Stealth ASC20BT Manual

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Stealth ASC20BT Manual | Manualzz

E29941-00

E29942-00

E29943-00

STEALTH

ASC20BT

20" Cylindrical Scrubber with Traction Drive

Operator and Parts

Manual

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

1

2

TABLE OF CONTENTS

RECEIVING THE MACHINE............................................. 3

TECHNICAL SPECIFICATIONS ........................................ 4

GENERAL SAFETY REGULATIONS ................................. 5

MACHINE PREPARATION ........................................6 - 12

OPERATION ..........................................................13 - 14

TURNING OFF THE MACHINE ...................................... 15

DAILY MAINTENANCE ............................................16 -17

WEEKLY MAINTENANCE .............................................. 18

TROUBLESHOOTING ................................................... 19

BRUSH AND SELECTION USE...................................... 19

PARTS DIAGRAMS AND LISTINGS .......................20 - 43

ELECTRICAL SYSTEM.................................................. 44

BATTERY CHECK CARD – HOUR METER ..................... 45

WATER PLANT INSPECTIONS ..................................... 45

BRAKE ADJUSTMENT .................................................. 46

VACUUM SYSTEM INSPECTION .................................. 46

SQUEEGEE ADJUSTMENT ........................................... 47

CHECK LIST ................................................................. 48

MAINTENANCE SCHEDULE.......................................... 49

WEAR ITEMS ............................................................... 50

WARRANTY ................................................................. 52

RECEIVING THE MACHINE

Immediately check, when receiving the machine, that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit. If it has been damaged, this damage must be immediately reported to the shipper and also to our customer’s service department. Only acting promptly in this manner will make it possible to receive missing material and to be compensated for damage.

Serial # Plate

INTRODUCTION

This is an automatic scrubber which, via the mechanical action of the rotating brush and the chemical action of a water/ detergent solution, can clean many types of hard flooring. As it advances, it also collects the dirt removed and the detergent solution not absorbed by the floor.

The machine must be used only for this purpose. Even the best machines will only work well if used correctly and kept in good working order. We therefore suggest you read this instruction booklet carefully and re-read it whenever difficulties arise while using the machine. Please contact our technical service department or your dealers if you have any questions about the machine.

SYMBOLS USED ON THE MACHINE

Solution valve symbol

Used to indicate the water regulation switch

Battery charge gauge

Battery symbol

Open book symbol

Used to tell the operator to read the manual before using the machine

Maximum solution temperature gauge

Located near the solution tank inlet

3

4

TECHNICAL DESCRIPTION

Working Width

Work Capacity

Brush Diameter

Brush RPM

Brush Pressure

Brush Motor

Drive Type

Traction Motor

Forward Speed

Maximum Grade

Vacuum Motor

Vacuum Motor Suction

Solution Tank Capacity

Recovery Tank Capacity

Weight of Machine (excluding batteries)

Battery Charger

Machine Dimensions (Length/Width/Height)

Noise Level

Measurement Unit

Inches

Sq. Ft. / Hr.

Inches

RPM

Lbs. (Kg)

V / HP / W

V / HP / W

MPH (km/h)

V / HP / W

Millibar

Gallons (L)

Gallons (L)

Lbs. (Kg)

V / A in x in x in dBA

Stealth

ASC20BT

20

24,000

20

800

100 (45)

24 / 0.75 / 560

Automatic

24 / 0.20 / 150

1.9 (3)

10%

24 / 0.5 / 310

188

16 (60)

19 (72)

253.5 (115)

24 / 12

54 x 42 x 22

58

GENERAL SAFETY REGULATIONS

The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine.

• Read all labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged.

• The machine must be used exclusively by authorized and trained personnel.

• When operating the machine be careful of other people.

• The machine is not designed for cleaning carpets.

• The power cable outlet must be provided with a proper ground.

• Avoid damaging the power cable of the battery charger by crushing, bending, cutting or stressing it.

• Whenever the power cable of the battery charger is damaged, immediately contact a BETCO service center.

• Do not mix different types of detergent as this may produce harmful gases.

• Do not set containers on the machine.

• Machine storage temperature is between -10°F and 130°F, never store outside under humid conditions.

• Operating conditions: room temperature between 33°F and 100°F with relative humidity between 30% to 95%.

• Only use the machine in closed areas and do not expose it directly to rain.

• Never use the machine in an explosive environment.

• Do not use the machine as a means of transport.

• Never use acidic chemicals which could damage the machine.

• Avoid running the brushes with the machine stopped; this could damage the floor.

• Never vacuum up flammable liquids.

• Never use the machine to gather dangerous powders.

• Use a powder fire extinguisher in case of fire. Do not use water.

• Do not hit against shelving or scaffolding. The operator must always be equipped with the appropriate safety device

(gloves, shoes, helmet, glasses, etc.)

• Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate.

• The machine is designed to wash and dry floors simultaneously. Signal the presence of wet floors with suitable signs.

• If the machine does not work properly, perform routine maintenance. Otherwise, request the assistance of the BETCO technical service.

• When replacing parts ask for ORIGINAL spare parts from your Authorized BETCO Dealer and/or Retailer.

• Always turn off the machine and disconnect the battery connector whenever maintenance is performed.

• Never remove guards that require tools for removal.

• Never wash the machine with direct or pressurized jets of water or with corrosive substances.

• Have your BETCO service center check the machine once a year.

• To prevent the formation of scale in the solution tank filter, do not store the machine with detergent solution in the tanks.

• Before using the machine make sure that all doors and covers are positioned as shown in this operating and maintenance manual.

• When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contain oils and electronic components. The machine was built using totally recyclable materials.

• Use only brushes furnished with the machine or those specified in the user's manual. Use of other brushes can compromise safety.

• When removing the battery, unplug the battery connection, unplug the charger and disconnect the battery terminals.

• Before recycling the machine, remove the battery.

5

6

MACHINE PREPARATION

1. HANDLING THE PACKED MACHINE

The machine is contained in specific packaging.

It is not possible to place more than two packages on top of each other.

The total weight is 253.5 lbs. (115 kg).

The overall dimensions of the package are:

A : 49.6 in (1260 mm)

B : 28.4 in (720 mm)

C : 65.4 in (1660 mm)

2. HOW TO UNPACK THE MACHINE

A. Remove the outer packaging.

B. The machine is attached to the pallet with wedges which block the wheels.

C. Remove these wedges.

D. Use a ramp to get the machine down from the pallet, pulling it backwards.

E. Keep the pallet for any future transport needs.

MACHINE PREPARATION

3. BATTERY INSTALLATION

The machine will be supplied with a battery charger and either two 12 V Wet or

AGM batteries. The batteries must be housed in the battery tray in the battery compartment beneath the recovery tank.

To insert the batteries you must:

A. Lower the squeegee and base.

B. Open the rear latch that secures the tank (2).

C. Rotate the recovery tank as far as it will go, using the side handle (3).

WARNING: To avoid acid spillage you can use sealed batteries.

WARNING: Perform one battery charging cycle before using the machine.

4. TYPE OF BATTERY

To power the machine you can use:

• Wet batteries

• AGM batteries

• Gel batteries

OTHER TYPES MUST NOT BE USED.

The maximum dimensions and weight are:

Width 6.8 in. (172 mm)

Length 14.2 in. (360 mm)

Height 11.2 in. (285 mm)

Weight 97 lb. (44 kg)

WARNING: Your charger must be set according to the type of battery you install. Call BETCO customer service to ensure correct charger setting after replacement batteries are installed.

• The batteries must be handled using lifting and transportation means suitable for the weight and dimensions.

• They must be lifted by the handles on the upper part.

• They must be connected together in series, to obtain an overall voltage of 24

V on the lugs.

• The electrical connection operations must be carried out by certified trained personnel.

