Motor Speed Control/Variable Speed Drives/DC

Motor Speed Control/Variable Speed Drives/DC
GSD Series DC Drives
Company
Information
Section42
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Sensors
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Index
Volume 14
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Drives/Motors/Motion
Drives/Motors/Motion
e42-1
e42-1
GSD Series DC Drives
Ironhorse DC drives that can accommodate DC motors
1/50HP @ 12VDC up to 3HP @ 240VAC
GSD1 Series
• Low Voltage PWM
• 12/24/36VDC input
• Up to 20A output current
GSD1-12-10C
GSD1-12-10N4X
GSD1-12-20C
GSD1-24-10C
GSD1-24-10N4X
GSD1-24-20C
GSD3-240-2CJ
GSD3-240-2CL
GSD3-240-3N4
GSD3-24A-2CJ
GSD3-24A-2CL
GSD3-24A-3N4
GSD4-240-10N4X
GSD4-240-1C
GSD4-240-5C
GSD4-24A-5C
GSD5-240-10C
GSD5-240-10N4
GSD5-240-10N4-A
GSD5-240-10N4-R
GSD3 Series
• Small, compact
• 12/24VAC, 120/240VAC
input
• Up to 2A output current
GSD4 Series
• Economical, general purpose
• 24/36VAC, 120/240VAC input
• Up to 10A output current
GSD5 Series
• General purpose,
many enclosed options
• 120/240VAC input
• Up to 10A output current
GSD5-240-10N4-V
GSDA-DP
GSD6 Series
Digital Potentiometer:
• Provides speed reference to drives
• Configurable for any unit
• Scalable, repeatable, simple
• Easy for operators to set precisely
• Full featured, up to 3HP
• 120/240VAC input
• Up to 15A output current
GSD6-240-15C
GSD7 Series
• Reversing
• 120 or 240VAC input
• Up to 10A output current
GSD7-120-10CR30
GSD7-120-1CR3
GSD7-120-1CR30
GSD7-120-5CR3
GSD7-240-10CR30
GSD7-240-1CR3
GSD7-240-5CR3
Volume 14
e42-2
Drives/Motors/Motion
1-800-633-0405
Why choose DC?
Company
Information
Systems
Overview
DC motors and drives provide several
advantages and benefits over AC-powered devices:
Programmable
Controllers
Field I/O
•
Inexpensive – DC drives are typically less expensive than AC drives
•
Low speed performance – DC drives and motors provide excellent low speed control and stability
•
Low speed power – DC motors provide exceptional low speed torque and power
•
Simple – our DC drives are typically configured with potentiometers – no parameters or programming needed
Software
C-more &
other HMI
Drives
Choose the DC drive you need below
Soft
Starters
Click on part # to view specifications
Motors &
Gearbox
Steppers/
Servos
Enclosed
Frame
Input Voltage
Amps
Motor HP
Part #
12VDC
12/24VAC
24/36VDC
10
3
10
3
10
10
10
10
1/50 - 1/8
1/50-1/25 (12V); 1/25-1/12 (24V)
1/50-1/4
1/50-1/3 (90V); 1/25 - 2/3 (180V)
1/8-1 (90v); 1/4-2 (180v)
1/8 - 1 (90V); 1/4 - 2 (180V)
1/8 - 1 (90V); 1/4 - 2 (180V)
1/8 - 1 (90V); 1/4 - 2 (180V)
10
1/8 - 1 (90V); 1/4 - 2 (180V)
10
20
2
2
.15 - 5.5
10
20
1.2
15
2
2
5.5
1/50 - 1/8
1/25 - 1/4
1/50-1/40 (12V); 1/25-1/20 (24V)
1/50-1/40 (12V); 1/25-1/20 (24V)
1/50-1/6
1/50-1/4
1/25-1/2
1/50-1/8 (90V); 1/25-1/4 (180V)
1/8-1.5 (90V); 1/4-3 (180V)
1/50-1/6 (90V); 1/25-1/3 (180V)
1/50-1/6 (90V); 1/25-1/3 (180V)
1/8-1/2 (90v); 1/4-1(180v)
GSD1-12-10N4X
GSD3-24A-3N4
GSD1-24-10N4X
GSD3-240-3N4
GSD4-240-10N4X
GSD5-240-10N4
GSD5-240-10N4-R
GSD5-240-10N4-A
GSD5-240-10N4-V
GSD1-12-10C
GSD1-12-20C
GSD3-24A-2CL
GSD3-24A-2CJ
GSD4-24A-5C
GSD1-24-10C
GSD1-24-20C
GSD4-240-1C
GSD6-240-15C
GSD3-240-2CL
GSD3-240-2CJ
GSD4-240-5C
GSD5-240-10C
GSD7-120-1CR3
GSD7-120-5CR3
GSD7-120-1CR30
GSD7-120-10CR30
GSD7-240-1CR3
GSD7-240-5CR3
GSD7-240-10CR30
120/240VAC
12VDC
12/24VAC
24/36VDC
120/240VAC
Auto Reversing
Open Frame
24/36VAC
120VAC
240VAC
10
1/8 - 1 (90V); 1/4 - 2 (180V)
1.2
5.5
1.2
10
1.2
5.5
1/15 to 1/8
1/8 to 1/2
1/15 to 1/8
1/8 to 1
1/25 to 1/4
1/8 to 1
10
1/4 to 2
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
in
Available
the U
Appendix
.S o
,i
nly
red
rde
fo
by
6p
m
ET.,
add
ition
al sh
Product
Index
ly.
ipping charges may app
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-3
Volume 14
e42-4
Drives/Motors/Motion
1-800-633-0405
IronHorse GSD Series DC Drives
Company
Information
GSD Series DC Drives Overview and Selection Guide
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
GSD DC Drives – Series Comparisons
Series
Package Configurations
Available
GSD1
GSD3
GSD4
GSD5
GSD6
GSD7
open frame
NEMA 4X
open frame
NEMA 4
open frame
NEMA 4X
open frame
NEMA 4/12
open frame
open frame
Power Quality Form Factor
1.05
1.4
Steppers/
Servos
Motor
Controls
12 VDC
24/36 VDC
12/24 VAC
120/240 VAC
24/36 VAC
120/240 VAC
120/240 VAC
115/230 VAC
120 VAC
240 VAC
Proximity
Sensors
0–12 VDC
0–24/36 VDC
0–12/24 VDC
0–90/180 VDC
0–20/30 VDC
0–90/180 VDC
0–90/180
VDC
0–90/180
VDC
0–90/180
VDC
Photo
Sensors
–
10/20 VDC
100/200 VDC
(0.75–1A)
20/30 VDC
100/200 VDC
(0.5–1A)
100/200
VDC
(1A)
100/200
VDC
(1.5A)
100/200 VDC
(1A)
Limit
Switches
Motor Ratings (hp)
1/50 – 1/2 hp
1/50 – 2/3 hp
1/50 – 2 hp
1/8 – 2 hp
1/8 – 3 hp
1/50 – 2 hp
Max Output Current
(continuous)
10–20A (DC)
0.15–3A (DC)
1.2–10A (DC)
0.15–10.8A
(DC)
15A (DC)
0.5–10A (DC)
Current Overload Capacity
150% for 60s
200% for 60s
200% for 60s
150% for 60s
200% for 60s
200% for 60s
Pressure
Sensors
adjustable
0-200%
none
adjustable
1–2.5A (DC)
1–15A (DC)
adjustable
1–15A (DC)
adjustable
2–30A (DC)
adjustable
0.3–18A (DC)
Temperature
Sensors
Input Voltages
Output Voltages
Shunt Field
Voltages & (Currents)
Current Limit
Transient Protection
I.R. Compensation
Speed Adjustment
none
adjustable
Pushbuttons/
Lights
Metal Oxide Varistor (MOV)
adjustable
adjustable
adjustable
adjustable
5kΩ pot or
0–10VDC
input signal
5kΩ pot
5kΩ pot or
0–5/10/250
VDC or
4–20mA
input signal
5kΩ pot or
0–10 VDC
input signal
5kΩ pot
5kΩ pot or
0–10 VDC
input signal
Relays/
Timers
30:1
25:1
50:1
50:1
50:1
50:1
Terminal
Blocks &
Wiring
adjustable
60–120%
adjustable
60–110%
Speed Regulation
±1% of base speed
adjustable
50–100%
adjustable
40–120%
Minimum Speed
adjustable
60–100%
adjustable
66–110%
adjustable
0–10s
0.5s (fixed)
0.5s (fixed)
adjustable
0.5–8s
adjustable
0.3–12s
0.5s (fixed)
Deceleration
0.5s (fixed)
n/a
(follows ramp of
the reference)
adjustable
0.5–8s
adjustable
0.06–80s
adjustable
0.6–12s
0.5s (fixed)
-10–45 °C
[14–113 °F]
-10–45 °C
[14–113 °F]
-10–40 °C
[14–104 °F]
-10–45 °C
[14–113 °F]
-10–40 °C
[14–104 °F]
Plugging* / Dynamic Braking
no
yes
-10–45 °C
[14–113 °F]
-10–45 °C
[14–113 °F]
-10–45 °C
[14–113 °F]
*P
lugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Volume 14
www.automationdirect.com
Process
Comm.
