Backyard Discovery 55002com Santa Fe All Cedar Swing Set Owner's Manual
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Santa Fe
Wooden Swing Set
Model: # 55002
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Owner's Manual
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Frequently Asked Questions
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Assembly Instructions
Warranty Information
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and information to order replacement parts)
Features the fastening system.
Save this assembly manual for future reference in the event that you need to order replacement parts.
Made in China
INS-55002-A-Santa Fe-Eng 2/25/13
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase does not stock parts for this item.
If you have assembly questions or if you need parts, whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que faltan o están dañadas llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
• AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
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SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
• IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
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LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
• DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
• SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
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SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
• MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA .
• SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, Preschool, Nursery School , Recreational Park, or any similar Commercial Application.
WARNING : This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING : Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury . This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety .
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
Staple Receipt Here
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate are included for tracking purposes associated with warranty claims.
Rev5/09/12
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height .
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper . Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.
Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.
Rev5/09/12
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
Uncompressed Depth
6" (152mm)
7' (2.13m)
6' (1.83m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
9" (228mm)
5' (1.52m)
7' (2.13m)
5' (1.52m)
12" (304mm)
10' (3.05m) 11' (3.35m)
10' (3.05m) 11' (3.35m)
7' (2.13m) >12' (3.66m)
5' (1.52m) 9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
Compressed Depth to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE : Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.
2. On-site adult supervision is required .
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately . (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev5/09/12
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303 .
• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Rev5/09/12
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev5/09/12
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html
.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
HANDBOOK 9
X3.1 Select Protective Surfacing —One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM
Specification F 1292 . There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loosefill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.
9 This information has been extracted from the CPSC publications “Playground Surfacing — Technical
Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
Rev5/09/12
