Krohne OPTIFLEX 2200 C/F Level Meter Manual PDF

Krohne OPTIFLEX 2200 C/F Level Meter Manual PDF
OPTIFLEX 2200 C/F
Handbook
2-wire / Guided Radar (TDR) Level Meter
for distance, level and volume measurement of liquids, pastes and solids
© KROHNE 07/2013 - 4000668002 - HB OPTIFLEX 2200 R02 en
: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2013 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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CONTENTS
OPTIFLEX 2200 C/F
1 Safety instructions
1.1
1.2
1.3
1.4
1.5
7
Software history ............................................................................................................... 7
Intended use ..................................................................................................................... 7
Certification ...................................................................................................................... 8
Electromagnetic compatibility ......................................................................................... 8
Safety instructions from the manufacturer ..................................................................... 9
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
Copyright and data protection ................................................................................................ 9
Disclaimer ............................................................................................................................... 9
Product liability and warranty .............................................................................................. 10
Information concerning the documentation......................................................................... 10
Warnings and symbols used................................................................................................. 11
1.6 Safety instructions for the operator............................................................................... 11
2 Device description
2.1
2.2
2.3
2.4
12
Scope of delivery............................................................................................................. 12
Device description .......................................................................................................... 13
Visual Check ................................................................................................................... 13
Nameplates .................................................................................................................... 14
2.4.1 Non-Ex nameplate ................................................................................................................ 14
3 Installation
3.1
3.2
3.3
3.4
3.5
16
General notes on installation ......................................................................................... 16
Storage ........................................................................................................................... 16
Transport ........................................................................................................................ 17
Pre-installation requirements ....................................................................................... 17
How to prepare the tank before you install the device .................................................. 18
3.5.1 Pressure and temperature ranges....................................................................................... 18
3.5.2 General information for nozzles ........................................................................................... 19
3.5.3 Installation requirements for concrete roofs....................................................................... 21
3.6 Installation recommendations for liquids...................................................................... 22
3.6.1 General requirements .......................................................................................................... 22
3.6.2 How to attach probes to the bottom of the tank................................................................... 23
3.6.3 Installation in standpipes (stilling wells and bypass chambers) ......................................... 26
3.7 Installation recommendations for solids....................................................................... 28
3.7.1 Nozzles on conical silos........................................................................................................ 28
3.8 How to install the device on the tank ............................................................................. 29
3.8.1 How to assemble the single rod probe (single-piece probe) ............................................... 29
3.8.2 How to assemble the single rod probe (segmented probe)................................................. 33
3.8.3 How to assemble the segmented coaxial probe .................................................................. 36
3.8.4 How to install a device with a flange connection ................................................................. 39
3.8.5 How to install a device with a threaded connection ............................................................. 40
3.8.6 How to install a cable probe in the tank ............................................................................... 41
3.8.7 Recommendations for pits and tanks made of non-conductive materials.......................... 42
3.8.8 Wall support for the remote version .................................................................................... 42
3.8.9 How to turn or remove the signal converter ........................................................................ 43
3.8.10 How to attach the weather protection to the device........................................................... 44
3.8.11 How to open the weather protection .................................................................................. 47
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CONTENTS
OPTIFLEX 2200 C/F
4 Electrical connections
48
4.1 Safety instructions.......................................................................................................... 48
4.2 Electrical installation: 2-wire, loop-powered ................................................................ 48
4.2.1 Compact version ................................................................................................................... 48
4.2.2 Remote version ..................................................................................................................... 50
4.3 Remote device data ........................................................................................................ 51
4.3.1 Requirements for signal cables supplied by the customer ................................................. 51
4.3.2 How to prepare a signal cable supplied by the customer.................................................... 52
4.3.3 How to connect the signal cable to the device ..................................................................... 53
4.4 Electrical connection for current output ....................................................................... 57
4.4.1 Non-Ex devices ..................................................................................................................... 57
4.4.2 Devices for hazardous locations........................................................................................... 57
4.5 Protection category ........................................................................................................ 57
4.6 Networks ........................................................................................................................ 58
4.6.1
4.6.2
4.6.3
4.6.4
General information.............................................................................................................. 58
Point-to-point networks ....................................................................................................... 58
Multi-drop networks ............................................................................................................. 59
Fieldbus networks................................................................................................................. 60
5 Start-up
62
5.1 How to start the device................................................................................................... 62
5.1.1 Start-up checklist ................................................................................................................. 62
5.1.2 How to start the device ......................................................................................................... 62
5.2 Operating concept .......................................................................................................... 62
5.3 Digital display screen ..................................................................................................... 63
5.3.1 Local display screen layout .................................................................................................. 63
5.3.2 Functions of keypad buttons................................................................................................. 64
5.4 Remote communication with PACTware™ .................................................................... 65
5.5 Remote communication with the AMS™ Device Manager............................................. 66
6 Operation
67
6.1 User modes .................................................................................................................... 67
6.2 Normal mode.................................................................................................................. 67
6.3 Configuration mode ........................................................................................................ 69
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
4
General notes........................................................................................................................ 69
How to get access to the commissioning menu................................................................... 69
Menu overview ...................................................................................................................... 70
Keypad functions................................................................................................................... 71
Function description ............................................................................................................. 74
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CONTENTS
OPTIFLEX 2200 C/F
6.4 Further information on device configuration................................................................. 80
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
6.4.7
6.4.8
6.4.9
Quick Setup ........................................................................................................................... 80
Test........................................................................................................................................ 82
Protection of the device settings .......................................................................................... 83
HART® network configuration.............................................................................................. 83
Distance measurement ........................................................................................................ 84
Level measurement .............................................................................................................. 85
How to configure the device to measure volume or mass................................................... 85
Thresholds and parasitic signals.......................................................................................... 87
How to decrease the length of probes.................................................................................. 89
6.5 Status and error messages............................................................................................ 90
6.5.1 Device status (markers)........................................................................................................ 90
6.5.2 Error handling....................................................................................................................... 93
7 Service
97
7.1 Periodic maintenance..................................................................................................... 97
7.2 Keep the device clean..................................................................................................... 97
7.3 How to replace device components ............................................................................... 97
7.3.1
7.3.2
7.3.3
7.3.4
Service warranty ................................................................................................................... 97
Replacement of the BM 100 signal converter ...................................................................... 98
Replacement of the BM 102 signal converter .................................................................... 104
Replacement of the OPTIFLEX 1300 signal converter ....................................................... 108
7.4 Availability of services .................................................................................................. 112
7.5 Returning the device to the manufacturer................................................................... 112
7.5.1 General information............................................................................................................ 112
7.5.2 Form (for copying) to accompany a returned device.......................................................... 113
7.6 Disposal ........................................................................................................................ 114
8 Technical data
8.1
8.2
8.3
8.4
8.5
8.6
115
Measuring principle...................................................................................................... 115
Technical data............................................................................................................... 116
Minimum power supply voltage ................................................................................... 122
Pressure / flange temperature graph for probe selection.......................................... 123
Measurement limits ..................................................................................................... 125
Dimensions and weights .............................................................................................. 128
9 Description of HART interface
138
9.1 General description ...................................................................................................... 138
9.2 Software description .................................................................................................... 138
9.3 Connection variants...................................................................................................... 139
9.3.1 Point-to-Point connection - analogue / digital mode......................................................... 139
9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 139
9.4 HART® device variables ............................................................................................... 139
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CONTENTS
OPTIFLEX 2200 C/F
9.5 Field Communicator 375/475 (FC 375/475) ................................................................. 140
9.5.1 Installation .......................................................................................................................... 140
9.5.2 Operation............................................................................................................................. 140
9.6 Asset Management Solutions (AMS) ............................................................................ 140
9.6.1 Installation .......................................................................................................................... 140
9.6.2 Operation............................................................................................................................. 141
9.6.3 Parameter for the basic configuration ............................................................................... 141
9.7 Field Device Tool / Device Type Manager (FDT / DTM) ................................................ 141
9.7.1 Installation .......................................................................................................................... 141
9.7.2 Operation............................................................................................................................. 141
9.8 Process Device Manager (PDM)................................................................................... 141
9.8.1 Installation .......................................................................................................................... 141
9.8.2 Operation............................................................................................................................. 142
9.9 HART® menu tree for Basic-DD .................................................................................. 142
9.9.1 Overview Basic-DD menu tree (positions in menu tree).................................................... 142
9.9.2 Basic-DD menu tree (details for settings).......................................................................... 143
9.10 HART® menu tree for AMS......................................................................................... 144
9.10.1 Overview AMS menu tree (positions in menu tree) .......................................................... 144
9.10.2 AMS menu tree (details for settings)................................................................................ 145
9.11 HART® menu tree for PDM ........................................................................................ 146
9.11.1 Overview PDM menu tree (positions in menu tree).......................................................... 146
9.11.2 PDM menu tree (details for settings) ............................................................................... 147
10 Appendix
10.1
10.2
10.3
10.4
6
149
Order code .................................................................................................................. 149
Spare parts ................................................................................................................. 155
Accessories................................................................................................................. 160
Glossary ...................................................................................................................... 161
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SAFETY INSTRUCTIONS 1
OPTIFLEX 2200 C/F
1.1 Software history
"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.
Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to Function
description on page 74. If it is not possible to refer to the device menu, record the serial number
of the device (given on the device nameplate) and speak to the supplier.
Release date
Printed circuit
assembly
Firmware
revision
Harware
revision
Changes and Documentation
compatibility
2012-06-18
Converter
1.06.02
4000342401k
-
Sensor
1.21.02
4000357001o
HMI (LCD display option) 1.00.02
HB OPTIFLEX 2200 R01
HB OPTIFLEX 2200 R02
4000487601m
1.2 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This TDR level transmitter measures distance, level, mass and volume of liquids, pastes,
slurries, granulates and powders.
It can be installed on tanks, silos and open pits.
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1 SAFETY INSTRUCTIONS
OPTIFLEX 2200 C/F
1.3 Certification
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
In accordance with the commitment to customer service and safety, the device
described in this document meets the following safety requirements:
• Electromagnetic Compatibility (EMC) Directive 2004/108/EC in conjunction with EN 61326-1
(2006), EN 61326-2-3 (2006). SIL-approved devices agree with EN 61326-3-1 (2008) and
EN 61326-3-2 (2008).
• SIL-approved devices agree with EN 61508 (2010).
All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21,
NE 43, NE 53 and NE 107.
1.4 Electromagnetic compatibility
The device design agrees with European Standard EN 61326-1 when installed in metallic tanks.
You can install the device on open-air tanks and tanks that are not made of metal. Refer also to
the note that follows.
CAUTION!
If you install a device with a cable probe in a non-metallic tank or open-air pit, a strong
electromagnetic field near to the device can have an unwanted effect on the accuracy. Use a
device with a coaxial probe for this type of installation.
INFORMATION!
Device operation agrees with residential-class (class B) emissions and industrial-class for
immunity requirements if:
• the device has a single or double probe (rod or cable probe) and is used in a closed tank made
of metal or
• the device has a coaxial probe.
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SAFETY INSTRUCTIONS 1
OPTIFLEX 2200 C/F
1.5 Safety instructions from the manufacturer
1.5.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.5.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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1 SAFETY INSTRUCTIONS
OPTIFLEX 2200 C/F
1.5.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.5.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
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SAFETY INSTRUCTIONS 1
OPTIFLEX 2200 C/F
1.5.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
1.6 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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2 DEVICE DESCRIPTION
OPTIFLEX 2200 C/F
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
Figure 2-1: Scope of delivery
1 Signal converter and probe.
2 Probe segments. For the assembly procedure of the single rod probe, refer to How to assemble the single rod probe
(single-piece probe) on page 29. If a single rod or coaxial probe is attached and you ordered the "segmented probe"
option, only part of the probe is attached to the device. For the assembly procedure of the segmented single rod probe,
refer to How to assemble the single rod probe (segmented probe) on page 33. For the assembly procedure of the segmented coaxial probe, refer to How to assemble the segmented coaxial probe on page 36.
3 Quick Start
4 DVD-ROM. This contains the Handbook, the Quick Start, the Technical Datasheet and related software.
5 Strap wrench
6 Probe assembly cover
INFORMATION!
No training required!
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DEVICE DESCRIPTION 2
OPTIFLEX 2200 C/F
2.2 Device description
The TDR level transmitter is designed to measure the distance, level, mass and volume of
liquids, pastes, slurries, granulates and powders.
TDR level transmitters use a probe to guide a signal to the surface of the measured product. The
device has a large choice of probes. Thus, it can measure most products in difficult conditions.
For more data, refer to Technical data on page 115.
You can order these accessories:
• RS232 / HART® converter (VIATOR).
• USB / HART® converter (VIATOR).
INFORMATION!
For more data on accessories, refer to Accessories on page 160.
2.3 Visual Check
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Figure 2-2: Visual check
1 Device nameplate (for more data, refer to Non-Ex nameplate on page 14)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data - refer to the illustration that follows
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2 DEVICE DESCRIPTION
OPTIFLEX 2200 C/F
Figure 2-3: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM
2 Kalrez® 6375
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.4.1 Non-Ex nameplate
Figure 2-4: Compact (C) and remote (F) versions: Non-Ex nameplate attached to the housing
1 Cable entry size
2 Communication protocol (analog, digital, fieldbus, ...), input voltage and maximum current (fieldbus options: basic current)
3 Degree of ingress protection (according to EN 60529 / IEC 60529)
4 Customer tag number
5 Date of manufacture
6 Order number
7 Type code (defined in order)
8 Model name and number. The last letter "X" is either:
C = compact version or
F = remote (field) version
9 Company name and address
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DEVICE DESCRIPTION 2
OPTIFLEX 2200 C/F
Figure 2-5: Remote (F) version: Non-Ex nameplate attached to the probe assembly
1
2
3
4
5
6
7
Cable entry size
Degree of ingress protection (according to EN 60529 / IEC 60529)
Date of manufacture
Order number
Type code (defined in order)
Model name and number. X = "F" remote (field) version
Company name and address
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3 INSTALLATION
OPTIFLEX 2200 C/F
3.1 General notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the probe and the device will not
measure correctly.
Figure 3-1: Storage conditions
1 Do not bend rod and coaxial probes - support here
2 Storage temperature range: -50…+85°C / -60…+185°F (min. -40°C / -40°F for devices with the integrated LCD display
option)
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
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INSTALLATION 3
OPTIFLEX 2200 C/F
3.3 Transport
Figure 3-2: How to hold the device
Figure 3-3: How to hold the device
1 Wind cable probes greater than 400 mm / 16¨ in diameter.
2 Do not hold the probe when you lift the device.
3 Do not wind the electrical cable less than 330 mm / 13¨ in diameter.
WARNING!
If you do not lift the device carefully, you can cause damage to the probe.
3.4 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficent space on all sides.
• Protect the signal converter from direct sunlight. The device has a weather protection option.
• Do not subject the signal converter to heavy vibrations.
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3 INSTALLATION
OPTIFLEX 2200 C/F
3.5 How to prepare the tank before you install the device
CAUTION!
To avoid measuring errors and device malfunction, obey these precautions.
3.5.1 Pressure and temperature ranges
Figure 3-4: Pressure and temperature ranges
1 Temperature at the process connection
The temperature at the process connection must stay in the temperature range of the gasket material unless the device is a High-Temperature version. Refer to the table "Permitted temperature ranges for gaskets" that follows and
to "Technical data" on page 116.
Devices with Hazardous Location approvals: see supplementary instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically
3 Ambient temperature
Non-Ex devices: -40...80°C / -40...176°F
Devices with Hazardous Location approvals: see supplementary instructions
4 Process pressure
-1...40 barg / -14.5...580 psig
WARNING!
The process connection temperature range must agree with the temperature limits of the
gasket material.
Permitted temperature ranges for gaskets
Gasket material
Permitted temperature ranges for gaskets
Standard version
[°C]
[°F]
[°C]
[°F]
FKM/FPM
-40…+150
-40…+302
-40…+300
-40…+572
Kalrez®
-20…+150
-4…+302
-20…+300
-4…+572
-50…+150
-58…+302
-50…+250
-58…+482
EPDM
18
High-Temperature version
6375
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INSTALLATION 3
OPTIFLEX 2200 C/F
3.5.2 General information for nozzles
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
CAUTION!
Do not put the process connection near to the product inlet. If the product that enters the tank
touches the probe, the device will measure incorrectly.
Figure 3-5: Do not put the device near to a product inlet
1 The device is in the correct position.
2 The device is too near to the product inlet.
3 If it is not possible to put the device in the recommended position, install a deflector pipe.
Figure 3-6: How to prevent build up of product around the process connection
1 If product particles are likely to collect in holes, a nozzle is not recommended.
2 Attach the flange directly to the tank.
3 Use a threaded connection to attach the device directly to the tank.
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3 INSTALLATION
OPTIFLEX 2200 C/F
For single cable and single rod probes:
Figure 3-7: Recommended nozzle dimensions for single rod and single cable probes
1 Recommended conditions: h ≤ d, where h is the height of the tank nozzle and d is the diameter of the tank nozzle.
2 The end of the nozzle must not have an extension into the tank. Do not install the device on a high nozzle.
CAUTION!
If the device is installed on a high nozzle, make sure that the probe does not touch the side of the
nozzle (attach the probe end, ...).
Figure 3-8: Sockets for threaded process connections
1 Recommended installation
2 The end of the socket must not have an extension into the tank
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INSTALLATION 3
OPTIFLEX 2200 C/F
For double cable and double rod probes:
Figure 3-9: Recommended nozzle dimensions for double rod and double cable probes
d ≥ 50 mm / 2¨, where d is the diameter of the tank nozzle
For coaxial probes:
If your device has a coaxial probe, you can ignore these installation recommendations.
CAUTION!
Install coaxial probes in clean liquids that are not too viscous.
3.5.3 Installation requirements for concrete roofs
Figure 3-10: Installation on a concrete roof
1 The diameter, d, of the hole must be greater than the thickness, t, of the concrete.
2 If the thickness, t, of the concrete is greater than the diameter, d, of the hole, install the device in a recess.
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3 INSTALLATION
OPTIFLEX 2200 C/F
3.6 Installation recommendations for liquids
3.6.1 General requirements
Figure 3-11: Installation recommendations for liquids
1 The electromagnetic (EM) field generated by the device. It has a radius of Rmin. Make sure that the EM field is clear of
objects and product flow. Refer to the table that follows.
2 If there are too many objects in the tank, install a bypass chamber or stilling well.
3 Keep the probe straight. If the probe is too long, shorten the probe length. Make sure that the device is configured with
the new probe length. For more data on the procedure, refer to How to decrease the length of probes on page 89.
4 Empty space. Refer to the table that follows.
Clearance between the probe and other objects in the tank
Probe type
Empty space (radius, Rmin), around the probe
[mm]
Coaxial
22
[inches]
0
0
Double rod / cable
100
4
Single rod / cable
300
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INSTALLATION 3
OPTIFLEX 2200 C/F
3.6.2 How to attach probes to the bottom of the tank
If the liquid is agitated or turbulent, you can attach the probe to the bottom of the tank. The
procedure to attach the probe depends on the type of probe used.
CAUTION!
Keep the probe straight.
Double rod Ø8 mm / 0.3¨
Figure 3-12: How to attach a double rod probe to keep it straight
• Weld a tube with an internal diameter of 28...30 mm / 1.1...1.2¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.
Double cable Ø4 mm / 0.15¨
Figure 3-13: How to attach a double cable probe to keep it straight
The probe counterweight has a hole with an M8 internal thread. You can also select the
appropriate options and attach:
1 An anchoring rod
2 A turnbuckle
For more data, contact your supplier.
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3 INSTALLATION
OPTIFLEX 2200 C/F
Single rod Ø8 mm / 0.3¨
Figure 3-14: How to attach a single rod probe to keep it straight
• Weld a tube with an internal diameter of 12 mm / 0.5¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.
Single cable Ø4 mm / 0.15¨
Figure 3-15: How to attach a Ø4 mm / 0.15¨ single cable probe to keep it straight
1
2
3
4
Probe with threaded end
Probe with turnbuckle
Probe with chuck
If you chose a chuck to anchor the probe, we recommend that you fit a ferrule (metal sheath - not supplied) at the
bottom of the loop to prevent cable wear
The probe counterweight has a hole with an M8 internal thread. The other probe end options are
given in the illustration.
CAUTION!
If your device has a chuck, you must recalculate the probe length. For the procedure, refer to
How to decrease the length of probes on page 89. If the device is not set to the correct probe
length, it is possible that the device will not measure correctly.
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INSTALLATION 3
OPTIFLEX 2200 C/F
Single cable Ø2 mm / 0.08¨
Figure 3-16: How to attach a Ø2 mm / 0.08¨ single cable probe to keep it straight
The probe counterweight has a hole with an M8 internal thread. You can attach the probe
counterweight to a threaded end.
Coaxial Ø22 mm / 0.8¨
Figure 3-17: How to attach a coaxial probe to keep it straight
• Weld a tube with an internal diameter of 23...25 mm / 0.91...1¨ to the bottom of the tank.
i Make sure the tube aligns with the process connection at the top of the tank.
• Lower the probe into the tank.
• Put the end of the probe into the tube.
If this is not possible, you can attach braces to the probe.
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3 INSTALLATION
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3.6.3 Installation in standpipes (stilling wells and bypass chambers)
Use a standpipe if:
• The liquid is very turbulent or agitated.
• There are too many other objects in the tank.
• The device is measuring a liquid in a tank with a floating roof.
Figure 3-18: Installation recommendations for standpipes (stilling wells and bypass chambers)
1
2
3
4
Stilling well
Bypass chamber
Vent
Level of the liquid
INFORMATION!
Stilling wells are not necessary for devices with coaxial probes. But if there is a sudden change
in diameter in the stilling well, we recommend that you install a device with a coaxial probe.
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INSTALLATION 3
OPTIFLEX 2200 C/F
CAUTION!
Installation requirements
• The standpipe must be electrically conductive. If the standpipe is not made of metal, obey the
•
•
•
•
•
•
•
instructions for empty space around the probe. For more data, refer to General requirements
on page 22.
The standpipe must be straight. There must be no changes in diameter from the device
process connection to the bottom of the standpipe.
The standpipe must be vertical.
Recommended surface roughness: < ±0.1 mm / 0.004¨.
The bottom of the stilling well must be open.
Adjust the probe to the center of the standpipe.
Make sure that there are no deposits at the bottom of the standpipe which can cause
blockage of the process connections.
Make sure that there is liquid in the standpipe.
Floating roofs
If the device is for a tank with a floating roof, install it in a stilling well.
Figure 3-19: Floating roofs
1
2
3
4
5
6
Sediment
Support fixtures
Stilling well
Floating roof
Product
Tank
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3 INSTALLATION
OPTIFLEX 2200 C/F
3.7 Installation recommendations for solids
3.7.1 Nozzles on conical silos
We recommend that you prepare the installation when the silo is empty.
DANGER!
Risk of electrostatic discharge (ESD): The device is resistant to electrostatic discharges of up to
30 kV, but it is the responsibility of the fitter and the user to prevent ESD.
CAUTION!
Install the device at the correct location to measure level correctly and prevent too much
bending and traction. If necessary, attach the probe to the bottom of the tank.
Figure 3-20: Installation recommendations for solids
a ≥ 300 mm / 12¨
d ≥ 300 mm / 12¨
Figure 3-21: Do not install the probe near to a product inlet
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INSTALLATION 3
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3.8 How to install the device on the tank
3.8.1 How to assemble the single rod probe (single-piece probe)
INFORMATION!
This procedure is for devices with single rod probes that are not segmented (single-piece
probes).
