Graco 334130L, Therm-O-Flow 200 Instructions

Instructions-Parts
Therm-O-Flow® 200
334130L
EN
For applying hot melt sealant and adhesive materials from 200 Liter (55 Gallon) drums. For
professional use only.
Not approved for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual
and in related manuals. Save these instructions.
Maximum Operating Temperature 400°F (204°C)
See page 6 for model information.
See Technical Specifications, page 111, for maximum
working pressures.
3143485
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification . . . . . . . . . . . . . . . . . . . . 8
Integrated Air Controls . . . . . . . . . . . . . . . . . . . . 9
Electrical Control Enclosure . . . . . . . . . . . . . . . 10
Advanced Display Module (ADM) . . . . . . . . . . . 11
Screen Components . . . . . . . . . . . . . . . . . . . . . 13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air and Fluid Hoses . . . . . . . . . . . . . . . . . . . . . . 14
Heat Control Zone . . . . . . . . . . . . . . . . . . . . . . . 14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Location Requirements . . . . . . . . . . . . . . . . . . . 15
Install System . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install Hydraulic Power Supply . . . . . . . . . . . . . 15
Mechanical Setup . . . . . . . . . . . . . . . . . . . . . . . 16
Install Heated Hose . . . . . . . . . . . . . . . . . . . . . . 17
Connect Multiple Devices . . . . . . . . . . . . . . . . . 18
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 19
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connect Secondary System . . . . . . . . . . . . . . . 20
Check Sensor Resistance . . . . . . . . . . . . . . . . . 21
Check Heater Resistance . . . . . . . . . . . . . . . . . 22
Select ADM Settings . . . . . . . . . . . . . . . . . . . . . 23
Connect PLC (Hard Wired Interface Version) . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Purge System . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Load Material . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Heat Up System . . . . . . . . . . . . . . . . . . . . . . . . 30
Prime Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Prime System . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Setback Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pressure Relief Procedure . . . . . . . . . . . . . . . . 34
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Light Tower (Optional) . . . . . . . . . . . . . . . . . . . 37
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ram Troubleshooting . . . . . . . . . . . . . . . . . . . . 44
Heated Pump Troubleshooting . . . . . . . . . . . . . 45
Air Motor Troubleshooting . . . . . . . . . . . . . . . . . 45
2
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Replace Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 46
Replace Platen RTD . . . . . . . . . . . . . . . . . . . . . 46
Separate the Air Motor and Pump . . . . . . . . . . . 47
Remove Platen . . . . . . . . . . . . . . . . . . . . . . . . . 50
Replace Heater Band and Pump RTD . . . . . . . 50
Replace MZLP Fuse . . . . . . . . . . . . . . . . . . . . . 51
Replace MZLP . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Replace MZLP Daughter Card . . . . . . . . . . . . . 53
Replace AWB . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Replace Power Supply . . . . . . . . . . . . . . . . . . . 54
Replace Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Replace Transformer . . . . . . . . . . . . . . . . . . . . . 56
Update Software . . . . . . . . . . . . . . . . . . . . . . . . 58
Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . 59
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 89
Wiper Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Applicators and Dispense Valves . . . . . . . . . . . 89
CGM Installation Kit, 25C994 . . . . . . . . . . . . . . 89
Flow Control and Manifolds . . . . . . . . . . . . . . . . 89
Accessory Extension Cables . . . . . . . . . . . . . . . 90
Light Tower Kit, 24W589 . . . . . . . . . . . . . . . . . . 90
Heated Hoses and Fittings . . . . . . . . . . . . . . . . 91
8 Channel Upgrade Kit, 24V755 . . . . . . . . . . . . 93
12 Channel Upgrade Kit, 24V756 . . . . . . . . . . . 95
Appendix A - ADM . . . . . . . . . . . . . . . . . . . . . . . . . 98
General Operation . . . . . . . . . . . . . . . . . . . . . . . 98
ADM Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Screen Navigation . . . . . . . . . . . . . . . . . . . . . . . 98
Enable, Disable Heating System . . . . . . . . . . . . 98
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Operation Screens . . . . . . . . . . . . . . . . . . . . . . 100
Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . 102
Appendix B - USB Data . . . . . . . . . . . . . . . . . . . . 107
Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Access Files . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
USB Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
System Settings File . . . . . . . . . . . . . . . . . . . . 108
System Language File . . . . . . . . . . . . . . . . . . . 109
Create Custom Language Strings . . . . . . . . . . 109
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Technical Specifications . . . . . . . . . . . . . . . . . . . 111
Graco Standard Warranty . . . . . . . . . . . . . . . . . . 112
334130L
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
•
Do not touch hot fluid or equipment.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
•
Use minimum air pressure when removing platen from drum.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
•
•
•
Turn off and disconnect power at main switch before disconnecting any cables and before servicing or
installing equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
334130L
Read MSDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
3
Warnings
WARNING
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
•
•
Open a valve to relieve the fluid expansion during heating.
Replace hoses proactively at regular intervals based on your operating conditions.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•
•
•
•
•
•
•
Engage trigger lock when not dispensing.
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
•
•
•
•
•
•
•
4
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are
antistatic or conductive.
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
Keep a working fire extinguisher in the work area.
334130L
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
•
•
•
•
•
•
•
•
•
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
•
•
334130L
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
5
Models
Models
The model number stamped on your systems defines the equipment in the following categories.
See Technical Specifications, page 111, for maximum working pressure.
SER
Series
Code A
200
Code B
A
E
Code C
11P
11S
12P
12S
13P
13S
14P
14S
15P
15S
21P
21S
22P
22S
23P
23S
24P
24S
25P
25S
31P
31S
32P
32S
33P
33S
34P
34S
35P
35S
6
A
Frame Size
B
Air
Air/Electric
C
Zone
Config
Frame Size
55 Gallon (200 Liter)
Air/Electric
Air control only
Air and Electric
Zones, Volts, Type
4 Zones, 230 V, Primary
4 Zones, 230 V, Secondary
4 Zones, 400 V/N, Primary
4 Zones, 400 V/N, Secondary
4 Zones, 400 V, Primary
4 Zones, 400 V, Secondary
4 Zones, 480 V, Primary
4 Zones, 480 V, Secondary
4 Zones, 600 V, Primary
4 Zones, 600 V, Secondary
8 Zones, 230 V, Primary
8 Zones, 230 V, Secondary
8 Zones, 400 V/N, Primary
8 Zones, 400 V/N, Secondary
8 Zones, 400 V, Primary
8 Zones, 400 V, Secondary
8 Zones, 480 V, Primary
8 Zones, 480 V, Secondary
8 Zones, 600 V, Primary
8 Zones, 600 V, Secondary
12 Zones, 230 V, Primary
12 Zones, 230 V, Secondary
12 Zones, 400 V/N, Primary
12 Zones, 400 V/N, Secondary
12 Zones, 400 V, Primary
12 Zones, 400 V, Secondary
12 Zones, 480 V, Primary
12 Zones, 480 V, Secondary
12 Zones, 600 V, Primary
12 Zones, 600 V, Secondary
D
Pump
Ratio
E
Platen
Style
NNN
Code D
1
2
3
4
5
6
Code E
S
F
M
Code F
1
F
Platen
Seal
G
Ram
H
Drum
Clamp
None
Pump Ratio
23:1 CF (carbon filled PTFE)
36:1
70:1
23:1 (glass filled PTFE)
36:1
70:1
Platen Style
Smooth Bottom (No Fin)
Standard Finned Bottom
Mega-Flo
Platen Seal
2 Black EPDM/EPDM, SS wire braid 400°F
(204°C) hose wipers with spring retention
2
1 lower black EPDM/Chlorobutyl, SS wire
braid 400°F (204°C) hose wiper and 1
upper Green Silicone, fiberglass braid
400°F (204°C), hose wiper
3
2 White Silicone 250°F (121°C) T-Wipers
4
1 lower black EPDM/Chlorobutyl, SS wire
braid 375°F (190°C) hose wiper and 1
upper White Silicone 375°F (190°C),
T-wiper
5
2 Orange silicone o-ring 400°F (204°C)
Code G
Ram
P
Pneumatic
H
Hydraulic
Code H
Drum Clamps
N
None
1
Saddle Clamp
2
Fiber Clam Shell
3
Heavy Drum Band
334130L
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Description
334129
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311238
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3A1211
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334127
Check-Mate® 800 Pump, Repair-Parts
334128
Check-Mate® 800 Throat Seal Repair Kit,
Repair-Parts
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334198
Therm-O-Flow 200 Pneumatic and
Hydraulic Ram, Instructions-Parts
Accessory and Kit Manuals
3A4241
Heated Hose, Instructions-Parts
309160
Heated Hose, Instructions-Parts
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Wiper Kits, Repair-Parts
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334201
Air Controls, Repair Kit
334130L
7
Component Identification
Component Identification
M
C
D
J
A
N
B
P
L
K
H
T
R, S
E
G
ti24544a
FIG. 1: TOF 200 Pneumatic
Key:
A
B
C
D
E
F
G
H
J
8
Lift Strap Positions
Multi-Zone Low Power Temperature Control Module
(MZLP)
Light Tower
Cable Track
Ram
Heated Pump
Heated Platen
Integrated Air Controls (3/4 in npt inlet)
Electrical Control Panel
K
L
M
N
P
R
S
T
Main Power Switch
ADM
Air Motor Solenoid
Electrical Power Input
Air Motor
Ram Plate Bleed Stick
Drum Blow Off Valve (behind ram plate bleed stick)
Drum Low and Empty Sensors
334130L
Component Identification
Integrated Air Controls
CN
CM
CL
CK
CF
CJ
CH
CG
CD
CE
CC
CB
CA
FIG. 2: Integrated Air Controls
Key:
CA Main Air Slider Valve
Turns air on and off to the entire system. When closed,
the valve relieves pressure downstream.
CB Ram Down Air Regulator
Controls the ram down pressure.
CC Ram Director Valve
Controls the ram direction.
CD Ram Up Air Regulator
Controls the ram up pressure.
CE Ram Down Air Gauge
Displays the ram down pressure.
CF Ram Up Air Gauge
Displays the ram up pressure.
CG Blowoff Button
Turns air on and off to push the platen out of an empty
drum.
334130L
CH Blowoff Pressure Gauge
Displays the blowoff pressure.
CJ Blowoff Air Regulator
Controls platen blowoff pressure.
CK Air Motor Air Regulator
Controls the air pressure to the motor.
CL Air Motor Pressure Gauge
Displays the air pressure to the motor.
CM Air Motor Slider Valve
Turns air on and off to the air motor. When closed, the
valve relieves air trapped between it and the motor. Push
the valve in to shutoff air.
CN Air Motor Solenoid Valve
Turns air on and off to the air motor when system stopped
on the ADM. When closed, the valve relieves air trapped
between it and the motor.
9
Component Identification
Electrical Control Enclosure
DA
DB
DG
DH
DJ
DL
DK
DF
DN
DE
DD
DM
DC
Back Panel With Transformer
FIG. 3: Electrical Enclosure
Key:
DA Multi-Zone Low Power Temperature Control Module
(MZLP)
DB Ventilation Grill
DC Electrical Control Panel
DD Automatic Wiring Board (AWB)
DE Power Supply (24V)
DF Residual Current Device (GFI), 63A
10
DG
DH
DJ
DK
DL
DM
DN
Platen SSR (65A)
Platen Contractor
Platen Fuse
Transformer Circuit Breaker
Transformer Fuse
Transformer
System Contactor
334130L
Component Identification
Advanced Display Module
(ADM)
The ADM display shows graphical and text information
related to setup and spray operations. For detail on the
display and individual screens, see Appendix A - ADM,
page 98.
NOTICE
To prevent damage to the softkey buttons, do not
press buttons with sharp objects such as pens, plastic
cards, or fingernails.
Use the USB port on the ADM to download or upload data. For more information about the USB data, see Appendix B - USB Data, page 107.
BB
BC
BA
BD
BE
BF
BH
BG
FIG. 4: Front View
Key
BA
BB
BC
BD
BE
BF
BG
BH
Function
Heating system and pump enable/disable
System status indicator (LED)
Stop all system processes
Defined by icon next to softkey
Abort current operation
Accept change, acknowledge error, select
item, toggle selected item
Toggle between Operation and Setup
screens
Navigate within a screen or to a new screen
334130L
11
Component Identification
BK
BL
BM
BR
BP
BN
FIG. 5: Back View
BK
BL
BM
BN
BP
BR
Part Number and Identification Label
USB Interface
CAN Cable Connection (Power Supply and
Communication)
Module Status LEDs
Light Tower (Optional)
Software Token Access Panel
Table 1 ADM LED Status Descriptions
LED
System Status
Conditions
Green Solid
Green Flashing
Yellow Solid
Description
Run Mode, System On
Setup Mode, System On
Run Mode, System Off
USB Status (BL)
Green Flashing
Yellow Solid
Green and Yellow Flashing
ADM Status (BN)
Green Solid
Yellow Solid
Red Steady Flashing
Data recording in progress
Downloading information to USB
ADM is busy, USB cannot transfer
information when in this mode
Power applied to module
Active Communication
Software upload from token in progress
Module error exists
Red Random Flashing or Solid
12
334130L
Component Identification
Screen Components
1. Screen Order
2. Current date and time
3. Operating Mode
4. Faults, Status
5. MZLP Plug Identifier
6. Zone Setpoint Temperature
7. Zone Actual Temperature
Operating Mode
System Off
Inactive
Warm Up
Heat Soak
Ready
Active
334130L
Description
The system does not have power.
The heating system and pumps are disabled.
The system is heating the material to the
setpoint temperature.
Component Status
• No system status indicator LED on the
ADM
•
No heat
•
•
Pump is off
Yellow system indicator LED on the ADM
•
No heat
•
•
Pump is off
Flashing green system status indicator
LED on the ADM
•
Heat is increasing to setpoint temperature
•
Heat zones are all at temperature. Material •
is soaking for a user specified amount of
time.
•
Heat is at setpoint
•
Material is absorbing more heat
•
Pump is off
•
Heat soak counter counts down on the
Home screen.
Flashing green system status indicator
LED on the ADM
All enabled zones are at setpoint tempera- •
ture. The air motor does not have power.
The system is ready to dispense.
Pump is off
Flashing green system status indicator
LED on the ADM
•
Heat is at setpoint
•
•
Pump is off
Solid green system status indicator LED
on the ADM
•
Heat is at setpoint temperature
•
Pump is on
13
Overview
Overview
A heated platen melts the sealant or adhesive and directs the molten material to the pump inlet. The material
then travels through a heated pump and heated fluid
moves to the application tool.
Air and Fluid Hoses
The Therm-O-Flow requires Graco single-circuit material hoses rated at a maximum of 1250 watts. Make sure
all air and fluid hoses are properly sized for the system.
Heat Control Zone
The Therm-O-Flow has 4, 8, or 12 heat zones. Zones
for the heated drum platen and the heated pump are not
included in the zone count. Zones 1 and 2, 3 and 4, 5
and 6, 7 and 8, 9 and 10, and 11 and 12 are each available through 12-pin connectors. The heated hoses have
a 16-pin connector at the inlet, and an 8-pin connector
at the outlet. All heated valves, manifolds, and heaters
are equipped with an 8-pin mating connector.
FIG. 6: Heat Control Zone Selection
14
334130L
Setup
Setup
1. Unpack the ram
2. Locate and Install the ram
3. Mechanical Setup
4. Connect hoses to electrical control panel
5. Connect electrical control panel to power source
5. Make sure there is easy access to an appropriate
electrical power source. The National Electrical
Code requires 3 ft (0.9 m) of open space in front of
the electrical panel. Comply with all local codes and
regulations.
6. For hydraulic rams, locate the hydraulic power supply in an area that has:
•
easy access for servicing and adjusting the
hydraulic pressure on the supply unit
7. Select ADM settings
•
sufficient clearance for the hydraulic lines that
attach to the pump
Unpack
•
easy access to read the hydraulic fluid level
gauge
6. Ground system
1. Inspect the shipping box carefully for damage. Contact the carrier promptly if there is damage.
2. Open the box and inspect the contents carefully.
There should not be any loose or damaged parts in
the box.
3. Compare the packing slip against all items in the
box. Repost any shortages or other inspection problems immediately.
4. Remove the unit from the skid and place it in the
desired location. See Location Requirements.
Location Requirements
1. Make sure there is sufficient overhead clearance for
the pump and ram when the ram is in the fully raised
position (approximately 110 in. (280 cm)).
2. If you are installing a vent hood, make sure there is
sufficient horizontal clearance for it. Locate the ram
near a connection to the factory ventilation system.
3. Make sure the air regulators for the pump and ram
are fully accessible, with room to stand directly in
front of the pneumatic control panel and the electrical control panel.
Install System
Refer to Dimensions, page 110 for mounting and clearance dimensions.
Follow all Location Requirements, page 15, when
selecting a location for the ram.
1. Apply 50 psi download pressure to ram.
2. Wrap the bar with the lifting sling.
3. Lift the system off the pallet using a crane or a forklift and place in desired location.
4. Level the base of the ram, using metal shims.
5. Bolt the ram to the floor, using anchors that are long
enough to prevent the unit from tipping.
