Graco 308441T ALUMINUM AND STAINLESS STEEL Husky 1590 Air-Operated Diaphragm Pumps Owner's Manual

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Parts

INSTRUCTIONS-PARTS LIST

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

First choice when quality counts.

308441

Rev. T

ALUMINUM AND STAINLESS STEEL

Husky 1590 Air-Operated

Diaphragm Pumps

120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure

120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure

*Model No. DB3____ Aluminum Pumps

*Model No. DB4____ Stainless Steel Pumps

*Model No. DBC____ Aluminum BSPT Pumps

*Model No. DBD____ Stainless Steel BSPT Pumps

Model No. 232502 Private-Label Aluminum

1590 Pump (See page 22.)

*NOTE: Refer to the Pump Matrix on page 22 to determine the Model No. of your pump.

US and Foreign Patents Pending

Aluminum Model

Shown

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Graco Inc. is registered to I.S. EN ISO 9001

03263A

Table of Contents Symbols

Safety Warnings

Symbols

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service

Repairing the Air Valve

Ball Check Valve Repair

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

Diaphragm Repair . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing and Air Gasket Removal . . . . . . . . . . . . .

Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair Kit Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . .

Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . .

Warning Symbol

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

WARNING

CAUTION

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure of the lowest rated component in your system.

This equipment has a 120 psi (0.8 MPa, 8 bar) maximum working pressure at 120 psi (0.8

MPa, 8 bar) maximum incoming air pressure.

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.

Do not use hoses to pull equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82 C (180 F) or below –40 C (–40 F).

Do not lift pressurized equipment.

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

308441

WARNING

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.

If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 8.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

Ground the equipment. Refer to Grounding on page 4.

If there is any static sparking or you feel an electric shock while using this equipment, stop pumping immediately.

Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed.

Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 8.

Keep the work area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the work area.

Extinguish all open flames or pilot lights in the work area.

Do not smoke in the work area.

Do not turn on or off any light switch in the work area while operating or if fumes are present.

Do not operate a gasoline engine in the work area.

308441 3

General Information

Installation

The Typical Installation shown in Fig. 2 is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs.

Always use Genuine Graco Parts and Accessories.

Refer to Product Data Sheet 305646.

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

This pump must be grounded. Before operating the pump, ground the system as explained below. Also, read the section FIRE AND EXPLOSION HAZARD, on page 3.

Reference numbers and letters in parentheses refer to the callouts in the figures and the parts lists on pages 24–25.

Lift the pump by grasping the outlet manifold (1) securely. See Fig. 3 on page 7.

To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Ground all of this equipment:

Pump : Connect a ground wire and clamp as shown in Fig. 1. Loosen the grounding lug locknut (W) and washer (X). Insert one end of a 12 ga (1.5 mm ) minimum ground wire (Y) into the slot in the lug (Z) and tighten the locknut securely. Connect the clamp end of the ground wire to a true earth ground.

Order Part No. 222011 Ground Wire and Clamp.

WARNING swallowed.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or

1. Read TOXIC FLUID HAZARD on page 3.

2. Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

Tightening Screws Before First Use

After you unpack the pump, and before you use it for the first time, check and retorque external fasteners.

Retorque the fluid cover screws first, then the manifold screws. This keeps the manifolds from interfering with tightening the fluid covers. See the Service section for torque specifications.

After the first day of operation, check and retorque the fasteners again. Although the recommended frequency for retorquing fasteners varies with pump usage, a general guideline is to retorque fasteners every two months.

Fig. 1

02646

Air and fluid hoses : Use only grounded hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding continuity.

Air compressor : Follow the manufacturer’s recommendations.

All solvent pails used when flushing: Follow the local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Fluid supply container: Follow the local code.

4 308441

Mountings

Installation

c. The air line filter (F) removes harmful dirt and moisture from the compressed air supply.

CAUTION

The pump exhaust air may contain contaminants.

Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust

Ventilation on page 8.

1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

2. Install a grounded, flexible air hose (A) between the accessories and the 1/2 npt(f) pump air inlet

(N). See Fig. 3. Use a minimum 1/2” (13 mm) ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (A), and screw the mating fitting into the pump air inlet snugly. Do not connect the coupler (D) to the fitting until you are ready to operate the pump.

Installation of Remote Pilot Air Lines

2. For all mountings, be sure the pump is bolted directly to the mounting surface.

1. Refer to Parts Drawings. Connect air line to pump as in preceding steps.

3. For ease of operation and service, mount the pump so the air valve cover (2), air inlet, and fluid inlet and outlet ports are easily accessible.

2. Connect 1/4 in. O.D. tubing to push type connectors (14) on air motor of pump.

4. Rubber Foot Mounting Kit 236452 is available to reduce noise and vibration during operation.

Air Line

WARNING

A bleed-type master air valve (B) is required in your system to relieve air trapped between this valve and the pump. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids. See Fig. 2.

NOTE: by replacing the push type connectors, other sizes or types of fittings may be used. The new fittings will require 1/8 in. npt threads.

3. Connect remaining ends of tubes to external air signal, such as Graco’s Cycleflo (P/N 195264) or

Cycleflo II (P/N195265) controllers.

NOTE: the air pressure at the connectors must be at least 30% of the air pressure to the air motor for the pump to operate.

Fluid Suction Line

Use grounded fluid hoses (G).

The pump fluid inlet (R) is 1–1/2” npt(f). Screw the fluid fitting into the pump inlet securely.

