Mitsubishi Safety Programmable Controller MELSEC

Mitsubishi Safety Programmable Controller MELSEC
Mitsubishi Safety Programmable Controller MELSEC-QS Series
(Digest Version)
Mitsubishi Electric Corporation Nagoya Works is a factory certified
for ISO14001 (standards for environmental management systems)
and ISO9001 (standards for quality assurance management systems)
EC97J1113
International safety standards conformance,
Mitsubishi Electric’
s optimal solution for
industrial safety in Factory Automation.
Humans make mistakes.
Machines break down.
With the enactment of international safety standards including ISO12100, production sites are
now hustling to establish safety systems based on safety technology that does not rely on
human intervention.
The solution introduced by Mitsubishi Electric is the safety PLC "MELSEC Safety." Inheriting
various technologies and know-how cultivated through total FA support. This solution
conforms to international safety standards and maintains compatibility with other MELSEC
programmable controllers while opening the way to a new field called safety control.
2
Inherits existing MELSEC-Q series
advantages into a safety control.
At the production site,
all possible measures
must be taken against
non-acceptable risk
as long as workers are present.
In the past hard-wired safety relay panels were used for the safety control of devices such as
robots and press machines. As relay panels have evolved to PLCs, safety relay panels are now
taken over by safety PLCs. The safety PLC requires not only stringent performance but also
capability to be linked to other MELSEC PLCs, which perform machinery control, and operability
similar to conventional MELSEC PLCs.
MELSEC Safety is the ideal solution that meets these requirements.
Concepts of Mitsubishi Safety PLC
Excellent compatibility with the MELSEC PLC
● Based on the reliable and proven MELSEC-Q Series platform.
● Enhancement and inheritance of the engineering environment.
● Safety system monitoring available from the MELSEC PLC.
● Safety remote I/O stations and standard remote I/O stations can be used together in the
CC-Link Safety system.
Pursuing cost effectiveness
● Safety functions using a program, reducing the engineering time such as system configuration
and modifications.
● Safety remote I/O can be spread out, minimizing wiring between remote I/O and safety
devices.
● Improved maintainability by the operation/error history function, which facilitates identification
of errors.
Realizing safety functions applicable to machine safety
● Certified for international safety standards IEC61508 SIL3 and EN954-1/ISO13849-1,
category 4.
● Diagnostics functions suitable for machine safety.
4
Enhanced engineering environment,
supports CC-Link Safety,
improved error diagnostics and security . . .
Refined the safety control solution from every aspect.
Integrating safety PLC and MELSEC PLC engineering environment
Improved maintainability by operation/error history
●A total of 3,000 safety CPU module operations
performed by the user and errors occurred on
the Safety CPU module and CC-Link Safety
system can be recorded as the operation/error
history.
GX Developer
●The sequence in which the operations and
errors occurred is clarified in the operation/
error history, enabling easy troubleshooting.
●MELSEC Safety does not require a separate
safety control dedicated engineering
environment. GX Developer can be utilized
for safety control in the same manner as
standard control. As a result, the Mitsubishi
solution offers comfort in operation with
familiar screens and operability. Safety control
circuits are created using a ladder program.
Wiring changes are no longer needed at the
time of system changes, whereas they were
needed with safety relay-based systems.
Operation/Error history screen
QSCPU
Safety remote I/O station
●CC-Link Safety and safety remote I/O station
parameters are also set from GX Developer.
There is no need to switch the engineering
environment based on setting contents.
CC-Link Safety compatible safety field network
Safety PLC monitoring available from MELSEC PLC
The safety PLC can be monitored from a MELSEC
PLC via the network (MELSECNET/H).
GX Developer
GOT
●MELSEC Safety can supports the MELSEC-Q
Series MELSECNET/H network modules.
Safety PLC data can easily be monitored from
MELSEC-Q series using the MELSECNET/H
cyclic transmission function. Safety control and
standard control can be linked without any
difficulty.
MELSECNET/H parameter setting screen
MELSEC-Q
series
QSCPU
MELSECNET/H
POWER
Q25HCPU
MODE
RUN
ERR
USER
BAT
BOOT
QY42P
QY42P
QJ71LP21-25
The safety field network CC-Link Safety is a
network that:
●Has been developed based on the open field
network CC-Link , which originates from
Japan. Including enhanced RAS functions.
●Expanded to ensure machine safety.
●Complies with international safety standards
IEC61508 SIL3 and EN954-1/ISO13849-1,
category 4.
The CC-Link Safety specifications have been
made public by the CC-Link Partner Association
(CLPA). Therefore, light curtains, robots, and
other devices connectable to CC-Link Safety will
be available in the near future.
Inheritance of
existing functions
Transmission speed of 10 Mbps equivalent
to CC-Link is realized, allowing use of the
same CC-Link cables.