Owner’s Manual Play Set
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.
100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev5/09/12
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to
Rev5/20/10 BRS
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
Rev5/20/10 BRS
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)
(Square)
(Level 24")
(Open End Wrenches 1/2") (Tape Measure)
(Phillips Screw Driver)
(Cordless Drill or Electric Drill) (7/16" Drill Bit)
(Drill Attachments:
Phillips Head)
(Claw Hammer) (Rubber Mallet - Optional)
(An Adult w/ an Adult Helper)
(Ladder)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
6'
[1.8]
11'-1 9/16"
[3.4]
6'
[1.8]
13'-8"
[4.2]
Safe Play Zone
General Information:
Your set has been designed and engineered for children only and for residential use only.
A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.
A maximum of 7 children is recommended for this swing set.
10'- 1/4"
[3.1]
6'-3 1/4"
[1.9]
Important Assembly Notes
Safe play height: 16' [4.9 m]
Maximum fall height: 6'-3 1/4" [1.9 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over
exposed bolts snug to the nut.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
E1 - UPRIGHT - W103830
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E2 - UPRIGHT - W103831
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E3 - UPRIGHT - W103833
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(1)
E4 - UPRIGHT - W103832
1 3/8"x3 3/8"x89 1/2" (36x86x2274)
(2)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
(4)
F71 - STANDARD ANGLE BRACE - W100689
1 3/8"x2 3/8"x13" (36x60x330)
(1)
G1 - SWING BEAM BOARD - W103840
1"x5 1/4"x37 1/2" (24x134x952)
(2)
G2 - SANDBOX SEAT - W103914
1"x5 1/4"x15" (24x134x380)
(1)
H1 - FLOOR RAIL - W103837
1"x3 3/8"x37 1/2" (24x86x952)
(1)
H2 - FLOOR RAIL - W103920
1"x3 3/8"x37 1/2" (24x86x952)
(2)
H3 - VERTICAL TARP SUPPORT - W103901
1"x3 3/8"x33 1/2" (24x86x850)
(1)
H4 - FLOOR SUPPORT - W103900
1"x3 3/8"x37 1/2" (24x86x952)
(4)
H5 - SANDBOX SEAT SUPPORT - W103913
1"x3 3/8"x5 3/8" (24x86x136)
(2)
H6 - HORIZONTAL TARP SUPPORT - W103848
1"x3 3/8"x58 3/4" (24x86x1492)
Parts Identification
Wood Components
(NOT TO SCALE)
(4)
H7 - FLOOR SUPPORT BLOCK - W103909
1"x3 3/8"x3 3/8" (24x86x86)
(1)
H74 - LEFT UPRIGHT - W100608
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
(1)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
(2)
H97 - ROCK WALL RAIL - W103915
1"x3 3/8"x48 3/4" (24x86x1238)
(1)
K1 - GROUND BOARD - W103834
5/8"x5 1/4"x37 1/2" (16x134x952)
(1)
K2 - ARCH BOARD - W103841
5/8"x5 1/4"x37 1/2" (16x134x952)
(2)
K3 - GROUND BOARD - W103836
5/8"x5 1/4"x38 5/8" (16x134x980)
(2)
K4 - ARCH BOARD - W103842
5/8"x5 1/4"x38 5/8" (16x134x980)
(1)
K5 - GROUND BOARD - W103835
5/8"x5 1/4"x81 3/4" (16x134x2076)
(4)
M1 - WALL RAIL - W103908
5/8"x3 3/8"x8 1/4" (16x86x208)
(2)
M2 - WALL RAIL - W103907
5/8"x3 3/8"x9 1/8" (16x86x232)
Parts Identification
Wood Components
(NOT TO SCALE)
(5)
M3 - WALL BOARD - W103904
5/8"x3 3/8"x18 1/8" (16x86x460)
(5)
M4 - WALL BOARD - W103903
5/8"x3 3/8"x25 3/4" (16x86x654)
(5)
M5 - WALL RAIL - W103843
5/8"x3 3/8"x37 1/2" (16x86x952)
(1)
M7 - TOP TARP SUPPORT - W103902
5/8"x3 3/8"x37 1/2" (16x86x952)
(2)
M8 - ANGLE BRACE - W103847
5/8"x3 3/8"x37 5/8" (16x86x957)
(1)
M9 - FLOOR RAIL - W103838
5/8"x3 3/8"x38 5/8" (16x86x980)
(1)
M10 - FLOOR RAIL - W103839
5/8"x3 3/8"x38 5/8" (16x86x980)
(2)
M11 - WALL BOARD - W103905
5/8"x3 3/8"x38 7/8" (16x86x986)
(6)
M12 - DOUBLE ARCHED WALL BOARD - W103910
5/8"x3 3/8"x38 7/8" (16x86x986)
(2)
M13 - WALL BOARD - W103911
5/8"x3 3/8"x38 7/8" (16x86x986)
(2)
M14 - END TARP SUPPORT - W103849
5/8"x3 3/8"x39 3/8" (16x86x1000)
(1)
M15 - FLOOR BOARD - W103846