Power
Circuit
Protection
adjustable 0–30%
Acceleration
Operating Temperature
Current
Sensors
adjustable
Speed Range
Maximum Speed
Encoders
Drives/Motors/Motion
e42-5
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
GSD1 Series DC Drives
GSD1 Introduction
GSD1-xx-xxC
GSD1-xx-10NRX
GSD1 Series DC Drives
Motor Rating Range @ 12 VDCIN
Motor Rating Range @ 24/36 VDCIN
Overview
1/50 – 1/4 hp
1/50 – 1/2 hp
Features
IronHorse GSD1 series DC drives
are high-performance Pulse-WidthModulated (PWM) controllers for
12 to 36 volt battery/solar-powered
equipment providing smooth control with
high-efficiency operation.
The advanced design permits a
substantial increase in the equipment
running time between charges over
conventional techniques.
Features include adjustable maximum
speed, minimum speed, current limit, I.R.
compensation, and acceleration. The
adjustable current-limit feature protects
the control, battery, and motor from
sustained overloads.
GSD1 series DC drives are available
in open-frame and NEMA 4X enclosed
styles, and all come standard with a
speed pot, knob, and dial plate.
• Provides smooth variable speed
capability for mobile equipment
• Increases range or running time of
battery operated equipment through high
efficiency
• Allows reduction in battery size without
loss of operating range
• Automatic compensation to allow for
declining battery voltage
• Speed regulation is ±1% of base speed
• Adjustable maximum speed
• Adjustable minimum speed
• Adjustable IR compensation
• Adjustable current limit
• Adjustable acceleration speed
• Maintains variable speed control as
batteries discharge
• 5kΩ speed pot with leads, knob and dial
included
• Speed adjustment using 5kΩ speed pot
or optional 0–10 VDC analog input signal
• Inhibit terminal permits optional startstop without breaking battery line
Accessories
• Replacement speed potentiometer kit
• Digital speed potentiometer
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Typical Applications
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Volume 14
e42-6
Drives/Motors/Motion
1-800-633-0405
GSD1 Series DC Drives
Company
Information
GSD1 Selection and Specifications
Systems
Overview
GSD1 Series DC Drives – Selection & Specifications
Model
GSD1-12-10C
GSD1-1210N4X
Price
<--->
<--->
<--->
<--->
<--->
<--->
open frame
NEMA 4X
open frame
open frame
NEMA 4X
open frame
Package Configuration
GSD1-12-20C
Power Quality Form Factor
GSD1-24-10C
GSD1-2410N4X
GSD1-24-20C
1.05
Input Voltage **
12 VDC ±15%
24/36 VDC ±15%
Output Voltage
0–12 VDC
0–24/36 VDC
1/50 – 1/8
1/25 – 1/4
1/50 – 1/4
1/25 – 1/2
Output Current (continuous)
10A (DC)
20A (DC)
10A (DC)
20A (DC)
200% for 10s; 150% for 60s
I.R. Compensation
adjustable
Speed Adjustment
5kΩ potentiometer or 0–10 VDC input signal
Speed Range
Software
C-more &
other HMI
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
adjustable to 200% of motor Full Load Current
(up to the Continuous Output Current rating of the drive)
Current Limit
Field I/O
Drives
Motor Rating (hp)
Current Overload Capacity
Programmable
Controllers
Motor
Controls
Proximity
Sensors
30:1
Speed Regulation
1% of base speed
Maximum Speed
adjustable from 50% to 100% of base speed
Minimum Speed
30% of adjustable maximum speed
Limit
Switches
Acceleration
adjustable from 0–10s
Encoders
Deceleration
0.5s (non-adjustable)
Dynamic Braking
no
Plugging Capability ***
no
Internal Operating
Frequency
18 kHz
Electrical Connections
Current
Sensors
Pressure
Sensors
approx 800 Hz
18 kHz
approx 800 Hz
barrier terminal block; accepts 12–6 AWG
Operating Temperature
Process
-10 to 45 °C [14 to 113 °F]
Thermal Protection
Relays/
Timers
none
Mounting Orientation
Comm.
can be mounted in any orientation
Corrosive Gases
NOT compatible with any corrosive gases
6oz [170g]
37 oz
[1049g]
10.5 oz [297g]
Agency Approvals
6oz [170g]
Temperature
Sensors
Pushbuttons/
Lights
Bussman ABC or Littlefuse 314 series ceramic fuses or equivalent
DC rated @ 150% motor Full Load Current
(up to 200% Continuous Output Current rating of drive)
External Fusing Required
Weight
Photo
Sensors
37 oz
[1049g]
10.5 oz [297g]
RoHS
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Optional Accessories *
Replacement Potentiometer
GSDA-5K
Enclosures
Digital Potentiometer
GSDA-DP
Tools
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** Input power supply must not exceed recommended voltage, or it may damage the GSD1 drive.
Linear power supply can be sized per drive voltage and motor full load current.
Switched power supply should be sized per drive voltage and double the motor full load current.
*** Plugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-7
GSD1 Series DC Drives
GSD1 Wiring Diagrams
GSD1-xx-10C Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
Min Speed
Inhibit (P1-9)
Common (P1-8)
Pot Low (P1-7)
Pot Wiper (P1-6)
Pot High (P1-5)
-Arm (P1-4)
+Arm (P1-3)
+Battery (P1-2)
-Battery (P1-1)
Max Speed
Accel
I.R. Comp.
Current Limit
GSD1-xx-10C
P1
Optional
Inhibit
5kΩ
Speed Pot
Orange
Red
White
Motor
Customer
supplied
SPST switch
or relay
+
Battery
-
GSD1-xx-10N4X Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
Factory prewiring
RED
RED
WHITE
GSD1-xx-10N4X – base
IR
Accel Max
Comp
RED
Min
-B
+B
+A
-A
HI
WP
LO
COM
INH
Cur
Lim
ORANGE
GSD1-xx-10N4X – front cover
Optional
Inhibit
Battery*
-
+
+
Motor
-
12/24/36 VDC
(Select battery voltage as required per application and model specifications.)
Customer wiring
Volume 14
e42-8
Drives/Motors/Motion
1-800-633-0405
GSD1 Series DC Drives
Company
Information
GSD1 Wiring Diagrams
GSD1-xx-20C Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
5kΩ
Speed Pot
GSD1-xx-20C
-Battery (P1-1)
-
Battery
+Battery (P1-4)
Customer supplied
SPST switch or relay
+Arm (P1-5)
White
Red
Orange
I.R. Comp.
No Connect (P1-3)
+
Motor
-Arm (P1-2)
Pot High (P2-1)
Pot Wiper (P2-2)
Pot Low (P2-3)
Common (P2-4)
Inhibit (P2-5)
P2
Current Limit
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Optional
Inhibit
Drives
Soft
Starters
Accel
Motors &
Gearbox
Max Speed
Steppers/
Servos
+
Min Speed
Motor
Controls
P1
Proximity
Sensors
GSD1 Dimensions –
Photo
Sensors
dimensions = in [mm]
GSD1-xx-10C Dimensions
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-9
GSD1 Series DC Drives
GSD1 Dimensions –
dimensions = in [mm]
GSD1-xx-10N4X Dimensions
GSD1-xx-20C Dimensions
Volume 14
e42-10
Drives/Motors/Motion
1-800-633-0405
GSD3 Series DC Drives
Company
Information
GSD3 Introduction
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
GSD3-xxx-2CL
GSD3-xxx-2CJ
GSD3-24x-3N4
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
GSD3 Series DC Drives
Motor Rating Range @ 12/24 VACIN
Motor Rating Range @ 120/240 VACIN
Proximity
Sensors
1/50 – 1/12 hp
Photo
Sensors
1/50 – 2/3 hp
Limit
Switches
Encoders
Overview
IronHorse GSD3 series DC drives are
general-purpose, economical variablespeed controllers for small DC and
universal motor applications.
