GE XMTC User manual

GE

Measurement & Control

XMTC

User’s Manual

Gas Analysis

910-217 Rev. G

October 2013

XMTC

Thermal Conductivity Binary Gas Transmitter

User’s Manual

910-217 Rev. G

October 2013

www.ge-mcs.com

©2013 General Electric Company. All rights reserved.

Technical content subject to change without notice.

ii

[no content intended for this page]

Preface

Information Paragraphs

Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not

essential to the proper completion of the instructions.

IMPORTANT:

These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment. Failure to follow these instructions carefully may cause unreliable performance.

CAUTION!

This symbol indicates a risk of potential minor personal injury and/or severe damage to the equipment, unless these instructions are followed carefully.

WARNING!

This symbol indicates a risk of potential serious personal injury, unless these instructions are followed carefully.

Safety Issues

WARNING!

It is the responsibility of the user to make sure all local, county, state and national codes, regulations, rules and laws related to safety and safe operating conditions are met for each installation.

Auxiliary Equipment

Local Safety Standards

The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards, regulations, or laws applicable to safety.

Working Area

WARNING!

Auxiliary equipment may have both manual and automatic modes of operation. As equipment can move suddenly and without warning, do not enter the work cell of this equipment during automatic operation, and do not enter the work envelope of this equipment during manual operation. If you do, serious injury can result..

WARNING!

Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment.

XMTC User’s Manual iii

Preface

Auxiliary Equipment (cont.)

Qualification of Personnel

Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.

Personal Safety Equipment

Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment.

Examples include safety glasses, protective headgear, safety shoes, etc.

Unauthorized Operation

Make sure that unauthorized personnel cannot gain access to the operation of the equipment.

Environmental Compliance

Waste Electrical and Electronic Equipment (WEEE) Directive

GE Measurement & Control Solutions is an active participant in Europe’s Waste Electrical and Electronic Equipment

(WEEE) take-back initiative, directive 2002/96/EC.

The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your end life equipment in a sound way.

The crossed-out wheeled bin symbol invites you to use those systems.

If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administration.

Visit

http://www.ge-mcs.com/en/about-us/environmental-health-and-safety/1741-weee-req.html

for take-back instructions and more information about this initiative.

iv XMTC User’s Manual

Contents

Chapter 1. Features and Capabilities

1.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2

Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.1 Packaging and Temperature Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.2 2-Port (Sealed Reference Gas) Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4.3 4-Port (Flowing Reference Gas) Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4.4 Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.5 Extra Cable (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.6 Power Supply (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.7 TMO2D-TC Display (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.8 XDP Display (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5

Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2. Installation

2.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2

Mounting the XMTC Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3

Mounting the Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.1 Manual, 2-Port (Sealed Reference Gas) Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.2 Manual, 4-Port (Flowing Reference Gas) Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3.3 Sample Systems with Automatic Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.4

Wiring the XMTC Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4.1 Grounding the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4.2 CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.4.3 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.4.4 Wiring the Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.5

Connecting to Other Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.5.1 PS5R-C24 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.5.2 TMO2D Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.5.3 XDP Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.5.4 Moisture Series Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

XMTC User’s Manual v

Contents

Chapter 3. Operation and Programming

3.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.2

Powering Up the XMTC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.3

Starting the Sample Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.4

Programming with IDM™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.5

The Edit Functions Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.6

Field Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3.6.1 Perform Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3.6.2 Configure Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3.6.3 Calibration Drifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

3.6.4 Clear Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

3.6.5 Hold Last Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

3.7

4-20 mA Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.7.1 4-20 mA Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3.7.2 4 and 20 mA Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.7.3 4-20 mA % Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.7.4 % Gas Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.8

Error Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3.8.1 Total Drift Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

3.8.2 Drift/Cal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

3.8.3 Gas mV Under/Over Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3.8.4 Gas % Under/Over Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3.9

Factory Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

3.9.1 Edit # of Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

3.9.2 Edit Point X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

3.10 The Advanced Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

3.10.1 Fast Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

3.10.2 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

3.10.3 Meter ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Chapter 4. Calibration

4.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4.2

Gas Ranges and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4.3

Required Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

4.4

Preparing the Transmitter for Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.5

2-Port (Sealed Reference Gas) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4.6

4-Port (Flowing Reference Gas) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Chapter 5. Specifications

5.1

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

5.2

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

5.3

Physical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

5.4

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

vi XMTC User’s Manual

Contents

Appendix A. Supplemental Information

A.1 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

A.2 Calibration Specification Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

A.3 XMTC PCB Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

A.4 Sample Calibration Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

A.5 Relative Thermal Conductivity of Common Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Appendix B. Typical Applications

B.1 H2 in N2 in Heat Treat Furnace Atmospheres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

B.1.1 Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

B.1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

B.1.3 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

B.1.4 Permanent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

B.1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

B.1.6 Detailed Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

B.2 H2 Purity in H2-Cooled Electricity Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

B.2.1 Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

B.2.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

B.2.3 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

B.2.4 How Previously Handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

B.2.5 Permanent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

B.2.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

B.2.7 Detailed Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Appendix C. Installation and Wiring Diagrams

Appendix D. The Enhanced Advanced Option

D.1 Entering the Enhanced Advanced Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

D.2 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

D.3 Balance Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

D.4 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

D.5 Temperature Comp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Appendix E. CE Mark Compliance

E.1

CE Mark Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

E.2

EMI Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

E.3

Wiring the Signal Connections for the Weatherproof Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

E.4

Wiring the Signal Connections for the Explosion/Flameproof Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Appendix F. Certifications

F.1

EC-Type Examination Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

F.2

IECEx Certificate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

XMTC User’s Manual vii

Contents

[no content intended for this page] viii XMTC User’s Manual

Chapter 1. Features and Capabilities

Chapter 1. Features and Capabilities

1.1 Introduction

This chapter introduces you to the features and capabilities of the GE XMTC Thermal Conductivity Transmitter. The following topics are discussed:

•

Basic features of the XMTC thermal conductivity transmitter

•

Theory of operation

•

A system description of the XMTC, available options, and sample systems Information on optional components is also provided, including a 24 VDC power supply, extra cable, and the TMO2D-TC Display.

•

A brief discussion of typical XMTC applications

XMTC technical specifications can be found in Chapter 5, Specifications. Ordering information can be found in

Appendix A, Supplemental Information.

1.2 Basic Features

•

The XMTC is a transmitter that measures the thermal conductivity of a binary (or pseudo-binary) gas mixture containing hydrogen, carbon dioxide, methane or helium, and provides a 4-20 mA signal proportional to the concentration of one of the gases in the mixture. It offers several unique design features:

•

Ultra-stable thermistors and a temperature-controlled measuring cell (55°C/131°F standard, 70°C/158°F optional) provide excellent zero and span stability, as well as tolerance of ambient temperature variations.

•

The measuring cell design makes it highly resistant to contamination and flow vibrations. Since it has no moving parts, the transmitter can handle the shock and vibration found in many industrial applications.

•

A 2-port version for measurement of zero-based gas mixtures using a sealed reference gas (air or nitrogen) and a 4-port version for measurement of zero-suppressed gas mixtures (and some other special calibrations) using a flowing reference gas are available.

•

The XMTC modular construction means that the unit can be field-calibrated quickly and easily. If desired, the plug-in measuring cell can be replaced with a pre-calibrated spare in minutes.

•

The XMTC transmitter, with weatherproof or explosion-proof packaging, is designed to be installed as close as possible to the process sample point. It can be located up to 4000 ft (1200 m) from a display or recorder, using inexpensive unshielded cable.

XMTC User’s Manual 1


1.3 Theory of Operation

The XMTC measures the concentration of a gas in a binary gas mixture by measuring the thermal conductivity of the sample gas and comparing it to the thermal conductivity of a selected reference gas.

Two ultra-stable, glass-coated thermistors are used: one in contact with the sample gas, and the other in contact with a selected reference gas. The thermistors are mounted so that they are in close proximity to the stainless steel walls of the sample chamber. The entire sensor is heated to 55°C/131°F, (or 70°C/158°F) and the thermistors are heated above the sensor temperature using a constant current source. The thermistors lose heat to the walls of the sample chamber at a rate that is proportional to the thermal conductivity of the gas surrounding them. Thus, each thermistor will reach a different equilibrium temperature. The temperature difference between the two thermistors is detected in an electrical bridge circuit. It is then amplified and converted to a 4-20 mA output proportional to the concentration of one of the constituents of the binary gas mixture. For example:

•

To measure 0 to 25% H

2

in N

2

, the reference gas would be air (2-port version, sealed reference gas), and for calibration, the zero gas would be 100% N

2

(i.e. 0% H

2

) and the span gas would be 25% H

2

in N

2

.

•

To measure 90-100% H

2

in N

2

, the reference gas would be 100% H

2

(4-port version, flowing reference gas), the zero gas would be 90% H

2

in N

2

, and the span gas would be 100% H

2

(the same as the reference gas).

Note: The XMTC has polarity adjustment jumpers which permit the measurement of gases (such as CO

2

) that have a relative thermal conductivity less than air/nitrogen.

Appendix A, Supplemental Information, contains a table of Relative Thermal Conductivity of Common Gases. Figure 1

below shows some of these values graphically.

2

0 1.0

2.0

3.0

4.0

5.0

6.0

7.0

Figure 1: Relative Thermal Conductivity of Some Common Gases

XMTC User’s Manual


1.4 System Description

The basic XMTC measurement system consists of an XMTC Transmitter mounted in a sample system. The sample system is mandatory, and can either be provided by GE or constructed according to GE recommendations. The XMTC is supplied with a standard 10 ft (3 m), 4-wire cable for power and output connections, with lengths up to 4000 ft

(1200 m) available. Optionally available from GE are a 24-VDC power supply to power the XMTC, a remote display with programming and control capabilities, and several analyzers which can be interfaced with the XMTC.

1.4.1 Packaging and Temperature Rating

The XMTC transmitter is self-contained, consisting of the thermal conductivity sensor and associated electronics. It requires 24 VDC power (1.2 A maximum at power-up), and provides a 4-20 mA output signal proportional to the concentration of one of the gases in the binary sample gas mixture.

The XMTC is designed to be installed in a sample system as close as possible to the process sample point. Thus, it is available in two environmental packages:

•

Weatherproof

•

Explosion-proof (with the addition of flame arrestors to the sample/reference gas inlet and outlet)

Each environmental package is available in a standard 2-port (sealed reference gas) version, or an optional 4-port

(flowing reference gas) version.

The XMTC is supplied with a standard measurement cell operating temperature of 55°C (131°F). An optional 70°C

(158°F) cell operating temperature is available.

Note: The 70°C (158°F) operating temperature should be selected only for high temperature applications, because it

results in reduced sensitivity.



1.4.2 2-Port (Sealed Reference Gas) Version

This standard configuration (see Figure 2 below) is used for zero-based ranges with air or nitrogen at atmospheric pressure as the balance or background gas. It utilizes air with desiccant in a factory sealed chamber as the reference gas.

The following standard ranges and gases are available:

Ranges:

0-2%

0-5%

0-10%

0-25%

0-50%

0-100%

50-100%

80-100%

90-100%

95-100%

98-100%

Gases:

H

2

in N

2 or air

CO

2

in N

2

or air (min. range 0-5% CO

2

)

SO

2

in air (min. range 0-2% SO

2

)

He in N

2

or air

Argon in N

2

or air

4

Figure 2: 2-Port (Sealed Reference Gas) XMTC



1.4.3 4-Port (Flowing Reference Gas) Version

This optional configuration shown in Figure 3 below is used for zero-suppressed ranges and some other special applications. Typically, a flowing reference gas of 100% H

2 or CO

2

is used. The following standard ranges and gases are available:

Ranges:

90 to 100%

80 to 100%

Gases:

H

2

in N

2

CO

2

in N

2

or air

He in N

2

or air

Note: For factory calibration pricing on the standard ranges and gases, or for pricing on other zero-suppressed

ranges and gases, please consult the factory.


Figure 3: 4-Port (Flowing Reference Gas) XMTC

5

6


1.4.4 Sample System

Use of a sample system is mandatory with the XMTC. The design of the sample system depends on the conditions of the sample gas and the requirements of the application. In general, a sample system must deliver a clean, representative sample to the XMTC at a temperature, pressure and flow rate that are within acceptable limits. Standard XMTC sample conditions are as follows:

•

Temperature less than 50 o

C (122 o

F) for 55 o

C cell operating temperature

•

Atmospheric pressure

•

Flow rate 0.5 SCFH (250 cc/min)

GE offers sample systems for a wide variety of applications. Two standard sample systems for the XMTC are shown in

Chapter 2, Installation. For assistance in designing your own sample system, please consult the factory.

1.4.5 Extra Cable (optional)

GE provides a 10 ft (3 m) length of 4-wire, color-coded cable with each XMTC to connect the power and outputs.

Optional cables are available in lengths up to 4000 ft (1200 m). If you are using your own cable, refer to Table 1 on

page 13 for recommendations.

1.4.6 Power Supply (optional)

The XMTC requires 24 VDC at a maximum start-up current of 1.2 A. The GE PS5R-C24 power supply converts

100/120/220/240 VAC to the required 24 VDC for the XMTC.

1.4.7 TMO2D-TC Display (optional)

The GE TMO2D-TC Display provides a two-line x 24 character back-lit LCD. It also features display and option programming, recorder outputs, alarm relays, and relays for driving sample system solenoids for automatic zero and span calibration of the XMTC. For information on the TMO2D-TC, please contact GE.

1.4.8 XDP Display (Optional)

The GE XDP Explosion-proof Display provides an integral, voltage-stabilized 24 VDC power supply, a 3-digit display with adjustable 4-20 mA input range, two SPDT alarm relays rated for 1 A/250 VAC, and a 4-20 mA output that is isolated from the input and adjustable to a second independent range if required. For information on the XDP, please contact GE.



1.5 Typical Applications

The XMTC can be used in a wide variety of industrial applications where it is necessary to measure the concentration of one component of a binary gas mixture. It can also be used in pseudo-binary gas mixtures where the ratio of concentrations of the background gas components remains constant, and in gaseous mixtures where the thermal conductivity of the gas of interest is significantly different from that of the background gas. Some typical industries and applications include:

•

Metals Industry -

H

2

in heat treat furnace atmospheres

•

Electric Power Industry -

H

2

in generator cooling systems

•

Gas Production Industry -

Purity monitoring of argon, hydrogen, nitrogen, helium

•

Chemical Industry -

H

2

in ammonia synthesis gas

H

2

in methanol synthesis gas

H

2

in chlorine plants

•

Food Industry -

CO

2

in fermentation processes

Ethylene Oxide (ETO) sterilization

•

Steel Industry -

H

2

in blast furnace top gas

•

Petroleum Industry -

H

2

in hydrocarbon streams

Two very common applications are:

•

H

2

in N

2

in heat treat furnace atmospheres: zero-based 0-25% H

2

, 2-Port (sealed reference gas, air)

•

H

2

purity in H

2

electricity generator cooling: zero-suppressed, 80-100% H

2

, 4-Port (flowing reference gas,

100% H

2

)

For more details on these applications, refer to Appendix B, Applications. For details on applications not shown in

Appendix B, or if you wish to discuss your own application, please contact GE.