Figure 3-22: Equipment needed to assemble the device
1
2
3
4
5
6
Union nut
2 locking nuts
Housing assembly
Single rod probe
Tools: two 8 mm open-ended wrenches (not supplied)
Tools: one 7 mm open-ended wrench (not supplied)
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3 INSTALLATION
OPTIFLEX 2200 C/F
Figure 3-23: Check the order number on each component
• Make sure that the housing assembly and the single rod have the same ID numbers.
• Remove the sticker from the probe.
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INSTALLATION 3
OPTIFLEX 2200 C/F
Figure 3-24: How to attach the locking nut and union nut
•
•
•
•
•
Attach a locking nut to the housing assembly.
Make sure that the nut is fully engaged on the thread.
Attach the union nut to the housing assembly.
Tighten these nuts with the two 8 mm open-ended wrenches.
Continue the assembly procedure on the page that follows.
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3 INSTALLATION
OPTIFLEX 2200 C/F
Figure 3-25: How to attach the single rod probe to the flange assembly
CAUTION!
Support the probe.
•
•
•
•
•
32
Attach a locking nut to the single rod.
Make sure that the locking nut is engaged ¾ along the length of the thread.
Attach the single rod to the union nut. Make sure the probe touches the housing assembly.
Tighten the single probe with a 7 mm open-ended wrench (step 9).
Tighten the locking nut against the union nut with two 8 mm open-ended wrenches (step 10).
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INSTALLATION 3
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3.8.2 How to assemble the single rod probe (segmented probe)
INFORMATION!
This procedure is for devices with single rod probes that are segmented.
Figure 3-26: Equipment needed to assemble the single rod probe (segmented)
1
2
3
4
5
6
Converter and process connection
Bottom (quantity: 1) segment of the rod probe
Top and middle (if more than one) segments of the rod probe
Tools: two 8 mm open-end wrenches (not supplied)
Lock nuts (2 lock nuts per segment)
Union nut (1 union nut per segment)
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3 INSTALLATION
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Figure 3-27: How to assemble the segmented single rod probe: part 1
CAUTION!
Make sure that the nuts are tight and the rod probe cannot loosen.
• Attach a lock nut to the threaded rod below the process connection. Turn the nut until it is ¾
along the length of the rod.
• Attach a union nut to the threaded rod below the process connection.
• Use two 8 mm open-end wrenches to tighten the union nut against the lock nut.
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INSTALLATION 3
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Figure 3-28: How to assemble the segmented single rod probe: part 2
WARNING!
Put a support below the probe to prevent deformation.
CAUTION!
Make sure that the nuts are tight and the rod probe cannot loosen.
• Attach a lock nut to each end of the rod probe segments.
• Attach a union nut to the bottom end of each rod probe segment, but not to the bottom
segment. Use two 8 mm open-end wrenches to tighten the union nut against the lock nut.
• Attach the top segment of the rod probe to the union nut below the process connection. Use
two 8 mm open-end wrenches to tighten the union nut against the lock nut on the rod probe.
• Attach the middle segment of the rod probe to the union nut on the top segment (if there are
middle segments). Use two 8 mm open-end wrenches to tighten the union nut against the lock
nut. Repeat this step for the other segments.
• Attach the bottom segment of the rod probe to the union nut on the top segment. Use two
8 mm open-end wrenches to tighten the union nut against the lock nut.
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3 INSTALLATION
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CAUTION!
Make sure that the length of the probe is correct. If the probe is too long, refer to How to
decrease the length of probes on page 89.
3.8.3 How to assemble the segmented coaxial probe
Figure 3-29: Equipment needed to assemble the coaxial probe
Converter and process connection
HC M4×20 screws (1 screw per probe segment)
Lockwashers (1 pair of washers per probe segment)
Top (quantity: 1), middle (quantity: 1 or more) and bottom (quantity: 1 - with 1 socket set screw M5×5) segments of the
signal rod
5 PTFE spacer (1 spacer per probe segment)
6 Middle (quantity: 1 or more) and bottom (quantity: 1) segments of the coaxial tube
7 Union nut with 2 socket set screws M5×5 (1 union nut per segment of the coaxial tube)
8 Tools: two 7 mm open-end wrenches (not supplied)
9 Tools: two pipe (Stillson) wrenches (not supplied)
10 Tools: one 2.5 mm Allen wrench and one 2 mm Allen wrench (not supplied)
1
2
3
4
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INSTALLATION 3
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Figure 3-30: How to assemble the segmented coaxial probe: part 1
CAUTION!
Do not attach the screw to the end of the rod segment that has a groove for the attachment of a
PTFE spacer.
• Use a 2 mm Allen wrench to attach and tighten a HC M4×20 screw at the top of each rod
segment (intermediary and end rod segments)
• Attach a PTFE spacer to the end of each rod segment that has a groove.
• Attach a pair of lock washers at the top of each rod segment (intermediary and end rod
segments)
• Assemble one of the middle rod segments (with a pair of lock washers on the attached screw)
and the signal rod below. Use two 7 mm open-ended wrenches to tighten the assembled parts
to a torque of 2…3 Nm.
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3 INSTALLATION
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Figure 3-31: How to assemble the segmented coaxial probe: part 2
WARNING!
Be careful when you use the pipe wrenches. Make sure that the measuring tubes have no
deformation.
CAUTION!
• Make sure that the screws are tight and the measuring tube cannot loosen.
• Make sure that the fitting for the lock screw is not aligned with a hole in the coaxial tube.
• Attach a union nut to each coaxial tube (middle and end tubes)
• Attach a middle tube segment to the coaxial probe stem. Do not use tools to tighten the
assembled parts.
• Assemble the next middle rod segment (with a pair of lock washers on the attached screw)
and the top rod segment. Use two 7 mm open-ended wrenches to tighten the assembled parts
to a torque of 2…3 Nm.
• Assemble the next coaxial tube segment and the top coaxial tube segment. Do not use tools to
tighten the assembled parts. Do steps (9) thru (10) again until the end rod segment and end
coaxial tube are attached.
• Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts.
• Use a 2.5 mm Allen wrench to attach and tighten the two HC M5×5 screws (lock screws) to the
union nut.
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INSTALLATION 3
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Figure 3-32: How to assemble the segmented coaxial probe: part 3
CAUTION!
If the lock screw is not tight, the device will not measure correctly.
• Use a 2.5 mm Allen wrench to attach and tighten a HC M5×5 screw (lock screw) to the bottom
segment of tube.
3.8.4 How to install a device with a flange connection
Equipment needed:
• Device
• Gasket (not supplied)
• Wrench (not supplied)
Figure 3-33: Flange connection
•
•
•
•
Make sure the flange on the nozzle is level.
Make sure that you use the applicable gasket for the flange and the process.
Align the gasket correctly on the flange facing of the nozzle.
Lower the probe carefully into the tank.
i For more data on cable probes, refer to How to install a cable probe in the tank on page 41.
• Tighten the flange bolts.
Refer to local rules and regulations for the correct torque to apply to the bolts.
i
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3 INSTALLATION
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3.8.5 How to install a device with a threaded connection
Equipment needed:
• Device
• Gasket (not supplied)
• 50 mm / 2¨ wrench (not supplied)
Figure 3-34: Threaded connection
•
•
•
•
Make sure the tank connection is level.
Make sure that you use the applicable gasket for the connection and the process.
Align the gasket correctly.
If the device is installed on a tank made of plastic or other non-conductive material, refer to
Recommendations for pits and tanks made of non-conductive materials on page 42.
• Lower the probe carefully into the tank.
i For more data on cable probes, refer to How to install a cable probe in the tank on page 41.
• Use 50 mm / 2¨ wrench to attach the process connection to the tank.
• Tighten the nut.
i Refer to local rules and regulations for the correct torque to apply to the connection.
INFORMATION!
If there is not sufficient clearance to install the device, remove the housing. Install the probe and
then put the housing back on the process connection. For more data, refer to How to turn or
remove the signal converter on page 43.
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3.8.6 How to install a cable probe in the tank
Figure 3-35: Wind cable probes and electrical cables carefully
1 Do not wind cable probes less than 400 mm / 16¨ in diameter.
2 Do not wind the electrical cable less than 330 mm / 13¨ in diameter.
WARNING!
If you bend the probe too much, you will damage the device and it will not measure accurately.
Figure 3-36: Installation of devices with cable probes
1 >1 m / 3½ ft
• Use two persons to lift the housing and the probe above the process connection.
• Hold the device 1 m / 3½ ft above the tank.
• Unwind the probe carefully into the tank.
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3 INSTALLATION
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3.8.7 Recommendations for pits and tanks made of non-conductive materials
If you have a device with a single rod or a single cable probe and a thread connection,
obey these instructions:
• Put a metal sheet between the device and the process connection.
i It must have a diameter greater than 200 mm / 8¨.
• Make sure that the metal sheet is in contact with the thread stop on the device.
We recommend that you use DN≥200 / ≥8¨ for flange connections.
If you have a device with a double rod, double cable or coaxial probe, you can ignore these
instructions.
Figure 3-37: Installation in a non-metallic tank or pit with a thread connection
1 Non-metallic (plastic...) tank or pit
2 Metal sheet, Ø ≥200 mm / 8¨
CAUTION!
When the device is installed, make sure that the tank roof has no deformation.
3.8.8 Wall support for the remote version
Figure 3-38: Wall support for the remote version (attached to the remote converter)
1 Use marks on the wall to help you put the wall support in the correct position. For more data,
refer to Dimensions and weights on page 128.
2 Use equipement and tools that agree with health and safety regulations and good engineering
practice.
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3 Make sure the wall support is correctly attached to the wall.
3.8.9 How to turn or remove the signal converter
The converter turns 360°. The converter can be removed from the process connection assembly
under process conditions.
Figure 3-39: How to turn or remove the signal converter
1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter
2 Cover for the coaxial hole on top of the process connection assembly
CAUTION!
Do not loosen the 4 socket head screws on the process connection assembly.
If you remove the housing, put a cover on the the coaxial hole on top of the process connection
assembly.
When the housing is attached to the process connection assembly, tighten the lock screw with
the 5 mm Allen wrench 1.
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3 INSTALLATION
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3.8.10 How to attach the weather protection to the device
The device and the weather protection option are supplied disassambled in the same box. You
must attach the weather protection when you install the device.
Figure 3-40: Equipment needed
1 Device
2 Weather protection (option).
3 2 butterfly screws and spring washers. The manufacturer attaches these parts to the device before delivery.
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INSTALLATION 3
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Figure 3-41: Installation of the weather protection (general procedure)
1 Remove the 2 butterfly screws from the housing. Make sure that spring washer is attached
correctly to the housing (on the weather protection fixture).
2 Lower the weather protection onto the device.
3 Attach the 2 butterfly screws. Make sure that you use the correct holes to attach the weather
protection. The holes must agree with the housing option used (compact vertical (non-Ex or
Ex i-approved etc.)). For more data, refer to the illustration that follows:
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3 INSTALLATION
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Figure 3-42: Holes for installation of the weather protection (housing versions)
1
2
3
4
Compact horizontal housing (non-Ex and Ex i-approved devices)
Compact horizontal housing (Ex d-approved devices)
Compact vertical housing (non-Ex and Ex i-approved devices)
Compact vertical housing (Ex d-approved devices)
The overall dimensions of the weather protection are on page 128.
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INSTALLATION 3
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3.8.11 How to open the weather protection
Figure 3-43: How to open the weather protection
1 Loosen the bolt on each side of the weather protection.
2 Pull the sides of the weather protection out of the notch for the closed position.
3 Pull the weather protection up and back.
i This will open the weather protection.
4 Tighten the bolts to lock the weather protection in its open position.
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4 ELECTRICAL CONNECTIONS
OPTIFLEX 2200 C/F
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Electrical installation: 2-wire, loop-powered
4.2.1 Compact version
Terminals for electrical installation
Figure 4-1: Terminals for electrical installation
1
2
3
4
Grounding terminal in the housing (if the electrical cable is shielded)
Current output Current output +
Location of the external grounding terminal (at the bottom of the converter)
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
HART® communication.
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OPTIFLEX 2200 C/F
CAUTION!
• Use the applicable electrical cables with the cable glands.
• Make sure that the power supply does not have a current more than 5 A or that there is 5 Arated fuse in the electrical circuit that energizes the device.
• Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.
Figure 4-2: How to open the terminal compartment cover
• Loosen the lock screw with a 2.5 mm Allen wrench.
• Turn the cover counterclockwise with a strap wrench.
• Remove the cover.
Figure 4-3: Procedure for electrical installation
Equipment needed:
• Small slotted tip screwdriver (not supplied)
Procedure:
1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal
compartment cover adjacent to the housing.
2 Remove the connector from the circuit board.
3 Connect the electrical wires to the connector. Attach the connector to the circuit board. Tight-
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4 ELECTRICAL CONNECTIONS
OPTIFLEX 2200 C/F
en the cable entry glands.
Figure 4-4: How to close the terminal compartment cover
• Put the cover on the housing and push it down.
• Turn the cover clockwise until it is fully engaged.
• Tighten the lock screw.
4.2.2 Remote version
Terminals for electrical installation
Figure 4-5: Terminals for electrical installation
1
2
3
4
Grounding terminal in the housing (if the electrical cable is shielded)
Current output Current output +
Location of the external grounding terminal (on the wall support)
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
HART® communication.
CAUTION!
• Use the applicable electrical cables with the cable glands.
• Make sure that the power supply does not have a current more than 5 A or that there is 5 A-
rated fuse in the electrical circuit that energizes the device.
• Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will
not cause damage to the device but the device will not operate.
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For more electrical installation data, refer to Compact version on page 48.
4.3 Remote device data
4.3.1 Requirements for signal cables supplied by the customer
DANGER!
An Ex-approved signal cable is supplied by the manufacturer with devices for hazardous
locations. Use of this signal cable is mandatory.
Non-Ex devices only: The signal cable is an option for non-Ex devices. If the signal cable is not
supplied by the device manufacturer, the cable must have properties that follow:
Basic properties
• Twisted cable 2 by 2, shielded or screened. For example, multicore cable — reference
MCD 5123 — from Cabletec ICS/JP Electronics.
Maximum length of the signal cable
• 100 m / 328 ft
Temperature
• Use electrical cable with the applicable temperature rating for the operating conditions.
• Ambient temperature range: -40...+80°C / -40...+175°F
• We recommend that the cable agrees with UL 94V-0.
Dimensions of the insulated conductors
• Min.-max. cross-sectional area of the conductors: 4×0.326...4×2.5 mm² (22....14 AWG),
shielded cable
• Use the applicable cable for the cable glands (Ø6....10 mm / 0.24...0.39¨).
• Use the applicable cable glands for the cable entry openings in the housing.
Electrical characteristics
• Test voltage: Insulated conductor / shield (screen) ≥ 500 VAC
• Line resistance: < 55 Ω/km
• The cable must agree with EN 60811 (Low Voltage Directive) or equivalent national
regulations.
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4 ELECTRICAL CONNECTIONS
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4.3.2 How to prepare a signal cable supplied by the customer
Figure 4-6: Equipment needed to prepare the signal cable
1
2
3
4
5
6
7
Signal cable (supplied on request)
2 heat-shrinkable sleeves for the PVC jacket (not supplied)
8 ferrules for the end of the conductors (not supplied)
2 Faston connectors for the shield wires
Shield wire insulation, 2 sleeves
Wire stripper (not supplied)
Crimping pliers (not supplied)
INFORMATION!
• The Faston connector for the stranded drain wire must agree with DIN 46 228: E 1.5-8
• The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228: E 0.5-8
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ELECTRICAL CONNECTIONS 4
Figure 4-7: How to prepare the signal cable
1
2
3
4
5
6
Remove the PVC jacket from the wire to dimension "a". a = 50 mm / 2¨.
Remove the insulation from the wire. Obey national regulations for electrical wiring.
Crimp the wire end ferrules on the conductors.
Install shield wire insulation on the 2 ends of the shield wire.
Crimp the Faston connectors on the 2 ends of the shield wire.
Install a heat-shrinkable sleeve on the PVC jacket.
4.3.3 How to connect the signal cable to the device
DANGER!
Cables may only be connected when the power is switched off.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
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4 ELECTRICAL CONNECTIONS
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Equipment needed
Figure 4-8: Equipment needed to prepare the signal cable
1 Remote coverter
2 Probe housing
3 Signal cable (supplied on request for non-Ex devices) - for more data, refer to How to prepare a signal cable supplied
by the customer on page 52
4 Small slotted-tip screwdriver (not supplied)
Connections between the remote converter and the probe housing
Figure 4-9: Connections between the remote converter and the probe housing
1
2
3
4
5
6
7
54
Remote coverter
Probe housing
Power supply: voltage in Power supply: voltage in +
Signal cable B
Signal cable A
Shielding wire (attached to Faston connectors in the housings of the remote converter and the probe housing)
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OPTIFLEX 2200 C/F
ELECTRICAL CONNECTIONS 4
How to connect the signal cable to the remote converter
Figure 4-10: How to connect the signal cable to the remote converter
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2¨
1
2
3
4
5
6
7
8
Remove the terminal compartment cover.
Remove the 4-pin connector.
Put the signal cable into the opening of the cable gland.
Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
Put the connector into the 4-pin socket.
Attach the Faston connector (drain wire).
Attach the terminal compartment cover.
Tighten the cable gland. Make sure that the remote converter is correctly sealed.
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4 ELECTRICAL CONNECTIONS
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How to connect the signal cable to the probe housing
Figure 4-11: How to connect the signal cable to the probe housing
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2¨
Remove the terminal compartment cover.
Remove the 4-pin connector.
Put the signal cable into the opening of the cable gland.
Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For
more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket. Attach the Faston connector (drain wire).
6 Attach the terminal compartment cover.
7 Tighten the cable gland. Make sure that the probe housing is correctly sealed.
1
2
3
4
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4.4 Electrical connection for current output
4.4.1 Non-Ex devices
Figure 4-12: Electrical connections for non-Ex devices
1 Power supply
2
3
4
5
Resistor for HART® communication
Optional connection to the grounding terminal
Output: 12...30 VDC for an output of 22 mA at the terminal
Device
4.4.2 Devices for hazardous locations
DANGER!
For electrical data for device operation in hazardous locations, refer to the related certificates of
compliance and supplementary instructions (ATEX, IECEx, cFMus, ...). You can find this
documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge
from the website (Download Center).
4.5 Protection category
INFORMATION!
The device fulfills all requirements per protection category IP 66/67. It also fulfils all
requirements per NEMA type 4X (housing) and type 6P (probe).
DANGER!
Make sure that the cable gland is watertight.
Figure 4-13: How to make the installation agree with protection category IP 67
• Make sure that the gaskets are not damaged.
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4 ELECTRICAL CONNECTIONS
•
•
•
•
•
OPTIFLEX 2200 C/F
Make sure that the electrical cables are not damaged.
Make sure that the electrical cables agree with the national electrical code.
The cables are in a loop in front of the device 1 so water does not go into the housing.
Tighten the cable feedthroughs 2.
Close unused cable feedthroughs with dummy plugs 3.
The diameter of the outer sheath of the electrical cable and must be 6…10 mm or 0.2…0.39¨.
4.6 Networks
4.6.1 General information
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also
operate in a multi-drop network of up to 15 devices.
The device output is factory-set to communicate point-to-point. To change the communication
mode from point-to-point to multi-drop,
multi-drop refer to HART® network configuration on page 83.
4.6.2 Point-to-point networks
Figure 4-14: Point-to-point connection (non-Ex)
1 Address of the device (0 for a point-to-point connection)
2 4...20 mA + HART®
3 Resistor for HART® communication
4 Power supply
5 HART® modem
6 HART® communication device
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4.6.3 Multi-drop networks
Figure 4-15: Multi-drop network (non-Ex)
1 Address of the device (n+1 for multidrop networks)
2 Address of the device (1 for multidrop networks)
3 4 mA + HART®
4 Resistor for HART® communication
5 Power supply
6 HART® modem
7 HART® communication device
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4 ELECTRICAL CONNECTIONS
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4.6.4 Fieldbus networks
INFORMATION!
The FOUNDATION™ fieldbus and PROFIBUS PA options are pending. Fieldbus options are
available for the compact version of the device.
For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and
PROFIBUS PA.
FOUNDATION™ fieldbus network (non-Ex)
Figure 4-16: FOUNDATION™ fieldbus network (non-Ex)
1
2
3
4
5
6
60
Field device
Junction box
H1 network
H1/HSE converter
High Speed Ethernet (HSE)
Workstation
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ELECTRICAL CONNECTIONS 4
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PROFIBUS PA/DP network (non-Ex)
Figure 4-17: PROFIBUS PA/DP network (non-Ex)
1
2
3
4
5
6
7
Field device
Bus termination
PROFIBUS PA bus segment
Segment coupler (PA/DP link)
PROFIBUS DP bus line
Control system (PLC / Class 1 master device)
Engineering or operator workstation (Control tool / Class 2 master device)
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5 START-UP
OPTIFLEX 2200 C/F
5.1 How to start the device
5.1.1 Start-up checklist
Check these points before you energize the device:
• Are all the wetted components (probe, process connection and gaskets) chemically resistant
to the product in the tank?
• Does the information on the signal converter nameplate agree with the operating data?
• Did you correctly install the device on the tank?
• Do the electrical connections agree with the national electrical codes?
DANGER!
If the device has a Hazardous Locations approval, make sure that the device and the installation
agrees with the requirements of the certificate of compliance.
5.1.2 How to start the device
• Connect the converter to the power supply.
• Energize the converter.
i Devices with the LCD display option only: After 10 seconds the screen will display "Starting
up". After 20 seconds the screen will display the software version numbers. After 30
seconds the default screen will appear.
• The device will display readings.
INFORMATION!
This chapter and the start of the chapter that follows tells you what data is given on the device
display in normal mode and how to change device settings in configuration mode. If you know
about how this device operates, you can ignore this data. Continue with the quick setup
procedure. For more data about this procedure, refer to Quick Setup on page 80.
5.2 Operating concept
You can read measurements and configure the device with:
• A digital display screen (optional).
• A connection to a system or PC with PACTware™. You can download the Device Type
Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the
device.
• A connection to a system or PC with AMS™. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
• A connection to a HART® Field Communicator. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
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5.3 Digital display screen
5.3.1 Local display screen layout
Figure 5-1: Local display screen layout in Normal mode
1 Current output percentage (bar graph and text — only shown if the current output function is the same as the measurement on the screen in normal mode)
2 Measurement type (in this example, distance)
3 Device status (NE 107 symbols)
4 Device tag name
5 Updated measurement data symbol (the symbol flashes each time the measurement data is updated)
6 Measurement value and units
7 Device status (markers)
8 Keypad buttons (refer to the table in the section that follows)
The current output percentage is only shown if the measurement type (refer to item 2 in the
illustration) is the same as the output function. The parameter is set in menu item 2.4.1 OUTPUT
FUNC.). For example, if the output function is set to "Level" and the device shows "Level"
measurements in normal mode, the bar graph and value is shown (refer to item 1 in the
illustration).
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5 START-UP
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Figure 5-2: Local display screen layout in configuration mode
1 Function name
2 Configuration mode symbol
3 Menu number
5.3.2 Functions of keypad buttons
Keypad button
[Right]
[Return / Escape]
[Down]
Function
Normal mode: Enter Information menu (Enter Configuration mode)
Configuration mode: Move cursor to the right
Normal mode: Change units (m, cm, mm, in, ft)
Configuration mode: Exit
Normal mode: Change measurement type (distance, level , output (%),
output (mA), conversion, ullage conversion) 1
Configuration mode: Decrease value or change parameter
[Up]
Normal mode: Change measurement type (distance, level , output (%),
output (mA), conversion, ullage conversion) 1
Configuration mode: Increase value or change parameter
1 If you have made a strapping table in menu item 2.8.1 INPUT TABLE for volume or mass measurement, "Conversion"
and "Ullage Conv." will be shown in the list of measurement types
For data on keypad functions, refer to Normal mode on page 67.