5/8"x3 3/8"x40 1/2" (16x86x1028)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
M77 - SLIDE BRACE - W100544
5/8"x3 3/8"x17 1/4" (16x86x438)
(2)
M78 - CENTER SLIDE BRACE - W100545
5/8"x3 3/8"x17 1/4" (16x86x438)
(1)
M102 - ATTACHMENT BOARD - W102970
5/8"x3 3/8"x18 1/4" (16x86x462)
(1)
M103 - REAR SUPPORT - W102996
5/8"x3 3/8"x18 1/4" (16x86x462)
(4)
M104 - LADDER RUNG - W102997
1"x3 3/8"x17 1/8" (24x86x434)
(1)
M126 - ATTACHMENT BOARD - W103919
5/8"x3 3/8"x20 1/4" (16x86x514)
(2)
N1 - WALL BOARD - W103906
5/8"x2 3/8"x38 7/8" (16x60x986)
(8)
N88 - ROCK WALL SLAT - W103916
5/8"x2 3/8"x20 1/4" (16x60x514)
(8)
N89 - ROCK WALL SLAT - W103917
5/8"x2 3/8"x20 1/4" (16x60x514)
(4)
N90 - ROCK WALL SLAT - W103918
5/8"x2 3/8"x20 1/4" (16x60x514)
(1)
O1 - SPACER BOARD - W103912
5/8"x1 3/8"x37 1/2" (16x34x952)
(1)
SB74 - SWING BEAM EXTENDED - W102419
2"x5 1/4"x89 1/2" (50x134x2274)
(1)
W71 - SWING BEAM SUPPORT - W102420
2"x3 3/8"x49 5/8" (50x86x1260)
(2) FP1 - FLOOR PANEL - W103845
Parts Identification
Hardware
(9) BN - SCREW PFH 8x1 - H100085
(122) BR - SCREW PFH 8x1-1/8 - H100088
(173) BP - SCREW PFH 8x1-1/2 - H100086
(52) CK - SCREW PFH 8x2 - H100111
(26) BW - SCREW PFH 8x3 - H100092
(2) - T-40 Torx Bit - A100042
(60) AD - WASHER LOCK EXT 12x19 - H100031
(100) AC - WASHER LOCK EXT 8x19 - H100030
(7) KW - WASHER LOCK EXT 8x15 - H100139
(9) KV - WASHER LOCK EXT 6x15 - H100138
(4) BX - WASHER SPLIT 5/16 - H100095
(2) - T-30 Torx Bit - H100147
(7) CE - WASHER FLAT 9x18 - H100106
(22) CD - WASHER FLAT 8x27 - H100105
(4) CB - WASHER SAFETY 17x30 - H100103
Parts Identification
Hardware
(11) B - NUT BARREL WH 5/16x5/8 - H100004
(7) CM - BOLT WH 5/16x1/2 - H100115
(7) F - BOLT WH 5/16x1 - H100008
(52) D - NUT BARREL WH 5/16x7/8 - H100005
(32) H - BOLT WH 5/16x1-1/2 - H100010
(2) C - NUT BARREL WH 5/16x1-1/2 - H100006
(6) J - BOLT WH 5/16x1-3/4 - H100011
(36) Z - LAG SCREW WH 5/16x2 - H100027
(9) K - BOLT WH 5/16x2 - H100012
(2) AA - LAG SCREW WH 5/16x2-1/2 - H100028
(11) L - BOLT WH 5/16x2-1/4 - H100013
(7) KS - NUT BARREL WH 1/4x5/8 - H100136
(2) M - BOLT WH 5/16x2-1/2 - H100014
(1) KA - BOLT WH 5/16x4-1/2 - H100021
(4) AE - BOLT WH 5/16x5-3/4 - H100032
(4) KY - BOLT WH 1/4x1/2" - H100141
(11) KT - BOLT WH 1/4x1 - H100137
Parts Identification
Hardware
(2) AN - BOLT HEX 5/16x2-3/4 - H100047
(4) AJ - BOLT HEX 5/16x1-1/4 - H100042
(13) A - BOLT FA 3/8x1-1/2 - H100001
(18) CY - SCREW PWH 8x5/8 - H100128
(9) BE - T-NUT 1/4 - H100072
(13) BG - T-NUT 5/16 - H100074
(13) BF - T-NUT 3/8 - H100073
(15) CJ - NUT LOCK 5/16 - H100110
Parts Identification
Accessories
(NOT TO SCALE)
(2) EW - GLIDER SUPPORT BYD GREEN - A100065
(4)
EY
-
TUBING CAP GLIDER SUPPORT
-
A100067
(8) FA - QUICK LINK - A100069
(4)
EX
-
GLIDER BUSHING BYD GREEN
-
A100066
(2) GD - L BRACKET 66x66x127 - A100140
(1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(4) EA - HAND GRIP YELLOW PLASTIC - A100043
(4) DG - CHAIN GREEN 38.5" - A100015
(4) EZ - CHAIN GREEN 51.25" - A100068
Parts Identification
Accessories
(NOT TO SCALE)
(12) ER - CLIMBING ROCK GREEN SMALL - A100060 (1) SQ - "A" REVISION TAG - A100314
(1) WT - TARP .4x936x2493 - A100402
(8)
WZ
-
BUNGEE CORD BUTTON
-
A100404
(1) WY - MESH SANDBOX COVER - A100403
(8) XA - SANDBOX BUNGEE - A100405
(1)
SB74 - SWING BEAM EXTENDED - W102419
2"x5 1/4"x89 1/2" (50x134x2274)
(2) GD - L BRACKET 66x66x127 - A100140
(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
4 FT GREEN EXTENDED
SWING BEAM WITH GLIDER
(3)
BOLT WH
5/16x1-3/4
(2)
BOLT HEX
5/16x2-3/4
STEP 1
ATTACH (2) GD BRACKETS TO SB74 SWING BEAM
USING (2) 2-3/4" BOLTS, FLAT WASHERS AND 5/16"
LOCK NUT, AS SHOWN.
ATTACH TB AND TC SWING BEAM EXTENSION
BRACKETS TO SB74 SWING BEAM USING (3) 1-3/4"
BOLTS AND 7/8" BARREL NUTS, AS SHOWN.