8 XMTC User’s Manual

Chapter 2. Installation

Chapter 2. Installation


This chapter describes how to install the XMTC transmitter and its sample system. It also contains information on connecting the XMTC to optional system components. The following topics are discussed:

•

Mounting the XMTC transmitter

•

Installing a GE sample system

•

Wiring the XMTC transmitter

•

Connecting the XMTC transmitter to optional components

2.2 Mounting the XMTC Transmitter

This section applies only if you are mounting the XMTC transmitter in a sample system that has not been supplied by

GE.

Your sample system should deliver a clean, representative sample to the XMTC at the proper temperature, pressure and flow rate. This usually means a clean, dry sample (free of solid and liquid particulates) at atmospheric pressure; a temperature no greater than 50°C (122°F); and a flow rate of approximately 0.5 SCFH (250 cc/min). Since factory calibration of the sensor is at atmospheric pressure and 0.5 SCFH, higher or lower operating pressure may necessitate field-calibration adjustment.

A simple sample system for a 2-Port XMTC might have inlet and outlet flow-regulating needle valves, a flow meter, and a pressure gauge, in addition to the XMTC transmitter.

The XMTC transmitter should be mounted in the sample system so that it is upright and level to within ±15°. Also, provide at least 9 in. (230 mm) of clearance above the top cover of the transmitter to allow access to the transmitter printed circuit board (PCB) for calibration and maintenance. For a 2-Port XMTC, connect the sample system Sample

Inlet and Sample Outlet ports to the appropriate XMTC port. For a 4-Port system, also connect the Reference Inlet and

Reference Outlet ports to the appropriate XMTC ports.

Note: Refer to Appendix C, Installation and Wiring Diagrams, for port locations and other information.

WARNING!

Be sure your installation conforms to all safety and electrical code requirements.



2.3 Mounting the Sample System

You can order a complete sample system from the factory. This includes the XMTC transmitter and all necessary components and sample tubing mounted on a metal panel. Several standard sample systems are available, and custom-designed sample systems can be built to your exact specifications.

Mount the sample system as close to the process sample point as possible. Once the sample system is mounted, connect all inlet and outlet lines via the 1/4” compression fittings on the sample system. The sample line leading from the process to the sample system should be of 1/4” stainless steel tubing, and should be as short as possible in order to ensure a representative sample.

Following are descriptions of two standard sample systems:

2.3.1 Manual, 2-Port (Sealed Reference Gas) Sample System

Figure 4 below shows a basic sample system for a 2-Port (sealed reference gas) XMTC. This sample system consists of inlet needle valves for sample, zero, and span gases; a ball valve; a 2-port XMTC; a pressure gauge; and a flowmeter.

All components are mounted on a painted steel plate. Other components could be added for filtration (filter/coalescer), pressure control (regulator), or flow control (pump).

9.00

(229.5)

(MIN)

TRANSMITTER

SAMPLE GAS

INLET

ZERO GAS

INLET

SAMPLE GAS

OUTLET

SPAN GAS

INLET

Figure 4: Basic 2-Port Sample System (732-164)



2.3.2 Manual, 4-Port (Flowing Reference Gas) Sample System

Figure 5 below shows a basic sample system for a 4-Port (flowing reference gas) XMTC. This sample system consists of inlet needle valves for sample, reference, and calibration gases; a 4-port XMTC; two pressure gauges; and two flow meters. All components are mounted on a painted steel plate. Other components could be added for filtration

(filter/coalescer), pressure control (regulator), or flow control (pump).

9.00

(229.5)

(MIN)

TRANSMITTER

Figure 5: Basic 4-Port Sample System (732-028)

2.3.3 Sample Systems with Automatic Switching

Also available from GE are sample systems with electrically-actuated, three-way solenoid valves. When used in conjunction with a TMO2D or XDP Display (with the Auto Cal option), these systems allow automatic switching of sample, zero, span, and reference gases during operation and calibration. Refer to Appendix B, Applications, for details on sample systems designed by GE for specific applications.



2.4 Wiring the XMTC Transmitter

CAUTION!

Always apply power to the XMTC immediately after installation, especially when it is mounted outdoors or in a humid area.

This section describes how to wire the XMTC for 24 VDC power, RS232 communication, 4-20 mA output, and optional devices.

2.4.1 Grounding the Enclosure

WARNING!

The XMTC transmitter enclosure must be properly grounded.

Connect the external ground screw on the XMTC enclosure (see Figure 6 below) to a suitable earth ground.

12

External Ground Screw

Figure 6: Ground Screw Location



2.4.2 CE Mark Compliance

WARNING!

To meet CE Mark requirements, you must shield and ground all electrical cables as described in Appendix E.

WARNING!

CE Mark compliance is required for all units installed in EU countries.

WARNING!

Cable entries of an approved flameproof design are required. These must be installed according to the manufacturer’s instructions. The choice of cable entry device may limit the overall installation category achieved.

2.4.3 Cable Specifications

Table 1 below shows the transmitter wiring connections for the standard GE XMTC cable, P/N X4(10). This cable can be used for distances up to 4000 ft (1200 m).

Lead

+24 VDC Line

24 VDC Return

4-20 mA (+)

4-20 mA (-)

Table 1: GE 4-Wire XMTC Cable

Color AWG

Red 22

Black

White

Green

22

22

22

Terminal

TB1-1

TB1-2

TB1-3

TB1-4

If you are using your own cable to wire the XMTC, refer to Table 2 below for the cable requirements.

Table 2: Non-GE 4-Wire XMTC Cable

Maximum Cable Length Wire Size ft m AWG

450

700

1,050

1,700

2,800

4,000

130

200

320

500

850

1,200

22

20

18

16

14

12

mm

0.35

0.60

1.00

1.20

2.00

3.00

2



2.4.3 Cable Specifications (cont.)

Table 3 below shows the connections for the GE standard 3-wire RS232 cable (P/N 704-668), which is available with a male or female DB-9 or a DB-25 connector. This cable is available in standard lengths of 6 ft (2 m) and 12 ft (4 m).

Lead

RX

TX

GND

Table 3: GE 3-Wire RS232 Cable

Color AWG

Red 22

White

Green

22

22

Terminal

TB2-1

TB2-2

TB2-3

Note: See EIA-RS Serial Communications (document 916-054) for detailed RS232 wiring instructions.

2.4.4 Wiring the Signal Connections

The XMTC power input, analog output, and RS232 connections are made to terminal blocks TB1 and TB2, which are accessed by removing the XMTC cover. See Figure 7 below for the location and pin designations for terminal blocks

TB1 and TB2. Also refer to Appendix C, Installation and Wiring Diagrams.

CAUTION!

Do not make any connections to unassigned or unused terminals.

14

1

2

3

4

1

2

3

+24VDC Line (red) 1

24VDC Return (black) 2

+4 to 20 mA (white) 3

–4 to 20 mA (green) 4

RS232 RX (red) 1

RS232 TX (white) 2

RS232 GND (green) 3

SIGNAL CONNECTIONS

TB1

TB2

Figure 7: XMTC Signal Wiring Connections



2.4.4 Wiring the Signal Connections (cont.)

Use the following steps to make the proper wiring connections:

WARNING!

Cable entries of an approved explosion-proof design are required. These must be installed according to the manufacturer’s instructions. The choice of cable entry device may limit the overall installation category achieved.

1. Install the selected cable entry device, such as conduit or seal-off, in accordance with the manufacturer’s instructions.

Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure

the safety of subsequent users.

2. Route the cable into the XMTC.

3. Unplug the TB1 and TB2 connectors by pulling them straight off the PCB, and loosen the screws on the sides of the connectors.

4. Connect the power leads:

CAUTION!

the XMTC.

Connecting the +24 VDC line (red) lead to any terminal except TB1-1 will damage

a. Insert the 4-wire cable +24 VDC line (red) lead into pin TB1-1 and tighten the screw.

b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB1-2 and tighten the screw.

5. Connect the analog output leads:

a. Insert the 4-wire cable + 4-20 mA (white) lead into pin TB1-3 and tighten the screw.

b. Insert the 4-wire cable – 4-20 mA (green) lead into pin TB1-4 and tighten the screw.

IMPORTANT:

You can use either an RS232 serial port (discussed in Step 6) or an RS485 serial port (discussed in Step 7), but not both.

6. Connect the RS232 serial port leads:

a. Insert the 3-wire cable RX (red) lead into pin TB2-1 and tighten the screw.

b. Insert the 3-wire cable TX (white) lead into pin TB2-2 and tighten the screw.

c.

Insert the 3-wire cable GND (green) lead into pin TB2-3 and tighten the screw.



2.4.4 Wiring the Signal Connections (cont.)

7. Connect the RS485 serial port leads.

a. Locate the jumpers J7 and J8 on the main PCB, using Figure 8 below as a guide. Move the jumpers from the left (RS232) side to the right (RS485) side.

b. Connect the other end of the cable to the RS485 converter, as shown in Figure 8 below.

Jumper J8

Jumper J7

XMTC (TB2)

RX 1

TX 2

GND 3

Red

White

Green

RS485 Converter

1 TD OUT

2

3

4 RD IN

Figure 8: Jumper Locations and RS485 Connections

8. Carefully plug the TB1 and TB2 connectors back onto the PCB, and reinstall the cover on the XMTC.

9. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and the serial port of the computer or terminal (see the instruction manuals for those devices for details).



2.5 Connecting to Other Components

This section gives interconnection details for using other GE devices in conjunction with your XMTC.

2.5.1 PS5R-C24 Power Supply

The GE 24-Volt power supply converts 100/120/220/240 VAC to 24 VDC for use with the XMTC. Figure 9 below shows an interconnection diagram for the XMTC and the PS5R-C24 power supply.

XMTC Transmitter

+Vin RTN 4-20+ 4-20RX TX GND

TB1-1

Red

TB1-2

Black

TB1-3 TB1-4

White Green

TB2-1

Red

TB2-2

White

TB2-3

Green

RS232

Terminal or PC

Output

Device

+24

VDC

GND

PS5R-C24

24 Volt

Power Supply

GND

Neut

AC1

Green White Black

Line

AC2

GND

Neut

AC1

AC Input

Line

AC2

Figure 9: Interconnection Diagram



2.5.2 TMO2D Display

The GE TMO2D Display provides a two-line x 24 character back-lit LCD. It also features display and option programming, recorder outputs, alarm relays, and optional relays for driving sample system solenoids for automatic

zero and span calibration of the XMTC. See Figure 72 on page 83 for an interconnection diagram for the XMTC and

the TMO2D, and refer to the TMO2D User’s Manual (910-084) for details on its operation.

2.5.3 XDP Display

The XDP Explosion-proof Display Package provides an integral, voltage-stabilized 24 VDC power supply, a 3-digit display with adjustable 4-20 mA input range, two SPDT alarm relays rated for 1 A/250 VAC, and a 4-20 mA output that is isolated from the input and adjustable to a second independent range if required. The XDP is supplied in a

weatherproof and explosion-proof enclosure that is rated for EEx d IIC T6 and IP66. See Figure 72 on page 83 for

interconnection diagrams for the XMTC and the MIS-1, MIS-2 and MMS-3 analyzers, and refer to the XDP User’s

Manual (910-204) for details on its operation.

2.5.4 Moisture Series Analyzers

The GE Moisture Image Series 1 (MIS-1) and Moisture Monitor Series 3 (MMS-3) analyzers accept inputs from a variety of sensors (including the XMTC) and offer new graphical and digital user interfaces, improved performance,

and low range calibration. See Figure 72 on page 83 for interconnection diagrams for the XMTC and the MIS-1 and

MMS-3 analyzers, and refer to the appropriate User’s Manual for details on operating the MIS-1 (910-108) or MMS-3

(910-110) analyzer.


Chapter 3. Operation and Programming

Chapter 3. Operation and Programming


This chapter provides information on operating the XMTC transmitter. The following topics are discussed:

•

Powering up the XMTC

•

Basic sample gas considerations

•

Programming the XMTC with GE Instrument Data Manager (IDM™) software

If you have not already done so, please read Chapter 2, Installation, for details on mounting and wiring the XMTC and the sample system.

3.2 Powering Up the XMTC

WARNING!

It is the responsibility of the user to ensure that all cable entry devices and covers are properly installed and secure prior to applying power to the XMTC.

The XMTC does not have a power switch. It begins operating as soon as it is connected to a 24 VDC power source.

Because the XMTC is controlled at a constant 55°C (131°F) operating temperature, allow 30 minutes for the unit to warm up and reach temperature stability. During this time, you can establish a sample gas flow through the sample system.

3.3 Starting the Sample Gas

Open the necessary valves to establish a sample gas flow of 0.5 SCFH (250 cc/min) at atmospheric pressure. Make sure that nothing obstructs the flow of sample gas, thereby causing a pressure buildup in the sensing chamber. For proper operation, the XMTC should be vented to atmosphere.

Note: Unless otherwise specified, the XMTC is factory calibrated at atmospheric pressure and 0.5 SCFH

(250 cc/min) and should therefore be operated at atmospheric pressure. Operating the XMTC at any other pressure will necessitate a field calibration at that pressure in order to maintain accuracy. See Chapter 4,

Calibration, for more information.

If you are using the 4-Port (flowing reference gas) configuration, open the necessary valves to establish a reference gas flow of 0.5 SCFH (250 cc/min) at atmospheric pressure.

Note: If desired, you can use a reference gas flow as low as 5 cc/min to conserve gas.



3.4 Programming with IDM™

The XMTC is factory-programmed and ready for immediate use. However, if you wish to check or change the calibration, you can access the XMTC programming from your PC, using GE Instrument Data Manager (IDM) software. IDM also allows you to upload or download site files, display data, and log and view real-time data and diagnostic data in numeric, bar chart or line chart formats. For further information on the display and logging functions, refer to the Instrument Data Manager User’s Manual (910-185).

Note: Be sure to install Instrument Data Manager on your PC before attempting to program the XMTC.

3.5 The Edit Functions Menu

To access the XMTC calibration, you must open the Edit Functions menu in the Instrument window. See Chapter 5,

Using the Instrument Menu, in the Instrument Data Manager User’s Manual for more information on the Instrument

Menu. The menu consists of the five commands shown in Figure 10 below. To access a command, select it from the list of options.

