Graco 308008B Model G1200 HIGH EFFICIENCY LOW PRESSURE HVLP SPRAY GUN Owner's Manual

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Graco 308008B Model G1200 HIGH EFFICIENCY LOW PRESSURE HVLP SPRAY GUN Owner's Manual | Manualzz

This manual contains IMPORTANT

WARNINGS AND INSTRUCTIONS

READ AND RETAIN FOR REFERENCE

Model G1200

HIGH EFFICIENCY

LOW PRESSURE@

HVLP SPRAY GUN

FLU/D PRESSURE

15 psi (1 bar) MdXlMUM WbRKlNG A/R PRESSURE

See the Selection Charts on pages 4 and 5 for complete spray gun ordering numbers and descriptions.

~~~~ TABLE OF CONTENTS Eli

Warnings .....................

Typlcal lnstallatlon .............

S&ection Charts ...............

Installation ....................

Operation .....................

Maintenance ..................

Servlce .......................

Parts Drawing .................

Parts List .....................

Alr Flow Chart .... : ............

How to Order Replacement Parts

Accessories ..................

Technical Data ......... :. ......

Warranty .......................

........ 2

........ 3

...... 4. 5

........ 6

...... 7, 8

........ 9

.... 10,ll

....... 12

....... 13

....... 13

....... 13

....... 14

Back Cover

Back Cover

Supersedes A

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

0 COPYRIGHT 1990 GRACO INC.

General Safety

Any misuse of the spray equipment or accessories, such as over pressurizing, modifying pans, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in serious bodily injury, fire, explosion or property damage.

NEVER point the spray gun at anyone or at any part of the body. NEVER put hand or fingers over the spray nOZZie.

ALWAYS follow the Pressure Relief Procedure, at right, before cleaning or removing the fluid nozzle or servicing any system equipment.

NEVER try to stop or deflect leaks with your hand or body.

NEVER alter or modify any part of this equipment; doing so could cause it to malfunction.

CHECK all spray equipment regularly and repair or replace worn or damaged pans immediately.

System Pressure

This gun has a

PRESSURE

MAX/MUM

100 psi (7 bar) and a of of 15 psi (1 bar). Never exceed the maximum working pressure of the gun or any other component or accessory used in the system.

Fluid Compatibility

BESUREallfluids andsolvents usedarechemicallycom- patible with the “Wetted Pans” shown in theTECHNICAL

DATA on the back cover. Always read the fluid and sol- vent manufacturer’s literature before using the fluid or sol- vent in this gun.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, Including splashing in the eyes or on the skin or injury from moving pans, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid noz- zles, and whenever you stop spraying.

1. Turn off the air and fluid supply to the gun.

2. Trigger the gun into a grounded metal waste con- tainer to relieve air and fluid pressure.

TIGHTEN all fluid connections securely before each use.

NEVER use a damaged hose. Before each use, checkthe entire hose for cuts, leaks, abrasion, bulging cover, or damage or movement of the hose couplings. If any of these conditions exist, replace the hose immediately.

HANDLE AND ROUTE HOSES CAREFULLY Do not pull on hoses to move equipment. Do not use fluids or sol- vents which are not compatible with the inner tube and cover of the hose.

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health Act. These stan- dards--particularly the General Standards, Pan 1910 and the Construction Standards, Pan 1926--should be consulted.

2 308-008

I

MODEL G1200

SPRAY GUN

(See ChafT, page 4)

1500 System

223-293

Filter inlet & outlet

Filter 106-l 49 ee ACCESSORIES)

Culck-

Disconnect

Flexible Hose

(See ACCESSORIES)

Air Pressure Relief Valve

(Set at 15 psi [l.OS bar])

Ii--

314” ID Air Hose

(See ACCESSORIES)

\u

The Model G1200 High Efficiency Low Pressure. Spray

Gun was designed to produce the highest quality finish with today’s fluids as well as the the Low V.O.C. (yo/afi/e organic compound) fluids of tomorrow.

This spray gun can spray most coatings or finishes cur- rently being used for automotive refinish, industrial, aero- space, marine, wood, plastic and architectural applica- tions, while easily operating from any paint delivery sys- tem, including pressure pots of any size, or remote pumps for production line operation.

