Graco 308300A 50:1 RATIO FALCON Grease Dispensing Pumps Owner's Manual

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Graco 308300A 50:1 RATIO FALCON Grease Dispensing Pumps Owner's Manual | Manualzz

INSTRUCTIONS–PARTS LIST

This manual contains IMPORTANT

WARNINGS AND INSTRUCTIONS

READ AND RETAIN FOR REFERENCE

308-300

Rev. A

50:1 RATIO EAGLE

Grease Dispensing Pumps

5000 psi (350 bar) Maximum Working Pressure

100 psi (7 bar) Maximum Air Working Pressure

For dispensing heavy grease.

See page 3 for model numbers.

WARNING

These pumps are designed to be used only in pumping non-corrosive and non-abrasive lubricants and greases. Any other use of the pump can cause unsafe operating conditions and component rupture, which can result in fluid injection or other serious bodily injury, or fire or explosion.

Model 236–046

Model 236–044

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

COPYRIGHT 1993, GRACO INC.

TABLE OF CONTENTS

Model Numbers

Terms

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Warnings

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . . . .

3

3

4, 5

6

Using a Follow Plate . . . . . . . . . . . . . . . . . . . . . . . . 6

Models 236–049 & 236–052 . . . . . . . . . . . . . . . . .

Models 236–043, 236–044, & 236–060 . . . . . . . .

Models 236–045 & 236–050

Models 236–046 & 236–047

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

Model 236–041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 236–048 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

10

8

9

7

8

Model 236–042

Model 236–051

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

11

6

Operation/Service . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Drawings & Lists

Model 236–041 & 236–043 . . . . . . . . . . . . . . . . .

6

12

Model 236–042 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Truck 203–650 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 236–044 & 236–047 . . . . . . . . . . . . . . . . .

Model 236–045 & 236–046

Model 236–050 & 236–049

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

Model 236–060 & 236–052 . . . . . . . . . . . . . . . . .

Dispense Kit 222–383

Model 236–048

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 236–051 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty . . . . . . . . . . . . . . . . . . . . .

19

Back Cover

Graco Phone Numbers . . . . . . . . . . . . . . Back Cover

16

17

18

18

19

13

13

14

15

MODEL NUMBERS

Model No.

Size

236–041

236–042

236–043

236–044

236–045

236–046

236–047

236–048

236–049

236–050

236–051

236–052

236–060

*Base type:

P = Portable Base

T = 2 Wheel Truck

E = Elevator

35 to 50 lb

(16 to 23 kg)

35 to 50 lb

(16 to 23 kg)

35 to 50 lb

(16 to 23 kg)

35 to 50 lb

(16 to 23 kg)

35 to 50 lb

(16 to 23 kg)

120 lb

(55 kg)

120 lb

(55 kg)

120 lb

(55 kg)

120 lb

(55 kg)

120 lb

(55 kg)

120 lb

(55 kg)

400 lb

(180 kg)

35 to 70 lb

(16 to 32 kg)

P

T

T

P

Base

Type*

T

Dispense

Kit

X

Cover Shield

Follow

Plate Pail

X X

X

X

Pump

Support

X

Inductor

Plate

X

T

P

E

P

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Pump

Support

X

X

X

X

X

X

X

X

X

X

X

X

X

Be sure you read and understand each of these terms before reading the rest of the manual.

WARNING: Alerts user to avoid or correct conditions that could cause bodily injury.

CAUTION: Alerts user to avoid or correct conditions that could cause damage to or destruction of equipment.

TERMS

NOTE: Gives additional information or helpful hints.

DISPENSE: To release fluid through the dispensing valve, which allows the fluid to flow out in a steady or metered stream.

DISPENSING VALVE: Any fluid dispensing device that can be triggered on and off.

WARNINGS

HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.

FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS

Read and understand all instruction manuals before operating equipment.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure. Spray from the dispense valve or fluid emitted under high pressure from leaks or ruptured components can inject fluid through your skin and into your body and cause extremely serious bodily injury, including the need for amputation. Also, fluid injected or splashed into the eyes or on the skin can cause serious damage.

Never point the dispense valve at anyone or at any part of the body. Never put hand or fingers over the end of the dispense valve.

Always follow the Pressure Relief Procedure, right, before cleaning or removing the nozzle or servicing any system equipment.

Never try to stop or deflect leaks with your hand or body.

Be sure equipment safety devices are operating properly before each use.

Medical Alert––Fluid Injection Wounds

If any fluid appears to penetrate your skin, get emergency

medical care at once. Do not treat as a simple cut. Tell the doctor exactly what fluid was injected.

Note to Physician: Injection in the skin is a traumatic injury .

It is important to treat the injury surgically as soon as possible.

Do not delay treatment to research toxicity. T oxicity is a concern with some exotic coatings injected directly into the blood stream. Consultation with a plastic surgeon or re constructive hand surgeon may be advisable.

Dispense Valve Safety

Do not modify any part of the dispense valve. Use only extensions and non-drip tips which are designed for use with your dispense valve. Modifying parts can cause a malfunction and result in serious bodily injury, including fluid injection and splashing in the eyes or on the skin.

Flexible Nozzle Safety

Be sure you know the maximum working pressure of the flexible nozzle you are using. Never exceed that pressure, even if your dispense valve and/or pump is rated for higher working pressures.

Never use a low pressure flexible nozzle, designed for low pressure dispense valves or hand-powered lubricating equipment, on a high pressure dispense valve.

Grease Fitting Coupler Safety

Use extreme caution when cleaning or changing grease fitting couplers. If the coupler clogs while dispensing, stop dispensing immediately. Follow the Pressure Relief Procedure below, then remove the coupler to clean it. Never wipe off build-up around the coupler until pressure is fully relieved.

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow this procedure whenever you shut off the pump, when checking or servicing any part of the system, when installing, cleaning or changing dispensing devices, and whenever you stop dispensing.

1.

Close the pump air regulator.

2.

Close the bleed-type master air valve (required in your system).

3.

Hold a metal part of the dispense valve firmly to the side of a grounded metal waste container, and trigger the valve to relieve fluid pressure.

If you suspect that the dispensing valve, extension, or grease fitting coupler is clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the coupler or hose end coupling and relieve pressure gradually, then loosen it completely. Now clear the clog.

EQUIPMENT MISUSE HAZARD

General Safety

Any misuse of the dispensing equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in fluid injection, splashing in the eyes or on the skin, or other serious bodily injury, or fire, explosion or property damage.

System Pressure

To reduce the risk of overpressurizing any part of your system, be sure you know the maximum working pressure rating of each pump and its connected components.

Never alter or modify any part of this equipment; doing so could cause it to malfunction.

Check all dispensing equipment regularly and repair or replace worn or damaged parts immediately.

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

4 308-300

This pump develops 5000 psi (350 bar) MAXIMUM FLUID

WORKING PRESSURE at a maximum air operating pressure of 100 psi (7 bar). Never exceed 100 psi (7 bar) air pressure to the pump. Never exceed the maximum working pressure of the lowest rated component in your system.

Fluid Compatibility

Be sure that all lubricants or fluids used are chemically compatible with the wetted parts shown in the Technical Data in the separate component manuals. Always read the manufacturer’s literature before using any lubricant or fluid in this pump.

High pressure fluid in the hoses can be very dangerous. If the hose develops a leak, split or rupture due to any kind of wear, damage or misuse, the high pressure spray coming from it can cause a fluid injection injury or other serious bodily injury or property damage.

Tighten all fluid connections securely before each use. High pressure fluid can dislodge a loose coupling or allow high pressure spray to come from the coupling.

