Graco 332119G - Sports Field Marker Owner's Manual

Operation - Repair - Parts
Sports Field Marker
332119G
EN
For field marking applications only
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this manual
and on the unit. Be familiar with the controls and
the proper usage of the equipment.
Save these instructions.
All Models:
Maximum Working Pressure 1200 psi (8.3 MPa, 83 bar)
Charger
Voltage
Series
24N950
120V
B
24R023
240V
B
24R370
240V
B
24R371
120V/240V
B
Model
WARNING
FIRE AND EXPLOSION HAZARD
Solvent and paint fumes can ignite or explode.
•
Use only water-based materials. Do not use
materials which state “FLAMMABLE” on the
packaging. For more information about your
material, request SDS from distributor or
retailer.
•
Do not spray or flush with flammable materials.
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Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Identification . . . . . . . . . . . . . . . . . . . . 6
Component Identification List . . . . . . . . . . . . . . . 7
Charging the Battery (Series A) . . . . . . . . . . . . . . . 8
Charger Indicator Lights . . . . . . . . . . . . . . . . . . . 8
Charging the Battery (Series B) . . . . . . . . . . . . . . . 9
Charger Indicator Lights . . . . . . . . . . . . . . . . . . . 9
Common Procedures . . . . . . . . . . . . . . . . . . . . . . 10
Prime/Spray Valve . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Install Spray Tip/Guard
Assembly (if not installed) . . . . . . . . . . . . . . 10
Reversible Spray Tip . . . . . . . . . . . . . . . . . . . . . 11
Filter Removal / Cleaning . . . . . . . . . . . . . . . . . 11
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emptying the Paint Hopper . . . . . . . . . . . . . . . . 12
Starting a New Job . . . . . . . . . . . . . . . . . . . . . . . . 13
Adjusting Line Width . . . . . . . . . . . . . . . . . . . . . 14
Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . 15
Flushing Field Marker . . . . . . . . . . . . . . . . . . . . 15
Optional Cleanup: . . . . . . . . . . . . . . . . . . . . . . . 16
Unclogging Spray Tip/Guard Assembly . . . . . . 17
2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tip Removal/Cleaning . . . . . . . . . . . . . . . . . . . . 19
CleanShot™ Cleaning (If applicable) . . . . . . . . . 19
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 21
Battery Replacement . . . . . . . . . . . . . . . . . . . . . 22
Control Board Replacement . . . . . . . . . . . . . . . 24
Pump/Motor Removal . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 38
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or
under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is
unattended or not in use, and before servicing, cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 1200 psi (8.3 MPa, 83 bar). Use Graco replacement parts or
accessories that are rated a minimum of 1200 psi (8.3 MPa, 83 bar).
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request SDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
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3
Warnings
WARNING
BATTERY HAZARD
The battery may leak, explode, cause burns, or cause an explosion if mishandled. Contents of an open
battery can cause severe irritation and/or chemical burns. If on skin, wash with soap and water. If in eyes,
flush with water for at least 15 minutes and get immediate medical attention.
• Only use the battery type specified for use with the equipment. See Technical Data.
• Replace battery only in a well-ventilated area and away from flammable or combustible materials,
including paints and solvents.
• When battery is not in use, keep it away from metal objects like keys, nails, screws or other metal
objects that can short circuit the battery terminals.
• Do not dispose of battery in fire or heat above 50 °C (122 °F). The battery is capable of exploding.
• Do not throw into fire.
• Charge only with Graco approved charger as listed in this manual.
• Do not expose battery to water or rain.
• Do not disassemble, crush, or penetrate the battery.
• Do not use or charge a battery that is cracked or damaged.
• Follow local ordinances and/or regulations for disposal.
CHARGER ELECTRIC SHOCK, FIRE AND EXPLOSION HAZARD
Improper setup or usage can cause electric shock, fire, and explosion.
• Charge only in a well-ventilated area and away from flammable or combustible materials, including
paints and solvents.
• Do not charge on a combustible or flammable surface.
• Do not leave battery unattended while charging.
• Immediately unplug charger and remove battery when charging is complete.
• Charge only Graco approved batteries listed in this manual; other batteries may burst.
• Use only in dry locations. Do not expose to water or rain.
• Do not use a charger that is cracked or damaged.
• If the supply cord is damaged, replace the charger or cord, depending on model.
• Never force the battery into the charger.
• When operating a charger outdoors, always provide a dry location and use an extension cord suit
able for outdoor use.
• Disconnect the charger from the outlet before cleaning.
• Ensure that the outside surface of the battery is clean and dry before plugging into the charger.