The Model G1200 Spray Gun typically utilizes 10 psi (0.7 bar) air pressure with high air volume to produce high quality paint finishes.

One air source is the High Efficiency Low Pressure 1500

System. This system accurately converts standard air line pressure down to the 10 psi (0.7 bar) required to meet all new regulations. Another air source is the High Efficiency

Low pressure 8000 System. This system is a stand-alone powered air supply, which is capable of supplying’full, consistent air pressure to four guns.

NOTE: Although the 1500 and 8000 Systems can have an output air pressure of 15 psi (1.05 bar), for proper operation,10 psi (0.7 bar) or lower output air pressure is recommended.

Installation of one of the Air Hose Assemblies listed in the

ACCESSORIES section is required to minimize the air pressure drop in’ the hose while still maintaining good hose flexibility. This combination produces the best atomization with high transfer efficiency.

306-006 3

Gun Assy.

Part No.

223-251

223-252

223-253

I

CHART 1: GUN ASSEMBLIES AVAILABLE

I

Includes:

Bare Gun Needle/Nozzle/Air Cap

Part No. Kit Part No. Orifice Size

223-300

223-300

223-300

I

223-231*

223-232

223-233

I

0.042”

(1.067 mm)

~

0.055”

(1.397 mm)

0.070”

(1.778 mm)

Medium to Heavy Fluids

*Non-feathering

TERMS:

Light Fluid: 19 to 22 seconds (No, 2 Zahn cup). Auto, Furniture, Appliances,

Fine Finish Metallics, Top Coats, Lacquer, Enamel Primer.

Medium Fluid: 22 to 41 seconds (No. 2 Zahn cup). Contact Adhesive, Latex, Maintenance

Paints, Textures, Primers, Epoxies, Vinyls, High Flow High Viscosity.

Heavy Fluid: 2.8 Volatile Organic Compounds, High-solid Polyurethanes, Heavy Waterborne Enamels

I

SELECTING THE PROPER NEEDLE/NOZZLE/AIR CAP SET

The High Efficiency Low Pressure Spray Gun’s needle/ nozzle sets range in size to provide different fluid flow rates. Select from the charts on page 5, using the follow- ing guidelines.

As a general guideline, use the fluid nozzle that will give the required flow with the needle fully triggered.

Selection Problems and Solutions

PROBLEM

Fluid w is too high (greater than 10 psi [0.7 bar]) with gun

POSSIBLE

CAUSE using set with too small orifice

SOLUTION

Use needle/ with larger orifice

Forl~~f/owratesorlightviscosityfluid, select the small- er nozzle sizes. forhighflowratesorhigh viscosity fluid, select the larger nozzle sizes. ,-

NOTE: To help select the proper needle/nozzle size, a fluid pressure gauge may be connected tempo- rarily to the gun fluid inlet to determine the fluid pressure.

Using a low pressure I--- using set with too large orifice with smaller orifice

4 306-008

Needle/Nozzle/Air Cap

Kit Part No.

223-230'

223-231*

223-232

223-233

223-234

223-235

223-236

CHP 3-r 2: NEEDLE/NOZZLE/AIR CAP KIT

Includes:

Standard (plastic)

Kit Part No.

223-240

223-241

223-242

223-243

223-244

223-245

223-246

Part Nb.

185-720

185-721

165-722

185-723

185-724

185-725

185-726

I

-

0.030" (0.762 mm)

0.042" (1.067 mm)

0.055" (1.397 mm)

0.070" (1.778 mm)

0.086" (2.184 mm)

0.110" (2.794 mm)

0.125" (3.175 mm)

*Air Cap Fan Size 10 to 14 in. (254 to 356mm).

CHART 3: NEEDLE/NOZZLE KIT

Standard (plastic)

**Non-feathering

306-008 5

Ventilate the Spray Booth

WARNING

To prevent hazardous concentrations of toxic and/or flammable vapors, spray only in a properly ventilated spray booth. Never operate the spray gun unless ventilation fans are operating.

Check and follow all requirements. of the National, State and

Local codes regarding air exhaust velocity

Check and lollow all local salety and fire codes.

