Eaton 9355-F47 Unirom Uninterruptible Power Supply User's Guide
The Eaton 9355-F47 Unirom is a true online, double-conversion, three-phase uninterruptible power supply (UPS) that can be used to prevent loss of valuable electronic information and minimize equipment downtime. It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate, telecom, health care, banking, and industrial applications.
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®
Eaton 9355-F47 Unirom UPS
15 kVA
User's Guide
®
Eaton 9355-F47 Unirom UPS
15 kVA
User's Guide
Class A EMC Statements
FCC Part 15
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing
Equipment Regulations ICES‐003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du
Canada.
IEC 62040-2
Some configurations are classified under IEC 62040-2 as “Class‐A UPS for Unrestricted Sales Distribution.” For these configurations, the following applies:
WARNING This is a Class A‐UPS Product. In a domestic environment, this product may cause radio interference, in which case, the user may be required to take additional measures.
Powerware, ABM, X-Slot, and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton Inc.
AMP is a trademark of AMP Incorporated. Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered trademark of Modicon.
ECopyright 2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
S Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition
S EU Directives:
73/23/EEC, Council Directive on equipment designed for use within certain voltage limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC
Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: +358-9-452 661
Fax: +358-9-452 665 68
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK
- Observe the warning associated with the risk of electrical shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
ON - Indicates that the switch is in the ON position.
OFF - Indicates that the switch is in the OFF position.
PHASE - The word “phase.”
Table of Contents
1
2
3
4
5
6
7
8
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TABLE OF CONTENTS
Powerware LanSafe Power Management Software
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1
Introduction
The Eaton
®
9355-F47 Unirom uninterruptible power supply (UPS) is a true online, double-conversion, three-phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime. It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate, telecom, health care, banking, and industrial applications.
The Eaton 9355-F47 Unirom UPS continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building's electrical system, the UPS supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.
With the Eaton 9355-F47 Unirom UPS, you can safely eliminate the effects of electrical line disturbances and guard the integrity of your
systems and equipment. Figure 1 shows the Eaton 9355-F47 Unirom
UPS.
Figure 1. The Eaton 9355-F47 Unirom UPS
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INTRODUCTION
2
Providing outstanding performance and reliability, the Eaton 9355-F47
Unirom UPS's unique benefits including the following:
S
Online UPS design with pure sine wave output. The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery.
S
More wattage in less space with a 0.9 power factor—protecting more equipment and leaving more room for expansion.
S
Input current total harmonic distortion (THD) of less than five percent, using active input power factor correction.
S
ABM
®
technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life.
S
Advanced power management with the Software Suite CD for controlled shutdowns and power monitoring.
S
Emergency shutdown control through the remote emergency power-off (REPO) port and emergency machine off (EMO) switch.
S
Permanent lockout feature on the input and output breakers.
S
Start-on-battery capability for powering up the UPS even if utility power is not available (only when battery trays are installed).
S
Standard communication options with a DB-9 serial port, relay output contacts, and programmable signal inputs.
S
Optional X-Slot
®
cards with enhanced communication capabilities for increased power protection and control.
S
Optional stabilizing bracket suitable for seismic applications.
The following options for the Eaton 9355-F47 Unirom UPS is available:
Remote Monitor Panel (RMP)
The optional RMP provides monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility.
You can install multiple RMPs at remote locations to increase your monitoring capabilities.
Ultracapacitor Module
The optional ultracapacitor module provides momentary system backup power for transient (0.1 to 3 second) power losses without the use of a battery pack.
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Chapter 2
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries or ultracapacitor. Please read all instructions before operating the equipment and save this manual for future reference.
D A N G E R
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
W A R N I N G
S
This UPS contains its own energy source (batteries or ultracapacitor). The UPS output may carry live voltage even when the UPS is not connected to an AC supply.
S
To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40
C (104F). Do not operate near water or excessive humidity (95% maximum).
S
To reduce the risk of fire, connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code,
ANSI/NFPA 70.
S
Output overcurrent protection and disconnect switch must be provided by others.
C A U T I O N
S
The batteries or ultracapacitor can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and ultracapacitors and required precautions. Keep unauthorized personnel away from batteries or ultracapacitors.
S
Proper disposal of batteries or ultracapacitors is required. Refer to your local codes for disposal requirements.
S
Never dispose of batteries or ultracapacitors in a fire. Batteries or ultracapacitors may explode when exposed to flame.
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SAFETY WARNINGS
4
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.
D A N G E R !
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.
AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.
A V E R T I S S E M E N T !
S
Cette onduleur possède sa propre source d'alimentation (batteries). Il est possible que les prises de sortie soient sous tension même lorsque l'onduleur n'est pas connectée à une alimentation CA.
S
Pour réduire les risques d'incendie et de décharge électrique, installer l'onduleur uniquement à l'intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l'humidité ambiantes sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d'eau ou dans une atmosphère excessivement humide (95 % maximum).
S
Afin de réduire les risques d'incendie, ne raccordez qu'à un circuit muni d'une protection de surintensité du circuit de dérivation maximum de 100 ampères conformément au Code
Électrique National (National Electrical Code) des États-Unis, ANSI/NFPA 70.
S
La protection de surintensité de sortie ainsi que le sectionneur doivent être fournis par des tiers.
A T T E N T I O N !
S
Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant d'un courant de court-circuit haute intensité. Observez les précautions appropriées.
L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler les batteries.
S
Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité.
S
Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
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SAFETY WARNINGS
Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro.
P E L I G R O
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay
NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
A D V E R T E N C I A
S
Este SIE contiene su propia fuente de energía (baterías). Los receptáculos de salida pueden transportar voltaje activo aun cuando el SIE no esté conectado con una fuente de CA.
S
Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar cubierto, con temperatura y humedad controladas, libre de contaminantes conductores.
La temperatura ambiente no debe exceder los 40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).
S
Para reducir el riesgo de incendio, realice la conexión únicamente hacia un circuito que cuente con un máximo de 100 amperios de protección contra sobrecorriente de circuito derivado, de acuerdo con el Código Eléctrico Nacional, ANSI/NFPA 70.
S
La protección contra sobrecorriente de salida y el conmutador de desconexión debe suministrarse por parte de terceros.
P R E C A U C I Ó N
S
Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado de servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
S
Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes.
S
Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.
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SAFETY WARNINGS
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Chapter 3
Safety Overview
Review the Safety Warnings in the previous chapter and the safety information in this chapter before working with the equipment.
Emergency Contacts
Fill in the following emergency contact information as soon as you install the equipment at your site.
Safety Officer's Name:
Address
Phone
Alternate Emergency Contact
Medical Officer's Name:
(Home)
Address
Phone
Alternate Emergency Contact
(Home)
Personnel trained in emergency medical procedures:
Address
Phone
Alternate Emergency Contact
(Home)
Nearest Fire Extinguishers:
Nearest Fire Exits:
(Work)
(Work)
(Work)
(Pager)
(Pager)
(Pager)
Further emergency contact information:
Unirom Electronics
# 52 Moshave Nahalal
P.O. Box 271
ISRAEL ZIP 10600
T-97246515015
F-97246515793
WWW.UNIROM.CO.IL
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SAFETY OVERVIEW
Training Requirements
Only trained personnel should service, maintain, or operate the equipment. Training must include electrical safety guidelines.
Verify that personnel servicing, maintaining, and operating the equipment have completed the following checklist before working with the equipment:
1.
Operator/engineer has read the user's guide.
2.
Operator/engineer has received training and safety instructions, including lockout/tagout procedures enforced at your site.
3.
Operator/engineer knows emergency contact information.
4.
Operator/engineer is aware of all potential hazards.
5.
Operator/engineer can identify all relevant warning labels.
6.
Operator/engineer knows location of all EMO/REPO buttons.
Hazards Summary
Hazard alert labels and protective guards are used on potentially hazardous areas of the equipment. These safeguards protect personnel from potential exposure to hazards during normal operation and maintenance. The user's guide provides procedures and information for performing the required tasks safely.
Hazards associated with this equipment include:
S
Hazardous energy isolation
S
Electric shock hazards
S
Toxic material hazard
S
Falling object hazard
S
Lifting and tip over hazards
The following sections describe each hazard.
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SAFETY OVERVIEW
Hazardous Energy Isolation
Table 1 lists the electrical hazardous energies present in the equipment.
Table 1. Hazardous Energy Isolation
Energy Type
Electrical: 192 Vdc
Electrical: 208 Vac
Isolation Point
CB2 battery circuit breaker on upper rear
UPS housing
CB1 input circuit breaker and CB3 output circuit breaker
Danger Zone
Interior of electronics module
(top section)
Interior of CB2 housing at rear of UPS
Interior of electronics module
(top section)
Method to Verify Absence of
Residual Energy
Measure CB2 secondary with a
DVM set for DC voltage.
Should read 0 volts.
UPS input/ouput terminal block inside the lower circuit breaker housing at the rear of the UPS
Measure the secondary of both
CB1 and CB3 with a DVM set for
AC voltage.
Should read 0 volts.
Electric Shock Hazards
Hazardous electrical voltages up to 208 Vac are present inside the
equipment (see Table 1). There is no threat to personnel safety if the
equipment covers are in place and the safety features are not defeated.
The UPS includes batteries that should be replaced periodically. Always handle batteries according to the procedures in the user's guide and in accordance with the battery Safety Warnings in the user's guide.
Toxic Material Hazard
Do not open or mutilate the battery or batteries or ultracapacitor.
Released electrolyte is harmful to the skin and eyes. It may be toxic.
Dispose of used batteries or ultracapacitor according to your local codes.
Falling Object Hazard
Objects placed on top of the UPS could cause injury if they fall. Do not place any object on top of the UPS.