7

8

MACHINE PREPARATION

5. BATTERY MAINTENANCE

For maintenance and recharging, follow the instructions provided by the battery manufacturer.

6. BATTERY DISPOSAL

When the battery reaches the end of its life, it must be disconnected by certified professional, then lifted (using the handles and suitable lifting device) to remove it from the battery compartment.

7. CONNECTING THE BATTERY CHARGER

Beneath the recovery tank there is the battery connector (7), the battery charger connector must be plugged into. Disconnect the battery plug and plug the charger into the machine plug.

WARNING: This process must be carried out by qualified personnel. The incorrect or imperfect connection of the cables to the connector can seriously harm people and damage objects.

8. RECHARGING THE BATTERIES

Perform one complete battery charge cycle before using the machine.

Avoid totally discharging the batteries! This can cause permanent damage.

Recharge as soon as the battery discharged signal light starts to flash.

WARNING: Never leave the batteries completely discharged, not even if the machine is not being used. This can cause permanent damage to them. While recharging, keep the recovery tank raised.

Danger of inhalation of gas and leakage of corrosive liquids.

Danger of fire.

MACHINE PREPARATION

9. CONNECTING THE BATTERY CONNECTOR

Connect the battery connector (2) to the machine connector (1)

10. BATTERY INDICATOR

The battery indicator uses LEDs and has 8 positions (7 yellow - charged batteries, and 1 red - run down batteries).

WARNING: A few seconds after the red indicator light comes on, the brush motor turns off automatically. The vacuum motor will remain in operation so that the remaining water can be removed from the floor.

9

MACHINE PREPARATION

11. INSTRUMENT PANEL COMPONENTS

The instrument panel components are identified as follows:

A. Paddles to activate brushes / traction (located beneath the grip)

B. ON/OFF key switch

C. Battery level / hour meter

12. REAR COMPONENTS

The rear components are identified as follows:

A. Pedal to raise the brushes

B. Water level tube

C. Solution tank water inlet cap

D. Drain hose of recovery tank

E. Latch to lock down the recovery tank

F. Storage compartment

H. Lever to raise the squeegee

I. Brake lever

J. Solution filter

13. SIDE COMPONENTS

The side components are identified as follows:

A. Solution flow control valve

B. Handle to raise the recovery tank

C. Handle to raise the vacuum unit

D. Upper storage compartment

14. ASSEMBLING THE SQUEEGEE

For packaging reasons, the squeegee is supplied disassembled from the machine, and must be assembled as shown in the figure, inserting the small pin of the squeegee into the coupling mechanism until it locks into place.

Install the squeegee vacuum hose over the squeegee shoe adapter and be certain that the vacuum hose in to the right of the squeegee lift cable.

10

MACHINE PREPARATION

15. ADJUSTING THE SQUEEGEE HEIGHT

The height of the squeegee must be adjusted based on wear of the squeegee. To do this, turn the knob (2) counter clockwise to raise the squeegee, and clockwise to lower it.

Note: the right and left wheels must be adjusted to the same level, so the

squeegee works parallel to the floor.

16. ADJUSTING THE SQUEEGEE INCLINATION

During working operation, the rear squeegee blade is slightly bent backwards

(by about 0.2 in (5 mm)) uniformly over its entire length. If it’s necessary to increase the bend of the squeegee blade in the center, you must tilt the squeegee backwards, rotating the adjuster (1) counter clockwise. To increase the bend of the squeegee at the outside edges of the squeegee, rotate the adjuster clockwise.

After adjustment, tighten the jam nut.

17. RECOVERY TANK

Check the drain hose cap (on the rear of the machine) to ensure it’s closed.

11

MACHINE PREPARATION

18. SOLUTION TANK

Remove the front inlet cap and check the solution filter is correctly installed.

Check the solution filter cover (beneath the tank) is correctly closed.

19. SOLUTION TANK

• Fill the tank with clean water in the front fill location (1) or at the rear fill location (2) at a temperature not exceeding 120°F (50°C).

• You can check the level of solution in the tank by means of the rear sight gauge (3).

• Add the liquid detergent into the tank, in the concentration and manner specified by the manufacturer. The formation of excess foam could damage the vacuum motor, so be sure to use only the correct amount of detergent.

WARNING: Always use low-foam detergent. Introduce a small amount of defoaming liquid in the recovery tank before starting to work to prevent foam from being generated.

WARNING: Never use pure acids.

20. ASSEMBLING THE BRUSHES

A. Use the side parking brake lever to stop the machine.

B. Make sure that the key switch is in the “0” position

C. Raise the brush head by means of the appropriate pedal

D. Loosen the wing nut (1)

E. Rotate the side splash guard (2).

F. Remove the splash guard (3)

G. Remove the idle hubs

H. Insert the brush (the side with 5 teeth) in the tunnel until it is coupled with the dragging device hub.

I. Insert the idle hub of the mobile support in the brush (the side with 6 teeth).

J. Repeat the operation for the second brush.

K. Reassemble the side splash guard (3).

L. Rotate the side splash guard (2).

M. Fix the wing nut (1).

• Take care not to mix up the brushes, the blue brush should always be placed in the rear idle hub.

• Take care how the brushes are mounted, the assembly is correct if the direction of the bristles form an X looking from above.

WARNING: you are advised to always wear protective gloves in order to avoid the risk of serious injury to your hands

21. REGULATING THE SOLUTION

Regulate the quantity of water with the solution control valve (1).

12

1. PREPARING TO WORK

A. Connect the battery plug (1) to the machine plug

OPERATION

B. Turn the key (1) of the main switch to the "ON" position (clockwise). The battery charge level indicator lights will immediately come on.

C. Turn on the solution control valve (2) (solution dispenses automatically while the brushes are turning).

D. Release the foot lever (3) and lower the brush deck. If the floor is particularly dirty, you can apply additional pressure to the brush deck by raising the foot lever (3) until the lock down is engaged.

E. Lower the squeegee, turning the lever (4) counter clockwise. The vacuum motor will switch on.

F. Check that the brake (5) is released.

G. Pulling the switch levers (1), activates the brushes and the machine begins to move forward. During the first few feet, check that the amount of solution is correct, and that the squeegee dries the floor.

H. The machine will now start to scrub and dry until the solution tank is empty or recovery tank is full.

13

OPERATION

2. REVERSE MOVEMENTS

To move in the reverse direction, push the switch levers (1) forward.

WARNING: When making reverse movements, raise the squeegee.

3. OVERFLOW DEVICE

The machine has a float in the filter basket that activates when the recovery tank is full and stops airflow into the vacuum.

You must empty the recovery tank by removing the cap of the rear drain hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

14

SHUTTING DOWN THE MACHINE

1. END OF WORK

When shutting down the machine and before you perform any type of maintenance:

A. Turn off the solution control valve using the handle (1)

B. Raise the brush deck using the foot lever (2)

C. Raise the squeegee using the squeegee lift lever (3)

D. Turn off the key switch (4)

E. Move the machine where the tanks can be drained.

F. Remove the drain hose from its holder, unscrew the drain cap and empty the recovery tank.

G. The squeegee must be raised when the machine is not operating, to avoid deforming the squeegee blade blades.

H. Remove the pads and clean them with water.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

2. EMPTYING THE DUST HOPPER

Empty the hopper after work and before performing any type of maintenance, to do so proceed as follows:

A. Push the knob (1) toward the rear of the machine and release the left side splash guard.

B. Remove the hopper, empty and clean it thoroughly.

C. Return the hopper.

D. Reassemble the side splash guard.

E. Raise the brush head at the end of work to avoid deforming the brushes.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

15

DAILY MAINTENANCE

1. CLEANING THE RECOVERY TANK

A. Raise the vacuum unit (1).

B. Remove the drain hose (2) and empty the tank.

C. Rinse the inside of the tank with water.

D. Close the vacuum unit on the machine and replace the drain hose cap and drain hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

2. CLEANING THE VACUUM FILTER

A. Raise the vacuum unit.

B. Remove the vacuum filter cover by rotating it clockwise.

C. Pull the filter straight down from the lid to remove it.

D. Use water to clean the walls and base of the filter.

E. Reassemble all the components.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

3. CLEANING THE VACUUM HOSE FILTER

A. Raise the vacuum unit.

B. Rotate the inner filter (1) and remove it.

C. Use water to clean the walls and base of the filter.

D. Reassemble all the components.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

16

DAILY MAINTENANCE

4. CLEANING THE SQUEEGEE

Ensure the squeegee is always clean, to improve drying results.

