Mitsubishi Safety Programmable Controller MELSEC-QS Series (Digest Version) Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems) and ISO9001 (standards for quality assurance management systems) EC97J1113 International safety standards conformance, Mitsubishi Electric’ s optimal solution for industrial safety in Factory Automation. Humans make mistakes. Machines break down. With the enactment of international safety standards including ISO12100, production sites are now hustling to establish safety systems based on safety technology that does not rely on human intervention. The solution introduced by Mitsubishi Electric is the safety PLC "MELSEC Safety." Inheriting various technologies and know-how cultivated through total FA support. This solution conforms to international safety standards and maintains compatibility with other MELSEC programmable controllers while opening the way to a new field called safety control. 2 Inherits existing MELSEC-Q series advantages into a safety control. At the production site, all possible measures must be taken against non-acceptable risk as long as workers are present. In the past hard-wired safety relay panels were used for the safety control of devices such as robots and press machines. As relay panels have evolved to PLCs, safety relay panels are now taken over by safety PLCs. The safety PLC requires not only stringent performance but also capability to be linked to other MELSEC PLCs, which perform machinery control, and operability similar to conventional MELSEC PLCs. MELSEC Safety is the ideal solution that meets these requirements. Concepts of Mitsubishi Safety PLC Excellent compatibility with the MELSEC PLC ● Based on the reliable and proven MELSEC-Q Series platform. ● Enhancement and inheritance of the engineering environment. ● Safety system monitoring available from the MELSEC PLC. ● Safety remote I/O stations and standard remote I/O stations can be used together in the CC-Link Safety system. Pursuing cost effectiveness ● Safety functions using a program, reducing the engineering time such as system configuration and modifications. ● Safety remote I/O can be spread out, minimizing wiring between remote I/O and safety devices. ● Improved maintainability by the operation/error history function, which facilitates identification of errors. Realizing safety functions applicable to machine safety ● Certified for international safety standards IEC61508 SIL3 and EN954-1/ISO13849-1, category 4. ● Diagnostics functions suitable for machine safety. 4 Enhanced engineering environment, supports CC-Link Safety, improved error diagnostics and security . . . Refined the safety control solution from every aspect. Integrating safety PLC and MELSEC PLC engineering environment Improved maintainability by operation/error history ●A total of 3,000 safety CPU module operations performed by the user and errors occurred on the Safety CPU module and CC-Link Safety system can be recorded as the operation/error history. GX Developer ●The sequence in which the operations and errors occurred is clarified in the operation/ error history, enabling easy troubleshooting. ●MELSEC Safety does not require a separate safety control dedicated engineering environment. GX Developer can be utilized for safety control in the same manner as standard control. As a result, the Mitsubishi solution offers comfort in operation with familiar screens and operability. Safety control circuits are created using a ladder program. Wiring changes are no longer needed at the time of system changes, whereas they were needed with safety relay-based systems. Operation/Error history screen QSCPU Safety remote I/O station ●CC-Link Safety and safety remote I/O station parameters are also set from GX Developer. There is no need to switch the engineering environment based on setting contents. CC-Link Safety compatible safety field network Safety PLC monitoring available from MELSEC PLC The safety PLC can be monitored from a MELSEC PLC via the network (MELSECNET/H). GX Developer GOT ●MELSEC Safety can supports the MELSEC-Q Series MELSECNET/H network modules. Safety PLC data can easily be monitored from MELSEC-Q series using the MELSECNET/H cyclic transmission function. Safety control and standard control can be linked without any difficulty. MELSECNET/H parameter setting screen MELSEC-Q series QSCPU MELSECNET/H POWER Q25HCPU MODE