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SAFETY OVERVIEW
EMO Pushbutton
Lifting and Tip Over Hazards
The UPS is heavy (see Figure 2). Lifting may cause strain, and tip over
may cause severe injury or death. Use a forklift or pallet jack to lift or move the UPS. Have at least two people present when lifting or moving the UPS.
Weight = 410 lb (186 kg)
Stabilizing Bracket (on rear of UPS)
Figure 2. Installed UPS Weight and Dimensions
Installed Conduit
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SAFETY OVERVIEW
Electrical Safety Features
The UPS is designed with safety features that protect personnel from exposure to electrical hazards. Electrical safety features include:
S
Coverings over all areas of hazardous voltage.
S
Hazard alert labels on the exterior of any cover that shields areas of
hazardous voltage (see Figure 3).
S
Wiring sizes, connections, and color codes that meet the requirements of the NEC.
S
Connectors have a ground that breaks last, makes first.
S
Procedures in the user's guide include lockout/tagout steps for personnel to follow while performing maintenance tasks.
Lockout/Tagout Procedures
Lockout/tagout devices and procedures help prevent an accidental startup or a release of stored energy that could cause injury or equipment damage.
Follow all lockout/tagout procedures included in the user's guide and any that are required at your site.
Modifying the equipment, overriding or defeating the devices, or failing to follow the lockout/tagout procedures can cause injury or equipment damage. Potentially lethal electrical voltages and currents are present in the equipment and could cause shock, burn, or death.
Personal Protective Equipment
The UPS batteries require careful handling and the use of personal protective equipment (PPE). Before handling batteries, put on rubber gloves and boots, and remove watches, rings, or other metal objects.
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4
5
1
2
3
6
7
8
SAFETY OVERVIEW
Safety Labels
Figure 3 and Table 2 describe the safety and other labels on the UPS.
11
12
9
10
Figure 3. UPS Label Locations
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SAFETY OVERVIEW
Table 2. UPS Label Descriptions
Label in
Type of Label
6
7
4
5
1
2
3
8
9
10
11
12
Notice
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Hazard Alert
Description
Equipment and class compliance notices
Equipment and class compliance notices
WARNING Hazardous Voltage Enclosed
WARNING Hazardous Voltage Enclosed
WARNING Hazardous Voltage Enclosed
WARNING High Leakage Current
WARNING Hazardous Voltage Enclosed
WARNING Hazardous Voltage Enclosed
WARNING Hazardous Voltage Enclosed
WARNING Hazardous Voltage Enclosed
CAUTION Battery caution, battery rating, battery model number
WARNING Hazardous Voltage Enclosed
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SAFETY OVERVIEW
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Chapter 4
UPS Setup
This chapter describes:
S
Equipment inspection
S
Floor loading and clearances
S
Unloading the UPS
The instructions are intended for the chief operator/system supervisor, electrical consultants, and installation electricians. Local regulations and electrical code must be followed during the UPS installation.
Before beginning work, review Chapter 3, “Safety Overview,” and be
familiar with all equipment safety features and precautions.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
NOTE The UPS is normally shipped without batteries or ultracapacitor module installed.
NOTE Check the battery recharge date on the packaging label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative.
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UPS SETUP
Floor Loading
Leveling Feet (4x)
When planning the installation, consider the UPS weight for floor loading. The strength of the installation surface must be adequate for point and distributed loadings. The approximate weights are shown in
the following table. Figure 4 shows the leveling feet and casters.
Eaton 9355-F47
Unirom
UPS
Standard Model Floor Loadings
Maximum Weight
(without Batteries or
Ultracapacitor)
190 lb (86.2 kg)
Maximum Weight
(with Both Battery
Trays or Ultracapacitor)
410 lb (186 kg)
Point Loading lb/in
2
(kg/cm
2
)
103 (7.3)
Casters (6x)
9.31”
(236.5 mm)
18.62”
(473 mm)
22.28”
(566 mm)
Figure 4. Leveling Feet and Casters
Clearances
16
The following clearances are recommended for the Eaton 9355-F47
Unirom UPS:
From Front of Cabinet
From Back of Cabinet
36” (91.4 cm) working space
6” (15.2 cm)
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UPS SETUP
Unloading the UPS
NOTE Retain the front panel of the UPS packing crate to use as a ramp when unloading the UPS from the pallet.
The following tools are required for unloading the UPS:
S
Forklift or pallet jack
S
15 mm wrench or socket
S
7 mm nut driver or socket
C A U T I O N
The UPS is
heavy (see page 16). Verify that the forklift or pallet jack is rated to handle the
weight of the UPS. Unloading the UPS requires at least two people to safely remove the UPS from the pallet.
The UPS is shipped bolted to a wooden pallet and protected with outer protective packaging material.
To unload the UPS:
1.
Carefully inspect the outer packaging for evidence of damage during transit.
2.
Use a forklift or pallet jack to move the packaged UPS to the installation site, or as close as possible, before unpacking. Insert the forklift or pallet jack forks between the skids on the bottom of the pallet.
3.
Set the pallet on a firm, level, surface, allowing a minimum clearance of 10 ft (3m) on each side for removing the UPS from the pallet.
4.
Remove the protective covering from the UPS.
5.
Remove the packing material, and discard or recycle in a responsible manner.
NOTE If installation is delayed, protect the unpacked UPS from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty.
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UPS SETUP
6.
Remove the two M10 bolts securing the rear stabilizing bracket to
M10 Bolt
M10 Bolt
Figure 5. Removing the Rear Stabilizing Bracket Bolts
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UPS SETUP
7.
Remove the four M4 screws securing the rear stabilizing bracket to
the cabinet rear panel and remove the bracket (see Figure 6). Retain
the hardware for later use.
NOTE Be sure to retain the rear stabilizing bracket and hardware for later re-assembly onto the UPS.
NOTE Hold the UPS so that the bolts can be removed easily without the UPS rolling backward.
8.
Remove the two M10 bolts securing the front shipping bracket to the pallet. Remove the four M4 screws securing the bracket to the
cabinet front panel and remove the bracket. See Figure 6.
M10 Bolts
M4 Screws
Front
Shipping
Bracket
M4 Screws
(under CB box)
Rear Stabilizing Bracket
Figure 6. Removing the Brackets
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UPS SETUP
9.
Place the front crate panel, retained from the UPS packing crate, onto the skids at the back of the pallet. Verify that the flat side of the crate panel is facing up, with the beveled edge pointing away from the pallet.
Secure the crate panel to the skids with two bolts. See Figure 7.
Figure 7. Unloading the UPS
10. Slowly roll the UPS toward the rear of the pallet. If needed, adjust the leveling feet so that the UPS will roll.
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UPS SETUP
NOTE In the following step, the crate panel will act as a ramp. Be sure to support the front and back of the UPS when rolling it off the pallet to prevent tipping.
11. With the UPS supported, slowly roll the UPS down the ramp until
the UPS is clear of the pallet and ramp (see Figure 8).
Figure 8. Clearing the Pallet and Ramp
12. Roll the UPS to the desired location.
13. Continue to the following chapter, “UPS Installation.”
NOTE If installation is delayed, protect the unpacked UPS from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty.
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Chapter 5
UPS Installation
The Eaton 9355-F47 Unirom UPS has the following power connections:
S
3‐phase (L1, L2, and L3), neutral, and ground connection for rectifier/bypass input
S
3‐phase (L1, L2, and L3), neutral, and ground connection for load output
The nominal input/output voltages are 120/208 Vac.
Input and output overcurrent protection and disconnect switches must be provided by others.
Figure 12 on page 29 shows the oneline diagram.
W A R N I N G
Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock.
To hardwire the UPS:
1.
Verify that the electrical connections to the installation site have been properly installed.
2.
A wall-mounted, user‐supplied, readily‐accessible disconnection device must be incorporated in the input wiring.
Compare the circuit breaker ratings to the specifications in Table 3 on page 25.
NOTE To accommodate the feature of easy system expandability, it is recommended that initial installation of the Eaton 9355-F47 Unirom UPS contain wiring to support the maximum capacity of the UPS.
3.
Notify others working in the immediate area that the UPS is under maintenance control.
4.
Switch off utility power to the distribution point where the UPS will be connected. Be absolutely sure there is no power.
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UPS INSTALLATION
5.
Determine your equipment's grounding requirements according to your local electrical code.
6.
Verify that the UPS battery circuit breaker is in the OFF position
7.
Verify that the input and output circuit breakers are in the OFF
8.
Using customer-provided locks, lock the input and output circuit breakers in the OFF position. Display a DO NOT OPERATE tag, completed with your name, the date, and the time of locking.
9.
Verify the absence of hazardous energy according to Table 1 on page 9.
Battery Circuit
Breaker
24
Input and Output
Circuit Breakers
Control Wiring
Terminal Board
Conduit
Knockouts
Figure 9. UPS Rear View
10. Remove the UPS wiring access cover and retain (see Figure 9).
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UPS INSTALLATION
11. Use the conduit knockouts on the rear, sides, and bottom of the cabinet to attach power wiring conduit.
12. Hardwire the input, output, and ground terminations for the UPS.
See Table 3 for wiring specifications. See Table 4 to construct the
input and output terminal connectors.
For a detailed view of the terminal block, see Figure 10.
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty.
NOTE The Eaton 9355-F47 Unirom UPS is a single-feed UPS only.
Table 3. Terminal Block Wiring
15 kVA
Input
Voltage
208
Wire
Function
Input
Circuit
Breaker
Size
60A
L1, L2, L3, N
Wire Size
4 AWG
1
Tightening
Torque
(L and N)
50 lb in
(13.5 Nm)
Ground
Wire
Size
1
10 AWG
Tightening
Torque
(Ground)
35 lb in
(4.0 Nm)
Conduit Size
(Number of
Conduits)
2, 3
1.25” conduit (1)
208 Output 60A 4 AWG
50 lb in
(13.5 Nm)
10 AWG
35 lb in
(4.0 Nm)
1.25” conduit (1)
1
Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code
Table 310‐16. Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements.
