User manual | Series 90-30 I/O Processor Module User`s Manual, GFK-1028

ÎÎ
GE Fanuc Automation
Programmable Control Products
t
Series 90 -30
I/O Processor Module
User’s Manual
GFK-1028
June 1994
GFL-002
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury exist in this
equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to
equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding
and operating the equipment.
This document is based on information available at the time of its publication. While
efforts have been made to be accurate, the information contained herein does not
purport to cover all details or variations in hardware or software, nor to provide for
every possible contingency in connection with installation, operation, or maintenance.
Features may be described herein which are not present in all hardware and software
systems. GE Fanuc Automation assumes no obligation of notice to holders of this
document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or
statutory with respect to, and assumes no responsibility for the accuracy, completeness,
sufficiency, or usefulness of the information contained herein. No warranties of
merchantability or fitness for purpose shall apply.
The following are trademarks of GE Fanuc Automation North America, Inc.
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CIMPLICITY
CIMPLICITY90-ADS
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Genius PowerTRAC
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Logicmaster
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Series One
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Copyright 1994 GE Fanuc Automation North America, Inc.
All Rights Reserved
Series Six
Series 90
VuMaster
Workmaster
Preface
This manual provides the specifications, hardware interface requirements, and
programming information needed to install and use the Series 90-30 I/O Processor
module. The Series 90-30 Programmable Controller Installation Manual, GFK-0356, should
be your primary reference for information about the Series 90-30 Programmable Logic
Controller. It describes types of systems, system planning, installation procedures, and
system components for the Series 90-30 PLC.
Content of this Manual
This manual contains the following information:
Chapter 1. Introduction: provides an overview of I/O Processor features.
Chapter 2. Installation and Wiring: explains installation and field wiring for the
module.
Chapter 3. Configuring the I/O Processor Module: provides information for
configuring the module using a Hand-held Programmer or the Logicmaster 90
Configurator Software
Chapter 4. Automatic Data Transfers: . describes data transferred automatically
between the CPU and the I/O Processor during each sweep
Appendix A. I/O Processor Error Codes: lists error codes reported in the module status
code
Appendix B. I/O Processor Specifications: summarizes module operating
characteristics, and provides a detailed listing of module inputs and outputs
Related Publications:
D
GFK-0356: Series 90t-30 Programmable Controller Installation Manual. This manual is
the primary reference for information about the Series 90-30 PLC.
D
GFK-0402: Hand-Held Programmer, Series 90t-30 and 90-20 Programmable Controllers
User’s Manual. Describes the Hand-held Programmer displays, and explains
operator procedures for module configuration, programming, and data monitoring.
We Welcome Your Comments and Suggestions
At GE Fanuc Automation, we strive to produce quality documentation. After you have
used this manual, please take a few moments to complete and return the Reader’s
Comment Card located on the next page.
Libby Allen
Senior Technical Writer
GFK-1028
iii
Contents
Chapter 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
I/OProcessor Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
Module Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
Encoder Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
Range Comparator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
Latched Strobe Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9
Time Measurement Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Installation and Removal of I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Wiring to I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
Field Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5
Configuring the I/O Processor Module . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Configuration Using the Hand-held Programmer . . . . . . . . . . . . . . . . . .
3-1
Hand-held Programmer Configuration Screens . . . . . . . . . . . . . . . . . . . .
3-1
Configuration Using the LM90 Configurator . . . . . . . . . . . . . . . . . . . . . . .
3-10
Automatic Data Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Input Status Data (From IOP to CPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Output Command Data (From CPU to IOP) . . . . . . . . . . . . . . . . . . . . . . .
4-1
%I Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
%I Status Bit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
%AI Data Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
%AI Data Word Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
%Q Control Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5
%Q Control Bit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5
%AQ Immediate Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6
%AQ Immediate Command Descriptions . . . . . . . . . . . . . . . . . . . . . . . . .
4-7
Appendix A
I/O Processor Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
Appendix B
I/O Processor Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
I/OProcessor Module Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-2
Content of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
Related Publications: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
We Welcome Your Comments and Suggestions . . . . . . . . . . . . . . . . . . . . . . .
iii
Chapter 2
Chapter 3
Chapter 4
GFK–1028
Series 90–30 I/O Processor User’s Manual – June 1994
iv
Contents
Figure 1-1. Series 90-30 I/O Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
Figure 1-2. Range Comparator Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6
Figure 1-3. Pulse Latching and Timing Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-10
Figure 2-1. Inserting a Series 90-30 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Figure 2-2. Removing a Series 90-30 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Figure 2-3. Installing a Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
Figure 2-4. Releasing the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2-5. Removing a Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2-6. Terminal Board Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6
Figure 2-7. Field Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
Figure 2-8. Typical I/O Processor Module Faceplate Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8
Figure 3-1. IOP Configuration Screen 1 (Function = ABS Encoder) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10
Figure 3-2. IOP Configuration Screen 1 (Function = AQUADB Encoder) . . . . . . . . . . . . . . . . . . . . . . .
3-13
Figure 3-3. IOP Configuration Screen 2 (Function = ABS or AQUADB Encoder) . . . . . . . . . . . . . . . . .
3-14
Figure 3-4. IOP Configuration Screen 4 (Function = ABS or AQUADB Encoder) . . . . . . . . . . . . . . . .
3-15
Figure B-1. Simplified Input Circuit Diagram (Inputs 1–8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-2
Figure B-2. Simplified Output Circuit Diagram (Outputs 1–4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-3
Figure B-3. Simplified I/O Circuit Diagram (Inputs 9 – 12/Outputs 5–8) . . . . . . . . . . . . . . . . . . . . . . .
B-4
GFK–1028
Series 90–30 I/O Processor User’s Manual – June 1994
v
Chapter
1
Introduction
I/O Processor Module Description
The I/O Processor (IOP) module, catalog number IC693APU305, for the Series 90t-30
Programmable Logic Controller (PLC) provides direct processing of rapid pulse signals
for industrial control applications such as:
D
D
D
Fast response process control
Velocity measurement
Material handling, marking, and packaging
Direct processing means that the module is able to sense inputs, process the input
information, and control the outputs without needing to communicate with a CPU.
During each CPU sweep, the I/O Processor communicates with the CPU through 32
discrete inputs (%I), 15 words of analog inputs (%AI), 32 discrete outputs (%Q), and 6
words of analog outputs (%AQ). The %AQ outputs can be used by the CPU program to
set up timer values or send other controlling parameters to the I/O Processor.
The I/O Processor is configured using the Series 90-30 Hand-held Programmer or the
Logicmastert 90-30 Programming Software Configurator function. Many configuration
parameters can be modified from the user’s application program as well. Each
configuration parameter is set to a factory default value which is suitable for many
applications. There are no jumpers or DIP switches to set on the module. Six green
LEDs at the top of the module indicate the operating status of the module, the status of
configuration parameters, and the state of hardware outputs 1–4.
GFK-1028
1-1
1
a45380
I/O
1
PROC
MODULE
3
CFG
2
4
OK
I/O
1
PROC
MODULE
3
CFG
2
4
OK
I/O PROCESSOR
5/12/24 VDC
I/O PROCESSOR
5/12/24 VDC
1
IN1
IN1
2
IN2
IN3
3
IN4
IN5
5
IN6
IN7
7
IN8
9
IN3
4
IN4
IN5
6
IN6
IN7
8
I9/
05
I10/
06
I11/
07
I12/
08
IN2
10
11
IN8
IN9/OUT5 V
IN10/OUT6
IN11/OUT7
12
13
IN12/OUT8
INCOM
14
OUT1
OUT2
OUT3
OUT4
OUT 1–8: 0.02A @ 5 VDC
OUT 1–4: 1.0A @ 12/24 VDC
OUT 5–8: 0.5A @ 12/24 VDC
4.0A/MODULE
I
N 15
T
16
E
R 17
N
A
18
L
19
20
SHIELD
V
OUT1
OUT2
OUT3
OUT4
OUTCOM
44A729182–070R01
FOR USE WITH
IC693APU305
Figure 1-1. Series 90-30 I/O Processor Module
1-2
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
1
Module Features
Module features include:
D
Up to 12 positive logic (source) inputs with input voltage range selection of either 5
VDC (TTL) or 10 to 30 VDC (non-TTL).
D
Up to eight positive logic (source) outputs (four outputs with 1 amp rating, four
configurable outputs with 0.5 amp rating)
D Outputs protected by replaceable fuse (one fuse common to all outputs)
D Dedicated processor provides 500 µs I/O update
D Counts per Timebase register for input rate measurement
D Total Counts register (32-bit) accumulates total counts received by module
D Four Strobe data registers for input position capture
D Two Timer data registers for indicating input pulse length or input spacing in
milliseconds
D
D
D
D
D
D
Thirty-two range comparators (outputs returned in %I and %AI data)
Software configuration
Internal module diagnostics
Individual LEDs that indicate Module OK and Configured OK status
Individual LEDs that indicate state of Outputs 1–4
A removable terminal board for connection of field wiring
Inputs can be used as count signals or edge-sensitive strobe signals. Outputs can be
used to drive indicating lights, solenoids, relays, and other devices.
Power to operate the module’s logic circuitry is obtained from the baseplate backplane’s
5 VDC bus. Power sources for the input and output devices must be supplied by the
user or by the +24 VDC isolated output of the Model 30 power supply. The I/O
Processor module provides a selectable threshold voltage to allow the inputs to respond
to either a 5 VDC signal level or a 10 to 30 VDC signal level. The threshold is selected by
configuration.
All configuration parameters for the module are downloaded from the PLC to the I/O
Processor after it passes its internal diagnostics. Once the module has been successfully
configured, the CONFIG OK LED will turn on. Configuration parameters can be
changed using Logicmaster configuration software or the Hand-held Programmer.