• Do not attempt to charge non-rechargeable batteries.
• Do not disassemble the charger. Take charger to authorized service center when service or repair is
required.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or prop
erty damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or flu
ids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material sup
plier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read SDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
4
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Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
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5
Component Identification
Component Identification
6
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Component Identification
Component Identification List
Spray Button
K
Material Dispenser Height Adjustment Knob
B
Battery Shroud (battery inside)
L
Material Dispenser Arm Adjustment Knob
C
Battery Charger Connection Port
M
Spray Shields
D
Prime/Spray Valve
N
Motor Plug
E
Material Dispenser
P
Spray Button Plug
F
Filter
R
Paint Hopper Screen/Ball Knocker
G
Spray Tip/Guard Assembly
S
Tilt-N-Pour Paint Hopper
H
Prime Hose
T
Adjustable Handlebar Knob
J
Height Adjustment Mount
W
Paint Hopper Lid
A
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7
Charging the Battery (Series A)
Charging the Battery (Series A)
4. Plug 12V charger jack into battery connection port
(C) on field marker.
12
V
Battery charger is for indoor use only. Do not expose
charger to rain or snow. Charge battery with
Graco-approved charger.
NOTE: Fully charge battery prior to first use.
1. Place field marker in a dry, well-ventilated area
away from flammable or combustible materials,
including paints and solvents.
2. Before charging, make sure spray button (A) is out
(OFF position).
C
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5. When charging is complete, disconnect charger
from electrical outlet. Then disconnect charger from
battery connection port on field marker.
A
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3. Plug charger into an electrical outlet.
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Charger Indicator Lights
Appearance
Description
RED
Battery is being charged.
GREEN
Charging is complete.
NOTE: Disconnect charger from field marker after battery is fully charged. Charge times will vary from 0 - 14 hours
depending on level of discharge.
NOTE: Green light on charger will be ON if:
• Charging is complete.
• Charger is NOT plugged into electrical outlet but is plugged into battery charger connection port on field marker.
• Charger is plugged into electrical outlet but is NOT plugged into battery charger connection port on field marker.
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Charging the Battery (Series B)
Charging the Battery (Series B)
4. Plug 12V charger jack into battery connection port
on field marker.
Battery charger is for indoor use only. Do not expose
charger to rain or snow. Charge battery with
Graco-approved charger.
NOTE: Fully charge battery prior to first use.
1. Place field marker in a dry, well-ventilated area
away from flammable or combustible materials,
including paints and solvents.
2. Before charging, make sure spray button (A) is out
(OFF position).
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5. When charging is complete, disconnect charger
from electrical outlet. Then disconnect charger from
battery connection port on field marker.
A
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3. Plug charger into an electrical outlet.
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Charger Indicator Lights
Description
Appearance
Power on with no battery connected
Power LED is red
Desulfating
First charging light is green and stays on until the bulk
charge cycle starts.
Charging
Charging lights lite to indicate show the state of
charge.
Charged/Float charging
All four charging lights are on solid.
Reverse polarity
All four charging lights flash.
Sleep mode. If the battery is fully charged or the charged is
connected to a fully charged battery the charger may go into All four charging lights dim and flash.
the sleep mode.
NOTE: Disconnect charger from field marker after battery is fully charged. Charge times will vary from 0 - 14 hours
depending on level of discharge.
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9
Common Procedures
Common Procedures
Prime/Spray Valve
Install Spray Tip/Guard
Assembly (if not installed)
Perform the Pressure Relief Procedure before
installing spray tip/guard assembly.
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1.
UP position
(For priming and releasing
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pump pressure)
Put prime/spray valve (D) UP to release pressure.
DOWN position
(Ready to spray)
D
Follow the Pressure Relief Procedure
whenever you see this symbol.
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Pressure Relief Procedure
Do NOT place hands in front of tip.
Do not operate or spray near children. Do not aim the
field marker at, or spray any person or animal. Keep
hands and other body parts away from the discharge.
For example, do not try to stop the paint flow with any
part of the body.
2.
Screw spray/tip guard assembly (G) onto field marker.
Tighten retaining nut until completely engaged with
field marker. Do not overtighten nut.
This field marker builds up an internal pressure of
1200 psi (8.3 MPa, 83 bar) during use. Follow this
Pressure Relief Procedure whenever you stop
spraying and before cleaning, checking, servicing, or
transporting equipment to prevent serious injury.
G
1. Put prime/spray valve (D) UP to release pressure.
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D
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10
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Common Procedures
Reversible Spray Tip
Filter Removal / Cleaning
Always perform Pressure Relief Procedure before
adjusting spray tip position.