1. Install the air line accessories as shown in Fig. 2.

Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accessories is grounded.

a. Install an air regulator (C) and gauge to control the fluid pressure. The fluid outlet pressure will be the same as the setting of the air regulator.

b. Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. See the WARNING above. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair.

2. If the fluid inlet pressure to the pump is more than

25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inefficient pump operation.

3. At inlet fluid pressures greater than 15 psi

(0.1 MPa, 1 bar), diaphragm life will be shortened.

4. See the Technical Data on page 28 for maximum suction lift (wet and dry).

308441 5

Fluid Outlet Line

Installation

Use grounded fluid hoses (L).

The pump fluid outlet (S) is 1–1/2” npt(f). Screw the fluid fitting into the pump outlet securely.

WARNING

A fluid drain valve (J) is required to relieve pressure in the hose if it is plugged. The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure.

Install the valve close to the pump fluid outlet. See

Fig. 2.

2. Install a fluid drain valve (J) near the fluid outlet.

See the WARNING above.

3. Install a shutoff valve (K) in the fluid outlet line.

Retorquing with

PTFE

Diaphragms

Seals or

If your pump has has PTFE

PTFE seals in the manifolds or if it

diaphragms, retorque the manifold bolts

(106) and fluid cover bolts (106 & 112) according to the torque notes in Fig. 3 on page 7.

TYPICAL FLOOR-MOUNT INSTALLATION

KEY

A Air supply hose

B Bleed-type master air valve

(required for pump)

C Air regulator

D Air line quick disconnect

E Master air valve (for accessories)

F Air line filter

G Fluid suction hose

H Fluid supply

J Fluid drain valve (required)

K Fluid shutoff valve

L Fluid hose

R 1.5 npt(f) fluid inlet port

S 1.5 npt(f) fluid outlet port

Y Ground wire (required; see page 4 for installation instructions)

S K

C F E

J H

Fig. 2 03265A

6 308441

Installation

Fluid Pressure Relief Valve Changing the Orientation of the Fluid Inlet and Outlet Ports

The pump is shipped with the fluid inlet (R) and outlet

(S) ports facing the same direction. See Fig. 3. To change the orientation of the inlet and/or outlet port:

1. Remove the screws (106) holding the inlet (102) and/or outlet (103) manifold to the covers (101).

CAUTION

Some systems may require installation of a pressure relief valve at the pump outlet to prevent overpressurization and rupture of the pump or hose. See Fig. 4.

2. Reverse the manifold and reattach. Install the screws, and torque according to the torque notes in Fig. 3.

Thermal expansion of fluid in the outlet line can cause overpressurization. This can occur when using long fluid lines exposed to sunlight or ambient heat, or when pumping from a cool to a warm area (for example, from an underground tank).

KEY

N 1/2 npt(f) air inlet port

P Muffler. Air exhaust port is 3/4 npt(f) .

R 1.5 npt(f) fluid inlet port

S 1.5 npt(f) fluid outlet port

101 Covers

102 Fluid inlet manifold

103 Fluid outlet manifold

106 Manifold and cover screws

112 Bottom cover screws

Apply medium-strength (blue) Loctite or equivalent to the threads. Torque to 120–150 in-lb (14–17 N.m).

Apply medium-strength (blue) Loctite or equivalent to the threads. Torque to 190–220 in-lb (22–25 N.m).

Overpressurization can also occur if the Husky pump is being used to feed fluid to a piston pump, and the intake valve of the piston pump does not close, causing fluid to back up in the outlet line.

KEY

R 1.5 npt(f) fluid inlet port

S 1.5 npt(f) fluid outlet port

V Pressure relief valve (Order Part No. 110134 for aluminum pumps, Part No. 112119 for stainless steel pumps)

103

106 1

1 Install valve between fluid inlet and outlet ports.

2 Connect fluid inlet line here.

3 Connect fluid outlet line here.

S 3

106

V 1

101

112

Fig. 3

102

Aluminum Model Shown

03263A

Fig. 4

03461A

308441 7

Installation

Air Exhaust Ventilation

WARNING

FIRE AND EXPLOSION HAZARD

Be sure to read and follow the warnings and precautions regarding TOXIC

FLUID HAZARD, and FIRE OR EXPLO-

SION HAZARD on page 3, before operating this pump.

The air exhaust port is 3/4 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation.

To provide a remote exhaust:

1. Remove the muffler (P) from the pump air exhaust port.

Be sure the system is properly ventilated for your type of installation. You must vent the exhaust to a safe place, away from people, animals, food handling areas, and all sources of ignition when pumping flammable or hazardous fluids.

2. Install a grounded air exhaust hose (T) and connect the muffler (P) to the other end of the hose.

The minimum size for the air exhaust hose is 3/4 in. (19 mm) ID. If a hose longer than 15 ft (4.57 m) is required, use a larger diameter hose. Avoid sharp bends or kinks in the hose. See Fig. 5.

Diaphragm failure will cause the fluid being pumped to exhaust with the air. Place an appropriate container at the end of the air exhaust line to catch the fluid. See Fig. 5.

3. Place a container (U) at the end of the air exhaust line to catch fluid in case a diaphragm ruptures.

VENTING EXHAUST AIR

E F C B

KEY

A Air supply line

B Bleed-type master air valve

(required for pump)

C Air regulator

D Air line quick disconnect

E Master air valve (for accessories)

F Air line filter

P Muffler

T Grounded air exhaust hose

U Container for remote air exhaust

03267A

Fig. 5

8 308441

Pressure Relief Procedure

Operation

NOTE: If the fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inefficient pump operation.