Operation of the IOP module is monitored by a watchdog timer circuit. If the watchdog
timer detects a module failure, it will force all outputs off and turn off the MODULE OK
LED.
GFK-1028
Chapter 1 Introduction
1-3
1
Module Functions
The I/O Processor module provides the following functions:
D
ENCODER INPUT – Reads an absolute or AQUADB encoder; reports encoder
position and velocity to the PLC.
D
RANGE COMPARATORS – Updates 32 range comparators based on the latest
encoder reading and reports range comparator outputs to the PLC. The first 8 range
comparators also can control IOP digital outputs.
D
STROBE INPUTS – Up to four strobe input channels trigger the IOP to capture the
latest encoder readings and report them to the PLC.
D
STROBE TIMERS – Two input timers allow strobe pulse widths or time between
two different strobe channels to be measured and reported to the PLC.
The following sections explain these functions in more detail.
Encoder Input Function
The IOP module reads a parallel output Gray Code Encoder or an AQUADB Encoder
every 500 µs. Encoder Gray Code data , Encoder Binary Code data, Encoder Total
Counts and Counts per Timebase (encoder velocity) are reported to the PLC on each I/O
scan using %AI data.
Absolute Gray Code Encoders must provide 256, 360, 512, or 1024 counts per revolution.
IOP Configuration allows the direction of encoder rotation to be electrically reversed.
IOP Configuration and %AQ immediate commands also allow a position offset to be
introduced. This offset value can eliminate the need to mechanically align the encoder
zero position.
Absolute Encoders always use IOP inputs 1–8. Nine bit encoders require IOP input 9;
Ten bit encoders require IOP inputs 9 and 10.
AQUADB Encoders with an optional marker channel can also be used. The encoder
maximum (rollover) Binary Count value is configurable between 10 and 64999 counts.
Normally the maximum count value should be set to 1 less than the encoder counts per
revolution. However this is not a requirement and some applications may benefit from
the use of other rollover values.
Position initialization of AQUADB encoders can be accomplished in three ways:
1-4
1.
The PLC can send a %AQ immediate command to initialize the encoder Binary
Count value.
2.
The PLC can initiate a Find Home operation which causes Binary Count data to be
set to the configured Home Position when the Home Switch input is ON and an
encoder marker rising edge transition occurs.
3.
The encoder marker channel can be connected to the IOP faceplate Preload input. If
the %Q Reset Preload Latch bit is set ON, each marker rising edge transition will set
Encoder Binary Count data to the configured Preload value. This technique
provides a pseudo-absolute encoder function because Binary Count data is
re-initialized once per encoder revolution. For systems which can allow the encoder
to rotate at least one revolution before initializing position, operation will be similar
to an absolute encoder of equal resolution.
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
1
AQUADB encoders use IOP inputs 1–8 as described below:
IOP Input
AQUADB Function
1
Encoder channel A input
2
Encoder channel B input
3
Encoder marker channel input
4
Preload Input
5
Home Switch input
6
General purpose PLC digital input
7
General purpose PLC digital input
8
General purpose PLC digital input
Inputs Not Used by Encoders
Any of the IOP faceplate inputs 9–12 not required by an encoder can be used as
strobe/timer inputs. The Input 9–12 faceplate terminals are also shared with outputs
5–8. Module configuration determines whether the terminals are used as inputs or
outputs.
GFK-1028
Chapter 1 Introduction
1-5
1
Range Comparator Function
The IOP contains 32 range comparators which are analogous to a camshaft with 32 lobes
for generating outputs. The position and duration of each range comparator output is
programmable. The general operation of range comparators is shown in Figure 1-2.
ENCODER
H/W INPUTS
a45372
GRAY CODE
CONVERSION
OR
UP/DOWN
COUNTER
Q
(enable h/w out)
OUTPUT
ON PRESET
OFF PRESET
TIMER 1
TIMER 2
ON
OFF
T1
T2
Figure 1-2. Range Comparator Block Diagram
In the table below, and in the discussion that follows, the 32 range comparators are
grouped according to their output function. Range comparators 1–8 control eight %I
status bits and eight hardware outputs, range comparators 9–16 control eight %I status
bits, and range comparators 17–32 control a 16-bit %AI data word.
Range Comparator Operation Summary
1-6
Range
Comparators
Modes
Update Rate
Hardware Output
1–4
Preset
Timer
0.5ms
always
(also output to %I table)
5–8
Preset
Timer
0.5ms
configurable
(also output to %I table)
9–16
Preset
4ms
no
(output to %I table)
17–32
Preset
4ms
no
(output to %AI table)
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
1
Range Comparators 1–8
Range comparators 1–8 control eight hardware outputs every 500 µs using one ON
preset, one OFF preset and two pulse timers (TIMER1, TIMER2) per output. Range
comparator faceplate outputs 1–4 are always available. The four faceplate hardware
output terminals used by range comparators 5–8 are shared by input points 9–12. A
%Q bit is provided as an output enable for each configured hardware output.
Note
In order for a hardware output to operate, the associated %Q Output
Enable bit must be ON.
The status of each range comparator output is reported to the PLC using a %I bit. If a
hardware output is not configured for a range comparator, the %I status bit is still
updated. This feature allows PLC logic to perform bit operations using range
comparator 5–8 status even if the associated hardware output terminal is used as an
input point.
Range comparators 1–8 can be configured to operate in one of two modes: PRESET or
TIMER. In PRESET mode, the range comparator output operates as follows:
Preset Values
Range Comparator Output
OFF > ON
ON when ON PRESET v ENCODER DATA v OFF PRESET
(ON condition includes Preset points)
OFF < ON
OFF when OFF PRESET v ENCODER DATA v ON PRESET
(OFF condition includes Preset points)
OFF = ON
ON when ENCODER DATA = ON and OFF PRESETS
Example:
If Outputs 1 and 2 have been configured for PRESET MODE, Output 1 will be ON for
counts 80 through 106, and Output 2 will be OFF for counts 80 through 106.
a45368
ON
PRESET
= 80
OFF
PRESET
=106
OFF
PRESET
OUTPUT 2 =80
ON
PRESET
=106
OUTPUT 1
GFK-1028
Chapter 1 Introduction
1-7
1
In TIMER mode, the comparator output turns ON when the ON PRESET is reached.
The output stays ON until TIMER1 has elapsed. The output turns ON again when the
OFF PRESET is reached. The output stays ON until TIMER2 has elapsed. By
programming TIMER1 or TIMER2 to zero, only one output pulse per revolution will be
produced.
Example:
If Output 1 has been configured for TIMER MODE, Output 1 will turn ON when the
encoder value reaches 80. The output will stay ON until the Timer 1 value (in ms) has
elapsed. Output 1 will turn ON again when the encoder value reaches 106. The output
will stay ON until the Timer 2 value (in ms) has elapsed.
OUTPUT 1
PRESETS
ON
PRESET
= 80
OFF
PRESET
= 106
a45369
OUTPUT 1
TIMER
1
TIMER
2
ON/OFFPresets and Timer values can be set using Logicmaster Configuration software,
the Hand-held Programmer or %AQ PLC data commands.
Hardware 1–8 Output States in STOP Mode
When the PLC is in the STOP mode, hardware Outputs 1–8 operate as follows with the
different Output Default configurations:
Out Default = NORMAL
Outputs continue operating as normal, and if the encoder continues to rotate will switch on and off at the
configured preset points.
Out Default = FORCE OFF
Outputs switch off and remain off under all conditions in the PLC Stop mode.
Out Default = HOLD LAST
Outputs remain in the same state they were in before
the PLC switch to STOP mode, regardless of the
count inputs and the preset point states.
Range Comparators 9–16
Range Comparators 9–16 control eight %I status bits using one ON preset and one OFF
preset per bit. The bits are internally updated every 4 ms and reported to the PLC on
each I/O scan. The ON/OFF preset pairs can be set using Logicmaster Configuration
software, the Hand-held Programmer, or %AQ PLC data commands.
1-8
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
1
Range Comparators 17–32
Range Comparators 17–32 control 16 additional status bits using one ON preset and one
OFF preset per bit. The bits are internally updated every 4 ms. The ON/OFF preset
pairs can be set using Logicmaster Configuration software, the Hand-held Programmer,
or %AQ PLC data commands.
Range Comparator outputs 17–32 are reported to the PLC on each I/O scan using a %AI
data word. Within the PLC, the %AI word can be copied directly to %Q memory to
control a discrete output module. The %AI word can also be copied to %T or %M
memory to facilitate additional bit oriented operations.
Latched Strobe Input Function
Any of the four hardware inputs (9–12) not used by an Encoder provides a latched
strobe input function (Figure 1-3). These inputs are shared with the four configurable
hardware outputs controlled by range comparators 5–8. In addition to the functions
described below, the status of each input 9–12 is reported as a %I bit.
The rising or falling edge (configurable) of each input latches the latest encoder position
as a strobe value (reported via %AI data) and sets a %I strobe status bit. The strobe latch
%I bit is reset by a corresponding %Q bit controlled by the PLC. Once the strobe data is
latched, another strobe input will not change the data until the %I strobe status bit is
reset. A configuration option allows range comparator 5–8 outputs to be used as
additional enable bits for the latched strobe functions. Range comparator 5 can be
configured to enable the input 9 strobe latch. Range comparator 6 can be configured to
enable the input 10 strobe latch, etc.
Time Measurement Function
The input time measurement function (Figure 1-3) provides two timers using input pairs
9–10 and 11–12. Each timer can be configured to operate in two modes:
Single Input Timer Operation (default mode)
One edge of the second input (10 or 12) of each pair starts a timer with 1 ms resolution.
The opposite edge of the same input halts the timer. The timer value is reported to the
PLC using one word of %AI data for each timer. The input edge configured to set the
strobe latch for inputs 10 or 12 is also used to start the associated timer.