Models are offered with dual input
voltages of 12/24 VAC or 120/240
VAC with a DC output current rating of
2 Amps, adjustable trim pot settings, and
quick-connect terminal pins.
GSD3 series DC drives are available
in two compact panel-mount styles –
open-frame and NEMA 4 enclosed.
Features
• Dual input voltage models of
12/24 VAC or 120/240 VAC
• Full-wave bridge power supply
• Adjustable minimum speed
• Adjustable maximum speed
• Adjustable IR compensation
• Fixed acceleration (0.5 seconds)
• 5kΩ speed potentiometer with leads,
knob and dial included
• 25:1 speed range
• 1% speed regulation
• Shunt field supply provided (1 Amp max):
• 10V for 12 VAC; 20V for 24 VAC input,
• 100V for 120 VAC; 200V for 240 VAC
input
• Overload capacity of 200% for one minute
• Transient voltage protection
• Power on/off switch (enclosed models)
• AC line fuse (120–240 VAC NEMA 4 only)
Accessories
Current
Sensors
• Replacement speed potentiometer kit
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Typical Applications
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• PLC-controlled reversing
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-11
GSD3 Series DC Drives
GSD3 Specifications
GSD3 Series DC Drives – Selection & Specifications
Model
GSD324A-2CJ
GSD324A-2CL
GSD3-24A-3N4
GSD3240-2CJ
GSD3240-2CL
GSD3-240-3N4
Price
<--->
<--->
<--->
<--->
<--->
<--->
Package Configuration
open frame
NEMA 4
open frame
Power Quality Form Factor
Input Voltage
NEMA 4
1.4
12/24 VAC ±10% @ 50/60 Hz
120/240 VAC ±10% @ 50/60 Hz
0–12 or 0–24 VDC
0-90/180 VDC
Output Voltage
Shunt Field Voltage &
Current
10 VDC @ 12 VAC
20 VDC @ 24 VAC
(1A max)
10 VDC @ 12 VAC
20 VDC @ 24 VAC
(0.75A max)
100 VDC @ 120 VAC
200 VDC @ 240 VAC
(1A max)
100 VDC @ 120 VAC
200 VDC @ 240 VAC
(0.75A max)
Motor Rating (hp)
1/50 – 1/40 @ 11V
1/25 – 1/20 @ 22V
1/50 – 1/25 @ 11V
1/25 – 1/12 @ 22V
1/50 – 1/6 @ 90V
1/25 – 1/3 @ 180V
1/50 – 1/3 @ 90V
1/25 – 2/3 @ 180V
Output Current (continuous)
150 mA to 2A (DC)
150 mA to 3A (DC)
150 mA to 2A (DC)
150 mA to 3A (DC)
Current Overload Capacity
200% for 60s
Current Limit
none
Transient Protection
Metal Oxide Varistor (MOV)
I.R. Compensation
adjustable – full range
Speed Adjustment
5kΩ potentiometer
Speed Range
25:1
Speed Regulation
±1% of base speed
Maximum Speed
adjustable from 40% to 120% of base speed
Minimum Speed
adjustable from 0% to 30% of maximum speed
Acceleration
0.5s (fixed)
Deceleration
n/a (follows the ramp of the reference)
Dynamic Braking
no
Plugging Capability **
no
Electrical Connections
spade-connector lugs
External Fusing Required
Bussman ABC or Littlefuse 314 series ceramic fuses or equivalent
GSD3-240-3N4 includes internal fusing adequate for 120 VAC line and neutral inputs
Refer to wiring diagrams for external fusing requirements for other wiring configurations
Operating Temperature
-10 to 45 °C
[14 to 113 °F]
-10 to 40 °C
[14 to 104 °F]
-10 to 45 °C
[14 to 113 °F]
Thermal Protection
-10 to 40 °C
[14 to 104 °F]
none
Mounting Orientation
can be mounted in any orientation
Corrosive Gases
NOT compatible with any corrosive gases
2.9 oz
[83g]
Weight
Agency Approvals
2.6 oz
[75g]
2.9 oz
[83g]
20.3 oz [575g]
RoHS
2.6 oz
[75g]
CULUS
20.3 oz [575g]
listed (E333109), RoHS
Optional Accessories *
Replacement Potentiometer
GSDA-5K
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** P
lugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Volume 14
e42-12
Drives/Motors/Motion
1-800-633-0405
GSD3 Series DC Drives
Company
Information
GSD3 Wiring Diagrams
GSD3-24x-xxx Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
GSD3-xxx-xxx
* Spade connector lugs
Enclosed models
GSD3-xxx-3N4
include prewiring
inside of front
cover.
+F
AC1(L)
AC2(N)
MAX
Speed Pot
(prewired)
- FIELD
- ARM
I.R.
+ ARM
MIN
Programmable
Controllers
Field I/O
motor plus (+) Field wire (of Shunt Wound motor) **
Software
incoming AC line *** ****
incoming AC line ***
C-more &
other HMI
motor minus (-) Field wire (of Shunt Wound motor)
Drives
motor minus (-) Armature wire
Soft
Starters
motor plus (+) Armature wire
Motors &
Gearbox
* For wiring connections, use customer-supplied Sta-Kon 0.25 in x 0.25 in spade connectors or similar.
Steppers/
Servos
** +F connection is only for Shunt Wound motor; NOT for Permanent Magnet motor.
For motors with dual voltage field, i.e. 50/100V or 100/200V, connect the highest value.
Motor
Controls
*** Use normal-blow fuses in series with all ungrounded (hot) AC inputs, rated to 125% of motor current.
NOTE: Fuse both AC input lines for 240 VAC input, where both lines are hot. For line-to-neutral
circuits, fuse the hot input line and connect it to AC1.
Proximity
Sensors
**** GSD3-240-3N4 drives include a replaceable built-in fuse wired in line with AC1.
(Fuse is 250VAC, 6.3A Littlefuse 21606.30 or equivalent.)
GSD3 Dimensions –
Systems
Overview
Photo
Sensors
Limit
Switches
dimensions = in [mm]
Encoders
GSD3-24x-2CJ Dimensions
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
GSD3-24x-2CL Dimensions
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-13
GSD3 Series DC Drives
GSD3 Dimensions –
dimensions = in [mm]
GSD3-24x-3N4 Dimensions
Volume 14
e42-14
Drives/Motors/Motion
1-800-633-0405
GSD4 Series DC Drives
Company
Information
GSD4 Introduction
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
GSD4-24x-xC
Motor
Controls
GSD4-240-10N4X
Proximity
Sensors
Photo
Sensors
GSD4 Series DC Drives
Motor Rating Range @ 24/36 VACIN
Motor Rating Range @ 120/240 VACIN
Overview
IronHorse GSD4 series DC drives
provide cost efficient, reliable control for
permanent magnet, shunt wound, and
universal motors. The drives incorporate
up-to-date design and engineering in a
compact package.
Installation and field adjustments are
facilitated using a barrier type terminal
strip and large, easily adjustable trim
pots to adjust horsepower ranges.
The GSD4-24A-5C model operates on a
low input voltage of 24/36 VAC with an
output of 1/50 – 1/6 hp.
Standard features include an inhibit
circuit for start-stop operation, and 1%
speed regulation over a 50:1 speed
range. Dual voltage 120/240 VAC or
24/36 VAC models are available.
Long life and quality are assured by
100% full load testing.