Note: While following the programming instructions, refer to Figure 51 on page 41 and Figure 52 on page 42.

Figure 10: Edit Functions Menu

Three buttons appear on the right side of all menu windows: Previous Item, Next Item/Enter, and Exit Page (see

Figure 11 on page 21):

•

Clicking on Previous Item returns you to the previous window (either the command menu or the previous parameter entered).

•

Next Item/Enter confirms the selection or data entered, and either opens the next window or returns you to the command menu (depending on your position in the program).

•

Exit Page returns you to the command menu.



3.6 Field Cal

When you select the Field Cal command, a window similar to the one in Figure 11 below opens.

Figure 11: Field Cal Window

The Field Cal command offers five options:

•

Perform Cal — enables you to calibrate the XMTC with IDM

•

Configure Cal — enables you to set the calibration type and parameters

•

Calibration Drifts — indicates drift percentages for the zero and span gases

•

Clear Calibration — enables you to clear the last calibration

•

Hold Last Value — causes the XMTC to hold the last value calibrated.

Clicking on any option opens that option, while clicking on Next Item/Enter opens the menu listed on the status line above the options.

3.6.1 Perform Cal

Click on Perform Cal to open a window similar to Figure 12 below.

Figure 12: Perform Cal Window



3.6.1 Perform Cal (cont.)

Click on Zero Field Cal to calibrate the zero value, or on Span Field Cal to calibrate the span value. In either case, a window similar to Figure 13 below opens.

Figure 13: Field Cal Execution Window

Click Yes to calibrate, or Abort Field Cal to stop the calibration and return to the previous menu. The result of a completed calibration is shown in Figure 14 below.

Figure 14: Field Cal Results Window

Click on Previous Item or on Next Item/Enter to return to the previous window, or on Exit Page to return to the

Instrument Menu.



3.6.2 Configure Cal

The Configure Cal command enables you to change the field calibration type and parameters: the percentage of zero or span gas, delay time before or after, and maximum total drift and drift of calibration. When you click on Configure Cal, a window similar to Figure 15 below opens. Clicking on any option opens the window for that option, while clicking on Next Item/Enter opens the menu listed on the status line above the options.

Figure 15: Configure Cal Window

3.6.2a Field Cal Type

The window for Field Cal Type is similar to Figure 16 below.

Figure 16: Field Cal Type Window

Click on 1 Point to select 1-Point (offset, or 1-gas) calibration, or on 2-Point to select 2-Point (zero/span, or 2-gas) calibration. Then, click on any button on the right to return to the Configure Cal window.



3.6.2b Field Cal Percent

The window for Field Cal Percent is similar to Figure 17 below.

Figure 17: Field Cal Percent Window

Click on Zero Field Cal to enter the zero percentage, or on Span Field Cal to enter the span percentage. In either case, a window similar to Figure 18 below opens.

Figure 18: Gas Percentage Entry Window

Type the desired percentage in the text box, and click Next Item/Enter to confirm the entry. (Click Previous Item or Exit

Page to close the window without changing the percentage.)



3.6.2c Before Delay Time and After Delay Time

The windows for both Before Delay Time and After Delay Time are similar to Figure 19 below.

Figure 19: Before Delay Time Window

For either time, click on Zero Field Cal to enter the delay time for the zero calibration, or on Span Field Cal to enter the time for the span calibration. A window similar to Figure 20 below opens.

Figure 20: Delay Time Entry Window

Enter the desired number of minutes and seconds in the text box, and click Next Item/Enter to confirm the entry. (Click

Previous Item or Exit Page to close the window without changing the percentage.) You are then returned to the

Configure Cal window.



3.6.2d Max Total Drift and Max Drift/Cal

Max Total Drift is the maximum total drift allowable as a percentage of full scale, while Max Drift/Cal is the maximum drift allowable per calibration as a percentage of full scale. The windows for both Max Total Drift and Max Drift/Cal are similar to Figure 21 below.

Figure 21: Max Total Drift Entry Window

Enter the desired percentage of full scale in the text box, and click Next Item/Enter to confirm the entry. (Click Previous

Item or Exit Page to close the window without changing the percentage.) You are then returned to the Configure Cal window.

3.6.3 Calibration Drifts

The Calibration Drifts command enables you to view the drift of both zero and span gases since the last calibration. A window similar to Figure 22 below opens.

Figure 22: Calibration Drifts Window

Click on any button to return to the Field Cal window.


3.6.4 Clear Calibration

The window for the Clear Calibration command is similar to Figure 23 below.


Figure 23: Clear Calibration Window

Click on Yes to clear the most recent calibration, or on No, Previous Item or Exit Page to close the window without clearing the calibration. If you click on Yes and then on Next Item/Enter, a window similar to Figure 24 below opens.

Figure 24: Typical Cleared Calibration Window

Click on Previous Item to return to the Clear Calibration window, or on Next Item/Enter or Exit Page to return to the

Field Cal window.

3.6.5 Hold Last Value

Besides performing a calibration or configuring values, you can program the XMTC to hold the last calibrated value.

From the Field Cal window (see Figure 11 on page 21), click on Hold Last Value. The window remains the same, except that the button changes to Disable Hold Last. Click Next Item/Enter to confirm the entry, or Previous Item or

Exit Page to close the window without changing the value.



3.7 4-20 mA Output

The 4-20 mA Output command enables you to modify the output that the XMTC sends to an external device such as a recorder or digital multimeter. When you click on the 4-20 mA Output command from the Edit Functions menu

(Figure 10 on page 20), a window similar to Figure 25 below opens. Clicking on any option opens the window for that option, while clicking on Next Item/Enter opens the menu listed on the status line above the options.

Figure 25: 4-20 mA Output Window

3.7.1 4-20 mA Range

The window for 4-20 mA Range is similar to Figure 26 below.

Figure 26: 4 mA Output Gas Percentage Window

Enter the desired percentage of gas for the 4 mA output in the text box. Clicking on Next Item/Enter opens the window for the 20 mA output, shown in Figure 27 on page 29.



3.7.1 4-20 mA Range (cont.)

Figure 27: 20 mA Output Gas Percentage Window

Enter the desired percentage of gas for the 20 mA output, and click Next Item/Enter to confirm the entry. The next prompt is: “Clamp 4-20 mA Output?” Click on either No or Yes from the drop-down menu. A clamped reading never exceeds the programmed 4-20 mA output range, while a reading that is not clamped can display measurements outside the programmed range. (Click Previous Item to return to the previous parameter or on Exit Page to close the window without changing the percentage.) You are then returned to the 4-20 mA Output window.

3.7.2 4 and 20 mA Cal

To calibrate the 4 and 20 mA output signals, click on the 4 mA Cal and 20 mA Cal commands respectively. In either case, a window similar to Figure 28 below opens.

Figure 28: 4 mA Signal Calibration Window

Clicking on the UP command increases the signal incrementally, while clicking on the DOWN command decreases it incrementally. Clicking on Numeric Calibration opens a window similar to the one shown in Figure 29 on page 30.



3.7.2 4 and 20 mA Cal (cont.)

Figure 29: Numeric Calibration Window

Enter the desired number in the text box and click on Next Item/Enter. (Click on Previous Item or Exit Page to close the window without changing the signal.) You are then returned to the previous window. After you have calibrated the desired input signal, click on STORE to save the entry, and on Next Item/Enter to confirm it. If the signal is not satisfactory, click on ABORT. (Click Previous Item or Exit Page to close the window without changing the signal.) You are then returned to the 4-20 mA Output window (see Figure 25 on page 28).

3.7.3 4-20 mA % Test

The window for 4-20 mA % Test is similar to Figure 30 below.

Figure 30: 4-20 mA% Test Window

Enter the desired percentage, and click on Next Item/Enter to confirm the entry. A second text box opens, enabling you to test at another percentage if desired. Repeat the procedure until you have entered all desired test values. Then click

Exit Page to close the window.


3.7.4 % Gas Test

The window for % Gas Test is similar to Figure 31 below.


Figure 31: % Gas Test Window

Enter the desired percentage, and click on Next Item/Enter to confirm the entry. A second text box opens, enabling you to test at another percentage if desired. Repeat the procedure until you have entered all desired values. Then click Exit

Page to close the window.

3.8 Error Handler

The Error Handler command allows you to enable or disable error handling for specific error conditions for the

XMTC. When you click on the Error Handler command from the Edit Functions menu (Figure 10 on page 20), a window similar to Figure 32 below opens. Clicking on any option opens the window for that option.

Figure 32: Error Handler Window



3.8.1 Total Drift Error

The Total Drift Error option lets you enable or disable error handling for Total Drift Error. The window is similar to

Figure 33 below.

Figure 33: Total Drift Error Window

If you click on mA Enable, a window similar to Figure 34 below opens.

Figure 34: Error mA Output Window

Enter the desired error mA output in the text box, and click on Next Item/Enter to confirm the entry. You are then asked for confirmation, as shown in Figure 35 on page 33.



3.8.1 Total Drift Error (cont.)

Figure 35: IDM Enable/Disable Window

Click on IDM Enable to enable drift error. (Click Previous Item or Exit Page to close the window without changing the output.) However, if you click on mA Disable, you are also asked for confirmation. Click on IDM Disable to disable the drift error. You are then returned to the Error Handler window.

3.8.2 Drift/Cal Error

The DriftCal Error option lets you enable or disable error handling for DriftCal, generated when an error occurs during calibration. The window is similar to Figure 36 below.

Figure 36: DriftCal Error Window

If you click on mA Enable, the window displays a text box similar to that in Figure 34 on page 32. Enter the desired error mA output in the text box, and click on Next Item/Enter to confirm the entry. You are then asked for confirmation, as shown in a window similar to Figure 35. Click on IDM Enable to enable drift error. (Click Previous Item or Exit

Page to close the window without changing the output.) However, if you click on mA Disable, you are also asked for confirmation. Click on IDM Disable to disable the drift error. You are then returned to the Error Handler window.



3.8.3 Gas mV Under/Over Range

The Gas mV Under Range and Gas mV Over Range options let you enable or disable error handling for the main gas signal. The window is similar to Figure 37 below.

Figure 37: Gas mV Under Range Window

If you click on mA Enable, the window displays a text box. Enter the desired error mA output in the text box, and click on Next Item/Enter to confirm the entry. You are then asked for confirmation. Click on IDM Enable to enable the under or over-range error. (Click Previous Item or Exit Page to close the window without changing the output.) However, if you click on mA Disable, you must confirm the choice in a second window. Click on IDM Disable to disable the under or over-range error. You are then returned to the Error Handler window.

3.8.4 Gas % Under/Over Range

The Gas % Under Range and Gas % Over Range options let you enable or disable error handling for the main gas percentage. The window is similar to Figure 38 below.

Figure 38: Gas % Under Range Window

If you click on mA Enable, the window displays a text box. Enter the desired error mA output in the text box, and click on Next Item/Enter to confirm the entry. Then click on IDM Enable to enable the under or over-range error. (Click

Previous Item or Exit Page to close the window without changing the output.) However, if you click on mA Disable, you must confirm the choice in a second window. Click on IDM Disable to disable the under or over-range error. You are then returned to the Error Handler window.



3.9 Factory Cal

The XMTC comes completely preprogrammed from the factory for your particular application. Should it become necessary to reprogram the meter, you can use the Factory Cal option.

IMPORTANT:

Do not use the Factory Cal option without referring to the Calibration Data Sheet enclosed with your

XMTC. Varying from the parameters on the sheet can result in problems with the XMTC and other equipment.

From the Edit Functions menu (shown in Figure 10 on page 20), click on the Factory Cal option. A window similar to

Figure 39 below opens.

Figure 39: Factory Cal Window

The option permits you to edit the number of points and the value of each individual point.

3.9.1 Edit # of Points

To edit the number of available points, click on Edit # of Points. A window similar to Figure 40 below opens.

Figure 40: Edit # of Points Window

Click on Add once for each point you wish to add, or on Delete once for each point you wish to remove. Then click on

Next Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the number of points.) You are then returned to the Factory Cal window, which displays the new number of points.



3.9.2 Edit Point X

To edit the value for any particular point, click on that point in the Factory Cal window. A window similar to Figure 41 below opens.

Figure 41: Point Editing Window

Enter the gas percentage in the text box, and click on Next Item/Enter to confirm the entry. (Click Previous Item or Exit

Page to close the window without changing the value.) Then, enter the next value, as shown in Figure 42 below.

Figure 42: Additional Values for Point 1

Enter the x01 and x10 Gas mV values, and click on Next Item/Enter after each entry. After you have completed entering values, you are returned to the Factory Cal window.



3.10 The Advanced Option

IMPORTANT:

Access to this menu is password-protected. Your assigned default

password = 2719

.

The final option on the Edit Functions menu is Advanced, an option that allows you to choose between Fast Response and Language response. In addition, you can add or change the meter identification number.

Note: For other available commands in the Advanced Option, refer to Appendix D.

From the Edit Functions menu (Figure 10 on page 20), click on Advanced to open a window similar to Figure 43 below. Then, enter your password.

Figure 43: Password Window

After you have entered the password, an Advanced window similar to Figure 44 below opens.

Figure 44: Advanced Window

Fast Response is software-enhanced response for faster performance under certain conditions, while Language response enables you to upload data to or download data from a PC. Meter ID enables you to enter or change a meter network identification number. Click on the desired command. (Click Previous Item or Exit Page to close the window without entering any commands.)



3.10.1 Fast Response

If you click on Fast Response, confirm the choice to open a window similar to Figure 45 below.

Figure 45: Fast Response Confirmation Window

Click Yes to enable Fast Response. In the series of three text boxes that follow, enter values for the Fast Tau up, Fast

Tau down, and Fast Threshold % FS parameters. Then, click on Next Item/Enter to confirm the entry and open the next window.

IMPORTANT:

Do not change the default values for these parameters without consulting the factory.

3.10.2 Language

If you click on Language, a window similar to Figure 46 below opens.

Figure 46: Language Window



3.10.2 Language (cont.)

If you click on Upload to PC, you are prompted to create a file, as shown in Figure 47 below.

Figure 47: Creating a Data File

If you click on Download from PC, you are asked for a file name, as shown in Figure 48 below.

Figure 48: Downloading a Data File

However, if you click on Reset to Defaults, the status is displayed in the Language window. Click on Next Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the status.)



3.10.3 Meter ID

The Meter ID window is similar to Figure 49 below.

Figure 49: Meter ID Window

Either leave the existing number without change, or enter a new meter ID number. In either case, click Next Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the number.) If you have changed an existing ID number, a window similar to Figure 50 below opens.