Dual Input Timer Operation
The second input (10 or 12) of each pair starts a timer with 1 ms resolution. The first
input (9 or 11) of each pair halts the timer. The timer value is reported to the PLC using
one word of %AI data for each timer. The input edge configured to set the strobe latch
for each input is also used to start/stop the associated timer.
GFK-1028
Chapter 1 Introduction
1-9
1
ENCODER
a45374
H/W INPUTS
GRAY CODE
CONVERSION
OR
UP/DOWN
COUNTER
%Q
Range
Comparator 5
H/W INPUT 9
%Q
Range
Comparator 6
H/W INPUT 10
%Q
Range
Comparator 7
H/W INPUT 11
%Q
Range
Comparator 8
H/W INPUT 12
LATCH
EVENT
&
ENCODER
VALUE
LATCH
EVENT
&
ENCODER
VALUE
%I, %AI
STOP
TIMER
(1ms resolution)
START
STOP
%I, %AI
LATCH
EVENT
&
ENCODER
VALUE
LATCH
EVENT
&
ENCODER
VALUE
%AI
%I, %AI
STOP
TIMER
(1ms resolution)
START
%AI
STOP
%I, %AI
Figure 1-3. Pulse Latching and Timing Functions
1-10
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
Chapter
Installation and Wiring
2
This section contains information on installing the I/O Processor module and
information relevant to field wiring to and from the module.
Warning
Do not insert or remove modules with power applied. This could
cause damage to the module, or result in personal injury. Removing
module with power applied could cause the PLC to Stop.
Installation and Removal of I/O Modules
The following procedures and recommendations should be followed when installing
and removing Series 90-30 I/O modules.
Inserting a Module
Use the following instructions as a guide when inserting a module into its slot in a
baseplate.
1.
Make sure that power to the PLC is turned off.
2.
Select the slot into which the module is to be inserted. Grasp the module firmly
with terminal board toward you and with rear hook facing away from you.
3.
Align module with desired base slot and connector. Tilt module upward so that top
rear hook of module engages slot on baseplate (Figure 2-1).
4.
Swing module downward until connectors mate and lock-lever on bottom of
module snaps into place engaging the baseplate notch.
5.
Visually inspect the module to be sure that it is properly seated.
ÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎ
ÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎÎÎ
ÎÎ
a43055
ÎÎ
Î
Î
Figure 2-1. Inserting a Series 90-30 Module
GFK-1028
2-1
2
Warning
Voltages from user devices can be present on a module’s screw
terminals even though power to the rack is turned off. Care must be
taken any time you are handling the module’s removable terminal
board or any wires connected to it.
Removing a Module
Use the following procedure to remove a module from its slot (Figure 2-2).
1.
Locate release lever at bottom of module and firmly press it up–toward the module.
2.
While holding module firmly at top and fully depressing release lever, swing the
module upward (release lever must be free of its retaining slot).
3.
Disengage hook at top rear of module by raising the module up and moving it away
from faceplate.
a43056
Î
Î
Î
PRESS
RELEASE LEVER
Figure 2-2. Removing a Series 90-30 Module
2-2
Series 90-30 I/O Processor Module User’s Manual - June 1994
GFK-1028
2
Wiring to I/O Modules
Wiring connections to and from user-supplied input and output field devices are made
to the detachable terminal board supplied with each I/O module. This removable
terminal board makes it easy to pre-wire field wiring to the user-supplied input and
output devices, and to replace modules in the field without disturbing existing field
wiring.
The I/O terminal boards has 20 screw terminals. Each terminal accepts up to one AWG
#14 wire using ring or lug type terminals. Minimum recommended wire size is AWG
#22. These terminals require a flat or Phillips head screwdriver for installing field
wiring. An isolated 24 volt DC supply is available on the power supply. Wires are
routed to and from the terminals out of the bottom of the terminal board cavity.
Installing a Terminal Board
To install a terminal board with no wires attached:
1.
Hook the hinge, located on the bottom of the terminal board, to the lower slot on
the module.
2.
Push the terminal board toward the module until it snaps into place.
3.
Open the terminal board cover and ensure that the latch on the module is securely
holding the terminal board in place.
Caution
Check the label on the hinged door and the label on the module to
ensure that they match. If a wired terminal board is installed on the
wrong module type, damage to the module could occur.
When installing a terminal board that has wiring attached, verify that the terminal board
is connected to the proper module type. Figure 2-3 shows the recommended procedure
for terminal board installation.
a43062
2
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎ
3
1
Figure 2-3. Installing a Terminal Board
GFK-1028
Chapter 2 Installation and Wiring
2-3
2
Removing a Terminal Board
To remove a terminal board:
1.
Open the plastic terminal board cover.
2.
Push up on jacking lever to release the terminal block (Figure 2-4).
3.
Grasp pull-tab toward you until contacts have separated from module housing and
hook has disengaged for full removal (Figure 2-5).
JACKING
LEVER
ÎÎ
ÎÎ
ÎÎ
Î
ÎÎÎ
ÎÎ
Î
ÎÎ
ÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
a43061
Figure 2-4. Releasing the Terminal Block
ÎÎ
ÎÎ
ÎÎ
Î
ÎÎ
ÎÎÎ
ÎÎ
ÎÎÎ
ÎÎ
ÎÎ
PULL
TAB
a43715
Figure 2-5. Removing a Terminal Board
2-4
Series 90-30 I/O Processor Module User’s Manual - June 1994
GFK-1028
2
Field Wiring Considerations
Warning
You should calculate the maximum current for each wire and observe
proper wiring practices. Failure to do so could cause injury to
personnel or damage to equipment.
It is recommended that the following procedures be followed when routing and
connecting field wiring from user devices to the PLC or to output devices to be
controlled by the PLC.
GFK-1028
D
D
All low level signal wires should be run separately from other field wiring.
D
Field wiring should not be routed close to any device that could be a potential source
of electrical interference.
D
If severe noise problems are present, additional power supply filtering or an
isolation transformer may be required.
D
Ensure that proper grounding procedures are followed to minimize potential safety
hazards to personnel.
D
Label all wires to and from I/O devices. Record circuit identification numbers or
other pertinent data on the inserts for the module’s faceplate door).
AC power wiring should be run separately from DC field wiring.
Chapter 2 Installation and Wiring
2-5
2
Terminal Board Pin Assignments
The I/O Processor Module has a removable terminal strip for connection to field devices.
Terminal board pin assignments for field wiring connections are shown in Figure 2-6.
Caution
Do not apply loads greater than 0.5 amp to the OUT5 through OUT8
outputs (terminals 9 through 12), or 1.0 amp to OUT 1 through OUT4
(terminals 16 through 19). Doing so may damage the module.
ÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
a45370
A1 2 3 4 5 6 7 8
F
A1 2 3 4 5 6 7 8
PIN NAME
1
2
3
4
5
6
7
8
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
9
10
11
12
IN9/OUT5
IN10/OUT6
IN11/OUT7
IN12/OUT8
13
14
15
16
17
18
19
20
INCOM
OUTPWR
SHIELD
OUT1
OUT2
OUT3
OUT4
OUTCOM
Figure 2-6. Terminal Board Pin Assignments
2-6
Series 90-30 I/O Processor Module User’s Manual - June 1994
GFK-1028
2
Field Wiring Information
Figure 2-7 provides wiring information for field connections to and from the I/O
Processor.
Note
Faceplate pin 13 (Input Common) and pin 20 (Output Common) are
internally connected together in the IOP module.
a45371
TERMINALS
1
2
3
4
FIELD WIRING
ÎÎÎ
ÎÎÎ
ÎÎ
ÎÎÎ
ÎÎ
ÎÎÎ
ÎÎ
ÎÎÎ
Î
ÎÎ
Î
ÎÎÎ
ÎÎ
ÎÎÎ
IN1
IN2
IN3
IN4
IN5
5
6
IN6
IN7
7
8
V
IN8
IN9/OUT5
9
10
INTERNAL
CONNECTION
+
IN10/OUT6
11
IN11/OUT7
12
13
14
IN12/OUT8
+
V
INPUT SHLD CONN
15
16
OUT1
18
OUT3
17
OUT2
19
OUT4
20
Figure 2-7. Field Wiring Connections
Note
All12 I/O Processor inputs are positive logic (source) type.
Transducers using TTL open collector outputs must include a 2000 ohm (maximum) pullup
resistor (to 5V) to guarantee compatibility with the inputs.
Transducers using high voltage open collector (sink) type outputs must have a 1K-ohm
(maximum) pullup resistor to +12V for compatibility with the 10 to 30 volt input range.
GFK-1028
Chapter 2 Installation and Wiring
2-7
2
TERMINALS
1
2
3
4
5
6
7
8
9
10
INTERNAL
CONNECTION
IN1
d0
IN2
d1
IN3
IN4
d2
IN5
d4
IN6
d5
IN7
IN8
d6
IN9/OUT5
d8
IN10/OUT6
d9
12
13
14
IN12/OUT8
10 BIT
GRAY CODE
ABSOLUTE
ENCODER
d3
ÎÎ
ÎÎ
d7
IN11/OUT7
11
a45375
FIELD WIRING
LOAD
LOAD
INCOM
OUTPWR
0V
PWR
SHIELD
15
16
OUT1
LOAD
OUT2
17
18
OUT3
OUT4
19
20
OUTCOM
LOAD
LOAD
EXTERNAL
24V POWER
SUPPLY
LOAD
Figure 2-8. Typical I/O Processor Module Faceplate Wiring
2-8
Series 90-30 I/O Processor Module User’s Manual - June 1994
GFK-1028
Chapter
Configuring the I/O Processor Module
3
There are two methods for configuring the I/O Processor:
D
When the I/O Processor module is installed in its selected slot in a Series 90-30 PLC
baseplate, the Hand-held Programmer can be used for on-line configuration.
