Fisher FIELDVUE™ DVC6000 Digital Valve Controllers

Fisher FIELDVUE™ DVC6000 Digital Valve Controllers
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Fisherr FIELDVUE™ DVC6000 Digital Valve
Controllers
Contents
Using this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic Setup and Calibration . . . . . . . . . . . . . . . . . 32
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Related Documents . . . . . . . . . . . . . . . . . . . . . . . 44
Loop Schematics and Nameplates . . . . . . . . . . . 46
This guide applies to DVC6010, DVC6020, and
DVC6030 digital valve controllers:
Instrument Level
HC, AD, PD
AC
Device Type
03
07
Device Revision
2
2
Hardware Revision
1
1
Firmware Revision
7, 9 & 10
7, 9 & 10
DD Revision
3
1
Note
This guide provides installation, initial setup, and calibration information for DVC6000 digital valve controllers. For additional
information, refer to the DVC6000 digital valve controllers instruction manual (D102794X012), available from your Emerson
Process Management sales office, or from our website at www.FIELDVUE.com.
The DVC6000 digital valve controller instruction manual (D102794X012) can be found at www.FIELDVUE.com
http://www.documentation.emersonprocess.com/groups/public/documents/instruction_manuals/d102794x012.pdf
Refer to Related Documents on page 44 for other documents containing information related to DVC6000 digital valve controllers
www.Fisher.com
Quick Start Guide
DVC6000 Digital Valve Controller
November 2011
D102762X012
Fast‐Key Sequence for Instrument Level HC, AD, PD, and ODV
Fast‐Key
Sequence
Coordinates(1)
3‐D
2‐F
Edit Feedback Connection
End Point Control Enable(3)
10‐H
Failure Group Enable
Analog Input
1‐2‐6‐4
2‐1
1‐2‐3‐6‐2
1‐2‐3‐7‐2
1‐2‐3‐6‐1
1‐2‐3‐7‐1
3‐1
Analog Input Calibration
Analog Input Range Hi
1‐3‐2‐3
1‐2‐5‐3‐1
4‐E
6‐H
HART Tag
Analog Input Range Lo
Analog Input Units
1‐2‐5‐3‐2
1‐2‐5‐2‐3
6‐H
6‐G
HART Universal Revision
Input Characterization
1‐3‐1‐1
1‐2‐4‐2‐2
3‐6‐1
1‐2‐3‐3‐2‐2
1‐2‐3‐3‐2‐1
1‐2‐3‐3‐2‐3
1‐2‐5‐7
1‐2‐1‐4‐2
1‐2‐1‐4‐1
4‐E
8‐H
4‐H
12‐D
12‐E
12‐E
4‐G
6‐B
6‐B
8‐I
6‐H
Cycle Count Alert Enable
1‐2‐4‐2‐1
1‐2‐5‐9‐2
1‐2‐3‐6‐4
1‐2‐3‐7‐4
1‐2‐1‐4‐3
Hot Key‐2
1‐2‐1‐2
1‐2‐3‐1‐3‐4
1‐2‐3‐5‐1‐2
3‐6‐5
1‐2‐3‐5‐1‐1
Cycle Count Alert Point
Date
1‐2‐3‐5‐1‐3
1‐2‐5‐1‐4
12‐H
6‐G
Dead Band (Cycle Count / Travel
Accum)
1‐2‐3‐5‐2‐1
12‐H
1‐2‐2‐4
1‐2‐5‐1‐3
4‐C
6‐F
Device Description Information
Device ID
3‐8
3‐7‐2
2‐G
2‐H
Device Revision
Diagnostic Data Available Enable
3‐7‐5
1‐2‐4‐2‐4
2‐H
8‐H
1‐2‐4‐2‐3
1‐2‐3‐6‐3
1‐2‐3‐7‐3
1‐2‐3‐1‐1
3‐4
1‐2‐3‐1‐2‐2
1‐2‐3‐1‐2‐1
8‐H
Function/Variable
Actuator Style
Alert Conditions
Alert Record Full Enable
Alert Record Not Empty Alert
Enable
Auto Travel Calibration
Autocalibration in Progress Enable
Auxiliary Input
Auxiliary Terminal Alert Enable
Auxiliary Terminal Mode
Burst Command
Burst Enable
Calibration in Progress Enab
Calibration Location
Clear Record
Command 3 (Trending) Pressure
Control Mode
Critical NVM Shutdown
Cycle Count
Define Custom Characteristic
Descriptor
Diagnostic in Progress Enable
Display Record
Drive Current Shutdown
Drive Signal
Drive Signal Alert Enable
10‐H
2‐G
10‐H
5‐A
1‐A
4‐B
12‐C
12‐H
4‐H
12‐H
10‐H
8‐D
2‐G
10‐D
10‐D
NOTE: Italicized Fast‐Key Sequence indicates fast‐key sequence is applicable only for instrument level ODV.
1. Coordinates are to help locate the item on the menu tree on page 4 and 5.
3. Instrument level ODV only.
5. Instrument level HC, AD, and PD only.
6. Firmware 9 and 10 only.
2
Function/Variable
Firmware Revision
Flash ROM Shutdown
Hardware Revision
Fast‐Key
Sequence
Coordinates(1)
1‐2‐6‐6
1‐2‐2‐2‐5‐1
1‐2‐3‐6‐5‐1
1‐2‐3‐7‐5‐1
3‐7‐6
3‐E
8‐D
10‐I
2‐H
Integrator Saturated Hi Enable
1‐2‐3‐1‐3‐5
3‐7‐7
1‐2‐5‐1‐1
3‐7‐1
3‐7‐9
1‐2‐2‐3
1‐2‐4‐1‐2
1‐2‐5‐8
3‐7‐8
Hot Key‐1
1‐2‐1‐1
1‐2‐5‐1‐6
1‐2‐4‐1‐1
1‐2‐4‐4‐4
1‐2‐2‐1‐2‐1
1‐2‐4‐4‐3
1‐2‐2‐1‐2‐2
1‐2‐4‐4‐1
12‐C
2‐H
6‐F
2‐H
2‐H
4‐C
8‐G
4‐G
2‐H
1‐A
4‐B
6‐G
8‐G
8‐I
8‐B
8‐I
8‐B
8‐I
Integrator Saturated Lo Enable
Lag Time(5)
1‐2‐4‐4‐2
1‐2‐2‐5‐3
8‐I
5‐D
Last Calibration Status
Lead/Lag(3)
1‐2‐5‐9‐1
1‐2‐2‐5‐3
6‐H
5‐D
Instrument Date and Time
Instrument Level
Instrument Mode
Instrument Serial Number
Instrument Time Invalid Enable
Integral Dead Zone
Integral Limit
Loop Current Validation(6)
1‐2‐3‐3‐3
9‐E
Low Power Write
Manual Travel Calibration
1‐2‐3‐1‐3‐2
1‐3‐1‐2
12‐B
4‐E
Manufacturer - instrument
Manufacturer - actuator
1‐2‐6‐1
3‐7‐3
3‐D
2‐H
Maximum Supply Pressure
Message
1‐2‐5‐6
1‐2‐5‐1‐2
1‐2‐3‐6‐5‐3
1‐2‐3‐7‐5‐3
3‐7‐4
4‐G
6‐F
Miscellaneous Group Enable
Model
Multi‐Drop Alert Enable
No Free Time Shutdown
Non‐Critical NVM Alert Enable
Number of Power Ups
Offline/Failed Alert Enable
Partial Stroke Test(3)
Partial Stroke Test Enable(3)
Partial Stroke Test Pressure Limit(3)
Partial Stroke Test Start Point(3)
10‐I
2‐H
1‐2‐4‐3‐2
8‐H
1‐2‐3‐1‐3‐6
1‐2‐3‐1‐3‐3
2‐3‐4
3‐6‐9
1‐2‐3‐1‐3‐1
12‐C
12‐C
4‐G
4‐H
12‐B
2‐5
1‐2‐7‐1
2‐F
3‐D
1‐2‐3‐6‐1
1‐2‐2‐2‐5‐2
10‐G
8‐D
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Fast‐Key Sequence for Instrument Level HC, AD, PD, and ODV (continued)
Fast‐Key
Sequence
Coordinates(1)
1‐2‐7‐2
3‐D
Polling Address
1‐1‐2
1‐2‐2‐1‐1‐5
1‐2‐5‐1‐7
2‐B
8‐A
6‐G
Power Starvation Alert Enable(7)
Pressure A
1-2-3-1-3-2
3‐5‐1
12-B
4‐G
Pressure B
Pressure Control Active Enable
3‐5‐2
1‐2‐4‐3‐1
4‐G
8‐H
Pressure Deviation Alert Enable(3)
Pressure Deviation Alert Point(3)
1‐2‐3‐6‐2
1‐2‐3‐6‐3
10‐G
10‐G
Travel Accumulator
Pressure Deviation Time(3)
1‐2‐3‐6‐4
10‐G
3‐5‐3
1‐2‐2‐1‐3‐2
4‐G
8‐C
Pressure Integral Gain
Pressure MLFB Gain
1‐2‐2‐1‐3‐3
1‐2‐2‐1‐3‐1‐3
Pressure Proportional Gain
Pressure Range Hi
Function/Variable
Partial Stroke Test Variables
View/Edit(3)
Performance Tuner(2)
Pressure Differential
Pressure Integral Control Enable
Pressure Range Lo
Pressure Sat Time(3)
Pressure Sensor Shutdown(2)
Pressure Sensors—Calibration
Pressure Set Point(3)
Pressure Tuning Set
Pressure Units
Protection
Raw Travel Input
Reference Voltage Shutdown
Relay Adjust
Relay Type
Restart Control Mode
Restore Factory Settings
Run Time
Set Point Rate Close
Set Point Rate Open
Setup Wizard
Stabilize/Optimize
Status
Stroke Valve
Supply Pressure(2)
Supply Pressure Lo Alert Enable(2)
Supply Pressure Lo Alert Point(2)
Temperature
Temperature Maximum
Temperature Minimum
Fast‐Key
Sequence
Coordinates(1)
Travel Accumulator Alert Enable
1‐2‐3‐2‐2
1‐2‐5‐2‐2
3‐3
1‐2‐3‐4‐1
1‐2‐3‐4‐7‐3
1‐2‐2‐2‐2‐1
1‐2‐3‐4‐7‐4
1‐2‐2‐2‐2‐2
1‐2‐2‐2‐1
3‐6‐6
1‐2‐3‐5‐3‐2
1‐2‐3‐5‐3‐1
12‐C
6‐G
2‐G
9‐E
12‐F
10‐B
10‐F
10‐B
5‐C
4‐H
12‐H
12‐H
Travel Accumulator Alert Point
Travel Alert Dead Band
1‐2‐3‐5‐3‐3
1‐2‐3‐4‐3
12‐I
9‐E
8‐C
10‐B
Travel Alert Hi Enable
Travel Alert Hi Hi Enable
1‐2‐3‐4‐6‐1
1‐2‐3‐4‐5‐1
10‐F
12‐E
1‐2‐2‐1‐3‐1‐2
1‐2‐2‐2‐4‐1
10‐B
10‐D
Travel Alert Hi Hi Point
Travel Alert Hi Point
1‐2‐3‐4‐5‐3
1‐2‐3‐4‐6‐3
12‐F
10‐F
1‐2‐2‐2‐4‐2
1‐2‐2‐2‐5‐4
10‐D
8‐D
Travel Alert Lo Enable
Travel Alert Lo Lo Enable
1‐2‐3‐4‐6‐2
1‐2‐3‐4‐5‐2
10‐F
12‐E
1‐2‐3‐2‐3
1‐3‐2‐1
12‐C
4‐E
Travel Alert Lo Lo Point
Travel Alert Lo Point
1‐2‐3‐4‐5‐4
1‐2‐3‐4‐6‐4
12‐F
10‐F
1‐2‐2‐2‐5‐3
1‐2‐2‐1‐3‐1‐1
8‐D
10‐B
Travel Deviation Alert Enable
1‐2‐3‐4‐4‐1
10‐E
1‐2‐5‐2‐1
Hot Key‐3
1‐2‐1‐5
3‐6‐7
6‐G
1‐A
4‐B
4‐H
Travel Deviation Alert Point
Travel Deviation Time
1‐2‐3‐4‐4‐2
1‐2‐3‐4‐4‐3
10‐E
10‐E
Travel Integral Control Enable
Travel Integral Gain
1‐2‐2‐1‐1‐2
1‐2‐2‐1‐1‐3
8‐A
8‐A
1‐2‐3‐1‐3‐7
1‐3‐3
12‐C
3‐E
1‐2‐5‐4
1‐2‐1‐3
4‐F
4‐B
1‐3‐4
2‐3‐3
3‐6‐8
1‐2‐2‐5‐2
3‐E
3‐F
4‐H
5‐D
Travel MLFB Gain
1‐2‐3‐4‐7‐1
1‐2‐3‐4‐7‐2
1‐2‐3‐4‐7‐5
1‐2‐2‐2‐3‐1
1‐2‐3‐4‐7‐6
1‐2‐2‐2‐3‐2
1‐2‐2‐1‐1‐1‐4
12‐F
12‐F
12‐G
10‐C
12‐G
10‐C
10‐A
Travel Proportional Gain
Travel Sensor Adjust
1‐2‐2‐1‐1‐1‐2
1-3-2-2
10‐A
4‐E
1‐2‐2‐5‐1
1‐1‐1
Hot Key‐4
1‐1‐2(4)
1‐2‐2‐1‐1‐4
2‐2
2‐4
3‐5‐4
1‐2‐3‐3‐1‐2
1‐2‐3‐3‐1‐1
1‐2‐3‐3‐1‐3
5‐D
2‐B
1‐A
2‐B
8‐A
2‐F
2‐F
4‐G
12‐D
12‐D
12‐D
Travel Sensor Motion
Travel Sensor Shutdown
1‐2‐6‐5
1‐2‐3‐2‐1
1‐2‐3‐4‐2
3‐2
1‐2‐2‐1‐1‐1‐1
1‐2‐2‐1‐1‐1‐3
1‐2‐3‐6‐5‐2
1‐2‐3‐7‐5‐2
1‐2‐5‐1‐5
1‐2‐6‐2
1‐2‐6‐3
3‐E
12‐C
9‐E
2‐G
10‐A
10‐A
3‐6‐2
3‐6‐3
2‐3‐1
2‐3‐2
3‐6‐4
4‐H
4‐H
3‐F
3‐F
4‐H
Zero Power Condition
1‐2‐5‐5
4‐G
NOTE: Italicized Fast‐Key Sequence indicates fast‐key sequence is applicable only for instrument level ODV.