In the event that particles or debris clog the spray tip,
this field marker is designed with a reversible spray tip
that can be used to quickly and easily clear the particles
and resume spraying as quickly as possible.
•
Always point the reversible spray tip down when
spraying.
•
When particles or debris get caught in the tip, it can
be reversed to quickly clean the tip.
•
Only operate field marker with spray tip in forward or
reversed position.
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Always perform Pressure Relief Procedure before
removing filter.
1.
Perform Pressure Relief Procedure, page 10.
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2. Unscrew to remove filter.
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Spray Tip Forward Spray Tip Reversed
(SPRAY position) (UNCLOG position)
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3. Pull out filter (F).
F
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4. Clean filter with water. Replace filter if damaged or
unable to clean.
5. Reinstall filter.
6. Install and tighten filter housing.
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11
Common Procedures
Spraying
Emptying the Paint Hopper
Press spray button (A) to spray. Spray will continue until
spray button is pressed again to stop.
1. Place striping machine near the material container.
2. Remove paint hopper lid.
A
3. Grab front of paint hopper (S) and slowly lift.
Material will pour back into the material container.
S
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Starting a New Job
Starting a New Job
a. To fill field marker with fluid, press spray button
(A) and allow field marker to run until material
flows through prime hose.
A
1. Perform Pressure Relief Procedure, page 10.
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b. Stop field marker by pressing spray button.
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4. Put prime/spray valve (D) in DOWN position.
NOTICE
If material fails to flow through prime hose, the inlet ball
check valve may be stuck due to improper cleaning and
storage. Reach into hopper. Press button to break the inlet
ball check free.
D
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5. Reverse spray tip (X) to UNCLOG position, spray
for two seconds and then stop.
NOTE: Failure to perform this operation could result
in poor spray pattern.
X
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6. Put prime/spray valve (D) UP to release pressure.
Then rotate spray tip (X) back to spray position.
X
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2. Pour material into paint hopper (S).
D
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S
7. Put prime/spray valve (D) down and you are ready
to spray.
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3. Prime the Pump:
D
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13
Starting a New Job
Adjusting Line Width
5. Install outer spray shield assembly (M) by collapsing
spring and sliding shield onto horizontal D-bar.
With Shields
1.
Perform Pressure Relief Procedure, page 10.
M
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2. Remove height adjustment mount (J) and material
dispenser arm assembly.
6. Adjust shields to the desired line width. Spray tip
should be centered between shields. Spray pattern
should touch shields just above the bottom of the
shields.
J
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3. Install inner spray shield assembly (M) by collapsing
spring and sliding shield onto horizontal D-bar.
Without Shields
1.
M
Perform Pressure Relief Procedure, page 10.
2. Move vertical material dispenser bar holder to
outside position.
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4. Install height adjustment mount (J) and material dis
penser arm assembly
J
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3. Adjust height of tip to adjust line width (raising tip
height will create wider lines).
NOTE: Different tip sizes are available for lines
greater than 6 in. (15 cm) wide. Use Graco part
number LL5417 for wider lines.
14
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Shutdown and Cleaning
Shutdown and Cleaning
NOTICE
Failure to properly clean field marker after each use will
result in hardened materials, damage to the field marker,
and the warranty will no longer be valid. Do not store
solvents in field marker. Always flush with Graco Pump
Armor prior to storage.
4.
Clean inside of paint hopper with water. Optional: Tilt
paint hopper back and spray inside with water.
5.
Fill paint hopper with 1/2 gallon (2 liters) water.
Flushing Field Marker
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Use only water-based materials. Do not use materials
which state “FLAMMABLE” on the packaging. For more
information about your material, request SDS from dis
tributor or retailer.
Do not operate or spray near children. Do not aim the
field marker at, or spray any person or animal. Keep
hands and other body parts away from the discharge.
For example, do not try to stop the paint flow with any
part of the body.
This field marker builds up an internal pressure of 1200
psi (8.3 MPa, 83 bar) during use. Follow this Pressure
Relief Procedure whenever you stop spraying and
before cleaning, checking, servicing, or transporting
equipment to prevent serious injury.
1.
6.
Put prime/spray valve (D) UP to clean prime hose.
7.
Push spray button (A) to pump water through prime
hose. Pump until water is clear.
A
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8.
Push spray button to stop pumping water through
prime hose.
9.
Put prime/spray valve (D) DOWN to spray position.
Perform Pressure Relief Procedure, page 10.
D
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10. Push spray button to spray water through tip. Spray
until water is clear.
11. Push spray button to stop spraying water through tip.
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2.
