SKF @ptitude Observer - SKF Maintenance Services

SKF @ptitude Observer - SKF Maintenance Services
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
SKF @ptitude Observer is a core platform in a family of
reliability software applications that work together as
SKF @ptitude Monitoring Suite.
SKF @ptitude Observer is an expertguided software and intelligent
machine diagnostics for correct
assessment of machines and
processes. You get expert advice
without talking to the expert.
Enterprise
resource
planning
Computerized
Maintenance
Management
System
SKF @ptitude
decision support
Overview
Successful condition monitoring is
based on powerful and user-friendly
machine diagnostics software for data
management and analysis.
@ptitude Observer is internationally
recognized for its operator interface
and intelligent diagnostics functions.
On-line
surveillance/
protection
New machines can easily be created
in the software by using the Expert
Guide. Frequency bands, resolution,
defect frequencies, machine
diagnosis set up, etc., are generated
automatically.
The SKF @ptitude Observer software
works together with SKF Multilog
On-line System IMx, MasCon 48
(all versions), MasCon 16 (all versions) and
PerCon.
Periodic
vibration/
process data
SKF @ptitude
monitoring suite
SKF @ptitude
Analyst
SKF @ptitude
Observer
SKF @ptitude
Inspector
Monitoring features
displayed in many different formats. In the
Process Overview window, live data and
alarm indications are shown in descriptive
pictures for individual machines or a group of
machines.
Measurement data, as well as other relevant
information is shown in user-friendly
displays. Live data, updated every second, as
well as long term history can easily be
In the System Overview, the status of
each of the system components is shown,
clearly displaying any system component
malfunction.
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
2
Historical data is shown in powerful
trends, where one or more parameters
can automatically be displayed and
compared to time, such as RPM or process
parameters (power, temperature, water
level, etc.). Trends can also be live updated
every second.
Machine information
database
Mechanical data for each machine
monitored is stored in a machine
information database. Machine
components are connected to each other
by dragging and dropping components
such as shafts, bearings, gear wheels and
impellers, in order to build the machine.
For each component, relevant information
such as bearing code, number of gear
teeth and number of vanes, is stored.
Example of a SKF @ptitude Observer orbit.
Based on this information and the actual
shaft speed, all defect frequencies are
Orbit diagram
automatically calculated, and advanced diagnostic rules are
applied.
Using signals from two perpendicularly mounted
transducers, the shaft orbital movement can be animated.
Orbits can be performed using the raw signal as well as
filtered at a user defined frequency range.
Root cause analysis
Although some of the measurement devices are equipped
with automated advanced diagnosis, the software contains
a great variety of tools for advanced root cause analysis, for
example:
Defect frequency display
Each machine part, and the interaction between parts, is
defined in the machine information database. Based on this
information all machine defect frequencies are automatically
calculated and can be easily displayed in the frequency
spectra by the user. In spectrum live mode the defect
frequencies are continuously updated based on the instant
shaft speed.
Digital Peak Enveloping (DPE) analysis
Digital Peak Enveloping represents a major advancement in
early detection of bearing faults and is superior to previous
techniques for bearing fault detection.
RMS-value
This is automatically displayed for each spectrum.
Trend/bode
Vibration amplitude/phase can be trended as a function
of time, speed or any process parameter recorded. It
is possible to trend discrete frequencies (fixed or speed
following) with user selected number of harmonics, as well
as a user selected frequency range.
Machine diagnostic
Includes standard rules for the most common faults such
as unbalance, misalignment, various bearing faults, gear
faults, cavitation, etc. User defined diagnosis rules can easily
be designed. Machine diagnostic is automatically activated
by an alarm measurement. SKF @ptitude Observer
automatically performs frequency analysis and verifies type
of machine fault.
Historical comparison of data
Frequency spectra taken at different times can be displayed
and individually compared. Also subtraction of a selectable
measurement can be done. Selected reference spectra
may be fixed and automatically matched with new or earlier
measurements.
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
3
Polar plot
Illustrates phase vs. amplitude including
alarm circles. Alarms are set for changes
in phase or amplitude outside preset limits.