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5.4 Remote communication with PACTware™
PACTware™ displays measurement information clearly and lets you configure the device from a
remote location. It is an Open Source, open configuration software for all field devices. It uses
Field Device Tool (FDT) technology. FDT is a communication standard for sending information
between the system and the field device. This standard agrees with IEC 62453. Field devices are
easily integrated. Installation is supported by a user-friendly Wizard.
Install these software programs and equipment:
• Microsoft® .NET Framework version 1.1 or later.
• PACTware.
• HART® converter (USB, RS232...).
• The Device Type Manager for the device.
The software and installation instructions are given on the DVD-ROM supplied with the device.
You can also download the latest version of PACTware™ and the DTM from our website.
Refer also to the PACTware™ consortium site at http://www.pactware.de.
Figure 5-3: Screen from the PACTware™ user interface
1 DTM menu
2 Information for device identification
3 Configuration summary
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5 START-UP
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5.5 Remote communication with the AMS™ Device Manager
The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its
role is to:
• Store configuration information for each device.
•
•
•
•
Support HART® and FOUNDATION™ fieldbus devices.
Store and read process data.
Store and read diagnostic status information.
Help plan preventive maintenance to reduce a plant's downtime to a minimum.
The DD file is given on the DVD-ROM supplied with the device. You can also download it from our
website.
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6.1 User modes
Normal mode
This mode displays measurement data. For more data, refer to Normal
mode on page 67.
Configuration mode
Use this mode to view parameters, commission the device, create tables
for volume or mass measurement, change critical values to measure in
difficult process conditions. To get access to supervisor menu, refer to
Protection of the device settings on page 83. For more data on menu items,
refer to Function description on page 74.
6.2 Normal mode
This mode shows measurement data. Use the table that follows:
• for the selection of the measurement type (level, distance, percentage, conversion) and
• for the selection of the measurement units
Some measurement types will only be available if the device has the correct parameters entered
in the configuration mode.
Keypad functions
Button
Description
Right
Function
"Hot key" function
Enter configuration mode.
-
Return /
Escape
Change the measurement units.
-
Down
Change the measurement type.
-
Up
Change the measurement type.
Display language will change to
English 1
1 The display language will change when you push this button for 2 seconds. Push the button again and it will go back to
the original language.
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6 OPERATION
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Measurement definitions
Measurement name
Description
Available units
LEVEL
This is a display and an output function option. It
is the height from the bottom of the tank to the
surface of the liquid or solid contents
(Tank height - Distance).
m, cm, mm, in (inches), ft
(feet)
DISTANCE
This is a display and an output function option. It
is the distance from the face of the flange to the
surface of the liquid or solid contents of the
tank.
m, cm, mm, in (inches), ft
(feet)
CONVERSION
This is a display and an output function option. It
gives the volume or mass of the tank contents.
This data is available if you prepare a volume or
mass table in configuration mode. For data on
how to prepare the conversion table, refer to
kg, t, Ston, Lton, m, cm, mm,
in, ft, m3, L, gal, Imp, ft3, bbl
ULLAGE CONV.
This is a display and an output function option. It
gives the empty volume or remaining mass that
can be put in the tank. This data is available if
you prepare a volume or mass table in
configuration mode. For data on how to prepare
the conversion table, refer to How to configure
the device to measure volume or mass on page
85.
kg, t, Ston, Lton, m, cm, mm,
in, ft, m3, L, gal, Imp, ft3, bbl
EPSILON R
The dielectric constant of the contents of the
tank. An electrical property of the liquid or solid
contents of the tank. Also known as εr, DK and
relative permittivity. This gives the strength of
the measurement pulse reflection.
This data is shown if the menu item AUTO Er
CALC (2.5.2) is used to calculate the dielectric
constant value.
How to configure the device to measure volume
or mass on page 85.
OUTPUT I (mA)
OUTPUT I (%)
68
The current output of the device.
mA
The percentage of the current output.
0% = 4 mA. 100% = 20 mA.
%
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OPERATION 6
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6.3 Configuration mode
6.3.1 General notes
Change the settings of your device in Configuration mode. Data about the menus is given on page
74. You can:
• Use the 1.0.0 INFORMATION menu to read settings, device software versions and error
records. For more data about the Information menu, refer to Table 1: Info.
• Use the 2.0.0 SUPERVISOR menu to commission the device, to run diagnostic tests, set up a
conversion table for volume or mass measurement, change critical parameters for difficult
process conditions, reset the device and change basic parameters (tank height etc.), output
settings, HART Address etc. For more data about the Supervisor menu, refer to Table 2:
Supervisor.
INFORMATION!
It is not possible to enter the 3.0.0 SERVICE and 4.0.0 MASTER menus. These menus are for
factory calibration and approved personnel only.
6.3.2 How to get access to the commissioning menu
Do the steps that follow:
• Push the [>
>] button.
i This shows the Information menu. The Information menu is read only and does not have
password security.
• Push the [
] button one time to scroll up to the Supervisor menu.
The screen shows the text "2.0.0 SUPERVISOR".
i
• Push the [>
>] button one time.
The screen shows a line. You must enter the password. Push the buttons under the display
screen 6 times (in total and in a given order) to to get access to Configuration mode.
i
• Type in the password. The factory-set password is [>
>], [^
^], [
], [
], [>
>] and [^
^].
i The device shows the text "2.1.0 COMMISSION.". Make a selection from the items in the
supervisor menu.
CAUTION!
SIL-approved devices: For data about critical device parameters for SIL approval, refer to the
Safety Manual (SIL approval).
INFORMATION!
HOW TO SET THE SUPERVISOR PASSWORD TO "ON" OR "OFF"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off",
refer to Function description on page 74, Table 2: Supervisor menu, menu item PSWD YES/NO
(2.7.4).
INFORMATION!
HOW TO CHANGE THE SUPERVISOR PASSWORD
You can change the password for the supervisor menu. For more data, refer to Function
description on page 74, Table 2: Supervisor menu, menu item PASSWORD (2.7.5).
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6 OPERATION
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6.3.3 Menu overview
1.0.0 Info. (Information)
1.1.0
Ident. (Identification)
1.2.0
Output
1.3.0
History
2.0.0 Supervisor
2.1.0
Commissioning
2.2.0
Tests
2.3.0
Basic Parameters
2.4.0
Output I
2.5.0
Application
2.6.0
Communication
2.7.0
Display
2.8.0
Conversion
2.9.0
Config/Reset
3.0.0 Service
n/a
Password locked. Menus for factory calibration and qualified
service personnel only.
4.0.0 Master
n/a
70
Password locked. Menus for factory calibration and qualified
service personnel only.
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OPERATION 6
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6.3.4 Keypad functions
Figure 6-1: Local display screen layout in configuration mode
1 Function name
2 Configuration mode symbol
3 Menu number
This is what you see when you are in Configuration mode. The functions of the buttons are given
in the table that follows:
Functions of buttons for menu navigation
Button
Description
Right
Function
• Go down to the sub-menu level (for example, from menu 1.0.0 to
sub-menu 1.1.0).
• Enter the menu item
Enter /
Esc (Escape)
• Go up to the menu level (for example, from sub-menu 1.1.0 to
menu 1.0.0).
• Go to Normal mode. If you changed settings in Configuration
mode, you must save or cancel your new settings. For more data,
refer to the end of this section.
Down
• Scroll down the menu list (for example, from menu 2.0.0 to menu
1.0.0).
• Scroll down the sub-menu list (for example, from sub-menu 2.2.0
to sub-menu 2.1.0).
Up
• Scroll up the menu list (for example, from menu 1.0.0 to menu
2.0.0).
• Scroll up the sub-menu list (for example, from sub-menu 2.1.0 to
sub-menu 2.2.0).
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6 OPERATION
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Lists of parameters in menu items
Figure 6-2: Lists of parameters in menu items
1 Parameter
2 Menu name
This is what you see when you select a menu item that has a list of parameters. The functions of
the buttons are given in the table that follows:
Function of buttons in menu items that have a list of parameters
Button
72
Description
Function
Right
n/a
Enter /
Esc (Escape)
Select the parameter and go back to the menu
Down
Move down the list
Up
Move up the list
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OPERATION 6
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Values in menu items
Figure 6-3: Values in menu items
1
2
3
4
Menu item with values stored at this time (first screen)
Push [>
>] again to change the values. A cursor shows on the first digit.
Menu item name
Cursor on the selected digit
This is what you see when you select a menu item that has a value. The functions of the buttons
are given in the table that follows:
Function of buttons in menu items that have values
Button
Description
Function
Right
• Enter the menu item and see the value stored at this time.
• Enter the menu item configuration level to change the value.
• Move the cursor to the next digit on the right. If the cursor is on
Enter /
Esc (Escape)
Accept the value and go back to the sub-menu.
Down
Decrease the digit value.
Up
Increase the digit value.
the last digit, push [>
>] again to go back to the first digit.
How to save settings changed in the supervisor menu (menu 2.0.0)
• When you have changed parameters in all the necessary menu items, push [^
^] to accept the
new parameter.
• Push [^
^] to go back to the "STORE" screen.
• The device will ask you to save or cancel your settings. Push [
] or [
] to select STORE YES or
STORE NO.
^] to accept or reject the new settings.
NO Push [^
i The display goes back to Normal mode.
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6 OPERATION
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6.3.5 Function description
1.0.0 Information (Info.) menu
Menu
No.
Function
Function description
Selection list
Default
1.1.0 IDENT.
1.1.1
SERIAL NUM.
The device serial number.
Read only.
1.1.2
CONV.FIRM.VER
The converter firmware version.
Read only.
1.1.3
SEN.FIRM.VER
The sensor firmware version.
Read only.
1.1.4
HMI.FIRM.VER
The HMI (device display screen) firmware
version.
Read only.
This shows the settings at this time for the
output function (OUTPUT FUNC.), output
range (RANGE I), 4 mA setting (SCALE
4mA), 20 mA setting (SCALE 20mA), and
error delay (ERROR DELAY).
Read only.
A log of device errors. Push [>
>] to read the
errors. Push [
] or [
] to scroll up or
down the list. Each error is identified by a
code. Push [>
>] again to show the number of
incidents and the time since the last
incident in days, hours, minutes and
seconds. For more data about errors, refer
to Status and error messages on page 90.
Read only.
1.2.0 OUTPUT I
1.2.1
SUMMARY I
1.3.0 HISTORY
1.3.1
74
ERROR RECORD
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2.0.0 Supervisor menu
Menu
No.
Function
Function description
Selection list
Default
3.5, 4, 6, 8, 10, 12, 14, 16,
18, 20 or 22 mA
3.5 mA
2.1.0 COMMISSION.
2.1.0
COMMISSION.
This starts a quick set-up procedure
applicable to most applications. The
supervisor can give the tank height (TANK
HEIGHT), output function (OUTPUT
FUNC.), current output range (RANGE I),
4 mA setting (SCALE 4mA), 20 mA setting
(SCALE 20mA), error delay (ERROR
DELAY) and tag name (TAG NAME).
2.2.0 TESTS
2.2.1
SET OUTPUT
This sets the analog output to a test value
[mA] selected from a list. The output will
change to the selected value after 5
seconds, independent of the measured
value.
2.2.2
DIAGNOSTIC
This starts the hardware test. Push [>
>]
many times to show: the time of operation
(D1), temperature of the electronic
converter board (T1), loop current (I1),
load current (I2), voltage 5.6 V (V1), voltage
on capacitors (V2), voltage 3.3 V (V3),
amplitude reference pulse (P1), amplitude
level pulse (P2), amplitude probe end
pulse (P3), reset counter (C1). If you push
[>
>] again, the display goes back to the
menu level.
2.3.0 BASIC PARAM.
2.3.1
TANK HEIGHT
The distance from the tank connecting
flange face / thread stop down to the tank
bottom.
min-max:
0…80 m / 0…262.48 ft
If tank height is
not specified in
customer order,
the probe length
value is used as
an alternative
2.3.2
TIME CONST.
Increasing the time constant will
smoothen the integrated readings,
decreasing will roughen the readings.
min-max:
0 to 100 seconds
5 seconds
2.3.3
PROBE LENGTH
Probe length is the distance from the
flange face / thread stop of the device
down to the bottom end of the probe
(including counterweight for cable
versions). If probe length has been
modified, enter the new value here. For
more data, refer to How to decrease the
length of probes on page 89.
min:
2.3.4 BLOC. DIST. +
3.1.1 COUNTERWEIGHT
max.:
40 m / 131.23 ft
This value is
given in
customer order
2.3.4
BLOC. DIST.
Blocking distance. The non-measuring
range at the top of the probe. It depends
on the probe type and the installation.
min:
0 m / 0 ft
max:
2.3.3 PROBE LENGTH
50 mm / 1.97¨
2.3.5
TAG NAME
The device has a code (tag name) to
identify it. If the tag name is given in the
customer order data, it will be set at the
factory. A maximum of 8 characters can
be used.
?
TANK 01
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6 OPERATION
Menu
No.
Function
OPTIFLEX 2200 C/F
Function description
Selection list
Default
2.4.0 OUTPUT I
2.4.1
OUTPUT FUNC.
The output function. Select an output
function to scale the current values in
relation to a given point (usually the device
process connection or the tank bottom).
The output current value is shown on a bar
graph in normal mode if the measurement
name (displayed measurement) is the
same as the output function. Conversion
parameters (Distance Conversion, Level
Conversion) are shown if there is volume
or mass data in 2.8.1 INPUT TABLE.
Distance, Level,
Distance conversion,
Level conversion
Level
2.4.2
RANGE I
This menu item sets the limits of the
output current range to 1 of the 2 available
options: standard limits (4...20 mA) or
NAMUR NE 43-compliant limits
(3.8...20.5 mA). It also tells the device what
to do if an error occurs. if you set RANGE I
to 4-20/22E and an error occurs (e.g. the
tank is too full, ...), the device output
current will change to an error value of
22 mA . If you set RANGE I to 4-20 and the
device senses a measurement error, the
value will stop at the last correct
measurement.
4-20, 4-20/22E,
4-20/3.6E, 3.8-20.5/22E,
3.8-20.5/3.6E
4-20/3.6E (If the
device is used in
safety-related
systems (SIL2),
do not use the
"4-20" setting)
2.4.3
SCALE 4mA
This gives a measurement value to 4 mA.
min-max: 1
This depends on
the probe type
2.4.4
SCALE 20mA
This gives a measurement value to 20 mA.
min-max: 1
This depends on
the probe type
2.4.5
ERROR DELAY
The time after which the current output
changes to an error value. The error value
shows that there is a measurement error.
MN=minutes and S=seconds.
0 S, 10 S, 20 S, 30 S,
1 MN, 2 MN,
5 MN,15 MN
1 MN
2
2
2.5.0 APPLICATION
2.5.1
TRACING VEL.
Tracing velocity. This value must agree
with the maximum rate of change of the
level of the liquid or solid contents in the
tank.
min-max:
0.1…1000 m/min
10.0 m/min
2.5.2
AUTO Er CALC
Automatic dielectric constant (εr)
calculation. For measurement in TBF
mode. The device automatically calculates
the εr value of the liquid or solid contents
in the tank.
YES, NO
NO
2.5.3
GAS EPS. R
Dielectric constant (εr) of the gas in the
tank. A major parameter for TDR level
measurement devices. If the dielectric
constant of the gas is very different from
the default value (air), set 2.5.3 GAS EPS.
R to the εr value of the gas.
min-max: 0.8...115.00
1
2.5.4
EPS.R CALCUL.
The calculated εr value for the liquid or
solid contents in the tank. The result of the
calculation in 2.5.2 AUTO EPSI. R. This
menu item will not be available if 2.5.2
AUTO EPSI. R is not used.
Read only.
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Menu
No.
Function
Function description
Selection list
Default
2.5.5
PROD. EPS. R
Dielectric constant (εr) of the the liquid or
solid contents in the tank. If possible, type
in the exact value of the product's
dielectric constant. If you do not know the
exact value, use 2.5.2 AUTO Er CALC. A
new product εr that is too low will mean
that level will read higher than its true
value. This menu item is only used in TBF
mode.
min-max: 1.0 to 115.00
2.4
2.5.6
MEAS. AMP.
Measured pulse amplitude. This is the
amplitude of the signal (after reflection on
the surface of the tank contents)
compared with the amplitude of the
reference pulse. This value helps you to
set the measurement threshold in menu
item 2.5.7 MEAS. THRESH. For more data,
refer to Thresholds and parasitic signals
on page 87.
2.5.7
MEAS. THRESH.
Measurement threshold. If it is difficult to
identify the level signal (for example: too
many parasite signals), you can increase
the threshold. This value is measured in
thousandths (1...1000). A threshold of 100
is equivalent to 10% of the amplitude of
the reference pulse at a distance of 1 m /
3.3 ft from the thread stop. For more data,
refer to Thresholds and parasitic signals
on page 87.
min-max: 0 to 1000
60
2.5.8
PROBE END AMP
Probe end pulse amplitude. This is the
amplitude of the signal (after reflection at
the bottom of the probe) compared with
the amplitude of the reference pulse. This
value helps you to set the measurement
threshold in menu item 2.5.9 PROBE END
AMP. For more data, refer to Thresholds
and parasitic signals on page 87.
2.5.9
PROBE END TH.
Probe end threshold. For measurement in
TBF mode. If it is difficult to identify the
probe end signal (for example: too many
parasite signals), you can increase the
threshold of the signal. A threshold of 100
is equivalent to 10% of the amplitude of
the reference pulse at a distance of 1 m /
3.3 ft from the thread stop. For more data,
refer to Thresholds and parasitic signals
on page 87.
min-max: 0 to 1000
50
Any HART® address greater than 0 will
activate HART® multidrop mode. The
current output stays constant at 4 mA. If
2.6.1 HART ADDRESS is set to 0, the device
will operate in point-to-point mode.
min-max: 0…15
0
2.6.0 COMMUNICATION
2.6.1
HART ADDRESS
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6 OPERATION
Menu
No.
Function
OPTIFLEX 2200 C/F
Function description
Selection list
Default
2.7.0 DISPLAY
2.7.1
LANGUAGE
Data can be shown in any of the languages
stored in the device.
9 languages are
available in 3 packs:
(1) English, French,
German and Italian;
(2) English, French,
Spanish and
Portuguese; (3) English,
Chinese (Simplified),
Japanese and Russian
3
2.7.2
LENGTH UNIT
The length unit of measurement shown in
normal mode.
m, cm, mm, in (inches),
ft (feet)
m
2.7.3
CONV UNIT
Conversion unit. The length, volume or
mass conversion unit for the conversion
table and shown in normal mode.
kg, t, Ston, Lton, m, cm,
mm, in, ft, m3, L, gal,
Imp, ft3, bbl
kg
2.7.4
PSWD YES/NO
If it is necessary to protect your settings in
the supervisor menu with a password, set
this menu item to YES.
YES
YES, NO
YES
2.7.5
PASSWORD
This changes the password for the
supervisor menu. Push the buttons up to 6
times in any order. This will be the new
password. To confirm the change, enter
the new password a second time. For
more data, refer to Protection of the
device settings on page 83.
2.7.6
CONTRAST
The contrast control for the display
screen. You can select a shade of grey
between light grey (level 20) and black
(level 54).
min-max: 20…54
36
The device uses a conversion table
(strapping table) to convert
measurements to volume and mass
readings. The readings are shown in
normal mode. Go to this menu item and
enter the entry number (01...30). Then
enter the level and the related volume /
mass / flow rate value for that entry. Push
[^
^] to confirm the entry values. Continue
the procedure until the device has data for
all the entries. For more data, refer to
min. 2 entries
max. 30 entries
(level / volume or mass)
0 entries
This menu item erases the data in the
conversion table.
YES, NO
NO
[>
>], [^
^], [
],
[
], [>
>] and [^
^]
2.8.0 CONV. TABLE
2.8.1
INPUT TABLE
How to configure the device to measure
volume or mass on page 85.
2.8.2
DELETE TABLE
2.9.0 CONFIG/RESET
2.9.1
SAVE
This menu item is not available.
YES, NO
NO
2.9.2
RECALL
This menu item is not available.
YES, NO
NO
2.9.3
RESTART
This menu item starts the device again.
YES, NO
NO
2.9.4
RESET FACT.
If you set this menu item to "YES", the
device goes back to its initial settings (set
by the manufacturer in the factory).
YES, NO
NO
1 Units and range depend on the output function, length unit and volume unit selected
2 Refer to the table that follows (Default values for menu items 2.4.3 SCALE 4mA and 2.4.4 SCALE 20mA)
3 If the device has the LCD display option, this depends on data given in the customer order
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Default values for menu items 2.4.3 SCALE 4mA and 2.4.4 SCALE 20mA
Probe type
SCALE 4mA
[mm]
[inches]
SCALE 20mA
[mm]
[inches]
Ø2 mm / 0.08¨ Single cable
250
9.84
L - 300 1
L - 11.81 1
Ø4 mm / 0.16¨ Single cable
200
7.87
L - 300 1
L - 11.81 1
Single rod
170
6.69
L - 300 1
L - 11.81 1
Coaxial
50
1.97
L - 200 1
L - 7.87 1
Ø4 mm / 0.16¨ double cable
100
3.94
L - 250 1
L - 9.84 1
Ø8 mm / 0.31¨ double rod
110
4.33
L - 270 1
L - 10.63 1
1 L, Probe length
3. Service menu
Menu
No.
Function
Function description
3.0.0
SERVICE
Advanced settings. The settings in this
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, contact your local sales office.
Selection list
Default
Selection list
Default
4. Master menu
Menu
No.
Function
Function description
4.0.0
MASTER
Factory settings. The settings in this
menu are protected with a password.
Only approved personnel can change
the parameters in this menu. For more
data, contact your local sales office.
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6 OPERATION
OPTIFLEX 2200 C/F
6.4 Further information on device configuration
6.4.1 Quick Setup
Use this procedure to change the probe length and give the top and bottom measuring limits.
« xx » in the illustrations shows that you can change the value or the parameter. Push the
keypad buttons in the correct sequence:
Procedure
Screen
Steps
Description
• [>>], [
] and [>
>].
Default screen.
Enter configuration mode (2.0.0
SUPERVISOR).
• [>>], [^
^], [
], [
], [>
>] and [^
^].
Enter the password (the default password
is shown). If it is necessary to change the
password, refer to Function description
on page 74, menu item 2.7.5 PASSWORD.
• [>>]
Push this button to start the quick set-up
procedure.
• [>>] to change the tank height (H).
• [>>] to change the position of the cursor.
• [
] to decrease the value or [
] to
increase the value.
• [^
^] to confirm.
• [
] or [
] for the selection of the
measurement name (Distance, Level,
Conversion or Ullage Conv.).
• [^
^] to confirm.
The manufacturer sets the output function
to “Level” before delivery.
If it is necessary to measure volume,
ullage volume, mass or ullage mass
(Conversion or Ullage Conv.), refer to How
to configure the device to measure volume
or mass on page 85.
• [
] or [
] for the selection of the current
output range (4-20 mA/3.6E, 4-20,
3.8-20.5/3.6E, etc.).
• [^
^] to confirm.
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Screen
Steps
• [>>] to change Scale 4 mA.
• [>>] to change the position of the cursor.
• [
] to decrease the value or [
] to
increase the value.
• [^
^] to confirm.
• [>>] to change Scale 20 mA.
• [>>] to change the position of the cursor.
• [
] to decrease the value or [
] to
increase the value.
• [^
^] to confirm.
• [
] or [
] for the selection of the error
delay (0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn,
5 mn or 15 mn).
• [^
^] to confirm.
Description
Use this step to give the 4 mA output
setting (0% limit) in the tank. Refer to the
illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
Use this step to give the 20 mA output
setting (100% limit) in the tank. Refer to
the illustrations that follow. Illustration 1
shows the settings for level. Illustration 2
shows the settings for distance.