Figure 50: Revised Meter ID Window

IMPORTANT:

After you have entered a new ID number, you cannot reverse the change. You must exit the page, close the

connection, and reconnect the meter using the new number.

Click on Next Item/Enter or Exit Page to return to the Advanced window.



IDM

Global

Data

Connect to a...

...More Op

Ɵons...

Help

System

Upload/Download

Edit Func

Ɵons

Real-Time

Zero Field Cal

Perform Cal

Span Field Cal

Field Cal

Con

Įgure Cal

Clear Caiibra

Ɵon

Yes No

Hold Last Value

Hold Last Value

[Next Item]

Yes

Dri

Ō OK!

[Next Item]

Abort Field Cal

Field Cal Type

Field Cal Percent

Before Delay Time A

Ōer Delay Time

Max Total dri

Ō

Zero Field Cal

Span Field Cal

[Next Item]

Max Dri

Ō/Cal

Zero Field Cal

Span Field Cal

1 Point (O īset)

[Next Item]

2 Point (Z/S)

[Next Item]

[Next Item]

4-20mA Range

[Next Item]

[Next Item]

Clamp 4-20mA Out?

Yes No

4mA Cal

4-20mA Output

20mA Cal

4-20mA % Test % Gas Test

[Next Item]

[Exit Page]

[Next Item]

4/20mA UP 4/20mA DOWN

Numeric Calibra

Ɵon 4/20mA STORE

[click to increment value]

[Next Item] [Next Item]

4/20mA ABORT

[Next Item]

KEY/LEGEND

Menu Item

Command Menu Op

Ɵon

Data Entry Window

[Previous Item]

Return to Previous Window

[Next Item/Enter]

Con

Įrm/Accept Current Entry

[Exit Page]

Return to Command Menu

NOTE: Click [Exit Page] or [Previous Item] at any

Ɵme to abort the current operaƟon.




IDM

Global Data

Connect to a...

...More Op

Ɵons...

Help

Error Handler

Total Dri

Ō Error

Edit # of Points

Add Delete

[Next Item]

Factory Cal

Edit Point X

% Gas

[Next Item] x01 Gas mV

[Next Item] x10 Gas mV

[Next Item] mA Enable

Set Error mA Output

[Next Item] mA Disable

Upload/Download

Edit Func

Ɵons

Dri

Ō/Cal Err Gas mV under range Gas mV over range Gas % under range Gas % over range

IDM Enable

System

IDM Disable

Real-Time

Advanced

Password

Fast Response Language

Meter ID

Yes No Upload to PC

Download from PC Reset to Defaults

[Next Item]

Filename

Number

[Next Item]

Fast Tau Up

[Next Item]

Fast Tau Down

[Next Item]

Fast Threshold %FS

[Next Item]

KEY/LEGEND

Menu Item

Command Menu Op

Ɵon

Data Entry Window

[Previous Item]

Return to Previous Window

[Next Item/Enter]

Con

Įrm/Accept Current Entry

[Exit Page]

Return to Command Menu

NOTE: Click [Exit Page] or [Previous Item] at any

Ɵme to abort the current operaƟon.

42

Chapter 4. Calibration

Chapter 4. Calibration


This chapter provides information on calibrating the XMTC in the field using zero, span, and reference gases. The following topics are discussed:

•

General considerations for calibration at the factory and in the field

•

What you will need before you begin calibrating

•

Getting the XMTC ready and locating the adjustment potentiometers

•

Calibrating the 2-Port (sealed reference gas) XMTC with zero and span gases

•

Calibrating the 4-Port (flowing reference gas) XMTC with zero, span, and reference gases

4.2 Gas Ranges and Types

The XMTC was calibrated at the factory for the range and gas mixture specified at the time of purchase. The following standard ranges and gases are provided:

Ranges:

0-2%

0-5%

0-10%

0-25%

0-50%

0-100%

50-100%

80-100%

90-100%

95-100%

98-100%

Gases:

H

2

in N

CO

2

CO

2

2

He in Air

He in N

2

CH

4

in CO

2

in N

2

(minimum range 0-10% CH

4

)

in Air (minimum range 0-20% CO

2

(minimum range 0-20% CO

2

)

)

Note: Calibrations can be performed for special ranges and gases upon request.

The XMTC requires recalibration every 2 to 6 months, depending on the application. The exact calibration interval will depend on such factors as: components of the binary gas mixture, desired accuracy, range, and cleanliness of the sample gas. You can recalibrate the XMTC for the same range and binary gas mixture as the previous calibration using just the zero and span adjustments.



4.3 Required Equipment and Materials

WARNING!

The calibration procedure described in this section requires the use of specialized apparatus and should be performed only by properly trained personnel.

To calibrate the XMTC, you will need the following equipment and materials:

•

XMTC Calibration Sheet

•

+24 VDC, 1.2 A power supply (system power, if unit is installed in a system)

•

Zero gas

•

Span gas

•

Reference gas (for the 4-Port version - the reference gas is usually the same as the span gas.)

•

Sample system or individual components (e.g. flow meter, needle valve, pressure regulator) for connecting zero and span gases and controlling pressure and flow rates

Note: The accuracy of the calibration will only be as accurate as the composition accuracy of the zero and span

gases.

WARNING!

Do not use explosive gas mixtures to calibrate the XMTC.



4.4 Preparing the Transmitter for Calibration

Complete the following steps before connecting and adjusting the zero, span, and reference gases:

1. Allow 30 minutes after power is turned on for the XMTC to reach temperature stability.

2. Loosen the set screw that locks the XMTC cover in place, and unscrew the cover (see Figure 53 below).

Set Screw

Cover


Figure 53: Transmitter Cover and Set Screw

45


4.4 Preparing the Transmitter for Calibration (cont.)

3. The XMTC printed circuit board (PCB) is located directly below the cover. Locate the switches S1 (zero and

span adjustment) and S3 (calibration button) using Figure 54 below as a guide.

Zero and Span Adjustment (S1)

Cal Button (S3)

Figure 54: Calibration Switch Locations

4.5 2-Port (Sealed Reference Gas) Calibration

1. Connect the XMTC Sample Inlet to the zero gas via the Zero Gas Inlet on the sample system or other gas control system.

2. Establish a flow rate of 0.5 SCFH (250 cc/min) of zero gas at 0.0 psig to the XMTC.

3. Allow 2-5 minutes for the reading to settle. Move S1 to the zero position (marked on the PCB). Press S3 (the calibration button) for about 20 seconds.

4. Connect the XMTC Sample Inlet to the span gas via the Span Gas Inlet on the sample system or other gas control system.

5. Establish a flow rate of 0.5 SCFH (250 cc/min) of span gas at 0.0 psig to the XMTC.

6. Allow 2-5 minutes for the reading to settle. Move S1 to the span position (marked on the PCB). Press S3 (the calibration button) for about 20 seconds.



4.6 4-Port (Flowing Reference Gas) Calibration

1. Connect the XMTC Reference Inlet to the reference (span) gas via the Reference Gas Inlet on the sample system or other gas control system.

2. Establish a flow rate of 0.5 SCFH (250 cc/min) of reference (span) gas at 0.0 psig to the XMTC Reference

Inlet.

Note: You can use a calibration gas flow rate as low as 5 cc/min to conserve gas.

3. Connect the XMTC Sample Inlet to the zero gas via the Zero Gas Inlet on the sample system or other gas control system.

4. Establish a flow rate of 0.5 SCFH (250 cc/min) of zero gas at 0.0 psig to the XMTC Sample Inlet.

5. Allow 2-5 minutes for the reading to settle. Move S1 to the zero position (marked on the PCB). Press S3 (the calibration button) for about 20 seconds.

6. Connect the XMTC Sample Inlet to the span gas via the Span Gas Inlet on the sample system or other gas control system.

7. Establish a flow rate of 0.5 SCFH (250 cc/min) of span gas at 0.0 psig to the XMTC Sample Inlet.

8. Allow 2-5 minutes for the reading to settle. Move S1 to the span position (marked on the PCB). Press S3 (the calibration button) for about 20 seconds.





Chapter 5. Specifications

Chapter 5. Specifications

5.1 Performance

Accuracy

Linearity

Repeatability

Stability

±2% of span

±1% of span

±0.5% of span

Zero: ±0.5% of span per week

Span: ±0.5% of span per week

Response Time

20 seconds for 90% of step change

Measurement Ranges

(typical)

0-2%

0-5%

0-10%

0-25%

0-50%

0-100%

50-100%

80-100%

90-100%

95-100%

98-100%

Measurement Gases

(typical)

H

2

in N

2, air or CO

2

He in N

2

or Air

CO

2

in N

2

or Air (minimum range 0-20% CO

2

)

SO

2

in Air (minimum range 0-10% SO

2

)

Ar in N

2

or air (minimum range 0-20% argon)

Ambient Temperature Effect

±0.05% of span per °C

Required Sample Gas

Flow Rate

0.1 to 4.0 SCFH (5 to 2000 cc/min), 0.5 SCFH (250 cc/min) nominal

Required Reference Gas

Flow Rate

0.01 to 4.0 SCFH (5 to 2,000 cc/min), 0.5 SCFH (250 cc/min) nominal



5.2 Functional

Analog Output

Power

Cable

4-20 mA isolated, 800 ohm max, field-programmable

24 VDC ±2 VDC, 1.2 A maximum

10 ft (3 m), 4-wire; lengths up to 4000 ft. (1200 m) available

Operating Temperature

Standard: +55 o

C (+131 o

F)

Optional: +70°C (+158 o

F)

Ambient Temperature Range Standard cell operating temperature (55°): -20° to +45°C (-4° to +104°F)

Optional cell operating temperature (70°): +5° to +60°C (+41° to +140°F)

5.3 Physical

Sensor Wetted Materials

Dimensions

Weight

Connections

Environmental

Standard: 316 SS, glass, and Viton™ o-rings

Optional: Hastelloy C276, Titanium and Chemraz™ o-rings

Weatherproof unit: 9.54” (H) x 5.70” (D) (242 x 145 mm)

Explosion-proof unit: 10.48” (H) x 5.70” (D) (266 x 145 mm)

9.5 lb (4.3 kg)

Electrical conduit: 3/4” NPTF

Sample inlet/outlet, optional reference inlet/outlet: 1/4” NPTF

Weatherproof:

Class I Div. 1 Groups A, B, C & D

Class II, III Div. 1 Groups E, F & G

Tamb 65°C T5 Type 4X

Flameproof: ITS12ATEX17703X

IECEx ITS 12.0058X

II 2 G Ex d IIC T6 Gb

IP66 -20°C < Tamb < +65°C

All conduit entries 3/4” NPT

CE:

EMC 2004/108/EC

PED 97/23/EC

Note: For CE compliance, the power and I/O cables must be shielded. All cables must be terminated within the cable gland at the XMTC.

Note: See the Certification Drawings in Appendix C, Installation and Wiring

Diagrams, for additional details.



5.4 Accessories

The following accessories are available for use with the XMTC:

•

PS5R-C24 - 24 VDC power supply

•

X4 (*) - 4-wire cable (X specifies length), lengths up to 4000 ft (1200 m) are available

•

TMO2D - display/control module

•

MIS-1 and MMS-3 - graphical moisture, temperature, oxygen and thermal conductivity analyzers

•

XDP - explosion-proof display package

•

704-668-12 - RS232 cable, 12 ft (4 m) length with DB-9 female connector

•

IDM - manual and software with floppy disk (part number 910-185)

•

PanaView - interface software manual and CD (part number 910-211)





Appendix A. Supplemental Information

Appendix A. Supplemental Information

A.1 Ordering Information

A

XMTC –

B C

–

D E

B - Measuring Cell Package*

1. Weatherproof enclosure, sealed reference (2-port), CPVC cell

2. Explosion-proof enclosure, sealed reference (2-port), CPVC cell

3. Weatherproof enclosure, flowing reference (4-port) CPVC cell

4. Explosion-proof enclosure, flowing reference (4-port) CPVC cell

5. Weatherproof enclosure, sealed reference (2-port) FEP-coated aluminum cell*

6. Explosion-proof enclosure, sealed reference (2-port) FEP-coated aluminum cell*

W. Without enclosure, sealed reference (2-port), FEP-coated aluminum cell

X. Without enclosure, sealed reference (2-port), CPVC cell

Y. Without enclosure, flowing reference (4-port), CPVC cell

*Standard measuring cell package is FEP coated aluminum cell — see options 5 and 6 above.

C - CE Compliance

2. Standard

C. CE Compliant

D - Certification Label for Explosion-Proof Options

1. T6 rating label, for ambient temperatures up to 55°C

2. T5 rating label, for ambient temperatures up to 65°C

E - Wetted Material

1. 316 Stainless Steel/Viton O rings

2. Hastelloy C276/Chemraz O rings



A.2 Calibration Specification Ordering Information

A

XMTC-CAL –

B

B - Cell Range

2. 0 to 2%

3. 0 to 5%

4. 0 to 10%

6. 0 to 25%

7. 0 to 50%

8. 0 to 100%

A. 90 to 100%

B. 80 to 100%

C. 50 to 100%

D. 98 to 100%

E. 95 to 100%

S. Special

C - Standard Gases

1. H

2

in N

2

2. CO

2

in N

2

(minimum range 0 to 20% CO

2

)

3. CO

2

in Air (minimum range 0 to 20% CO

2

)

4. He in N

2

5. He in Air

6. Calibration for H

2

cooled generators H

2

/CO

2

/Air

7. CH

4

in CO

2

(minimum range 0 to 10% CH

4

)

S. Special

Note: Binary gas composition must total 100%.

C



A.3 XMTC PCB Subassemblies

703-1276-02

707-320

703-1316-03

910-185

CREDIT-XMTC

XMTC transmitter analog PCB assembly

XMTC instrument program

XMTC transmitter digital PCB assembly compatible with IDM communications software

Instrument Data Manager software and manual (supplied on floppy disk)

Trade-in credit for uncontaminated XMTC. Partial credit to be determined after receipt and upon inspection at the factory.



A.4 Sample Calibration Sheet

A typical calibration sheet example is shown in Figure 55 below.

XMTC Calibration Sheet

XMTC S/N:

XMTC Part Number:

Calibration Part Number:

Calibration Gases:

Calibration Ranges:

Work Order Number:

Calibration Date:

Technician:

Unit Calibrated Using

XMTC Calibration Data

Hydrogen in Nitrogen

PT %H2 x10

2630

XMTC-62-11

XMTC-CAL-311

H2/N2

0 to 5%

508230006418

April 24, 2009

K. Brin

Gain Scale x10 (mV) Output (mA)

0 to 5% H2 in N2

Output:

Clamp Output:

4 to 20 mA

No

Field Calibration.