WARNING

PRESSURIZED EQUIPMENT HAZARD

The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the gun or splashing fluid, follow this procedure whenever you:

Are instructed to relieve pressure,

Stop pumping,

Check, clean or service any system equipment,

Install or clean fluid nozzles.

4. Place the end of the fluid hose (L) into an appropriate container.

5. Close the fluid drain valve (J). See Fig. 2.

6. Close the pump air regulator (C). Open all bleedtype master air valves (B, E).

7. If the fluid hose has a dispensing device, hold it open while continuing with the following step.

1. Shut off the air to the pump.

8. Slowly open the air regulator (C) until the pump starts to cycle. Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed.

2. Open the dispensing valve, if used.

3. Open the fluid drain valve to relieve all fluid pressure, having a container ready to catch the drainage.

Flush the Pump Before First Use

If you are flushing, run the pump long enough to thoroughly clean the pump and hoses. Close the air regulator. Remove the suction tube from the solvent and place it in the fluid to be pumped.

Operation of Remote Piloted Pumps

1. Follow preceding steps 1 through 7 of Starting and Adjusting Pump .

The pump was tested in water. If the water could contaminate the fluid you are pumping, flush the pump thoroughly with a compatible solvent. Follow the steps under Starting and Adjusting the Pump .

2. Open air regulator (C).

Starting and Adjusting the Pump

WARNING

The pump may cycle once before the external signal is applied. Injury is possible. If pump cycles, wait until end before proceeding.

WARNING

TOXIC FLUID HAZARD

To reduce the risk of serious injury, splashing in the eyes or on the skin, and toxic fluid spills, never move or lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the Pressure Relief

Procedure above before lifting the pump.

3. Pump will operate when air pressure is alternately applied and relieved to push type connectors (14).

NOTE : Leaving air pressure applied to the air motor for extended periods when the pump is not running may shorten the diaphragm life. Using a 3–way solenoid valve to automatically relieve the pressure on the air motor when the metering cycle is complete prevents this from occurring.

1. Be sure the pump is properly grounded. Refer to

Grounding on page 4.

Pump Shutdown

2. Check all fittings to be sure they are tight. Be sure to use a compatible liquid thread sealant on all male threads. Tighten the fluid inlet and outlet fittings securely.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure at left.

3. Place the suction tube (if used) in the fluid to be pumped.

At the end of the work shift, relieve the pressure.

308441 9

Maintenance

Flushing and Storage Lubrication

The air valve is designed to operate unlubricated, however if lubrication is desired, every 500 hours of operation (or monthly) remove the hose from the pump air inlet and add two drops of machine oil to the air inlet.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

CAUTION

Do not over-lubricate the pump. Oil is exhausted through the muffler, which could contaminate your fluid supply or other equipment. Excessive lubrication can also cause the pump to malfunction.

Flush the pump often enough to prevent the fluid you are pumping from drying or freezing in the pump and damaging it. Use a compatible solvent.

Always flush the pump and relieve the pressure before storing it for any length of time.

10 308441

Notes

308441 11

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

Relieve the pressure before checking or servicing the equipment.

Check all possible problems and causes before disassembling the pump.

PROBLEM

Pump cycles at stall or fails to hold pressure at stall.

Pump will not cycle, or cycles once and stops.

Pump operates erratically.

Air bubbles in fluid.

CAUSE

Worn check valve balls (301), seats

(201) or o-rings (202).

Air valve is stuck or dirty.

SOLUTION

Replace. See page 16.

Disassemble and clean air valve.

See pages 14–15. Use filtered air.

Replace ball and seat. See page

16.

Check valve ball (301) severely worn and wedged in seat (201) or manifold (102 or 103).

Check valve ball (301) is wedged into seat (201), due to overpressurization.

Dispensing valve clogged.

Clogged suction line.

Sticky or leaking balls (301).

Diaphragm ruptured.

Restricted exhaust.

Suction line is loose.

Diaphragm ruptured.

Loose inlet manifold (102), damaged seal between manifold and seat (201), damaged o-rings (202).

Loose diaphragm shaft bolt (107).

Damaged o-ring (108).

Install Pressure Relief Valve

(see page 7).

Relieve pressure and clear valve.

Inspect; clear.

Clean or replace. See page 16.

Replace. See pages 17–19.

Remove restriction.

Tighten.

Replace. See pages 17–19.

Tighten manifold bolts (106) or replace seats (201) or o-rings (202).

See page 16.

Tighten or replace. See pages

17–19.

Replace. See pages 17–19.

12 308441

Troubleshooting

PROBLEM

Fluid in exhaust air.

Pump exhausts excessive air at stall.

Pump leaks air externally.

Pump leaks fluid externally from ball check valves.

CAUSE

Diaphragm ruptured.

Loose diaphragm shaft bolt (107).

Tighten or replace. See pages

17–19.

Damaged o-ring (108).

Replace. See pages 17–19.

Worn air valve block (7), o-ring (6), plate (8), pilot block (18), u-cups

(10), or pilot pin o-rings (17).

Worn shaft seals (402).

SOLUTION

Replace. See pages 17–19.

Repair or replace. See pages

14–15.

Replace. See pages 17–19.

Tighten screws. See page 15.

Air valve cover (2) or air valve cover screws (3) are loose.

Air valve gasket (4) or air cover gasket (22) is damaged.

Air cover screws (25) are loose.

