Graco 332452D - ExactaBlend AGP Advanced Glazing Proportioner, Parts Owner's Manual
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Parts
ExactaBlend
™
AGP
Advanced Glazing
Proportioner
332452D
EN
For dispensing two component silicone and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information.
Important Safety Instructions
Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation manual. Save all instructions.
S100 Shown
24r809
2
Related Manuals
Related Manuals
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of related manuals.
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
S100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base machine . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 gallon Air Cylinder . . . . . . . . . . . . . . . 12
Checkmate Pump . . . . . . . . . . . . . . . . . 14
S100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 16
24R663 - S100 Low Volume Hose. . . . . . . . 18
U100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . 20
U100 Base machine . . . . . . . . . . . . . . . . . . . . . 20
U100 Base. . . . . . . . . . . . . . . . . . . . . . . . . . 22
65:1 Pump. . . . . . . . . . . . . . . . . . . . . . . 28
U100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 30
24S006 - U100 Low Volume Hose. . . . . . . . 32
Universal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
55 gallon Air Cylinder . . . . . . . . . . . . . . . . . . . . 34
Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . 36
Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . 38
24R662 - High Volume Hose . . . . . . . . . . . . . . . 40
Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
24R805, 24R806, 24R822, 24T086, 24T087,
24T088, 24U252 - Low Volume Hose Kits
24R734 - High Volume Hose . . . . . . . . . . . . 43
Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . 44
TriCore . . . . . . . . . . . . 44
24R682 - Tri-Core Mixer . . . . . . . . . . . . 45
24P223 - Ultra-Lite . . . . . . . . . . . . . . . . . . . 46
24P217 - MD2 . . . . . . . . . . . . . . . . . . . . . . . 47
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48
332452D
Contents
332452D 3
S100 Series Parts
S100 Series Parts
S100 Base machine
3
5
4
30,
33
32
29,
31
F IG . 1: S100 Base machine
4 ti21455a
19
20
21
22
2
17
18
27 24
38
26
25
18
23
28
1
332452D
Quantity
30
31
32
33
26
27
28
29
37
38
22
23
24
25
18
19
20
21
Ref Part
1 ---
2
3
---
---
Description
BASE, 55gal/5gal, S100
MODULE, boom
MODULE, fluid plate, S100
4
5
24R662 HOSE, assembly, high volume
24R663 HOSE, assembly, low volume
10* 16V853 SOFTWARE, GCA
17 --BAR, bracket, ram, DM
---
---
---
---
24T001
---
110341
110209
SCREW, machine, hex flange
BRACKET, mounting, assembly
SCREW, M5x14mm
SCREW, socket head, M5x18mm
MODULE, GCA, DM
BRACKET, mounting, regulator
REGULATOR, air
NUT, regulator
108190
597151
100139
116654
115287
---
120952
---
206995
113630
GAUGE, pressure, air
FITTING, elbow
PLUG, pipe
FITTING, tube, swivel, male elbow
FITTING, Y tube
TUBE, nylon
CABLE, CAN, female / female
SLEEVE, protective, poly, black
FLUID, TSL, 1 quart
ELBOW, street, 45 degree, 1/8 npt
--- Not available for individual sale.
* Not shown.
1
2
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
28.2 ft
1
12 ft
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
2
1
28.2 ft
1
12 ft
1
1
S100 Series Parts
332452D 5
S100 Series Parts
S100 Base
1
Apply medium strength thread locker and torque to 30 ft-lb (40 N•m).
2. Apply pipe sealant to all non-swivel NPT threads.
3
Apply medium strength thread locker and torque to 5.1 ft-lb (6.9 N•m).
8
Apply anti-seize compound.
119
118
116
3 114
112
117
2 110
2
126
120
130 2
113
121,
122
131 2
132 2
103
102
1
105
170
169
110
133
2
114
106
108
1
126
101 ti21456a
F IG . 2: S100 Base
6 332452D
S100 Series Parts
136
134
F IG . 3: S100 Base
332452D
141
137
140
150,
151
144
143
142 8
118
145,
146
2
2
181
113
113
147,
148,
182
2
2 ti21457a
138
7
S100 Series Parts
8 332452D
F IG . 4: S100 Base
332452D
163
2 133
160
2
2
180,
131
144
143
155
2 133
154,
161 1
121,
122
157
158
159
1
170
107
135
3
114
152
114 3
162
140
136
133
181
S100 Series Parts ti21458a
9
S100 Series Parts
---
---
---
---
---
104969
160327
112040
160032
---
C12034
---
---
---
---
---
---
---
597151
105281
16P008
116643
100361
15V204
115287
---
---
---
255664
---
---
---
---
Part
---
16V208
---
---
---
---
---
100139
---
---
---
141
142
143
144
145
146
147
148
149*
150
151
152
154
155
132
133
134
135
136
137
138
140
110
112
113
114
116
117
118
119
Ref
101
102
103
105
106
107
108
120
121
122
126
130
131
Description
BASE, weldment, painted
GUIDE, drum
SCREW, machine, flathead, socket, M6-1x16mm
SCREW, cap, sockethead, M10-1.5x20mm
RAM, assembly, air cylinder
RAM, assembly, air cylinder, 5 gallon ram
SCREW, machine, hex, flange, M10-1.5x25mm
PLUG, pipe
SUPPORT, cylinder, painted
MODULE, electrical
SCREW, machine, hex flange, M6-1x16mm
WASHER, lock, 5/8
BEAM, ram
NUT, hex, 5/8-11
CAP, end
CONTROL, air, ram
WASHER, lock, 1/4 in.
