Graco 332013B, DCM and ADCM Kits Instructions

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Graco 332013B, DCM and ADCM Kits Instructions | Manualzz

Instructions

DCM and ADCM

332013B

EN

Display Control Module (DCM) and Advanced Display Control Module (ADCM), used to monitor and control flow rate and track material use. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 3 for kit information, including approvals.

PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

DCM and ADCM Models ..................................... 3

Warnings ........................................................... 4

Installation.......................................................... 7

Intrinsically Safe........................................... 7

Electrical Connections.................................. 7

Grounding ................................................... 8

Connection Ports ......................................... 9

Maintenance ...................................................... 10

Update Software .......................................... 10

Replace Battery ........................................... 10

Diagnostic Information ........................................ 11

Parts.................................................................. 12

Appendix A - Control Drawing 16M169................. 13

Notes ................................................................ 19

Mounting Dimensions ......................................... 20

Technical Data ................................................... 21

Graco Standard Warranty.................................... 22

2 332013B

DCM and ADCM Models

DCM and ADCM Models

The DCM and ADCM are not approved for use in hazardous locations unless the module, all accessories, and all wiring meet local, state, and national codes.

Approved for Hazardous Location

Class

I

, Div 1, Group D, T3 (North America);

Class

I

, Zone 0, Group IIA , T3 (Europe)

Model

No.

Series Description

24L096* A Display Control Module (DCM)

24N671* A

24L097* A

24N672* A

DCM with bracket

Advanced Display Control Module (ADCM)

ADCM with bracket

9902471

Class I , Div.1,

Group D T3

Ex ia [ia]

Ta=0°C to 50°C

Intrinsically Safe Apparatus

Part of Intrinsically Safe System.

For use in Class I , Division 1, Group D T3 Hazardous Locations

See

Appendix A - Control Drawing 16M169, page 13

for entity parameters.

* NOTE: These models are not available for sale. They are the base models used in other Graco systems.

See your system manual for kit and part information.

332013B 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SPECIAL CONDITIONS FOR SAFE USE

The DCM and ADCM do not provide 500 VAC isolation through the coupling nuts on the enclosure. The associated apparatus and the field apparatus cable shields must not be connected to the DCM or ADCM coupling nuts. To help prevent fire, explosion, or electric shock, equipment must comply with the following conditions.

• Follow all isolation and grounding instructions. See

Grounding, page 8 .

Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors. To help prevent fire and explosion:

• Clean plastic parts only in a well ventilated area.

• Do not clean with a dry cloth.

332013B

332013B

Warnings

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not expose to rain. Store indoors.

INTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock.

Follow local regulations and the following safety requirements.

• Installation should be in accordance with ANSI/ISA RP12.06.01 “Installation of Intrinsically

Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code®

(ANSI/NFPA 70).

• Installation in Canada should be in accordance with the Canadian Electrical Code, CSA

C22.1, Part 1, Appendix F.

• For ATEX, install per EN 60079–14 and applicable local and national codes.

• Equipment that comes in contact with intrinsically safe terminals must meet the entity parameter requirements specified in Control Drawing 16M169. See Appendix A in Manual

332013. This includes safety barriers, DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the hazardous area when servicing.

• If a printer, computer, or other electrical component is connected, it must be used in conjunction with a safety barrier.

• Without the safety barrier, the equipment is no longer intrinsically safe and must not be operated in hazardous locations, as defined in article 500 of the National Electrical Code

(USA) or your local electrical code.

• Do not install equipment approved only for non-hazardous location in a hazardous area. See the ID label for the intrinsic safety rating for your model.

• Do not use intrinsically safe equipment with a power supply that has no barrier. Intrinsic safety may be compromised.

• Ground the power supply. A voltage limiting safety barrier must be properly grounded to be effective. For proper grounding, use a 12 gauge minimum ground wire. The barrier’s ground must be within 1 ohm of true earth ground.

• Do not remove any cover until power has been removed.

• Do not substitute system components as this may impair intrinsic safety.