1/50 – 1/6 hp
Limit
Switches
1/50 – 2 hp
Features
• Dual input voltage 120/240 VAC or 24/36
VAC, 50/60Hz
• Adjustable horsepower settings
• Barrier terminal strip
• Full-wave bridge supply
• 1% speed regulation with armature
voltage feedback (±1/2% with tach
feedback)
• Adjustable minimum speed
• Adjustable maximum speed
• Adjustable IR compensation
• Adjustable current limit
• Adjustable acceleration and deceleration
(enclosed model only)
• Line voltage compensation
• 5kΩ speed potentiometer with leads, dial
and knob included
• 50:1 speed range
• Overload capacity: 200% for one minute
• Transient voltage protection
• Voltage following mode or DC tachometer
follower by supplying ungrounded
analog input signal
• DC tachometer feedback
• Inhibit circuit – permits start and stop
without breaking AC lines
• Shunt field supply provided
Encoders
Accessories
Current
Sensors
• Replacement speed potentiometer kit
• Digital potentiometer
• Manual reverse switch
• Accel/Decel adjustment card
• Analog current input card
• Analog voltage input card
• Heatsink
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Typical Applications
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Pressure
Sensors
Drives/Motors/Motion
e42-15
GSD4 Series DC Drives
GSD4 Selection and Specifications
GSD4 Series DC Drives – Selection & Specifications
Model
GSD4-24A-5C
GSD4-240-1C
GSD4-240-5C
GSD4-240-10N4X
Price
<--->
<--->
<--->
<--->
Package Configuration
open frame
NEMA 4X
Power Quality Form Factor
Input Voltage (@50/60Hz)
Output Voltage
1.4
24/36 VAC ±10%
120/240 VAC ±10%
0–24/36 VDC
Shunt Field Voltage
0–90/180 VDC
20VDC @ 24VAC in
30VDC @ 36VAC in
(1A max)
100VDC @ 120VAC in
200VDC @ 240VAC in
(1A max)
Motor Rating @ Low V (hp)
Motor Rating @ High V (hp)
1/50 – 1/6
1/50 – 1/8
1/25 – 1/4
Output Current (continuous) **
5.5A (DC)
1.2A (DC)
Current Overload Capacity
Current Limit (adjustable)
100VDC @ 120VAC in
200VDC @ 240VAC in
(0.5A max)
1/8 – 1/2
1/4 – 1
1/8 – 1
1/4 – 2
5.5A (DC)
10A (DC)
200% for 60s
1–15A (DC)
Transient Protection
0.3–2.5A (DC)
1–15A (DC)
none
Metal Oxide Varistor (MOV)
I.R. Compensation
adjustable
5kΩ potentiometer or 0–10VDC isolated input signal
Speed Adjustment
4–20mA
n/a
–
0–5VDC thru 0–250VDC
Speed Range
50:1
Speed Regulation
±1% of base speed
Maximum Speed
adjustable from 60% to 110% of base speed
Minimum Speed
0–30% of adjustable maximum speed
Acceleration
0.5s (fixed)
Deceleration
adjustable from 0.5–8s
Dynamic Braking
no
Plugging Capability **
no
Electrical Connections
8-position terminal strip; 22–14 AWG
Bussman ABC or Littlefuse 314 series ceramic fuses or equivalent
Refer to wiring diagrams for details
External Fusing Required
Operating Temperature
-10 to 45 °C [14 to 113 °F]
Thermal Protection
-10 to 40 °C [14 to 104 °F]
current limiting
Mounting Orientation
can be mounted in any orientation
Corrosive Gases
NOT compatible with any corrosive gases
Weight
8.0 oz [203g]
Agency Approvals
RoHS, CE
37 oz [1049g]
CULUS
10.5 oz [297g]
listed (E198015), RoHS, CE
59.5 oz [1687g]
CULUS
listed (E198015), RoHS
Optional Accessories *
Replacement Potentiometer
GSDA-5K
Digital Potentiometer
GSDA-DP
Manual Reverse Switch
GSDA-MREV
Accel/Decel Adjustment Card
GSDA-ACCDEC-4
Analog Current Input Card
Analog Voltage Input Card
Heatsink
GSDA-AI-A
–
GSDA-AI-V4
GSDA-HTSNK-4
–
–
–
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** Plugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still running.
Volume 14
e42-16
Drives/Motors/Motion
1-800-633-0405
GSD4 Series DC Drives
Company
Information
GSD4 Wiring Diagrams
GSD4-24x-xC Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
GSD4-24x-xC
5kΩ
Speedpot *
P1
Min
Speed
Max
Speed
I.R.
Comp.
Current
Limit
Speedpot Low (P1-8)
Speedpot Wiper (P1-7)
Speedpot High (P1-6)
+Field (P1-5)
-Armature / -Field (P1-4)
+Armature (P1-3)
VAC Input (N) (P1-2)
VAC Input (L) (P1-1)
Programmable
Controllers
Field I/O
Orange
Red
White
Systems
Overview
Software
motor plus (+) Field wire (of Shunt Wound motor) **
motor minus (-) Armature wire & (-) Field wire (of Shunt Wound motor; if necessary)
motor plus (+) Armature wire
incoming AC 120V neutral (white wire) or 240V hot #2 (black wire) ***
incoming AC hot (black wire) ***
C-more &
other HMI
Drives
Soft
Starters
* P1-6 has internal +12V, and connects to Speedpot High (white wire). THIS INPUT MUST NOT BE GROUNDED!
For start-stop applications, the connection between P1-6 and Speedpot High can be opened and closed by a SPST switch.
* P1-7 connects to Speedpot Wiper (red wire). THIS INPUT MUST NOT BE GROUNDED!
For Voltage-Follower applications, THIS INPUT MUST NOT BE GREATER THAN +12V MAXIMUM!
* P1-8 connects to Speedpot Low, and is raised and lowered by the Min Speed trimpot. THIS INPUT MUST NOT BE GROUNDED!
Electronic speed input (voltage follower) may be referenced to this input if the Min Speed trimpot adjustments are to be active.
Otherwise, inputs may be referenced to -Armature, which will bypass the Min Speed trimpot.
Motors &
Gearbox
Steppers/
Servos
** +F connection is only for Shunt Wound motor; NOT for Permanent Magnet motor.
For motors with dual voltage field, i.e. 50/100V or 100/200V, connect the highest value.
*** Fuse hot AC inputs only; refer to Fusing section for size and type. Fuse both AC lines for 240 VAC input. Do NOT fuse AC(N) on 120V systems.
Connect incoming AC ground (green wire) to GSD4 chassis.
GSD4-240-10N4X Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
AC2(N) AC1(L)
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
AC1
AC2
+A
-A
P4
-1
P4
-6
P4
-2
P4
-7
P1-1
P4
-3
P4
-8
P1-2
P4
-4
P4
-9
-F
P1-3
P4
-5
P4
-10
+F
P1
CONTROL
BOARD
P3
P1-4
P4
P1-7
P1-8
I.R.
Comp
ACCEL DECEL
Encoders
Current
Sensors
Pressure
Sensors
Max
Speed
P1-5
P1-6
MOTOR
Current
Limit
Min
Speed
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Field Winding of Shunt Motor
(if applicable) - no connection if
permanent magnet motor used
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-17
GSD4 Series DC Drives
GSD4 Dimensions –
dimensions = in [mm]
GSD4-24x-xC Dimensions
GSD4-240-10N4X Dimensions
Volume 14
e42-18
Drives/Motors/Motion
1-800-633-0405
GSD5 Series DC Drives
Company
Information
GSD5 Introduction
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
GSD5-240-10C
GSD5-240-10N4-x
Motor
Controls
GSD5 Series DC Drives
Motor Rating Range @ 120/240 VACIN
Overview
IronHorse GSD5 series DC drives offer
superb flexibility, reliability, and value.
A general purpose, economical line of
drives rated to 2 horsepower, it provides
the ultimate in standard features and
versatility, offered in open-frame and
NEMA 4/12 enclosed models.
A logical, easily-accessible layout
simplifies installation and adjustment.