RUN ERR USER BAT BOOT QY42P QY42P QJ71LP21-25 The safety field network CC-Link Safety is a network that: ●Has been developed based on the open field network CC-Link , which originates from Japan. Including enhanced RAS functions. ●Expanded to ensure machine safety. ●Complies with international safety standards IEC61508 SIL3 and EN954-1/ISO13849-1, category 4. The CC-Link Safety specifications have been made public by the CC-Link Partner Association (CLPA). Therefore, light curtains, robots, and other devices connectable to CC-Link Safety will be available in the near future. Inheritance of existing functions Transmission speed of 10 Mbps equivalent to CC-Link is realized, allowing use of the same CC-Link cables. Enhanced RAS function Detects communication errors such as communication delays and loss of messages and then stops the system completely. Identifying the communication target station (safety remote I/O station) Model name and production information of safety remote I/O stations can be set by parameters. Hence, an error can be detected if an incorrect safety remote I/O station is connected. Flexible safety system configuration Safety remote I/O stations can be spread out, thereby minimizing wiring for I/O. Extending I/O stations is also easy. PULL PULL USB RS-232 Safety remote I/O station 5 6 Provided with security functions that ensure safety ●Login authentication prevents illegal access of unauthorized users to GX Developer project files. ・User information required for login authentication is registered in the project in advance. At the time of registration, three access levels (Administrators, Developers, and Users) can be set. This enables to manage function restrictions for each user. ●CPU access password prevents project files from being incorrectly written when a control change such as a program change is performed for the safety CPU module from GX Developer. Safety input diagnostics function ●Diagnostic errors including those of external devices by verifying input signals of dual input wiring. Disconnection etc. can be detected. Administrators Developers Users Login authentication screen User sets the access level functions restricted according to the access level （ ） ●Diagnostic contact errors including those of external devices using “the input dark test” function. Short circuit etc. can be detected. The "input dark test function" outputs a pulse that is OFF when input is ON and diagnoses contact errors including those of external devices. This function is settable via the parameters. GX Developer Disconnection COM- Light curtain Short circuit Input Input terminal terminal （X０,X1） （X０,X1） Diagnostics terminal Safety switch （T０,T1） ・The CPU access password is pre-registered for both the GX Developer project and safety CPU module. Writing is allowed only when the verification result matches. CPU access password “ABC123” CPU access password “DEF123” CPU access password Authorized × “ABC123” Rejected Safety remote I/O station setting screen (input parameters) Safety and user-friendliness achieved by two safety CPU operation modes The safety CPU module is designed to operate in two operation modes, enabling use of the existing convenient debug functions (device test and write to PLC during RUN) while maintaining safety. ●SAFETY MODE : SAFETY MODE is used during actual safety system operation. This mode prohibits operations that change safety PLC control, such as write to PLC and device test, in order to protect the system during operation. ●TEST MODE : TEST MODE is used at system design and during maintenance. This mode allows users at the access level of Developers or higher to use all GX Developer’ s functions such as write to PLC and device test. SAFETY MODE Safety output diagnostics function ●Immediately detects output errors by verifying output signals of dual output wiring. Two types of wiring methods are selectable by parameters. TEST MODE ・Dual wiring method that combines a source output and a sink output ・Dual wiring method that combines a source output and a source output Program, parameter, and device data changes prohibited GX Developer Program, parameter and device data changes allowed GX Developer Unless both outputs are ON, external output is OFF. ●Diagnostic contact errors including those of external devices using the output dark test function. Disconnection etc. can be detected. The "output dark test function" outputs a pulse that is OFF when output is ON and diagnoses contact errors including those of external devices. This function is settable via the parameters. Dual wiring method that combines a source output and a sink output Dual wiring method that combines a source output and a source output Disconnection COMOutput terminal （Y0+） Output terminal （Y0-） Safety relay, contactor Output terminal （Y0+,Y1+） Safety relay, contactor * When setting the dual output wiring method that combines a source output and a source output, set the same output wiring method and output dark test selection for both outputs. Safety remote I/O station setting screen (output parameters) 7 8 Higher level safety for your manufacturing line . . . MELSEC Safety application example Realizing MELSEC Safety in an automotive production line. ■General Specifications Item Specifications Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity 0 to 55℃ -40 to 75℃ 5 to 95 ％RH, non-condensing 5 to 95 ％RH, non-condensing Vibration resistance Shock resistance Example of automobile welding line Supervisory control panel Process 1 Process 2 Process n MELSECNET/H（10） , Ethernet, etc. Frequency range Constant acceleration Half amplitude Sweep count Under 3.5 mm (0.14 inch) 5 to 9 Hz ― 10 times intermittent ― 9 to 150 Hz 9.8 m/s2 vibration each in X,Y, Z Under 1.75 mm (0.07 inch) 5 to 9 Hz ― directions continuous ― 9 to 150 Hz 4.9 m/s2 vibration 2 Conforming to JIS B3502, IEC61131-2 (147 m/s , shock pulse duration: 11 ms, Sine half-wave pulse is applied 3 times each in X, Y, Z directions） Conforming to IEC61131-2 No corrosive gases 2000m (6562 ft.) or less Inside control panel II or less 2 or less ClassⅠ＊4 Operating ambience Operating altitude＊3 Installation location Overvoltage category＊1 Pollution degree＊2 Equipment category ＊1 : This indicates the section of power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within the premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V. ＊2 : This index indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution degree 2 is when only nonconductive pollution occurs. Temporary conductivity caused by condensation is to be expected. ＊3 : Do not store or use the PLC under the pressure higher than the atmospheric pressure of altitude 0 m. Doing so can cause a malfunction. When using the PLC under pressure, please consult your local sales representative. ＊4 : The equipment category of CC-Link Safety system remote I/O module is Class III. (Peer to peer network) MODE RUN POWER Q25HCPU QY42P MODE QY42P RUN QJ71LP21-25 ERR USER ERR USER POWER Q25HCPU QY42P QY42P MODE RUN QJ71LP21-25 POWER Q25HCPU QY42P QY42P ERR USER PULL QY42P RUN ERR USER QJ71LP21-25 BAT BOOT PULL PULL QY42P MODE QJ71LP21-25 BAT BOOT BAT BOOT BAT BOOT PULL PULL PULL PULL USB USB USB USB RS-232 RS-232 RS-232 RS-232 ■Safety CPU Module Specifications Process control CPU Overall control panel Item Control method I/O control mode MELSECNET/H Safety PLC (safety control) Line control network Line control network Line control network CC-Link remote I/O module CC-Link Safety remote I/O module Safety input Standard output Safety switch (Restart switch) Processing speed LD X0 (Sequence instruction) MOV D0 D1 Constant scan (Function that keeps scan time constant) Light curtain (Warning lamp) Safety output Robot Body welding line Example of automobile line robot Warning lamp POWER Q25HCPU MODE RUN ERR USER Light curtain Memory capacity BAT BOOT PULL PULL USB RS-232 QY42P QY42P QJ71LP21-25 MELSEC-Q PLC (robot control) Intrusion detection 9 Emergency stop 1 to 2000 ms (Setting unit: 1 ms) 14 k steps (56 KB) 128 KB 128 KB 3 files＊2 3 files＊2 Max. 100,000 times 6144 points (X/Y0 to 17FF) 1024 points (X/Y0 to 3FF) Default : 6144 points (M0 to 6143) (Changeable) Default : 2048 points (B0 to 7FF) (Changeable) Default : 512 points (T0 to 511) (Changeable) (for low- or high-speed timer) Low- or high-speed timer is specified by the instructions. Timer [T] The measurement unit of low-/high-speed timer is set by parameters. (Low-speed timer : 1 to 1000 ms, in increments of 1 ms, 100 ms by default) (High-speed timer : 0.1 to 100 ms, in increments of 0.1ms, 10 ms by default) Default: 0 points (for low- or high-speed retentive timer) (Changeable) Low- or high-speed retentive timer is specified by the instructions. The measurement unit of low-/high-speed