The time after which the current output
changes to an error value. The error value
shows that there is a measurement error.
• [>>] to change the tag name.
• [>>] to change the position of the cursor.
• [
] to decrease the alphanumeric value
(A, B, ..., 1, 2, ...) or [
] to increase the
alphanumeric value.
• [^
^] to confirm.
• 2 × [^
^] to confirm.
• [
] or [
] for the selection of the save
option (STORE NO or STORE YES).
Set to STORE YES to save and use the data.
Set to STORE NO to cancel the changes to
the device settings.
• [^
^] to confirm.
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6 OPERATION
OPTIFLEX 2200 C/F
6.4.2 Test
Use this procedure to test the loop current. « xx » in the illustrations shows that you can change
the value or the parameter. Push the keypad buttons in the correct sequence:
Procedure
Screen
Step
Description
Default screen.
• [>>], [
] and [>
>].
• Enter the password: [>>], [^
^], [
], [
], [>
>]
and [^
^].
• [^
^]
• [
].
• [>>].
• [>>].
• [
] to decrease the value or [
] to
increase the value.
This step sets the loop current value. Make
a selection from 3.5, 4, 6, 8, 10, 12, 14, 16,
18, 20 or 22 mA.
• [^
^] to confirm.
• [^
^] 3 times to go back to the default
screen.
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The loop current goes back to initial value.
Default screen.
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6.4.3 Protection of the device settings
The menu item PASSWORD (2.7.5) lets you change the supervisor menu password.
How to change the supervisor menu password
• After you enter the supervisor menu, push 6 × [
], [>
>] and 4 × [
] to go to the menu item
PASSWORD (2.7.5).
• Enter the new 6-character password (push the 4 buttons in any sequence).
• Enter the new 6-character password again.
i If the second entry is the same as the first, the device will go back to the sub-menu list
(2.7).If the second entry is not the same as the first, the device will not go back to the submenu list. Push [^
^] to start the password sequence again and enter the new 6-character
password 2 times.
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The device will save the new password and go back to normal mode.
INFORMATION!
Make a note of the password and keep it in a safe place. If you lose the password, please contact
your supplier.
How to set the supervisor password to "on" or "off"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off",
refer to Function description on page 74, Table 2: Supervisor menu, menu item PSWD YES/NO
(2.7.4).
6.4.4 HART® network configuration
INFORMATION!
For more data, refer to Networks on page 58.
The device uses HART® communication to send information to HART®-compatible equipment. It
can operate in either point-to-point or multidrop mode. The device will communicate in
multidrop mode if you change the address.
CAUTION!
Make sure that the address for this device is different from others in the multidrop network.
How to change from point-to-point to multidrop mode
• Enter the supervisor menu.
• Push [>
>], 5 × [
] and [>
>] to go to menu item ADDRESS (2.6.1).
• Push [>
>] to change the value. Enter a value between 1 and 15 and push [^
^] to confirm (refer to
the caution before this procedure).
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The output is set to multidrop mode. The current output is set to 4 mA. This value does not
change in multidrop mode.
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6 OPERATION
OPTIFLEX 2200 C/F
How to change from multidrop to point-to-point mode
•
•
•
•
•
Enter the supervisor menu.
Push [>
>], 5 × [
] and [>
>] to go to menu item ADDRESS (2.6.1).
Push [>
>] to change the value. Enter the value 0 and push [^
^] to confirm.
Push [^
^] to go back to the "STORE" screen.
Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The output is set to point-to-point mode. The current output changes to a range of 4...20 mA
or 3.8...20.5 mA (this range is set in menu item RANGE I (2.4.2)).
6.4.5 Distance measurement
The device current output agrees with the distance measurement when the output is
set to "Distance". Menu items used for distance measurement are:
• Output Function (2.4.1 OUTPUT)
• Tank Height (2.3.1 TANK HEIGHT)
• Blocking Distance (2.3.4 BLOC. DIST.)
Use the flange facing or thread stop as the reference point for the 4 and 20 mA current output
settings. The 4 and 20 mA current output settings are the minimum and maximum points of the
measurement scale.
Figure 6-4: Distance measurement
1
2
3
4
5
6
Tank Height (2.3.1 TANK HEIGHT)
Blocking Distance (2.3.4 BLOC. DIST.)
4 mA Setting (2.4.3 SCALE 4mA)
20 mA Setting (2.4.4 SCALE 20mA)
Maximum effective measuring range
Non-measurement zone
For more data about the menu items, refer to Function description on page 74.
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6.4.6 Level measurement
The device current output agrees with the level measurement when the output is set to
"Level". Menu items related to level measurement are:
• Output Function (2.4.1 OUTPUT)
• Tank Height (2.3.1 TANK HEIGHT)
• Blocking Distance (2.3.4 BLOC. DIST.)
Use the tank bottom as the reference point for the 4 and 20 mA current output settings. The 4
and 20 mA current output settings are the minimum and maximum points of the measurement
scale.
Figure 6-5: Level measurement
1
2
3
4
5
6
Tank Height (2.3.1 TANK HEIGHT)
Blocking Distance (2.3.4 BLOC. DIST.)
Maximum effective measuring range
20 mA Setting (2.4.4 SCALE 20mA)
4 mA Setting (2.4.3 SCALE 4mA)
Non-measurement zone
For more data about the menu items, refer to Function description on page 74.
6.4.7 How to configure the device to measure volume or mass
The device can be configured to measure volume or mass. You can set up a strapping table in the
conversion table (2.8.0 CONV. TAB) sub-menu. Each entry is a pair of data (level - volume or
level - mass). The strapping table must have a minimum of 2 entries and a maximum of 30. The
reference point for the table is the bottom of the tank (as given in menu item 2.3.1 TANK
HEIGHT).
CAUTION!
Enter the data in numerical sequence (strapping table entry number 01, 02, ...).
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6 OPERATION
OPTIFLEX 2200 C/F
How to prepare a strapping table.
•
•
•
•
•
•
•
Enter the supervisor menu.
Push [>
>], 6 × [
], [>
>] and [
] to go to 2.7.2 LENGTH UNIT.
Push [
] and [
] to find the length unit that you will use in the table.
Push [^
^] to go to the sub-menu level.
Push [
] to go to 2.7.3 CONV UNIT (conversion unit)
Push [
] and [
] to find the conversion unit that you will use in the table.
Push [^
^] to go to the sub-menu level and then [
] and [>
>] to go to the menu item 2.8.1 INPUT
TAB
• Push [>
>] to make the strapping table. Enter the table entry number (01).
• Enter the length value and push [^
^].
• Enter the conversion value and push [^
^].
• Push [>
>] to enter the subsequent table entry number (02, 03, ..., 30).
• Repeat the last 3 steps to complete the table.
• Push [^
^] to go back to the "STORE" screen.
• Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The device will store the data for the strapping table and go back to normal mode.
The device will give more accurate volume readings if you give more conversion data in these
areas:
• Surfaces with curves.
• Sudden changes in the cross section.
Refer also to the illustration that follows:
Figure 6-6: A plot of points for a volume or mass table
1 Tank with reference points
2 Tank model with plotted points
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How to delete a volume or mass table.
•
•
•
•
•
Enter the supervisor menu.
Push 7 × [
], [>
>], and [
] to go to 2.8.2 DELETE TABLE.
Push [>
>] and [
] to set the parameter to YES.
YES
Push [^
^] to go back to the "STORE" screen.
Push [
] or [
] to set the screen to STORE YES and push [^
^].
i The device will delete the data for the strapping table and go back to normal mode. The
"CONVERSION" and "ULLAGE CONV." data are not available in normal mode.
6.4.8 Thresholds and parasitic signals
General notes
The low-power electromagnetic signal from the device goes down the probe. The surface of the
liquid or solids, and objects in the tank, make reflections. These reflections go back up the probe
to the signal converter. The signal converter changes the reflections into voltage amplitudes.
Reflections from objects in the tanks are interference signals (parasitic signals).
How thresholds work
Thresholds let the device ignore reflections with small amplitudes and monitor changes in level.
The device uses the menu items that follow:
• Direct mode only: 2.5.7 MEAS. THRESH. (measurement threshold) to set the threshold for the
reflection on the surface of the liquid or solids.
• TBF mode only: 2.5.9 PROBE END TH. (probe end threshold) to set the threshold for the
reflection on the end of the probe. If the device operates in TBF mode or must calculate the εr
of the product, there must be a good probe end signal.
The user can do a check of the signal amplitude after reflection on the surface of the
liquid or solids:
• 2.5.6 MEAS. AMP. (measured pulse amplitude). This is the signal amplitude (after reflection
on the liquid or solids in the tank) compared with the reference pulse amplitude. It is
measured in thousandths (1...1000) of the reference pulse amplitude (value= 1000). The
device measures the distance from the process connection to the level signal, and the signal
amplitude. The signal converter then does a mathematical conversion (that agrees with a law
of signal attenuation) to show the signal amplitude at a standard distance of 1 m / 3.3 ft from
the process connection. This value helps you to set the measurement threshold in menu item
2.5.7 MEAS. THRESH.
• 2.5.8 PROBE END AMP (probe end amplitude). This is the signal amplitude (after reflection on
the probe end) compared with the reference pulse amplitude. This value is measured in
thousandths (1...1000) of the reference pulse amplitude (value= 1000). The device measures
the distance from the process connection to the level signal, and the signal amplitude. The
signal converter then does a mathematical conversion (that agrees with a law of signal
attenuation) to show the signal amplitude at a standard distance of 1 m / 3.3 ft from the
process connection. This value helps you to set the measurement threshold in menu item
2.5.9 PROBE END TH.
INFORMATION!
For more data on menu items, refer to Function description on page 74.
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6 OPERATION
OPTIFLEX 2200 C/F
How to use thresholds
INFORMATION!
• Although the data that follows refers to the level threshold, it is applicable for the probe end
threshold.
• If there is a parasitic signal above the level and the threshold is too low, the device can
incorrectly use it as the level signal.
Figure 6-7: Signal intensity/distance graph: thresholds
1
2
3
4
5
6
Signal intensity given as a fraction of the reference pulse (measured in thousandths)
Distance from the process connection
Parasitic signal. A signal from a level switch that is in the limits of the electromagnetic field around the probe.
Level signal of the liquid or solids
The level threshold is correct. The device ignores the parasitic signal and measures level correctly.
The level threshold is too low. The device can use the parasitic signal as the level signal.
If the parasitic signal is smaller than the correct level, you can manually change the
threshold to find the signal. This procedure tells you how to change the level threshold
to find the correct signal:
• Look at the menu item 2.5.6 MEAS. AMP.
i
Make a note of the amplitude of the correct level signal.
• Go to 2.5.7 MEAS. THRESH.
• Increase the amplitude of the level threshold.
i This value must be more than the incorrect signal. We recommend that you set the level
threshold at half the amplitude of the correct signal.
• Save the settings.
The threshold increases. It ignores the parasite signal and uses the first signal it finds.
i
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Probe end threshold
When the device operates in TBF mode, the probe end threshold value can be changed. The
device uses TBF mode to measure the level of products with low dielectric constants. It uses the
probe end as a reference. If the reflection is very weak, change the probe end threshold to ignore
parasitic signals. Refer to the procedure in How to use thresholds to change the probe end
threshold.
For more data about the probe end threshold, refer to Function description on page 74 (menu
item 2.5.9).
6.4.9 How to decrease the length of probes
INFORMATION!
This information is for the probe types that follow:
• Ø4 mm / 0.16¨ double cable
• Ø8 mm / 0.31¨ single rod
• Ø2 mm / 0.08¨ single cable
• Ø4 mm / 0.16¨ single cable
How to decrease the length of single rod probes
• Measure the length of the rod from the flange facing or thread stop. Use a scriber to put a
mark on the rod.
• Cut the rod to the correct length.
• Enter the supervisor menu.
• Push [>
>], 2 × [
], [>
>] and 2 × [
] to go to menu item 2.3.3 PROBE LENGTH.
• Enter the new value. Push [^
^] to go back to the sub-menu level.
• Push 4 × [^
^] to save settings.
• Set the parameter to STORE YES and push [^
^].
How to decrease the length of cable probes
• Loosen the socket set screws that hold the counterweight with a 3 mm Allen wrench.
• Remove the counterweight.
• Measure the length of the cable from the flange facing or thread stop. Use a scriber to put a
mark on the cable.
i Add the length of the counterweight and subtract the length of the cable engaged in the
counterweight. This gives the total probe length. Refer to the illustration and table that
follows.
• Cut the cable to the correct length.
• Attach the cable to the counterweight. Tighten the socket set screws with a 3 mm Allen
wrench.
• Enter the supervisor menu.
• Push [>
>], 2 × [
], [>
>] and 2 × [
] to go to menu item 2.3.3 PROBE LENGTH.
• Enter the new value. Push [^
^] to go back to the sub-menu level.
• Push 4 × [^
^] to save settings.
• Set the parameter to STORE YES and push [^
^].
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6 OPERATION
OPTIFLEX 2200 C/F
a
a
a
b
b
b
c
c
c
Figure 6-8: Dimensions of the counterweights
1 Ø2 mm / 0.08¨ single cable probe
2 Ø4 mm / 0.15¨ single cable probe
3 Ø4 mm / 0.15¨ double cable probe
Dimensions in mm
Probe type
Dimensions [mm]
a
b
Øc
Single cable Ø2 mm
15
100
14
Single cable Ø4 mm
36
100
20
Double cable Ø4 mm
36
60
38
Dimensions in inches
Probe type
Dimensions [inches]
a
b
Øc
Single cable Ø0.08¨
0.6
3.9
0.5
Single cable Ø0.15¨
1.4
3.9
0.8
Double cable Ø0.15¨
1.4
2.4
1.5
6.5 Status and error messages
6.5.1 Device status (markers)
If the device senses a change in device status, the display screen will show 1 or more status
markers at the bottom right side of the display screen. The display screen will also show a
symbol that agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of
Field Devices) and VDI/VDE 2650. This is shown at the top left side of the display screen. More
data is given if you use PACTware™ software with the appropriate DTM on a PC. Error codes and
data are shown on the device display screen and in the DTM.
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OPERATION 6
OPTIFLEX 2200 C/F
Menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu) supplies more data. This
includes internal voltages, the loop current and the reset counter (watchdog timer). You can see
this data on the device display screen and in the DTM.
Figure 6-9: Status markers
1
2
3
4
5
6
Device status (NAMUR NE 107 symbols)
Symbol: Failure
Symbol: Function check
Symbol: Out of specification
Status marker line (marker 3 is shown)
When the status marker is on, a number is shown
Types of error message
NE 107 status
Type of
error
Description
Failure
Error
If an error message is shown in ERROR RECORD (menu item 1.3.1), the current output
goes to the error signal value set in menu item RANGE I (menu item 2.4.2) after the
time set in ERROR DELAY (menu item 2.4.5). For more data about menu items, refer to
Function description on page 74.
Out of
specification
Warning
If a warning message is shown, there is no effect on the current output value.
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6 OPERATION
NE 107
symbol
shown
NE 107
Status
Failure
OPTIFLEX 2200 C/F
Description
Status
marker
shown
The device does not operate
correctly. The fault message stays
on. The user cannot remove the
"Failure" message from the
Normal mode screen.
Error code
(Type)
Possible errors
1
ERR 101 (Error)
Current Output Drift
3
ERR 102 (Error)
Temperature Out of Range
1
ERR 103 (Error)
Converter EEPROM
1
ERR 103 (Error)
Converter RAM
1
ERR 103 (Error)
Converter ROM
1
ERR 104 (Error)
Converter Voltage
2
ERR 200 (Error)
Reference Lost
2
ERR 202 (Error)
Peak Lost (Level Lost)
2
ERR 204 (Error)
Overfill
3
ERR 205 (Error)
Internal Communication
1
ERR 206 (Error)
No Probe detected
1
ERR 207 (Error)
Sensor EEPROM
1
ERR 207 (Error)
Sensor RAM
1
ERR 207 (Error)
Sensor ROM
1
ERR 208 (Error)
Oscillator Frequency
3
ERR 209 (Error)
Sensor Not compatible
2, 4
ERR 210 (Error)
Empty
Function
check
The device operates correctly, but
the measured value is incorrect.
This fault message is only
temporary. This symbol is shown
when the user configures the
device with the DTM or a HART®
Communicator.
-
-
-
Out of
specification
It is possible that the measured
value is unstable if the operating
conditions do not agree with the
device specification.
4
(Warning)
Peak Lost
4
(Warning)
Overfill
4
(Warning)
Empty
4
(Warning)
Temperature out of range
If an "Out of specification" status symbol is shown, refer to menu item 2.2.2 DIAGNOSTIC
(Configuration mode / Supervisor menu) for more data.
For data on errors, error records and error codes, refer to Error handling on page 93.
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OPERATION 6
OPTIFLEX 2200 C/F
6.5.2 Error handling
Figure 6-10: Error record data
1 Error code for the error
2 Number of times the error occurred
3 Time since the last error record (2 days, 18 hours, 16 minutes and 43 seconds shown in this example)
How to find an error record
• Push [>
>] to enter configuration mode from normal mode.
• Push [>
>], 2 × [
] and [>
>] to go to menu item 1.3.1 ERROR RECORD.
• Push 2 × [>
>] to look at the error list. Push [
] or [
] for the selection of an error.
i The error record gives the number of times the error occurred and the time since the last
error message.
INFORMATION!
The time since the error occurred is measured in Days (D), Hours (H), Minutes(') and Seconds (").
It only includes the time when the device is energized. The error is saved in the memory of the
device when it is de-energized. The counter continues when the device is energized again.
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6 OPERATION
OPTIFLEX 2200 C/F
Description of errors and corrective actions
Error
code
Error Message
Status marker
shown
Cause
Corrective action
Back end errors
ERR 100
Device reset
1
The device detected an internal
error. (watchdog timer issue)
Record the data that is in menu
item 2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). Speak to the
supplier.
ERR 101
Current output drift
1
The current output is not
calibrated.
Speak to the supplier to get the
calibration procedure.
1
Hardware error.
Replace the device.
ERR 102
Temperature out of
range
3
The ambient temperature is
outside the given range. This can
cause loss or corruption of data.
Measure the ambient
temperature. De-energize the
device until the ambient
temperature is back in the given
range. If the temperature does
not stay in the correct range,
make sure that there is
insulation around the signal
converter. If this error occurs 2
times, replace the device.
ERR 103
Converter memory
failure
1
The device's hardware is
defective.
Replace the signal converter.
For more data, refer to How to
Converter voltage
failure
1
The device's hardware is
defective.
Replace the signal converter.
For more data, refer to How to
ERR 104
turn or remove the signal
converter on page 43.
turn or remove the signal
converter on page 43.
Sensor errors
ERR 200
Reference pulse
lost
2
Reference amplitude is less than
reference threshold. This fault
could occur because the device
hardware is defective.
Speak to your supplier to make
sure that the electronics are
still functioning correctly.
Make sure that your installation
has ESD protection. For more
data, refer to Nozzles on conical
silos on page 28.
ERR 201
Sensor voltage
failure
1
The device's hardware is
defective.
Do a check of the power supply
at the device terminals. Make
sure that voltage values are in
the specified limits in menu item
2.2.2 DIAGNOSTIC
(Configuration mode /
Supervisor menu). If the voltage
is correct, replace the signal
converter. For more data on
how to replace the signal
converter, refer to How to turn
or remove the signal converter
on page 43.
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OPERATION 6
OPTIFLEX 2200 C/F
Error
code
ERR 202
Error Message
Status marker
shown
Level lost error
Cause
2, 4
The device cannot find the
product surface. The
measurement stops at the last
measured value.
2, 4
The device cannot find the level
return signal and the probe end
return signal.
Corrective action
Measure the level of the
contents in the tank using
another method of
measurement. If the tank is
empty (the level is below the end
of the probe), then fill the tank
until product level is in the
measurement range. If the tank
is full (the level is in the
blocking distance), then remove
the contents from the tank until
the level is back in the
measuring range. If the product
was lost and the tank is neither
full nor empty, wait for the
device to find the level again.
If the device has to measure a
product with εr≥1.6, refer to
MEAS. AMP. (Measured Pulse
Amplitude, menu item 2.5.6) and
then adjust MEAS. THRESH.
(measurement threshold, menu
item 2.5.7). If the product has a
low dielectric constant (εr<1.6)
and the device is in TBF mode,
refer to PROBE END AMP
(probe end pulse amplitude,
menu item 2.5.8) and then
adjust PROBE END TH. (probe
end threshold, menu item 2.5.9).
For more data, refer to
Thresholds and parasitic signals
on page 87.
Make sure that the signal
converter is correctly attached
the probe. For more data, refer
to How to turn or remove the
signal converter on page 43.
ERR 204
Overfill error
2, 4
The level is in the blocking
distance. There is a risk that the
product will overflow and/or
cover the device.
Remove some of the product
until the level is below the
blocking distance.
ERR 205
Internal
Communication
3
The device's hardware or
software is defective. The
converter cannot transmit
signals to or receive signals from
the probe electronics.
De-energize the device. Make
sure that the signal cable
engages in the terminal and the
screw connection is tight.
Energize the device. If the
problem continues, replace the
signal converter. For more data,
refer to How to turn or remove
the signal converter on page 43.
ERR 206
No sensor detected
2
The device's hardware is
defective.
Replace the signal
converter.For more data, refer
to How to turn or remove the
signal converter on page 43.
ERR 207
Sensor memory
failure
1
The device's hardware is
defective.
Replace the signal
converter.For more data, refer
to How to turn or remove the
signal converter on page 43.
ERR 208
Oscillator
Frequency
1
The device's hardware is
defective.
Replace the signal
converter.For more data, refer
to How to turn or remove the
signal converter on page 43.
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6 OPERATION
Error
code
ERR 209
ERR 210
Error Message
Sensor not
compatible
Empty
OPTIFLEX 2200 C/F
Status marker
shown
Cause
Corrective action
1
The software version of the
sensor is not compatible with the
software version of the signal
converter.
1
Defective wiring.
Go to menu 1.1.0 IDENT. in
Configuration mode. Record the
version numbers of the device
software given in menu items
1.1.2, 1.1.3 and 1.1.4. Give this
data to the supplier.
The level is in the bottom dead
zone. There is a risk that the tank
is empty.
Add some of the product until
the level is above the bottom
dead zone.
2, 4
INFORMATION!
In 4.0.0 MASTER menu, the type of error shown for error codes 102, 201 and 203 can be changed
from "Error" to "Warning" (the NE 107 status signal changes from "Failure" to "Out of
specification"). For more data, speak to the supplier.
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SERVICE 7
OPTIFLEX 2200 C/F
7.1 Periodic maintenance
No maintenance is necessary.
WARNING!
Do not use bleach to clean the signal converter.
7.2 Keep the device clean
Obey these instructions:
• Keep the thread of the terminal compartment cover clean.
• If dirt collects on the device, clean it.
7.3 How to replace device components
7.3.1 Service warranty
WARNING!
Only approved personnel can do an inspection of the device and repairs. If you find a problem,
send the device back to the supplier for inspection and/or repairs.
INFORMATION!
The converter housing (compact or remote version) can be detached from the process
connection assembly under process conditions. For more data, refer to How to turn or remove
the signal converter on page 43.
Servicing by the customer is limited by warranty to:
• The removal and installation of the device.
• Compact version: The removal and installation of the signal converter (with the weather
protection, if this option is attached). For more data, refer to How to turn or remove the signal
converter on page 43.
• Remote (field) version: The removal and installation of the remote converter and/or the probe
housing. For more data, refer to How to turn or remove the signal converter on page 43.