2
Per NEC article 300‐20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be run in the same conduit as the phase conductors.
3
Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed.
Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2.
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UPS INSTALLATION
Table 4. Input/Output Terminal Connector Construction
Recommended Terminal Ring Lug Tool
Terminal Ring Lug Type Head Crimping Tool Crimping Die
L1, L2, L3
Neutral
Ground
TE Connectivity P/N 52043-2
TE Connectivity P/N 52043-1
TE Connectivity P/N 35273
TE Connectivity P/N 1490749-1
TE Connectivity P/N 1490749-1
TE Connectivity P/N 69710-1
TE Connectivity P/N 1490599-1
TE Connectivity P/N 1490599-1
TE Connectivity P/N 47808-6
For detailed instructions on use and maintenance of the recommended TE Connectivity hand crimping tools, refer to TE
Connectivity Instruction Sheet 408-8717, 408-8704, 408-2095 and 408-1632.
To construct terminal connectors for L1, L2, L3, and Neutral.
1. Strip wire to a length of 11.18–12.70 cm (0.44–0.50 in). Do not nick or cut the wire strands.
2. Verify that wire sizes stamped on the terminal lug and the tool's crimping head match (4 AWG).
3. Insert the stripped wire into the terminal wire barrel. The end of the conductor must not protrude more than 1.6 mm
(.063 in) beyond the edge of the wire barrel.
4. Place the terminal lug in the stationary die with the edge of the wire barrel resting against the locator and the bottom of the terminal tongue facing the stationary die.
5. Holding the wire in place, activate the tool or power unit to complete the crimp.
6. Inspect the crimped terminal to ensure the wire is fully inserted and flush with the end of the wire barrel, and the crimp is centered on the wire barrel. Do not use crimped terminals that do not meet these standards.
To construct terminal connectors for Ground.
1. Strip wire to a length of 7.95–8.74 cm (0.313–0.344 in). Do not nick or cut the wire strands.
2. Verify that wire sizes stamped on the terminal lug and the tool's crimping head match (10 AWG).
3. Place the terminal lug in the stationary die with the edge of the wire barrel resting against the locator and the bottom of the terminal tongue facing the stationary die.
4. Close the tool handles until the terminal is held firmly in place.
5. Insert the stripped wire into the insulation barrel until the wire butts against the locator.
6. Complete the crimp by closing the tool handles until the ratchet releases.
7. Allow the tool handle to fully open and remove the crimped terminal.
6. Inspect the crimped terminal to ensure the wire is fully inserted and flush with the end of the wire barrel, and the crimp is centered on the wire barrel. Do not use crimped terminals that do not meet these standards.
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Figure 10. UPS Terminal Block
13. Optional. Hard wire the remote EMO terminations for the UPS according to the following table.
Wire Function
Remote
EMO
TB5-1
TB5-2
Remote EMO Connections
Terminal Wire Size Rating
12–22 AWG
(4–0.32 mm
2
)
Suggested Wire Size
18 AWG (0.82 mm
2
)
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UPS INSTALLATION
Figure 11 shows the remote EMO wiring diagram. See Figure 12 on
page 29 for the complete UPS wiring diagram, including the EMO
circuit.
EMO Circuit
TB5
1
2
EMO Switch
(External)
Customer
Supplied
Figure 11. Remote EMO Wiring Diagram
For a detailed view of the EMO terminal block located on the UPS
terminal block, see Figure 10.
14. Replace the UPS wiring access cover.
15. Continue to “Stabilizing the UPS” on page 31.
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K2 NC
EMO Switch
K1 NC
GFI Relay Input K1
GFI Relay Output K2
L1 / L2 / L3 / N
UPS INSTALLATION
Figure 12. UPS Wiring Diagram
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UPS INSTALLATION
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Chapter 6
Stabilizing the UPS
NOTE The stabilizing bracket is optional.
NOTE The location for the stabilizing bracket shown in Figure 14 is the only acceptable
location on the equipment frame for anchorage.
NOTE For seismic applications, use suitable floor bolts to attach the UPS to the flooring.
It is recommended to use 0.3125” (7.94 mm) self-drill bolts and hardware with 1.3125”
(33.34 mm) minimum embedment for 3000PSI-strength concrete. Refer to your local building
codes for seismic requirements. See Figure 15 for the floor bolt pattern.
To stabilize the UPS:
1.
Lower the leveling feet to prevent the UPS from rolling.
Figure 13. Lowering the Leveling Feet
2.
Attach the stabilizing bracket to the bottom of the UPS rear panel using the retained hardware from the shipping pallet (see
3.
Use the holes and slots in the bottom of the bracket to attach the
UPS to the flooring if desired.
4.
Continue to “Internal Battery Installation” on page 33 or
“Ultracapacitor Module Installation” on page 45.
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STABILIZING THE UPS
M4 Screws
Figure 14. Stabilizing Bracket Installation
15.95”
(405.10 mm)
17.80”
(452.15 mm)
19.39”
(492.50 mm)
2.06”
(52.50 mm)
1.30”
(33.15 mm)
5.51”
(139.90 mm)
3.65”
(92.85 mm)
0.56”
(14.30 mm)(4X)
Slot
0.56”
(14.30 mm)
X
3.06”
(77.70 mm)
(2X)
Figure 15. Stabilizing Bracket Floor Bolt Pattern
0.125”
(3.18 mm)
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Chapter 7
Internal Battery Installation
Safety Warnings
D A N G E R
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
W A R N I N G
The UPS is intended to be operated only with batteries installed. When batteries are not installed a tip hazard exists that could result in bodily injury.
C A U T I O N
S
Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
S
Batteries can present a risk of electrical shock or burn from high short circuit current. The following precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Disconnect charging source prior to connecting or disconnecting battery terminals; 5) Wear rubber gloves and boots.
S
When replacing batteries, replace with the same type and number of batteries or battery packs. Contact your service representative to order new batteries.
S
Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S
Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and may be extremely toxic.
S
Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.
S
ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.
Attempting to alter wiring can cause injury.
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INTERNAL BATTERY INSTALLATION
Consignes de Sécurité
D A N G E R !
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.
AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.
A V E R T I S S E M E N T !
L'onduleur est conçue pour fonctionner seulement avec les batteries installées. Lorsque les batteries ne sont pas installées, il existe un risque de chute pouvant engendrer des dommages corporels.
A T T E N T I O N !
S
L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler les batteries.
S
Les batteries peuvent provoquer une décharge électrique ou des brûlures du fait du courant élevé de court-circuit. Respectez les précautions suivantes : 1) Retirez montres, bagues ou autres objets métalliques; 2) Utilisez des outils aux poignées isolantes; 3) Ne déposez pas d'outils ou de pièces métalliques sur les batteries; 4) Déconnectez la source de chargement avant de connecter ou de déconnecter les bornes de batterie; 5) Portez des gants et des bottes en caoutchouc.
S
Remplacez uniquement les batteries par des batteries ou blocs de batteries présentant les mêmes type et numéro.
S
Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité.
S
Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
S
Vous ne devez en aucun cas ni ouvrir ni détruire la ou les batteries. L'électrolyte qui s'en
échappe est nuisible à la peau et aux yeux et peut s'avérer extrêmement toxique.
S
Déterminez si la batterie est mise à la terre par inadvertance. Si celle-ci est mise à la terre par inadvertance, retirez la source de terre. Tout contact avec une partie d'une batterie mise à la terre peut engendrer un choc électrique. La probabilité d'un tel choc sera réduite si de telles masses sont retirées durant l'installation et la maintenance.
S
RISQUE DE DÉCHARGE ÉLECTRIQUE. N'essayez pas de modifier le câblage ou les connecteurs de la batterie. Vous risqueriez de provoquer des blessures.
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INTERNAL BATTERY INSTALLATION
Advertencias de Seguridad
P E L I G R O
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay
NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
A D V E R T E N C I A
El SIE está diseñada para hacerla funcionar solamente con las baterías instaladas. Cuando no están instaladas las baterías, existe un riesgo de inclinación que podría derivar en lesiones corporales.
P R E C A U C I Ó N
S
Personal calificado de servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
S
Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto circuito. Debe tomar las siguientes precauciones: 1) Retire relojes, anillos u otros objetos de metal; 2) Utilice herramientas con manijas aisladas; 3) No coloque herramientas o piezas de metal en la parte superior de las baterías;
4) Desconecte la fuente de carga antes de conectar o desconectar las terminales de la batería; 5) Utilice guantes y botas de hule.
S
Cuando se reemplacen las baterías, cámbielas con el mismo tipo y número de baterías o paquetes de baterías.
S
Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes.
S
Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.
S
No abra ni corte las baterías. El electrolito liberado es peligroso para la piel y los ojos, y puede ser extremadamente tóxico.
S
Determine si la batería está accidentalmente conectada a tierra. Si está conectada accidentalmente a tierra, retire la fuente de conexión a tierra. El contacto con cualquier parte de la batería conectada a tierra puede derivar en descarga eléctrica. La probabilidad de una descarga de este tipo se reducirá si se eliminan dichas conexiones a tierra durante la instalación y el mantenimiento.
S
PELIGRO DE ENERGÍA ELÉCTRICA. No intente cambiar el cableado o los conectores de las baterías. Intentar cambiar el cableado puede ocasionar lesiones.
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INTERNAL BATTERY INSTALLATION
Installing the Internal Batteries
D A N G E R
Lethal voltage will be present when performing the steps in this section.
To install the internal batteries:
1.
Verify that the input, output, and battery circuit breakers are in the
2.
Verify that the input and output battery circuit breakers have appropriate lockout/tagout devices installed.
