Minuteman E30 User manual

User Manual
E28/E30/E33 (7062.12/.15/.18)
Introduction
PrefaceIntroduction
Dear customer, It is our desire that the
good characteristics of the E 28/E30/
E33 should justify the confidence you
demonstrated by making this purchase.
Prior to the first use, carefully read the
chapter "Safety Information” as this will
ensure your safe operation of the machine.
Your own safety, as well as the safety of
others, depends to a great extent on
how the machine is moved and operated. Therefore, this operation and maintenance manual must be read and
understood prior to the machine being
used for the first time.
The manual provides valuable information about operation, service and
maintenance. The warning symbols as
used in this manual identifies items relevant to safety. Please observe the
safety provisions (see chapter "Safety
Information”).
Your authorized Minuteman dealer will
be pleased to answer further questions
regarding the vehicle or the operation
and maintenance manual.
2
Please be advised explicitly that we
cannot accept any legal issues out of
the contents of this manual.
If repair work has to be performed make
sure that only genuine spare parts are
used; only genuine spare parts may
guarantee a dependable machine.
We reserve the right for technical improvement..
Valid as of: July 2007
Minuteman International Inc.
111 South Rohlwing Road
ADDISON, II. 60101-4244
U.S.A.
Proper use
The machine is a vacuum scrubbing
machine for wet cleaning of hard-surfaced floors. Using the machine beyond
this scope of application will be deemed
improper use; The manufacturer cannot
be held liable for consequential damages; the user alone bears the risk.
The term of proper use also includes
operation, maintenance and repair work
to be performed in compliance with the
manufacturer's specifications.
The E 28/E30/E33 may only be used by
persons that are familiar with the machine and aware of possible hazards
involved.
If modifications to the machine are
made in absence of the manufacturer's
prior consent, the latter cannot be held
liable for damage resulting from such
unauthorized modification.
Introduction
Notes on warranty
The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with the
maintenance and service provisions.
The maintenance work has to be performed by an authorized Minuteman service center and confirmed in the
"Maintenance certificate" which is the
warranty document.
The following is excluded from
warranty: fuses, natural wear, damages
caused by overload, inexpert handling
and unauthorized modification of the
machine. Moreover, any claim for warranty cannot be accepted if damages of
the machine are caused by fitting parts
or accessories without Minuteman's prior and explicit consent or by non-compliance with the maintenance
instructions.
Acceptance of the machine
Upon arrival, check machine for possible damages in transit. Follow unpacking instructions on shipping pallet.
Each unit has been tested and throughly inspected before shipment. Any damage is the responsibility of the delivery
carrier who should be notified immediately.
Minuteman International Inc.
111 South Rohlwing Road
ADDISON, II. 60101-4244
U.S.A.
3
Table of Content
Introduction . . . . . . . . . . . . .
Preface . . . . . . . . . . . . . . . . . .
Proper use . . . . . . . . . . . . . . .
Notes of warranty . . . . . . . . . .
Acceptance of the machine . .