Never use a damaged hose. Before each use, check the entire hose for cuts, leaks, abrasion, bulging cover, or damage or movement of the hose couplings. If any of these conditions exist, replace the hose immediately. Do not try to recouple high pressure hose or mend it with tape or any other device.

A repaired hose cannot safely contain the high pressure fluid.

HOSE SAFETY

Handle and route hoses carefully. Do not pull on hoses to move equipment. Do not use fluids which are not compatible with the inner tube and cover of the hose. Do not expose

Graco hoses to temperatures above 82 _ C (180 _ F) or below

–40 _ C (–40 _ F).

Hose Grounding Continuity

Proper hose grounding continuity is essential to maintaining a grounded dispensing system. Check the electrical resistance of your air and fluid hoses at least once a week. If your hose does not have a tag on it which specifies the maximum electrical resistance, contact the hose supplier or manufacturer for the maximum resistance limits. Use a resistance meter in the appropriate range for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it immediately. An ungrounded or poorly grounded hose can make your system hazardous. Also, read Fire or Explosion

Hazard, below.

FIRE AND EXPLOSION HAZARD

Static electricity is created by the flow of fluid through the pump and hose. If the pump is not properly grounded, sparking may occur, and the system may become hazardous.

Sparking may also occur when plugging in or unplugging a power supply cord. Sparks can ignite fumes from solvents, dust particles and other flammable substances, whether you are operating indoors or outdoors, and can cause a fire or explosion and serious bodily injury and property damage.

If you experience any static sparking or even a slight shock while using this equipment, stop dispensing immediately.

Check for proper grounding. Do not use the system again until the problem has been identified and corrected.

Grounding

To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this dispensing equipment:

1.

Pump: Use a ground wire and clamp, as shown in Fig 1.

2.

Fluid hoses: use only grounded fluid hoses.

3.

Air hoses: use only grounded air hoses.

4.

Dispensing valve: obtain grounding through connection to a properly grounded fluid hose and pump.

5.

Fluid supply container: according to local code.

6.

Air compressor: according to local code.

7.

To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the dispense valve firmly to the side of a grounded metal pail, then trigger the valve.

To ground the pump:

Loosen the grounding lug locknut (W) and washer (X). Insert one end of a 12 ga (1.5 mm @ ) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the ground wire to a true earth ground.

X

Fig 1

W

Z

Y

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers or other body parts. The priming piston at the pump intake moves while the pump is in operation, and can pinch or amputate fingers caught between it and the pump intake. Keep your fingers and hands away from the pump intake while the pump is in operation.

Keep clear of all moving parts when starting or operating the pump. Before checking or servicing the pump, follow the

Pressure Relief Procedure on page 4 to prevent the pump from starting accidentally.

IMPORTANT

United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards

– particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.

308-300 5

INSTALLATION

Air Line Accessories

Refer to your pump manual 308-262 (supplied) for a

Typical Installation drawing and information on recommended air line accessories.

Using a Follow Plate

If using a follow plate (5), remove the fluid container cover. To prevent air from being trapped under the follow plate, scoop grease from the center of the container to the sides, to make the surface concave. Place the follow plate on the grease and push down on the plate until grease appears at the center opening (C).

See Fig 2.

WARNING

A bleed-type master air valve is required in your system to help reduce the risk of serious bodily injury including fluid injection, splashing in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

The bleed-type master air valve relieves air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly. Locate the valve close to the pump.

2

Concave Surface

Push Down on Plate

2

C

2

5

GROUNDING

WARNING

Before operating the pump, ground the system as explained under Fire or Explosion Hazard and

Grounding on page 5.

OPERATION/SERVICE

Refer to your pump manual 308-262 (supplied) for operating and service instructions.

Fig 2

02050

INSTALLATION

Models 236–049 & 236–052

1.

Remove the cover from the grease drum.

2.

See Fig 3 or 4. Place the follow plate (5) on the surface of the grease (refer to page 6).

3.