To clean:

A. Remove the squeegee vacuum hose from the squeegee shoe adapter.

B. Remove the cotter pins that attach the pins of the squeegee shoe.

C. Disassemble the squeegee from its support.

D. Loosen the wing nuts (1).

E. Remove the squeegee band clamp and squeegee blade.

F. Replace the squeegee blades.

To reassemble the squeegee, repeat the operations in the reverse order.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

5. DISASSEMBLING THE BRUSH

To remove the brushes:

A. Turn the key to position "0".

B. Apply the parking break using the side lever (1).

ATTENTION: Before performing any maintenance, remove the keys from the panel and disconnect the batteries.

C. Loosen the wing nut (1).

D. Rotate the side splash guard (2) and remove the side skirt (3).

E. Remove the idle hubs.

F. Remove the brushes and clean them.

WARNING: This operation must be carried out wearing protective gloves to protect against contact with dangerous solutions.

6. REPLACING THE SQUEEGEE BLADES

Check the state of wear of the squeegee blades and, if necessary, replace them.

To replace:

A. Remove the squeegee hose from the squeegee shoe adapter.

B. Push the release lever and release the right hand stud.

C. Remove the squeegee vacuum from the squeegee yoke.

D. Loosen the wing nuts.

E. Remove the squeegee band clamp and squeegee blade.

F. Replace the squeegee blades.

To reassemble the squeegee, repeat the operations in the reverse order.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

17

WEEKLY MAINTENANCE

1. CLEANING THE SQUEEGEE HOSE

Every week, or whenever vacuum seems to be unsatisfactory, check the squeegee hose for obstructions. To clean:

A. Remove the hose from the squeegee shoe adapter on the squeegee shoe.

B. Remove the other end from the recovery tank.

C. Wash the inside of the hose with water from the end of the hose which is connected to the recovery tank.

D. Reassemble the hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

2. CHECKING THE BRAKE

Every week, check the distance between the brake pads and the wheels. If necessary, adjust them, so the pads are 0.12 inches away from the transport wheels at a distance of 0.12 in (3 mm) when released.

3. CLEANING THE SOLUTION TANK

A. Loosen the solution tank cap.

B. Rinse with water.

C. Loosen the drain cap (1) located on the filter, and empty the tank.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

18

TROUBLESHOOTING GUIDE

INSUFFICIENT WATER ON THE PAD

1. Verify that the solution control valve – located beneath the symbol – (1) is turned on.

2. Verify that there is water in the solution tank.

THE MACHINE DOES NOT CLEAN WELL

1. Check the state of wear of the scrubbing pad and, if necessary, replace it.

2. Use a different kind of scrubbing pad.

THE SQUEEGEE DOES NOT DRY THE FLOOR

1. Ensure that the squeegee blades are clean.

2. Adjust the inclination of the squeegee.

3. Ensure the vacuum hose is correctly installed.

4. Check the inner filter of the recovery tank to ensure it is not dirty and, if necessary, clean it thoroughly.

5. Disassemble the entire vacuum unit and clean it.

6. Replace the squeegee blades, if worn.

7. Ensure the vacuum motor is turned on.

8. Check squeegee wheel adjustment.

TOO MUCH FOAM IS GENERATED

Check that low-foam detergent is being used. If necessary add a small amount of defoamer liquid to the recovery tank.

Remember that more foam is generated when the floors are not very dirty. Dilute the detergent more when cleaning floors that are not very dirty.

CHOOSING AND USING THE BRUSHES

POLYPROPYLENE BRUSH (PPL)

Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 140°F (60°C)).

NYLON BRUSH

Used on all types of floors. Excellent resistance to wear and tear and hot water (even over 140°F (60°C)).

ABRASIVE BRUSH

The bristles of this type of brush are coated with highly aggressive abrasives. It is used to clean very dirty floors. To avoid floor damage work only with the brush pressure necessary.

THICKNESS OF THE BRISTLES

Thicker bristles are more rigid and are therefore used on smooth floors or floors with small joints. On uneven floors or those with deep joints, it is advisable to use softer bristles which can enter the gaps easier. When the bristles are worn and too short, they will become rigid and are no longer able to penetrate and clean deep down and the brushes tends to jump.

PAD DRIVER

Pad Holders and scrub pads are recommended for cleaning smooth surfaces. There are two types of pad holder:

1. The traditional pad holder has a series of anchor points that allow the abrasive floor pad to be held and dragged while working.

2. The CENTER LOCK type pad holder not only has anchor points, but also a snap-type central locking system made of plastic that allows the abrasive floor pad to be centered and held without any risk of it becoming detached. This type of pad driver is recommended above all for machines with more than one brush.

19

20

BRUSH DECK DIAGRAM

23

24

22

24

9

11

10

19

4 2 7 18

15

3

21

7

18 10

12 5

1

17

6

8

20

5

13

14

16

12

BRUSH DECK PARTS LISTING

Item# Part # Description

1 E22156 Brush Base Assembly

2 E22157 Mounting Plate

3 E22158 Sheath

4

5

6

E22159 Solution Tube

E83850 Flat Washer M5x20 SS

E20088 Hex Bolt M6x18 Zinc

7 E83932 Bushing

8 E22160 Spring

9 E81917 Bolt, Hex, M8x20, Zinc

10

11

12

E83802 Hex Bolt M8x30 Zinc

E83801 Hex Bolt M8x35 Zinc

E20290 Flat Hd Soc Machine Screw M5x16 SS

3

1

1

1

7

1

2

1

7

Qty.

Item# Part # Description

1 13 E81773 Screw

1

2

14

15

E83550 NyLoc Hex Nut, M6 Zinc

E86853 Nyloc Hex Nut, M8 Zinc

16

17

18

E82798 Flat Washer, M6x18x1.5 Zinc

E82774 Lock Washer, M6 Zinc

E83404 Flat Washer M9x24x2.5 Zinc

19 E85762 Hose Clamp

20 E86154 Fork

21

22

E22161 Base Cover

E82410 Brush, Front Cylindrical, White, 0.5mm PPL

23

24

E82528 Brush, Rear Cylindrical, Blue, 0.3mm PPL

E22162 Brush, Medium Duty, 0.6mm

1

1

1

1

1

2

2

1

6

Qty.