• Replacement of signal converters of other TDR devices: The removal of a BM 100 A, BM 102
or OPTIFLEX 1300 signal converter and installation of the OPTIFLEX 2200 signal converter.
For the procedure, refer to Replacement of the BM 100 signal converter on page 98.
For more data on how to prepare the device before you send it back, refer to Returning the
device to the manufacturer on page 112.
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7 SERVICE
OPTIFLEX 2200 C/F
7.3.2 Replacement of the BM 100 signal converter
INFORMATION!
Complete the 5 procedures that follow in numerical sequence.
To get the passwords for the BM 100 and OPTIFLEX 2200 Service menus, speak to the supplier.
Equipment needed:
•
•
•
•
•
•
•
•
•
•
•
5 mm Allen wrench (not supplied)
8 mm open-end wrench (not supplied)
Wrench for housing cover
Option: Bar magnet
BM 100 TDR level meter
OPTIFLEX 2200 signal converter (without process connection and probe)
The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 149.
Handbooks for all devices
Option: Workstation (not supplied) with PACTware and DTM installed
Option: PACTware supplement (if a workstation is used to set up and monitor the device)
Option: HART® handheld terminal (not supplied)
CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display, strapping table, mechanical
calibration ratio and converter offset data. You can find this data in Configuration mode. The
mechanical calibration speed and offset values are in the SERVICE menu. If you do not have the
password for the SERVICE menu, speak to the supplier.
INFORMATION!
You can see the device settings on the display screen (if your device has this option), at a
workstation with PC STAR software or with a HART® handheld terminal. For more data about
the software, refer to the BM 100 handbook.
Procedure 1: Record the parameters
1 Record the probe type and probe length.
2 If you use the Hall effect sensors, it is unnecessary to remove the front cover of the signal
converter. Use the supplied magnet to "push" the buttons. If you do not have the magnet, remove the cover with the supplied wrench.
i For more data about the display screen, keypad buttons and Hall effect sensors, refer to
the applicable handbook.
3 Energize the device.
The device is in operation and in Operating Mode.
i
4 Push the [>
>] button to enter Configuration Mode.
i If the device has password protection, The display screen shows the text "CodE1".
5 If the device has password protection, enter the password (default setting: [
], [
], [
], [^
^],
[^
^], [^
^], [>
>], [>
>] and [>
>]).
6 Record parameters in these menu items: 1.1.1 TANK HEIGHT, 1.1.2 HOLD DIST., 1.4.9 PROBE
TYPE, 1.5.3 DETE. DELAY, 1.3.1 FUNCTION.I.1, 1.3.3 SCAL.I.1 MIN, 1.3.4 SCAL.I.1 MAX and
1.7.2 INPUT.TAB. (strapping table values).
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SERVICE 7
OPTIFLEX 2200 C/F
7 Push 4 × [^
^] to go back to the Operating Mode.
8 Push the [^
^] button to enter the Configuration Mode (Service).
i If the device has password protection, The display screen shows the text "CodE2".
9 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier.
10 Record parameters in these menu items: 2.5 M.CAL. SPEED. and 2.7 OFFSET.
11 Push 2 × [^
^] to go back to the Operating Mode.
12 De-energize the device.
13 Remove the electrical cables.
14 Attach the signal converter cover.
Procedure 2A: How to remove the BM 100 signal converter (non-Ex devices)
Figure 7-1: Procedure 2A: How to remove the BM 100 signal converter (non-Ex devices)
WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.
1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench.
2 Remove the signal converter from the process connection. Make sure that you do not damage
the 50 ohm wire.
3 Disconnect the 50 ohm wire connector from the process connection.
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7 SERVICE
OPTIFLEX 2200 C/F
Procedure 2B: How to remove the BM 100 signal converter (Ex-approved devices)
Figure 7-2: Procedure 2B: How to remove the BM 100 signal converter (Ex-approved devices)
WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.
WARNING!
Make sure that you do not damage the isolating chamber seal or the 50 ohm wire.
1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench.
2 Remove the signal converter from the isolating chamber. Make sure that you do not damage
the 50 ohm wire.
3 Remove the 4 socket head screws at the bottom of the isolating chamber with a 5 mm Allen
wrench.
4 Remove the isolating chamber from the process connection. Make sure that you do not damage the isolating chamber seal or the 50 ohm wire.
5 Disconnect the 50 ohm wire connector from the process conection with an 8 mm open-end
wrench.
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SERVICE 7
OPTIFLEX 2200 C/F
Procedure 3A: How to attach the OPTIFLEX 2200 signal converter (non-Ex devices)
Figure 7-3: Procedure 3A: How to attach the OPTIFLEX 2200 signal converter (non-Ex devices)
1 Connect the 50 ohm wire connector to the process conection with an 8 mm open-end wrench.
2 Before you attach the adaptor, turn the adaptor 360° to prevent damage to the 50 ohm wire.
3 Attach the adaptor to the process connection. Tighten the 4 socket head screws with a 5 mm
Allen wrench.
4 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully engages in the mating part (signal converter).
5 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.
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7 SERVICE
OPTIFLEX 2200 C/F
Procedure 3B: How to attach the OPTIFLEX 2200 signal converter (Ex-approved
devices)
Figure 7-4: Procedure 3B: How to attach the OPTIFLEX 2200 signal converter (Ex-approved devices)
WARNING!
Make sure that mating surfaces are clean. The isolating chamber must be air-tight.
Attach the adaptor to the top of the isolating chamber.
Tighten the 4 socket head screws with a 5 mm Allen wrench.
Connect the 50 ohm wire connector to the process conection with an 8 mm open-end wrench.
Attach the isolating chamber to the process connection. The holes in the isolating chamber
must align with the holes in the process connection. Make sure that you do not damage the
50 ohm wire. Attach the 4 socket head screws at the bottom of the isolating chamber with a
5 mm Allen wrench.
5 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully engages in the mating part (signal converter).
6 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.
1
2
3
4
INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.
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SERVICE 7
OPTIFLEX 2200 C/F
Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
1 Install the device on the tank.
2 Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
Change the level to R1.
Record D1, the distance shown on the display screen of the device.
Change the level to R2.
Record D2, the distance shown on the display screen of the device.
Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (BM 100) × A
9 Calculate the offset, B. B = D1 - (A × R1).
10 Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (BM 100) × A
3
4
5
6
7
8
Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>
>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier.
4 Push [>
>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>
>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.
6 Push [^
^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>
>] to change the value. Enter the new mechanical calibration speed value that you calculated in procedure 4.
8 Push 4 × [^
^]. Push [
] or [
] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^
^] to confirm.
i The device is in normal mode. The device uses the new values.
CAUTION!
You recorded device configuration data of the BM 100 level meter before you attached the new
signal converter. Make sure that you enter this data in the supervisor menu of the OPTIFLEX
2200.
Procedure 6: Device configuration (OPTIFLEX 2200)
• For the Quick Setup procedure, refer to Quick Setup on page 80. For more data about device
configuration, refer to Operation on page 67.
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7 SERVICE
OPTIFLEX 2200 C/F
7.3.3 Replacement of the BM 102 signal converter
INFORMATION!
Complete the 5 procedures that follow in numerical sequence.
To get the passwords for the BM 102 and OPTIFLEX 2200 Service menus, speak to the supplier.
Equipment needed:
•
•
•
•
•
•
•
•
4 mm Allen wrench (not supplied)
BM 102 TDR level meter
OPTIFLEX 2200 signal converter (without process connection and probe)
The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 149.
Handbooks for all devices
Option: Workstation (not supplied) with PACTware and DTM installed
Option: PACTware supplement (if a workstation is used to set up and monitor the device
Option: HART® handheld terminal (not supplied)
CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display, strapping table, mechanical
calibration speed and offset data. You can find this data in Configuration mode. The mechanical
calibration speed and offset values are in the SERVICE menu. If you do not have the password for
the SERVICE menu, speak to the supplier.
INFORMATION!
You can see the device settings on a workstation with PCSTAR 2 software or with a HART®
handheld terminal. For more data about the software, refer to the BM 102 handbook.
Procedure 1: Record the parameters (BM 102 TDR level meters)
1 Record the probe type and probe length.
2 Energize the device.
i The device is in operation and in Operating Mode.
3 Use PCSTAR 2 software or a HART® Handheld Terminal to record parameters in these menu
items: TANK HEIGHT, DEAD ZONE, PROBE TYPE, DETECTION DELAY, FUNCTION.I.1, SCALE I
(MIN/4 mA), SCALE I (MAX/20 mA), INPUT TABLE (strapping table values), M.CAL. SPEED. and
OFFSET.
4 De-energize the device.
5 Remove the electrical cables.
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SERVICE 7
OPTIFLEX 2200 C/F
Procedure 2: How to remove the BM 102 signal converter
Figure 7-5: Procedure 2: How to remove the BM 102 signal converter
WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.
1 Remove the 4 socket head screws at the bottom of the signal converter with a 4 mm Allen
wrench.
2 Remove the signal converter from the process connection
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7 SERVICE
OPTIFLEX 2200 C/F
Procedure 3: How to attach the OPTIFLEX 2200 signal converter
Figure 7-6: Procedure 3: How to attach the OPTIFLEX 2200 signal converter
WARNING!
Be careful with the pin connector below the adaptor. If the pin connector is damaged, the device
will not measure level correctly.
1 Attach the adaptor to the top of process connection.
2 Tighten the 4 socket head screws with a 4 mm Allen wrench.
3 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the adaptor fully engages in the mating part (signal converter).
4 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.
INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.
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Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
1 Install the device on the tank.
2 Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
Change the level to R1.
Record D1, the distance shown on the display screen of the device.
Change the level to R2.
Record D2, the distance shown on the display screen of the device.
Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (BM 102) × A
9 Calculate the offset, B. B = D1 - (A × R1).
10 Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (BM 102) × A
3
4
5
6
7
8
Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>
>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier.
4 Push [>
>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>
>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.
6 Push [^
^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>
>] to change the value. Enter the new mechanical calibration speed value that you calculated in procedure 4.
8 Push 4 × [^
^]. Push [
] or [
] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^
^] to confirm.
i The device is in normal mode. The device uses the new values.
CAUTION!
You recorded device configuration data of the BM 102 level meter before you attached the new
signal converter. Make sure that you enter this data in the supervisor menu of the OPTIFLEX
2200.
Procedure 6: Device configuration (OPTIFLEX 2200)
• For the Quick Setup procedure, refer to Quick Setup on page 80. For more data about device
configuration, refer to Operation on page 67.
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7 SERVICE
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7.3.4 Replacement of the OPTIFLEX 1300 signal converter
INFORMATION!
Complete the 5 procedures that follow in numerical sequence. These procedures are applicable
only to devices that were made bafore August 2009.
To get the passwords for the OPTIFLEX 1300 and OPTIFLEX 2200 Service menus, speak to the
supplier.
Equipment needed:
•
•
•
•
•
•
•
•
5 mm Allen wrench (not supplied)
OPTIFLEX 1300 C TDR level meter
OPTIFLEX 2200 signal converter (without process connection and probe)
The applicable adaptor for the process connection. You can send an order for this part only or
for the OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer
to Order code on page 149.
Handbooks for all devices
Option: Workstation (not supplied) with PACTware and DTM installed
Option: PACTware supplement (if a workstation is used to set up and monitor the device)
Option: HART® handheld terminal (not supplied)
CAUTION!
Make sure that you also record device configuration data. This data includes basic configuration
(tank height, blocking distance etc.), output, application, display and strapping table, converter
offset and mechanical calibration ratio data. You can find this data in the Supervisor and Service
menus. If you do not have the password for the SERVICE menu, speak to the supplier.
INFORMATION!
You can see the device settings on the display screen (if your device has this option), at a
workstation with PACTware software or with a HART® Handheld Terminal. For more data about
the software, refer to the PACTware supplement or PACTware embedded Help for each device.
Procedure 1: Record the parameters (OPTIFLEX 1300 TDR level meters)
1 Record the probe type and probe length.
2 Energize the device.
i The device is in operation and in Normal Mode.
3 Push [>
>], [
] and [>
>] to enter Configuration Mode (2.0.0 SUPERVISOR).
4 Enter the password. Push [>
>], ^], ], [
], [>
>] and [^
^].
5 Record parameters in these menu items: A.1.4 Conversion (strapping table values), B.2.7
Probe Type, C.1.9 Blocking Distance, C.1.1.0 Tank Height, Detection Delay, C.3.1 Output Function (Output 1), C.3.2 4 mA Setting (Output1) and C.3.3 20 mA Setting (Output 1).
6 Push 4 × [^
^] to go back to the Operating Mode.
7 Push [>
>], 3 × [
] and [>
>] to enter the Service menu.
8 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier.
9 Record parameters in these menu items: D2.1.0 Converter Offset and D.2.3.0 Mechanical Calibration Ratio.
10 Push 2 × [^
^] to go back to the Operating Mode.
11 De-energize the device.
12 Remove the electrical cables.
13 Attach the signal converter cover.
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Procedure 2: How to remove the OPTIFLEX 1300 signal converter
Figure 7-7: Procedure 2: How to remove the OPTIFLEX 1300 signal converter
WARNING!
De-energize the device and disconnect the electrical cables before you remove the signal
converter.
1 Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen
wrench. Keep the screws for the subsequent procedure.
2 Remove the signal converter from the process connection. Make sure that the gasket stays on
the flange connection.
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7 SERVICE
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Procedure 3: How to attach the OPTIFLEX 2200 signal converter
Figure 7-8: Procedure 3: How to attach the OPTIFLEX 2200 signal converter
INFORMATION!
If the OPTIFLEX 1300 was made after 2009, do not do steps 1 thru 2.
1 Put the adaptor on the process connection. Make sure that the adaptor fully engages in the
mating part.
2 Attach and tighten the socket head screw with a 5 mm Allen wrench.
3 Put the OPTIFLEX 2200 signal converter on the adaptor. Make sure that the signal converter
fully engages in the mating part (adaptor).
4 Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench.
INFORMATION!
The adaptor is available as a spare part. Send an order for this part only or for the
OPTIFLEX 2200 signal converter with the adaptor attached. For the order code, refer to Order
code on page 149.
INFORMATION!
The procedure that follows calibrates the new device. You must have 2 reference points (levels)
in the tank given by a different measurement solution (an approved level meter or indicator).
These points are identified as reference point 1 (R1) and reference point 2 (R2). R1 is the point
where the tank is approximately 20% full. R2 is the point where the tank is approximately 80%
full.
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OPTIFLEX 2200 C/F
Procedure 4: How to calculate the mechanical calibration speed and the measurement
offset (OPTIFLEX 2200)
• Install the device on the tank.
• Energize the device. Make sure that the display screen shows "Distance" measurements.
i The device is in operation and in normal mode. It will not measure correctly until it is
correctly calibrated.
•
•
•
•
•
•
Change the level to R1.
Record D1, the distance shown on the display screen of the device.
Change the level to R2.
Record D2, the distance shown on the display screen of the device.
Calculate the ratio, A. A = (D2 - D1) / (R2 - R1).
Calculate the new mechanical calibration speed. New mechanical calibration speed
(OPTIFLEX 2200) = Old calibration factor (OPTIFLEX 1300) × A
• Calculate the offset, B. B = D1 - (A × R1).
• Calculate the new measurement offset. New measurement offset (OPTIFLEX 2200) = Old
converter offset (OPTIFLEX 1300) × A
Procedure 5: How to set the mechanical calibration speed and the measurement offset
(OPTIFLEX 2200)
1 Energize the device.
i The device is in operation and in normal mode. It will not measure correctly until new
values are set in menu items 3.1.4 OFFSET MEAS. (Measurement Offset) and 3.1.6 M.CAL.
SPEED (Mechanical Calibration Speed).
2 Push [>
>], 2 × [
] and [>
>] to go to the SERVICE menu (3.0.0).
3 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier.
4 Push [>
>] and 3 × [
] to go to menu item 3.1.4 OFFSET MEAS.
5 Push [>
>] to change the value. Enter the new measurement offset value that you calculated in
procedure 4.
6 Push [^
^], 2 × [
] to go to menu item 3.1.6 M.CAL. SPEED.
7 Push [>
>] to change the value. Enter the new mechanical calibration speed value that you calculated in procedure 4.
8 Push 4 × [^
^]. Push [
] or [
] for the selection of the save option (STORE NO or STORE YES).
Set to "STORE YES" to save and use the data.
9 Push [^
^] to confirm.
i The device is in normal mode. The device uses the new values.
CAUTION!
You recorded device configuration data of the OPTIFLEX 1300 level meter before you attached
the new signal converter. Make sure that you enter this data in the supervisor menu of the
OPTIFLEX 2200.
Procedure 6: Device configuration (OPTIFLEX 2200)
• For the Quick Setup procedure, refer to Quick Setup on page 80. For more data about device
configuration, refer to Operation on page 67.
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7 SERVICE
OPTIFLEX 2200 C/F
7.4 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
7.5 Returning the device to the manufacturer
7.5.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of our personnel, manufacturer may only handle, test and repair returned devices that
have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
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7.5.2 Form (for copying) to accompany a returned device
Company:
Address:
Department:
Name:
Tel. no.:
Fax no.:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
This medium is:
water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such
substances.
We have flushed out and neutralized all cavities in the
device.
We hereby confirm that there is no risk to persons or the environment through any residual media
contained in the device when it is returned.
Date:
Signature:
Stamp:
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7 SERVICE
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7.6 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
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TECHNICAL DATA 8
OPTIFLEX 2200 C/F
8.1 Measuring principle
This Guided Radar (TDR) level meter has been developed from a proven technology called Time
Domain Reflectometry (TDR).
The device transmits low-intensity electromagnetic pulses of approximately one nanosecond
width along a rigid or flexible conductor. These pulses move at the speed of light. When the
pulses reach the surface of the product to be measured, the pulses are reflected back to the
signal converter.
The device measures the time from when the pulse is transmitted to when it is received: half of
this time is equivalent to the distance from the reference point of the device to the surface of the
product. The time value is converted into an output current of 4...20 mA.
Dust, foam, vapour, agitated surfaces, boiling surfaces, changes in pressure, changes in
temperature, changes in dielectric constant and changes in density do not have an effect on
device performance.
The illustration that follows shows a snapshot of what a user would see on an oscilloscope, if the
level of one product is measured.
TDR measurement of level
Figure 8-1: TDR measurement of level
1
2
3
4
5
6
Transmitted pulses
Reflected pulse
Pulse amplitude
Time of flight
Air, εr= 1
εr≥ 1.4 in direct mode or εr≥ 1.1 in TBF mode
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8 TECHNICAL DATA
OPTIFLEX 2200 C/F
8.2 Technical data
INFORMATION!
• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).
Converter
Measuring system
Application
Level and volume measurement of liquids, pastes, powders and granulates
Measuring principle
Construction
Compact version: Measuring probe attached directly to a signal converter
Remote version: Measuring probe installed on a tank and connected by a signal
cable (max. length 100 m / 328 ft) to a signal converter
Operating conditions
Ambient temperature
-40…+80°C / -40…+176°F
Integrated LCD display: -20...+60°C / -5...+140°F;
if the ambient temperature is not in these limits, the display switches off
Storage temperature
-50…+85°C / -60…+185°F
(min. -40°C / -40°F for devices with the integrated LCD display option)
Protection category
IP 66/67 equivalent to NEMA type 4X (housing) and type 6P (probe)
Materials
Housing
Polyester-coated aluminium or stainless steel (1.4404 / 316L)
Cable entry
Plastic; nickel-plated brass, stainless steel
Electrical connections
Power supply (terminals)
Terminals output - Non-Ex / Ex i:
12…30 VDC; min./max. value for an output of 22 mA at the terminal
Terminals output - Ex d:
16…36 VDC; min./max. value for an output of 22 mA at the terminal
Current output load
Non-Ex / Ex i: RL [Ω] ≤ ((Uext -12 V)/22 mA). For more data, refer to Minimum power
supply voltage on page 122.
Ex d: RL [Ω] ≤ ((Uext -16 V)/22 mA). For more data, refer to Minimum power supply
voltage on page 122.
Cable entry
M20 × 1.5; ½ NPT
Cable gland
Standard: none
Options: M20×1.5 (cable diameter: 6...12 mm / 0.23...0.47¨);
others are available on request
Signal cable - remote version
None for non-Ex devices (4-wire shielded cable of max. length 100 m / 328 ft to be
supplied by the customer). Supplied with all Ex-approved devices. For more data,
refer to Remote device data on page 51
Cable entry capacity (terminal)
0.5…2.5 mm²
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TECHNICAL DATA 8
OPTIFLEX 2200 C/F
Input and output
Measured variable
Time between the emitted and received signal
Current output / HART®
HART
Output signal
4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43 1
Resolution
±3 µA
Temperature drift (analog)
Typically 50 ppm/K
Temperature drift (digital)
Max. ±15 mm for the full temperature range
Error signal options
High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43; Hold (frozen value - not available if
the output agrees with NAMUR NE 43) 2
PROFIBUS PA
Type
PROFIBUS MDP interface that agrees with IEC 61158-2 with 31.25 kbit/s; voltage
mode (MDP = Manchester Coded Bus Powered)
Function blocks
1 × Physical Block, 1 × Level Transducer Block, 4 × Analog Input Function Blocks
Device power supply
9...32 VDC - bus powered; no additional power supply required
Polarity sensitivity
No
Basic current
15 mA
FOUNDATION™
FOUNDATION fieldbus
Type
Physical layer
FOUNDATION™ fieldbus protocol that agrees with IEC 61158-2 and FISCO model
Communication standard
H1
ITK version
6.1
Function blocks
1 × Resource Block (RB), 3 × Transducer Blocks (TB), 3 × Analog Input Blocks (AI), 1
x Proportional Integral Derivative Block (PID)
Analog Input Block: 30 ms
Proportional Integral Derivative Block: 40 ms
Device power supply
Not intrinsically safe: 9...32 VDC
Intrinsically safe: 9...24 VDC
Basic current
14 mA
Maximum error current
20.5 mA (= basic current + error current = 14 mA + 6.5 mA)
Polarity sensitivity
No
Minimum cycle time
250 ms
Output data
Level, distance, ullage conversion, level conversion
Input data
None
Error current FDE
Typically 0 mA (FDE =Fault Disconnection Electronic)
Link Master function
Supported
Display and user interface
User interface options
LCD display (128 × 64 pixels in 8-step greyscale with 4-button keypad)
Languages
9 languages are available: English, German, French, Italian, Spanish, Portuguese,
Japanese, Chinese (simplified) and Russian
Approvals and certification
CE
This device fulfils the statutory requirements of the EC directives. The
manufacturer certifies successful testing of the product by applying the CE mark.