SCREW, cap, socket head, 1/4-20x5/8
FITTING, elbow
FITTING, union, swivel, 45
VALVE, safety, 75 psi
VALVE, safety, 90 psi (Ultra-Lite TriCore only)
PLUG, pipe
FITTING, elbow, 1/2 npt x 1/2 tube
FITTING, y tube
TUBE, nylon
TUBE, polyurethane, black
ROD, tie, platen, 3” ram, 55 gallon
PLATE, wiper 55 gallon neoprene
PUMP, 61:1, saniforce
™
, checkmate
KIT, mounting, lower
ROD, threaded
WASHER, spring lock. 7/8
NUT, full hex, 7/8-9
BUSHING, reducing
FITTING, union adapter, 90 deg
FITTING, elbow, 90 deg.
FITTING, nipple
HOLDER, cable tie, rotating
HOSE, coupled 72 inch
SLEEVE, protective
BRACKET, support
WASHER, lock spring, M8
BRACKET, motor mount, NXT
®
motors
2
1
1
1
1
3
3
1
1
1
1
6 ft
1
4
1
4
2
39.8 ft
6.5 ft
2
1
2
1
1
2
7
4
1
7
4
2
4
1
4
1
1
12
Quantity
1
2
6
2
2
1
12
10 332452D
Ref
157
158
Part
---
---
159
160
161
162
---
---
---
257730
163 ---
169 ▲ 15M511
170 ▲ 15J074
180 121150
181
182
---
---
Description
PAINT, bracket, air valve
WASHER, lock, 3/8
SCREW, cap, socket head, 3/8-16x5/8
CONTROL, air
SCREW, cap, sockethead, M8-1.25x30mm
PLATE, 20 liter dual wiper nitrile
SLEEVE, protective
LABEL, warning
LABEL, safety, crush and pinch
FITTING, elbow, 1/4fnpt x 1/8mnpt
LABEL, a-b identification
FITTING, bushing
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
--- Not available for individual sale.
* Not shown.
Quantity
1
2
4
1
2
1
3.8 ft
1
2
1
0.500
1
S100 Series Parts
332452D 11
S100 Series Parts
5 gallon Air Cylinder
1
Apply grease to o-rings and threads of 2 prior to assembly.
2
Add grease to cylinder bore before insertion of 2.
3
Install 2 in fully retracted position.
Apply grease to diameter of shaft inside 1 prior to assembly.
5
Apply pipe sealant to tapered pipe threads.
6
Apply grease to seals and bearing surfaces.
7
Apply medium strength thread locker to threads and torque nut to 30 ft-lb
(41 N•m)
303
5 307
F IG . 5: 5 gallon Air Cylinder
12
6
302.15
302.5
302.4
302.2
302.3
6 302.10
302.11
302.3
ti21460a
302.1
1
302.12
302.9
6
302.4
1
302.6
302.8
302.16
302.7
7
301
2
307 5
332452D
Ref
301
302
302.1
Part
---
---
16V170
Description
RAM, tube, 5 gallon ram, assembly
PISTON, rod, 5 gallon ram, assembly
SHAFT, piston, air cylinder, 5 gallon ram
302.2
--BEARING, rod top
302.3
302.4
◆
302.5
◆
15U979
---
---
PIN, spring, straight
PACKING, o-ring, buna-n
SEAL, D-shaped ucup
302.6
302.7
◆
302.8
◆
183943
---
---
PISTON
NUT, hex, 5/8-11
WASHER, plain, 5/8
302.9
◆ ---
302.10
◆
---
302.11
◆
---
PACKING, o-ring
BEARING, ram end cap
RETAINER, retaining ring, 1.88 bore
302.12
◆ --SPRING, compression
302.15
◆
15U006 SPACER, D-seal backup ring
302.16
◆
--WASHER, lock, 5/8
303 --RING, retaining, 3.06 diameter
307 597151 FITTING, elbow
◆
Parts available in kit 24T007.
--- Not available for individual sale.
1
1
1
1
1
1
1
1
Quantity
1
1
1
2
1
1
3
1
1
2
S100 Series Parts
332452D 13
S100 Series Parts
Checkmate Pump
1
Torque 50-60 ft-lb (68-81 N•m).
2
Apply medium strength thread locker and torque to 124-155 ft-lb (196-210 N•m).