1

2

4

21

22

BRUSH DRIVE DIAGRAM

73

35

26

27

83

94

79

21

53

15

68

84

94

8

95

48

32

36

43

83

94

42

10

55

90

92

41

83

102

20

31

76

70

104

2

96

105

62

82

66

78

4

33

100

107

19

16

38

74

66

46

5

97

39

22

18

108

64

87

94

23

58

81

86

6

45

17

80

9 98

57

67

63

40

85

50

88

29

95

47

3

83

61

24

91

107

71

7

106

89

65

99

52

51

54

101

103

93

94

14

17

57

1

60

37

28

34

59

11

25

12

98

77

56

49

30

13

44 72

BRUSH DRIVE PARTS LISTING

Item# Part # Description

1 E22163 Spacer

2 E82701 Tube

27

28

29

30

31

32

33

34

35

19

20

21

22

23

24

25

26

10

11

12

13

14

15

16

17

18

3

4

5

6

7

8

9

44

45

46

47

48

49

50

36

37

38

39

40

41

42

43

51

52

53

54

E88445 Brush Deck Housing

E81818 Bracket Support

E82674 Bracket Support

E22164 Support Mount

E22165 Hub

E83337 Knob

E22166 Linkage

E22167 Motor Mount

E82369 Pulley, Motor

E82466 Support

E82434 Pin

E22168 Left Support

E22169 Bearing Hub

E83988 Bushing

E89543 Bushing

E22170 Spring

E82264 Hub, Left

E22171 Spindle, Right Hub

E22172 Cap, Right Hub

E82690 Support

E82413 Shaft

E81442 Blade

E22173 Cover

E22174 Plate

E22175 Spray Bar

E82407 Hopper, Simpla Cylindrical

E22176 Stud Bolt

E82442 Pin

E22177 Plate

E82537 Support

E83896 Wheel

E20081 Bearing Block

E82451 Wheel 45 OD x 25 W

E82331 Splash guard

E82431 Splash guard

E82496 Seal

E20084 Hex Bolt M5x16 SS

E83659 Screw

E82772 Hex Bolt M6x20 Zinc

E88444 Brush Motor Drive

E82474 Right Blade

E88407 Left Blade

E22178 SPACER

E83524 Bushing

E83791 Bushing

E22179 Spring

E82446 Spring

E82418 Pulley

E82354 Pulley

E83979 Belt

E83630 Ring

E22180 Snap Ring

2

1

1

1

4

2

1

1

1

1

1

2

1

2

2

2

2

2

2

1

2

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

1

2

4

4

6

1

1

Qty.

Item# Part # Description

1 55 E83700 Shaft Key 5x5x20mm

2 56 E82399 Shaft Key

79

80

81

82

83

84

85

86

72

73

74

75

76

77

78

64

65

66

67

68

69

70

71

57

58

59

60

61

62

63

E83905 Bearing, 8201 2RS

E22181 Bearing, 6202 2RS 15x35x11

E83923 Bearing, 6004 2RS

E83934 Screw m5x25

E20234 Carriage Bolt M6x20 SS

E22182 Bolt, M8 x 25

E22183 Bolt, M8 x 35

E22184 Bolt, M4 x 16

E83974 Hex Bolt M6x30 Zinc

E83795 Hex Bolt M8x16 Zinc

E83827 Hex Bolt M8x45 Zinc

E20288 Soc Hd Cap Screw M8x30 Zinc

E22185 Pin

E22186 Pin

E81963 Flat Hd Soc Machine Screw M5x12 SS

E83835 Screw M6 x 12

E81871 Flat Hd Soc Machine Screw M8x40 Zinc

E83846 Screw, M8x70

E20112 Hex Nut, M6x6 Zinc

E83656 Hex Nut, M8x6.5 Zinc

E83672 Hex Jam Nut, M8x5 SS

E82808 Hex Jam Nut, M8X5 Zinc

E22187 Nut, M8 x 4

E81649 Nut, Locking M4X6

E20705 Nyloc Hex Nut, M5 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

E86853 Nyloc Hex Nut, M8 Zinc

E22295 Dome Hex Nut, M8 Zinc

E22188 Nut

E83859 Washer

104

105

106

107

108

92

93

94

95

87

88

89

90

91

E81618 Flat Washer M5x10x1 SS

E20121 Flat Washer M5x15x1.5 Zinc

E82761 Flat Washer M6x12x1.6 Zinc

E82798 Flat Washer, M6x18x1.5 Zinc

E83799 Flat Washer M6.6x18x2 SS

E82774 Lock Washer, M6 Zinc

E22189 Washer, 8 x 14 x 1.5

E81874 Flat Washer M8x17x1.6 Zinc

E83404 Flat Washer M9x24x2.5 Zinc

96

97

98

99

E81918 Flat Washer M9x32x2.5 Zinc

E83704 Lock Washer M8x13x2.2 Zinc

E83822 Washer

E81438 External Serrated Lock Washer M6 Zinc

100 E2219000 Washer

101 E22191 Washer

102

103

E22192 Pin, 0.8 x 35

E83605 Split pin

E20129 Cap

E22193 Plug

E81445 Flexible Coupling

E82314 Nyloc Hex Nut, M6 SS

E22322 Soc Hd Cap Screw M8x70 Zinc

2

1

4

4

2

4

2

2

15

2

4

1

4

4

4

2

5

2

2

1

7

1

1

2

13

2

4

4

2

2

1

1

2

1

11

2

2

1

5

2

2

3

1

2

4

8

1

2

5

8

2

2

Qty.

1

1

23

24

BRUSH DECK LIFT DIAGRAM

7

24

29

16

28

10

17

3

4

2

28

26

30

14

27

13

19

23 8 18

21

1

25

24

31

19

9

11

6 32 22

17

20

12 28

29

15

33

5

BRUSH DECK LIFT PARTS LISTING

Item# Part # Description

1 E82689 Spring, 15x2x60mm Galv Extension

2

3

E20219 Brush Deck Lift Arm Weldment

E20220 Brush Deck Lift Arm Linkage

4

5

6

E20062 Brush Deck Lift Idler Arm

E20282 Brush Deck Lift Foot Pedal

E20283 Foot Pedal Latch Plate

7 E20063 Bushing

8 E88279 Micro Switch Sealed

9 E20088 Hex Bolt M6x18 Zinc

10

11

E82772 Hex Bolt M6x20 Zinc

E20090 Hex Bolt M6x25 Zinc

12 E83932 Bushing

13 E82285 Bushing

14

15

16

17

E81917 Hex Bolt M8x20 Zinc

E83833 Hex Bolt M8x25 Zinc

E83801 Hex Bolt M8x35 Zinc

E83830 Hex Bolt M8x40 Zinc

Qty.

Item# Part # Description

1 18 E88011 Hex Bolt, M10 x 30 Zinc

1

1

19

20

E83852 Hex Nut, M6x5

E83656 Hex Nut, M8x6.5 Zinc

28

29

30

31

32

33

21

22

23

24

25

26

27

1

1

1

1

2

1

1

2

1

1

1

1

1

1

E82808 Hex Jam Nut, M8X5 Zinc

E83875 Hex Jam Nut, M10X6 Zinc

E81673 Hex Nyloc Nut, M3 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

E86853 Nyloc Hex Nut, M8 Zinc

E83381 Nyloc Hex Nut, M10 Zinc

E81874 Flat Washer M8x17x1.6 Zinc

E83404 Flat Washer M9x24x2.5 Zinc

E83704 Lock Washer M8x13x2.2 Zinc

E82773 Flat Washer M10x21x2 Zinc

E20130 Shock Absorber

E20533 Hex Bolt M3x20 SS

E20635 Abrasive Antislip Tape

1

2

1

5

2

1

1

1

2

1

1

1

2

Qty.

1

2

1

25

26

SQUEEGEE ASSEMBLY DIAGRAM

13

12

22

2

18

16

13

11

6

10

10

8

22

1

3

18

16

21

19

17

5

20

17

4

15

14

15

10

10

7

11

9

SQUEEGEE ASSEMBLY PARTS LISTING

Item# Part # Description

1 E89559 Squeegee Vacuum Adapter (H)

2

3

E82275 Pin, Adjustable Mounting M10 Zinc

E82280 Pin, Fixed Mounting M10 Zinc

4

5

6

E22633 Squeegee Body 1

E88442 Bushing, Steel, 12mm OD, 8mm ID, 28mm L 2

E22358 Wing Nut Knob 9

7 E22359 Wing Nut Knob 9

8 E22636 Front Squeegee Blade, Polyurethane 31" x 1 1/2" x 1/8" 1

9 E22637 Wiping Squeegee Blade, Gum Rubber 33 1/2" x 1 3/4" x 1/8" 1

10

11

E22385 O-Ring 7mm

E22346 Custom Cap Screw

36

18

Qty.