Install Hydraulic Power Supply
See the Ram manual for installation and dimensions.
4. When locating the system, do not install closer than
36 in. (914 mm) to vertical surfaces.
334130L
15
Setup
Mechanical Setup
4. Ensure drum low and empty sensors (C) are
mounted as shown.
1. Fill displacement pump wet cup 2/3 full with Graco
Throat Seal Liquid (TSL™) for Butyl and PSA materials.
NOTE: Use IsoGuard Select® (IGS) (part no. 24F516)
for PUR or reactive Polyurethane material. IGS is
designed to dissolve and suspend the Polyurethane
materials. IGS will solidify after a period of time and
should be replaced once the solidified lube does not
return to liquid form after heating.
NOTE: The Drum Low and Empty Sensors are used to
indicate that a drum is empty. The kit contains a sensor
mounting bracket (A), activator (B), sensors (C1, C2),
and a cable for connecting the panel inside the electrical
enclosure.
A
C1
B
FIG. 7: Wetcup
C2
2. Turn all air regulators to their full counterclockwise
position. See Integrated Air Controls, page 9.
3. Connect a 1/2 in. (13 mm) air line from an air source
to the system air inlet (H), capable of delivering a
minimum of 25-50 cfm at 100 psi (0.7 MPa, 7.0 bar).
Do not use quick disconnects.
5. Increase the distance between the low (C1) and
empty (C2) sensors to increase the heat up time for
the tandem secondary system. Lower the drum
empty sensor (C2) to force the heated platen lower
into the drum. If empty sensor is set too low, the
pump could cavitate and cause an alarm.
H
FIG. 8: Air Connection
16
334130L
Setup
Install Heated Hose
To connect a hose to a fluid control device or heated
manifold.
1. Install fitting and heated hose onto pump outlet with
the large electrical connector side toward the system. Use 2 wrenches to tighten hose. Torque to 45
ft-lbs (61 N•m).
5. For proper operation, cables must be plugged into
zones 1–2 and 3–4 at all times.
6. Install cap on any unused MZLP electrical connectors.
7. Connect the small 8 pin connector from the heated
hose to the fluid control device or heated manifold.
NOTE: See Accessories and Kits, page 89, for available fittings and heated hoses.
FIG. 10: Heated Manifold 243697
NOTE: The heated manifold (part no. 243697) shown.
See Accessories and Kits, page 89, for available manifolds and fluid control devices.
FIG. 9
2. Wrap exposed fittings on the pump outlet with
Nomex insulation and secure insulation using fiberglass tape.
3. Connect large heated hose connector to MZLP.
8. Use 2 wrenches to tighten hose. Torque to 45 ft-lbs
(61 N•m).
9. To connect multiple devices, see Connect Multiple
Devices, page 18.
4. Repeat for any remaining channels.
334130L
17
Setup
Connect Multiple Devices
•
Connect fluid control devices to a heated hose or
the electrical enclosure. Use accessories if necessary.
•
Setup all heat zones on Heat-A and Heat-B
screens.
If your application requires multiple fluid control devices:
•
Connect heated hose electrical connections to the
electrical enclosure. Remove from shipping box to
connect heated hoses to the electrical enclosure.
For additional cables, heated hose, and fluid control
devices, see Accessories and Kits, page 89.
Example: Heated zones used to connect a primary and
secondary system to a manifold and two guns. A-#
zones are on the Heat-A screen and B-# zones are on
the Heat-B screen.
FIG. 11
18
334130L
Setup
Connect Power
The electrical control panel comes already attached and
wired to the ram, however before the supply unit
becomes functional you must connect the electrical control panel to a power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
NOTE: Required voltage and amperage is noted on the
control panel label. Before running power to the unit,
make sure the plant electrical service meets the
machine’s electrical requirements. Branch circuit protection shall be provided by the end user.
Use copper conductors rated 600 volts minimum and
167°F (75°C) minimum only. Torque to 55 in-lb (6.2
N•m).
Table 2 Electrical Requirements
Electrical
Panel
Voltage
Hz
230 V
50/60
400 V/N 50/60
400 V
50/60
480 V
50/60
600 V
50/60
Phase Platen
3
EF, ES
EM
3
EF, ES
EM
3
EF, ES
EM
3
EF, ES
EM
3
EF, ES
3
EM
Full
Load
Amps
90
100
45
50
45
50
45
50
50
50
AWG
3 AWG
3 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
8 AWG
FIG. 12
To reduce the risk of fire, explosion, or electric shock,
the resistance between the supply unit components
and true earth ground must be less than 0.25 ohms.
3. Connect the ground wire to the ground lug. Have a
qualified electrician check the resistance between
each Therm-O-Flow system ground and the true
earth ground. The resistance must be less than 0.1
ohms. If the resistance is greater than 0.1 ohms, a
different ground site may be required. Do not operate the system until the problem is corrected.
NOTE: Use a meter that is capable of measuring resistance at this level.
EF Standard Finned Bottom
EM Mega-Flo
ES Smooth Bottom
1. Locate the opening in the control panel’s top housing for the conduit that will enclose the wire from the
facility’s power source. The hole will accept a cord
diameter range of 0.7–1.2 in (17–30 mm).
2. Thread the wire from the power source into the control panel housing, and then connect the power
source wires to the appropriate terminals on the
DISCONNECT switch.
334130L
19
Setup
Grounding
Ground the unit as instructed here and in the component manuals.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides and escape path for the electric
current.
System: ground through ground lug in electrical enclosure. See Connect Power, page 19.
Air and Fluid Hoses: use only electrically conductive
hoses.
Air compressor: follow manufacturer’s recommendations.
Spray gun / Dispense valve: ground through connection to a properly grounded fluid hose and pump.
Material drums: follow local code. Use only metal
drums placed on a grounded surface. Do not place the
drum on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continuity
To maintain grounding continuity when flushing or
relieving pressure: follow instructions in your separate
gun manual for instructions on how to safely ground
your gun while flushing.
Connect Secondary System
A secondary system is a Therm-O-Flow supply system
that connects to the primary Therm-O-Flow system, with
the ADM. See Models, page 6 for secondary system
model numbers.
1. Connect adapter cable (AC) and communication
cable (SC) to the secondary electrical enclosure
and rout to splitter (SS) installed on the primary system.
2. To enable a secondary system, select “Enable Tandem System” on the System 1 screen. See Select
ADM Settings, page 23.
SS
AC
SC
FIG. 13
20
334130L
Setup
Check Sensor Resistance
Table 3 RTD Sensors
MZLP
To reduce risk of injury or damage to equipment, conduct these electrical checks with the main power
switch OFF.
The package includes up to twelve heat sensors and
controllers for each of the heated zones. To check sensor resistance:
1
1. Turn main power switch off.
2
2. Wait for components to cool down to ambient room
temperature 63°-77°F (17°-25°C). Check electrical
resistance for the components.
MZLP
First Heat Zone
Second Heat Zone
First RTD
Second RTD
Earth Ground
Pins
A, J
C, D
G, K
M, K
B
TOF Hose
3
MZLP Plug Component
Ram Plate
Fluid Pump
Heated
Accessory 1
1, 2
Heated
Accessory 2
Heated
Accessory 3
3, 4
Heated
Accessory 4
Heated
Accessory 5
5, 6
Heated
Accessory 6
Heated
Accessory 7
7, 8
Heated
Accessory 8
Heated
Accessory 9
9, 10
Heated
Accessory
10
Heated
Accessory
11
11, 12
Heated
Accessory
12
RTD Range
(Ohms)
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
100 +/- 2
3. Replace any parts whose resistance readings do
not comply with the ranges listed in the RTD Sensors chart below.
334130L
21
Setup
Check Heater Resistance
To reduce risk of injury or damage to equipment, conduct these electrical checks with the main power
switch OFF.
1. Turn main power switch off.
2. Make electrical resistance checks for the components.
3. Replace any parts whose resistance readings do
not comply with the ranges listed in tables.
NOTE: Check resistance at ambient room temperature
63°-77°F (17°-25°C).
Table 4 Heaters
Component
Platen
Between
Terminals
For Unit Voltage
AD, BE, FC
220/240 VAC
AD, BE, FC
380/400 VAC
470/490 VAC
Component
Pump
22
AD, BE, FC
570/590 VAC
Any to GND
All
Between Terminals
T1/T3, B1/B3
Platen Nodel Code
Resistance Values (ohms)
EM
EF, ES
EM
EF, ES
EM
EF, ES
EM
EF, ES
Any
8.25? +1 / -2?
9.6? +2 / -3?
16.5? +1 / -2?
19.2? +2 / -3?
16.5? +1 / -2?
19.2? +2 / -3?
16.5? +1 / -2?
19.2? +2 / -3?
100,000? Min
For Unit Voltage Platten Model Code Resistance Values (ohms)
Any
Any
192.0 +/- 19.2Ω
334130L
Setup
Select ADM Settings
NOTE: See Appendix A - ADM, page 98 for detailed
ADM information, including general operation.
5. Set primary system setpoint and setback temperatures for the pump, platen, and heat zones on the
Heat-A-screens.
1. Turn main power switch on.
2. When the ADM is finished starting up, press
to switch from the Operation screens to the Setup
screens. Use the arrows to navigate between
screens.
3. Check system settings on the System 1 screen.
NOTE: Setback temperatures must be at least 20°F
(10°C) lower than the setpoint temperatures.
NOTE: To ensure accurate hose temperatures, be sure
all heated hoses have their “zone type” set to “Hose.”
Hoses are only present on odd zone numbers: 1, 3, 5, 7,
9, or 11.
a. Select the appropriate “Zone Type” for all
installed zones.
b. Check the “A” and “B” boxes according to which
systems needs to use the heated accessory.
6. If a secondary system is used, set temperatures on
the Heat-B-screens.
4. Set alarm levels on the System 2 screen.
334130L
7. Set the system date and time on the Advanced 1
screen.
23
Setup
8. Set the temperature and mass units on the
Advanced 2 screen. Set the specific gravity of the
material for Material Tracking functionality.
9. To setup the optional Schedule function, see
Schedule, page 35. The schedule function allows
the system to automatically enable and disable
heating and setback at specified times.
10. Optional: Set any remaining settings in the Setup
screens before using the system. These are not
required for system operation, but include useful
functions. See Appendix A - ADM, page 98 for
detailed information about each setup item.
NOTE: If the Specific Gravity is set to zero, the Home
screen will display a cycle counter instead of grams or
pounds.
24
334130L
Setup
Connect PLC (Hard Wired
Interface Version)
A PLC can control and monitor all items shown in the
Customer Digital Inputs and Outputs shown on the
Diagnostics screen. See Appendix A - ADM, page 98.
When the PLC has control of the system:
•
Functionality is restricted from the ADM
•
Automatic crossover is disabled. Rely on the PLC
and machine state indicators to know when to cross
over using the I/O.
Table 5 Customer Input
Signal No.
1
2
Unit A
Heat On Request
Setback Request
3
4
Pump On Request
PLC Control
Request (input
applies to primary
unit A only)
Description
Turn on the Heat
Put the Unit in Setback
Turn on the Pump
Control the primary
and secondary TOF
systems from the
PLC instead of the
ADM
Table 6 Customer Output
Signal No.
1
2
3
4
334130L
Unit A or B
Run State Bit Low
Description
See Run State
Chart
Run State Bit High See Run State
Chart
Error State Bit Low See Error State
Chart
Error State Bit High See Error State
Chart
Table 7 Output Error States
Error State
Bit High Error State Bit Low
0
0
Machine is good, no
errors are present
0
1
Active Unit Drum
Low
1
0
Active Unit Drum
Empty
1
1
Alarm Present in
System
Table 8 Output Run States
Run State
Bit High
0
0
1
1
Run State Bit Low
0
Pump Off/ Heat Off
1
Pump Off/ Heat On
0
Pump Off/ Heat At
Temp
1
Pump On/ Heat At
Temp
NOTE: All outputs are normally open when power is
OFF. For error (alarm) output, the contacts close when
an alarm occurs. For all others, contacts close.
NOTE: The TOF system ships with two screw terminal
connectors that plug into MZLP connectors H1 and H2.
Connectors are located in a bag on the inside of the
electrical enclosure. To replace the connectors, order kit
24P176.
1. Turn main power switch off.
2. Open the electrical enclosure door.
3. Route I/O cables through strain relief.
4. Remove power from the PLC.
5. Connect the PLC to connectors H1 and H2.
25
Setup
NOTE: Each connector has four signals. The MZLP
board specifies the input range for each signal. See the
following table for pin assignments.
FIG. 14
H1 Customer Input
Signal
1
2
3
4
Pin
1,2
3,4
5,6
7,8
H2 Customer Output
Signal
1
2
3
4
Pin
1,2
3,4
5,6
7,8
Inputs: High: 10–30 VDC, Low: 0–5 VDC. Inputs function without concern for polarity. Applying “high” voltage
will turn the heaters on and enable setback. Removing
voltage will turn the heaters off and disable setback.
Outputs: 0–250 VAC, 0–30 VDC, 2A Maximum.
26
334130L
Setup
PLC Connections Block Diagrams
The following block diagrams show how to connect customer inputs and outputs to the MZLP. For convenience, each
system ships with connector kit 24P176. If a connector is lost or damaged, order kit 24P176 for replacements.
FIG. 15: Customer Input
FIG. 16: Customer Output
334130L
27
Operation
Operation
1. Turn the main power switch ON. The Graco logo will
display until communication and initialization is complete.
NOTICE
Use fluids that are chemically compatible with the
equipment wetted parts. See Technical Specifications in all of the equipment manuals.
1. Select the material for the initial material load.
2. Verify whether the factory-test oil and the initial
material load are compatible:
a. If the two substances are compatible omit the
remaining steps in this procedure and refer to
Load Material, page 29.
b. If the two substances are incompatible perform
the remaining steps in this procedure to flush
the system.
2. Press the
button. Verify the machine is in
“Warm Up” state, and that the temperatures are
increasing. Allow the system to reach the “Ready”
state before pumping. The pump will automatically
turn on, if autostart is enabled in setup screens,
when all the heat zones reach their setpoint temperature.
3. Select a drum of material that can eliminate the factory-test oil from the system. If necessary, check
with Graco or the material supplier for a recommended solvent.
Purge System
5. Turn all heat zones’ setpoint temperature to the
material manufacturer’s recommended dispense
temperature, or a minimum of 100°F (37°C) minimum.
NOTICE
Purge the system before initial use and when chemicals are changed to prevent material contamination,
which may cause the material to fail or perform poorly.
The system was factory- tested using a light soluble
oil, a soybean oil, or some other oil as tagged. Flush
the system to avoid contaminating the material that
has been designated for initial material loading.
28
4. Before purging be sure the entire system and waste
drum are properly grounded. See Grounding, page
20.
NOTE: Remove any dispense valve orifices before
purging. Reinstall after purging has been completed.
6. Purge the material through the system for approximately 1 to 2 minutes.
7. Remove the drum if purge material was used. See
Change Drums, page 36.
334130L
Operation
Load Material
4. Fill displacement pump wet cup 2/3 full with Graco
Throat Seal Liquid (TSL™) for Butyl and PSA materials.
NOTICE
To prevent damage to platen wipers, do not use a drum
of material that has been dented or damaged. An
empty drum clamp can interfere with up and down
operation of the ram. When raising the ram, make sure
the drum clamp stays clear of the platen.
NOTE: Use IsoGuard Select® (IGS) (part no. 24F516)
for PUR or reactive Polyurethane material. IGS is
designed to dissolve and suspend the Polyurethane
materials. IGS will solidify after a period of time and
should be replaced once the solidified lube does not
return to liquid form after heating.
NOTE: Before loading material, make sure there is a
minimum overhead clearance of 110 in. (280 cm) and all
air regulators are backed off to their full counterclockwise position.
1. Open the main air slider valve (CA).
CA
FIG. 18: Wetcup
5. Open drum, remove any packing material, and
inspect material for any contamination.
2. Set ram director valve (CC) to UP and slowly turn
the ram up regulator (CD) clockwise until the platen
(G) begins to rise.
6. Slide the drum between the drum centering guides
and against the stops at the back of the ram baseplate.
CD
CC
FIG. 17: Raise the Platen
3. Apply a thin coating of high temperature grease
lubricant (part no. 115982) to the platen drum seals.
334130L
FIG. 19: Drum Placement
29
Operation
Heat Up System
7. Remove the platen bleed stick (R).
To reduce the risk of bursting a hose, never pressurize a hot melt system before turning on the heat. The
air will be locked from the air motor until all temperature zones are within a preset window of the temperature setpoints.
Keep the dispense valve open over a waste container
while the system is heating up and also when cooling
down. This will prevent a pressure build-up caused by
fluids or gases expanding from the heat.
R
NOTE: Operate at the lowest temperature and pressure
necessary for your application.
1. Turn the main power switch on the electrical control
panel door to the ON position.
FIG. 20: Platen Bleed Handle
8. Set ram director valve (CC) to down.
CC
CB
FIG. 21: Lower the Platen
9. Slowly turn the ram down air regulator (CB) clockwise to approximately 5–10 psi (34–69 kpa, 0.3–0.7
bar). The platen will begin to lower into the drum.
