User Manual
GB
®
Operating manual
ProSpray 3.25
Airless high-pressure spraying unit
Models:
0558011
0558012
0558013
0558028
0558096
0558097
Original operating manual
0558098
ProSpray 3.25
Edition 3 / 2010
Uncontrolled Copy
0558 974A
GB
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
1
Never put your fingers, hands or any other parts
of the body into the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of
injury to the skin through coating materials or solvents,
consult a doctor immediately for quick and expert treatment.
Inform the doctor about the coating material or solvent used.
2
The operating instructions state that the following points must always be
observed before starting up.
1. Faulty units must not be used.
2. Secure Titan spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed. The
connection must take place through a correctly
earthed two-pole and earth socket outlet.
PE
4. Check allowable operating pressure of high-pressure hose
and spray gun.
5. Check all connections for leaks.
3
The instructions regarding regular cleaning and maintenance
of the unit must be strictly observed.
Before any work is done on the unit or for every break in
work the following rules must be observed:
1. Release the pressure from
spray gun and hose.
0 bar
2. Secure the Titan spray gun using
the safety catch on the trigger
3. Switch off unit.
Be safety-conscious!
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2
ProSpray 3.25
GB
Contents
Contents
Safety regulations for Airless spraying........................ 4
Earthing instructions.........................................................5
2.
2.1
2.2
General view of application...........................................6
Application........................................................................6
Coating materials..............................................................6
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
Description of unit..........................................................6
Airless process..................................................................6
Functioning of the unit.......................................................6
Legend for explanatory diagram
ProSpray 3.25...................................................................7
Explanatory diagram ProSpray 3.25.................................7
Technical data...................................................................8
Transportation...................................................................8
Transportation in vehicle...................................................8
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Starting operation...........................................................8
High-pressure hose, spray gun and
separating oil.....................................................................8
Control panel indicators....................................................9
Pressure control knob settings..........................................9
Connection to the mains network......................................9
Cleaning preserving agent when
starting-up of operation initially.......................................10
Taking the unit into operation
with coating material.......................................................10
Digital Electronic Spray Control (DESC)......................... 10
5.
Spraying technique.......................................................12
6.
6.1
Handling the high-pressure hose................................12
High-pressure hose.........................................................12
7.
Interruption of work......................................................12
8.
8.1
8.2
8.3
8.4
Cleaning the unit (shutting down)...............................13
Cleaning unit from outside..............................................13
Suction filter....................................................................13
Cleaning the high-pressure filter.....................................13
Cleaning Airless spray gun.............................................14
Uncontrolled Copy
ProSpray 3.25
Page
1.
1.1
9.
Page
Remedy in case of faults..............................................14
10. Servicing........................................................................16
10.1 General servicing............................................................16
10.2 High-pressure hose.........................................................16
11.
11.1
11.2
11.3
11.4
Repairs at the unit.........................................................16
Relief valve.....................................................................16
Inlet and outlet valve.......................................................16
Packings.........................................................................17
ProSpray 3.25 connection diagram.................................18
12.
12.1
12.2
12.3
12.4
12.5
12.6
Appendix........................................................................19
Selection of tip................................................................19
Servicing and cleaning of Airless
hard-metal tips................................................................19
Spray gun accessories....................................................19
Airless tip table................................................................20
TempSpray.....................................................................21
Pump-Runner..................................................................22
Sales and service companies................................................23
Accessories for ProSpray 3.25..............................................24
Spare parts list for main assembly........................................26
Spare parts list for fluid section............................................28
Spare parts list for drive assembly........................................30
Spare parts list of frame.........................................................31
Spare parts list for suction system of stand
and low boy cart......................................................................32
Spare parts list for upright cart..............................................33
Spare parts list for low boy cart.............................................34
Important notes on product liability......................................35
3+2 years guarantee for professional finishing.................... 35
CE Declaration of conformity.................................................36
3
GB
Safety Regulations
1.
Safety regulations for Airless spraying
This manual contains information that must be read and understood
before using the equipment. When you come to an area that has one of
the following symbols, pay particular attention and make certain to heed
the safeguard.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information
will follow.
Attention
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to
prevent damage to the equipment or how to avoid
causes of minor injuries will follow.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Severe
injury and/or property damage can occur.
A hazard symbol such as this one refers to a specific,
task-related risk. Be sure to heed the safeguard.
i
PREVENTION:
• Provide extensive exhaust and fresh air introduction
to keep the air within the spray area free from
accumulation of flammable vapors.
Notes give important information which should be given
special attention.
• Avoid all ignition sources such as static electricity
sparks, electrical appliances, flames, pilot lights, hot
objects, and sparks from connecting and disconnecting
power cords or working light switches.
• Plastic can cause static sparks. Never hang plastic
to enclose spray area. Do not use plastic drop cloths
when spraying flammable materials.
• Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun
firmly against side of container to ground container and
prevent static sparks.
HAZARD: Injection injury
A high pressure stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation.
DO NOT TREAT AN INJECTION INJURY AS A
SIMPLE CUT! Injection can lead to amputation. See a
physician immediately.
The maximum operating range of the unit is 221 bar
(22.1 MPa, 3200 PSI) fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the fluid
stream. DO NOT allow body to touch a leak in the fluid
hose.
• NEVER put your hand in front of the gun. Gloves will
not provide protection against an injection injury.
0 bar
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place sprayer at least 6.1 m (20 feet) from the spray
object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated. The
pump contains arcing parts that emit sparks and can
ignite vapors.
• ALWAYS lock the gun trigger, shut the fluid pump off
and release all pressure before servicing, cleaning
the tip guard, changing tips, or leaving unattended.
Pressure will not be released by turning off the engine.
The PRIME/SPRAY valve or pressure bleed valve
must be turned to their appropriate positions to relieve
system pressure.
PE
• ALWAYS keep tip guard in place while spraying. The
tip guard provides some protection but is mainly a
warning device.
• NEVER use a spray gun without a working trigger lock
and trigger guard in place.
• ALWAYS remove the spray tip before flushing or
cleaning the system.
• Follow material and solvent manufacturer’s warnings
and instructions. Be familiar with the coating material’s
MSDS sheet and technical information to ensure safe
use.
• The paint hose can develop leaks from wear, kinking
and abuse. A leak can inject material into the skin.
Inspect the hose before each use.
• Do not use materials with a flashpoint below 21° C
(70° F). Flashpoint is the temperature at which a fluid
can produce enough vapors to ignite.
• Use lowest possible pressure to flush equipment.
• All accessories must be rated at or above the
maximum operating pressure range of the sprayer.
This includes spray tips, guns, extensions, and hose.
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• The equipment and objects in and around the spray
area must be properly grounded to prevent static
sparks.
• Use only conductive or earthed high pressure fluid
hose. Gun must be earthed through hose connections.
• Power cord must be connected to a grounded circuit
(electric units only).
• The unit must be connected to an earthed object. Use
the green earthing wire to connect the unit to a water
pipe, steel beam, or other electrically earthed surface.
4
ProSpray 3.25
GB
Safety regulations
General view of application
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with
body. Vapors can cause severe nausea, fainting, or
poisoning.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause severe injury or property damage.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such
as methylene chloride and 1,1,1 - trichloroethane.
They are not compatible with aluminum and may
cause an explosion. If you are unsure of a material’s
compatibility with aluminum, contact your coating’s
supplier.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure
it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating
manufacturer.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
• Pulling the trigger causes a recoil force to the hand
that is holding the spray gun. The recoil force of the
spray gun is particularly powerful when the tip has
been removed and a high pressure has been set on
the airless pump. When cleaning without a spray tip,
set the pressure control knob to the lowest pressure.
• Use only manufacturer authorized parts. User
assumes all risks and liabilities when using parts that
do not meet the minimum specifications and safety
devices of the pump manufacturer.
1.1
PE
Check with a qualified electrician or serviceman if the earthing
instructions are not completely understood, or if you are in doubt as to
whether the product is properly earthed. Do not modify the plug provided.
If the plug will not fit the outlet, have the proper outlet installed by a
qualified electrician.
• Make sure power cord, air hose and spray hoses are
routed in such a manner to minimize slip, trip and fall
hazard.
