SATRON VC Optical Consistency Transmitter

BCs220AV

Revision 1

15.3.2014

Installation and Setting-Up Instructions

DOCUMENTS

Technical Specifi cations: BCs220

Installation and Setting-Up Instructions: BCs220AV

Contents:

1. INSTALLATION

1.1 Mounting location

1.2 Installing the transmitter

1.3 Dimensions of the transmitter

1.4 Electrical connections s. 6

2 SETTING-UP

2.1 Setting-up with Satron VoAdvisor Service

Software

2.2 Setting-up with local switches

2.3 Setting-up with remote unit

3 USER GUIDE FOR MENUS

3.1 Confi guration

3.2 New sample

3.3 Calibration

3.4 Diagnostics

4

4.1

SETTINGS

Basic settings

4.2 Collect sample

4.3 Laboratory values

4.4 Start-Up calibration

4.5 1-point calibration

4.6 2-point calibration

4.7 Offset adjustment

4.8 Gain adjustment

4.9 Time and Date settings s. 2 s. 3 s. 5 s. 8 s. 8 s. 9 s. 10 s. 12 s. 12 s. 13 s. 15 s. 15 s. 15 s. 16 s. 16 s. 16 s. 17 s. 17 s. 17

We reserve the right for technical modifi cations without prior notice.

HART® is the registered trademark of Hart Communication Foundation.

Hastelloy® is the registered trademark of Haynes International.

Tefl on® E.I. is the registered trademark du Pont de Nemours & Co.

Viton® is the registered trademark DuPont Down Elastomer.

Satron Instruments Inc.

P.O.Box 22, FI-33901 Tampere, Finland

Tel. +358 207 464 800, Telefax +358 207 464 801 www.satron.com, [email protected]

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SATRON VC Optical Consistency Transmitter

1. INSTALLATION

1.1 Mounting location

Installation recommendations: Figure 1-1

- transmitters should be installed as a general rule turbulence fl ow.

- Recommended installation location

- An alternative mounting location

1

2

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The mounting angle of the coupling

90 ... 105°

Minimum 1 x D

2

Minimum 2 x D

Minimum 1 x D

Minimum 2 x D

1

Minimum 1 x D

Figure 1-1 Recommended mounting location

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SATRON VC Optical Consistency Transmitter

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1. Ensure that the installation valve is clean from process media which could damage the transmitter prior to inserting the transmitter into it.

2. Insert the transmitter into the valve and turn to fasten the valve coupler. Tightening torque 40 Nm.

C1

C2

3. Align the installation tool slots (C1 and C2) with the transmitter slots and connect the installtion tool.

4. Turn the installation ball valve fully open and insert the trasmitter into the process, by turning the installation tool lever clockwise.

Figure 1-2a Mounting the transmitter on the coupling

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5. Turn the installation tool level until the transmitter is fully inserted into the process.

6.

E

Fasten the transmitter in place with the locking nut E, Tightening torque 40Nm.

E

7.

8.

Remove the installtion tool.

To remove the transmitter from the process, reverse the steps shows for inserting the transmitter.

Figure 1-2b Mounting the transmitter on the coupling

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SATRON VC Optical Consistency Transmitter

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312

20

Dimensions Satron VCT

373

Dimensions Satron VCF

95

Standard 5 m

Optional 10 m

Satron VC with L-housing

5

90

120

Ø6,2 PG9 std.

SATRON VC Optical Consistency Transmitter

1.2 Electrical connections

Supply voltage and load of the transmitter according to the Figure 1-10.

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Position selection 3 x 90°

We recommend shielded twisted-pair cable as signal cable.

The signal cable should not be installed near highvoltage cables, large motors or frequency converters.

The shield of the cable is grounded at the power supply end or according to the recommendations of the manufacturer of the used control system.