D
Off-Line configuration can be accomplished using the Logicmaster 90 Configurator
software and then downloading the new configuration to the PLC when on-line.
Configuration Using the Hand-held Programmer
When the I/O Processor Module is installed, configuration data entered by the user, in
response to the Hand-held Programmer screens, is stored in the configuration memory
area of the PLC. When configuration is complete, the PLC sends this configuration data
to the I/O Processor Module.
Hand-held Programmer Configuration Screens
The screens encountered when configuring the I/O Processor are described below. If the
value input by the user is not an acceptable value for that configuration parameter, the I/O
Processor will reject the data and respond with an error message. Error messages are described
in the Hand-held Programmer User’s Manual.
PLC I/O Scanner Configuration
Before the PLC allows the I/O Processor configuration screens to be viewed, it presents
the following I/O Scanner Configuration screens.
%I Address
R0:04 IOP 1.xx
I32:I_
<s
On the first line of the screen display, R0 indicates the RACK number, 04 is the slot
number, and <S indicates that the CPU is in STOP mode. On the second line, I32 shows
that this module has 32 bits of discrete Input data (%I). This is the data transferred from
the I/O Processor to the PLC each sweep. Enter a valid %I starting reference for this data
and press the [ENT] key – or to have the reference assigned by the PLC, press the
[ENT] key. Note that, at this point, when you press ENT, the LCD display displays the
next screen in sequence.
GFK-1028
3-1
3
%Q address
R0:04 IOP 1.xx
Q32:Q_
<s
This screen is prompting you for the %Q address. This is the starting reference for 32
discrete control bits sent to the I/O Processor during each PLC sweep. Enter a valid
address and press [ENT], or just press [ENT] to have the PLC assign the next available
address.
%AI address
R0:04 IOP 1.xx
AI15:AI_
<s
This screen is asking where you want the 15 words of return data to be stored. This data
consists of the Encoder Binary Counts, the strobe registers, and other pertinent data
transferred from the I/O Processor to the PLC each sweep. Enter a valid reference and
press the [ENT] key, or just press [ENT] to have the PLC assign the next available
address.
%AQ address
R0:04 IOP 1.xx
AQ06:AQ_
<s
This screen is prompting for the %AQ address. This is the starting reference for the six
%AQ words sent to the I/O Processor each PLC sweep. Enter a valid address and press
[ENT], or just press [ENT] to have the PLC will assign the next available address.
3-2
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
I/O Processor Configuration
The next series of screens are the configurable parameters for the I/O Processor. For
these screens, press the [Ç ] key to toggle the screen display for multiple choice
selections, then press [ENT] to record the value. If a numerical entry is required, simply
enter the new number and press [ENT]. If you change your mind about a parameter,
press the CLR key instead of ENT and the original value will be recalled. To get to the
next screen in the series, simply press the right arrow [‡ ] key. To go back up to
previous screens, use the left arrow [z ] key.
Configuring Input Parameters
Module Input Type
Note
This parameter must be set correctly before any of the following
parameters are set. Changing this selection causes all others to be set to
the default values for the new function.
R0:04 IOP 1.xx <s
FUNCTION: ABS–256
This screen allows you to select the type of input to be processed. The choices are:
ABS-256 (default): Encoder 8-bit parallel gray code input (for 0–255 counts)
ABS-360: Encoder 9-bit parallel (excess 76 gray code for 0–359 count rollover)
ABS-512: Encoder 9-bit parallel gray code (for 0–511 counts)
(Note that when ABS-360 or 512 is selected, Input 9 is not available for a strobe Input
and faceplate Output 5 is unavailable.)
ABS-1024: Encoder 10-bit parallel gray code (for 0–1023 counts)
(Note that when ABS-1024 is selected, Inputs 9 and 10 are not available for strobe
Inputs and faceplate Outputs 5 and 6 are unavailable.)
AQUADB: Encoder AQUADB input selection
Input Voltage Level
R0:04 IOP 1.xx <s
THRSHLD: NON–TTL
This screen allows you to select the input voltage level to be used. If 5 VDC inputs are
used, select TTL, otherwise select NON-TTL (for 10–30 VDC inputs).
GFK-1028
Chapter 3 Configuration
3-3
3
Input Offset Adjust (for ABS function selections only)
R0:04 IOP 1.xx <s
ENC OFFS:
0
This parameter allows you to adjust the count input with an offset value to compensate
for a rotational offset error in the Encoder coupling. To enter a value, select the value
using the numeric keys on the Hand-Held Programmer, then press the [ENT] key to
record the value.
Direction Adjust (For ABS Function selections only)
R0:04 IOP 1.xx <s
ENC DIR: NORM
This parameter allows you to change the count direction (UP or DOWN) without
reversing the Absolute Encoder direction of rotation. With the NORM (default)
selection, increasing the count input causes the IOP to register UP counts and decreasing
the count input causes the IOP register DOWN counts. The REV selection produces the
opposite effect.
Select Input 1–4 Filter (for AQUADB function selection only)
R0:04 IOP 1.xx <s
INP FILTER: 20µs
Selects the input filter range for both AQUADB Count inputs, the Marker input, and the
Preload input. If the maximum input count rate is <25 khz, use the 20 µs default
selection, otherwise, use the 2 µs selection.
Set High Count Limit (for AQUADB function selection only)
Establishes the count range for the internal counter registering the AQUADB input
counts. The internal counter counts from 0 to the high count limit value and then rolls
over to 0.
R0:04 IOP 1.xx <s
HI LIM: 255
3-4
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
Set Preload Position Value (for AQUADB function selection only)
R0:04 IOP 1.xx <s
PLD PSN: 0
Configures the initializing count value to be set into the input counter when the Preload
command is received by the I/O Processor. The preload command can be from either the
preload faceplate input or the %Q bit command.
Set Home Position Value (for AQUADB function selection only)
R0:04 IOP 1.xx <s
HOME POSN: 0
Configures the initializing count value to be set into the input counter when the Marker
input is received by the I/O Processor while executing the Home cycle.
Output Defaults
R0:04 IOP 1.xx <s
OUT DEF: NORMAL
This screen selects the controlled state that the outputs will assume if the PLC is stopped,
or if communication with the PLC is lost. NORMAL indicates that the outputs will
continue to operate under control of the input counts to the I/O Processor. FRCOFF
causes the outputs to be forced off if communication is lost, while HOLD causes the I/O
Processor to retain the last state of the outputs before communication was lost.
Output 5 Select
R0:04 IOP 1.xx <s
OUT5: DISABLED
This screen allows you to select whether Terminal point 9 is to be used for an output or
an input. DISABLED defines the point as Input #9 while ENABLED selects it for use as
output #5.
GFK-1028
Chapter 3 Configuration
3-5
3
Output 6 Select
R0:04 IOP 1.xx <s
OUT6: DISABLED
This screen allows you to select whether Terminal point 10 is to be used for an output or
an input. DISABLED defines the point as Input #10 while ENABLED selects it for use as
output #6.
Output 7 Select
R0:04 IOP 1.xx <s
OUT7: DISABLED
This screen allows you to select whether Terminal point 11 is to be used for an output or
an input. DISABLED defines the point as Input 11 while ENABLED selects it for use as
output #7.
Output 8 Select
R0:04 IOP 1.xx <s
OUT8: DISABLED
This screen allows you to select whether Terminal point 12 is to be used for an output or
an input. DISABLED defines the point as Input #12 while ENABLED selects it for use as
output #8.
Set Timebase
R0:04 IOP 1.xx <s
TIME BASE: 1000
This screen allows you to enter the time base that is used to determine the counts per
timebase return data (second %AI word). The default is 1000 milliseconds (1 second)
resulting in counts per timebase return data that indicates input counts per second. To
enter a new value, select the value using the numeric keys on the Hand-Held
Programmer, then press the [ENT] key to record the value.
Strobe 1 Trigger Edge
R0:04 IOP 1.xx <s
STB1 EDGE: POS
This screen configures the strobe 1 (Input 9) trigger edge for positive (rising) or negative
(falling).
3-6
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
Strobe 2 Trigger Edge
R0:04 IOP 1.xx <s
STB2 EDGE: POS
This screen configures the strobe 2 (Input 10) trigger edge for positive (rising) or
negative (falling).
Strobe 3 Trigger Edge
R0:04 IOP 1.xx <s
STB3 EDGE: POS
This screen configures the strobe 3 (Input 11) trigger edge for positive (rising) or
negative (falling).
Strobe 4 Trigger Edge
R0:04 IOP 1.xx <s
STB4 EDGE: POS
This screen configures the strobe 4 (Input 12) trigger edge for positive (rising) or
negative (falling).
Strobe 1 Enable
R0:04 IOP 1.xx <s
STB1 ENB: ALWAYS
This screen allows you to select whether strobe 1 (Input 9) is ALWAYS enabled (default
selection) or is ONLY enabled when preset output 5 is ON (RCOMP-5 selection).
Strobe 2 Enable
R0:04 IOP 1.xx <s
STB2 ENB: ALWAYS
This screen allows you to select whether strobe 2 (Input 10) is ALWAYS enabled (default
selection) or is ONLY enabled when preset output 6 is ON (RCOMP-6 selection).
Strobe 3 Enable
R0:04 IOP 1.xx <s
STB3 ENB: ALWAYS
This screen allows you to select whether strobe 3 (Input 11) is ALWAYS enabled (default
selection) or is ONLY enabled when preset output 7 is ON (RCOMP-7 selection).
GFK-1028
Chapter 3 Configuration
3-7
3
Strobe 4 Enable
R0:04 IOP 1.xx <s
STB4 ENB: ALWAYS
This screen allows you to select whether strobe 4 (Input 12) is ALWAYS enabled (default
selection) or is ONLY enabled when preset output 8 is ON (RCOMP-8 selection).
