FAG Equipment and Services for the Mounting and Maintenance of

FAG Equipment and Services
for the Mounting and Maintenance of Rolling Bearings
For increased operational reliability of rolling bearing arrangements
A Member of the
Schaeffler Group
About this catalogue
This catalogue is aimed principally
at maintenance managers responsible for plant in which rolling
bearings and other rotating
machine components play a critical
role in determining the quality of
products and processes.
Dr.-Ing. Bernd Geropp and
Dr.-Ing. Hans-Willi Kessler
Managing Directors of
FAG Industrial Services
Maintenance managers are responsible for the maintenance and
production process. They must be
able to rely every day on the
quality of their tools and the
expertise of their service providers.
FAG Industrial Services (F’IS)
therefore offers high quality
products, services and training.
This catalogue gives a complete
guide to the range on offer from
F’IS.
F’IS employees and their certified
partners will be pleased to help
you select the ideal products,
services and training for your
needs.
Questions and ideas on this catalogue
should be sent to
FAG Kugelfischer AG & Co. oHG
Postfach 1260 · D-97419 Schweinfurt
Georg-Schäfer-Straße 30 · D-97421 Schweinfurt
Service Hotline:
Telephone: +49 2407 9149-99
E-Mail: support@fis-services.de
www.fis-services.de
The address of the representative responsible for your particular country
can be found on the last cover page.
1
FAG Industrial Services – Competence in Maintenance
FAG Industrial Services
Since the beginning of 2001,
FAG Kugelfischer has concentrated
its independent service business
through FAG Industrial Services
GmbH (F’IS) based in Herzogenrath,
near Aachen. Since the integration
of FAG into the Schaeffler Group,
F’IS has undertaken service tasks
for the whole Group.
F’IS is a specialist contact for the
maintenance of rotating
components. The aim is to help
customers save on maintenance
costs, optimise plant availability
and avoid unforeseen machine
downtime.
The services are provided
irrespective of the brand of the
machine components used.
In order to provide a rapid,
competent supply of F’IS products,
services and training to customers
worldwide, F’IS has Centres of
Excellence around the world. These
work together with local partners
that are certified and regularly
audited by F’IS.
Since each customer has a different
set of requirements, F’IS offers
concepts individually tailored to the
customer. The quality requirements
are strongly influenced by the
history, going back more than
100 years, of high precision rolling
bearing manufacture at FAG.
Each tool, accessory and grease in
this catalogue, has been subjected to
intensive testing in practical use and
classified as being of high quality.
The F’IS range
F’IS has undertaken ongoing
expansion of its range in recent
years.
F’IS offers products, services and
training in the following five areas:
•
•
•
•
•
Mounting/Repair
Lubrication
Alignment
Condition monitoring
Maintenance management
Overview
(For details, please consult
the contents list)
FAG Industrial Services – Competence in Maintenance
Products
Services
Training
Mounting/
Repair
2
Lubrication
Alignment
Condition
monitoring
Maintenance
management
Contents
Products
7
Mounting/Repair
Lubrication
Alignment
Condition monitoring
Maintenance management
8
43
55
61
69
Services
71
Mounting/Repair
Lubrication
Alignment
Condition monitoring
Maintenance management
72
76
77
78
81
Training
85
Mounting/Repair
Lubrication
Alignment
Condition monitoring
Maintenance management
87
88
88
89
92
Publications
95
Index of FAG products
97
3
Tools for mounting and dismounting
Overview
Bearing type
Deep groove
ball bearings
Tapered
roller bearings
Angular contact
ball bearings
Spindle bearings
Barrel
roller bearings
Bearing
bore
Bearing
size
Cylindrical
Small
Mediumsized
Spherical
roller bearings
Four point
contact bearings
Self-aligning ball bearings
Large
Cylindrical roller bearings
Cylindrical
Small
Mediumsized
Needle roller bearings
Large
Cylindrical
Thrust ball bearings
Small
Angular contact thrust ball bearings
Mediumsized
Cylindrical roller thrust bearings
Spherical roller thrust bearings
Self-aligning ball bearings
Self-aligning ball bearings with adapter sleeve
Large
Tapered
Barrel roller bearings
Barrel roller bearings with adapter sleeve
Mediumsized
Spherical roller bearings
Spherical roller bearings with adapter sleeve
Spherical roller bearings with withdrawal sleeve
Adapter sleeve
Large
Withdrawal sleeve
Cylindrical roller bearings, double row
Small
Tapered
Small
Mediumsized
Large
4
Mounting
With
heating
Without
heating
Dismounting
Hydraulic
method
With
heating
Symbols
Without
heating
Hydraulic
method
Induction
heating device
Heating plate
Hot air cabinet
Heating cabinet
Oil bath
Induction
heating device
(coil)
Heating ring
Hammer and
mounting sleeve
Mechanical and
hydraulic presses
Double
hook wrench
Nut and
hook wrench
Socket wrench
Nut and
mounting screws
End cap
Hydraulic nut
Hammer and
drift
Extraction device
Hydraulic method
5
6
Products · Mounting/Repair
Mechanical mounting and dismounting
8
Mounting tool sets
Socket wrenches
Hook and pin wrenches
Mechanical extractors
Hydraulic extractors
Three-section extraction plates
8
9
9
12
15
17
Hydraulic mounting and dismounting
19
Hydraulic nuts
Mounting Manager
Overview of pressure generation devices
Oil injectors
Hand pump sets
High pressure pumps
Hydraulic systems and units
Connectors, accessories
19
21
22
24
25
26
27
28
Thermal mounting and dismounting
31
Electric heating plate
Induction heating devices
Heating rings, heat conducting paste
Electric induction heating devices (coils)
31
31
34
35
Measurement and inspection
36
Feeler gauges
Taper gauges
Snap gauge
Enveloping circle gauges
36
36
38
39
Accessories
40
Transport and mounting tool
Gloves
Mounting paste
Anti-corrosion oil
40
41
42
42
7
Products · Mounting/Repair
Mechanical mounting and dismounting
Mounting tool sets
FAG mounting tool sets
FITTING.TOOL.ALU.SET10-50 and
FITTING.TOOL.STEEL.SET10-50
FAG fitting tool sets allow economical
and secure mounting of rolling
bearings up to 50 mm bore. They
can also be used to easily mount
sleeves, intermediate rings, seals
and similar parts.
Where inner or outer rings with a
tight fit are to be driven onto a shaft
or into a housing bore respectively,
this can be achieved by applying
hammer blows to an appropriate
mounting sleeve. This prevents the
mounting forces from being transmitted through the rolling elements
and raceways, which can lead to
damage. The carefully matched
FAG precision parts ensure that the
forces are uniformly transmitted to
the side faces of the bearing rings.
The FITTING.TOOL.ALU.SET10-50
has mounting sleeves made from
aluminium and mounting rings
made from plastic. The parts are
economical and easy to use.
The steel mounting sleeves and
steel mounting rings in the
FITTING.TOOL.STEEL.SET10-50 give
long wear-free operating life. These
tools can also be used in
conjunction with workshop power
presses.
FAG mounting tool sets FITTING.TOOL.ALU.SET10-50 and FITTING.TOOL.STEEL.SET10-50
Included in delivery
Mounting rings
For bearing bore
Outside diameter up to
Mounting sleeves
Hammer, recoilless
Dimensions of case
Mass of complete set
Also available as individual parts
For detailed information, see
TI WL 80-56.
8
Ordering designation
FITTING.TOOL.ALU.SET10-50
FITTING.TOOL.STEEL.SET10-50
33 pieces
10 – 50 mm
110 mm
3 pieces
1 kg
440~350~95 mm
4,5 kg
33 pieces
10 – 50 mm
110 mm
5 pieces
0,7 kg
370~320~70 mm
21 kg
Products · Mounting/Repair
Mechanical mounting and dismounting
Socket wrenches and hook wrenches for mounting and dismounting
FAG socket wrenches
LOCKNUT.SOCKET…
For locknuts KM0 to KM20
Locknuts can be easily tightened
and loosened on shafts, adapter
sleeves and extraction sleeves
using FAG socket wrenches
LOCKNUT.SOCKET…
They require less space on the
circumference of the nut than hook
wrenches and allow the use of
ratchets and torque wrenches.
For increased reliability, socket
wrenches should be secured using
a locking pin and rubber washer.
FAG socket wrenches therefore
have a hole for the locking pin and
a groove for the rubber washer.
The locking pin and rubber washer
are included in the delivery.
FAG hook wrenches
LOCKNUT.HOOK…
For locknuts from KM0 and
precision locknuts from LNPG017
FAG hook wrenches of series
LOCKNUT.HOOK… (former FAG
designation: HN../..) can be used
to tighten and loosen locknuts
(precision locknuts) on shafts,
adapter sleeves and withdrawal
sleeves.
FAG hook wrenches can be used
to mount small bearings on tapered
shaft seats, adapter sleeves or
extraction sleeves.
Withdrawal sleeves can also be
dismounted using FAG hook wrenches
together with the extraction nuts.
Ordering example for FAG socket
wrench, suitable for locknut KM5:
LOCKNUT.SOCKET.KM5
Ordering example for FAG hook
wrench, suitable for locknuts KM18,
KM19, KM20:
LOCKNUT.HOOK.KM18-20
(former designation: HN120/130)
For detailed information, see
TI WL 80-56.
For detailed information, see
TI WL 80-56.
9
Products · Mounting/Repair
Mechanical mounting and dismounting
Socket wrenches and hook wrenches for mounting and dismounting
FAG jointed hook wrenches
LOCKNUT.FLEXI-HOOK…
FAG jointed pin wrenches
LOCKNUT.FLEXI-PIN…
FAG jointed face wrenches
LOCKNUT.FACE-PIN…
For locknuts KM0 to KM40 and
precision locknuts LNPG017 to
LNPG200
For precision locknuts AM15 to
AM90
For precision locknuts LNP017 to
LNP170
FAG jointed pin wrenches of
series LOCKNUT.FLEXI-PIN… can
be used to tighten and loosen
locknuts on shafts if no torque
value is specified.
FAG jointed face wrenches of series
LOCKNUT.FACE-PIN… can be used
to tighten and loosen precision
locknuts on shafts if no torque
value is specified.
FAG jointed pin wrenches can be
used to mount small bearings on
tapered shaft seats.
FAG jointed face wrenches can be
used to mount small bearings on
tapered shaft seats.
Tightening is achieved by means of
radially arranged holes.
Tightening is achieved by means of
axially arranged holes.
Ordering example for FAG jointed
hook wrench, suitable for locknuts
KM14 to KM24:
LOCKNUT.FLEXI-HOOK.KM14-24
Ordering example for FAG jointed
pin wrench, suitable for locknuts
AM35 to AM60:
LOCKNUT.FLEXI-PIN.AM35-60
Ordering example for FAG jointed
face wrench, suitable for locknuts
LNP017 to LPN025:
LOCKNUT.FACE-PIN.LNP17-25
For detailed information, see
TI WL 80-56.
For detailed information, see
TI WL 80-56.
For detailed information,
see TI WL 80-56.
FAG jointed hook wrenches of
series LOCKNUT.FLEXI-HOOK… can
be used to tighten and loosen
locknuts (precision locknuts) on
shafts, adapter sleeves and
extraction sleeves if no torque
value is specified.
The joint allows one hook wrench
of series LOCKNUT.FLEXI-HOOK…
to be used for mounting or
dismounting locknuts of various
sizes.
10
Products · Mounting/Repair
Mechanical mounting and dismounting
Socket wrenches and hook wrenches for mounting and dismounting
FAG double hook wrenches
For locknuts KM5 to KM13
FAG double hook wrenches are
intended for the mounting of
self-aligning ball bearings with a
tapered bore. They are available as
kits, sets or individual wrenches.
FAG double hook wrench kits
LOCKNUT.DOUBLEHOOK…KIT
comprise a case containing
a double hook wrench, a torque
wrench and a user manual.
The torque wrench allows a
precisely defined tightening torque
to be achieved at the start of the
mounting operation.
Double hook wrench kits, e.g. LOCKNUT.DOUBLEHOOK.KM5.KIT and
LOCKNUT.DOUBLEHOOK.KM13.KIT (FAG ordering designations)
FAG double hook wrench sets
LOCKNUT.DOUBLEHOOK…SET
(former FAG designations 173556
and 173557) contain four or five
double hook wrenches. The other
items in the case are the same as
in the kits.
Individual double hook wrenches
LOCKNUT.DOUBLEHOOK.KM5 to
LOCKNUT.DOUBLEHOOK.KM13
(former designations DHN5 to
DHN13) are also available. Each
double hook wrench is engraved
with the torsion angles for the
self-aligning ball bearings to be
mounted. Thus the sliding distance
and reduction in radial internal
clearance can be precisely set.
For detailed information, see
TI WL 80-56.
Double hook wrench sets LOCKNUT.DOUBLEHOOK.KM5-8.SET and
LOCKNUT.DOUBLEHOOK.KM9-13.SET (FAG ordering designations)
Double hook wrenches, e.g. LOCKNUT.DOUBLEHOOK.KM5 and
LOCKNUT.DOUBLEHOOK.KM13 (FAG ordering designations)
11
Products · Mounting/Repair
Mechanical mounting and dismounting
Mechanical extractors
Mechanical FAG extractor
PowerPull
in contact with the tightly fitted
bearing ring.
For detailed information, see
TI WL 80-56.
Mechanical extractors can be used
to dismount small rolling bearings
up to approx. 100 mm bore
diameter that are located with a
tight fit on a shaft or in a housing.
The bearing can be dismounted
without damage, if the extractor is
In mechanical FAG extractors, the
extraction force is normally applied
by means of a threaded spindle.
In addition to devices with two, three
or four arms and a hydraulic
pressure tool, FAG also offers special
extraction devices.
Note:
For dismounting larger bearings,
hydraulic extractors should be used
(page 15).
Two-arm extractor 54
Ordering designation:
ABZIEHER54.SET
ABZIEHER54.100
ABZIEHER54.200
ABZIEHER54.300
ABZIEHER54.400
ABZIEHER54.500
ABZIEHER54.600
• For extraction of complete rolling
bearings or tightly fitted inner
rings as well as other parts,
e.g. gears
• Grip width 80 – 350 mm,
grip depth 100 – 250 mm
Available as set (stand with
6 extractors) or individually
Two-arm bearing extractor 47
• For extraction of complete rolling
bearings or tightly fitted inner
rings
• Grip width 45 and 90 mm,
grip depth 65 and 100 mm
Three-arm extractor 52
• For extraction of complete rolling
bearings or tightly fitted inner
rings
• Grip width 85 – 640 mm, grip
depth 65 to 300 mm
12
Ordering designation:
ABZIEHER47.100
ABZIEHER47.200
Ordering designation:
ABZIEHER52.085
ABZIEHER52.130
ABZIEHER52.230
ABZIEHER52.295
ABZIEHER52.390
ABZIEHER52.640
Products · Mounting/Repair
Mechanical mounting and dismounting
Mechanical extractors
Hydraulic pressure tool 44
• For loosening of tightly fitted
parts in conjunction with
mechanical extractors
• Significant reduction in the effort
required due to generation of an
axial force of 80 or 150 kN, with
a hydraulic return mechanism on
the larger device
Ball bearing extractor 56
• For extraction of complete radial
ball bearings
• For tightly fitted outer rings
• For bearings without radial
access
• Three sets with different claws
available
Special bearing extractor 64
• For radial bearings (deep groove
ball bearings, self-aligning ball
bearings as well as cylindrical
roller, tapered roller and
spherical roller bearings);
indicate bearing manufacturer.
• For tight fit of inner ring or outer
ring
Ordering designation:
ABZIEHER44.080
ABZIEHER44.150
Ordering designation:
ABZIEHER56.020.SET
ABZIEHER56.120.SET
ABZIEHER56.220.SET
Ordering example
for deep groove ball bearing 6000:
Base device ABZIEHER64.400 +
Pincers ABZIEHER64A.6000
Ordering example for tapered
roller bearing pair 30203A in
X arrangement:
Base device ABZIEHER64.400 +
Pincers ABZIEHER64B.30203A +
Pincers ABZIEHER64C.30203A
13
Products · Mounting/Repair
Mechanical mounting and dismounting
Mechanical extractors
Extraction device 49
• For all rolling bearing types.
For extraction of complete rolling
bearings or tightly fitted inner
rings. The extractor and the
separator device are available in
five sizes with grip widths of up
to 210 mm.
• Principally for cases in which the
inner ring is abutted against a
shoulder on the shaft without
extraction slots. Good radial
access to the bearing position is
required.
Internal extractor 62
• For deep groove ball bearings
and angular contact ball
bearings.
The internal extractor set
comprises nine extractors and
can be used on bearings with
a bore of 5 mm up to approx.
70 mm.
• For tightly fitted outer rings.
• The inner ring bore must be free.
Internal extractor
PULLER.INTERNAL.SET10-100
• For standard deep groove ball
bearings. The set, comprising
6 sets of extraction legs and
2 threaded spindles can be used
on bores from 10 to 100 mm.
• For tightly fitted outer rings.
• No dismounting of shaft.
14
Ordering designation:
ABZIEHER49.100.060
ABZIEHER49.100.075
ABZIEHER49.200.115
ABZIEHER49.300.150
ABZIEHER49.400.210
Ordering designation
(nine internal extractors with two
countersupports in a rigid metal
case):
ABZIEHER62.SET
The nine internal extractors can
also be ordered individually.
Ordering designation
(six sets of extraction legs and two
threaded spindles in a toolbox):
PULLER.INTERNAL.SET10-100
The individual parts can also be
ordered individually.
Products · Mounting/Repair
Mechanical mounting and dismounting
Hydraulic extractors
Hydraulic FAG extractor
PowerPull SPIDER
The hydraulic FAG extractors
PowerPull SPIDER are used where
higher extraction forces are
required.
The ten extractor sizes have
a range of extraction forces from
40 to 400 kN, covering a very wide
range of possible applications.
These devices allow rolling
bearings, gears, sleeves and many
other shrink fitted parts to be
quickly and easily dismounted. In
addition, the low mass of the
extractors allows for use in any
position.
If necessary, greater grip depth
can be achieved through the use of
extra long extraction arms
(available as accessories).
For protection of operators, the
extractors SPIDER40 to 80 have a
safety grid. All larger hydraulic
extractors are supplied with a
transparent, very tough safety
cover. The cover can be easily
placed around the workpiece or
tool and secured using velcro
strips.
For detailed information, see
TI WL 80-56.
Overview of significant advantages
• Safety grip allows pumping while
wearing industrial gloves
• Optimum operating position due
to 360° rotary coupling for pump
handle (separate pump with
SPIDER 175 and 400)
• Pressure build-up or reduction
by rotation of handle on cut-off
valve
• Pressure control valve prevents
overload
• Parts under mechanical load
are made from high quality
chromium-molybdenum steel
• Maximum possible reduction in
torsional and frictional forces due
to chromium plated piston made
from quenched and tempered
steel
• Stroke travel adjustable by means
of standard adapter
• High load capacity of extraction
arms and claws through
manufacture as single piece
• Simple centring by spring-loaded
steel cone
• “Quick” screw thread for setting
of optimum grip depth
• Simple conversion to two-arm
operation if insufficient space for
three arms
15
Products · Mounting/Repair
Mechanical mounting and dismounting
Hydraulic extractors
SPIDER 40 … 80:
Hydraulic standard extractor with
integral hand pump
Compact extractor for extraction
forces up to 80 kN, together with
safety grid in rigid case
SPIDER 40 … 80
Ordering designation Extraction force Grip width Grip depth Stroke Mass
Extractor
kN
mm
mm
mm
kg
PULLER.HYD40
40
150
152
55
4,5
PULLER.HYD60
60
200
152 (190*) 82
4,9
PULLER.HYD80
80
250
190 (229*) 82
6,6
* Optionally with longer extraction arms, replacement parts can be ordered individually
SPIDER 100 … 300:
Extra strong hydraulic extractor
with integral hand pump
For difficult dismounting work with
extraction forces up to 300 kN, with
longer extraction arms on request.