retentive timer is set by parameters. Retentive timer [ST] Low-speed retentive timer:1 to 1000 ms, in increments of 1 ms, 100 ms by default High-speed retentive timer:0.1 to 100 ms, in increments of 0.1 ms, 10 ms by default Counter [C] Normal counter : 512 points by default (C0 to 511) (Changeable) Data register [D] Default : 6144 points (D0 to 6143) (Changeable) Link register [W] Default : 2048 points (W0 to 7FF) (Changeable) Annunciator [F] Default : 1024 points (F0 to 1023) (Changeable) Edge relay [V] Default : 1024 points (V0 to 1023) (Changeable) Link special relay [SB] 1536 points (SB0 to 5FF) Link special register [SW] 1536 points (SW0 to 5FF) Special relay [SM] 5120 points (SM0 to 5119) Special register [SD] 5120 points (SD0 to 5119) RUN/PAUSE contact RUN contact : 1 point can be set in the rage of X0 to 17FF PAUSE contact: None Clock function Robot 0.10μs 0.35μs Standard ROM (Drive 4) Safety PLC (safety control) CC-Link Safety remote I/O module Relay symbol language, function block Program memory (Drive 0) Maximum Program memory number of Standard ROM stored files Number of writes to standard ROM Number of I/O device points Number of I/O points Internal relay [M] Link relay [B] Safety input Robot CC-Link remote I/O module Sequence control language Program capacity＊1 Safety control network Standard input Program language QS001CPU Cyclic program execution Refresh 5V DC internal current consumption H External W dimensions D Weight Level of protection ( ) ( ) Year, month, date, hour, minute, second, day (Automatic leap-year detection) Accuracy : -3.18 to +5.25 s (TYP. 2.14 s)/d at 0℃ Accuracy : -3.18 to +2.59 s (TYP. 2.07 s)/d at 25℃ Accuracy : -12.97 to +3.63 s (TYP. - 3.16 s)/d at 55℃ 0.43 A 98 mm (3.86 inch) 55.2 mm (2.17 inch) 113.8 mm (4.48 inch) 0.29 kg IP2X ■Safety Power Supply Module Specifications Item QS061P‐A1 Mounting position on base Applicable base unit Input power supply Input frequency QS061P‐A2 QS Series power supply module mounting slot QS034B ＋10％ 100 to 120 V AC −15％ (85 to 132 V AC) ＋10％ 200 to 240 V AC −15％ (170 to 264 V AC) 50/60 Hz ±5% Input voltage distortion factor Maximum input apparent power Inrush current 5% or less 125 VA 20 A 8 ms or less Rated output current Overcurrent 5V DC protection Overvoltage protection Efficiency Allowable momentary power failure period 6A 6.6 A or more 5.5 to 6.5 V 70% or more 20 ms or less Dielectric withstand voltage Across inputs/LG and outputs/FG 1780 Vrms AC/3 cycles (2000 m [6562 ft.]) Insulation resistance Across inputs/LG and outputs/FG, across inputs and LG, across outputs and FG 10MΩ or more by 500 V DC insulation resistance tester Across inputs/LG and outputs/FG 2830 Vrms AC/3 cycles (2000 m [6562 ft.]) ･By noise simulator of 1500 Vp-p noise voltage, 1μs noise width and 25 to 60 Hz noise frequency Noise immunity ･Noise voltage IEC61000-4-4, 2 kV Operation indication LED indication (Normal: ON [green], Error : OFF) Built-in (Unchangeable by user) Fuse Contact output section Q25HCPU Number of device points POWER PULL Application ERR. contact Rated switching voltage, current 24 V DC, 0.5 A Minimum switching load Response time Life Surge suppressor 5 V DC, 1 mA OFF to ON: 10 ms or less ON to OFF: 12 ms or less Mechanical: 20,000,000 times or more Electrical: 100,000 times or more at rated switching voltage/current No No Fuse Terminal screw size M3.5 screw Applicable wire size 0.75 to 2 mm2 Applicable crimping terminal Applicable tightening torque External dimensions Weight ＊1 : The maximum number of executable sequence steps is calculated using thefollowing formula: (Program capacity) - (File header size [Default: 34 steps]) For details of program capacity and files, refer to the following manual. QSCPU User's Manual (Function Explanation, Program Fundamentals) ＊2 : The memory stores 1 file for each of parameter, sequence program, and device comment. RAV1.25 to 3.5, RAV2 to 3.5 (0.8 mm or less thick) 0.66 to 0.89 N･m H 98 mm (3.86 inch) W 55.2 mm (2.17 inch) D 115 mm (4.53 inch) 0.40 kg 10 Item ■CC-Link Safety System Master Module Specifications Item QS034B Number of I/O 4 modules modules mounted Possibility of extension Unextendable Applicable modules QS series modules 5V DC internal current consumption 0.095 A Mounting hole size M4 screw hole or Φ4.5 hole (for M4 screw) H 98 mm (3.86 inch) External 245 mm (9.65 inch) dimensions W D 44.1 mm (1.74 