Input Timer 1 Start/Stop
R0:04 IOP 1.xx <s
IN TMR1: IN10
This parameter selects the inputs that control the starting and stopping of Input Timer 1.
The resulting time recorded for Timer 1 is reported in the eleventh %AI word. The
selection IN10 causes Timer 1 to report the elapsed time (in milliseconds) from the
configured edge of input 10 to the other edge of input 10. The selection IN09-10 causes
Timer 1 to report the elapsed time (in milliseconds) from the configured edge of input 10
to the configured edge of input 9.
Input Timer 2 Start/Stop
R0:04 IOP 1.xx <s
IN TMR2: IN12
This parameter selects the inputs that control the starting and stopping of Input Timer 2.
The resulting time recorded for Timer 2 is reported in the twelfth %AI word. The
selection IN12 causes Timer 2 to report the elapsed time (in milliseconds) from the
configured edge of input 12 to the other edge of input 12. The selection IN11-12 causes
Timer 2 to report the elapsed time (in milliseconds) from the configured edge of input 12
to the configured edge of input 11.
Configuring Preset and Timer Data for Range Comparators 1–8
The following screens are used for configuring preset and timer data for range
comparators 1–8. Only the screens for range comparator 1 are shown here. The screens
for range comparators 2–8 are identical except the appropriate output number is
substituted where range comparator 1 is indicated.
R0:04 IOP 1.xx <s
ON PRE 01: 255
This parameter specifies the count input value that causes the range comparator output
to turn ON. The value can be anything within the count range.
3-8
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
R0:04 IOP 1.xx <s
OFF PRE O1: 0
This parameter specifies the count input value that causes the range comparator output
to turn OFF. The value can be anything within the count range.
R0:04 IOP 1.xx
TIMER 1.1: 0
<s
This parameter is only effective when the range comparator mode = TIMER. It specifies
the length of the pulse (in milliseconds) that is produced by the output when the input
count reaches the ON preset value. A value of 0 specifies no output pulse at the ON
preset point.
R0:04 IOP 1.xx
TIMER 1.2: 0
<s
This parameter is only effective when the range comparator mode = TIMER. It specifies
the length of the pulse (in milliseconds) that is produced by the range comparator when
the input count reaches the OFF preset value. A value of 0 specifies no output pulse at
the OFF preset point.
R0:04 IOP 1.xx <s
MODE 1: PRESET
This screen allows you to designate the type of pulse generated by the range comparator
output. The PRESET selection causes the output to be ON (or OFF) continuously from
one preset point to the other. The TIMER selection causes timed pulses to be produced
at the preset point as defined by Timer 1.1 and Timer 1.2.
Configuring Preset Data for Range Comparators 09–32
The following screens are used for configuring preset data for range comparators 09–32.
Only the screens for range comparator 09 are shown here. The screens for range
comparators 10–32 are identical except the appropriate range comparator number is
substituted where range comparator 09 is indicated.
R0:04 IOP 1.xx <s
ON PRE 09: 255
This parameter specifies the count input value that causes the range comparator outputs
to turn ON. The value can be anything within the count range.
R0:04 IOP 1.xx <s
OFF PRE O9: 0
This parameter specifies the count input value that causes the range comparator output
to turn OFF. The value can be anything within the count range.
GFK-1028
Chapter 3 Configuration
3-9
3
Configuration Using the LM90 Configurator
With the I/O Processor Module installed in its proper rack/slot location, the LM90
configurator software program can be used to configure the I/O Processor module in the
off-line mode. Once the complete set of configuration data has been entered, it must
then be downloaded to the PLC (in the on-line mode) to become effective in the I/O
Processor.
The I/O Processor module configuration is done by completing setup screens in the
Logicmaster 90-30 configuration software like any other Series 90-30 module. The setup
screens that are used for this module are shown and described below.
Configuration Screen 1, ABS Encoder Function
Catalog #:
Adr
Adr
Adr
Adr
IO PROCESSOR MODULE
SLOT
Ref
Ref
Ref
Ref
:
:
:
:
IOP
Function
:
Encoder Dir:
Posn Offset:
%I00001
%Q00001
%AI0001
%AQ0001
ABS–256
NORMAL
0
Inp Thresh :
InTmr1 Mode:
InTmr2 Mode:
Timebase ms:
NON–TTL
IN10
IN12
1000
Strobe1
Strobe2
Strobe3
Strobe4
Edg:
Edg:
Edg:
Edg:
POS
POS
POS
POS
DISABLED
Strobe1 Enb:
ALWAYS
Output 6
: DISABLED
Output 7
: DISABLED
Output 8
: DISABLED
Out Default : NORMAL
Strobe2 Enb:
Strobe3 Enb:
Strobe4 Enb:
ALWAYS
ALWAYS
ALWAYS
Output 5
:
Figure 3-1. IOP Configuration Screen 1 (Function = ABS Encoder)
Ref Adr
These entries allow you to define the starting address for each type of I/O data
transferred between the PLC and this I/O Processor module during each PLC sweep.
Starting addresses must be unique for each module and address overlaps are not
allowed by the Configurator.
Function
Toggle this entry field to select the type of inputs to be applied to the module.
Note
This parameter must be set correctly before any of the following
parameters are set. Changing this selection causes all others to be set to
the default values for the new function.
The choices are:
3-10
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
GFK-1028
ABS-256
(default) Encoder 8-bit parallel gray code input (for 0–255 counts)
ABS-360
Encoder 9-bit parallel excess 76 gray code (for 0–359 count rollover)
ABS-512
Encoder 9-bit parallel gray code (for 0–511 counts) (Note that when
ABS-360 or 512 is selected, Input 9 is not available for a strobe Input and
faceplate Output 5 is unavailable.)
ABS-1024
Encoder 10-bit parallel gray code for 0–1023 counts. (Note that when
ABS-1024 is selected, Inputs 9 and 10 are not available for strobe Inputs and
faceplate Outputs 5 and 6 are unavailable.)
AQUADB
Encoder AQUADB input selection (Note that when AQUADB is selected, the
remaining selections in this column change. See the next screen for these
descriptions.)
Encoder Dir
This parameter allows you to change the count direction (UP or DOWN) without
reversing the Absolute Encoder direction of rotation. If the NORM (default) is selected,
increasing the count input causes the IOP to register UP counts and decreasing the count
input causes the IOP to register DOWN counts. The REV selection produces the
opposite effect. Default: NORMAL
Posn Offset
This parameter allows you to adjust the count input with an offset value to compensate
for a rotational offset error in the Encoder coupling. Enter any required count value
within the count range. Default: 0
Inp Thresh
Selects the Input voltage level to be used. If 5 VDC inputs are used, select TTL,
otherwise select NON-TTL (for 10–30 VDC inputs). Default: NON-TTL
InTmr1 Mode
This parameter selects the inputs that control the starting and stopping of Timer 1. The
resulting time recorded for Timer 1 is reported in the eleventh %AI word. The selection
IN10 causes Timer 1 to report the elapsed time (in milliseconds) from the configured
edge of input 10 to the other edge of input 10. The selection IN09-10 causes Timer 1 to
report the elapsed time (in milliseconds) from the configured edge of input 10 to the
configured edge of input 9. Default: IN10
InTmr2 Mode
This parameter selects the inputs that control the starting and stopping of Timer 2. The
resulting time recorded for Timer 2 is reported in the twelfth %AI word. The selection
IN12 causes Timer 2 to report the elapsed time (in milliseconds) from the configured
edge of input 12 to the other edge of input 12. The selection IN11-12 causes Timer 2 to
report the elapsed time (in milliseconds) from the configured edge of input 12 to the
configured edge of input 11. Default: IN12
Timebase ms
This parameter allows you to enter the time base that is used to determine the Counts
per Timebase return data (second %AI word). The default is 1000 milliseconds (1
second) resulting in Counts per Timebase return data that indicates input counts per
second. Default: 1000
Output 5
This parameter allows you to select whether Terminal point 9 is to be used for an output
or an input. DISABLED defines the point as Input #9 while ENABLED selects it for use
as output #5. Default: DISABLED
Output 6
This parameter allows you to select whether Terminal point 10 is to be used for an
output or an input. DISABLED defines the point as Input #10 while ENABLED selects it
for use as output #6. Default: DISABLED
Chapter 3 Configuration
3-11
3
Output 7
This parameter allows you to select whether Terminal point 11 is to be used for an
output or an input. DISABLED defines the point as Input 11 while ENABLED selects it
for use as output #7. Default: DISABLED
Output 8
This parameter allows you to select whether Terminal point 12 is to be used for an
output or an input. DISABLED defines the point as Input #12 while ENABLED selects it
for use as output #8. Default: DISABLED
Out Default
This parameter selects the state the hardware outputs will assume if the PLC is stopped.
NORMAL indicates that the outputs continue to operate under control of the input
counts to the I/O Processor. FRCOFF causes the outputs to be forced off if the PLC stops.