With accessories in rigid metal
case.
SPIDER 100 … 300
Ordering designation Extraction force Grip width Grip depth Stroke Mass
Extractor
kN
mm
mm
mm
kg
PULLER.HYD100
100
280
182 (220*) 82
5,6
PULLER.HYD120
120
305
220 (259*) 82
7,6
PULLER.HYD200
200
356
259 (300*) 82
10
PULLER.HYD250
250
406
300 (375*) 110
20
PULLER.HYD300
300
540 (800*) 375 (405*) 110
25
* Optionally with longer extraction arms, replacement parts can be ordered individually
SPIDER 175 + 400:
Extra strong hydraulic extractor
with separate hand pump
Extractor for restricted spaces,
connected to hand pump by
hydraulic hose, extraction force up
to 400 kN (top of the range model)
SPIDER 175 + 400
Ordering designation Extraction force Grip width Grip depth Stroke Mass
Extractor
kN
mm
mm
mm
kg
PULLER.HYD175
175
356
229 (300*) 82
15,6
PULLER.HYD400
400
800 (1200*) 405 (635*) 250
49
* Optionally with longer extraction arms, replacement parts can be ordered individually
16
Products · Mounting/Repair
Mechanical mounting and dismounting
Three-section extraction plates
Three-section FAG extraction plates
PowerPull PULLER.TRISECTION…
for hydraulic and mechanical
extractors
These allow the extraction of
complete bearings, tightly fitted
inner rings and other components.
The load capacity and extraction
force are precisely matched to each
other.
The SPIDER extraction claws grip
directly under the screw studs of
the PULLER.TRISECTION and provide
uniform distribution of force. Even
where parts are firmly seated, there
is no tilting or bending. The high
extraction forces are concentrated,
for example, on the bearing inner
ring. In general, the bearing and
shaft remain intact and can be
used again.
The PULLER.TRISECTION is proven in
practical use and can be fitted
under the bearing with just a few
movements.
For detailed information, see
TI WL 80-56.
G
dmin
dmax
B
Three-section FAG extraction plates PowerPull PULLER.TRISECTION...
Ordering designation
Extraction plate
PULLER.TRISECTION50
PULLER.TRISECTION100
PULLER.TRISECTION160
PULLER.TRISECTION260
PULLER.TRISECTION380
Dimensions
d min
mm
d max
12
26
50
90
140
50
100
160
260
380
Mass
B
Recommended for
hydraulic extractor
SPIDER
mechanical extractor
–
40/60/80/100
80/100/120/175/200
175/200/250/300
250/300/400
52.085/52.130
52.230
52.295
52.390
52.640
kg
17
28
33,5
46,5
65
0,5
2,6
5,8
18,4
50,3
17
18
Products · Mounting/Repair
Hydraulic mounting and dismounting
Hydraulic nuts
FAG hydraulic nuts HYD.NUT..
Hydraulic nuts HYD.NUT.. (former
FAG designation: RKP) can be used
to press parts with a tapered bore
onto their tapered seat. Presses are
mainly used if the pressing forces
required cannot be applied using
other devices, e.g. shaft nuts or
pressure screws.
They are mainly used for:
the mounting of rolling bearings
with a tapered bore. The bearings
can be seated directly on a tapered
shaft, on an adapter sleeve or an
extraction sleeve. If the bearing is
located using an extraction sleeve
or an adapter sleeve, the hydraulic
nut can also be used for
dismounting.
the mounting of couplings, gears,
ships’ propellers etc.
For detailed information, see
TI WL 80-57.
FAG hydraulic nuts HYD.NUT..
Ordering designation
Design
Main application
HYD.NUT50 to HYD.NUT200
HYD.NUT205 to HYD.NUT1180
With metric precision thread to DIN 13
With trapezoidal thread to DIN 13
Standardised adapter and withdrawal sleeves
with metric dimensions
HYD.NUT90INCH to
HYD.NUT530INCH
With inch size thread to ABMA Standards Sleeves with inch dimensions
for Mounting Accessories, Section 8,
Locknut Series N-00
HYD.NUT100HEAVY to
HYD.NUT900HEAVY
Reinforced design
with smooth bore
For high mounting forces,
e.g. in shipbuilding
HYD.NUT.DISPLACE.GAUGE
Displacement gauge for HYD.NUT
(see also page 20)
Where radial internal clearance cannot be
measured using feeler gauge due to poor
accessibility
19
Products · Mounting/Repair
Hydraulic mounting and dismounting
FAG displacement distance gauge for hydraulic nuts
FAG displacement distance gauge
for hydraulic nuts
If the radial internal clearance
cannot be measured with a feeler
gauge due to poor accessibility,
the axial displacement of the
bearing on the tapered seat can
be measured. This can be achieved
by means of a gauge screw
mounted to the end face of the
hydraulic nut.
If the axial threaded connector
hole G. of the hydraulic nut
is taken up by the pump, the
second axial hole can be used for
the displacement distance gauge.
The bearing is first placed in its
starting position. The oil pressure
required is dependent on the
bearing size and the number of
displacement surfaces and is given
in the user manual. A hand pump
set with a manometer must be
used, see page 25. The dial gauge
is set to zero and the bearing is
moved by pumping until the
specified displacement is achieved.
The user can determine which
of the metering needles supplied
should be used from the
comprehensive user manual
included with each gauge.
Ordering designation:
HYD.NUT.DISPLACE.GAUGE
(former FAG designation: RKP.MG)
1 displacement distance gauge with
dial gauge, 6 metering needles and
seals in case
For detailed information, see
TI WL 80-57.
20
Products · Mounting/Repair
Hydraulic mounting and dismounting
Mounting Manager
FAG Mounting Manager
The FAG computer program
MOUNTING MANAGER is a
user-friendly aid for ensuring the
correct mounting of bearings with
tapered bore and offers the following
options:
• it shows various mechanical and
hydraulic mounting methods
• it calculates the data required for
mounting in relation to reduction
in radial internal clearance,
displacement and start pressure
• it gives useful mounting advice
• and it generates a list of the
accessories and tools required
Further information on mounting
and dismounting of bearings is
offered in the integrated library
containing appropriate
publications, Technical Information
documents etc. and the Rolling
Bearing Learning System (WLS).
a) Mounting of bearings with
tapered bore by measurement of
the axial displacement
b) Mounting of bearings with tapered
bore by measurement of the
reduction in radial internal clearance
The bearing is placed in its starting
position on the tapered bearing seat
with a hydraulic nut. The required
starting pressure defined for each
individual bearing is set in the
hydraulic nut by means of the digital
manometer. The dial gauge mounted
on the hydraulic nut is used to
measure the axial displacement until
the final position is reached on the
tapered seat.
When the bearing is pushed onto
the tapered seat, the inner ring is
expanded and the radial internal
clearance is thereby reduced.
This reduction in radial internal
clearance is valid as a measure
of the firm seating of the bearing.
It is measured by means of a feeler
gauge.
This mounting method:
• gives considerably shorter and
simpler mounting
• offers very high security and
accuracy
• allows the correct mounting of
sealed bearings
The FAG Mounting Manager is
available on CD-ROM.
Ordering designation:
CD-MM 1.0
Calculation possibilities for
mounting methods:
Bearings with a tapered bore are
mounted either directly on the
tapered shaft or journal, or by
means of an adapter sleeve or
extraction sleeve on the cylindrical
shaft. The internal clearance is set
either by conventional means using
feeler gauges or by means of the
axial displacement.
21
Products · Mounting/Repair
Hydraulic mounting and dismounting
Overview of pressure generation devices
Overview of pressure generation devices
Pressure device
Oil injector
Hand pump set
Single stage
OILINJECTOR1600 OILINJECTOR2500 PUMP1000.0,7L
Twin stage
PUMP1000.4L
PUMP1600.4L
Oil container volume [l] 0,027
0,008
0,7
4
4
Connector
GD/i
G.
G.
G.
2500
36250
1000
14500
1000
14500
1600
23200
G:
Max. oil pressure [bar] 1600
(psi) 23200
Application
Mounting and
dismounting of
bearings with
tapered bore.
Press fits up to
approx.
80 N/mm 2
contact pressure.
Mounting and
dismounting of
bearings with
tapered bore.
Press fits up to
approx.
125 N/mm 2
contact pressure.
Mounting and
dismounting of
rolling bearings.
Mounting of
press fits up to
approx.
50 N/mm 2
contact pressure.
For driving
hydraulic nuts up
to HYD.NUT395/
HYD.NUT300HEAVY
Mounting and
dismounting of
rolling bearings.
Mounting of
press fits up to
approx.
50 N/mm 2
contact pressure,
e.g. of ships’
propellers. For
driving hydraulic
nuts up to
HYD.NUT800
Mounting and
dismounting of
rolling bearings.
Mounting of
press fits up to
approx.
80 N/mm 2
contact pressure,
e.g. of rudder
spindles and
rudder blades.
Max. shaft ø [mm]
150
80
250
Unlimited
Unlimited
22
Products · Mounting/Repair
Hydraulic mounting and dismounting
Overview of pressure generation devices
Overview of pressure generation devices
Pressure device
Hand pump set
High pressure
pump
High pressure
pump set
Twin stage
PUMP2500.4L
Hydraulic unit
Compressed air
Electric
PUMP4000.0,2L
PUMP2500.0,2L.SET
AGGREGATE.P1000/2500
AGGREGATE.E700
Oil container volume [l] 4
0,2
0,2
13
10
Connector
G: (direct)
G. with high
pressure hose
G.
G.
4000
58000
2500
36250
2500
36250
700
10150
G. (direct)
Max. oil pressure [bar] 2500
(psi) 36250
Application
Mounting and
dismounting of
bearings.
Mounting of
press fits up to
approx.
125 N/mm 2
contact pressure,
e.g. of gears and
couplings.
For press fits
with high
contact pressure
(> 100 N/mm 2 ).
Dismounting of
bearings with
cylindrical bore.
Flow rate and oil
reservoir are
small.
For press fits
with high
contact pressure
(> 100 N/mm 2 ).
Dismounting of
bearings with
cylindrical bore.
Flow rate and oil
reservoir are
small.
Mounting of
shaft couplings
and press fits,
gears etc.
by the hydraulic
method. Contact
pressure up to
100 N/mm 2 .
For driving large
hydraulic nuts up
to HYD.NUT1180.
Mounting of
large press fits:
ship shaft
couplings, ships’
propellers,
gears, contact
pressure up to
50 N/mm 2 .
Max. shaft ø [mm]
Unlimited
Unlimited for
rolling bearings
up to d= 250 mm
Unlimited
Unlimited
Unlimited
23
Products · Mounting/Repair
Hydraulic mounting and dismounting
Oil injectors
FAG oil injectors
Oil injectors have a small flow rate;
they can be used in the hydraulic
method for the dismounting
of rolling bearings and other press
fits with direct seating on tapered
shafts, e.g. in machine tools for
FAG cylindrical roller bearings
NNU49SK, NN30ASK, N10K, N19K.
The OILINJECTOR2500 can be used
for shaft diameters up to 80 mm,
the OILINJECTOR1600 up to 150 mm.
Conventional O rings can be used
as replacement seals:
OR6~1,5 (for OILINJECTOR2500),
OR10~2,0 (for OILINJECTOR1600).
For detailed information, see
TI WL 80-50.
FAG oil injectors
Oil injector
Valve nipple
Connector
Oil volume
Max.
oil pressure
Mass
W
cm 3
bar
kg
G
Ordering designation
OILINJECTOR2500
(107640)
OILINJECTOR2500.VALVE
(107642)
GD/i
8
2500
0,91
OILINJECTOR1600
(107641)
OILINJECTOR1600.VALVE
(107643)
G:
27
1600
2,18
The oil injector can be refilled with oil without losses by connecting the valve nipple to the oil injector.
In this case, the oil injector is ordered with a valve nipple.
Ordering designation for OILINJECTOR2500 + OILINJECTOR2500.VALVE: OILINJECTOR2500.SET,
Ordering designation for OILINJECTOR1600 + OILINJECTOR1600.VALVE: OILINJECTOR1600.SET
24
Products · Mounting/Repair
Hydraulic mounting and dismounting
Hand pump sets
FAG hand pump sets
FAG offers a hand pump set with a
single stage pump and three hand
pump sets with a twin stage pump.
The twin-stage pumps have a high
flow rate in the low pressure range
(up to 50 bar) and then switch
automatically to the high pressure
stage. This generates a high work
rate. Where there is an increased
oil requirement, the twin stage
pumps are available with an 8 litre
oil container (suffix .8L).
For those cases in which the type
of installation of the adapter or
PUMP1000.0,7L.DIGI
extraction sleeve requires a
separate oil supply, FAG supplies
upon request a two-way valve
(suffix .D).
For detailed information, see
TI WL 80-50.
PUMP2500.8L.D
FAG hand pump sets (overview of ordering designations)
Pump
Hand pump set
Base design
Single stage
1000 bar
PUMP1000.0,7L*
Twin stage
1000 bar
1600 bar
2500 bar
PUMP1000.4L*
PUMP1600.4L
PUMP2500.4L
With 8 litre
oil container
With distributor
With 8 litre oil container
and distributor
PUMP1000.8L*
PUMP1600.8L
PUMP2500.8L
PUMP1000.4L.D
PUMP1600.4L.D
PUMP2500.4L.D
PUMP1000.8L.D
PUMP1600.8L.D
PUMP2500.8L.D
* The 1000 bar pumps with one connector are also available with a digital manometer.
Ordering example: PUMP1000.0,7L.DIGI
25
Products · Mounting/Repair
Hydraulic mounting and dismounting
High pressure pump · High pressure pump sets
FAG high pressure pump
PUMP4000.0,2L
The high pressure pump is suitable
for mounting and dismounting of
rolling bearings for shaft diameters
up to 250 mm. Since it generates
pressures up to 4000 bar, the
pump can be used to expand heavy
shaft couplings and gears by
the hydraulic method. The pump
is connected directly or via
thick-walled adapters.
The high pressure pump can also
be connected via a pump holder
(with or without a manometer) and
a 2 metre flexible high pressure
hose (permissible oil pressure
2500 bar). The pump must always
be operated with a manometer.
For detailed information, see
TI WL 80-50.
FAG high pressure pump sets
In order to make it easier to select
the right device, FAG supplies
complete sets in storage cases.
Pull rod
Pump body
Oil container
for across flats 27 mm
Connector thread G:
FAG high pressure pump PUMP4000.0,2L
Connector Oil container Flow rate
volume
Ordering designation
l
cm2/stroke
Max.
Mass
oil pressure W
bar
kg
PUMP4000.0,2L *)
G:
0,2
comprising
PUMP4000.0,2L.BODY (pump body)
PUMP4000.0,2L.TANK (oil container)
*) formerly 120109
4000
High pressure pump
0,3
FAG high pressure pump set PUMP2500.0,2L.SET with manometer
up to 2500 bar
Included in delivery:
1 high pressure pump PUMP4000.0,2L 1 manometer
1 Pump holder
1 high pressure hose
3 reduction nipples
1 storage case
Ordering designation for set: PUMP2500.0,2L.SET
High pressure pipe
Oil container
Pump body
FAG high pressure pump set
PUMP2500.0,2L.SET
Manometer
For detailed information, see
TI WL 80-50.
26
Pump holder
3,8
Products · Mounting/Repair
Hydraulic mounting and dismounting
Hydraulic systems and units
Compressed air driven
FAG hydraulic unit
The compressed air driven
FAG hydraulic unit
AGGREGATE.P1000/2500 is mobile
and comprises a 13 litre oil container
made from light metal and two
pumps (1000 bar and 2500 bar).
FAG supplies designs for other
operating pressures by agreement.
The 2500 bar pump has two
separately controllable outputs
and is suitable as a pressure device
for expanding shaft couplings
Electrically driven
FAG hydraulic unit
These units are suitable for
charging large hydraulic nuts and
mounting of large press fits such
as ship shaft couplings, ships’
propellers and gears (contact
pressure up to 50 N/mm 2 ).
Electrical connection: plug, voltage
400 V at 50 Hz.
Other voltages and frequencies by
agreement.
Mobile FAG hydraulic unit
for batch mounting
The mobile unit has a valve-controlled, double direction pressure
cylinder (pressure force 700 kN,
stroke 215 mm) driven by a motor
pump. The height position of the
cylinder can be varied between
290 and 690 mm by means of a
lifting cylinder and rocker.
Accessories such as guide bushes,
mounting sleeves, traction and
pressure spindles and drawing
frames must be ordered according
and gears by the hydraulic method.
The 1000 bar pump can charge a
hydraulic nut at the same time. The
pump is suitable for press fits with
contact pressures up to 100 N/mm 2.
Included in delivery:
Base unit, ready-to-use,
incl. 1 manometer, 0 to 1000 bar,
1 manometer 0 to 2500 bar,
3 high pressure hoses, 2500 bar,
2 metres
Compressed air driven FAG hydraulic unit
Hydraulic unit
Ordering designation
Oil container
volume
l
Max.
oil pressure
bar
Mass
W
kg
AGGREGATE.P1000/2500
13
1000 or 2500
40 (without oil)
Included in delivery:
Base unit, ready-to-use,
incl. 1 manometer, 0 to 1000 bar,
1 high pressure hose, 1000 bar,
2 metres,1 pressure control valve
Electrically driven FAG hydraulic unit
Oil container
volume
(suction
quantity)
Ordering designation l
Oil
volume
flow
Max. oil
pressure
Motor
rating
Mass
W
l/min
bar
kW
kg
AGGREGATE.E700
0,9
700
1,1
40 (with oil)
Hydraulic unit
10
to the individual application.
When making enquiries or placing
orders, information on the bearing
type and power connection as well
as installation drawings (shaft,
housing, additional parts) are
required.
This unit is principally used for the
mounting and dismounting of
FAG TAROL wheelset bearings
(see also FAG TI WL 80-50).
Ordering designation:
TAROL.MOUNTING.AGGREGATE
(MHU.TAROL)
27
Products · Mounting/Repair
Hydraulic mounting and dismounting
Connectors, accessories
FAG adapters and reduction nipples
Adapters and reduction nipples are
matched to the threads of high
pressure hoses and pressure pipes.
Adapters and reduction nipples of
type A (with sealing ring) are
suitable for oil pressures up to
800 bar.
Type B (with blade sealing) is
suitable for oil pressures up to
2500 bar.
Other adapters and reduction
nipples can be supplied by
agreement.
G
G
G1
G1
Type A (with sealing ring)
Type B (with blade sealing)
For detailed information, see
TI WL 80-50.
Reduction nipple
Reduction nipple
Ordering designation
G > G 1/G < G 1
PUMP.NIPPLE.A.G.-GB/i
PUMP.NIPPLE.B.G.-GB/i
PUMP.NIPPLE.A.G.-GPUMP.NIPPLE.B.G.-GPUMP.NIPPLE.A.G.-G:
PUMP.NIPPLE.B.G.-G:
PUMP.NIPPLE.A.G.-M14
PUMP.NIPPLE.B.G.-M14
Adapter
Reduction nipple
G > G 1/G < G 1
PUMP.NIPPLE.A.G.-M18~1,5
Reduction nipple
Ordering designation
PUMP.NIPPLE.A.G 3/i-G.