2. Press the
button. The zones begin to heat
(provided they are enabled). Press
if the
zones do not begin to heat. Display status bar reads
Warm Up. When temperature reaches setpoint, the
display status bar reads Heat Soak. When heat is
on, the status will display in the status bar. See
Advanced Display Module (ADM), page 11, for
operation mode descriptions.
NOTE: The air will be locked from the air motor until all
temperature zones are within a preset window of the
temperature setpoints, allowing the system to heat fully
and complete the material heat soak period.
10. After the platen seals enter the material drum,
adjust the ram down air regulator (CB) to 30–50 psi
(207–345 kPa, 2.1–3.4 bar).
11. When the ram stops, reinsert the platen bleed stick
(R) and hand tighten.
30
334130L
Operation
Prime Pump
3. Adjust the air motor slider valve (CM) to the open
position.
CM
1. Ensure that the system has completed the heat
soak cycle. The display status bar should read
Active.
2. Adjust the air motor air regulator (CK) to 0 psi.
4. Adjust the air motor air regulator (CK) to approximately 20 psi (138 kPa, 1.38 bar).
CK
CK
CN
5. Place a waste container under the bleed stem (Z).
Using an adjustable wrench, open the bleed stem
counterclockwise 1/3 -1/2 turn.
Z
334130L
31
Operation
6. If a new drum was installed and the unit is equipped
with proximity sensors, press the Pump Ready button
. Press the pause button
tracking.
on material
7. Adjust the air motor air regulator (CK) up by 5 psi
(34 kPa, 0.3 bar). Never adjust the regulator by
more than 5 psi (34 kPa, 0.3 bar) increments. Make
sure the pump begins to cycle and heated material
flows from the bleed stem (Z) after several cycles of
the pump.
8. Prime the pump until it moves smoothly in both
directions with no air popping or erratic movement
and close the bleed stem (Z).
CA
For Tandem Operation
Complete steps 1-5 on page 31 for the inactive unit.
Note that the heat will remain on for the inactive unit
until the system is turned off.
6. If a new drum has been installed in the inactive unit,
press the Pump Ready button
on the inactive
unit. The light on the solenoid of the inactive unit
should be on (CN).
7. Adjust the air motor air regulator (CK) up by 5 psi
(34 kPa, 0.3 bar). Never adjust the regulator by
more than 5 psi (34 kPa, 0.3 bar) increments. Make
sure the pump begins to cycle and heated material
flows from the bleed stem (Z) after several cycles of
the pump.
8. Prime the pump until it moves smoothly in both
directions with no air popping or erratic movement
and close the bleed stem (Z).
9. Press the Pump Ready button
unit.
for the inactive
9. Press the Play button
on the home screen to
enable material tracking and press the pump ready
button.
32
334130L
Operation
Prime System
7. Close the main air slider valve (CA) and release the
trigger lock.
8. Engage the trigger lock.
1. Close the main air slider valve (CA).
CA
2. If using a manual gun, lock the dispense valve trigger open by pulling and securing the trigger using
the trigger retainer (Z).
FIG. 22: Trigger Lock Engaged
9. Press
to engage material tracking.
10. Turn the air motor regulator to operating pressure.
NOTE: The amount of time before the pump is automatically placed in setback is determined by the Pump Inactivity Timeout, located on System Setup Screen 1. See
Setup Screens, page 102.
Z
Setback Mode
3. Place the dispense valve over a waste container.
4. Press the pause material tracking button
home screen.
on
Set the ADM to setback mode if the system will only be
inactive for a few hours. This will reduce the time the
system needs to return to setpoint temperatures.
5. Slowly open the main air slider valve (CA).
1. Press
6. Prime the system until a smooth flow of material dispenses from each dispense valve.
NOTE: The amount of time before the pump is automatically placed in setback is determined by the Pump Inactivity Timeout, located on System Setup Screen 1. See
Setup Screens, page 102.
NOTE: On initial system startup, the pump will cycle
until the hoses are filled. If a new drum was placed on
the frame, the pump will cycle until all air has been
removed.
334130L
to enter Setback Mode.
33
Operation
Pressure Relief Procedure
3. Set the ram director valve (CC) to the neutral position.
Follow the Pressure Relief Procedure Whenever you see this symbol.
CC
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
NOTE: If using a different dispense applicator, see the
applicator manual for pressure relief instructions.
4. Disengage the trigger lock.
1. Engage the trigger lock.
FIG. 24: Disengaged
5. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun to relieve pressure.
FIG. 23: Engaged
2. Close the system master air slider valve (CA).
6. Engage the trigger lock.
7. Open all fluid drain valves in the system, having a
waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to dispense
again.
CA
34
8. If you suspect the tip or hose is clogged or that pressure has not been fully relieved after following the
steps above, VERY SLOWLY loosen hose end coupling to relieve pressure gradually, then loosen
completely. Clear hose or tip obstruction.
334130L
Operation
Shutdown
Table 9 Schedule Screen Color Identification
1. Press
to disable the heaters and pump. The
screen will say “Inactive”. If using the Schedule function, the heaters and pump will be disabled automat-
Color
Green
Yellow
Red
Gray
ically at the set time. Only press
to disable the
heating system before the set time. If the heaters
were manually disabled, the Schedule function will
automatically enable them at the next set time.
NOTE: Do not perform step 2 if using the Schedule function. Leave the power on.
2. Turn the main power switch off.
Description
System on
Setback
System off
Disabled
Set Schedule Times
Times are set using a 24-hour clock. Several on and off
times can be set each day.
1. On the Schedule screen (in the Setup screens), set
the ON times for each day of the week
2. Set the OFF times for each day of the week.
3. Set the setback times for each day of the week.
Enable Schedule Function
Schedule
The Schedule function allows the user to specify times
when the system will automatically turn ON and OFF the
heaters and pump.
The Schedule function is automatically enabled when
values are entered in the Schedule screen. To disable a
scheduled event, navigate to the event and press
.
The event will appear gray on the screen when it is disabled. To re-enable an event, navigate to the event and
press
.
The event will appear red (system off), yellow (system
setback), or green (system on). If no events are needed,
turn the main power switch OFF to prevent system from
automatically enabling and disabling the heaters.
334130L
35
Operation
Use the Schedule Function
At the end of the work day leave the main power switch
ON. The Schedule function will automatically enable
and disable the heaters and pump at the specified
times.
2. Push in the air motor slider valve (CM) to stop the
pump.
CM
Change Drums
To prevent serious burns from dripping material,
never reach under the heated platen after the platen
is out of the drum.
Follow the procedure to change the drum on a fully
heated system.
NOTICE
Be sure to reload the empty supply unit with a full
drum of material immediately. Do not raise the ram
and remove the platen from the empty drum until you
are ready to immediately install a new drum.
3. Set ram director valve (CC) to UP and raise the
platen (G) and immediately press and hold the
blowoff buttons (CG) until the platen is completely
out of the drum. Use minimum amount of air pressure necessary to push the platen out of the drum.
Do not raise the ram and remove the platen from
the empty drum unless the supply unit is at full
operating temperature. Drum changes can only be
performed when the system is heated.
CC
An empty drum clamp can interfere with the up and
down operation of the ram. When raising or lowering
the ram, make sure the drum clamp stays clear of the
platen assembly.
CG
Do not use a drum of material that has been dented
or otherwise damaged; damage to the platen wipers
can result.
All systems include Low/Empty Sensors:
•
The air will shutoff to prevent the pump from cavitation. If the light tower kit is installed, a solid red light
indicates that the pail is empty and ready to change.
•
In a tandem system, a flashing red light means that
both drums are empty and the system has shutdown.
1. Press
to stop material tracking.
Excessive air pressure in the material drum could
cause the drum to rupture, causing serious injury. The
platen must be free to move out of the drum. Never
use drum blowoff air with a damaged drum.
4. Release the blowoff air button and allow the ram to
rise to its full height.
5. Remove the empty drum.
6. Inspect platen and if necessary, remove any
remaining material or material build-up.
7. Follow steps in Load Material, page 29, and Prime
Pump, page 31.
36
334130L
Troubleshooting
Troubleshooting
Light Tower (Optional)
Signal
Red Light Off
Red Light On
Red Light Flashing
Green Light Off
Green Light On
Green Light Flashing
334130L
Description
If green light is also off, system power may be off or system operating mode is Inactive. If
green is on or flashing, there are no active errors
User interaction required — alarm, system is shut down
User interaction required — advisory, deviation, or system is in a state that could prohibit
dispensing
System is inactive
System is ready to dispense. The heat and pump are on.
System will be ready to dispense in time without user interaction (heat on, pump off, and
temperature control zones have not reached set point)
37
Troubleshooting
Error Codes
There are three types of errors that can occur. Errors
are indicated on the display as well as by the optional
light tower.
Alarms are indicated by . This condition indicates a
parameter critical to the process has reached a level
requiring the system to stop. The alarm needs to be
addressed immediately.
Deviations are indicated by . This condition indicates
a parameter critical to the process has reached a level
requiring attention, but not sufficient enough to stop the
system at this time.
Advisories are indicated by . This condition indicates
a parameter that is not immediately critical to the process. The advisory needs attention to prevent more serious issues in the future.
To acknowledge the error, press
.
The third digit, or sometimes the last digit of the error
code, indicates which unit the error is active on. The “”
(star) character indicates the code applies to multiple
system components.
Third or Last Digit “”
A
B
38
Code Relates To:
Unit A
Unit B
The last digit of the error code indicates which system
component the error applies. The “#” (pound) character
indicates the code applies to multiple system components.
Last Digit “#”
1
2
3
5
6
7
G
H
V
W
X
Y
Code Relates To System
Component:
MZLP 1
MZLP 2
MZLP 3
MZLP 5
MZLP 6
MZLP 7
Gateway (CGM)
Gateway Heartbeat Loss
AWB Unit A
AWB Unit B
Daughter Board Unit A
Daughter Board Unit B
The last digit of the error code indicates which heat zone
the error applies. The “_” (underscore) character indicates the code applies to multiple system components.
Last Digit “_”
1
2
3
4
5
6
7
8
9
A
B
C
D
E
Code Relates To Heat
Zone:
Zone 1
Zone 2
Zone 3
Zone 4
Zone 5
Zone 6
Zone 7
Zone 8
Zone 9
Zone 10
Zone 11
Zone 12
Pump
Platen
334130L
Troubleshooting
Code
Description
Type
A3MF
AWB Clean Fan Filter Alarm
A4 _
High Current Unit _
Zone _
Alarm
A4C#
High Current Fan
AWB, Unit _
Deviation
A7 _
Unexp. Curr. Unit _
Zone _
Alarm
A8 _
No Current Unit _
Zone _
Alarm
Cause
Cooling inlet
screen is dirty
Defective or
shorted to
ground on
zone
Fan is drawing
too much current
Solution
Clean inlet screen.
Verify accessory is rated for 240 VAC.
Verify heater resistance and check for shorts to
ground. Replace as necessary.
Verify there is not an air obstruction at the
inlet/outlet of enclosure. Verify nothing is
preventing fan rotation. Replace fan if
necessary.
Replace MZLP.
Unexpected
current flow to Faulty accessory heater. Measure resistance to
zone
ground between heater leads.
Check for loose or disconnected wires or
No Current
Flow to the
plugs.
Zone
Check for blown fuses on MZLP.
Check heater resistance for open circuit.
Check for shorts between heater and ground.
Verify cable is plugged into zones 3-4. Replace
heater if necessary.
A8C
AWB No Fan Current
Alarm
Cooling Fan
not Working
Verify fan is plugged in. Replace if necessary.
AM3#
High Current SSR
MZLP _
Alarm
Check for shorts in harness to SSR. Check
polarity of wiring to SSR. Replace if necessary.
AM4#
High Current
Contactor MZLP _
Alarm
AM8#
No Current Contactor
MZLP _
Alarm
CAC#
Comm Error MZLP _
Alarm
Excessive
current flow in
the SSR
Defective or
shorted to
ground on
MZLP
No Current
Flow to the
Contactor
System not
responding to
ADM.
Check for shorts in the harness to contactor.
Check the polarity to contactor. Replace
contactor if necessary.
Ensure harness to MZLP is connected. Ensure
wiring to contactor is secure. Replace contactor
if necessary.
System is not properly loaded with correct Software.
Dial not set correct on MZLP. Duplicate MZLP
dial
positions (i.e. 1 to 1, 2 to 2, ect).
Check all CAN connections between the ADM
and missing MZLP.
Check if hardware exists on the network.
Replace MZLP if necessary.
CACX
334130L
DB Not Present Unit A Alarm
Daughter
Board not
responding
Dial not set correct on MZLP 5. Set to 5 on
board with daughter board.
Ensure connections between the ADM and
hardware are secure.
Replace Daughter Board.
39
Troubleshooting
Code
Type
Cause
Solution
CCAG
Comm. Error,
Gateway
Alarm
CACH
Gateway Heartbeat
Loss
Alarm
CACY
DB Not Present Unit B Alarm
CACV
AWB not present Unit
A
Alarm
AWB not
responding
Ensure connections between the ADM and
hardware are secure.
If a tandem system, ensure AWB 2 jumper is
installed at startup.
Replace AWB.
CACW
AWB not present Unit
B
Alarm
AWB not
responding
AWB 2 jumper was not in place at start up
Pump Runaway
Detected
Alarm
DA X
DE X
40
Description
Reed Switch Failure
Detected
Alarm
CGM Module
is no longer
responding
Power removed from Gateway. Restore power.
Rotary switch on Gateway changed to positions
between 2 and 8 (must be in 0, 1, or >8
positions).
PLC went off line.
Heartbeat
signal was
Field Bus connection to CGM was broken.
removed while Restore connection between Field Bus and
PLC was
CGM.
controlling the
TOF via the
CGM
Dial not set correct on MZLP. Set to 4 on board
Daughter
with daughter board.
Board not
responding
Ensure connections between the ADM and
hardware are secure.
Replace Daughter Board.
Pump is trying
to feed
adhesive, no
adhesive to
feed.
Worn or
damaged
pump seals
Reed switch
failed
Ensure connections between the ADM and
hardware are secure.
Replace AWB.
Adjust the drum empty level sensor to detect an
empty state.
Ensure the ram director valve is in the down
position and sufficient air is forcing the ram
down.
Melter at incorrect temperature, too low. Check
setpoint and set to manufactures
recommendation.
Inspect pump seals and replace if necessary
Check that sensor cable is plugged into the
daughter board at J16.
Check for loose connection at reed switch.
Ensure reed switch is securely attached to the
air motor. Replace if necessary.
334130L
Troubleshooting
Code
DC X
Description
Pump Diving
Type
Alarm
L1 X
Material Level Sensor Error
Alarm
L2 X
Material Level Empty Alarm
L3 X
Material Level Low
Deviation
MMUX
USB Log Full
Advisory
MN X
Pump _ Requires
Maintenance
Advisory
T1 _
Low Temp. Unit _
Zone _
Alarm
Cause
Solution
Pump is trying
to feed
adhesive, no
adhesive to
feed.
Adjust the drum empty level sensor to detect an
empty state.
Ensure the ram director valve is in the down
position and sufficient air is forcing the ram
down.
Melter at incorrect temperature, too low. Check
setpoint and set to manufactures
recommendation.
Inspect pump seals and replace if necessary
Worn or
damaged
pump seals
Machine is
detecting an
empty state
without a low
state
Make sure the empty level sensor is not
covered in material
Verify the low level sensor is plugged into J15
of the daughter board. Verify the low level
sensor is close enough to the metal bar; adjust
if necessary.
Replace sensors.
Material drum Replace material container. If more material is
is empty
leftover, lower the empty level sensor.
Material level Replace at appropriate time.
is low
USB logs fulls.
Data loss will
occur if not
downloaded.
User defined
pump
maintenance
counter has
run out
Zone
temperature
too low
Download USB data or disable the USB log
errors on the Advanced screen 3.
Perform pump maintenance, then reset the
counter on the maintenance setup screen.
Reduce flow rate.
Increase temperature of accessory upstream.
Faulty accessory heater measure resistance
between heater leads.
Change Low Temp Alarm Offset.
Replace accessory.
T2 _
T3 _
T4C#
334130L
Low Temp. Unit _
Zone _
Deviation
High Temp. Unit _
Zone _
Deviation
AWB Temperature
Runaway
Transformer
Alarm
Zone temperature too
low
Temperature
reading has
risen too high
Reduce flow rate.
Change Low Temp Deviation Offset.
Add zone (temperature) upstream.
Change High Temp Deviation Offset.
Verify setpoint upstream is not hotter than this
zone’s setpoint.
Cooling fan not Ensure inlet and outlets are not obstructed.
working or inlet Verify fan is plugged in.
is blocked/dirty
41
Troubleshooting
Code
T4M#
T4 _
T6 _
Description
Type
AWB High
Transformer Temp
Alarm
High Temp. Unit _
Zone _
Alarm
Sensor Err. Unit _
Zone _
Alarm
Cause
Transformer
Temperature is
too High
Temperature
reading has
risen too high
Bad RTD
Reading
Solution
Ensure inlet and outlets are not obstructed.
Verify fan is plugged in.
Change High Temp Alarm Offset.
Verify setpoint upstream is not hotter than this
zone’s setpoint.