Enhanced
RAS function
Detects communication errors such as
communication delays and loss of
messages and then stops the system
completely.
Identifying the
communication
target station
(safety remote I/O station)
Model name and production information of
safety remote I/O stations can be set by
parameters. Hence, an error can be
detected if an incorrect safety remote I/O
station is connected.
Flexible safety system
configuration
Safety remote I/O stations can be spread
out, thereby minimizing wiring for I/O.
Extending I/O stations is also easy.
PULL
PULL
USB
RS-232
Safety remote I/O station
5
6
Provided with security functions that ensure safety
●Login authentication prevents illegal access of
unauthorized users to GX Developer project
files.
・User information required for login authentication is
registered in the project in advance. At the time of
registration, three access levels (Administrators,
Developers, and Users) can be set. This enables to
manage function restrictions for each user.
●CPU access password prevents project files
from being incorrectly written when a control
change such as a program change is
performed for the safety CPU module from
GX Developer.
Safety input diagnostics function
●Diagnostic errors including those of external
devices by verifying input signals of dual input
wiring. Disconnection etc. can be detected.
Administrators
Developers
Users
Login authentication screen
User sets
the access level
functions restricted
according to
the access level
( )
●Diagnostic contact errors including those of
external devices using “the input dark test”
function. Short circuit etc. can be detected.
The "input dark test function" outputs a pulse that is OFF
when input is ON and diagnoses contact errors including
those of external devices. This function is settable via the
parameters.
GX Developer
Disconnection
COM-
Light curtain
Short
circuit
Input
Input
terminal
terminal
(X0,X1)
(X0,X1)
Diagnostics
terminal
Safety switch
(T0,T1)
・The CPU access password is pre-registered for both the
GX Developer project and safety CPU module. Writing is
allowed only when the verification result matches.
CPU access password
“ABC123”
CPU access password
“DEF123”
CPU access password
Authorized
×
“ABC123”
Rejected
Safety remote I/O station setting screen (input parameters)
Safety and user-friendliness achieved by two safety CPU operation modes
The safety CPU module is designed to operate
in two operation modes, enabling use of the
existing convenient debug functions (device test
and write to PLC during RUN) while maintaining
safety.
●SAFETY MODE :
SAFETY MODE is used during actual safety
system operation. This mode prohibits
operations that change safety PLC control,
such as write to PLC and device test, in order
to protect the system during operation.
●TEST MODE :
TEST MODE is used at system design and
during maintenance. This mode allows users
at the access level of Developers or higher to
use all GX Developer’
s functions such as
write to PLC and device test.
SAFETY MODE
Safety output diagnostics function
●Immediately detects output errors by verifying
output signals of dual output wiring. Two
types of wiring methods are selectable by
parameters.
TEST MODE
・Dual wiring method that combines a source output
and a sink output
・Dual wiring method that combines a source output
and a source output
Program,
parameter,
and device data
changes
prohibited
GX Developer
Program,
parameter
and device
data changes
allowed
GX Developer
Unless both outputs are ON, external output
is OFF.
●Diagnostic contact errors including those of
external devices using the output dark test
function. Disconnection etc. can be detected.
The "output dark test function" outputs a pulse that is OFF
when output is ON and diagnoses contact errors including
those of external devices. This function is settable via the
parameters.
Dual wiring method
that combines a source output
and a sink output
Dual wiring method
that combines a source output
and a source output
Disconnection
COMOutput
terminal
(Y0+)
Output
terminal
(Y0-)
Safety relay, contactor
Output
terminal
(Y0+,Y1+)
Safety relay, contactor
* When setting the dual
output wiring method
that combines a source
output and a source
output, set the same
output wiring method
and output dark test
selection for both
outputs.
Safety remote I/O station setting screen (output parameters)
7
8
Higher level safety for your manufacturing
line . . . MELSEC Safety application example
Realizing MELSEC Safety in an automotive
production line.
■General Specifications
Item
Specifications
Operating ambient temperature
Storage ambient temperature
Operating ambient humidity
Storage ambient humidity
0 to 55℃
-40 to 75℃
5 to 95 %RH, non-condensing
5 to 95 %RH, non-condensing
Vibration resistance
Shock resistance
Example of automobile welding line
Supervisory control panel
Process 1
Process 2
Process n
MELSECNET/H(10)
,
Ethernet, etc.