3
Apply pipe sealant.
4
Apply anti-seize compound.
2
406,
407,
408,
409
414
4
413
401
419
410 3
412 3
411
3
402
1
404
405 1
403 ti21461a
F
IG
. 6: Checkmate Pump
14 332452D
Ref
401
402
403
404
405
406
❖
❖
407
408
409
410
411
412
413
414
419
421*
Part
24R015
257360
L100CS
---
---
15H392
244819
197340
244820
117237
100896
115764
15J993
---
---
112887
Description
MOTOR, assembly, air, 7.5 inch, blue
ROD, tie, NXT to lower
LOWER, 100 Severe Duty
®
WASHER, lock, spring, #16
NUT, machine, hex, M16-2
ROD, adapter xtreme
®
COUPLING, assembly
COVER, coupler
CLIP, hairpin (w/ lanyard)
MUFFLER
FITTING, bushing, pipe
FITTING, elbow, 90
RING, lift, plate
NUT, jam, hex, 1.5-12
LABEL, identification
WRENCH, spanner
❖
Refer to specific component manual for more details.
* Not shown.
Quantity
1
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
S100 Series Parts
332452D 15
S100 Series Parts
S100 Fluid Plate
4
Apply pipe sealant to all male threads as needed.
650
610
649
640
602
645
641
614
608
609
627
645
639
649
651
604
642
628
603
627
605
641
614
607
629
615
644
614
607
612
648
632
635
640
606
622
611 ti21463a
613,
633
624,
626,
634
623,
624,
625,
646
605
631
616,
617,
618,
619,
630
601
621
636
621
F IG . 7: S100 Fluid Plate
16 332452D
629
630
631
632
633
624
625
626
627
628
634
635
636
639
640
---
---
---
100206
113654
641
642
159840
100896
644 125497
645 116643
646 ▲ 186620
648 277674
649 121283
650
651
118137
158683
---
---
16U132
112698
127032
512909
123395
158586
196142
---
615
616
617
618
619
621
622
623
Ref Part
601 ---
602
❖
289814
603
❖
246652
604 15R873
605 160032
606 157785
607
❖
246642
608
609
162449
121282
610 116504
611 ◆ ---
612 ◆ ---
613 ---
614 103656
24R938
126996
126520
122030
16U014
---
---
---
Description
PLATE, mounting, meter, regulator
METER, gear, assembly
METER, heli gear, hi resolution
FITTING, tee
FITTING, nipple
FITTING, swivel
REGULATOR, mastic
FITTING, nipple, reducing
FITTING, swivel, straight
FITTING, tee, run
MODULE, GCA, cube, base
MODULE, GCA, cube, FCM
HOLDER, anchor, wire tie
FITTING, pipe, hex
REGULATOR, electro/pneumatic
HARNESS, m8xm12
CONNECTOR, splitter
CABLE, GCA
HARNESS, 5px3p
SCREW, machine, hex flange, M6-1x10mm
SCREW, cap, socket head, M4-0.7x16mm
SCREW, button head, M5-0.8x25mm
WASHER, lock, external, M5
NUT, hex, M5-0.8
HARNESS, FCM, ground
ELBOW, male, swivel
VALVE, power
MUFFLER, polyethylene
HARNESS, power valve, tank
FITTING, bushing
FITTING, adapter 1/2 npt x 3/4 npt
SCREW, button head, M5-0.8x10mm, sst
SCREW, machine, pan wash head, M4-0.7x8mm
SCREW, sockethead, M10-1.5x75mm, sst
NUT, hex, flange, serrated, M10-1.5
BUSHING, pipe
GAUGE, pressure, fluid, sst
ADAPTER
FITTING, bushing, pipe
FITTING, tee, 1/8 nptf, female
VALVE, safety, relief, air
LABEL, symbol, ground
ENCLOSURE, cube door
FITTING, elbow, 45 degree street
FITTING, elbow 90 degree
FITTING, elbow, 90 degree
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖
Refer to specific component manual for more details.
◆ Parts available in kit 24T002.
--- Not available for individual sale.
2
1
1
2
2
1
1
1
1
2
1
2
4
2
1
4
4
1
1
1
1
1
1
2
1
2
2
1
1
1
1
2
3
1
1
1
1
1
1
Quantity
1
1
2
1
1
1
2
332452D
S100 Series Parts
17
S100 Series Parts
24R663 - S100 Low Volume Hose
1
Apply pipe sealant to all male threads as needed.