5

6

Warnings

WARNING

PRESSURIZED EQUIPMENT HAZARD

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

332013B

Installation

Installation

Intrinsically Safe

Do not substitute or modify system components as this may impair intrinsic safety. For installation, maintenance, or operation instructions, read instruction manuals. Do not install equipment approved only for non-hazardous location in a hazardous location. See the identification label for the intrinsic safety rating for your model.

The DCM and ADCM are designed for use with Graco Control Architecture based systems that have a compatible design. See

Appendix A - Control Drawing 16M169, page 13 ,

for installation requirements and entity parameters.

Follow all installation instructions in your system manual.

• Intrinsically safe (IS) equipment should not be used with a power supply that has no barrier.

• Do not move units from a non-intrinsically safe

(non-IS) installation to an IS installation.

• IS equipment that has been used with a non-IS power supply must not be returned to a hazardous location.

• Always use an IS power supply with IS equipment.

Electrical Connections

Install per the control drawing in Appendix A.

332013B 7

Installation

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.

The DCM and ADCM are used in a variety of systems, with varying grounding requirements.

Follow all instructions in your system manual.

Non-

Hazardous

Area

Non-

Hazardous

Area

Hazardous

Area

Hazardous

Area

8

A

B

Power Supply Located in Non-Hazardous Area Power Supply Located in Hazardous Area

KEY

DCM or ADCM

Power Supply and Barrier

Power cable CANNOT have cable shield tied to coupling nut. 500 VAC isolation is required.

The power cable and circuit board are isolated from the DCM/ADCM enclosure. They have conductive paths to SEPARATE grounds.

Power cable CAN have cable shield tied to coupling nut. Power cable coupling nut and

DCM/ADCM have conductive path to COMMON ground.

332013B

Connection Ports

Figure 1 Display Control Module (DCM)

Figure 2 Advanced Display Control Module (ADCM)

6

7

4

5

8

9

10

2

3

Port

1

Description

Fiber Optic Receiver

Fiber Optic Transmitter

Power In/CAN Data

Digital Input/Output

Fiber Optic Reciever

Fiber Optic Transmitter

Analog Input

Analog Output

Analog Output

Analog Input

332013B

Installation

9

Maintenance

Maintenance

Update Software

Manual 3A1244 will accompany any necessary software updates. Follow all instructions and warnings in Manual 3A1244 to update your DCM or

ADCM software.

Replace Battery

Replace the battery only if the clock stops functioning after disconnecting power or a power failure.

Sparking can occur when changing the battery.

Replace the battery only in a non-hazardous location, away from flammable fluids or fumes.

NOTICE

To avoid damaging the circuit board, wear a grounding strap.

1. Disconnect power.

2. Remove the module from the bracket.

3. Attach grounding strap.

4. Remove 4 screws, and then remove the access cover.

5. Use a flathead screwdriver to pry out the old battery.

NOTE: Dispose of battery properly in an approved container and according to applicable local guidelines.

6. Replace with new battery. Ensure battery fits under connector tabs before snapping other end in place.

NOTE: Use only Panasonic CR2032 batteries for replacement.

7. Reassemble access cover and screws.

8. Snap the module back into the bracket.

10 332013B

Diagnostic Information

Diagnostic Information

The LEDs on the bottom of the DCM or the ADCM give important information about system function.

LED Signals

Signal

Green On

Yellow

Red solid

Red flashing

Red flashing slowly

Description

DCM or ADCM is powered up.

Internal communication in progress.

DCM or ADCM failure. See Troubleshooting in your system manual.

Software is updating.

Token error; remove token and upload software token again.

332013B 11

Parts

Parts

2

3 ▲

4

5

Figure 3

Ref.

1

Part

24L096

24L097

277853

16P265

Description

MODULE

DCM

ADCM

BRACKET, mounting

LABEL, warning

LABEL, kit

LABEL, identification

Replacement Danger and Warning labels, tags, and cards are available at no cost.

1

1

1

1

Qty.

1

12 332013B

Appendix A - Control Drawing 16M169

Appendix A - Control Drawing 16M169

Class

9902471

I

, Div. 1,

Group D T3

Ex ia [ia]

Ta=0°C to 50°C

0359

GRACO INC

P.O. Box 1441

Minneapolis, MN 55440

U.S.A.