Frequency range Constant acceleration Half amplitude
Sweep count
Under
3.5 mm (0.14 inch)
5 to 9 Hz
―
10 times
intermittent
―
9 to 150 Hz
9.8 m/s2
vibration
each in X,Y, Z
Under
1.75 mm (0.07 inch)
5 to 9 Hz
―
directions
continuous
―
9 to 150 Hz
4.9 m/s2
vibration
2
Conforming to JIS B3502, IEC61131-2 (147 m/s , shock pulse duration: 11 ms,
Sine half-wave pulse is applied 3 times each in X, Y, Z directions)
Conforming to
IEC61131-2
No corrosive gases
2000m (6562 ft.) or less
Inside control panel
II or less
2 or less
ClassⅠ*4
Operating ambience
Operating altitude*3
Installation location
Overvoltage category*1
Pollution degree*2
Equipment category
*1 : This indicates the section of power
supply to which the equipment is assumed
to be connected between the public
electrical power distribution network and the
machinery within the premises. Category II
applies to equipment for which electrical
power is supplied from fixed facilities. The
surge voltage withstand level for up to the
rated voltage of 300 V is 2500 V.
*2 : This index indicates the degree to which
conductive material is generated in the
environment where the equipment is used.
Pollution degree 2 is when only nonconductive pollution occurs. Temporary
conductivity caused by condensation is to
be expected.
*3 : Do not store or use the PLC under the
pressure higher than the atmospheric
pressure of altitude 0 m. Doing so can cause
a malfunction. When using the PLC under
pressure, please consult your local sales
representative.
*4 : The equipment category of CC-Link
Safety system remote I/O module is Class III.
(Peer to peer network)
MODE
RUN
POWER
Q25HCPU
QY42P
MODE
QY42P
RUN
QJ71LP21-25
ERR
USER
ERR
USER
POWER
Q25HCPU
QY42P
QY42P
MODE
RUN
QJ71LP21-25
POWER
Q25HCPU
QY42P
QY42P
ERR
USER
PULL
QY42P
RUN
ERR
USER
QJ71LP21-25
BAT
BOOT
PULL
PULL
QY42P
MODE
QJ71LP21-25
BAT
BOOT
BAT
BOOT
BAT
BOOT
PULL
PULL
PULL
PULL
USB
USB
USB
USB
RS-232
RS-232
RS-232
RS-232
■Safety CPU Module Specifications
Process control
CPU
Overall
control panel
Item
Control method
I/O control mode
MELSECNET/H
Safety PLC
(safety control)
Line control
network
Line control
network
Line control
network
CC-Link
remote I/O module
CC-Link Safety
remote I/O module
Safety
input
Standard
output
Safety switch
(Restart switch)
Processing speed LD X0
(Sequence instruction) MOV D0 D1
Constant scan
(Function that keeps scan time constant)
Light curtain
(Warning lamp)
Safety
output
Robot
Body welding line
Example of automobile line robot
Warning lamp
POWER
Q25HCPU
MODE
RUN
ERR
USER
Light curtain
Memory
capacity
BAT
BOOT
PULL
PULL
USB
RS-232
QY42P
QY42P
QJ71LP21-25
MELSEC-Q PLC
(robot control)
Intrusion
detection
9
Emergency stop
1 to 2000 ms (Setting unit: 1 ms)
14 k steps (56 KB)
128 KB
128 KB
3 files*2
3 files*2
Max. 100,000 times
6144 points (X/Y0 to 17FF)
1024 points (X/Y0 to 3FF)
Default : 6144 points (M0 to 6143) (Changeable)
Default : 2048 points (B0 to 7FF) (Changeable)
Default : 512 points (T0 to 511) (Changeable)
(for low- or high-speed timer)
Low- or high-speed timer is specified by the instructions.
Timer [T]
The measurement unit of low-/high-speed timer is
set by parameters.
(Low-speed timer : 1 to 1000 ms, in increments of 1 ms, 100 ms by default)
(High-speed timer : 0.1 to 100 ms, in increments of 0.1ms, 10 ms by default)
Default: 0 points
(for low- or high-speed retentive timer) (Changeable)
Low- or high-speed retentive timer is specified by the instructions.
The measurement unit of low-/high-speed retentive timer is set by parameters.