HOLD causes the I/O Processor to retain the last state of the outputs before the PLC
stopped. Default: NORMAL
Strobe1 Edg
This parameter configures the strobe 1 (Input 9) trigger edge for positive (rising) or
negative (falling). Default: POS
Strobe2 Edg
This parameter configures the strobe 2 (Input 10) trigger edge for positive (rising) or
negative (falling). Default: POS
Strobe3 Edg
This parameter configures the strobe 3 (Input 11) trigger edge for positive (rising) or
negative (falling). Default: POS
Strobe4 Edg
This parameter configures the strobe 4 (Input 12) trigger edge for positive (rising) or
negative (falling). Default: POS
Strobe1 Enb
This parameter allows you to select whether strobe 1 (Input 9) is ALWAYS enabled
(default selection) or is ONLY enabled when preset output 5 is ON (RCOMP-5
selection). Default: ALWAYS
Strobe2 Enb
This parameter allows you to select whether strobe 2 (Input 10) is ALWAYS enabled
(default selection) or is ONLY enabled when preset output 6 is ON (RCOMP-6
selection). Default: ALWAYS
Strobe3 Enb
This parameter allows you to select whether strobe 3 (Input 11) is ALWAYS enabled
(default selection) or is ONLY enabled when preset output 7 is ON (RCOMP-7
selection). Default: ALWAYS
Strobe4 Enb
This parameter allows you to select whether strobe 4 (Input 12) is ALWAYS enabled
(default selection) or is ONLY enabled when preset output 8 is ON (RCOMP-8
selection). Default: ALWAYS
3-12
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
Configuration Screen 1, AQUADB Encoder Function
Catalog #:
SLOT
IOP
Ref
Ref
Ref
Ref
Adr
Adr
Adr
Adr
IO PROCESSOR MODULE
:
:
:
:
%I00001
%Q00001
%AI0001
%AQ0001
Function
: AQUADB
Inp Filter :
20 µs
Max Counts :
0
Preld Posn :
0
Home Posn :
0
Inp Thresh : NON–TTL
InTmr1 Mode: IN10
InTmr2 Mode: IN12
Timebase ms: 1000
Strobe1
Strobe2
Strobe3
Strobe4
Output 5
DISABLED
Strobe1 Enb:
ALWAYS
Output 6
: DISABLED
Output 7
: DISABLED
Output 8
: DISABLED
Out Default : NORMAL
Strobe2 Enb:
Strobe3 Enb:
Strobe4 Enb:
ALWAYS
ALWAYS
ALWAYS
:
Edg:
Edg:
Edg:
Edg:
POS
POS
POS
POS
Figure 3-2. IOP Configuration Screen 1 (Function = AQUADB Encoder)
Note
All screen entries not described here are identical to those described for
the ABS Encoder (Figure 3-1)
GFK-1028
Inp Filter
Selects the Input filter range for both AQUADB Count inputs , the Marker input, and the
Preload input. If the maximum count input rate is < 25 khz, use the 20 µs default
selection, otherwise use the 2 µs selection. Default: 20 µs
Max Counts
This entry establishes the count range for the internal counter registering the AQUADB
input counts. It counts from 0 to this maximum value and then rolls over to 0. The
range for this parameter is 10 to 64,999 counts. Default: 255
Preld Posn
This configures the initializing count value to be set into the input counter when the
preload command is received by the I/O Processor. The preload command can be from
either the preload faceplate input or the %Q bit command. Range: 0 to maximum counts
Home Posn
This configures the initializing count value to be set into the input counter when the
Marker input is received by the I/O Processor when executing the Home cycle. Range: 0
to maximum counts
Chapter 3 Configuration
3-13
3
Configuration Screen 2, ABS or AQUADB Encoder Function
Catalog #:
IO PROCESSOR MODULE
SLOT
IOP
01
MODE: PRESET
02
MODE: PRESET
03
MODE: PRESET
04
MODE: PRESET
RANGE COMPARATORS 01–04
ON Preset : 255
Timer 1 ms :
0
ON Preset : 255
Timer 1 ms :
0
ON Preset : 255
Timer 1 ms :
0
ON Preset : 255
0
Timer 1 ms :
OFF Preset
Timer 2 ms
OFF Preset
Timer 2 ms
OFF Preset
Timer 2 ms
OFF Preset
Timer 2 ms
:
:
:
:
:
:
:
:
0
0
0
0
0
0
0
0
Figure 3-3. IOP Configuration Screen 2 (Function = ABS or AQUADB Encoder)
MODE
This entry allows you to designate the type of pulse generated by the range comparator
output. The PRESET selection causes the output to be ON (or OFF) continuously from
one preset point to the other. The TIMER selection causes timed pulses to be produced
at the preset points as defined by Timer 1 and Timer 2. Default: PRESET
ON Preset
This parameter specifies the count input value that causes the output to turn ON. The
value can be anything within the count range. Default: Maximum encoder value for Absolute
Encoders, 255 for AQUADB mode
OFF Preset
This parameter specifies the count input value that causes the output to turn OFF. The
value can be anything within the count range. Default: 0
Timer1 ms
This parameter is effective only when the output mode is TIMER. It specifies the length
of the pulse (in milliseconds) that is produced by the output when the input count
reaches the ON preset value. A value of 0 specifies no output pulse at the ON preset
point. Default: 0
Timer2 ms
This parameter is effective only when the output mode is TIMER. It specifies the length
of the pulse (in milliseconds) that is produced by the output when the input count
reaches the OFF preset value. A value of 0 specifies no output pulse at the OFF preset
point. Default: 0
Note
These parameters are repeated for outputs 2–4 on this screen. The next
screen displayed by the configuration software (Screen 3) provides
entry of the same parameters for Range Comparator Outputs 5–8.
Because Screens 2 and 3 are similar in appearance, Screen 3 is not shown
here.
3-14
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
3
Configuration Screen 4, ABS or AQUADB Encoder Function
Catalog #:
SLOT
IOP
IO PROCESSOR MODULE
RANGE COMPARATORS 09–16
09
10
11
12
13
14
15
16
ON
ON
ON
ON
ON
ON
ON
ON
Preset
Preset
Preset
Preset
Preset
Preset
Preset
Preset
:
:
:
:
:
:
:
:
255
255
255
255
255
255
255
255
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Preset
Preset
Preset
Preset
Preset
Preset
Preset
Preset
:
:
:
:
:
:
:
:
0
0
0
0
0
0
0
0
Figure 3-4. IOP Configuration Screen 4 (Function = ABS or AQUADB Encoder)
ON Preset
This parameter specifies the count input value that causes the output to turn ON. The
value can be anything within the count range. Default: Maximum encoder value for Absolute
Encoders, 255 for AQUADB mode
OFF Preset
This parameter specifies the count input value that causes the output to turn OFF. The
value can be anything within the count range. Default: 0
Note
These parameters are repeated for outputs 10–16 on this screen. The
remaining two screens provide entry of these same parameters for
outputs 17–24 and 25–32.
GFK-1028
Chapter 3 Configuration
3-15
Chapter
Automatic Data Transfers
4
Data transferred automatically during each sweep between the CPU and IOP, without
user programming, consists of discrete status bits (%I), status data words (%AI), discrete
command bits (%Q), and immediate command data (%AQ). The size and direction flow
of this data is listed below.
Input Status Data (From IOP to CPU)
D
D
Status Bits: 32 bits of %I data
Status Words: 15 words of %AI data
Output Command Data (From CPU to IOP)
D
D
Discrete Commands: 32 bits of %Q data
Immediate Command Data: 6 words of %AQ data
%I Status Bits
The following %I Status Bits are transferred automatically from the IOP to the CPU
during each sweep. The actual addresses of the Status Bits depend on the starting
address configured for the %I references (see Section 3 for these configuration details).
The bit numbers listed in the following table are offsets from this %I reference
address.
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Bit*
Bit*
Description
00
01
02
03
04
05
06
07
Range Comparator 1 status
Range Comparator 2 status
Range Comparator 3 status
Range Comparator 4 status
Range Comparator 5 status
Range Comparator 6 status
Range Comparator 7 status
Range Comparator 8 status
16
17
18
19
20
21
22
23
Input 9 status
Input 10 status
Input 11 status
Input 12 status
Strobe 1 status (Input 9 latch)
Strobe 2 status (Input 10 latch)
Strobe 3 status (Input 11 latch)
Strobe 4 status (Input 12 latch)
08
09
10
11
12
13
14
15
Range Comparator 9 status
Range Comparator 10 status
Range Comparator 11 status
Range Comparator 12 status
Range Comparator 13 status
Range Comparator 14 status
Range Comparator 15 status
Range Comparator 16 status
24
25
26
27
28
29
30
31
Home Found♦
Preload Latch status♦
Home Switch Input (IN5) status♦
IN6 status♦
IN7 status♦
IN8 status♦
Module Ready
Error
Description
* Bit number offsets to the starting address for %I References.
♦ Applies to AQUADB function only
GFK-1028
4-1
4
%I Status Bit Descriptions
Range
Comparator
1–8 Status
Indicates the ON/OFF state for range comparator outputs 1–8. If the Output Mode =
Preset, the state of the status bit is defined by the ON/OFF presets. If the Output Mode
= Timer, the status bit will be on after each preset point is passed for the length of time
designated by Timer 1 or Timer 2. These bits always indicate the output state for range
comparators 1–8, even if the corresponding hardware output is disabled (and Terminal
Points 9–12 are used as Inputs).
Range
Comparator
9–16 Status
Indicates the ON/OFF state for range comparator outputs 9–16 based solely on the ON
& OFF presets defined for each output.
Input 9–12
Status
Indicates the present on/off input status for Inputs 9–12. State changes in these inputs
produce strobe inputs 1–4 according to the configured strobe edge (input 9 = strobe 1,
input 10 = strobe 2, etc.).
Strobe 1–4
status (Input
9–12 latch)
Indicates strobe data has been captured by Inputs 9–12, respectively. Once
acknowledged by the PLC ladder program, the corresponding %Q command (Reset
Strobe) should be sent to clear the strobe status for future strobe captures. Following
strobes will be locked out until this flag is cleared.
Home Found
(AQUADB
only)
Indicates the Home marker, after a Home command sequence, has been recognized and
the AQUADB Input Counter has been set to the Home preload value.