UPS Battery
Circuit Breaker
Figure 16. UPS Rear View
Input and Output
Circuit Breakers
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3.
Remove the UPS lower front cover.
Press and release the handle latch at the bottom of the cover and
then lift the cover up and off the cabinet (see Figure 17).
Figure 17. Removing the Front Cover
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INTERNAL BATTERY INSTALLATION
4.
The battery cover panel is made up of two parts joined together with four screws. Remove both parts of the panel at the same time by removing the 10 M4 screws on the edges of the panel and the
M4 screw in the middle of the panel (see Figure 18).
M4 Screws
Figure 18. Removing the Battery Cover Panel
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Spacers (5)
INTERNAL BATTERY INSTALLATION
5.
Remove the battery trays and the packages containing wiring, nylon straps, spacers, and vinyl caps from the UPS cabinet.
6.
Verify that the batteries to be installed are the type listed in
“Battery Type” on page 84. Use batteries of the same age, type,
and manufacturer so that UPS performance is not affected.
7.
For the first tray, set the battery tray on an adjustable-height table
(customer-provided). Adjust the table so its height is at a comfortable working level.
8.
Install 12 vinyl caps on the battery tray dividers as shown in
9.
Insert eight batteries into the battery tray (see Figure 20).
10. Connect the batteries in the tray as shown in Figure 19 and
11. Secure the batteries to the tray, using 5 spacers and 3 nylon straps.
See Figure 19 and Figure 20 for spacer and strap placement.
Nylon Straps (3)
Vinyl Caps (12)
Figure 19. Battery Tray without Batteries
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INTERNAL BATTERY INSTALLATION
Figure 20. Battery Tray with Batteries
12. Adjust the height of the adjustable table to be level with the top tray location in the UPS.
13. Load the battery tray into the top tray location in the UPS.
14. Repeat Steps 7 through 13 for the second battery tray. Load the
second battery tray into the bottom tray location in the UPS.
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15. Connect the two battery trays together by connecting the black connector from the top tray to the red connector from the bottom
Figure 21. Connecting the Battery Trays
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INTERNAL BATTERY INSTALLATION
16. Connect the wires from the electronics module (already routed to the front of the UPS) to the battery terminals, as described below
Connect the red connector from the electronics module to the red connector from the top tray.
Route the remaining electronics module wire (with the black connector) through the bushing to the bottom shelf. Connect the black connector from the electronics module to the black connector from the bottom tray.
Figure 22. Connecting the Battery Circuit Breaker Wires
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17. Reinstall the battery cover panel.
18. Replace the UPS lower front cover.
19. Continue to one of the following sections:
S
“Communication” on page 55 to install UPS communication
options, such as X-Slot cards.
S
“Operation” on page 73 to start up the UPS. Remove the
lockout/tagout devices before starting up the UPS.
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Chapter 8
Ultracapacitor Module Installation
The ultracapacitor module is used in applications that require only short
(1 to 3 second) backup times. The module consists of multiple ultracapacitors in a single enclosure with connections that plug into the existing battery connectors. The module is internally fused to provide additional protection.
Attach
Black
Connector from
Electronics
Module
Figure 23. Ultracapacitor Module
Attach Red
Connector to
Red Connector on Electronics
Module
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ULTRACAPACITOR MODULE INSTALLATION
Safety Warnings
D A N G E R
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
W A R N I N G
The UPS is intended to be operated only with batteries or ultracapacitor module installed.
When the batteries or ultracapacitor module are not installed a tip hazard exists that could result in bodily injury.
C A U T I O N
S
Servicing should be performed by qualified service personnel knowledgeable of ultracapacitor modules and required precautions. Keep unauthorized personnel away from ultracapacitor module contacts.
S
When replacing an ultracapacitor module, replace with the same type. Contact your service representative to order a new ultracapacitor module.
S
Proper disposal of the ultracapacitor module is required. Refer to your local codes for disposal requirements.
S
Never dispose of the ultracapacitor module in a fire. The ultracapacitor module may explode when exposed to flame.
S
Do not open or mutilate the ultracapacitor module. Released electrolyte is harmful to the skin and eyes and may be extremely toxic.
S
ELECTRIC ENERGY HAZARD. Do not attempt to alter any ultracapacitor module wiring or connectors. Attempting to alter wiring can cause injury.
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ULTRACAPACITOR MODULE INSTALLATION
Consignes de Sécurité
D A N G E R !
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.
AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.
A V E R T I S S E M E N T !
L'onduleur est conçu pour fonctionner seulement avec les batteries ou l'ultracondensateur installés. Lorsque les batteries ou l'ultracondensateur ne sont pas installés, il existe un risque de chute pouvant engendrer des dommages corporels.
A T T E N T I O N !
S
L'entretien doit être réalisé par du personnel qualifié connaissant bien l'ultracondensateur et les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler l'ultracondensateur.
S
Remplacez uniquement l'ultracondensateur par un ultracondensateur présentant les mêmes type. Contactez votre service après-vente pour commander un nouveau ultracondensateur.
S
Une mise au rebut réglementaire de l'ultracondensateur est obligatoire. Consulter les règlements en vigueur dans votre localité.
S
Ne jamais jeter l'ultracondensateur au feu. L'exposition aux flammes risque de les faire exploser.
S
Vous ne devez en aucun cas ni ouvrir ni détruire l'ultracondensateur. L'électrolyte qui s'en échappe est nuisible à la peau et aux yeux et peut s'avérer extrêmement toxique.
S
DANGER ELECTRIQUE. N'essayez pas de modifier tout connecteur ou câblage l'ultracondensateur. Cela peut provoquer des blessures.
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ULTRACAPACITOR MODULE INSTALLATION
Advertencias de Seguridad
P E L I G R O
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados efectuadas SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO
AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
A D V E R T E N C I A
El SIE está diseñado para hacerlo funcionar solamente con las baterías o el condensador de alta capacidad instalado. Cuando no están instalados las baterías o el condensador de alta capacidad, existe un riesgo de inclinación que podría derivar en lesiones corporales.
P R E C A U C I Ó N
S
Personal calificado de servicio que conozca de condensador de alta capacidad y esté al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no autorizado alejado del condensador de alta capacidad.
S
Cuando se reemplace el condensador de alta capacidad, cámbielas con el mismo tipo de condensador de alta capacidad. Contacte con su representante para pedir el condensador de alta capacidad nuevo.
S
Es necesario desechar el condensador de alta capacidad de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes.
S
Nunca deseche el condensador de alta capacidad en el fuego. El condensador de alta capacidad puede explotar si lo expone a la llama.
S
No abra ni corte el condensador de alta capacidad. El electrolito liberado es peligroso para la piel y los ojos, y puede ser extremadamente tóxico.
S
PELIGRO DE ENERGÍA ELÉCTRICA. No intente alterar los cables o conectores del condensador de alta capacidad. Intentar alterar los cables puede causar daños.
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ULTRACAPACITOR MODULE INSTALLATION
Installing the Internal Ultracapacitor Module
D A N G E R
Lethal voltage will be present when performing the steps in this section.
To install the internal ultracapacitor module:
1.
Verify that the input, output, and battery circuit breakers are in the
2.
Verify that the input and output battery circuit breakers have appropriate lockout/tagout devices installed.
UPS Battery
Circuit Breaker
Figure 24. UPS Rear View
Input and Output
Circuit Breakers
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ULTRACAPACITOR MODULE INSTALLATION
3.
Remove the UPS lower front cover.
Press and release the handle latch at the bottom of the cover and
then lift the cover up and off the cabinet (see Figure 25).
Figure 25. Removing the Front Cover
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4.
The internal cover panel is made up of two parts joined together with four screws. Remove both parts of the panel at the same time by removing the 10 M4 screws around the edges of the panel and
the single M4 screw in the middle of the panel (see Figure 26).
M4 Screws
Figure 26. Removing the Internal Cover Panel
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ULTRACAPACITOR MODULE INSTALLATION
5.
Install the ultracapacitor module as shown in Figure 27. Ensure the
unit is firmly seated against the stops at the rear of the cabinet.
Verify that the holes on the mounting frame line up with the holes in the cabinet rails.
6.
Secure the ultracapacitor module to the frame, using 2 screws and
Upper Shelf with Bushing
Black
Connector
Hold Down Screw and Washer
Figure 27. Ultracapacitor Module Installed in Cabinet
Red Connector
Hold Down Screw and Washer
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ULTRACAPACITOR MODULE INSTALLATION
7.
Connect the wires from the electronics module (already routed to the front of the UPS) to the ultracapacitor module terminals, as
described below (see Figure 27):
Route the wire with the red connector through the bushing to the bottom shelf. Connect the red connector to the red connector on the ultracapacitor module cable.
Route the remaining cable with the black connector through the bushing to the bottom shelf. Connect the black connector from the electronics module to the internal socket connector on the ultracapacitor module.
8.
Reinstall the internal cover panel.
9.
Replace the UPS lower front cover.
10. Continue to one of the following sections:
S
“Communication” on page 55 to install UPS communication
options, such as X-Slot cards.
S
“Operation” on page 73 to start up the UPS. Remove the
lockout/tagout devices before starting up the UPS.
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Chapter 9
Communication
This section describes the:
S
DB-9 communication port
S
X-Slot cards
S
Remote Monitor Panel and Industrial Relay Card (IRC)
S
Powerware LanSafe
®
Power Management Software
S
Remote emergency power-off (REPO)
S
Relay output contacts
S
Programmable signal inputs
Figure 28 shows the location of the communication options and control
terminals on the UPS.
X-Slot Communication Bay #1
Signal Input 1
X-Slot Communication Bay #2
Signal Input 2
REPO (normally open)
REPO (normally closed)
DB-9 Communication Port
Relay Output Contacts
1
2
1
2
1
2
1
2
1
2
3
Figure 28. Communication Options and Control Terminals
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COMMUNICATION
Installing Communication Options and Control Terminals
To access and install the communication options and control terminals:
1.