PUMP.NIPPLE.B.G 3/i-G.
PUMP.NIPPLE.A.G:-G 3/i
PUMP.NIPPLE.B.G:-G 3/i
PUMP.NIPPLE.A.G:-GB/i
PUMP.NIPPLE.B.G:-GB/i
PUMP.NIPPLE.A.M18~1,5-G.
Adapter
Ordering designation
PUMP.ADAPTER.A.G.
PUMP.ADAPTER.B.G.
PUMP.ADAPTER.A.G 3/e
PUMP.NIPPLE.A.M18~1,5-G 3/i
PUMP.NIPPLE.A.G:-G.
PUMP.NIPPLE.B.G:-G.
28
PUMP.ADAPTER.B.G 3/e
PUMP.NIPPLE.A.M18~1,5-G:
G1 = G
Products · Mounting/Repair
Hydraulic mounting and dismounting
Connectors, accessories
FAG pump holder
FAG pump holder
Pump holder
Ordering designation
Mass
W
kg
Without connector
for manometer
PUMP.HOLDER.2
(118543/2)
1,95
With connector Gfor manometer
PUMP.HOLDER.3
(118543/2A)
1,95
FAG manometers
When selecting a manometer,
pay attention to the max. operating
pressure.
FAG manometers
Manometer
Connector thread
Pressure display
(Former ordering designation)
Ordering designation
PUMP1000.MANO.DIGI
PUMP1000.MANO.GPUMP1600.MANO.GPUMP2500.MANO.G-
bar
–
(124830)
(130594)
(133315)
G.
GGG-
0
0
0
0
–
–
–
–
1000
1000
1600
2500
Diameter
≈
mm
Mass
W
kg
73
100
100
160
0,4
0,8
1,5
1,7
For detailed information, see TI WL 80-50.
29
Products · Mounting/Repair
Hydraulic mounting and dismounting
Connectors, accessories
FAG high pressure pipes for high
pressure pumps, sheathed in
PVC hose
(max. permissible pressure of
2500 bar should be monitored
by manometer)
FAG high pressure pipes
High pressure pipe
Consumer collector
(Former ordering designation)
Ordering designation
PUMP.PIPE.G.
(164641)
G.
PUMP.PIPE.GD/i
(123076)
GD/i
PUMP.PIPE.G(128167)
GPUMP.PIPE.G:
(120386)
G:
The connector for the pump holder is G:.
For other consumer collectors, a suitable reduction nipple must be used in addition.
For detailed information, see TI WL 80-50.
Mass
W
kg
0,6
0,6
0,6
0,8
FAG sleeve connectors
for adapter and extraction sleeves
(up to 800 bar)
(special lengths available by agreement)
FAG sleeve connectors
Connector
Connector thread
Mass
W
kg
M6
M8
GB/i
G.
0,22
0,245
0,285
0,42
(Former ordering designation)
Ordering designation
PUMP.SLEEVE.CONNECTOR.M6
(118549A-M6)
PUMP.SLEEVE.CONNECTOR.M8
(118549A-M8)
PUMP.SLEEVE.CONNECTOR.GB/i
(118549A-GB/i)
PUMP.SLEEVE.CONNECTOR.G.
(118549A-G.)
The connector for the hand pump set is G..
For detailed information, see TI WL 80-50.
30
Products · Mounting/Repair
Thermal mounting and dismounting
Electric heating plate · Induction heating devices
FAG electric heating plate
HEATER.PLATE
Where tight fits are to be achieved
on cylindrical bearing seats, it is
advisable to heat bearings for
mounting. Sufficient expansion can
be achieved at 80 to 100 °C.
When heating the bearings, the
temperature must be precisely
monitored, for example by using
the FAG temperature measuring
instrument TEMP.MG. It must not
under any circumstances rise above
120 °C, in order to prevent changes
to the structure and hardness.
Rolling bearings can be heated
on a temperature-controlled
FAG heating plate HEATER.PLATE.
The bearing must be covered with
sheet metal and turned over
several times in order to ensure
uniform heating.
The heating plates can be used to
heat not only rolling bearings
(maximum temperature 120 °C!) but
also labyrinth rings, shrink fit rings
and sealing rings.
Dimensions (B~T~H):
390~270~156 mm
Power: max. 1500 W
at 230 V/50 Hz *
Temperature control:
continuously variable from
50 to 200 °C
Ordering designation:
HEATER.PLATE
* Also available with 115 V/60 Hz
FAG induction heating devices
For detailed information see
TI WL 80-54.
By agreement, FAG also supplies
heating plates for heating parts
up to 300 °C. This design is used,
for example, for heating
FAG aluminium heating rings
(see page 34).
Many rolling bearings and other
rotationally symmetrical parts
made from steel have tight fits on
the shaft. In particular, larger parts
can be mounted more easily if they
are heated first (rolling bearings
must not be heated to more than
120 °C).
Rapid and clean induction heating
is superior to the conventional
methods. It is therefore particularly
suitable for batch mounting.
The devices can be used for
heating complete bearings, rings
for cylindrical roller or needle
roller bearings and rotationally
symmetrical steel parts such as
labyrinth rings, roll couplings,
tyres etc.
Advantages
• Rapid, energy-efficient operation
• Suitable for rolling bearings and
other ring-shaped steel parts
• Extremely safe operation
• Environmentally friendly, oil-free
(no disposal required)
• Uniform, controlled heating
• Easy to use
• Automatic demagnetisation
• High cost-effectiveness through
selection of the most suitable
size of device for the particular
application
For the mounting of workpieces up
to 300 kg mass, FAG supplies five
table-top heating devices PowerTherm HEATER10 to 300 suitable
for mobile and/or stationary use.
For workpieces up to 3000 kg mass,
we recommend the heavy duty
standalone devices AWG25, AWG40
and AWG100.
For detailed information, see
TI WL 80-54.
31
Products · Mounting/Repair
Thermal mounting and dismounting
Induction heating devices
Overview of induction heating devices
Heating device
HEATER10
HEATER20
HEATER35
HEATER150
Power consumption
max.
Voltage/frequency*
Current
2,2 kVA
230 V/50 Hz
10 A
3,5 kVA
230 V/50 Hz
16 A
3,5 kVA
230 V/50 Hz
16 A
12,8 kVA
400 V/50 Hz
32 A
Mass
Length
Width
Height
7 kg
230 mm
200 mm
240 mm
17 kg
345 mm
200 mm
240 mm
31 kg
420 mm
260 mm
360 mm
51 kg
505 mm
260 mm
440 mm
Ledges
(included in delivery)
10~10~25 mm
30~30~40 mm
46~40~55 mm
14~14~200 mm
25~25~200 mm
40~40~200 mm
50~50~280 mm
70~70~350 mm
Clear width
Clear height
65 mm
120 mm
120 mm
100 mm
180 mm
160 mm
210 mm
215 mm
Accessory ledges
7~7~105 mm
10~10~105 mm
7~7~200 mm
10~10~200 mm
30~30~200 mm
10~10~280 mm
14~14~280 mm
25~25~280 mm
30~30~280 mm
40~40~280 mm
14~14~350 mm
20~20~350 mm
30~30~350 mm
40~40~350 mm
50~50~350 mm
60~60~350 mm
15 mm
65 mm
10 kg
20 (10) mm
120 mm
20 kg
70 (15) mm
180 mm
35 kg
100 (20) mm
210 mm
150 kg (horizontal only)
Rolling bearing /
workpiece
Min. bore**
Max. width
Max. mass
* FAG also supplies induction heating
devices for other voltages and frequencies.
32
** Values in brackets refer to accessory ledges
Products · Mounting/Repair
Thermal mounting and dismounting
Induction heating devices
Overview of induction heating devices
Heating device
HEATER300 ***
AWG25
AWG40
AWG100
Power consumption
max.
Voltage/frequency*
Current
12,8 kVA
400 V/50 Hz
32 A
25 kVA
400 V/50 Hz
63 A
40 kVA
400 V/50 Hz
100 A
100 kVA
400 V/50 Hz
250 A
Mass
Length
Width
Height
125 kg
700 mm
500 mm
900 mm
350 kg
1280 mm
500 mm
1250 mm
600 kg
1800 mm
600 mm
1400 mm
2000 kg
3000 mm
1000 mm
1800 mm
Ledges
(included in delivery)
80~80~490 mm
100~100~700 mm
150~150~850 mm
200~200~1300 mm
Clear width
Clear height
390 mm
300 mm
390 mm
430 mm
600 mm
450 mm
800 mm
800 mm
Accessory ledges
20~20~490 mm
30~30~490 mm
40~40~490 mm
50~50~490 mm
60~60~490 mm
70~70~490 mm
30~30~700 mm
40~40~700 mm
60~60~700 mm
80~80~700 mm
60~60~850 mm
80~80~850 mm
100~100~850 mm
100~100~1300 mm
150~150~1300 mm
220 (85) mm
600 mm
1200 kg
290 (145) mm
800 mm
3000 kg
Rolling bearing /
workpiece
Min. bore**
Max. width
Max. mass
115 (30) mm
145 (45) mm
390 mm
390 mm
300 kg (horizontal only) 600 kg
*** HEATER300 can be converted to a mobile
unit. Ordering designation for the trolley
required: HEATER300.TROLLEY
FAG also supplies special heating devices with
even higher power ratings for very heavy
workpieces or for automation in special process
operations.
33
Products · Mounting/Repair
Thermal mounting and dismounting
Heating rings · Heat conducting paste
FAG heating rings
Heating rings are suitable for
dismounting the inner rings
of cylindrical roller and needle roller
bearings without ribs and inner rings
with one rib. Heating rings are
particularly advantageous for the
occasional extraction of small and
medium-sized bearing rings (bore
diameter 50 to 200 mm). Depending
on the size of the ring, heating takes
between 5 and 30 seconds.
The heating rings are made from
light metal. They have a radial slot.
They are easy to handle due to the
heat-insulated handles.
after extraction in order to prevent
overheating.
Each bearing size requires a special
heating ring. By agreement, FAG
supplies these heating rings made
from a special aluminium alloy. In
order to prepare a quotation, we
require the following information:
1. Bearing designation or ring
dimensions,
2. Drawing of mounting position
stating fits.
3. Approximate number of parts to
be extracted per day
Recommended FAG accessories
Heating rings are heated to
between 200 and 300 °C by means
of an electric heating plate. The
cylindrical outside surface of the
bearing inner ring must be coated
with a silicone-free heat conducting
paste (HEATING.RING.PASTE). This
provides optimum heat transfer. The
bearing ring must be removed from
the heating ring immediately
• Electric heating plate for
temperatures up to 300 °C
(by agreement)
• Temperature measuring
instrument TEMP.MG
(see page 62)
• Gloves HANDSCHUH2
• Heat conducting paste
(see below) HEATING.RING.PASTE
(20 ml included in delivery)
FAG heat conducting paste
HEATING.RING.PASTE
the heating ring to the bearing
inner ring.
The silicone-free heat conducting
paste HEATING.RING.PASTE is used
as an aid in the dismounting of
bearing inner rings by means of
heating rings.
(disposable syringe containing
20 ml silicone-free heat conducting
paste):
HEATING.RING.PASTE.20ML
The cylindrical outside surface of
the bearing inner ring is coated
with the heat conducting paste
before extraction in order to
achieve optimum heat transfer from
34
For detailed information, see
TI WL 80-58.
Ordering examples
for heating rings
HEATING.RING320E
(for the inner ring of a cylindrical
roller bearing NU320E, NJ320E etc.)
HEATING.RING2317E
(for the inner ring of a cylindrical
roller bearing NU2317E, NJ2317E
etc.)
For detailed information, see
TI WL 80-58.
Products · Mounting/Repair
Thermal mounting and dismounting
Electric induction heating devices (coils)
Electric induction heating devices
(coils)
Electric induction heating devices
are suitable for the dismounting of
inner rings on medium-sized and
large cylindrical roller and needle
roller bearings (bore diameter
90 mm and larger).
They can also be used to heat
labyrinth rings, couplings, ring rolls
and other rotationally symmetrical
parts.
Heating devices with low voltage
Ordering example for bearing inner
rings 120~150~144 mm:
COIL152/145LOW.1 (coil)
COIL.TRANSFORMER45.400V.50HZ
(transformer)
Heating devices with mains voltage
In addition to coils for low voltage,
FAG also supplies coils for mains
voltage (with a switch box or foot
switch). This economical alternative
without water cooling is used for
sporadic dismounting (where batch
dismounting is not required).
Information required for quotation
FAG induction heating devices are
always produced as one-off items.
In order to prepare a quotation, we
require the following information:
1. Exact designation of the bearing
or dimensions of the parts to be
extracted
2. Width of the intermediate ring, if
available
3. The mains voltage and
frequency present at the
mounting location
For detailed information, see
TI WL 80-58.
This design comprises an induction
coil and a transformer.
The coil runs on safe low voltage
and is water-cooled.
This allows continuous heating,
which is particularly suitable for
batch mounting. Due to the
lightweight construction, these
devices are easy to handle.
Each bearing size requires
a special coil.
The coil is connected to a mobile
transformer that can be designed
for any mains voltage. The voltage
for the coil is adjustable to a value
between 20 and 40 V.
The transformers for the induction
coils are available from FAG in six
different power steps.
The largest transformer and the
corresponding coil can be used to
heat inner rings up to a maximum
mass of 1200 kg to the required
dismounting temperature of
80 ... 120 °C (in the case of
couplings, the maximum mass is
600 kg).
Heating device for low voltage with transformer for dismounting the inner
rings of cylindrical roller bearings
35
Products · Mounting/Repair
Measurement and inspection
Feeler gauges · Taper gauges
FAG feeler gauges FEELER.GAUGE100
and FEELER.GAUGE300
Feeler gauges are used to measure
the radial internal clearance,
especially for mounting on tapered
shaft seats and on adapter and
extraction sleeves.
FAG feeler gauges FEELER.GAUGE100 and FEELER.GAUGE300
Ordering designation
Feeler length
mm
Feeler thickness
mm
FEELER.GAUGE100
100
0,03
0,04
0,05
0,06
0,07
0,08
0,09
0,10
0,12
0,14
0,16
0,18
0,20
FEELER.GAUGE300
300
0,03
0,04
0,05
0,06
0,07
0,08
0,09
0,10
0,12
0,13
0,14
0,15
0,16
0,17
0,18
0,19
0,20
0,25
0,30
0,35
0,40
0,45
0,50
Taper gauges
When a bearing with a tapered bore
is seated directly on the shaft,
the tapered bearing seat must be
FAG taper ring gauge
The simplest means of measuring
tapered shaft seats of small bearings
is the taper ring gauge. By application
of bluing material, it can be determined whether the shaft and ring
gauge match. Corrections are made
until the ring gauge fits the shaft over
its whole width. The inner rings of the
bearings are not suitable as ring
gauges because their walls are too
thin and could be damaged.
FAG supplies taper ring gauges for
taper diameters from 30 to 240 mm.
36
precisely machined such that the
fit surfaces match precisely.
FAG supplies various gauges for
measuring the taper. Most bearings
with a tapered bore have a
Ordering designation (example):
KLR20
Taper ring gauge for bearings of
100 mm bore, e.g. for double row
cylindrical roller bearings NN3020ASK
or NNU4920SK.
FAG taper ring gauge
Taper ring gauge
Ordering designation
Taper
diameter
mm
KLR06...KLR48
30 ... 240
FAG feeler gauges FEELER.GAUGE100 and
FEELER.GAUGE300
taper 1:12. Only spherical roller
bearings of series 240 and 241
have a taper 1:30.
Products · Mounting/Repair
Measurement and inspection
Taper gauges
FAG taper gauge MGK 9205
for the inspection of large tapered
shaft studs (taper 1:12 or 1:30)
Measurement principle of taper
gauge MGK 9205: When measuring
tapered studs of large diameter,
a master can be used in which the
upper and lower edge form
an angle, the taper angle of the
stud = 2 α. If the upper edge of
the master is parallel to the line
diametrically opposed to the
master, the taper angle is
acceptable.
FAG taper gauges MGK 9205 are
available in several sizes.
The delivery of individual gauges,
and also of complete sets, always
includes two magnets. Delivery
also includes belts for fixing the
gauge in positions other than on
the upper side of the stud.
It is further required that the taper
is in a defined ratio to a datum
surface, e.g. to the side face of a
roll barrel.
Ordering examples for gauge sets
(each with two saddles and five
masters):
MGK9205.12.SET (taper 1:12)
MGK9205.30.SET (taper 1:30)
See also TI WL 80-70.
FAG taper gauge MGK 133
for external tapers 1:12 and 1:30
and 27 to 205 mm taper diameter.
other, at a fixed distance,
is in contact with the larger taper
diameter.
The taper gauge MGK 133 rests on
the taper with four hardened and
polished support bolts. The
position of the gauge on the taper
is defined by these bolts and one
stop. The stop can be attached to
either the front or back of the
gauge. The gauge contains two
movable measuring brackets, one
of which is in contact with the
smaller taper diameter while the
The deviation of the taper diameter
from the nominal value is displayed
in both measurement planes by a
precision indicator.
The reproducibility of the
measurement results is less than
1 µm. The gauge is set using a
gauge taper (available by
agreement).
FAG taper gauge MGK 9205
FAG taper gauge MGK 133
37
Products · Mounting/Repair
Measurement and inspection
Taper gauges · Snap gauge
FAG taper gauge MGK 132
for external tapers with 0° to 6°
taper angle and 90 to 510 mm taper
diameter
With the taper gauge MGK 132, the
reproducibility of the measurement
results is within 1 µm.
The MGK 132 rests on the workpiece with four hardened, ground
and lapped ledges. The ledges
form an angle of 90°. A stop on the
front or rear precisely defines the
position of the gauge.
Between the support ledges, the
measurement slide runs on
FAG snap gauge
SNAP.GAUGE…-…
for inspecting the diameter of
cylindrical shafts and workpieces
of all types, directly on the
machine tool and for setting the
enveloping circle gauge MGI 21
(see page 39)
The actual dimension of the
workpiece can be determined
precisely.
The snap gauge functions as
a comparator gauge. Its setting is
checked using shims.
FAG supplies the shims required for
each diameter.
38
preloaded roller bearings. A dial
gauge fixed in the housing acts
against the measurement slide and
indicates the deviation of the taper
diameter from the nominal value.
A precision indicator is fixed to the
measurement slide. Its bladeshaped tip is in contact with the
workpiece and measures the
deviation of the taper from the
nominal value. The gauge is set
using a gauge taper (available by
agreement).
FAG taper gauge MGK 132
Available snap gauges
Ordering designation
Range
mm
SNAP.GAUGE30-60
SNAP.GAUGE60-100
SNAP.GAUGE100-150
SNAP.GAUGE150-200
SNAP.GAUGE200-250
SNAP.GAUGE250-300
30–60
60–100
100–150
150–200
200–250
250–300
Ordering example
for shaft diameter 120 mm:
SNAP.GAUGE100-150
(snap gauge)
SNAP.GAUGE.MASTER.DISK120
(shim)
FAG snap gauge
Products · Mounting/Repair
Measurement and inspection
Enveloping circle gauges
FAG enveloping circle gauge MGI 21
for setting the radial internal
clearance of cylindrical roller
bearings NNU4920K to NNU4964K
and NNU4920 to NNU4964
Bearings of bore diameter 100 to
320 mm have removable inner
rings.
In the FAG enveloping circle gauge
MGI 21, the internal enveloping
circle of the roller and cage
assembly is measured by two
hardened and precision ground
surfaces, one of which is movable.