Item# Part # Description

1 12 E22352 Center Front Squeegee Blade Clamp

1

1

13

14

E22635 Front Squeegee Blade Clamp

E22355 Center Rear Squeegee Blade Clamp

15

16

17

18

19

20

21

22

E22634 Rear Squeegee Blade Clamp

E86255 Flat Washer M10x21x2 SS

E86164 Flat Washer M9x24x2.5 SS

E20128 Lock Washer M10 SS

E20252 Lock Washer M8x13x2.2 SS

E88280 Wheel 80 x 23 Superlan Grey

E20287 Hex Bolt M8x45 SS

E22630 Thumb Screw

2

2

2

2

2

2

4

2

Qty.

1

2

1

27

SQUEEGEE YOKE DIAGRAM

1.17

1.31

1.1

7

5

6

5

12

17 8 16

1.2

1.27

1.24

1.25

1.30

1.10

1.15

1.7

1.20

1.5

11

1.16

1.26

1.33

1.31

1.17

1.33

1.26

1.22

1.18

1.13

1.14

1.32

1.3

1.21

1.4

1.11

1.29

1.8

1.22

1.6

1.19

1.34

1.12

9

14

13

3

4

1.9

1.28

1.23

10

15

2.4

2.1

2.2

2.3

28

SQUEEGEE YOKE PARTS LISTING

Item# Part # Description

1 E20623 Squeegee Yoke ASM

1.1 E20010 Pivot Pin

1.2 E82389 Tie Rod, M6 Square Head Zinc

1.3 E82265 Knob, Squeegee Pitch Adjustment

1.4 E83331 Knob, M8 Round Nylon Female

1.5 E85776 Pivot Connector

1.6 E20078 Squeegee Wheel Support

1.7 E81880 Squeegee Yoke

1.8 E20079 Threaded Adjuster Rod

1.9 E20080 Ballast

1.10 E86252 Latch, Squeegee Connector

1.11 E20090 Hex Bolt M6x25 Zinc

1.12 E82274 Bushing

1.13 E20091 Spring

1.14 E82703 Spring, 16.6x2x23mm Galv Compression

1.15 E82453 Spring, 10x1.1x38 SS Extension

1.16 E86158 Spring, 86mm Galv Torsion Custom

1.17 E85498 E Style Circlip

1.18 E86159 Hex Bolt M6x50 Zinc

1.19 E83866 Hex Bolt M6x60 SS

1.20 E20098 Hex Bolt M8x18 Zinc

1.21 E83672 Hex Jam Nut, M8x5 SS

1.22 E83824 Square Nut, M8 SS

1.23 E83550 NyLoc Hex Nut, M6 Zinc

1.24 E83550 NyLoc Hex Nut, M6 Zinc

1.25 E86853 Nyloc Hex Nut, M8 Zinc

1.26 E82761 Washer 6x12x1.6

1.27 E82798 Washer, 6x18x1.5

2

1

1

6

1

2

3

2

1

1

2

1

2

1

1

2

2

2

1

2

1

2

1

2

1

Qty.

Item# Part # Description

1 1.28 E83278 Flat Washer M6.5x24x2 Zinc

1

1

1.29 E82774 Lock Washer, M6 Zinc

1.30 E88238 Flat Washer, M8x17x1.6 SS

1.31 E85722 Flat Washer M13x24x2.5 Zinc 2

1.32 E81406 External Serrated Lock Washer M13x18 Zinc 1

1.33 E82314 Nyloc Hex Nut, M6 SS 3

1.34 E88280 Wheel 80 OD x 23 W

2 E88278 Squeegee Lift Rod ASM

2.1 E82279 Spring, 20x3x48mm Custom Galv Extension

2.2 E82761 Washer 6x12x1.6

1

1

2

1

2.3 E20382 Nyloc Hex Nut, M5 x 5 Zinc

2.4 E88250 Squeegee Lift Cable

3 E20313 Squeegee Lift Lever

4

5

E88279 Micro Switch Sealed

E20337 Flat Washer M17x40x2 Delrin

6 E20231 Bushing

1

2

1

1

1

1

7

8

9

10

11

12

13

E82455 Hex Bolt M10x35 Zinc

E83838 Screw, Flat Hd M4x15 Zinc

E82317 Hex Jam Nut, M5X3.5 Zinc

E81673 Hex Nyloc Nut, M3 Zinc

E83381 Nyloc Hex Nut, M10 Zinc

E20295 Flat Washer M10.5x32x4Zinc

E20533 Hex Bolt M3x20 SS

14 E20382 Nyloc Hex Nut, M5 x 5 Zinc

15 E20638 Knob

16 E20641 Bracket

17 E20641 Bracket

1

1

1

1

1

1

2

1

2

1

4

Qty.

2

2

1

29

MAIN FRAME DIAGRAM

15

5

26

27

12

6

19

16

30

2

12

27

37

20 32 27

25

3

12

9

26

21

38

39

11

10

4

31

24

23

13

36

14

29

25

1.3

1.2

1.4

1.1

2

8 35

30

15

33 7.5

34

40

28

22

26

27

17

14

26

18

7.11

7.12

7.13

7.6

7.8

7.7

7.9

7.14

7.2

7.10

7.3

7.4

7.1

30

MAIN FRAME PARTS LISTING

Item# Part # Description

1 E20003 Axle Shaft ASM

1.1 E20478 Axle Shaft

1.2 E20482 Spacer

7.13

7.14

8

9

10

11

7.6

7.7

7.8

7.9

7.10

7.11

7.12

1.3 E20081 Bearing Block

1.4 E83923 Bearing

2 E20013 Spacer

3

4

5

E20492 Brake Arm Weldment

E20407 Main Frame Weldment

E20221 Frame Bracket

6 E20222 Plate

7 E20518 Brake Lever ASM

7.1

7.2

E20595 Brake Lever

E20522 Brake Lever Bracket

7.3 E81928 Latch Lock

7.4 E82255 Spring

7.5 E83491 Spring

E20341 Hex Bolt M4x16 Zinc

E83974 Hex Bolt M6x30 Zinc

E81917 Hex Bolt M8x20 Zinc

E20112 Hex Nut, M6x6 Zinc

E83867 Nyloc Hex Nut, M4x6 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

E81709 Nyloc Hex Nut, M8 Zinc

E20423 Brake Handle Grip

E20537 Brake Cable

E81915 Flat Washer M8.2x32x4 Zinc

E82834 Pivot Block

E86182 Drive Motor 24VDC 150W

E20084 Hex Bolt M5x16 SS

4

1

2

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

Qty.

Item# Part # Description

2 12 E82772 Hex Bolt M6x20 Zinc

1

1

13 E81056 Spring

14 E83974 Hex Bolt M6x30 Zinc

22

23

24

25

26

27

15

16

17

18

19

20

21

E81917 Hex Bolt M8x20 Zinc

E87285 Hex Bolt M8x50 Zinc

E20489 Soc Hd Cap Screw M6x20 Zinc

E83852 Hex Nut, M6x5

E83656 Hex Nut, M8x6.5 Zinc

E82808 Hex Jam Nut, M8X5 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

E20249 Nyloc Hex Nut, M12x15 Zinc

E20250 Cage Nut M5

E81618 Flat Washer M5x10x1 SS

E82761 Flat Washer M6x12x1.6 Zinc

E82798 Flat Washer M6x18x1.5 Zinc

E82774 Flat Washer M6x12x1.6 SS

28

29

30

31

32

33

34

E85722 Flat Washer M13x24x2.5 Zinc

E81438 External Serrated Lock Washer M6 Zinc

E83868 External Serrated Lock Washer M8 Zinc

E88002 Battery Tray

E20360 Hex Bolt M6x45 Zinc

E20379 Hex Bolt M12x40 Zinc

E20297 Flat Hd Soc Machine Screw M8x16 Zinc

35

36

37

E81971 Wheel Cap

E88282 Wheel 200 OD x 50 W

E20175 Brake Pad M8x17

38

39

E88283 Chassis Splash Guard

E20176 Band Clamp

40 E20177 Caster

1

1

1

2

2

2

4

1

2

2

1

1

8

12

11

11

1

2

2

2

2

2

1

2

1

2

Qty.