Connect the Air Line

1. Connect the flexible air hose between the atomizing air hose and the gun’s quick-disconnect air fitting.

Refer to the System Drawing on page 3.

2. If using the High EfficiencyLowPressure Model 1500

Supply clean air supply to the gun. Dirt and moisture can ruin the appearance of your finished workpiece. See

ACCESSORIES. install an air and water separator

(Part No. 106-149) on the air line to ensure a dry,

Connect the Fluid Line

1, Before connecting the fluid line, blow it out with air and flush it with solvent. Use solventwhich is’compat- lble with the fluid to be sprayed.

2. Install a fluid regulator on the fluid line to control fluid pressure to the gun.

3. Connect the fluid line to the gun fluid inlet (3/8-18 npsm [R 3/8-19) compound thread).

Pattern Adjusting Valve

Air Cap

Fluid

Nozzle

, Fluid Adjusting Knob

Fluid

Needle

7

Fluid Inlet

Air Inlet

Fig 1

6 308-008

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including splashing in the eyes or on the skin or Injury from moving pans, always follow this procedure when shutting off the system, when checking or servicing any pan of the spray system, when installing, clean- ing or changing fluid nozzles, and whenever you stop spraying.

1. Turn off the air and fluid supply to the gun.

2. Trigger the gun into a grounded metal waste container to relieve fluid pressure.

Filter the Fluid

Filter the fluid to remove coarse particles and sediment which could clog the spray nozzle.

Select a Needle/Nozzle Set and Air Cap

Check the viscosity of your paint. Install the proper needle/nozzle set and air cap combination, selectedfrom the charts on pages 4 and 5.

Position the Air Cap

Rotate the air cap as needed to achievethe desired spray pattern direction. See Fig 2. To create a round pattern, turn the pattern air off.

Vetllcal Pattern

Horlrontal Pattern

Fig 2

Adjust the Spray Pattern

Follow these steps to establish the correct fluid flow and air flow:

1. Adjust the fluid flow by using the fluid pressure regulator installed in the fluid line.

2. The spray gun has a 15 psi (1 bar) maximum recom- mended inlet air pressure. Using the air pressure regulator, set the air line pressure according to the fluid manufacturer’s recommendations for a high vol- ume, low pressure application. Local laws may limit the air line maximum pressure to 10 psi (0.7 bar).

NOTE: The H.E.L.P. 1500 System is factory set to 10 psi

(0.7 bar) air pressure with 100 psi (7 bar) air pfes- sure at inlet. The pressure can be reduced byad- justing the air supply adjustment knobs.

3. Adjustthe pattern size byturningthe pattern adjusting valve OUT (counterclockwise) for a wider pattern or

IN (clockwise) for a narrower pattern.

4. To adjust the volume of fluid output; a. Turn the fluid adjusting knob out wise)

(counterclock- until no restriction of the trigger movement is felt. Refer to Fig 1. b. Then adjust the air pressure at the pressure pot or pump until the desired fluid flow is obtained.

DO NOTexceedthe gun’s 100 psi (7 bar) maximum fluid pressure. Higher pressures can cause pans to rupture and result in serious bodily injury or property damage. WARN’NG -/ c. For final adjustment, turn the fluid adjusting knob in (clockwise) to reduce the volume of flurd out- put and obtain the desired results,

CAUTION

Restricting the trigger and fluid needle travel bycon- tinuously spraying with the fluid adjusting knob turned in (clockwise). will cause accelerated abra-

I

sive wear on the fluLo’ needle and wear ger/air valve shaft. on the trig-

For the best results, adjust the fluid flow at the pres- sure pot or pump or use a different size needle/ nozzle set and air cap combination, See the

SELECTION CHARTS on pages 4 and 5.

NOTE: If the fluid adjusting valve is turned in all the way the gun will emit only air. d. The fluia flow can be feathered by partially trig- gering the fluid needle, except when using the two smallest needle/nozzle/air cap sizes. See the charts on pages 4 and 5.

5. For continuous spraying, leave the fluid adjusting valve in the full open position. This provides maxi- mum fluid flow and prevents premature wear on the fluid nozzle.

6. Test the spray pattern and atomization while holding the gun about 6 to 8 inches (150 to 200 mm) from the test piece. Adjust as needed.