Remove the front covers of all cabinets, starting with the top cabinet.
Press and release the handle latch at the bottom of each cover and
then lift the cover up and off the cabinet (see Figure 29).
Figure 29. Removing the Front Covers
2.
Install the appropriate X-Slot card and/or necessary cable(s) into the
top cabinet (see Figure 28 and Figure 30).
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Figure 30. Installing Communication Cables
3.
On the bottom cover, remove a knockout tab in the top edge of the cover for each cable:
With wire cutters, cut either side of the tab and twist down to
remove the tab (see Figure 31).
Figure 31. Removing Knockout Tabs
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4.
Route the cable(s) to the approximate location of the cover access holes.
5.
Connect the cables to the appropriate location.
See the following section, “Communication Options,” or “Control
Terminals” on page 68 for detailed information.
6.
Reinstall the front covers, starting with the bottom cabinet (see
Hang the top edge of the cover on the cabinet first, then lower the bottom edge and snap into place. Be sure the cables fit in the access holes in the covers.
Figure 32. Reinstalling the Front Covers
7.
Continue to “Operation” on page 73 to start up the UPS.
Remove the lockout/tagout devices before starting up the UPS.
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Communication Options
The Eaton 9355-F47 Unirom UPS has serial communication capabilities through the DB-9 communication port or through an X-Slot card in one of the available bays. In addition, the Powerware LanSafe Power
Management Software can be installed and used to communicate with the UPS via one of the serial communication connections.
The UPS supports two serial communication devices according to the following table:
Independent Multiplexed
X-Slot 1
Any X-Slot card
Any X-Slot card
Any X-Slot card
X-Slot 2
Any X-Slot card except the Eaton
Modem Card
Eaton Relay Interface Card
Not in use
DB-9 Communication Port
Not in use
Available
Available
NOTE You can configure relays, signal inputs, and the serial port baud rate through the
front panel menus (see Table 10 on page 76).
DB-9 Communication Port
To establish communication between the UPS and a computer, connect your computer to the UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment. If a power emergency occurs, the software initiates the saving of all data and an orderly shutdown of the equipment.
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COMMUNICATION
60
port location.
7
6
9
8
5
4
3
2
1
Figure 33. Communication Port
Table 5. Communication Port Pin Assignment
Pin Number Signal Name
2
3
5
TxD
RxD
GND
Function
Transmit to external device
Receive from external device
Signal common (tied to chassis)
Direction from the UPS
Out
In
—
X-Slot Cards
X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The Eaton 9355-F47
Unirom has two available communication bays for any X-Slot card, including:
S
ConnectUPS -X Web/SNMP Card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to a twisted-pair Ethernet (10/100BaseT) network. It has a built-in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops. In addition, a Eaton Environmental Monitoring Probe can be attached to obtain humidity, temperature, smoke alarm, and security information.
S
Relay Interface Card - has isolated dry contact (Form-C) relay outputs for UPS status: Utility failure, Low battery, UPS alarm/OK, or On bypass.
S
Modbus
®
Card - allows you to continuously and reliably monitor the
UPSs in your Building Management System (BMS).
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Industrial Relay Card - is used to indicate the operating status of the
UPS using the customer's monitoring equipment and to connect an optional RMP. The IRC uses four isolated normally-open or normally-closed dry relay contacts to indicate the UPS status. Normal,
Bypass, Battery, and Alarm mode can be monitored (see page 66 for
more information).
S
Multi-Server Card - has six serial communication ports that can communicate simultaneously with other computers using Powerware
LanSafe Power Management Software (provided on the Software
Suite CD).
S
Modem Card - provides out-of-band remote notification and monitoring using modem communication directly to cell phones and pagers.
S
Single-Port Card - connects to the Eaton Expansion Chassis to enable multiple communication options or to a PC for power management control.
S
ConnectUPS-MX SNMP Card - has Ethernet, modem, and SNMP capabilities.
S
USB Card - connects to a USB port on your computer.
NOTE The Eaton 9355-F47 Unirom UPS does not detect plug-and-play hardware. Before
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COMMUNICATION
See Figure 28 on page 55 for the location of the two X-Slot
communication bays.
ConnectUPS-X Web/SNMP Card Multi-Server Card
Relay Interface Card Modem Card
Modbus Card Single-Port Card
Industrial Relay Card ConnectUPS-MX SNMP Card
USB Card
Figure 34. Optional X-Slot Cards
Remote Monitor Panel
The optional RMP can be installed to monitor the operation of the UPS from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can surface‐mount an RMP on a desktop or on a wall,
wherever you have a serial interface line. Figure 35 shows an RMP.
Figure 36 shows the enclosure dimensions and cable exit openings.
62
Cable Exit Opening for 1/2” Conduit or Provided Strain Relief
Figure 35. Remote Monitor Panel
Horn Silence Button
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Cable Exit Openings for 1/2” Conduit or
Provided Strain Relief
(3 places)
Mounting Slots
(6 places)
Dimensions are in mm [inches]
NOTE Matches mounting holes on a single- or
double-gang electrical box.
Figure 36. RMP Dimensions
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To install an RMP:
NOTE If mounting to a hollow wall, secure the enclosure bottom to a wood or metal stud within the wall. Do not use hollow wall anchors. The RMP can also be mounted to a singleor double-gang electrical box.
1.
If wall mounting, securely mount the RMP. Continue to Step 2.
If desk mounting, install the provided bumpers to the bottom of the
RMP enclosure. Proceed to Step 3.
2.
Install 1/2” conduit from the RMP to the IRC through the cable exit
openings (see Figure 36). Proceed to Step 4.
3.
Install wiring from the RMP to the IRC using the cable listed in
Table 6 and the provided strain relief bushings in the cable exit
openings in the IRC (see Figure 38) and the RMP.
4.
Connect the wiring between the RMP and the IRC plug‐in terminal
blocks using terminations shown in Table 6. See Figure 37 and
Figure 38 for plug‐in terminal block locations.
Table 6. RMP Wire Terminations
From RMP Terminal To IRC Terminal
J1-1
J1-3
J1-4
J1-5
J1-6
J1-1
J1-3
J1-4
J1-5
J1-6
Remarks
Use Beldon 8690 060 or equivalent cable
5.
Install the IRC into an open X-Slot communication bay (see
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6.
To check the operation of the RMP, ensure that the UPS is supplying the load via the inverter or bypass. If the indicators on the
RMP show the appropriate status, then it is operating correctly.
If the RMP is not operating correctly, check the wiring, the fuse on the IRC, and the plug‐in terminal blocks for proper seating. If all connections are secure but the RMP still does not operate correctly, replace the fuse. If this does not correct the problem, contact your service representative for verification that the RMP is working correctly.
Plug-in Terminal Block J1 to Industrial Relay Card
NOTE Conduit and wiring
supplied by the customer. The maximum distance between the RMP and the UPS is not to exceed 152.4m (500 ft).
Figure 37. RMP Top Internal View
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Industrial Relay Card
The IRC uses normally-open or normally-closed dry relay contacts to
indicate the UPS status as listed in Table 7. Figure 38 shows an IRC.
Plug-in Terminal Block J1 to RMP
66
Cable Exit Opening for 1/2” Conduit or Provided Strain Relief
Plug-in Terminal Block J2 from Relay Contacts to Customer Monitoring Equipment
Figure 38. Industrial Relay Card
1.
Verify that the UPS is turned off and all power sources are removed.
2.
Install wiring from the IRC to the monitoring equipment using 1/2”
conduit through the cable exit opening in the IRC (see Figure 38).
3.
Connect wiring between the IRC and the monitoring equipment
using terminations shown in Table 7. See Figure 38 for plug‐in
terminal block locations.
4.
Install the IRC into an open X-Slot communication bay (see
5.
To check the operation of the IRC, ensure that the UPS is supplying the load via the inverter or bypass. If the indicators on the customer's monitoring equipment show the appropriate status, then it is operating correctly.
If the IRC is not operating correctly, check the wiring, the fuse on the IRC, and the plug‐in terminal blocks for proper seating. If all connections are secure but the IRC still does not operate correctly, replace the fuse. If this does not correct the problem, contact your service representative for verification that the IRC is working correctly.
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Table 7. IRC Wire Terminations
IRC Terminal Function Remarks
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
NC
COM
NO
NC
COM
NO
NC
COM
NO
Normal mode
Bypass mode
Battery mode
J2-10
J2-11
J2-12
NC
COM
NO
Alarm mode
NOTE
Maximum contact rating: 250 Vac, 30 Vdc @ 5A; Wire range: 16–24 AWG
Powerware LanSafe Power Management Software
Each Eaton 9355-F47 Unirom UPS ships with Powerware LanSafe
Power Management Software and an interface cable. To begin installing
Powerware LanSafe software, see the instructions accompanying the
Software Suite CD.
NOTE Use only the supplied communication cable to connect the UPS to your computer.
Powerware LanSafe software provides up-to-date graphics of UPS power and system data and power flow. It also gives you a complete record of critical power events, and it notifies you of important UPS or power information. If there is a power outage and the Eaton 9355-F47
Unirom UPS battery power becomes low, Powerware LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs.
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Control Terminals
The cables should be connected to the control terminals with a mating connector. Input and output terminals have a functional isolation from terminal to terminal. They are connected to the UPS chassis through individual 1 M
resistors.
UPS
Connectors
2
1
2
1
2
1
2
1
+ Polarity
– Polarity
+ Polarity
– Polarity
REPO Normally Open
REPO Normally Closed
Signal Input 1 (programmable)
Signal Input 2 (programmable)
3
2
1
Common
Normally Closed
Normally Open
Figure 39. External Control Terminal Connections
Relay Output
NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or other mechanical control is preferred.