Inspect; replace. See pages 14–15,

20–21.

Tighten screws. See pages 20–21.

Loose manifolds (102, 103), damaged seal between manifold and seat (201), damaged o-rings (202).

Tighten manifold bolts (106) or replace seats (201) or o-rings (202).

See page 16.

308441 13

Service

Repairing the Air Valve

Tools Required

Torque wrench

Torx screwdriver or 8 mm (or 5/16”) socket wrench

Needle-nose pliers

O-ring pick

Lithium base grease

NOTE: Air Valve Repair Kit 236273 is available. Refer to page 23. Parts included in the kit are marked with a symbol, for example (3 ). Use all the parts in the kit for the best results.

Disassembly

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

Torque to 28–33 in-lb

(3.2–3.7 N.m).

Fig. 6

1. Relieve the pressure.

2. With a torx screwdriver or 8 mm (or 5/16 ”) socket wrench, remove the six screws (3), air valve cover

(2), and gasket (4). See Fig. 6.

3. Move the valve carriage (5) to the center position and pull it out of the cavity. Remove the valve block (7) and o-ring (6) from the carriage. Using a needle-nose pliers, pull the pilot block (18) straight up and out of the cavity. See Fig. 7.

4. Pull the two actuator pistons (11) out of the bearings (12). Remove the u-cup packings (10) from the pistons. Pull the pilot pins (16) out of the bearings (15). Remove the o-rings (17) from the pilot pins. See Fig. 8.

5. Inspect the valve plate (8) in place. If damaged, use a torx screwdriver or 8 mm (or 5/16”) socket wrench to remove the three screws (3). Remove the valve plate (8) and seal (9). See Fig. 9.

6. Inspect the bearings (12, 15) in place. See Fig. 8.

The bearings are tapered and, if damaged, must be removed from the outside. This requires disassembly of the fluid section. See page 20.

7. Clean all parts and inspect for wear or damage.

Replace as needed. Reassemble as explained on

14 page 15.

308441

See Detail at right.

Grease.

Grease lower face.

Fig. 7

18 3 5 1

03268A

03269

Insert narrow end first.

Grease.

3 Install with lips facing narrow end of piston (11).

4 Insert wide end first.

Service

Reassembly

If you removed the bearings (12, 15), install new ones as explained on page 20. Reassemble the fluid section.

2 3

2. Install the valve plate seal (9 ) into the groove at the bottom of the valve cavity. The rounded side of the seal must face down into the groove. See

Fig. 9.

11 4

3. Install the valve plate (8) in the cavity. The plate is reversible, so either side can face up. Install the three screws (3 ), using a torx screwdriver or 8 mm (or 5/16”) socket wrench. Tighten until the screws bottom out on the housing. See Fig. 9.

Fig. 8

Rounded side must face down.

Tighten screws until they bottom out on the housing.

15 16 1

3 2

03270

4. Install an o-ring (17 ) on each pilot pin (16).

Grease the pins and o-rings. Insert the pins into the bearings (15), narrow end first. See Fig. 8.

5. Install a u-cup packing (10 ) on each actuator piston (11), so the lips of the packings face the narrow end of the pistons. See Fig. 8.

6. Lubricate the u-cup packings (10 ) and actuator pistons (11). Insert the actuator pistons in the bearings (12), wide end first. Leave the narrow end of the pistons exposed. See Fig. 8.

7. Grease the lower face of the pilot block (18 ) and install so its tabs snap into the grooves on the ends of the pilot pins (16). See Fig. 7.

8. Grease the o-ring (6 ) and install it in the valve block (7). Push the block onto the valve carriage

(5). Grease the lower face of the valve block. See

Fig. 7.

9. Install the valve carriage (5) so its tabs slip into the grooves on the narrow end of the actuator pistons

(11). See Fig. 7.

10. Align the valve gasket (4 ) and cover (2) with the six holes in the center housing (1). Secure with six screws (3 ), using a torx screwdriver or 8 mm (or

5/16”) socket wrench. Torque to 28–33 in-lb

(3.2–3.7 N.m). See Fig. 6.

03271

Fig. 9

308441 15

Service

Ball Check Valve Repair

Tools Required

Torque wrench

13 mm socket wrench

O-ring pick

Disassembly

NOTE: A Fluid Section Repair Kit is available. Refer to page 23 to order the correct kit for your pump. Parts included in the kit are marked with an asterisk, for example (201*). Use all the parts in the kit for the best results.

NOTE: To ensure proper seating of the balls (301), always replace the seats (201) when replacing the balls. Also, on some models, replace the o-rings (202).

Apply medium-strength (blue) Loctite or equivalent to the threads. Torque to 120–150 in-lb (14–17 N.m).

Arrow (A) must point toward outlet manifold (103).

3 Not used on some models.

Beveled seating surface must face ball (301).

1 106

103

301*

201* 4 WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

202*

101

1. Relieve the pressure. Disconnect all hoses.

2. Remove the pump from its mounting.

3. Using a 13 mm socket wrench, remove the four bolts (106) holding the outlet manifold (103) to the fluid covers (101). See Fig. 10.

4. Remove the o-rings (202, not used on some models ), seats (201), and balls (301) from the manifold.

5. Turn the pump over and remove the inlet manifold

(102). Remove the o-rings (202, not used on some models ), seats (201), and balls (301) from the fluid covers (101).

Reassembly

1. Clean all parts and inspect for wear or damage.

Replace parts as needed.

