Graco 332453B - ExactaBlend AGP Advanced Glazing Proportioner - Accessories Instructions

Kit Instructions
ExactaBlend™ AGP Advanced Glazing Proportioner
Accessory Kits
332453B
EN
For dispensing two component silicone materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure
and model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation manual. Save all instructions.
24r809
Related Manuals
Related Manuals
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of
related manuals.
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 3
Low Level Sensors, 24R935 . . . . . . . . . . . . . . . . 4
Calibration Check Assembly, 24R777 . . . . . . . . . 6
USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 7
Caster Kit, 24T091 . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . 12
Low Level Sensors, 24R935 . . . . . . . . . . . . . . . 13
Calibration Check Assembly, 24R777 . . . . . . . . 14
Calibration Check Module . . . . . . . . . . . . . . . . . 15
USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . 16
Caster Kit, 24T091 . . . . . . . . . . . . . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
2
332453B
Installation
Installation
Light Tower, 24R824
4. Mount the light tower to the bracket. Hand tighten
the light tower nut.
1. Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Remove the rear nut that secures the fluid plate.
NOTICE
To avoid machine damage or injury, do not remove
both bolts.
5. Connect the cable from the light tower to port 5
located on the Fluid Control Module (FCM).
3. Fasten the light tower bracket to the boom assembly. Torque the nut to 24 ft-lb (33 N•m).
332453B
3
Installation
Low Level Sensors, 24R935
6. Mount the sensor to the bracket.
1. Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Remove the air shut off valve cable from port 1
located on the Fluid Control Module (FCM).
x2
7. Attach the bracket to the electrical enclosure for the
base ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).
3. Install the splitter into port 1.
8. Attach the bracket to the pump mast for the catalyst
ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).
4. Install the air shut off valve cable and the low level
cable end labeled “J1B” into the splitter.
5. Route the low level cable along the boom. Follow
the air hoses and electrical lines that are installed.
4
332453B
Installation
9. Install a collar on the mast shaft for both chemical
rams.
10. Connect the cable end labeled “J1BA” to the base
sensor.
11. Connect the cable end labeled “J1BB” to the catalyst sensor.
12. Route and secure access cable so it will not be
damaged during normal machine operation.
13. Turn the power on at the electrical enclosure.
15. Adjust the sensor until it senses the collar. A light
will aluminate on the sensor to visually show it is
activated.
16. Tighten the sensor to its current position.
17. Adjust the collar on the shaft to the desired height
and tighten. The placement of the collar will determine when the machine will recognize an empty
drum.
18. Repeat steps 14 through 17 for the other chemical
sensor.
19. Navigate to the Setup Screen 1 on the Display
Module (DM) and activate the low level sensor
option.
14. Slide the collar so it is at the level of the sensor.
332453B
5
Installation
Calibration Check Assembly,
24R777
5. Install the material tube lines onto the boom assembly. Tighten all fittings to prevent leaking.
1. Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Install the hose clamps onto the boom assembly.
Hand tighten all hose clamps.
NOTE: The base material tube is 0.5 in. (1.3 cm) in
diameter. Verify the hose clamps are installed on the
correct side of the boom assembly.
6. Install the check valve assembly onto the tube lines.
Tighten all fittings to prevent leaking.
3. Remove the pressure gauges and fittings.
4. Install the tube fittings. Tighten the fittings to prevent
leaking.
6
332453B
Installation
USB Kit, 24R936
4. Connect the CAN cable to the Fluid Control Module
(FCM).
1. Perform the Shutdown procedure in the ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Mount the USB Module to the side of the electrical
enclosure. Torque the bolts to 2.6 ft-lb (3.5 N•m).
5. Refer to the ExactaBlend AGP Advanced Glazing
Proportioner, Setup-Operations manual for screen
details.
3. Connect the adapter to the USB Module. Connect
the CAN cable to the adapter. Route the CAN cable
along the boom. Follow the air hoses and electrical
lines that are installed.
332453B
7
Installation
Caster Kit, 24T091
1. Mount the caster to the bracket. Apply medium
strength thread locker to the threads. Torque the
fasteners to 21 ft-lb (29 N•m).
x4
2. Lift the machine until it is 3 in. (8 cm) off of the
ground.
NOTICE
Injury may occur if the machine is lifted and not
secured to prevent falling. Rest the machine on
stands or blocks while installing the caster kit.
3. Fasten the bracket to the base frame. Apply medium
strength thread locker to the threads. Torque the
bolts to 30 ft-lb (40 N•m).
x4
4. Lower the machine.
8
332453B
Operation
Operation
USB Kit, 24R936
Run Data
When a USB memory device is inserted into the USB
module, a status icon will appear on the DM screen. The
icon will appear as shown when downloading is complete.
This file shows the date, time, target ratio, actual ratio,
average flow rate, and both pump A and pump B chemical dispenses. All chemical dispense values are shown
in kilograms. The information is recorded at 5 second
intervals.
NOTE: The data is recorded only when the system is in
the “OK” state and during normal run mode dispensing.
Data
Error Codes
This file shows the date, time, error/event codes, and the
status of the codes. Refer to DM Error Codes within the
ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual for code information.
NOTE: The codes will have the following for the status
column:
Software Data
This file shows the date, time, part number, and software versions currently installed on the machine.
NOTE: The file will only show the information when the
download depth is set to “0”.
“0” - Error/event was generated
“1” - Machine acknowledged the error/event. There is no
user acknowledgement required.
“2” - User acknowledged the error/event.