Place the cover (4) on the drum. On Model

236–049 only , secure the cover with the three thumbscrews (T).

4.

Insert the pump through the cover (4) and follow plate (5). Lower the pump until it rests on the cover and secure with the screws (S), using the proper hole pattern in the pump mounting plate (M).

NOTE: The mounting plate has two different hole patterns. Use the one that fits your cover.

5.

Screw the 1/4 npt(mbe) fluid hose (2a) into the pump fluid outlet.

6.

Screw the 3/8 npt swivel adapter (2b) into the pump air inlet, and connect the 3/8 npt(mbe) air hose (2c).

4

2c

2b

S

M

2c

1

2b

4

S M

2a

T

Fig 4

5

Model 236–049

Fig 3

01983

1

2a

5

01986

308-300 7

INSTALLATION

Models 236–043, 236–044, & 236–060

1.

Model 236–044 only: Assemble the truck (3) as shown in the parts drawing on page 13. Secure the empty pail (6) to the truck base with the pointed clamps (3d) and thumbnuts (3c).

Model 236–060 only: Press the empty pail (6) into the dolly (3), making sure that it is flat against the bottom of the dolly. Tighten the nut on the dolly bolt to secure. See the parts drawing on page 17.

All models:

2.

Remove the cover from a pail of grease. Place the pail of grease into the empty pail (6). Secure the cover (4) on the pail with the three thumbscrews

(T). See Fig 5.

3.

Insert the pump through the cover (4). Lower the pump until it rests on the cover and secure with the two gun holders (H), using the proper hole pattern in the pump mounting plate (M).

NOTE: The mounting plate has two different hole patterns. Use the one that fits your cover.

4.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

5.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

3

G

D

N

H

4

Z

3c 3d

Model 236–044 Shown

Fig 5

Model 236–045 & 236–050

1.

Assemble the base (3) as shown in the parts drawing for Model 236–050 on page 16.

2.

Place a pail of grease on the base. Remove the cover from the pail. Place the follow plate (5) on the surface of the grease (refer to page 6). See Fig

6.

3.

Place the shield (4) over the pail. Secure the shield to the base with the clamps (3d or 3e) and thumbnuts (3c).

4.

Insert the pump through the shield (4) and follow plate (5). Lower the pump until it rests on the shield and secure with the two gun holders (H), using the proper hole pattern in the pump mounting plate (M).

NOTE: The mounting plate has two different hole patterns. Use the one that fits your shield.

5.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

6.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

G

3

Z

N

D

H

3c 3e (shown)

Model 236–045 Shown

Fig 6

1

5

1

F

M

T

6

F

M

4

INSTALLATION

Models 236–046 and 236–047

1.

For Model 236–047: Assemble the truck (3) as shown in the parts drawing on page 13.

For Model 236–046: Assemble the base (3) as shown in the parts drawing for Model 236–050 on page 16.

2.

Place an opened 120 lb (55 kg) drum of grease on the mounting base or truck, and secure it with the hold down clamps (3d or 3e). Use the blunt end clamps (3e, supplied with Model 236–046 only) with fibre drums only. Use the pointed end clamps

(3d) only with steel drums. Position the clamps above the drum bead. Tighten the thumbscrews

(3c).

3.

See Fig 7. Place the follow plate (5) on the surface of the grease (refer to page 6).

4.

Insert the pump through the cover (4) and slide the cover up far enough to let the pump pass easily through the follow plate grommet.

5.

Fasten the cover (4) to the drum with the thumbscrews (T). Secure the pump to the cover with the two gun holders (H), using the proper hole pattern in the pump mounting plate (M).

NOTE: The mounting plate has two different hole patterns. Use the one that fits your cover.

6.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

7.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

G

Z

5

3

H

D

N

4

2

Model 236–047

Model 236–046

2 3

Fig 7

Model 236–041

1.