Preload Latch
Status
(AQUADB
only)
This status flag indicates to the PLC that the AQUADB input counter has been preloaded
by the faceplate Preload Input. When acknowledged, this status indication should be
cleared (by the Reset Preload Latch %Q bit) in order to recognize the occurrence of
future preloads. This latch locks out the effect of the faceplate Preload Input, it will not be
effective again until this flag is cleared. This latch does not apply to the %Q preload command bit.
Home Switch
Input
(AQUADB
only)
This %I bit reports the status of the faceplate Home switch input. When this switch is
closed during the Home cycle, the next encoder marker encountered will preload the
counter with the configured Home value and set the Home Found %I indication. If a
Home Switch is not used, this %I bit can be used as a general purpose PLC input
reporting the status of faceplate Input 5.
IN6, IN7, IN8
(AQUADB
only)
These three %I bits indicate the on/off status of Inputs 6, 7, & 8 thus making these inputs
available to the PLC ladder for general purpose control functions.
Module Ready Indicates the module power-up tests have all passed and the IOP module is ready for
operation.
Error
4-2
Indicates an error condition has been detected by the IOP and the error code is reported
in the module status code word of the first %AI word. If the error was caused by a bad
data command (such as a %AQ data command), the data has been ignored. Once
acknowledged by the PLC ladder program, the %Q command (Clear error) must be
toggled to clear the error status.
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
4
%AI Data Words
The following %AI Data words are transferred automatically from the IOP to the CPU
each sweep. The actual address of each data word depends on the starting address
configured for the %AI references when the IOP module was configured (see Section 3
for these configuration details). The word numbers listed in the following table are
offsets from this %AI reference address.
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Word *
000
001
002
003
004–005
006
007
008
009
010
011
012
013
014
Description
Module Status Code
Counts per timebase
Gray Code Encoder Data♦
Binary Data
Total Counts
Strobe Data 1 (Input 9)
Strobe Data 2 (Input 10)
Strobe Data 3 (Input 11)
Strobe Data 4 (Input 12)
Start/Stop Timer 1 Data
Start/Stop Timer 1 Data
Range Comparator 17–32 status (16 bits)
reserved
reserved
* Word numbers listed in table are offsets from the starting address for %AI References.
♦ Not applicable for the AQUADB function selection.
%AI Data Word Descriptions
Module Status
Code
Indicates the Error identification code when an error is detected by the IOP. The error
identified is the first error encountered and the error condition must be cleared before
following errors will be reported. Refer to Appendix A for a listing and explanation of
these codes.
Counts per
Timebase
Indicates the number of input counts received in the last time interval defined by the
Timebase configuration parameter. With the default Timebase (1000 ms), this indicates
counts per second.
Gray Code En- Indicates the Gray code value presently being received by the IOP inputs from the
coder Data
Encoder parallel outputs.
(Function =
ABS Encoder
only)
Binary Data
GFK-1028
Indicates the Binary code equivalent of the Gray code value being received by the IOP
inputs from the Encoder parallel outputs, or the input counter Binary count value for the
AQUADB selection.
Chapter 4 Automatic Data Transfers
4-3
4
Total Counts
Indicates the total input counts received by the IOP. This total counts register can be
initialized (preloaded) by a %AQ data command from the PLC. It is initialized to 0 at
power-up. For AQUADB selection, it is also initialized to 0 at the Home position marker.
In AQUADB mode, the Preload Input does not affect Total Counts.
Strobe Data
1–4
Returns the captured input Binary data value recorded when the strobe input occurred.
Inputs 9–12 correspond to Strobe inputs 1–4, respectively. Either input edge may be
configured to trigger the strobe data capture.
Start/Stop
Timer 1 Data
Indicates the time (in ms) between the input edges of Input 10 (default configuration) or
the input edges of Inputs 9–10 depending upon the configuration. To start the capture
of this timing data, the strobe latch for Input 10 must be cleared, and if the strobe 2
enable configuration is RCOMP-6, the output range comparator 6 must be on when the
Input 10 strobe occurs. If Input 9 is used to stop the time measurement and the strobe 1
enable configuration is RCOMP-5, output range comparator 5 must be on (when strobe
input occurs) before the timing will stop.
Start/Stop
Timer 2 Data
Indicates the time (in ms) between the input edges of Input 12 (default configuration) or
the input edges of Inputs 11–12 depending upon the configuration. To start the capture
of this timing data the strobe latch for Input 12 must be cleared, and if the strobe 4
enable configuration is RCOMP-8, output range comparator 8 must be on when the
Input 12 strobe occurs.
If Input 11 is used to stop the time measurement and the strobe 3 enable configuration is
RCOMP-7, output range comparator 7 must be on (when strobe input occurs) before the
timing will stop.
Range
Comparator
17–32 status
(16 bits)
4-4
Indicates the ON/OFF state for range comparator outputs 17–32 based solely on the ON
and OFF presets defined for each output.
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
4
%Q Control Bits
The following %Q Control Bits are transferred automatically from the CPU to the IOP
each sweep. The actual addresses of the Control Bits depend on the starting address
configured for the %Q references (see Section 3 for these configuration details). The bit
numbers listed in the following table are offsets from this %Q reference address.
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Bit*
Description
Bit*
Description
00
01
02
03
04
05
06
07
Enable Output 1
Enable Output 2
Enable Output 3
Enable Output 4
Enable Output 5 (only if cfg = enabled)
Enable Output 6 (only if cfg = enabled)
Enable Output 7 (only if cfg = enabled)
Enable Output 8 (only if cfg = enabled)
16
17
18
19
20
21
22
23
reserved
reserved
reserved
reserved
Reset Strobe 1
Reset Strobe 2
Reset Strobe 3
Reset Strobe 4
08
09
10
11
12
13
14
15
reserved
reserved
reserved
reserved
reserved
reserved
reserved
reserved
24
25
26
27
28
29
30
31
Home Command♦
Reset Preload Latch♦
PreloadCommand♦
reserved
reserved
reserved
reserved
Clear Error
(Input 9 latch)
(Input 10 latch)
(Input 11 latch)
(Input 12 latch)
* Bit numbers are offsets from the starting address for %Q References.
♦ Applies to AQUADB function only.
%Q Control Bit Descriptions
Enable Output Enables each hardware Output (ON = Enable). If the configuration for Outputs 5–8 are
1–8
DISABLED, then these corresponding output bit commands have no effect.
GFK-1028
Reset Strobe
1–4 (Input
9–12 Latch)
This command clears the respective strobe latch condition so the next strobe can be
captured and reported via the corresponding %I bits. If this %Q bit is held ON, the %I
status bit will stay OFF and every strobe input pulse will cause new strobe data to be
captured in the associated %AI strobe register.
Home Command
(AQUADB
only)
This initiates the Home command sequence. When the Home Marker Input is
recognized, the input counter will be preloaded with the configured home value, and
the Home Found %I indication will be set.
Reset Preload
Latch
(AQUADB
only)
This command clears the Preload Latch status after it has been set by the Preload switch
Input. If this command is left on, it will allow all Preload switch inputs to be effective.
Preload Command
(AQUADB
only)
This command preloads the input counter with the configured preload value. The
Preload Latch status %I indication will not be set by this command since it only applies
to the Preload faceplate input.
Chapter 4 Automatic Data Transfers
4-5
4
Clear Error
Toggling this command ON clears the module status error condition reported by the %I
Error bit and the %AI module status word and thus allows another error condition to be
reported.
%AQ Immediate Commands
Six %AQ words are sent automatically from the CPU to the IOP during each sweep.
These words can be used to transfer immediate command data to the IOP for
temporarily altering configuration parameters or to initialize counter data.
Configuration parameter changes made in this manner do not affect the Module
configuration data (stored in the CPU) which will again become effective if the IOP is
power cycled.
Each immediate command requires three sequential %AQ words. Therefore two
immediate commands are always sent during each PLC sweep. The first word of each
command set contains the identifying command number and the other two words
contain the data. The actual address of each command word depends on the starting
address configured for the %AQ references (see Section 3 for these configuration
details).
Even though the commands are sent each sweep, the IOP will act on a command only if
the command has changed since the last sweep. When any of the three-word data
changes, the IOP accepts the data as a new command and responds accordingly.
When Immediate commands are sent, all three %AQ words should be loaded on the
same PLC sweep. If they can not be loaded on the same sweep (as when entering data
from the Logicmaster screen), the steps below must be followed to ensure that no wrong
or incomplete data is momentarily sent.
Step 1) Set Word 1 to Null Command (0000).
Step 2) Set correct data in Words 2 and 3.
Step 3) Set command in Word 1.
The following immediate commands may be sent by %AQ data to the IOP:
Command
Data
Command #
(hex)
Word 3
Word 2
Word 1
Null
(not used)
(not used)
0000
Load Home Position (AQUADB)*
(not used)
Home Position
0101
Load Preload Position (AQUADB)*
(not used)
Preload Position
0102
Load Timebase
(not used)
Timebase (ms)
0106
Load Encoder Position Offset♦
(not used)
Offset
0107
Load Total Counts
(not used)
Counts
0109
LoadON/OFFPreset Pairs 1–32
OFF preset
ON preset
0140 – 015F
Load Output Timer 1.1–8.1
(not used)
Time (ms)
01C0 – 01C7
Load Output Timer 1.2–8.2
(not used)
Time (ms)
01D0 – 01D7
*AQUADB function only
♦ ABS Encoder function only
4-6
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
4
%AQ Immediate Command Descriptions
Null
This is the default %AQ Immediate command. Since the %AQ words are transferred
each PLC sweep, you should always enter the Null command to avoid inadvertent
execution of another immediate command.
Load Home
Position
(AQUADB)
Sets the Home reference position value that will be preloaded into the Input counter at
the marker location after a Home command.
Load Preload
Position
(AQUADB)
Sets the position value that will be preloaded into the Input Counter when a Preload
Switch Input is recognized or the %Q Preload command is set.
