run Hours)

Units

Alarm

Icon

Mode

Icon

Load Switching Icons (not used)

82 332636H

Appendix A: Engine Control Module

General on

There are seven run screens on the engine control module:

• Line-to-Neutral Voltage

• Line-to-Line Voltage

• Frequency

• Engine Speed

• Engine Lifetime Counter

• Battery Voltage

Press (down) to scroll through the run screens. Press to enter the Information screens.

Inst

Icon

Instrumentation

Alarm

Icon

Units

Mode

Icon

From the Run Screen, press generator events.

Press to enter the information screens. Press to return to the Run Screens.

Event

#

Time of Event (Engine

Run Hours)

Units

Alarm

Icon

Mode

Icon to scroll through the last five

332636H 83

Appendix A: Engine Control Module

Applies to engine control modules on all systems series.

Icon Description

Stopped Engine is at rest and the unit is in stop mode.

Auto

Manual

The unit is in auto mode (not used).

Engine is at rest and the unit is in manual run mode.

Timer animation Engine is starting up.

Running animation Engine is running.

A small icon is displayed in the instrumentation icon area to indicate what value is currently being displayed.

Applies to engine control modules on all system series unless noted otherwise.

Icon Description

Generator Generator voltage and frequency screen

Engine Speed

Engine Lifetime

Counter

Event Log

Unit Time

Battery

Charge Alternator

Engine speed screen

Hours run

Event is being displayed.

Unused feature

Battery voltage

Charging voltage screen (system series “C” and following only)

84 332636H

Appendix A: Engine Control Module

The following information applies to engine controllers on all system series unless noted otherwise. There are two types of alarms that can occur on the engine control module. Alarms are indicated by an icon on the Run and Information screens. See the information screen to view recent alarms.

When present on system, a warning alarm will not stop the generator.

When present on system, a shutdown alarm will stop the generator.

Icon Description

Battery High

Voltage

Battery Low

Voltage

Fail To Stop

Flexible Sensor

Charge Failure

The DC Supply has risen above the high volts setting level for the duration of the high battery volts timer.

The DC Supply has fallen below the low volts setting level for the duration of the low battery volts timer.

The module detected a condition that indicates that the engine is running when it has been instructed to stop.

NOTE: this warning could indicate a faulty oil pressure sensor or related wiring.

The flexible sensor warning alarm has been triggered.

The charge alternator voltage is low (system series “C” and following only).

Remove the fault. Then press the stop button to reset the engine control module.

Icon Description

Fail To Start The engine has not reached operating speed or the oil pressure has not risen after attempting to start.

The generator output voltage has risen above the preset level.

Generator High

Voltage Shutdown

Generator Low

Voltage Shutdown

The generator output voltage has fallen below the preset level.

High Coolant

Temperature

Shutdown

Low Oil Pressure

Shutdown

Over Frequency

Shutdown

Under Frequency

Shutdown

The module detects that the engine coolant temperature has exceeded the high engine temperature shutdown setting after the Safety On Start-up timer has expired.

The engine oil pressure has fallen below the low oil pressure trip setting level after the Safety On Start-up timer has expired.

The generator output frequency has risen above the preset level.

The generator output frequency has fallen below the preset level.

332636H 85

Dimensions

Figure 36

86 332636H

Dimensions

Figure 37

332636H 87

Dimensions

38 Floor Mount Hole Pattern

Figure

88 332636H

Performance Charts

Use these charts to help identify the proportioner that will work most efficiently with each mix chamber. Flow rates are based on a material viscosity of 60 cps.

To prevent system damage, do not pressurize the system above the line for the gun tip size being used.

2000

(138)

AR4242

(01)

1500

(103)

PRESSURE psi (bar)

1000

(69)

AR5252

(02)

AR6060

(03)

AR7070

(04)

E-30i

500

(34)

0 5

(2.3)

10

(4.5)

15

(6.8)

20

(9.1)

25

(11.3)

FLOW lbs/min (kg/min)

30

(13.6)

35

(15.9)

40

(18.1)

332636H 89

Performance Charts

PRESSURE psi (bar)

3500

(241)

3000

(207)

2500

(172)

2000

(138)

1500

(103)

1000

(69)

500

(34)

0

AR2020

(000)

AR2929

(00)

E-XP2i

AR4242

(01)

0.5

(1.9)

1.0

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

2.0

(7.6)

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

AF2020

(FTXX24 TIP)

AF2929

(FTXX38 TIP)

AF4242

(FTXX38 TIP)

AF5252

(FTXX48 TIP)

0.5

(1.9)

1.0

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

E-XP2i

2.0

(7.6)