After mounting of the outer ring,
the gauge is set to the internal
enveloping circle of the roller and
FAG enveloping circle gauge MGI 31
for setting the radial internal
clearance of cylindrical roller
bearings NN3006K to NN3038K and
N1006K to N1048K
Bearings with a tapered bore have
removable outer rings.
The gauge is used to precisely set
the radial internal clearance or
preload of the cylindrical roller
bearings.
The raceway diameter of the
mounted outer ring is measured
using a conventional internal
gauge.
cage assembly. This dimension is
measured using a snap gauge, for
example the SNAP.GAUGE…-… (see
page 38).
It is then possible to set the inner
ring to the diameter that gives the
required radial internal clearance.
Bearings with a tapered bore are
slid onto the tapered seat of the
shaft.
For bearings with a cylindrical bore,
preground inner rings are used
(suffix F12) that are finish ground
to the required raceway diameter.
Ordering example for NNU4920:
MGI21.4920
FAG enveloping circle gauge MGI 21 for setting
radial internal clearance or preload of cylindrical roller bearings with removable inner ring
This dimension is transferred to
the two hardened and precision
ground measuring surfaces of the
enveloping circle gauge.
The tapered shaft with the
premounted inner ring and roller
and cage assembly can then be
inserted in the gauge. The shaft is
moved axially by the hydraulic
method until the precision indicator
shows the required radial internal
clearance or preload.
Ordering example for NN3006K:
MGA31.3006
FAG enveloping circle gauge MGA 31 for
setting radial internal clearance of cylindrical
roller bearings with removable inner ring
39
Products · Mounting/Repair
Accessories
Transport and mounting tool
FAG transport and mounting tool
BEARING.MATE from FAG is an
accessory for the secure, rapid and
easy handling of medium-sized and
large rolling bearings. It can also
be used where bearings are heated
prior to mounting.
The tool comprises two handles
and two steel strips.
Turning the handles clamps the
steel strips firmly on the outer ring
of the rolling bearing.
The compact packaging also
includes two brackets. These are
used on spherical roller bearings
and self-aligning ball bearings in
order to prevent tilting of the inner
rings.
The tool and bearing are carried
either by two people or a crane.
If two carrying slings are used,
the rolling bearing can be rotated
to any position when transported
by crane. During heating on an
induction heating device, the tool
remains mounted on the bearing.
The steel strips expand uniformly
with the bearing. Optimum tension
is thus maintained.
The three tool sizes are matched to
different bearing outside
diameters, see table below.
Accessories
Replacement parts
Long brackets to prevent tilting
of self-aligning bearing inner rings
(2 pieces)
Ordering designation:
BEARING.MATE.LOCKBAR270
Short brackets to prevent tilting of
self-aligning bearing inner rings
(2 pieces)
Ordering designation:
BEARING.MATE.LOCKBAR170
Carrying sling, 1 m long (2 pieces)
BEARING.MATE.SLING.1M
Pack of spare parts
BEARING.MATE.SERVICE.KIT
FAG transport and mounting tool
Ordering designation
Transport and
mounting tool
Bearing outside diameter
min.
max.
mm
Bearing mass
max.
kg
Operating temperature
max.
°C
kg
BEARING.MATE250-450
BEARING.MATE450-650
BEARING.MATE650-850
250
450
650
500
500
500
120
120
120
6,3
6,4
6,5
40
450
650
850
Workpiece mass
Products · Mounting/Repair
Accessories
Gloves
Heat-resistant FAG gloves
HANDSCHUH1
Heat-resistant FAG gloves are
particularly suitable for the
handling of heated rolling bearings
or other parts in mounting or
dismounting.
The outside comprises rugged
polyester and can withstand
temperatures up to 150 °C. The
inside is made from comfortable
cotton.
Heat-resistant and oil-resistant
FAG gloves FAG HANDSCHUH2
Heat-resistant and oil-resistant FAG
gloves are particularly suitable for
the handling of heated rolling
bearings or other parts in mounting
or dismounting.
Their principal characteristics
derive from the multiple layer
construction comprising different
fibres.
The principal characteristics are:
•
•
•
•
•
Resistant up to 150 °C
Lint-free
Asbestos-free
Comfortable
Cut-resistant
Ordering designation
HANDSCHUH1
The principal characteristics are:
•
•
•
•
Resistant up to 250 °C
Non-flammable
Heat-resistant even when damp
Authorised for use with
mechanical (DIN EN 388) and
thermal (DIN EN 407) influences
• Cotton-free
• Cut-resistant
Ordering designation
HANDSCHUH2
41
Products · Mounting/Repair
Accessories
Mounting paste · Anti-corrosion oil
FAG mounting paste
This mounting and multi-purpose
paste has proven valuable
particularly for the mounting of
rolling bearings. It facilitates the
sliding of bearing rings and
prevents stick-slip, scoring, wear
and fretting corrosion. It also gives
good protection against corrosion.
It is pale in colour and does not
cause contamination.
The mounting paste is applied
in a very thin layer such that the
metallic sheen turns matt.
The paste can be used at
temperatures between –30 °C and
FAG anti-corrosion oil
The anti-corrosion oil is suitable
particularly for unpacked rolling
bearings. It can also be sprayed on
bright metal surfaces of devices,
machines and machine elements to
give long term anti-corrosion
protection when stored indoors.
It is not generally necessary to
wash anti-corrosion oil out of
rolling bearings since it behaves
neutrally towards all conventional
rolling bearing greases and oils.
42
150 °C. It is resistant to water,
steam and many alkaline and acid
agents.
Available in:
70 g tubes
250 g tubes
400 g cartridges
1 kg cans
Ordering designation:
ARCA.MOUNTINGPASTE.70G
ARCA.MOUNTINGPASTE.250G
ARCA.MOUNTINGPASTE.400G
ARCA.MOUNTINGPASTE.1KG
It can be easily and effectively
removed using alkaline solvents
and neutral cleaning agents.
Available in:
0,4 litre spray can with ozone-safe
propellant CO 2
Ordering designation:
ARCA.ANTICORROSIONOIL.400G
Products · Lubrication
Lubricants
44
Arcanol rolling bearing greases
44
Lubrication systems
48
Motion
Motion
Motion
Motion
Grease
Grease
48
49
51
52
53
53
Guard SELECT MANAGER
Guard COMPACT
Guard CHAMPION
Guard CONCEPT6
dosing devices
gun
43
Products · Lubrication
Lubricants
Arcanol rolling bearing greases
Special rolling bearing greases like
Arcanol at first glance cost a little
more than standard greases. But they
are worth the price. For with Arcanol
you can buy some extra safety as FAG
selects only the best from a number
of good greases in a series of tests,
provides quality assurance and gives
lubrication recommendations.
Bearings which fail prematurely
because they were lubricated with
the wrong grease, with all the
unpleasant and expensive
consequences, increasingly belong to
the past.
The greases are tested thoroughly.
On our lubricant test rigs FE8 (DIN
51819) and FE9 (DIN 51821), the
greases are tested in rolling bearings
to find out how they improve service
life and reduce friction and wear.
Only the best greases are subjected
to the following tests under
simulated field conditions in far more
complicated rolling bearing test rigs.
If the results meet the requirements
of the stringent FAG specifications,
the greases are included in the
Arcanol programme. Thus they
receive the Arcanol seal of quality.
In co-operation with renowned
lubricant manufacturers, we have for
many years developed lubricating
greases that are particularly suitable
for rolling bearings. However, before
a new grease is included in the
Arcanol programme, it has to pass a
series of stringent tests in the FAG
lubricant lab.
In addition, we test every single
batch to ensure the uniform quality
of the product. It is only after the
grease has passed this final test that
it is allowed to be filled into
containers labelled Arcanol. The
programme consists of fourteen
greases which cover nearly all fields
of application in an optimum manner.
The overview on pages 46/47 shows
chemical-physical data, fields of
application and the conditions for
which these greases are suitable.
The selection of a suitable grease is
considerably facilitated by the
electronic INA/FAG rolling bearing
catalogue.
• More than 80% of all rolling
bearings are lubricated with grease
• Inadequate lubrication causes more
than 40% of all cases of rolling
bearing damage
• Therefore users need lubricants
and lubrication recommendations
which they can rely on.
• Arcanol rolling bearing greases
ensure that a bearing can be used
to its full capacity
– long service life
– good running behaviour
– very safe operation
Standard grease
Mixed friction
44
Lubrication interval
Relative service life
Arcanol
Arcanol
Standard
grease
Speed
Products · Lubrication
Lubricants
Arcanol rolling bearing greases · Container sizes · Ordering examples
Arcanol rolling bearing greases · Container sizes
Arcanol grease 20 g
tube
MULTITOP
MULTI2
MULTI3
70 g
tube
•
250 g
tube
400 g
cartridge
1 kg
can
5 kg
bucket
10 kg
bucket
25 kg
hobbock
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
LOAD220
LOAD400
LOAD1000
TEMP90
TEMP110
TEMP120
TEMP200
•
•
•
•
SPEED2,6
VIB3
BIO2
FOOD2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
50 kg
hobbock
180 kg
drum
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Other container sizes by agreement.
Arcanol rolling bearing greases · Ordering examples
Ordering designation
Description
ARCA.GREASE.MULTI2.20G
ARCA.GREASE.TEMP200.70G
ARCA.GREASE.SPEED2,6.250G
FAG rolling bearing grease Arcanol MULTI2 in 20 g tube (50 pieces)
FAG rolling bearing grease Arcanol TEMP200 in 70 g tube
FAG Rolling bearing grease Arcanol SPEED2,6 in 250 g tube (10 pieces)
ARCA.GREASE.LOAD400.400G
ARCA.GREASE.BIO2.1KG
ARCA.GREASE.MULTITOP.5KG
FAG rolling bearing grease Arcanol LOAD400 in 400 g cartridge (10 pieces)
FAG rolling bearing grease Arcanol BIO2 in 1 kg can
FAG rolling bearing grease Arcanol MULTITOP in 5 kg bucket
ARCA.GREASE.FOOD2.10KG
ARCA.GREASE.MULTI3.25KG
ARCA.GREASE.LOAD220.180KG
FAG rolling bearing grease Arcanol FOOD2 in 10 kg bucket
FAG rolling bearing grease Arcanol MULTI3 in 25 kg hobbock
FAG rolling bearing grease Arcanol LOAD220 in 180 kg drum
45
Products · Lubrication
Lubricants
Arcanol rolling bearing greases · Selection table
Overview of Arcanol rolling bearing greases
Arcanol
MULTITOP
MULTI2
MULTI3
LOAD220
LOAD400
LOAD1000
DIN 51825
KP2N-40
K2N-30
K3N-30
KP2N-20
KP2N-20
KP2N-20
Thickener
Lithium soap
Lithium soap
with EP additives
Lithium soap
Lithium/
Lithium/
Lithium/
calcium soap
calcium soap
calcium soap
with EP additives with EP additives with EP additives
Base oil
Mineral oil+ester Mineral oil
Mineral oil
Mineral oil
Mineral oil
Mineral oil
Base oil viscosity at 40 °C
[mm 2/s]
85
ISO VG
100
80
ISO VG
220
400
ISO VG
1000
Consistency (NLGI class)
2
2
3
2
2
2
Operating temperature [°C]
–40...+150
–30...+140
–30...+140
–20...+140
–25...+140
–20...+140
Long term temp. limit [°C]
80
75
75
80
Characteristic
Universal grease
areas of application for
for ball and
Arcanol rolling bearing greases roller bearings
in
rolling mills,
construction
machinery,
automotive
engineering,
spinning and
grinding
spindles
80
80
Universal grease Universal grease Special grease
for ball bearings for ball bearings for ball and
D ≤ 62 mm
D > 62 mm
roller bearings
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
in
small
electric motors,
agricultural and
construction
machinery,
household
appliances
in
rolling mill
equipment,
rail
vehicles
in
mining
machinery,
construction
machinery
in
mining
machinery,
construction
machinery,
preferably
under
shock loads
and in large
bearings
under
high loads,
with wide speed
range,
high humidity
under
very high loads,
moderate
temperatures,
moderate
speeds
under
very high loads,
moderate
temperatures,
low speeds
in
large
electric motors,
agricultural and
construction
machinery,
fans
under
increased
speeds,
high loads,
low and high
temperatures
High temperatures
++
ο
+
ο
+
ο
ο
ο
–
ο
ο
ο
Low friction,
high speeds
+
ο
ο
–
–
––
+
+
ο
ο
ο
+
++
+
++
+
++
+
Relubrication facility
ο
++
ο
++
+
+
+
+
+
+
+
+
ISO VG =
ISO viscosity group
++
+
Low temperatures
High loads,
low speeds
Vibrations
Support for
seals
46
extremely suitable
very suitable
ο
suitable
–
––
less suitable
not suitable
Products · Lubrication
Lubricants
Arcanol rolling bearing greases · Selection table
TEMP90
TEMP110
TEMP120
TEMP200
SPEED2,6
VIB3
BIO2
FOOD2
KP2P-40
KE2P-40
KPHC2R-30
KFK2U-40
KE3K-50
KP3N-30
KPE2K-30
KPF2K-30
Polycarbamide
Lithium
Lithium/
complex soap
calcium soap
with EP additives
Aluminium
complex soap
Mineral oil
Ester oil
White oil
Calcium
Lithium
polycarbamide
complex soap
with EP additives
Polycarbamide
PTFE
with EP additives
PAO oil
Ester oil
PAO/ester oil
Fluoro polyether oil PAO/ester oil
130
ISO VG
150
ISO VG
460
400
ISO VG
22
170
58
192
2
2
2
2
2–3
3
2
2
–40...+160
–40...+160
–35...+180
–40...+260
–50...+120
–30...+150
–30..+120
–30..+120
90
110
120
200
80
90
80
70
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
Special grease
for ball bearings
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
Special grease
for ball and
roller bearings
in
couplings,
electric motors,
automotive
engineering
in
electrical
equipment
automotive
engineering
in
continuous
casting plant
in
track rollers
in baking
machinery,
piston pins
in compressors,
kiln trucks,
chemical plant
in
machine
tools,
instruments
in
blade adjusters
in rotors for
wind power
plant,
packaging
machinery
in
environmentally
hazardous
applications
in
applications
with food contact;
H1 to USDA
under
high
temperatures,
high
loads
under
high
temperatures,
high
speeds
under
high
temperatures,
high
loads
under
very high
temperatures,
in chemically
aggressive
environments
under
very high
speeds,
low
temperatures
under
high
temperatures,
high
loads,
oscillating
motion
++
+
++
++
+
++
++
++
++
ο
+
+
+
ο
+
–
ο
+
–
––
++
–
ο
ο
ο
ο
ο
ο
++
ο
+
–
––
–
+
++
ο
ο
ο
ο
ο
ο
ο
ο
ο
ο
ο
ο
ο
+
ο
–
ο
+
ο
++
47
Products · Lubrication
Lubrication systems
Motion Guard · Motion Guard SELECT MANAGER
FAG automatic lubricators
Motion Guard
Reliable and economical
lubrication for a long bearing life
Rolling bearings are reliable
machine components that give a
long operating life. The most
frequent cause of failure is
inadequate or incorrect lubrication.
Approximately 90 % of all bearings
are lubricated with grease.
Providing a reliable supply of
suitable grease is therefore
particularly important.
If an automatic lubricator is used
for controlled relubrication, a
sufficient quantity of fresh grease
is continuously supplied to the
contact points of the rolling
bearing.
This results in a significant
increase in bearing life. These
reliable, economical devices give
extended lubrication and
maintenance intervals and also
prevent undersupply or oversupply
of grease. As a result, plant downtime
and maintenance costs are reduced.
The sparing and environmentally
friendly use of lubricants contribute
to higher cost-efficiency.
FAG Motion Guard lubricators are
individually matched to the bearing
location and eliminate the need for
costly central lubrication systems.
They have a wide range of
applications, for example on pumps,
compressors and fans, in conveying
equipment, vehicles etc.
The single point lubrication
systems Motion Guard COMPACT
and CHAMPION can be used to
dispense eight or all 14 Arcanol
greases described on pages 46 to
47. Motion Guard CONCEPT6 is used
as a single point or multi-point
lubrication system with twelve
Arcanol greases.
Advantages of the lubricators
• Individually configured, precise
supply to each bearing position
immediately after initial
operation
• Fully automatic, maintenance-free
operation
• Savings on personnel costs
compared to manual relubrication
• Various dispensing times can be
selected (1, 3, 6 or 12 months; for
CONCEPT6: 1 day to 24 months)
• No risk of confusion or
contamination of lubricants
• Pressure build-up to 4 bar
(COMPACT), to 5 bar (CHAMPION)
or to 25 bar (CONCEPT6), thus
overcoming any obstructions
• Suitable for connection to the
FAG monitoring system Easy
Check
• Comprehensive range of
accessories
Motion Guard SELECT MANAGER
The software Motion Guard SELECT
MANAGER Version 2.0 allows:
• selection of lubricators
• definition of dispensing times
and relubrication quantities
• selection of suitable/preferred
Arcanol greases
• maintenance of a lubrication and
maintenance plan
Detailed information on
FAG automatic lubricators is given
in publication WL 81 122.
48
Products · Lubrication
Lubrication systems
Motion Guard COMPACT · Lubricators and activation screws
FAG lubricators
Motion Guard COMPACT
This automatic lubricator is
electrochemically driven. The
electrolyte is environmentally
friendly citric acid.
The metal housing is filled with
120 cm 3 of FAG Arcanol rolling
bearing grease.
The dispensing time is determined
by the different coloured activation
screws.
Automatic lubricators Motion Guard
COMPACT are available with
suitable lubricants in standard
packs of 10 containers.
Ordering examples:
ARCA.LUB.LOAD400
(filled with LOAD400, pack of 10
containers without activation screw)
ARCA.LUB.TEMP90
(filled with TEMP90, pack of 10
containers without activation
screw)
COMPACT lubricators filled with
Arcanol MULTITOP and MULTI2 are
also available in single packs
including activation screws, while
those with TEMP200 are only
supplied in single packs with
activation screws.
Ordering examples:
ARCA.LUB.MULTITOP.1M
(filled with MULTITOP, including
activation screw for 1 month)
ARCA.LUB.MULTI2.3M
(filled with MULTI2, including
activation screw for 3 months)
ARCA.LUB.MULTITOP.6M
(filled with MULTITOP, including
activation screw for 6 months)
ARCA.LUB.TEMP200.12M
(filled with TEMP200, including
activation screw for 12 months)
ARCA.LUB.TEMP200.6M
Arcanol
Suitable Arcanol greases, chain oils
and activation screws
1M 3M 6M 12M
MULTITOP
MULTI2
LOAD400
LOAD1000
TEMP90
TEMP120
TEMP200
FOOD2
CHAINOIL
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Activation screws
Ordering designations (10 pieces):
ARCA.LUB.ACTIVE.1M
for 1 month (yellow)
ARCA.LUB.ACTIVE.6M
for 6 months (red)
ARCA.LUB.ACTIVE.3M
for 3 months (green)
ARCA.LUB.ACTIVE.12M
for 12 months (grey)
(12M cannot be used for
MULTITOP and MULTI2!)
49
Products · Lubrication
Lubrication systems
Motion Guard COMPACT · Versions CLEAR and POLAR
Version CLEAR
The CLEAR version of the lubricator
Motion Guard COMPACT is suitable
for explosion-protected and
corrosion-inducing humidity areas.
The lubricator can be used at
operating temperatures from 0 to
+40°C. The upper temperature limit
is determined by the transparent
plastic housing with a volume of
100 cm 3 .
The special activation screws for
the CLEAR version with dispensing
times of 1, 3 or 6 months are
offered separately.