GD
(3)
NUT BARREL
WH 5/16x7/8
(4)
WASHER
FLAT 8x27
(2)
NUT LOCK
5/16
SB74
TB
TC
(1)
W71 - SWING BEAM SUPPORT - W102420
2"x3 3/8"x49 5/8" (50x86x1260)
(1)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
STEP 2
ATTACH H80 GROUND BOARD TO (2) E77
ANGLED SUPPORT BOARDS USING (2) 2"
BOLTS, LOCK WASHERS AND 7/8" BARREL
NUTS, AS SHOWN.
ATTACH (2) E77 ANGLED SUPPORT BOARDS
TO W71 SUPPORT USING 4- 1/2" BOLT, LOCK
WASHERS AND 7/8" BARREL NUT, AS SHOWN.
ATTACH H79 BOARD TO W71 BOARD USING
(2) 2" LAG SCREWS AND LOCK WASHERS.
NEXT, SECURE THE ENDS OF H79 BOARD TO
E77 ANGLED SUPPORTS USING (2) 2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS, AS
SHOWN.
W71
(2)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
(1)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
(4)
BOLT WH
5/16x2
(1)
BOLT WH
5/16x4-1/2
(2)
LAG SCREW
WH 5/16x2
(5)
NUT BARREL
WH 5/16x7/8
(7)
WASHER
LOCK EXT
8x19
(5)
WASHER
LOCK EXT
12x19
E77
E77
H79
H80
STEP 3
INSERT W71 BOARD INTO TB AND TC BRACKET OPENING AND SECURE USING (2) 1-3/4"
BOLTS AND 7/8" BARREL NUTS, AS SHOWN.
INSERT (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO THE EDGE OF
W71 BOARD, AS SHOWN.
(2)
BOLT WH
5/16x1-3/4
(2)
BOLT WH
5/16x2-1/2
SB74
(2)
NUT BARREL
WH 5/16x7/8
(2)
NUT BARREL
WH 5/16x1-1/2
(2)
WASHER
LOCK EXT
8x19
(2)
WASHER
LOCK EXT
12x19
TB
TC
W71
THESE BOLTS ARE REQUIRED
FOR IMPROVED STRUCTUAL
STRENGHT OF W71 SUPPORT
AND MUST BE INSTALLED.
(4) EX - GLIDER BUSHING BYD GREEN - A100066
(4) EY - TUBING CAP GLIDER SUPPORT - A100067
(2) EW - GLIDER SUPPORT BYD GREEN - A100065
STEP 4
ATTACH (2) EW GLIDER SUPPORT BARS TO SB74 SWING BEAM USING (2) 5-3/4" BOLTS,
FLAT WASHERS AND 5/16" LOCK NUTS AND (2) 2-1/2" LAG SCREWS, AS SHOWN.
INSERT (4) SWING HANGER QUICK LINKS INTO (4) EX BUSHINGS AND THEN ATTACH
SWING HANGER QUICK LINKS TO EW GLIDER SUPPORTS USING (4) FLAT WASHERS AND
5/16" LOCK NUTS, AS SHOWN.
INSERT (4) EY GLIDER SUPPORT CAPS INTO THE ENDS OF EW GLIDER SUPPORTS, AS
SHOWN.
(4)
SWING
HANGER
QUICK LINK
(2)
BOLT WH
5/16x5-3/4
(6)
(6)
WASHER
FLAT 8x27
(2)
NUT LOCK
LAG SCREW
WH 5/16x2-1/2
5/16
SB74
EW
EW
EX
EY
STEP 5
INSERT (4) SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING (4) SAFETY
WASHERS, FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN.