See Fig 8. Place the follow plate (5) on the surface of the grease (refer to page 6).

2.

If desired, remove the mounting plate from the pump (see manual 308–262). The plate is not needed on this assembly.

3.

Insert the pump through the cover (4a) and slide the cover up far enough to let the pump pass easily through the follow plate grommet. The slip clutch

(4b) will secure the pump in place.

4.

Place the cover (4a) on the pail, and tighten the thumbscrews (4f). Install the handle (7) on the pump with three screws.

5.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

6.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

4f

D N

Fig 8

4d

7

1

4b

4c

4h

4e

4a

4g

5

G

Z

1

3d

3c

3e

01981

F

01975

F

M

T

INSTALLATION

Model 236–048

1.

Assemble the cart (3) as shown in Fig 9. Use only

2 of the 4 brackets (7d) supplied. Install in the rear positions, of the drum shelf (3b), as shown.

N

D

S

M

4

2.

Place an opened 120 lb (55 kg) drum of grease on the drum shelf.

3.

Place the follow plate (5) on the surface of the grease (refer to page 6).

3g 5

4.

Insert the pump through the cover (4) and then slide the cover up far enough to allow the pump to easily pass through the follow plate grommet and into the grease.

5.

Using items 7a–7d, secure the cover to the drum and the drum to the cart. Attach the pump mounting plate (M) to the cover using the screws (S) and washers supplied with the cover.

6.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

7.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

3b

3n

Fig 9

1

3c 3e

3p 3e 3f

G 4

N

D

3k

Model 236–042

1.

Assemble the truck (3) and install the pump support (4) on the truck handle. See Fig 10 and the parts drawings on page 13.

2.

Install the pump on the pump support (4) and secure using the two gun holders (H).

3.

Install the inductor plate (5) on the pump intake and secure with the nut (L).

4.

Place an open container of grease on the truck base. Refer to page 6 and prepare the surface of the grease. Center the inductor plate (5) over the container and lower it into the container. Open the vent handle (V) and leave open until grease appears at the opening, then close.

5.

Connect the hose (F) to the pump fluid outlet, then assemble the z-swivel (Z) and gun (G) to the hose.

6.

Connect the nipple (N) to the pump air inlet. Connect the quick disconnect coupler (D) to the air supply hose.

10 308-300

Z

Fig 10

3

5

V

7a

7b

7c

3j

7d

3a

3h

G

Z

3m 3d

3f

3h 3j

01982

L

F

1

H

F

01976

INSTALLATION

Model 236–051

1.

Assemble the elevator (3) and support (4) as explained in the separate manuals 306–522 and

306–523. See also Fig 11 and the parts drawing on page 19.

2.

Remove the pump mounting plate (M) with a snapring pliers (see manual 308–262). Screw the fluid fitting (U) into the pump fluid outlet. Orient the fitting so it and the fluid hose will not interfere with the mounting plate (M), then reinstall the plate.

3.

Insert the pump (1) through the support (4) and the cover (R). Attach the mounting plate (M) to the support, using the screws (S) and nuts supplied.

4.

Install the inductor plate (P) on the pump intake and secure with the nut (L).

5.

Connect the remaining air and fluid hoses and fittings (see 306–522 and 306–523).

6.

Raise the elevator to its maximum height.

7.

Place an opened 120 lb (55 kg) drum of grease on the base and center it under the inductor plate (P).

Refer to page 6 and prepare the surface of the grease.

8.

Lower the elevator until the inductor plate just begins to enter the drum. Check that it is centered; reposition the drum if necessary. Open the vent handle (V) and leave open until grease appears at the opening, then close.

9.

Refer to manuals 306–522 and 306–523 for elevator operation.

Fig 11

M

3

L

1

4 (REF)

4

V

U

S

R

P

01985

308-300 11

PARTS DRAWINGS & LISTS

Model 236–041,

35 to 50 lb (16 to 23 kg) pail size

REF

NO. PART NO.