1. Coordinates are to help locate the item on the menu tree on page 4 and 5.
2. Not available in instrument level HC.
3. Instrument level ODV only.
4. Instrument level HC only.
5. Instrument level HC, AD, and PD only.6
7. Instrument level AD, PD, and ODV only.
Function/Variable
Temperature Sensor Shutdown
Temperature Units
Travel
Travel / Pressure Cutoff Hi
Travel / Pressure Cutoff Lo
Travel / Pressure Select
Travel Limit / Cutoff Hi Alert Enable
Travel Limit / Cutoff Lo Alert Enable
Travel Limit Hi
Travel Limit Lo
Travel Set Point
Travel Tuning Set
Travel Velocity Gain
Valve Group Enable
Valve Serial Number
Valve Style
10‐I
6‐F
3‐D
3‐D
3
Quick Start Guide
DVC6000 Digital Valve Controller
November 2011
D102762X012
Field Communicator Menu Tree for
Instrument Level HC, AD, PD, and ODV
Hot Key
1 Instrument Mode
2 Control Mode
3 Protection
4 Stabilize/Optimize
1‐2‐1
1‐1
1 Instrument Mode
2 Control Mode
3 Restart Ctrl Mode
4 Burst Mode
5 Protection
Basic Setup
1 Setup Wizard
2 Performance Tuner 2
2 Stabilize/Optimize 4
1-2
1 Basic Setup
2 Detailed Setup
3 Calibrate
2
1
1 Offline
2 Online
3 Utility
4 HART Diagnostics
1‐2‐6
1‐2‐3
1‐3‐1
Travel Calibration
1‐3‐2
1‐2‐4
Status
1 Press Sensors
2 Tvl Sensor Adjust
3 Analog In Calib
1 Instrument Time
2 Calibration and Diagnostics
3 Operational
4 Integrator
Instrument
1 Analog In
2 Tvl Set Pt
3 Travel
4 Drive Signal
5 Pressures
6 Variables
7 Device Information
8 DD Information
Device Information
3‐5
3‐7
3‐6
1-1-1 indicates fast-key sequence to reach menu
1
This menu is available by pressing the left
arrow key from the previous menu.
2
Not available in instrument level HC
3
Instrument level ODV only.
4
Instrument level HC only.
5
Instrument level HC, AD, and PD only.
6
Fast key sequence for Alert Record with instrument level ODV is 1-2-3-7.
7
This menu item reads Power Starvation Alrt Enab in firmware 7.
8
Only available in firmware 9 and 10.
2
1‐2‐5‐1
1‐2‐5‐2
2
1‐2‐5‐3
Variables
4
Units
1 Pressure Units
2 Temp Units
3 Analog In Units
1 Aux Input
2 Temperature
3 Temp Max
4 Temp Min
5 Cycle Count
6 Tvl Accum
7 Raw Tvl Input
8 Run Time
9 Num of Power Ups
3
General
1 HART Tag
2 Message
3 Descriptor
4 Date
5 Valve Serial Num
6 Inst Serial Num
7 Polling Address
Pressures
1 Pressure A
2 Pressure B
3 Pressure Diff
4 Supply Press
1 HART Tag
2 Device ID
3 Manufacturer
4 Model
5 Device Rev
6 Firmware Rev
7 Hardware Rev
8 Inst Level
9 HART Univ Rev
1‐2‐5
1 General
2 Units
3 Analog Input Range
4 Relay Type
5 Zero Pwr Cond
6 Max Supply Press
7 Aux Term Mode
8 Inst Date and Time
9 Calib Status and Loc
1 Temp Max
2 Temp Min
3 Run Time
4 Num of Power Ups
Device Variables
Alerts
Sensor Calibration
Device Record
3
Dynamic Response
1 Electronics Alerts
2 Sensor Alerts
3 Environment Alerts
4 Travel Alerts
5 Travel History Alerts
6 SIS Alerts
3
6 Alert Record
6
1 Auto Tvl Calib
2 Man Tvl Calib
Calibrate
2‐3
Tvl/Press Control
1 SP Rate Open
2 SP Rate Close
5
3 Lag Time
3 Lead/Lag
3
Device Diagnostics
Notes:
Tuning
1 Tvl/Press Select
2 Tvl/Press Cutoffs
3 Travel Limits
4 Pressure Control
5 End Pt Press Control
1‐2‐2‐5
1 Manufacturer
2 Valve Serial Num
3 Valve Style
4 Actuator Style
5 Tvl Sensor Motion
6 View/ Edit Feedback
Connection
1 Alert Conditions
2 Status
3 Device Record
4 Stroke Valve
5 Partial Stroke Test
3
4
1‐2‐2‐2
Response Control
1 Tuning
2 Tvl/Press Control
3 Input Char
4 Define Cust Char
5 Dynamic Response
1 Travel Calibration
2 Sensor Calibration
3 Relay Adjust
4 Restore Factory
4 Settings
Online
1
1‐2‐2
1‐2‐7
Partial Stroke
Valve & Actuator
1‐3
HART Application
1‐2‐2‐1
1 PST Enable
2 PST Vars View/Edit
Configure / Setup
1 Configure / Setup
2 Device Diagnostics
3 Device Variables
1 Burst Enable
2 Burst Command
3 Cmd 3(Trending)Press
Detailed Setup
3
Burst Mode
1 Travel Tuning
2 Integral Settings
3 Pressure Tuning
1 Mode and Protection
2 Response Control
3 Alerts
4 Status
5 Instrument
6 Valve & Actuator
7 SIS/Partial Stroke
1
1‐2‐1‐4
Mode and Protection
Analog Input Range
1 Input Range Hi
2 Input Range Lo
1‐2‐5‐9
Calib Status and Loc
1 Last Calib Status
2 Calib Loc
5
6
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
1‐2‐2‐1‐1
November 2011
Travel Tuning
1 Tvl Tuning Set
2 Tvl Integ Enable
3 Tvl Integ Gain
4 Stabilize / Optimize
5 Performance Tuner
A
1‐2‐2‐1‐1‐1
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
2
1‐2‐2‐1‐2
Integral Settings
1‐2‐2‐1‐3‐1
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
1 Integ DeadZ
2 Integ Limit
1‐2‐2‐1‐3
Pressure Tuning
B
1‐2‐3‐1‐3
1‐2‐2‐2‐2
Tvl/Press Cutoffs
1 Press Tuning Set
2 Press Integ Enab
3 Press Integ Gain
1 Offline/Failed Alrt Enab
2 Low Power Write Fail Enab 7
3 Non‐Critical NVM Alrt Enab
4 Critical NVM Shutdown
5 Flash ROM Shutdown
6 No Free Time Shutdown
7 Reference Voltage Shutdown
1 Tvl/Press Cut Hi
2 Tvl/Press Cut Lo
1‐2‐2‐2‐3
Travel Limits
1 Tvl Limit Hi
2 Tvl Limit Lo
End Pt Press Control
3 1‐2‐2‐2‐5
1 End Pt Control Enab
2 PST Start Pt
3 Press Set Pt
4 Press Sat Time
1‐2‐3‐1
1‐2‐2‐2‐4
1‐2‐3‐1‐2
Drive Signal Alert
1‐2‐3‐3‐1
HC
1‐2‐3‐3‐1
Environment Alerts
1 Supply Press Lo Alrt
2
2 Aux Terminal Alrt
3 Loop Current Validation
Enable 8
AD, PD, ODV
1‐2‐3‐3‐2
1‐2‐3‐4‐4
Travel Alerts
1 Travel
2 Tvl Set Pt
3 Tvl Alrt DB
4 Travel Deviation Alert
5 Travel Limit Alerts
6 Travel Limit Hi/Lo Alerts
7 Travel Limit / Cutoff Alerts
1‐2‐3‐4‐7
ODV
1‐2‐3‐6
Instrument Time
1 Inst Time Invalid Enab
2 Inst Date and Time
1 Tvl Alrt Hi Enab
2 Tvl Alrt Lo Enab
3 Tvl Alrt Hi Pt
4 Tvl Alrt Lo Pt
1‐2‐4‐2
Calibration and Diagnostics
1 Cal in Progress Enab
2 Autocal in Progress Enab
3 Diag in Progress Enab
4 Diag Data Avail Enab
1‐2‐4‐3
HC, AD, PD
1‐2‐3‐6
ODV
1‐2‐3‐7
Operational
1 Press Ctrl Active Enab
2 Multi‐Drop Enab
1‐2‐4‐4
Integrator
7
8
Travel Limit Alerts
Travel Limit / Cutoff Alerts
F
G
1‐2‐3‐5‐1
1 Alrt Record Not Empty Enab
2 Alrt Record Full Enab
3 Display Record
4 Clear Record
5 Alert Groups
10
Cycle Count
1 Cycle Count Alrt Enab
2 Cycle Count
3 Cycle Count Alrt Pt
Alert Record
ODV
1‐2‐3‐7‐5
9
1 Aux Terminal Alrt Enab
2 Aux Input
3 Aux Term Mode
3
1 PST Press Limit
2 Press Dev Alrt Enab
3 Press Dev Alrt Pt
4 Press Dev Time
HC, AD, PD
1‐2‐3‐6‐5
1 Integrator Sat Hi Enab
2 Integrator Sat Lo Enab
3 Integ Limit
4 Integ DeadZ
Aux Terminal Alrt
1 Tvl Limit/Cutoff Hi Alrt Enab
2 Tvl Limit/Cutoff Lo Alrt Enab
3 Tvl/Press Cut Hi
4 Tvl/Press Cut Lo
5 Tvl Limit Hi
6 Tvl Limit Lo
Travel History Alerts
SIS Alerts
D
1 Tvl Alrt Hi Hi Enab
2 Tvl Alrt Lo Lo Enab
3 Tvl Alrt Hi Hi Pt
4 Tvl Alrt Lo Lo Pt
Travel Limit Hi/Lo Alerts
1 Cycle Count
2 Cycle Count/Tvl Accum Deadband
3 Tvl Accum
1‐2‐4‐1
2
1 Supply Press Lo Alrt Enab
2 Supply Press
3 Supply Press Lo Alrt Pt
E
1-2-3-4-5
1‐2‐3‐4‐6
1‐2‐3‐5
Supply Press Lo Alrt
Travel Deviation Alert
1 Tvl Dev Alrt Enab
2 Tvl Dev Alrt Pt
3 Tvl Dev Time
1-2-3-4
C
Sensor Alerts
1 Tvl Sensor Shutdown
2 Temp Sensor Shutdown
3 Press Sensor Shutdown
1 Drive Signal Alrt Enab
2 Drive Signal
1 Drive Current Shutdown
2 Drive Signal Alert
3 Processor Impaired Alerts
1-2-3-3
1‐2‐3‐2
Pressure Control
1 Press Range Hi
2 Press Range Lo
Electronics Alerts
Processor Impaired Alerts
1‐2‐3‐5‐2
1‐2‐3‐5‐3
1 Deadband
H
Tvl Accum
1 Tvl Accum Alrt Enab
2 Tvl Accum
3 Tvl Accum Alrt Pt
Alert Groups
1 Failure Group Enab
2 Valve Group Enab
3 Misc Group Enab
I
11
12
5
Quick Start Guide
DVC6000 Digital Valve Controller
November 2011
D102762X012
Fast‐Key Sequence for Instrument Level AC
Fast‐Key
Sequence
Coordinates(1)
1‐1‐2‐2‐4
4‐C
1‐3‐1
3‐F
Analog Input Range Hi
1‐2‐2‐2
4‐E
Analog Input Range Lo
1‐2‐2‐3
4‐E
Analog Input Units
1‐2‐2‐1
4‐E
1‐1‐2‐3‐4
4‐D
1‐3‐2
3‐F
1‐1‐1‐3
3‐C
1‐3‐5
3‐G
Date
1‐2‐1‐4
3‐D
Descriptor
1‐2‐1‐3
3‐D
Function/Variable
Actuator Style
Analog Input Calibration
Auto Travel Calibration
Calibration Location
Coordinates(1)
1‐1‐2‐3‐2‐2
6‐D
1‐2‐3‐4‐1‐2
5‐H
Pressure Range Hi
1‐2‐3‐5‐1
4‐G
Pressure Range Lo
1‐2‐3‐5‐2
4‐G
1‐1‐2‐3‐2‐1
6‐D
1‐2‐3‐4‐1‐1
6‐G
1‐1‐2‐2‐2
4‐C
Pressure Proportional Gain
Pressure Tuning Set
Pressure Units
1‐2‐2‐4
4‐E
Protection
Hot Key‐2
1‐B
1‐1‐1‐2
3‐B
Relay Adjust
1‐1‐2‐3‐3
4‐D
2‐2
2‐F
1‐3‐6
3‐G
Device Identification
2‐1‐6
3‐H
Relay Type
1‐2‐4
3‐E
Device Revision
2‐1‐2
3‐G
Restore Factory Settings
1‐3‐4
3‐F
1‐1‐2‐2‐5
4‐C
Setup Wizard
1‐1‐1‐1
3‐D
2‐1‐3
3‐G