F
IG
. 8: S100 Low Volume Hose
809 1
803
801
802
1 ti21465a
807
806 1
808 1
808 1
18 332452D
Ref Part
801 158556
802 159239
803 218029
806 162449
807 16V222
808 100721
809 101754
Description
COUPLING, hex pipe
FITTING, nipple, pipe, reducing
FILTER, fluid
FITTING, nipple, reducing
HOSE, assembly, 1/2”x180”
PLUG, pipe
PLUG, pipe
Quantity
1
1
1
2
1
1
1
S100 Series Parts
332452D 19
U100 Series Parts
U100 Series Parts
U100 Base machine
1829,
1831,
1833
1803
1804
1805
1802
1818
1825
1818
1823
1826
1817
1820
1821
1819
1824,
1827,
1828,
1838
1822
1832
1839
F IG . 9: U100 Base machine
20 ti22405a
1842
1801
1840
1837
1841
332452D
Ref
1901
Part
24R811
24R812
1902
❖
236152
Description
SYSTEM, 100cc/20cc, boom
SYSTEM, 100cc/20cc
TANK, high pressure, 5 gallon
1837
1838
1839
1840
1841
1842
1826
1827
1828
1829
1830*
1831
1832
1833
1818
1819
1820
1821
1822
1823
1824
1825
Ref
1801
1802
1803
1804
1805
1810*
1817
108190
597151
100139
116654
115287
---
120952
---
206994
113630
248208
100081
157416
947086
Part
---
---
---
24R662
24S006
16V853
---
---
---
---
---
24T001
---
110341
110209
Description
BASE, 55gal/5gal, U100
MODULE, boom
MODULE, fluid plate, U100
HOSE, assembly, high volume
KIT, hose, low volume
SOFTWARE, GCA
BAR, bracket, ram, DM
SCREW, machine, hex flange
BRACKET, mounting, assembly
SCREW, M5x14mm
SCREW, socket head, M5x18mm
MODULE, GCA, DM
BRACKET, mounting, regulator
REGULATOR, air
NUT, regulator
GAUGE, pressure, air
FITTING, elbow
PLUG, pipe
FITTING, tube, swivel, male elbow
FITTING, Y tube
TUBE, nylon
CABLE, CAN, female / female
SLEEVE, protective, poly, black
FLUID, TSL, 8 oz
ELBOW, 45 degree, 1/8 NPT
HOSE, coupled, 4 feet
BUSHING, pipe
FITTING, swivel, union, 90 degree
HOSE, coupled, 6 feet
--- Not available for individual sale.
❖ Refer to specific component manual for more details.
* Not shown.
332452D
Quantity
24R813,
SYSTEM,
100cc/20cc, boom, pressure pot
1
24R814,
SYSTEM,
100cc/20cc, pressure pot
1
1
1
Quantity
1
1
2
1
1
1
1
1
1
2
1
28.2 ft
1
12 ft
1
1
1
1
2
1
4
1
24R811,
SYSTEM,
100cc/20cc, boom
1
1
1
1
1
1
1
24R812,
SYSTEM,
100cc/20cc
1
1
1
28.2 ft
1
12 ft
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
U100 Series Parts
21
U100 Series Parts
U100 Base
1 Apply pipe sealant to all non-swivel NPT threads.
3
Apply medium strength thread locker and torque to
30-35 ft-lb (41-47 N•m).
5
Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m).
14
Apply medium strength thread locker and torque to
16-21 ft-lb (22-28 N•m).
2016
2015
5 2013
2011
2014
2008
2017
2007
2022
2018
2021
2023
2012
2019,
2020
2003
2009
2002
3
2004
2010
2008
2006 3
2007
2024
2013
2005
2001 ti21456a
F IG . 10: U100 Base
22 332452D
U100 Series Parts
2032
2035
2069
2068
2067
2033
2035
2034
2029
2031
2016
2015
2041,
2042,
2043
2040 2038
2037
2036
2030 ti22407a
F IG . 11: U100 Base
332452D 23
U100 Series Parts
24 332452D
U100 Series Parts
2027
2026
2051
2050
2066
2053
2052
2046
2060
2058,
2059
2040
2048
2049
2045
2006
3
2055
2054
2047 14
2028
2057
2056 ti22406a
F IG . 12: U100 Base
332452D 25
U100 Series Parts
2012
2013
2014
2015
2016
2017
2018
2019
Ref
2001
2002
2003
Part
---
Description
BASE, weldment, painted
16V208 GUIDE, drum
--SCREW, machine, flathead, socket, M6-1x16mm
2004
2005
2006
2007
---
---
---
597151
SCREW, cap, sockethead, M10-1.5x20mm
RAM, assembly, air cylinder
SCREW, machine, hex, flange, M10-1.5x25mm
FITTING, elbow
2008 100139 PLUG, pipe
2009
▲
15J074 LABEL, safety, crush & pinch
2010
▲
15M511 LABEL, warning, eng/span/fre
2011 --SUPPORT, cylinder, painted
---
---
---
---
---
---
---
---
MODULE, electrical
SCREW, machine, hex flange, M6-1x16mm
BEAM, ram
WASHER, lock, 5/8
NUT, hex, 5/8
CAP, end
CONTROL, air, ram
WASHER, lock, 1/4 in.