7

1

9

31

TANK ASSEMBLY DIAGRAM

22

23

4.10

4.7

16

15

7

11

18

2

12

4.4

4.5

3

4.8

4.1

4.11

13

4.2

5.1

5.2

4.3

4.6

4.9

5.4

5.5

1

8 9

6

17

6

8

5.8

5.7

5.3

5.9

14

5.6

20

21

20

19

32

TANK ASSEMBLY PARTS LISTING

Item# Part # Description

1 E88499 Hose, Vacuum

2

3

Qty.

1

E20004 Tubing 12 ID x 200 L 1

E88288 Hose, Glass Reinforced 17 OD x 12 ID x 820 L 1

Item# Part # Description

5.6 E20627 Plug, 3/8" Male

5.7 E82269 Barbed Fitting, 3/8 in.

5.8 E20185 Cap

4 E20228 Recovery Tank Assembly

4.1 E82341 Gasket

4.2 E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

4.3 E20432 Hose Clamp

4.4 E88164 Male Connector 1/4 x 1/2 for Simpla 20

4.5 E20468 Flat Hd Phil Machine Screw M5x12 Zinc

4.6 E20413 Latch

4.7 E88285 Filter, Cage

4.8 E20186 Elbow

4.9 E88286 Hose, Drain

4.10 E20202 Recovery Tank

4.11 E20189 Fitting, Threaded Nylon

5 E20376 Solution Tank Assembly

5.1 E82429 Cap

5.2 E82612 Filter

5.3 E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

5.4 E88164 Male Connector 1/4 x 1/2 for Simpla 20

5.5 E20468 Flat Hd Phil Machine Screw M5x12 Zinc

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

19

20

21

22

23

5.9 E20201 Soltuion Tank

6 E83833 Hex Bolt M8x25 Zinc

7 E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

8

9

11

12

E82808 Hex Jam Nut, M8X5 Zinc

E20127 Flat Washer M9x18x1.5 Zinc

E86275 Barbed Elbow, 3/8"

E20651 T-Fitting, 3/8" Male/Double Female Nylon

13

14

15

E20325 Hose Clamp

E82269 Barbed Fitting, 3/8 in.

E20399 Pivot Plate

16 E20190 Spacer Block

17 E88260 Lanyard

18 E85762 Hose Clamp

E88499 Hose, Vacuum

E83920 Clamp 9x300 4,8x360 black

E88500 Fitting, Hose D38, W1.5, L50

E22074 Plug, Vac Lid Bale

E22072 Bale, Vac Lid

2

1

2

1

1

2

1

1

2

2

1

2

4

1

2

1

2

1

Qty.

1

1

1

33

2.31

2.32

2.22

2.28

2.12

2.25

2.9

2.18

2.10

4

2.7

2.1

2.26

2.21

2.23

2.5

VACUUM UNIT DIAGRAM

2.13

2.26

2.14

2.3

2.30

2.29

2.17

2.16

2.4

2.6

2.27

2.8

2.19

2.11

1

3

2.15

2.24

2.2

2.20.4.2

2.20.2

2.20.1

2.20.3

2.20

34

VACUUM UNIT PARTS LISTING

Item# Part # Description

1 E20265 Plate

2

2.1

E20066 Recovery Tank Cover ASM

E20305 Mounting Ring

2.2

2.3

2.4

2.5

2.6

2.7

E20652 Sound Deadening Foam

E20180 Sound Deadening Foam

E20179 Sound Deadening Foam

E20178 Sound Deadening Foam

E20266 Sound Deadening Foam

E88292 "Filter, Cage"

2.8

2.9

E20486 Bushing

E20384 Vacuum Motor Cover

2.10 E20191 Deflector

2.11 E20199 Recovery Tank Cover

2.12 E81710 Hose Clamp

2.13 E20325 Hose Clamp

2.14 E20181 Sound Deadening Foam

2.15 E20184 Sound Deadening Foam

2.16 E20183 Sound Deadening Foam

2.17 E20182 Sound Deadening Foam

2.18 E88289 Gasket

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

Item# Part # Description

2 2.19 E20064 Support Bracket

1

1

2.20 E88291 Vacuum Motor 36VDC 550W

2.20.1 E83897 Connector, Electrical Housing 30A

2.20.2 E83883 Lug, Electrical 30A

2.20.3 E83935 Wire Tie

2.20.4 E88291 Vacuum Motor 36VDC 550W

2.20.4.1 E88291 Vacuum Motor 36VDC 550W

2.20.4.2 E20525 Carbon Brush

2.21 E81006 Vacuum Splash Guard

2.22 E20122 Flat Washer M5 x 15 x 1.5 SS

2.23 E88290 Hose, Vacuum 1-1/2" x 22-1/4"

2.24 E20440 Sound Deadening Foam

2.25 E83796 Screw, Pan Hd Phil Self Tap M4.2x16 Zinc

2.26 E83838 Screw, Flat Hd M4x15 Zinc

2.27 E20442 Button Hd Soc Machine Screw M5x16 Zinc

2.28 E20084 Hex Bolt M5x16 SS

2.29 E20712 Magnet

2.30 E20192 CHIPBOARD SCREW M3x12 Zinc

2.31 E22075 Hook, Vac Lid Bale

2.32 E22076 Screw, M4 x 10

2

1

5

1

1

2

1

2

1

1

1

5

1

2

2

2

1

Qty.

1

1

2

35

36

10

12

21

SOLUTION CONTROL DIAGRAM

22

17

3

2*

18

20 5

14

15

16

4 1

6

13

23 19

8.2

8.1

9

11

SOLUTION CONTROL PARTS LISTING

Item# Part # Description

1

2

3

E20004 Tubing 12 ID x 200 L

E20530 Tubing 12 ID x 460 L

E82693 Hose, 17 OD x 12 ID x L 420

4

5

E82447 Fitting, 1/2" NPT & 1/2" Barbed Nylon

6 E20457 Bracket

1

E88207 Filter Assembly, Inline Double Female 1/2" NPT 1

1

8 E20463 Instrument Panel ASM

8.1 E20332 Panel

8.2 E88293 Battery Check Card, Hour Meter

1

1

1

9

10

11

E82705 Valve Lever

E82322 Solenoid Valve, 24v 10w 3-Port Nylon

E83858 Oval Hd SL Machine Screw M4x12 SS

1

1

1

Qty.

Item# Part # Description

1 12 E83617 O-Ring, 14x2.5mm Buna-N

1

1

13

14

E20098 Hex Bolt M8x18 Zinc

E83838 Screw, Flat Hd M4x15 Zinc

15

16

17

18

19

20

21

22

23

E86853 Nyloc Hex Nut, M8 Zinc

E81874 Flat Washer M8x17x1.6 Zinc

E20253 Flat Washer M21x60x3 Nylon

E85762 Hose Clamp

E83361 Ball Valve, 5/8 Double Female

E81446 Fitting, 1/2" NPT & 1/2" Barbed Nylon Elbow

E83616 Cap, 1/2" NPT Nylon

E20433 Ring Nut 1/2"

E82269 Barbed Fitting, 3/8 in.

1

1

7

1

1

2

1

1

2

Qty.