Shaft centerline
Using signals from two perpendicularly
mounted transducers, the shaft radial
position is shown. The system allows
sensor mounting in any radial direction
with the two sensors 70 to 110 degrees
apart.
Run-up/coast-down (transient)
analysis
Example of a SKF @ptitude Observer process overview.
Harmonic analysis
With a user-defined frequency, harmonic frequencies can
be displayed. The system automatically calculates the best
fit for the harmonics, making harmonic effects much more
visible. This is often used together with defect frequencies.
Sideband analysis
With a user defined frequency band, sideband frequencies
can be displayed making sideband effects much more visible.
This is often used together with defect frequencies.
Turbine module
A fully integrated plug-in module to the SKF @ptitude
Observer software is available that detects eccentricity
change in coupling; blade failure; bearing instability; steam
whirl; rotor crack; rotor rubbing; temporary rotor bow; loose
bearing pedestal; inclined position of bearing; electrical
run-out; mechanical run-out; loose stator core in generator;
change of imbalance at shutdown; radial bearing damage;
interturn short circuit in generator rotor, etc.
3-D plot
A powerful tool that illustrates frequency spectra vs. speed
or time during run-up/coast-down. 3-D plot can be used
with any historical data.
Turbine run-up or coast-down is
automatically detected and a user
defined measurement procedure starts.
Measurements are taken at defined speed
changes and all data is stored in a runup/coast-down buffer. The data can be
viewed in a great variety of displays such
as 3-D, spectra, time waveform, bode,
polar, orbit and shaft centerline.
Alarms and warnings
There are two types of alarms – primary alarms (checked
typically every second) and secondary alarms (checked at
every event and at an interval selected by the user, typically
once a day).
Primary alarms are to detect DC measurement points for
both high and low alarms with two levels each. For DPE
and vibration measurement points, primary alarms perform
at four different frequencies, fixed or speed dependent
and one frequency range. All measurement values can be
exponentially averaged. Alarm conditions can be controlled
by speed and/or load.
Secondary alarms are performed by advanced machine
diagnostics, with sophisticated alarm conditions chosen
from an alarm condition library or created by the operator.
Secondary alarms make prognostics three months ahead. If
a primary alarm is triggered, secondary alarm diagnostics
are automatically performed.
For vibration measurements, both primary alarms and
secondary alarms can be calculated in acceleration, velocity
or displacement, regardless of sensor type.
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
4
All alarms are transferred to the SKF @ptitude
Observer Monitor and stored in the database
together with corresponding measurement data.
The @ptitude Observer Monitor computer can be
equipped with relay cards containing 16 relays
each, fully programmable to show any type of
alarm.
Storage
The SKF @ptitude Observer software has
the capability to store the evaluated data in a
Microsoft SQL Server™ or an Oracle® database.
Using the royalty free Microsoft SQL Server
Express or Oracle Express, the database size can
be up to four gigabytes. Using a full version of
Microsoft SQL Server or Oracle, the size is almost
unlimited.
All stored data is marked with identification
stating date and time for later use in
troubleshooting and trend analysis.
To study faults accurately and for correction
purposes, it may also be beneficial to store
other information than vibration values, e.g.,
active and reactive power (standard). Storing of
turbine guide vane position, water level, voltage,
temperature, etc. are optional.
Storage is made in the following form:
Trend storage
Saves evaluated data. The trend data consists
of different trend buffers storing data from once
every 10 seconds to once every week. A value
from the first trend buffer is also stored in the
archive buffer every tenth minute. All trend
buffers and the archive buffer are using FIFO
(first-in, first-out).
Spectra storage
At a user defined time interval and upon an event
(see below) vibration spectra are stored for each
of the following measurement points:
• vibration
• vibration, harmonic
• DPE
• process FFT
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
5
Event related storage
Measurement points can be grouped. When
an event occurs, based on data from one of
the group members, measurement data from
all group members is stored. Also, an alarm
is generated in the alarm list showing what
evaluation form caused the event. An event can
be an alarm or a change in process data.
Remote control
Since SKF @ptitude Observer is a full client/
server application, commercial remote products
can be used. The SKF @ptitude Observer Monitor
can be connected to the Internet through a
firewall and easily accessed from a Windowsbased computer anywhere having SKF @ptitude
Observer installed.