2. Reassemble in the reverse order, following all notes in Fig. 10. Be sure the ball checks are assembled exactly as shown. The arrows (A) on the fluid covers (101) must point toward the outlet manifold (103).

Fig. 10

106

301*

201*

202*

102

03272A

16 308441

Service

Diaphragm Repair

Tools Required

Torque wrench

13 mm socket wrench

15 mm socket wrench (aluminum models) or

1” socket wrench (stainless steel models)

19 mm socket wrench

O-ring pick

Lithium-base grease

Disassembly

NOTE: A Fluid Section Repair Kit is available. Refer to page 23 to order the correct kit for your pump. Parts included in the kit are marked with an asterisk, for example (401*). Use all the parts in the kit for the best results.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

1. Relieve the pressure.

2. Remove the manifolds and disassemble the ball check valves as explained on page 16.

3. Using a 13 mm socket wrench, remove the screws

(106 and 112) holding the fluid covers (101) to the air covers (23). Pull the fluid covers (101) off the pump. See Fig. 11.

Apply medium-strength (blue) Loctite or equivalent to the threads. Torque to 190–220 in-lb (22–25 N.m).

Arrow (A) must point toward air valve (B).

101

A 2

106 1

Fig. 11

112 1

03273B

308441 17

Service

4. Loosen but do not remove the diaphragm shaft bolts (107), using a 15 mm socket wrench (1” on stainless steel models) on both bolts.

On PTFE models only, install the PTFE diaphragm (403*). Make certain the side marked

AIR SIDE faces the center housing (1).

5. Unscrew one bolt from the diaphragm shaft (24) and remove the o-ring (108), fluid side diaphragm plate (105), PTFE diaphragm (403, used on PTFE models only) , diaphragm (401), and air side diaphragm plate (104). See Fig. 12.

d. Install the diaphragm (401*) on the bolt. Make certain the side marked AIR SIDE faces the center housing (1).

e. Install the air side diaphragm plate (104) so the recessed side faces the diaphragm (401).

6. Pull the other diaphragm assembly and the diaphragm shaft (24) out of the center housing (1).

Hold the shaft flats with a 19 mm socket wrench, and remove the bolt (107) from the shaft. Disassemble the remaining diaphragm assembly.

7. Inspect the diaphragm shaft (24) for wear or scratches. If it is damaged, inspect the bearings

(19) in place. If the bearings are damaged, refer to page 20.

8. Reach into the center housing (1) with an o-ring pick and hook the u-cup packings (402), then pull them out of the housing. This can be done with the bearings (19) in place.

9. Clean all parts and inspect for wear or damage.

Replace parts as needed.

Reassembly

1. Install the shaft u-cup packings (402*) so the lips face out of the housing (1). Lubricate the packings. See Fig. 12.

2. Install the diaphragm assembly on one end of the shaft (24) as follows: a. Install the o-ring (108*) on the shaft bolt (107).

Apply medium-strength (blue) Loctite or equivalent to the bolt (107) threads. Screw the bolt (107) into the shaft (24) hand tight.

3. Grease the length and ends of the diaphragm shaft

(24), and slide it through the housing (1).

4. Assemble the other diaphragm assembly to the shaft as explained in step 2.

5. Hold one shaft bolt (107) with a wrench and torque the other bolt to 20–25 ft-lb (27–34 N.m) at 100 rpm maximum.

6. Align the fluid covers (101) and the center housing

(1) so the arrows (A) on the covers face the same direction as the air valve (B). Apply mediumstrength (blue) Loctite or equivalent to the threads of screws (106) and (112), and secure the covers with the screws handtight. Install the longer screws (112) in the bottom holes of the covers. See Fig. 11. Using a 13 mm socket wrench, torque the screws oppositely and evenly to 190–220 in-lb (22–25 N.m).

b. Install the fluid side diaphragm plate (105) on the bolt so the rounded side faces in, toward the diaphragm (401).

7. Reassemble the ball check valves and manifolds as explained on page 16.

18 308441

Service

105

107 5

19 402* 1

104

401*

Cutaway View, with Diaphragms in Place

03274A

24 4

403*

3 6

104 7

401* 3

403* 3 6

108*

107 5

Fig. 12

Lips face out of housing (1).

Rounded side faces diaphragm (401).

Air Side must face center housing (1).

Grease.

Used on pumps with PTFE diaphragms only.

6 Apply medium-strength (blue) Loctite or equivalent. Torque to 20 to 25 ft-lb (27 to 34 N-m) at 100 rpm maximum.

7 Recessed side faces diaphragm (401).

03276B

308441 19

Bearing and Air Gasket Removal

Tools Required

Torque wrench

10 mm socket wrench

Bearing puller

O-ring pick

Press, or block and mallet

Disassembly

NOTE: Do not remove undamaged bearings.

Service

7. Use a bearing puller to remove the diaphragm shaft bearings (19), air valve bearings (12) or pilot pin bearings (15). Do not remove undamaged bearings.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 9.

1. Relieve the pressure.

2. Remove the manifolds and disassemble the ball check valves as explained on page 16.

8. If you removed the diaphragm shaft bearings (19), reach into the center housing (1) with an o-ring pick and hook the u-cup packings (402), then pull them out of the housing. Inspect the packings. See Fig. 12.

Reassembly

1. If removed, install the shaft u-cup packings (402*) so the lips face out of the housing (1).

2. The bearings (12, 15, and 19) are tapered and can only be installed one way. Insert the bearings into the center housing (1), tapered end first . Using a press or a block and rubber mallet, press-fit the bearing so it is flush with the surface of the center housing.