Empty the paint hopper (S), see page 12.
S
12. Empty the paint hopper, see page 12.
13. Repeat steps 5-10 until water runs clear.
14. Put prime/spray valve (D) UP to release pressure.
D
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3.
15. Remove and clean filter, page 11.
Remove paint hopper screen and clean
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15
Shutdown and Cleaning
Optional Cleanup:
•
Perform Pressure Relief Procedure, page 10.
•
Clean out paint hopper at a sink.
•
Empty the paint hopper, see page 12.
•
Install paint hopper onto field marker.
•
Disconnect motor plug (N) and remove material
dispenser (E) from height adjustment mount.
•
Install material dispenser (E) and connect motor
plug (N).
E
N
N
E
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•
Remove paint hopper (S) from field marker.
S
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•
Perform Flushing Field Marker procedure steps 5 15, page 15.
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Shutdown and Cleaning
Unclogging Spray Tip/Guard Assembly
Always perform Pressure Relief Procedure before
unclogging spray tip/guard assembly.
1.
5.
Push spray button again to stop field marker.
6.
Perform Pressure Relief Procedure, page 10.
7.
Rotate spray tip (X) back to SPRAY position.
X
Perform Pressure Relief Procedure, page 10.
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2.
Reverse spray tip (X) to UNCLOG position.
8.
Put prime/spray valve DOWN to spray position.
9.
Push prime/spray button to start sprayer and resume
spraying.
10. If spray tip is still clogged, you may have to repeat
steps 1 - 9 several times.
X
11. If material still fails to be sprayed, perform Pressure
Relief Procedure, page 10.
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3.
Put prime/spray valve (D) DOWN to spray position.
12. Perform Tip Removal Cleaning, page 19.
13. Perform Filter Removal/Cleaning, page 11.
14. If applicable, perform CleanShot Cleaning, page 19.
D
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4.
Push spray button (A) to start field marker and clear
clog.
A
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17
Storage
Storage
5.
Press spray button to stop when Pump Armor flows
through prime hose.
6.
Move prime/spray valve (D) DOWN to the spray
position.
NOTICE
Failure to store field marker with Pump Armor will result
in operational problems the next time you spray. Always
circulate Pump Armor through the field marker after
cleaning. Water left in the field marker will damage
the pump due to freezing.
D
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1.
Clean field marker. See Shutdown and Cleaning,
page 15.
7.
Press spray button to spray material.
8.
Press spray button to stop pump when Pump Armor
sprays through tip.
9.
Plug charger into field marker. See Charging the
Battery, page 8. Charge to full charge and disconnect.
2. Lift prime/spray valve (D) UP to the prime position.
D
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3.
10. Store field marker indoors in a cool, dry place.
Always store field marker with some Pump Armor in
the paint pump/hopper. Never store field marker dry
or with paint in the pump/hopper.
Pour a small amount of Pump Armor into bottom of
paint hopper.
4. Push spray button (A) to pump the material.
A
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Repair
Repair
Tip Removal/Cleaning
CleanShot™ Cleaning (If
applicable)
1. Perform Pressure Relief Procedure, page 10.
1. Perform Pressure Relief Procedure, page 10.
2. Remove spray tip/guard assembly (G).
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G
2. Rotate spray tip (X) 1/4 turn and remove.
X
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3. Remove CleanShot assembly (Y).
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X
3. Wash tip in sink under running water. Use a brush
or pick to remove excess or dried material.
Y
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4. Use two wrenches to remove needle seat.
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4. Use a pressurized air hose to blow out any remain
ing material from tip. NOTE: You should be able to
clearly see through the tip hole when cleaned.
5. Install spray tip (X) and position to spray as shown
below.
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X
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19
Repair
5. Hold CleanShot over running water and clean. Work
needle in and out to free CleanShot from excess or
hardened material.
8. Install CleanShot assembly.
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6. Use two wrenches to install needle seat.
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9. Install spray tip/guard assembly (G).
G
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7. Clean filter. See Filter Removal/Cleaning, page 11.
20
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Repair
Fuse Replacement
Installation
1. Insert a new standard 30 A automotive fuse (Regu
lar ATO) fuse into fuse case.
Removal
1. Perform Pressure Relief Procedure, page 10.
2. Place front tabs of battery shroud into slots, then
pivot back of shroud down. Use wrench to tighten
two bolts and secure shroud into place.
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2. Disconnect motor plug and spray button plug.
NOTICE
When installing the battery shroud, wires can get
pinched between the shroud and frame and become
damaged. To avoid damage, make sure all wires are
kept in front of the battery when installing the shroud.