Vibration resistance
EN 60721-3-4 (1...9 Hz: 3 mm / 10...200 Hz:1g; 10g shock ½sinus: 11 ms)
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8 TECHNICAL DATA
OPTIFLEX 2200 C/F
Explosion protection
ATEX (Ex ia or Ex d)
DEKRA 11ATEX0166 X
Compact version
II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db IP6X;
II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb;
II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db IP6X
Remote version, transmitter
II 2 G Ex ia [ia Ga] IIC T6...T4 Gb;
II 2 D Ex ia [ia Da] IIIC T90°C Db;
II 2 G Ex d ia [ia Ga] IIC T6...T4 Gb;
II 2 D Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
II 1/2 G Ex ia IIC T6...T2 Ga/Gb
II 1/2 D Ex ia IIIC T90°C Da/Db
II 1/2 G Ex ia IIC T6...T2 Gb
II 1/2 D Ex ia IIIC T90°C Db
ATEX (Ex ic)
DEKRA 13ATEX0051 X
Compact version
II 3 G Ex ic IIC T6...T2 Gc;
II 3 D Ex ic IIIC T90°C Dc
Remote version, transmitter
II 3 G Ex ic [ic] IIC T6...T4 Gc;
II 3 D Ex ic [ic] IIIC T90°C Dc
Remote version, sensor
II 3 G Ex ic IIC T6...T2 Gc;
II 3 D Ex ic IIIC T90°C Dc
IECEx
IECEx DEK 11.0060 X
Compact version
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;
Ex d ia IIC T6...T2 or Ex d ia IIIC T6...T2 Gb;
Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db
Remote version, transmitter
Ex ia [ia Ga] IIC T6…T4 Gb or Ex ic IIC T6…T4 Gc;
Ex ia [ia Da] IIIC T90°C Db or Ex ic [ic] IIIC T90°C Dc;
Ex d ia [ia Ga] IIC T6...T4 Gb;
Ex ia tb [ia Da] IIIC T90°C Db
Remote version, sensor
Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;
Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc
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TECHNICAL DATA 8
OPTIFLEX 2200 C/F
cFMus - Dual Seal-approved
- for 4...20 mA HART output
(pending for fieldbus options)
NEC 500 (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. ABCD / T6-T1;
DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1;
IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6-T1;
NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1
NEC 505 (Zone ratings)
Cl. I / Zone 0 / AEx d [ia] / IIC / T6-T1;
Cl. I / Zone 0 / AEx ia / IIC / T6-T1;
Cl. I / Zone 2 / AEx nA / IIC / T6-T1;
Zone 20 / AEx ia / IIIC / T90°C
Zone 20 / AEx tb [ia] / IIIC / T90°C
Hazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual Seal
CEC Section 18 (Zone ratings)
Cl. I, Zone 0, Ex d [ia], IIC, T6-T1;
Cl. I, Zone 0, Ex ia, IIC, T6-T1;
Cl. I, Zone 2, Ex nA, IIC, T6-T1
CEC Section 18 and Annex J (Division ratings)
XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6-T1
DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1
IS / Cl. I / Div. 1 / Gr. BCD / T6-T1
NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1
NEPSI
Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X
Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X
Other standards and approvals
SIL
- only for 4...20 mA HART output
Compact version only: SIL 2 - certified according to all the requirements in
EN 61508 (Full Assessment) and for high/low demand mode operation. HFT=0,
SFF=94.3% (for non-Ex / Ex i devices) or 92.1% (for Ex d devices), type B device
EMC
EMC Directives 2004/108/EC in conjunction with EN 61326-1 (2006). The device
agrees with this standard if the time constant ≥ 3 seconds and:
- the device has a coaxial probe or
- the device has a single / double probe that is installed in a metallic tank. For more
data, refer to Electromagnetic compatibility on page 8.
SIL 2-approved devices agree with EN 61326-3-1 (2006) and EN 61326-3-2 (2006)
NAMUR
NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters
NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing
Devices with Digital Electronics
NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
CRN
This certification is applicable for all Canadian provinces and territories. For more
data, refer to the website.
Construction code
On request: NACE MR0175 / ISO 15156; NACE MR0103
1 HART® is a registered trademark of the HART Communication Foundation
2 Only the 3.6 mA error signal is applicable to SIL-approved devices
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8 TECHNICAL DATA
OPTIFLEX 2200 C/F
Probe options
Single cable
Ø2 mm / 0.08¨
Single cable
Ø4 mm / 0.16¨
Single rod
Ø8 mm / 0.31¨
Measuring system
Application
Liquids
Liquids and solids
Measuring range
1...40 m / 3.3...131 ft
Liquids:
1...40 m / 3.3...131 ft
Solids:
1...20 m / 3.3...65.6 ft
Dead zone
This depends on the type of probe. For more data, refer to "Measurement limits" in
this chapter. 1
1...6 m / 3.3...19.7 ft
Measuring accuracy
Accuracy (in direct mode)
Standard:
±10 mm / ±0.4¨, when distance ≤ 10 m / 33 ft;
±0.1% of measured distance, when distance > 10 m / 33 ft
Optional:
±3 mm / ±0.1¨, when distance ≤ 10 m / 33 ft;
±0.03% of measured distance, when distance > 10 m / 33 ft
Accuracy (in TBF mode)
±20 mm / ±0.8¨
Resolution
1 mm / 0.04¨
Repeatability
±1 mm / ±0.04¨
Maximum rate of change at 4 mA
10 m/min / 32.8 ft/min
Operating conditions
Min./Max. temperature at the
-50…+300°C /
process connection (also
-58…+572°F
depends on the temperature
limits of the gasket material.
Refer to "Materials" in this table.)
-50…+150°C / -58…+302°F
Pressure
-1…40 barg / -14.5…580 psig
Viscosity (liquids only)
10000 mPa.s / 10000 cP
Dielectric constant
≥ 1.8 in direct mode; ≥ 1.1 in TBF mode
Materials
Probe
Stainless steel
(1.4404 / 316L)
Stainless steel (1.4401 / 316);
Hastelloy® C-22 (2.4602)
Gasket (process seal)
FKM/FPM (-40…+300°C /
-40…+572°F); Kalrez®
6375 (-20…+300°C /
-4…+572°F); EPDM
(-50...+250°C /
-58...+482°F) 2
FKM/FPM (-40…+150°C / -40…+302°F);
Kalrez® 6375 (-20…+150°C / -4…+302°F);
EPDM (-50...+150°C / -58...+302°F) 2
Process connection
Stainless steel (1.4404 / 316L); Hastelloy® C-22 (2.4602)
Process connections
Thread
For more data on options, refer to Order code on page 149
Flange
For more data on options, refer to Order code on page 149
1 These values are correct when the Dynamic Parasite Rejection (DPR) function is on. The DPR function is set to “on” at the factory.
2 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.
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Double cable
2 × Ø4 mm / 0.16¨
Double rod
2 × Ø8 mm / 0.31¨
Coaxial
Ø22 mm / 0.9¨
Measuring system
Application
Liquids
Measuring range
1...40 m / 3.3...131 ft
Dead zone
This depends on the type of probe. For more data, refer to "Measurement limits" in
this chapter. 1
1...4 m / 3.3...13.1 ft
1...6 m / 3.3...19.7 ft
Measuring accuracy
Accuracy (in direct mode)
Standard:
±10 mm / ±0.4¨, when distance ≤ 10 m / 33 ft;
±0.1% of measured distance, when distance > 10 m / 33 ft
Optional:
±3 mm / ±0.1¨, when distance ≤ 10 m / 33 ft;
±0.03% of measured distance, when distance > 10 m / 33 ft
Accuracy (in TBF mode)
±20 mm / ±0.8¨
Resolution
1 mm / 0.04¨
Repeatability
±1 mm / ±0.04¨
Maximum rate of change at 4 mA
10 m/min / 32.8 ft/min
Operating conditions
Min./Max. temperature at the
-50…+150°C / -58…+302°F
process connection (also
depends on the temperature
limits of the gasket material.
Refer to "Materials" in this table.)
Pressure
-1…40 barg / -14.5…580 psig
Viscosity (liquids only)
10000 mPa.s / 10000 cP
Dielectric constant
≥ 1.6 in direct mode
1500 mPa.s / 1500 cP
500 mPa.s / 500 cP
≥ 1.4 in direct mode
≥ 1.1 in TBF mode
Materials
Probe
Stainless steel
(1.4404 / 316L)
Stainless steel (1.4401 / 316);
Hastelloy® C-22 (2.4602)
Gasket (process seal)
FKM/FPM (-40…+150°C / -40…+302°F); Kalrez® 6375 (-20…+150°C / -4…+302°F);
EPDM (-50...+150°C / -58...+302°F) 2
Process connection
Stainless steel (1.4404 / 316L); Hastelloy® C-22 (2.4602)
Process connections
Thread
For more data on options, refer to Order code on page 149
Flange
For more data on options, refer to Order code on page 149
1 These values are correct when the Dynamic Parasite Rejection (DPR) function is on. The DPR function is set to “on” at the factory.
2 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.
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8 TECHNICAL DATA
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8.3 Minimum power supply voltage
Use these graphs to find the minimum power supply voltage for a given current output load.
Non-Ex and Hazardous Location approved (Ex i / IS) devices
1000
900
800
700
600
500
400
300
200
100
0
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Figure 8-2: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location
approval (Ex i / IS))
X: Power supply U [VDC]
Y: Current output load RL [Ω]
Hazardous Location (Ex d / XP/NI) approved devices
Figure 8-3: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d /
XP/NI))
X: Power supply U [VDC]
Y: Current output load RL [Ω]
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8.4 Pressure / flange temperature graph for probe selection
Make sure that the transmitters are used within their operating limits. Obey the temperature
limits of the process seal and the flange.
Figure 8-4: Pressure/temperature graph for probe selection in °C and barg
Figure 8-5: Pressure/temperature graph for probe selection in °F and psig
1
2
3
4
5
6
Process pressure, Ps [barg]
Process connection temperature, T [°C]
Process pressure, Ps [psig]
Process connection temperature, T [°F]
All probes
High-Temperature (HT) version of the Ø2 mm / 0.08¨ single cable probe
WARNING!
The minimum and maximum process connection temperature and the minimum and maximum
process pressure also depends on the gasket material selected. Refer to "Pressure and
temperature ranges" on page 18.
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8 TECHNICAL DATA
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INFORMATION!
CRN CERTIFICATION
There is a CRN certification option for devices with process connections that agree with ASME
standards. This certification is necessary for all devices that are installed on a pressure vessel
and used in Canada. 1¨ and 1½¨ ASME flanges are not available for CRN-approved devices.
ASME flanges for CRN-approved devices
Figure 8-6: Pressure / temperature rating (ASME B16.5), flange and threaded connections, in °C and barg
Figure 8-7: Pressure / temperature rating (ASME B16.5), flange and threaded connections, in °F and psig
p [barg]
T [°C]
p [psig]
T [°F]
Flange connection, Class 150 / Threaded connections, NPT: All probes
Flange connection, Class 300 / Threaded connections, NPT: All probes
Flange connection, Class 300 / Threaded connections, NPT: High-Temperature (HT) version of the Ø2 mm / 0.08¨ single
cable probe
8 Flange connection, Class 150 / Threaded connections, NPT: High-Temperature (HT) version of the Ø2 mm / 0.08¨ single
cable probe
1
2
3
4
5
6
7
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8.5 Measurement limits
Double cable and double rod probes
Figure 8-8: Measurement limits
1 Device with a double cable probe
2 Device with a double rod probe
3 Top dead zone: Top part of the probe where measurement is not possible
4 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
6 Bottom dead zone: Bottom part of the probe where measurement is not possible
7 Gas (Air)
8 Product
9 L, Probe length
10 Tank Height
11 Minimum distance from the probe to a metallic tank wall: Double cable or double rod probes = 100 mm / 4¨
Measurement limits (dead zone) in mm and inches
εr = 80
Dead zone
Top 3
[mm]
εr = 2.3
Bottom 6
[inches]
[mm]
[inches]
Top 3
[mm]
Bottom 6
[inches]
[mm]
[inches]
Double cable
200
7.87
80
3.15
300
11.81
80
3.15
Double rod
150
5.91
10
0.39
300
11.81
110
4.33
Measurement limits (non-linearity zone) in mm and inches
εr = 80
Non-linearity
zone
Top 4
[mm]
Double cable
Double rod
εr = 2.3
Bottom 5
[inches]
[mm]
[inches]
Top 4
[mm]
Bottom 5
[inches]
[mm]
[inches]
50
1.97
20
0.79
0
0
70
2.76
120
4.72
30
1.18
0
0
70
2.76
80 is εr of water; 2.3 is εr of oil
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8 TECHNICAL DATA
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Single cable and single rod probes
Figure 8-9: Measurement limits
1 Device with a single cable probe
2 Device with a single rod probe
3 Top dead zone: Top part of the probe where measurement is not possible
4 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
6 Bottom dead zone: Bottom part of the probe where measurement is not possible
7 Gas (Air)
8 Product
9 L, Probe length
10 Tank Height
11 Minimum distance from the probe to a metallic tank wall: Single cable or single rod probes = 300 mm / 12¨
Measurement limits (dead zone) in mm and inches
εr = 80
Dead zone
Top 3
[mm]
εr = 2.3
Bottom 6
[inches]
[mm]
Top 3
[inches]
[mm]
Bottom 6
[inches]
[mm]
[inches]
Ø2 mm single cable
250
9.84
200
7.87
350
13.78
250
9.84
Ø4 mm single cable
250
9.84
200
7.87
300
11.81
200
7.87
Single rod
150
5.91
50
1.97
300
11.81
170
6.69
Measurement limits (non-linearity zone) in mm and inches
εr = 80
Non-linearity zone
Top 4
[mm]
Ø2 mm single cable
Ø4 mm single cable
Single rod
εr = 2.3
Bottom 5
[inches]
[mm]
Top 4
[inches]
[mm]
Bottom 5
[inches]
[mm]
[inches]
50
1.97
0
0
0
0
50
1.97
50
1.97
0
0
0
0
60
2.36
150
5.91
0
0
0
0
0
0
80 is εr of water; 2.3 is εr of oil
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Coaxial probe
Figure 8-10: Measurement limits
1 Device with a coaxial probe
2 Top dead zone: Top part of the probe where measurement is not possible
3 Top non-linearity zone: Top part of the probe with a lower accuracy of ±30 mm / ±1.18¨
4 Bottom non-linearity zone: Bottom part of the probe with a lower accuracy of ±30 mm / ±1.18¨
5 Bottom dead zone: Bottom part of the probe where measurement is not possible
6 Gas (Air)
7 Product
8 L, Probe length
9 Tank Height
10 Minimum distance from the probe to a metallic tank wall: Coaxial probe = 0 mm / 0¨
Measurement limits (dead zone) in mm and inches
εr = 80
Dead zone
Top 2
[mm]
Coaxial
Bottom 5
[inches]
150
εr = 2.3
[mm]
5.91
Top 2
[inches]
0
0
[mm]
Bottom 5
[inches]
200
[mm]
7.87
20
[inches]
0.79
Measurement limits (non-linearity zone) in mm and inches
εr = 80
Non-linearity
zone
Top 3
[mm]
Coaxial
0
εr = 2.3
Bottom 4
[inches]
0
[mm]
50
[inches]
1.97
Top 3
[mm]
0
Bottom 4
[inches]
0
[mm]
150
[inches]
5.91
80 is εr of water; 2.3 is εr of oil
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8 TECHNICAL DATA
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8.6 Dimensions and weights
Housing dimensions
Figure 8-11: Housing dimensions
1 Housing options. From left to right: compact converter with horizontal housing, compact converter with vertical housing, and remote converter (top) and probe housing (bottom)
2 Process connection options. From left to right: threaded connection for Ø2 mm / 0.08¨ single cable probe, flange connection for Ø2 mm / 0.08¨ single cable probe, high-temperature (HT) threaded connection for Ø2 mm / 0.08¨ single cable probe, HT flange connection for Ø2 mm / 0.08¨ single cable probe, flange connection for other probes, threaded
connection for other probes
3 Probe options. From left to right: Ø2 mm / 0.08¨ single cable probe, Ø4 mm / 0.16¨ single cable probe, single rod (single-piece or segmented) probe, double rod probe, Ø4 mm / 0.16¨ double cable probe and coaxial (single-piece or segmented) probe
INFORMATION!
All housing covers have bayonet connectors unless it is an explosion-proof (XP / Ex d-approved)
device. The terminal compartment cover for explosion-proof devices has a thread with a flame
path.
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Housing options: Dimensions in mm
Dimensions
[mm]
Compact - horizontal
Non-Ex /
Ex i / IS
Compact - vertical
Ex d / XP
Non-Ex /
Ex i / IS
Remote
Ex d / XP
Non-Ex /
Ex i / IS
Ex d / XP
a
191
258
147
210
104
104
b
175
175
218
218
142
142
c
127
127
127
127
129
129
d
-
-
-
-
195
195
e
-
-
-
-
146
209
f
-
-
-
-
100
100
g
-
-
-
-
130
130
Housing options: Dimensions in inches
Dimensions
[inches]
Compact - horizontal
Non-Ex /
Ex i / IS
Compact - vertical
Ex d / XP
Non-Ex /
Ex i / IS
Remote
Ex d / XP
Non-Ex /
Ex i / IS
Ex d / XP
a
7.5
10.2
5.79
8.27
4.09
4.09
b
6.89
6.89
8.23
8.23
5.59
5.59
c
5.00
5.00
5.00
5.00
5.08
5.08
d
-
-
-
-
7.68
7.68
e
-
-
-
-
5.75
8.23
f
-
-
-
-
3.94
3.94
g
-
-
-
-
5.12
5.12
Process connection and probe options: Dimensions in mm
Dimensions
[mm]
h
L
Probes with threaded connections
Ø2 mm
single cable
probe
43
Probes with flange connections
HT Ø2 mm Other probes
Ø2 mm
single cable
single cable
probe
probe
169
45
61
HT Ø2 mm Other probes
single cable
probe
186
73
For more data, refer to "Single probes" and "Double and coaxial probes" in this section.
Process connection and probe options: Dimensions in inches
Dimensions
[inches]
h
L
Probes with threaded connections
Ø0.08¨
single cable
probe
1.69
Probes with flange connections
HT Ø0.08¨ Other probes
Ø0.08¨
single cable
single cable
probe
probe
6.65
1.77
2.40
HT Ø0.08¨ Other probes
single cable
probe
7.32
2.87
For more data, refer to "Single probes" and "Double and coaxial probes" in this section.
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8 TECHNICAL DATA
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Weather protection option
Figure 8-12: Weather protection option for Compact / Vertical and Remote versions
Figure 8-13: Weather protection option for Compact / Horizontal and Remote versions
1 Left side (with weather protection open)
2 Rear view (with weather protection closed)
3 Right side (with weather protection closed)
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TECHNICAL DATA 8
OPTIFLEX 2200 C/F
Dimensions and weights in mm and kg
Weather protection
Dimensions [mm]
a
b
c
Weights
[kg]
d
Compact / Vertical or Remote versions
244
170
274
245
1.6
Compact / Horizontal or Remote versions
221
170
274
229
1.6
Dimensions and weights in inches and lb
Weather protection
Dimensions [inches]
a
b
c
Weights
[lb]
d
Compact / Vertical or Remote versions
9.6
6.7
10.8
9.6
3.5
Compact / Horizontal or Remote versions
8.7
6.7
10.8
9.0
3.5
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8 TECHNICAL DATA
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Single probes
Figure 8-14: Single probe options
1 Single rod Ø8 mm / Ø0.31¨ (thread and flange versions - segmented probe option shown on the right side)
2 Single cable Ø2 mm / Ø0.08¨ (thread and flange versions)
3 Single cable Ø4 mm / Ø0.16¨ (thread and flange versions)
INFORMATION!
A wide range of counterweights and anchoring solutions are available. For dimensional data,
refer to the pages that follow. For installation data, refer to How to attach probes to the bottom
of the tank on page 23.
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Single probes: Dimensions in mm
Probes
Dimensions [mm]
L min.
L max.
m
t
Single rod Ø8 mm 1
1000 2
4000
-
-
Single rod Ø8 mm (segmented) 3
1000 2
6000
-
-
Single cable Ø2 mm 4
1000 2
40000
100
Ø14
Single cable Ø4 mm 5
1000 2
40000
100
Ø20
1 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(single-piece probe)" in the Installation chapter.
2 A shorter probe length is available on request
3 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(segmented probe)" in the Installation chapter.
4 1 counterweight option (Ø14×100 mm)
5 Refer to the end of this section for data about all the probe end options
Single probes: Dimensions in inches
Probes
Dimensions [inches]
L min.
L max.
m
t
Single rod Ø0.31¨ 1
39 2
158
-
-
Single rod Ø0.31¨ (segmented) 3
39 2
236
-
-
Single cable Ø0.08¨ 4
39 2
1575
3.9
0.6
Single cable Ø0.16¨ 5
39 2
1575
4.0
0.8
1 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(single-piece probe)" in the Installation chapter.
2 A shorter probe length is available on request
3 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the single rod probe
(segmented probe)" in the Installation chapter.
4 1 counterweight option (Ø0.6×3.9¨)
5 Refer to the end of this section for data about all the probe end options
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8 TECHNICAL DATA
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Double and coaxial probes
q
q
Figure 8-15: Double and coaxial probe options
1
2
3
4
Double rod Ø8 mm / Ø0.31¨ (thread and flange versions)
Double cable Ø4 mm / Ø0.16¨ (thread and flange versions)
Coaxial Ø22 mm / Ø0.9¨ (thread and flange versions)
Coaxial Ø22 mm / Ø0.9¨ (segmented version)
INFORMATION!
A wide range of counterweights and anchoring solutions are available. For dimensional data,
refer to the pages that follow. For installation data, refer to How to attach probes to the bottom
of the tank on page 23.
Double probes: Dimensions in mm
Probes
Dimensions [mm]
L min.
L max.
q
t
Double rod Ø8 mm
1000 1
4000
-
25
Double cable Ø4 mm 2
1000 1
40000
60
Ø38
Coaxial Ø22 mm
600 1
6000
-
-
Coaxial Ø22 mm (segmented) 3
600 1
6000
-
Ø28
1 A shorter probe length is available on request
2 Refer to the end of this section for data about all the probe end options
3 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the segmented
coaxial probe" in the Installation chapter.
Double probes: Dimensions in inches
Probes
Dimensions [inches]
L min.
L max.
q
t
Double rod Ø0.31¨
39 1
158
-
1.0
Double cable Ø0.16¨ 2
39 1
1575
2.4
Ø1.5
Coaxial Ø0.9¨
24 1
236
-
-
Coaxial Ø0.9¨ (segmented) 3
24 1
236
-
Ø1.1
1 A shorter probe length is available on request
2 Refer to the end of this section for data about all the probe end options
3 A device with this probe option must be assembled on site. For the assembly procedure, refer to "How to assemble the segmented
coaxial probe" in the Installation chapter.
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TECHNICAL DATA 8
OPTIFLEX 2200 C/F
Probe end options for cable probes: single cable Ø4 mm/0.15¨
1
2
4
5
6
n
n
t
3
t
n
n
t
n
v
t
Figure 8-16: Probe end options for cable probes: single cable Ø4 mm/0.15¨
1
2
3
4
5
6
Standard counterweight
Threaded end
Crimped end
Open end
Turnbuckle
Chuck
Dimensions in mm
Probe end type
Dimensions [mm]
n
t
v
Counterweight
100
Ø20
-
Threaded end
70
M8
-
Crimped end
55
Ø8
-
-
-
-
172 1
11
Ø6
300
-
-
Open end
Turnbuckle
Chuck
1 Minimum length
Dimensions in inches
Probe end type
Dimensions [inches]
n
t
v
Counterweight
3.9
Ø0.8
-
Threaded end
2.8
M8
-
Crimped end
2.2
Ø0.3
-
-
-
-
6.8 1
0.4
Ø0.2
11.8
-
-
Open end
Turnbuckle
Chuck
1 Minimum length
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8 TECHNICAL DATA
OPTIFLEX 2200 C/F
Probe end options for cable probes: double cable Ø4 mm/0.15¨
q
t
q
t
r
r
s
s
q
t
v
w
w
Figure 8-17: Probe end options for cable probes: double cable Ø4 mm/0.15¨
1 Standard counterweight
2 Threaded end
3 Turnbuckle
Dimensions in mm
Probe end type
Dimensions [mm]
q
r
Counterweight
60
Threaded end
60
Turnbuckle
60
s
-
t
v
-
Ø38
157
70
289 ±46
172 1
w
-
-
Ø38
-
M8
Ø38
Ø6
11
1 Minimum length
Dimensions in inches
Probe end type
Dimensions [inches]
q
r
s
t
v
w
Counterweight
2.4
-
-
Ø1.5
-
-
Threaded end
2.4
6.2
2.8
Ø1.5
-
M8
Turnbuckle
2.4
11.4 ±1.8
6.8 1
Ø1.5
Ø0.2
0.4
1 Minimum length
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TECHNICAL DATA 8
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Converter and probe housing weights
Type of housing
Weights
Aluminium housing
[kg]
Stainless steel housing
[lb]
[kg]
[lb]
Non-Ex / intrinsically-safe (Ex i / IS)
Compact
2.8
6.2
6.4
14.1
Remote converter 1
2.5
5.5
5.9
13.0
Probe housing 1
1.8
4.0
3.9
8.6
Compact
3.2
7.1
7.5
16.5
Remote converter 1
2.9
6.40
7.1
15.65
Probe housing 1
1.8
4.0
3.9
8.6
Explosion proof (Ex d / XP)
1 The remote version of the device has a "remote converter" and a "probe housing". For more data, refer to "Housing dimensions" at the
start of this section.
