Contractors Wardrobe 65-2863SCCLR Model 650 27-29 in. x 63 ½ in. Framed Pivot Shower Door Instructions
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#650 Install. Instruc. 3/3/03 8:56 AM Page 1
Model 650
Illustrated Installation
Instructions
Shower Doors
DESIGNERS • MANUFACTURERS
26121 Avenue Hall • Valencia, CA 91355
(661) 257-1177 • Fax (661) 257-4907
Or visit our website at: www.cwdoor.com
#650 Install. Instruc. 3/3/03 8:57 AM Page 2
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Illustrated Parts Breakdown (IPB)
Drawing Model #650
21
21
21
2
19
9
8
16
19
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19
19
6
18
16 23
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N O . Q TY P ART #
#1 1 A7310
#2 2 BS2040
#3 1 A7066
#4 1 A7085
#5 2 A7095
# 6 1 A 7 0 9 0
#7 1 A7110
#8 1 HOA65
#9 1 HIA65
#10 1 A7046
#11 1 G3010
#12 2 BS1000
#13 2 P6000
#14 2 S84000 Gold
S84005 Silver
#15 2 N6010 Gold
N6015 Silver
#16 6 S0170
#17 2 S81010 Gold
S81015 Silver
#18 3 S82080 Gold
S82085 Silver
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10
17
22
4
17
18
19
5
13
14
12
11
7
P ART D ESCRIPTION
Adjustable Pivot Jamb
Adjustable Pivot Jamb Bracket
Fixed Jamb - #650 with Magnetic Jamb Seal
Pivot Strike Rail - #650
Door Top/Bottom Rail - #650
Door Side Rail - #650
Dam Strip
Outside Handle
Inside Handle (with holes)
Drip Rail - #650
Drip Rail Gasket - #650
Pivot Bushing
Pivot Pin
Spanner Washer
Kep Nut
Screw Anchor
#6 x 1/4
″
“B”-Point Screw
#8 x 2 1 / 2
″
FH SMS Screw
15
19
21
21
N O . Q TY P ART #
#19 9 S82070 Gold
S82075 Silver
#20 2 M1000
#21 6 S0042 Silver
#22 1 G2010 Gray
G2020 Gold
#23 1 Framed Door
1
16
16
16
2
21
P ART D ESCRIPTION
#8 x 1 1 / 2
″
FH SMS Screw
Magnetic Jamb Seal
#8 x 5/16
″
PH SMS Screw
1/8
″
- 5/32
″
Door Vinyl
1/8
″
- 5/32
″
Door Vinyl
2
#650 I0650 - 0203
#650 Install. Instruc. 3/3/03 8:57 AM Page 3
In this instruction booklet we will walk you through the installation of your new shower door.
• DO NOT REMOVE your old shower door until you check your new shower door kit for all the proper parts.
• Make sure that you have all the proper tools required to assemble your new shower door.
Use this check list.
• Phillips Screwdriver
• Level
• Electric Drill
• 1/8
″
Drill Bit (for fiberglass stall)
• 3/16
″
Masonry Drill Bit (for tile stall)
• 7/64
″
Drill Bit
• 7/16
″
Open End Wrench
• Pliers
• Pencil
• Hammer
• Miter Box & Hacksaw with 32 Teeth/Inch Blade
• Caulking Gun and one Tube of Clear Tub/Tile
Silicone
• Tape Measure
• Safety Glasses
CAUTION: Wear Safety Glasses whenever drilling or c u t t i n g . Handle the Door Panel carefully. The corners of the Panel can damage tile and floor covering.
Tempered glass cannot be cut.
(#14) 2 Spanner Washer
(#15) 2 Kep Nut
(#16) 6
(#17) 2 #6 x 1/4
″
“B”-Point Screws
(#18) 3 #8 x 2 1 /
2
″
FH SMS Screw
(#19) 9
A.
Screw Anchor
#8 x 1
(#21) 6 #8 x 5/16
″
PH SMS Screw
(#23) 1 Framed Door Panel
STEP 2 Removing Existing
Shower Door
Remove existing shower door and all existing parts to that door assembly. Remove all screw anchors from the wall. Remove silicone sealant or tub caulking and any other contaminants from shower.