• Clean up all material and solvent spills immediately to
prevent slip hazard.
Work or repairs at the electrical equipment:
These may only be carried out by a skilled electrician. No liability
is assumed for incorrect installation.
• ALWAYS follow the material manufacturer’s
instructions for safe handling of paint and solvents.
• Do not use this unit in workshops that are covered
under the explosion prevention regulations.
• Always unplug cord from outlet before working on
equipment (electric units only).
• Always keep the power cord plug in sight during usage
to prevent any accidental shutdown or startup.
• Wear ear protection. This unit can produce noise
levels above 85 dB(A).
• Device weighs in excess of 18 kg. Two-person lift is
required.
• Never leave this equipment unattended. Keep away
from children or anyone not familiar with the operation
of airless equipment.
• Do not move unit while unit is running.
• Do not spray on windy days.
ProSpray 3.25
Electric models must be earthed. In the event of an
electrical short circuit, earthing reduces the risk of electric
shock by providing an escape wire for the electric current.
This product is equipped with a cord having an earthing
wire with an appropriate earthing plug. The plug must be
plugged into an outlet that is properly installed and earthed
in accordance with all local codes and ordinances.
DANGER — Improper installation of the earthing plug
can result in a risk of electric shock. If repair or
replacement of the cord or plug is necessary, do not
connect the green earthing wire to either blade
terminal. The wire with insulation having a green outer
surface with or without yellow stripes is the earthing
wire and must be connected to the earthing pin.
• Before each use, check all hoses for cuts, leaks,
abrasion or bulging of cover. Check for damage or
movement of couplings. Immediately replace the hose
if any of these conditions exist. Never repair a paint
hose. Replace it with another earthed high-pressure
hose.
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Earthing Instructions
5
GB
General view of application
2.
General view of application
2.1
Application
Description of unit
= Not-recommended
= Recommended
recommended nozzle size: FineFinish 0.008“ - 0.014“
Emulsion paints, latex paints
recommended nozzle size: 0.017“ - 0.027“
Anti-corrosive agents, flame retardants, fabric
adhesive
recommended nozzle size: 0.021“ - 0.031“
Airless-scrapers
recommended nozzle size: 0.027“ - 0.039“
2.2
PS 3.39
up to 200 m2
200 m2 - 800 m2
more than 800 m2
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Coating materials
3.
Description of unit
3.1
Airless process
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A piston pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 221 bar (22.1 MPa), the coating material
is atomised. This high pressure has the effect of micro fine
atomisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of finest
atomisation, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of the speed of work
and convenience must be mentioned.
Pay attention to the Airless quality of the coating
materials to be processed.
Dilutable lacquers and paints or those containing solvents, twocomponent coating materials, dispersions, latex paints.
No other materials should be used for spraying without
WAGNER’s approval.
Filtering
Despite suction filter and insertion filter in the spray gun, filtering
of the coating material is generally advisable.
Stir coating material before commencement of work.
i
PS 3.34
up to 200 m2
200 m2 - 800 m2
more than 800 m2
Processible coating materials
i
PS 3.31
up to 200 m2
200 m2 - 800 m2
more than 800 m2
PS 3.29
Release agents, oils, undercoats, primers, fillers,
synthetic resin-based paints, acrylic paints
PS 3.25
Object Size
PS 3.23
Materials
PS 3.21
Model
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
3.2
Functioning of the unit
In the following there is a short description of the technical
construction for better understanding of the function.
WAGNER ProSpray units are electrically driven high-pressure
spraying units.
A gear unit transfers the driving force to a crankshaft. The
crankshaft moves the pistons of the material feed pump up and
down.
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when the
piston moves downward.
The coating material flows under high pressure through the highpressure hose to the spray gun. When the coating material exits
from the tip it atomizes.
The pressure regulator controls the volume and the operating
pressure of the coating material.
Viscosity
With this unit it is possible to process highly viscous coating
materials of up to around 25.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction,
they must be diluted in accordance with the manufacturer’s
instructions.
Two-component coating material
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously with
the appropriate cleaning materials.
Coating materials with sharp-edged additional materials
These have a strong wear and tear effect on valves, highpressure hose, spray gun and tip. The durability of these parts
cane be reduced appreciably through this.
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6
ProSpray 3.25
GB
Description of unit
3.3
1
2
3
4
5
6
7
8
Legend for explanatory diagram ProSpray 3.25
Spray gun
High-pressure hose
Return hose
Suction hose
Frame
Drip cup
Power cord
Relief valve
Lever position vertical – PRIME ( k circulation)
Lever position horizontal – SPRAY ( p)
3.4
9
10
11
12
13
14
15
16
17
Oil button
Oil level gauge
ON/OFF switch
Control panel indicators
Pressure control knob
Digital Electronic Spray Control (DESC)
Oil cup for EasyGlide (EasyGlide prevents
increased wear of the packings)
Pusher stem
Pail hook (high cart)
Explanatory diagram ProSpray 3.25
17
12
13
14
15
1
3
4
2
3
4
5
6
9
11
16
8
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ProSpray 3.25
10
7
7
GB
Description of unit
3.5
Starting operation
Technical data
Voltage:
220~240 Volt AC, 50/60 Hz
Max. current consumption: 6.0 A @ 230VAC
Power cord:
3 x 1.5 mm2 – 6 m
Acceptance capacity:
1100 Watt
Max. operating pressure:
221 bar (22.1 MPa)
Volume flow at 12 MPa
(120 bar) with water:
2.6 l/min
Max tip size:
0.027 inch – 0.69 mm
Max. temperature of the
coating material:
43°C
Max viscosity:
25.000 MPa·s
Weight:
Stand:
17.9 kg
Cart:
27.4 kg
Low cart:
27.4 kg
Special high-pressure hose: DN 6 mm, 15 m, connection thread M 16 x 1.5
Dimensions (L X W X H):
Stand:
436 x 369 x 416 mm
High cart:
611 x 481 x 734 mm
Low cart:
1148 x 541 x 485 mm
Max sound pressure level: 80 dB (A) *
4.
Starting operation
4.1
High-pressure hose, spray gun and
separating oil
1. Screw the high-pressure hose (2) to the coating material
outlet (Fig. 3, Item 1).
2. Screw the spray gun (3) with the selected tip onto the
high-pressure hose.
3. Tighten the union nuts at the high-pressure hoses firmly
so that coating material does not leak.
3
* Place of measuring: 1 m in distance from the unit and 1.6
m above the floor, 12 MPa (120 bar) operating pressure,
reverberant floor.
3.6
Transportation
Pushing or pulling the unit
Pull out the handle (Fig. 2, Item 1) until it will come no further.
Insert the handle – push the buttons (2) on the spars, and then
push in the handle.
2
1
4. Remove the oil cup cap with a straight-slot screwdriver.
5. Fill the oil cup with EasyGlide (Fig. 4) until the oil gauge
(4) is showing that it is full.
1
EasyGlide prevents increased wear and tear to
the packings.
Attention
2
6. Replace oil cup cap.
7. Press oil button 2-5 times to prime the oiler. Press once
for every eight hours of usage to lubricate the fluid section.
8. Fully depress the pusher stem to make sure the inlet ball
is free.
2
3.7 Transportation in vehicle
Secure the unit with a suitable fastening.
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8
ProSpray 3.25
GB
Starting operation
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 12 MPa (120 bar) and 23 MPa (230 bar). A
solid green pressure indicator means:
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints
• The sprayer is operating at peak performance at a high
pressure setting
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means the
tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the
pressure is set at maximum, service may be required
(worn packings, worn piston, stuck valve, etc...).
4
4.2
Service Indicator
Control Panel Indicators
The Service indicator is on when the motor is commanded to run.
This indicator is used by service centers to troubleshoot motor
problems.
The following is a description of the control panel indicators.
4.3
Service
Indicator
Pressure
Indicator
Pressure control knob settings (Fig. 6)
1. Minimum pressure setting
2. Black zone – no pressure generation
3. Blue zone – pulsating pressure for cleaning
Pressure Indicator
The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.
1
2
3
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 1.4 MPa (14 bar). A blinking yellow
pressure indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the relief valve between positions
• It is safe to change or replace the spray tip
i
4.4
The unit must be connected to an appropriatelygrounded safety outlet.