DESCRIPTION QTY

1

2

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

4 222–059 COVER;

Includes items 4a – 4h

4a 207–617

4b 168–102

COVER, pail

PLATE, stop, pump

4c 158–048

4d 159–608

4e 150–868

4f 100–220

BUMPER, button, rubber

RIVET

HOLDER, gun

SCREW, thumb

4g 100–025

4h 100–579

5 220–653

NUT, 1/4 nps thd

PIN, cotter; 1/8” x 1”

FOLLOW PLATE;

See 306–345 for parts

7 188–832 HANDLE, pump

1

1

1

1

3

1

1

1

1

1

1

1

1

4f

2 (REF)

4d

7

1

4b

4c

4h

4e

4a

4g

5

2

01975

Model 236–043,

35 to 50 lb (16 to 23 kg) pail size

4

6

REF

NO.

PART NO. DESCRIPTION

1

2

QTY

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

204–574 COVER; See 306–345 for parts

204–134 PAlL

1

1

1

1

2 (REF)

4

6

2

12 308-300

1

01977

PARTS DRAWINGS & LISTS

Model 236–042,

35 to 50 lb (16 to 23 kg) pail size

4

5

REF

NO. PART NO.

DESCRIPTION

1

2

3

QTY

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

203–650 TRUCK, 2 wheel;

See parts list below

203–664 SUPPORT

204–351 INDUCTOR PLATE

1

1

1

1

1

2

4

3

5

1

Ref No. 3 Truck 203–650

Includes items 3a – 3h

REF

NO. PART NO.

DESCRIPTION

3a 203–651

3b 101–251

3c 159–912

3d 159–913

3e

3f

3g

3h

154–636

100–609

101–242

159–924

BASE, truck; bare

WHEEL

NUT, thumb, 5/16–18

CLAMP, hold down;

Steel Drums Only

WASHER, 5/8”, 16 GA

SCREW, rd nd mach;

1/4–20 x 0.375”

RING, retaining

HANDLE, truck

QTY

1

2

2

2

2

1

2

4

3g

3e

3b

3f

3e

01976

3h

3a 3d 3c

01523

308-300 13

PARTS DRAWINGS & LISTS

Model 236–044,

35 to 50 lb (16 to 23 kg) pail size

4

6

REF

NO. PART NO.

DESCRIPTION

1

2

3

QTY

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

203–650 TRUCK, 2 wheel;

See parts list on page 13

204–574 COVER; See 306–345 for parts

204–134 PAIL

1

1

1

1

1

2 (REF)

3

4

2

1

6

Model 236–047,

120 lb (55 kg) drum size

4

5

REF

NO.

PART NO. DESCRIPTION

1

2

3

QTY

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

203–650 TRUCK, 2 wheel;

See parts list on page 13

204–574 COVER; See 306–345 for parts

220–654 FOLLOW PLATE;

See 306–345 for parts

1

1

1

1

1

2

5

3

2 (REF)

4

1

PARTS DRAWINGS & LISTS

2 (REF)

Model 236–045,

35 to 50 lb (16 to 23 kg) pail size

REF

NO. PART NO.

DESCRIPTION QTY

1

2

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

1

4b 150–706

4c 100–177

HANDLE

SCREW, hx hd, self-tap;

1

3

4

203–622 PORTABLE BASE;

236–220

4a 236–222

See parts list on page 16

SHIELD; Includes items 4a–4d, 5

SHIELD, bare

1

1

1

2

4d

5

151–098

220–653

No. 10 x 3/8”, type Z

WASHER

FOLLOW PLATE;

See 306–345 for parts

4

4

1

2

3

4a

4b, 4c, 4d 5

1

Model 236–046,

120 lb (55 kg) drum size

4

5

REF

NO. PART NO.