Clean design, quality components and
careful assembly are trademarks of
IronHorse GSD DC drives.
www.automationdirect.com
Proximity
Sensors
1/8 – 2 hp
Features
• Dual input voltage – 120/240 VAC,
50/60Hz
• Adjustable horsepower settings
• Barrier terminal strip
• Packaged bridge supply (full wave)
• 1% speed regulation with armature
voltage feedback (±1/2% with tach
feedback)
• Adjustable minimum speed
• Adjustable maximum speed
• Adjustable IR compensation
• Adjustable linear acceleration
• Adjustable current limit
• Line voltage compensation
• 5kΩ speed potentiometer with leads,
knob, and dial included
• Power on/off switch (enclosed models)
• 50:1 speed range
• Overload capacity: 150% for one minute
• Transient voltage protection
• Voltage following mode or DC tachometer
follower by supplying ungrounded
analog input signal
• DC tachometer feedback
• Inhibit circuit – permits start and stop
without breaking AC lines
• Remote start/stop via pot circuit or
inhibit circuit
• Shunt field supply provided
• AC line fuse
• Enclosed models rated NEMA 4/12 with
threaded conduit holes
Photo
Sensors
Accessories
• Replacement speed potentiometer kit
• Digital potentiometer
• Manual reverse switch
• Analog current input card
• Analog voltage input card
Limit
Switches
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Pressure
Sensors
Typical Applications
Pushbuttons/
Lights
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Encoders
Current
Sensors
Temperature
Sensors
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
Drives/Motors/Motion
e42-19
GSD5 Series DC Drives
GSD5 Selection and Specifications
GSD5 Series DC Drives – Selection & Specifications
Model
GSD5-240
-10C
GSD5-240
-10N4
GSD5-240
-10N4-A
GSD5-240
-10N4-R
GSD5-240
-10N4-V
Price
<--->
<--->
<--->
<--->
<--->
manual reversing
voltage follower
Package Configuration
open frame
NEMA 4/12
Power Quality Form Factor
1.4
Special Features
none
current follower
Input Voltage (@50/60Hz)
120/240 VAC ±10%
Output Voltage
0–90/180 VDC
Shunt Field Voltage
100VDC @ 120VAC input ; 200VDC @ 240VAC input ; (1A max)
Motor Rating (hp)
1/8 – 1 hp @ 90VDC ; 1/4 – 2 hp @ 180VDC
Output Current (continuous)
150mA – 10A (DC)
Current Overload Capacity
150% for 60s
Current Limit (adjustable)
1–15A (DC)
Transient Protection
Metal Oxide Varistor (MOV)
I.R. Compensation
adjustable
Speed Adjustment
5kΩ 2W potentiometer or 0–10VDC isolated input signal
Speed Range
50:1
Speed Regulation
±1% of base speed (0.5% with tachometer feedback)
Maximum Speed
adjustable from 66% to 110% of base speed
Minimum Speed
linear ramp 0–30% of adjustable maximum speed
Acceleration
linear ramp adjustable 0.5–8s
Deceleration
adjustable 0.06–80s (dependent on acceleration time setting)
Dynamic Braking
no
Plugging Capability **
no
Electrical Connections
barrier-type terminal strip; 26–12 AWG
Bussman ABC or Littlefuse 314 series ceramic fuses or equivalent
Refer to wiring diagrams for details
External Fusing Required
Operating Temperature
-10 to 45 °C [14 to 113 °F]
Thermal Protection
current limiting
Mounting Orientation
can be mounted in any orientation
Corrosive Gases
NOT compatible with any corrosive gases
Weight
16.25 oz [413g]
Agency Approvals
25.50 oz [723g]
CULUS listed (E333109), RoHS
RoHS
Optional Accessories *
Replacement Potentiometer
GSDA-5K
Digital Potentiometer
GSDA-DP
Manual Reverse Switch
GSDA-MREV
–
–
included
–
Analog Current Input Card
GSDA-AI-A
–
included
–
–
Analog Voltage Input Card
GSDA-AI-V5
–
–
–
included
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** Plugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Volume 14
e42-20
Drives/Motors/Motion
1-800-633-0405
GSD5 Series DC Drives
Company
Information
GSD5 Wiring Diagrams
GSD5-240-10C Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
Min
Max
IR
Accel Comp
Systems
Overview
Programmable
Controllers
Cur
Lim
Field I/O
Software
C-more &
other HMI
Customer Installed
Speedpot
(factory provided
with 8-inch leads)
Drives
Inhibit
Pin P2
orange white
Soft
Starters
red
Motors &
Gearbox
Steppers/
Servos
AC1
AC2
spare
spare
–Field
+Field
–Arm
+Arm
Wiper
Pot Hi
Pot Lo
P1 1 2 3 4 5 6 7 8 9 10 11
Motor
Controls
field*
motor
armature
AC input **
chassis
ground
* Field terminals are used for shunt-wound motors only!
Do not connect these terminals when using permanent-magnet motors.
** AC1 terminal is internally fused; AC2 terminal is NOT internally fused.
Add external fuse for AC2 if it is connected to a hot AC line.
Photo
Sensors
GSD5-240-10N4 Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
FACTORY PREWIRING
Min
Max
IR
Accel Comp
Current
Sensors
Pressure
Sensors
DPST SWITCH
SPEEDPOT
(white
or
yellow)
Limit
Switches
Encoders
HI (white)
WIPER (red)
LO (orange)
Cur.
Lim.
Proximity
Sensors
Temperature
Sensors
(black)
(white)
Pushbuttons/
Lights
(black
or brown)
Process
Relays/
Timers
Inhibit P2
Pin
Comm.
INSIDE OF COVER
Terminal
Blocks &
Wiring
Switched AC1
Switched AC2
AC
-Field
AC
+Field
+Arm
Pot Hi
-Arm
Wiper
Pot Lo
P1 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11
Power
Circuit
Protection
Enclosures
CUSTOMER WIRING
chassis
ground
field*
motor
armature
ac input**
Endplate with holes for 1/2" NPT conduit
Tools
* Field terminals are used for shunt-wound motors only!
Do not connect these terminals when using
permanent-magnet motors.
** AC1 terminal is internally fused; AC2 terminal is NOT
internally fused. Add external fuse for AC2 if it is
connected to a hot AC line.
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-21
GSD5 Series DC Drives
GSD5 Wiring Diagrams
GSD5-240-10N4-A Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
BALANCE
ADJUSTMENT
LINEARITY/GAIN
ADJUSTMENT
RED
AUTO
125
CURRENT
SOURCE
3PDT
SWITCH
JU2
JU1
JU3
MANUAL
P16
+
-
AC AC
250/500
-1
-2
-3
-4
-5
-6
-7
-8
-9 -10 -11 P1
(GSD5 TERMINAL STRIP)
from P1-2 of GSD5
YELLOW
WHITE
HI
SPEEDPOT
W
RED
LO
ORANGE
GSD5-240-10N4-V Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
FACTORY PREWIRING
Min
Max
Accel
IR
Comp
Cur.
Lim.
NOTE: SOME
FACTORY WIRING
IS NOT SHOWN
FOR CLARITY
3PDT Switch
(yellow)
(brown)
Speedpot
(red) (white)
(black)
(orange)
(white)
(black)
P2
(brown)
Inhibit
Pin
(red)
P2
Vin or 4-20mA
CONNECTOR
(white)
(white)
(orange)
RANGE
JUMPER
CONNECTOR*
(yellow)
Switched AC
AC
Switched AC
AC
-Field
+Arm
+Field
Wiper
Pot Hi
-Arm
Pot Lo
P1 -1
-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11
BALANCE
TRIMPOT
JP2
P4
4-20 Vin
-1 -2 -3
(blue)
GAIN
TRIMPOT
* Jumper clip is used to select
input voltage range. When
installed from P4-1 to P4-2,
the range is 0–25 VDC thru
0–250 VDC. When installed
from P4-2 to P4-3, the range
is 0–5 VDC thru 0–25 VDC.
P3
P5
GSD5-240-10N4-V
(INSIDE OF COVER)
CUSTOMER WIRING
INPUT IMPEDANCE:
motor
ac input
1.2MW on high scale
150KW on low scale
analog
speed
common
analog
speed
signal
Volume 14
e42-22
Drives/Motors/Motion
1-800-633-0405
GSD5 Series DC Drives
GSD5 Dimensions –
Company
Information
dimensions = in [mm]
GSD5-240-10C Dimensions
Systems
Overview
GSD5-240-10N4-x Dimensions
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-23
GSD6 Series DC Drives
GSD6 Introduction
GSD6-240-15C
GSD6 Series DC Drives
Motor Rating Range @ 115/230 VACIN
Overview
1/8 – 3 hp
Features
The reliable, versatile, and economical
GSD6 DC drive is the most fully-featured
IronHorse analog DC drive.