Ordering designation (10 pieces):
ARCA.LUB.ACTIVE.CLEAR.1M
ARCA.LUB.ACTIVE.CLEAR.3M
ARCA.LUB.ACTIVE.CLEAR.6M
Ordering example:
ARCA.LUB.FOOD2.CLEAR
(filled with FOOD2, pack of 10
containers without activation
screw)
In addition to FOOD2, seven other
Arcanol grease grades, as listed for
COMPACT on page 49, as well as
chain oil can be used.
Version POLAR
The POLAR version of the lubricator
Motion Guard COMPACT is designed
for operation in temperatures from
-25 °C to +10 °C. The metal housing
is filled with 120 cm 3 of Arcanol
rolling bearing grease MULTITOP (it
is only available with this grease).
Version POLAR
Temperature
Dispensing time
+10 °C
± 0 °C
–10 °C
–20 °C
–25 °C
1
2
6
14
26
week
weeks
weeks
weeks
weeks
Ordering designation:
ARCA.LUB.MULTITOP.POLAR
(filled with MULTITOP, pack of 10
containers without activation
screw)
For the dispensing time as a
function of the actual temperature,
see the following table.
50
The black activation screw must be
ordered separately.
Ordering designation (10 pieces):
ARCA.LUB.ACTIVE.POLAR
Products · Lubrication
Lubrication systems
Motion Guard CHAMPION · Lubricator drives, LC units, sets and accessories
FAG lubricator
Motion Guard CHAMPION
FAG lubricator sets
Motion Guard CHAMPION
The automatic lubricator Motion
Guard CHAMPION is
electromechanically driven.
The robust, electronically controlled
geared motor can be used more than
once. It allows the dispensing times
to be adjusted depending on the
temperature and to 1, 3, 6 or 12
months. It is battery powered and
the battery set is replaced whenever
the cartridge is changed.
The automatic lubricator Motion
Guard CHAMPION in sizes 120 and
250 cm 3 and filled with Arcanol
MULTITOP is offered as a complete
lubricator set. The sets comprise:
• a drive unit
• an adapter
• an LC unit with battery set
Ordering designations:
ARCA.LUB.MULTITOP.LC120.SET
ARCA.LUB.MULTITOP.LC250.SET
Ordering designation:
ARCA.LUB.DRIVE
Special drive units are available as
accessories for machine-controlled
operation in explosion hazard
areas.
The lubricator Motion Guard
CHAMPION is suitable for all the
Arcanol rolling bearing greases
described on page 46-47 as well as
chain oil. Filled LC (Lubricant
Cartridge) units with a dispensing
volume of 60, 120 and 250 cm 3 are
available and are screwed onto the
drive unit. Once the LC unit is
empty, it cannot be refilled.
The complete lubricator, comprising
a drive unit, LC unit and battery
set, is connected to the lubrication
point by means of an adapter or
hose.
Ordering designations:
ARCA.LUB.ADAPTER
ARCA.LUB.TUBE
(3 m hose with connectors)
The lubricator CHAMPION has only
been tested in conjunction with
Arcanol lubricants. Empty LC units
for one-off filling are available in
the three sizes 60, 120 and
250 cm 3 , but should only be used
after consulting FAG.
Ordering designations:
ARCA.LUB.EMPTY.LC60
ARCA.LUB.EMPTY.LC120
ARCA.LUB.EMPTY.LC250
By agreement, FAG also supplies
the lubricator CHAMPION
with special filling specifications.
Ordering examples
(one battery set is included in the
delivery):
ARCA.LUB.MULTITOP.LC60
(filled with MULTITOP, 60 cm 3 )
ARCA.LUB.LOAD400.LC120
(filled with LOAD400, 120 cm 3 )
ARCA.LUB.VIB3.LC250
(filled with VIB3, 250 cm 3 )
Accessories for
Motion Guard COMPACT
and CHAMPION
The Motion Guard product range is
supplemented by a comprehensive
range of accessories.
For detailed information, see
publication WL 81 122.
51
Products · Lubrication
Lubrication systems
Motion Guard CONCEPT6
FAG lubrication system
Motion Guard CONCEPT6
The geared motor in the MP-6
is powered and controlled by the
drive unit.
This single and multi-point
lubrication system can supply up
to six lubrication points with
lubricant constantly, precisely and
irrespective of temperature. The
dispensing times can be adjusted
to any time between 1 day and 24
months and LC units are available
in sizes 250 and 500 cm 3 .
FAG starter kits
Motion Guard CONCEPT6
The starter kits are premounted on
a retaining plate and form the basis
for the multi-point lubrication
system Motion Guard CONCEPT6.
Version CONTROL
The CONTROL version of the
lubricator CONCEPT6 is controlled
by the machine, i.e. lubricant is
only dispensed while the machine
is running. FAG also supplies
starter kits for the CONTROL version
as a basis for multi-point
lubrication systems.
Ordering designation:
ARCA.LUB.C6-CONTROL-250.KIT
ARCA.LUB.C6-CONTROL-500.KIT
Lubricant is distributed
independent of its consistency or
solid particle content.
If the distributor identifies an
obstruction in an individual outlet,
this is indicated on the display of
the drive unit. The other outlets
continue to be supplied.
Ordering designations:
ARCA.LUB.C6-250.KIT
ARCA.LUB.C6-500.KIT
Only the following items must be
ordered separately: hose and
connectors for the lubrication point
and filled LC units in sizes 250 cm 3
and 500 cm 3 .
LC units are available with the 12
suitable Arcanol grease grades (see
page 46-47, except for MULTI3 and
VIB3).
For single point lubrication, the
parts required are ordered
individually from the range of
accessories.
Ordering examples:
ARCA.LUB.MULTITOP.C6-250
ARCA.LUB.LOAD400.C6-250
ARCA.LUB.SPEED2,6.C6-500
ARCA.LUB.TEMP200.C6-500
The patented distribution system
MP-6 allows independent supply of
between two and six lubrication
points.
52
By agreement, FAG supplies LC
units with other greases whose
suitability has been checked.
For detailed information, see
publication WL 81 122.
Products · Lubrication
Lubrication systems
Grease dosing devices · Grease gun
FAG grease dosing devices
These devices supply rolling
bearings with accurately dosed
grease quantities within a range of
10 to 133 cm 3 . If larger grease
volumes are required, the device can
be actuated several times.
With a pneumatically driven, doubleacting piston pump the grease is fed
via the dosing valve directly from its
container (25 kg or 180 kg) to the
area to be lubricated.
The grease dosing device
consists of:
• a cap
• a piston
• a dosing valve
• a connecting tube between pump
and valve
• a tube, 2.5 m long
• a grease gun
Technical data:
Pump ratio:
Delivery quantity:
Dosing range:
FAG grease gun
with armoured tube
Under difficult operating conditions
or rough environmental conditions
rolling bearings frequently have to
be relubricated via lubrication
nipples. Relubrication is easy, clean
and swift if an FAG grease gun with
an armoured tube is used.
These parts meet the requirements of
DIN 1283.
10 : 1
400 cm 3 /min
10 – 133 cm 3
Ordering designations:
ARCA.PUMP25
ARCA.PUMP180
ARCA.PUMP180
Grease gun
Armoured tube
Diameter of container 56 mm
Total length of gun 390 mm
Delivery 2 cm 3 /stroke
Pressure max. 800 bar
Length 300 mm
Connection thread GB/i
Equipped with a hydraulic grip
coupling for a hydraulic-type
lubricating nipple according to
DIN 71412
The grease gun can be refilled
either with bulk grease or with a
cartridge in accordance with
DIN 1284.
• 500 cm 3 of bulk grease or
• 400 g cartridge according to
DIN 1284 (diameter 53.5 mm,
length 235 mm)
Connection thread GB/i
Mass approx. 1.5 kg
Instead of this hydraulic coupling
it is also possible to connect
sliding couplings for button head
lubricating nipples in accordance
with DIN 3404 or other connection
pieces. These connection pieces
can be purchased from specialised
retailers.
Ordering designation:
ARCA.GREASE-GUN.HOSE
Ordering designation:
ARCA.GREASE-GUN
53
54
Products · Alignment
Belt and chain drives
56
Belt pulley alignment device
Belt tension measuring device
56
57
Shaft couplings
58
Shaft alignment device
58
Accessories for alignment
60
Shims
60
55
Products · Alignment
Belt and chain drives
Belt pulley alignment device
FAG belt pulley alignment device
Top-Laser SMARTY
Top-Laser SMARTY is an economical
measuring device for the alignment
of belt pulleys and chain sprockets.
Through the use of this device, the
wear of belt drives, bearings and
seals is reduced. Less vibration is
generated and the running time
and reliability of the machinery are
increased.
Features and advantages:
• Displays parallelism and
misalignment of both pulleys
• Significantly quicker and
more precise than conventional
methods
• Suitable for both horizontally and
vertically mounted machinery
• Only one person required for
alignment
• Also suitable for non-magnetic
sprockets or pulleys
The measuring device can be
mounted in just a few seconds. The
laser beam can be clearly seen on
the target marks. When the laser
beam coincides with the slits in the
target marks as a result of adjustment, the machine is correctly
aligned.
Due to the low mass of the
measuring device, the transmitter
and target marks can be fixed to
non-magnetic drive pulleys using a
strong, double-sided adhesive
strip.
A
B
Ordering designation
Complete laser measuring device
incl.
2 target marks,
2 batteries and user manual in
padded case:
LASER.SMARTY
Replacement part
1 magnetic target mark
LASER.SMARTY.TARGET
A
56
B
For detailed information,
see TI WL 80-55.
Products · Alignment
Belt and chain drives
Belt tension measuring device
FAG belt tension measuring device
Top-Laser TRUMMY
The robust, handy Top-Laser
TRUMMY is an optical-electronic
instrument for measuring and
setting optimum belt tension
(strand force).
Optimum belt tension, like precise
alignment of the belt pulleys
(see Top-Laser SMARTY, page 56),
is an essential precondition for
achieving the maximum possible
life of the belt drive. There is also
less wear of the drive components,
energy costs are reduced and
cost-effectiveness is increased.
The user-friendly Top-Laser
TRUMMY can be used in many
locations and comprises a measurement probe and a microprocessor
that indicates relevant measurables
for belt tension either as frequency
[Hz] or force [N]. By means of an
impulse (for example by striking
the stationary belt), the tensioned
belt is excited to natural vibration.
The individual static natural
frequency thus generated is
measured within seconds by the
TRUMMY sensor using clock pulse
light and displayed. In order to
calculate the strand force of the
belt drive, the belt mass and length
are entered in the microcomputer
before measurement. TRUMMY uses
these data to calculate the strand
force, which is then compared with
the specified nominal value.
In comparison with systems
operating for example by sound
waves, this new measurement
technique using clock pulse light
is clearly superior, since the
measurement result cannot be
distorted by disruptive influences.
The simple and secure user
instructions are given in several
languages.
Ordering designation
Laser measuring device in plastic
case:
LASER.TRUMMY
For detailed information,
see TI WL 80-55.
57
Products · Alignment
Shaft couplings
Shaft alignment device
FAG shaft alignment device
Top-Laser INLINE
Serial PC card
Case
Software
The FAG Top-Laser INLINE is a
PC-based alignment system for
coupled shafts in motors,
pumps, ventilators and gearboxes
(with rolling bearings).
Advantages:
• Simple to use
• Error-free handling even by
untrained personnel due to
automatic measurement and
positioning process
• More precise alignment than with
conventional methods
• Rapid measurement due to
continuous rotary motion
• Reduced vibration and friction
losses
• Longer machine running times
• Usable with conventional laptops
• Suitable for use in combination
with Bearing Analyser
Reflector
Cable
Post
Chain
Bracket
Transmitter/receiver
Included in delivery
1 transmitter/receiver
(incl. 3 m cable)
1 reflector
2 brackets
2 chains (300 mm)
4 posts (115 mm)
1 software
1 case
1 serial PC card
All the parts included in the
delivery are also available as
replacement parts.
Ordering designation
Complete Top-Laser INLINE:
LASER.INLINE
58
Actions before alignment
Before any alignment operation,
any tilting foot (machine foot that
lifts off the floor when slackened)
should be removed in order to
prevent increased vibration
tendency and bearing damage due
to housing distortion.
The Top-Laser INLINE helps to
quickly identify and eliminate the
so-called soft foot. It is only
necessary to loosen each individual
screw foot connection.
The computer determines any foot
movement. The tilt foot can then be
eliminated using shims.
Products · Alignment
Shaft couplings
Shaft alignment device
Accessories
The possible applications of the
basic device LASER.INLINE are
expanded by a comprehensive
range of accessories (see table).
The accessories can be ordered
as a set in a handy, robust case
or – individually compiled – as
individual parts.
For detailed information, see
TI WL 80-55.
Accessories for LASER.INLINE
Accessories for LASER.INLINE
Included
in delivery
Ordering designation
Accessory set, complete
1 piece
LASER.INLINE.ACCESS.SET
Chain, 600 mm long
Chain, 1500 mm long
2 pieces
2 pieces
LASER.INLINE.CHAIN600
LASER.INLINE.CHAIN1500
Post,
Post,
Post,
Post,
4
4
4
4
LASER.INLINE.POST150
LASER.INLINE.POST200
LASER.INLINE.POST250
LASER.INLINE.POST300
150 mm long
200 mm long
250 mm long
300 mm long
pieces
pieces
pieces
pieces
Magnetic holder
2 pieces
LASER.INLINE.MAGNET
Accessory case, empty
1 piece
LASER.INLINE.ACCESS.SUITCASE
59
Products · Alignment
Accessories
Shims
FAG shims Top-Laser SHIMS
Top-Laser SHIMS are used to
eliminate any vertical misalignment
detected using the FAG Top-Laser
devices. These shims are available
in seven thickness values (0,05;
0,10; 0,20; 0,50; 0,70; 1,00;
2,00 mm) and four sizes
(dimension C = 15, 23, 32 or 44 mm).
Composition of set
The handy case contains 20 shims
each in 3 sizes (C = 15, 23 and 32 mm)
and 6 thickness values (0,05 to
1,0 mm), i.e. a total of 360 shims,
together with one extraction hook.
Ordering designation:
LASER.SHIMS.SET
A
Individual or replacement parts
As replacement parts, we supply
10 shims each in one of the 4 sizes
and one of the 7 thickness values
stated above.
C
B
LASER.SHIMS.SET
Ordering examples:
10 shims in dimension C = 15 mm
and 0,20 mm thickness:
LASER.SHIMS15.0,20
10 shims in dimension C = 44 mm
and 0,10 mm thickness:
LASER.SHIMS44.0,10
For detailed information, see
TI WL 80-55.
60
Ordering designation
Set
FAG
Dimensions
A
B
C
mm
Thickness
LASER.SHIMS.SET
55
75
90
0,05 – 1,0
0,05 – 1,0
0,05 – 1,0
50
70
80
15
23
32
Total quantity Mass
Shims
kg
360
6,7
LASER.SHIMS Individual or replacement parts
Ordering designation
Dimensions
Individual or replacement parts A
B
C
FAG
mm
Thickness
Total quantity Mass
Shims
g
LASER.SHIMS15…
LASER.SHIMS23…
LASER.SHIMS32…
LASER.SHIMS44…
0,05 – 2,0
0,05 – 2,0
0,05 – 2,0
0,05 – 2,0
10 each
10 each
10 each
10 each
55 50
75 70
90 80
125 105
15
23
32
44
11 – 440
21 – 840
29 – 1160
53 – 2100
Products · Condition monitoring
Operating condition
62
Temperature measuring devices
Digital hand tachometer
Sonar device
62
63
64
Vibration diagnosis
65
Detector
Bearing Analyser
Easy Check
Easy Check Online
DTECT X1
WiPro
Screen Saver
VibroCheck
65
65
66
66
66
67
68
68
61
Products · Condition monitoring
Operating condition
Temperature measuring devices
FAG infrared thermometer
TempCheck PLUS
The FAG infrared thermometer
TempCheck PLUS measures the
infrared radiation emitted by an
object and uses this to calculate
the surface temperature. The
contact-free measurement makes
it possible to easily determine the
temperature of difficult to reach or
moving objects.
The device is very light (it weighs
only 150 g) and can be taken
practically anywhere it is needed.
The FAG infrared thermometer
TempCheck PLUS can measure
temperatures in a range between
–32 °C and +530 °C. It has a high
precision glass optic for accurate
contact-free temperature measurement. It is suitable for monitoring
the temperature of rolling bearings
and other components.
FAG temperature measuring device
TEMP.MG
This handy device has a display
range of –60 to +1000 °C.
The surface temperature sensor
TEMP.MG.F, included in the
delivery, has a measurement range
of –60 to +300 °C.
The device is suitable for
measuring the temperature of
• rolling bearings, housings
and lubrication systems for
operational monitoring
• heated rolling bearings and joints
during mounting
The microprocessor-controlled
measuring device has a single line
display. The touch keyboard has
62
Overview of the advantages of
TempCheck PLUS:
• Rapid and precise temperature
measurement
• State of the art infrared
temperature measurement
technology
• Simple to use
• Reduction of unplanned
downtime
• Low purchase cost
Ordering designation and scope of
delivery:
TEMP.CHECK.PLUS
(measuring device with battery,
strap, user manual and carry case)
Safety warning
Do not look into the laser beam or
point it in other people’s eyes.
the following switching functions:
• On/off
• Hold (hold the measurement
value in the display)
Ordering designation and scope of
delivery:
TEMP.MG
(measuring device with sensor
TEMP.MG.F and service case)
FAG temperature sensor as accessory
(can be ordered individually,
for measuring the temperature of
fluids, lubricants etc.):
Immersion/insertion sensor
Ordering designation:
TEMP.MG.TF
FAG temperature sensor as
replacement part
(can be ordered individually):
Rapid reaction surface sensor
Ordering designation:
TEMP.MG.F
For detailed information, see
TI WL 80-54.
Products · Condition monitoring
Operating condition
Digital hand tachometer
FAG digital hand tachometer
TACHOMETER
The speed counter is suitable for
two types of operation:
• Direct speed measurement
using an adapter, track wheel
and measuring tips
• Non-contact optical speed
measurement using reflective
mark
Direct speed measurement
For direct speed measurement, the
supplied adapter must be fitted.
Through contact with the component,
the rubber stylus measures the
turning speed or determines the
surface speed in conjunction with
a track wheel.
Non-contact speed measurement
For non-contact measurement, a
reflective mark is applied to the
machine part to be measured. This
mark is detected by photoelectric
means using visible red light.
The device displays the speed in
revolutions per minute.
Ordering designation:
TACHOMETER
Contents: Digital hand tachometer
Adapter for direct
1:1 measurement
Track wheel 1/10 m
Track wheel 6 inch
Rubber stylus
10 reflective marks
User manual
Case
Replacement parts
10 reflective marks
Ordering designation:
TACHOMETER.REFLEX.MARKS
63
Products · Condition monitoring
Operating condition
Sonar device
FAG sonar detector SOUND.CHECK
The sonar detector can be used to
check rolling bearing noise very
easily, quickly and reliably.
Changes in noise due to wear,
pitting formation or distortion of
the bearing can be detected at
an early stage if regular inspection
is carried out. In this way,
unexpected interruptions in
operation and more serious
machine damage can be avoided.
The device is used in the same way
as a doctor’s stethoscope.
The tips of the earpiece are placed
in the ear canals to provide
insulation against background
noise. The insulating grip is held
like a pencil between index finger
and thumb and the sensor is
placed firmly on the part to be
measured. If a noise is heard, the
sensor is moved until its volume
reaches a maximum.
Ordering designation:
SOUND.CHECK
64
Products · Condition monitoring
Vibration diagnosis
Detector II · Bearing Analyser III
Condition monitoring by
vibration diagnosis
Vibration diagnosis is the most
reliable method for identifying
machine damage at an early stage.