308-008 7

Apply the Fluid

1, To achieve the best results when applying fluid, keep the gun perpendicular to the surface and maintain a consistent distance of approximately 6 to 6 inches

(150 to 200 mm) from the object being sprayed. See

Fig 4.

2. To obtain an even finish, use smooth, even strokes across the object being sprayed with 50% overlap.

3. Paint using parallel strokes. This spray gun applies all coatings evenly without cross coating.

NOTE: To eliminate the need to shut off the air pressure at the air supply, Install One-way Shut-off Valve

110-367 in the gun’s quick disconnect. See

ACCESSORIES.

If the one-way shut-off valve is installed in the gun line, allow for a 0.5 psi (0.035 bar) air pressure drop to the gun, due to increased restriction of the air line. . . .

RIGHT

Fig 4

WRONG

6 306-008

Daily Care and Cleaning

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including splashing in the eyes or on the skin or tnjury from moving parts, always follow this procedure when shutting off the system, when checking or servicing anv part of the sprav svstem. when installinq. clean- ing or changing fluid’nouies, and whenever you stop spraying.

1. Turn off the air and fluid supply to the gun.

2. Trigger the gun into a grounded metal waste container to relieve fluid pressure.

Clean all parts with a solvent compatible with the fluid being sprayed and compatiblewith gun wetted parts. See the

CAUTION

Technical Data on the back page.

To avoid getting solvent in the gun air passages,

NEVER immerse the gun in solvent.

1. Afler operation, flush the gun with a compatible sol- vent until all traces of paint are removed from the gun passages. Follow the Pressure Relief Procedure

Warning, above, before proceeding.

2. Wipe the outside of the gun clean with a solvent dampened cloth.

3. Remove the air cap and fluid nozzle from the gun.

Soak them in solvent and scrub them with the fine, bristled brush. See ACCESSORIES to order brush.

4. To clean out air cap holes, use a sofl implement, such as a toothpick, to avoid damaging critical surfaces.

Clean the air cap and fluid nozzle daily, minimum.

(Some,applications require more frequent cleaning.)

NOTE: If the fluid shafl is removed from the gun with dried paint (fluid) still on the needle tip end, replace the fluid seal as instructed on page 10.

5. Lubricate the gun daily, after cleaning it, at the points marked in Fig 5. Periodically lubricatethe fluid needle spring (16) with lubricant 070-303 (see ACCESSO-

RIES to order).

Fig 5

308-008 9

Air Valve Service

When the air valve is closed, only a small, almost imper- ceptible, amount of air should pass around the air valve. If an excessive amount of air is passing through the air valve, service thevalve as instructed below; refer to Fig 6.

1, Follow the Pressure Relief Procedure Warning page 9 to relieve fluid pressure. on

NOTE: Removing the trigger will ease disassembly.

2.

3.

4.

Remove the air cap ring (12), air cap (17) and fluid nozzle (18).

Remove the fluid adjusting nut (8) and spring (16); the knob (9) will come out with it. Remove the second spring (15).

Hold the fluid shafl (i’a) while removing the fluid needle (19). Pull the fluid shafloutthe backofthe gun.

5.

6.

Push the air valve (14) out the back of the gun.

Clean the parts and check them for damage or wear.

Replace as necessary.

NOTE: If dried paint is found on the fluid shaft (7a), replace the fluid seal

(79

as instructed at right.

7. Lightly lubricate the fluid shafl (7a) and other pans indicated in Fig 6 with lubricant 111-265 (see

ACCESSORIES) and reassemble the parts.

Fluid Seal Replacement

If leakage occurs at the fluid seal area, the fluid seal instructed below; refer to Fig 6.

(79

fluid shaft (7a) may be damaged or worn. Service as

NOTE: If the fluid seal replaced.

(79

Is removed, it MUST be

1. Follow the Pressure Relief Procedure Warning page 9 to relieve fluid pressure. ‘-.-- on

NOTE: Removing the trigger will ease disassembly.

2.

3.

4.

Remove the air cap ring (12), air cap (17) and fluid nozzle (16).

Remove the fluid adjusting nut (8) and spring (16); the knob (9) will come out with it. Remove the second spring (15).