Probe weights
Probes
Min. process connection size
Thread
Flange
Weights
[kg/m]
[lb/ft]
Single cable Ø2 mm / 0.08¨
G ½A; ½ NPTF
DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb
0.016 1
0.035 1
Single cable Ø4 mm / 0.16¨
G ¾A; ¾ NPT
DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb
0.12 1
0.08 1
Double cable Ø4 mm / 0.16¨
G 1½A; 1½ NPT
DN50 PN40; 2¨ 150 lb; 2¨ 300 lb
0.24 1
0.16 1
Single rod Ø8 mm / 0.31¨
G ¾A; ¾ NPT
DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb
0.41 2
0.28 2
Double rod Ø8 mm / 0.31¨
G 1½A; 1½ NPT
DN50 PN40; 2¨ 150 lb; 2¨ 300 lb
0.82 2
0.56 2
Coaxial Ø22 mm / 0.9¨
G ¾A; ¾ NPT
DN25 PN40; 1¨ 150 lb; 1½¨ 300 lb
0.79 2
0.53 2
1 This value does not include the weights of the counterweight orthe flange
2 This value does not include the weight of the flange
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
9.1 General description
The HART® Protocol is an open digital communication protocol for industry. It is free to use by
anyone. It is included in the software embedded in signal converters of HART-compatible
devices.
There are 2 classes of devices which support the HART® Protocol: operating devices and field
devices. There are 2 classes of operating devices (Master): PC-supported workstations (Primary
Master) and manual control units (Secondary Master). These can be used in control centres and
other locations. HART® field devices include sensors, converters and actuators. Field devices
include 2-wire and 4-wire devices, and also intrinsically-safe versions for use in hazardous
areas.
There are 2 primary operation modes for HART-compatible devices: point-to-point mode and
multi-drop mode.
If the device is used in point-to-point mode, the HART® Protocol uses the Bell 202 Frequency
Shift Keying (FSK) standard to put a digital signal on top of the 4...20 mA signal. The connected
device sends and receives digital signals that agree with the HART® Protocol, and sends analog
signals at the same time. Only 1 device can be connected to the signal cable.
If the device is used in multi-drop mode, the network only uses a digital signal that agrees with
the HART® Protocol. The loop current is set to 4 mA. You can connect a maximum of 15 devices
to the signal cable.
An FSK or HART® modem is included in field devices and manual control units. It is necessary to
have an external modem for PC-supported workstations. The external modem is connected to
the serial interface.
9.2 Software description
HART® identification codes and revision numbers
138
Manufacturer ID:
0x45
Device:
0xD7
Device Revision:
1
DD Revision
1
HART® Universal Revision:
6
FC 375/475 system SW.Rev.:
≥ 2.0
AMS version:
≥ 7.0
PDM version:
≥ 6.0
FDT version:
1.2
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DESCRIPTION OF HART INTERFACE 9
9.3 Connection variants
The signal converter is a 2-wire device with 4...20 mA current output and HART® interface.
• Multi-Drop Mode is supported
In a Multi-Drop communication system, more than 1 device is connected to a common
transmission cable.
• Burst Mode is not supported
There are two ways of using the HART® communication:
• as Point-to-Point connection and
• as Multi-Drop connection with 2-wire connection.
9.3.1 Point-to-Point connection - analogue / digital mode
Point-to-Point connection between the signal converter and the HART® Master.
The current output of the device is passive.
Also refer to Point-to-point networks on page 58.
9.3.2 Multi-Drop connection (2-wire connection)
Up to 15 devices may be installed in parallel (this signal converter and other HART® devices).
For an illustration of multi-drop networks, refer to Multi-drop networks on page 59.
For data on communication in multi-drop mode, refer to HART® network configuration on page
83.
9.4 HART® device variables
HART® device variable
Code
Type
level
1
linear
distance
2
linear
conversion
3
linear
ullage conversion
4
linear
The HART® dynamic variables PV (Primary Variable), SV (Secondary Variable), TV (Third Variable)
and 4V (Fourth Variable) can be assigned to any of the device variables.
The HART® dynamic variable PV is always connected to the HART® current output which is, for
example, assigned to level measurement.
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
9.5 Field Communicator 375/475 (FC 375/475)
The Field Communicator is a hand terminal from Emerson Process Management that is
designed to configure HART® and Foundation Fieldbus devices. Device Descriptions (DDs) are
used to integrate different devices into the Field Communicator.
9.5.1 Installation
CAUTION!
The Field Communicator cannot be used to correctly configure, operate or read data from the
device unless the Device Description (DD) file is installed.
System and software requirements for the Field Communicator
• System card that includes the "Easy Upgrade Option"
• Field Communicator Easy Upgrade Programming Utility
• HART® Device Description file
For more data, refer to the Field Communicator User’s Manual.
9.5.2 Operation
INFORMATION!
The Field Communicator will not give you access to the service menu. A simulation is only
possible for current outputs.
The Field Communicator and the device's local display use almost the same procedures to
operate the signal converter. The online help for each menu item refers to the function number
given to each menu item on the local device display. Protection of settings is the same as on the
device's local display.
The Field Communicator always saves a complete configuration for communication with AMS.
For more data, refer to HART® menu tree for Basic-DD on page 142.
9.6 Asset Management Solutions (AMS)
The Asset Management Solutions Device Manager (AMS) is a PC program from Emerson
Process Management which is designed to configure and manage HART®, PROFIBUS and
Foundation-Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices
into the AMS.
9.6.1 Installation
Please read the README.TXT file in the Installation Kit.
If the Device Description has not been installed at this time, install the Installation Kit HART®
AMS. This .EXE file is given on the DVD-ROM supplied with the device. You can also download the
file from our website.
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DESCRIPTION OF HART INTERFACE 9
For installation data, refer to the "AMS Intelligent Device Manager Books Online" section "Basic
AMS Functionality > Device Configurations > Installing Device Types > Procedures > Install
device types from media".
9.6.2 Operation
INFORMATION!
For more data, refer to HART® menu tree for AMS on page 144.
9.6.3 Parameter for the basic configuration
Due to AMS requirements and conventions, there are differences when operating the signal
converter with AMS and operating using the local keyboard. The service menu parameters are
not supported and simulation is only possible for current outputs. The online help for each
parameter contains its function number as a reference to the local device display.
9.7 Field Device Tool / Device Type Manager (FDT / DTM)
A Field Device Tool Container (FDT Container) is a PC program used to configure HART®,
PROFIBUS and Foundation Fieldbus devices. To configure a device, an FDT container uses the
applicable Device Type Manager (DTM).
9.7.1 Installation
Before you operate the device, the Device Type Manager (Device DTM) must be installed in the
Field Device Tool Container. This .msi file is given on the DVD-ROM supplied with the device. You
can also download the file from our website. For installation and configuration data, refer to the
documentation that is supplied with the Device DTM on the DVD-ROM or in the "Downloads"
section of the website.
9.7.2 Operation
The DTM and the device's local display use almost the same procedures to operate the signal
converter. For more data, refer to Operation on page 67.
9.8 Process Device Manager (PDM)
The Process Device Manager (PDM) is a Siemens PC program designed to configure HART® and
PROFIBUS devices. Device Descriptions (DDs) are used to integrate different devices into the
PDM.
9.8.1 Installation
Install Device Description files supplied in the Device Install HART® PDM folder. This is
necessary for each type of field device that is used with SIMATIC PDM. This folder is available for
download from the website or on the DVD-ROM supplied with the device.
If you use PDM version 5.2, refer to PDM manual, section 11.1 - Install device / Integrate device
into SIMATIC PDM with Device Install.
If you use PDM version 6.0, refer to PDM manual, section 13 - Integrating devices.
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
For more data, refer to “readme.txt”. You can find this file in the Installation Kit.
9.8.2 Operation
INFORMATION!
For more data, refer to HART® menu tree for PDM on page 146.
There can be differences between the names of menus in the SIMATIC PDM software tool and
menus shown on the device display screen. Refer to the online help in SIMATIC PDM to find the
function number of each menu item. This function number agrees with the function number in
the device menus.
Use the same procedure for the protection of parameters in the supervisor menu.
9.9 HART® menu tree for Basic-DD
Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only
• Cust Custody lock protection
• Loc Local, affects only DD host views
9.9.1 Overview Basic-DD menu tree (positions in menu tree)
1 Measurements
1 Measurements
2 Output
2 Configuration and Test
1 Info.
1 Identification
2 Output
2 Supervisor
1 Test
2 Basis Parameters
3 Signal Out
4 Application
5 Display
6 Conversion Table
7 Reset
3 Diag/Service
1 Status
1 Standard Status
2 Device-specific Status
4 Access Rights
1 Access level
2 Method Login
3 Method entry Code
5 HART variables
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DESCRIPTION OF HART INTERFACE 9
OPTIFLEX 2200 C/F
9.9.2 Basic-DD menu tree (details for settings)
1 Measurements
1 Measurements
1 Level value Rd / 2 Distance value Rd / 3 Volume value Rd / 4 Ullage value Rd
2 Inputs/Outputs
1 PV Rd / 2 PV Loop Current Rd / 3 PV % range Rd
2 Configuration and Test
1 Info.
2 Supervisor
1 Identification
1 Serial Number Rd /
2 Converter Firmware Version Rd /
3 Sensor Firmware Version Rd /
4 HMI Firmware Version Rd
2 Output
1 Function IRd /
2 Output Range Rd /
3 PV URV Rd / 4 PV LRV Rd /
5 Output Error Delay Rd
1 Test
1 Test I
2 Basic Parameters
1 Tank height / 2 Time Constant / 3 Probe Length /
4 Block distance / 5 Length Unit (HART) /
6 Volume Unit (HART)
3 Signal Out
1 Function I / 2 Output Range / 3 PV LRV / 4 PV URV /
5 Output Error Delay / 6 Current Ouput CalibrationCust
4 Application
1 Tracing Velocity / 2 Auto product epsilon R /
3 Epsilon R gas / 4 Epsilon R product / 5 Watch Pulses /
6 Measurement Threshold / 7 Probe End Threshold
5 Display
1 Language / 2 Display Length Unit / 3 Display Volume Unit
6 Conversion Table
1 Input table / 2 Delete table
7 Reset
1 Warm start / 2 Factory reset / 3 Reset Configuration
Changed flag
1 Standard status
1 Device statusRd / 2 Write protectRd
2 Device-specific status
1 Device failures
1 ErrorRd / 2 ErrorRd /
3 ErrorRd
2 Device warning
maintenance required
1 WarningRd
3 Device warning out of
specification
1 WarningRd
4 Info
1 InfoRd
3 Diag/Service
1 Status
4 Access Rights
1 Access Level
(Access Not Granted)
2 Method Login
1 No Access (Log Out) / 2 Supervisor (Normal User) / 3 Service
3 Method Entry Code
5 HART variables
1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5 Descriptor / 6 Date /
7 Message / 8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd /
Num req preamsRd / Num resp preamsRd / Write protectRd / Production numberRd /
Final asmbly numRd / PV is / SV is / TV is / QV is
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
9.10 HART® menu tree for AMS
Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only
• Cust Custody lock protection
• Loc Local AMS, affects only AMS views
9.10.1 Overview AMS menu tree (positions in menu tree)
Process variables
Measurements
Analog Output
Device Diagnostics
Overview
Fatal Errors
Warnings (Maintenance required)
Warnings (Out of specifications)
Warnings (Function check)
Methods
Access Right
Tests
Calibrate
Threshold Settings
Conversion Table
Master reset
Configure / Setup
Basic Setup
Basic Parameters
Local Display
Application
Analog Output
Output Functions
Output 1
Units
Device
HART
ID
-
Conversion table
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DESCRIPTION OF HART INTERFACE 9
9.10.2 AMS menu tree (details for settings)
Process Variables
Measurements
Level Rd / Distance Rd / Volume/Mass/Flow Rd /
Ullage Volume/Mass/Flow Rd
Analog Output
Analog Output Value Rd / PV Percent of Range Rd
Device Diagnostics
Overview
Primary variable out of limits / Non-primary variable out of limits /
Primary variable analog output saturated /
Primary variable analog output fixed / Cold Start /
Configuration changed / Field device malfunction
Fatal Errors
Converter EEPROM error / Converter RAM error /
Converter ROM error / Sensor EEPROM error / Sensor RAM error /
Sensor ROM error / Current output drift / Oscillator frequency fail. /
Converter Voltage error / Sensor Voltage error /
Measurement old/Communicat. Error / Temperature out of range /
Sensor not compatible / Sensor processing failure /
Reference pulse lost / Level pulse lost error / Interface Lost error /
Overfill error / Tank empty error
Warnings (Maintenance required) Flange lost / Reference position outside range /
Audio signal offset outside range / Temperature below -35°C /
Temperature above +75°C / Automatic probe length invalid
Warnings (Out of specifications)
Temperature out of range (warning) / Level lost (warning) /
Overfill (warning) / Tank empty (warning)
Warnings (Function check)
Local operation on the device
Information
Epsilon R calcul frozen / Epsilon R value low / Epsilon R value high /
Temperature out of range for HMI
Methods
Acess right
Log In/Log Out / Password Yes/No
Tests
Test Output I
Calibrate
D/A Trim
Threshold Settings
Watch Pulses
Conversion Table
Input table / Delete table
Master reset
Restart Device / Reset Factory / Rst Conf. Chged flag
Configure / Setup
Basic Setup
Analog Output
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Basic Parameters
Tank Height / Time Constant /
Probe Length /
Blocking Distance /
Measuring mode Rd / Tag
Local Display
Display length unit /
Display volume unit / Language
Application
Tracing velocity /
Auto product epsilon R /
Epsilon R gas / Epsilon R product /
Level Threshold /
Probe end Threshold
Output Functions
Function I / SV / TV / QV
Output 1
Output Range / Output Error
Delay / LRV / URV
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
Units
Length unit (HART) / Volume unit (HART) / Time constant
Device
Model / Manufacturer / Fld dev rev / Software rev / Write protect /
Interface option Rd / Descriptor / Message / Date / Serial number /
Converter firmware number / Sensor Firmware number /
HMI Firmware version
HART
ID
Tag / Polling address / Device ID
Universal revision /
Fld dev rev Num /
Num request preams
Conversion table
Number of points / Length unitRd / Conversion unitRd /
Points (1...30 level-conversion pairs)
9.11 HART® menu tree for PDM
Abbreviations of the following tables:
• Opt Optional, depending on device version and configuration
• Rd Read only
• Cust Custody lock protection
• Loc Local PDM, affects only PDM views
9.11.1 Overview PDM menu tree (positions in menu tree)
Overview: Menu Device
Communication Path
Download To Device...
Upload To PG/PC...
Update Diagnosis Status
Configuration and Test
Access Rights
watch status
Overview: Menu View
Measurements
Level Value
Distance Value
Yt diagram
Diag / Service
Toolbar
Status Bar
Update
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DESCRIPTION OF HART INTERFACE 9
OPTIFLEX 2200 C/F
Overview: PDM parameters
Configuration and Test
Info.
Identification
Output
Supervisor
Test
Basic Parameters
Signal Output
Application
Display
Conversion Table
Reset
Access rights
HART variables
9.11.2 PDM menu tree (details for settings)
Device Menu
Communication Path
Downoad To Device...
Upload To PG/PC...
Update Diagnosis Status
Configuration and Test
Info.
Supervisor
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Identification
Serial Number Rd / Converter
Firmware versionRd / Sensor
Firmware versionRd / HMI Firmware
versionRd
Output
Function IRd / Output RangeRd / PV
URVRd / PV LRVRd / Output Error
DelayRd
Test
Test I
Basic Parameters
Tank Height / Time Constant / Probe
Length / Blocking Distance / Length
Unit (HART) / Volume Unit (HART)
Signal Output
Function I / Output Range / PV URV /
PV LRV / Output Error Delay /
Current Output Calibration 1
Application
Tracing Velocity / Auto product
epsilon R / Epsilon R gas / Epsilon R
product / Watch Pulses / Level
Threshold / Probe End Threshold 2
Display
Language / Display Length Unit /
Display Volume Unit
Conversion Table
Input Table / Delete Table
Reset
Warm start (function to restart the
device) / Factory Reset / Reset
Configuration Changed Flag
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9 DESCRIPTION OF HART INTERFACE
OPTIFLEX 2200 C/F
Access rights
Access levelRd
Method Login
Method Entry Code
HART Variables
1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5 Descriptor / 6 Date / 7 Message /
8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd / Num req preamsRd / Num resp
preamsRd / Write protectRd / Production numberRd / Final asmbly numRd / PV is / SV is / TV is / QV is
1 Current Output Calibration is available only if the service password is used
2 Use "Watch Pulses" to monitor the amplitude of the measured pulses
View Menu
Measurements
Measurements
Level Value / Distance Value
Output
Level value / Loop curent / % Range
Yt diagram
Diag / Service
Standard Status
Device status
PV Analog Channel
Saturated / Configuration
changed
Device-specific status
Device failures
Oscillator Frequency Failure /
Current Output Drift / Sensor
ROM error / Sensor RAM
error / Sensor EEPROM
error / Converter ROM error /
Converter RAM error /
Converter EEPROM error
Sensor No Signal / Sensor
Not Compatible /
Temperature Out of Range /
Measurement Old / Sensor
Voltage Error / Converter
Voltage Error
Reference Pulse Lost / Level
Pulse Lost Error / Interface
Lost Error / Overfill Error /
No Probe Detected
Device Warning (Out of
Specification)
Flange Lost / Leve Lost
Warning / Interface Lost
Warning / Overfill Warning
Info
First Start / EpsilonR Calcul
Frozen / EpsilonR Value Low /
EpsilonR Value High /
Temperature out of range for
HMI
Toolbar
Status Bar
Update
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APPENDIX 10
OPTIFLEX 2200 C/F
10.1 Order code
Make a selection from each column to get the full order code. The characters of the order code
highlighted in light grey describe the standard.