Balance and misalignment defects
can be detected accurately, as well
as rolling bearing damage and gear
tooth defects. In this field, F’IS
offers a comprehensive product
range from simple
vibration monitors to complex
monitoring systems with a large
number of measurement points.
FAG vibration measuring devices
help to plan maintenance work,
extend bearing life, reduce costs
and increase plant availability.
In the field of offline monitoring
devices, FAG offers Detector II and
Bearing Analyser III.
The online monitoring devices
include products from the
economical Easy Check range, the
digital vibration monitors DTECT X1,
WiPro and Screen Saver as well as
the online monitoring system
VibroCheck.
accordance with ISO 10816 as well
as the rolling bearing condition
using envelope signal processing.
Temperatures can also be
measured by non-contact means
using an infrared sensor. The data
collected by the device are
transferred to a computer.
They are then evaluated, analysed
and presented in diagrammatic
form with the aid of the software
Trendline. Any incipient damage
can thus be detected at an early
stage. Detector II can also be used
by personnel who have no
experience of vibration measurement. A very useful feature in this
respect is the “E-Mail button”. This
allows the collected data to be sent
to an external diagnosis expert for
further analysis.
For detailed information, see
TI WL 80-62.
Please direct enquiries to:
sales@fis-services.de
Bearing Analyser III is a multi-channel
vibration analysis device.
The device is suitable for reliable early
diagnosis of damage as well as for
troubleshooting on machines. Bearing
Analyser III can be used for detailed
analysis of complex machinery and
plant as well as multi-stage gearboxes
and rolling mills. The Bearing Analyser
comprises a laptop, the BA III software
and a docking station that is
connected to the laptop via a data
acquisition card. The signals collected
are transferred to the laptop and
evaluated by the Bearing Analyser
software. Bearing Analyser III also
offers the option of continuous data
recording. The automatic diagnosis
system can, together with the
integrated database, identify typical
patterns of machine damage in the
vibration signal and alert the user via
the inbuilt traffic light function.
In this way, damage can be detected
and analysed independently of the
absolute level of the signal power.
For detailed information, see
TI WL 80-63.
Please direct enquiries to:
sales@fis-services.de
FAG Detector II
Detector II is a portable vibration
measuring device and data collector
in one. Using this economical
device is straightforward and
easy to learn. It weighs approx.
450 g and is highly suitable for
monitoring extensive plant where
large distances must be covered.
Detector II picks up vibration
signals at predetermined measurement points and calculates the
effective values for vibration rate
and acceleration. It can be used to
monitor machine vibrations in
FAG Bearing Analyser III
FAG Detector II
FAG Bearing Analyser III
65
Products · Condition monitoring
Vibration diagnosis
Easy Check · DTECT X1
FAG Easy Check series
The FAG Easy Check devices are
economical vibration monitors for
permanent monitoring of critical
machinery in plant with constant
operating conditions, e.g. pumps,
fans, electric motors etc.
Since Easy Check vibration
monitors are easy to mount and
operate, they can also be used by
employees who have no knowledge
of condition monitoring.
The devices monitor vibration in
accordance with ISO 10816, the
condition of rolling bearings with
the aid of envelope signal
processing and the temperature at
the bearing locations.
The use of Easy Check devices can
contribute to a considerable cost
reduction since incipient damage is
detected at an early stage and the
necessary work can be integrated
into maintenance planning.
draws attention to any problem by
means of LEDs (traffic light
function). The status of the LEDs on
the Easy Check must be checked at
regular intervals.
FAG Easy Check Online
In contrast to the base device,
FAG Easy Check Online has an
external power supply. Additional
alarm outputs for vibration and
temperature offer the possibility of
presenting alarm conditions on a
control station or traffic light
device. This eliminates the need for
regular inspections and allows the
monitoring of difficult to access
locations. Using the input, FAG
Easy Check Online can be
administered remotely, for
example, for resetting the alarms,
starting the learning phase or
activating a measurement cycle.
FAG Easy Check
FAG DTECT X1
DTECT X1 allows early detection
of damage by selective frequency
vibration monitoring based on
individually adjustable frequency
bands. By means of the selective
frequency method, specifically
selected machine parts can be
monitored. DTECT X1 has characteristics that would normally only
be found on significantly more
expensive systems. The system is
variable and can be specially
matched to the requirements of the
application. The base device is
available with 2 channels,
4 channels or as an 8 channel
system with an external multiplexer.
All conventional acceleration,
velocity and displacement sensors
can be attached. It is possible to
record process variables such as
speed, temperature, torque and
pressure. The signal collected by
the sensor is broken down into its
frequency components by means of
Fast Fourier Transformation (FFT).
FAG Easy Check is a standalone
device that is powered by a battery
and applied directly to the critical
machine. The vibration monitor
FAG Easy Check Online
FAG Easy Check
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For detailed information, see
TI WL 80-68.
Please direct enquiries to:
sales@fis-services.de
FAG DTECT X1
Products · Condition monitoring
Vibration diagnosis
DTECT X1 · WiPro
It is thus possible to monitor
amplitudes within fixed, very narrow frequency bands for specified
limit values and trigger an alarm.
If necessary, the remote monitoring
function can be used to monitor
machines without the need for a
diagnosis expert on site. Any
changes are automatically notified
via telecommunication systems
(fixed line, mobile or GSM modem)
to the operator, plant manufacturer
or service provider irrespective of
where the system is located
throughout the world. Stored and
current data can be remotely
retrieved and analysed by the
FAG Diagnosis Centre.
For detailed information, see
TI WL 80-65.
Please direct enquiries to:
sales@fis-services.de
FAG WiPro
WiPro is a cost-effective online
monitoring system for the
condition-based maintenance of
wind turbines.
The system, certified by the AZT
(Allianz Zentrum für Technik), can
monitor not only the drive train
(main bearing, gearbox, coupling,
generator) but also vibrations in
the tower. If required, other
information such as rotor blade
speeds or oil quality can be
integrated in the condition
monitoring. WiPro is equipped with
a signal processor and evaluates all
measurement signals in the nacelle
itself. Due to the intelligent linking
of expert knowledge with
information from the turbine, it is
possible to keep the transfer data
volume very small. This is
particularly important where a large
number of turbines are to be
monitored on a permanent basis,
allowing transfer data quantities to
be kept to a minimum. Due to the
different communication options,
an appropriate solution can be
found for any wind farm.
With WiPro, the operator is kept
informed at all times of the
condition of the most important
components. This means a high
level of investment security and
active machine protection.
The modular concept of WiPro
systems allows all types of wind
turbines to be retrofitted with the
system. Any wind farm can be
networked using the WiPro system,
whether the turbines are connected
using copper cables, fibre optics,
ISDN or analogue lines or even if no
telephone connection is present at
all.
For detailed information, see
TI WL 80-66.
Please direct enquiries to:
sales@fis-services.de
FAG WiPro
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Products · Condition monitoring
Vibration diagnosis
Screen Saver · VibroCheck
FAG Screen Saver
Screen Saver is a vibration measuring
system for use on vibrating screens
that is matched to the rough
environmental conditions of the
materials processing industry
(mining, cement industry etc.).
Since the system detects incipient
damage at an early stage,
maintenance measures can be
planned and unforeseen downtime
can be avoided. Vibrating screens
or vibratory conveyors are often key
components in materials processing.
Their continuous functional capability
is therefore very important.
Depending on the type of screen,
replacement can cost between
20 000 and 150 000 €. Downtime
costs, depending on the production
site involved, can run up to 13 000 €
per hour. Thanks to a special filter
technique, the system can differentiate
between vibrations caused by the
process itself and those that are
generated by defective components
(gearboxes, bearings, loose parts
etc.). The current monitoring status
can be viewed both on the
monitoring unit (traffic light system)
and transmitted to the control
FAG Screen Saver
68
station or machine controller. The
data stored in the monitoring unit
can be downloaded offline by
employees or sent online via various
communication channels such as
modem, GSM, TCP/IP etc. to
a remote computer for further
evaluation and monitoring.
For detailed information, see
TI WL 80-69.
Please direct enquiries to:
sales@fis-services.de
service providers or CM experts at
other locations.
The display, which is individually
tailored to the customer’s requirements, gives a user interface that
allows rapid overview of the
condition of the plant. Depending
on the complexity of the plant, this
display can be arranged on several
levels. Through the high predictive
accuracy and early identification of
forthcoming damage, optimum use
can be made of planned stoppages
and downtimes due to failure can
be drastically reduced.
FAG VibroCheck
The online monitoring system
VibroCheck is ideally used wherever
a large number of measurement
points must be continuously and
reliably monitored, such as in
rolling mills, paper factories or
power stations. In its most
expanded form, up to 2048 sensors
can be integrated in the system.
For the detection of defects such as
imbalance and misalignment,
VibroCheck generates spectrumbased parameters that are
managed within narrow frequency
bands according to speed. In
addition to general parameter
monitoring, the user has available
an automatic, rule-based expert
system that can monitor up to
20 components per sensor. This
allows monitoring of all rolling
bearing types and tooth meshes
in the vicinity of a sensor in relation
to the occurrence of componentspecific frequency windows. In
addition to vibration signals, other
process parameters such as
temperature, power, pressure,
torque etc. can also be processed.
Through remote access, the data
can also be analysed by external
FAG VibroCheck
For detailed information, see
TI WL 80-67.
Please direct enquiries to:
sales@fis-services.de
Products · Maintenance management
CMMS*Interface
70
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Products · Maintenance management
CMMS*Interface
CMMS*Interface
With the CMMS*Interface, F’IS
offers an intelligent link between
vibration measurement/analysis
and the maintenance management
system MAXIMO ® .
By means of a software module,
the portable FAG vibration measuring
device Detector II and its Trendline
software is linked to the maintenance
management system MAXIMO ® .
In addition to the advantages of
the two systems in themselves, the
link created by the CMMS*Interface
generates the following synergy
effects:
• Central storage of diagnostic and
maintenance data
• Redundancy-free administration
of master data
• Fully automatic generation of
current routes for Detector II
• Automatic generation/updating
of follow-up orders in MAXIMO ®
in an alarm situation
• Generation of a measurement
value history in MAXIMO ®
Please direct enquiries to:
sales@fis-services.de
70
Services
Mounting/Repair
72
Mounting service
Repair service
Equipment rental
Railway wheelset bearing maintenance
72
73
74
75
Lubrication
76
Alignment
77
Condition Monitoring
78
Troubleshooting
Balancing
Service contract
Online monitoring
Offline monitoring
Measurement concepts
Remote diagnosis
78
78
79
79
79
80
80
Maintenance management
81
Maintenance consultancy
Maintenance planning
and control systems
81
83
71
Services · Mounting/Repair
Mounting service
Mounting service
The F’IS Mounting Team offers
mounting services for rolling
bearings across market sectors.
We have extensive experience,
for example, in railways, mining,
steel and aluminium, wind power,
paper etc.
The F’IS mounting personnel are
specially trained and will provide
reliable assistance, with a rapid
response where necessary.
The mounting services are provided
either at the customer’s location or
in the F’IS workshop facilities.
The mounting service includes:
• mounting and dismounting of
rolling bearings of all types
• approval inspection of adjacent
parts (shafts and housings)
• maintenance and inspection of
bearing arrangements
• defect analysis on bearing
arrangements not running
satisfactorily
• advice on rationalisation of
mounting operations
• design and manufacture of
special tools
The advantages include:
• extended bearing life
• considerable cost reductions
• less unplanned downtime
• increased plant availability
• improved awareness among
employees of the correct handling
of rolling bearings
Please direct enquiries about the
services described to
FAG Kugelfischer AG & Co. oHG
Tel. +49 9721 91-3142 or -2573
Fax +49 9721 91-3809
72
Services · Mounting/Repair
Repair service
Repair service for large
rolling bearings
During the maintenance of
machinery and plant, many rolling
bearings are taken out of service
and replaced by new ones as a
precaution. This exaggerated safetyawareness blocks any appreciation
of the potential cost savings. The
fact is that reconditioned bearings
generally have the same
performance as new ones. The
F’IS experts repair all types of rolling
bearings such as cylindrical roller
bearings, spherical roller bearings,
tapered roller bearings etc.
The F’IS experts carry out a damage
diagnosis that costs between
100,— € and 500,— €. On this basis,
a decision is made as to whether
repair is viable or not.
Cylindrical roller bearing back-up roller for Sendzimir rolling mills
For detailed information, see
publication WL 80 151 DA.
Please direct enquiries to:
Roundness measurement
FAG Industrial Services
Mettmanner Straße 79
42115 Wuppertal
Telephone +49 202 2932-227
Fax +49 202 2932-437
E-Mail: kleine_g@fis-services.de
www.fis-services.de
Sensing trace for a spherical roller bearing
inner ring
Checking of roller seats
Outer ring grinding
Mounting of a large bearing
73
Services · Mounting/Repair
Equipment rental
Equipment rental
Customers who require special
mounting and measuring
equipment only infrequently,
for example in order to carry out
repairs, can rent these from FAG
on a weekly basis for a fee.
FAG mainly offers for rent
• taper gauges
• enveloping circle gauges
• hydraulic nuts
• hand pump sets
• heating devices
The equipment is stored at our
mounting workshop and its
function is checked and maintained
by our mounting specialists.
Please direct enquiries about this
service to
FAG Kugelfischer AG & Co. oHG
Tel. +49 9721 913142
Service Hotline:
Tel. +49 2407 914999
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Services · Mounting/Repair
Railway wheelset bearing maintenance
Railway wheelset bearing
maintenance
Wheelset bearings for railway
vehicles are among the most
heavily loaded vehicle parts. Their
life can be increased significantly
by appropriate and regular
maintenance. F’IS therefore offers
operators of all railway vehicles the
opportunity to have their wheelset
bearings professionally dismounted,
cleaned and reconditioned.
Customers can thus benefit from
the high quality maintenance
measures and technical expertise
of the F’IS employees in the
Reconditioning Team.
The F’IS service offer applies to:
• all cylindrical, spherical and
tapered roller bearings up to
a maximum width of 180 mm and
a maximum outside diameter
of 420 mm
• products from all rolling bearing
manufacturers
• all railway vehicles
The service includes:
• professional dismounting,
cleaning and reconditioning
of wheelset bearings at the
F’IS Service Center in Schweinfurt
• marking of each individual
bearing before dismounting
• if required, bearing-specific
documentation of all maintenance
activities carried out
The advantages include:
• longer life of railway wheelset
bearings due to high quality
maintenance work
• marking of each individual
bearing for cleaning and
reconditioning. If required,
this provides bearing-specific
documentation of all
maintenance work carried out
• return of the wheelset bearing
ready for mounting after
completion of the maintenance
work
• short downtimes due to swift
implementation of the
maintenance process; the
emphasis in all maintenance
operations is on precision
and care
• reduced maintenance costs due
to preventive maintenance
Please direct enquiries about the
services described to
FAG Kugelfischer AG & Co. oHG
Tel. +49 9721 91-3142 or -2573
Fax +49 9721 91-3809
75
Services · Lubrication
Lubrication as a service
In more than half of all cases,
inadequate lubrication is the cause
of unplanned machine downtime.
The use of suitable greases for
different operating and
environmental conditions as well
as know-how of when, how
frequently and with what quantities
bearings should be lubricated,
make it possible to significantly
extend the life of rotating machine
elements.
Specialised employees offer
their service across market sectors
and have special experience,
for example, in the areas of
railways/transport, power transmission, steel and aluminium,
paper, wind power, agriculture and
forestry, the food and delicacies
industry as well as mining and
extractive equipment. F’IS services
include the selection and
installation of lubricants and
lubrication systems, the lubrication
of bearing positions, the preparation
of lubrication and maintenance
plans, lubrication point management,
lubrication consultancy and
lubricant investigations and tests.
A comprehensive selection of high
quality FAG greases Arcanol
specially tested and selected for
use in rolling bearings is available.
The consistent quality of Arcanol
lubricants is ensured by ongoing
investigation on special test rigs.
The use of names that are easily
remembered and matched to the
application allows rapid grease
selection. The F’IS team also deals
with special requirements such as
rapidly biodegradable greases and
76
greases for use in the food
industry, on the basis of ongoing
innovation.
FAG rolling bearing greases Arcanol
are also suitable for use in
FAG automatic lubricators
Motion Guard.
The software Motion Guard SELECT
MANAGER Version 2.0 allows:
• selection of lubricators
• definition of dispensing times
and relubrication quantities
• selection of suitable/preferred
Arcanol greases
• operation of a lubrication and
maintenance plan
Use of the F’IS lubrication
service can prevent the failure
of rotating machine parts
and increase productivity while
reducing lubrication costs.
Services · Alignment
Alignment
Incorrect alignment of belts and
shafts are among the most common
causes of unplanned machine
downtime.
Correct alignment considerably
increases the life of rotating
machine parts. The highly qualified
F’IS employees are able to reduce
to a minimum the increased
vibration levels that are induced
by deformations in the shafts,
machine bodies, foundations etc.
They position drive components
such as motors, couplings,
gearboxes etc. such that the drive
operates with as little wear as
possible.
The F’IS experts locate and
eliminate misalignments
on machines using two or more
coupled shafts and belts. In
addition to detailed analysis of
causes, the F’IS service includes
alignment of belts and shafts on
pumps, ventilators, compressors,
electrical machinery etc. as well as
the detection and correction of
positional deviations in belts and
shafts using F’IS vibration and
laser measurement devices.
F’IS also offers various measuring
devices that can be used
personally to align defective
elements.
For detailed information, see
publication WL 80 316
Please direct enquiries to:
sales@fis-services.de
With the aid of the F’IS alignment
service, you can avoid unplanned
machine downtime due to
misalignment. You thereby considerably increase plant availability
while reducing your maintenance
costs.
77
Services · Condition Monitoring
Troubleshooting · Balancing
Condition Monitoring
Troubleshooting
The failure-free and optimised
operation of complex machinery
and plant can only be achieved
by means of condition-based
maintenance.
The key method used by F’IS in
condition-based maintenance is
vibration diagnosis. This method
makes it possible to detect
incipient damage in machinery at a
very early stage. The customer is
thus able to act rather than having
to react. For example, damaged
components can be replaced as
part of planned downtime.
In particular, vibration diagnosis
helps to avoid unplanned downtime and expensive consequential
damage, increase productivity and
improve plant availability.
F’IS offers a comprehensive and
flexible range of services in
the field of condition-based
maintenance.
If malfunctions or other problems
occur on a machine, a detailed
defect analysis must be carried out
as soon as possible. This can be
likened to detective work. Based on
many years experience in different
sectors and applications, the F’IS
diagnosis experts are well versed
in such troubleshooting tasks.
Their analysis incorporates various
information, for example from
visual observation, examination
of the machine documentation and
discussions with machine
operators.
Problems or malfunctions in
machine operation often become
apparent through changes in
vibration behaviour, unusual
temperature patterns or similar
phenomena. The F’IS experts
therefore also carry out measurements on the machine.
The measurement methods used
will depend on the particular
application. The F’IS experts are
familiar with all measurement
techniques, from vibration
measurement to torque analysis or
endoscopy. As a result, they can
quickly identify malfunctions and
prepare possible solutions.
Endoscopy
For detailed information, see
publication WL 80 315 DA.
78
If damage has been detected but
the component cannot be replaced
in the short term for production
reasons, the precise extent of the
damage can be determined using
endoscopy.
The interior of the machine is
examined using digital video
endoscopes. Based on their
knowledge and experience, the
F’IS diagnosis experts can precisely
assess the condition of individual
components such as rolling
bearings and gear teeth.