2033
2034
2035
2036
2037
2038
2040
2041
2020
2021
2022
2023
---
105281
100361
16P008
SCREW, cap, socket head, 1/4-20x5/8
FITTING, union, swivel, 45
PLUG, pipe
VALVE, safety, 75 psi
2024
2026
2027
2028
2029
116643 VALVE, safety, 90 psi (Ultra-Lite TriCore only)
15V204
---
---
---
FITTING, elbow, 1/2 npt x 1/2 tube
115287 FITTING, Y tube
TUBE, nylon
TUBE, polyurethane, black
ROD, tie, platen, 3 inch ram, 55 gallon
2030 255320 PLATE, wiper 55gal neoprene
2031 ❖ --PUMP, 63:1 3400/100
2032 255392 KIT, mounting, lower
2042
2043
2045
2046
---
---
---
112040
160032
158586
160327
---
ROD, threaded
WASHER, spring lock, 7/8
NUT, full hex, 7/8-9
FITTING, elbow, 90 deg.
FITTING, nipple
FITTING, bushing
FITTING, union adapter, 90 deg
HOLDER, cable tie, rotating
C12034 HOSE, coupled 72 inch
---
---
---
SLEEVE, protective
SUPPORT, stand, pump, tank, painted
PUMP, 65:1, 2ball
2
1
2
23.5 ft
4 ft
2
1
1
1
2
3
1
1
3
4
2
1
4
1
8
1
1
4
1
Quantity
1
2
6
2
2
12
4
1
2
1
1
2
2
1
1
1
1
6 ft
1
1
26 332452D
2055
2056
2057
2058
2059
2060
2066
2067
2068
2069
2047
2048
2049
2050
2051
2052
2053
2054
--SCREW, cap, hex head, M8-1.25x16mm
101078 STRAINER, Y
121282 FITTING, swivel, straight, 1/2 female x 3/4 male
156823 FITTING, union, swivel
123378 DRYER, air, 1/4 NPT, with desiccant
158491 FITTING, nipple
---
---
CONTROL, air
PLUG, tube, round
186494 CLIP, spring
15C568 HOLDER, bottle
246995 BOTTLE, assembly, complete
24A959 SHIELD, 6.0/7.5 inch
---
---
SCREW, machine, M4-0.7 x 10mm
LABEL, a-b identification
111763 FITTING, elbow, 1/4 npt
15J993 RING, lift, plate
C20987 PACKING, o-ring
15J991 ADAPTER, lift ring
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
U100 Series Parts
332452D 27
U100 Series Parts
65:1 Pump
1
Torque 50-60 ft-lb (68-81 N•m).
4
Apply medium strength thread locker and torque to
124-155 ft-lb (196-210 N•m).
6
Apply pipe sealant.
6
2113
6 2111 ti22408a
2103
2101
2102 1
2108
4
2109
2110
2104
2107
2105 1
2106
2112
6
F
IG
. 13: 65:1 Pump
28 332452D
Ref Part Description
2101
❖
24T884 MOTOR, air, 6.0in, 1.5in stroke
2102 15M662 ROD, tie
2103
2104
15V028
---
SHIELD, drip
PLATE, adapter, pump, NXT
2105 ---
2106
❖
246830
2107
2108
192723
NUT, lock, M16 x 2mm
PUMP, displacement, with lube
NUT, retaining
16W629 COUPLER, pump, NXT
2109
2110
196762
196750
PIN, straight
SPRING, retaining
2111
2112
2113
C19252 PLUG, pipe
191892 FITTING, elbow, street, 90 deg
116746 FITTING, barbed, plated
❖
Refer to specific component manual for more details.
--- Not available for individual sale.