90 332636H

Performance Charts

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

E-XP2i

XR2323

(RTM040)

XR2929

(RTM040)

MR3535

(RTM040)

XR3535

(RTM055)

XR4747

(RTM055)

MR4747

(RTM055)

0.5

(1.9)

1

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

2.0

(7.6)

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

XF1313

(FTM424)

MF1818

(FTM424)

XF1818

(FTM424)

XF2323

(FTM424)

MF2929

(FTM424)

XF2929

(FTM424)

MF3535

(FTM638)

XF3535

(FTM638)

0.2

(0.7)

0.4

(1.5)

0.6

(2.3)

0.8

(3.0)

1

(3.8)

MF4747

(FTM638)

MF5757

(FTM638)

XF5757

(FTM638)

1.2

(4.5)

FLOW gal./min (l/min)

1.4

(5.3)

E-XP2i

1.6

(6.0)

1.8

(6.8)

2.0

(7.6)

332636H 91

Technical Specifications

E-30i

E-XP2i

E-30i

E-30i with booster heater

E-XP2i

E-30i

E-XP2i

Length

E-30i

E-XP2i

E-30i and E-XP2i

Temperature

Voltage

Model

Model

Voltage

Minimum Cold Cranking Amps

Connection Type

2000 psi

3500 psi

150°F

180°F

180°F

30 lb/min

2 gpm

310 ft

0.0272 gal.

0.0203 gal.

300 psi

14 MPa, 140 bar

24.1 MPa, 241 bar

65°C

82°C

82°C

13.5 kg/min

7.6 lpm

94 m

0.1034 liter

0.0771 liter

2.1 Mpa, 20.7 bar

20° to 120°F -7° to 49°C

120 Vac or 240 Vac, 60 Hz

Perkins 404–22G, 2.2 L, 29 HP

Mecc Alte 22 kW, 240 V, 1 PH, 60 Hz, pancake style

12 Vdc

800 CCA

Post Style

92 332636H

Technical Specifications

BC Group Number

Length

Width

Height

E-30i

E-30i with booster heat

E-XP2i

10.25 in.

6.81 in.

7.88 in.

34

None

4000 Watts

4000 Watts

260 mm

173 mm

200 mm

Part No.

Pressure

Specifications

Required Features

025CK10

140 psi 0.9 MPa, 9.6 bar

16 cfm

Thermal overload switch, Safety Relief Valve

Part No.

Specifications

Required Features

Hankison Model H1T20

Specifications

Required Features

Sound Pressure measured from

3.1 ft (1 m), at 1500 psi (10 MPa,

103 bar), 2 gpm (7.6 lpm)

Component A (ISO) and

Component B (RES)

Component A (ISO)

Component B (RES)

EL1410–CUS

5 HP, 1735 RPM, 240 V, 1 Phase, OPSB

C face, lift rings

115VAC, 1 Phase, 60 Hz, 22 scfm at 150 psi (1 MPa, 10.3 bar)

Pilot valve unloader

91.0 dBA

3/4 NPT(f) with 3/4 NPSM(f) union

#8 (1/2 in.) JIC, with #5 (5/16 in.) JIC adapter

#10 (5/8 in.) JIC, with #6 (3/8 in.) JIC adapter

332636H 93

Technical Specifications

Size

Maximum Pressure

E-30i

E–30i with compressor and dryer

E-30i with booster heat

E–30i with booster heat, compressor, and dryer

E-XP2i

E–XP2i with compressor and dryer

Material

1/4 NPSM(m), with sst braided tubing

250 psi

1750 lb

2200 lb

1800 lb

2250 lb

1800 lb

2200 lb

1.75 MPa, 17.5 bar

794 kg

998 kg

816 kg

1021 kg

816 kg

998 kg

Aluminum, stainless steel, zinc plated carbon steel, brass, carbide, chrome, chemically resistant o-rings, PTFE, ultra-high molecular weight polyethylene

94 332636H

Integrated Reactor

®

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.

With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

24U050

24U051

24U831

24U832

24U855

24U854

All other Reactor 2 parts

Electric Motor

Electric Motor

Motor Control Module

Motor Control Module

Heater Control Module

Advanced Display Module

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

12 Months

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized

Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS

INCLUDING

FOR

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.

Any action for breach of warranty hereunder must be brought within the latter of two (2) years of the date of sale, or one (1) year the warranty period expires.

GRACO

AND

MATERIALS OR manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en

Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

For the latest information about Graco products, visit www.graco.com.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original Instructions. This manual contains English. MM 332636 www.graco.com

Revision G, January 2016

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