1. Remove screw

2. Open

Tighten the screw

Figure1-9 Removing the PLUG junction box

Figure 1-10 Supply voltage and load capacity

Figure 1-11

Wiring

Housing with M12-connector, code HT

Figure 1-12 Wiring

Housing with PLUG DIN43650- and M12-connector, test connector box, codes HT and HS

Figure 1-13 Wiring housing with PLUG DIN 43650-connector, code HS

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SATRON VC Optical Consistency Transmitter

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Figure 1-14 Wiring

Remote electronics housing with display, code L

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SATRON VC Optical Consistency Transmitter

2 SETTING-UP

2.1 Setting-up with Satron-VoAdvisor Service Software

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When you want to have all the operations of the Smart transmitter, we recommend the use of Satron-VOadvisor

Service Software program. Satron Instruments Inc. will deliver you the program, HART-modem and HP-2133 Mini

Note PC according the order.

Figure 2-1 VOadviser software

2.2 Setting-up with local switches

The additional instruction of display menus is enclosed to this manual. See chapter 4

Housing with display, code N

Keyboard :

Esc = Press Esc move back towards the top of the main menu.

= Use the UP arrow key to move up on the current menu level

or to increase the selected parameter value.

= Use the DOWN arrow key to move down on the current menu

level or to decrease the selected parameter value.

Enter = Press ENTER to move to a lower level in a menu or to accept

a command or parameter valu

Figure 2-2 VC transmitter with display

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SATRON VC Optical Consistency Transmitter

2.3 Setting-up with remote unit.

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The Satron VC transmitter remote unit can be provided with a wall box which is capable of having a 20m cable between the Sensing unit and the Display unit. Inside the Display unit is a terminal where up to 3 binary inputs, 3 relay outputs and 2 analog milliamp loops can be connected. All connections can be used simultaneously.

The signal cable between the Display unit and Sensing unit should not be installed near high-voltage cables, large motors or frequency converters.

Figure 2 - 3 Remote Connections

Figure 2 - 4 VC Sensing connections.

Inside the Sensing element is a dipswitch and a USB port. This is only used for updating the fi rmware.

DO NOT USE THE USB PORT UNLESS THERE NEEDS TO BE A NEW FIRMWARE INSTALLED.

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SATRON VC Optical Consistency Transmitter

3. USER GUIDE FOR MENUS

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Under the main menu are 6 submenus: Confi guration, New

Sample, Calibration, Diagnostics and Advanced. To enter these submenus press ESC for 3 seconds.

The user interface for the series VO analyzers, housing option

N, consists of display and operating keys. Among other things, the user interface allows you to set process variables in the desired units on the display and to confi gure the analyzer e.g. by setting the lower and upper range-values.

In addition, you can perform diagnostic routines and view device information through the user interface.

3.1 Confi guration

The transmitter confi guration settings

RCP SEL

Active recipe selection menu.

RECIPE 1

Recipe selected options RECIPE (1 ... 4).

The basic factory tuning is stored in the recipe 1.

To perform a new calibration is recommended to use a new recipe.

The 8-character liquid crystal display (LCD) with backlight allows you to display information with letters and numbers.

OPERATING KEYS:

With the UP/DOWN arrow keys and the ENTER and ESC you can move in the menus.

ENTER:

Press ENTER to move to a lower level in a menu or to accept a command or parameter value.

UP:

Use the UP arrow key to move up on the current menu level or to increase the selected parameter value.

DOWN:

Use the DOWN arrow key to move down on the current menu level or to decrease the selected parameter value.

MAOUTPUT

The current output (mA circuit) settings.

LRV

Lower range value (4 mA)

URV

DAMPING:

Time constant, in seconds for output damping. The range is 0.000s to 60s. Set the value with the UP/DOWN keys and accept it with ENTER or press ESC if you do not want to change the value.

AVERAGE:

Time constant in Hz for averaging the output. The range is 1Hz to 50Hz. . Set the value with the UP/DOWN keys and accept it with ENTER or press ESC if you do not want to change the value.

ALARMTYP:

The alarm current (3,7 mA or 22,5 mA).

ESC:

Press the ESC to move back towards the top of the main menu or cancel the current action.

3.0 MEASUREMENTS VALUES MENU:

When the analyzer is powered up, it immediately shows the

MEASUREMENT VALUES.

Use the UP/DOWN keys to move in the menu. The menu does not have any variables adjustable by the user.