SB74
(4)
NUT LOCK
5/16
(4)
WASHER
FLAT 8x27
(4)
SWING
HANGER
QUICK LINK
(4)
WASHER
SAFETY
17x30
STEP 2
H75
(1)
H75 - RIGHT UPRIGHT - W100609
1"x3 3/8"x50 3/4" (24x86x1290)
SCREW PFH 8x2
(8 PLCS)
(8)
SCREW PFH
8x2
STEP 3
(1)
M103 - REAR SUPPORT - W102996
5/8"x3 3/8"x18 1/4" (16x86x462)
SCREW PFH 8x1-1/2
(4 PLCS)
M103
(4)
SCREW PFH
8x1-1/2
STEP 4
(1)
M102 - ATTACHMENT BOARD - W102970
5/8"x3 3/8"x18 1/4" (16x86x462)
SCREW PFH 8x1-1/2
(4 PLCS)
(4)
SCREW PFH
8x1-1/2
M102
(8)
N88 - ROCK WALL SLAT - W103916
5/8"x2 3/8"x20 1/4" (16x60x514)
(1)
M126 - ATTACHMENT BOARD - W103919
5/8"x3 3/8"x20 1/4" (16x86x514)
(2)
H97 - ROCK WALL RAIL - W103915
1"x3 3/8"x48 3/4" (24x86x1238)
(8)
N89 - ROCK WALL SLAT - W103917
5/8"x2 3/8"x20 1/4" (16x60x514)
(4)
N90 - ROCK WALL SLAT - W103918
5/8"x2 3/8"x20 1/4" (16x60x514)
4 FT WAVY ROCK WALL ASSEMBLY
T-NUT 3/8
(12 PLCS) STEP 1
USING A HAMMER, INSERT 3/8" T-NUTS INTO
'N89' AND 'N90' BOARDS BEFORE ASSEMBLING
TO ROCK WALL UPRIGHTS.
(84)
SCREW PFH
8x1 1/2
SCREW PFH 8x1 1/2
(80 PLCS)
N89 N89
N89
N89
N89 N88 N88
N89
N90
N88 (12)
T-NUT 3/8
ASSEMBLE ROCK WALL
BOARDS IN PATTERN,
AS SHOWN.
TOP
H97
H97 N88
N88
N90
N88
N88
N90
N89
N90
N88 N89
SCREW PFH 8x1 1/2
(4 PLCS)
M126
SPACE THE BOARDS APPROXIMATELY
1/16 " APART DURING ASSEMBLY.
START ASSEMBLING ROCK
WALL BOARDS HERE.
TOP
(12) ER - CLIMBING ROCK GREEN SMALL - A100060
STEP 2
ER
ER
ER
ER
ER
ER
ER
ER
ER
ER
SCREW PFH 8x1 1/8
(80 PLCS)
(12)
SCREW PFH
8x1 1/8
ER
BOLT FA 3/8x1 1/2
(80 PLCS)
(12)
BOLT FA
3/8x1 1/2
ER
TOP
8 FOOT SLIDE ASSEMBLY
PHASE 1
STEP 1
● PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES
ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT.
● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.
QTY
1
3
3
3
1
DESCRIPTION
SLIDE BRACE
BOLT WH 5/16x1/2
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
SLIDE BED 8' YELLOW
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
TOP MOUNTING HOLE
DRILLING LOCATIONS).
BOTTOM
SLIDE BED 8' YELLOW
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
M77 SLIDE BRACE
BOLT WH 5/16x1/2
USE M77 SLIDE BRACE AS A TEMPLATE
FOR DRILLING BOTTOM HOLE PATTERN
IN SLIDE BED. BE SURE TO PLACE
SLIDE BRACE UP 1/4" FROM BOTTOM
EDGE OF SLIDE BED BEFORE MARKING
HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
REV 8/02/11 BRS
8 FOOT SLIDE ASSEMBLY
PHASE 2
STEP 2
● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE
SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE
RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT
THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE
CAVITY. SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER
HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO
THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO
THE TOP(FIG. 2). SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
SLIDE RAIL 8' GREEN RIGHT
NOTE:
MAKE CERTAIN
SUPPORTS AND SLIDE
BED ARE FULLY
ENGAGED WITHIN
CHANNEL OF SLIDE
RAILS.
SLIDE RAIL 8' GREEN LEFT
M78 CENTER SLIDE BRACE
QTY
2
24
1
1
DESCRIPTION
M78 CENTER SLIDE BRACE
SCREW PFH 8x3
SLIDE RAIL 8' GREEN RIGHT
SLIDE RAIL 8' GREEN LEFT
SCREW PFH 8x3
FIG. 1 FIG. 2
TIP: A HELPER IS REQUIRED FOR THIS PHASE.
STEP 1
LAY FORT UPRIGHTS FLAT ON GROUND. INSERT T-NUTS USING A HAMMER, AS SHOWN.
NOTE EDGE BORED HOLES IN UPRIGHTS TO HELP DETERMINE T-NUT PLACEMENT.