If the pressure indicator begins blinking yellow
when the pressure control knob is set at a higher
pressure and the relief valve is in the SPRAY
position, either the spray tip is worn or the
sprayer is in need of service/repair.
Attention
Before connecting the unit to the mains supply, ensure that the
line voltage matches that specified on the unit’s rating plate.
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A
solid yellow pressure indicator means:
• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors
Uncontrolled Copy
ProSpray 3.25
Connection to the mains network
9
GB
Starting operation
4.5
Cleaning preserving agent when startingup of operation initially
4.7
The Digital Electronic Spray Control (DESC) increases the
functionality of the sprayer. It is installed directly below the
pressure control knob on the control panel. It consists of a
display and four function keys. The display shows various menu
screens that allow the user to customize and monitor sprayer
operation using the function keys.
1. Depending on the model, swivel or immerse the suction
tube (Fig. 7, Item 1) or the suction hose and return hose
(2) into a container with a suitable cleaning agent.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME
(k circulation).
4. Switch the unit (5) ON.
5. Wait until the cleaning agent exudes from the return hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Pull the trigger of the spray gun.
8. Spray the cleaning agent from the unit into an open
collecting container.
5
Digital Electronic Spray Control (DESC)
Display
SET MPa
ACTUAL MPa
23.0
22.5
Function
Keys
i
3
The pressure control knob overrides the Digital
Electronic Spray Control (DESC) settings.
Anytime the pressure control knob is turned, the
sprayer pressure will change accordingly.
Function Keys
The function keys are numbered 1–4. Each key is labeled with
an additional function as well.
#1/Menu Key
Pressing the #1 key scrolls through the available menu screens
or performs a function described on the active menu screen.
#2/+ Key
Pressing the #2 key performs a function described on the active
menu screen or increases a value.
#3/- Key
Pressing the #3 key performs a function described on the active
menu screen or decrease a value.
#4/Select Key
Pressing the #4 key selects the active menu screen or performs
a function described on the active menu screen.
1
2
4
4.6 Menu Screens
Taking the unit into operation with coating
material
Several menu screens are available for the user to customize
and monitor sprayer operation. They include Main Screen,
Volume Pumped, Job Volume, Unit Serial #, Timers, Job Timers,
Service Time, Security Code, Prime, and Rapid Clean.
1. Depending on the model swivel or immerse the suction
tube (Fig. 7, Item 1) or the suction hose and return hose
(2) into the coating material container.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME
(k circulation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return
hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
8. Increase the pressure by slowly turning up the pressure
control knob.
Check the spray pattern and increase the pressure until
the atomization is correct.
Always turn the pressure control knob to the lowest setting
with good atomization.
9. The unit is ready to spray.
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Main Screen
SET MPa
23.0
The Main Screen is the default screen
22.5
for the control system at sprayer startup. ACTUAL MPa
Pressing the #2 key switches between PSI and MPa units of
measure. Press the #1 key to scroll through the remaining menu
screens.
i
10
For sprayers equipped with an nine-language
Digital Electronic Spray Control (DESC):
Pressing the #2 key at the Main Screen switches
between MPa and Bar units of measure.
Pressing the #3 key at the Main Screen changes
the language of the text on the display. There are
a total of nine languages available. Each time
the #3 key is pressed, a different language will
appear. The languages, in order of appearance,
are: English, Spanish, French, German, Danish,
Italian, Swedish, Dutch and Portuguese.
ProSpray 3.25
GB
Starting operation
Security Code Screen
SECURITY CODE
The Security Code screen allows the
MENU-1
CHANGE-2
user to set a four digit security code
to prevent unauthorized use of the sprayer. If a security code
has been set, the control system display will ask for the code at
startup. If the correct code is entered, the display will show the
Main Screen and the sprayer will operate. If the wrong code is
entered, the display will continue to ask for the correct code and
the sprayer will be disabled. To set or change the security code,
press the #2 key.
Volume Pumped Screen
VOLUME PUMPED
The Volume Pumped screen shows the
SELECT-4
total number of gallons or liters sprayed MENU-1
by the sprayer.
GALLONS
X
To select the Volume Pumped screen,
LITRES-2
MENU-1
press the #4 key.
LITRES
MENU-1
X
GALLONS-2
Job Volume Screen
JOB VOLUME
The Job Volume screen allows the user
SELECT-4
to reset a liter counter to track usage on MENU-1
specific jobs.
XXXX
To select the Job Volume screen, press GALLONS
MENU-1
RESET-3
the #4 key.
Unit Serial # Screen
The Unit Serial # screen shows the
sprayers serial number.
i
ENTER OLD CODE
Enter the old security code number to
NUMBER
access the screen that allows the code
change. If the wrong code is entered, the display will continue
to ask for the correct code and the security code cannot be
changed.
Enter the new security code. Once the ENTER NEW CODE
NUMBER
XXXX
new code is entered, the display will
automatically ask that the new code be RE-ENTER NEW
NUMBER
XXXX
re-entered for verification. If the same
new code is re-entered, the display will NEW CODE NUMBER
confirm that the new code has been
ACCEPTED
accepted and return to the Main Screen.
If the new code is re-entered incorrectly, the display will return
to the “Enter New Code Number” screen and the process will
repeat.
If you forget or misplace your security code, you can contact
Wagner customer service for assistance.
UNIT SERIAL #
MENU-1
SELECT-4
# XXXXXXXXXX
To select the Unit Serial # screen, press SER
MENU-1
the #4 key.
Timers Screen
TIMERS
The Timers screen shows the total time
SELECT-4
the sprayer has been turned on as well MENU-1
as the total time the sprayer has been running (pumping).
To select the Timers screen, press the
#4 key.
ON TIME
RUN TIME
XXXX
XXXX
i
Job Timers Screen
JOB TIMERS
The Job Timers screen allows the user
SELECT-4
to reset the “ON TIME” and “RUN TIME” MENU-1
to track time on specific jobs.
To select the Job Timers screen, press
the #4 key. “JOB ON” screen will
appear. Press #3 to reset. Press #1 to
continue to “JOB RUN” screen. Press
#3 to reset. Press #1 to scroll through
the remaining menu screens.
JOB ON
MENU-1
X
RESET-3
JOB RUN
MENU-1
X
RESET-3
If the sprayer is new, no security code is set and
the Main Screen will appear at startup. When
setting a security code for the first time, the
“Enter Old Code Number” screen will appear, and
you will need to enter “1111”.
To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
default code that leaves the sprayer unlocked).
As a result, the Main Screen will appear at sprayer
startup.
Prime Screen
The Prime screen appears when the
pressure control knob is set at the “MIN”
setting.
PRIME
Rapid Clean Screen
RAPID CLEAN
The Rapid Clean screen appears when
the pressure control knob is set at the
RAPID CLEAN position and the PRIME/SPRAY valve is in the
PRIME position.
Service Time Screen
SERVICE TIME
The Service Time screen allows the user
SELECT-4
to set a service time interval (in hours). MENU-1
Below the set time, the screens shows the current amount of
hours on the sprayer since the last activation of the service timer.
To select the Service Timer screen, press the #4 key.
SERVICE @
XX
To set the service time, press the #2
RUN HOURS
XX
(up) and/or the #3 (down) keys to the
desired time (run hours will increase/decrease in increments of 1
for each time you press a key).
When the service time interval is set and met by the run hours,
the display will show a “Service Required” screen. The pump
will remain functional. To return to the Main Screen, press the
#1 key. Doing so will reset the “Service @” and “Run Hours”
displayed on the Service Screen back to 0.
Uncontrolled Copy
ProSpray 3.25
i
11
If there is no action at any menu screen for 30
seconds, the display will go back to the Main
Screen.
GB
Spraying technique 5.
Handling the high-pressure hose
Spraying technique
6.
Handling the high-pressure hose
Avoid sharp bending or kinking of the high-pressure hose. The
smallest bending radius amounts to about 20 cm.
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Injection hazard. Do not spray without the tip
guard in place. NEVER trigger the gun unless
the tip is completely turned to either the spray
or the unclog position. ALWAYS engage the
gun trigger lock before removing, replacing or
cleaning tip.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
Never repair defective high-pressure hoses
yourself!