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Remote Emergency Power-off
REPO is used to shut down the UPS from a distance. This feature can be used for shutting down the load and the UPS by thermal relay, for instance in the event of room overtemperature. When REPO is activated, the UPS shuts down all converters; de-energizes all system relays; trips the input, output, and battery circuit breakers; and fully powers down within 10-15 seconds.
Two REPO switches may be used; they should have normally-closed contacts.
NOTE To restart the UPS, reset the REPO switches and turn on the UPS manually. The switches must be closed to keep the UPS running. Maximum resistance is 10 ohm.
C A U T I O N
S
The REPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The REPO switch must have a minimum rating of 24 Vdc and
20 mA.
S
To ensure the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the emergency power-off function is activated.
REPO
Wire Function
L1
L2
REPO Connections
Terminal Wire Size Rating
12–22 AWG
(4–0.32 mm
2
)
Suggested Wire Size
18 AWG (0.82 mm
2
)
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Relay Output Contacts
The UPS incorporates a programmable relay output with potential free
contacts for remote alarm indications (see Figure 28 on page 55). An
additional four relay outputs can be obtained with the X-Slot compatible
Relay Interface Card.
W A R N I N G
The relay output contacts must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay output contacts must have a maximum rating of
30 Vac/1A and 60 Vdc/2A nominal values.
Programmable Signal Inputs
pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input.
NOTE See Figure 39 on page 68 for the polarity and verify these connections if polarity
control is required.
The default and programmable settings for the signal inputs are shown
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Table 8. Programmable Signal Inputs
Signal Description
Disable Bypass Operation
Charger Off
Remote ON/OFF
Request Bypass
Request Normal
Force Bypass
External Battery Breaker Status
Building Alarm 1–6
Not in Use
Shutdown
Delayed Shutdown
Normal/Bypass
On Generator
External Transformer
Overtemperature
If active, the automatic transfer to the static bypass is prevented.
If active, the battery charge function is disabled. In a utility power outage, the discharge of batteries is supported.
If active, the UPS output turns off regardless of the mode of operation.
Auxiliary power, fan, communication, and rectifier/battery charger remain functional. Restart is initiated immediately when this signal is inactive.
If active, the UPS transfers to bypass if the bypass voltage, frequency, and synchronization are all okay.
If active, the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition.
If active, the UPS is forced to static bypass operation regardless of the bypass status.
If active, the UPS knows that the batteries are disconnected.
These alarms can be activated separately or at the same time with other building alarms.
Default
If active, the UPS shuts down immediately.
If active, the UPS shuts down after a user-configured delay time. Default shutdown delay is 120 seconds. The UPS automatically restarts when the signal changes to inactive.
If active, the UPS transfers to bypass if okay. If inactive, the UPS transfers to the inverter when possible.
If active, the UPS knows that input is fed from the generator. Bypass is disabled; the automatic battery test is disabled.
This option is not used.
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Chapter 10
Operation
This chapter contains information on how to use the Eaton 9355-F47
Unirom, including front panel operation, and UPS startup and shutdown.
Control Panel Functions
The UPS has a four-button graphical LCD with backlight. It provides useful information about the UPS itself, load status, events,
measurements, and settings (see Figure 40).
Power On Indicator (green)
On Battery Indicator (yellow)
Bypass Indicator (yellow)
Alarm Indicator (red)
Control Buttons for the LCD Menu Options
Figure 40. Eaton 9355-F47 Unirom Control Panel
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OPERATION
Yellow
Yellow
Red
Indicator
Green
Status
On
Flashing
Off
On
The following table shows the indicator status and description.
Description
The UPS is operating normally.
S The UPS is starting up or is shut down and waiting for power to return.
S A new information message is active.
S Bypass is not available.
The UPS is turned off and will not turn on automatically.
The UPS is in Battery mode.
On
On
Flashing
The UPS is in Bypass mode.
The UPS has an active alarm.
There is a new UPS alarm condition. See “Troubleshooting” on page 99 for
additional information.
Changing the Language
Press and hold the first button on the left for approximately five seconds to select the language menu. This action is possible from any LCD menu screen.
Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the selectable startup screen. The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu.
The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen.
Use the two middle buttons ( and ) to scroll through the menu structure. Press the button to enter a submenu. Press the button to select an option. Press the
ESC
button to cancel or return to the previous menu.
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The following table shows the basic menu structure.
Table 9. Menu Map for Display Functions
Main Menu Submenu Display Information or Menu Function
UPS Status
Event Log
Measurements
Control
Settings
Identification
User Settings
Service Settings
UPS off / System normal / UPS supporting load / UPS on battery / UPS on bypass / Active alarm list / Battery status
Displays up to 100 events and alarms
L-N and L-L / Current / Frequency / Power Output
Battery
Input
Bypass L-N and L-L / Frequency
Go to Bypass Mode Transfers the UPS to internal Bypass mode
When this command is active, the option changes to Go to Normal Mode.
Start Battery Test Initiates a battery test
Display Test
Voltage / Current / Runtime
L-N and L-L / Current / Frequency
Four different selectable tests for the front panel functions: the LEDs cycle through, the alarm beep sounds, the backlight turns off and on, and the pixels scroll through to test the LCD.
This screen is password-protected.
UPS Type / Part Number / Serial Number / Firmware / Display / CAN Bridge
NOTE The CAN Bridge option is not used.
Turn UPS ON/OFF ON and OFF Options
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User Settings
The following table displays the options that can be changed by the user.
NOTE Changes to the output voltage or frequency options should be made before turning on the UPS; otherwise, the changes do not take effect.
Table 10. User Settings
Description
Set Date and Time
Display Contrast
Change Language
Relay Config
Signal Inputs
Serial Port Config
Modem Config
Start Screen
User Password
Audible Alarms
76
Available Settings
Set Month
Date: mm/dd/yyyy
Time: 24:00
Adjust contrast with up/down arrow buttons
Select Language: <English>
Elegir idioma <Español>
Relay: [Alarm 1] [X-Slot 1-1/2/3/4] or
[X-Slot 2-1/2/3/4]
Setup: [Battery Low] [On Battery] [On
Bypass] [UPS ok] [custom] [empty]
Default Setting
01/01/2003
00:00
Moderate
English
Alarm 1: empty
X-Slots (1 or 2)
#1: UPS ok
#2: On Bypass
#3: Summary Alarm
#4: On Battery
<empty> [empty] [Logic]
(see “Programmable Signal Inputs” on
Port: [X-Slot-1] [X-Slot-2/Serv]
Speed: [19200] [9600] [2400] [1200]
Modem Installation
Set Modem Call Events
19200
Set Modem Init String
Set Modem Call Command
Set Modem Communication Password
Eaton logo
Mimic screen
Enabled/Disabled
If Enabled is selected, the password is USER.
Normal Sound/Disabled
<Not Installed>
Event #0
Call modem: no
ATZ0
None
None
Eaton logo
Disabled
Normal Sound
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Table 10. User Settings (continued)
Description Available Settings
Battery Charging
Automatic Battery Tests
ABM cycling/constant
Enabled/Disabled
Enabled automatically runs the battery test once a month.
Enabled/Disabled Full Power Battery Test
Number of Battery Strings 0 through 22
NOTE Options 3 through 22 are not used.
Option 2 optimizes battery recharging.
1 through 65535 watts per cell Battery Capacity
Battery Low Alarm Level
Set Nominal Output Voltage
1.750 through 1.950 volts per cell
Output: [120V/208V] [127V/220V]
NOTE The 127V/220V option is not used.
+1 through +20% (1% increments) Bypass Voltage High Limit
Bypass Voltage Low Limit
Nominal Output Frequency
Synchronization
-1 through -20% (1% increments)
50 Hz or 60 Hz
Enabled/Disabled
Synchronization Window ±0.5 through ±3.0 Hz
(0.1 Hz increments)
Unsynchronized Transfer to Bypass Allowed/Not Allowed
Output Frequency Slew Rate 0.1 though 5 hertz per second
(0.1 Hz increments)
Usage of Bypass Enabled/Disabled
Transfer to Bypass When Overload
Automatic Start Delay
After a delay/Immediately
-1 through 32767 seconds
(-1 means disabled)
Allowed/Disabled Control Commands from X-Slot1
Control Commands from X-Slot2/Serv Allowed/Disabled
X-Slot Signal Input Activation Delay 0 through 65 seconds
Input signal delayed shutdown delay 1 through 65535 seconds
Site Wiring Fault Notice Enabled/Disabled
Default Setting
ABM cycling
Enabled
Enabled
2 strings
34 W/cell
1.880 V/cell
120V/208V
120V +10%
120V -15%
60 Hz
Enabled
±2.0 Hz
Not Allowed
0.5 Hz/s
Enabled
After a delay
0s
Allowed
Allowed
5s
120s
Enabled
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Table 10. User Settings (continued)
Description
Reset Custom Event Settings
Auto Output Configuration
Available Settings
0 through 32
Enabled/Disabled
Default Setting
Total: 0/32
Enabled for initial startup
Disabled after initial startup
Initial Startup
Startup and operational checks must be performed by an authorized
Eaton Customer Service Engineer, or the warranty terms as specified on
page W-103 become void. This service is offered as part of the sales
contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.
UPS Startup
W A R N I N G
Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock.
Verify that UPS installation has been carried out correctly and the UPS ground has been connected.
Unirom Setup and Operation
Setup Instructions:
1.
Connect input and output cables. *See user manual for recommended minimum cable size and quantity.
2.
Connect battery string or Ultracapacitor to the UPS/PFU.
3.
If no remote EPO/EMO scheme is used. Leave jumper on remote
EMO switch (TB5) terminal strip and DO NOT connect wires to 24V
EMO (TB4) terminal strip.