inch) 0.28 kg Weight Mounting screw M4 x 14: 4 pieces Attachment (DIN rail mounting adapter to be sold separately) DIN rail mounting adapter type Q6DIN2 QS0J61BT12 Selectable from 156 kbps/625 kbps/2.5 Mbps/5 Mbps/10 Mbps Version 1.10 compatible, CC-Link dedicated cable (Terminating resistor of 110 Ω is used) Transmission speed Station to station cable length Maximum overall cable distance 156 kbps 1200m Maximum overall cable distance 625 kbps 900 m (maximum transmission distance) 2.5 Mbps 20 cm or longer 400 m 5 Mbps 160 m 10 Mbps 100 m Maximum number of connectable modules 64 modules (42 modules for safety remote stations) Remote I/O (RX, RY): 2048 points Maximum number of Remote register (RWr): 256 points (remote device station → master station) link points per system Remote register (RWw): 256 points (master station → remote device station) Station type Safety remote station Standard remote station Transmission speed Number of occupied stations 1 station 1 station 2 stations 3 stations 4 stations Number of link points RX per remote station RY RWr RWw Communication method Synchronization method Coding method ＊1 : CC-Link dedicated cable (Ver.1.00) or CC-Link Transmission path dedicated high-performance cable can also be used. Using a cable together with another type of cable is Transmission format not allowed. Attach terminating resistors that match Error control system the cable type. Two terminating resistors (110 Ω) are included with the CC-Link Safety system master Connection cable module. Number of occupied I/O points ＊2 : Error detection using CRC32 is not performed for communication with standard remote I/O stations or 5V DC internal current consumption Weight remote device stations. 32 points 32 points 64 points 96 points 128 points 32 points 32 points 64 points 96 points 128 points 0 points 4 points 8 points 12 points 16 points 0 points 4 points 8 points 12 points 16 points Broadcast polling method Flag synchronous method NRZI method Bus (RS-485) HDLC compliant CRC32＊2(X32+X26+X23+X22+X16+X12+X11+X10+X8+X7+X5+X4+X2+X+1) CRC16 (X16＋X12＋X5＋1) Version 1.10 compatible, CC-Link dedicated cable＊1 32 points (I/O assignment: 32 intelligent points) 0.46 A 0.12 kg Unit: mm(inch) External Dimensions of Safety CPU Module 98 (3.86) ■Safety Main Base Unit Specifications 55.2 (2.17) 113.8 (4.48) Unit: mm(inch) External Dimensions of Safety Power Supply Module ■CC-Link Safety System Remote I/O Module Specifications Item QS061P-A1 POWER QS0J65BTB2-12DT Input specifications Output specifications 4 points (source + sink type) 2 points (source + source type) Photocoupler Isolation method Photocoupler Isolation method 24 V DC Rated input voltage 24 V DC Rated load voltage Approx. 4.6 mA Rated input current 19.2 to 28.8 V DC (Ripple ratio: 5% or less) Operating load voltage range (Ripple 19.2 to 28.8 V DC ratio: 5% or less) Operating voltage range 0.5 A/point Maximum load current 100％ Maximum number of simultaneous input points 10 A/10 ms or less Maximum inrush current 15 V DC/2 mA or more ON voltage/ON current 0.5 mA or less Leakage current at OFF OFF voltage/OFF current 1.0 V DC or less Maximum voltage drop at ON 5V DC/0.5 mA or less Input resistance Output overload protection function Protection function Approx. 56 KΩ Source + sink type Negative common Input type Output type Source + source type OFF → ON 0.4 ms or less (at 24 V DC) 0.4 ms or less (at 24 V DC) Response OFF → ON Response time time ON → OFF 0.4 ms or less (at 24 V DC) 0.4 ms or less (at 24 V DC) ON → OFF Safety remote station input response time 32 ms or less + filter-out time (1 ms, 5 ms, 10 ms, 20 ms, 50 ms) Safety remote station output response time 32 ms or less Surge suppressor Zener diode 19.2 to 28.8 V DC (Ripple ratio: 5% or less) Voltage External 60 mA (24 V DC, with all points ON, excepting for external load current) Current power External power supply overvoltage/overcurrent protection function supply＊1 Protection function 8 A (Not replaceable) Fuse 16 input points/common, 4 output points/common (Terminal block 2-wire type) Wiring method for common Maximum 4 A (Total of inputs and outputs) Common current 1 station Number of stations occupied Applicable crimping terminal 1012 times 98 (3.86) Number of output points PULL 115 (4.53) Unit: mm(inch) 4-mounting screws (M4×14) 38 ms 19.2 to 28.8 V DC (Ripple ratio: 5% or less) 140 mA or less (24 V