1 /
2
″
FH SMS Screw
If you find that any parts are damaged or missing, refer to the parts list and IPB Drawing and contact
Contractors Wardrobe ® ’s Customer Service Department at
661-257-1177. Note: Views and directions given in these instructions - left, right, front, back, etc. - are from the outside of the enclosure, facing the shower.
STEP 1 Checking Contents of
Shower Door Package
DO NOTuse a razor blade to cut open the paper wrapping as you may scratch the contents. Use the IPB Drawing to help you locate the following parts:
No. Qty.
Description
(#1) 1 Adjustable Pivot Jamb
(#2) 2 Adjustable Pivot Jamb Bracket
(#3) 1 Fixed Jamb with
Magnetic Jamb Seal
(#7) 1 Dam Strip
(#8) 1 Outside Handle
(#9) 1 Inside Handle (with holes)
(#10) 1 Drip Rail - #650
(#11) 1 Drip Rail Gasket - #650
(#12) 2 Pivot Bushing
(#13) 2 Pivot Pin
STEP 3 Drilling and Aligning the
Adjustable Pivot Jamb and
Wall Jamb
A.
Drill three 3/16
″ diameter holes in the center of the
Adjustable Pivot Jamb (#1) as illustrated in
Figure 1A. Drill a hole 3
″ from each end and one in the center. If you are replacing an existing unit and there are already holes in the fiberglass or tile/marble, drill the holes in the Adjustable Pivot
Jamb (#1) at the same location where the existing holes are. In order to utilize the existing holes, place the Adjustable Pivot Jamb (#1) next to the existing holes, using a Pencil, mark the Adjustable
Pivot Jamb (#1) at the same location as the existing holes. Repeat these steps for the
Fixed Wall Jamb (#3) (See Figure 1B).
3
3/16 diameter holes
3
STEP 4
Drill center hole
Adjustable Pivot Jamb
3
#650 I0650 - 0203 Figure 1A
#650 Install. Instruc. 3/3/03 8:57 AM Page 4
Fixed Wall Jamb
3/16 diameter holes
3
Drill center hole
Figure 1B
3
Installing
The Adjustable
Pivot Jamb
Level the
Fixed Jamb
NOTE: The wall opposite the shower head and controls will be the pivot side. NOTE: Some situations may require the door to pivot on the same side as the shower head and controls.
A.
Using the Tape Measure, find the center of the shower dam. Make a mark where the center is on both ends of the dam. (See Figure 2).
Dam Centerline
Figure 2
Level the Adjustable Pivot Jamb
Figure 4
E .
Align the center of the Bottom Pivot Bushing
(#12A) with the mark on the shower dam. Use a
Level against the Adjustable Pivot Jamb (#1) to align it straight up and down (See Figure 4). Using a Pencil, mark the wall through each of the three holes in the side of the Adjustable Pivot Jamb
(#1). Remove the Adjustable Pivot Jamb (#1).
F.
Using either a 1/8
″
Drill Bit (for a fiberglass e n c l o s u r e ) or a 3/16
″
Masonry Drill Bit (for tile/marble), drill holes where you made the marks.
If installing in a tile/marble enclosure, gently tap a
Screw Anchor (#16) into each hole. DO NOT u s e the Screw Anchors (#16) for a fiberglass e n c l o s u r e .
Dam Centerline
B .
Locate the A d j u s t a b l e
Pivot Jamb (#1), the
Adjustable Pivot Jamb
Brackets (#2) and six
#8 x 5/16
″
PH SMS
Screws (#21).
C .
Secure the A d j u s t a b l e
Pivot Jamb Brackets
(#2) to the A d j u s t a b l e
Pivot Jamb (#1) with the
#8 x 5/16
″
PH SMS
Screws (#21). Tighten the bottom three s c r e w s c o m p l e t e l y. Tighten the top three screws only half w a y.
Adjustable
Pivot Jamb Bracket
D .