Check RTD wiring and harness/connector
integrity.
Replace RTD.
T6C#
AWB Invalid
Thermistor Reading
Alarm
T8V_
No Temp. Rise Unit _
Zone _
Alarm
V1|#
Low CAN Voltage,
MZLP _
Alarm
V1M#
Low Voltage Line
AWB, Unit _
Deviation
V4|#
High CAN Voltage,
MZLP _
Alarm
V6M#
Wiring Error Line
MZLP _
Alarm
V8M#
No Line Voltage
MZLP _
Alarm
Transformer
Verify thermister is securely connected to J7 of
thermistor
the AWB. Replace transformer if necessary.
temperature is
incorrect
Check fuses on MZLP connected to that Zone.
Temperature
reading does
Check wiring to device.
not change.
Check heater resistance on device.
Bad or
overloaded
power supply
Verify power supply voltage is 24 VDC. If
voltage is low, disconnect the power lines and
re-check voltage reading. If voltage is still low,
replace power supply. If voltage is correct after
disconnecting the power lines.
Connect items one at a time until the voltage
drops to isolate the bad module.
The voltage to Verify transformer voltage top matches
the AWB is
incoming voltage. Verify incoming voltage is
below
correct.
threshold
Verify power supply voltage is 24 VDC. If
Bad or
voltage is high, replace power supply unit.
overloaded
power supply
Correct the Wiring.
Incoming
power is wired
incorrectly
Verify transformer has the correct tap selected.
Incoming line
voltage is less Verify CB-1 or FU-4, FU-5, and FU-6 are not
than 100 VAC. tripped/blown.
Verify RCD-1 is not tripped.
V4M#
42
AWB High Line
Voltage
Alarm
Incoming
voltage is too
high
Measure incoming power with system
unplugged. If line voltage is less than 100 VAC,
contact qualified electrician to correct the low
voltage.
Verify the MZLP is plugged in at J2 and the
AWB is plugged in at J5 or J6.
Check incoming voltage is correct for configuration.
Verify the transformer has the correct tap (400,
480, 600) selected.
334130L
Troubleshooting
Code
Description
Type
Cause
Solution
WJ1
Pump _ Solenoid is
disconnected
Alarm
Pump is not
Verify harness is plugged into J13 of the
turning on
daughter board. Verify it is secured to the
when it should solenoid.
Replace Solenoid.
WJ2
Pump _ Solenoid
High Current
Alarm
WSUX
Configuration Error
USB
Advisory
Solenoid is
drawing too
much current
USB
configuration is
not loaded
334130L
Inspect for short in harness. Inspect for a
shorted solenoid cable/short to the ground.
Replace solenoid.
Install software.
43
Troubleshooting
Ram Troubleshooting
Problem
Ram will not raise or lower.
Ram raises or lowers too fast.
Air leaks around cylinder rod.
Fluid squeezes past platen wipers.
Pump will not prime properly, or
pumps air.
Air pressure will not push platen out
of drum.
44
Cause
Closed main air valve or clogged air
line,
Not enough ram air pressure.
Worn or damaged ram piston.
Platen not fully up to temperature.
Ram air pressure too high.
Dented drum has stopped platen.
Ram "up / down" air pressure too
high.
Worn rod seal.
Ram air pressure too high.
Worn or damaged wipers.
Closed main air valve or clogged air
line.
Not enough air pressure.
Worn or damaged ram piston.
Ram directional valve closed or
clogged.
Ram directional valve dirty, worn, or
damaged.
Directional valve not in the down
position.
Dented drum has stopped platen.
Closed main air valve or clogged air
line.
Platen not fully up to temperature.
Not enough blow-off air pressure.
Blow-off valve passage clogged.
Dented drum has stopped platen.
Wipers bonded to drum or drum liner.
Solution
Open air valve; clear air line.
Increase ram air pressure.
Replace piston. See instruction manual 310523.
Wait for full temperature.
Decrease ram air pressure.
Fix or replace drum.
Decrease ram air pressure.
Replace o-rings in guide sleeve. See
instruction manual 310523.
Decrease ram air pressure.
Replace wipers.
Open air valve; clear air line.
Increase air pressure.
Replace piston. See instruction manual 310523.
Open valve; clear valve or exhaust.
Clean; repair valve.
Position handle in the down position.
Fix or replace drum.
Open air valve; clear air line.
Wait for full temperature.
Increase blow-off air pressure.
Clean valve passage.
Fix or replace drum.
Lubricate wipers with high temperature grease at every drum change.
334130L
Troubleshooting
Heated Pump Troubleshooting
See pump manual for additional pump troubleshooting information.
Problem
Cause
Rapid downstroke or upstroke (pump Material not heated to proper
cavitation).
temperature.
Air is trapped in pump.
Solution
Check and adjust temperature to
proper setpoint. Wait for pump/platen
to heat up.
Bleed air from pump. See Prime
Pump, page 31.
Clean or repair. See Pump Manual.
Material leaks around pump outlet.
Downstroke: Dirty or worn pump
intake valve.
Upstroke: Dirty or worn pump piston
valve.
Machine is out of material
Loose outlet fitting.
Material leaks around bleed port.
Loose bleed port fitting.
Tighten bleed port fitting.
Pump will not move up and down.
Problem with air motor.
Foreign object lodged in pump.
Platen not fully up to temperature.
Valve to air motor is off.
See Air Motor Manual.
Relieve pressure. See Pump Manual.
Wait for full temperature.
Leak around pump wet-cup.
Worn throat seals.
Clean or repair.
Adjust empty level sensor.
Tighten outlet fitting.
Check gauges and valves to the air
motor.
Replace throat seals. See Servicing
the Throat packings in manual 334127
or 334128.
Air Motor Troubleshooting
See air motor manual for additional air motor troubleshooting information. See Related Manuals, page 7.
Problem
Cause
Solution
Air motor will not run.
Air motor solenoid is off.
Air motor stalled.
Damaged main air valve spool or
poppets.
Air continuously exhausting around
air motor shaft.
Damaged air motor shaft seal.
Air continuously exhausting around
air valve/slide valve.
Air valve/slide valve gasket is damaged.
Replace the valve gasket. See Air
Motor Manual.
Air continuously exhausting from
muffler when motor is idle.
Internal seal damage.
Rebuild air motor. See Air Motor
Manual.
Icing on muffler.
Air motor operating at high pressure
or high cycle rate.
Reduce pressure, cycle rate, or duty
cycle of motor.
334130L
Wait for heat zones in use to reach
temperature setpoint values.
Inspect and clean poppets. See Air
Motor Manual.
Rebuild main air valve. See Air Motor
Manual.
Replace air motor shaft seal. See Air
Motor Manual.
45
Repair
Repair
Replace Wipers
2. Make sure the ram plate is down and the ram hand
valve is in the OFF position.
1. To replace a worn or damaged wiper (V) raise the
ram plate up out of the drum. Perform steps 1
through 7 of Change Drums, page 36. See wiper kit
manual for instructions about replacing the wipers.
CC
CB
V
FIG. 25: Replace Wiper
Replace Platen RTD
Reference Electrical Schematics, page 59, for wiring
connections.
To reduce the risk of injury or damage to equipment,
make sure the main power switch is off before continuing with this procedure.
3. Turn the main power switch off.
4. Remove the pump cover.
1. If the material drum has already been removed from
the supply unit, go to step 2. If you need to remove
the material drum, see Change Drums, page 36.
FIG. 26: Pump Covers and Platen RTD
5. Remove the platen RTD (605) from the platen.
46
334130L
Repair
6. Disconnect the platen RTD wires from pin 3 and pin
6 from the J5 connector on MZLP MZTCM-1 or
MZTCM-5.
Separate the Air Motor and
Pump
This procedure must be done with the unit still warm.
The material and equipment will be hot!
1. If the material drum has already been removed from
the supply unit, go to step 2. If you need to remove
the material drum, perform steps 1 through 6 of the
Change Drums section, page 36. Pump must be in
the full down position (air motor shaft fully
extended).
FIG. 27: RTD Wire Connections
2760
Red
2770
White
2790
White
2. Make sure the ram plate is down and the ram director valve (CC) is in the neutral position.
7. Attach the leads from the new sensor to the leads of
the old sensor and pull the new sensor leads
through the cable pump shield, cable track, and into
the electrical enclosure.
CC
8. Install the new sensor (605) into the follower/tire
plate after coating with non-silicone heat sink compound. Tighten compression nut. Ensure RTD is
fully inserted.
ti24671a
9. Connect the red and white wires from the new sensor to the J5 connector on MZLP MZTCM-1 or
MZTCM-5.
10. Replace the pump covers.
3. Follow Pressure Relief Procedure on page 34.
4. Bleed off excess material and pressure in the system by opening the dispense gun and catching the
material in a waste container.
5. On the ADM, turn off the system heat (D).
6. Turn the main power switch off.
7. Disconnect all material hoses.
334130L
47
Repair
8. Remove the pump sheet metal enclosure.
a. Remove the cover screws.
b. Remove the heater bands and disconnect the
ground wire.
12. Remove air line from air motor and air lines to the
follower blow-off valve.
13. Tightly strap the air motor to the tie bar with a cable
through the air motor lift ring and around the tie bar.
See FIG. 29, page 50.
14. Loosen u-bolts (X) from platen lift rods.
15. Remove nuts (F) from pump/air motor stand-off rods
at the pump end.
16. Remove nuts (Z) and bolts holding cable tract to air
motor support plate.
17. Slide end of cable track outboard of the mounting
plate.
18. Remove nuts (N) from follower lift rods.
19. Fully loosen pump rod coupler to the air motor rod
(G).
9. If vent hood is installed, remove it.
20. Slowly raise elevator to achieve enough separation
of the pump (air motor) tie rods to remove the pump.
10. Remove the air motor top cover.
21. Remove the pump.
11. Disconnect the electrical cable from the air motor.
22. Reverse this procedure to reinstall the new or rebuilt
air motor.
48
334130L
Repair
N
Z
X
G
F
FIG. 28
334130L
49
Repair
Remove Platen
8. Remove the screws and covers.
1. Turn the main power switch off.
2. Disconnect the platen power wires and the ground
wire from within the main control panel and pull out
of conduit.
3. Remove the platen assembly from the ram.
4. Reverse this procedure to reinstall the new or rebuilt
platen assembly.
Replace Heater Band and Pump
RTD
9. Remove white ceramic caps and disconnect the
electrical wires from the heater band (309).
10. Remove the screw that holds the heater band in
place.
11. Remove the heater band (309a, 309b) from the
pump.
Replace Heater Band
1. If the material drum has already been removed from
the supply unit, go to step 2. If you need to remove
the material drum, perform steps 1 through 6 of the
Change Drums, page 36. Pump must be in the full
down position (air motor shaft fully extended).
2. Make sure the ram plate is down and the ram hand
valve is in the neutral position.
3. Follow the Pressure Relief Procedure, page 34.
4. Bleed off excess material and pressure in the system by opening the applicator and catching the
material in a waste container.
12. Coat the inside of the heater with non silicone heat
sink compound before mounting. Maximum thickness is 0.005 in. Coat only to within 3/4 in. of vertical
ends.
13. Install a new heater band (309a, 309b) in the same
location as the old heater band:
a. Locate heater terminals so they line up with the
back of the pump.
b. Tighten the heater band.
c.
Re-connect the heater wires and re-attach the
ceramic caps that insulate the terminal.
5. On ADM, turn off the system heat (D).
6. Turn the main power switch off.
7.
309a
320
309b
321
ti25222a
FIG. 29
50
334130L
Repair
Replace Pump RTD
1. Turn the main power switch off.
Fuse Kit
24V289
2. Remove the screws that hold the front shroud in
place and remove the front shroud.
3. If the sensor wire is connected to the electrical
enclosure, disconnect it.
Fuse
Part
F1, F2
250VAC, 25A, long, white
ceramic
F3-F10
250VAC, 8A, fast acting, clear
glass
Spare fuse kit included with system.
NOTICE
To prevent system damage, always use fast acting
fuses. Fast acting fuses are required for short-circuit protection.
1. Turn the main power switch off.
4. Loosen the clamp (321) holding the sensor on the
pump.
5. Tie the leads of the new sensor (320) to the old sensor and remove the old sensor. The leads of the
new sensor will be easily drawn through the conduit
for reconnecting.
6. Replace the sensor (320) in the clamp (321):
a. Place the sensor approximately 30° counter
clock-wise from the pump outlet.
b. Tighten the clamp (321).
7. Re-connect the sensor wire to the electrical enclosure.
Replace MZLP Fuse
2. Open electrical enclosure door.
3. Use a proper non-conductive fuse puller tool to
remove the blown fuse.
NOTICE
Using an improper tool, such as screw drivers or
pliers, may break the glass on the fuse.
NOTE: F1 and F2 are white ceramic and indicate 25A
on the barrel.
NOTE: F3-F10 are clear glass and indicate 8A on the
barrel.
4. Use a proper non-conductive fuse puller tool to
install the new fuse.
Each MZLP module comes with the following fuses:
NOTICE
Using an improper tool, such as screw drivers or
pliers, may break the glass on the fuse.
5. Close the electrical enclosure.
FIG. 30: Fuse Locations
334130L
51
Repair
Replace MZLP
6. To reassemble the MZLP, set the MZLP rotary
switch based on location. See MZLP Rotary Switch
Table.
7. Use the four screws (115) to install MZLP (111 or
112) to electrical enclosure.
1. Turn the main power switch off.
8. Reconnect the cables to the MZLP.
NOTE: Do not force the electrical connection. Minimal
force is required to seat the connector. If resistance is
felt, stop and verify the connector orientation.
2. Disconnect the heated hose electrical connectors
from the MZLP (111 or 112).
3. Note the location of each cable, then unplug all
cables from the MZLP (111 or 112) that will be
replaced.
4. Remove the four screws (115) securing the MZLP
(111 or 112) to the electrical enclosure, then carefully remove the MZLP from the electrical enclosure.
115
111
NOTE: If unable to determine the connector location,
see Electrical Schematics, page 59.
9. Connect the heated hose electrical connectors to
the new MZLP.
NOTE: The MZLP may need updated software. See
Update Software, page 58.
Table 10 MZLP Rotary Switch
MZLP
System
#1 with Daughter Primary
Card
Secondary
#2
Primary
Secondary
#3
Primary
Secondary
Rotary Switch
1
5
2
6
3
7
112
112
J5
ti25223a
FIG. 31: MZLP Identification
5. Replace MZLP.
a. To replace MZLP #1, remove the daughter card
and standoffs, and re-install them on the new
MZLP #1.
b. To replace MZLP #2 of #3, remove the jumper
(162) from MZLP #2 or #3 J5 connector and
reinstall it on the new MZLP J5 connector.
52
334130L
Repair
Replace MZLP Daughter Card
5. Plug the new daughter card (112a) into the MZLP
(112).
6. Use the screws (112b) to secure the daughter card
to the MZLP (112).
7. Connect the cables to the new daughter card
(112a).
1. Turn the main power switch off.
NOTE: Do not force the electrical connection. Minimal
force is required to seat the connector. If resistance is
felt, stop and verify the connector orientation.
2. Note the location of each cable, then unplug all
cables from the MZLP daughter card on MZLP #1
(112).
NOTE: If unable to determine the connector location,
see Electrical Schematics, page 59.
3. Remove the four mounting screws (112b) from the
daughter card (112a) and set aside.
4. Unplug the daughter card (112a) from MZLP #1
(112).
112b
112a
112
Rotary Switch
FIG. 32: MZLP Daughter Card
334130L
53
Repair
Replace AWB
Replace Power Supply
1. Turn the main power switch off.
2. Note the location of each cable, then unplug all
cables from the AWB (205).
NOTE: For an AWB on a secondary system, remove the
connector (182) and connect to the new AWB.
206
208
182
1. Turn the main power switch off.
205
223
2. Open the electrical enclosure.
ti25224a
FIG. 33: AWB Connections
3. Remove the two screws (223) securing the AWB
(205) to the electrical panel, then carefully remove
the AWB.
4. Install the new AWB (205) and reconnect the
cables.
NOTE: Do not force the electrical connection. Minimal
force is required to set the connector. If resistance is
felt, stop and verify the connector orientation.
NOTE: See Electrical Schematics, page 59, if unable
to determine the connector location.
3. Remove the power supply (208) from the din rail
(206). Disconnect the screw terminal connections
between the power supply and the power supply
harness.
Power Supply
Connection
Harness Label
V+
VGND
L
N
V+
VGND
L
N
4. Connect the power supply harness to the new
power supply.
5. Reattach the power supply to the din rail (206).
6. Torque terminals to 4.53-6.2 in-lbs (0.5-0.7 N•m).
7. Close the electrical enclosure door.
54
334130L
Repair
Replace Fan
6. Remove the screws (141), grill (137), four nuts
(139), rear fan grill (138), and fan (136).
141
1. Turn the main power switch off.
2. Disconnect the plug from the power outlet or turn off
the circuit breaker for incoming power.
3. Open the electrical enclosure door.
4. Remove the connector from the J7 connector on the
AWB board. Remove the red (+) and black (-) fan
wires from the connector.