DC, with all points ON) Module power overvoltage/overcurrent protection function 0.8 A (Not replaceable) 10 ms or less IP2X 0.67 kg 98 (3.86) OUT 7-point detachable terminal block [Transmission circuits, module power, FG], M3 x 5.2 Tightening torque: 0.425 to 0.575 N･m, 2 crimping terminals or less 18-point detachable terminal block x 3 [External power supply, I/O signals], M3 x 5.2 Tightening torque: 0.425 to 0.575 N･m, 2 crimping terminals or less M4 screw with polished and round flat washer (Tightening torque: 0.824 to 1.11 N･ｍ) Mountable with a DIN rail, and in 6 orientations. TH35-7.5Fe, TH35-7.5Al (Compliant with JIS C 2812) 0.3 to 2.0 mm2 ･RAV1.25-3 (Compliant with JIS C 2805) [Applicable wire size: 0.3 to 1.25 mm2］ 55.2 (2.17) External Dimensions of Safety Main Base Unit 80±0.3 (3.15±0.01) Number of writes to nonvolatile memory inside module Safety refresh response processing time Voltage Current Module power＊1 Protection function Fuse Momentary power failure period Level of protection Weight Communication section, External module power section connection External power supply system section, I/O section Module mounting screw Applicable DIN rail Applicable wire size 8 points (Input terminals: 16 points＊2) 5V SG a1 POWER CPU b1 I/O0 I/O1 I/O2 I/O3 FG MODEL 80M1 IND.CONT.E Q． SERIAL PASSED MADE IN JAPAN BD992C202H01 7 Number of input points 7.5 (0.30) 44.1 (1.74) 15.5 (0.61) 224.5±0.3 (8.84±0.01) 245 (9.65) ･V2-MS3 (JST Mfg. Co., Ltd.), RAP2-3SL (Nippon Tanshi Co., Ltd.), TGV2-3N (Nichifu) [Applicable wire size: 1.25 to 2 mm2］ ＊1 : The power supply connected to the QS0J65BTB2-12DT must satisfy the following conditions: （1）Reinforced insulation SELV (Safety Extra Low Voltage): Hazardous potential part (48 V or more) （2）Compliance with the LVD (Low Voltage Directive) （3）Output voltage: 19.2 to 28.8 V DC (Ripple ratio: 5% or less) ＊2 : Two inputs terminals are assigned for each input since dual wiring is supported. 11 12 Warranty Unit: mm(inch) External Dimensions of CC-Link Safety System Master Module 98 (3.86) 1. Limited Warranty and Product Support 90 (3.55) 27.4 (1.08) Unit: mm(inch) External Dimensions of CC-Link Safety System Remote I/O Module 2-M4 mounting screw hole 177±0.5 (6.97±0.02) 102 (4.02) 163 (6.42) 85 (3.35) 2. Limits of Warranties 80±0.3 (3.15±0.01) X0 1 2 POWER L.RUN RUN L.ERR. SAFETY SD ERR. RD 3 C D E F 4 5 6 7 8 9 A B C Y0 STATION NO. STATION NAME 13.5 (0.53) Product name B RATE 0 2 1 3 145±0.5 (5.71±0.02) F 4 (0.16) 1 2 3 Model name DIN rail center Outline Safety CPU module QS001CPU Program capacity: 14 K steps, number of I/O device points: 6144 points, operation/error history: 3000 records Safety main base unit QS034B-E 4 slots, for QS Series and MELSECNET/H modules QS061P-A1 Input: 100 to 120 V AC, 50/60 Hz; output: 5 V 6 A ; with overvoltage/overcurrent protection and shutdown circuit diagnostics QS061P-A2 Input: 200 to 240 V AC, 50/60 Hz; output: 5 V 6 A ; with overvoltage/overcurrent protection and shutdown circuit diagnostics CC-Link Safety system master module QS0J61BT12 Maximum number of connectable modules: 64 (42 modules for safety remote stations), safety station information management CC-Link Safety system remote I/O module QS0J65BTB2-12DT Safety input: 8 points (dual input), safety output: 4 points (dual output) GX Developer SW8D5C-GPPW-E Applicable Version: Version 8.40S or later Safety power supply module 13 E 4.5 (0.18) LINK ID D 49 (1.93) 8 9 A B 98 (3.86) 4 5 6 7 112±0.3 (4.41±0.01) 5 (0.20) 0 1 2 3 a. Mitsubishi Electric Corporation (“MELCO”) warrants that for a period of eighteen (18) months after date of delivery from the point of manufacture or one year from date of Customer’ s purchase, whichever is less, Mitsubishi MELSEC Safety programmable controllers (the“Products”) will be free from defects in material and workmanship. b. At MELCO’ s option, for those Products MELCO determines are not as warranted, MELCO shall either repair or replace them or issue a credit or return the purchase price paid for them. c. For this warranty to apply: (1) Customer shall give MELCO (i) notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased, (ii) the notice shall describe in reasonable details the warranty problem, (iii) the notice shall be provided promptly and in no event later than thirty (30) days after the Customer knows or has reason to believe that Products are not as