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Motor Plug
Spray Button Plug
3. Remove material dispenser (E) and paint hopper (S).
3. Install paint hopper (S) and material dispenser (E).
S
S
E
E
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4. Use wrench to remove two bolts and remove battery
shroud (B).
B
4. Connect spray button plug and motor plug.
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Motor Plug
Spray Button Plug
5. Open fuse case and remove old fuse.
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30 AMP
Automotive
Regulator ATO
21
Repair
Battery Replacement
4. Use wrench to remove two bolts and remove battery
shroud (B).
B
Removal
1. Perform Pressure Relief Procedure, page 10.
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5. Use two wrenches to remove serrated nut on nega
tive (black) battery post. Then use wrenches to
remove serrated nut on positive (red) battery post.
Black
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2. Disconnect motor plug and spray button plug.
Orange
or Yellow
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6. If installed, clip plastic tie straps used for shipping.
Undo velcro strap from battery. Remove battery.
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Spray Button Plug
Motor Plug
3. Remove material dispenser (E) and paint hopper (S).
S
E
ti21482a
7. Remove bolt and nut from each battery post.
ti21485a
22
ti21363a
332119G
Repair
Installation
1. Install new battery. Install bolts and nuts onto
battery posts with terminals facing front of field
marker. Tighten velcro strap around battery to
secure into place.
NOTICE
When installing the battery shroud, wires can get
pinched between the shroud and frame and become
damaged. To avoid damage, make sure all wires are
kept in front of the battery when installing the shroud.
4. Install paint hopper (S) and material dispenser (E).
S
E
ti21367a
2. Use two wrenches to attach battery cable to positive
(red) battery post. Then use wrenches to attach to
negative (black) battery post.
ti21486a
ti21487a
Black
5. Connect spray button plug and motor plug.
Orange
or Yellow
ti21366a
ti21365a
3. Place front tabs of battery shroud into slots, then
pivot back of shroud down. Use wrench to tighten
two bolts and secure shroud into place.
ti21362a
Motor Plug
Spray Button Plug
ti21368a
332119G
23
Repair
Control Board Replacement
Installation
1. Install new board into battery shroud. Tighten six
torx screws into board.
Removal
2. Connect negative wire (black) to outer connector of
charger jack. Connect positive wire (red) to inner
connector of charger jack.
1. Disconnect battery wires. See Battery
Removal steps 1 - 5, page 22.
2. Disconnect two wires from battery charger connec
tion port.
ti24688a
ti24688a
3. Connect battery wires. See Battery
Installation steps 2 - 5, page 23.
3. Remove six torx screws from board. Remove board
from battery shroud.
ti21370a
24
332119G
Repair
Pump/Motor Removal
Removal
1. Perform Pressure Relief Procedure, page 10.
ti21373a
6. Disconnect motor wires and remove power cord.
ti20183a
2. Disconnect motor plug (N).
ti21374a
7. Use wrench to remove bulkhead nut.
N
ti21484a
3. Use wrench to disconnect hose to material
dispenser.
ti21377a
8. Loosen hose clamp below paint hopper.
ti21376a
9. Remove four screws from paint hopper bracket.
4. Remove paint hopper (S).
S
ti21375a
10. Remove paint hopper (S) from pump/motor assembly.
S
ti21363a
5. Remove six torx screws on motor shroud. Remove
motor shroud.
ti21389a
332119G
25
Repair
11. Remove pump/motor assembly from hopper
bracket.
2. Install Pump/Motor assembly into paint hopper (S).
S
ti21394a
3. Install and tighten four screws.
ti24689a
ti21400a
Installation
4. Install and tighten hose clamp to paint hopper.
1. Loosely install hose clamp on pump before installing
pump/motor assembly onto pump bracket. Install
new Pump/Motor assembly into pump bracket.
ti21403a
5. Install and tighten bulkhead nut.
ti21377a
ti24689a1
26
332119G
Repair
6. Install power cord and connect motor wires.
Connect white wire to post with red indicator mark.
Connect black wire to outside post.
8. Install paint hopper (S).
S
Black
Wire
White
Wire
ti21374a
7. Install motor shroud, capture wire strain relief and
tighten six torx screws.
ti21486a
9. Reconnect hose to pump/motor outlet.
ti21398a
ti21401a
10. Connect motor plug (N).
N
ti21483a
332119G
27
Troubleshooting
Troubleshooting
Problem
Cause
Pump/motor runs but
Paint hopper is empty
material is not being sprayed Field marker is not primed
Solution
Fill paint hopper with spray material.
Prime field marker. See Starting a New Job, page 13.