Travel Integral Gain
1‐2‐3‐2‐3
6‐F
3‐G
Travel Integral Enable
1‐2‐3‐2‐2
6‐F
1‐1‐2‐3‐1‐4
6‐C
Device Description Revision
Feedback Connection
Firmware Revision
Hardware Revision
HART Tag
HART Universal Revision
Input Characterization
2‐1‐4
1‐2‐1‐1
3‐D
2‐1‐1
3‐G
Travel MLFB Gain
1‐2‐3‐6
4‐F
2‐1‐5
3‐H
Hot Key‐1
1‐B
1‐1‐2‐1
3‐C
1‐2‐1‐6
3‐D
Travel Sensor Adjust
Integral Dead Zone
1‐2‐3‐3‐1
6‐F
Travel Sensor Motion
Integral Limit
1‐2‐3‐3‐2
6‐F
Instrument Level
Instrument Mode
Instrument Serial Number
Manual Travel Calibration
Maximum Supply Pressure
Message
Polling Address
Pressure Integral Control Enable
Pressure Integral Gain
Pressure MLFB Gain
Travel / Pressure Select
Travel Proportional Gain
Travel Tuning Set
1‐2‐3‐2‐1‐4
6‐E
1‐1‐2‐2‐1
4‐C
1‐2‐3‐1
4‐F
1‐1‐2‐3‐1‐2
6‐C
1‐2‐3‐2‐1‐2
6‐E
1‐3‐7
3‐G
1‐1‐2‐2‐6
4‐C
1‐1‐2‐3‐1‐1
6‐C
3‐F
1‐2‐3‐2‐1‐1
6‐E
1‐1‐2‐2‐3
4‐C
1‐1‐2‐3‐1‐3
6‐C
1‐2‐1‐2
3‐D
1‐3‐3
Travel Velocity Gain
1‐2‐3‐2‐1‐3
6‐E
1‐2‐1‐5
3‐D
1‐2‐1‐7
3‐E
Valve Serial Number
1‐2‐3‐4‐2
6‐G
Valve Style
1‐1‐2‐2‐7
4‐C
1‐2‐3‐4‐3
6‐G
Zero Power Condition
1‐1‐2‐2‐8
4‐C
1‐1‐2‐3‐2‐3
6‐D
1‐2‐3‐4‐1‐3
5‐H
1. Coordinates are to help locate the item on the menu tree on page 7.
6
Fast‐Key
Sequence
Function/Variable
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Field Communicator Menu Tree for
Instrument Level AC
A
Hot Key
1 Instrument Mode
2 Protection
1‐1‐1
B
Auto Setup
1 Setup Wizard
2 Relay Adjust
3 Auto Travel Calib
1‐1
1‐1‐2
Basic Setup
1‐1‐2‐2
1 Tvl/Press Select
2 Pressure Units
3 Max Supply Press
4 Actuator Style
5 Feedback Conn
6 Tvl Sensor Motion
7 Valve Style
8 Zero Pwr Cond
Manual Setup
1 Instrument Mode
2 Press & Actuator
3 Tuning & Calib
1 Auto Setup
2 Manual Setup
1‐1‐2‐3
General
1
1‐2‐2
1‐2
1‐2‐3
1‐3
2
Display
1 Tvl/Press Select
2 Tvl Tuning
3 Integral Settings
4 Press Tuning
5 Pressure Control
6 Input Char
2‐1
Device Information
1 Offline
2 Online
3 Utility
4 HART Diagnostics
C
Press Tuning Set
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
D
1‐2‐3‐2‐1
Tvl Tuning Set
1‐2‐3‐2
Tvl Tuning
1 Tvl Tuning Set
2 Tvl Integ Enab
3 Tvl Integ Gain
F
Integral Settings
1 Integ DeadZ
2 Integ Limit
1-2-3-5
Pressure Control
E
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
1‐2‐3‐3
1‐2‐3‐4
1 Press Range Hi
2 Press Range Lo
1 HART Univ Rev
2 Device Rev
3 Firmware Rev
4 Hardware Rev
5 Inst Level
6 Device ID
HART Application
1
Calibrate
1 Analog In Calib
2 Auto Travel Calib
3 Man Travel Calib
4 Restore Factory Settings
5 Calib Loc
6 Relay Adjust
7 Tvl Sensor Adjust
1 Device Information
2 DD Revision
1‐1‐2‐3‐2
Response Control
Online
1 Setup
2 Display
1 Tvl Tuning Set
2 Tvl Prop Gain
3 Tvl Velocity Gain
4 Tvl MLFB Gain
1 Analog In Units
2 Input Range Hi
3 Input Range Lo
4 Pressure Units
Detailed Setup
1 General
2 Measured Var
3 Response Control
4 Relay Type
Tvl Tuning Set
Measured Var
Setup
1 Basic Setup
2 Detailed Setup
3 Calibrate
1‐1‐2‐3‐1
Tuning & Calib
1 Tvl Tuning Set
2 Press Tuning Set
3 Relay Adjust
4 Auto Travel Calib
1‐2‐1
1 HART Tag
2 Message
3 Descriptor
4 Date
5 Valve Serial Num
6 Inst Serial Num
7 Polling Address
Press & Actuator
Press Tuning
1 Press Tuning Set
2 Press Integ Enab
3 Press Integ Gain
G
1‐2‐3‐4‐1
Press Tuning Set
1 Press Tuning Set
2 Press Prop Gain
3 Press MLFB Gain
H
Notes:
1‐1‐1 indicates fast‐key sequence to reach menu
1
This menu is available by pressing the left
arrow key from the previous menu.
I
1
2
3
4
5
6
7
Quick Start Guide
DVC6000 Digital Valve Controller
November 2011
D102762X012
Product Description
DVC6000 digital valve controllers (figure 1 and 2) are communicating, microprocessor‐based current‐to‐pneumatic
instruments. In addition to the traditional function of converting an input current signal to a pneumatic output
pressure, the DVC6000 digital valve controller communicate via HARTr protocol.
DVC6000 digital valve controllers are designed to directly replace standard pneumatic and electro‐pneumatic valve
mounted positioners.
Figure 1. FIELDVUE DVC6010 Digital Valve Controller
Mounted on a Fisher Sliding‐Stem Valve Actuator
Figure 2. Fisher Rotary Control Valve with
FIELDVUE DVC6020 Digital Valve Controller
W9418
W7957 / IL
Note
Do not install, operate, or maintain a DVC6000 digital valve controller without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully
read, understand, and follow all contents of this quick start guide, including all safety cautions and warnings. If you have any
questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Using this Guide
This guide describes how to install, setup, and calibrate DVC6000 digital valve controllers. Additional information for
installing, operating, and maintaining the DVC6000 digital valve controller can be found in the related documents
listed on page 44. Refer to table 1 for details on the capabilities of each diagnostic tier.
8
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Table 1. Instrument Level Capabilities
Capability
Diagnostic Level
AC
HC
AD
PD
ODV
Auto Calibration
X
X
X
X
X
Custom Characterization
X
X
X
X
X
Burst Communication
X
X
X
X
Alerts
X
X
X
X
Step Response, Drive Signal Test & Dynamic Error Band
X
X
X
Advanced Diagnostics (Valve Signature)
X
X
X
Performance Tuner
X
X
X
Travel Control - Pressure Fallback
X
X
X
Performance Diagnostics
X
X
Solenoid Valve Testing
X
X
Lead/Lag Input Filter(1)
X
1. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital valves for compressor anti‐surge applications.
This guide describes instrument setup and calibration using a 475 Field Communicator. For information on using the
Field Communicator, see the 475 Field Communicator User's Manual, available from your Emerson Process
Management sales office.
Note
Menu sequences for the 475 Field Communicator are found at the beginning of this guide.
These menu sequences are also applicable to the 375 Field Communicator.
You can also setup and calibrate the instrument using a personal computer and ValveLink software or AMS Suite:
Intelligent Device Manager. For information on using ValveLink software or AMS Device Manager with a FIELDVUE
instrument, refer to the appropriate documentation or online help.
Displaying the Field Communicator Device Description Revision Number
Device Description (DD) revision identifies the version of the Fisher Device Description that resides in the Field
Communicator. The device description defines how the Field Communicator interacts with the user and instrument.
You can display the DD revision from the Offline or Online menu.
Offline Menu—To see the Field Communicator device description revision number from the Offline menu, select Utility,
Simulation, Fisher Controls, and DVC6000.
Online Menu—To see the Field Communicator device description revision number from the Online menu, connect the
Field Communicator to an instrument connected to a source supplying a 4‐20 mA signal. From the Online menu,
select Device Variables and DD Information.
Displaying the FIELDVUE Instrument Firmware Revision Number
To view the instrument firmware revision, connect the Field Communicator to an instrument connected to a source
supplying a 4‐20 mA signal. From the Online menu, select Device Variables, Device Information, and Firmware Rev.
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assume responsibility for the selection, use, or
maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and
end user.
9
DVC6000 Digital Valve Controller
Quick Start Guide
November 2011
D102762X012
Installation
The DVC6000 can be used with either air or natural gas as the supply medium. If using natural gas as the pneumatic
supply medium, natural gas will be used in the pneumatic output connections of the DVC6000 to any connected
equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is
remotely vented. When using natural gas as the supply medium, in a non‐hazardous location in a confined area,
remote venting of the unit is required. Failure to do so could result in personal injury, property damage, and area
re‐classification. For hazardous locations remote venting of the unit may be required, depending upon the area
classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure
to do so when necessary could result in personal injury, property damage, and area re‐classification.
