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PowerFlex 70 Adjustable Frequency AC Drive

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource

PowerFlex 70 Adjustable Frequency AC Drive User Manual, publication 20A-UM001

Description

Provides the basic information needed to start up and troubleshoot the PowerFlex®

70 Adjustable Frequency AC Drive.

PowerFlex 70 and 700 Reference Manual - Volume 1, publication PFLEX-RM001 Provides detailed information for specifications and dimensions, operation, and dynamic brake selection for the drive.

PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions, publication 20A-IN009 Provides the five basic steps needed to install and perform a basic startup of the

PowerFlex 70 drive.

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT003

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1

Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001

Guarding Against Electrostatic Damage, publication 8000-4.5.2

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Product Certifications website, http://www.ab.com

Provides the basic information needed to properly wire and ground Pulse Width

Modulated (PWM) AC drives.

Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Provides a guide to performing preventive maintenance.

Provides practices for guarding against Electrostatic damage (ESD)

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/literature/ . To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

2

Product Overview

PowerFlex 70 drives are designed to worldwide standards providing out-of-thebox performance around the globe. Available ratings include these options:

• 0.5…25 Hp output at 240V AC input

• 0.5…50 Hp output at 480V AC input

• 0.5…50 Hp output at 600V AC input

The PowerFlex 70 drive can be used with a full featured LCD human interface module (HIM) that provides multilingual text for startup, metering, programming, and troubleshooting.

The PowerFlex 70 can be programmed for either volts per hertz, sensorless vector, or vector control with FORCE™ Technology to cover a wide range of applications from fans to extruders.

Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include: DeviceNet, EtherNet, ControlNet, remote I/O, serial communications, and other open control and communication networks. Computer tools such as DriveExplorer™ and DriveTools™ SP assist with programming, monitoring, and troubleshooting the PowerFlex 70.

Rockwell Automation Publication 20A-TD001J-EN-P - July 2014

PowerFlex 70 Adjustable Frequency AC Drive

Catalog Number Explanation

1-3

20A a

4 5-7 8

B 2P2 A b c d a

Drive

Type

PowerFlex 70

Code

20A

Code

B

C

D

E

Code

2P2

4P2

6P8

9P6

015

022

028

042

054

070 b

Voltage Rating

Voltage

240V AC

400V AC

480V AC

600V AC

Ph.

3

3

3

3 c1

ND Rating

208V, 60 Hz Input

Amps kW (Hp)

2.5

0.37 (0.5)

4.8

7.8

11

17.5

25.3

32.2

43

62.1

78.2

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

Frame

A

A

B

D

D

B

C

D

E

E

Code

2P2

4P2

6P8

9P6

015

022

028

042

054

070 c2

ND Rating

240V, 60 Hz Input

Amps kW (Hp)

2.2

0.37 (0.5)

22

28

42

54

70

4.2

6.8

9.6

15.3

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

Frame

A

A

B

D

D

B

C

D

E

E

9

3 e

Position Number

10 11

A f

Y g

12

Y h

022

030

037

043

060

072

Code

1P3

2P1

3P5

5P0

8P7

011

015 c3

ND Rating

400V, 50 Hz Input

Amps kW (Hp)

1.3

0.37 (0.5)

11.5

15.4

22

30

2.1

3.5

5.0

8.7

37

43

60

72

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

D

D

D

D

E

E

Frame

A

A

A

C

C

B

B

014

022

027

034

040

052

065

Code

1P1

2P1

3P4

5P0

8P0

011 c4

ND Rating

480V, 60 Hz Input

Amps kW (Hp)

1.1

2.1

3.4

5.0

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

27

34

40

52

65

8.0

11

14

22

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

D

D

C

D

D

E

E

Frame

A

A

B

C

A

B i

13

N j

14

N k

15

C l

16

0 c5

Code

0P9

1P7

2P7

3P9

6P1

9P0

011

017

022

027

032

ND Rating

600V, 60 Hz Input

Amps

0.9

1.7

2.7

3.9

6.1

9.0

11

17

22

27

32 kW (Hp)

0.37 (0.5)

041

052

41

52

30 (40)

37 (50)

CE certification testing has not been performed on 600V class drives.

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

D

D

D

D

E

E

Frame

A

A

A

C

C

B

B d

Code

A

C

F

Enclosure

Enclosure

Panel Mount - IP 20, NEMA/UL

Type 1

Wall/Machine Mount = IP66,

NEMA/UL Type 4X/12 for indoor use only

Flange Mount - Front Chassis =

IP 20, NEMA/UL Type 1; Rear

Heatsink = IP66, NEMA/UL

Type 4X/12 for indoor/outdoor use

G

Wall/Machine Mount - IP54,

NEMA/UL Type 12

Only available on Frame E.

e

Code

0

3

5

HIM

Interface Module

Blank Cover

Full Numeric LCD

Prog. Only LCD

Only available with NEMA 4X, option C.

See Catalog Number Explanation (continued) on page 6 for more drive options.

Rockwell Automation Publication 20A-TD001J-EN-P - July 2014 5

PowerFlex 70 Adjustable Frequency AC Drive

Catalog Number Explanation (continued)

1-3 4 5-7 8

20A B 2P2 A a

Code

A

N

Code

Y b c f

Documentation

Type

Manual

No Manual g

Brake IGBT w/Brake IGBT

Y e s d

9

3 e

Position Number f

10

A

11

Y g i

Code

A

N

Emission Class

Rating

Filtered

A & B Frames (Optional)

C, D, & E Frames (Standard)

Not Filtered

A & B Frames (Optional)

C, D, & E Frames

600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A).