Hold the fluid shaft (7a) while removing the fluid needle(19). Pullthefluid shafloutthe backofthegun.

5. Insert the 3/l 6 in. diameter rod (provided) through the front of the gun and push onthefluid seal (79 until the seal and seal retainer (7e) are pressed out of the trig- ger area.

6. To ease installation of the fluid seal trigger (3) and air valve (14a).

7.

8.

9.

Clean the pans. Check the fluid shaft (7a) for damage or excessive wear. Replace if necessary. Lubricate the pans indicated in Fig 6 with lubricant 11 l-265.

Install a new fluid seal

(79

the gun insert. The spring (open) end of the fluid seal must face the front of the gun.

To correctly align the fluid seal

(7e) in the gun:

(79

and seal retainer a. Start the fluid shaft (7a) into the back of the gun until it comes into the trigger area. b. Place the seal retainer and seal onthe fluid shaft.

C. Being careful not to scratch or damage the fluid shaft, push the shaflfullyforwardwith a long nose pliers, carefully centering it. Push the fluid seal and seal retainer in until the seal retainer lip starts entering the gun insert. Maintain even pressure when Installing them. d. Remove the fluid shafl and press the fluid seal retainer in until a definite snap is felt.

10 Reassemble the remaining parts.

10 308-008

as indicated

308-008 11

r-r

-

/

17

/

18 optima/, to replace item 2

21

-.,

Ref No. 14

Air Valve Assembly

Includes items 14a & 14b

1

9

Ref No. 7

Fluld Shaft Assembly

Includes items 7a-7f

12 308-008

REF

NO. PART NO.

1

2

3

4

5

223-306

275-852

185-761

185-748

203-953

6

7

185-751

223-302

7a 185-750

7b*t 1 lo-403

7c* 11 O-404

7d* 223-304

7e 275-847

7f 11 O-400

79 179-803

8

9

185-744

185-745

10 185-772

11 275-851

12 185-759

13 223-301

13a 185-748

13b’ 168-110

13~ 185-747

DESCRIPTION QTY

GUN BODY

HOOK

TRIGGER, two-finger

PIN, pivot; IO-24 UNC-2B

SCREW, lock; No. lo-24 UNCQA x 0.375 in.

CARTRIDGE, valve

SHAFT ASSEMBLY, fluid

Includes items 7a-7d

*SHAFT, fluid

*RING, retaining

*RING, grip

*SEAL, fluid assembly includes items 7e, 7f. & 7g

*RETAINER, seal; Delrinm

*SEAL, u-cup; carbon/graphite filled PTFE

*TOOL, packing removal

NUT, fluid adjusting

KNOB, fluid adjusting

FITrING. air inlet

BAFFLE, pattern

RING, air cap

VALVE ASSEMBLY, pattern

Includes items 13a-13e

*SCREW, air adjustment

-O-RING; Vitona

*NUT, air adjusting

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

REF

NO. PART NO. DESCRIPTION

13d* 105-458

13e 275-850

14 223-303

14a 223-305

14b* 110-405

15

16

17

18

19

21

22”

23”

24

110-401

11 O-402

275-853

185-758

168-110

11 O-365

*RING, retaining

*VALVE, pattern

VALVE, air;

Includes items 14a & 14b

*VALVE, shuttle

*SEAL, u-cup; CxJonlgraphite filled PTFE -

SPRING, compression

SPRING, compression

AIR CAP; See charts on pages4and5

FLUID NOZZLE; See charts on pages4and5

FLUID NEEDLE; See charts on pages 4 and 5

PLATE, gun;

(To replace hook, item 2)

FIlTlNG, fluid

O-RING; Viton

FIlTlNG, quick-disconnect

QTY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

*Recommended “too1 box” replacement parts.