Note
Gas Certified DVC6000 digital valve controllers are approved by CSA, FM, ATEX, IECEx, and INMETRO for use with natural gas as the
supply medium.
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding
with any Installation procedures:
D Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and
appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more
of the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate
ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to
page 27.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. To do so could result in an
explosion. Clean with a mild detergent and water only.
WARNING
This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non‐hazardous
(non‐classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a
10
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area
re‐classification.
When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon
the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations.
Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area
re‐classification.
Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside
diameter and few bends to reduce case pressure buildup.
In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result
in personal injury or property damage from fire or explosion, and area re‐classification.
Special Instructions for “Safe Use” and Installations in Hazardous
Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or
area re‐classification.
WARNING
The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction.
Avoid impact and friction during installation and use to prevent risk of ignition.
CSA
Special Conditions of Safe Use
Intrinsically Safe, Explosion‐proof, Division 2, Dust Ignition‐proof
No special conditions for safe use.
Refer to table 2 for approval information, figure 24 for the CSA loop schematic, and figure 25 for the CSA nameplate.
Table 2. Hazardous Area Classifications—CSA (Canada)
Certification Body
Type
Certification Obtained
Ex ia Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,E, F,G
per drawing GE42818 T5
Natural Gas Approved
CSA
DVC60x0
DVC60x0S
(x = 1,2,3)
Explosion‐proof
Class I Division 1 GP B,C,D T6
Natural Gas Approved
Class I Division 2 GP A,B,C,D T6
Class II Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Class III
Natural Gas Approved
Entity Rating
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Temperature Code
Enclosure Rating
T5(Tamb v 80_C)
Type 4X, IP66
Single Seal Device
‐‐‐
T6(Tamb v 80_C)
Type 4X, IP66
Single Seal Device
‐‐‐
T6(Tamb v 80_C)
Type 4X, IP66
Single Seal Device
11
Quick Start Guide
DVC6000 Digital Valve Controller
November 2011
D102762X012
FM
Special Conditions of Safe Use
Intrinsically Safe, Explosion‐proof, Non‐incendive, Dust Ignition‐proof
1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural
gas supply shall be limited to 145psi.
2. When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class I,
Division 2, Group A, B, C, D location without the proper venting installation as per the manufacturer's instruction
manual.
Refer to table 2 for approval information, figure 26 for the FM loop schematic, and figure 27 for the FM nameplate.
Table 3. Hazardous Area Classifications—FM (United States)
Certification Body
Type
Certification Obtained
Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,E,F,G
per drawing GE42819 T5
Natural Gas Approved
FM
DVC60x0
DVC60x0S
(x = 1,2,3)
Explosion‐proof
Class I Division 1 GP B,C,D T6
Natural Gas Approved
Class I Division 2 GP A,B,C,D T6
Class II Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Class III
Natural Gas Approved
Entity Rating
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
Temperature Code
Enclosure Rating
T5(Tamb v 80_C)
NEMA 4X
---
T6(Tamb v 80_C)
NEMA 4X
---
T6(Tamb v 80_C)
NEMA 4X
ATEX
Special Conditions for Safe Use
Intrinsically Safe, Dust
1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be
compatible as regards the intrinsically safe rules.
2. The electrical parameters of this equipment must not exceed any following values:
UOv 30 V; IO v226 mA; POv 1.4 W
3. Operating ambient temperature: -52_C or -40_C to + 80_C
4. For the model with aluminum body: the apparatus must not be submitted to frictions or mechanical impacts.
5. Covered by standards EN 60079‐0 (2006), EN 60079‐11 (2007), EN 60079‐26 (2007), EN 61241‐0 (2006), and EN
61241‐11 (2006).
Refer to table 4 for additional approval information, and figure 28 for the the ATEX Intrinsically Safe, Dust nameplate.
Flameproof, Dust
Operating ambient temperature: -52_C or -40_C to + 85_C
Refer to table 4 for additional approval information, and figure 29 for the ATEX Flameproof, Dust nameplate.
12
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Type n, Dust
Operating ambient temperature: -52_C or -40_C to + 80_C
Refer to table 4 for additional approval information, and figure 30 for the ATEX Type n, Dust nameplate.
Table 4. Hazardous Area Classifications—ATEX
Certificate
Type
Certification Obtained
II 1 G & D
Intrinsically Safe
Gas
Ex ia IIC T5/T6 Ga
Dust
Ex iaD 20 T100_C (Tamb v 80_C)
ATEX
DVC60x0
DVC60x0S
(x = 1,2,3)
Ex iaD 20 T85_C (Tamb v 75_C)
Natural Gas Approved
II 2 G & D
Flameproof
Gas
Ex d IIC T5/T6
Dust
Entity Rating
Ui = 30 VDC
Ii = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
---
Ex tD A21 IP66 T90_C (Tamb v 85_C)
Ex tD A21 IP66 T80_C (Tamb v 75_C)
Natural Gas Approved
II 3 G & D
Type n
Gas
Ex nCnL IIC T5/T6
Dust
---
Ex tD A22 IP66 T85_C (Tamb v 80_C)
Temperature Code
T5(Tamb v 80_C)
T6(Tamb v75_C)
T5(Tamb v 85_C)
T6(Tamb v75_C)
T5(Tamb v 80_C)
T6(Tamb v75_C)
Enclosure Rating
IP66
IP66
IP66
Ex tD A22 IP66 T80_C (Tamb v 75_C)
Natural Gas Approved
IECEx
Conditions of Certification
Intrinsically Safe, Flameproof, Type n
Ex ia /Ex nC / Ex d
1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
Ex nC / EX d
2. Do not open while energized.
Refer to table 5 for additional approval information, figure 31 for the IECEx loop schematic and figure 32 for the IECEx
nameplate.
Table 5. Hazardous Area Classifications—IECEx
Certificate
Type
Certification Obtained
Intrinsically Safe
Gas
Ex ia IIC T5/T6 per drawing GE42990
Natural Gas Approved
IECEx
DVC60x0
DVC60x0S
(x = 1,2,3)
Entity Rating
Ui = 30 VDC
Ii = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
Flameproof
Gas
Ex d IIC T5/T6
Natural Gas Approved
---
Type n
Gas
Ex nC IIC T5/T6
Natural Gas Approved
---
Temperature Code
T5(Tamb v 80_C)
T6(Tamb v 75_C)
T5(Tamb v 80_C)
T6(Tamb v 75_C)
T5(Tamb v 80_C)
T6(Tamb v 75_C)
Enclosure Rating
IP66
IP66
IP66
13
DVC6000 Digital Valve Controller
Quick Start Guide
November 2011
D102762X012
NEPSI
Notes for Safe Use of the Certified Product
Intrinsically Safe, Dust and Flameproof, Dust
DVC6000 digital valve controllers (designated as controller hereafter) have been proved to be in conformity with the
requirements specified in the national standards GB3836.1‐2000, GB3836.2‐2000, GB3836.4‐2000, and
GB12476.1‐2000 through inspections conducted by National Supervision and Inspection Centre for Explosion
Protection and Safety of Instrumentation (NEPSI). The Ex markings for the products are Ex d II CT5 (acetylene not
included), DIPA21T5 or Ex ia II CT5, DIPA21T5 respectively and their Ex certificate numbers are GYJ04504 and
GYJ04505. When using the product , the user should pay attention to the items stated below:
1. The specific product types of approved DVC6000 digital valve controllers (covered in this quick start guide) at this
time are DVC6010, DVC6020 and DVC6030.
2. The enclosure of the controller provides a grounding terminal, and the user should install a reliable grounding wire
connected to it when mounting and using the controller.
3. The controller's cable entrance (1/2 NPT) must be fitted with a cable entry device which is Ex‐approved through
inspection of explosion protection, in conformity with relevant standards of GB3836 and has a corresponding rating
of explosion protection.
4. The maximum operating ambient temperature range of the controller is -40_C to +80_C.
5. The principle of “Opening equipment's cover is allowed only after the power is off ” must be abided by when using
and maintaining the controller in the field.
6. The values for intrinsically safe parameters of the controller (Intrinsically safe type) are as follow:
Ui = 30V, Ii = 226mA, Pi = 1.4W, Ci = 5nF, Li = 0.55mH
7. While the controller forms an intrinsically safe explosion protection system together with a corresponding
associated equipment safety barrier, the following requirements must be met:
Uo vUi , Io vIi , Po vPi , Co wCi + Cc , Lo wLi + Lc
Note
Where Cc and Lc represent distributing capacitance and inductance of the connecting cable respectively.
8. The safety barrier must be placed at safety location, and the instruction manuals of both the product and fitted
safety barrier must be followed while conducting system wiring and using the product; The connecting cable
should be a shield cable with the area of core section being greater than 0.5mm2 and its shield (or insulation screen)
being grounded at a safe location and insulated from the product enclosure; The cable should be routed so that the
electro‐magnetic interference can be eliminated as much as possible and that the cable distributing parameters of
capacitance and inductance can be controlled within 0.06mF/1mH.
9. The user must not be allowed to replace the internal electric components of the product and change the condition
of system wiring at will and on his own.
10. The user must follow the relevant rules specified by the product instruction manual, the “15th Section of Electric
Equipment Used in Explosive Gaseous Environment: Electric Installation in Hazardous Locations (except for coal
mine)” of GB3836.15‐2000 standard, the “Design Code for Electric Power Installation in Explosive and
Fire‐hazardous Environment” of GB50058‐1992 standard, and the “Safety Regulations against dust explosion” of
GB15577‐1995 standard while performing installation, operation, and maintenance for the product.
Refer to table 6 for additional approval information, and figure 33 for the NEPSI approvals nameplate.
14
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Table 6. Hazardous Area Classifications—NEPSI
Certificate
NEPSI
Type
DVC60x0
(x = 1,2,3)
Certification Obtained
Intrinsically Safe
Gas
Ex ia IIC T5/T6
Dust
DIP A21 T5
Flameproof
Gas
Ex d IIC T5/T6
Dust
DIP A21 T5
Entity Rating
Ui = 30 V
Ii = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
---
Temperature Code
T5(Tamb v 80_C)
T6(Tamb v 75_C)
T5(Tamb v 80_C)
T6(Tamb v 75_C)
Enclosure Rating
IP66
IP66
INMETRO
Special Conditions of Safe Use
Intrinsically Safe, Flameproof
Refer to table 7 and figure 34 for approval information.
Contact your Emerson Process Management sales office for additional safe use information.
Table 7. Hazardous Area Classifications—INMETRO
Certificate
Type
Certification Obtained
Intrinsically Safe
Gas
BR‐Ex ia IIC T5/T6 Ga per drawing GE42990
Natural Gas Approved
INMETRO
DVC60x0
(x = 1,2,3)
Entity Rating
Ui = 30 VDC
Ii = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
Flameproof
Gas
BR‐Ex d IIC T5/T6 Gb
Natural Gas Approved
---
Type n
Gas
BR‐Ex nC IIC T5/T6 Gc
Natural Gas Approved
---
Temperature Code
T5(Tamb v 80_C)
T6(Tamb v 75_C)
T5(Tamb v 80_C)
T6(Tamb v 75_C)
T5(Tamb v 80_C)
T6(Tamb v 75_C)
Enclosure Rating
IP66W
IP66W
IP66W
Mounting Guidelines
Standard DVC6000 Digital Valve Controllers
If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes
pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve
controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the
instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a
specific actuator model.
DVC6010 on Sliding‐Stem Actuators Up to 102 mm (4 Inches) of Travel
The DVC6010 digital valve controller mounts on sliding‐stem actuators with up to 102 mm (4 inch) travel. Figure 3
shows a typical mounting on an actuator with up to 51 mm (2 inch) travel. Figure 4 shows a typical mounting on
actuators with 51 to 102 mm (2 to 4 inch) travel. For actuators with greater than 102 mm (4 inch) travel, see the
guidelines for mounting a DVC6020 digital valve controller.
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Figure 3. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding‐Stem Actuators with up to 2 Inches Travel
CAP SCREW, FLANGED
MACHINE SCREW
SHIELD
ADJUSTMENT ARM
CONNECTOR ARM
CAP SCREW
PLAIN WASHER
29B1674‐A / DOC
Note
Do not use the stainless steel DVC6010S in high vibration service where the mounting bracket uses standoffs (spacers) to mount
to the actuator.