Quantity
1
3
1
1
1
1
3
1
2
1
1
2
2
U100 Series Parts
332452D 29
U100 Series Parts
U100 Fluid Plate
1 Apply pipe sealant to all male threads as needed.
2
Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m)
2413
2412
2411
2439
2423
2436
2425
2424
2422
2409
2415
2416
2429
2430
2421
2414
2415
2416
2423
2428
2427
2440
2426
2425
2421
2424
2431
2431
2432
2
2408
2435
2417
2430
2434
2421,
2433
2448
2404
2406,
2407
2405
2401
2410
2
2417
2420
2441
2410
2447 ti22411a
2402,
2403
2439
2440
2437
2438,
2442,
2443,
2444,
2445,
2446
F IG . 14: U100 Fluid Plate
30 332452D
2411
2412
2413
2414
2415
2416
2417
2420
Ref Part
2401 ---
2402 ◆ ---
2403 ---
2404 ◆ ---
2405 277674
2406
2407
---
---
2408 ---
2409 ❖ 246652
2410 ---
100896
15R873
158683
100206
121283
113654
157191
158586
2421
2422
2423
2424
103656
127032
112698
159840
2425 116643
2426 ❖ 289814
2427 116504
2428
2429
118137
162449
2430 156684
2431 ❖ 244734
2432 158491
2433
2434
125497
24R938
2435
2436
2437
2438
2439
2440
2441
2442
512909
123395
126520
16U132
122030
16U014
126996
---
2443
2444
---
---
2445 ---
2446
▲
186620
2447 ---
2448 ---
Description
PLATE, mounting, meter, regulator
MODULE, GCA, cube, base
SCREW, cap, socket head, M4-0.7x16mm
MODULE, GCA, cube, FCM
ENCLOSURE, cube door
HOLDER, anchor, wire tie, nylon
SCREW, button head, M5-0.8x10mm
HOLDER, meter, gear, acetal
METER, heli gear, hi resolution
SCREW, machine, hex flange, M6-1x16mm
FITTING, bushing, pipe
FITTING, tee, 1/2
FITTING, elbow, 90 degree
BUSHING, pipe
FITTING, elbow, 45 degreeree street
GAUGE, pressure, fluid, sst
FITTING, adapter (1/2NPT x 3/4NPT)
FITTING, bushing
FITTING, pipe, hex
VALVE, power, 3/2
ELBOW, male, swivel
ADAPTER
VALVE, safety, relief, air
METER, gear, assembly, g3000hr
FITTING, tee, run
FITTING, elbow 90 degree
FITTING, nipple, reducing
FITTING, union, adapter
REGULATOR, assembly, XL
FITTING, nipple
FITTING, tee, 1/8 NPT
MODULE, regulator, E/P
MUFFLER, polyethylene
HARNESS, power valve, tank
CONNECTOR, splitter
HARNESS, FCM, ground
CABLE, GCA
HARNESS, 5px3p
HARNESS, m8xm12
WASHER, lock, external, M5
SCREW, machine, pan head, M4-0.1x8mm
SCREW, button head, M5x25mm
NUT, hex, M5
LABEL, symbol, ground
SCREW, socket head, M10-1.5x75mm
NUT, hex, flange, serrated, M10
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖
Refer to specific component manual for more details.
◆
Parts available in kit 24T002.
--- Not available for individual sale.
1
1
2
2
1
1
1
1
1
2
2
1
2
1
3
2
2
1
2
1
1
4
1
1
1
Quantity
1
1
4
2
2
1
1
2
1
1
1
2
2
1
4
1
1
1
1
1
1
332452D
U100 Series Parts
31
U100 Series Parts
24S006 - U100 Low Volume Hose
1 Apply pipe sealant to all male threads as needed.
2509
2510
2511
2504
2507
2512
2505
2503
F IG . 15: 24S006 - U100 Low Volume Hose
2506
2501
2502 ti22412a
32 332452D
Ref Part
2501 150287
2502 156850
2503 218029
Description
COUPLING
FITTING, nipple
FILTER, fluid
2504 162449
2505 100721
FITTING, nipple, reducing
PLUG, pipe
2506 101754 PLUG, pipe
2507 16V222 HOSE, assy, 1/2”x180”
2509 237303
2510 867178
2511 116704
2512 127326
VALVE, ball
FITTING, elbow, 90 degree
ADAPTER, 9/16-18 JIC x 1/4 NPT
FITTING, cap, 06JIC
Quantity
1
1
1
1
1
1
1
1
1
1
1
U100 Series Parts
332452D 33
Universal Parts
Universal Parts
55 gallon Air Cylinder
1
Apply grease to o-rings and threads of 2 prior to assembly.
2
Install 2 in fully retracted position. Apply grease to diameter of shaft inside 1 prior to assembly.
3
Add lubricant to cylinder bore before insertion of 2.
5
Torque to 30 ft-lb (41 N•m).
6
Apply grease to o-rings.
6
202.4
1 5
202.1
1
202.6
202.2
202.3
202.12
202.8
202.9
6
202.7
1
202.6
202.10
202.14
202.11
5
F IG . 16: 55 gallon Air Cylinder
34
2 202.5
ti21459a
201
3
332452D
Ref
201
Part
---
202 ---
202.1
202.2
◆
202.3
◆
202.4
◆
---
---
---
---
202.5
202.6
◆
16V078
---
202.7
202.8
◆
183943
---
202.9
◆ ---
202.10
◆
---
202.11
◆
---
202.12
◆ ---
202.14
◆
---
◆
Parts available in kit 24T006.
Description
RAM, tube, assembly
PISTON, rod, assembly
CAP, bearing, air cylinder
BEARING, air cylinder
RING, retaining, spiral
PACKING, o-ring, 214
SHAFT, piston, air cylinder
PACKING, o-ring, buna-n
PISTON
GUIDE, spring
PACKING, o-ring
WASHER, plain, 5/8
NUT, hex, 5/8-11
SPRING, compression
WASHER, lock, 5/8
--- Not available for individual sale.