Increases size to Frame B.

12

Y h

Code

Y

N h

Internal Brake Resistor w/Resistor

Y e s

N o

Code

E

N

C

D j

Comm Slot

Network Type

ControlNet (Coax)

DeviceNet

EtherNet/IP

None i

13

N j

14

N k

15

C l

16

0

Code

N

C

G k

Control & I/O

Control

Standard

Enhanced

Enhanced

Safe-Off

N/A

No

Yes

No longer available for sale.

Not available as factory installed option for

600V ratings.

Code

0

1 l

Feedback

Feedback

No Feedback - Enhanced

Control

5V/12V Encoder w/Enhanced

Control

6 Rockwell Automation Publication 20A-TD001J-EN-P - July 2014

Approximate Dimensions and Weights

This section provides the approximate dimensions for the drives.

Figure 1 - Frames A…E

IP20/66 (NEMA / UL Type 1/4X/12)

A

D C

Flange Mount

A C

B

E

B

F D E

B

D

E

A

B

C

D

E

D

E

B

C

Table 14 - Frame Dimensions, mm (in.)

Frame Size

A

Dimension

A B C D E F

Weight

(1) kg (lb)

IP20, NEMA / UL Type 1

122.4 (4.82) 225.7 (8.89) 179.8 (7.08) 94.2 (3.71) 211.6 (8.33) 5.8 (0.23) 2.71 (6.0)

171.7 (6.76) 234.6 (9.24) 179.8 (7.08) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23) 3.60 (7.9)

185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) 285.6 (11.25) 5.8 (0.23) 6.89 (15.2)

219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23) 9.25 (20.4)

280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27) 18.60 (41.0)

IP66, NEMA / UL Type 4X/12

171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23) 3.61 (8.0)

219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23) 9.13 (20.1)

280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27) 18.60 (41.0)

Flange Mount

156.0 (6.14) 225.8 (8.89) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

205.2 (8.08) 234.6 (9.24) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

219.0 (8.62) 300.0 (11.81) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

248.4 (9.78) 350.0 (13.78) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 117.2 (4.61) 89.9 (3.54) –

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

(1) Weights include HIM and standard I/O.

PowerFlex 70 Adjustable Frequency AC Drive

Rockwell Automation Publication 20A-TD001J-EN-P - July 2014 29

PowerFlex 70 Adjustable Frequency AC Drive

Table 18 - Specifications

Category

Protection

Environment

Specification

Drive

AC input overvoltage trip

AC input undervoltage trip

Bus overvoltage trip

Bus undervoltage output shutoff

Bus undervoltage fault level

Nominal bus voltage

All Drives

Heat sink thermistor

Drive overcurrent trip

Software current limit

Hardware current limit

Instantaneous current limit

Line transients

Control logic noise immunity

Power ride-thru

Logic control ride-thru

Ground fault trip

Short circuit trip

Altitude

Maximum surrounding air temperature without derating

IP20, NEMA / UL Type 1 flange mount

200…

208V

247V AC 285V AC 475V AC 570V AC 690V AC

120V AC 138V AC 233V AC 280V AC 345V AC

405V DC 405V DC 810VDC 810V DC 1013V DC

153V DC 153V DC 305V DC 437V DC 437V DC

160V DC 160V DC 300VDC 300V DC 375V DC

281V DC 324V DC 540VDC 648V DC 810V DC

Monitored by microprocessor overtemp trip

20…160% of rated current

200% of rated current (typical)

220…300% of rated current (dependent on drive rating)

Up to 6000 volts peak per IEEE C62.41-1991

Showering arc transients up to 1500V peak

15 milliseconds at full load

0.5 seconds minimum, 2 seconds typical

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max without derating

0…50 °C (32…122 °F)

0…50 °C (32…122 °F)

IP66, NEMA / UL Type 4X/12 (indoor)

Cooling fan operation

Frames A and C

Frames B, D, and E

Storage temperature (all const.)

Atmosphere

Relative humidity

Shock

Vibration

Surrounding environment

Pollution degree:

Pollution degree 1 and 2

Pollution degree 3 and 4

See Table 19 on page 37 for descriptions of pollution degree rating.

0…40 °C (32…104 °F)

Fan operates when power is applied.

Fan operates when power is applied and in Run condition.

–40…70 °C (–40…158 °F)

Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be installed for a period of time, store the drive where it is not exposed to a corrosive atmosphere.

5…95% non-condensing

15 g peak for 11 ms duration (

±1.0 ms)

0.152 mm (0.006 in.) displacement, 1 g peak

All enclosures are acceptable for pollution degree 1 and 2.

An enclosure that meets or exceeds IP54, NEMA / UL Type 12, is required for pollution degree 3 and 4.

Table 19 - Pollution Degree Ratings According to EN 61800-5-1

3

4

1

2

Pollution

Degree

Description

No pollution or only dry non-conductive pollution occurs. The pollution has no influence.

Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by condensation, is expected when the drive is out of operation.

Conductive pollution or dry non-conductive pollution occurs, that becomes conductive due to condensation, and is expected.

The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow.

Rockwell Automation Publication 20A-TD001J-EN-P - July 2014 37

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