TOP
EDGE BORED
HOLES
T-NUT 5/16
(2 PLCS)
(1)
E1
- U
PR
IG
3/
8"
1 3
/8" x3
10
HT
- W x8
9 1
38
/2"
30
(3
6x
86 x2
27
4)
TOP
T-NUT 5/16
(2 PLCS)
(1)
E2
- U
PR
IG
1 3
/8" x3
3/
HT
- W
8" x8
10
38
9 1
/2"
31
(3
6x
86 x2
27
4)
TOP
EDGE BORED
HOLES
EDGE BORED
HOLES
T-NUT 5/16
(2 PLCS)
(1)
E3
- U
PR
IG
1 3
/8" x3
3/
HT
- W
10
38
8" x8
9 1
33
6x
/2"
(3
86 x2
27
4)
T-NUT 5/16
(2 PLCS)
EDGE BORED
HOLES
E4
- U
PR
IG
1 3
/8" x3
3/
8"
10
HT
- W x8
9 1
38
32
/2"
(3
6x
86 x2
27
4)
(1)
(8) T-NUT 5/16
TOP
STEP 5
(1)
H6 - HORIZONTAL TARP SUPPORT - W103848
1"x3 3/8"x58 3/4" (24x86x1492)
(1)
K4 - ARCH BOARD - W103842
5/8"x5 1/4"x38 5/8" (16x134x980)
(1)
M9 - FLOOR RAIL - W103838
5/8"x3 3/8"x38 5/8" (16x86x980)
LAG SCREW WH 5/16x2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
H6
(8)
LAG SCREW
WH 5/16x2
(8)
WASHER
LOCK EXT
8x19
WASHER LOCK EXT 8x19
(4 PLCS)
LAG SCREW WH 5/16x2
(4 PLCS)
K4
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
M9
STEP 7
H7
(4)
H7 - FLOOR SUPPORT BLOCK - W103909
1"x3 3/8"x3 3/8" (24x86x86)
SCREW PFH 8x2
(8 PLCS)
(8)
SCREW PFH
8x2
H7
H7
H7
(2)
F71 - STANDARD ANGLE BRACE - W100689
1 3/8"x2 3/8"x13" (36x60x330)
STEP 8
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
F71
NUT BARREL WH 5/16x7/8
(2 PLCS)
WASHER LOCK EXT 12x19
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
BOLT WH 5/16x1-1/2
(2 PLCS)
(2)
(2)
BOLT WH
5/16x1-1/2
WASHER
LOCK EXT
12x19
(2)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
(2)
NUT BARREL
WH 5/16x7/8
F71
STEP 9
BOLT WH 5/16x1-1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
(2)
F71 - STANDARD ANGLE BRACE - W100689
1 3/8"x2 3/8"x13" (36x60x330)
F71
NUT BARREL WH 5/16x7/8
(2 PLCS)
WASHER LOCK EXT 12x19
(2 PLCS)
(2)
(2)
BOLT WH
5/16x1-1/2
WASHER
LOCK EXT
12x19
(2)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
(2)
NUT BARREL
WH 5/16x7/8
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
F71
STEP 10
(1)
H4 - FLOOR SUPPORT - W103900
1"x3 3/8"x37 1/2" (24x86x952)
H4
(4)
SCREW PFH
8x2
SCREW PFH 8x2
(4 PLCS)
(5)
M3 - WALL BOARD - W103904
5/8"x3 3/8"x18 1/8" (16x86x460)
STEP 13
SCREW PFH 8x1-1/8
(20 PLCS)
M3
(20)
SCREW PFH
8x1-1/8
2 5/16"
(6 SPCS)
REFERENCE VIEW
STEP 14
M1
(2)
M1 - WALL RAIL - W103908
5/8"x3 3/8"x8 1/4" (16x86x208)
(2)
LAG SCREW
WH 5/16x2
(2)
WASHER
LOCK EXT
8x19
M1
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
STEP 15
(2)
M2 - WALL RAIL - W103907
5/8"x3 3/8"x9 1/8" (16x86x232)
NUT BARREL WH 5/16x7/8
(2 PLCS)
WASHER LOCK EXT 12x19
(2 PLCS)
M2
BOLT WH 5/16x1-1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
M2
(2)
BOLT WH