Locate the (Bottom)
Pivot Bushing (#12) and press it into the Bottom
Adjustable Pivot Jamb
Bracket (#2) plate hole
(See Figure 3).
Adjustable
Pivot Jamb
Bracket
Figure 3
G .
Position the Adjustable Pivot Jamb (#1) and use three #8 x 2 1 /
2
″
FH SMS Screws (#18) to secure the Adjustable Pivot Jamb (#1) to the wall.
Pivot
Bushing
(Bottom)
4
STEP 5 Installing the Fixed Jamb
A.
Locate the Fixed Jamb (#3) and three
#8 x 1 1 /
2
″
FH SMS Screws (#19).
B.
Place the Fixed Jamb (#3) at the centerline mark on the shower dam opposite the Adjustable Pivot
Jamb (#1) as shown in Figure 4. Use the Level to align the Fixed Jamb (#3) straight up and down.
Use the Pencil tip in each of the holes in the Fixed
Jamb (#3) to mark the wall. Set the Fixed Jamb
(#3) aside.
C.
Using either a 1/8
″
Drill Bit (for a fiberglass e n c l o s u r e ) or a 3/16
″
Masonry Drill Bit (for tile/marble) drill holes where you made the pencil marks. If installing in a tile/marble enclosure, gently tap a Screw Anchor (#16) into each hole. DO NOT use the Screw Anchors (#16) for a fiberglass e n c l o s u r e .
#650 I0650 - 0203
#650 Install. Instruc. 3/3/03 8:57 AM Page 5
D .
Position the Fixed Jamb (#3) and use three
#8 x 1 1 /
2
″
FH SMS Screws (#19) to secure the
Fixed Jamb (#3) to the wall.
N O T E : Once installed, if you find that the door will not stay closed, the magnet needs to be turned around, as the polarity is reversed. Remove the Magnetic Jamb
Seal (#20) and reinsert it the other way.
STEP 6 Installing the Pivot Pin
A s s e m b l i e s
A .
Locate the Pivot
Pins (#13), Spanner
Wa s h e r s (#14), Kep
Nuts (#15) and
Pivot Bushing ( # 1 2 ) .
12
15
14
13
B .
Loosely assemble the two Pivot
A s s e m b l i e s : P i v o t
Pin (#13), Spanner
Washer (#14) and
Kep Nut (#15).
Place the square head of a Pivot Pin
(#13) into each
Pivot Slot of the
Door Top and Bott o m Rails (#5) on
13
14
15 the Door Panel.
Slide the Pivot Pin
Figure 5
(#13) toward the narrow end of the Pivot Slot in the
Door Top and Bottom Rails (#5) and hand t i g h t e n .
STEP 7 Installing the Door
NOTE: Installing the door may be slightly easier with another person to assist you.
A.
Carefully lift the door and set the bottom Pivot Pin
(#13) into the Pivot Bushing (#12). Holding the
Door Panel in place, set the Pivot Bushing (To p )
(#12) over the top Pivot Pin (#13) (See Figure 6).
B. Lift the top Adjustable Pivot Jamb Bracket (#2) and align the top Pivot Pin (#13) and Pivot Bushing (#12) with the hole in the top Adjustable Pivot
Jamb Bracket (#2).
Lower the Adjustable
Pivot Jamb
Bracket
Pivot Jamb Bracket
Top
Pivot
Bushing
(#2) onto the Pivot Pin
(#13) and Pivot Bushing (#12) and tighten the three top screws.
C.
Close the door and adjust it so that there is a 1/8
″ gap along the entire length of the door on the strike side. Use the 7/16
″
Wrench to tighten the Kep Nuts
(#15) at the top and bottom of the door, maintaining the 1/8
″ g a p .
Door
Panel
Pivot Jamb Bracket
Figure 6
5
STEP 8 Installing the Drip Rail and Drip Rail Gasket
A.
Locate the pre-drilled Drip Rail (#10), Drip Rail
Gasket (#11) and two #6 x 1/4
″
“B”-Point Screws
(#17).
B.