Refer to the following guidelines when mounting on sliding‐stem actuators with up to 4 inches of travel.
1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut
off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure
that the above measures stay in effect while you work on the equipment.
2. Attach the connector arm to the valve stem connector.
3. Attach the mounting bracket to the digital valve controller housing.
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4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2‐inch feedback arm. Remove
the existing bias spring from the 2‐inch feedback arm. Attach the feedback arm extension to the feedback arm as
shown in figure 4.
Figure 4. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding‐Stem Actuators with 2 to 4 Inches Travel
HEX NUT
CAP SCREW, FLANGED
FEEDBACK ARM
EXTENSION,
BIAS SPRING
LOCK WASHER
ADJUSTMENT ARM
SPACER
MACHINE SCREW,
FLAT HEAD
HEX NUT, FLANGED
MACHINE SCREW
MACHINE SCREW,
LOCK WASHER,
HEX NUT
LOCK WASHER
SHIELD
PLAIN WASHER
CONNECTOR ARM
5. Mount the digital valve controller on the actuator as described in the mounting kit instructions.
6. Set the position of the feedback arm on the digital valve controller to the no air position by inserting the alignment
pin through the hole on the feedback arm as follows:
D For air‐to‐open actuators (i.e., the actuator stem retracts into the actuator casing or cylinder as air pressure to
the casing or lower cylinder increases), insert the alignment pin into the hole marked “A''. For this style actuator,
the feedback arm rotates counterclockwise, from A to B, as air pressure to the casing or lower cylinder increases.
D For air‐to‐close actuators (i.e., the actuator stem extends from the actuator casing or cylinder as air pressure to
the casing or upper cylinder increases), insert the alignment pin into the hole marked “B''. For this style actuator,
the feedback arm rotates clockwise, from B to A, as air pressure to the casing or upper cylinder increases.
Note
When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to
prevent interference with the bias spring.
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7. Apply anti‐seize to the pin of the adjustment arm. As shown in figure 5, place the pin into the slot of the feedback
arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel
markings.
8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector
arm and loosely install the flanged hex nut.
9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel
marking. Tighten the flanged hex nut.
10. Remove the alignment pin and store it in the module base next to the I/P assembly.
11. After calibrating the instrument, attach the shield with two machine screws.
Figure 5. Locating Adjustment Arm Pin in Feedback Arm
FEEDBACK ARM
BIAS SPRING
ADJUSTMENT
ARM PIN
BIAS
SPRING
A7209‐1
SPRING RELAXED
SPRING UNDER TENSION OF
ADJUSTMENT ARM PIN
DVC6020 on Sliding‐Stem Actuators and Rotary Actuators
DVC6020 digital valve controllers use a cam (designed for linear response) and roller as the feedback mechanism.
Figure 6 shows the DVC6020 mounted on rotary actuators.
Note
All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response.
Note
Do not use the stainless steel DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount
to the actuator.
As shown in figure 6, two feedback arms are available for the digital valve controller. Installations on Fisher 1051 size
33 and 1052 size 20 and 33 actuators use the short feedback arm [54 mm (2.13 inches) from roller to pivot point].
Most other use the long feedback arm. Make sure the correct feedback arm is installed on the digital valve controller
before beginning the mounting procedure.
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Figure 6. FIELDVUE DVC6020 Digital Valve Controller Mounted on Rotary Actuators
MACHINE SCREW
MOUNTING ADAPTOR
CAP SCREW, HEX SOCKET
CAP SCREW,
HEX SOCKET
CAM
29B2094‐A / DOC
MACHINE SCREW
TYPICAL MOUNTING WITH SHORT FEEDBACK ARM
(FISHER 1052 SIZE 33 ACTUATOR SHOWN)
29B1672‐A / DOC
CAM
TYPICAL MOUNTING WITH LONG FEEDBACK ARM
(FISHER 1061 SIZE 30-68 ACTUATOR SHOWN)
Refer to figure 6 for parts locations. Refer to the following guidelines when mounting on rotary actuators:
1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut
off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to
be sure that the above measures stay in effect while working on the equipment.
2. If a cam is not already installed on the actuator, install the cam as described in the instructions included with the
mounting kit.
3. If a mounting plate is required, fasten the mounting plate to the actuator.
4. For applications that require remote venting, a pipe‐away bracket kit is available. Follow the instructions included
with the kit to replace the existing mounting bracket on the digital valve controller with the pipe‐away bracket and
to transfer the feedback parts from the existing mounting bracket to the pipe‐away bracket.
5. Apply anti‐seize to the arm assembly pin, as shown in figure 7.
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Figure 7. Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 Digital Valve Controller
MOUNTING
ADAPTER
BIAS SPRING
MOUNTING
BRACKET
ARM ASSEMBLY PIN
ARM ASSEMBLY
FEEDBACK
ARM ASSEMBLY
6. Mount the DVC6020 on the actuator as follows:
D If required, a mounting adaptor is included in the mounting kit. Attach the adaptor to the actuator as shown in
figure 6. Then attach the digital valve controller assembly to the adaptor. The roller on the digital valve controller
feedback arm will contact the actuator cam as it is being attached.
D If no mounting adaptor is required, attach the digital valve controller assembly to the actuator or mounting
plate. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.
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DVC6030 on Quarter‐Turn Actuators
Figure 8 shows the DVC6030 digital valve controller mounted on a quarter‐turn actuator. Refer to figure 8 for parts
locations. Refer to the following guidelines when mounting on quarter‐turn actuators:
Note
Due to NAMUR mounting limitations, do not use the stainless steel DVC6030S in high vibration service.
1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut
off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to
be sure that the above measures stay in effect while working on the equipment.
2. If necessary, remove the existing hub from the actuator shaft.
3. If a positioner plate is required, attach the positioner plate to the actuator as described in the mounting kit
instructions.
Figure 8. Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator (Fisher 1032 Size 425A
Shown)
MOUNTING
BRACKET
FEEDBACK ARM
TRAVEL INDICATOR
PIN
29B1703‐A / DOC
SPACER
TRAVEL INDICATOR
19B3879-A / DOC
4. If required, attach the spacer to the actuator shaft.
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Refer to figures 9 and 10. The travel indicator assembly can have a starting position of 7:30 or 10:30. Determine the
desired starting position then proceed with the next step. Considering the top of the digital valve controller as the 12
o'clock position, in the next step attach the travel indicator, so that the pin is positioned as follows:
D If increasing pressure from the digital valve controller output A rotates the potentiometer shaft clockwise (as
viewed from the back of the instrument), mount the travel indicator assembly so that the arrow is in the 10:30
position, as shown in figure 9.
D If increasing pressure from the digital valve controller output A rotates the potentiometer shaft counterclockwise
(as viewed from the back of the instrument), mount the travel indicator assembly so that the arrow is in the 7:30
position, as shown in figure 10.
Note
ValveLink software and the Field Communicator use the convention of clockwise (figure 9) and counterclockwise (figure 10) when
viewing the potentiometer shaft from the back of the FIELDVUE instrument.
5. Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions.
6. Attach the mounting bracket to the digital valve controller.
Figure 9. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement, if Clockwise
Orientation is Selected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator
STARTING POSITION OF TRAVEL INDICATOR
ASSEMBLY (DIGITAL VALVE CONTROLLER
OUTPUT A AT 0 PSI. )
IN THIS POSITION, THE “B” HOLE IN THE
FEEDBACK ARM WILL BE ALIGNED WITH
THE REFERENCE HOLE IN THE DIGITAL
VALVE CONTROLLERS HOUSING.
E0989 / DOC
DVC6030 FEEDBACK ARM MOVEMENT
MOVEMENT OF TRAVEL
INDICATOR ASSEMBLY WITH
INCREASING PRESSURE
FROM OUTPUT A.
ACTUATOR SHAFT MOVEMENT
STARTING POSITION OF THE ACTUATOR TRAVEL INDICATOR ASSEMBLY IF
INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR
COUNTERCLOCKWISE (THE POTENTIOMETER SHAFT WILL ROTATE
CLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT)
NOTE: DVC6030 TRAVEL COUNTS (CLOCKWISE) = 3400 200
22
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Figure 10. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Counterclockwise
Orientation is Selected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator
MOVEMENT OF
TRAVEL INDICATOR
ASSEMBLY WITH
INCREASING
PRESSURE FROM
OUTPUT A.
E0989
DVC6030 FEEDBACK
ARM MOVEMENT
19B3879‐A / DOC‐2
STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY
(DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI).
ACTUATOR SHAFT MOVEMENT
STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY
IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE
INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL
ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK
OF THE FIELDVUE INSTRUMENT.
IN THIS POSITION, THE “A” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED
WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING.
NOTE: DVC6030 TRAVEL COUNTS (COUNTERCLOCKWISE) = 600 200
7. Position the digital valve controller so that the pin on the travel indicator, engages the slot in the feedback arm and
that the bias spring loads the pin as shown in figure 11. Attach the digital valve controller to the actuator or
positioner plate.
8. If a travel indicator scale is included in the mounting kit, attach the scale as described in the mounting kit
instructions.
Figure 11. Positioning Travel Indicator Pin in the Feedback Arm (Viewed as if Looking from the FIELDVUE DVC6030
toward the Actuator)
HOLE B
48B4164‐B / DOC
HOLE A
TRAVEL
INDICATOR PIN
FEEDBACK ARM
BIAS SPRING
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Remote‐Mount DVC6000 Instruments
Refer to the quick start guide supplement, Remote Mount Installation Guidelines (D103421X012) or the DVC6000
digital valve controller instruction manual (D102794X012).
67CFR Filter Regulator
A 67CFR filter regulator, when used with the DVC6000 digital valve controller, can be mounted three ways.
Integral‐Mounted Regulator
Refer to figure 12. Lubricate an O‐ring and insert it in the recess around the SUPPLY connection on the digital valve
controller. Attach the 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4‐inch socket‐head
pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.
Figure 12. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller
FISHER 67CFR
CAP SCREWS
NOTE:
1 APPLY LUBRICANT
W8077‐1 / IL
O‐RING
1
SUPPLY CONNECTION
Yoke‐Mounted Regulator
Mount the filter regulator with 2 cap screws to the pre‐drilled and tapped holes in the actuator yoke. Thread a 1/4‐inch
socket‐head pipe plug into the unused outlet on the filter regulator. No O‐ring is required.
Casing‐Mounted Regulator
Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the
mounting bracket to the 67CFR and then attach this assembly to the actuator casing. Thread a 1/4‐inch socket‐head
pipe plug into the unused outlet on the filter regulator. No O‐ring is required.
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Pressure Connections
Pressure connections are shown in figure 13. All pressure connections on the digital valve controller are 1/4 NPT
internal connections. Use at least 10 mm (3/8‐inch) tubing for all pressure connections. If remote venting is required,
refer to the vent subsection.
Note
Make pressure connections to the digital valve controller using tubing with at least 10 mm (3/8-inch) diameter.
Figure 13. Pressure Connections
LOOP CONNECTIONS
TERMINAL BOX
1/2 NPT CONDUIT
CONNECTIONS (BOTH SIDES)
OUTPUT A CONNECTION
SUPPLY CONNECTION
OUTPUT B CONNECTION
W7963‐1 / IL
Supply Connections
The DVC6000 can be used with air as the supply medium. In addition, Gas Certified DVC6000 constructions can be
used with natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be
used in the pneumatic output connections of the DVC6000 to any connected equipment. In normal operation the unit
will vent the supply medium into the surrounding atmosphere unless it is remotely vented.
WARNING
Not all DVC6000 digital valve controllers are suitable for use with natural gas as the supply medium. If using natural gas as
the supply medium, the DVC6000 must be Gas Certified. Using natural gas as the supply medium in a non‐gas certified
instrument can result in personal injury or property damage.
Gas Certified instruments can be identified by the natural gas approval label shown in figure 14. Contact your Emerson
Process Management sales office for information on obtaining a Gas Certified DVC6000 digital valve controller.
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DVC6000 Digital Valve Controller
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Figure 14. Label for Natural Gas Certified Terminal Box
WARNING
To avoid personal injury and property damage resulting from bursting of parts, do not exceed maximum supply pressure.
WARNING
Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not
clean, dry, oil‐free, and noncorrosive. While use and regular maintenance of a filter that removes particles larger than 40
micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and
industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or
filter maintenance.