Additional setup for optional remote EPO/EMO scheme:
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Option 1: For 24V EMO scheme, connect 2226Vdc/Vac source across 24V EMO (TB4) terminal strip. Do not apply power to unit yet.
Option 2: For standard REPO/REMO scheme, replace jumper on remote EMO switch (TB5) terminal strip with a N.C. EMO switch.
Unirom UPS/PFU startup procedures
Startup for normal operating mode.
1.
Make sure the EMO button has been released. For standard
REPO/REMO scheme, also ensure that the remote EMO switch has been released (contact closed).
2.
Close CBEMO.
3.
Close CB1.
4.
Close CB2 if internal battery or Ultracapacitors are used OR close battery breaker in EBC if EBC is used.
5.
On UPS display, turn UPS on.
6.
After UPS has been turned on, close CB3.
Additional steps if 24V EMO scheme is used:
1.
Turn on the 2226Vdc/Vac power supply. CBEMO shall trip while the UPS operates normally. The EMO circuit is now active.
NOTE In a customer application, this 2226Vdc/Vac source typically comes from the distribution/load connected downstream of the UPS. When this 2226Vdc/Vac source is lost for any reason, the operator should cutoff all input and output power to /from the UPS.
UPS/PFU behavior with custom input/output connection box for Unirom
Standard behavior under normal operating mode regardless of remote
EPO/EMO scheme.
NOTE Pushing EMO switch trips CB1, CB2 and CB3.
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NOTE In a customer application, this 2226Vdc/Vac source typically comes from the distribution/load connected downstream of the UPS. When this 2226Vdc/Vac source is lost for any reason, the operator should cutoff all input and output power to /from the UPS.
NOTE Input ground fault current exceeding 300mA for more than 20ms will trip CB1, CB2 and CB3.
NOTE Output ground fault current exceeding 30mA for more than 20ms will trip CB1, CB2 and CB3.
If no remote EPO/EMO scheme is used, opening CBEMO shall trip
CB1, CB2 and CB3.
If 24 V EMO scheme is used, removing the 2226Vdc/Vac source across
24V EMO (TB4) terminal strip shall trip CB1, CB2 and CB3.
If standard REPO/REMO scheme is used, activating remote EPO/EMO switch shall trip CB1, CB2 and CB3.
UPS Shutdown
To shut down the UPS:
1.
Press any button on the front panel display to activate the menu options.
2.
Press the button on the front panel display and then press the
button to select the TURN UPS ON/OFF menu.
3.
Press the button to select the TURN UPS OFF option.
4.
Press and hold the button for three seconds, until the UPS stops beeping.
The UPS stops supplying power to the load.
5.
Switch the UPS battery circuit breaker to the OFF position.
The UPS disconnects from the batteries and is on logic power only.
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6.
Switch off utility power where the UPS is connected.
Emergency Machine Off
To use the emergency machine off (EMO) switch:
1.
Press the large red EMO switch on top of the UPS.
The UPS immediately stops supplying power to the load. The UPS disconnects from the batteries and opens the input and output breakers.
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Chapter 11
UPS Maintenance
This section explains how to:
S
Care for the UPS, batteries and ultracapacitor module
S
Recycle used batteries, ultracapacitor module or UPS
S
Use the maintenance bypass switch
Before performing maintenance, review Chapter 3, “Safety Overview,”
and be familiar with all equipment safety features and precautions.
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS clean and dust‐free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner.
For longest battery life, keep the UPS at an ambient temperature of
77°F (25°C).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service life varies, depending on the frequency of usage and ambient temperature.
Batteries used beyond expected service life will often have severely reduced runtimes.
Replace batteries at least every 5 years to keep units running at peak efficiency.
NOTE The ultracapacitor module has an indefinite life. It requires no special procedures other than the temperatures stated for the batteries.
Storing the UPS and Batteries or Ultracapacitor Module
When storing the UPS, the following requirements should be met:
S
Verify that the battery circuit breaker is in the OFF position.
S
Avoid temperature and humidity extremes. To maximize battery life, the recommended storage temperature is 59°F (15°C) to 77°F (25°C).
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S
If you store the UPS for a long period, recharge the batteries at least every 10 months by applying utility power. The batteries charge to
80% capacity in approximately 3 hours. However, it is recommended that the batteries charge for 48 hours after long-term storage.
S
Check the battery recharge date on the shipping carton label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative.
When to Replace Batteries
When the indicator flashes and the LCD panel displays Battery
Failure, the batteries may need replacing. Contact your service representative to order new batteries.
Replace/change the batteries approximately every five years.
Battery Type
The following battery type is supplied with the UPS. Only the following type is recommended. Use of any other battery type inside Eaton cabinets will void the product warranty.
C A U T I O N
When replacing batteries, use the same manufacturer and part number originally supplied with the UPS to ensure correct harness fit and terminal landing.
Battery Manufacturer
Battery Model
Battery Quantity
Yuasa, Inc.
NP17-12T
16
The Material Safety Data Sheet (MSDS) for this battery is listed in
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Replacing the Internal Batteries
D A N G E R
Lethal voltage will be present when performing the steps in this section.
To replace the internal batteries:
1.
Notify others working in the immediate area that the UPS is under maintenance control.
2.
Verify that the input, output, and battery circuit breakers are in the
3.
Using customer-provided locks, lock the input and output circuit breakers in the OFF position. Display a DO NOT OPERATE tag, completed with your name, the date, and the time of locking.
4.
Verify the absence of hazardous energy according to Table 1 on page 9.
UPS Battery
Circuit Breaker
Input and Output
Circuit Breakers
Figure 41. UPS Rear View
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5.
Remove the UPS lower front cover.
Press and release the handle latch at the bottom of the cover and
then lift the cover up and off the cabinet (see Figure 42).
Figure 42. Removing the Front Cover
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6.
The battery cover panel is made up of two parts joined together with four screws. Remove both parts of the panel at the same time by removing the 10 M4 screws on the edges of the panel and the
M4 screw in the middle of the panel (see Figure 43).
M4 Screws
Figure 43. Removing the Battery Cover Panel
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7.
Disconnect the wires from the electronics module to the battery
terminals, as described below (see Figure 44):
Disconnect the red connector from the electronics module from the red connector from the top tray.
Disconnect the black connector from the electronics module from the black connector from the bottom tray.
Figure 44. Disconnecting the Battery Circuit Breaker Wires
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8.
Disconnect the two battery trays by disconnecting the black connector from the top tray from the red connector from the
Figure 45. Disconnecting the Battery Trays
9.
Place an adjustable-height table (customer-provided) near the UPS.
Adjust the table so its height is level with the top battery tray.
10. Place the spike of a T-bar handle through one of the holes on the top battery tray lip. Pull the tray onto the table.
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Spacers (5)
11. Disconnect the batteries from the wiring, and loosen the 3 nylon straps. Retain the wiring, straps, spaces and vinyl caps. See
12. Remove the batteries from the tray. See “Recycling the Used
Battery or UPS” on page 94 for proper disposal of the batteries.
13. Verify that the batteries to be installed are the type listed in
“Battery Type” on page 84. Use batteries of the same age, type,
and manufacturer so that UPS performance is not affected.
14. Verify that 12 vinyl caps are installed on the battery tray dividers as
15. Insert eight batteries into the battery tray (see Figure 47).
16. Connect the batteries in the tray as shown in Figure 46 and
17. Secure the batteries to the tray, using 5 spacers and 3 nylon straps.
See Figure 46 and Figure 47 for spacer and strap placement.
Nylon Straps (3)
Vinyl Caps (12)
Figure 46. Battery Tray without Batteries
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Figure 47. Battery Tray with Batteries
18. Load the battery tray into the top tray location in the UPS.
19. Repeat Steps 9 through 18 for the second battery tray. Remove and
load the second battery tray at the bottom tray location in the UPS.
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20. Connect the two battery trays together by connecting the black connector from the top tray to the red connector from the bottom
Figure 48. Connecting the Battery Trays
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21. Connect the wires from the electronics module to the battery
terminals, as described below (see Figure 49):
Connect the red connector from the electronics module to the red connector from the top tray.
Connect the black connector from the electronics module to the black connector from the bottom tray.
Figure 49. Connecting the Battery Circuit Breaker Wires
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22. Reinstall the battery cover panel.
23. Replace the UPS lower front cover.
24. Remove the lockout/tagout devices before starting up the UPS.
Recycling the Used Battery, Ultracapacitor Module or UPS
Contact your local recycling or hazardous waste center for information on proper disposal of the used battery, ultracapacitor or UPS.
W A R N I N G
S
Do not dispose of the batteries or ultracapacitor module in a fire. They may explode.
Proper disposal of batteries and ultracapacitor modules is required. Refer to your local codes for disposal requirements.
S
Do not open or mutilate the batteries or ultracapacitor module. Released electrolyte is harmful to the skin and eyes. It may be toxic.