Zero:

Span:

100% N2

5% H2 in N2

Figure 55: A Sample Calibration Sheet



Gas

Air, N

2

/O

2

Hydrogen, H

2

Helium, He

Nitrogen, N

2

Oxygen, O

2

Neon, Ne

Argon, Ar

Chlorine, Cl

2

Carbon Monoxide, CO

Carbon Dioxide, CO

2

Nitric Oxide, NO

Sulfur Dioxide, SO

2

Hydrogen Sulfide, H

2

S

Carbon Disulfide, CS

2

Ammonia, NH

3

Water Vapor, H

2

O

Methane, CH

4

Ethane, C

2

H

6

Propane, C

3

H

8 n-Butane, C

4

H

10

Isobutane, C

4

H

10 n-Pentane, C

5

H

12

Isopentane, C

5

H

12 n-Hexane, C

6

H

14 n-Heptane, C

7

H

16

Cyclohexane, C

6

H

12

Ethylene, C

2

H

4

Propylene, C

3

H

6

Acetylene, C

2

H

2

1,3 Butadiene, C

4

H

6

Nitrous Oxide, N

2

O

Ethylene Oxide, C

2

H

4

O

Ethyl Alcohol, C

2

H

5

OH

Isopropyl Alcohol

*

, C

3

H

7

OH

Acetone, C

3

H

6

O

Methyl Chloride, CH

3

Cl

Ethyl Chloride, C

2

H

5

Cl

Vinyl Chloride, C

2

H

3

Cl

Freon-11, CCl

3

F

Freon-12, CCl

2

F

2

Freon-22, CHClF

2

Freon-113, C

2

Cl

3

F

3

Hydrogen Chloride, HCl

Hydrogen Fluoride, HF

A.5 Relative Thermal Conductivity of Common Gases

Table 4: Thermal Conductivity of Common Gases

Temperature = 0 o

C (32 o

F) Temperature = 100 o

C (212 o

F)

1.000

1.000

0.962

0.603

0.980

0.350

0.538

0.285

0.897

0.755

1.250

0.750

0.615

6.968

5.970

1.000

1.018

1.900

0.677

0.323

0.770

0.441

0.633

0.469

0.590

0.492

0.552

0.569

0.744

0.776

0.535

0.702

0.515 0.702

0.508

0.399

0.375

0.720

0.626

0.662

0.582

0.576

0.980

0.879

0.900

0.642

0.762

0.620

0.685

0.644

0.958

0.704

0.978

0.381

0.562

0.300

1.040

0.771

1.450

0.970

0.832

6.803

5.530

0.989

1.028

1.840

0.665

0.340

0.406

0.377

0.391

0.443

0.286

0.344

0.388

0.277

0.520

0.654

*Consult GE

0.557

0.530

0.540

0.551

0.368

0.442

0.474

0.369

0.517

0.959





Appendix B. Typical Applications

Appendix B. Typical Applications

B.1 H

2

in N

2

in Heat Treat Furnace Atmospheres

The XMTC can be used to measure the concentration of hydrogen (H

2

) in nitrogen (N

2

) in a heat treat furnace atmosphere.

B.1.1 Problem

Mixtures of H

2

and N

2

are used as controlled atmospheres in the heat treating of metals. These mixtures are well-defined and need to be maintained in order to assure product quality and consistency. Dissociated ammonia is one such atmosphere. Here, ammonia is broken down into free N

2

and H

2

in a 25 to 75% mixture.

B.1.2 Equipment

A typical instrumentation package includes a 2-port (Sealed Reference Gas - air) XMTC transmitter with a 4-20 mA range of 0-25% H

2

mounted in a sample system similar to the one shown in Figure 56 below. A display package is often specified.

ZERO GAS

INLET

N2

SPAN GAS

INLET

N3

SAMPLE

INLET

N1

Figure 56: Sample System

SAMPLE

OUTLET

OUTPUT

INPUT

N4



B.1.2 Equipment (cont.)

The sample system consists of needle valves for selection and isolation of sample, zero, and span gases, a needle valve for flow control, a filter/coalescer, a 2-port XMTC transmitter, a pressure gauge, a flowmeter, and a sample pump. All components are mounted on a painted steel plate.

Note: A TMO2D or XDP display package is typically used. A GE moisture analyzer can be used when the H

2 measurement is to be made in conjunction with a moisture measurement.

B.1.3 Basic Operating Procedure

The H

2 content is continuously monitored at the inlet, hot zone, and/or effluent of the furnace. A sample gas flow rate of 0.5 SCFH (250 cc/min) is established. The sample system should be located in an area cooler than 50 o

C (122 o

F), and the tubing leading to the sample system should be at least 5 ft (1.5 m) long to insure proper cooling of the sample gas.

For this application the required calibration gases are:

•

Zero gas - N

2

(99.95 % minimum purity)

•

Span gas - 10.0 or 25.0% H

2

in N

2

, or H

2

(99.95 % minimum purity)

A typical XMTC Calibration Data Sheet is shown in Figure 57 below.

XMTC CALIBRATION SHEET

THERMAL CONDUCTIVITY TRANSMITTER

Serial Number TC-102

Part Number XMTC-22-2

Range, % 0 to 25% H

2

Output 4 to 20 mA

PC Board 703-1095

Work Order: PCI 90403

Calibration Date: September 18, 2000

Point %H

2

* H

2

, mA

1 0.00 4.00

2 25.00 20.00

*Calibration is with Hydrogen (H

2

) in Nitrogen (N

2

)

Figure 57: A Typical XMTC Calibration Data Sheet



B.1.4 Permanent Installation

Continuous monitoring of the furnace atmosphere H

2

content using the XMTC assures a high degree of quality control in the manufacturing process.

B.1.5 Specifications

Typical Ranges:

0 to 10% H

2

in N

2

0 to 25% H

2

in N

2

0 to 100% H

2

in N

2

Operating Conditions:

Pressure: Ambient

Temperature: +540 to +1370 o

C (+1000 to +2500 o

F)

B.1.6 Detailed Operating Procedure

The following procedure details the start-up, operation, and calibration of the 2-port (Sealed Reference Gas) XMTC sample system for heat treat furnace applications shown in Figure 56 on page 59.

Needle valves N1 through N4 on the sample system drawing have the following functions:

•

N1 – selects/isolates the process sample gas

•

N2 – selects/isolates the calibration zero gas

•

N3 – selects/isolates the calibration span gas

•

N4 – controls the flow of the selected gas



B.1.6a Start-up

1. Mount the sample system in an enclosed area heated to a temperature above 0 o

C.

2. Make sure that all needle valves are fully closed.

3. Run 1/4” tubing from the process to N1 (Sample Inlet).

Note: If the process is at a high pressure, a pressure regulator should be placed before this valve.

CAUTION!

The XMTC is calibrated and intended for use at atmospheric pressure. Higher pressures will lead to inaccurate readings, may result in damage to the instrument, and/or may pose a safety problem.

4. Run 1/4” tubing from the pressure regulator on the cylinder containing the zero calibration gas to N2 (Zero Gas

Inlet).

5. Run 1/4” tubing from the pressure regulator on the cylinder containing the span calibration gas to N3 (Span

Gas Inlet).

Note: No pressure restrictions should be placed on the pump outlet. Any tubing on the outlet should be at least 1/4”

in diameter, and preferably 1/2”.

6. Leak test all sample system fittings, as well as those leading to the sample system.

7. Bring 24 VDC to the XMTC. Refer to Chapter 2, Installation, and allow 1 hour before proceeding.

8. Bring 120 VAC to the sample pump.

9. Open N4 one turn.

10. Fully open N1.

11. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to ensure that there is gas flow through the flowmeter.



B.1.6b Calibration

Refer to Chapter 4, Calibration, for the complete XMTC calibration procedure. The procedures below are only a supplement to that procedure. These procedures show the valve configurations necessary to deliver the calibration gases to the XMTC.

Zero Gas Calibration:

1. Fully close N1.

2. Fully open N2.

3. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.

Allow enough time for the tubing to be cleared of the sample gas before making any adjustments to the transmitter.

Span Gas Calibration:

1. Fully close N2 (or N1).

2. Fully open N3.

3. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.

Allow enough time for the tubing to be cleared of the zero (or sample) gas before making any adjustments to the transmitter.

Returning to Standard Operation:

1. Fully close N3 (or N2).

2. Fully open N1.

3. Adjust N4 until the flow meter reads mid-scale. The pressure gauge should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to insure that there is flow through the flow meter.



B.2 H

2

Purity in H

2

-Cooled Electricity Generator

The XMTC can be used to measure the purity of hydrogen (H

2

) in hydrogen-cooled electricity generators used in the power industry.

B.2.1 Problem

H

2

is used as a cooling medium in electricity generators because of its high thermal conductivity. If air leaks into the

H

2

, the mixture can become explosive.

B.2.2 Equipment

A typical instrumentation package includes a 4-port (Flowing Reference Gas - hydrogen), explosion-proof XMTC transmitter with a 4-20 mA range of 80 to 100% H

2

mounted in a sample system similar to the one shown in Figure 58 below. An XDP display package is often specified.

9.00

(229.5)

(MIN)

TRANSMITTER

SAMPLE

OUTLET

N1

SAMPLE

INLET

N2

ZERO GAS

INLET

REFERENCE

GAS INLET

N3

REFERENCE

GAS OUTLET

N4

Figure 58: Sample System (732-028)



B.2.2 Equipment (cont.)

The sample system consists of inlet needle valves for sample, zero, span, and reference gases; a 4-port explosion-proof

XMTC; two pressure gauges; and two flowmeters. All components are mounted on a painted steel plate. A pump may be needed to draw a sample through the sample system.

Note: A TMO2D or XDP display package is typically used. A GE moisture analyzer display package can be used

when the H

2

measurement is to be made in conjunction with a moisture measurement.

B.2.3 Basic Operating Procedure

The H

2

purity is continuously monitored at the generator. A sample gas flow of 0.5 SCFH (250 cc/min) is established.

A hydrogen reference gas flow of 0.4 SCFH (200 cc/min) is sufficient for proper operation. The sample system should be located in an area cooler than 50 o

C (122 o

F), and the tubing leading to the sample system should be at least 5 ft

(1.5 m) long to insure proper cooling of the sample gas.

For this application the required calibration gases are as follows:

•

Zero gas - 80.0% H

2

in N

2

•

Span gas - H

2

(minimum 99.95 % purity)

•

Reference gas - same as span gas

A typical XMTC Calibration Data Sheet is shown in Figure 59 below.

XMTC CALIBRATION SHEET

THERMAL CONDUCTIVITY TRANSMITTER

XMTC Transmitter

Serial Number TC-135

Part Number XMTC-42-1

Range, % 80 to 100% H

2 in N

2

Output 4 to 20 mA

PC Board 703-1095

Work Order: PCI 94445

Calibration Date: September 1, 2000

Point %H

2

* H

2

, mA

1 80.00 4.00

2 90.00 11.62

3 100.00 20.00

*Calibration is with Hydrogen (H

2

) in Nitrogen (N

2

)

Figure 59: Typical XMTC Calibration Data Sheet



B.2.4 How Previously Handled

The system (generator) was leak checked periodically. If a leak occurred between checks, an explosion could occur.

Moisture analyzers were also used for continuous analysis, since the presence of moisture in the H

2

is indirect evidence of an air leak.

B.2.5 Permanent Installation

Continuous monitoring of the generator H

2

purity using the XMTC provides increased safety. A low H

2

reading alerts plant personnel to a potential safety problem and allows them to locate the leak and correct the problem.

B.2.6 Specifications

Range:

80 to 100% H

2

in N

2

Operating Conditions:

Pressure: 0.5 to 75 psig

Temperature: +30° to +50 o

C (+86 to +122 o

F)

B.2.7 Detailed Operating Procedure

The following procedure details the start-up, operation, and calibration of the 4-port (Flowing Reference Gas) XMTC sample system for the hydrogen purity applications shown in Figure 58 on page 64.

Needle valves N1 through N4 on the sample system drawing have the following functions:

•

N1 – controls the flow of the process sample gas

•

N2 – controls the flow of the zero calibration gas

•

N3 – controls the flow of the span calibration gas

•

N4 – controls the flow of the reference gas



B.2.7a Start-up

1. Mount the sample system in an enclosed area heated to a temperature above 0 o

C.

2. Make sure that all needle valves are fully closed.

3. Run 1/4” tubing from the process to N1 (Sample Inlet).

Note: If the process is at a high pressure, a pressure regulator should be placed before this valve.

CAUTION!

The XMTC is calibrated and intended for use at atmospheric pressure. Higher pressures will lead to inaccurate readings, may result in damage to the instrument, and/or may pose a safety problem.

4. Run 1/4” tubing from the pressure regulator on the cylinder containing the zero calibration gas to N2 (Zero Gas

Inlet).

5. Run 1/4” tubing from the pressure regulator on the cylinder containing the span calibration gas/reference gas to

N4 (Reference Gas Inlet).

Note: No pressure restrictions should be placed on the flowmeter outlets. Any tubing on the outlets should be at least

1/4” in diameter, and preferably 1/2”.

6. Leak test all sample system fittings, as well as those leading to the sample system.

7. Bring 24 VDC to the XMTC. Refer to Chapter 2, Installation, and allow 1 hour before proceeding.

8. Slowly open N1 until the sample outlet flowmeter reads mid-scale. The pressure gauge at the sample outlet should read 0 psig.

9. Slowly open N4 until the reference gas outlet flowmeter reads mid-scale. The pressure gauge at the reference gas outlet should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to insure that there is gas flow through both flowmeters.



B.2.7b Calibration

Refer to Chapter 4, Calibration, for the complete XMTC calibration procedure. The procedures below are only a supplement to that procedure. These procedures show the valve configurations necessary to bring the calibration gases to the XMTC.

Zero Gas Calibration:

1. Fully close N1 and/or N3.


Note: If N3 was closed in this step and if the flow in the reference gas outlet flowmeter increased when N3 was

closed, adjust N4 to bring the flow to mid-scale.

Allow enough time for the tubing to be cleared of the sample gas or calibration span gas before making any adjustments to the transmitter.

Span Gas Calibration:



Note: If the flow in the reference gas outlet flowmeter decreased when N3 was opened, adjust N4 to bring the flow to

mid-scale.

Returning to Standard Operation:


Note: If N3 was closed in this step and if the flow in the reference gas outlet flowmeter increased when N3 was

closed, adjust N4 to bring the reference gas flow to mid-scale.


After the system has come to equilibrium, the sample system should be checked periodically to insure that there is flow through both flow meters.