Supply pressure must be clean, dry air that meets the requirements of ISA Standard 7.0.01. A maximum 40
micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is
recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air
supply should be minimized.
Alternatively, natural gas may be used as the supply pressure medium. Gas must be clean, dry, oil‐free, and
noncorrosive. H2S content should not exceed 20 ppm.
If you are using a 67CFR filter regulator with standard 5 micrometer filter, connect the supply line to the 1/4 NPT IN
connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the
instrument. If you are using an integral mounted 67CFR filter regulator, connect the supply to the IN connection on
the regulator.
Output Connection
A factory mounted digital valve controller has its output piped to the supply connection on the actuator. If mounting
the digital valve controller in the field, connect the 1/4 NPT digital valve controller output connection to the
pneumatic actuator input connection.
Single‐Acting Actuators
When using a single‐acting direct digital valve controller (relay A or C) on a single‐acting actuator, connect OUTPUT A
to the actuator pneumatic input.
When using a single‐acting reverse digital valve controller (relay B) on a single‐acting actuator, connect OUTPUT B to
the actuator diaphragm casing.
Double‐Acting Actuators
DVC6000 digital valve controllers on double‐acting actuators always use relay A. With no input current, OUTPUT A is at
0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted.
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To have the actuator stem extend from the cylinder with increasing input signal, connect OUTPUT A to the upper
actuator cylinder connection. Connect OUTPUT B to the lower cylinder connection. Figure 15 shows the digital valve
controller connected to a double‐acting piston actuator.
To have the actuator stem retract into the cylinder with increasing input signal, connect OUTPUT A to the lower
actuator cylinder connection. Connect OUTPUT B to the upper cylinder connection.
Figure 15. FIELDVUE DVC6010 Digital Valve Controller Mounted on Fisher 585C Piston Actuator
W9131‐1
Vent
WARNING
Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent
opening is open and free of debris to prevent pressure buildup under the cover.
This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non‐hazardous
(non‐classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a
safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area
re‐classification.
When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon
the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations.
Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area
re‐classification.
Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside
diameter and few bends to reduce case pressure buildup.
In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result
in personal injury or property damage from fire or explosion, and area re‐classification.
The relay output constantly bleeds a small amount of supply medium into the area under the cover. The vent openings
at the back of the housing should be left open to prevent pressure buildup under the cover. If a remote vent is
required, the vent lines must be as short as possible with a minimum number of bends and elbows.
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Wiring and Electrical Connections
WARNING
To avoid personal injury resulting from electrical shock, do not exceed maximum input voltage specified in table 10 of this
quick start guide, or on the product nameplate. If the input voltage specified differs, do not exceed the lowest specified
maximum input voltage.
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially
explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere
conditions permit the safe removal of the terminal box cover before proceeding.
WARNING
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and
temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage
from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.
Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or
explosion
4‐20 mA Loop Connections
The digital valve controller is normally powered by a control system output card. The use of shielded cable will ensure
proper operation in electrically noisy environments.
Note
Connect the digital valve controller to a 4‐20 mA current source for operation in the point‐to‐point wiring mode. In the
point‐to‐point wiring mode, the digital valve controller will not operate when connected to a voltage source.
Wire the digital valve controller as follows, refer to figure 16:
1. Remove the loop connections terminal box cap (see figure 13).
2. Route the field wiring into the terminal box. When applicable, install conduit using local and national electrical
codes which apply to the application.
3. Connect the control system output card positive wire “current output“ to the LOOP + screw terminal in the terminal
box. Connect the control system output card negative (or return) wire to the LOOP - screw terminal in the terminal
box.
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4. As shown in figure 16, two ground terminals are available for connecting a safety ground, earth ground, or drain
wire. The safety ground is electrically identical to the earth ground. Make connections to these terminals following
national and local codes and plant standards.
5. Replace and hand tighten the terminal box cap. When the loop is ready for startup, apply power to the control
system output card.
WARNING
Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect
a 14 AWG (2.08 mm2) ground strap between the digital valve controller and earth ground when flammable or hazardous
gases are present. Refer to national and local codes and standards for grounding requirements.
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent
and water only.
Figure 16. Loop Connections Terminal Box
SAFETY GROUND
TALKTALK+
EARTH GROUND
LOOP+
39B3399‐B Sheet 2
LOOP-
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HART Filter
Depending on the control system you are using, a HART filter may be needed to allow HART communication. The
HART filter is a passive device that is inserted in field wiring from the HART loop. The filter is normally installed near the
field wiring terminals of the control system I/O (see figure 17). Its purpose is to effectively isolate the control system
output from modulated HART communication signals and raise the impedance of the control system to allow HART
communication. For more information on the description and use of the HART filter, refer to the appropriate separate
HART filter instruction manual.
To determine if your system requires a filter contact your Emerson Process Management sales office.
Figure 17. HART Filter Application
NON‐HART BASED DCS
I/O
I/O
HART
FILTER
4‐20 mA
DIGITAL VALVE
CONTROLLER
Tx
A6188‐1/IL
30
Tx
VALVE
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nInstallation Check List
Mounting
j Is the instrument correctly mounted on the actuator? If not, refer to appropriate mounting
procedure and see installation instructions provided with the mounting kit.
j Is the feedback linkage properly connected? If not, see installation instructions provided with the
mounting kit.
Pneumatic Connections and Air Supply
j Is the regulator correctly mounted? If not, perform one of the regulator mounting procedures on
page 24.
j Is the air supply connected and at proper pressure? If not, connect supply as described on page 25.
Also see specifications on page 41.
j Is the instrument output connected to the actuator? If not, connect instrument output as
described on page 26.
Wiring and Electrical Connections
j If necessary, is the conduit properly installed? If not, refer to local and national electrical codes.
j Is the loop wiring properly connected to the LOOP + and - terminals in the terminal box? If not,
connect loop wiring as described on page 28.
j If necessary, is the HART filter installed on your system? To determine if a HART filter is necessary,
contact your Emerson Process Management sales office. For HART filter installation information,
refer to the appropriate HART instruction manual.
You are ready to perform Basic Setup and Calibration in the next section.
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Basic Setup and Calibration
Connecting the Field Communicator to the Digital Valve
Controller
The Field Communicator may be connected to the 4‐20 mA loop wiring or directly to the digital valve controller (see
figure 18).
If the Field Communicator is connected directly to the digital valve controller, attach the clip‐on wires provided with
the Field Communicator to the TALK terminals, or the LOOP + and - terminals, in the digital valve controller terminal
box. The TALK terminals are the same as the LOOP + and - terminals (see figure 16).
Figure 18. Connecting the Field Communicator to a FIELDVUE Instrument
CONTROL ROOM
HF340 HART
FILTER
CONTROLLER
I/O
+
FIELD
COMMUNICATOR
CONNECTIONS
FIELD
FIELD
INSTRUMENT
CONNECTION
+
4‐20 MA LOOP
CONNECTIONS
OR 0‐24VDC
1
HART
COMMUNICATION
CONNECTION
2
NOTE:
1 NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER. IF NO HART FILTER IS PRESENT,
CONNECT FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS.
2 SEE FIGURE 16 FOR TERMINAL BOX DETAILS.
38B6470‐A / DOC
A6194-4 / IL
Basic Setup (1‐1)
WARNING
Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application,
these changes may upset process control, which may result in personal injury or property damage.
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Before beginning Basic Setup, be sure the instrument is correctly mounted. Refer to the installation instructions
supplied with the mounting kit.
Connect a 4‐20 mA current source to the instrument. Connect the Field Communicator to the instrument and turn it
on. For information on connecting the Field Communicator, see Connecting the Field Communicator to the Digital
Valve Controller.
Typical Actuators
The Setup Wizard determines the required setup information based upon the actuator manufacturer and model
specified. Turn on the Field Communicator and start the Setup Wizard by proceeding through the menu sequence
shown in figure 19 or enter the fast‐key sequence 1‐1‐1 on the keypad. Follow the prompts on the Field Communicator
display to setup the instrument. If the actuator on which the instrument is mounted is not listed by the Setup Wizard,
specify OTHER as the actuator manufacturer or actuator type and refer to Non‐Typical Actuators.
Figure 19. Accessing the Setup Wizard on the Field Communicator (Instrument Level HC, AD, and PD)
DVC6000:
Online
1'Configure / Setup
2 Device Diagnostics
3 Device Variables
DVC6000:
Configure / Setup
1'Basic Setup
2 Detailed Setup
3 Calibrate
HOME
From the DVC6000 Online menu,
select Configure / Setup
From the Configure / Setup
menu, select Basic Setup.
DVC6000:
Basic Setup
1'Setup Wizard
2 Performance Tuner
HOME
From the Basic Setup menu,
select Setup Wizard and
follow the on‐line instructions
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
After completing the setup information, travel is automatically calibrated. Follow the prompts on the Field
Communicator display. The calibration procedure uses the valve and actuator stops as the 0% and 100% calibration
points. For additional information, refer to Auto Calibrate Travel in this section.
When travel calibration is complete, you are asked if you wish to adjust the relay (double‐acting only). Select yes to
adjust the relay. For additional information, refer to Relay Adjustment in this section.
Non‐Typical Actuators
If the actuator on which the instrument is mounted is not listed by the Setup Wizard, specify OTHER as the actuator
manufacturer or actuator type. You are then prompted for setup parameters such as:
D Actuator Style (spring & diaphragm, piston double‐acting without spring, piston single‐acting with spring, piston
double‐acting with spring)
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D102762X012
D Valve Style (rotary or sliding‐stem)
D On Loss of Instrument Signal, Valve (opens or closes) This identifies whether the valve is fully open or fully closed
when the input is 0%. If you are unsure how to set this parameter, disconnect the current source to the instrument.
(With double‐acting and single‐acting direct digital valve controllers, disconnecting the current source is the same
as setting the output A pressure to zero. For single‐acting reverse digital valve controllers, disconnecting the
current source is the same as setting the output B pressure to supply.)
D Feedback Connection (Rotary ‐ All, SStem ‐ Standard, SStem ‐ Roller). For rotary valves, enter Rotary ‐ All. For
sliding‐stem valves, if the feedback linkage consists of a connector arm, adjustment arm, and feedback arm (similar
to figure 22), enter SStem ‐ Standard. If the feedback linkage consists of a roller that follows a cam (similar to figure
20), enter SStem ‐ Roller.
Figure 20. Feedback Connection for Typical Long‐Stroke Sliding‐Stem Actuator (4 to 24 inches travel)
ROLLER
STEM CONNECTOR
CAM
29B1665‐A / DOC
WARNING
If you answer YES to the prompt for permission to move the valve when determining travel sensor motion, the instrument
will move the valve through a significant portion of its travel range. To avoid personal injury and property damage caused
by the release of pressure or process fluid, provide some temporary means of control for the process.
D Travel Sensor Motion The Setup Wizard asks if it can move the valve to determine travel sensor motion. If you
answer Yes, the instrument will stroke the valve the full travel span to determine travel sensor motion. If you answer
No, then you must specify the rotation for increasing air pressure: clockwise or counterclockwise. Determine
rotation by viewing the end of the travel sensor shaft.
For instruments with relay A or C. If increasing air pressure at output A causes the shaft to turn clockwise, enter
Clockwise. If it causes the shaft to turn counterclockwise, enter Cntrclockwise.
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Quick Start Guide
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November 2011
For instruments with relay B. If decreasing air pressure at output B causes the shaft to turn clockwise, enter
Clockwise. If it causes the shaft to turn counterclockwise, enter Cntrclockwise.
Note
Relay adjustment may be required before the Setup Wizard can determine travel sensor motion. Follow the prompts on the Field
Communicator display if relay adjustment is necessary.
D Volume Booster The Setup Wizard asks if a volume booster or quick release is present.
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damage
caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
D Tuning Set There are twelve tuning sets from which to choose. Each tuning set provides preselected values for the
digital valve controller gain and rate settings. Typically, tuning set B provides the slowest response and M provides
the fastest response. For smaller actuators, use tuning set C or D. For larger actuators, use tuning set F or G.
Note
Tuning set B is only available in Pressure Control Mode.
In addition, you can select User Adjusted or Expert, which allows you to modify tuning of the digital valve controller.
With User Adjusted you can specify the proportional gain. An algorithm in the Field Communicator calculates the
other gains. With Expert you can specify not only the proportional gain but the velocity and minor loop feedback gain
as well.
Note
Use Expert tuning only if standard tuning has not achieved the desired results.