Pressing DOWN shows you the following parameters in order.

the user calibrated information (% Cs) the value of the fi rst mA loop the temperature of the sensor head the temperature of the electronics active recipe name

SYSTEM CONFIGURATION

(confi gure parameters that have an effect on the system like e.g. language and date.)

TAG:

Tag code. You can enter free-format text one character at a time. When you select this option with ENTER the cursor will be at the left. Select characters with ENTER

(to the right) and ESC (to the left). You can view the selectable characters one character at a time with the UP/

DOWN keys until the desired character is found. When the cursor is at the right edge you can go back to the

SYSTCONF menu either by accepting the new tag code with ENTER or by pressing exiting without changing the tag code by pressing the ESC key when asked to accept your entry. Apostrophe indicates the cursor position; at point, however, the cursor will disappear. A great deal of special characters are available besides letters and numbes.

SATRON VC Optical Consistency Transmitter

Aika ja pvm(pp.kk.vvvv -hh.mm.ss) asetukset

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Manufacturer’s name. (SATRON) Cannot be changed.

DEVICE TYPE:

The type code of device.

Cannot be changed

.

HART:

Tässä valikossa tehdään Multidrop-toiminnan asetukset. Multidrop-toiminnassa kaikkien multidropväylään asetettujen lähettimien lähtöviesti asettuu

4 mA:iin. Osoit teel la 0 on käy tössä 4...20 mA:n vir tasil muk ka, jolloin lähetin toimii normaalisti 4...20 mA signaalilla.

VERSION:

Version numbers of the transmitter’s electronics and

software. Press ENTER to select this item. Press ESC

to exit. With the UP/DOWN keys you can select either

CPU HW, CPU SW, ADC HW, ADC SW or MAN REV

(manual revision) revision number or CPU ID-number

from this submenu.

DISPLAY:

In this menu you can select the looks in which the display will be read.

BACKLGHT: Select the intensity of the backlighting from

OFF, LOW, MEDIUM and HIGH.

ANGLE: lets you select the angle of the text.

NORMAL: From left to right. Transmitter mounted horizontally with process connection directed to the right.

ROTATED: Rotates the text 180 degrees from NOR-

MAL.

ASSEMBLY NUMBER:

The analyzers assembly number. Press ENTER to select this item. Press ESC to exit. For instance, assembly number 0901 shows that the transmitter was made in week 01 of the year 2009.

SERIAL NUMBER:

Serial number. Cannot be changed.

PASSWORD:

From this menu you can set a password (0…999) for the analyzer. If a password has been specifi ed, you cannot set any parameters or make any other settings on the analyzer unless you enter the correct ID number in this menu. Password is not in use when PASSWORD is

000 after reset. You enter the PASSWORD in the same way as TAG. PASSWORD will be on when you defi ne a value between 1 and 999. If you forget password get on to Satron Instruments Inc.

OPERATION TIME:

The value of the operation time save at 1 hour intervals.

When the value of the counter is < 100 hours so value save 1- minute intervals. The value of the operation time counter on the display :

HH :MM :SS when the value of counter is <100 hours

HHHH : MM when the value of counter is <100000 hours

HHHHHHHH when the value of counter is ≥100000 hours

FACTORY:

Restore Factory settings. After entering this menu you will get a warning message that the confi gurations will be lost after this point. To cancel the procedure press

ESC.

LANGUAGE:

Select the Display language.

ENGLISH, FRENCH.

T UNIT:

Selected the temperature unit from this menu. The unit can be Celsius (°C) or Fahrenheit (°F).

PV UNIT:

Selected the unit for process value in the display from this menu. (mg/l, % CS ...)

LED CURR:

(the LED intensity settings)

Select the amount of current, which is used for LED

(%)

INFO

You can select the device information menu from the Main

Menu level with the ENTER key. Use the UP/DOWN keys to view these items. Press ESC key to return to the Main Menu level. You cannot change the data displyed in this menu.

Settings menu for input / output

, I/O 1...3 (housing type

N) or input PIN 1...3, output DOUT 1...3 and IO2

(housing type L)

TYPE:

Select the function (housing type N)

When "NONE" is selected in the I / O is turned off.