Also remote control products like Citrix®,
pcAnywhere™, Remote Desktop®, etc. are
compatible.
Data communication using OPC
SKF @ptitude Observer can be connected to other
systems or devices through an OPC server using
the OPC standard communication protocol. Data
transmission (data publication) of trend data and
alarm information, as well as data reception (data
subscription) of process data is possible.
System integrity
An on-line condition monitoring system should
always be operating. If something happens
that interrupts the monitoring, the system must
be able to detect the fault and report it to the
operator. If possible the system itself should be
able to correct the fault and continue to operate.
Below is a description of the @ptitude Observer
system integrity:
• checks all sensor signals and report on failure
• a Watchdog looks after both the IMx/MasCon
units and the @ptitude Observer Monitor and
reports, then restarts upon failure
• easy for the operator to disable a measurement
point upon sensor failure
• system faults are stored in the database and
can be accessed by the operator, for example,
during system service
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
6
SKF @ptitude Observer features and capabilities
ALARMS
• Alarm window
– Quickly find and identify all points in
alarm within the hierarchy, process
view, system view, diagram view or
machine view
• Alarm details
– Provides a summary of type of alarm
and status
• Trend alarms
– Trend alarms frequency can be fixed
or speed following with a selectable
number of harmonics
– The trend alarm level can be speed or
process data dependent following a
user defined graph
– Unlimited number of alarms can be
configured in the system
– Alarms based on data from multiple
measurement points
– Run-up/coast down alarming using
speed dependent alarm levels
– Vector alarms using circular alarm
levels in polar plane
– Alarm hysteresis
– Exponential filtering
– Activation of user selectable on-line
device relay for each alarm level
violation
– Activation of user selectable @ptitude
Observer Monitor device relay for each
alarm level violation
– User defined vibration unit selection
(acceleration, velocity or displacement)
– Data storage selection (maximum,
minimum or instant)
– Alarm blocking (on/off)
– Alarm groups
• Four overall alarm levels per
measurement point
– Danger high, alert high, alert low,
danger low
– Adaptive alarming whereas the trend
alarm level can be speed or process
data dependent following a user
defined graph
– Enhanced event log capabilities
• Machine Diagnostics
– Alarms based on rules created to
detect a particular machine fault
– Standard rules as well as user defined
rules available
– Clear text message on machine fault
• Active range
– Speed range setting and/or Process
data range setting
– Setting for maximum allowed speed
and/or process data variation during
measurement
– Advanced Data Gating
COMMUNICATION
• Automatic e-mail or SMS generation
upon alarm
• Data transfer with SKF IMx, MasCon and
PerCon. For other devices contact your
local SKF Representative.
• TCP/IP
• Download by Hierarchy or Route
• OPC - subscription as well as publication
• Modbus
MACHINE PARTS
• Graphical tool for machine library
creation
• Automatic defect frequency calculation
• Automatic calculation of all shaft speeds
• Seamless connection to Machine
Diagnostics
• Standard library
• Machine template
DATA DISPLAY
All displays can be used in live mode
for transient as well as for steady-state
analysis
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Orbit
Shaft centerline
Polar (including circular alarm levels)
Bode
Profile
Airgap
Overall trend displays
Process (Temperature, pressure, speed,
etc.)