**Not intended to be removed. tTo replace the retaining ring (7b), order the complete install the ring.

KEY

Fan Open -

Fan Closed

NOTE: Tested wilh standard 3/4” dia.,

25 ff (7.625 m) hose and 1500 System

1. To be su!e you receive chart below.

2. Checkthe parts list to identify the correc4 pati number: do not use

0 2 4 6 8 10 12 14

308-008 13

\ Circulating

Adapters

Models

Stainless Steel

Gun

Mounted

Straight Adapters

Models

Models

‘Christ Lock

(Stainless)

Slip Ring

(Stainless)

Union

Adapter

Twist Lock

208-250 218-173

Models 208-252 210-097

PRESSURE CUP with Cover 214-627

2 qt (1.94 liter) capacity, aluminum body

Includes air pressure regulator and gauge, 4 ft (1.2 m) length air and fluid hose with l/4 npsm(fJ swivel ends. safety relief valve, and rigid hook handle.

AIR FILTER & MOISTURE

SEPARATOR 106-149

250 psi (17.5 bar) MAXIMUM WORKING PRESSURE

Removes moisture, oil, the and other contaminants from compressed air supply. 112 npt(fbe)

PRESSURE Clb with Cover 223-270

1 qt (0.95 liter) capacity, aluminum body.

Some assembly required. To connect the supply air lo the pressure cup, you must replace the air inlet fitting supplied with the gun with air inlet fitting 185-780

(supplied with the pressure cup).

FLEXIBLE AIR HOSE ASSEMBLY

15 psi (1 bar) MAXIMUM WORKING PRESSURE

0.82 in. (16 mm) ID. 3/4-11.5 NH female swivel fitting

(to air hose) disconmct). Install for more flexible movement of the spray gun. and 3/4-l 1.5 male thread (to gun quick-

223-295 3 fi (0.912 m) long

223-296 5 fl(1.525 m) long

223-297 6 fl(l.830 m) long

223-298 10 fl(3.050 m) long

ATOMIZING AIR HOSE ASSEMBLY

15 psi (1 bar) MAXIMUM WORKING PRESSURE

0.75 in. (19 mm) ID, 3/4-11.5 NH male x female swivel fittings, natural-color polyurethane

223-262

223-263

10 ft (3.050 m) long

15 17 (4.575 m) long

223-264 20 lt (6.100 m) long

223-265 25 fl(7.625 m) long

223-266 35 A (10.675 m) long

14 308-008

ACCESSORIES

H.E.L.P. AIR REGULATOR & GUN SYSTEMS

Wall-Mount Air Regulator & Gun System

H.E.L.P. G1200 H.E.L.P.

System Spray Gun Orifice Air Hose 1500 System

Part No. Part No. Si2.S Part NO. Part No.

224-074 223-251 0.042 223-265

(1.1 mm) 25’(7.6m)

223-293 wall-mount

224-075 223-252 0.055 223-265 223-293

(1.4 mm) 2YV.6 m) wall-mount

224-076 223-253 ,0.070” 223-265 223-293

(1.8 mm) 25’0.6 m) wall-mount

ONE-WAY AIR SHUT-OFF VALVE 110-367

Install in standard quick disconnect (provided with flex- ible air hose assy.) to turn off air pressure when spray gun is disconnected. e

AIR HOSE QUICK-DISCONNECT 110-365

Install between gun air inlet fitting and air hose.

I

*Includes 25 ft (7.625 m) Atomizing Air Hose Assembly 223-265 and

5 R (1.525 m) Flexible Air Hose Assembly 223-296.

I

Wall-Mount Air Regulator, Guh

& Pressure Cup System

H.E.L.P. G1200 Gun H.E.L.P.

System with Cup Orlflce Air Hose 1500 System

Part No. Part No. Sk Part No. Part No.

224-069 223-272 0.055 223-274’ 223-293

(1.4 mm) 30’ (9.2 m) wall-mount

*Includes 25 ft (7.625 m) Atomizing Air Hose Assembly 223-265 and

5 ft (1.525 m) Flexible Air Hose Assembly 223-296.

Belt-Mount Air Regulator & Gun System

H.E.L.P. G1200

System Spray Gun Orifice Air

FkX H.E.L.P.

Part No. Part NO. Size Part No. Part No.