Measure the Drip Rail (#10) and add 1 1 /
4
″ to the measurement. Using a straight edge, cut the clear
Drip Rail Gasket (#11) to this length. On one end, along the “star” edge, notch the Drip Rail Gasket
(#11) 1/4
″
. This end will be on the strike side when the Drip Rail Gasket (#11) is installed.
C.
Slide the “ star ” edge of the Drip Rail Gasket (#11) into the channel in the bottom of the Drip Rail
(#10) and pull through. Make sure the notched end is on the strike side.
D.
Peel the backing off of the two-way tape on the
Drip Rail (#10). Position the Drip Rail (#10) so that one end is flush with the Bottom Rail (#5) on the hinge side of the door and 1/2
″ in from the edge of the Pivot Strike Rail (#4) with the bottom edge of the Drip Rail Gasket (#11) just touching the surface of the shower sill. Press the Drip Rail (#10) onto the Bottom Rail (#5).
E.
Next, use the 7/64
″
Drill Bit and, using the pre-drilled holes, carefully drill two holes in the
B o t t o m Rail (#5). Using the two
#6 x 1/4
″
“ B ” - P o i n t Screws (#17), secure the
Drip Rail (#10) with Drip Rail Gasket (#11) to the
Door Panel. (See Figure 7).
Drip Rail
Screw
Figure 7
Screw
Inside Shower
Drip Rail Gasket
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#650 Install. Instruc. 3/3/03 8:57 AM Page 6
F.
With the Drip Rail (#10) attached to the door, adjust the Drip Rail Gasket (#11) so that 1/4
″ p r o t r u d e s from the channel on the Pivot Strike
Rail (#4) side and 1
″ protrudes from the pivot side. Using Pliers, crimp the channel at the end nearest the Pivot Strike Rail (#4) to lock the Drip
Rail Gasket (#11) into place.
STEP 11 Silicone Sealing the Enclosure
A.
Using Clear Tub/Tile Silicone, seal all edges, both interior and exterior where the Adjustable Pivot
Jamb (#1), Adjustable Pivot Jamb Brackets (#2),
Fixed Jamb (#3) and Dam Strip (#7) meet and where they meet the tile or fiberglass.
STEP 9 Installing the Handles
A .
Locate the Outside Handle (#8), Inside Handle (with holes) (#9) and the two #8 x 1 1 /
2
″
FH SMS
Screws (#19).
B.
Use the #8 x 1 1 /
2
″
FH SMS Screws (#19) to attach the Handles (#8 and #9) to the Pivot Strike Rail
(#4). Screw heads should be inside the shower.
STEP 10 Installing the Dam Strip
A.
Locate the Dam Strip (#7). Do not remove the backing from the two-way tape on the Dam Strip
(#7) at this time.
NOTE: Silicone sealant must cure for 24 hours before you use your new enclosure. Silicones may vary.
Please follow curing instructions on the tube.
STEP 12 Cleaning the Door Panels and Shower Unit
Clean the glass and enclosure hardware with a mild, non-abrasive cleaner designed for glass such as CW ® Mirror & Glass Cleaner. Avoid using scouring cleansers as this will scratch and mar the beautiful finish on the enclosure.
B.
From the outside of the shower enclosure insert the Dam Strip (#7) to meet the Adjustable Pivot
Jamb Bracket (#2). Cut the other end of the Dam
Strip (#7) straight to fit up against the Fixed Jamb
(#3) (See Figure 8).
C .
Make sure that the top surface of the shower dam is completely clean of oil, dust, debris or other contaminants. Peel off the backing on the adhesive tape on the bottom of the Dam Strip (#7) and press it into place on top of the shower dam.
Dam Strip
Outside Shower
Figure 8
6
Thank you for purchasing a CW ® Shower Enclosure.
This is only one of a large line of shower enclosures and high quality wardrobe door products. If you like this product, please contact Contractors Wa r d r o b e ® for more information about our many beautiful wardrobe doors in bi-pass and bi-fold styles with steel, aluminum and hardwood frames.
#650 I0650 - 0203

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