Appendix C. Installation and Wiring Diagrams

Appendix C. Installation and Wiring Diagrams

This appendix includes the following XMTC drawings in 11” x 17” fold-out format:

•

Figure 60, “Certification Drawing (ref. 752-168, Rev. E. SH1),” on page 71

•

Figure 61, “Certification Drawing (ref, 752-168, Rev. E, SH2),” on page 72

•

Figure 62, “Certification Drawing (ref. 752-168, Rev. E, SH4),” on page 73

•

Figure 63, “Analog PCB Schematic (ref. 700-1276, Rev. F, SH1),” on page 74

•

Figure 64, “Analog PCB Schematic (ref. 700-1276, Rev, F, SH2),” on page 75

•

Figure 65, “Digital PCB Schematic (ref. 700-1316, Rev. H, SH1),” on page 76

•

Figure 66, “Digital PCB Schematic (ref. 700-1316, Rev. H, SH2),” on page 77

•

Figure 67, “EMI Filter PCB Schematic (ref. 700-1550, Rev. A),” on page 78

•

Figure 68, “Analog PCB Assembly (ref. 703-1276, Rev. H),” on page 79

•

Figure 69, “Digital PCB Assembly (ref. 703-1316, Rev. K, SH1),” on page 80

•

Figure 70, “Digital PCB Assembly (ref. 703-1316, Rev. K, SH2),” on page 81

•

Figure 71, “EMI Filter PCB Assembly (ref. 703-1550, Rev. A, SH1 & SH2),” on page 82

•

Figure 72, “XMTC Interconnection Diagrams,” on page 83






R E V

B

C

D

E

E C O

0 5 0 2 7

R E V I S I O N S

D E S C R I P T I O N S

T A K E N F R O M 7 5 2 1 6 8 r e v A U P D A T E D P E R E C O

U P D A T E D S H E E T S 2 , 3 , 4 , 5 , & 6

0 5 1 9 2

0 5 4 2 9

0 8 4 6 3

U P D A T E D P E R E C O , U P D A T E D S H E E T S 3 , 4 , 5 , & 6

U P D A T E D P E R E C O , U P D A T E D S H E E T S 3 , 4 , 5 , & 6

U P D A T E D P E R E C O , U P D A T E D S H E E T S 1 , 2 , 3 , 4 A N D R E M O V E D 5 , 6

D W N

8 / 2

J C F

5 / 0 3

J C F

1 / 2 1 / 0 4

1 2 /

R

1 /

N

0 4

1

J P

2 / 1 /

S

1 2

C K D

8 / 2

J G

9 / 0 3

J G

1 / 2 7 / 0 4

D A J

1 2 / 2 / 0 4

1

GK

2 / 1 / 1 2

A P V D

P W

9 / 4 / 0

F

3

P W F

1 / 2 7 / 0 4

1 2

P

/

W F

2 / 0 4

1 2 /

J P S

1 / 1 2

C C

M 5 x 8 m m C O N E T I P

S O C K E T H E A D S E T S C R E W

ø 5 .

5 2

ø 1 4 0 .

2

O R I N G

M 1 2 4 x 2 9 6 5 / 3 I S O

M E T R I C T H R E A D

S E C T I O N C C

8 F U L L Y E N G A G E D

T H R E A D S M I N I M U M

N O T E S :

1 .

M A T E R I A L : A L U M I N U M E N C L O S U R E ( S i = 9 % , M g = 0 .

3 5 % , M n = 0 .

5 % , R E M A I N D E R = A L )

S T A I N L E S S S T E E L E N C L O S U R E ( C = O .

0 1 1 %

N i = 1 0 .

2 %

, S i = 0 .

4 5 % , M n = 1 .

7 0

, P = 0 .

2 8 % , S = 0 .

0 2 6 %

%

,

, C r

N = 0 .

= 1 6 .

5 %

0 6 4 %

M o = 2 .

0 5 % , C u = 0 .

, R E M A I N D E R = F e )

5 3 % ,

2 .

3 .

4 .

F I N I S H

M E E T S

: T E X T U R E

N O A D D I T I O N A

D P O W

L H O L E S

D E R C O A T R A L 7 0 3 8 W I T H

O R M A C H I N I N G A L L O W E D

H Y D R O S T A T I C E X E M P T I O N P R E S S U R E .

A M A X I M U M T H I C K N E S S O F

5 .

6 .

O R I N G F O R W E A T H E R P R O O F S E A L 3 .

5 3 m m T H K x 1 2 0 m m D I A

3 m m E X C E S S C A S E M A T E R I A L R E Q U I R E D U N D E R / A R O U N D

A L L D R I L L E D H O L E S .

7

8

9

.

.

.

I N T E R N A L P O W E R D I S S A P A T I O N N O T T O E X C E E D 2 5 W A T T S .

F I E L D W I R I N G T E R M I N A L S R E Q U I R E 0 .

2 5 I N C R E E P A G E A N D C L E A R A N C E

B E T W E E N S U P P L Y C I R C U I T F I E L D W I R I N G A N D T E R M I N A L S O F O P P O S I T E

P O L A R I T Y A N D S U P P L Y C I R C U I T F I E L D W I R I N G T E R M I N A L S A N D T H E

E N C L O S U R E .

M O D E L A N D S E R I A L N O .

L A B E L M O U N T I N G P L A T E . 0 2 0 T H I C K , M E C H A N I C A L L Y

S E C U R E D .

1 0 .

A N A L Y Z E R L A B E L M A T E R I A L : . 0 2 0 T H I C K A L U M I N U M , M E C H A N I C A L L Y S E C U R E D .

1 1 .

I N E R I S 1 2 A T E X 9 0 0 1 3 U & I E C E x I N E 1 2 .

0 0 0 2 U , F L A M E A R R E S T O R

0 .

2 m m .

R O U T I N E P R E S S U R E T E S T S N O T R E Q U I R E D .

C H A N G E S T O T H I S D R A W I N G R E Q U I R E

P R I O R A G E N C Y A U T H O R I Z A T I O N .

C O N T A C T T H E C E R T I F I C A T I O N E N G I N E E R

R N

5 8 8 9

M O D E L N O .

A U T O C A D

G E I n f a s t r u c t u r e S e n s i n g , I n c .

1 1 0 0 T e c h

B i ll e r i c a M n o l o g y

A , 0 1 8 2

P a

1 r k D r i v e

U S A

C E R T I F I C A T I O N D R A W I N G

X M O 2 , X M T C

D

7 5 2 1 6 8

71



S E C T I O N A A

R L A 0 / 2 6 / 0 2

J G 0 / 1 3 / 0 2

C H A N G E S

P R I O R A G

T O T

E N C Y

H I S

A U

D R A W

T H O R

I N G R E Q

I Z A T I O N .

U I R E

C O N T A C T T H E C E R T I F I C A T I O N E N G I N E E R

P M F 0 6 / 1 8 0 2

D

7 5 2 1 6 8

72



3 4 .

9 3

T Y P

.

2 5

1 8 .

9 9

T Y P

7 5 .

6 9

T Y P

.

2 5

6 7 .

0 0

T Y P

M f g .

D a t e :

D o o t p e n w h e n a n e x p l o e a t m o s p h r e i s p r e s e n t

G E S e n s i n g

F r

S h e e a n

Z o n o n e n , I

E a r e l s a t n d

I

I

I

I T S 1 2

E C E x

A T

I T S

E X 1

1 2 .

7

0

7 0

0 5

3 X

8 X

I 2 G E

P 6 6 2 x d I I C

0 º C < T

T 6 a

G b m b < + 6 5 º

A L L C O N D U I T E N T R I E S 3 / 4 " N P T

7

T

.

Y

8 7

P

1 1 8 0

2 4 V D C 2 5 W a t t s

X M T C G a s A n a l y z e r

E X P L O S I O N P R O O F V E R S I O N L A B E L

I R E L A N D V E R S I O N

0 2

G E S e n s i n g

F

S r e h a e Z n n o n e o n ,

E

I a r e l s a t n d

I n a m b i e n t s o v e r 6 0 º C u s e f i e l d w i r e r a t e d f o r 9 0 º C m i n .

I P 6 6

T

T a y m p b 6 5 ºC e 4 X

1 1 8 0

2 4 V D C 2 5 W a t t s


W E A T H E R P R O O F V E R S I O N L A B E L

I R E L A N D V E R S I O N

0 6

M f g .

D a t e :

D o n o t o p e n w n a n e x p o s i v e a t m e r e i s r e s e

C a u r e m t i o n : o v e d .

V o i

A p p d i f r o v f l a e d m f e a r r e s t o r o x y g e o r s a r n e c o n

C S A c e n n s t t r a t i a l l a t o n i o s n u p t s r e o q u

2 5 i r e p e r c o n c e n t .

d u i t s e a l s w i t h i n 1 8 i n c h e s .

®

G

1 1

E

0

I n f

0 T r a e c s t h r n u c o l t u o g r y e ,

P

S a e n r k s i n g

D r .

B i l l e r i c a , M A 0 1 8 2 1 U S A

I T S 1 2 A T E X 1 7 7 0 3 X

I

I

I

E C

2

E x

G

I T

E x

S d

1 2

I

.

0

I C T

0 5

6

8 X

G b

I P 6 6

A L L

2

C O

0

º C <

N D U I

T a m b

T E N T R

< + 6 5

I E S 3 / 4 " N P T

C L I D I V 1 G P A , B , C , & D

C L

T a

I I m

I, I b

I

6

D I V

5 º C

1

T 5

, G

T

P E y p

, e

F , &

4 X

G

A p p r o v e d

1 1 8 0 2 4 V D C 2 5 W a t t s

X M T C G a s

E X P L O S I O N P R O O F V E R S I O N L A B E L

U S A V E R S I O N

A n a l y z e r

0 4

G E

1 1 0

I n f

0 T r a e c s t r u h n c t u o l o g r e , S y P a e n r k s

D i n r .

g

B i l l e r i c a , M A 0 1 8 2 1 U S A

I n a m b i e n t s o v e r 6 0 º C u s e f i e l d w i r e r a t e d f o r 9 0 º C m i n .

®

I P 6 6

T

T a y m p e b 6

4 X

5 ºC

A p p e d

1 1 8 0

2 4 V D C 2 5 W a t t s


W E A T H E R P R O O F V E R S I O N L A B E L

U S A V E R S I O N

0 8

4

3 .

P

0

L

5

C

D

D

S

R

3 .

3 0

4 P L C S

I

I A

A

1 .

9 3

1 .

8 3

4 P L C S .

X M T C V E R S I O N

C H A N G E S T O T H I S D R A W I N G R E Q U I R E

P R I O R

C O N T A

A G

C T

E N

T

C

H E

Y

C

A U T H O R I Z A T I O N .

E R T I F I C A T I O N E N G I N E E R

D

7 5 2 1 6 8

73



NOTES:

1. RESISTORS VALUES ARE OHMS, 5%, 1/4W UNLESS SHOWN OTHERWISE

2. SMD RESISTORS VALUES ARE OHMS, 5%, 1/8W UNLESS SHOWN OTHERWISE.

3. CAPACITORS VALUES ARE MICROFARADS UNLESS SHOWN OTHERWISE.

4. [ ] DENOTES SMD MARKING CODES.

5. IC POWER, LAST USED, AND DECOUPLING CAPACITORS SHOWN ON PAGE 2.

PRESSURE COMPENSATION OX + PRESS

NUMBER

-01

-02

-03

-04

TABLE 3

GROUPS

DESCRIPTION

STANDARD

TC

OX

OX + PRESS

R6

7680

6340

6340

R7

2260

3650

3650

74

CONNECT TO

CHASSIS GROUND


SPARES


TABLE 1

POWER CHART

REFDES TYPE +5VA +5VD +12V -12V BRTN ARTN

U2 LF442C 8 4

U6

U7

TL062AC

OP200G

8

13

4

4

HIGHEST USED

C35

CR5

J7

E13

L1

MT1

P7

Q3

R31

RA1

U15

VR4

W5

Y1

TABLE 2

REFDES

NOT USED

CR2, CR4

J5

E7, E8, E10, E11

P3-P6

R12-R15, R30

U3, U4

W2, W3, W4

75



76

SMD CONFIGURATIONS

(TOP VIEW)


NOTES:

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1%, 1/8W, UNLESS OTHERWISE SPECIFIED.

2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS, UNLESS OTHERWISE SPECIFIED.

3. INDICATES MARKING.

4. [ ] INDICATES SMD MARKING CODES.

5. I.C. POWER, LAST USED, AND DECOUPLING CAPACITORS SHOWN ON PAGE 2.


BASE DIAGRAM

(BOTTOM VIEW)

SPARE GATES

CONVECTION COMPENSATION

SELECT

ADJUST

REF DES

U9 U14

U13

TYPE

74HC00

AD822A

TABLE 1

POWER CHART

+5V

14

-5V

TABLE 2

GROUP CHART

HIGHEST USED NOT USED

M1

P8

Q4

R28

RT2

RV3

S3

TB2

U15

BT1

C34

CR3

DS2

E7

F1

JB

L1

VR2

Y1

C5 C15 C29

J2 J3 J4 J6

P1 P2 P3 P5

R1 R5 R6 R8 R10

RT1

VR1

D

7

MISC

8 = VE

4 = E

NUMBER

TABLE 3

GROUP CHART

DESCRIPTION

01

02

03

STANDARD

02

TC

77



TABLE 1

REF DES CHART

HIGHEST USED NOT USED

C6

F1

L1

R1

RV3

TB1B

TB3A TB1A TB2A

78


P7

78

SEE DETAIL "B"

ADD JUMPER FROM U3

PIN 2 TO U3 PIN 5

DETAIL "A"

FOR 710-1276 REV A, B, C ONLY

1

FOR U3 REWORK

SEE DETAIL "A"

SEE NOTE 4

1

REF

SEE NOTE 2


SEE DETAIL "B"

COMPONENT SIDE VIEW

NOTES:

1. ASSEMBLE PER IPC-A-610 AND/OR PANAMETRICS STANDARD 957-002.

2. INSTALL C29 AND C30 ON SOLDER SIDE OF BOARD AS SHOWN.

C29 MAY EXTEND OVER THE EDGE OF THE PCB 0.14" MAX.

3. TRIM J6 AND J7 LEADS TO 0.04 INCHES MAX HEIGHT ABOVE THE PCB.

4. INSTALL VR3 AT CR2 LOCATION AND INSTALL VR4 AT CR4 LOCATION.

SEE NOTE 2

FOR 710-1276 REV A, B, C ONLY

INSTALL C35 ATOP

OR ASIDE R3

DETAIL "B"

SOLDER SIDE VIEW

REF ONLY

NUMBER

01

02

03

04

GROUPS

DESCRIPTION

STANDARD

TC

OX

OX + PRESS

SOLDER SIDE VIEW

CHANGES TO THIS DRAWING MAY REQUIRE PRIOR AGENCY (FM/CSA)

AUTHORIZATION. REFER TO CERTIFICATION DRAWING 752-107

AND CONTACT THE CERTIFICATION ENGINEER.