C A U T I O N
Do not discard the UPS or the UPS batteries or ultracapacitor module in the trash. This product contains sealed, lead‐acid batteries and electrolytic capacitors and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
C A U T I O N
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
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Chapter 12
Specifications
This section provides the following specifications:
S
Model list
S
Dimensions and weights
S
Environmental and safety specifications
S
Technical specifications
S
Model specifications
S
Battery specifications
S
Battery runtimes
Table 11. Model List
UPS Description
9355-F47 Unirom UPS with one battery section or ultracapacitor module
Power Rating
15 kVA, 13.5 kW
Table 12. Dimensions and Weights
UPS
Dimensions (H W D)
36.7” 12” 33.5” (93 30 85 cm)
Weight
410 lb (186 kg)
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Table 13. Environmental and Safety Specifications
Operating Temperature
50°F to 104°F (10°C to 40°C) Optimal battery performance: 77°F (25°C)
Transit Temperature
Storage Temperature
Ventilation
Altitude
Relative Humidity
Audible Noise
Surge Suppression
Safety Conformance
Agency Markings
EMC (Class A)
-13°F to 131°F (-25°C to 55°C)
32°F to 77°F (0°C to 25°C)
Recommended battery storage: 59°F to 77°F (15°C to 25°C)
Front air intake, forced air, two fans, positive pressurization, temperature UPS-monitored
9,843 ft (3,000m) operating without derating
32,810 ft (10,000m) during transportation
5–95% noncondensing
<56 dBA at 1 meter distance, typical loads
<62 dBA for heavy load, high ambient or high altitude, on battery
ANSI C62.41 Category B3
NOM-019-SCFI, UL 1778, CSA C22.2, No. 107.3;
EN 55022 Class A (CISPR22 Class A) and IEC 60950; IEC 62040-1-1 cULus, cUL, CE
IEC 62040-2, FCC Part 15, ICES-003
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Table 14. Technical Specifications
Technology
Input Voltage Range
Input Power Factor
Input Rated Voltage
Input Frequency Range
Input Rated Frequency
Output Voltage Regulation
Output Voltage Distortion
Output Frequency
Output Frequency Regulation
Output Overload
Online, double‐conversion topology with static bypass switch and
3‐position maintenance bypass switch.
Frequency independent operation.
130–249 Vac per phase
>0.99 at full load nominal line conditions
120/208 Vac three-phase
45–65 Hz
50/60-Hz selectable, auto‐configuring
±1% static, Phase to Neutral
±2% static, Phase to Phase
±5% dynamic at 100% resistive load change
Response time <1 ms
<2% THD linear load, <5% THD non‐linear load
50/60-Hz selectable or auto‐configuring
Synchronization to line
101–110% for 10 minutes
111–125% for 60 seconds
126–149% for 5 seconds
>150% for 300 milliseconds
Table 15. Model Specifications
Output Voltage (Line–Line)
Output Voltage (Line–Neutral)
Input Voltage
Input Current
Output Current
Output kVA
Output kW
Efficiency (Minimum)
Heat Rejection [BTU/hr (kg-cal/hr)]
Main Disconnect Breaker
Short Circuit Rating
208
120
208
48A
41.6A
15
13.5
90%
5122 (1290)
65k AIC
(ampere interrupting capacity)
10 kA
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Table 16. Battery Specifications
Battery Type
17 Ah sealed, valve-regulated lead acid (VRLA), maintenance-free, minimum 3-year float service life at 25°C (77°F), voltage 192 Vdc (96 cells per string)
Number of Strings
Battery Replacement
1 string
Must be replaced by a qualified service technician
Charger
Charging
Start-on-Battery
Performance
Service configurable 0.5–34A per string, with overall maximum of 34A (limited by input current). Default: 3.4A per string
Approximately 3 hours to 80% usable capacity at nominal line voltage after full load discharge
Allows start of UPS without utility input
ABM technology increases battery service life, optimizes recharge time, and provides a warning before the end of useful battery life
Table 17. Battery Runtime at Full Load
Load 16 Internal UPS Batteries
15 kVA/13.5 kW 4 minutes
NOTE Battery time is approximate and varies depending on the load configuration and battery charge.
Table 18. Material Safety Data Sheets (MSDS)
Material MSDS Description and Location
Battery The UPS contains Lead-Acid Batteries manufactured by Yuasa Battery, Inc.
Reference MSDS # 853020.
Paint The exterior of the UPS is painted with an All Surface Enamel (Oil Base Gloss, Black) manufactured by The Sherwin-Williams Company. Reference MSDS # A11B200.
NOTE To review the latest version of each MSDS, visit www.3Eonline.com. Enter username
eatgenraleigh
and password
raleigh
. Use material names as search terms. Suppliers periodically update their MSDS information; visit the website frequently. Verify that the MSDS you read is issued by the manufacturer and not by a third party. Vital information may differ between MSDS versions issued for the same material. The manufacturer is responsible for specifying all safety information.
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Chapter 13
Troubleshooting
The Eaton 9355-F47 Unirom UPS is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Use the following troubleshooting chart to determine the UPS alarm condition.
NOTE Battery functions are disabled when an ultracapacitor module is installed.
Typical Alarms and Conditions
The following table describes typical alarms and conditions; check the
Event Log through the control panel for a list of active alarms. If an alarm appears with a service code, please contact the Help Desk (see
Alarm or Condition
On Battery
Possible Cause
A utility failure has occurred and the
UPS is in Battery mode.
Action
The UPS is powering the equipment with battery power. Prepare your equipment for shutdown.
LED is on.
1 beep every second.
Battery Low The battery is running low.
LED is on.
Continuous beep for
10 seconds.
Battery Breaker The UPS does not recognize the internal batteries.
Five minutes or less of battery power remains
(depending on load configuration and battery charge). Save your work and turn off your equipment.
When utility power is restored, the UPS restarts automatically, provides power to the load, and charges the battery.
Verify the battery circuit breaker is in the ON position. If the condition persists, contact your service representative.
LED is on.
1 beep every second.
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Alarm or Condition
Overload
Possible Cause
Power requirements exceed the UPS capacity (greater than 100% of
nominal; see page 97 for specific
output overload ranges).
Action
Remove some of the equipment from the UPS. The
UPS continues to operate, but may switch to
Bypass mode if the load increases. The alarm resets when the condition becomes inactive.
LED is on.
1 beep every second.
Overtemperature
LED is on.
1 beep every second.
UPS internal temperature is too high or the fan has failed.
Battery test failed The batteries need service.
The UPS does not start.
The input breaker is off.
Power is not available at the UPS output receptacles.
The main utility breaker is off.
The remote emergency power-off
(REPO) switch is active or the REPO connector is missing.
The UPS is in Standby mode.
Shut down the UPS.
Clear vents and remove any heat sources. Allow the UPS to cool. Ensure the airflow around the UPS is not restricted.
If the condition persists, contact your service representative.
Contact your service representative.
Verify that the input breaker is on.
Verify that the main utility breaker is on.
Reset the REPO switch and restart the UPS. Verify that the REPO connector is present.
The UPS does not provide the expected backup time.
The batteries need charging or service.
Battery circuit breaker is in the OFF position.
Supply power to the connected equipment: Press any button on the front panel display to activate the menu options. Press the button on the front panel display and then press the button to select the TURN UPS ON/OFF menu. Press the button to select the TURN UPS ON option; press the button. Press and hold the button for three seconds, until the UPS stops beeping.
Apply utility power for 48 hours to charge the batteries. If the condition persists, contact your service representative.
Switch the battery circuit breaker to the ON position.
Silencing the Alarm
Before silencing an alarm, check the alarm condition and perform the applicable action to resolve the condition.
Press any button on the front panel display to silence the alarm. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing.
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Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
United States:
Canada:
All other countries:
1-800-843-9433
or
1-919-870-3028
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call for service:
S
Model number
S
Serial number
S
Firmware version number
S
Date of failure or problem
S
Symptoms of failure or problem
S
Customer return address and contact information
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Chapter 14
Limited Warranty
Limited Factory Warranty for Three‐Phase Eaton Products
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Inc., an Ohio Corporation
(“Eaton”).
LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”) of the Eaton Three-Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End-User.
LIMITED WARRANTY PERIOD: The period covered by this Warranty for Product installed [and currently located] in the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from the date of Product shipment, whichever occurs first, for parts coverage and 90 days from the date of Product start-up for labor coverage. The period covered by this Warranty for Product installed [and currently located] outside of the fifty (50) United States and the District of Columbia is twelve (12) months from the date of Product start-up or eighteen (18) months from the date of Product shipment, whichever occurs first, for parts coverage.
WHAT THIS LIMITED WARRANTY COVERS: The warrantor warrants that the Eaton three-phase UPS electronics,
Eaton-built accessories, and Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item
(including by providing service, parts, and labor, as applicable), at the option of Eaton. The Warranted Item will be repaired or replaced onsite at the End-User's location or such other location as determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton shall become the property of Eaton.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the ”trickle charge” of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication, incorrect installation; (d) repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent; or (e) improper testing, operation, maintenance, adjustment, or any modification of any kind not authorized in writing by
Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent.
This Warranty is not valid: (a) unless an authorized Eaton Customer Service Engineer (in the USA) or Agent (outside of the USA) performs startup and commissioning of the Product; (b) if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer (in the USA) or Agent (outside of the USA); or
(c) if the Product's serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof. Labor warranty is not provided for Product located outside of the fifty (50) United States or the District of
Columbia. Any equipment, parts, or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment, parts, or materials and are not included as part of this
Warranty. Batteries are not warranted by Eaton.
THIS WARRANTY IS THE END-USER'S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE NO OTHER
EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED).
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LIMITED WARRANTY
LIMITATION OF LIABILITY: In no event shall Eaton be liable for any indirect, incidental, special, or consequential damages of any kind or type whatsoever, or based on any claim or cause of action, however denominated. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
END-USER'S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-User must use the Product in a normal way, follow the Product's operation and maintenance manual, and protect against further damage to the
Product if there is a covered defect.
OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time, the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses, or labor of Eaton representatives outside the terms of this Warranty will be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the USA, call the Eaton Customer Reliability Center 7x24 at 800-843-9433.
Outside of the USA, call your local Eaton sales or service representative, or call the Eaton Customer Reliability
Center in the USA at 919-870-3028. For comments or questions about this Limited Factory Warranty, write to the
Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
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164201642 B
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Key features
- Online UPS design
- Pure sine wave output
- ABM technology
- Advanced power management
- Remote emergency power-off
- Start-on-battery capability
- DB-9 serial port
- Relay output contacts
- Programmable signal inputs