Retentive timer [ST]
Low-speed retentive timer:1 to 1000 ms,
in increments of 1 ms, 100 ms by default
High-speed retentive timer:0.1 to 100 ms,
in increments of 0.1 ms, 10 ms by default
Counter [C]
Normal counter : 512 points by default (C0 to 511) (Changeable)
Data register [D]
Default : 6144 points (D0 to 6143) (Changeable)
Link register [W]
Default : 2048 points (W0 to 7FF) (Changeable)
Annunciator [F]
Default : 1024 points (F0 to 1023) (Changeable)
Edge relay [V]
Default : 1024 points (V0 to 1023) (Changeable)
Link special relay [SB]
1536 points (SB0 to 5FF)
Link special register [SW]
1536 points (SW0 to 5FF)
Special relay [SM]
5120 points (SM0 to 5119)
Special register [SD]
5120 points (SD0 to 5119)
RUN/PAUSE contact
RUN contact : 1 point can be set in the rage of X0 to 17FF
PAUSE contact: None
Clock function
Robot
0.10μs
0.35μs
Standard ROM
(Drive 4)
Safety PLC
(safety control)
CC-Link Safety
remote I/O module
Relay symbol language, function block
Program memory
(Drive 0)
Maximum
Program memory
number of
Standard ROM
stored files
Number of writes to standard ROM
Number of I/O device points
Number of I/O points
Internal relay [M]
Link relay [B]
Safety
input
Robot
CC-Link
remote I/O module
Sequence
control
language
Program capacity*1
Safety control
network
Standard input
Program
language
QS001CPU
Cyclic program execution
Refresh
5V DC internal current consumption
H
External
W
dimensions
D
Weight
Level of protection
( )
( )
Year, month, date, hour, minute, second, day
(Automatic leap-year detection)
Accuracy : -3.18 to +5.25 s (TYP. 2.14 s)/d at 0℃
Accuracy : -3.18 to +2.59 s (TYP. 2.07 s)/d at 25℃
Accuracy : -12.97 to +3.63 s (TYP. - 3.16 s)/d at 55℃
0.43 A
98 mm (3.86 inch)
55.2 mm (2.17 inch)
113.8 mm (4.48 inch)
0.29 kg
IP2X
■Safety Power Supply Module Specifications
Item
QS061P‐A1
Mounting position on base
Applicable base unit
Input power supply
Input frequency
QS061P‐A2
QS Series power supply module mounting slot
QS034B
+10%
100 to 120 V AC −15%
(85 to 132 V AC)
+10%
200 to 240 V AC −15%
(170 to 264 V AC)
50/60 Hz ±5%
Input voltage distortion factor
Maximum input apparent power
Inrush current
5% or less
125 VA
20 A 8 ms or less
Rated output
current
Overcurrent
5V DC
protection
Overvoltage
protection
Efficiency
Allowable momentary
power failure period
6A
6.6 A or more
5.5 to 6.5 V
70% or more
20 ms or less
Dielectric withstand voltage
Across inputs/LG and outputs/FG
1780 Vrms AC/3 cycles
(2000 m [6562 ft.])
Insulation resistance
Across inputs/LG and outputs/FG, across inputs and LG,
across outputs and FG 10MΩ or more
by 500 V DC insulation resistance tester
Across inputs/LG and outputs/FG
2830 Vrms AC/3 cycles
(2000 m [6562 ft.])
・By noise simulator of 1500 Vp-p noise voltage,
1μs noise width and 25 to 60 Hz noise frequency
Noise immunity
・Noise voltage IEC61000-4-4, 2 kV
Operation indication
LED indication (Normal: ON [green], Error : OFF)
Built-in (Unchangeable by user)
Fuse
Contact output section
Q25HCPU
Number of device points
POWER
PULL
Application
ERR. contact
Rated switching
voltage, current
24 V DC, 0.5 A
Minimum switching load
Response time
Life
Surge suppressor
5 V DC, 1 mA
OFF to ON: 10 ms or less
ON to OFF: 12 ms or less
Mechanical: 20,000,000 times or more
Electrical: 100,000 times or more at rated switching voltage/current
No
No
Fuse
Terminal screw size
M3.5 screw
Applicable wire size
0.75 to 2 mm2
Applicable crimping terminal
Applicable tightening torque
External
dimensions
Weight
*1 : The maximum number of executable sequence steps is calculated using thefollowing
formula:
(Program capacity) - (File header size [Default: 34 steps])
For details of program capacity and files, refer to the following manual.
QSCPU User's Manual (Function Explanation, Program Fundamentals)
*2 : The memory stores 1 file for each of parameter, sequence program, and device comment.