1

1

4

37

12

4

16

26

15

30

29

HANDLEBAR DIAGRAM

3

10

24

9

11

7

27

28

22 6

25

23

5

3

18

14

21

2.18

2.6

2.11

2.9

1.4

1.2

1.3

1.5

2.8

1.1

19

13

17

2.1

17

2.21

2.7

2.16

2.21

2.10

2.19

2.3

8

2.2

2.5

2.4

2.14

2.12

2.15

2.20

2.17

2.13

38

HANDLEBAR PARTS LISTING

Item# Part # Description

1 E82351 Key Switch Assembly w/Keys

1.1 E83173 Contact, Key Switch

1.2 E83316 Key Switch

1.3 E83316 Key Switch

1.4 E81358 Switch Flange

1.5 E83315 Switch Key

2 E20223 Drive Control

2.1 E20330 Ball Stud M10x22.5

2.2 E81597 Circuit Breaker 10 amp, 1/4" Tab Terminals

2.3 E20556 Plate

2.4 E81763 Cam

2.5 E82304 Spring, 20.2x1.3x20.8mm Steel Torsion

2.6 E20341 Hex Bolt M4x16 Zinc

2.7 E20242 Pan Hd Phil Machine Screw M3x20 Zinc

2.8 E20243 Pan Hd Phil Machine Screw M3x30 Zinc

2.9 E20248 Hex Nut, M4x4 Zinc

2.10 E82317 Hex Jam Nut, M5X3.5 Zinc

2.11 E81673 Hex Nyloc Nut, M3 Zinc

2.12 E83550 NyLoc Hex Nut, M6 Zinc

2.13 E83037 Flat Washer M4x12x1.6 Zinc

2.14 E82798 Flat Washer, M6x18x1.5 Zinc

2.15 E82270 Micro Switch

2.16 E81625 Shank, M5x32 Female Threaded Nylon

2.17 E20466 Insert, M3x9 Zinc

2.18 E20360 Hex Bolt M6x45 Zinc

2.19 E20362 Set Screw Hex Soc Dog Point M5x30 Zinc

2.20 E20469 Flat Washer M3 SS

2.21 E20382 Nyloc Hex Nut, M5 x 5 Zinc

1

1

1

2

2

3

2

1

1

2

4

1

2

2

1

1

1

1

1

1

2

1

1

1

1

Qty.

Item# Part # Description

1 3 E20625 Electrical Control Panel ASM

1

1

4

5

E83836 Hex Bolt M5x16 Zinc

E20288 Soc Hd Cap Screw M8x30 Zinc

13

14

15

16

17

18

6

7

8

9

10

11

12

E20242 Pan Hd Phil Machine Screw M3x20 Zinc

E81672 Flat Hd SL Machine Screw M3x10 SS

E20111 Flat Hd Soc Machine Screw M6x20 Zinc

E20346 Flat Hd Soc Machine Screw M8x25 SS

E82317 Hex Jam Nut, M5X3.5 Zinc

E81673 Hex Nyloc Nut, M3 Zinc

E20121 Flat Washer M5x15x1.5 Zinc

E81874 Flat Washer M8x17x1.6 Zinc

E83959 Circuit Breaker 20A

E87296 Drain Hose Clip

E20442 Button Hd Soc Machine Screw M5x16 Zinc

E81046 Lock Washer M8 Zinc

E83952 Circuit Breaker 30A

19

20

21

22

E20614 Soc Hd Cap Screw M8x20 Zinc

E88299 Cover, Thermal Switch

E20576 Cap, M10x13 Threaded Poly

E88300 Lever, Left Switch

23 E88301 Lever, Right Switch

24 E20267 Door

25 E88267 Switch Cam

26 E20200 Handlebar Housing

27 E20400 Hinge

28 E20192 CHIPBOARD SCREW M3x12 Zinc

29 E88408 Knob

30 E20713 Potentiometer

1

1

2

1

1

1

1

1

1

1

3

1

1

7

1

4

1

1

2

2

2

2

2

2

2

Qty.

1

1

4

39

40

17

3

ELECTRICAL COMPONENTS DIAGRAM

9

16

24 13

8 12

11

15

8

7

11

20

6

14

5

4

2

19

10

22

18

21

1

ELECTRICAL COMPONENTS PARTS LISTING

4

5

6

7

8

9

10

11

12

Item# Part # Description

1 E20065 Bracket

2

3

E20646 Chopper Card

E83628 Contactor 24VDC

E83159 Relay 24VDC 20A

E20097 Hex Bolt M8x40 SS

E20248 Hex Nut, M4x4 Zinc

E83672 Hex Jam Nut, M8x5 SS

E20115 Hex Nut, M8x6.5 Brass

E20479 Spring Nut M5

E81738 Flat Washer M4x12x3 Zinc

E20124 Flat Washer M8x17x1.6 SS

E20252 Lock Washer M8x13x2.2 SS

2

4

2

2

2

2

2

6

2

Qty.

Item# Part # Description

1 13 E20377 Rivet, M2.4x8 AL

1

2

14

15

E20484 Fuse Block

E83170 Fuse, 80 Amp

16 E20448 Bracket

17 E20129 Cap

18 E20468 Flat Hd Phil Machine Screw M5x12 Zinc

19

20

21

22

E81998 Pan Hd Phil Machine Screw M4x10 SS

E20475 Lock Washer M4 Zinc

E20301 Flat Hd Phil Machine Screw M4x20 Zinc

E88456 Electrical Cover Rubber Flap

24 E20368 Resistor

2

1

2

2

1

4

5

1

Qty.

2

1

1

41

42

ELECTRICAL DIAGRAM

4

5

6

7

8

9

9A

10

11

Item# Part # Description

1 E82351 Key Switch

2

3

E88293 Hour Meter

E20646 Chopper Card

E83628 Contactor 24VDC

E83628 Contactor 24VDC

E83170 Fuse, 80 Amp

E83952 Circuit Breaker 30A

E83959 Circuit Breaker 20A

E82322 Solenoid Valve

E81035 Solenoid Valve

E20402 Electrical Connector 30A

E20402 Electrical Connector 30A

ELECTRICAL LISTING

Item# Part # Description

12 E20619 SB175 Red Electrical Connector

13

F

E20619 SB175 Red Electrical Connector

E83972 Fuse 30A fasten

N E83159 Relay 24VDC 20A

R E20368 Resistor

MI 1 E82270 Micro Switch

MI 2

MI 3

MI 4

MI 5

M2

M3

E82270 Micro Switch

E82270 Micro Switch

E88249 Micro Switch

E88249 Micro Switch

E88291 Vacuum Motor 36VDC 550W

E86182 Drive Motor 24VDC 150W

43

ELECTRICAL DIAGRAM

ELECTRIC HARNESS INSPECTION

1. Verify the functionality of the variable speed control card.

2. If necessary adjust the variable speed control card as follows:

• Lift up at least one of the traction wheels.

• Remove the handlebar to gain access to the electric controls.

• Place voltage meter probes on the faston M+ and M- of the variable speed control card.

• Turn on the key master switch.

• Pull the lever until you hear the forward first micro switch click (first speed).

• The tester has to show a voltage between 14 and 15 V. If the reading is different adjust the trimmer “MA Lenta” (first speed).

• Completely pull the switch lever until the second (maximum) speed micro switch is pressed. A voltage of 24 V (the same as the battery voltage) should be observed.

• Acceleration adjustment: Adjust the “ACC” trimmer to let it be between 30° and 45° respect the central position rotating clockwise. Verify that with this adjustment the machine reaches maximum speed in 4 seconds.

• Check the backwards direction.

• Check the braking power of the traction motor. At maximum speed the machine should stop in about 3 feet.

44

VACUUM

MOTOR

BATTERY CHECK CARD – HOUR METER

1. Verify that when turning on the machine the battery check card has the following starting sequence:

• Turning on of the LED which correspond to the set-up (red LED = “0”).