VF20
4
OPTIFLEX 2200 C/F 2-wire loop-powered Guided Radar (TDR) level meter:
Housing material
1
OPTIFLEX 2200 C / Compact (Aluminium housing)
2
OPTIFLEX 2200 C / Compact (Stainless Steel housing)
3
OPTIFLEX 2200 F / Sensor (Aluminium housing) with Remote electronic (Aluminium housing) 1
4
OPTIFLEX 2200 F / Sensor (Stainless Steel housing) with Remote electronic (Stainless Steel housing) 1
5
OPTIFLEX 2200 F / Sensor (Stainless Steel housing) with Remote electronic (Aluminium housing) 1
Approval 2
0
Without
1
ATEX Ex ia IIC T2...T6 + DIP 3
2
ATEX Ex d ia IIC T2...T6 + DIP 3
4
ATEX Ex ic IIC T2...T6 + DIP (Zone 2 and 22) 3
6
IECEx Ex ia IIC T2…T6 + DIP 3
7
IECEx Ex d ia IIC T2…T6 + DIP 3
8
IECEx Ex ic IIC T2...T6 + DIP (Zone 2 and 22) 3
A cFMus IS Cl. I/II/III Div. 1 Gr. A-G; Cl. I Zone 0/20, Ex ia IIC/IIIC T2…T6 1
B cFMus IS-XP/DIP Cl. I/II/III Div. 1, Gr. A-G (A not for Canada); Cl. I Zone 0/20, Ex d/tb IIC/IIIC T2…T6 1
C cFMus NI Cl. I/II/III Div. 2, Gr. A-G; Cl. I Zone 2, Ex nA IIC T2…T6 1
L
NEPSI Ex ia IIC T2~T6 + DIP
M NEPSI Ex d ia IIC T2~T6 + DIP
Other approval
0
Without
1
SIL2 (for the compact version (C) with a 4...20 mA output only)
4
CRN (Canadian Registration Number)
5
CRN + SIL2 (for the compact version (C) with a 4...20 mA output only)
Process seal (temperature / pressure / material / notes)
VF20
4
0
Without
1
-40...+150°C (-40...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton) - for all probes
2
-20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375 - for all probes
3
-50...+150°C (-58...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM - for all probes
6
-40...+300°C (-40...+572°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton)
- only for the HT version of the Ø2 mm single cable probe
7
-20...+300°C (-4...+572°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375
- only for the HT version of the Ø2 mm single cable probe
8
-50...+250°C (-58...+482°F) / -1...40 barg (-14.5...580 psig) / EPDM
- only for the HT version of the Ø2 mm single cable probe
Order code (complete this code on the pages that follow)
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10 APPENDIX
OPTIFLEX 2200 C/F
Probe (probe type / material / measuring range)
0
Without
For liquids only
2
Single rod - Ø8 mm (0.31¨) segmented / 316L - 1.4404 / 1...6 m (1.97...19.69 ft)
3
Single cable - Ø2 mm (0.08¨) / 316 - 1.4401 / 1...40 m (1.97...131.23 ft)
6
Double rod - 2×Ø8 mm (0.31¨) / 316L - 1.4404 / 1...4 m (1.97...13.12 ft)
7
Double cable - 2×Ø4 mm (0.16¨) / 316 - 1.4401 / 1...40 m (1.97...131.23 ft)
D Single cable - Ø2 mm (0.08¨) / Hastelloy® C22® / 1...40 m (1.97...131.23 ft)
A Coax - Ø22 mm (0.87¨) / 316L - 1.4404 / 0.6...6 m (0.98...19.69 ft)
B Coax - Ø22 mm (0.87¨) segmented / 316L - 1.4404 / 0.6...6 m (0.98...19.69 ft)
E Coax - Ø22 mm (0.87¨) / Hastelloy® C22® / 0.6...6 m (0.98...19.69 ft)
For liquids and solids
1
Single rod - Ø8 mm (0.31¨) / 316L - 1.4404 / 1...6 m (1.97...19.69 ft)
4
Single cable - Ø4 mm (0.16¨) / 316 - 1.4401 /
liquids: 1...40 m (1.97...131.23 ft); solids: 1...20 m (1.97...65.92 ft)
Probe connection without probe
K Probe connection (316L - 1.4404) for single rod or single cable probe
- probe not included - not available for single cable Ø2 mm (0.08¨)
L
Probe connection (316L - 1.4404) for double rod or double cable probe
- probe not included
Probe end (probe end type / material / probe)
0
Without
1
Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / 316L - 1.4404 /
Single cable - Ø2 mm (0.08¨)
F Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / Hastelloy® C22® /
Single cable - Ø2 mm (0.08¨)
2
Counterweight Ø20 × 100 mm (0.79 × 3.94¨) / 316L - 1.4404 /
Single cable - Ø4 mm (0.16¨)
5
Counterweight Ø38 × 60 mm (1.5 × 2.36¨) / 316L - 1.4404 /
Double cable - Ø4 mm (0.16¨)
8
Chuck / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
B Crimped end / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
D Open end / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
7
Turnbuckle / 316L - 1.4404 / Single/double cable - Ø4 mm (0.16¨)
A Threaded end / 316L - 1.4404 / Single/double cable - Ø4 mm (0.16¨)
Process connection (size / pressure rating / flange finish)
0
0
0
Without
Threaded - ISO 228
VF20
150
4
C P 0
G½4
D P 0
G ¾A 5
E P 0
G 1A 5
G P 0
G 1½A
Order code (complete this code on the pages that follow)
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APPENDIX 10
OPTIFLEX 2200 C/F
Threaded - ASME B1.20.1
C B 0
½ NPTF - B1.20.3 (Dryseal) 4
D A 0
¾ NPT 5
E A 0
1 NPT 5
G A 0
1½ NPT
EN / DIN Flanges - EN 1092-1 6
E D 1
DN25 PN10 - Form B1 flange 7
E E 1
DN25 PN16 - Form B1 flange 7
E F 1
DN25 PN25 - Form B1 flange 7
E G 1
DN25 PN40 - Form B1 flange 7
G D 1
DN40 PN10 - Form B1 flange
G E 1
DN40 PN16 - Form B1 flange
G F 1
DN40 PN25 - Form B1 flange
G G 1
DN40 PN40 - Form B1 flange
H D 1
DN50 PN10 - Form B1 flange
H E 1
DN50 PN16 - Form B1 flange
H F 1
DN50 PN25 - Form B1 flange
H G 1
DN50 PN40 - Form B1 flange
L
D 1
DN80 PN10 - Form B1 flange
L
E 1
DN80 PN16 - Form B1 flange
L
F 1
DN80 PN25 - Form B1 flange
L
G 1
DN80 PN40 - Form B1 flange
M D 1
DN100 PN10 - Form B1 flange
M E 1
DN100 PN16 - Form B1 flange
M F 1
DN100 PN25 - Form B1 flange
M G 1
DN100 PN40 - Form B1 flange
P D 1
DN150 PN10 - Form B1 flange
P E 1
DN150 PN16 - Form B1 flange
P F 1
DN150 PN25 - Form B1 flange
P G 1
DN150 PN40 - Form B1 flange (for non-Ex devices only)
R E 1
DN200 PN16 - Form B1 flange
R G 1
DN200 PN40 - Form B1 flange (for non-Ex devices only)
ASME B16.5 / ANSI Flanges 8
VF20
E 1
A 1¨ 150 lb RF 7
E 2
A 1¨ 300 lb RF 7
G 1
A 1½¨ 150 lb RF
G 2
A 1½¨ 300 lb RF
H 1
A 2¨ 150 lb RF
H 2
A 2¨ 300 lb RF
L
1
A 3¨ 150 lb RF
L
2
A 3¨ 300 lb RF
M 1
A 4¨ 150 lb RF
M 2
A 4¨ 300 lb RF
4
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10 APPENDIX
OPTIFLEX 2200 C/F
P 1
A 6¨ 150 lb RF
P 2
A 6¨ 300 lb RF (for non-Ex devices only)
R 1
A 8¨ 150 lb RF
R 2
A 8¨ 300 lb RF (for non-Ex devices only)
JIS B2220 Flanges
G U P 40A JIS 10K RF
H U P 50A JIS 10K RF
L
U P 80A JIS 10K RF
M U P 100A JIS 10K RF
P U P 150A JIS 10K RF
R U P 200A JIS 10K RF
Alternative flange faces
2
Form B2, EN 1092-1 (surface roughness must be specified in the order)
3
Form C, EN 1092-1 (Tongue)
4
Form D, EN 1092-1 (Groove)
5
Form E, EN 1092-1 (Male)
6
Form F, EN 1092-1 (Female)
B FF, ASME B16.5 (Flat face)
M RJ, ASME B16.5 (Ring joint)
C LG, ASME B16.5 (Large groove)
D LF, ASME B16.5 (Large female)
E LT, ASME B16.5 (Large tongue)
F
LM, ASME B16.5 (Large male)
G SG, ASME B16.5 (Small groove)
H SF, ASME B16.5 (Small female)
K ST, ASME B16.5 (Small tongue)
L
SM, ASME B16.5 (Small male)
Output
1
2-wire / 4...20 mA passive HART
2
2-wire / FOUNDATION™ fieldbus (for the compact version only)
3
2-wire / PROFIBUS PA (for the compact version only)
Cable entry / cable gland
0
Without
1
M20×1.5 / Without
2
M20×1.5 / Plastic
3
M20×1.5 / Brass
4
M20×1.5 / Stainless steel
A ½ NPT (brass) / Without
B ½ NPT (stainless steel) / Without
VF20
152
4
Order code (complete this code on the pages that follow)
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APPENDIX 10
OPTIFLEX 2200 C/F
Housing option / Display
1
Horizontal housing / No display (for the compact version only)
2
Horizontal housing / Display (for the compact version only)
3
Horizontal housing / No display + weather protection
(for the compact version only)
4
Horizontal housing / Display + weather protection
(for the compact version only)
A Vertical housing / No display
B Vertical housing / Display top
C Vertical housing / Display side
(not available for Ex d ia / XP-approved devices)
D Vertical housing / No display + weather protection
E Vertical housing / Display top + weather protection
F Vertical housing / Display side + weather protection
(not available for Ex d ia / XP-approved devices)
Display language (English is supplied with all devices)
0
Without (if no display)
1
English
2
German
3
French
4
Italian
5
Spanish
6
Portuguese
7
Japanese
8
Chinese (simplified)
A Russian
Version
0
Standard orders and orders for solid applications in China
6
Orders for the USA
A Orders for liquid applications in China
0
Remote options
0
Without
6
Signal cable 10 m
(Remote version only; non-Ex: grey, Ex: blue)
7
Signal cable 25 m
(Remote version only; non-Ex: grey, Ex: blue)
8
Signal cable 50 m
(Remote version only; non-Ex: grey, Ex: blue)
A Signal cable 75 m
(Remote version only; non-Ex: grey, Ex: blue)
B Signal cable 100 m
(Remote version only; non-Ex: grey, Ex: blue)
VF20
4
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0
www.krohne.com
Order code
(complete this code on the pages that follow)
153
10 APPENDIX
OPTIFLEX 2200 C/F
Adaptor
0
Without
1
BM100A adaptor
2
BM102 adaptor
3
OPTIFLEX 1300 adaptor
Calibration certificate
0
Without
1
Calibration certificate ±3mm (0.12¨)
2 points (coaxial if > 410mm / 16.14¨) 9
2
Calibration certificate ±3mm (0.12¨)
5 points (coaxial if > 1910mm / 75.2¨) 9
3
Calibration certificate ±3mm (0.12¨)
5 points 10
Drawing/TAG Number
0
Without
2
Tag No. stainless steel plate
Extra option
VF20
4
0
0
Without
1
NACE design
(MR0175 / MR0103 / ISO 15156)
Order code
Only for the "4...20 mA passive HART" output option
For more data, refer to the Technical data section (Approvals and certification)
DIP= Dust Ignition Proof
For Ø2 mm / 0.08¨ single cable probes only
Do not use with double rod and double cable probes
Other flange faces are available. Refer to your local supplier for more data.
Do not use with double rod, double cable and coaxial probes
Flanges with RF faces have a slip on-type design with an anti-blowout feature. Other flange faces are available. Refer to your local
supplier for more data.
9 For liquids only
10For liquids only and not for the coaxial probe. Calibration points for this option are given by the customer.
1
2
3
4
5
6
7
8
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APPENDIX 10
OPTIFLEX 2200 C/F
10.2 Spare parts
We supply spare parts for this device. When you send an order for a mechanical spare part, use
the reference numbers in the table that follows. When you send an order for an electronic spare
part, refer to Order code on page 149 and use the VF20 order code.
Mechanical spare parts
XF20
4
0
0
0
OPTIFLEX 2200 C/F 2-wire loop-powered Guided Radar (TDR) level meter:
Process seal (temperature / pressure / material / notes)
0
Without
1
-40...+150°C (-40...+302°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton)
- for all probes
2
-20...+150°C (-4...+302°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375
- for all probes
3
-50...+150°C (-58...+302°F) / -1...40 barg (-14.5...580 psig) / EPDM - for all probes
6
-40...+300°C (-40...+572°F) / -1...40 barg (-14.5...580 psig) / FKM/FPM (Viton)
- only for the HT version of the Ø2 mm single cable probe
7
-20...+300°C (-4...+572°F) / -1...40 barg (-14.5...580 psig) / Kalrez® 6375
- only for the HT version of the Ø2 mm single cable probe
8
-50...+250°C (-58...+482°F) / -1...40 barg (-14.5...580 psig) / EPDM
- only for the HT version of the Ø2 mm single cable probe
Probe (probe type / material / measuring range)
0
Without
For liquids only
2
Single rod - Ø8 mm (0.31¨) segmented / 316L - 1.4404 / 1...6 m (1.97...19.69 ft)
3
Single cable - Ø2 mm (0.08¨) / 316 - 1.4401 / 1...40 m (1.97...131.23 ft)
6
Double rod - 2×Ø8 mm (0.31¨) / 316L - 1.4404 / 1...4 m (1.97...13.12 ft)
7
Double cable - 2×Ø4 mm (0.16¨) / 316 - 1.4401 / 1...40 m (1.97...131.23 ft)
D Single cable - Ø2 mm (0.08¨) / Hastelloy® C22® / 1...40 m (1.97...131.23 ft)
A Coax - Ø22 mm (0.87¨) / 316L - 1.4404 / 0.6...6 m (0.98...19.69 ft)
B Coax - Ø22 mm (0.87¨) segmented / 316L - 1.4404 / 0.6...6 m (0.98...19.69 ft)
E Coax - Ø22 mm (0.87¨) / Hastelloy® C22® / 0.6...6 m (0.98...19.69 ft)
For liquids and solids
1
Single rod - Ø8 mm (0.31¨) / 316L - 1.4404 / 1...6 m (1.97...19.69 ft)
4
Single cable - Ø4 mm (0.16¨) / 316 - 1.4401 /
liquids: 1...40 m (1.97...131.23 ft); solids: 1...20 m (1.97...65.92 ft)
Probe connection without probe
K Probe connection (316L - 1.4404) for single rod or single cable probe
- probe not included - not available for single cable Ø2 mm (0.08¨)
L
XF20
4
0
0
0
Probe connection (316L - 1.4404) for double rod or double cable probe
- probe not included
Order code (complete this code on the pages that follow)
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10 APPENDIX
OPTIFLEX 2200 C/F
Probe end (probe end type / material / probe)
0
Without
1
Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / 316L - 1.4404 /
Single cable - Ø2 mm (0.08¨)
F Counterweight Ø14 × 100 mm (0.55 × 3.94¨) / Hastelloy® C22® /
Single cable - Ø2 mm (0.08¨)
2
Counterweight Ø20 × 100 mm (0.79 × 3.94¨) / 316L - 1.4404 /
Single cable - Ø4 mm (0.16¨)
5
Counterweight Ø38 × 60 mm (1.5 × 2.36¨) / 316L - 1.4404 /
Double cable - Ø4 mm (0.16¨)
8
Chuck / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
B Crimped end / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
D Open end / 316L - 1.4404 / Single cable - Ø4 mm (0.16¨)
7
Turnbuckle / 316L - 1.4404 / Single/double cable - Ø4 mm (0.16¨)
A Threaded end / 316L - 1.4404 / Single/double cable - Ø4 mm (0.16¨)
Process connection (size / pressure rating / flange finish)
0
0
0
Without
Threaded - ISO 228
C P 0
G½1
D P 0
G ¾A 2
E P 0
G 1A 2
G P 0
G 1½A
Threaded - ASME B1.20.1
C B 0
½ NPTF - B1.20.3 (Dryseal) 1
D A 0
¾ NPT 2
E A 0
1 NPT 2
G A 0
1½ NPT
EN / DIN Flanges - EN 1092-1 3
XF20
156
4
0
0
0
E D 1
DN25 PN10 - Form B1 flange 2
E E 1
DN25 PN16 - Form B1 flange 2
E F 1
DN25 PN25 - Form B1 flange 2
E G 1
DN25 PN40 - Form B1 flange 2
G D 1
DN40 PN10 - Form B1 flange
G E 1
DN40 PN16 - Form B1 flange
G F 1
DN40 PN25 - Form B1 flange
G G 1
DN40 PN40 - Form B1 flange
H D 1
DN50 PN10 - Form B1 flange
H E 1
DN50 PN16 - Form B1 flange
H F 1
DN50 PN25 - Form B1 flange
H G 1
DN50 PN40 - Form B1 flange
L
D 1
DN80 PN10 - Form B1 flange
L
E 1
DN80 PN16 - Form B1 flange
L
F 1
DN80 PN25 - Form B1 flange
L
G 1
DN80 PN40 - Form B1 flange
Order code (complete this code on the pages that follow)
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APPENDIX 10
OPTIFLEX 2200 C/F
M D 1
DN100 PN10 - Form B1 flange
M E 1
DN100 PN16 - Form B1 flange
M F 1
DN100 PN25 - Form B1 flange
M G 1
DN100 PN40 - Form B1 flange
P D 1
DN150 PN10 - Form B1 flange
P E 1
DN150 PN16 - Form B1 flange
P F 1
DN150 PN25 - Form B1 flange
P G 1
DN150 PN40 - Form B1 flange (for non-Ex devices only)
R E 1
DN200 PN16 - Form B1 flange
R G 1
DN200 PN40 - Form B1 flange (for non-Ex devices only)
ASME B16.5 / ANSI Flanges 4
E 1
A 1¨ 150 lb RF 2
E 2
A 1¨ 300 lb RF 2
G 1
A 1½¨ 150 lb RF
G 2
A 1½¨ 300 lb RF
H 1
A 2¨ 150 lb RF
H 2
A 2¨ 300 lb RF
L
1
A 3¨ 150 lb RF
L
2
A 3¨ 300 lb RF
M 1
A 4¨ 150 lb RF
M 2
A 4¨ 300 lb RF
P 1
A 6¨ 150 lb RF
P 2
A 6¨ 300 lb RF (for non-Ex devices only)
R 1
A 8¨ 150 lb RF
R 2
A 8¨ 300 lb RF (for non-Ex devices only)
JIS B2220 Flanges
G U P 40A JIS 10K RF
H U P 50A JIS 10K RF
L
U P 80A JIS 10K RF
M U P 100A JIS 10K RF
P U P 150A JIS 10K RF
R U P 200A JIS 10K RF
Alternative flange faces
XF20
4
0
0
0
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2
Form B2, EN 1092-1 (surface roughness must be specified in the order)
3
Form C, EN 1092-1 (Tongue)
4
Form D, EN 1092-1 (Groove)
5
Form E, EN 1092-1 (Male)
6
Form F, EN 1092-1 (Female)
Order code (complete this code on the pages that follow)
www.krohne.com
157
10 APPENDIX
OPTIFLEX 2200 C/F
B FF, ASME B16.5 (Flat face)
M RJ, ASME B16.5 (Ring joint)
C LG, ASME B16.5 (Large groove)
D LF, ASME B16.5 (Large female)
E LT, ASME B16.5 (Large tongue)
F
LM, ASME B16.5 (Large male)
G SG, ASME B16.5 (Small groove)
H SF, ASME B16.5 (Small female)
K ST, ASME B16.5 (Small tongue)
L
SM, ASME B16.5 (Small male)
0
0
0
0
Version
0
Standard orders and orders for solid applications in China
6
Orders for the USA
A Orders for liquid applications in China
TAG Number
0
Without
1
Tag No. stainless steel plate
(16 characters max.)
Extra option
XF20
4
0
0
0
0
0
0
0
0
0
0
0
0
Without
1
NACE design
(MR0175 / MR0103 / ISO 15156)
Order code
1 For Ø2 mm / 0.08¨ single cable probes only
2 Do not use with double rod and double cable probes
3 Other flange faces are available. Refer to your local supplier for more data. Flanges with the PTFE Wave Horn antenna option have a
slip on-type design with an anti-blowout feature.
4 ASME flanges have a slip on-type design with an anti-blowout feature. Different flange faces are available. Refer to your local supplier
for more data.
158
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APPENDIX 10
OPTIFLEX 2200 C/F
Other spare parts
Figure 10-1: Other spare parts
1
2
3
4
5
6
Cover without LCD display
Cover for Ex d module
Cover with LCD display
Set of fasteners for housing (lock screw, gaskets)
Cable gland / M20×1.5
Signal cable (Non-Ex: grey, Ex: blue)
DANGER!
Remote version: Make sure that replacement signal cables for Ex-approved devices are supplied
by the manufacturer. Use of this signal cable is mandatory.
Item
Description
Quantity
Part reference
1
Cover without LCD display
1
XF20010100
2
Cover for Ex d module 1
1
XF20010200
3
Cover with LCD display (English / German / French / Italian)
1
XF20010300
Cover with LCD display (English / Spanish / French / Portuguese)
1
XF20010400
Cover with LCD display (English / Russian / Chinese / Japanese)
1
XF20010500
4
Set of fasteners for housing (lock screw, gaskets)
1 screw, 10 gaskets
XF20010900
5
Cable gland / M20×1.5; Plastic; Black; Non-Ex
1
XF20030100
Cable gland / M20×1.5; Plastic; Blue; Ex i
1
XF20030200
Cable gland / M20×1.5; Brass; Ex d
1
XF20030300
Cable gland / M20×1.5; Stainless Steel; Ex d
1
XF20030400
Cable gland / M20×1.5; Brass; Non-Ex / Ex i
1
XF20030500
Cable gland / M20×1.5; Stainless Steel; Non-Ex / Ex i
1
XF20030600
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10 APPENDIX
Item
6
OPTIFLEX 2200 C/F
Description
Quantity
Part reference
Signal cable 10 m / 32.8 ft (non-Ex: grey) 2
1
XF20040100
Signal cable 25 m / 82 ft (non-Ex: grey) 2
1
XF20040200
Signal cable 50 m / 164 ft (non-Ex: grey) 2
1
XF20040300
Signal cable 75 m / 246 ft (non-Ex: grey) 2
1
XF20040400
Signal cable 100 m / 328 ft (non-Ex: grey) 2
1
XF20040500
Signal cable 10 m / 32.8 ft (Ex: blue) 3
1
XF20040600
Signal cable 25 m / 82 ft (Ex: blue) 3
1
XF20040700
Signal cable 50 m / 164 ft (Ex: blue) 3
1
XF20040800
Signal cable 75 m / 246 ft (Ex: blue) 3
1
XF20040900
Signal cable 100 m / 328 ft (Ex: blue) 3
1
XF20041000
1 Ex d-approved devices only
2 For the remote version
3 For the remote version. Make sure that replacement signal cables for Ex-approved devices are supplied by the manufacturer. Use of
this signal cable is mandatory.
10.3 Accessories
We supply accessories for this device. When you send an order for a accessories, please give the
reference numbers that follow:
Figure 10-2: Accessories
1 HMI service tool
2 Viator RS232 / HART converter
3 Viator USB / HART converter
Item
1
Description
Quantity
Part reference
HMI Service tool (English / German / French / Italian) 1
1
XF20010600
HMI Service tool (English / Spanish / French / Portuguese) 1
1
XF20010700
HMI Service tool (English / Russian / Chinese / Japanese) 1
1
XF20010800
2
Viator RS232 / HART converter
1
XF20020600
3
Viator USB / HART converter
1
XF20020700
1 If the device does not have the LCD display option, use this accessory to change the device configuration
160
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APPENDIX 10
OPTIFLEX 2200 C/F
10.4 Glossary
C
Cable
This is a wire rope. It is used as a measurement pulse guide.
D
Dielectric constant
An electrical property of the product to be measured used in TDR
measurement. Also known as εr, DK and relative permittivity. This gives the
strength of the measurement pulse reflected back to the device's signal
converter.
Direct mode
The device sends a signal along the probe. It receives the reflection of the
signal from the surface of the tank contents. The device uses an algorithm
to convert the time it takes to receive the signal into a distance. Use of this
measurement mode depends on the minimum dielectric constant limit of
the probe type. For more data, refer to Technical data on page 116. Refer
also to TBF mode
mode.
Discontinuities
These are objects or parts of objects (including the tank) that are in the
tank, are possibly in the probe's empty space and can potentially influence
the electromagnetic field around the probe. This can cause a measurement
error. Also refer to General requirements on page 22.
Distance
This is a display option. It is the distance from the face of flange to the level
(1 product) or the surface of the top product (2 or more products). Refer to
the diagrams at the end of this section.
E
Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that
generate electromagnetic fields during operation. Refer to European
standard EN 61326-1 and EN 61326-2-3 for further details.
Electromagnetic field
This is a physical field that is produced by electrically-charged objects and
which may affect the behaviour of other objects near to the field.
Empty space
A minimum diameter around a probe that should have no objects in it for
the device to work correctly. This depends on the probe type. Refer to
Installation for more details.
H
Hazardous area
An area with a potentially explosive atmosphere. Trained personnel can
install and use a device in this area. The device must be ordered with the
appropriate options. The device requires approvals (ATEX, IECEx, cFMus,
NEPSI etc.) related to site specifications. You can find more data about
hazardous areas in the Ex Manuals and Ex Certificates of Compliance.
L
Level
07/2013 - 4000668002 - HB OPTIFLEX 2200 R02 en
This is a display option. It is the height from the bottom of the tank (userdefined) to the surface of the top product (Tank height – distance). Refer to
the diagrams at the end of this section.
www.krohne.com
161
10 APPENDIX
OPTIFLEX 2200 C/F
M
Mass
This is a display option. It shows the total mass of tank contents. Use a
mass table or a volume table to display measurement data with mass
units.
Measurement pulse
The device transmits a short, low-powered electrical pulse or wave
transmitted down a guide to the process. The process (or the probe end if
in TBF measurement mode) reflects the pulse back to the device.
O
Operators
Users who can choose how to display measurements. They cannot
configure the device in supervisor mode.
P
Probe
This is either a metallic cable or rod used to guide the measurement pulse
to the process.
Probe length
Ordered length of probe, L, from the face of the flange to end of the guide. If
you ordered a cable probe, this includes the counterweight. Refer to the
diagrams at the end of this section.
S
Supervisors
Users who can configure the device in supervisor mode. They cannot
configure the device in service mode.
T
TBF mode
Tank Bottom Following (TBF) mode. If the product has a low dielectric
constant, use this mode. TBF mode uses the end of the probe to indirectly
measure the tank contents.
TDR
Time domain reflectometry (TDR). The principle used by the device to
measure level. For more data, refer to Measuring principle on page 115.
Threshold
A number of limits set either manually or automatically by the signal
converter to identify the reflected measurement pulses from the level, and
the probe end. For configuration data, refer to Function description on page
74.
Top dead zone
The distance from the flange to the top limit of the measuring range. Also
refer to Measurement limits on page 125.
U
Ullage mass
This is a display option. It shows empty mass or mass of the product that
can be put into the tank. Refer to the diagrams at the end of this section.
Ullage volume
This is a display option. It shows the unfilled volume. Refer to the diagrams
at the end of this section.
V
Volume
162
Total volume of tank contents. Calculated with a volume table.
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APPENDIX 10
OPTIFLEX 2200 C/F
Figure 10-3: Measurement definitions 1
1
2
3
4
5
6
7
Distance
Flange facing
Gas (Air)
Interface
Probe length, L
Tank height
Ullage volume or mass
Figure 10-4: Measurement definitions 2
1 Level
2 Volume or mass
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163
© KROHNE 07/2013 - 4000668002 - HB OPTIFLEX 2200 R02 en - Subject to change without notice.
KROHNE product overview
•
•
•
•
•
•
•
•
•
•
•
•
Electromagnetic flowmeters
Variable area flowmeters
Ultrasonic flowmeters
Mass flowmeters
Vortex flowmeters
Flow controllers
Level meters
Temperature meters
Pressure meters
Analysis products
Products and systems for the oil & gas industry
Measuring systems for the marine industry
Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com
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