RAV1.25 to 3.5, RAV2 to 3.5 (0.8 mm or less thick)
0.66 to 0.89 N・m
H
98 mm (3.86 inch)
W
55.2 mm (2.17 inch)
D
115 mm (4.53 inch)
0.40 kg
10
Item
■CC-Link Safety System Master Module Specifications
Item
QS034B
Number of I/O
4 modules
modules mounted
Possibility of extension
Unextendable
Applicable modules
QS series modules
5V DC internal current consumption
0.095 A
Mounting hole size
M4 screw hole or Φ4.5 hole (for M4 screw)
H
98 mm (3.86 inch)
External
245 mm (9.65 inch)
dimensions W
D
44.1 mm (1.74 inch)
0.28 kg
Weight
Mounting screw M4 x 14: 4 pieces
Attachment
(DIN rail mounting adapter to be sold separately)
DIN rail mounting
adapter type
Q6DIN2
QS0J61BT12
Selectable from 156 kbps/625 kbps/2.5 Mbps/5 Mbps/10 Mbps
Version 1.10 compatible, CC-Link dedicated cable (Terminating resistor of 110 Ω is used)
Transmission speed Station to station cable length Maximum overall cable distance
156 kbps
1200m
Maximum overall cable distance
625 kbps
900 m
(maximum transmission distance)
2.5 Mbps
20 cm or longer
400 m
5 Mbps
160 m
10 Mbps
100 m
Maximum number of connectable modules
64 modules (42 modules for safety remote stations)
Remote I/O (RX, RY): 2048 points
Maximum number of
Remote register (RWr): 256 points (remote device station → master station)
link points per system
Remote register (RWw): 256 points (master station → remote device station)
Station type Safety remote station
Standard remote station
Transmission speed
Number of
occupied stations
1 station
1 station
2 stations
3 stations
4 stations
Number of link points RX
per remote station RY
RWr
RWw
Communication method
Synchronization method
Coding method
*1 : CC-Link dedicated cable (Ver.1.00) or CC-Link
Transmission path
dedicated high-performance cable can also be used.
Using a cable together with another type of cable is Transmission format
not allowed. Attach terminating resistors that match
Error control system
the cable type. Two terminating resistors (110 Ω) are
included with the CC-Link Safety system master Connection cable
module.
Number of occupied I/O points
*2 : Error detection using CRC32 is not performed for
communication with standard remote I/O stations or 5V DC internal current consumption
Weight
remote device stations.
32 points
32 points
64 points
96 points
128 points
32 points
32 points
64 points
96 points
128 points
0 points
4 points
8 points
12 points
16 points
0 points
4 points
8 points
12 points
16 points
Broadcast polling method
Flag synchronous method
NRZI method
Bus (RS-485)
HDLC compliant
CRC32*2(X32+X26+X23+X22+X16+X12+X11+X10+X8+X7+X5+X4+X2+X+1)
CRC16 (X16+X12+X5+1)
Version 1.10 compatible, CC-Link dedicated cable*1
32 points (I/O assignment: 32 intelligent points)
0.46 A
0.12 kg
Unit: mm(inch)
External Dimensions of Safety CPU Module
98 (3.86)
■Safety Main Base Unit Specifications
55.2 (2.17)
113.8 (4.48)
Unit: mm(inch)
External Dimensions of Safety Power Supply Module
■CC-Link Safety System Remote I/O Module Specifications
Item
QS061P-A1
POWER
QS0J65BTB2-12DT
Input specifications
Output specifications
4 points (source + sink type)
2 points (source + source type)
Photocoupler
Isolation method
Photocoupler
Isolation method
24 V DC
Rated input voltage
24 V DC
Rated load voltage
Approx. 4.6 mA
Rated input current
19.2 to 28.8 V DC (Ripple ratio: 5% or less)
Operating load voltage range
(Ripple
19.2 to 28.8 V DC
ratio: 5% or less)
Operating voltage range
0.5 A/point
Maximum load current
100%
Maximum number of simultaneous input points
10 A/10 ms or less
Maximum inrush current
15 V DC/2 mA or more
ON voltage/ON current
0.5 mA or less
Leakage current at OFF
OFF voltage/OFF current
1.0 V DC or less
Maximum voltage drop at ON
5V DC/0.5 mA or less
Input resistance
Output overload protection function
Protection function
Approx. 56 KΩ
Source + sink type
Negative common
Input type
Output type
Source + source type
OFF → ON
0.4 ms or less (at 24 V DC)
0.4 ms or less (at 24 V DC)
Response OFF → ON
Response
time
time
ON → OFF
0.4 ms or less (at 24 V DC)
0.4 ms or less (at 24 V DC)
ON → OFF
Safety remote station input response time 32 ms or less + filter-out time (1 ms, 5 ms, 10 ms, 20 ms, 50 ms) Safety remote station output response time
32 ms or less
Surge suppressor
Zener diode
19.2 to 28.8 V DC (Ripple ratio: 5% or less)
Voltage
External
60 mA (24 V DC, with all points ON, excepting for external load current)
Current
power
External power supply overvoltage/overcurrent protection function
supply*1 Protection function
8 A (Not replaceable)
Fuse
16 input points/common, 4 output points/common (Terminal block 2-wire type)
Wiring method for common
Maximum 4 A (Total of inputs and outputs)
Common current
1 station
Number of stations occupied
Applicable crimping terminal
1012 times
98 (3.86)
Number of output points
PULL
115 (4.53)
Unit: mm(inch)
4-mounting screws
(M4×14)
38 ms
19.2 to 28.8 V DC (Ripple ratio: 5% or less)
140 mA or less (24 V DC, with all points ON)
Module power overvoltage/overcurrent protection function
0.8 A (Not replaceable)
10 ms or less
IP2X
0.67 kg
98 (3.86)
OUT
7-point detachable terminal block [Transmission circuits, module power, FG], M3 x 5.2 Tightening torque: 0.425 to 0.575 N・m, 2 crimping terminals or less
18-point detachable terminal block x 3 [External power supply, I/O signals], M3 x 5.2 Tightening torque: 0.425 to 0.575 N・m, 2 crimping terminals or less
M4 screw with polished and round flat washer (Tightening torque: 0.824 to 1.11 N・m) Mountable with a DIN rail, and in 6 orientations.