224-064 223-251 0.042 223-296

(1.1 mm) S’(1.5 m)

223-285 belt-mount

224-085 223-252

224-086 223-253

0.055 223-296 223-285

(1.4 mm) 5’ (1.5 mJ belt-mount

0.070 223-296

(1.8 mm) 5’ (7.5 m)

223-285 belt-mount

Belt-Mount Air Regulator, Gun

& Pressure Cup System

TWIN OUTPUT AIR ADAPTER 11 l-222

Allows output of air to two guns from a H.E.L.P. 1500 System.

AIR HOSE COUPLING WASHER 110-366

Replacement washer for use in female swivel end of air hose.

For use in checking gun inlet air pressure at various sup- ply air pressures. NOT to be used for actual spraying.

Assemble the kit as shown in the drawing below. Install the quick-disconnect air fitting in the gun air inlet. Turn on the air to the gun, then trigger the gun and read the result- ing air pressure.

NOTE: To be “HVLP compliant”, the atomizing inlet air pressure must not exceed 10 psi (0.7 bar).

The air cap pressure will be slightly lower than the inlet air pressure reading [approximately 0.5 psi (0.3 bar)] due to the natural pressure drop in the gun air passages Gauge accuracy is +/- 2% over the middle half of the gauge scale, +/- 3% over the remainder of the gauge scale,

~1

CLEANING BRUSH 105-749

For use in cleaning gun

LUBRICANT 11 l-265

One 4 oz. (113 gr) tube sanitary (non-silicone) lubricantfor fluid packings and wear areas.

308-008 15

Weight .

Gun Length .............. ..... 6.

Maximum Working Fluid Pressure .....

Air Inlet ...........................

Fluid Inlet

Wetted Parts

.

Maximum Working Fluid Pressure

Maximum Working Air Pressure .......

17 OZ. (475 g)

6.39 in. (163 mm)

100 psi (7 bar)

15 psi (1 bar)

.3/4-11.5 NH

3/8-18 npsm @3/E-19) compound thrd.

304 Stainless Steel, Delrin@

Company

TO PUCEAN ORDER, call this number to identify the distributor closest to you: l-800-328-021 1 Toll Free service repair lnforma- tion or assistance regarding the application of Grace equipment: l-800-543-0339 Toll Free

THE GRACO WARRANTY AND DISCLAIMERS ~~~.~~~

WARRANTY

Grace warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Grace distributorto the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Grace will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained In accordance with

Grace’s written recommendations.

Thiswarrantydc%snotcover,andGracoshall not beliablefor,anymalfunction,damageorwearcaused byfaultyinstallation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution ofnon-Gracocomponent pans. Norshall Gracobeliableformalfunction,damageorwearcaused facture, installation, operation or maintenance of structures, bytheincompatibilitywith

Grace equipment of structures, accessories, equipment or materials not supplied by Grace, or the improper design, manu- accessories, equipment or materials not supplied by Grace.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Grace dis- tributor for verification of the claimed defect. If the claimed defect is verified, Grace will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equip ment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.

DISCLAIMERSAND LIMITATIONS

THETERMSOFTHISWARRANNCONSTITUTEPURCHASER EXCLUSIVEREMEDYANDAREIN LIEUOF

ANY OTHER WARRANTIES (EXPRESS OR IMPLIED). INCLUDING WARRANTY OF MERCHANTABILIN OR WARRANTY

OF FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY NON-CONTRACTUAL LIABILITIES, INCLUDING PRODUCT

LIABILITIES, BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY FORM OF LIABILITY FOR DIRECT. SPECIAL OR

’SLIABIL-

ITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR BREACH OF WARRANTY MUST BE

BROUGHT WITHIN TWO (2) YEARS OF THE DATE OF SALE,

GRACO MAKES NO WARRANlY AND DISCLAIMS ALL IMPLIED WARRANTIES

LAR PURPOSE, EOUIPMENT.

BY GRACO. These itemssold, but not manufactured by Grace (such as electric motor, switches, hose, etc.) aresubject to the warrallty, If any;.of their manufacturer. Grace will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

Factory Branches: Atlanta, Chicago, Dallas. Detroit, Los Angeles, West Caldwell (N.J.)

Subsldiav and Afflllate Companies: Canada; England; Switzerland; France; Germany; Hong Kong; Japan

GRACO INC. RO. BOX 1441 MINNEAPOLIS, MN 55440-1441

PRINTED IN U.S.A. 308-008 3190 Revised S/90

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