To use the digital input to select DIN1. To use the digital outputs, select the DOUT1. To use the second current output confi gurable external input IO2 select

EXT (only I / O 2). To use the second current outputs confi gurable to select IO2 (only I / O 3)

FUNCTION:

The digital input / output function settings

HI LIMIT the digital output will change its state depending on the HI VALUE.

LO LIMIT the digital output will change its state depending on the LO VALUE.

SATRON VC Optical Consistency Transmitter

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ERROR AL the digital output will change its state when there is an error

.

WARNG AL the digital output will change its state when there is a warning

.

ERWNG AL the digital output will change its state

HOLD when there is a error and/or warning

.

when the digital input is ON the whole unit will be in a hold until the input is

OFF

.

NONE no function

.

OFT ACKN the digital input mode [ON] setting off a timer to overfeed.

RECIPE+1 digital input status [ON]

RECIPE+2 increase the number of active prescription for one (RECIPE 1) or two

(RECIPE 2) if the recipe is I / O SEL.

TRB ZERO the digital input mode [ON] to reset the value of the consistency of the factory.

DATA LOG the digital input mode is [ON] storing data logging is permitted if the DATA

LOG parameter is set to DIGITAL I /

O.

FLSH ON the digital input mode [ON] to set the fl ush mode to [ON].

FLSH OFF the digital input mode [ON] to set the fl ush mode [OFF].

FLSH OVT digital output is for fl ushing guidance.

The source for 2 nd mA out (PV,ST, ET, ...).

IO2 LRV:

The lower range value for 2 nd mA out (4 mA).

IO2 URV:

The upper range value for 2 nd mA out (20 mA).

IO2 DAMPING:

The time constant for 2 nd mA out (0 ... 60 s).

3.2 NEW SAMPLE

The new sample menu

START:

Store a new sample to memory.

SAMPLE H

2

O:

Restore the water point to memory.

3.3 CALIBRATION

The calibration menu.

RECIPE:

The settings for active recipe.

OFFSET:

The offset correction for calibration (default 0.0)

SOURCE:

Select the source to which the digital output will change its state.

PV is the process value selected by the user.

(value which is behind “U” on the display).

MA is the 1st current loop

ST is the sensor temperature located 5 millimeter behind the optical lens

RANGE-% this will show a 0 to 100 % value correlating to 4…20mA.

GAIN:

The gain correction for calibration (default 1.0)

USER.PNTS:

The number of points for multipoint calibration.

POINT.CNT calibrated count the number of points 1 ... 16.

ON DELAY:

On delays can be used to delay digital output state from OFF >

ON transitions. The time can be selected in seconds in the range of 0…300s. By default the off delay is not used.

OF DELAY:

Off delays can be used to delay digital output state from ON

> OFF transitions. The time can be selected in seconds in the range of 0…300s. By default the off delay is not used.

Their point of entry is given a number in either the keyboard (EDIT) or by saving the real-time measurement (SAMPLE).

Point out the value of the pair (user selectable unit) is given a number in the keypad.

See the section of this manual for an example of tuning to get more information on the complete re-calibration.

OF TIMER:

Overfeed timer limits the time that the digital output can be continuously in ON state.

The time can be selected in seconds in the range of 1…60000s.

By default the overfeed timer is not used.

Note: overfeed timer does not function if digital output is overridden by HOLD function, when performing a I/O test in the

DIAGNOST menu or with HART CPU Control/ DOOverride.

USER MODE:

Select the method of interpolation between the points.

INTERPL Select a linear interpolation.

SPLINE Select the spline curve with interpola tion.

TEXT:

Select the user name for the recipe.

SATRON VC Optical Consistency Transmitter

The history of the sample (10). Laboratory values input.

SAMPLE 01:

Upload a sample 1.

SAMPLE 09:

Upload a sample 9.

SAMPLE H

2

O:

The water value

CALIBRATE:

Calibration with sample (1/2-point).

SAMPLE 01:

SAMPLE 09:

SAMPLE H

2

O:

The calibration list of suitable samples (samples recorded fed laboratory value).