It provides many standard features
typically offered as options by other DC
drives.
By combining advanced engineering
design, quality component selection,
and rigorous quality control, the GSD6
DC drive offers an excellent off-the-shelf
SCR control device. Its dependable,
time-proven circuitry offers performance
characteristics previously available only
in more costly drives.
• Dual input voltage 115/230 VAC, 50/60 Hz
via slide selector switch
• Adjustable horsepower settings
• Barrier terminal strip
• Packaged bridge supply (full wave)
• 1% speed regulation with armature
voltage feedback (±1/2% with tach
feedback)
• Adjustable minimum speed
• Adjustable maximum speed
• Adjustable IR compensation
• Adjustable linear acceleration
• Adjustable linear deceleration
• Adjustable current limit
• Line voltage compensation
• 5kΩ speed potentiometer with leads,
dial, and knob included
• 50:1 speed range
• Overload capacity: 200% for one minute
• Transient voltage protection
• Voltage following mode or DC tachometer
follower by supplying ungrounded
analog input signal
• DC tachometer feedback (jumper
selectable)
• Inhibit circuit – permits start and stop
without breaking AC lines
• Shunt field supply provided
• AC line fuses
• +12 VDC, 12mA power supply, user
accessible
Accessories
• Replacement speed potentiometer kit
• Digital potentiometer
• Analog current input card
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Typical Applications
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Volume 14
e42-24
Drives/Motors/Motion
1-800-633-0405
GSD6 Series DC Drives
Company
Information
GSD6 Selection and Specifications
Systems
Overview
GSD6 Series DC Drives – Selection & Specifications
Programmable
Controllers
Model
GSD6-240-15C
Price
<--->
Field I/O
open frame
Software
Package Configuration
Power Quality Form Factor
1.4
Input Voltage (@50/60Hz)
C-more &
other HMI
115/230 VAC ±10%
Output Voltage
Shunt Field Voltage
Motor Rating (hp)
0–90/180 VDC
Drives
100VDC @ 115VAC input ; 200VDC @ 230VAC input ; (1.5A max)
Soft
Starters
1/8 – 1.5 hp @ 90VDC ; 1/4 – 3 hp @ 180VDC
Output Current (continuous)
Motors &
Gearbox
15A (DC)
Current Overload Capacity
200% for 60s
Current Limit (adjustable)
Steppers/
Servos
2–30A (DC)
Transient Protection
Motor
Controls
Metal Oxide Varistor (MOV)
I.R. Compensation
adjustable
Speed Adjustment
5kΩ 2W potentiometer
Speed Range
Proximity
Sensors
Photo
Sensors
50:1
Speed Regulation
±1% of base speed
Maximum Speed
adjustable from 60% to 120% of base speed
Limit
Switches
Minimum Speed
linear ramp 0–30% of adjustable maximum speed
Encoders
Acceleration
linear ramp adjustable 0.3–12s
Deceleration
adjustable 0.6–12s
Dynamic Braking
Pressure
Sensors
no
Plugging Capability **
no
Electrical Connections
barrier-type terminal strip; 26–12 AWG
Fusing
Current
Sensors
Temperature
Sensors
(2) 20A fuses included (Bussman ABC-20 or Littlefuse 314020 ceramic fuses or equivalent)
Operating Temperature
Thermal Protection
Mounting Orientation
Corrosive Gases
Weight
-10 to 45 °C [14 to 113 °F]
Process
not available
Relays/
Timers
can be mounted in any orientation
NOT compatible with any corrosive gases
Comm.
40 oz [1134g]
Agency Approvals
Terminal
Blocks &
Wiring
RoHS
Optional Accessories *
Replacement Potentiometer
GSDA-5K
Digital Potentiometer
GSDA-DP
Analog Current Input Card
GSDA-AI-A
Pushbuttons/
Lights
Power
Circuit
Protection
Enclosures
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** P
lugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-25
GSD6 Series DC Drives
GSD6 Wiring Diagrams
GSD6-240-15C Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
P1
PROVIDES SUPPORT
AND TRIGGERING FOR
OPTIONS
P3
IR COMP
MAX
-3
orange
-4 -5
red
-6
-7
COMMON
PILOT LAMP
-9 -10 -11 -12 -13 P2
START
-8
STOP
+TACH
REV 1
SPARE
POT HI
POT WIPER
-2
POT LO
-1
JUMPER WIRE (JU2)
not active
REV 2
MIN
AMP REF
ACCEL
OVER CUR OUT
DECEL
FUSES
RELAY
OPTIONAL:
FOR SHUNT
WOUND
MOTORS ONLY
-7
+FIELD
-6
-FIELD
-5
-ARM
-4
+ARM
-3
AC (N)
VAC INPUT
-2
AC (L)
VAC INPUT
-1
GND
EARTH
GROUND
115V
CUR LIM
DC MOTOR
+
–
INPUT
VOLTAGE
SELECTOR
SWITCH
white
= customer supplied wiring
= factory supplied wiring
SPEEDPOT
GSD6 Dimensions –
dimensions = in [mm]
GSD6-240-15C Dimensions
Volume 14
e42-26
Drives/Motors/Motion
1-800-633-0405
GSD7 Series DC Drives
Company
Information
GSD7 Introduction
Systems
Overview
Programmable
Controllers
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
GSD7-xxx-xCR3
Proximity
Sensors
Photo
Sensors
GSD7-xxx-xCR30
Limit
Switches
GSD7 Series DC Drives
Motor Rating Range @ 120 VACIN
Motor Rating Range @ 240 VACIN
Overview
Instant reversing, quick stopping, rapid
cycling… The IronHorse GSD7 series
DC drives outperform other dynamic
braking and reversing drives by utilizing
unique zero-speed detect and dynamic
braking circuits.
These circuits eliminate the contact
arcing and failed braking problems
associated with other reversing and
dynamic braking drives. The GSD7
zero-speed detect circuit also eliminates
motor plug reversing problems.
In the event of a power loss or emergency
stop condition, the GSD7 Series DC
drives will drop into a dynamic brake
condition to safely and quickly bring the
motor to a stop.
Encoders
1/50 – 1 hp
Current
Sensors
1/25 – 2 hp
Features
• Adjustable horsepower settings
• Barrier terminal blocks
• Full-wave bridge supply
• Adjustable minimum speed
• Adjustable maximum speed
• Adjustable IR compensation
• Adjustable current limit
• Fixed acceleration (0.5 sec)
• Line voltage compensation
• 5kΩ pot with leads, dial, and knob
included
• 50:1 speed range
• Overload capacity: 200% for one minute
• Transient voltage protection
• Shunt field supply provided
• Onboard dynamic brake resistor
• Automatic dynamic braking on power
loss
• 1% speed regulation with armature
voltage feedback
Pressure
Sensors
Temperature
Sensors
Accessories
• Replacement speed potentiometer kit
• Digital potentiometer
Detailed descriptions and
specifications for GSD accessories are
available in the “GSD Series DC Drives
Accessories” section.