5/16x1-1/2
(2)
WASHER
LOCK EXT
8x19
(2)
WASHER
LOCK EXT
12x19
(2)
NUT BARREL
WH 5/16x7/8
STEP 16
(2)
M1 - WALL RAIL - W103908
5/8"x3 3/8"x8 1/4" (16x86x208)
(2)
LAG SCREW
WH 5/16x2
(2)
WASHER
LOCK EXT
8x19
WASHER LOCK EXT 8x19
(2 PLCS)
LAG SCREW WH 5/16x2
(2 PLCS)
M1
M1
STEP 17
(2)
M12 - DOUBLE ARCHED WALL BOARD - W103910
5/8"x3 3/8"x38 7/8" (16x86x986)
M13 M12 M12 M13
(2)
M13 - WALL BOARD - W103911
5/8"x3 3/8"x38 7/8" (16x86x986)
SCREW PFH 8x1-1/8
(10 PLCS)
SCREW PFH 8x1-1/8
(10 PLCS) (20)
SCREW PFH
8x1-1/8
1 13/16"
REFERENCE VIEW
STEP 20
(1)
M5 - WALL RAIL - W103843
5/8"x3 3/8"x37 1/2" (16x86x952)
M5
(2)
WASHER
LOCK EXT
12x19
(2)
BOLT WH
5/16x1-1/2
(2)
(2)
NUT BARREL
WH 5/16x7/8
WASHER
LOCK EXT
8x19
NUT BARREL WH 5/16x7/8
(2 PLCS)
WASHER LOCK EXT 12x19
(2 PLCS)
BOLT WH 5/16x1-1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
STEP 21
SCREW PFH 8x1-1/8
(20 PLCS)
(5)
M4 - WALL BOARD - W103903
5/8"x3 3/8"x25 3/4" (16x86x654)
M4
(20)
SCREW PFH
8x1-1/8
1 13/16"
2 5/16"
(6 SPCS)
REFERENCE VIEW
STEP 22
SCREW PFH 8x2
(8 PLCS)
M14
(2)
M14 - END TARP SUPPORT - W103849
5/8"x3 3/8"x39 3/8" (16x86x1000)
M14
(8)
SCREW PFH
8x2
STEP 23
(1)
H3 - VERTICAL TARP SUPPORT - W103901
1"x3 3/8"x33 1/2" (24x86x850)
WASHER LOCK EXT 12x19
(2 PLCS)
NUT BARREL WH 5/16x7/8
(2 PLCS)
H3
(2)
WASHER
LOCK EXT
12x19
(2)
BOLT WH
5/16x1-1/2
(2)
NUT BARREL
WH 5/16x7/8
(2)
WASHER
LOCK EXT
8x19
BOLT WH 5/16x1-1/2
(2 PLCS)
WASHER LOCK EXT 8x19
(2 PLCS)
STEP 24
WASHER LOCK EXT 8x19
(2 PLCS)
BOLT WH 5/16x1-1/2
(2 PLCS)
H3
(1)
H3 - VERTICAL TARP SUPPORT - W103901
1"x3 3/8"x33 1/2" (24x86x850)
WASHER LOCK EXT 12x19
(2 PLCS)
NUT BARREL WH 5/16x7/8
(2 PLCS)
(2)
WASHER
LOCK EXT
12x19
(2)
BOLT WH
5/16x1-1/2
(2)
NUT BARREL
WH 5/16x7/8
(2)
WASHER
LOCK EXT
8x19
(1)
M7 - TOP TARP SUPPORT - W103902
5/8"x3 3/8"x37 1/2" (16x86x952)
STEP 25
SCREW PFH 8x2
(4 PLCS)
M7
(4)
SCREW PFH
8x2
STEP 26
(1)
WT - TARP .4x936x2493 - A100402
1/64"x36 7/8"x98 1/8" (.4x936x2493)
SCREW PWH 8x5/8
(3 PLCS)
WT
SCREW PWH 8x5/8
(4 PLCS)
(11)
SCREW PWH
8x5/8
SCREW PWH 8x5/8
(4 PLCS)
STEP 28
(2) EA - HAND GRIP YELLOW PLASTIC - A100043
(4)
BOLT WH
1/4x1
(4)
WASHER
LOCK EXT
6x15
WASHER LOCK EXT 6x15
(4 PLCS)
BOLT WH 1/4x1
(4 PLCS)
EA
EA
STEP 29
(1)
H5 - SANDBOX SEAT SUPPORT - W103913
1"x3 3/8"x5 3/8" (24x86x136)
(4)
SCREW PFH
8x1-1/2
REFERENCE VIEW
15/16"
H5
SCREW PFH 8x1-1/2
(4 PLCS)
3 5/8"
STEP 30
(1)
H5 - SANDBOX SEAT SUPPORT - W103913
1"x3 3/8"x5 3/8" (24x86x136)
(4)
SCREW PFH
8x1-1/2
REFERENCE VIEW
15/16"
H5
1 5/8"
SCREW PFH 8x1-1/2
(4 PLCS)
STEP 31
(1)
H5 - SANDBOX SEAT SUPPORT - W103913