1
1
1
1
1
1
2
1
Quantity
1
1
1
1
1
1
1
Universal Parts
332452D 35
Universal Parts
Electrical Enclosure
1719 1713
1702
1712
1716
1734
1716
1713
1734,
1735
1711
1720
1719
1734
1718
1721
1706
1734
1735
1738
1703
1707
1712
1710
1708
1712
F IG . 17: Electrical Enclosure
170X
1710
1709
1724
1712
36
1712 ti21479a
1704
1737
332452D
1718
1719
1720
1721
1724
1734
1735
1736
1737
1738
Ref
1702
Part
121598
1703 ---
1704 ---
1705
▲
186620
1706 ---
1707
1708
1709
1710
1711
1712
1713
1716
---
---
120910
---
126453
---
---
---
---
---
---
16U012
---
---
---
114835
---
---
Description
CORD, power, v-lock
COVER, enclosure
BRACKET, mounting
LABEL, symbol, ground
HARNESS,16ga, green/yellow
BULKHEAD, enclosure
SCREW, flathead, M3-0.5x10mm
SOCKET, electrical, with EMI filter
SCREW, button head, M5-0.8x10mm, ss
POWER SUPPLY, 24v
LABEL, identification
RAIL, mount
WASHER, lock, external, M5
HARNESS, 16ga, black,
HARNESS, 16ga, green/yellow
HARNESS, 16ga, green/yellow,
HARNESS, CAN, M12
BRACKET, switch
NUT, hex, M5-0.8
WASHER, plain, #10
FUSE, 4.0 amp, 250v, time lag
GUARD, trim, edge
LABEL
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
--- Not available for individual sale.
Quantity
1
1
1
1
2
1
1
0.3 ft
3
2
2
1
1
1
5
1
1
4
2
1
7
1
1
Universal Parts
332452D 37
Universal Parts
Boom Assembly
2
Apply medium strength thread locker and torque to 30 ft-lb
(41 N•m).
502
518
501
510
503
505,
509
511,
512,
515,
516
504
507
508 2
F IG . 18: Boom Assembly
38 ti21462a
332452D
Ref
501
502
503
504
505
507
508
---
---
---
---
Part
---
---
---
Description
SUPPORT, mast
BEARING, support, boom mast
SUPPORT, boom, weldment, bearing
ARM, boom, upper, painted
SCREW, cap, hex, serrated, M10-1.5x30mm
PLUG, tube
SCREW, machine, hex, flange, M10-1.5x25mm
509
510
511
512
---
U5A008
123100
---
NUT, hex, flange, serrated, M10-1.5
CLAMP, hose, 1”id
CLAMP, hose, boom, 7/8”
COVER, plate
515 --SCREW, cap, hex, 1/4-20x1.75
516 --NUT, rail
518 ▲ 15H108 LABEL, pinch point
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
6
6
1
3
3
3
1
Quantity
1
1
1
1
4
1
3
--- Not available for individual sale.
Universal Parts
332452D 39
Universal Parts
24R662 - High Volume Hose
1
Use pipe sealant as required.
708
710
706
702
1
702
1
704
701
1
706
F IG . 19: High Volume Hose
Ref
701
702
703
704
706
708
710
Part
127025
C38302
C38304
---
16V239
---
---
Description
FITTING, elbow, swivel, 1”npt
FITTING, nipple, 1” npt
FITTING, nipple, 1” x 3/4 npt
MANIFOLD, block, boom
HOSE, assembly
SCREW, shcs, M10-1.5x65mm
WASHER, lock, M10
Quantity
1
2
1
1
2
2
2 ti21464a
40 332452D
Universal Parts
Hose Kits
901
902 ti21466a
F IG . 20: Hose Kits
Quantity
Ref Part
901 24R805
24R806
24R822
24T086
24T087
24T088
24U252
902 24R734
Description
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, low volume
HOSE, assembly, dispenser, high volume
1
1
1
1 1 1
1
1
1 1
1
1
1
1
332452D 41
Universal Parts
24R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U252 - Low Volume Hose Kits
1007
1006
1004
1002
1001 ti21467a
F IG . 21: Low Volume Hose Kits
Ref Part
1001 124961
116704
116703
1002 16V219
16V531
16V220
16V221
16W047
1004 123251
124852
126366
1006 16V531
16V219
16W047
16V220
16W047
1007 127093
124967
Description
FITTING, adapter, 04jicx1/4npt
ADAPTER,9/16-18jic x 1/4npt
ADAPTER, 3/4-16jic x 1/4npt
HOSE, assembly, 1/4”x60”
HOSE, assembly, 1/8”x60”
HOSE, assembly, 3/8”x60”
HOSE, assembly, 1/2”x60”
HOSE, assembly, 3/32”x60”
FITTING, union, jic04
ADAPTER, jic04 x jic06
FITTING, union, jic08 x jic06
HOSE, assembly, 1/8”x60”
HOSE, assembly, 1/4”x60”
HOSE, assembly, 3/32”x60”
HOSE, assembly, 3/8”x60”
HOSE, assembly, 3/32”x60”
FITTING, adapter, 1/4npt x jic04
FITTING, adapter, jic06 x 1/4npt
42
Quantity
1 1 1
1
1
1 1
1 1
1
1
1
1
1 1 1 1
1
1
1
1
1 1
1 1
1
1
1 1 1 1 1
1
1
1
332452D
24R734 - High Volume Hose
1203
1202 ti21469a
F IG . 22: High Volume Hose
Ref Part
1201 126976
1202 C20768
1203 16V311
Description
FITTING, adapter, 1/2nptf x 10jicm
FITTING, straight
HOSE, assembly, 5/8”x120”
Quantity
1
1
1
Universal Parts
1201
332452D 43
Universal Parts
Dispense Valves
24P221 - Ultra-Lite
™
TriCore
1301
1302
1308
1
Apply pipe sealant to all male threads as needed.