DESCRIPTION

1

2

3

QTY

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

203–622 PORTABLE BASE;

See parts list on page 16

204–574 COVER; See 306–345 for parts

220–654 FOLLOW PLATE;

See 306–345 for parts

1

1

1

1

1

2

3

2 (REF)

4

5

1

PARTS DRAWINGS & LISTS

Model 236–050,

120 lb (55 kg) drum size

REF

NO. PART NO.

DESCRIPTION QTY

1

2

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

3 203–622 PORTABLE BASE;

Includes items 3a – 3e

3a 203–617

3b 159–889

BASE, bare

CASTER

3c

3d

159–212

159–913

NUT, thumb

CLAMP, hold down,

Steel Drums Only

CLAMP, hold down; 3e 168–409

4 236–221

4a 236–223

Fibre Drums Only

SHIELD; Includes items 4a – 4f

SHIELD, bare

4b 157–445

4c 101–256

HANDLE

SCREW, rd hd mach;

4d 100–283

4e 101–231

No. 1/4 x 1/2”

NUT, speed

NUT, speed

4f

5

169–336 MOULDlNG

220–654 FOLLOW PLATE;

See 306–345 for parts

1

1

4

2

1

1

2

1

2

2

1

4

1

2

2

1

4b

4c

2

Ref No. 3

Base Assy is used in

Models 236–045 and 236–046

(see page 15)

3c

3d

3e

Model 236–049,

120 lb (55 kg) drum size

4

5

REF

NO.

1

2

PART NO. DESCRIPTION QTY

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

222–072 DISPENSE KIT; 6 ft (1.8 m) hose;

See 307–880 for parts

204–574 COVER; See 306–345 for parts

220–654 FOLLOW PLATE;

See 306–345 for parts

1

1

1

1

4

2

5

1

1

2 (REF)

01984

3b

4f

4a

4d

5

3a

01983

PARTS DRAWINGS & LISTS

Model 236–060,

35 to 70 lb (16 to 32 kg) pail size

3

4

6

REF

NO.

PART NO. DESCRIPTION

1

2

QTY

235–888 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

236–058 DISPENSE KIT; 12 ft (3.7 m) hose;

See 308–303 for parts

204–144 DOLLY, pail

204–574 COVER; See 306–345 for parts

204–134 PAlL

1

1

1

1

1

2 (REF)

4

6

2

1

Model 236–052,

400 lb (180 kg) drum size

4

5

REF

NO.

1

2

PART NO. DESCRIPTION QTY

235–890 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

222–072 DISPENSE KIT; 6 ft (1.8 m) hose;

See 307–880 for parts

200–326 COVER; See 306–345 for parts

223–845 FOLLOW PLATE;

See 306–345 for parts

1

1

1

1

4

2

1

2 (REF)

5

01986

3

01987

PARTS DRAWINGS & LISTS

Ref No. 2 Dispense Kit 222–383

Includes items 2a – 2e

REF

NO.

PART NO. DESCRIPTION QTY

2a 109–154 HOSE; 1/4 npt(mbe) x 25 ft (7.6 m) 1

2b 223–903 VALVE, grease dispense;

See manual 308–112

2c 208–536 COUPLER, quick disconnect

1

1

2d 169–971 NlPPLE, quick disconnect

2e 202–577 Z-SWIVEL

1

1

2b

2e

2c

2d

2a

01520

Model 236–048,

120 lb (55 kg) drum size

REF

NO.