The key to a good paint job is an even coating over the entire
surface. Keep your arm moving at a constant speed and keep
the spray gun at a constant distance from the surface. The best
spraying distance is 25 to 30 cm between the spray tip and the
surface.
6.1
High-pressure hose
The unit is equipped with a high-pressure hose specially suited
for piston pumps.
i
25 - 30 cm
7.
1.
2.
3.
Keep the spray gun at right angles to the surface. This means
moving your entire arm back and forth rather than just flexing
your wrist.
4.
5.
6.
7.
Keep the spray gun perpendicular to the surface, otherwise one
end of the pattern will be thicker than the other.
Trigger gun after starting the stroke. Release the trigger before
ending the stroke. The spray gun should be moving when the
trigger is pulled and released. Overlap each stroke by about
30%. This will ensure an even coating.
25 - 30 cm
i
Interruption of work
Open the relief valve, valve position PRIME
(k circulation).
Switch the unit OFF.
Turn the pressure control knob counterclockwise to
minimum pressure.
Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
Secure the spray gun, refer to the operating manual of the
spray gun.
If a standard tip is to be cleaned, see Page 19, Section
12.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
Depending on the model, leave the suction tube or the
suction hose and return hose immersed in the coating
material or swivel or immerse it into a corresponding
cleaning agent.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
suitable cleaning agent within the processing
Attention time.
25 - 30 cm
If very sharp edges result or if there are streaks
in the spray jet – increase the operating pressure
or dilute the coating material.
Uncontrolled Copy
Only use WAGNER original-high-pressure hoses
in order to ensure functionality, safety and
durability.
12
ProSpray 3.25
GB
Cleaning the unit (shutting down)
8.
8.2
Cleaning the unit (shutting down)
A clean state is the best method of ensuring operation without
problems. After you have finished spraying, clean the unit. Under
no circumstances may any remaining coating material dry and
harden in the unit.
The cleaning agent used for cleaning (only with an igni­tion point
above 21 °C) must be suitable for the coating material used.
• Secure the spray gun, refer to the operating manual of
the spray gun.
Clean and remove tip.
For a standard tip, refer to Page 19, Section 12.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
1. Remove suction hose from the coating material.
2. Close the relief valve, valve position SPRAY (p spray).
3. Switch the unit ON.
4. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose, highpressure hose and the spray gun into an open container.
i
Suction filter
(Stand and low boy cart model only)
A clean suction filter always guarantees
maximum feed quantity, constant spraying
pressure and problem-free functioning of the
unit.
1. Screw off the filter (Fig. 9) from suction pipe.
2. Clean or replace the filter.
Carry out cleaning with a hard brush and an appropriate cleaning
agent.
The container must be earthed in case of coating
materials which contain solvents.
Attention
8.3
Caution! Do not pump or spray into a container
with a small opening (bunghole)!
Refer to the safety regulations.
Clean the filter cartridge regularly.
A soiled or clogged high-pressure filter can cause a poor spray
pattern or a clogged tip.
1. Turn the pressure control knob counterclockwise to
minimum pressure.
2. Open the relief valve, valve position PRIME
(k circulation).
3. Switch the unit OFF.
5. Immerse suction hose with return hose into a container
with a suitable cleaning agent.
6. Turn the pressure control knob into the blue zone pulsating pressure for unit cleaning.
7. Open the relief valve, valve position PRIME
(k circulation).
8. Pump a suitable cleaning agent in the circuit for a few
minutes.
9. Close the relief valve, valve position SPRAY (p spray).
10. Pull the trigger of the spray gun.
11. Pump the remaining cleaning agent into an open container
until the unit is empty.
12. Switch the unit OFF.
8.1
Cleaning the high-pressure filter
Unplug the power plug from the outlet.
4. Unscrew the filter housing (Fig. 10, Item 1). with a strap
wrench.
5. Pull the filter cartridge (2) from the bearing spring (3).
6. Clean all the parts with the corresponding cleaning agent.
If necessary, replace the filter cartridge.
7. Check the O-ring (4), replace it if necessary.
8. Place the bearing ring (5) against the bearing spring (3).
Slide the filter cartridge (2) over the bearing spring.
9. Screw in filter housing (1) and tighten it as far as possible
with the strap wrench.
Cleaning unit from outside
First of all pull out mains plug from socket.
2
Danger of short circult through panetrating
water!
Never spray down the unit with high-pressure or
Attention high-pressure steam cleaners.
5
3
4
Wipe down unit externally with a cloth which has been immersed
in a suitable cleaning agent.
1
Uncontrolled Copy
ProSpray 3.25
13
GB
Cleaning the unit (shutting down) 8.4
Remedy in case of faults
Assembly
1. Place intake filter (3) with the long cone into the gun
housing.
2. Screw in grip (2) into the gun housing and tight­en.
3. Slot in protective guard (1).
Cleaning Airless spray gun
1. Rinse Airless spray gun with an appropriate cleaning
agent.
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the Airless spray gun.
Intake filter in Airless spray gun
Disassembly (Fig. 11)
1. Pull protective guard (1) forward vigorously.
2. Screw grip (2) out of the gun housing. Remove intake filter
(3).
3. Intake filter congested or defective – replace.
r
0 ba i
0 ps
25
.360
max
:
ning
War clear
ep
ke of tip
3
1
2
9.
Remedy in case of faults
Type of malfunction
Possible cause
Measures for eliminating the malfunction
1. No voltage applied.
1. Check voltage supply.
2. Pressure setting too low.
2. Turn up pressure control knob.
3. ON/OFF switch defective.
3. Replace.
1. Relief valve is set to SPRAY (p
spray).
1. Set relief valve to PRIME (k circulation).
2. Filter projects over the fluid level
and sucks air.
2. Refill the coating material.
3. Filter clogged.
3. Clean or replace the filter.
4. Suction hose/suction tube is loose,
i.e. the unit is sucking in outside air.
4. Clean connecting points. Replace O-rings if
necessary. Secure suction hose with retaining clip.
1. Tip heavily worn.
1. Replace
2. Tip too large.
2. For selection of a smaller tip, see Tip table on Page
20.
3. Pressure setting too low.
3. Turn pressure control knob clockwise to increase.
4. Filter clogged.
4. Clean or replace the filter.
5. Coating material flows through the
return hose when the relief valve is
in the SPRAY (p spray) position.
5. Remove and clean or replace relief valve.
6. Packings sticky or worn.
6. Remove and clean or replace packings.
7. Valve balls worn.
7. Remove and replace valve balls.
8. Valve seats worn.
8. Remove and replace valve seats.
A. Unit does not start
B. Unit does not draw in material
C. Unit draws in material, but the
pressure does not build up
Uncontrolled Copy
14
ProSpray 3.25
GB
Remedy in case of faults
Type of malfunction
Possible cause
Measures for eliminating the malfunction
D. Coating material exits at the top
of the fluid section
1. Upper packing is worn.
1. Remove and replace packing.
2. Piston is worn.
2. Remove and replace piston.
1. Incorrect high-pressure hose type.
1. Only use WAGNER original-high-pressure hoses in
order to ensure functionality, safety and durability.
2. Tip worn or too large.
2. Replace tip.
3. Pressure too high.
3. Turn pressure control knob to a lower number.
1. Tip is too large for the coating
material which is to be sprayed.
1. Replace tip, see Tip table on Page 20.
2. Pressure setting incorrect.
2. Turn pressure control knob until a satisfactory
spraying pattern is achieved.
3. Volume too low.
3. Clean or replace all filters.
4. Coating material viscosity too high.
4. Thin out according to the manufacturer’s instructions.
1. Pressure setting too low.
1. Turn pressure control knob clockwise to increase.
E. Increased pulsation at the spray
gun
F. Poor spray pattern
G. Unit loses power
Digital Electronic Spray Control (DESC)
Error Messages
The following error message screens appear whenever the
Digital Electronic Spray Control (DESC) detects a problem with
the sprayer. Once a problem occurs and the error message
appears, the sprayer will shut down.