139
138
136
137
ti25227a
7. Mount the new fan (136), rear fan grill (138), and
nuts (139) on the grill (137) with the arrow pointing
toward the grill (137).
8. Tie down the fan wires onto the tie down locations
on the grill (137) using cable zip ties.
9. Route the fan wires into the electrical enclosure.
Connect the red and black fan wires to the J7 connector. Reconnect the J7 connector to the AWB.
Use cable ties to secure the fan wires to other
cables in the electrical enclosure.
J7
NOTE: To prevent fan errors on the ADM, remove the
excess slack and ensure that the cabling and zip ties do
not contact the fan blades.
ti25226a
10. Reinstall the fan grill (137) and close the electrical
enclosure.
5. Cut any cable ties between the end of the fan wires
to the fan (136).
334130L
55
Repair
Replace Transformer
13. Connect transformer output power harness (234) to
power terminal connections. Torque to 25–27 in-lbs
(2.8–3.1 N•m).
Table 11 Transformer Output Power Harness
Connections
See FIG. 34, page 57.
1. Turn the main power switch off.
Power Harness Wires
CR-2 Connections
CR2-W1
CR2-W2
CR2-W3
CR2-W4
Terminal 1
Terminal 3
Terminal 5
Terminal 13
14. Install the incoming power harness (234) to the top
of the transformer in the voltage port specified on
the machine serial number label.
2. Open the electrical enclosure door.
3. Disconnect the incoming power harness (234) from
the top of the transformer (235).
480VAC
600VAC
4. Disconnect the transformer (235) output power harness wires (CR2-W1, -W2, -W3, -W4) from CR2.
5. Disconnect the transformer (235) ground wire from
the back panel ground lug.
6. Disconnect the red (+) and black (-) wire of the fan
from pins 4 and 3 of the J7 connector on the AWB
(205). Disconnect the J7 connector from the AWB.
7. Cut the wire zip ties securing the fan wires.
8. Remove the flanged nuts (N) and transformer (235)
from the back panel (201).
9. Install the transformer (235) onto mounting studs on
the back panel (201) and secure with flanged nuts
(N).
10. Insert the thermal sensor connector from the transformer (235) onto the J7 connector on the AWB
(205).
11. Reconnect the red (+) wire from the fan into pin 4
and the black (-) wire into pin 3 of the J7 connector.
400VAC
ti25228a
15. Verify all electrical connections, including earth
grounds, are complete and tight. All connections
and plugs must be connected prior to applying
power.
16. Close the electrical control panel door.
17. Apply power to the machine. Turn on the main
power switch.
18. Restart the system.
12. Install the transformer (235) ground wire onto the
ground lug of the back panel (201).
56
334130L
Repair
Z
CR-2
G
J7
234
205
235
N
201
FIG. 34: Inside of Electrical Control Enclosure
334130L
57
Repair
Update Software
When software is updated on the ADM, the software is
then automatically updated on all connected GCA components. A status screen is shown while software is
updating to indicate progress.
1. Turn the system main power switch OFF.
NOTE: When the Screen turns on, you will see the following screens:
First:
Software is checking which
GCA modules will take the
available updates.
2. Remove the ADM from the bracket.
3. Remove the token access panel.
Second:
Status of the update with
approximate time until
completion.
Third:
Updates are complete.
Icon indicates update success/failure. See the following Icon table.
4. Insert and press the software upgrade token (T)
firmly into the slot.
Icon
Description
Update successful.
NOTE: There is no preferred orientation of the token.
Update unsuccessful.
Update complete, no changes necessary.
Update was successful/complete, but one
or more HCA modules did not have a CAN
boot-loader, so software was not updated
on that module.
T
5. Install the ADM into the bracket.
6. Turn the system main power switch ON.
7. Remove the token (T).
8. Replace the token access panel.
NOTICE
A status is shown while software is updating to indicate progress. To prevent corrupting the software
load, do not remove the token until the status
screen disappears.
58
9. Press
to continue to the operation screens.
334130L
Electrical Schematics
Electrical Schematics
230V, 3 Phase/60Hz
334130L
59
Electrical Schematics
400V, 3 Phase/50Hz
60
334130L
Electrical Schematics
400-600VV, 3 Phase/60Hz
334130L
61
1290
18 AWG
-
J2
L
EGND
130
131
132
218
219
220
54321
G
J5
BLACK
10 AWG
2270
HARNESS 17A544 OR 17A545
AWB-1-J5 TO MZTCM-2-J2
AWB-1-J5 TO MZTCM-3-J2
315
332
240
HARNESS 17A559
AWB-1-J8 TO MZTCM-1-J6
285
239
284
238
Z104520
SEE SHEET 1
J
2620
2610
Z106725
223
222
221
220
374
372
K REVISED SHEETS 2,3, & 4
290
289
288
287
286
285
237
282
281
280
279
278
277
276
275
283
125
122
274
273
272
271
270
236
2320
ENCLOSURE FAN
(FAN-2)
127421
1250
YELLOW
268
267
266
265
269
268
267
282
RED
1220
YELLOW
HARNESS 17A543
AWB-1-J6 TO MZTCM-1-J2
329
330
235
18 AWG
+
-
10 AWG
312
313
284
J9
CAN
J6
J7
1
2
3
G
1
2
266
265
281
J4
G
W4
W3
W2
3
264
234
J3
+
L
N
263
283
10 AWG
1320
1310
1300
+
L
N
J8
AWB-1
260
259
258
257
256
233
232
231
230
229
228
227
226
225
224
223
222
221
129
217
216
215
214
213
W1
GND
L
262
-
N
255
254
253
252
261
J1
N
PS-1
251
212
HARNESS 17A552
24+ GND
+V
-V
211
210
209
208
207
206
205
204
203
202
201
250
17MAR16
06/16/16
A RELEASED
B SEE ECO
A257M
Z090146
Z090616
Z091443
Z093615
SEE SHEETS 1 AND 2.
E
C SEE ECO
Z095498
SEE SHEET 1
F
Z092531
Z097266
D SEE SHEETS 1,2,3
Z098180
G SEE SHEET 1
22 AWG
L1
L2
L3
G
J2
L3
L1
J1
3
1
4
2
J7
06/24/14
07/23/14
08/26/14
10/17/14
12/04/14
23MAR15
02JUN15
30JUN15
MZTCM-1
H REVISED SHEET3
10 AWG
HARNESS 17A543
MZTCM-1-J2 TO AWB-1-J6
12 AWG
HARNESS 17A551
MZTCM-1-J1 TO TERM BLOCKS
22 AWG
J3
J12
J13
J14
J15
62
J16
200
2
1
2
4
3
4
5
5
4
3
2
1
4
3
2
1
4
3
2
3
J6
J5
3
2
2
1
6
5
4
3
2
1
1
22 AWG
4
1
3
1
4
5
2790
2770
2760
2710
PLATEN-RTD
PUMP-RTD
HARNESS 17A555
2700
2680
2650
RED
RED
RED
2740
2730
1150
RED
1140
1090
RED
BLUE
1100
BLUE
114
115
109
110
238
237
236
235
234
358
355
HARNESS 17B768
MOTOR-UP
PX-LOW
PX-EMPTY
MOTOR-DN
2570
300
301
302
303
304
HARNESS 17A557
MZTCM-1-J12 TO SOL-1
SOL-1
HARNESS 17A559
MZTCM-1-J6 TO AWB-1-J8
2720
HARNESS 17A553
MZTCM-1-J7 TO SSR-1 AND CR-1
WHITE
WHITE
RED
BLUE
RED
2670
2640
HARNESS 24V745
2560
HARNESS 127511
MZTCM-1-J3 TO MZTCM-2-J6
Electrical Schematics
AWB and MZLP#1
334130L
334130L
2
3
4
5
J3
10 AWG
5
HARNESS 127511
MZTCM-2-J3 TO MZTCM-3-J6
10 AWG
215
217
218
365
364
363
362
361
360
3
J3
4
3
J7
2
1
215
217
218
382
381
380
379
378
377
388
389
390
340
387
386
339
J1
L3
338
337
336
L1
J2
G
L3
L2
L1
HARNESS 17A545
MZTCM-3-J2 TO AWB-1-J5
376
375
374
385
5
5
384
4
4
335
3
J5
J6
383
2
2
373
334
1
1
2
3
4
5
6
1
MZTCM-3
372
371
370
369
333
332
331
330
329
328
327
326
325
324
323
322
321
J1
L3
368
320
319
L1
J2
G
L3
L2
L1
HARNESS 17A544 OR 17A545
MZTCM-2-J2 TO AWB-1-J5
359
358
357
367
4
4
318
3
2
3
J7
1
366
2
J5
J6
317
1
1
2
3
4
5
356
316
315
314
313
312
311
310
309
308
307
306
6
354
250
304
1
353
251
303
MZTCM-2
352
252
302
355
351
253
305
350
254
301
HARNESS 127511
MZTCM-2-J6 TO MZTCM-1J3
300
Z104520
SEE SHEET 1
B3
T3
T1
B1
2740
2732
2732
2731
2731
2730
17MAR16
06/16/16
16 AWG
J
3
2
1
2740
2732
2731
2730
Z106725
2620
2610
2740
2730
K REVISED SHEETS 2,3, & 4
262
261
275
274
PUMP
PUMP
PLATEN
A RELEASED
A257M
Z090146
Z090616
Z091443
C SEE ECO
B SEE ECO
Z092531
Z093615
Z095498
D SEE SHEETS 1,2,3
SEE SHEET 1
SEE SHEETS 1 AND 2.
F
Z097266
E
Z098180
G REVISED PUMP WIRING
275
274
H REVISED SHEET 3
2
240V/1200W TOTAL
ALL VOLTAGES
TYPICALL ALL TOF200 AND TOFP20's
OVERTEMPS
06/24/14
07/23/14
08/26/14
10/17/14
12/04/14
23MAR15
02JUN15
30JUN15
2740
2730
2740
2732
2731
2730
2740
2730
PLATEN
AT SELECTION 7. ALL VOLTAGES
TYPICALL OF TOFP20's WITH CODE D
OVERTEMP
Electrical Schematics
MZLP#2, MZLP#3, Overtemp,
and Pump Heaters
63
Electrical Schematics
MZLP Zones
400
401
402
403
TYPICAL ZONE PIN OUT
MZTCM-1
1 2
CONNECTOR
PIN #
FUNCTION
MZTCM-1
A
ZONE 1,L2
B
404
J9
405
MZTCM-1 J9
406
SHIELD
C
ZONE 2,L1
D
ZONE 2,L2
E
JUMPER
F
ZONE 1,START
G
ZONE 1,RTD
H
407
408
3
4
409
J8
411
RTD EXCITE
L
ZONE 2,START
M
ZONE 2,RTD
A
ZONE 3,L2
413
ZONE 4,L1
D
ZONE 4,L2
A
MZTCM-2
5 6
J
ZONE 3,START
G
ZONE 3,RTD
H
JUMPER
RTD EXCITE
L
ZONE 4,START
M
ZONE 4,RTD
ZONE 5,L2
B
SHIELD
H
MZTCM-2 J9
419
D
422
F
L
423
E
G
ZONE 5,RTD
ZONE 6,START
M
ZONE 6,RTD
A
ZONE 7,L2
B
SHIELD
D
MZTCM-2 J8
428
429
MZTCM-3
9 10
G
ZONE 7,RTD
JUMPER
ZONE 7,L1
K
RTD EXCITE
L
ZONE 8,START
M
ZONE 8,RTD
A
ZONE 9,L2
B
J9
MZTCM-3 J9
432
SHIELD
C
ZONE 10,L1
D
ZONE 10,L2
E
JUMPER
F
ZONE 9,START
G
ZONE 9,RTD
H
433
434
11 12
JUMPER
J
ZONE 9,L1
K
RTD EXCITE
L
ZONE 10,START
M
ZONE 10,RTD
A
435
ZONE 11,L2
B
436
J8
437
MZTCM-3 J8
438
SHIELD
C
ZONE 12,L1
D
ZONE 12,L2
E
JUMPER
F
ZONE 11,START
G
ZONE 11,RTD
H
439
440
64
H
MZTCM-3
430
431
ZONE-2-RTD
E
JUMPER
ZONE 7,START
J
427
ZONE-2-START
M
ZONE 8,L1
F
H
426
L
ZONE 8,L2
E
425
ZONE-1-START
K
JUMPER
RTD EXCITE
L
ZONE-1-RTD
F
ZONE 5,L1
K
C
J8
424
G
JUMPER
ZONE 5, START
J
D
ZONE 6,L1
F
H
G
C
8
C
ZONE 6,L2
E
J9
7
ZONE-1-HEAT
J
ZONE-2-HEAT
A
D
M
421
A
ZONE 3,L1
K
C
417
420
B
MZTCM-2
K
B
418
JUMPER
F
J
414
TYPICAL ZONE PIN OUT
SHIELD
C
E
MZTCM-1 J8
412
416
ZONE 1,L1
K
B
410
415
JUMPER
J
JUMPER
J
ZONE 11,L1
K
RTD EXCITE
L
ZONE 12,START
M
ZONE 12,RTD
H REVISED SHEET 3
Z098180
30JUN15
G SEE SHEET 1
Z097266
02JUN15
F
SEE SHEET 1
Z095498
23MAR15
E
SEE SHEETS 1 AND 2.
Z093615
12/04/14
D SEE SHEETS 1,2,3
Z092531
10/17/14
C SEE ECO
Z091443
08/26/14
Z090616
07/23/14
Z090146
06/24/14
K REVISED SHEETS 2,3, & 4
Z106725
06/16/16
B SEE ECO
J
Z104520
17MAR16
A RELEASED
SEE SHEET 1
A257M
334130L
Parts
Parts
Therm-O-Flow 200 Supply Unit
6
12
3
25
2
29
7
26
8
27
5
10
28
9
ti25003a
24
13
11
11
4
16
16
21
22
23
15
1
334130L
20
14
18
17
19
65
Parts
Therm-O-Flow 200 Supply Unit
Ref
Part
1
2
--Frame
24W870 KIT, air controls; see Air Control
Assembly, page 67
--CONTROL, electrical
--MODULE, pump; see Pump Modules, page 75
--PLATEN; see Heated Platens,
page 82
--RAM; see ram manual
--CLAMP, drum; see Drum Ram
Post Saddle Clamp, page 85
--SEALS, see manual 309196
24W812 ADM
24W589 KIT, light tower (optional); see
Accessories and Kits, page 89
253288 CABLE, track, IGUS
234966 KIT, hose hanger
24V745 SENSOR, level, low/empty
15H543 BRACKET, mounting
3
4
5
6
7
8
9
10
11
12
13
14
Description
Qty
Ref
Part
Description
1
1
15
16
17
18
19
20
21
22
23
24
120186
101864
111303
100575
100023
--100643
100016
110755
233559
25
26
15J076
15J074
27
15H668
28
15J075
29
184090
BOLT, mounting, u-bolt
SCREW, cap, sch
NUT, hex
SCREW, cap, hex hd
WASHER, flat
BRACKET, mounting, enclosure
SCREW, cap, sch
WASHER, lock
WASHER, plain
KIT, vent hood (optional); see
Accessories and Kits, page 89.
LABEL, warning, instructions
LABEL, warning; moving objects,
pinch
LABEL, warning; hot surface,
splatter
LABEL, warning; hot surface,
shock
LABEL, warning
1
1
1
1
1
1
1
1
1
1
1
1
Qty
2
8
4
4
4
1
4
4
4
1
2
4
2
2
1
Replacement Warning Labels, signs, tabs, and cards
are available at no cost.
66
334130L
Parts
Air Control Assembly
56
61
53
62
66
54
57
52
66
55
59
58
66
60
51
51
Integrated Control For
TOF With Electrical Enclosure
24X026, Integrated Control For
Hydraulic TOF With Electrical
Enclosure
Ref
Part
51
24W870 KIT, CONTROL, air, 3 regulator;
see manual 334201
121235 SOLENOID, air motor, ram
17A557 HARNESS, solenoid, MZLP
113445 FITTING, elbow, street
121282 FITTING, swivel, straight
120375 ADAPTER, elbow, 3/4-14 nptf x
1/2-14 npsm
--FITTING, adapter, 1/8 x 1/8 NPT(f)
--BLOCK, adapter, regulator
--O-RING
--SCREW, cap, socket hd; 1.5 in,
#8-32
--CONTROL, air, 3 regulator,
hydraulic
--LABEL, valve, shutoff, air control
255651 KIT, reg, air motor, ram
52
53
54
55
56
57
58
59
60
61
62
66
Description
Integrated Control For
TOF Without Electrical Enclosure
Qty
1
1
1
1
1
1
1
2
4
8
1
1
1
Parts only used with 24X026 on TOF 200 Hydraulic Systems.