3. Reassemble the air valve as explained on page

15.

4. Align the new air cover gasket (22) so the pilot pin

(16) protruding from the center housing (1) fits through the proper hole (H) in the gasket.

3. Remove the fluid covers and diaphragm assemblies as explained on page 17.

NOTE: If you are removing only the diaphragm shaft bearing (19), skip step 4.

4. Disassemble the air valve as explained on page

14.

5. Using a 10 mm socket wrench, remove the screws

(25) holding the air covers (23) to the center housing (1). See Fig. 13.

6. Remove the air cover gaskets (22). Always replace the gaskets with new ones.

5. Align the air cover (23) so the pilot pin (16) fits in the middle hole (M) of the three small holes near the center of the cover. Apply medium-strength

(blue) Loctite or equivalent to the threads of screws (25), and install the screws handtight. See

Fig. 13. Using a 10 mm socket wrench, torque the screws oppositely and evenly to 130–150 in-lb

(15–17 N.m).

6. Install the diaphragm assemblies and fluid covers as explained on page 17.

7. Reassemble the ball check valves and manifolds as explained on page 16.

20 308441

Service

Insert bearings tapered end first.

Press-fit bearings flush with surface of center housing (1).

Apply medium-strength (blue) Loctite or equivalent. Torque to 130–150 in-lb (15–17 N.m).

1 2

H 22

15 1 2

Detail of Air Valve Bearings

03277

03278A

Fig. 13

308441 21

Pump Matrix

Husky 1590 Aluminum and Stainless Steel Pumps, Series A

Your Model No. is marked on the pump’s serial plate. To determine the Model No. of your pump from the following matrix, select the six digits which describe your pump, working from left to right. The first digit is always D , designating Husky diaphragm pumps. The remaining five digits define the materials of construction. For example, a pump with an aluminum air motor, aluminum fluid section, polypropylene seats, PTFE balls, and PTFE diaphragms is Model No.

D B 3 9 1 1.

To order replacement parts, refer to the part lists on pages 24–25. The digits in the matrix do not correspond to the ref. nos. in the parts drawing and lists.

Diaphragm

Pump

232502*

D (for all pumps)

Air Motor aluminum

B (standard)

C (remote)

Fluid Section aluminum

1 (not used)

2 (not used)

3 (aluminum)

4 (sst)

5 (not used)

C (aluminum

BSPT)

D (sst BSPT)

– Seats

– Hytrel

– 1 (not used)

– 2 (not used)

– 3 (316 sst)

– 4 (17–4 PH sst)

– 5 (Hytrel )

– 6 (Santoprene )

Balls acetal

1 ( PTFE )

2 (acetal)

3 (not used)

4 (440C sst)

5 (Hytrel )

6 (Santoprene )

– 7 (not used)

– 8 (Viton )

7 (not used)

8 (Viton )

– 9 (polypropylene) 9 (not used)

– A (Kynar ) A (not used)

– G (Geolast ) G (Geolast )

Diaphragms

Hytrel

1 ( PTFE )

2 (not used)

3 (not used)

4 (not used)

5 (Hytrel )

6 (Santoprene )

7 (not used)

8 (Viton )

9 (not used)

A (not used)

G (Geolast )

* 232502, Aluminum 1590 Pump, Series A

Model No. 232502 is a private-label aluminum 1590 pump. Other than the label, it is the same as Model No. DB3525.

22 308441

Repair Kit Matrix

For Husky 1590 Aluminum and Stainless Steel Pumps, Series A

Repair Kits may be ordered separately. To repair the air valve, order Part No. 236273 (see page 25). Parts included in the Air Valve Repair Kit are marked with a symbol in the parts list, for example (3 ).

To repair your pump, select the six digits which describe your pump from the following matrix, working from left to right. The first digit is always D , the second digit is always 0 (zero), and the third is always B . The remaining three digits define the materials of construction. Parts included in the kit are marked with an asterisk in the parts list, for example (201*). For example, if your pump has polypropylene seats, PTFE balls, and PTFE diaphragms, order

Repair Kit

D 0 B 9 1 1.

If you only need to repair certain parts (for example, the diaphragms), use the 0 (null) digits for the seats and balls, and order Repair Kit

D 0 B 0 0 1.

The digits in the matrix do not correspond to the ref. nos. in the parts drawing and lists on pages 24–25.

Diaphragm

Pump

D (for all pumps)

Null

0 (for all pumps)

Shaft O-ring

B ( PTFE

– Seats

– 0 (null)

– 1 (not used)

– 2 (not used)

– 3 (316 sst)

– 4 (17–4 PH sst)

Balls

0 (null)

1 ( PTFE )

2 (acetal)

3 (not used)

– 5 (Hytrel )

– 6 (Santoprene )

– 7 (not used)

4 (440C sst)

5 (Hytrel )

6 (Santoprene )

7 (not used)

– 8 (Viton ) 8 (Viton )

– 9 (polypropylene) 9 (not used)

– A (Kynar )

– G (Geolast )

A (not used)

G (Geolast )

Diaphragms

0 (null)

1 ( PTFE )

2 (not used)

3 (not used)

4 (not used)

5 (Hytrel )

6 (Santoprene )

7 (not used)

8 (Viton )

9 (not used)

A (not used)

G (Geolast )

308441 23

Air Motor Parts List (Matrix Column 2)

Digit

Ref.

No.

Part No.