TH35-7.5Fe, TH35-7.5Al (Compliant with JIS C 2812)
0.3 to 2.0 mm2
・RAV1.25-3 (Compliant with JIS C 2805) [Applicable wire size: 0.3 to 1.25 mm2]
55.2 (2.17)
External Dimensions of Safety Main Base Unit
80±0.3 (3.15±0.01)
Number of writes to nonvolatile
memory inside module
Safety refresh response processing time
Voltage
Current
Module
power*1 Protection function
Fuse
Momentary power failure period
Level of protection
Weight
Communication section,
External
module power section
connection
External power supply
system
section, I/O section
Module mounting screw
Applicable DIN rail
Applicable wire size
8 points (Input terminals: 16 points*2)
5V
SG
a1
POWER
CPU
b1
I/O0
I/O1
I/O2
I/O3
FG
MODEL
80M1 IND.CONT.E Q.
SERIAL
PASSED
MADE IN JAPAN
BD992C202H01
7
Number of input points
7.5 (0.30)
44.1 (1.74)
15.5
(0.61)
224.5±0.3 (8.84±0.01)
245 (9.65)
・V2-MS3 (JST Mfg. Co., Ltd.), RAP2-3SL (Nippon Tanshi Co., Ltd.), TGV2-3N (Nichifu) [Applicable wire size: 1.25 to 2 mm2]
*1 : The power supply connected to the QS0J65BTB2-12DT must satisfy the following conditions:
(1)Reinforced insulation
SELV (Safety Extra Low Voltage): Hazardous potential part (48 V or more)
(2)Compliance with the LVD (Low Voltage Directive)
(3)Output voltage: 19.2 to 28.8 V DC (Ripple ratio: 5% or less)
*2 : Two inputs terminals are assigned for each input since dual wiring is supported.
11
12
Warranty
Unit: mm(inch)
External Dimensions of CC-Link Safety System Master Module
98 (3.86)
1. Limited Warranty and Product Support
90 (3.55)
27.4
(1.08)
Unit: mm(inch)
External Dimensions of CC-Link Safety System Remote I/O Module
2-M4 mounting screw hole
177±0.5 (6.97±0.02)
102 (4.02)
163 (6.42)
85 (3.35)
2. Limits of Warranties
80±0.3
(3.15±0.01)
X0
1
2
POWER
L.RUN
RUN
L.ERR.
SAFETY
SD
ERR.
RD
3
C
D
E
F
4
5
6
7
8
9
A
B
C
Y0
STATION NO.
STATION NAME
13.5
(0.53)
Product name
B RATE
0
2
1
3
145±0.5
(5.71±0.02)
F
4
(0.16)
1
2
3
Model name
DIN rail center
Outline
Safety CPU module
QS001CPU
Program capacity: 14 K steps, number of I/O device points: 6144 points,
operation/error history: 3000 records
Safety main base unit
QS034B-E
4 slots, for QS Series and MELSECNET/H modules
QS061P-A1
Input: 100 to 120 V AC, 50/60 Hz; output: 5 V 6 A ;
with overvoltage/overcurrent protection and shutdown circuit diagnostics
QS061P-A2
Input: 200 to 240 V AC, 50/60 Hz; output: 5 V 6 A ;
with overvoltage/overcurrent protection and shutdown circuit diagnostics
CC-Link Safety system master module
QS0J61BT12
Maximum number of connectable modules: 64 (42 modules for safety remote stations),
safety station information management
CC-Link Safety system remote I/O module
QS0J65BTB2-12DT
Safety input: 8 points (dual input), safety output: 4 points (dual output)
GX Developer
SW8D5C-GPPW-E
Applicable Version: Version 8.40S or later
Safety power supply module
13
E
4.5
(0.18)
LINK ID
D
49 (1.93)
8
9
A
B
98 (3.86)
4
5
6
7
112±0.3
(4.41±0.01)
5
(0.20)
0
1
2
3
a. Mitsubishi Electric Corporation (“MELCO”) warrants that for a period of eighteen (18)
months after date of delivery from the point of manufacture or one year from date of
Customer’
s purchase, whichever is less, Mitsubishi MELSEC Safety programmable
controllers (the“Products”) will be free from defects in material and workmanship.