1304
1308
1303
1310
1307
F IG . 23: Ultra-Lite TriCore
Ref
1304
Part
1301 512135
1302 ❖ 235628
1303 207947
24R682
948081
1305
1306
1307
1308
623875
127049
196142
159239
1309
1310
155570
100721
1311 214037
1313 624157
1314 ★ 116643
Description
NOZZLE, extrusion
GUN, flow, ultra-lite 6000
SWIVEL, straight, 1/2nptf x 1/2nptm
MIXER, tri-core, high flow
MIXER, tri-core, low flow
MANIFOLD, mix
VALVE, check, 1/4npt
FITTING, adapter 1/2 npt x 3/4 npt
FITTING, nipple, pipe
SWIVEL, union
PLUG, pipe
VALVE, ball
HOUSING, injector 1/4 npt
VALVE, safety, relief, air
❖ Refer to specific component manual for more details.
★ Not shown.
1
1
2
1
1
1
2
Quantity
6
1
1
1
1
1
1
44
1305
1313
1306
1309
1311 ti21470a
332452D
Universal Parts
24R682 - Tri-Core Mixer
1407
3
1402
1406 2
1405
1
1403
1
2
3
Apply pipe sealant to all male threads as needed.
Apply a light coating of grease to seals.
Torque to 54 ft-lb (73 N•m).
F IG . 24: Tri-Core Mixer
Ref
1401
1402
1403
1404
1405
1406
1407
Part
16V145
16V146
16V448
127083
100721
111116
127081
Description
CAP, end, mixer, tri-core, inlet
CAP, end, mixer, tri-core, outlet
TUBE, crossover, tri-core
MIXER, static, 0.494dia x 12el, ss
PLUG, pipe
PACKING, o-ring, seat
SCREW, sockethead, 3/8-16x12 in.
Quantity
1
1
3
6
3
3
2
1404
1406 2
1405 1
1401
1407
3 ti21471a
332452D 45
Universal Parts
24P223 - Ultra-Lite
1
Apply pipe sealant to all male threads as needed.
1501
1502
1503
1504
F IG . 25: Ultra-Lite
Ref
1501 512135
1502
❖
235628
1503 207947
1504
1505
1506
1507
1508
1509
1510
1512
Part
948097
948315
623875
195898
155570
196142
214037
100721
624157
Description
NOZZLE, extrusion
GUN, flow, ultra-lite 6000
SWIVEL, straight, 1/2nptf x 1/2nptm
MIXER, hose, 36 element
OPTIONAL - MIXER, hose, 24element
MANIFOLD, mix
VALVE, check, 1/4 npt (m)
SWIVEL, union
FITTING, adapter 1/2 npt x 3/4 npt
VALVE, ball
PLUG, pipe
HOUSING, injector 1/4 npt
❖
Refer to specific component manual for more details.
Quantity
6
1
1
1
1
1
1
1
1
1
1
1
1510
1505
1512
1506
1508
1507
1509 ti21472a
46 332452D
24P217 - MD2
1
Apply pipe sealant to all male threads as needed.
1601
1605
1603
1604
1608
1607
1614
1612
1615
1613 ti21473a
F IG . 26: MD2
Ref Part
1601
❖
255182
1602 255206
1603 159239
1604 207947
1605 127104
1607 122969
1608 104765
1610 15W744
1611 C12509
1612 155570
1613 214037
1614 195898
1615 189018
1616 125428
Description
VALVE, dispense, 10:1, hard seats
HANDLE, 2k dispense valve, air
FITTING, nipple, pipe
SWIVEL, straight, 1/2nptf x 1/2nptm
FITTING, elbow, 3/8nptxsae06
FITTING, elbow, 1/4nptxsae06
PLUG, pipe headless
SLEEVE, protective
TUBE, nylon
SWIVEL, union
VALVE, ball
VALVE, check, 1/4 npt (m)
SWIVEL
FITTING, connector, male, 1/4 nptf
❖
Refer to specific component manual for more details.
1602
Quantity
1
1
1
1
2
1
1
1
1
1
30
30
1
1
1616
1611
332452D
Universal Parts
47
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions.
This manual contains English. MM 332452
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised January 2014
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