79


INSTALL ON PINS 2 AND 3

78

P8

78

P7

INSTALL ON PINS 2 AND 3

68

TB1A

70

TB1B

SEE NOTE 2

78

P4

INSTALL ON PIN1 ONLY

71

TB2B

69

TB2A

1

NOTES:


2. R19 NOT INSTALLED (SPECIALS ONLY).

3. ALL UNINSTALLED COMPONENT HOLES TO BE SOLDER FREE.

4. DISCARD LOCKWASHER AND NUT ON S2 (DO NOT INSTALL).

5. INSTALL P6 WITH LONGER LEADS INTO PCB AS SHOWN FOR PROPER STACKUP WITH MATED ASSEMBLY.

SOLDER MUST BE FLUSH TO BOARD. DO NOT CUT, TRIM OR TIN EXCESS LEADS.

6. INSTALL CHASSIS GROUND WIRE ON THE BOTTOM SIDE OF THE PCB. APPLY LOCTITE 416 INSTANT

ADHESIVE AND LOCTITE 7452 ACCELERATOR OR EQUIVALENT TO TACK WIRE TO PCB.

ASSEMBLY TOP


SEE NOTE 5

NO.

01

02

03

GROUPS

DESCRIPTION

STANDARD

02

TC

80



SEE NOTE 6

2.50

109

110

BOTTOM SIDE ASSEMBLY

81



ASSEMBLY TOP

NOTES:


BOTTOM SIDE ASSEMBLY

82


F

U S

E

S U

+

A

-

REC

+

B

RTN 1

AUX

2 +24V

1 2 3 4 5 6 7 8

MIS-1/MMS-3 Connections

(see User's Manual for details)

TB2

3 2 1 4 3 2 1

TB1

XMTC

+24 RTN

PS5R-C24

(or equal)

TMO2D Connections


TB2

3 2 1 4 3 2 1

TB1

XMTC

1/2 AMP

250V

SLO-BLO

3AG

L ine

G nd

N eut

+

A

-

REC

+

B

RTN 1

AUX

2 +24V

8 7 6 5 4 3 2 1


MIS-2 Connections


TB2

3 2 1 4 3 2 1

TB1

XMTC

+24 RTN

PS5R-C24

(or equal)

XDP Connections


TB2

3 2 1 4 3 2 1

TB1

XMTC

83




84

Appendix D. The Enhanced Advanced Option

Appendix D. The Enhanced Advanced Option

D.1 Entering the Enhanced Advanced Option

For internal technical support, the XMTC transmitter software includes in its Edit Functions submenu (Advanced

Option command) several commands only accessible with factory authorization. Since improper programming could result in serious performance inaccuracies, these commands should only be accessed under direct factory supervision using the GE IDM™ software.

IMPORTANT:

You must contact GE before changing the parameters in this menu.

To access the enhanced Advanced Option:

1. From the Edit Functions menu (see Figure 10 on page 20), click on Advanced.

2. When a window similar to Figure 73 below opens, enter your factory-level password. Contact GE for the appropriate password.

Figure 73: Password Window

After you have entered the password, an Advanced window similar to Figure 74 below opens.

Figure 74: Advanced Window



D.1 Entering the Enhanced Advanced Option (cont.)

Along with Fast Response, Language, and Meter ID discussed in Chapter 3, the enhanced Advanced Menu offers four additional commands:

•

Heater - sets a specified operating temperature for the XMTC cell.

•

Balance Bridge - compensates the XMTC cell for nonlinearity in the bridge (for factory use only).

•

Factory Commands - allows users to upload or download modified settings or to reset the values to the factory defaults.

•

Temperature Comp. - allows entry of temperature calibration values (for factory use only).

Click on the desired option to open it, or click on Next Item/Enter to open the menu listed on the status line above the options. (Click Previous Item or Exit Page to close the window without entering any commands.)

D.2 Heater

The parameters in the Heater command affect the operation of the Heater controls. The window for the Heater command is similar to Figure 75 below.

Figure 75: Temperature Comp. Window

The first command, Setpoint Degrees C, asks you to enter the Heater Setpoint (the temperature at which the cell is maintained). Enter the desired temperature (in degrees C) and press Next Item/Enter to confirm the entry. (For any command, click Previous Item to return to the previous parameter, or Exit Page to close the window without changing any values.)



D.2 Heater (cont.)

The next command, as shown in Figure 76 below, asks you to enter the Proportional Band (in degrees C). This parameter should be set at 5° unless otherwise specified by GE.

Figure 76: Proportional Band in the Heater Window

Enter the desired value and click on Next Item/Enter to confirm the entry.

The final command asks for the Integral Time in seconds, as shown in Figure 77 below. Unless otherwise specified by

GE, the Integral Time should be set at 200.00.

Figure 77: Integral Time secs in the Heater Window

Enter the desired number of seconds, and click on Next Item/Enter to confirm the entry and return to the Advanced window.



D.3 Balance Bridge

The window for the Balance Bridge command is similar to Figure 78 below.

Figure 78: Balance Bridge Window

Click on Next Item/Enter after the bridge has reached stability. You can monitor stability in the Real Time/Diagnostics menu of IDM. The next window lists the selected thermal parameters, as shown in Figure 79 below.

Figure 79: Zero Correction Window



D.3 Balance Bridge (cont.)

Click on Next Item/Enter to complete the balancing procedure. The window displays the thermal balance or imbalance diagnostic, as shown in Figure 80 below.

Figure 80: Thermal Balance (or Imbalance) Window

Click on Next Item/Enter to return to the Advanced window.

D.4 Factory Settings

The window for the Factory Settings command is similar to Figure 81 below.

Figure 81: Factory Settings Command



D.4 Factory Settings (cont.)

If you click on Upload to PC, you are prompted to create a file, as shown in Figure 82 below.

Figure 82: Creating a Data File

If you click on Download from PC, you are asked for a file name, as shown in Figure 83 below.

Figure 83: Downloading a Data File

However, if you click on Reset to Defaults, the status is displayed in the Factory Settings window. Click on Next

Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the status.)


D.5 Temperature Comp.

The window for the Temperature Comp. command is similar to Figure 84 below.


Figure 84: Temperature Comp. Window

The first command asks for the

PWM

(pulse-width-modulation) for

point #1

. PWM represents the ratio of the heater ON time to the heater OFF time. It acts to compensate for drift due to changes in ambient temperature. Enter the desired percentage of time the heater is

ON

, and click on Next Item/Enter to confirm the entry. (For any command, click

Previous Item to return to the previous parameter, or Exit Page to close the window without changing any values.)

At the next command, as shown in Figure 85 below, enter the

K-factor

(the compensation for the PWM percentage) for point #1.

Figure 85: K-factor Window



D.5 Temperature Comp. (cont.)

At the next prompt, enter the K factor for the analog output, as shown in Figure 86 below.

Figure 86: Aout K-factor Window

At the following series of prompts, enter the PWM point, the K-factor and the Aout K-factor for points #2 and #3. In each case, enter the desired value and click on Next Item/Enter to confirm the entry.

At the final prompt, as shown in Figure 87 below, enter the

temperature mV K-factor

, a compensation to the bridge reading during ambient temperature transitions.

Figure 87: Temperature mV Kfactor Window

Enter the desired number and click on Next Item/Enter to confirm the entry. You are then returned to the Advanced menu.


Appendix E. CE Mark Compliance

Appendix E. CE Mark Compliance

E.1 CE Mark Requirements

WARNING!

CE Mark compliance is required for all units installed in EU countries.

WARNING!

To meet CE Mark requirements, you must shield and ground all electrical cables as

described in this section (see Table 5 below).

Note: If you follow the instructions in this section, your unit will comply with the EMC Directive.

Connection

Table 5: Wiring Requirements for CE Mark Compliance

Termination Modification

Power/Analog Output 1. When connecting the line power/analog output cable, select the cable entry closest to the terminal blocks.

2. Use shielded cable* to connect the line power and the 4-20mA analog output device to the

XMTC. It is recommended to use GE P/N X4(*) or equivalent for all weatherproof installation, and GE P/N Z4(*) or equivalent for all explosion/flameproof installation.

3. Terminate the shield to the cable gland. It is recommended to use GE P/N 419-215 or equivalent for all weatherproof installation and GE P/N 419-217 or equivalent for all explosion/flameproof installation.

RS232 Output 1. Use shielded cable* to interconnect the XMTC enclosure with any external I/O devices. It is recommended to use GE P/N 704-668-12 or equivalent for all weatherproof installation and GE P/N 704-1262-12 or equivalent for all explosion/flameproof installation.

2. Terminate the shield to the cable gland. It is recommended to use GE P/N 419-215 or equivalent for all weatherproof installation and GE P/N 419-217 or equivalent for all explosion/flameproof installation.

*Wires enclosed in a properly-grounded metal conduit do not require additional shielding.

WARNING!


WARNING!

It is the responsibility of the user to ensure that all cable entry devices and covers are properly installed and secure prior to applying power to the XMTC.



E.2 EMI Filter Board

For CE compliance, an EMI filter board has been added to the XMTC (see Figure 88 below). This board is connected

internally to terminal block

TB1

. The power and analog output connections are now made to terminal block

TB3

on the

EMI filter board. The RS232 digital output connections are made to terminal block

TB2

.

CAUTION!

Do not make any connections to unassigned or unused terminals.

TB2-3 = RS232 GND (green)

TB2-2 = RS232 TX (white)

TB2-1 = RS232 RX (red)

TB3-4 = -4 to 20 mA (green)

TB3-3 = +4 to 20 mA (white)

TB3-2 = 24VDC Return (black)

TB3-1 = +24VDC Line (red)

EMI Filter Board Mounting Screw

TB3 Side View

EMI Filter Board

TB2 Side View

Figure 88: XMTC with EMI Filter Board - Wiring Connections



E.3 Wiring the Signal Connections for the Weatherproof Version

Refer to Figure 88 on page 94, and complete the following steps to make the proper wiring connections:

WARNING!


1. Install the first cable entry device in accordance with the manufacturer’s instructions.



a. Thread the cable gland entry body into the XMTC port closest to the terminal blocks.

b. Route the 4-wire power/analog output cable through the cable gland as shown in Figure 89 below.

c.

After terminating the shield as shown, assemble the three gland pieces together and tighten the gland to secure the cable and the shield.

IMPORTANT:

The cable shield must be terminated in the cable gland as shown in Figure 89 below.

Entry Body

Cable Shield

Figure 89: Proper Cable Gland Assembly (GE p/n 419-215)

2. Remove the screw that secures the EMI filter board to its standoff. Then, pull the board from its socket to access the TB3 connector, and loosen the terminal screws on the TB3 connector.


CAUTION!

the XMTC.



b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB3-2 and tighten the screw.



b. Insert the 4-wire cable – 4-20 mA (green) lead into pin TB3-4 and tighten the screw.



E.3 Wiring the Signal Connections for the Weatherproof Version (cont.)

5. Carefully plug the EMI filter board back into its socket, and screw the EMI filter board to its standoff.

6. If you are Installing the second cable entry device, do so in accordance with the manufacturer’s instructions.



a. Thread the cable gland entry body into the remaining XMTC port.

b. Route the 3-wire RS232 cable through the cable gland as shown in Figure 89 on page 95.

c.

After terminating the shield as shown, assemble the three gland pieces together and tighten the gland to secure the cable and the shield.

IMPORTANT:

The cable shield must be terminated in the cable gland as shown in Figure 89 on page 95.

7. Unplug the TB2 connector by pulling it straight out of its socket, and loosen the terminal screws on the TB2 connector.




c.


9. Carefully plug the TB2 connector into its socket.

10. Reinstall the cover on the XMTC.

11. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and the serial port of the computer or terminal (see the instruction manuals for those devices for details).



E.4 Wiring the Signal Connections for the Explosion/Flameproof Version

Refer to Figure 88 on page 94, and complete the following steps to make the proper wiring connections:

WARNING!


1. Install the first cable entry device in accordance with the manufacturer's instructions.



a. Remove the tab "Remove Before Installation".

b. Thread the cable gland entry body into the XMTC port closest to the terminal blocks.

c.

Route the 4-wire power/analog output cable & its ground lug through the cable gland.

d. Fray the braided shield and spread evenly around the cone as shown in Figure 90 below. Compress the ring to lock the shield.

e.

After terminating the shield as shown, assemble the gland pieces together and tighten the gland to secure the cable and the shield.

IMPORTANT:

The cable shield must be terminated in the cable gland as shown in Figure 90 below.

Entry Body Cable Shield

Figure 90: Proper Cable Gland Assembly (GE p/n 419-217)

2. Remove the standoff and the screw that secures the EMI filter board to its standoff. Then, pull the board from its socket to access the TB3 connector, and loosen the terminal screws on the TB3 connector.



E.4 Wiring the Signal Connections for the Explosion/Flameproof Version (cont.)


CAUTION!

the XMTC.



b. b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB3-2 and tighten the screw.



b. Insert the 4-wire cable - 4-20 mA (green) lead into pin TB3-4 and tighten the screw.

5. Plug the EMI board back into its socket and secure it with the standoff. Terminate the ground lug of the cable to the standoff and secure it with the provided screw.

6. If you are installing the second cable entry device, do so in accordance with the manufacturer's instructions.



a. Remove the tab “Remove Before Installation”.

b. Thread the cable gland entry body into the remaining XMTC port.

c.

Route the 3-wire RS232 cable & its ground lug through the cable gland.

d. Fray the braided shield and spread evenly around the cone as shown in Figure 90 on page 97. Compress the ring to lock the shield.

e.

After terminating the shield as shown, assemble the gland pieces together and tighten the gland to secure the cable and the shield.

IMPORTANT:

The cable shield must be terminated in the cable gland as shown in Figure 90 on page 97.

7. Unplug the TB2 connector by pulling it straight out of its socket, and loosen the terminal screws on the TB2 connector.




c.


9. Carefully plug the TB2 connector back into its sockets. Terminate the ground lug to the nearest standoff.

10. Reinstall the cover on the XMTC.

11. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and the serial port of the computer or terminal (see the instruction manuals for those devices for details).


Appendix F. Certifications

F.1 EC-Type Examination Certificate

Appendix F. Certifications


Figure 91: EC-Type Examination Certificate (Sheet 1 of 3)

99


F.1 EC-Type Examination Certificate (cont.)