b. At MELCO’
s option, for those Products MELCO determines are not as warranted,
MELCO shall either repair or replace them or issue a credit or return the purchase price paid
for them.
c. For this warranty to apply:
(1) Customer shall give MELCO (i) notice of a warranty claim to MELCO and the authorized
dealer or distributor from whom the Products were purchased, (ii) the notice shall describe in
reasonable details the warranty problem, (iii) the notice shall be provided promptly and in no
event later than thirty (30) days after the Customer knows or has reason to believe that
Products are not as warranted, and (iv) in any event, the notice must given within the
warranty period;
(2) Customer shall cooperate with MELCO and MELCO’
s representatives in MELCO’
s
investigation of the warranty claim, including preserving evidence of the claim and its
causes, meaningfully responding to MELCO’
s questions and investigation of the problem,
grant MELCO access to witnesses, personnel, documents, physical evidence and records
concerning the warranty problem, and allow MELCO to examine and test the Products in
question offsite or at the premises where they are installed or used; and
(3) If MELCO requests, Customer shall remove Products it claims are defective and ship
them to MELCO or MELCO’
s authorized representative for examination and, if found
defective, for repair or replacement. The costs of removal, shipment to and from MELCO’
s
designated examination point, and reinstallation of repaired or replaced Products shall be at
Customer’
s expense.
(4) If Customer requests and MELCO agrees to effect repairs onsite at any domestic or
overseas location, the Customer will pay for the costs of sending repair personnel and
shipping parts. MELCO is not responsible for any re-commissioning, maintenance, or testing
on-site that involves repairs or replacing of the Products.
d. Repairs of Products located outside of Japan are accepted by MELCO’
s local authorized
service facility centers (“FA Centers”). Terms and conditions on which each FA Center
offers repair services for Products that are out of warranty or not covered by MELCO’
s
limited warranty may vary.
e. Subject to availability of spare parts, MELCO will offer Product repair services for (7) years
after each Product model or line is discontinued, at MELCO’
s or its FA Centers’rates and
charges and standard terms in effect at the time of repair. MELCO usually produces and
retains sufficient spare parts for repairs of its Products for a period of seven (7) years after
production is discontinued.
f. MELCO generally announces discontinuation of Products through MELCO’
s Technical
Bulletins. Products discontinued and repair parts for them may not be available after their
production is discontinued.
a. MELCO does not warrant or guarantee the design, specify, manufacture, construction or
installation of the materials, construction criteria, functionality, use, properties or other
characteristics of the equipment, systems, or production lines into which the Products may
be incorporated, including any safety, fail-safe and shut down systems using the Products.
b. MELCO is not responsible for determining the suitability of the Products for their intended
purpose and use, including determining if the Products provide appropriate safety margins
and redundancies for the applications, equipment or systems into which they are
incorporated.
c. Customer acknowledges that qualified and experienced personnel are required to
determine the suitability, application, design, construction and proper installation and
integration of the Products. MELCO does not supply such personnel.
d. MELCO is not responsible for designing and conducting tests to determine that the
Product functions appropriately and meets application standards and requirements as
installed or incorporated into the end-user’
s equipment, production lines or systems.
e. MELCO does not warrant any Product:
(1) repaired or altered by persons other than MELCO or its authorized engineers or FA
Centers;
(2) subjected to negligence, carelessness, accident, misuse, or damage;
(3) improperly stored, handled, installed or maintained;
(4) integrated or used in connection with improperly designed, incompatible or defective
hardware or software;
(5) that fails because consumable parts such as batteries, backlights, or fuses were not
tested, serviced or replaced;
(6) operated or used with equipment, production lines or systems that do not meet applicable
and commensurate legal, safety and industry-accepted standards;
(7) operated or used in abnormal applications;
(8) installed, operated or used in contravention of instructions, precautions or warnings
contained in MELCO’
s user, instruction and/or safety manuals, technical bulletins and
guidelines for the Products;
(9) used with obsolete technologies or technologies not fully tested and widely accepted and
in use at the time of the Product’
s manufacture;
(10) subjected to excessive heat or moisture, abnormal voltages, shock, excessive vibration,
physical damage or other improper environment; or
(11) damaged or malfunctioning due to Acts of God, fires, acts of vandals, criminals or
terrorists, communication or power failures, or any other cause or failure that results from
circumstances beyond MELCO’
s control.
f. All Product information and specifications contained on MELCO’
s website and in catalogs,
manuals, or technical information materials provided by MELCO are subject to change
without prior notice.