Field marker inlet ball check valve has Remove foreign material in the field marker inlet ball
foreign material in passage way.
check valve by:
Field marker inlet ball check valve is
stuck shut due to improper cleaning
and storage.
1.
Empty the paint hopper.
2.
Remove paint hopper screen.
3.
Add 0.5 gallons (2 liters) of water to the paint hopper.
4.
Use a thin rod to move inlet ball check up and down.
NOTE: If paint particles seem to be settling in hopper
screen, strain paint with a paint sock prior to filling
hopper.
Pump/motor runs but mate
rial comes out prime hose
Prime/spray valve is UP
Move valve handle DOWN to spray position.
Material dispenser tip is plugged
Clean material dispenser tip by reverse spraying. See
Reversible Spray Tip, page 11.
Material dispenser tip and/or filter is
plugged
Clean material dispenser tip by reverse spraying and
clean filter. See Unclogging Spray Tip/Guard
Assembly, page 17.
If tip does not clean by using Reversible Spray Tip
procedure, remove tip and clean using a cleaning wire
pick, water and pressurized air or water (compressed air or
nozzle jetted city water). If tip cannot be cleaned, replace
tip.
See Tip Removal/Cleaning, page 19.
CleanShot has foreign particles in pas See CleanShot Removal/Cleaning, page 19.
sageway
Pump/motor does not run
when spray button is in
Battery is discharged. Spray button is
red when button is in.
Connect battery charger and recharge battery. See
Charging the Battery, page 8.
Motor plug is disconnected
Connect motor plug on battery shroud. See (N)
Component Identification, page 6.
Spray button plug is disconnected
Connect spray button on battery shroud. See (P)
Component Identification, page 6.
Battery fuse has faulted resulting in an Remove battery shroud and check for pinched or shorted
open circuit (blown fuse)
wires before replacing fuse. See Fuse Replacement,
page 21.
Wires to battery have become loose,
disconnected or damaged
Tighten wire connection or reconnect. See Battery
Replacement, page 22.
Field marker fluid path is plugged
between pump and prime/spray valve
Perform Pressure Relief Procedure, page 10. If pressure
cannot be relieved as evidenced by material flowing out of
prime hose, STOP and contact Graco Technical Support
or bring field marker to Graco distributor for repair.
NOTE: Red light on spray button will be flashing.
Pump/motor is damaged
28
Remove pump/motor for repair. See Pump/Motor
Removal, page 25. Contact Graco Technical Support or
bring field marker to Graco distributor for repair.
332119G
Troubleshooting
Problem
Cause
Solution
Pump/motor runs but red
light on spray button is on
Battery has been discharged to the
Recharge battery. Connect battery charger and recharge
level that user is notified the battery is battery. See Charging the Battery, page 8. NOTE: When
low.
red light first comes on, user has approximately 15 minutes
of field marker run time left.
Spray pattern width is
decreasing
Incorrect material dispenser holder
height position.
Readjust material dispenser holder until desired width is
achieved. See Adjusting Line Width, page 14.
Material dispenser tip is wearing out.
Replace tip. See Tip Removal/Cleaning, page 19.
Material is too dense and/or too vis
cous.
Readjust material dispenser holder until desired width is
achieved. See Adjusting Line Width, page 14. Dilute
material as required.
Pump/motor is not operating at speci
fied RPM.
Check spray pattern with water only. If spray pattern is
good, dilute material as required. If spray pattern is not
good with water, contact Graco Technical Support or
bring field marker to Graco distributor for repair.
Pump/motor randomly
stops; full spray pattern can
not be achieved
Material needs to be strained to
remove solids.
Use a paint sock to filter material as it is being poured into
paint hopper.
Material continues to flow
out of tip after stopping
spray
Foreign material in CleanShot.
Remove and clean CleanShot. See CleanShot
Cleaning, page 19.
CleanShot is damaged.
Contact Graco Technical Support or bring field marker to
Graco distributor for repair.
Battery did not fully charge
Paint is leaking from
pump/motor shroud
332119G
Battery charger was disconnected too Disconnect charger from field marker. Disconnect
early (charging was interrupted before charger from power outlet and allow charger to remain
completing charge).
unpowered for 5 - 10 minutes.
See Charging the Battery, page 8.
Wire terminals are loose or
disconnected on battery charger
connection port (C).
Reconnect terminals or replace terminals at battery port
(C). See Control Board Replacement, page 24.
Battery is damaged or at the end of
the recharge life cycle.
Replace battery. See Battery Replacement, page 22.
Charger is damaged.
Replace charger. Contact Graco distributor for
correct replacement.