Digital images
Spectrum displays
Single point, multiple point displays
Triaxial point
Time waveform displays
– Single point, multiple points
Multi-channel display
Process overview
– Live update
– Amplitude/phase
– Speed
– Links to other process views
– Live bars
Graph overlays
Spectrum
– Machine part defect frequency
– Single, harmonic, sideband, peak,
band cursors
– Running speed
– Spectral band alarm
– Overall alarms
– DiagX
Display tools
– Notes with image attachment
capability
– Reviews with Priority Setting
– Percent of alarm level setting
– Auto scaling
– Cursor micro-manipulation
– Autolinking of displays and active
hierarchy
– Linear or log scaling
– Grid
– Orders, frequency scaling
– Amplitude threshold %
– Waterfall slant angle setting in all
directions
– Date range setting
– User selectable color settings
– Waterfall spacing (time/date, speed or
process data)
– Spectrum data post processing
(integration/differentiation)
– Zero Padding
– Inverse FFT
– Baseline spectrum storage
– Run-out compensation
DATABASE
• Built on Microsoft SQL Server 2005
• Microsoft SQL Server 2000 compatible
• Oracle® 9i and 10g compatible
• ODBC, SQL, and TCP/IP protocol
compliant database opens the database
content
• User friendly database management
– Back-up scheduling
– Database upgrade
• Fully networkable in a Local Area
Network (LAN), Wide Area Network
(WAN), and Thin-client (Terminal)
environments
• Unlimited number of:
– hierarchies
– collection points
– measurements
• Smart Data Storage
– Data storage based on time, speed
variation, process data variation,
alarm status and trend variation
– Capability of data reduction due to
aging
• Database supports
– XML data importing and exporting
– Binary importing and exporting
– Data export to Image file, Text, XML,
HTML, Microsoft Excel®
GENERAL
• Multiple languages available
• Windows®-based functionality
– True multi-processing operating
environment allowing simultaneous
background and foreground
processing
– Complete right click functionality (drop
down menus)
– Drag and drop
– Cut/Copy/Paste
– Complete integration of third party
applications
• User preferences allow customization
• Context sensitive help
• Complete user manual on installation
CD-ROM
• Product Support Plans (PSP) available
MEASUREMENTS
The following measurements can be
entered manually or automatically
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Acceleration
Amps
Displacement
English or metric units
Enveloped acceleration
Flow (GPM, LPM)
High Frequency Detection (HFD) and
Digital High Frequency Detection (DHFD)
Inspection points (user definable)
Multi-channel
Operating hours
Operating time (elapsed and cumulative)
Pressure (PSI and bars)
RPM
SKF acceleration enveloping (gE)
Speed
Temperature (°C and °F)
Triax
User-specific units
Velocity
Volts (AC or DC)
Torsion
Time difference
Simultaneous speed, process and digital
storage together with vibration, speed or
process measurement
• Derived Point – user definable
mathematical formula to calculate a
derived value from data collected on
multiple points across all type of devices.
TRANSIENT ANALYSIS
• Run-up/coast down measurements
• Run-up/coast down measurement point
groups
• Adaptive alarming
• Run-out compensation
• Live data display update for multiple
graphs
REPORTS
• Preserved reports – enables you to
maintain a history of reports.
• Shared reports – allows you to share and
preconfigure reports for selected users.
• Send reports to screen, PDF file, printer
• PDF file can be posted to internet,
intranet, e-mailed
• Customizable report content
• Data plots, supplemental information,
and digital images can be included in
reports
• Report types
– Last measurement
– Exception
– Collection status
– History
– Inspection
– Work notification
– Blank (user defined)
• Report templates allow quick and easy
report configuration for use and reuse
SECURITY
• Fully configurable user rights that allow
you to read, view and have full access
MONITORING SYSTEM SUPERVISION
• BOV range setting and alarm upon
failure
• Measurement range setting and alarm
upon failure
• @ptitude Observer Monitor supervision
• On-line device supervision (automatic
hardware reset)
• System supervision alarm distribution
using e-mail and SMS
• On-line device and @ptitude Observer
Monitor device restart upon failure
• Automatic remote firmaware upgrade of
all on-line devices (MasCon, IMx)
• System event recording for all parameter
modifications including date/time and
user information
TEMPLATES AND WIZARDS
• Machine parts creation wizard
• Multiple point update wizard
• Statistical alarm wizards use historical