Stabilize/Optimize or Performance Tuner may be used to achieve the desired results more rapidly than Expert tuning.
The tuning sets suggested by the Setup Wizard are only recommended starting points. After you finish setting up and
calibrating the instrument, run the Performance Tuner or use Stabilize/Optimize Tuning to obtain optimum tuning.
Factory Defaults
During basic setup, the Setup Wizard will ask you if you want to use factory defaults. If you select YES, the Setup
Wizard sets the setup parameters to the values listed in table 8. (Yes is recommended for initial setup). If you select
NO, the setup parameters listed in the table remain at their previous settings.
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Quick Start Guide
DVC6000 Digital Valve Controller
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D102762X012
Table 8. Factory Default Settings
Setup Parameter
Default Setting
Analog Input Units
Analog In Range High
Analog In Range Low
Control Mode
mA
20.0 mA
4.0 mA
Analog
Restart Control Mode
Resume Last
Self‐Test Shutdown
Set Point Filter Time
Input Characteristic
Travel Limit High
Travel Limit Low
All Failures Disabled
Filter Off
Linear
125%
-25%
Travel Cutoff High
99.5%
Travel Cutoff Low
0.5%
Minimum Opening Time
Minimum Closing Time
Polling Address
Aux Terminal Mode
0 secs
0 secs
0
Aux Input Alert
Command 3 Pressure
Double‐acting actuators
Single‐acting actuators
differential output pressure
actuator pressure
Relay Adjustment
The double‐acting relay can be adjusted as part of the Setup Wizard. The following is a brief description of relay
adjustment. For additional information, see the Calibration section in the DVC6000 instruction manual.
Note
Relay B and C are not user‐adjustable.
Double‐Acting Relay (Relay A)
The double‐acting relay is designated relay A. For double‐acting actuators, the valve must be near mid‐travel to
properly adjust the relay. The Field Communicator will automatically position the valve when Relay Adjust is selected.
Rotate the adjustment disc, shown in figure 21, until the value displayed on the Field Communicator is between 50
and 70% of supply pressure. This adjustment is very sensitive. Be sure to allow the pressure reading to stabilize before
making another adjustment (stabilization may take up to 30 seconds or more for larger actuators).
If the low bleed relay option has been ordered stabilization may take approximately two minutes longer than the
standard relay.
Relay A may also adjusted for use in single‐acting‐ direct applications. Rotate the adjustment disc as shown in figure 21
for single‐acting direct operation.
CAUTION
Care should be taken during relay adjustment as the adjustment disc may disengage if rotated too far.
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Single‐Acting Direct Relay (Relay C)
The single‐acting direct relay is designated relay C, and requires no adjustment.
Single‐Acting Reverse Relay (Relay B)
The single‐acting reverse relay is designated relay B. Relay B is calibrated at the factory and requires no further
adjustment.
Figure 21. Relay A Adjustment (Shroud Removed for Clarity)
BLEED HOLES ARE
PLUGGED IN THE LOW
BLEED RELAY OPTION
FOR SINGLE‐ACTING DIRECT RELAYS:
ROTATE ADJUSTMENT DISC IN THIS
DIRECTION UNTIL IT CONTACTS THE BEAM
FOR DOUBLE‐ACTING RELAYS: ROTATE
ADJUSTMENT DISC IN THIS DIRECTION TO
DECREASE OUTPUT PRESSURE
ADJUSTMENT DISC
FOR DOUBLE‐ACTING RELAYS: ROTATE
ADJUSTMENT DISC IN THIS DIRECTION TO
INCREASE OUTPUT PRESSURE
W9034
Auto Calibrate Travel
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
The instrument is calibrated during the Setup Wizard. Follow the prompts on the Field Communicator display to
automatically calibrate instrument travel. The calibration procedure uses the valve and actuator stops as the 0% and
100% calibration points.
For additional calibration information, refer to the DVC6000 instruction manual.
1. If the Feedback Connection is Sliding‐Stem Standard, the Field Communicator prompts you to select the method of
crossover adjustment: manual, last value, or default. Manual adjustment is recommended for initial travel
calibration.
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2. When prompted by the Field Communicator, make the crossover adjustment by adjusting the current source until
the feedback arm is 90° to the actuator stem, as shown in figure 22.
Figure 22. Crossover Point
ACTUATOR STEM
TRAVEL SENSOR SHAFT
FEEDBACK ARM
ADJUSTMENT ARM
CONNECTOR ARM
A6536‐1 / IL
3. The remainder of the auto‐calibration procedure is automatic. After completing auto travel calibration, the Field
Communicator prompts you to place the instrument In Service and verify that the travel properly tracks the current
source.
If the unit does not calibrate, refer to table 9 for error messages and possible remedies.
If after completing setup and calibration the valve cycles or overshoots (unstable), or is unresponsive (sluggish), you
can improve operation by selecting either Performance Tuner or Stabilize/Optimize from the Basic Setup menu.
Table 9. Auto Calibrate Travel Error Messages
Error Message
Input current must exceed
3.8 mA for calibration.
Place Out Of Service and
ensure Calibrate Protection
is disabled before calib.
Calibration Aborted. An end
point was not reached.
Possible Problem and Remedy
The analog input signal to the instrument must be greater than 3.8 mA. Adjust the current output from the control system or
the current source to provide at least 4.0 mA.
The Instrument Mode must be Out of Service and the Protection must be None before the instrument can be calibrated.
The problem may be one or the other of the following:
1. The tuning set selected is too low and the valve does not reach an end point in the allotted time. Press the Hot Key, select
Stabilize/Optimize then Increase Response (selects next higher tuning set).
2. The tuning set selected is too high, valve operation is unstable and does not stay at an end point for the allotted time.
Press the Hot Key, select Stabilize/Optimize then Decrease Response (selects next lower tuning set).
Invalid travel value. Check
mounting and feedback
arm adjustments, and inst
supply press. Then, repeat
Auto Calibration.
Verify proper mounting by referring to the appropriate mounting instructions.
Aborting due to response
code or device status.
The instrument may have been taken out of service by a primary master. Put the instrument into service with the primary
master or cycle the power off and on.
38
Verify instrument supply pressure by referring to the specifications in the appropriate actuator instruction manual.
Making the crossover adjustment with the valve positioned at either end of its travel will also cause this message to appear.
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Performance Tuner (1‐1‐2)
Note
The Performance Tuner is not available for instrument level AC or HC.
WARNING
During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury
and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize
pressure on both sides of the valve or bleed off the process fluid.
The Performance Tuner is used to optimize digital valve controller tuning. It can be used on most sliding‐stem and
rotary designs, including Fisher and other manufacturers' products. Moreover, because the Performance Tuner can
detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning more
effectively than manual tuning. Typically, the Performance Tuner takes 3 to 5 minutes to tune an instrument, although
tuning instruments mounted on larger actuators may take longer.
Access the Performance Tuner by selecting Performance Tuner from the Basic Setup menu. Follow the prompts on the
Field Communicator display to optimize digital valve controller tuning.
Stabilizing or Optimizing Valve Response (
or 1‐1‐2)
Note
Stabilize/Optimize is only available through the Basic Setup menu for instrument level HC.
WARNING
During Stabilize/Optimize the valve may move, causing process fluid or pressure to be released. To avoid personal injury
and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize
pressure on both sides of the valve or bleed off the process fluid.
If after completing setup and calibration the valve seems slightly unstable or unresponsive, you can improve operation
by pressing the Hot Key and selecting Stabilize/Optimize, or select Stabilize/Optimize from the Basic Setup menu.
Stabilize/Optimize permits you to adjust valve response by changing the digital valve controller tuning.
If the valve is unstable, select Decrease Response to stabilize valve operation. This selects the next lower tuning set
(e.g., F to E). If the valve response is sluggish, select Increase Response to make the valve more responsive. This selects
the next higher tuning set (e.g., F to G).
If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive you can adjust the
damping by selecting Decrease Damping or Increase Damping. By selecting Decrease Damping or Increase Damping the
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DVC6000 Digital Valve Controller
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Quick Start Guide
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tuning set will become Expert, and allow you to select a damping value that is not represented in a predefined tuning
set. Select Decrease Damping to select a damping value that allows more overshoot. Select Increase Damping to select a
damping value that will decrease the overshoot.
nBasic Setup and Calibration Check List
j
Is basic setup complete? If not, perform Basic Setup procedure on page 32.
j
Does the final control element correctly respond to a setpoint change and is it
stable? If not, perform Stabilizing or Optimizing Valve Response on page 39.
Final control element is ready to be placed on line.
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Table 10. Specifications
Available Configurations
Valve‐Mounted Instrument
DVC6010: Sliding‐stem applications
DVC6020: Rotary and long‐stroke sliding‐stem
applications
DVC6030: Quarter‐turn rotary applications
Remote‐Mounted Instrument(1)
DVC6005: Base unit for 2 inch pipestand or wall
mounting
DVC6015: Feedback unit for sliding‐stem applications
DVC6025: Feedback unit for rotary or long‐stroke
sliding‐stem applications
DVC6035: Feedback unit for quarter‐turn rotary
applications
DVC6000 digital valve controllers can be mounted on
Fisher and other manufacturers rotary and
sliding‐stem actuators.
Input Signal
Point‐to‐Point:
Analog Input Signal: 4‐20 mA DC, nominal
Minimum Voltage Available at instrument terminals
must be 10.5 volts DC for analog control, 11 volts DC
for HART communication (see instrument instruction
manual for details)
Minimum Control Current: 4.0 mA
Minimum Current w/o Microprocessor Restart: 3.5 mA
Maximum Voltage: 30 volts DC
Overcurrent Protection: Input circuitry limits current to
prevent internal damage.
Reverse Polarity Protection: No damage occurs from
reversal of loop current.
Multi‐drop:
Instrument Power: 11‐30 volts DC at approximately
8 mA
Reverse Polarity Protection: No damage occurs from
reversal of loop current.
Output Signal
Pneumatic signal as required by the actuator, up to
full supply pressure.
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: Double, Single direct, and Single reverse
Supply Pressure(2)
Recommended: 0.3 bar (5 psig) higher than
maximum actuator requirements, up to maximum
supply pressure
Maximum: 10.0 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Medium: Air or Natural Gas(3)
Air: Supply pressure must be clean, dry air that meets
the requirements of ISA Standard 7.0.01. A maximum
40 micrometer particle size in the air system is
acceptable. Further filtration down to 5 micrometer
particle size is recommended. Lubricant content is
not to exceed 1 ppm weight (w/w) or volume (v/v)
basis. Condensation in the air supply should be
minimized
Natural Gas: Natural gas must be clean, dry, oil‐free,
and noncorrosive. H2S content should not exceed 20
ppm.
Steady‐State Air Consumption(4)
Standard Relay: At 1.4 bar (20 psig) supply pressure:
Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay(5): At 1.4 bar (20 psig) supply pressure:
Average value 0.056 normal m3/hr
(2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
Maximum Output Capacity(4)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
Failure Modes
Refer to figure 23
Independent Linearity(6)
±0.50% of output span
-continued-
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Quick Start Guide
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Table 10. Specifications (continued)
NEPSI— Intrinsically Safe, Flameproof
Electromagnetic Compatibility
Meets EN 61326‐1 (First Edition)
Immunity—Industrial locations per Table 2 of the
EN 61326‐1 standard. Performance is shown
in table 11 below
Emissions—Class A
ISM equipment rating: Group 1, Class A
INMETRO — Intrinsically Safe, Flameproof, Type n
Refer to Special Instructions for “Safe Use” and
Installation in Hazardous Locations, starting on page
11, for specific approval information.
Pollution Degree 2, Overvoltage Category III per
ANSI/ISA‐82.02.01 (IEC 61010‐1 Mod).
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 11. For additional surge protection
commercially available transient protection devices
can be used.
Electrical Housing:
CSA—Type 4X, IP66
FM—NEMA 4X
ATEX—IP66
Vibration Testing Method
IECEx—IP66
Tested per ANSI/ISA‐75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA specified
1/2 hour endurance test at each major resonance,
plus an additional two million cycles.
NEPSI—IP66
INMETRO—IP66W
Other Classifications/Certifications
TIIS— Japan
Input Impedance
KISCO— Korea Industrial Safety Corp.
The input impedance of the DVC6000 active
electronic circuit is not purely resistive. For
comparison to resistive load specifications, an
equivalent impedance of 550 ohms may be used. This
value corresponds to 11V @ 20 mA.