Seals on pump are worn out.
Replace pump/motor assembly.
29
Wiring Diagram
Wiring Diagram
WHITE
BLACK
RED DOT
MOTOR
SWITCH
30A
ORANGE OR YELLOW
FUSE
Automotive
Regulator ATO
BLACK
CONTROL
BOARD
BATTERY
BLACK
RED
ti21412a
30
CHARGER JACK
332119G
Parts
Parts
27
99
113
28
52
27
4
48
49
98
97
9
21
45
109
45
102
39
8
45
111
96
17
13
110
1
18
28
19
14
32
15
16
103a
6
5
103b
8
103c
46
11
46
10
7
39
332119G
7
39
7
20
8
ti24691a
31
Parts
Parts List
Ref.
1
2
3
4
5
6
7
8
9
Part
16U476
16U478
16U477
24R069
16U580
126946
195367
126947
24R882
10
11
13
14†
15
16
17
16U229
16U230
15D862
16U231
15F142
15F143
126951
127926
18a
17C571
17C565
18b
17C572
17C566
18d
19*
17C572
17C568
24R792
20
21
27
127052
126949
114659
32
Description
FRAME, stamped, S90
BRACKET, frame, right
BRACKET, frame, left
BAR, handle, weldment
AXLE, rear, S90
BOLT, cap, hex head
SPACER
TIRE, 10 inch, pneumatic
KIT, shroud, battery,
includes 96, 97a, 97b, 98, 102
BAR, support
BAR, adjustment, height
NUT, hand
SHIELD, spray, guide, plastic
GUIDE, wire, right shield
GUIDE, wire, left shield
JACK, charger, 12 volt, 15 Amp
Series A
Series B
CHARGER, 120V ac, USA
Series A, includes 17
Series B
KIT, charger, S90, 240V, Euro
Series A, includes 17. 103a, 103c
Series B
KIT, charger, S90, 240V, Asia/Aus
Series A, includes 17. 103a, 103c
Series B, includes 103a, 103c
KIT, board, control, S90,
includes 43
KNOB, T-handle
STRAP, battery
GRIP, handle
Qty
.
1
1
1
1
1
1
4
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
Ref.
28
32
33
39
40
43
45
46
48
49
52
96
97a
97b
98
99
102
Part
24P924
16U160
16U707
119547
100270
119236
111570
115942
24R664
115480
16U680
16V158
16V162
16V507
16V161
16V157
16D576
103a
103b
103c
109
110
111
113
124783
124507
127155
108774
113505
125857
16V701
Description
SWITCH, pushbutton
BATTERY, 18 ah, sealed
HARNESS, motor wire
NUT, hex, lock, nylon, thin
SCREW, cap, hex hd
SCREW, mach, torx pan hd
BOLT, carriage
NUT, hex, flange head
KIT, handle bar fasteners
KNOB, to handle
LABEL, brand, S90, handle, upright
LABEL, 12V battery charge
LABEL, warning, iso, multiple
LABEL, warning, iso, Europe
LABEL, quick start instructions
LABEL, indicator light
LABEL, Made in USA w/global
comp
PLUG, converter, Asia/Aus
PLUG, converter, UK
PLUG, converter, Japan
STRAP, tie, wires
BATTERY, terminal nut
BATTERY, terminal bolt
BOOT, replacement
Qty
.
1
1
1
3
2
6
6
6
1
2
2
1
1
1
1
1
1
1
1
1
2
4
2
1
† 24P894 KIT, spray shield, S90, includes 14, 15, 16
* Fuse is a 30 Amp automotive fuse, Regular ATO
 Replacement Warning and Safety labels are available
at no cost.
332119G
Parts
Parts
22
55
24
49e
49d
94
49c
56
49b
49
25
49a
54
22
25
43
53
119
35
84
26
33
29
94
26
41 30
37
44
ti24693a
332119G
36
42
31
33
Parts
Parts List
Ref.
22‡
24
25
26
29
30
31
33
35
36
37
41
42
43
44
49
49a
34
Part
Description
Qty
24R795 KIT, hopper, S90,
1
includes 24, 25, 53, 54, 119
16U373 SEAL, lid, hopper
2
126108 SCREW, shoulder, socket head
2
24R883 KIT, cover, S90 pump, includes 43
1
16T186 BRACKET, pump
1
126954 FITTING, elbow, 45 deg, 1/4 npt
1
277183 HOSE, cpld, 3/16 in. x 6 ft, 3300 wp 1
16U707 HARNESS, motor wire, includes 35 1
126955 BUSHING, strain relief
1
113817 BUMPER
1
16T185 FITTING, pump adapter
1
100071 NUT, hex
1
117791 SCREW, cap, tri lobe
1
119236 SCREW, mach, torx pan hd
6
111800 SCREW, cap, hex hd
4
16U370 FILTER, hopper includes 49a – 49e 1
17C933 BUSHING, ball knocker
1
Ref.