High Motor Temperature Screen
HIGH MOTOR
The High Motor Temperature screen
TEMPERATURE
appears when the temperature of
the motor has risen too high. Take the sprayer to a Wagner
authorized service center for repair.
Before proceeding, relieve any pressure
remaining in the system (valve position PRIME
k). Additionally, follow all other warnings to
reduce the risk of an injection injury, injury from
moving parts or electric shock. Always unplug
the sprayer before servicing!
High Control Temperature Screen
HIGH CONTROL
The High Control Temperature screen
TEMPERATURE
appears when the temperature of the
Digital Electronic Spray Control (DESC) has risen too high. Take
the sprayer to a Wagner authorized service center for repair.
High Mechanical Load
HIGH LOAD
The High Mechanical Load screen
CHECK MECHANISM
appears when the sprayer shuts down
because of high current or when the sprayer goes into current
fold back mode. Take the sprayer to a Wagner authorized service
center for repair.
Check Transducer Screen
CHECK TRANSDUCER
The Check Transducer screen appears
when the transducer has become
disconnected or is defective. Take the sprayer to a Wagner
authorized service center for repair.
Check Motor Screen
CHECK MOTOR
The Check Motor screen appears when
the motor or motor sensor is defective.
Take the sprayer to a Wagner authorized service center for
repair.
Exceeded Pressure Limit Screen
EXCEEDED
The Exceeded Pressure Limit screen
PRESSURE LIMIT
appears when the sprayer pressure
exceeds 3300 PSI / 22.8 MPa. Take the sprayer to a Wagner
authorized service center for repair.
Low Voltage Screen
LOW VOLTAGE
The Low Voltage screen appears when
the sprayer shuts down because of low
input voltage. Check the power supply and correct the problem.
Restart the sprayer.
Uncontrolled Copy
ProSpray 3.25
15
GB
Servicing
Repairs at the unit
10.
Servicing
11.2
10.1
General servicing
1. Remove the four screws in the front cover and then
remove the front cover.
Servicing of the unit should be carried out once annually by the
WAGNER service.
1. Check high-pressure hoses, device connecting line and
plug for damage.
2. Check the inlet valve, outlet valve and filter for wear.
10.2
Danger of crushing - do not reach with the
fingers or tool between the moving parts.
2. The piston rod will need to be in the lower stroke position:
a. Turn the pressure control knob to minimum pressure.
The DESC screen should say “PRIME”.
b. Press the #1 key on the DESC control panel. The
“CREEP MODE” screen will now appear.
c. Slowly turn the pressure control knob clockwise to
increase the pressure. The crankshaft/slider assembly
will begin to move very slowly.
d. When it reaches the bottom, dead-center of its stroke,
turn the pressure control knob back to minimum
pressure. The crankshaft/slider assembly should stop.
3. Unplug the power plug from the outlet.
4. Unit on high-rider cart:
Screw off the suction tube.
Unit on stand / low boy cart:
Remove the retaining clip from the connecting bend at the
suction hose and pull off the suction hose.
5. Screw off the return hose.
6. Swivel the unit 90° to the rear in order to work more easily
on the material feed pump.
7. Remove the pusher stem clip and slide the pusher stem
housing (7) from the inlet valve housing (1).
8. Unscrew the inlet valve housing (Fig. 13, Item 1) from the
pump manifold.
9. Remove the lower seal (2), lower ball guide (3), inlet valve
ball (4), inlet valve seat (5) and O-ring (6).
10. Clean all the parts with the corresponding cleaning agent.
Check the inlet valve housing (1), inlet valve seat (5)
and inlet valve ball (4) for wear and replace the parts if
necessary. If the worn inlet valve seat (5) is unused on
one side, install it the other way round.
High-pressure hose
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the fittings. It must be
possible to turn the union nuts freely.
11.
Repairs at the unit
Switch the unit OFF.
Before all repair work: Unplug the power plug
from the outlet.
11.1
Inlet and outlet valve
Relief valve
1. Use a drift punch of 2 mm to remove the grooved pin (Fig.
12, Item 1) from the relief valve handle (2).
2. Remove the relief valve handle (2) and cam base (3).
3. Using a wrench, remove the valve housing (4) from the
pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw the
new valve housing (4) completely into the pump manifold
(6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump manifold
(6). Lubricate the cam base with grease and slide on the
cam base.
6. Bring the hole in the valve shaft (7) and in the relief valve
handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve handle
in position.
6
5
2
3
4
5
6
7
3
2
4
1
1
7
Uncontrolled Copy
16
ProSpray 3.25
GB
Repairs at the unit
11. Unscrew outlet valve housing (Fig. 14, Item 8) from the
piston (9) with adjusting wrench.
12. Remove the upper ball cage (11), crush washer (10),
outlet valve ball (12), and outlet valve seat (13).
13. Clean all the parts with the corresponding cleaning agent.
Check outlet valve housing (8), outlet valve seat (13),
outlet valve ball (12), crush washer (10), and upper ball
cage (11) for wear and replace parts if necessary. If the
worn outlet valve seat (13) is unused on one side, install it
the other way round.
14. Carry out installation in the reverse order. Lubricate O-ring
(Fig. 13, Item 6) with machine grease and ensure proper
seating in the inlet valve housing (Fig. 13, Item 1).
4
5
9
6
7
2
9
1
11
10
8
12
13
3
8
8. Clean pump manifold (2).
9. Lubricate upper packing (7) and lower packing (8) with
machine grease.
10. Insert upper packing (Fig. 16) with O-ring (1) and
protruding lip (2) downward.
11.3 Packings
1. Remove inlet valve housing in accordance with the steps
in Chapter 11.2, Page 16.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 15, Item 1) from
the pump manifold (2) with a 3/8 inch hexagon socket
head wrench.
4. Slide the pump manifold (2) and piston (3) forward until
the piston is out of the T-slot (9) on the slider assembly
(4).
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (5) from the pump manifold (2) and
remove piston guide (6).
7. Remove upper packing (7) and lower packing (8) from the
pump manifold (2).
1
2
11. Insert lower packing (Fig. 17) with the beveled edge (1)
facing upward.
1
12. Insert piston guide (Fig. 15, Item 6) into the retainer nut
(5). Screw retainer nut (5) into the pump manifold (2) and
tighten by hand.
13. Push installation tool (included with the replacement
packings) for the piston (3) from above onto the piston.
14. Lubricate installation tool and piston (3) with machine
grease.
15. Guide piston (3) through the lower packings (8) into the
pump manifold (2) from below. Using a rubber mallet,
lightly tap the piston (3) from below until it can be seen
above the pump manifold.
16. Remove installation tool from piston (3).
Uncontrolled Copy
ProSpray 3.25
17
GB
Repairs at the unit
19.
20.
21.
22.
11.4
Carefully tighten retainer nut (5) with adjusting wrench
Slide the top of the piston (3) into the T-slot (9) on the
slider assembly (4).
Position the pump manifold (2) underneath the gear unit
housing and push up until it rests against the gear unit
housing.
Attach pump manifold (2) to the gear unit housing.
Screw pump manifold (2) tightly to gear unit housing.
Lubricate O-ring (Fig. 13, Item 6) between pump manifold
(2) and inlet valve housing with machine grease. Screw
inlet valve housing to the pump manifold.
23. Unit on high-rider cart:
Thread the siphon tube into the inlet valve and tighten
securely. Make sure to wrap the threads on the down
tube with PTFE tape before assembly. Replace the return
hose into the hose clip on the siphon tube.
Unit on stand / low boy cart:
Insert the elbow on the siphon assembly into the bottom
of the pusher stem housing. Push the retaining clip up
into the groove inside the foot valve housing to secure the
siphon assembly in position. Place the return tube over
the return tube fitting and secure with the clip.
24. Install front cover.
ProSpray 3.25 connection diagram
EMI Filter
Black
LOAD
White
LINE
17.
18.
Switch
Power Cord
Capacitor
Fuse block
Ground
Fuse
Black
Red
Black
Black
Motor controller
Red (+)
Black (-)
White
L.E.D.
White
Hall sensor
Red
Surge suppressor
Black
Display wire
assembly
Motor
Uncontrolled Copy
Potentiometer
Pressure sensor
18
ProSpray 3.25
GB
Appendix
12.