100



F.1 EC-Type Examination Certificate (cont.)




101


F.2 IECEx Certificate of Conformity

102

Figure 94: EC-Type Examination Certificate (Page 1 of 3)


F.2 IECEx Certificate of Conformity (cont.)




103


F.2 IECEx Certificate of Conformity (cont.)

104



Index

A

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Advanced Option

Basic

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Enhanced

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Ambient Temperature Range

. . . . . . . . . . . . . . . . . . 50

Analog Output

Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Testing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Applications

Heat Treat Furnace Atmospheres

. . . . . . . . . . . . . 59

Hydrogen-Cooled Generators

. . . . . . . . . . . . . . . . 64

Typical

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

,

59

ATEX Certification

. . . . . . . . . . . . . . . . . . . . . . . . . 99

C

Cable

Available Options

. . . . . . . . . . . . . . . . . . . . . . . . 51

Entry Devices

. . . . . . . . . . . . . . . . . . . . . . . . 19

,

93

GE Standard

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Calibration

Analog Output

. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Clear

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Configure Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Data Sheet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Drifts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Factory Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Field Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Flowing Reference XMTC

. . . . . . . . . . . . . . . . . . 47

Gas Ranges & Types

. . . . . . . . . . . . . . . . . . . . . . 43

Interval

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Ordering String

. . . . . . . . . . . . . . . . . . . . . . . . . . 54

Preparing the Transmitter

. . . . . . . . . . . . . . . . . . . 45

Required Materials

. . . . . . . . . . . . . . . . . . . . . . . . 44

Sealed Reference XMTC

. . . . . . . . . . . . . . . . . . . 46

Switch Location

. . . . . . . . . . . . . . . . . . . . . . . . . . 46

Calibration Sheet

. . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CE Mark Compliance

. . . . . . . . . . . . . . . . . . . . . . . 93

Certifications

ATEX Certification

. . . . . . . . . . . . . . . . . . . . . . . 99

EC-Type Examination Certificate

. . . . . . . . . . . . . 99

IECEx Certificate of Conformity

. . . . . . . . . . . . 102

Clear Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Configure Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D

Date of Publication

. . . . . . . . . . . . . . . . . . . . . . . . . . i

Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Displays

TMO2D-TC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

XDP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Document Number

. . . . . . . . . . . . . . . . . . . . . . . . . . i

Drawings, Installation & Wiring

. . . . . . . . . . . . . . . . 69

Drift/Cal Error

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Drifts, Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . 26

E

EC-Type Examination Certificate

. . . . . . . . . . . . . . . 99

Edit Functions, IDM Menu

. . . . . . . . . . . . . . . . . . . . 20

EMC Directive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

EMI Filter Board

. . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Enclosure

Flowing Reference

. . . . . . . . . . . . . . . . . . . . . . . . . 5

Options

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Sealed Reference

. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Environmental

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Environmental Compliance

. . . . . . . . . . . . . . . . . . . iv

Error

Drift/Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Total Drift

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Error Handler

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

F

Factory Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Factory Settings Command

. . . . . . . . . . . . . . . . . . . 89

Fast Response

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Field Cal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Filter Board, EMI

. . . . . . . . . . . . . . . . . . . . . . . . . . 94

Flow Rate, Gas

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49


Index

Flowing Reference

Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Enclosure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Functional Specifications

. . . . . . . . . . . . . . . . . . . . . 50

G

Gas

Flow Rates

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Ranges & Types

. . . . . . . . . . . . . . . . . . . . . . . . . . 43

Sample Gas Flow Rate

. . . . . . . . . . . . . . . . . . . . . 19

H

Hold Last Value

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

I

IDM Programming

. . . . . . . . . . . . . . . . . . . . . . . . . 20

IECEx Certificate of Conformity

. . . . . . . . . . . . . . 102

Information Paragraphs

. . . . . . . . . . . . . . . . . . . . . . iii

Installation

Drawings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Sample System

. . . . . . . . . . . . . . . . . . . . . . . . . . 10

XMTC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Interval for Calibration

. . . . . . . . . . . . . . . . . . . . . . . 43

L

Language Selection

. . . . . . . . . . . . . . . . . . . . . . . . . 38

M

Measurement Ranges

. . . . . . . . . . . . . . . . . . . . . . . . 49

Menu Maps, Programming

. . . . . . . . . . . . . . . . . . . . 41

Meter ID

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Model Number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

N

Network ID

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

O

Operating Temperature

. . . . . . . . . . . . . . . . . . . . . . 50

Ordering String

Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

XMTC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

P

Parts Numbers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Password, Programming

. . . . . . . . . . . . . . . . . . . . . 37

Performance Specifications

. . . . . . . . . . . . . . . . . . . 49

Physical Specifications

. . . . . . . . . . . . . . . . . . . . . . 50

Power Specifications

. . . . . . . . . . . . . . . . . . . . . . . . 50

Power Supply

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Powering Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Programming

Enhanced Advanced Option

. . . . . . . . . . . . . . . . . 85

IDM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Menu Maps

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Password

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

R

Ranges, Measurement

. . . . . . . . . . . . . . . . . . . . . . . 49

Return Policy

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

S

Safety

Auxiliary Equipment

. . . . . . . . . . . . . . . . . . . . . . iii

General Issues

. . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Personal Equipment

. . . . . . . . . . . . . . . . . . . . . . . iv

Sample System, Basic Requirements

. . . . . . . . . . . . . . 6

Sealed Reference

Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Enclosure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Signal Connections

CE Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Signal Connections, Wiring

. . . . . . . . . . . . . . . . . . . 14

Spare Parts Numbers

. . . . . . . . . . . . . . . . . . . . . . . . 55

Specifications

Environmental

. . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Functional

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Performance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Physical

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Switch Location, Calibration

. . . . . . . . . . . . . . . . . . 46

T

Testing

% Gas

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Analog Output

. . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Theory of Operation

. . . . . . . . . . . . . . . . . . . . . . . . . 2

Thermal Conductivity

Common Gases

. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Values

. . . . . . . . . . . . . . . . . . . . . . . . . . 57

TMO2D-TC Optional Display

. . . . . . . . . . . . . . . . . . 6

Total Drift Error

. . . . . . . . . . . . . . . . . . . . . . . . . . . 32


Typical Applications

. . . . . . . . . . . . . . . . . . . . . . 7

,

59

U

Under/Over Range

. . . . . . . . . . . . . . . . . . . . . . . . . . 34

W

Warranty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

WEEE Directive

. . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Weight

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Wiring

CE Mark Compliance

. . . . . . . . . . . . . . . . . . . . . . 93

CE Signal Connections

. . . . . . . . . . . . . . . . . . . . . 95

Drawings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

External Devices

. . . . . . . . . . . . . . . . . . . . . . . . . 17

Instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Signal Connections

. . . . . . . . . . . . . . . . . . . . . . . 14

X

XDP Optional Display

. . . . . . . . . . . . . . . . . . . . . . . . 6

Index


Index



Warranty

Warranty

Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship.

Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument, at the sole discretion of GE Sensing. Fuses and batteries are specifically excluded from any liability. This warranty is effective from the date of delivery to the original purchaser. If GE Sensing determines that the equipment was defective, the warranty period is:

•

one year from delivery for electronic or mechanical failures

•

one year from delivery for sensor shelf life

If GE Sensing determines that the equipment was damaged by misuse, improper installation, the use of unauthorized replacement parts, or operating conditions outside the guidelines specified by GE Sensing, the repairs are not covered under this warranty.

The warranties set forth herein are exclusive and are in lieu of all other warranties whether statutory, express or implied (including warranties or merchantability and fitness for a particular purpose, and warranties arising from course of dealing or usage or trade).

Return Policy

If a GE Sensing instrument malfunctions within the warranty period, the following procedure must be completed:

1. Notify GE Sensing, giving full details of the problem, and provide the model number and serial number of the instrument. If the nature of the problem indicates the need for factory service, GE Sensing will issue a

RETURN AUTHORIZATION NUMBER (RAN), and shipping instructions for the return of the instrument to a service center will be provided.

2. If GE Sensing instructs you to send your instrument to a service center, it must be shipped prepaid to the authorized repair station indicated in the shipping instructions.

3. Upon receipt, GE Sensing will evaluate the instrument to determine the cause of the malfunction.

Then, one of the following courses of action will then be taken:

•

If the damage is covered under the terms of the warranty, the instrument will be repaired at no cost to the owner and returned.

•

If GE Sensing determines that the damage is not covered under the terms of the warranty, or if the warranty has expired, an estimate for the cost of the repairs at standard rates will be provided. Upon receipt of the owner’s approval to proceed, the instrument will be repaired and returned.


Warranty



GE

Measurement & Control

Certification &

Safety Statements

Certification & Safety Statements for the XMTC Gas Analyzer

When installing this apparatus, the following requirements must be met:

• Field wiring shall be rated at least 10°C above 65°C.

• Connecting cables shall be mounted securely and protected from mechanical damage, pulling and twisting.

• Cable entries are ¾” NPT.

• Cable glands of an approved flameproof design, ATEX + IECEx rated Ex d IIC, are required. These must be installed according to the manufacturer's instructions. Where the cable glands are provided by GE, the manufacturer's instructions, as supplied, to GE, will be included in the documentation.

• Unused entries must be sealed using a certified, ATEX + IECEx rated Ex d IIC, threaded plug.

• Modifications to the flameproof enclosure are not permitted.

• The apparatus should be de-energized before opening.

• Installation should comply with IEC/EN 60079-14.

• Equipment is of type flameproof “d” design and complies with: EN 60079-0:2012, EN 60079-1:2007,

EN 60529:1991 +A1:2000, IEC 60079-0:2011, IEC 60079-1:2007, IEC 60529:2001.

• The product contains no exposed parts which produce surface temperature infrared, electromagnetic ionizing, or non-electrical dangers.

• The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual.

• The product cannot be repaired by the user; it must be replaced by an equivalent certified product. Repairs should only be carried out by the manufacturer or by an approved repairer.

• Only trained, competent personnel may install, operate and maintain the equipment.

• Replacement of Cells or Batteries is not permitted by the end user.

• The Battery is protected from Stray Voltage by the Microprocessor Supervisory Circuit

(see image to right).

• The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate. The installation must be carried out in accordance with all the appropriate international, national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual. Access to the circuitry must not be made during operation.

1100 Technology Park Drive, Billerica, MA 01821, U.S.A.

Telephone: 978-437-1000 or 800-833-9438

Sensing House, Shannon Free Zone East, Shannon, County Clare, Ireland

Telephone: +353 61 470200

910-217, Rev. A

October 2013

Certification & Safety Statements for the XMTC Gas Analyzer

Special Conditions for Safe Use

• Consult the manufacturer if dimensional information on the flameproof joints is necessary.

Markings

• Markings shall appear on the product as shown below:

October 2013

910-217, Rev. A 2 of 2

GE

Sensing

We,

GE Sensing

1100 Technology Park Drive

Billerica, MA 01821

USA

declare under our sole responsibility that the

XMO2 Oxygen Analyzer

XMTC Thermal Conductivity Binary Gas Transmitter

DECLARATION

OF

CONFORMITY

DOC-0004, Rev. B to which this declaration relates, are in conformity with the following standards:

• IECEx 60079-0: 2011 & EN 60079-0: 2012

• IECEx 60079-1: 2007 & EN 60079-0: 2007

• EN 50281-1-1: 1998

• EN 61326-1: 2006, Class A, Table 2, Industrial Locations

• EN 61326-2-3: 2006

• EN 61010-1: 2001, Overvoltage Category II, Pollution Degree 2

Other standards Used:

• EN 50014: 1997 +A1, A2, A3

• EN 50018: 2000 following the provisions of the 2004/108/EC EMC, 2006/95/EC Low Voltage and 94/9/EC ATEX Directives.

Where products were initially assessed for compliance with the Essential Health and Safety Requirements of the

ATEX Directive 94/9/EC using earlier harmonized standards, a subsequent review has determined that “technical knowledge” is unaffected by the current harmonized standards listed above.

The units listed above and any ancillary equipment supplied with them do not bear CE marking for the Pressure

Equipment Directive, as they are supplied in accordance with Article 3, Section 3 (sound engineering practices and codes of good workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.

Billerica - June 2013

Issued


Customer Support Centers

U.S.A.

The Boston Center

1100 Technology Park Drive

Billerica, MA 01821

U.S.A.

Tel: 800 833 9438 (toll-free)

978 437 1000

E-mail: [email protected]

Ireland

Sensing House

Shannon Free Zone East

Shannon, County Clare

Ireland

Tel: +353 (0)61 470291

E-mail: [email protected]

910-217 Rev. G

An ISO 9001:2008 Certified Company www.ge-mcs.com/en/about-us/quality.html

www.ge-mcs.com

©2013 General Electric Company. All rights reserved.

Technical content subject to change without notice.

GE XMTC User manual

Measurement & Control

User’s Manual

Gas Analysis

Thermal Conductivity Binary Gas Transmitter

User’s Manual

Chapter 1. Features and Capabilities

Chapter 2. Installation

Chapter 3. Operation and Programming

3.6.2a Field Cal Type

3.6.2b Field Cal Percent

3.6.2c Before Delay Time and After Delay Time

3.6.2d Max Total Drift and Max Drift/Cal

Chapter 4. Calibration

Chapter 5. Specifications

Appendix A. Supplemental Information

XMTC Calibration Sheet

Appendix B. Typical Applications

B.1.6a Start-up

B.1.6b Calibration

-Cooled Electricity Generator

B.2.7a Start-up

B.2.7b Calibration

Appendix C. Installation and Wiring Diagrams

TABLE 1

REF DES CHART

HIGHEST USED NOT USED

NO.

01

02

03

GROUPS

DESCRIPTION

STANDARD

02

TC

109

110

BOTTOM SIDE ASSEMBLY

MIS-1/MMS-3 Connections

XMTC

PS5R-C24

TMO2D Connections

XMTC

MIS-2 Connections

XMTC

PS5R-C24

XDP Connections

XMTC

Appendix D. The Enhanced Advanced Option

Appendix E. CE Mark Compliance

Appendix F. Certifications

Measurement & Control

Certification &

Safety Statements

Sensing

DECLARATION

OF

CONFORMITY

Key Features

Related manuals

GE

XDP-H2

Frequently Answers and Questions

What is the purpose of the GE XMTC Thermal Conductivity Binary Gas Transmitter?

What are the advantages of using the GE XMTC Thermal Conductivity Binary Gas Transmitter?

What are the different versions of the GE XMTC Thermal Conductivity Binary Gas Transmitter?

Table of contents