Description

1 }

188838

195921

HOUSING, center; alum.

HOUSING, center; remote

Qty

188854 COVER, air valve; alum.

112179 SCREW; M5 x 0.8;

12 mm (0.47 in.)

188618 GASKET, cover; foam 1

188855

108730

188616

CARRIAGE; aluminum

O-RING; nitrile

BLOCK, air valve; acetal

188615

188617

112181

188612

PLATE, air valve; sst

SEAL, valve plate; buna-N

PACKING, u-cup; nitrile

PISTON, actuator; acetal

12 188613 BEARING, piston; acetal 2

13 } 104765 PLUG, pipe; headless 2

14 } 115671 FITTING, connector; male 2

15 188611 BEARING, pin; acetal 2

188610

157628

188614

104582

PIN, pilot; stainless steel

O-RING; buna-N

BLOCK, pilot; acetal

188609 BEARING, shaft; acetal

104029 STUD, grounding

WASHER, tab

188603 GASKET, air cover; foam 2

189400 COVER, air; aluminum 2

23 } 195919 COVER, air; remote

189245 SHAFT, diaphragm; sst

115643 SCREW; M8 x 1.25;

25 mm (1 in.)

Parts

Fluid Section Parts List (Matrix Column 3)

Digit

Ref.

No.

Part No.

Description

101 189401 COVER, fluid; aluminum

102 189402 MANIFOLD, inlet; aluminum

103 189403 MANIFOLD, outlet; aluminum

104 189308 PLATE, air side; aluminum

105 189843 PLATE, fluid side; carbon steel

106 115644 SCREW; M10 x 1.25;

35 mm (1.38 in.)

107 189410 BOLT; M12 x 1.75;

55 mm (2.17 in.); 316 sst

108* 104319 O-RING; PTFE

110 188970 LABEL, warning

111 102656 MUFFLER

112 115645 SCREW; M10 x 1.50;

90 mm (3.54 in.)

101 194169 COVER, fluid; sst

102 194170 MANIFOLD, inlet; sst

103 194221 MANIFOLD, outlet; sst

104 189308 PLATE, air side; aluminum

105 189309 PLATE, fluid side; sst

106 112416 SCREW; M10 x 1.25;

30 mm (1.18 in.); sst

107 189410 BOLT; M12 x 1.75;

55 mm (2.17 in.); 316 sst

108* 104319 O-RING; PTFE

110 188621 LABEL, warning

111 102656 MUFFLER

112 112417 SCREW; M10 x 1.50;

90 mm (3.54 in.); sst

Qty

continued

24 308441

Parts Drawing

14 F }

110

111

1 402* 19

13 F }

Aluminum Model Shown

104

1 Not used on some models.

2 Used on PTFE models only.

* These parts are included in the Pump Repair Kit, which may be purchased separately.

Refer to the Repair Kit Matrix on page 23 to determine the correct kit for your pump.

These parts are included in Air Valve Repair Kit 236273, which may be purchased separately.

Replacement Danger and Warning labels, tags and cards are available at no cost.

3 Used on stainless steel models only.

} These parts are unique to remote piloted air motor, DC––––

401*

1 403* 105

108*

107

113

*301

*201

106

103

301*

201*

202* 1

106

101

112

202*

102

03279B

308441 25

Parts

Fluid Section Parts List (Matrix Column 3)

(continued)

Digit

Ref.

No.

Part No.

Description Qty

C 101 189401 COVER, fluid; aluminum 2

Seat Parts List (Matrix Column 4)

Digit

102 192078 MANIFOLD, inlet; aluminum; BSPT

103 192079 MANIFOLD, outlet; aluminum; BSPT

104 189308 PLATE, air side; aluminum

105 189843 PLATE, fluid side; carbon steel

106 115644 SCREW; M10 x 1.25;

35 mm (1.38 in.)

107 189410 BOLT; M12 x 1.75;

55 mm (2.17 in.); 316 sst

108* 104319 O-RING; PTFE

110 188970 LABEL, warning

111 102656 MUFFLER

112 115645 SCREW; M10 x 1.50;

90 mm (3.54 in.)

101 194169 COVER, fluid; sst

102 195574 MANIFOLD, inlet; sst;

BSPT

103 195575 MANIFOLD, outlet; sst;

BSPT

104 189308 PLATE, air side; aluminum

105 189309 PLATE, fluid side; sst

106 112416 SCREW; M10 x 1.25;

30 mm (1.18 in.); sst

107 189410 BOLT; M12 x 1.75;

55 mm (2.17 in.); 316 sst

108* 104319 O-RING; PTFE

110 188621 LABEL, warning

111 102656 MUFFLER

112 112417 SCREW; M10 x 1.50;

90 mm (3.54 in.); sst

113 114862 NUT, hex, M10, fhn

Ref.

No.

Part No.

Description Qty

201* 189318 SEAT; 316 stainless steel 4

308441

Ball Parts List (Matrix Column 5)

Digit

202* 112418 O-RING; PTFE 4

201* 189319 SEAT; 17-4 stainless steel 4

202* 112418 O-RING; PTFE 4

201* 189322 SEAT; Hytrel 4

202 None Not Used

201* 189320 SEAT; Santoprene

202* 112418 O-RING; PTFE

201* 193417 SEAT; polypropylene

202* 112418 O-RING; PTFE

201* 189732 SEAT; Kynar

202* 112418 O-RING; PTFE

201* 194213 SEAT; Geolast

202* 112418 O-RING; PTFE

Ref.