g. The Product information and statements contained on MELCO’
s website and in catalogs,
manuals, technical bulletins or other materials provided by MELCO are provided as a guide
for Customer’
s use. They do not constitute warranties and are not incorporated in the
contract of sale for the Products.
h. These terms and conditions constitute the entire agreement between Customer and
MELCO with respect to warranties, remedies and damages and supersede any other
understandings, whether written or oral, between the parties. Customer expressly
acknowledges that any representations or statements made by MELCO or others
concerning the Products outside these terms are not part of the basis of the bargain between
the parties and are not factored into the pricing of the Products.
i. THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE
EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE
PRODUCTS.
j. MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
3. Limits on Damages
a. MELCO’
S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR
BREACH OF WARRANTY OR CONTRACT, NEGLIGENCE, STRICT TORT LIABILITY OR
OTHER THEORIES OF RECOVERY REGARDING THE SALE, REPAIR,
REPLACEMENT, DELIVERY, PERFORMANCE, CONDITION, SUITABILITY,
COMPLIANCE, OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE,
INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS
NOT AS WARRANTED.
b. Although MELCO has obtained the certification for Product’
s compliance to the
international safety standards IEC61508 and EN954-1/ISO13849-1 from TUV Rheinland,
this fact does not guarantee that Product will be free from any malfunction or failure. The
user of this Product shall comply with any and all applicable safety standard, regulation or
law and take appropriate safety measures for the system in which the Product is installed or
used and shall take the second or third safety measures other than the Product. MELCO is
not liable for damages that could have been prevented by compliance with any applicable
safety standard, regulation or law.
C MELCO prohibits the use of Products with or in any application involving power plants,
trains, railway systems, airplanes, airline operations, other transportation systems,
amusement equipments, hospitals, medical care, dialysis and life support facilities or
equipment, incineration and fuel devices, handling of nuclear or hazardous materials or
chemicals, mining and drilling, and other applications where the level of risk to human life,
health or property are elevated.
d. MELCO SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL,
INDIRECT OR PUNITIVE DAMAGES, FOR LOSS OF PROFITS, SALES, OR REVENUE,
FOR INCREASED LABOR OR OVERHEAD COSTS, FOR DOWNTIME OR LOSS OF
PRODUCTION, FOR COST OVERRUNS, OR FOR ENVIRONMENTAL OR POLLUTION
DAMAGES OR CLEAN-UP COSTS, WHETHER THE LOSS IS BASED ON CLAIMS FOR
BREACH OF CONTRACT OR WARRANTY, VIOLATION OF STATUTE, NEGLIGENCE
OR OTHER TORT, STRICT LIABILITY OR OTHERWISE.
e. In the event that any damages which are asserted against MELCO arising out of or
relating to the Products or defects in them, consist of personal injury, wrongful death and/or
physical property damages as well as damages of a pecuniary nature, the disclaimers and
limitations contained in these terms shall apply to all three types of damages to the fullest
extent permitted by law. If, however, the personal injury, wrongful death and/or physical
property damages cannot be disclaimed or limited by law or public policy to the extent
provided by these terms, then in any such event the disclaimer of and limitations on
pecuniary or economic consequential and incidental damages shall nevertheless be
enforceable to the fullest extent allowed by law.
f. In no event shall any cause of action arising out of breach of warranty or otherwise
concerning the Products be brought by Customer more than one year after the cause of
action accrues.
g. Each of the limitations on remedies and damages set forth in these terms is separate and
independently enforceable, notwithstanding the unenforceability or failure of essential
purpose of any warranty, undertaking, damage limitation, other provision of these terms or
other terms comprising the contract of sale between Customer and MELCO.
4. Delivery/Force Majeure
a. Any delivery date for the Products acknowledged by MELCO is an estimated and not a
promised date. MELCO will make all reasonable efforts to meet the delivery schedule set
forth in Customer’
s order or the purchase contract but shall not be liable for failure to do so.
b. Products stored at the request of Customer or because Customer refuses or delays
shipment shall be at the risk and expense of Customer.
c. MELCO shall not be liable for any damage to or loss of the Products or any delay in or
failure to deliver, service, repair or replace the Products arising from shortage of raw
materials, failure of suppliers to make timely delivery, labor difficulties of any kind,
earthquake, fire, windstorm, flood, theft, criminal or terrorist acts, war, embargoes,
governmental acts or rulings, loss or damage or delays in carriage, acts of God, vandals or
any other circumstances reasonably beyond MELCO's control.
Local sales office warranty conditions also apply. Please contact
your local Mitsubishi Electric sales office or sales representatives.
14
Mitsubishi Safety Programmable Controller MELSEC-QS Series
(Digest Version)
L(NA)08086E-A 0612(MDOC)
New publication, effective Dec. 2006
Specifications subject to change without notice.
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