NOTES:

1. The non-intrinsically safe terminals (power rail) must not be connected to any device which uses or generates more than Um=250 Vrms or DC unless it has been determined that the voltage has been adequately isolated.

2. Installation should be in accordance with ANSI/ISA

RP12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National

Electrical Code® (ANSI/NFPA 70).

3. Installation in Canada should be in accordance with the Canadian Electrical Code, CSA C22.1, Part 1,

Appendix F.

4. For ATEX, install per EN 60079–14 and applicable local and national codes.

5. Multiple earthing of components is allowed only if a high integrity equipotential system is realized between the points of bonding.

6. Do not remove any cover until power has been removed.

7. Lithium clock cell: Manufacturer: Panasonic; Part

Number: CR2032; No orientation restrictions.

8. For installation, maintenance or operation instructions, see instruction manual.

Warning: Substitution of components may impair intrinsic safety.

Avertissement: La substitution de composants peut compromettre la securite intrinseque.

332013B 13

Appendix A - Control Drawing 16M169

Figure 4 DCM View

Figure 5 ADCM View

14 332013B

A

=Fiber Optic

Connection

B

=Unspecified

Apparatus with

Suitable Entity

Parameters

Voc ≤ Vmax

I sc ≤

I max

Po ≤ Pi

Ca ≥ Ci + Ccable

La ≥ Li + Lcable

La/Ra ≥ Li/Ri

Divisions

A

B

4

5

1

2

3

Appendix A - Control Drawing 16M169

DCM or ADCM

1 4

2

3

5

4

5

1

2

3

B

A

7

6

4

5

1

2

3 B

8

9

10

4

5

1

2

3

3

4

5

6

7

8

1

2

3

4

5

6

7

8

1

2

B

B

B

Calculation Procedures

Uo ≤ Ui

I o ≤

I i

Po ≤ Pi

Co ≥ Ci + Ccable

Lo ≥ Li + Lcable

Lo/Ro ≥ Li/Ri

Zones

332013B 15

Appendix A - Control Drawing 16M169

1, 2, 5, and 6: Fiber Optics

Fiber Optic Receiver A (1) and B (5)

Fiber Optic Transmitter A (2) and B (6)

3: CAN Data/Power In Entity Parameters

PIN

1

2

3

4

5

1±4

IEC (Zones)

ISA

(Divisions)

Units

CAN Data/Power Input Loads

Ui

I i Pi Li Ci

Vmax

I max Pi

V

Li Ci mA mW μH μF

CAN Data Output Barriers

Uo

I o Po Lo Co Lo/Ro

Voc

I sc Pt La Ca La/Ra

V mA mW μH μF μH/Ω

CAN Data

Low

VIN

VIN Ground

CAN Data

High

Ground

CAN Data

6.0

780 1170 70 80 5.0

65 35 50000 700 3540

17.9

725 2900 50 2.3

— — — — —

6.0

780 1170 70 80 5.0

65 35 50000 700 3540

6.0

— — — — — — — — — —

780 1170 70 80 5.0

65 35 50000 700 3540

4: Digital I/O A Output Barriers

IEC (Zones)

ISA (Divisions)

Digital I/O A Output Barriers

Uo

I o Po Lo

Voc

I sc Pt La

Co

Ca

Lo/Ro

La/Ra

16

4

5

1±2

2±4

PIN

1

2

3

1±2±4

1±2±3±4

Units

DIO_4_1: Power

DIO_4_2: In

DIO_4_3: Out

DIO_4_4: Out

DIO_4_5: Ground

DIO_4: Meter outputs

DIO_4: Regulator outputs

DIO_4: Meter and solenoid

DIO_4: All outputs

V

17.9

17.9

17.9

17.9

17.9

17.9

17.9

17.9

mA

100

1

101

101

101

101

168

217 mW

441

1

442

442

442

442

731

937

μH

20000

20000

20000

20000

20000

20000

5000

5000

μF

4.8

4.8

4.8

4.8

4.8

4.8

4.8

4.8

μH/Ω

635

875000

634

634

634

634

378

292

332013B

Appendix A - Control Drawing 16M169

7: Differential Analog Input A

IEC (Zones)