warranted, and (iv) in any event, the notice must given within the warranty period; (2) Customer shall cooperate with MELCO and MELCO’ s representatives in MELCO’ s investigation of the warranty claim, including preserving evidence of the claim and its causes, meaningfully responding to MELCO’ s questions and investigation of the problem, grant MELCO access to witnesses, personnel, documents, physical evidence and records concerning the warranty problem, and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used; and (3) If MELCO requests, Customer shall remove Products it claims are defective and ship them to MELCO or MELCO’ s authorized representative for examination and, if found defective, for repair or replacement. The costs of removal, shipment to and from MELCO’ s designated examination point, and reinstallation of repaired or replaced Products shall be at Customer’ s expense. (4) If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location, the Customer will pay for the costs of sending repair personnel and shipping parts. MELCO is not responsible for any re-commissioning, maintenance, or testing on-site that involves repairs or replacing of the Products. d. Repairs of Products located outside of Japan are accepted by MELCO’ s local authorized service facility centers (“FA Centers”). Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO’ s limited warranty may vary. e. Subject to availability of spare parts, MELCO will offer Product repair services for (7) years after each Product model or line is discontinued, at MELCO’ s or its FA Centers’rates and charges and standard terms in effect at the time of repair. MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven (7) years after production is discontinued. f. MELCO generally announces discontinuation of Products through MELCO’ s Technical Bulletins. Products discontinued and repair parts for them may not be available after their production is discontinued. a. MELCO does not warrant or guarantee the design, specify, manufacture, construction or installation of the materials, construction criteria, functionality, use, properties or other characteristics of the equipment, systems, or production lines into which the Products may be incorporated, including any safety, fail-safe and shut down systems using the Products. b. MELCO is not responsible for determining the suitability of the Products for their intended purpose and use, including determining if the Products provide appropriate safety margins and redundancies for the applications, equipment or systems into which they are incorporated. c. Customer acknowledges that qualified and experienced personnel are required to determine the suitability, application, design, construction and proper installation and integration of the Products. MELCO does not supply such personnel. d. MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end-user’ s equipment, production lines or systems. e. MELCO does not warrant any Product: (1) repaired or altered by persons other than MELCO or its authorized engineers or FA Centers; (2) subjected to negligence, carelessness, accident, misuse, or damage; (3) improperly stored, handled, installed or maintained; (4) integrated or used in connection with improperly designed, incompatible or defective hardware or software; (5) that fails because consumable parts such as batteries, backlights, or fuses were not tested, serviced or replaced; (6) operated or used with equipment, production lines or systems that do not meet applicable and commensurate legal, safety and industry-accepted standards; (7) operated or used in abnormal applications; (8) installed, operated or used in contravention of instructions, precautions or warnings contained in MELCO’ s user, instruction and/or safety manuals, technical bulletins and guidelines for the Products; (9) used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product’ s manufacture; (10) subjected to excessive heat or moisture, abnormal voltages, shock, excessive vibration, physical damage or other improper environment; or (11) damaged or malfunctioning due to Acts of God, fires, acts of vandals, criminals or terrorists, communication or power failures, or any other cause or failure that results from circumstances beyond MELCO’ s control. f. All Product information and specifications contained on MELCO’ s website and in catalogs, manuals, or technical information materials provided by MELCO are subject to change without prior notice. g. The Product information and statements contained on MELCO’ s website and in catalogs, manuals, technical bulletins or other materials provided by MELCO are provided as a guide for Customer’ s use. They do not constitute warranties and are not incorporated in the contract of sale for the Products. h. These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties, remedies and damages and supersede any other understandings, whether written or oral, between the parties. Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products. i. THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS. j. MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 3. Limits on Damages a. MELCO’ S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT, NEGLIGENCE, STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE, REPAIR, REPLACEMENT, DELIVERY, PERFORMANCE, CONDITION, SUITABILITY, COMPLIANCE, OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE, INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED. b. Although MELCO has obtained the certification for Product’ s compliance to the international safety standards IEC61508 and EN954-1/ISO13849-1 from TUV Rheinland, this fact does not guarantee that Product will be free from any malfunction or failure. The user of this Product shall comply with any and all applicable safety standard, regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product. MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard, regulation or law. C MELCO prohibits the use of Products with or in any application involving power plants, trains, railway systems, airplanes, airline operations, other transportation systems, amusement equipments, hospitals, medical care, dialysis and life support facilities or equipment, incineration and fuel devices, handling of nuclear or hazardous materials or chemicals, mining and drilling, and other applications where the level of risk to human life, health or property are elevated. d. MELCO SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT OR PUNITIVE DAMAGES, FOR LOSS OF PROFITS, SALES, OR REVENUE, FOR INCREASED LABOR OR OVERHEAD COSTS, FOR DOWNTIME OR LOSS OF PRODUCTION, FOR COST OVERRUNS, OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN-UP COSTS, WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY, VIOLATION OF STATUTE, NEGLIGENCE OR OTHER TORT, STRICT LIABILITY OR OTHERWISE. e. In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them, consist of personal injury, wrongful death and/or physical property damages as well as damages of a pecuniary nature, the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law. If, however, the personal injury, wrongful death and/or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms, then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law. f. In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues. g. Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable, notwithstanding the unenforceability or failure of essential purpose of any warranty, undertaking, damage limitation, other provision of these terms or other terms comprising the contract of sale between Customer and MELCO. 4. Delivery/Force Majeure a. Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date. MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer’ s order or the purchase contract but shall not be liable for failure to do so. b. Products stored at the request of Customer or because Customer refuses or delays shipment shall be at the risk and expense of Customer. c. MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver, service, repair or replace the Products arising from shortage of raw materials, failure of suppliers to make timely delivery, labor difficulties of any kind, earthquake, fire, windstorm, flood, theft, criminal or terrorist acts, war, embargoes, governmental acts or rulings, loss or damage or delays in carriage, acts of God, vandals or any other circumstances reasonably beyond MELCO's control. Local sales office warranty conditions also apply. Please contact your local Mitsubishi Electric sales office or sales representatives. 14 Mitsubishi Safety Programmable Controller MELSEC-QS Series (Digest Version) L(NA)08086E-A 0612(MDOC) New publication, effective Dec. 2006 Specifications subject to change without notice.