Appendix
12.1
Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip =
low pressure
small tip=
high pressure
There is a large range of tips with various spraying angles.
12.2
Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact
that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (k Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
12.3
Spray gun accessories
Flat jet adjusting tip
up to 250 bar (25 MPa
Tip marking
Bore mm
Spray width at about 30 cm
removal of spray object
Pressure 100 bar (10 MPa)
15
20
28
41
0.13 - 0.46
0.18 - 0.48
0.28 - 0.66
0.43 - 0.88
5 - 35 cm
5 - 50 cm
8 - 55 cm
10 - 60 cm
49
0.53 - 1.37
10 - 40 cm
Tip extension
with slewable
knee joint
(without tip)
Length
Length
Length
100 cm
200 cm
300 cm
Paints
Paints, fillers
Paints, dispersions
Rust protection
paints - dispersions
Large-area coats
Flat jet
adjusting tip
Order No.
Contact protection
for the flat jet adjustment tip
0999 057
0999 053
0999 054
0999 055
0999 056
Order No. 0097 294
Tip extension
Order no.
Order no.
Order no.
0096 015
0096 016
0096 017
Uncontrolled Copy
ProSpray 3.25
Use
15 cm, F-thread, Order no. 0556 051
30 cm, F-thread, Order no. 0556 052
45 cm, F-thread, Order no. 0556 053
60 cm, F-thread, Order no. 0556 054
19
15 cm, G-thread, Order no. 0556 074
30 cm, G-thread, Order no. 0556 075
45 cm, G-thread, Order no. 0556 076
60 cm, G-thread, Order no. 0556 077
GB
Appendix
12.4
Airless tip table
WAGNER
Trade Tip 2 up to 270 bar
(27 MPa)
without tip
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0556 042
Application
Tip marking
Spray angle
without tip
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0556 041
Bore
inch / mm
Spraying
width mm 1) Order no.
Spray gun filter “green”
Spray gun filter “white”
Spray gun filter “yellow”
Spray gun filter “RED”
Natural paints
407
40°
0.007 / 0.18
160
0552 407
Clear paints
507
50°
0.007 / 0.18
190
–––––––
Oils
209
20°
0.009 / 0.23
145
0552 209
309
30°
0.009 / 0.23
160
0552 309
409
40°
0.009 / 0.23
190
0552 409
509
50°
0.009 / 0.23
205
0552 509
609
60°
0.009 / 0.23
220
0552 609
Synthetic-resin paints
111
10°
0.011 / 0.28
85
0552 111
PVC paints
211
20°
0.011 / 0.28
95
0552 211
311
30°
0.011 / 0.28
125
0552 311
411
40°
0.011 / 0.28
195
0552 411
511
50°
0.011 / 0.28
215
0552 511
611
60°
0.011 / 0.28
265
0552 611
Paints, primers
113
10°
0.013 / 0.33
100
0552 113
Zinc chromate base
213
20°
0.013 / 0.33
110
0552 213
Fillers
313
30°
0.013 / 0.33
135
0552 313
413
40°
0.013 / 0.33
200
0552 413
513
50°
0.013 / 0.33
245
0552 513
613
60°
0.013 / 0.33
275
0552 613
813
80°
0.013 / 0.33
305
0552 813
Fillers
115
10°
0.015 / 0.38
90
0552 115
Spray plasters
215
20°
0.015 / 0.38
100
0552 215
Rust protection paints
315
30°
0.015 / 0.38
160
0552 315
415
40°
0.015 / 0.38
200
0552 415
515
50°
0.015 / 0.38
245
0552 515
615
60°
0.015 / 0.38
265
0552 615
715
70°
0.015 / 0.38
290
0552 715
815
80°
0.015 / 0.38
325
0552 815
Spray plasters
217
20°
0.017 / 0.43
110
0552 217
Rust protection paints
317
30°
0.017 / 0.43
150
0552 317
Red lead
417
40°
0.017 / 0.43
180
0552 417
Latex paints
517
50°
0.017 / 0.43
225
0552 517
617
60°
0.017 / 0.43
280
0552 617
717
70°
0.017 / 0.43
325
0552 717
219
20°
0.019 / 0.48
145
0552 219
319
30°
0.019 / 0.48
160
0552 319
419
40°
0.019 / 0.48
185
0552 419
519
50°
0.019 / 0.48
260
0552 519
619
60°
0.019 / 0.48
295
0552 619
719
70°
0.019 / 0.48
320
0552 719
819
80°
0.019 / 0.48
400
0552 819
Mica paints
221
20°
0.021 / 0.53
145
0552 221
Zinc dust paints
421
40°
0.021 / 0.53
190
0552 421
Dispersions
521
50°
0.021 / 0.53
245
0552 521
621
60°
0.021 / 0.53
290
0552 621
821
80°
0.021 / 0.53
375
0552 821
Rust protection paints
223
20°
0.023 / 0.58
155
0552 223
423
40°
0.023 / 0.58
180
0552 423
523
50°
0.023 / 0.58
245
0552 523
623
60°
0.023 / 0.58
275
0552 623
723
70°
0.023 / 0.58
325
0552 723
823
80°
0.023 / 0.58
345
0552 823
Dispersions
225
20°
0.025 / 0.64
130
0552 225
Binder, glue 425
40°
0.025 / 0.64
190
0552 425
and filler paints
525
50°
0.025 / 0.64
230
0552 525
625
60°
0.025 / 0.64
250
0552 625
825
80°
0.025 / 0.64
295
0552 825
227
20°
0.027 / 0.69
160
0552 227
427
40°
0.027 / 0.69
180
0552 427
527
50°
0.027 / 0.69
200
0552 527
627
60°
0.027 / 0.69
265
0552 627
827
80°
0.027 / 0.69
340
0552 827
629
60°
0.029 / 0.75
285
0552 629
155
0552 231
231
20°
0.031 / 0.79
431
40°
0.031 / 0.79
185
0552 431
531
50°
0.031 / 0.79
220
0552 531
631
60°
0.031 / 0.79
270
0552 631
433
40°
0.033 / 0.83
220
0552 433
235
20°
0.035 / 0.90
160
0552 235
435
40°
0.035 / 0.90
195
0552 435
535
50°
0.035 / 0.90
235
0552 535
635
60°
0.035 / 0.90
295
0552 635
839
80°
0.039 / 0.99
480
–––––––
243
20°
0.043 / 1.10
185
0552 243
Large-area coatings
543
50°
0.043 / 1.10
340
0552 543
552
50°
0.052 / 1.30
350
0552 552
1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
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Appendix
12.5
TempSpray
The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose
(regulated from 20°C to 60°C).
Advantages:
• Constant paint temperature even at low outside temperatures
• Considerably better working of high viscosity coating materials
• Increased application efficiency
• Savings in solvents due to reduction in viscosity
• Adaptable to all airless units
Order No.
Description
2311659
2311852
TempSpray H 126 (ideal for lacquer jobs)
Basic unit 1/4“ incl. stainless steel hose, DN6, 1/4“, 10m
Spraypack consisting of: basic unit (2311659), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 Fine Finish 410
2311660
2311853
TempSpray H 226 (ideal for dispersions/materials with high viscosity)
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 15m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311660), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 419
2311661
2311854
TempSpray H 326 (ideal for dispersions/materials with high viscosity)
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 30m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311661), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 421
TempSpray H 226
TempSpray H 326
TempSpray H 126
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GB
Appendix
12.6
Pump-Runner
(Order No. 2306987)
Universal accessories for cleaning, clean transportation and preservation of the pump unit.
Features:
• Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior
• No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak
• Better protection
• Simple assembly
Suitable for the following models:
Diaphragm Pumps
SF 21
SF 23
SF 27
SF 31
SF 7000
i
Double-stroke piston pumps
Finish 270/370
Nespray Deco
Nespray 31
PS 24
PS 26
PS 30
PS 34
PS 3.25
PS 3.29
PS 3.31
PS 3.34
Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620.