ISA (Divisions)

Differential I/O A Output Barriers

Uo

I o Po Lo

Voc

I sc Pt La

Co

Ca

Lo/Ro

La/Ra

PIN

1

2

3

4

5

1±2±4

Units mV_7_1: Power mV_7_2: Neg mV_7_3: Ground mV_7_4: Pos mV_7_5: Shield mV_7: All outputs

8: Flow Control A Output Barriers

V

5.88

5.88

5.88

5.88

mA

60

1

1

61 mW

88

1

1

90

μH μF μH/Ω

50000 700 3250

50000 700 325000

— — —

50000 700 325000

— — —

50000 700 3190

IEC (Zones)

ISA (Divisions)

Flow Control A Output Barriers

Uo

I o Po Lo

Voc

I sc Pt La

Co

Ca

Lo/Ro

La/Ra

6

7

4

5

8

PIN

1

2

3

Units

FC_8_1: Ground

FC_8_2: Ground

FC_8_3: Ground

FC_8_4: Ground

FC_8_5: FCA

FC_8_6: Ground

FC_8_7: Ground

FC_8_8: Ground

V

17.9

— mA

124

— mW

540

μH

15000

μF

2

μH/Ω

516

332013B 17

Appendix A - Control Drawing 16M169

9: Flow Control B Output Barriers

IEC (Zones)

ISA (Divisions)

Flow Control B Output Barriers

Uo

I o Po

Voc

I sc Pt

Lo

La

Co

Ca

Lo/Ro

La/Ra

6

7

4

5

8

PIN

1

2

3

Units

FC_9_1: Ground

FC_9_2: Ground

FC_9_3: Ground

FC_9_4: Ground

FC_9_5: FCB

FC_9_6: Ground

FC_9_7: Ground

FC_9_8: Ground

10: Digital I/O B Output Barriers

V

17.9

— mA

124

— mW

540

μH

15000

μF

2

μH/Ω

516

IEC (Zones)

ISA (Divisions)

Digital I/O B Output Barriers

Uo

I o Po

Voc

I sc Pt

Lo

La

Co

Ca

Lo/Ro

La/Ra

PIN

1

2

3

4

5

1±2±4

Units mV_10_1: Power mV_10_2: Neg mV_10_3: Ground mV_10_4: Pos mV_10_5: Shield mV_10: All outputs

V

5.88

5.88

5.88

5.88

mA

60

1

1

61 mW

88

1

1

90

μH

50000

50000

50000

50000

μF μH/Ω

700 3250

700 325000

— —

700 325000

— —

700 3190

18 332013B

Notes

Notes

332013B 19

Mounting Dimensions

Mounting Dimensions

A

Overall Width in. (mm)

7.2 (183)

B

Overall Height in. (mm)

6.0 (152)

Overall

Depth in. (mm)

2.8 (71)

Mounting Dimensions

Width (C) x Height (D) in. (mm)

2.5 x 3.0

(64 x 76)

E

Mounting

Hole Size in. (mm)

0.28 (7)

20 332013B

Technical Data

Technical Data

Operating Temperature

Storage Temperature

Non-Hazardous Location Power Supply Requirements

NOTE: Use recommended power supply PN 16V680

Weight

DCM

ADCM

Mounting Bracket

Mounting Bracket Material

Humidity

Display housing is solvent resistant.

US

32° to 122°F

Metric

0° to 50°C

–22° to 140°F –30° to 60°C

15 VDC, 500 mA Minimum

1 lb

1.5 lb

0.45 kg

0.68 kg

1 lb 0.45 kg

Painted and zinc-plated carbon steel.

Contains less than 10% by mass of aluminum+magnesium+titanium+zirconium,

AND

Contains less than 7.5% by mass of magnesium+titanium+zirconium

0 to 95 percent, non-condensing

332013B 21

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall

Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR

OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH

ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY

GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from

Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

To place an order, contact your Graco Distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original Instructions. This manual contains English. MM 332013

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. is registered to ISO 9001 www.graco.com

Revision B, March 2014

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