1"x3 3/8"x5 3/8" (24x86x136)
(4)
SCREW PFH
8x1-1/2
REFERENCE VIEW
15/16"
H5
1 5/8"
SCREW PFH 8x1-1/2
(4 PLCS)
STEP 32
(1)
H5 - SANDBOX SEAT SUPPORT - W103913
1"x3 3/8"x5 3/8" (24x86x136)
(4)
SCREW PFH
8x1-1/2
REFERENCE VIEW
H5
SCREW PFH 8x1-1/2
(4 PLCS)
3 5/8"
15/16"
STEP 33
(1)
G2 - SANDBOX SEAT - W103914
1"x5 1/4"x15" (24x134x380)
(4)
SCREW PFH
8x2
SCREW PFH 8x2
(4 PLCS)
G2
STEP 34
(1)
G2 - SANDBOX SEAT - W103914
1"x5 1/4"x15" (24x134x380)
(4)
SCREW PFH
8x2
G2
SCREW PFH 8x2
(4 PLCS)
(8) WZ - BUNGEE CORD BUTTON - A100404
STEP 35
WZ WZ
(8)
SCREW PFH
8x1
4 1/4"
1 5/16"
1 5/16"
SCREW PFH 8x1
(2 PLCS)
4 1/4"
WZ
2 1/2"
1 5/16"
SCREW PFH 8x1
(2 PLCS)
WZ
WZ
1 5/16"
1 5/16"
2 1/2"
2 1/2"
1 5/16" SCREW PFH 8x1
(2 PLCS)
SCREW PFH 8x1
(2 PLCS)
WZ
26 3/8"
1 5/16" 1 5/16"
WZ
26 3/8"
WZ
2 1/2"
STEP 36
(1) WY - MESH SANDBOX COVER - A100403 (8) XA - SANDBOX BUNGEE - A100405
WY
XA
WY
STEP 39
(1)
8 FT SLIDE ASSEMBLY
3 3/4"
2 5/8"
6 1/4"
1 9/16"
1 3/4"
DRILLING PATTERN
USE A 7/16" DRILL BIT
BOLT WH 5/16x1/2
(3 PLCS)
(3)
BOLT WH
5/16x1/2
(3)
WASHER
LOCK EXT
12x19
(3)
NUT BARREL
WH 5/16x5/8
WASHER LOCK EXT 12x19
(3 PLCS)
NUT BARREL WH 5/16x5/8
(3 PLCS)
(6) KC - METAL GROUND STAKE BROWN - A100178
Anchoring Instructions
STEP 42
NOTE:
FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY!
STAKE A
STAKE A
GLIDER
SWING
STAKE B
(4)
BOLT WH
1/4x1/2"
(2)
BOLT WH
1/4x1
(6)
NUT BARREL
WH 1/4x5/8
(6)
WASHER
FLAT 9x18
(6)
WASHER
LOCK EXT
8x15
SWING
STAKE B
STAKE A
STAKE A
STAKE A
WASHER LOCK EXT 8x15
(4 PLCS)
NUT BARREL WH 1/4x5/8
(4 PLCS)
STAKE B
NUT BARREL WH 1/4x5/8
(2 PLCS)
WASHER LOCK EXT 8x15
(2 PLCS)
KC
WASHER FLAT 9x18
(4 PLCS)
BOLT WH 1/4x1/2"
(4 PLCS)
KC
WASHER FLAT 9x18
(2 PLCS)
BOLT WH 1/4x1
(2 PLCS)
FINAL STEP
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR TIGHTNESS. MAKE SURE EVERY BOARD IS SECURE AND
MAKE SURE THE PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable . Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
• Labor for any inspection
• Labor for replacement of any defective item(s)
• Incidental or consequential damages
• Cosmetic defects which do not affect performance or integrity of a part or the entire product
•
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
•
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
•
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
•
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
Customer Pays
$0 and free shipping
$0 + S&H
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS

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