334130L
67
Parts
Electrical Module
146 153 148 150 152 153
144
151
170
172
143
184
145 147 149
153
152
142
120
106
105
222
174
141
222
177, 119
137
136
103
118
138
139
104
111
140
141
116
115
222
158
157
160
101 113
114
159
183
115
161
112
131
68
112
116
334130L
Parts
125
126
181
165
167
222
169
134
128
127
122
168
132
165
111
131
129
133
125
162
123
130
135
156
124
334130L
108
109
110
69
Parts
Electrical Control Module Parts
Ref
Part
Description
101
103
-----
104
105
106
107
--125946
123967
---
ENCLOSURE, electrical
BUSHING, strain relief, m40
thread
NUT, strain relief, m40 thread
PLUG, hole, 1/2 in
KNOB, operator disconnect
PANEL, elec, transformer
(transformer assemblies only)
PANEL, elec, 400v/n
(400V modules only)
PANEL, elec, 230v/n
(230V modules only)
WASHER, lock, 3/8
NUT, hex
NUT, flange, serrated, 3/8-16
MODULE, gca, mzlp w/ daughter
board
MODULE, gca, mzlp
(8 zone assemblies only; Qty 1)
(12 zone assemblies only; Qty 2)
KIT, daughter, board
GASKET, foam
(8 zone assemblies only; Qty 1)
(12 zone assemblies only; Qty 2)
PLATE, blank
(4 zone assemblies only; Qty 2)
(8 zone assemblies only; Qty 1)
SCREW, 8-32, serrated flange
CAP, souriau, uts 14
(4 zone assemblies only; Qty 2)
(8 zone assemblies only; Qty 4)
(12 zone assemblies only; Qty 6)
WIRE, grounding, door
NUT, full hex
GASKET, hphm
HARNESS, power, mzlp1, awb
HARNESS, power, mzlp2, awb
(8 zone assemblies only)
HARNESS, power, mzlp2/3, awb
(12 zone assemblies only)
----108
109
110
111
100133
100307
123396
---
112
24V510
112a 24R042
113 ---
114
24P175
115
116
125856
16T440
118
119
120
122
123
--100166
--17A543
17A544
17A545
Qty
Ref
Part
Description
1
1
125
126
-----
1
2
1
1
127
128
129
17A555
17A559
127511
1
130
131
132
121226
121612
123969
123968
134
136
--17A547
24V911
137
138
139
140
16X884
115836
127278
24V746
141
142
119865
---
143
144
24W812
15V551
145
121001
1
2
1
1
1
146
---
147
121250
148
102040
1
149
110755
150
121253
HARNESS, pump, mzlp1, tb, tof
1
HARNESS, output, mzlp1, ssr,
1
contact
HARNESS, pump, reed switch, tof 1
HARNESS, board, mxm, comm
1
CABLE, board, samtec
(8 zone assemblies only; Qty 1)
(12 zone assemblies only; Qty 2)
CABLE, can, male / female, 0.4m
1
CONNECTOR, thru, m12, mxf
1
SWITCH, disconnect, 100a
1
SWITCH, disconnect, ph exp 100
1
A (400V only)
HARNESS, disc, fuse, 230-600v
1
HARNESS, disc, cb, 400v/n, tof
1
FAN, 24v dc, 120m x 120m
1
(400V only)
GRILL, fan (400V only)
1
GUARD, finger (400V only)
1
NUT, keps, hex (400V only)
4
GRILL, vent
(230V and 400V assemblies only;
Qty 2) (Transformer assemblies
only; Qty1)
SCREW, mach, hex serrated
4
CONTROL, air, assy; with sole1
noid
ADM (Primary assemblies only)
1
SHIELD, membrane, ADM
0.1
(Primary assemblies only)
CABLE, can, female / female 1.0m 1
(Primary assemblies only)
BRACKET, mounting, assembly
1
(Primary assemblies only)
SCREW, shcs, 1/4uncx4.25 (Pri1
mary assemblies only)
1
NUT, lock, hex
(Primary assemblies only)
WASHER, plain (Primary assem1
blies only)
1
KNOB, display adj., ram pkgs
1
4
8
4
1
1
12
151
152
70
Qty
(Primary assemblies only)
BRACKET, pendant pivot,
(Primary assemblies only)
101550 SCREW, cap, sch
(Primary assemblies only)
---
334130L
1
4
Parts
Ref
Part
153
100016 WASHER, lock
(Primary assemblies only)
24V745 SENSOR, level, low/empty
--BUSHING, strain relief
--NUT, bushing
--GROMMET, wire
124654 CONNECTOR, splitter, 12(m) x
156
157
158
159
160
Description
Qty
5
1
1
1
1
1
m12(f)
(Secondary modules only)
161
162
121228 CABLE, can, female/female,
15.0 m
(Secondary modules only)
16W035 CONNECTOR, jumper
(8 zone assemblies only;
Qty 1) (12 zone assemblies only;
Qty 2)
CONTACT, socket, 20-24 awg,
crimp, tin
TUBE, 1/16 shrink tube
1
163
---
164
165
166
--0.13
--1
HARNESS, input, mzlp1, RTD
1
127771 BRIDGE, plug-in, 2pos, ut16
(400V and Transformer modules
only)
--FERRULE, wire, 10awg
(230V modules only; Qty 2) (400V
and transformer modules only; Qty
8)
--FERRULE, wire, 16awg
6
--6
FERRULE, wire, 18 awg, long
196548 LABEL, warning, shock
1
--ARTWORK, instructions, wiring, ul 1
--3
FERRULE, wire, 10awg, twin
167
168
169
170
172
181
182
183
184
(Secondary assemblies only)
17C669 CONNECTOR, jumper, male
(Secondary assemblies only)
123856 HARNESS, CAN, cable
(Secondary assemblies only)
17C712 TOKEN
(Secondary assemblies only)
3
1
1
1
Replacement Warning labels, signs, tags, and cards are
available at no cost.
334130L
71
Parts
Electrical Panel
230V
400V
Transformer
223, 224
225
214 1
227
215 1
216, 229 1
230, 231 1
213
208
201
241
210 1
226
212
206
228
242
7
202, 203, 204, 236
223
234 6
205
4 211
Transformer Panel Shown
239
240
235
1 Torque terminals to 25-27 in-lbs (2.8-3.1 N•m).
2 Torque terminals to 13.3-16 in-lbs (1.5-1.8 N•m)
3 Torque terminals to 4.53-6.2 in-lbs (0.5-0.7 N•m)
72
334130L
Parts
230V Panel
232
400V Panel
230 1
230
207
221
2
233
218
243
219
220
2
217 3
211
1 Torque terminals to 25-27 in-lbs (2.8-3.1 N•m).
2 Torque terminals to 13.3-16 in-lbs (1.5-1.8 N•m)
3 Torque terminals to 4.53-6.2 in-lbs (0.5-0.7 N•m)
334130L
73
Parts
Electrical Panel Parts
Ref
Part
Description
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
--117666
113783
100985
24V816
--123363
126453
--128097
--126811
--120399
123359
PANEL, elec, tof, 11ga, zinc
TERMINAL, ground
SCREW, machine, pn hd
WASHER, lock ext
MODULE, gca, awb
RAIL, din, 6.5in
216
217
218
219
220
221
222
223
224
225
226
227
BLOCK, terminal, ground, 10mm
POWER SUPPLY, 24v
HARNESS, power supply, awb
CIRCUIT, breaker, 63a, 4p, rcd
HARNESS, rcd, awb
BLOCK, clamp end
RAIL, din, 19in
CONTROL, 65 amp, 120-600v
RELAY, contactor, 30a, 3p, 24vdc
co
6690-24 FUSE, fuse block buss jt60060
-165
128314 BLOCK, terminal 3-wire
128321 COVER, end
126819 BRIDGE, plug-in, 2-position
127717 BLOCK, terminal, 2pos, ut16
127718 COVER, end, ut16
17C137 LABEL, multi safety
103833 SCREW, mach, crbh
123452 HOLDER, anchor, wire tie, nylon
--HARNESS, wire, ground, 8awg
--HARNESS, fuse, contactor
--HARNESS, contactor, ssr
Qty
Ref
Part
Description
1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
228
229
230
----6690-24
-164
127744
HARNESS, rcd, ssr fan
See Code C Table
3
8
2
1
3
1
1
33
12
1
1
1
231
232
233
234
235
237
238
239
240
241
242
243
Qty
1
3
3
FUSE, fuse block buss jt60030
CIRCUIT, breaker, 3p, 32a, ul489;
230V Panel only
127745 CIRCUIT, breaker, 20a,
4p, ul489; 400V Panel only
--See Code C Table
17L788 HARNESS, cb, rcd, 230-400V;
230V and 400V Panel only
17L789 HARNESS, cb, rcd, 400v/n; 400V
Panel only
17A541 HARNESS, fuses, transformer;
Transformer panel only
24V718 TRANSFORMER, multi-tap/230v,
6kva; Transformer panel only
128014 FILTER, voltage, transient, 600V,
3P
112380 SCREW, mach, pn hd
81/0163 WIREWAY, panduit
-B/11
81/0164 COVER, panduit
-B/11
17L790 HARNESS
129120 CONTACTOR 240V
17L787 HARNESS
If Code A is 200 and Code E is F/S and Code C is
Code C
X1X
X2X
X3X
X4X
X5X
Code C
X1X
X2X
X3X
X4X
X5X
74
(231)
NA
NA
24X878
24X877
24X874
1
3
1
1
1
1
2
4
4
1
1
1
Replacement Warning labels, signs, tags, and cards are
available at no cost.
If Code A is 200 and Code E is M and Code C is
(229)
24X885
24X881
24X881
24X882
24X884
1
(229)
24X885
24X880
24X880
24X881
24X883
(231)
NA
NA
24X878
24X877
24X874
334130L
Parts
Merkur 2200, 23:1 Pump Modules
327
301 338
315
303
329
337
308 1
312
9 302
304
310
318
309a 6
305
323
318
334
317
316 2
324
325
4
320
311
322 3
335a
336
321 5
8 10 306
309b 6
335b
1 7 307
326
333
ti25145a
1 Torque to 50-60 ft-lbs (68-81 N•m).
2 Torque to 145-155 ft-lbs (196-210 N•m).
6 Coat inside of heater (309a, 309b) only to within 0.75 in. (19
mm) of vertical ends with non-silicone heat sink compound
before mounting.
3 Coat mounting surface of sensor mounting block (322) with
7 Cap screws (311) must be loose while tie rods (307) are
4 Prior to tightening band clamp (321), RTD sensor (320)
8 Torque to 150 ft-lb (203 N•m).
non-silicone heat sink compound. Do not coat sensor.
must be fully contained within the sensor mount (322).
5 After fastening band clamp (321), secure excess with
fiberglass tape.
334130L
being torqued.
9 Install swivel fitting (302) prior to screw (303) and reed switch
assembly (304).
10 Apply anaerobic sealant to threads.
75
Parts
Merkur 2200, 23:1 Pump Modules
Ref
Part
301
302
303
311
312
315
316
317
318
320
321
322
323
324
325
326
24W754 MOTOR, air, 6 in, 4.75 stroke, blue
155470 FITTING, swivel, union, 90°
--FASTENER, screw, slot hex,
#8-32 tap
24X441 SWITCH, reed assy
--BRACKET, motor mount
15H397 ADAPTER, rod, pump
16A223 ROD, tie, vert driver
106166 NUT, mach ,hex
128332 HEATER, pump, 600 watt
24W150 PUMP, long shaft, cf; 24V003 only
24W151 PUMP, long shaft, gf; 24V006 only
109211 SCREW, cap, sch
17A637 BLOCK, standoff, mounting
102656 MUFFLER
186925 NUT, coupling
184129 COLLAR, coupling
120186 BOLT, mounting, u-bolt
24Z093 SENSOR, RTD
C31012 CLAMP
C03507 SUPPORT, sensor
C38162 SCREW, machine
C38163 WASHER, lock, ext. tooth
--CONDUCTOR, ground
--SHIELD, pump, tof200; see Pump
329
330
331
333
334
335
103347
C33049
--206994
17B715
127671
304
305
306
307
308
309
310
336
337
338
76
Description
Shield, page 81
VALVE, safety, 100 psi
TAPE, adhesive, fiberglass
LUBRICANT, high temp, thermal
FLUID, tsl 8 oz bottle
SUPPORT, block, overtemp
SWITCH, over temp, fixed, 450°F
(232°C)
122338 SCREW, cap, socket bh
214656 HOSE, coupled, 10 ft (3 m)
16C009 HOOK
Qty
1
1
1
1
1
1
3
3
2
1
3
3
1
1
2
2
1
1
1
1
1
1
1
1
1.5
1
1
1
2
4
1
1
334130L
Parts
Merkur 3400, 36:1 Pump Modules
338
301
337
9 302
329
327
315
308 1
304
310
312
303
323
318
324
305
318
325
311
4
320
317
336
322 3
335a
321 5
335b
334
316 2
8 10 306
309a 6
336
309b 6
1 7
307
333
326
1 Torque to 50-60 ft-lbs (68-81 N•m).
2 Torque to 145-155 ft-lbs (196-210 N•m).
6 Coat inside of heater (309) only to within 0.75 in. (19 mm)
of vertical ends with non-silicone heat sink compound
before mounting.
3 Coat mounting surface of sensor mounting block (322) with
7 Cap screws (311) must be loose while tie rods (307) are
4 Prior to tightening band clamp (321), RTD sensor (320)
8 Torque to 150 ft-lbs (203 N•m).
non-silicone heat sink compound. Do not coat sensor.
must be fully contained within the sensor mount (322).
5 After fastening band clamp (321), secure excess with
fiberglass tape.
334130L
being torqued.
9 Install swivel fitting (302) prior to screw (303) and reed
switch assembly (304).
10 Apply anaerobic sealant to threads.
77
Parts
Merkur 3400, 36:1 Pump Modules
Ref
Part
301
302
303
311
312
315
316
317
318
320
321
322
323
324
325
326
24R015 MOTOR, assy, air, 7.5 in, blue
155470 FITTING, swivel, union, 90°
--FASTENER, screw, slot hex,
#8-32 tap
24X441 SWITCH, reed assy
15H173 BRACKET, motor mount, tof 200
15H397 ADAPTER, rod, pump
16A223 ROD, tie, vert driver
106166 NUT, mach, hex
128332 HEATER, pump, 600 watt
24W150 PUMP, long shaft, cf; 24V004 only
24W151 PUMP, long shaft, gf; 24V007 only
109211 SCREW, cap, sch
17A637 BLOCK, standoff, mounting
102656 MUFFLER
186925 NUT, coupling
184129 COLLAR, coupling
120186 BOLT, mounting, u-bolt
24Z093 SENSOR, RTD
C31012 CLAMP
C03507 SUPPORT, sensor
C38162 SCREW, machine
C38163 WASHER, lock, ext. tooth
--CONDUCTOR, ground
--SHIELD, pump, tof200; see Pump
329
330
331
333
334
335
103347
C33049
--206994
17B715
127671
304
305
306
307
308
309
310
336
337
338
78
Description
Shield, page 81
VALVE, safety, 100 psi
TAPE, adhesive, fiberglass
LUBRICANT, high temp, thermal
FLUID, tsl 8 oz bottle
SUPPORT, block, overtemp
SWITCH, over temp, fixed, 450°F
(232°C)
122338 SCREW, cap, socket bh
214656 HOSE, coupled, 10 ft (3 m)
16C009 HOOK
Qty
1
1
1
1
1
1
3
3
2
1
1
3
3
1
1
2
2
1
1
1
1
1
1
1
1
1.5
1
1
1
2
4
1
1
334130L
Parts
NXT 6500, 70:1 Pump Modules
401
424
406 1
433
402
408
417
418
415
416
423
403
409
404 8 10
418
414
4
410
407a 6
431
411 3
430a
412 5
430b
429
407b 6
431
413 2
405 1
428
422
ti25160a
1 Torque to 50-60 ft-lbs (68-81 N•m).
2 Torque to 145-155 ft-lbs (196-210 N•m).
3 Coat mounting surface of sensor mounting block (411) with
non-silicone heat sink compound. Do not coat sensor.
4 Prior to tightening band clamp (412), RTD sensor (410)
must be fully contained within the sensor mount (411).
334130L
5 After fastening band clamp (412), secure excess with
fiberglass tape.
6 Coat inside of heater (407) only to within 0.75 in. (19 mm)
of vertical ends with non-silicone heat sink compound
before mounting.