CALIBRATION HISTORY:

Transmitter calibration history.

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TRB ZERO measurement of zero

Calibration of measurement by two points

LRW.TRIM calibration of the lower point

UPR.TRIM calibration of the upper point

REMOVE delete of calibration

The date / time stamped list of calibrations.

3.4 DIAGNOSTICS

(This submenu allows you to examine the transmitter’s internal errors and faults, to set the transmitter to give out a fi xed current, and to calibrate the transmitter.)

STATUS:

Here you can display and reset accumulated errors one at a time. The text OK will be displayed if there are no errors. Possible error messages (alarm means a serious fault/error that also puts the current signal in fault status and makes the display blink).

Table 1, the content of error word 1, page 18.

LOOPTEST:

The transmitter can be set to give out a fi xed current signal for testing the mA output. The fi rst ENTER will switch the transmitter off from normal mode (AUTO OFF), the second ENTER will set it for 4 mA output, and the third

ENTER for 20 mA output. The next ENTER after that will give default value 12 mA, which can be changed as desired with the UP/DOWN keys. The last ENTER will switch the transmitter back to normal mode (AUTO ON).

The purpose of this test is to test the accuracy of the transmitter’s current output with a reference meter.

VOLTAGES the voltage diagnostics

I/O COMM device I / O communication diag- nostic diagnostics (only housing type L)

ADD TXT text (8 characters) increase in the event log

DATA LOG data log mode:

CYCLIC continuous (default)

DIC I/O selected with digital inputs

OFF off

SATRON VC Optical Consistency Transmitter

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MAIN MENU

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Press the ENTER-button to store the alarm current value.

Press the ESC-button to return to the main measuring screen.

Press the ESC-button to enter the menu.

Select CONFIGURATION and press the

ENTER-button.

Press [ ]-button and select MAOUTPUT and press the ENTER-button.

Press the ESC-button to enter the menu.

Select LRV (mA-output lower range value

4mA) and press the ENTER-button.

[ ] [ ] and press the ENTER-button.

[ ] [ ] and press ENTER-button, until upper separator reaches the right end of display.

Press ENTER-button to store the lower range value for mA-output.

Press the [ ]-button and select URV

(mA-output upper range value 20mA) and press ENTER-button.

Place the decimal separator with

[ ] [ ]-buttons and press ENTERbutton.

the [ ] [ ] and ENTER-buttons, until upper separator reaches the right end of display.

Press ENTER-button to store the upper range value for mA-output.

Press the [ ]-button and select DAMP-

ING (time constant for mA-output damping) and press the ENTER-button.

Set the time constant with the

[ ] [ ]-button and press the ENTERbutton.

Press the ENTER-button to store the time constant for mA-output damping.

Press [ ]-button and select ALARMTYP and press the ENTER-button.

Set alarm current with the [ ] [ ]-buttons (3.7 or 22.5mA) and press the

ENTER-button

Press the [ ]-button and select NEW

SAMPLE and press the ENTER-button.

Press the ENTER-button and activate sampling.

The screen will blink SAMPLING text during sampling process. Press the ENTERbutton when sample has been taken to end sampling.

The sampling time stamp, average and min and max cs-values during the sampling process are shown on display.

Press the ENTER-button to store the sample or press ESC to cancel.

Press the ESC-button to enter the menu.

Press the [ ]-button and select CALI-

BRATION and press the ENTER-button.

Press the [ ]-button and select SAM-

PLES and press the ENTER-button.

Select with the [ ] [ ]-buttons the desired sample point to which laboratory value will be inserted and press the

ENTER-button.

[ ] [ button.

]-buttons and press the ENTER-

[ ] and the ENTER-buttons and press the ENTER-button until upper separator reaches the right end of display.

Press the ESC-button to return to the main measuring screen.

SATRON VC Optical Consistency Transmitter

2-point calibration with water and one sample point

Press the ESC-button to enter the menu

Press the [ ]-button and select CALI-

BRATION and press the ENTER-button

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Press the [ ]-button and select the sample point (SAMPL 01...09) for 1-point calibration and press the ENTER-button.