Example of use
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Deutschland
J. Wagner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdorf
Tel. 0043/07544/5050 • Fax: 0043/07544/505/200 • [email protected]
Österreich
J. Wagner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdorf
Schweiz
J. Wagner AG • Industriestrasse 22 • 9450 Altstätten
Tel. 0041/71/7572211 • Fax: 0041/71/7572222 • [email protected]
Japan
Wagner Spraytech Japan/Ltd. • 2-35, Shinden-Nishimachi • Osaka/Japan
Tel. 728/743562 • Fax: 728/744684
China
Wagner Spraytech Shanghhai Co LTD • 4th Floor, No. 395 • Jianchang Xi Road
Shibei Industrial Zone • Shanghai, 200436 China
Tel. 0086/2166521858 • Fax: 0086/2166529819 • [email protected]
France
J. Wagner France S.A.R.L. • Parc de Gutenberg - Bâtiment F • 8 voie la Cardon •
91127 Palaiseau Cedex
Tel. +33/1/825 011 111 • Fax: +33/1/698 172 57 • [email protected]
Italia
Wagner Colora S.R.L. • Via Fermi, 3 • 20040 Burago Molgora • Milano
Tel. 0039/039/625021 • Fax: 0039/039/6851800 • [email protected]
Belgie
Wagner Spraytech • Belgium SA • Veilinglaan 58 • 1861 Meise-Wolvertem
Tel. 0032/2/2694675 • Fax: 0032/2/2697845 • [email protected]
Nederland
Wagner Spraytech Benelux B.V. • Zonnebaan 10 • 3542 EC Utrecht
Tel. 0031/30/2414155 • Fax: 0031/30/2411787 • [email protected]
USA
Wagner Spraytech Corp. • P.O. Box 279 • Minneapolis, MN 55440 USA
Tel. 001/763/553-7000 • Fax: 001/763/553-7288 • [email protected]
Australia
Wagner Spraytech Australia Pty. Ltd. • POB 286 • Braeside, Vic., 3195 Australia
Tel. 03/95872000 • Fax: 03/95809120 • [email protected]
Great Britain
Wagner Spraytech (UK) Ltd. • The Coach House • 2 Main Road •
Middleton Cheney • OX17 2ND • Great Britain
0844/335/0517 • Fax: 0044/1295/269861 • [email protected]
España
Wagner Spraytech Ibérica S.A. • P.O. Box 132, Crta. N-340 • KM 1.245,4 •
08750 Molins de Rey - Barcelona Spain
Tel. 0034/93/6800028 • Fax: 0034/93/6800555 • [email protected]
Danmark
Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark
Tel. 0045/43/271818 • Fax: 0045/43/430528 • [email protected]
Sverige
Wagner Spraytech Scandinavia A/S • Helgeshøj Allé 28 • DK2605 Taastrup • Denmark
Tel. 0046/42/150020 • Fax: 0046/42/150020 • [email protected]
Tel. 0043/2235/44 158 • Fax: 0043/2235/44 163 • [email protected]
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Accessories illustration
ProSpray 3.25
2
1
5
3
4
6
8
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24
7
ProSpray 3.25
Item
Part No.
Description
1
0296 388
Spray gun AG 08, F-thread
0296 386
Spray gun AG 08, G-thread
0502 166
Spray gun AG 14, F-thread
0502 119
Spray gun AG 14, G-thread
0296 441
Pole gun 120 cm, G-thread 7/8”
0296 443
Pole gun 120 cm, F-thread 11/16”
0296 442
Pole gun 200 cm, G-thread 7/8”
0296 444
Pole gun 200 cm, F-thread 11/16”
3
0345 010
In-line roller IR-100
4
9984 573
High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple, 1/4”
9984 574
High-pressure hose DN 6 mm, 15 m for dispersion, 1/4”
9984 575
High-pressure hose DN 6 mm, 30 m for dispersion, 1/4”
5
0034 038
Double socket for coupling high-pressure hoses (1/4” x 1/4”)
6
0034 950
Metex-Reuse
Reuse for pre-filtering of coating material in vessel. Place suction pipe in the reuse.
0034 952
Sieve package (5 pcs) for paint
2
7
8
0034 951
Sieve package (5 pcs) for dispersion
0034 383
Gun filter, red, 1 piece; 180 mesh extra fine
0097 022
Gun filter, red, 10 pieces; 180 mesh extra fine
0043 235
Gun filter, yellow, 1 piece; 100 mesh fine
0097 023
Gun filter, yellow, 10 pieces; 100 mesh fine
0034 377
Gun filter, white, 1 piece; 50 mesh medium
0097 024
Gun filter, white, 10 pieces; 50 mesh medium
0089 323
Gun filter, green, 1 piece; 30 mesh coarse
0097 025
Gun filter, green, 10 pieces; 30 mesh coarse
0097 108
TipClean Cleaning Set for easy cleaning and conservation of nozzles
0508 619
EasyGlide, special oil (118ml)
0508 620
EasyClean, cleaning and conservation agent (118 ml)
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Spare parts list
ProSpray 3.25
Main Assembly
14
12
13
1
18
15 16 17
19
2
20
21
3
4
22
AS-3112
GB-2099-1
GB-1002-1
IRAM-2073
0552 322
220V~240V
6m
0558 434
220V~240V
6m
0558 435
220V~240V
6m
23
24
10
25
11
26
5
28
6
27
8
44
7
45
9
46
47
29
38
39
40
30
35
41
31
42
32
33
34
43
36
37
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ProSpray 3.25
Item
Part No.
Description
1
0290 230
Motor shroud
2
9800 340
Ground screw
3
0551 757
Transducer jumper
4
0290 225
Electronic cover
5
0290 229
Belly pan
6
9802 266
Screw (2)
7
0508 559
Screw (2)
8
0290 228
Door
9
0509 218
Screw (2)
10
0558 460
Plug*
11
-------
Strap*
12
9805 317
Screw (2)
13
0290 212
Handle cover, back
14
0290 213
15
-------
Drive assembly
16
0522 210
Mounting plate
17
9852 344
Fuse, 8A
18
0509 218
Screw (4)
19
0290 278
Face plate / oiler assembly
Handle cover, front
20
9804 916
21
0558 307A
Screw
22
0509 218
Screw (4)
23
9805 348
Screw (4)
Control panel assembly, complete (includes items 30-37)
24
0509 636
25
0558 298A
Plug (2)
26
0290 205
Pusher assembly, stand and low boy cart models
0290 206
Pusher assembly, upright cart models
27
0508 553
Screw (2)
28
0508 559
Screw
29
0551 705
Siphon assembly, stand and low boy cart models
30
0290 227
Control panel cover with label
Fluid section assembly
31
0507 749
Nut with seal
32
0290 202
Set screw
33
0290 218
Knob
34
9850 936
Switch
35
0290 220
Digital Electronic Spray Control (DESC) display
36
0508 579
Potentiometer
37
0522 007
LED assembly
38
0508 549
Washer (2)
39
0508 550
Screw (2)
40
0508 551
Pail hook
41
0507 783
Clip
42
0290 224
Suction tube
43
0508 293
Retun tube
44
0509 218
Screw (4)*
45
0522 424
EMI filter, 20A*
46
9800 340
Ground screw (2)*
47
0558 452
Bracket cover*
* Australia only
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Spare parts list
ProSpray 3.25
Fluid section
1
2
3
4
23
24
5
25
26
6
27
28
29
7
30
8
31
9
32
10
33
11
34
12
13
14
15
16
17
18
19
20
21
22
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28
ProSpray 3.25
Item
Part No.
Description
1
0509 594
Retainer
2
0509 584
Piston guide
3
-------
4
0551 756
Transducer assembly
5
0507 517
Pipe plug
6
0290 209
Pump manifold
7
0509 873
Fitting
Upper packing
8
-------
9
0552 489
Bushing
10
0290 277
Piston rod
11
0551 262
Upper cage
12
0551 263
Crush washer
13
50164
Outlet valve ball
14
0551 620
Outlet valve seat
15
13481
16
0509 591
Lower ball guide
17
0509 583
Inlet valve ball
18
0551 534
Inlet valve seat
19
0509 582
O-ring,PTFE
20
0509 581
Inlet valve seal
21
0290 216
Inlet valve housing
22
9871 160
O-ring
23
0508 748
Filter
24
0508 603
Bearing ring
25
0508 601
Filter housing
26
0508 602
Conical spring
27
0508 749
Bearing spring
28
0508 604
O-ring
29
0507 745
Gasket
30
0507 690
Bypass valve assembly
31
0507 931
Cam base
32
0508 744
Relief valve knob
33
5006 543
Groove pin
34
9885 612
Return tube fitting
0509 151
Piston assembly (includes items 10-15)
0290 201
47266
Lower packing
Outlet valve retainer
Repacking kit (includes items 2-3, 8, 11-14, and 16-20).