8 Torque to 150 ft-lb (203 N•m).
10 Apply anaerobic sealant to threads.
79
Parts
NXT 6500, 70:1 Pump Modules
Ref
Part
401
402
N65LR0 MOTOR, 6500, low-noise, remote
120375 ADAPTER, elbow, 3/4 npti x 1/2
npte
15H542 BRACKET, mounting, motor,
tof200
17A406 ADAPTER, rod, pump, tof
16A223 ROD, tie, vert driver
106166 NUT, mach, hex
128322 HEATER, pump, 600 watt
24W150 PUMP, long shaft, cf; 24V005 only
24W151 PUMP, long shaft, gf; 24V008 only
C19837 SCREW, cap, socket hd
24Z093 SENSOR, RTD
C03507 SUPPORT, sensor
C31012 CLAMP
186925 NUT, coupling
184129 COLLAR, coupling
403
404
405
406
407
408
409
410
411
412
413
414
80
Description
Qty
Ref
Part
Description
1
1
415
416
417
418
419
422
C38163
--C38162
120186
100307
---
WASHER, lock, ext. tooth
CONDUCTOR, ground
SCREW, machine
2
1
3
3
2
1
1
4
1
1
1
1
2
Qty
1
1
1
2
4
1
423
424
425
426
428
429
430
BOLT, mounting, u-bolt
NUT, hex
SHIELD, pump, tof200; see Pump
Shield, page 81
120588 PLUG, pipe, round
1
120012 VALVE, safety, 50 psi
1
--1
LUBRICANT, high temp, thermal
C33049 TAPE, adhesive, fiberglass
1.5
206994 FLUID, tsl 8 oz bottle
1
17B715 SUPPORT, block, overtemp
1
127671 SWITCH, over temp, fixed, 450°F
2
431
432
433
(232°C)
122338 SCREW, cap, socket bh
17C255 CABLE, M12, 8p, 5p, m, 0.2 m
--HOSE, coupled, 13.5 ft (4 m)
334130L
4
1
1
Parts
Pump Shield
506
510
505
509
506
511
508
507
504
509
506
ti25162a
502
506
503
Ref
Part
Description
501
502
503
504
505
506
24W974
24W975
24W976
24W977
24W978
---
COVER, pump, bottom
COVER, pump, right
COVER, pump, left
COVER, pump, top, front
COVER, pump, top, back
FASTENER, thread-cutting screw
507
508
501
Qty
Ref
Part
1
1
1
1
507
508
509
17J504 LABEL, warning
104088 RIVET, blind
15J075 LABEL, safety, hot surface and
shock
--BUSHING, conduit, 1 in
C20731 FITTING, conduit, connector, 1 in.
12
510
511
Description
Qty
2
4
2
1
1
Replacement Warning labels, signs, tags, and cards are
available at no cost.
334130L
81
Parts
Heated Platens
24V633, Heated Drum Platen, Mega-Flo (Code E-option M)
24V634, Heated Drum Platen, Standard Grid (Code E-option F)
24V635, Heated Drum Platen, Smooth Bottom (no fin) (Code Eoption S)
605
630
629
601
628
626
625
610
609
605
601
609
608
607
615
614
611, 629
613
612
603
622
627
624
604
619
623
602
606
601
82
334130L
Parts
Heated Platens
24V633, Heated Drum Platen, Mega-Flo (Code E-option M)
24V634, Heated Drum Platen, Standard Grid (Code E-option F)
24V635, Heated Drum Platen, Smooth Bottom (no fin) (Code Eoption S)
Ref
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
Part
--C32204
15G967
C19049
24Z095
C32201
158491
158581
617227
246501
100361
100133
C19846
150707
--100508
-----
Platen Model
24V633
24V634
24V635
334130L
Description
PLATEN — see table below
PACKING, o-ring
PLATE, tire
SCREW, mach, slotted, RND HD
SENSOR, temperature
GASKET, follower
FITTING, nipple
COUPLING, hex
HANDLE, follower, bleed
VALVE, blow off
PLUG, pipe
WASHER, lock
SCREW, cap socket, HD
PLATE, designation
PLATE, designation; 24V633 only
SCREW, drive
CONDUCTOR, 14.2 ft (4.3 m)
CONDUCTOR, 1.7 ft (0.5 m)
Description
Mega-Flo
Standard Grid
Smooth Bottom
Qty
Ref
Part
Description
Qty
1
1
1
1
1
1
1
1
1
1
4
6
6
1
1
2
6
2
618
619
620
621
622
623
----112901
111640
--127671
CONDUCTOR, 0.3 ft (0.09 m)
CONDUCTOR, ground
NUT, hex
WASHER, lock, internal
PLUG, follower, plate
4
1
12
12
1
1
Ref. No. 601
194254
617225
C57358
624
625
626
627
628
629
630
SWITCH, over temp, fixed, 450°F
(232°C)
122338 SCREW, cap, socket bh
--TUBE, ptfe, 1/4 X 5/16
--TUBE, ptfe, 3/32 X 5/32
--SLEEVE, fiberglass, hi-temp
127690 FITTING, adapter, 5/16 in. tube x
1/4 in tube
127689 FITTING, adapter, 1/4 in tube x
5/32 in tube
--TUBE, polyeth, 1/4 OD; 26 ft (7.9
m)
Qty.
1
1
1
2
3
3
3
1
1
1
Element Resistance
16.5 ohms +1/-2
19.2 ohms +2/-3
19.2 ohms +2/-3
83
Parts
84
334130L
Parts
Drum Ram Post Saddle Clamp
C32463
Option H-1
703
706
701
707
704
1
705
702
701
706
708
707
1
704
705
1 Torque to 50 in-lbs.
ti25188a
Ref
Part
Description
701
702
703
704
C32424
160111
100103
100307
BOLT, U, 7 in. (177.8 mm)
CLAMP, barrel
PIN, cotter
NUT, hex
2
1
2
4
705
706
707
708
100133
C38182
C32461
166265
WASHER, lock
WASHER, plain
CLAMP, saddle
PIN, pivot
4
2
2
1
334130L
Qty
85
Parts
Drum Ram Post Saddle Clamp
918395
Option H-3
705
703
751
759
708
707
706
702
1 Torque to 50 in-lbs.
1 710
704
756
761
86
Ref
Part
Description
702
703
704
705
756
707
708
759
710
761
100101
918421
918423
617395
100133
C19200
617433
617395
100131
C32424
SCREW, cap, hex hd
CLAMP, back half assembly
KIT, repair
PIN, quick release
WASHER, lock
WASHER, plain
SPACER, drum clamp
CLAMP, saddle
NUT, full hex
BOLT, U 7 in. (177.8 mm)
ti25189a
Qty
8
1
1
2
8
8
8
4
8
4
334130L
Parts
Fiber Drum Reinforcement Shell Clamp
918397
Option H-2
ti25190a
802
803
801
807
1 804
803
805
6
1 Torque to 50 in-lbs.
Ref
Part
Description
Qty
6
801
802
803
804
805
807
C32424
C32271
C19126
100133
100307
617340
617341
BOLT, U, 7 in. (177.8 mm)
CLAMSHELL
SCREW, cap, hex hd
WASHER, lock
4
1
8
12
8
4
2
334130L
NUT, hex
CLAMP, saddle
MOUNT, clam shell
87
Parts
Vent Hood Kit, 233559
855
852
853
851
Ref
Part
Description
851
852
853
855
--112166
100016
C14038
VENT hood
SCREW, cap, sch
WASHER, lock
LABEL, warning
Qty
1
4
4
1
Replacement Warning labels, signs, tags, and cards are
available at no cost.
88
334130L
Accessories and Kits
Accessories and Kits
Wiper Kits
CGM Installation Kit, 25C994
See manual 309196 for installation and repair instructions.
This kit enables controlling logic, such as a robot controller or PLC continuously monitoring data from the
Therm-O-Flow system, as well as optionally controlling
the system accordingly. Refer to manual 3A5186 for
details on the interface. When ordering this kit, select
and order the correct communication gateway module
(CGM) that matches the field bus being used. The following CGM modules are available for the
Therm-O-Flow system.
Part No.
253291
253290
253289
253292
Description
Hose/Spring Wiper Kit
Hose and T-Wiper Kit
Twin Hose Wiper Kit
T-Wiper Kit
Applicators and Dispense
Valves
Part No.
249515
249514
249513
249512
Description
Manual Gun, Top Feed, 240V
Manual Gun, Bottom Feed, 240V
Manual Gun, Top Feed, Electric Switch,
240V
Manual Gun, Bottom Feed, Electric Switch,
240V
Air-Operated Heated Dispense
Valves
Part No.
243694
244951
244909
243701
Description
Automatic Dispense Valve, 240V,
Air-Operated Heated Dispense Valve
Automatic Endure Dispense Valve, 240V,
Air-Operated High Flow Heated Dispense
Valve
Automatic Endure Dispense Valve, 240V,
Air-Operated Snuff-Back Heated Dispense
Valve
45 in (114 cm) Distribution Header With
Valve, 240V
334130L
Part No.
CGMEP0
CGMDN0
CGMPB0
CGMPN0
Description
EitherNet/IP
DeviceNet
ProfiBus
ProfiNet
Flow Control and Manifolds
Part No.
243700
243656
243657
243697
289208
Description
Heated Air Operated Mastic Pressure
Regulator, 240V
23:1 Heated Pressure Compensator Valve,
240V
51:1 Heated Pressure Compensator Valve,
240V
Heated Distribution Manifold, 240V
Includes (2) 3/4 npt(f) inlet check valves, (1)
npt 4–ported manifold, (2) 1 in npt(f) outlet
gate valves, mounting bracket, 400w 230
VAC heaters, RTD sensor, and 8 pin
connector box.
Compact Heated Regulator
89
Accessories and Kits
Accessory Extension Cables
Use to connect fluid control devices and heated hoses
to the electrical control enclosure.
Part No. Description
Connect between controller and heated hose
129300
15 ft, 12 pin to 12 pin
129301
25 ft, 12 pin to 12 pin
Connect between controller and heated accessory
129302
15 ft, 12 pin to 8 pin
129303
25 ft, 12 pin to 8 pin
Connect between controller and heated devices
129703
25 ft, 12 pin to (2) 8 pin
129304
50 ft, 12 pin to (2) 8 pin
Light Tower Kit, 24W589
Tie Rod Kits
Use to retrofit Check-Mate 800 Displacement Pump to
an existing Therm-O-Flow system.
Part No.
24V750
24V754
90
Description
Bulldog® and Senator® Tie Rod Kit; see
manual 334131
NXT® Tie Rod Kit; see manual 334132
334130L
Accessories and Kits
Heated Hoses and Fittings
Hose Diameter
Hose Length
3 ft (1.5 m)
6 ft (1.8 m)
10 ft (3 m)
15 ft (4.6 m)
20 ft (6 m)
25 ft (7.6 m)
30 ft (9 m)
Pump Fittings
-6
(9/16 in -18
JIC)
-8
(3/4 in -16
JIC)
-10
(7/8 in -14
JIC)
-12
-16
-20
(1-1/16 in -12 (1-5/16 in -12 (1-5/8 in -12
JIC)
JIC)
JIC)
None
None
16J875
None
None
None
None
None
115902
115873
115874
None
None
None
None
115875
115876
17J656
115878
115879
121200
15C586
None
115880
115881
115882
115883
None
None
115884
115885
115886
115887
115888
None
None
None
117821
117822
None
None
None
16V432
100380
253267
253268
120260
120261
120262
16V432
C20678
C20679
C38006
158586
120804
120268
-6 Hose (.308 ID)
125779
123684
123683
123683
120265
-8 Hose (.401 ID)
123684
120241
120242
120244
-10 Hose (.495 ID)
123683
120242
120243
120246
-12 Hose (.617 ID)
123683
120265
123683
120265
120267
120244
120246
120247
120248
120244
120267
120246
120267
120248
120249
120249
120268
None
6308-82
126521
120246
120267
120268
123135
126521
120249
120268
120250
16V432
100380
6308-82
123135
120266
123135
123854
15D936
16V432
100896
124286
15Y934
C20708
125661
125661
120268
16V432
100380
6308-82
123135
120266
123135
123854
15D936
TOF 20/200 PUMP
1-11 1/2 DUAL
OUTLET ADD
120263
TOF MINI 5 PUMP
1/2 NPT DUAL
OUTLET ADD
120241
Hose to Hose Fittings
-16 Hose (.687 ID)
-20 Hose (1.125 ID)
Fittings
Compensator 51:1,
243657
Compensator 23:1,
243656 Inlet &
Outlet: 1-11 1/2 in
NPTF
Distribution manifold,
243697 Inlet: 3/4 in
NPTF
Distribution manifold,
243697 Outlet: 1-11
1/2 in NPTF
334130L
123683
120265
120267
120244
120267
120246
120267
None
6308-82
126521
6308-82
126521
123135
126521
91
Accessories and Kits
Hose Diameter
Compact Heated
Regulator, 289208
Inlet & Outlet: 3/8 in
NPTF
Mastic Regulator,
243700 Inlet &
Outlet: 3/4 in NPTF
Top and bottom feed
guns with and
without switch,
249512, 249513,
249514, 249515
Inlet: 7/8-14 (JIC
-10) male
Standard, High Flow
& Snuff-back
Dispense valves,
243694, 244951,
244909 Inlet: 1/2
NPTF
Distribution header,
243701 Inlet: 1/2
NPTF
Precision Gear
Meter PGM Inlet:
1-5/16-12 o-ring face
seal
Precision Gear
Meter PGM Outlet:
3/4 NPTF
PCF Metering
System Inlet &
Outlet: 3/4 NTPF
92
-6
(9/16 in -18
JIC)
-8
(3/4 in -16
JIC)
-10
(7/8 in -14
JIC)
-12
-16
-20
(1-1/16 in -12 (1-5/16 in -12 (1-5/8 in -12
JIC)
JIC)
JIC)
16V432
100896
121311
116765
116766
116766
120267
116766
120267
120268
16V432
100896
124286
15Y934
C20708
125661
125661
120268
117677
120264
None
120265
None
None
16V432
124287
C20768
94/1027/99
125662
125662
120268
16V432
124287
C20768
94/1027/99
125662
125662
120268
None
None
None
124238
124239
124240
16V432
100896
124286
15Y934
C20708
125661
125661
120268
16V432
100896
124286
15Y934
C20708
125661
125661
120268
334130L
Accessories and Kits
8 Channel Upgrade Kit, 24V755
Use this kit to upgrade a 4 Channel system to an 8 channel system.
Ref
Part
Description
Qty
1
2
3
4
--125856
16T440
127511
MODULE, GCA, MZLP
SCREW, 8–32, serrated flange
CAP, souriau, UTS14
CABLE, board, samtec
1
4
2
1
Ref
Part
Description
Qty
5
6
7
8
16W035
17A544
112190
17C712
CONNECTOR, jumper
HARNESS, power, MZLP2, AWB
STRAP, wrist, grounding
TOKEN, software upgrade
1
1
1
1
7
C
A
B
8
4
2
3
ti25236b
B
5
4
6
J3
J6
J2
5
334130L
6
J5
93
Accessories and Kits
8 Zone Upgrade Kit Installation
1. Disconnect the plug from the power outlet or turn off
the circuit breaker for incoming power.
2. Place the grounding wrist strap (7) over your wrist
and secure the other end to a grounded surface.
3. Set the kit’s MZLP (1) rotary switch to “2” on a primary system or “6” on a secondary system.
4. Remove the screws (B), the plate (A), and the gasket (C) from the system. Use the screws (2) to install
the MZLP (1) onto the system as shown.
NOTE: The new MZLP (1) will be refereed to as MZLP2,
and the original MZLP that came with the system will be
referred to as MZLP 1.
5. Open the electrical enclosure door.
NOTE: Do not force the electrical connection. Minimal
force is required to seat the connector. If resistance is
felt, stop, and verify the connector orientation.
6. Connect the cable (4) to the J3 connector on MZLP
1 and the J6 connector on MZLP 2.
7. Connect the power harness (6) to the MZLP 2 J2
connector and the J5 connector on the AWB. Install
the jumper (5) on the MZLP 2 J5 connector.
8. Use fittings and hoses that meet your hose routing
needs. See Accessories and Kits, page 89.
9. To ensure your system has the latest software,
insert the token (8) into the ADM. See Update Software, page 58.
94
334130L
Accessories and Kits
12 Channel Upgrade Kit, 24V756
Use this kit to upgrade an 8 channel system to a 12 channel system.
Ref
Part
Description
1
2
3
4
5
--125856
16T440
127511
16W035
MODULE, GCA, MZLP
SCREW, 8–32, serrated flange
CAP, souriau, UTS14
CABLE, board, samtec
CONNECTOR, jumper
334130L
Qty
1
4
2
1
1
Ref
Part
6
17A545 HARNESS, power, MZLP2/3,
AWB
112190 STRAP, wrist, grounding
17C712 TOKEN, software upgrade
7
8
Description
Qty
1
1
1
95
Accessories and Kits
B
7
C
A
8
6
J2
J6
4
4
5
ti25237b
J3
1
2
3
J2
96
5
6
J5
334130L
Accessories and Kits
12 Zone Upgrade Kit Installation
1. Disconnect the plug from the power outlet or turn off
the circuit breaker for incoming power.
2. Place the grounding wrist strap (7) over your wrist
and secure the other end to a grounded surface.
3. Set the kit’s MZLP (1) rotary switch to “3” on a primary system or “7” on a secondary system.
4. Remove the screws (B), plate (A), and the gasket
(C) from the system. Use the screws (2) to install
the MZLP (1) on to the system as shown.
NOTE: The new MZLP (1) will be referred to as MZLP 3,
and the other two that came with the system will be
referred to as MZLP 1 and MZLP 2.
5. Open the electrical enclosure door.
NOTE: Do not force the electrical connection. Minimal
force is required to seat the connector. If resistance is
felt, stop, and verify the connector orientation.
6. Connect the cable (4) to the J3 connector on MZLP
2 and the J6 connector on MZLP (1). Remove the
existing power cable from MZLP 2 J2 and AWB J5
connector.
7. Connect the power harness (6) to MZLP 2 and the
MZLP 3 J2 connector and the J5 connector on the
AWB.
8. See Install Heated Hose, page 17, to connect a
heated hose or fluid control device.
9. To ensure your system has the latest software,
insert the token (8) into the ADM. See Update Software, page 58.