Force and torque measurement
If damage accumulates at a
particular point in the plant,
a design problem may be surmised.
Overloading of bearing positions
that was not taken into consideration in the design of the plant can
be detected with the aid of force
and torque and incorporated in an
improved plant structure.
Balancing
Imbalance is one of the main
sources of malfunctions that lead
to unexpected failure of machine
elements. Correct balancing gives
a decisive increase in the life of
rotating machine parts. This increases
the productivity and plant
availability. The F’IS experts reduce
to a normal level the increased
vibration that occurs due to
contamination, wear, repairs, etc.
They detect and eliminate the
causes of imbalances on machines
at speeds of 1 to 100 000 rpm such
as pumps, ventilators, compressors,
turbines, motors etc. Irrespective of
the sector, F’IS offers not only a
detailed analysis of the reasons for
the malfunction but also the
removal of imbalances in any plane
of adjustment. If necessary, various
F’IS analysis devices can be used
to prepare further diagnoses.
For detailed information, see
publication WL 80 317.
Please direct enquiries to:
sales@fis-services.de
Services · Condition Monitoring
Service contract · Online monitoring · Offline monitoring
Service contract
In order to fulfil the wide range of
customer requests and needs,
F’IS offers customer-specific service
contracts. Once the initial situation
has been determined (customer
interest, customer objectives etc.),
F’IS submits a proposal for partnership over an extended period.
Everything is possible: from
training and support plans to build
up know-how in vibration diagnosis
according to a precisely defined
plan, to contracts for complete
monitoring of bearing conditions.
It is also possible to set up an
individual online area for service
customers (with login via the
F’IS website). Information on the
current monitoring status can then
be obtained at any time. The costs
for service contracts vary according
to their composition.
Online monitoring
In the case of production-critical
machinery, permanent monitoring by
means of vibration diagnosis is
indispensable in many cases. Access
at any time to precise information on
the condition of the machine offers
uniquely effective protection against
unplanned downtime and expensive
production stoppages. If there is
also a risk of consequential damage,
an online monitoring system pays for
itself in just a few months.
Depending on the area of application, F’IS offers a wide range of
solutions, including standalone
solutions for smaller equipment,
medium-sized systems with up to
8 channels that can be extended on
a modular basis and also complex
monitoring systems with up to
2048 sensors.
In addition to giving expert advice
in selecting the right system, F’IS
also implements plant monitoring.
This includes not only hardware
selection but also system
configuration and, if necessary, its
integration into existing systems.
Depending on know-how, the
customer can either carry out plant
monitoring himself or enlist the
F’IS monitoring service. All of the
F’IS monitoring systems have
e-service functionality, allowing
external monitoring by F’IS experts
under favourable terms.
Offline monitoring
The failure of individual machines
is not always critical for production.
The failure of so-called “B” or “C”
category plant items does not lead
directly to stoppages and does not
therefore bring expensive
consequential damage. For such
machine parts, the more
economical offline monitoring is
generally recommended. In this
case, costs and benefits are in an
optimum ratio.
In offline monitoring, machinery is
examined and assessed by
vibration analysis at regular intervals, for example every 4 weeks.
This regularity gives more in-depth
knowledge of the normal condition
of the machine, allowing deviations
to be easily detected. When
preparing the offline monitoring
concept, the selection of measurement points and monitoring
accessories as well as the definition
of the measurement interval play a
decisive role.
It is not absolutely essential to
have expertise on site. In the case
of irregularities in measurements
and trend analyses, F’IS offers the
e-service. At the push of a button,
all relevant data are exported from
79
Services · Condition Monitoring
Offline monitoring · Measurement concepts · Remote diagnosis
the database and sent by e-mail to
the F’IS diagnosis centre, where it
is subjected to expert analysis. The
customer is promptly sent easily
understandable and authoritative
diagnosis reports by e-mail. Based
on teamwork with the F’IS experts,
excellent analytical know-how is
soon achieved. F’IS also offers
support in data acquisition and
carries out regular on-site
measurements if the customer’s
internal personnel cannot be made
available.
machine. The F’IS consultancy team
takes sufficient time to clarify with
the customer all the existing
questions. A plan is jointly drawn
up for the introduction or the
improvement of existing vibration
monitoring systems. In particular,
the distinction between online and
offline monitoring has a major
influence on the monitoring quality
as well as on the costs of
monitoring.
Remote diagnosis
Measurement concepts
If the decision is made in favour of
condition-based maintenance, the
important concept phase begins.
The aim is to reduce maintenance
outlay and increase machine
availability. A comprehensive cost/
benefit analysis shows the
optimum monitoring strategy for
each area and gives an overview
of the requirements for the
equipment to be used.
Numerous parameters influence the
selection of the systems to be
used, such as the importance of
the machine for the production
flow, the consequential damage
that may occur and the value of the
80
Due to modern communication
technology and the e-service
functionality of F’IS products,
F’IS is able to remotely monitor
practically any plant, such as
offshore wind turbines. From the
F’IS diagnosis centre, the F’IS
experts can access the customer’s
monitoring systems at any time and
view the current status of the plant.
The F’IS systems diagnose any
deviation from the normal condition
and forward the diagnosis
automatically via mobile, telephone
line or Internet connection to the
F’IS diagnosis centre. In such
cases, the expert team is
automatically informed and can
quickly prepare an in-depth
analysis. Depending on the urgency,
different stages of the agreed
escalation plan are put into
action. Thus the customer is
provided in a short space of time
with the important information on
the condition of the plant and any
recommended counteractive
measures.
Services · Maintenance management
Maintenance consultancy
Maintenance consultancy
customer-specific improvement
concepts with the aim of
integrating individual solutions
within an overall solution.
F’IS provides support not only
during the implementation phase
but also with an ongoing
partnership.
Maintenance consultancy by
F’IS helps to make costs more
transparent and design maintenance
more effectively. The F’IS team
moves beyond classical consultancy
and places the emphasis on
technical perspectives.
The consultancy process starts with
a comprehensive analysis of the
relevant processes. Building on
this base, the F’IS team prepares
Controlling
Implementation
IPS system IT linkage
Diagnostic system Reporting
Concepts
Maintenance strategy Condition diagnosis
Reporting IPS system installation Key performance indicators
Analyses
Phases in a
consultancy process
Maintenance analysis Failure analysis
IT benefit analysis Materials management Knowledge management
Analyses
The F’IS team holds discussions with
employees on site and analyses the
available documents. The analysis
includes subjects such as:
• business processes, costs,
personnel structure, tasks/
responsibilities, machine utilisation
• commercial and production
measurables
• technical support for processes
• utilisation of IT and measurement
systems
• maintenance strategies
• knowledge management
• measurables systems relevant to
maintenance
• co-operation between departments
Thanks to their experience, the
F’IS consultants are in a position to
evaluate the information obtained
and place it into the overall context.
Anonymous data from other
companies and sectors are also taken
into account for comparison.
As requested by the customer, the
results are presented at a
management and/or plant level.
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Services · Maintenance management
Maintenance consultancy
Concepts and implementation
The concepts prepared by F’IS
consultants with the customer are
aligned to the situation and vision
of the customer. There are no
standard processes that are
imposed on the customer.
Each customer is given individual
treatment. The concepts prepared
are implemented in partnership
with the customer.
Introduction concept for a
Computerized Maintenance
Management System (CMMS):
• Software selection
• Master data structures
• Strategy for planned maintenance
and inspection tasks
• Specification and implementation
of interfaces
• Inclusion of old data
IT linkage:
• Selection of software based on
the catalogue of requirements
• Preparation of a thorough data
model
• Specification of interfaces
between software packages
• Specification of the necessary
hardware
Plant monitoring concepts:
• Analysis of plant weak points
• Selection of appropriate
monitoring points
• Definition of limit values
• Definition of suitable monitoring
methods
• Selection of suitable technology
Improvement of reporting system:
Maintenance strategy:
• ABC analysis of plant stock in
relation to priorities
• RCM (Reliability Centered
Maintenance)
• FMEA (Failure Mode and Effects
Analysis)
• Condition-oriented maintenance
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• Key performance indicator
systems
• Automated printed
key performance indicators
reports for management
• Electronic reporting via the
Internet
• Benchmarking against partner
companies
Maintenance of concepts
In order to maintain the
optimisation of costs and benefits
achieved in the long term, regular
assessments are carried out after
the implementation phase.
These measures are carried out
by the customer himself, while
the F’IS consultants are at the
customer's disposal as a neutral
partner. Maintenance controlling
can be carried out through
extension of the reporting system
by means of systems of maintenance-relevant key performance
indicators and benchmarking
projects.
It is important that maintenance
controlling is continually being
checked in terms of its significance
and effect on the process.
Services · Maintenance management
Computerized Maintenance Management Systems (CMMS)
IPS systems
In the field of Computerized
Maintenance Management Systems
(CMMS), F’IS apply their profound
technical knowledge to offer
analysis of customer-specific
requirements independent of the
manufacturer. On this basis,
the F’IS team achieves a CMMS
optimised and tailor-made for the
customer.
The F’IS service covers both
complete solutions in the form of
CMMS implementation as well
as individual modules for the
following areas:
Company. This allows holistic
assessment and data analyses in
a complete system.
Redundant data maintenance and
multiple inputting of data can be
avoided. Process operations are
standardised and optimised, and
the exchange of information across
departments is improved.
Mobile solutions
With the use of electronic checklists and a handheld PC, data can
be collected during an inspection
such that damage processing and
feedback takes place with ongoing
acquisition. The data determined
and checked for consistency are
transferred via a workplace PC into
the CMMS database.
The mobile system ensures
thorough IT support to the maintenance process and thus avoids
the extensive use of paper and
time in manual order processing.
Data quality and analysis potential
are increased through the use of
standardised coding.
Systems integration
Through the implementation of
interfaces, for example to ERP
(Enterprise Resource Planning)
systems, the CMMS is integrated
into the IT environment of the
Establishment/expansion of the
reporting system
The integration of reports into
the CMMS provides an authoritative
reporting system that offers
versatile possibilities for data
analysis and representation.
Typical applications in this field
include evaluation and failure
analyses with multi-stage reports,
stock and master data lists as well
as internal and external business
papers. Reports can be generated
quickly and easily, the quality of
information is improved by
electronic completion of forms and
the use of standardised reports
conforms to the requirements of
certification.
83
Services · Maintenance management
Computerized Maintenance Management Systems (CMMS)
Other services on CMMS
• Release and database platform
changeover
• CMMS modifications and
expanded functions
• Data analysis and corrective data
maintenance
• Implementation of automated
processes
• Training of your personnel to user
and administrator level
Please direct enquiries to:
sales@fis-services.de
84
Training
Overview
86
Training descriptions
87
Mounting/Repair
Lubrication
Alignment
Condition Monitoring
Maintenance management
87
88
88
89
92
Training aids
93
85
Training · Overview
F’IS offers, in relation to the
product and service range, both
standard training and customerspecific training. The individual
training units are based on a
modular concept with the result
that customers can compile their
own customised training course on
the basis of these training
components. The training courses
are offered both at FAG Group
locations and also on site at our
customers. The current training
programme including dates for the
standard training courses can be
found at www.fis-services.de in the
section Training.
Overview of the most important F’IS training courses
Overview of the most important F’IS training courses
Training module
Training format
Standard
Individual
Mounting and repair
Basic training: Rolling bearing technology
•
Basic training: Spindle bearing technology
•
Rolling bearing maintenance for rail vehicle maintenance personnel (general) •
Rolling bearing maintenance for TAROL bearings
•
Product training: Mounting tools
•
•
•
•
•
Lubrication
Product training: FAG lubrication systems Motion Guard
Product training: FAG lubricants Arcanol
•
•
Alignment
Product training: FAG Top-Laser TRUMMY, SMARTY and INLINE
•
Condition Monitoring
Vibration Analysis 0
Vibration Analysis I
Product training: FAG Easy Check
Product training: FAG Detector II
Product training: FAG Bearing Analyser III
Product training: FAG DTECT X1
Product training: FAG WiPro
Product training: FAG Screen Saver
Product training: FAG VibroCheck
•
•
•
•
Maintenance management
User training for implemented CMMS
System administrator training
Detailed information on the individual training courses can be found on the following pages.
86
•
•
•
•
•
•
•
•
•
•
•
Training · Training descriptions
Mounting / Repair
Mounting / Repair
Basic training:
Rolling bearing technology
This training communicates basic
knowledge on rolling bearings and
their use. Our rolling bearing experts
will explain types, characteristics and
designations of rolling bearings. In the
practically-based part of the training,
correct mounting and dismounting will
be communicated. Rolling bearing
failures will be discussed, together
with their symptoms and causes.
Training content: Basic knowledge of
standard rolling bearings and their
mounting / dismounting
Target group: Head foremen, foremen
and mounting personnel from maintenance shops and interested employees
Duration: 1 – 2 days
Basic training:
Spindle bearing technology
In this training, the participants will
acquire basic knowledge of spindle
bearings and their use. Our spindle
bearing experts will explain types, characteristics and designations of spindle
bearings. In the practically-based part
of the training, correct mounting and
dismounting of spindle bearings will
be communicated. Specific spindle
bearing failures will be discussed.
Training content: Basic knowledge of
spindle bearings and their mounting,
dismounting and maintenance.
Target group: Head foremen,
foremen and mounting personnel
from maintenance shops and
interested employees
Duration: 1 day
Rolling bearing maintenance for rail
vehicle maintenance personnel
(general)
This training covers the maintenance
of wheelset bearings based on
cylindrical and tapered roller
bearings. Rolling bearing experts
from Application Engineering –
Railway will communicate current
knowledge on the bearings and their
application. Experienced setting
supervisors will pass on their
knowledge of manual work for rolling
bearing maintenance and show
correct handling using selected
demonstration items.
Training content: Maintenance of
wheelset bearings based on simple
cylindrical and tapered roller
bearings
Target group: Head foremen,
foremen and mounting personnel
from rail vehicle maintenance
workshops
Duration: 1 – 2,5 days
Rolling bearing maintenance for
TAROL bearings
Training content: Maintenance of
TAROL wheelset bearings
Target group: Head foremen,
foremen and mounting personnel
from rail vehicle maintenance
workshops
Duration: 1 day
Product training: Mounting tools
This training focuses on various
tools for the correct mounting and
dismounting of rolling bearings.
Particular emphasis is placed on the
correct use of tools on a day-to-day
basis. The content of customerspecific training is always agreed
with the customer.
Training content: Technically correct
use of mounting and dismounting
tools
Target group: Head foremen,
foremen and mounting personnel
from maintenance shops and
interested employees
Duration: By agreement
The subject of this training is the
maintenance of TAROL wheelset
bearings. These double row tapered
roller bearing units are adjusted,
greased and sealed on both sides.
Rolling bearing experts from Application Engineering - Railway will
communicate current knowledge on
the bearings and their application.
Experienced setting supervisors will
pass on their knowledge of manual
work for the maintenance of TAROL
bearings and show the particular
aspects of this maintenance using
selected demonstration items.
87
Training · Training descriptions
Lubrication · Alignment
Lubrication
Product training
FAG lubrication systems
Motion Guard
This training covers the FAG
lubrication systems “Motion
Guard“ in relation to functionality,
possible applications, usage and
handling. This course will enable
the participants to correctly select
and use the various products in the
lubrication system “Motion Guard“.
Thus unplanned machine downtime
due to defective lubrication is
avoided.
Training content: Safe handling
and framework usage conditions of
FAG lubrication systems “Motion
Guard“
Target group: Head foremen,
foremen and mounting personnel
from maintenance shops and
interested employees
Duration: By agreement
Product training:
FAG lubricants Arcanol
In this training, the participants
will acquire further knowledge of
the FAG lubricant family “Arcanol”
in relation to possible applications,
usage and handling. Following the
course, the participants will be
able to select the correct grease for
their particular application.
Training content: Selection and
framework usage conditions of the
FAG lubricant family “Arcanol”
Target group: Head foremen,
foremen and mounting personnel
from maintenance shops and
interested employees
Duration: By agreement
Alignment
Product training
FAG Top-Laser SMARTY
FAG Top-Laser TRUMMY
FAG Top-Laser INLINE
This course conveys well-founded
knowledge on the alignment of belt
drives and shafts and the
measurement of belt tension. The
functionality, possible applications
and handling of the measuring
systems Top-Laser TRUMMY,
SMARTY and INLINE are explained.
Following the course, the
participants will be able to carry
out the required alignment work
using the measuring systems.
Training content: Safe handling
and framework usage conditions of
the measuring systems
88
“FAG Top-Laser SMARTY”,
“FAG Top-Laser TRUMMY”,
“FAG Top-Laser INLINE”.
Target group: Head foremen,
foremen and mounting personnel
from maintenance shops and
interested employees
Duration: By agreement
Training · Training descriptions
Condition Monitoring
Vibration Analysis 0
This training gives an overview of
conventional vibration diagnosis
methods, their essential
advantages and boundary
conditions for the use of vibration
diagnosis as part of
condition-based maintenance.
Training content: Basic overview of
vibration diagnosis methods
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: 1 day
Product training
FAG Easy Check/
FAG Easy Check Online
This training covers the advantages
and boundary conditions for the
use of the vibration measuring
system “FAG Easy Check”.
Following the course, the participants will be able to correctly apply
the vibration diagnosis system in
relation to the application.
Training content: Correct usage/
handling of the vibration measuring
system “FAG Easy Check”
Target group: Technicians
and engineers from maintenance
department and interested
employees
Vibration Analysis I
Product training:
FAG Detector II
Well-based knowledge on the
measuring system “FAG Detector II“
in relation to functionality,
possible applications and usage/
handling is communicated in this
course. The participants will then
be able to identify machine defects
and damage based on trend
analysis using the measuring
system.
Training content: Advantages
and boundary conditions of
vibration diagnosis and the safe
handling of the measuring system
“FAG Detector II” for detection of
machine defects and damage using
vibration diagnosis based on
parameters
Duration: By agreement
Building on the training unit
“Vibration Analysis 0“, this course
covers in greater depth the
principles of vibration diagnosis
with emphasis on frequency
analysis. Based on practical
examples, the participants will
learn to differentiate machine
defects and damage such as
bearing failure, imbalance, gear
teeth defects, alignment and
coupling defects using measurement signals.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: 2 days
Training content: Detection of
machine defects and damage using
vibration diagnosis based on
frequency analysis.
Target group: Technicians and
engineers from maintenance
department and interested
employees
Duration: 2 days
89
Training · Training descriptions
Condition Monitoring
Product training
FAG Bearing Analyser III
Product training
FAG DTECT X1
Product training
FAG WiPro
This training builds on the training
unit “Vibration Analysis I” and
communicates in-depth knowledge
on the measuring system
“FAG Bearing Analyser III” in
relation to functionality, possible
applications and usage/handling.
Following the course, the participants will be able to identify
machine defects and damage in
detail based on trend analysis
using the measuring system.
On the basis of the training unit
“Vibration Analysis I”, this course
gives well-founded knowledge both
on vibration diagnosis as well as
the online measuring system
“FAG DTECT X1” in relation to
functionality, possible applications
and usage/handling. In particular,
the versatile configuration
possibilities of the system are communicated intensively in practical
usage. In addition, the principles
of communication technology for
teleservice are presented.
This course will enable the
participants to identify machine
defects and damage in detail based
on trend analysis using the
measuring system by remote
diagnosis and online.
This course is based on the training
module “Vibration Analysis I” and
conveys knowledge both on
vibration diagnosis and the online
measuring system “FAG WiPro” in
relation to functionality and
possible applications in the wind
power sector as well as usage/
handling. Particular attention is
paid to the system configurations
required in a wind turbine on the
basis of practical examples.