PART NO. DESCRIPTION

1

2

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

222–383 DISPENSE KIT;

See parts list above

3 222–243 CART KIT;

Includes items 3a – 3p

3a 218–027

3b 183–987

FRAME, cart

SHELF, drum

3c 107–144

3d 179–766

3e 100–731

3f 101–566

3g 179–770

3h 154–628

3j 107–146

3k 106–039

SCREW, cap; 3/8–16 x 2–1/4

HANDLE, cart

WASHER, flat; 3/8

LOCKNUT, hex; 3/8–16

AXLE

WASHER, flat; 3/4

RING, retaining, ext; 3/4

WHEEL, tire, pneumatic

3m 107–145

3n 100–680

CAP, tube

CAPSCREW; 3/8–16 x 7/8

3p 159–016

4 222–060

BRACKET, retaining

COVER; See 306–345 for parts

5 220–654 FOLLOW PLATE;

See 306–345 for parts

7 222–061 HOLD DOWN KIT;

Includes items 7a – 7d

7a 200–889

7b 153–166

NUT, wing

HOOK, drum mounting

7c 153–102

7d 159–016

ROD, drum

BRACKET, retaining (2 used)

QTY

1

1

2

2

1

2

4

1

2 (REF)

2

2

1

2

2

4

4

6

1

1

6

1

4

1

2

4

3g 5

3b

3n

1

3c 3e

2

3m 3d

3f

7a

7b

7c

3j

7d

3a

3h

3p 3e 3f 3k 3h 3j

01982

18 308-300

PARTS DRAWINGS & LISTS

Model 236–051,

120 lb (55 kg) drum size

REF

NO. PART NO.

DESCRIPTION

1

3

4

235–889 PUMP, Eagle; 50:1 Ratio;

See 308–262 for parts

204–121 ELEVATOR

See 306–522 for parts

222–074 SUPPORT

See 306–523 for parts

QTY

1

1

1

3

4 (REF)

1

4

ACCESSORIES

USE GENUINE GRACO PARTS AND ACCESSORIES

Must be purchased separately.

BLEED-TYPE MASTER AIR VALVE 107-142

300 psi (21 bar) Maximum Working Pressure

Relieves air trapped in the air line between the pump air inlet and this valve when closed.

1/2 npt(m) inlet x 1/2 npt(f) outlet.

BOOSTER GUN 202-600

5000 psi (350 bar) Maximum Fluid Inlet Pressure

Boosts pressure of incoming grease to 18,000 psi

(1260 bar).

GROUNDING WIRE AND CLAMP 222-011

25 ft (7.6 m) long, 12 gauge (1.5 mm )

01985

FLEXIBLE EXTENSIONS

5000 psi (350 bar) Maximum Fluid Working Pressure

Use as an alternative to rigid nozzles.

Part No. 236-170 12 in. (0.305 m) long

Part No. 236-182 18 in. (0.457 m) long

Part No. 236-183 30 in. (0.762 m) long

ROLL-AROUND DOLLY

Model 205-054 For 35 lb (16 kg) pail.

Model 204-144 For 70 lb (32 kg) pail.

THE GRACO WARRANTY AND DISCLAIMERS

WARRANTY

Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty,

Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.

DISCLAIMERS AND LIMITATIONS

THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY

OTHER WARRANTIES (EXPRESS OR IMPLIED), INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FIT-

NESS FOR A PARTICULAR PURPOSE, AND OF ANY NON–CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES,

BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY FORM OF LIABILITY FOR DIRECT, SPECIAL OR CONSEQUENTIAL

DAMAGES OR LOSS IS EXPRESSLY EXCLUDED AND DENIED. IN NO CASE SHALL GRACO’S LIABILITY EXCEED THE

AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR BREACH OF WARRANTY MUST BE BROUGHT WITHIN TWO (2)

YEARS OF THE DATE OF SALE.

EQUIPMENT NOT COVERED BY GRACO WARRANTY

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

GRACO PHONE NUMBERS

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-328-0211 Toll Free.

FOR TECHNICAL ASSIST ANCE, service repair information or assistance regarding the application of

Graco equipment: 1-800-543-0339 Toll Free

Sales Offices: Atlanta, Chicago, Dallas, Detroit, Los Angeles, Mt. Arlington (N.J.)

Foreign Offices: Canada; England; Korea; Switzerland; France; Germany; Hong Kong; Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

PRINTED IN U.S.A.

308-300 5/93

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