Relief valve kit (includes items 29-33).
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Spare parts list
ProSpray 3.25
Drive Assembly
2
3
4
1
5
13
15
6
14
7
16
11
17
12
13
Item
Part No.
Description
1
0524 637A
Housing assembly
2
0509 121
2nd stage gear
3
0558 300A
Motor assembly
4
0508 559
Screw (4)
5
0290 226
Baffle assembly
6
0509 218
Screw (2)
7
0558 534
Electronic control assembly
8
9802 266
Screw
9
0522 036
Capacitor assembly
10
0551 543
Tie wrap
11
9822 106
Washer*
12
0522 040
Wire assembly*
13
0551 714
Cord grip (2)*
14
0558 449
Bracket*
15
0551 980
Lock nut*
16
0509 218
Screw (3)*
17
0558 476
Power cord jumper
9
10
* Australia only
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8
30
ProSpray 3.25
Spare parts list
ProSpray 3.25
Stand
1
4
2
5
6
7
8
9
3
10
Item
Part No.
Description
1
9805 367
Screw (3)
2
0290 215
Drip cup
3
0290 211
Leg, right
4
0294 635
Plug
5
0290 214
Foot
6
0508 660
Screw (2)
7
0294 635
Plug
8
0290 219
Cord holder
9
0290 214
Foot
10
0290 210
Leg, left
0290 203
Left leg assembly (includes items 6-10)
0290 204
Right leg assembly (includes items 1-5)
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Spare parts list
ProSpray 3.25
Suction system for stand and low boy cart
1
4
2
3
Item
Part No.
Description
1
0551 706
Siphon hose
2
9850 638
Tie wrap (2)
3
0551 707
Retun tube
4
0279 459
Clip
0551 705
Siphon tube assembly (includes items 1-4)
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32
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Spare parts list
ProSpray 3.25
Upright cart assembly
1
6
7
2
8
3
4
5
Item
Part No.
Description
1
0290 207
Handle assembly (includes items 6-7)
2
0290 208
Cart weldment
3
0278 373
Wheel (2)
4
0294 534
Spacer (4)
5
9890 104
Axle cap (2)
6
0295 608
Screw (2)
7
0509 386
Washer (6)
8
0294 635
Plug (2)
9
9885 571
Plug (2)
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33
Spare parts list
ProSpray 3.25
Low boy cart
1
2
3
9
4
5
10
6
7
8
11
12
14
Item
Part No.
Description
1
9890 104
Axle cap (2)
2
0294 534
Spacer (4)
3
0270 394
Wheel (2)
4
0295 610
Pin (2)
5
0295 609
Washer (2)
6
0295 607
Sleeve (2)
7
9841 504
Spring button (2)
8
0290 200
Handle
9
0558 463
Cart weldment
10
0294 635
Plug (2)
11
0507 397
Drip cup
12
9805 230
Screw (2)
13
9885 571
Plug (2)
14
0295 608
Screw (2)
15
0507 786
Washer (6)
Uncontrolled Copy
13
15
34
ProSpray 3.25
GB
Important notes on product liability
As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or
are released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the
entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.
3+2 years guarantee for professional finishing
Wagner professional guarantee
(Status 01.02.2009)
4. Exclusion of guarantee
Guarantee claims cannot be considered
- for parts that are subject to wear and tear due to use or other
natural wear and tear, as well as defects in the product that
are a result of natural wear and tear, or wear and tear due to
use. This includes in particular cables, valves, packaging, jets,
cylinders, pistons, means-carrying housing components, filters,
pipes, seals, rotors, stators, etc. Damage due to wear and tear
that is caused in particular by sanded coating materials, such as
dispersions, plaster, putty, adhesives, glazes, quartz foundation.
- in the event of errors in devices that are due to non-compliance
with the operating instructions, unsuitable or unprofessional use,
incorrect assembly and/or commissioning by the buyer or by a
third party, or utilisation other than is intended, abnormal ambient
conditions, unsuitable coating materials, unsuitable operating
conditions, operation with the incorrect mains voltage supply/
frequency, over-operation or defective servicing or care and/or
cleaning.
- for errors in the device that have been caused by using
accessory parts, additional components or spare parts that are
not original Wagner parts.
- for products to which modifications or additions have been
carried out.
- for products where the serial number has been removed or is
illegible
- for products to which attempts at repairs have been carried out
by unauthorised persons.
- for products with slight deviations from the target properties,
which are negligible with regard to the value and usability of the
device.
- for products that have been partially or fully taken apart.
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred
to as products) are carefully inspected, tested and are subject to strict
checks under Wagner quality assurance. Wagner exclusively issues
extended guarantees to commercial or professional users (hereafter
referred to as “customer”) who have purchased the product in an
authorised specialist shop, and which relate to the products listed for that
customer on the Internet under www.wagner-group.com/profi-guarantee.
The buyer’s claim for liability for defects from the purchase agreement
with the seller as well as statutory rights are not impaired by this
guarantee.
We provide a guarantee in that we decide whether to replace or repair
the product or individual parts, or take the device back and reimburse
the purchase price. The costs for materials and working hours are our
responsibility. Replaced products or parts become our property.
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial use or equal
wear, such as shift operations in particular, or in the event of rentals it
amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12 month
period.
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is
authoritative.
For all products bought in authorised specialist shops from 01.02.2009
the guarantee period is extended to 24 months providing the buyer of
these devices registers in accordance with the following conditions within
4 weeks of the day of delivery by the authorised specialist shop.
Registration can be completed on the Internet under www.wagner-group.
com/profi-guarantee. The guarantee certificate is valid as confirmation,
as is the original purchase document that carries the date of the
purchase. Registration is only possible if the buyer is in agreement with
having the data being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for
the product is neither extended nor renewed.
Once the guarantee period has expired, claims made against the
guarantee or from the guarantee can no longer be enforced.
5. Additional regulations.
The above guarantees apply exclusively to products that have been
bought by authorised specialist shops in the EU, CIS, Australia and are
used within the reference country.
If the check shows that the case is not a guarantee case, repairs are
carried out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type,
which occur as a result of the product or its use, are excluded from the
product liability act except with regard to the area of application.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is
German. In the event that the meaning of the German and a foreign text
of this guarantee deviate from one another, the meaning of the German
text has priority.
3. Handling
If defects can be seen in the materials, processing or performance of
the device during the guarantee period, guarantee claims must be made
immediately, or at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to
accept guarantee claims. Guarantee claims may also be made to the
service centres named in our operating instructions. The product has to
be sent without charge or presented together with the original purchase
document that includes details of the purchase date and the name of
the product. In order to claim for an extension to the guarantee, the
guarantee certificate must be included.
The costs as well as the risk of loss or damage to the product in transit
or by the centre that accepts the guarantee claims or who delivers the
repaired product, are the responsibility of the customer.
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ProSpray 3.25
J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
35
Note on disposal:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment
and implementation in accordance with national law,
this product is not to be disposed of together with
household waste material but must be recycled in an
environmentally friendly way!
Wagner or one of our dealers will take back your
used Wagner waste electrical or electronic equipment
and will dispose of it for you in an environmentally friendly way.
Please ask your local Wagner service centre or dealer for details or
contact us direct.
Declaration of conformity
Herewith we declare that the supplied version of
WAGNER ProSpray 3.25
Complies with the following provisons applying to it:
2004/108, 92/31 EWG, 93/68 EWG, 2006/42.
Applied harmonized standards, in particular:
EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN 61000-3.
Applied national technical standards and specifications, in particular:
––––––––
Date: 15.03.2010
J. Wagner GmbH
Otto-Lilienthal-Straße 18
88677 Markdorf
Deutschland
Signature - Person responsible for documentation
Uncontrolled Copy
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