In addition, the principles of
communication technology for
teleservice are presented.
Following the course, the participants will be able to identify in
detail machine defects and damage
on wind turbines based on
frequency analysis by remote
diagnosis and online.
Training content: Safe use of the
“FAG Bearing Analyser III” to detect
machine machine defects and
damage using vibration diagnosis
based on frequency analysis.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: 1 day
Training content: Extensive
knowledge of online vibration
diagnosis and safe use of the
“FAG DTECT X1” for detection of
machine defects and damage by
remote access.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: 4 days
Training content: Profound
knowledge of online vibration
diagnosis and safe use of the
“FAG WiPro” for detection of
machine defects and damage by
remote access in the wind power
sector.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: 4 days
90
Training · Training descriptions
Condition Monitoring
Product training
FAG Screen Saver
Product training
FAG VibroCheck
On the basis of the training unit
“Vibration Analysis I”, this training
gives well-founded knowledge both
on vibration diagnosis and the
online measuring system
“FAG Screen Saver” in relation to
functionality and possible
applications in the vibratory
screens sector as well as
usage/handling. Particular attention
is paid to the system configurations
required in vibratory screens on the
basis of practical examples.
In addition, the principles of
communication technology for
teleservice are presented. Following
the course, the participants will be
able to identify in detail machine
defects and damage on vibratory
screens by remote diagnosis and
online.
On the basis of the training module
“Vibration Analysis I”, in this
course participants will gain
in-depth knowledge both on online
vibration diagnosis and the
measuring system “FAG VibroCheck”
in relation to functionality, possible
applications and usage/handling.
In addition, the principles of
communication technology for
network-based measuring systems
are presented. Following the
course, the participants will be
able to configure the online
monitoring system in relation to
automated detection of machine
defects and damage and analyse
the measurement data.
Training content: Competent
knowledge of online vibration
diagnosis and safe use of the
“FAG Screen Saver” for detection
of machine defects and damage
by remote access in the vibratory
screens sector.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Training content: Extensive
knowledge of online vibration
diagnosis and safe use of the
“FAG VibroCheck” including
configuration of the automatic
evaluation algorithms for timely
detection of machine defects and
damage.
Target group: Technicians
and engineers from maintenance
department and interested
employees
Duration: By agreement
Duration: 4 days
91
Training · Training descriptions
Maintenance management
User training for
implemented CMMS
CMMS administrator
training
This course focuses on the setup
and use of CMMS implemented at
the customer. The content is
defined upon customer’s request.
This training covers the support
and maintenance of the CMMS
implemented at the customer. The
content is defined upon customer’s
request and taken from the areas
of database management, Internet
technology, server support and
authorisation concepts.
Training content: Setting up and
using a CMMS
Target group: At customer’s
option
Training content: Supporting and
maintaining a CMMS
Duration: By agreement
Target group: System
administrators and key users
Duration: By agreement
INA/FAG Technical Training Centre, Hirschaid
92
Training · Training aids
Rolling bearing mounting cabinet
and mounting sets:
Basic course for vocational training
Plenty of literature is available on
the correct mounting of rolling
bearings but there is usually a lack
of components for trainees to
practice on realistically. For this
reason the FAG training shop
instructors have prepared a basic
course. The objective of this basic
course is to convey the knowledge
required for suitable bearing
selection, appropriate mounting
and dismounting, and bearing
maintenance. The course is split
into two parts: a theoretical section
deals with the fundamental
knowledge of rolling bearings and
a practical section imparts the
fundamental skills needed for
mounting and dismounting.
In the theoretical section great
significance was set on merging
technical drawing, computating and
mechanical engineering into one
training unit. The practical section
consists of practising the mounting
and dismounting of common
bearing types with mechanical and
hydraulic equipment on model-like
simplified mating parts of rolling
bearings (shafts, housings).
The teaching material is based on
smaller instruction steps and does
not exceed the standard required in
vocational training today.
Other units such as gearboxes,
pumps, spindles, car wheels etc.
can be prepared for practical
training on the basis of this basic
course.
Handbook 1 (Theoretical part)
Technical data
Mounting cabinet:
Dimensions 1135~710~380 mm
Mass (including contents) 94 kg
Suitable for 10 mounting exercises:
5 with shafts
2 with housings
3 with shafts and housings
Smallest shaft diameter: 15 mm
Largest shaft diameter: 55 mm
Ordering designation
(mounting cabinet with contents
and angle plate):
MOUNTING.CABINET
• Mechanical engineering
• Technical computating
• Technical drawing
Handbook 2 (Practical part)
• Mounting of bearings
with a cylindrical bore
• Mounting of bearings
with a tapered bore
• Hydraulic method
• Practical training with
shafts and housings
Further demonstration models
for training are available
on request. Please contact:
sales@fis-services.de
93
Training · Training aids
Mounting sets 1 und 2
The trainer can use the FAG
mounting sets 1 and 2 – individual
exercises from the FAG mounting
cabinet – to demonstrate the
mounting and dismounting of
rolling bearings during teaching or
have the apprentices carry these
out. The shaft and housing parts
can be clamped in a vice for mounting.
Mounting set 3
Mounting set 3 is an additional
exercise to the FAG mounting
cabinet and facilitates the
mounting of a self-aligning ball
bearing in a housing.
Mounting set 1:
Shaft with housing
Suitable for the following exercises:
• Selection of fits
• Checking the bearing positions
• Mounting the bearing on the shaft
• Axial location of the bearing
• Fitting of a rotary shaft seal
• Assembly (locating bearing)
• Dismounting using extractor
Mounting set 2:
Hydraulic mounting
Suitable for the following exercises:
• Mounting with the aid of pressure
screws
• Mounting using a hydraulic nut
• Setting and checking the radial
internal clearance
• Axial location using a locknut and
tab washer
• Dismounting using an oil injector
Ordering designation:
MOUNTING.CABINET.SET1
Ordering designation:
MOUNTING.CABINET.SET2
Mounting set 3:
Plummer block housing
Suitable for the following exercises:
• Checking the bearing position
• Mounting of adapter sleeve and
bearing
• Mounting as locating bearing
• Mounting as non-locating bearing
• Mounting as through shaft
• Mounting in housing closed on one
side
• Dismounting of bearing and
adapter sleeve
Ordering designation:
MOUNTING.CABINET.SET3
Training videos:
simple pictures and text. Cardinal
mistakes are named in simple
unambiguous terms. It is clearly
shown, step by step, how various
bearings are to be correctly
mounted.
Ordering designation:
VIDEOFILM202D
1 ~ 1 of rolling bearings
The film is particularly suitable for
communicating initial basic knowledge
on rolling bearings. It presents
all types of bearings and highlights
their characteristic features.
Ordering designation:
VIDEOFILM201D
Mounting and dismounting
of rolling bearings
The film explains the most
important rules of mounting in
94
Hydraulic method for mounting
and dismounting of large rolling
bearings
Using trick and real scenes, the film
shows all the common methods
and devices in hydraulic mounting:
pumps, hydraulic nuts, special
extraction devices, adapter and
extraction sleeves.
Furthermore, the film explains what
has to be borne in mind with
tapered or cylindrical shaft seats
and how the radial clearance or the
axial drive-up distance is measured
correctly and expertly to ensure a
perfect fit of parts on the shaft.
Ordering designation:
VIDEOFILM203D
Publications · Index of FAG products
Publications
96
Index of FAG products
97
95
Publications
Publications
Publication WL 80 100 Mounting and dismounting of rolling bearings
Publication WL 80 102 How to mount and dismount rolling bearings hydraulically
Publication WL 80 123 All about rolling bearings – The FAG training offer on the theory and practice of
rolling bearings
Publication WL 80 134 FAG video on the mounting and dismounting of rolling bearings
Publication WL 80 135 FAG video on the hydraulic method for the mounting and dismounting of rolling bearings
Publication WL 80 151 Repair service for large rolling bearings
Publication WL 81 115 Rolling bearing lubrication
Publication WL 81 116 Arcanol · Grease tested for use in rolling bearings
Publication WL 81 122 Motion Guard – Automatic Lubricator
Publication WL 82 102 Rolling bearing damage
Technical Information
TI
TI
TI
TI
TI
WL
WL
WL
WL
WL
00-11
80-14
80-38
80-50
80-53
TI
TI
TI
TI
TI
TI
TI
TI
WL
WL
WL
WL
WL
WL
WL
WL
80-54
80-55
80-56
80-57
80-58
80-62
80-63
80-65
TI
TI
TI
TI
TI
WL
WL
WL
WL
WL
80-66
80-67
80-68
80-69
80-70
FAG videos on rolling bearings
Mounting and dismounting of spherical roller bearings with tapered bore
Mounting of self-aligning ball bearings using adapter sleeves
FAG pressure generators
Rolling bearing mounting cabinet and mounting sets –
Basic course for vocational training
FAG heating devices
FAG alignment tools
FAG tools for mechanical mounting and dismounting of rolling bearings
FAG hydraulic nuts
FAG extraction devices
FAG Detector II – the “mobile phone” among data collectors
Rolling bearing diagnosis with the FAG Bearing Analyser III
Modern, condition-oriented monitoring of plant and machinery
using FAG digital vibration monitors
FAG WiPro – Wind Turbine Protection
FAG VibroCheck online monitoring system for heavy industry
FAG Easy Check · FAG Easy Check Online
FAG Screensaver
Measurement and dimensioning of tapered studs using the FAG taper gauge MGK9205
CD-ROMs
CD
CD
CD
CD
96
Medias 4.0
– WLS
– MGSM 2.0
– MM 1.0
Electronic INA/FAG rolling bearing catalogue
Rolling bearing learning system
FAG Motion Guard Select Manager
FAG Mounting Manager
Index of FAG products
Index of FAG products
Ordering designation
Product
Page
ABZIEHER...
Mechanical extractor for small bearings
12
AGGREGATE.E700
AGGREGATE.P1000/2500
Electrically driven FAG hydraulic unit
Compressed air driven hydraulic unit
27
27
ARCA.ANTICORROSIONOIL.400G
Spray can containing Arcanol anti-corrosion oil
42
ARCA.GREASE.BIO2...
ARCA.GREASE.FOOD2...
ARCA.GREASE.LOAD220...
ARCA.GREASE.LOAD400...
ARCA.GREASE.LOAD1000...
ARCA.GREASE.MULTITOP...
ARCA.GREASE.MULTI2...
ARCA.GREASE.MULTI3...
ARCA.GREASE.SPEED2,6...
ARCA.GREASE.TEMP90...
ARCA.GREASE.TEMP110...
ARCA.GREASE.TEMP120...
ARCA.GREASE.TEMP200...
ARCA.GREASE.VIB3...
Special grease for environmentally hazardous applications
Special grease for applications with food contact
Special grease for high loads, large speed range
Special grease for very high loads, moderate speeds
Special grease for very high loads, low speeds
Universal grease for high speeds, high loads, high temperatures
Universal grease for bearings under normal loads (D ≤ 62 mm)
Universal grease for bearings under normal loads (D > 62 mm)
Special grease for very high speeds, low temperatures
Special grease for low and high temperatures
Special grease for low and high temperatures, high speeds
Special grease for high temperatures, high loads
Special grease for very high temperatures
Special grease for high loads, high temperatures, oscillating motion
47
47
46
46
46
46
46
46
47
47
47
47
47
47
ARCA.GREASE-GUN
ARCA.GREASE-GUN.HOSE
Arcanol grease gun
Arcanol reinforced hose
53
53
ARCA.LUB. .…
ARCA.LUB. …. .CLEAR
ARCA.LUB. …. .LC60 (~LC120, ~LC250)
ARCA.LUB. …. .LC120.SET (~LC250.SET)
Lubricator COMPACT with grease charge, without activation screw
Lubricator COMPACT CLEAR
LC unit with 60 (120, 250) cm3 of grease for lubricator CHAMPION
Lubricator set CHAMPION with LC unit 120 (250) cm3
49
50
51
51
ARCA.LUB.ACTIVE.1M (~3M, ~6M, ~12M)
ARCA.LUB.ACTIVE.CLEAR.1M (~3M, ~6M)
ARCA.LUB.ACTIVE.POLAR
Activation screws for lubricator Motion Guard COMPACT
Activation screws for lubricator Motion Guard COMPACT CLEAR
Activation screw for lubricator Motion Guard COMPACT POLAR
49
50
50
ARCA.LUB.C6-250.KIT (~500.KIT)
Multi-point lubrication system CONCEPT6 with LC unit 250 (500) cm3
ARCA.LUB.C6-CONTROL-250.KIT (~500.KIT) Multi-point lubrication system CONCEPT6, (machine controlled) with LC unit
52
52
ARCA.MOUNTINGPASTE…
Arcanol mounting paste
42
ARCA.PUMP25 (~180)
Grease dosing device for 25 (180) kg grease container
53
AWG25
AWG40
AWG100
Induction heating device for workpieces up to 600 kg mass
Induction heating device for workpieces up to 1200 kg mass
Induction heating device for workpieces up to 3000 kg mass
33
33
33
97
Index of FAG products
Index of FAG products
Ordering designation
98
Product
Page
BEARING.MATE250-450 (450-650; 650-850) Transport and mounting tool for rolling bearings of outside diameter
250-450 mm (450-650 mm; 650-850 mm)
40
COIL…./…LOW..
COIL.TRANSFORMER...
Electric induction heating device with low voltage
Single phase dry transformer for heating device with low voltage
35
35
FEELER.GAUGE100 (~300)
Feeler gauges, 100 (300) mm long, 13 (23) blade
36
FIS.BAIII.SET.001
FIS.DETECTORII.SET.1MB
FIS.EASYCHECK.V1
FIS.EASYCHECK.ONLINE.SET
FIS.X1.K2.BASIC (~K4.BASIC, ~K8.BASIC)
Bearing Analyser III
Detector II
Easy Check
Easy Check Online
DTECT X1 2-channel (4-channel, 8-channel)
65
65
66
66
66
FITTING.TOOL.ALU.SET10-50
FITTING.TOOL.STEEL.SET10-50
Mounting tool set (aluminium) for rolling bearings, bore size 10-50 mm
Mounting tool set (steel) for rolling bearings, bore size 10-50 mm
HANDSCHUH1 (~2)
Heat-resistant (heat-resistant and oil-resistant) gloves
41
HEATER10
HEATER20
HEATER35
HEATER150
HEATER300
Induction heating device for workpieces up to 10 kg mass
Induction heating device for workpieces up to 20 kg mass
Induction heating device for workpieces up to 35 kg mass
Induction heating device for workpieces up to 150 kg mass
Induction heating device for workpieces up to 300 kg mass
32
32
32
32
33
HEATER.PLATE
HEATING.RING....
HEATING.RING.PASTE.20ML
Heating plate (1500 W)
31
Heating ring for inner ring of cylindrical roller bearing or needle roller bearing 34
Heat conducting paste (20 ml expendable syringe)
34
HYD.NUT…
HYD.NUT…HEAVY
HYD.NUT…INCH
HYD.NUT.DISPLACE.GAUGE
Hydraulic nut with metric internal thread
Hydraulic nut, reinforced design with smooth bore
Hydraulic nut with inch size internal thread
Displacement gauge for HYD.NUT
19
19
19
20
KLR…
Taper ring gauge
36
LASER.INLINE
LASER.SMARTY
LASER.SHIMS…
LASER.TRUMMY
Shaft alignment device
Belt pulley alignment device
Shims for Top-Laser alignment devices
Belt tension measuring device
58
56
60
57
LOCKNUT.DOUBLEHOOK.KM..
LOCKNUT.DOUBLEHOOK.KM…KIT
LOCKNUT.DOUBLEHOOK.KM…SET
Double hook wrench for locknut KM..
Double hook wrench kit for locknut KM..
Double hook wrench sets (for locknuts KM5-KM8 / KM9-KM13)
11
11
11
8
8
Index of FAG products
Index of FAG products
Ordering designation
Product
Page
LOCKNUT.FACE.PIN…
LOCKNUT.FLEXI.HOOK…
LOCKNUT.FLEXI.PIN…
Jointed face wrench for precision locknut LNP…
Jointed hook wrench for locknut KM.. or precision locknut LNPG...
Jointed pin wrench for precision locknut AM..
10
10
10
LOCKNUT.HOOK.KM...
Hook wrench for locknut KM.. or precision locknut LNPG...
9
LOCKNUT.SOCKET.KM...
Socket wrench for locknut KM..
9
MGA 31
MGI 21
Enveloping circle gauge for outer enveloping circle
Enveloping circle gauge for inner enveloping circle
39
39
MGK 132 (~133)
MGK9205.12.SET (~30.SET)
Taper gauge for 90...510 mm (27…205 mm)
Taper gauge set for large studs, taper 1:12 (1:30)
38
37
MOUNTING.CABINET.D (E, F, NL)
Mounting cabinet with contents and mounting bracket for basic course
in German (English, French, Dutch)
93
MOUNTING.CABINET.SET1 (~SET2, ~SET3)
Training case with rolling bearing, mounting tool, …
94
OILINJECTOR1600 (~2500)
OILINJECTOR….VALVE
OILINJECTOR….SET
Oil injector 1600 bar (2500 bar)
Valve nipple
Set comprising oil injector and valve nipple
24
24
24
PULLER.HYD…
PULLER.INTERNAL.SET10-100
PULLER.TRISECTION…
Hydraulic extractor
Internal extractor set (for bearings with bore 10 to 100 mm)
Three-section FAG extraction plate for hydraulic and mechanical extractors
15
14
17
PUMP1000… (~1600…, ~2500…)
Hand pumps and accessories
25
PUMP2500.0,2L.SET
High pressure pump set (2500 bar)
26
PUMP4000…
High pressure pump (4000 bar) and accessories
26
PUMP.ADAPTER…
Pressure device accessory, adapters
28
PUMP.HOLDER.2 (~3)
Pump holder without (with) manometer connector
29
PUMP....MANO...
Manometer
29
PUMP.NIPPLE…
Pressure device accessory, reduction nipples
28
PUMP.PIPE…
Pressure device accessory, high pressure hoses
30
PUMP.SLEEVE.CONNECTOR…
Pressure device accessory, sleeve connectors for hand pumps
30
99
Index of FAG products
Index of FAG products
Ordering designation
Product
Page
SNAP.GAUGE…-…
SNAP.GAUGE.MASTER.DISK..
Snap gauge
Master disc for snap gauge
38
38
SOUND.CHECK
Polyscope sonar device
64
TACHOMETER
Digital hand tachometer
63
TAROL.MOUNTING.AGGREGATE
Mobile hydraulic unit for batch mounting of TAROL bearings
27
TEMP.CHECK.PLUS
Infrared temperature measuring device, contact-free
62
TEMP.MG
Temperature measuring device, contact type
62
VIDEOFILM201D
VIDEOFILM202D
VIDEOFILM203D
1 ~ 1 of rolling bearings
Mounting and dismounting of rolling bearings
Hydraulic method for mounting and dismounting
94
94
94
100
95/04/05 Printed in Germany by Weppert Print & Media GmbH
Every care has been taken to ensure the
FAG Kugelfischer AG & Co. oHG
correctness of the information contained
Postfach 1260
in this publication but no liability can be
D-97419 Schweinfurt
accepted for any errors or omissions. We
Georg-Schäfer-Straße 30
reserve the right to make modifications in
D-97421 Schweinfurt
the interests of technical improvement.
Service Hotline:
© by FAG 2005.
Phone
+49 2407 9149-99
Reproduction in whole or in part without
Fax
+49 2407 9149-59
our authorisation is prohibited.
E-Mail
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www.fis-services.de
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