Typical Applications
• Auger feeders
• Automated door actuators
• Commercial cooking equipment
• Commercial lift
• Food production
• Industrial pumping systems
• Measurement instruments
• Miniature lathes and mills
• Packaging / material-handling equipment
• PLC-controlled reversing
• Printing and labeling machines
• Small shop machine tools
• Spray / print reciprocating head
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-27
GSD7 Series DC Drives
GSD7 Selection and Specifications
GSD7 Series DC Drives – Selection & Specifications
Model
GSD7-120
-1CR3
GSD7-120
-1CR30
GSD7-120
-5CR3
GSD7-120
-10CR30
GSD7-240
-1CR3
GSD7-240
-5CR3
GSD7-240
-10CR30
Price
<--->
<--->
<--->
<--->
<--->
<--->
<--->
Package Configuration
open frame
Power Quality Form Factor
1.4
Input Voltage (@50/60Hz)
120 VAC ±10%
240 VAC ±10%
0–90 VDC
0–180 VDC
100 VDC (1A max)
200 VDC (1A max)
Output Voltage
Shunt Field Voltage
Motor Rating (hp)
Output Current
(continuous)
1/15 – 1/8
1/8 – 1/2
1/8 – 1
1/25 – 1/4
1/4 – 1
1/4 – 2
500mA–1.2A
(DC)
500mA–
5.5A (DC)
500mA–
10A (DC)
500mA–1.2A
(DC)
500mA–
5.5A (DC)
500mA–
10A (DC)
Current Overload Capacity
200% for 60s
Current Limit (adjustable)
Cycling Rate (cycles/min)
0.3–3A (DC)
3
1–18A (DC)
30
Transient Protection
3
0.3–3A (DC)
30
3
1–18A (DC)
3
30
Metal Oxide Varistor (MOV)
I.R. Compensation
adjustable
Speed Adjustment
5kΩ 0.5W potentiometer or 0–10VDC isolated input signal
Speed Range
50:1
Speed Regulation
±1% of base speed
Maximum Speed
adjustable from 60% to 110% of base speed
Minimum Speed
linear ramp 0–30% of adjustable maximum speed
Acceleration
0.5s fixed
Deceleration
0.5s fixed
Dynamic Braking
yes
Plugging Capability **
yes
Electrical Connections
barrier-type terminal blocks; 22–14 AWG
Bussman ABC or Littlefuse 314 series ceramic fuses or equivalent
Refer to “Installation and Wiring” section of user manual for details
External Fusing Required
Operating Temperature
-10 to 45 °C [14 to 113 °F]
Thermal Protection
current limiting
Mounting Orientation
can be mounted in any orientation
Corrosive Gases
NOT compatible with any corrosive gases
1.1 lb
[490g]
Weight
Agency Approvals
3.3 lb
[1497g]
1.1 lb
[490g]
CULUS
3.3 lb
[1497g]
1.1 lb [490g]
1.1 lb
[490g]
3.3 lb
[1497g]
(E333109), RoHS
Optional Accessories *
Replacement Potentiometer
GSDA-5K
Digital Potentiometer
GSDA-DP
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** P
lugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still
running.
Volume 14
e42-28
Drives/Motors/Motion
1-800-633-0405
GSD7 Series DC Drives
Company
Information
GSD7 Wiring Diagrams
GSD7-xxx-xxxxx Basic Wiring Diagram – (refer to User Manual for more detailed wiring information)
Systems
Overview
Programmable
Controllers
Field I/O
Software
SPEEDPOT
C-more &
other HMI
LO
Drives
W
-8
-7
-6
-7
FWD
-5
REV
-4
A2
-3
A1
~
N
~
L
-2
P4
-1
W
HI
orange
HI
Soft
Starters
red
Motors &
Gearbox
white
Steppers/
Servos
SPDT
COM
-6
LO
Motor
Controls
MOTOR
Proximity
Sensors
VAC INPUT
Photo
Sensors
VAC INPUT
P1
Limit
Switches
P1 is underneath P4
P1-4 = -F; P1-5 = +F
For Field Winding of shunt motor;
no connection for permanent magnet motor.
Encoders
Current
Sensors
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-29
GSD7 Series DC Drives
GSD7 Dimensions –
dimensions = in [mm]
GSD7-xxx-xCR3 Dimensions
GSD7-xxx-xCR30 Dimensions
Volume 14
e42-30
Drives/Motors/Motion
1-800-633-0405
GSD Series DC Drives Accessories
Company
Information
GSDA Accessories for GSD Series DC Drives – Selection & Specifications
Systems
Overview
GSDA Accessories for GSD Series DC Drives
Model
Price
Description
For Use With
Programmable
Controllers
GSDA-5K
<--->
Speed Potentiometer Kit. 5kΩ accessory/replacement. Includes
adjustment knob and 0-100% speed dial.
GSD - all
GSDA-ACCDEC-4
<--->
Independent Accel/Decel Adjustment Card. Field installable.
GSD4 - all
<--->
Isolated Analog Current Signal Input Card.
Range: 4–20mA.
Field installable for open-frame drives as shown.
GSD4-24x-xC (open-frame)
GSD5-240-10C (open-frame)
GSD6 (open-frame)
GSDA-AI-V4
<--->
Isolated Analog Voltage Signal Input Card.
Range: 0–10V or 0–250V.
Field installable for open-frame drives as shown.
GSD4-240-xC
(240V open-frame)
GSDA-AI-V5
<--->
Isolated Analog Voltage Signal Input Card.
Range: 0–10V or 0–250V.
Field installable for open-frame drives as shown.
GSD5-240-10C (open-frame)
<--->
Digital Potentiometer. 120–240 VAC input. Programmable.
Outputs any unipolar or bipolar voltage range (based on input
voltage) up to 24VDC (±12V, ±10V, 0–5V, 0–24V, etc.). NEMA 4X
enclosure fits 1/8 DIN cutout. Replaces analog potentiometers
where vibration, repeatability, or precision is a concern.
GSD1 - all
GSD4 - all
GSD5 - all
GSD6 - all
GSD7 - all
GSDA-MREV
<--->
Manual Reverse Switch. 4PDT rated at 10A. Allows reversing
by switching DC motor armature leads. Center-blocking prevents
motor leads from reversing when motor is still turning in the
previous direction.
GSD4 - all
GSD5-240-10C (open-frame)
GSDA-HTSNK-4
<--->
Heatsink. Increases the drive's output current rating.
GSD4-24x-xC (open-frame)
GSDA-AI-A
GSDA-DP
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Motor
Controls
Proximity
Sensors
NOTE: All GSDA Accessories are RoHS compliant.
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
GSDA-5K
Pressure
Sensors
For use with all GSD series DC drives
The GSDA-5K is a replacement potentiometer kit that can
be used with IronHorse GSD series DC drives to control the
speed of a DC motor.
(All GSD series DC drives include a speed potentiometer.)
Temperature
Sensors
Pushbuttons/
Lights
The kit includes:
Process
(1) 5kΩ potentiometer
(3) pigtail wiring leads (8-1/2 in; 20 AWG)
(1) adjustment knob
Relays/
Timers
Dimensions ( in [mm] )
Comm.
(1) 0–100% dial
(1) mounting nut and lock washer
Terminal
Blocks &
Wiring
Wiring Connections
Power
Circuit
Protection
SPEEDPOT HI (CW) (WHITE)
SPEEDPOT WIPER (RED)
SPEEDPOT LO (CCW) (ORANGE)
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-31
GSD Series DC Drives Accessories
GSDA-ACCDEC-4
For use with all GSD4 DC drives
The GSDA-ACCDEC-4 option card overrides the fixed accel ramp built into the
GSD4 drive, providing independently adjustable linear acceleration and deceleration
from 0.5 to 8.0 seconds. Adjustments are made via two separate trim pots.
This option card plugs into the expansion connector on the GSD4 main circuit board.
GSDA-ACCDEC-4 installation and wiring information is included in the GSD4 DC
Drives User Manual.
GSDA-AI-A
For use with DC drives: GSD4-24x-xC, GSD5-240-10C, GSD6-all (open-frame)
This option card is a 4–20 mA isolated analog current signal card that can replace
the speed pot as a speed input signal to certain GSD series drives. The 4–20 mA
signal input can be either grounded or ungrounded. The board sets on spacers
screwed to the potentiometer HI, Wiper, and LO terminals on the main GSD drive
board using screws (included).
GSDA-AI-A installation and wiring information is included in the GSDA-AI-A DC
Drives Accessory Data Sheet.
GSDA-AI-V4
For use with GSD4-240-xC (120–240V open-frame) DC drives
This option card allows for the use of either a grounded or non-grounded remote DC
signal such as 0–5 VDC through 0–250 VDC, 4–20mA current, or a remote speed
pot. The DC input signal type can be selected for voltage (Vin) or current (4–20mA),
and there is a GAIN trim pot to set full linear output in reference to the input signal
range. The output of this remote signal isolation board is a linear signal that is
proportional to the remote input signal being supplied.
GSDA-AI-V4 installation and wiring information is included in the GSD4 DC Drives
User Manual.
GSDA-AI-V5
For use with GSD5-240-10C (open-frame) DC drives
This option card allows for the use of either a grounded or non-grounded remote
DC signal such as 0–5 VDC through 0–250 VDC, 4–20mA, or a remote speed
potentiometer. The DC input signal type can be selected for voltage (Vin) or current
(4–20mA), and there is a Hi/Lo range selection to select the voltage ranges. The
GAIN trim pot is used to set full linear output in reference to the input signal range.