No.

Part No.

Description

301* 112419 BALL; PTFE

301* 112423 BALL; acetal

301* 112420 BALL; 440C stainless steel

301* 112831 BALL; Hytrel

301* 112421 BALL; Santoprene

301* 112422 BALL; Viton

301* 114752 BALL; Geolast

Diaphragm Parts List (Matrix Column 6)

Digit

Ref.

No.

Part No.

Description Qty

1 2 401* 189425 DIAPHRAGM, backup;

Hytrel

402* 112181 PACKING, u-cup; nitrile

403* 189424 DIAPHRAGM; PTFE

401* 189425 DIAPHRAGM; Hytrel

402* 112181 PACKING, u-cup; nitrile

401* 189426 DIAPHRAGM; Santoprene 2

402* 112181 PACKING, u-cup; nitrile 2

401* 189427 DIAPHRAGM; Viton

402* 112181 PACKING, u-cup; nitrile

401* 194214 DIAPHRAGM; Viton

402* 112181 PACKING, u-cup; nitrile

Qty

1/2 npt(f)

Air Inlet

3/4 npt(f)

Air Exhaust

10.55 in.

(268 mm)

FRONT VIEW

7.75 in.

(197 mm)

Dimensions

PUMP MOUNTING HOLE PATTERN

6.0 in.

(152.5 mm)

6.0 in.

(152.5 mm)

16.25 in.

(412.5 mm)

17.75 in.

(489 mm)

19 in.

(482.5 mm)

6.0 in.

(152.5 mm)

14.94 in.

(379.5 mm)

3.0 in.

(76 mm)

SIDE VIEW

5.23 in.

(132.5 mm)

1.5 npt(f) Outlet Port

45 °

.45 in.

(11.5 mm)

6.0 in.

(152.5 mm)

10.46 in.

(265.5 mm)

1.5 npt(f) Inlet Port

7438A

308441 27

Technical Data

Maximum fluid working pressure

Air pressure operating range

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 psi

(0.8 MPa, 8 bar)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–120 psi

Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air consumption at 70 psi/60 gpm

(0.14 –0.8 MPa, 1.4–8 bar)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125 scfm

50 scfm (see chart)

Maximum free-flow delivery

Maximum pump speed

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 gpm (378.5 l/min)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 cpm

Gallons (Liters) per cycle

Maximum suction lift

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.5 (1.9)

18 ft (5.48 m) wet or dry

Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Maximum noise level at 100 psi, full flow

3/16 in. (4.8 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 dBa

* Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Noise level at 70 psi, 50 cycles/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108 dBa

72 dBa

Maximum operating temperature

Air inlet size

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

200 F (93.3

C) for models with

150 F (65.5

C);

PTFE diaphragms

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 npt(f)

Fluid inlet size

Fluid outlet size

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 npt(f)

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vary by Model. See pages 22–25.

aluminum, 302 stainless steel, polyester (labels)

Weight

Aluminum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stainless steel pumps

33.5 lb (15.2 kg)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 lb (38.6 kg)

PTFE , Viton , and Hytrel

Geolast and Santoprene are registered trademarks of the Monsanto Co.

Kynar is a registered trademark of Atochem North America, Inc.

* Noise levels measured with the pump mounted on the floor, using Rubber Foot Kit 236452. Sound power measured per ISO Standard 9216.

28 308441

Performance Chart

Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head:

To supply 60 gpm (227 liters) fluid flow (horizontal scale) at 40 psi (0.28 MPa, 2.8 bar) discharge head pressure (vertical scale) requires approximately 50 scfm (1.40 m /min) air consumption at 70 psi (0.49 MPa, 4.9 bar) inlet air pressure.

feet

(meters)

280

(85.3)

240

(73.2)

200

(61.0) psi

(MPa, bar)

120

(0.8, 8) A

100

(0.7, 7.0) B

INLET AIR PRESSURES

A 120 psi air (0.8, 8 bar)

B 100 psi air (0.7, 7 bar)

C 70 psi air (0.49, 4.9 bar)

D 40 psi air (0.28, 2.8 bar)

(0.56, 5.6)

160

(48.8)

120

(36.6)

(24.4)

(12.2)

(0.42, 4.2)

(0.28, 2.8)

(0.14, 1.4)

0 15

(57)

(114)

(170)

(227)

(284)

FLUID FLOW GPM (lpm)

TEST CONDITIONS

Pump tested in water with PTFE submerged.

diaphragm and inlet

KEY

AIR CONSUMPTION

E 20 scfm (0.56 m /min)

F 40 scfm (1.12 m /min)

G 60 scfm (1.68 m /min)

H 80 scfm (2.24 m /min)

(341)

105

(397)

120

(454)

FLUID PRESSURE AND FLOW

SCFM AIR CONSUMPTION

Manual Change Summary

This manual has been changed per ECOs Z001577 and V6897.

308441 29

Graco Warranties

Graco Standard Husky Pump Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Extended Product Warranty

Graco warrants all Husky 205, 307, 515, 716, 1040, 1590, 2150, and 3275 air valve center sections to be free from defects in material and workmanship for a period of fifteen years from date installed in service by the original purchaser. Normal wear of items such as packings or seals are not considered to be defects in material and workmanship.

Five years

Six to Fifteen years

Graco will provide parts and labor.

Graco will replace defective parts only.

Graco Phone Number

TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–367–4023 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, Detroit

International Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

PRINTED IN USA 308441 January 1995, Revised October 2000

30 308441

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