Load Timebase
Sets the timebase to be used for determining the Counts per Timebase value returned in
the second %AI word assigned to the module.
Load Encoder Sets the Encoder offset value. The Input Count Value is shifted relative to the Encoder
Position Offset Input by this amount as follows:
(ABS Encoder
Function only)
Input Count Value = Encoder Input – Offset
GFK-1028
Load Total
Counts
Sets the Total Count value reported in the fifth and sixth %AI words assigned to the
module.
Load ON/Off
Preset Pairs
1–32
Sets the ON and OFF preset value for the specified range comparator output.
Load Output
Timer 1.1–8.1
Sets the Output Timer 1 value for the specified range comparator output 1–8.
Load Output
Timer 1.2–8.2
Sets the Output Timer 2 value for the specified range comparator output 1–8.
Chapter 4 Automatic Data Transfers
4-7
Appendix I/O Processor Error Codes
A
Error codes reported by the IOP module are returned in the Module Status code (first %AI
word). When an error is returned, the %I error (bit 32) is set. When the error condition has
been acknowledged, the error bit must cleared by sending the Clear Error command (%Q bit
32). Errors returned are defined as follows.
Error Code
Description
0010
Encoder Position Offset out of range*
xx11♦
ON Preset out of range
xx12♦
OFF Preset out of range
0015
Home Position out of range•
0016
Preload Position out of range•
001E
AQUADB Input Quadrature error•
♦ xx
= Output Preset Number
* ABS Encoder Function only
• AQUADB Function only
GFK-1028
A-1
Appendix I/O Processor Module Specifications
B
Module Specifications
Operating Temperature
0° C to 60° C (Inlet)
Storage Temperature:
–40 ° C to +85° C
Humidity
5% to 95% (non-condensing)
Shock and Vibration:
IEC 68-2-6 (1982), JISC0911 (1984)
Power Supply Voltage:
5 VDC from backplane
Power Supply Current:
360 mA + (10mA x number of ON faceplate outputs)
Field I/O to logic isolation
Peak (1 second):
Steady State:
1500 V
30V AC/DC
Maximum # modules/PLC system:
Model 311, 313, 321, 323:
GFK-1028
4 (limited by %AI data)
Model 331:
8 total in CPU, expansion and remote baseplates (limited by
%AI data)
Model 341:
14 total in CPU, expansion and remote baseplates (limited by
CPU configuration memory; presence of other modules such
as APM, HSC, and GCM reduces number of allowed IOP
modules)
B-1
B
I/O Processor Module Inputs/Outputs
Inputs
Input Type
Positive Logic, optically isolated
Note: Input Common is internally connected to Output Common
Input Circuit Power
Supplied by module using DC/DC converter
Encoder Power
Supplied by user (5V or 10–30V DC)
(Inputs will operate with Output Circuit power disconnected)
Input Impedance
4300 ohms typical
Input Threshold
8.0v (non–TTL), 1.5V (TTL)
InputHysteresis
250 mV typical
Maximum Input Voltage
+30 VDC
Input duty cycle limit above 40° C
If Input 1–12 voltages exceed 24.0V, derate total input
duty cycle from 100% at 40° C to 50% at 60° C
Input filter delays
AbsoluteEncoder
AQUADB Encoder & Preload
AQUADB Home Switch
AQUADB IN6–8
20 µs
20 µs / 2 µs selectable
10 ms
10 ms
Minimum Strobe Input pulse width
2 ms
Maximum Count Rate
30 khz (Absolute Encoder)
200 khz (A Quad B Encoder)
Input Cable
Shielded cable recommended
Maximum length: 30m
a45376
OPTOCOUPLER
IN
3.3K
1K
33V
INCOM
13
REF
VOLTAGE
OUTCOM 20
Figure B-1. Simplified Input Circuit Diagram (Inputs 1–8)
B-2
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
B
Outputs
Output type
Positive Logic, optically isolated
Maximum Supply Voltage
30.0 VDC
Continuous Output Current (10–30 VDC supply)
1.0 A (each output 1–4)
0.5 A (each output 5–8)
Total Continuous Output Current at 40° C
4.0 A (total of outputs 1–8)
Output 1–4 derating above 40° C
Derate total Output 1–4 current to 2.0A at 60° C
Output 5–8 derating above 40° C
Derate total Output 5–8 current to 0.5A at 60° C
Output current using 5 VDC supply
20 mA typical with 5.0 VDC supply
2 mA minimum with 4.9 VDC supply
Inductive Load Clamp Voltage
–8.0 V typical (outputs 1–4)
–1.0 V typical (outputs 5–8)
OFF state leakage current
10 µΑ (each output)
Output Fuse
5 A (5x20mm replaceable) common to all outputs
Output Response Time
500 µs typical
Ï
a45377
5A FUSE
Ï
(COMMON TO 8 OUTPUTS)
OUTPWR 14
ÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏ
0.2 OHM
PFET
OPTOCOUPLER
OUT
4.7K
33V
7V
OUTCOM 20
INCOM
13
Figure B-2. Simplified Output Circuit Diagram (Outputs 1–4)
GFK-1028
Appendix B I/O Processor Module Specifications
B-3
B
Ï
Ï
Ï
Ï
a445378
5A FUSE
(COMMON TO 8 OUTPUTS)
OUTPWR 14
0.2 OHM
PFET
OPTOCOUPLER
OPTOCOUPLER
I/O
3.3K
1K
33V 33V
REF
VOLTAGE
INCOM 13
OUTCOM 20
Figure B-3. Simplified I/O Circuit Diagram (Inputs 9 – 12/Outputs 5–8)
B-4
Series 90-30 I/O Processor User’s Manual - June 1994
GFK-1028
Index
A
ABS Encoder function, 3-10
Applications, typical, 1-1
F
Faceplate wiring, 2-8
Features, 1-3
Field wiring, 2-7
C
H
Catalog number, 1-1
Hand-held Programmer, 3-1–3-10
Clear Error command, A-1
High count limit, 3-4
Commands, %AQ, 4-6
Home position value, 3-5 , 3-13
Configuration, 1-3
%I, %Q, %AI, %AQ addresses, 3-1–3-3 ,
3-10–3-12
ABS Encoder function, 3-10
ABS or A-quad-B Encoder function, 3-14
, 3-15
AQUADB Encoder function, 3-13–3-15
I/OProcessor, 3-1 , 3-3 , 3-10
I/OScanner, 3-1
input parameters, 3-3 , 3-10
output default, 1-8 , 3-12
Preset data, 3-9 , 3-15
range comparators, 3-8–3-9
using the Hand-held Programmer, 1-1 ,
3-1
using the LM90 Configurator, 1-1 , 3-10
I
I/OProcessor
configuring, 3-1
I/O circuit diagram, B-4
input circuit diagram, B-2
inputs, B-2
installation, 2-1
output circuit diagram, B-3
outputs, B-3
removal, 2-2
I/O scanner configuration, 3-1
Immediate command data, %AQ, 4-6–4-8
Input counter, initializing count value, 3-5
Control bits, %Q, 4-5–4-7
Input filter range, 3-4 , 3-13
Count range, 3-13
Input offset adjust, 3-4
Input specifications, B-2
Input status data, 4-1
D
Data
Input status, 4-1
Output command, 4-1
Data words, %AI, 4-3–4-5
Description, 1-1
Direct processing, definition, 1-1
Direction adjust, 3-4
Dual input timer operation, 1-9
Input voltage level, 1-3
configuring, 3-3 , 3-11
Inputs 1–8, circuit diagram, B-2
Inputs 9–12, circuit diagram, B-4
Installing a terminal board, 2-3
IOP. See I/O Processor
L
Latched strobe inputs, 1-9
LED indicators, 1-3
E
Error codes, A-1
GFK-1028
M
Module functions, 1-4
Index-1
Index
Module input type, configuring, 3-3 , 3-10
Module specifications, B-1
Modules/system, maximum, B-1
Range comparators, configuration,
3-8–3-9
Removing a module, 2-2
Removing a terminal board, 2-4
N
Number of modules per system, B-1
S
Single input timer operation, 1-9
O
Off Preset, 3-14 , 3-15
Offset error, 3-4 , 3-11
On Preset, 3-14 , 3-15
Specifications, B-1
Status bits, 4-1
Status code, A-1
STOP mode, output states, 1-8 , 3-12
Output circuit diagram, B-3
Strobe
enable, 3-7–3-8 , 3-12
trigger edge, 3-6–3-7 , 3-12
Output command data, 4-1
System overview, 1-1
Operating conditions, B-1
Output default configurations, 1-8
Output defaults, 3-5 , 3-12
Output Preset number, A-1
Output Timer mode, 1-8
Outputs 5–8
circuit diagram, B-4
selecting, 3-5–3-6 , 3-11
P
T
Terminal board
field wiring recommendations, 2-5
installing, 2-3
pin assignments, 2-6
removing, 2-4
Threshold voltage, 1-3
Time measurement, 1-9
Pin assignments, terminal board, 2-6
Timebase, 3-6 , 3-11
PLC
I/O Scanner configuration, 3-1
module output states when stopped,
1-8 , 3-5
Timer
configuring, 3-8 , 3-11 , 3-14
Input, 3-8
Start/Stop, 3-8
Position initialization, 1-4
Power requirements, B-1
Preload position value, 3-5 , 3-13
Preset, configuring, 3-8
Timer mode, 1-8 , 3-9 , 3-14
Timing functions, 1-10
Typical applications, 1-1
Preset mode, 1-7 , 3-9
Preset value, 3-14 , 3-15
Pulse timing and latching functions, 1-10
R
Range comparator, status bits, 4-1–4-3
Index-2
W
Watchdog timer circuit, 1-3
Wiring
faceplate, 2-8
field, 2-5 , 2-7
to I/O modules, 2-3
GFK-1028

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