GOST-R— Russian GOST‐R
FSETAN— Russian - Federal Service of
Technological, Ecological and Nuclear Inspectorate
Contact your Emerson Process Management sales
office for classification/certification specific
information
Operating Ambient Temperature Limits(2,7)
-40 to 85_C (-40 to 185_F) for most approved
valve‐mounted instruments
-60 to 125_C (-76 to 257_F) for remote‐mounted
feedback unit.
-52 to 85_C (-62 to 185_F) for valve‐mounted
instruments utilizing the Extreme Temperature
option (fluorosilicone elastomers)
IEC 61010 Compliance Requirements
(Valve‐Mounted Instruments only)
Power Source: The loop current must be derived from
a Separated Extra‐Low Voltage (SELV) power source
Environmental Conditions: Installation Category I
Connections
Humidity Limits
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8‐inch, recommended
Vent (pipe‐away): 3/8 NPT internal
Electrical: 1/2 NPT internal conduit connection, M20
adapter optional
0 to 100% condensing relative humidity with minimal
zero or span shifts
Electrical Classification
Hazardous Area:
CSA— Intrinsically Safe, Explosion‐proof, Division 2,
Dust Ignition‐proof
FM— Intrinsically Safe, Explosion‐proof,
Non‐incendive, Dust Ignition‐proof
Stem/Shaft Travel
Linear Actuators with rated travel between 6.35 mm
(0.25 inch) and 606 mm (23.375 inches)
ATEX— Intrinsically Safe and Dust, Flameproof and
Dust, Type n and Dust
Rotary Actuators with rated travel between 50
degrees and 180 degrees.
IECEx— Intrinsically Safe, Flameproof, Type n
-continued-
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Table 10. Specifications (continued)
Mounting(8)
Options
Designed for direct actuator mounting or remote
pipestand or wall mounting. Mounting the
instrument vertically, with the vent at the bottom of
the assembly, or horizontally, with the vent pointing
down, is recommended to allow drainage of moisture
that may be introduced via the instrument air supply.
J Supply and output pressure gauges or J Tire
valves, J Integral mounted filter regulator,
J Stainless steel housing, module base and terminal
box J Low bleed relay J In‐line 10 micron air filter
J Safety Instrumented System (SIS) Solutions
J Safety Related Nuclear Applications J Natural Gas
Certified J Feedback Assembly PTFE Sleeve
Weight
Protective Kit for aluminum units in saltwater or
particulate environments
Valve‐Mounted Instruments
Aluminum: 3.5 kg (7.7 lbs)
Stainless Steel: 7.7 kg (17 lbs)
Declaration of SEP
Remote‐Mounted Instruments
DVC6005 Base Unit: 4.1 kg (9 lbs)
DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)
DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)
DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)
Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
EC. It was designed and manufactured in accordance
with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.
Construction Materials
Housing, module base and terminal box: ASTMB85
A03600 low copper aluminum alloy
Cover: Thermoplastic polyester
Elastomers: Nitrile (standard)
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ISA Standard 51.1 - Process Instrument Terminology.
1. 3‐conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator
has been tested to 15 meters (50 feet) maximum without performance degradation.
2. The pressure/temperature limits in this quick start guide and any applicable code or standard should not be exceeded.
3. Gas Certified DVC6000 digital valve controllers are approved by CSA, FM, ATEX, IECEx, and INMETRO for use with natural gas as the supply medium.
4. Values at 1.4 bar (20 psig) based on a single‐acting direct relay; values at 5.5 bar (80 psig) based on double‐acting relay.
5. The low bleed relay is offered as standard relay for DVC6000 SIS tier, used for On/Off applications.
6. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for DVC6020 digital valve controllers in long‐stroke applications.
7. Temperature limits vary based on hazardous area approval.
8. Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations, do not use
the DVC6030S in high vibration service.
Table 11. EMC Summary Results—Immunity
Performance Criteria(1)
Port
Enclosure
Phenomenon
Basic Standard
Electrostatic discharge
(ESD)
IEC 61000‐4‐2
Radiated EM field
IEC 61000‐4‐3
Rated power frequency
magnetic field
Burst
I/O signal/control Surge
Conducted RF
IEC 61000‐4‐8
Test Level
4 kV contact
8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
30 A/m at 50/60 Hz
Point‐to‐
Point Mode
Multi‐drop
Mode
A(2)
A
A
A
A
A
A(2)
A
IEC 61000‐4‐4
1 kV
IEC 61000‐4‐5
1 kV (line to ground only, each)
B
B
IEC 61000‐4‐6
150 kHz to 80 MHz at 3 Vrms
A
A
Performance Criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding auxiliary switch function, which meets Performance Criteria B.
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Figure 23. FIELDVUE DVC6000 Digital Valve Controller Failure Modes
A
Relay Type
Single‐Acting Direct (Relay C)
Double‐Acting (Relay A)
Single‐Acting Reverse (Relay B)
Loss of Power
Instrument goes to zero air
output at port A.
Instrument goes to full supply
air output at port B. A goes to
zero air output.
Instrument goes to full supply
air output at port B.
B
Loss of Pneumatic Supply
Failure direction per actuator
fail mode.
Failure direction cannot be
determined.
Failure direction per
actuator fail mode.
W7963‐1 / IL
Related Documents
This section lists other documents containing information related to DVC6000 digital valve controllers. These
documents include:
D Bulletin 62.1:DVC6000—Fisher FIELDVUE DVC6000 Digital Valve Controllers (D102758X012)
D Bulletin 62.1:DVC6000(S1)—Fisher FIELDVUE DVC6000 Digital Valve Controller Dimensions (D103308X012)
D Fisher FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual (D102794X012)
D Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controller Quick Start Guide— Remote Mount Installation
Guidelines (D103421X012)
D Supplement to HART Communicating Fisher FIELDVUE Digital Valve Controller Instruction Manuals— FIELDVUE
Digital Valve Controller Split Ranging (D103262X012)
D Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals—Using FIELDVUE
Instruments with the Smart HART Loop Interface and Monitor (HIM) (D103263X012)
D Using FIELDVUE Instruments with the Smart Wireless THUMt Adapter and a HART Interface Module (HIM) Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals (D103469X012)
D Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals—Audio Monitor for HART
Communications (D103265X012)
D Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals—HART Field Device
Specification (D103266X012)
D Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals—Using the HART Tri‐Loopt
HART‐to‐Analog Signal Converter with FIELDVUE Digital Valve Controllers (D103267X012)
D Supplement to Fisher FIELDVUE DVC5000 (obsolete product) and DVC6000 Digital Valve Controller Instruction
Manuals—Hot Swap Procedure (D103264X012)
44
Quick Start Guide
D102762X012
DVC6000 Digital Valve Controller
November 2011
D Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual—Lock‐in‐Last Strategy
(D103261X012)
D Supplement to Fisher FIELDVUE DVC6000 and DVC6000 SIS Digital Valve Controllers Instruction Manuals—275
HART Communicator Menu Trees for Firmware 7 Digital Valve Controllers (D103273X012)
D Fisher HF340 Filter Instruction Manual (D102796X012)
D ValveLink Software Help or Documentation
All documents are available from your Emerson Process Management sales office. Also visit our website at
www.FIELDVUE.com.
Educational Services
For information on available courses for DVC6000 digital valve controllers, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: 800-338-8158 or
Phone: 641-754-3771
FAX: 641-754-3431
e‐mail: [email protected]
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Loop Schematics and Nameplates
This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the approvals
nameplates. If you have any questions, contact your Emerson Process Management sales office.
Figure 24. CSA Schematic
HAZARDOUS LOCATION
NON‐HAZARDOUS LOCATION
CLASS I, DIV 1, GROUPS A,B,C,D
CLASS II, DIV 1, GROUPS E,F,G
CLASS III
DVC6010, DC6020, DVC6030
DVC6010S, DC6020S, DVC6030S
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
CSA APPROVED BARRIER
1
1
NOTE 1, 3, 4, 5, 6
NOTE 7
THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT
SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE
CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE
VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE
SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX UNPROTECTED INDUCTANCE (Li), INCLUDING THE INTERCONNECTING
CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BE LESS THAN THE ALLOWABLE CAPACITANCE (Ca) AND
INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET, THEN THE COMBINATION MAY BE
CONNECTED.
Vmax or Ui Voc or Uo Imax or Ii Isc or Io Pmax or Pi Po Ci + Ccable Ca Li + Lcable La
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) NFPA70 AND ANSI/ISA RP12.6.01
MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms
RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM
LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER'S INSTRUCTIONS.
IF HAND‐HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED
PER THE MANUFACTURER'S CONTROL DRAWING
GE42818 sheets 2 and 8
Figure 25. CSA Nameplate
46
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Figure 26. FM Schematic
HAZARDOUS LOCATION
NON‐HAZARDOUS LOCATION
I.S. CLASS I,II,III, DIV 1, GROUPS A,B,C,D,E,F,G
N.I. CLASS I, DIV 2, GROUPS A,B,C,D
DVC6010, DC6020, DVC6030
DVC6010S, DC6020S, DVC6030S
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
FM APPROVED BARRIER
1
1
NOTE 1, 3, 4, 5, 6
NOTE 7
THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY
EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND
THE POWER (Pmax or Pi) OF THE
INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE
POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX
UNPROTECTED INDUCTANCE (Li), INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST
BE LESS THAN THE ALLOWABLE CAPACITANCE (Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS
MET, THEN THE COMBINATION MAY BE CONNECTED.
Vmax or Ui Voc or Uo Imax or Ii Isc or Io Pmax or Pi Po Ci + Ccable Ca Li + Lcable La
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) NFPA70 AND ANSI/ISA RP12.6.01
MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms.
RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM
LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER'S INSTRUCTION
IF HAND‐HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE
MANUFACTURER'S CONTROL DRAWING
GE42819 sheets 2 and 8
Figure 27. FM Nameplate
47
DVC6000 Digital Valve Controller
November 2011
Figure 28. ATEX Nameplate; Intrinsically Safe, Dust
Figure 29. ATEX Nameplate; Flameproof, Dust
Figure 30. ATEX Nameplate; Type n, Dust
48
Quick Start Guide
D102762X012
Quick Start Guide
DVC6000 Digital Valve Controller
D102762X012
November 2011
Figure 31. IECEx Schematic
HAZARDOUS LOCATION
NON‐HAZARDOUS LOCATION
ZONE 0, Ex ia IIC
DVC6010, DC6020, DVC6030
DVC6010S, DC6020S, DVC6030S
IECEx APPROVED BARRIER
Vmax = 30 VDC
Imax = 226 mA
Ci = 5 nF
Li = 0.55 mH
Pi = 1.4 W
1
1
NOTE 1, 3, 4
NOTE 5
THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY
EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE
POWER (Pmax or Pi) OF THE
INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), AND THE CURRENT (Isc or Io), AND THE POWER
(Po) DEFINED BY THE ASSOCIATED APPARATUS. IN ADDITION, THE SUM OF THE MAX UNPROTECTED CAPACITANCE (Ci) AND MAX UNPROTECTED
INDUCTANCE (Li), INCLUDING THE INTERCONNECTING CABLING CAPACITANCE (Ccable) AND CABLING INDUCTANCE (Lcable) MUST BE LESS THAN THE
ALLOWABLE CAPACITANCE (Ca) AND INDUCTANCE (La) DEFINED BY THE ASSOCIATED APPARATUS. IF THE ABOVE CRITERIA IS MET, THEN THE
COMBINATION MAY BE CONNECTED.
Vmax or Ui Voc or Uo Imax or Ii Isc or Io Pmax or Pi Po Ci + Ccable Ca Li + Lcable La
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE
LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER'S INSTRUCTIONS
IF HAND‐HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE
MANUFACTURERS CONTROL DRAWING
GE42990
Sheet 2 and 8 of 8
Figure 32. IECEx Nameplate
49
DVC6000 Digital Valve Controller
November 2011
Figure 33. NEPSI Nameplate
Figure 34. INMETRO Nameplate
50
Quick Start Guide
D102762X012
Quick Start Guide
D102762X012
DVC6000 Digital Valve Controller
November 2011
51
DVC6000 Digital Valve Controller
November 2011
Quick Start Guide
D102762X012
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of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
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Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
52
EFisher
Controls International LLC 2002, 2011; All Rights Reserved
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