Press the ESC-button (1-point calibration, no second point). The display rolls the new calculated OFFSET, GAIN values. Press the ENTER-button to store or the ESC-button to cancel. Press the

ESC-button to return to the main measuring screen.

Press the [ ]-button and select CALI-

BRATE and press the ENTER-button

2-point calibration with two sample points

Press the ESC-button to enter the menu.

Press the [ ]-button and select the

SAMPLEH

2

O to be the 1st calibration point and press the ENTER-button

Press the [ ]-button and select the second point for calibration (SAMPL 01...09) and press the ENTER-button. The display rolls the new calculated OFFSET,

GAIN values. Press the ENTER-button to store values or press the ESC-button to cancel. Press the ESC-button to return to measuring screen

Press the [ ]-button and select CALI-

BRATION and press the ENTER-button

Press the ESC-button to enter the menu

Press [ ]-button and select CALIBRA-

TION and press the ENTER-button

Press the [ ]-button and select CALI-

BRATE and press the ENTER-button.

Select with the [ ][ ] -buttons the fi rst sample point for calibration (SAMPL

01...09) and press the ENTER-button

Select with the [ ][ ] -buttons the second sample point for calibration (SAMPL

01...09) and press the ENTER-button.

The display rolls the new calculated

OFFSET, GAIN values. Press the EN-

TER-button to store or the ESC-button to cancel. Press the ESC-button to return to the main measuring screen.

Press the [ ]-button and select CALI-

BRATE and press ENTER-button

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SATRON VC Optical Consistency Transmitter

Press the ESC-button to enter the menu.

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Insert the GAIN value with the

[ ] [ ] and ENTER-buttons, until upper separator reaches the right end of display.

Press the ENTER-button to store the

GAIN value.

Press the ESC-button to return to main measuring screen.

Press the [ ]-button and select CALI-

BRATION and press the ENTER-button.

Select RECIPE and press the ENTERbutton.

Select OFFSET and press the ENTERbutton.

Place the decimal separator with

[ ] [ ]-buttons and press ENTERbutton.

Insert the OFFSET value with the

[ ] [ ] and ENTER-buttons, until upper separator reaches the right end of display.

Press the ENTER-button to store the

OFFSET value.

Press the ESC-button to return to main measuring screen.

Press the ESC-button to enter the menu.

Press the [ ]-button and select CON-

FIGURATION and press the ENTERbutton.

Press the ESC-button to enter the menu.

Press the [ ]-button and select SYST-

CONF and press the ENTER-button.

Press the [ ]-button and select SET-

CLOCK and press the ENTER-button.

Insert date with the [ ] [ ] -buttons

(dd.mm.yyyy), press the ENTER-button to move dd->mm->yyyy and press the

ENTER-button

.

Insert time with the [ ] [ ] -buttons

(hh.mm.ss), press the ENTER-button to move hh->mm->ss and press the

ENTER-button

.

Press the ESC-button to return to main measuring screen.

Press the [ ]-button and select CALI-

BRATION and press the ENTER-button.

Select RECIPE and press the ENTERbutton.

Press the [ ]-button and select GAIN and press the ENTER-button.

Place the decimal separator with

[ ] [ ]-buttons and press ENTERbutton.

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SATRON VC Optical Consistency Transmitter

Table 1.

The content of error word 1

(EW1=0…15)

Bit

0

1

Error message

TU ER

ST ER

2

3

4

5

ET ER

RANGE ER

OUTSA WA

ADCR ER

6

7

8

9

ADCS ER

EEPRR ER

10 EEPRW ER

11 EECAL ER

12 HART ER

13 INTRN ER

14 OFTMR WA

15

Description

Process value error

Sensor temperature (ST) error

Electronics temperature (ET) error

Percentage of output under -10% or over 110% error

Output current saturated

ADC converter runtime error

ADC converter startup error

EEPROM checksum error

EEPROM write error

EEPROM calibration error

HART communication error

Internal system error

Overfeed timer warning

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Satron Instruments Inc.

www.satron.com

P.O.Box 22, FI-33901 Tampere, Finland

Tel. +358 207 464 800, Telefax +358 207 464 801

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