data to help refine machine diagnostic
alarms
• Hierarchy template wizard allows for
rapid hierarchy creation and machine
templates for reuse
• Report template allows for the custom
configuration of reports and report
templates for reuse
• Machine Expert Wizard
SKF @ptitude Observer
Expert guided software and intelligent machine diagnostics
www.skf.com/cm
7
Hardware requirements
STAND ALONE CONFIGURATION
• Running SKF @ptitude Observer
• Running Oracle® or Microsoft SQL
database management system
• Storing data
Operating system
Minimum Requirements
Recommended Requirements
Windows 2000 with Service Pack 4, Windows XP Professional with Service Pack 2,
Windows 2003 Server with Service Pack 1 OR Windows Vista
Processor (* Note 1)
Pentium IV, 1.0 GHz
Pentium IV, 2.4 GHz or better
RAM
512 MB
1.0 GB or more
Disk space available for stand alone computer
(* Note 2)
1.2 GB
1.2 GB or more
CD/DVD drive
One (1) required
One (1) required
Video display
800 x 600
1024 x 768 or larger
Minimum Requirements
Recommended Requirements
Network configuration –
SERVER
• Running Oracle® or Microsoft SQL
database management system
• Storing data
Operating system
Windows 2003 Server with Service Pack 1, Windows 2000 Server with Service Pack 4
OR Windows Vista
Processor (* Note 1)
Pentium IV, 2.0 GHz
Pentium IV, 3.2 GHz
RAM
1.0 GB
2.0 GB or more
Disk space available (* Note 3)
1.2 GB
1.2 GB or more
Oracle /Microsoft SQL
Version 9i, 10g/SQL Server 2000, 2005
®
Network configuration –
NETWORK CLIENT
• Running SKF @ptitude Observer
• Running database client software
Operating system
Minimum Requirements
Recommended Requirements
Windows 2000 with Service Pack 3+ OR Windows XP Professional with Service Pack 2
OR Windows Vista
Processor (* Note 1)
Pentium IV, 1.0 GHz
Pentium IV, 2.4 GHz
RAM
512 MB
1.0 GB or more
Disk space available for each network client
(* Note 2)
200 MB
500 MB or more
CD/DVD drive
One (1) required
One (1) required
Video display
800 x 600
1024 x 768 or larger
Oracle®/Microsoft SQL
Version 9i, 10g/SQL Server 2000, 2005
NOTE 1: These requirements apply to SKF @ptitude Observer complete with database manager. Other applications running simultaneously may degrade performance.
NOTE 2: These requirements ONLY apply to SKF @ptitude Observer complete with database manager. Additional storage disk space is required for data.
NOTICE: If running other versions of Oracle, Microsoft SQL Server, or other database engines are expected to run in the same PC environment, please contact your local
SKF Representative to inquire about compatibility.
SKF @ptitude
Observer –
Expert guided
software and
intelligent
machine
diagnostics
Ordering information
• SKF @ptitude Observer software for SKF Multilog On-line System IMx (all versions),
MasCon 48 (all versions), MasCon 16 (all versions) and PerCon [CMSW 7500]
The SKF @ptitude Observer is available in Single and Multiple Client configurations. Please
contact your local SKF Reliability Systems representative for Multiple Client model information.
Product Support Plans (PSP)
A range of Product Support Plans are available to protect your investment. Contact your local
SKF Reliability Systems Sales Representative for additional information.
Installation and training
Installation and training available through your local SKF Supplier or Representative.
SKF Reliability Systems
SKF Condition Monitoring Center – Luleå
Aurorum 30, S-977 75 • Luleå, Sweden
Telephone: +46 (0) 920 758 00 • FAX: +46 (0) 920 134 40
Web Site: www.skf.com/cm
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication
but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of
the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US05854553, #US05845230, #US06489884, #US05679900, #US04768380, #US06199422,
#US05992237, #US06202491, #US06513386, #US06275781, #US06633822, #US06006164,
#US2003_0178515A1, #US6,789,025, #US6,789,360, US 5,633,811 and US 5,870,699, #WO_03_048714A1
• SKF, @ptitude, MasCon, Multilog, Microlog and MARLIN are registered trademarks of the SKF Group.
• Microsoft, Windows and Remote Desktop are registered trademarks and SQL Server is a trademark of Microsoft
Corporation.
• Oracle is registered trademark of Oracle Corporation.
• Citrix is a trademark of Citrix Systems, Inc. and/or one or more of its subsidiaries, and may be registered in the United
States Patent and Trademark Office and in other countries.
• pcAnywhere is a trademark of Symantec Corporation.
• All other trademarks are the property of their respective owners.
CM2369 (5-07) • Copyright © 2007 by the SKF Group. ALL RIGHTS RESERVED.
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