332453B
9
Troubleshooting
Troubleshooting
1. Follow Pressure Relief Procedure in the ExactaBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual before checking or repairing gun.
2. Check all possible problems and causes before disassembling gun.
Problem
Cause
Solution
Light Tower
Light does not blink green, red, and
off in sequence when the machine
is first turned on.
Bad connection or cable
Ensure cable is connected or
replace the cable.
Bad light stack.
Replace light stack.
Low Level Sensors
The sensor does not activate.
The low level sensor option has not
been activated on the DM.
Navigate to Screen 1 and activate
the low level sensor option.
The sensor has not been mounted
correctly.
Adjust the sensor until it is activated
by the collar.
The collar has been installed too
high on the shaft.
Lower the collar until the sensor is
activated.
Bad connection or cable
Ensure cable is connected or
replace the cable.
Bad sensor
Replace sensor.
USB Kit
Screen 4 does not show the USB
option.
10
Bad connection or cable.
Ensure cable is connected or
replace the cable.
Bad GCA components.
Replace the GCA components.
332453B
Troubleshooting
332453B
11
Parts
Parts
Light Tower, 24R824
3
1
2
FIG. 1: Light Tower
Ref
1
2
Part
--127187
Description
BRACKET, tower, light, 30mm
LIGHT, tower, 30mm, red / green / alarm
3
127184
HARNESS, m12xm12
Quantity
1
1
1
--- Not available for individual sale.
12
332453B
Parts
Low Level Sensors, 24R935
102
106
109
103,
105
101
103,
105
110
101
108
106
102
103,
105
FIG. 2: Low Level Sensors
Ref
101
102
103
104
105
106
107
108
109
110
Part
----------122716
127140
127141
127137
126520
Description
BRACKET, sensor, level, catalyst
BRACKET, sensor, low/empty
WASHER, lock, 1/4
SCREW, cap, socket head, 1/4-20x5/8
SCREW, socket head, M6-1x16mm
SENSOR, inductive, m12
COLLAR, clamp, 1-3/8 id, 2piece
COLLAR, clamp, 1 id, 2piece
HARNESS, splitter, m12, 5pin
CONNECTOR, splitter, m12
Quantity
1
2
6
2
4
2
1
1
1
1
--- Not available for individual sale.
332453B
13
Parts
Calibration Check Assembly, 24R777
208,
210,
211
213
212
214
215
216
217
201
209,
210,
211
204
218,
219,
220
206
FIG. 3: Calibration Check Assembly
Ref
201
204
206
208
209
210
211
212
Part
--127071
127070
126691
126682
--122643
16V586
Description
MODULE, ratio check,
FITTING, flareless, 1/2 npt x 1/2 tube
FITTING, flareless, 1/4 npt x 1/4 tube
CLAMP, 1/2 in. od hose
CLAMP, 1/4 in. od hose
SCREW, cap, socket head, 1/4-20x3/4
NUT, rail
TUBE, ratio, base, inlet
Quantity
1
1
1
3
3
12
12
1
213
127102
FITTING, flareless, 1/2 tube x 1/2 tube
1
214
215
16V587
16V588
TUBE, ratio, base, outlet, 1/2
TUBE, ratio, catalyst, inlet, 1/4
1
1
216
127103
FITTING, flareless, 1/4 tube x 1/4 tube
1
217
218
219
220
16V589
16V356
16V357
16V359
TUBE, ratio, outlet, 1/4
PIN, restrictor, #1, 0.094 in.
PIN, restrictor, #3, 0.102 in.
PIN, restrictor, #2, 0.098 in.
1
1
1
1
--- Not available for individual sale.
14
332453B
Parts
Calibration Check Module
306
1
305 1
303
302
304 1
301
307
303
309 1
301 1
306
307
1 Apply sealant to pipe threads.
309 1
FIG. 4: Calibration Check Module
Ref
301
302
303
Part
215622
217562
104984
Description
VALVE, ball
LEVER, valve
FITTING, tee, pipe
304
127070
FITTING, flareless, 1/4 npt x 1/4 tube
1
305
127051
FITTING, flareless, 1/4 npt x 1/2 tube
1
306
307
309
112941
16V360
512135
GAUGE, pressure, fluid
HOUSING, restrictor, 1/4 npt
NOZZLE, extrusion
2
2
2
332453B
Quantity
2
1
2
15
Parts
USB Kit, 24R936
401,
402
403
404
FIG. 5: USB Kit
Ref
401
402
403
Part
24T005
--16T072
Description
MODULE, GCA, cube
SCREW, socket head, 10-32x0.75
ADAPTER, cable, CAN, IS to non IS
404
120952
CABLE, CAN, female / female 4.0 meter
1
405
16V853
SOFTWARE, GCA
1
16
Quantity
1
4
1
332453B
Parts
Caster Kit, 24T091
1 Apply medium strength thread locker to threads.
2 Torque to 30 ft-lb (40 N•m).
3 Torque to 21 ft-lb (29 N•m).
504 1 2
501
502,
503 1 2
506 1 3
505
FIG. 6: Caster Kit
Ref
501
502
503
Part
-------
Description
BRACKET, caster
BOLT, carriage, M10-1.5x30mm
NUT, hex, flange, serrated, M10-1.5
Quantity
4
8
8
504
---
SCREW, machine, hex, M10-1.5x25mm
4
505
---
CASTER, swivel, brake
4
506
---
SCREW, cap, hex head, M8-1.25x16mm
16
--- Not available for individual sale.
332453B
17
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 332453
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised June 2013

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