• Turning on of all the LEDs (check of the lamps)

• Turning on of the LEDs depending on the charge of the battery

2. Verify the hour meter functionality

• To verify which is the set-up you turn on the machine and check which is the first LED that turns on. Counting the LEDs since the left side any

LED correspond to a position and the LED which turn on correspond to the current set-up.

• Verify that if the machine uses wet cell batteries the adjustment is on position 1.

1

• Verify that if the machine uses GEL batteries the adjustment is on position 4.

4

WARNING: A wrong set-up of the battery control card can compromise the battery efficiency and damage then in irreversible way.

WATER PLANT INSPECTIONS

1. Verify the cleanness and functionality of the solution filter under the solution tank plug.

2. Check cleanness and sealing of the solution filter.

3. Confirm that solution tank is completely filled.

4. Verify the sealing of the hoses, solenoid valve and the water valve.

5. Verify that the solution, with valve completely open, falls continuously on the floor.

45

BRAKE ADJUSTMENT

1. Adjust the brake pads on the wheels to lock the wheels when the brake lever reaches the third ratchet notch.

2. To adjust the pads:

• Unscrew the M8 jam nut.

• Adjust the pad.

• Tighten the M8 jam nut.

VACUUM SYSTEM INSPECTION

1. Confirm that the float filter is clean.

2. Check the air sealing of the vacuum unit on the recovery tank.

3. Verify the connections and the sealing of the vacuum hoses and the squeegee hoses.

4. Check the sealing of the squeegee hose adapter.

6. Vacuum micro switch adjustment:

7. Adjust the vacuum micro switch in a manner that when the cam on the squeegee lift lever pushes on the micro switch there is 0.5 mm of clearance between the micro switch roller and the cam.

46

SQUEEGEE ADJUSTMENT

1. Adjust the inclination adjuster of the squeegee assembly until the squeegee blade has a uniform deflection along its entire length.

2. Adjust the height of the squeegee wheels using the knob such that the squeegee blade has an inclination between 30 and 45 degrees.

3. Verify that the squeegee assembly in up position does not interfere with the brush deck foot lever by adjusting the nyloc nut internal to the squeegee cable spring.

4. Adjust the spring tension so that the squeegee blades deflect when they contact the floor by tightening the nyloc nut.

47

CHECK LIST

Functional check of the machine

Check the functionality of switches and warning lamps.

Check the functionality of the switch lever.

Check the functionality of the brush deck.

Check the functionality of the brush motor.

Check the functionality of the solenoid valve.

Check the functionality of the vacuum motor.

Check the functionality of the brakes.

Check the functionality of batteries and power cables.

Functional test of the machine

Fill the tanks completely and verify that there are no leaks.

Adjust the inclination and the height of the squeegee blades.

Adjust the inclination of the brush deck.

Check the function of the parking brake.

Verify the forward and backward movement, acceleration and braking.

Final test

Check all the functions: washing, drying and movement.

48

MAINTENANCE SCHEDULE

Stealth

ASC20BT

Machine components

BATTERIES

Suggested replacement DAILY

Check water level and add if necessary DAILY

RECOMMENDED SERVICE INTERVALS

(HOURS)

50 100 250 400 750 1,000

5 0 1 , 0 0 0

ELECTRIC

SOLUTION TANK

RECOVERY TANK

BRUSH DECK

BRUSH MOTOR

VACUUM MOTOR

SQUEEGEE

TRACTION SYSTEM

C h e c k c a b l e s , c o n n e c it o n s a n d p l u g s

Check cleanless of machine battery tray

Check state of power contactors and fuses

Check state of electric cables crossing the machine

Check cleanless of solution filter

Check solenoid valve, hoses and connections to the brush head

C h e c k lf o w o f w a t e r o n t h e b r u s h e s

Check the cleanless of the tank

C h e c k if tl e r a n d lf o a t s y s t e m

C h e c k v a c u u m a n d d r a i n h o s e s

Check vacuum gasket and drain hoses plugs

DAILY

DAILY

D

D

A I

A I

L Y

L Y

Check tension and wear of belt and state of the bearings

C h e c k t h e ir g h t b r u s h i n c il n a it o n

Check brush attachments (rust, ruined parts, cracks)

Check wear of spraying guard

C h e c k w e a r o f b r u s h e s

Check function of the lifting/lowering element

C h e c k c l e a n l e s s o f a i r c o o il n g i n l e t

C h e c k w e a r o f c a r b o n b r u s h e s

Check amps consumption and noise level

Check noise level and cleanless of the inlet hose

C h e c k w e a r o f c a r b o n b r u s h e s

Check the vacuum performance, replace if necessary

Check cleanless of the squeegee blades and the squeegee adjustment

C h e c k w e a r o f c e n rt a l squeegee blades

C h e c k w e a r o f rf o n t squeegee

DAILY

Check squeegee yoke

C h e c k w e a r o f m o t o r c a r b o n b r u s h e s

C h e c k c l e a n l e s s a i r c o o il n g i n l e t

C h e c k w e a r o f w h e e l s

C h e c k s t a t e o f b e a ir n g s

C h e c k t h e function of the p a r k i n g b r a k i n g

C h e c k w e a r o f brake pads

5 0

50

5 0

5 0

5 0

1 0 0

100

1 0 0

1 0 0

1 0 0

100

1 0 0

1 0 0

250

2 5 0

250

250

2 5 0

2 5 0

250

2 5 0

2 5 0

2 5 0

400

400

400

4 0 0

400

4 0 0

4 0 0

4 0 0

750

750

7 5 0

7 5 0

1 , 0 0 0

1 , 0 0 0

1 , 0 0 0

1 , 0 0 0

1,000

1,000

1 , 0 0 0

Suggested replacement

49

50

WEAR ITEMS

Stealth™ ASC20BT

PART

NUMBER DESCRIPTION

E82410 Brush, Front Cylindrical, White, 0.5mm PPL

E82528 Brush, Rear Cylindrical, Blue, 0.3mm PPL

E22162 Brush, Medium Duty, 0.6mm

E82331 Splash Guard, Right

E82431 Splash Guard, Left

E22637 Squeegee Blade Kit, 29”

E83979 Brush Drive Belt

E20700 Battery 12V 155 AH Wet

E88030 Battery 12V 110AH AGM

E88856 Battery 12V 135AH AGM

E88128 Charger 24VDC 12AMP 120VAC EXT AGM WET RSB50

51

10 year coverage

BETCO US WARRANTY POLICY

3 Year Coverage 1 Year Coverage

Subject to the conditions stated below,

Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.

Subject to the conditions stated below,

Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.

Subject to the conditions stated below,

Betco offers a limited warranty on parts and labor on the following equipment: parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser.

• PowerUp

14 Upright Vacuum:

#E29990-00

• Bac Pac Lite Vacuum: #85903-00

• FiberPRO

®

Floor Dryer: #85507-00

• WORKMAN

Series Vacuums:

#85024-00, #85025-00, #83012-00,

#85027-00

• All Tools and Accessories

• All Battery Chargers

• All Batteries are pro-rated for 1 year

Allowable Travel Time Warranty Reimbursement:

Eligible equipment: All battery and propane powered equipment products. Warranty period: 90 days from date of sale to the original purchaser. A maximum 180 mile round trip at 50 cents per mile will be allowed for warranty consideration.

Propane Machine Warranty:

Kawasaki engines are warranted by Kawasaki for a period of 2 years against manufacturer defects. All other components

(except wear items)* are warranted by Betco for a period of 3 years.

*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, filters, screens, throttle cables, brushes and carbon brushes.

Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized

Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by

Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling.

Replacement parts that have become defective through wear or abuse are not included in this warranty.

This warranty does not apply to damage or defect caused by accident, misuse. Negligence, fire, or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages).

52

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

92159-92 Sept15B

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