The output of this remote signal isolation board is a linear signal that is proportional
to the remote input signal being supplied.
GSDA-AI-V5 installation and wiring information is included in the GSD5 DC Drives
User Manual.
Volume 14
e42-32
Drives/Motors/Motion
1-800-633-0405
GSD Series DC Drives Accessories
GSDA-MREV
Company
Information
Dimensions ( in [mm] )
Systems
Overview
For use with DC drives: GSD3 - all,
GSD4 - all, GSD5-240-10C (open-frame)
Programmable
Controllers
The GSDA-MREV Manual Reversing
Switch is a 4PDT 10A-rated centerblocked manual switch that can be used
with IronHorse GSD series DC drives
to manually reverse the direction of a
DC motor. When switched between
the Forward and Reverse positions,
the blocked center position causes a
delay which protects the DC drive from
any voltage that may be on the motor
armature terminals. The center position
is OFF/NEUTRAL, and is not connected
to a wiring terminal.
Field I/O
Software
C-more &
other HMI
Drives
Soft
Starters
Motors &
Gearbox
Steppers/
Servos
Use the GSDA-MREV switch to manually reverse a DC motor without damaging the drive.
Motor
Controls
Proximity
Sensors
Switch Position 1
Switch Position OFF (no wire terminal)
Switch Position 2
Common
wire terminal
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pressure
Sensors
GSDA-HTSNK-4
Temperature
Sensors
For use with GSD4-xxx-xC
(open-frame) DC drives
Pushbuttons/
Lights
Optional heatsink for open-frame
GSD4-xxx-1C and GSD4-xxx-5C DC
drives only.
Process
Increases the output current capability
of GSD4-240-5C drives to 10A (non-UL
applications only).
Relays/
Timers
Comm.
Dimensions ( in [mm] )
Terminal
Blocks &
Wiring
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-33
GSD Series DC Drives Accessories
GSDA-DP
Standard Features
For use with DC drives: GSD1 - all, GSD3-24A-xxx (12–24V),
GSD4 - all, GSD5 - all, GSD6 - all, GSD7 - all
The GSDA-DP digital potentiometer is a compact,
microprocessor-based unit capable of being either field or
factory configured for a number of industrial user interface /
control signal needs. The GSDA-DP allows the user to adjust
the displayed value via the front-panel push buttons. As the
displayed value is raised or lowered, the output signal from
the GSDA-DP follows proportionally according to the unit’s
configuration. These units support both unipolar and bipolar
output and are capable of automatically inverting, scaling, and
offsetting the output as needed. The GSDA-DP series is ideal
for volume OEM applications requiring specialized inputs and
outputs.
The GSDA-DP durable 1/8 DIN aluminum housings can be
easily mounted in a panel or control cabinet.
• Microprocessor-based design combines the ultimate in
responsiveness and accuracy in one package
• Non-volatile memory stores adjustable parameters even when
power has been removed
• Adjustable parameters include display range, output range,
output polarity, alarm options, etc.
• Internal program-enable jumper selectively prevents tampering
with unit’s configuration
• Universal power supply accepts line voltages inputs from
85–265 VAC @ 50–60Hz without switches or jumpers. The unit
automatically adjusts as needed.
• Transient voltage protection prolongs unit’s life in harsh
industrial environments
• Self-contained power supply for external sensor, limited to 5V @
50mA
• 1/8 DIN durable aluminum housing for panel mounting
• Large 4-digit, 1/2” LED display
• G.E. Lexan membrane and gasket (which are included) meet
NEMA 4X standards when used with NEMA 4X enclosures
• Wide operating ambient temperature range of -10 °C to 45 °C
(14 °F to 113 °F)
• Multiple operating modes including:
– Rate Mode* – Displays in rate and non-rate units
such as rpm, gallons per second, and percent
– Time Mode* – Displays in time units such as HH:MM,
MM:SS, SS:TT, or other units
– Rate and Time Modes operate inversely from each other
GSDA-DP – Specifications
Electrical
Mechanical
Environmental
Regulatory
Line Input Voltage
85–265 VAC
Line Input Frequency
48–62 Hz
Display Range
0.001 – 9999
Units of Operation
User Programmable, any Unit
Onboard Power Supply (externally accessible)
5V @ 50mA
Pot Lo/Hi Supply VDC Range (external supply)
0–2 VDC through 0–24 VDC
Pot Wiper VDC Range
Pot Lo +50mV through Pot Hi -50mV
Pot Circuit Current Draw
2mA @ 12V
Pot Circuit Isolation
>500 MΩ
Isolated Alarm Relay Output Ratings
250VAC @ 5A; Form C
Resolution of D-A Converter
10 bits
Analog Output
Any unipolar or bipolar voltage range (based
on input voltage) up to 24VDC
Display Type
LED, Red, 4-Digit, 1/2 in Height
Housing Type (with supplied gasket in NEMA 4X panel)
1/8 DIN NEMA 4X
Connector Style
12-position 5mm European Style
Terminal Block Torque Setting
4.4 lb·in Max [0.5 N·m]
Faceplate Material
Polycarbonate with GE Lexan Overlay
Housing Material
Aluminum
Weight
14.4 oz [408.22g]
Operating Temperature Range
-10 °C to 45 °C [14 °F to 113 °F]
Operating Humidity Range
95% non-condensing
Agency Approvals
RoHS
Volume 14
e42-34
Drives/Motors/Motion
1-800-633-0405
GSD Series DC Drives Accessories
GSDA-DP
Company
Information
GSDA-DP Mounting
Systems
Overview
GSDA-DP Operation Modes
Programmable
Controllers
Rate and Time mode cycle times operate
inversely from each other.
GSDA-DP Output (V)
(WITH THE ADHESIVE SIDE OF
GASKET FACING THE CUSTOMER
MOUNTING PANEL)
CUSTOMER
MOUNTING PANEL
(HOLE CUT-OUT FOR CONTROL
HOUSING APPROXIMATELY
3.622" WIDE BY 1.770" HIGH)
80
60
Field I/O
Software
C-more &
other HMI
GSDA-DP
Digital Pot
40
Drives
20
0
Soft
Starters
0
1
2
3
4
GSDA-DP Setting (%)
5
Motors &
Gearbox
Time Mode, Unipolar Output
100:00
GSDA-DP Output (V)
PANEL MOUNTING GASKET
Rate Mode, Unipolar Output
100
Steppers/
Servos
SUPPLIED WITH EACH CONTROL:
80:00
1) GASKET
2) (2) 6-32 X 3/4 PANHEAD BLACK OXIDE STAINLESS SCREWS
3) (2) #6 NUT WITH LOCKWASHER
60:00
Motor
Controls
40:00
Proximity
Sensors
20:00
00:00
0
Photo
Sensors
1
2
3
4
5
GSDA-DP Setting (min:sec)
Limit
Switches
GSDA-DP Wiring
Encoders
GSDA-DP
Program Jumper
P1-1
P1-2
P1-3
P1-4
P1-5
P1-6
P1-7
P1-8
P1-9
P1-10
P1-11
P1-12
N
L
HI
W
LO
COM
+5V
S1
S2
2 AMP
AC INPUT
AC INPUT
}
fuse both lines for
system without neutral
POT HIGH or +V REF INPUT
WIPER or ANALOG VOLTAGE SIGNAL
POT LO or -V REF / COM
Common
+5VDC
Signal 1
Signal 2
*
Alarm Output - Normally Open
C
Alarm Output - Common
NC
Alarm Output - Normally Closed
}
Connect to the Speedpot or Analog
Voltage Input of the control being driven.
High must be positive voltage with respect to low.
Supply ([email protected])
* P1-8 & P1-9 signal inputs may be programmed
for a number of functions.
*
NO
}
Current
Sensors
85–265 VAC
}
Form C
Relay output
(Programmable)
Pressure
Sensors
Temperature
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
Terminal
Blocks &
Wiring
GSDA-DP Dimensions ( in [mm] )
Power
Circuit
Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
Product
Index
Part #
Index
Volume 14
www.automationdirect.com
Drives/Motors/Motion
e42-35
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