49b
49c
49d
49e
53
54
55
56
62
84
94
114
Part
192348
127962
17C934
17C935
16U679
16U677
16U602
16T184
109576
117464
24R172
865663
Description
Qty
NUT, head
1
SPRING
1
STEM, ball knocker
1
KNOB
1
LABEL, brand, S90, hopper, lside
1
LABEL, brand, S90, hopper, rside
1
HOUSING, inlet assembly
1
VALVE, outlet, ball check
1
PACKING, o-ring
1
CLAMP, hose, micro 1.75 max dia.
1
KIT, complete pump and motor
1
STRAINER, mesh, hopper, 5 gallon
1
(12 pack) (item not shown)
119 17C502 SEAL, hopper, base
1
‡ Lid Kit 24R820 is available (includes 24)
332119G
Parts
Parts
31
65
64
63
62
66
60
13
67
61
79
62
71
72
30
95
68
62
69
76
Optional
CleanShot™ Valve
73
75
70
74
125
70a
70b
77
78
Replaces 70, 70a, 70b
ti24704a
332119G
35
Parts
Parts List
Ref.
13
30
31
60
61
62
63
Part
15D862
24P124
277183
16T159
16U255
109576
24R790
64
65
66
67
68
69
119956
36
162453
103147
16T160
287033
Description
NUT, hand
KIT, holder, tip, includes 31-79
HOSE, cpld, 3/16 in. x 6 ft, 3300 wp
MANIFOLD, filter
HOLDER, tip
PACKING, o-ring
KIT, valve, prime, S90,
includes 62-65
PIN, straight
HANDLE, drain valve
FITTING, (1/4 npsm x 1/4 npt)
PLUG, pipe
TUBE, filter
FILTER, 100 mesh
Qty
.
1
1
1
1
1
3
1
1
1
1
1
1
1
Ref.
70
70a
70b
71
72
73
74
75
76
77
78
79
95
125
Part
17C501
103610
17C500
103875
16U667
16C645
196467
104893
195400
LL5315
243161
112774
16V159
24P969
Description
HOUSING, filter, turf
O-RING, packing
HOUSING, restrictor
ADAPTER, hose, barb
TUBE, drain
TUBE, drain
VALVE
PACKING, o-ring
CLIP, spring
TIP, spray, RAC 5, striping
GUARD, RAC IV / 5
SCREW, mach, sltd hex wash hd
LABEL, gun, filter
VALVE, CleanShot, turf, optional
Qty
.
1
1
1
1
1
1
1
1
1
1
1
2
1
332119G
Technical Data
Technical Data
U.S.
Metric
Maximum working pressure
1200 psi
8.3 MPa, 83 bar
Recommended Tip Size
LL5315
LL5315
Maximum Tip Size
LL5417
LL5417
Weight
60 lb
27.2 kg
Length
40 in.
101.6 cm
Width
23 in.
58.4 cm
Height
36 in.
91.4 cm
Dimensions:
Storage temperature range 
33° to 120° F
1° to 48° C
Operating temperature range 
33° to 120° F
1° to 48° C
Sound pressure level
79.2 dBa† sound pressure level
93.8 dBa† sound power level
79.2 dBa† sound pressure level
93.8 dBa† sound power level
Vibration level acceleration
Less than 5.5 feet/s2 ††
Less than 1.7 m/s2††
Charging time
6 hours to 80%,
6 to 14 to 100%
6 hours to 80%,
6 to 14 to 100%
Power source
120/240 VAC
120 /240VAC
Voltage (DC)
12 V Maximum
12 V Maximum
Capacity
22 Ah, 264 Wh
22 Ah, 264 Wh
Current rating
30 Amp
30 Amp
Type
Automotive, Regular ATO
Automotive, Regular ATO
Charger:
Battery (Sealed Lead Acid):
Fuse
 Pump damage will occur if fluid freezes in pump.
 Damage to plastic parts may result if impact occurs in low temperature conditions.
 Changes in paint viscosity at very low or very high temperatures can affect field marker performance.
† per ISO 3744 measured at 3.3 feet (1m)
†† per ISO 5349, no load condition
332119G
37
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
This manual contains English. MM 332119
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to I.S. EN ISO 9001
www.graco.com
Revision G- May 2016

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