334130L
97
Appendix A - ADM
Appendix A - ADM
General Operation
Enable, Disable Heating System
ADM Power
To enable or disable the entire heating system, press
The ADM automatically turns on when the main power
switch is turned on.
. To set which channels are active when the heating system is enabled, use the Heat-A and Heat-B
Setup screens.
Screen Navigation
To switch between the Setup and Operation screens,
press
screens.
98
. Use the keypad to navigate between
334130L
Appendix A - ADM
Icons
Screen Icons
Softkey Icons
These are frequently used icons on the screens. The
following descriptions explain what each icon
represents.
The following icons appear in the ADM, directly to the
left or right of the soft key which activates that operation.
Icon
Description
Primary System= A
Secondary System = B
Heating Disabled
Warm Up, Actual temperature is outside of Target
Temperature
Icon
Description
Pause Material Tracking
Continue Material Tracking
Pump Ready
Setback
Reset Cycle Counter (press and hold)
Reached Target Temperature
Add or edit event
Hose
Accept schedule
Gun
Manifold
Crossover for Tandem Systems
Erase or cancel schedule
PGM
Cancel
Flow Meter
Pressure Regulator
Other
Advisory. See Error
Codes for more information.
Deviation. See Error
Codes for more information.
Alarm. See Error Codes
for more information.
334130L
Clear
Schedule Event On/Off
Heat On/Off
99
Appendix A - ADM
Operation Screens
Events
Home
The Events screens store a maximum of 200 events.
The events list can be downloaded in the USB logs. See
Appendix B - USB Data, page 107.
This screen shows the temperature state of the system
and material usage.
Tracked Events
NOTE: This screen shows the target and actual temperatures for all zones on the system.
Heat A
This screen shows the target and actual temperatures
for all zones on the system.
Custom Language Downloaded
Custom Language Uploaded
Fill Valve Closed
Fill Valve Open
Heat Off
Heat On
Logs Downloaded
Pump Cycles Total Reset
Pump Off
Pump On
Red Stop Button Pressed
Setup Value Changed
System Power Off
System Power On
System Settings Downloaded
System Settings Uploaded
USB Disabled
USB Drive Inserted
USB Drive Removed
User Maintenance Count Reset
NOTE: The Heat-B screen shows information for an
optional secondary system.
Color
A and B Zone Status
White
Green
Off
On and at setpoint temperature
Outside of alarm range
Outside of advisory range
Warmup
Red
Yellow
Green/Yellow Flashing
100
334130L
Appendix A - ADM
Errors
CAN: 24 VDC power supply voltage reading (18-28
VDC)
DI: System Digital Inputs
0: Drum Empty
1: Drum Low
2: Pump Cycle Switch Up
3: Pump Cycle Switch Down
DO: System Digital Outputs
0: Pump Solenoid
1: Not Used
2: Not Used
3: Not Used
The Errors screens store a maximum of 200 errors. See
Error Codes. Download the errors list in the USB logs.
See Appendix B - USB Data, page 107.
Diagnostic - A
ISO DI: Customer Digital Inputs
See Connect PLC (Hard Wired Interface Version),
page 25.
ISO DO: Customer Digital Outputs
See Connect PLC (Hard Wired Interface Version),
page 25.
Fan: Current to fan
Heat Soak: Set time for platen to heat after the platen
has reached set temperature.
Life Cycles: Total number of pump cycles over the life
of the system.
MZLP 1: Temperature on MZLP 1.
•
32-160°F (0-71°C)
Pump Sol: Current draw of pump solenoid.
This screen shows details of various items to aid in
troubleshooting the system. This screen can be hidden
by de-selecting “Enable Diagnostics Screen” on the
System 3 screen. The flow rate updates every 15–20
seconds with average flow rate over the last 15–20
seconds.
NOTE: Diagnostic - B shows information for an optional
secondary system.
The following information is displayed.
•
•
(0 mA - off)
(150-250 mA - on)
Pump CPM: Pump cycles per minute.
USB DL%: Percentage complete, only applies when
downloading USB data. 5 downloads will occur.
Weight: Weight of material dispensed over the life of
the system.
XFMRTemp: Temperature of the transformer temperature sensor.
Diagnostic Data
A
B
C
Current Draw
RTD Reading
Duty Cycle
334130L
101
Appendix A - ADM
Setup Screens
NOTE: It is important to set all settings in the System
screens correctly to ensure optimal system performance.
Password
If the password is not “0000”, the password must be
entered to access the setup screens.
Heat Soak: Time for to preheat after all zones have
reached their target temperatures. Pump cannot turn on
until timer is complete. The heat soak is a user-defined
time.
•
•
Range: 1-120 minutes
0 disables heat soak
Pump Inactive Timeout: If no pump movement is
detected or either pump for (x) amount of time, all
heated zones enter setback mode. After an additional
amount of time (x), the heat will turn off.
•
•
(x) Range: 0-120 minutes
0 disables heat soak
System 2
System 1
Enter low and high temperatures for an alarm or warning
to occur.
External Pump Control: Enable feature that automatically turns on and off the pump when using a handheld
dispense gun with an integrated trigger switch.
Enable Diagnostic Screen: Choose whether to show
the Diagnostic screen.
Enable Temp. Adjustments: Allows temperature adjustments on the Heat-A and Heat-B Run screens.
Enable Pump Autostart: Automatically turns the pump
on after reaching setpoint temperature and heat soak is
complete.
Enable Tandem System: Enable all secondary system
ADM screens.
102
334130L
Appendix A - ADM
Advanced 1
Specific Gravity: Required to convert the volume dispensed to mass dispensed for tracking the total weight
and flow rate. When the specific gravity value is populated, the total mass dispense since the last total weight
reset is shown on the Home screen and the mass flow
rate is shown on the Diagnostic screen.
NOTE: If the Specific Gravity is set to zero, the Home
screen will display a cycle counter instead of grams or
pounds.
Language: Language displayed on the screen.
Date Format: Choose the format of the date.
Date: Set the date.
Time: Set the time.
Heat Rate Option: Control option where the user can
select the rate at which heat is applied to all zones
enabled or selected. Three options are available, Normal (default), Fast, and Slow. The Warm Up system
time would be shortest for the Fast option, then the Normal, and longest if the Slow option is selected. If the
material set temperatures are less than 200° F (93° C),
the Slow option may be best for the application.
Advanced 3
Enter Password: If not “0000”, the Setup screens will
be password protected.
Screen Saver: The screen will go black after the set
amount of time.
Silent Mode: Disable ADM sounds.
Advanced 2
Disable USB Downloads/Uploads: Disables use of the
USB for downloading and uploading.
Disable USB Log Errors: When disabled, the system
will not warn the user when logs are full. If the logs are
full, the oldest data will be overwritten.
Temperature Units: Units of measure for displayed
temperatures.
Download Depth: Last _ Days: The USB download will
provide data as old as the number of days entered. Old
data may be in memory but will not be downloaded if
older than the number of days entered.
Mass Units: Units of measure for mass.
334130L
103
Appendix A - ADM
Advanced 4 and 5
Advanced 4 screen shows the part number and version
of each installed software module on a primary unit and
Advanced 5 shows each module on a secondary unit.
104
334130L
Appendix A - ADM
Heat - A
Maintenance - A
The system will notify the user at the set interval that
maintenance is required. The fields in boxes can be
edited by the user. “Due” and “Current” are both the
number of cycles since the last reset. “Interval” is the set
number of cycles between maintenance notifications.
“Lifetime” is the number of cycles in the lifetime of the
system.
NOTE: The lifetime cycle count will only be reset if the
ADM is replaced.
Schedule
Use these screens to set target and setback
temperatures for the pump, platen, and zones. Select
which system needs to use the heated accessory.
Zone Types:
•
Hose
•
Gun
•
PGM
•
Flowmeter
•
Pressure Regulator
•
Manifold
•
Other
NOTE: To ensure accurate hose and gun temperatures,
set hose as zone 1, 3, 5, 7, 9, or 11 when connected to
MZLP and a heated hose.
334130L
Use this screen to set times that the system will
automatically enable and disable heating. See
Schedule, page 35.
105
Appendix A - ADM
Gateway 1 and 2
If the Therm-O-Flow system has a communication gateway module (CGM) installed, an additional “Gateway”
chapter containing 1 or 2 pages will be available in the
setup screens. These pages enable the user to set the
CGM IP or device address, configure the field bus protocol selections, and enable the user to view the mapping
information programmed into the CGM module. The
screens shown below illustrate the 2 pages provided if
an Ethernet I/P CGM module is installed. Refer to manual 3A5186 for information on mapping and the screens
available for the other field bus options.
106
334130L
Appendix B - USB Data
Appendix B - USB Data
Access Files
The system can store 250,000 entries in its logs and the
system adds a new entry to the logs every 15 seconds.
This means the system stores 1041 hours of system
operation data, or 43 days of around-the-clock
operation. Once full, the system will overwrite the oldest
data.
All files downloaded from the USB are put in a DOWNLOAD folder on the stick drive. For example:
“E:\GRACO\12345678\DOWNLOAD\”. The 8-digit
numeric folder name matches the 8-digit ADM serial
number, which is located on the back of the ADM. When
downloading from multiple ADMs, there will be one
sub-folder in the GRACO folder for each ADM.
NOTE: To prevent losing any data, never go more than
43 days without downloading the logs.
The log files should be opened in a spreadsheet program.
Download
NOTE: If emailing the files, zip (compress) them to minimize file size.
NOTICE
Uploading an edited system configuration file can
damage the system. Never put a modified SETTINGS.TXT file in the UPLOAD folder on the flash
drive.
NOTE: The event log, error log, system settings, and
system language files are all downloaded in this procedure.
1. Insert USB flash drive into USB port.
NOTE: Flash drive must be 8 GB or smaller.
2. The menu bar and USB indicator lights indicate that
the USB is downloading files. Wait for USB activity
to complete. A pop-up will be present until the transfer is complete if it is not acknowledged.
NOTE: If the pop-up screen does not appear, the flash
drive is not compatible with the ADM. Try a different
flash drive.
NOTE: The system can log up to 45 mb of additional
data per week, depending on system operation.
Upload
Upload a system configuration file and/or a custom language file. See System Settings File, page 108 or System Language File, page 109.
1. If necessary, follow the Download Instructions,
page 107, to automatically generate the proper
folder structure on the USB flash drive.
2. Insert USB flash drive into USB port of computer.
3. The USB flash drive window automatically opens. If
it does not, open USB flash drive from within Windows Explorer.
4. Open Graco folder.
5. Open system folder. If working with more than one
system, there will be more than one folder within the
Graco folder. Each folder is labeled with the corresponding serial number of the ADM. (The serial
number is on the back of the module.)
6. If installing the system settings file, place SETTINGS.TXT file into UPLOAD folder.
7. If installing the custom language file, place DISPTEXT.TXT file into UPLOAD folder.
8. Remove USB flash drive from computer.
9. Install USB flash drive into Therm-O-Flow system
USB port.
10. The menu bar and USB indicator lights indicate that
the USB is uploading files. Wait for USB activity to
complete.
334130L
107
Appendix B - USB Data
11. Remove USB flash drive from USB port.
GCA Log
NOTE: If a custom language file was installed, users
can now select the new language from the Language
drop-down menu.
This log (4-GCA.CSV) lists the installed GCA modules
and their respective software versions.
NOTE: If the SETTINGS.TXT or DISPTEXT.TXT files
remain in the UPLOAD folder, they will be uploaded
every time the USB drive is inserted into the corresponding ADM. To avoid unintentionally overwriting system settings, delete the files from the UPLOAD folders
on the USB drive after the upload is complete.
USB Logs
During operation, the Therm-O-Flow stores system and
performance related information to memory in the form
of log files. The Therm-O-Flow maintains the events,
data, GCA, Black Box, and Diagnostics logs. Follow the
Download Procedure, page 107, to retrieve log files.
Events Log
The event log (1-EVENT.CSV) maintains a record of the
last 175,000 events. Each event record in the log file
contains the date and time the event occurred, the event
type, event code, and event description.
Data Log
The data log (2-DATA.CSV) tracks the setpoint and
actual temperatures every 15 seconds. This log can
store up to 250,000 lines of data.
The system stores 1041 hours of system operation data,
or 43 days of around-the-clock operation. Once full, the
system will overwrite the oldest data.
Black Box, Diagnostics Log
These logs (5-BLACKB.CSV, 6-DIAGN.CSV) are
designed to provide useful information to Graco when
calling for technical assistance.
System Settings File
NOTICE
Uploading an edited system configuration file can
damage the system. Never put a modified
SETTNGS.TXT file in the UPLOAD folder on the
flash drive.
The system configuration settings file name is SETTINGS.TXT and is stored in the DOWNLOAD folder.
A system configuration settings file automatically downloads each time a USB flash drive is inserted. Use this
file to back up system settings for future recovery or to
easily replicate settings across multiple Therm-O-Flow
systems. Refer to the Upload Instructions, page 107,
for how to use this file.
It is recommended to retrieve the SETTINGS.TXT file
after all system settings are set as desired. Store the file
for future use as a backup in case the settings are
changed and need to be quickly changed back to the
desired setup.
NOTE: System settings may not be compatible between
different versions of the Therm-O-Flow software.
Change Log
The change log (3–CHANGE.CSV) tracks the changes
to setpoint and setback temperatures.
108
334130L
Appendix B - USB Data
System Language File
The system language file name is DISPTEXT.TXT and
is stored in the DOWNLOAD folder.
A system language file automatically downloads each
time a USB flash drive is inserted. If desired, use this file
to create a user-defined set of custom language strings
to be displayed within the ADM.
The system is able to display the following Unicode
characters. For characters outside of this set, the system will display the Unicode replacement character,
which appears as a white question mark inside of a
black diamond.
•
U+0020 - U+007E (Basic Latin)
•
U+00A1 - U+00FF (Latin-1 Supplement)
•
U+0100 - U+017F (Latin Extended-A)
•
U+0386 - U+03CE (Greek)
•
U+0400 - U+045F (Cyrillic)
Modify the second column of the custom language file
as needed and then follow the Upload Instructions,
page 107, to install the file.
The format of the custom language file is critical. The
following rules must be followed in order for the installation process to succeed.
1. The file name must be DISPTEXT.TXT.
2. The file format must be a tab-delimited text file using
Unicode (UTF-16) character representation.
3. The file must contain only two columns, with columns separated by a single tab character.
4. Do not add or remove rows to the file.
5. Do not change the order of the rows.
6. Define a custom string for each row in the second
column.
Create Custom Language
Strings
The custom language file is a tab-delimited text file that
contains two columns. The first column consists of a list
of strings in the language selected at the time of download. The second column can be used to enter the custom language strings. If a custom language was
previously installed, this column contains the custom
strings. Otherwise the second column is blank.
334130L
109
Dimensions
Dimensions
Ram Mounting and Clearance
A
B
D
C
E
ti24564a
F
H
ti24565a
G
J
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
G
in. (mm)
J
in. (mm)
59 (1498.6)
40 (1016)
37 (939)
21 (533)
25 (635)
58 (1473)
48 (1219)
11 (279)
Height (H)
Dimensions
Fully Raised
Fully Lowered
110 in (2794 mm)
78 in (1981 mm)
110
334130L
Technical Specifications
Technical Specifications
Therm-O-Flow 200 Hot Melt System
Displacement pump effective area
Volume per cycle
Pump cycles per 1 gallon (3.8 liters)
Ram maximum input pressure
Maximum pump operating temperature
Air inlet size
Air motor sound data
Pump fluid inlet size
Wetted Parts
U.S.
Metric
1.24 in.²
11.7 in.³
8 cm²
192 cm³
21
100 psi
400°F
0.7 MPA, 7 bar
204°C
3/4 npsm(f)
See air motor instruction manual.
1 in. npt(f)
carbon steel, brass, chrome, zinc, nickel plating, stainless steel (304, 316,
440, and 17–4 PH), alloy steel, ductile iron, PTFE
Maximum Fluid Working Pressure
23:1
36:1
70:1
2300 psi
3000 psi
3000 psi
15.9 MPa, 159 bar
20.7 MPa, 207 bar
20.7 MPa, 207 bar
100 psi
82 psi
43 psi
0.7 MPa, 7 bar
0.57 MPa, 5.7 bar
0.29 MPa, 2.9 bar
Maximum Air Input Pressure (Pumps)
23:1
36:1
70:1
Power Requirements
Compressed Air (typical)
Voltage (as selected)
25–50 scfm
220/240 V, 3-phase, 50/60 Hz
380/400 V, 3-phase, 50/60 Hz
470/490 V, 3-phase, 50/60 Hz
600 V, 3-phase, 50/60 Hz
Peak Consumption
(includes drum melt grid, pump, and a 6kVa transformer for the 230 V hoses and accessories)
with standard melt grid
with Mega-Flo melt grid
with smooth melt grid
334130L
27.1 kVa
30.2 kVa
27.1 kVa
111
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
Sealant and Adhesive Dispensing Equipment
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com and select
“Where to Buy” in the top blue bar, or call to find the nearest distributor.
If calling from the US: 800-746-1334
If calling from outside the US: 0-1-330-966-3000
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 334130
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision L, December 2017

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