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2
2
3
3
1.7
Safety information . . . . . . . . 5
Safety and Warning Symbols . 5
General Provisions . . . . . . . . . 6
Provisions for Operation. . . . . 6
Maintenance instructions . . . . 7
Specific Hazards . . . . . . . . . . 8
Information for Protection of Environment . . . . . . . . . . . . . . . . 8
Labels at the Machine . . . . . . 9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
First Operation . . . . . . . . . . 10
Instruction. . . . . . . . . . . . . . . 10
Initial charging procedure . . . 10
Before Taking into Operation 10
Start Machine . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . 11
Stop Machine . . . . . . . . . . . . 11
After Work . . . . . . . . . . . . . . 11
Transporting Machine . . . . . 11
3
Operation . . . . . . . . . . . . . . 12
3.1
Method of operation . . . . . . . 12
3.1.1 Brush Deck. . . . . . . . . . . . . . 12
4
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.2
Solution Tank . . . . . . . . . . . . 12
Squeegee. . . . . . . . . . . . . . . 13
Recovery Tank . . . . . . . . . . . 13
Traction Drive. . . . . . . . . . . . 13
Batteries and Charger . . . . . 13
Options. . . . . . . . . . . . . . . . . 13
Operating and Indicating Elements . . . . . . . . . . . . . . . . . . 14
3.2.1 Operating Panel . . . . . . . . . . 14
3.2.2 At the machine . . . . . . . . . . . 17
4
Technical Data . . . . . . . . . . 20
5
5.1
5.2
5.3
5.4
5.4.1
5.4.2
Maintenance and Care . . . . 22
System Maintenance . . . . . . 22
Maintenance document . . . . 23
Maintenance Schedule. . . . . 23
Battery Systems . . . . . . . . . . 28
Charge Batteries . . . . . . . . . 29
Low Discharge Signal sender
(LDS) . . . . . . . . . . . . . . . . . . 29
Maintenance of Drive
Batteries . . . . . . . . . . . . . . . . 29
Remove Batteries. . . . . . . . . 29
Install Batteries. . . . . . . . . . . 29
Disposal of Batteries . . . . . . 29
Solution Tank . . . . . . . . . . . . 30
Fill Solution Tank . . . . . . . . . 31
5.4.3
5.4.4
5.4.5
5.4.6
5.5
5.5.1
5.5.2
5.5.3
5.6
5.6.1
5.6.2
5.6.3
5.7
5.7.1
5.7.2
5.7.3
5.7.4
5.8
5.8.1
5.8.2
5.8.3
5.8.4
5.8.5
5.9
5.9.1
5.9.2
5.9.3
Empty Solution Tank . . . . . .
Clean Solution Filter. . . . . . .
Recovery Tank . . . . . . . . . . .
Empty Recovery Tank . . . . .
Clean Recovery Tank. . . . . .
Clean Suction Filter . . . . . . .
Disc brush Deck . . . . . . . . . .
Clean Brushes . . . . . . . . . . .
Change Brushes . . . . . . . . .
Change Roller Bumper. . . . .
Change Sealing Strip . . . . . .
Cylindrical brush deck . . . . .
Clean dirt hopper . . . . . . . . .
Remove brushes . . . . . . . . .
Clean brushes . . . . . . . . . . .
Fit brushes . . . . . . . . . . . . . .
Change roller bumper . . . . .
Squeegee. . . . . . . . . . . . . . .
Clean Squeegee . . . . . . . . .
Change Squeegee Blades . .
Adjust Squeegee Blades . . .
31
31
32
33
33
33
34
34
34
34
34
35
35
35
35
35
35
36
36
36
37
Minuteman Limited Warranty
. . . . . . . . . . . . . . . . . . . . . . . 40
Safety information
1
Safety information
1.1
Safety and Warning Symbols
All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment protection are attributed one of the following warning symbols:
Safety Symbols
Description
WARNING
Indicates a hazardous situation which could result in death or serious injury.
NOTICE
Indicates a potentially hazardous situation which may result in equipment or
property damage.
Additional Symbols
Description
Ecological hazard
Indicates the use of substances representing an inherent danger to the health
of the environment
Note
Indicates important or additional information.
5
Safety information
1.2
General Provisions
• Apart from the provisions contained
in this instruction manual, the general safety provisions and the accident prevention regulations as
imposed by law have to be complied
with.
• Before taking your machine into operation, carefully read the instruction
manual as well as other separate instructions for accessories or attached implements and comply with all
points mentioned there during work.
• Persons being trained by qualified
Minuteman technicians only are authorized to operate, service and repair the machine.
• You are advised to thoroughly study
the safety instructions since precise
knowledge helps prevent errors during machine operation and thus
guarantee proper use of the machine.
• The operating instructions have to
be at hand at the place of use of the
machine, and therefore have to be
kept readily available at the machine.
• When selling or letting the machine
for rent, hand out these documents
6
to the new owner/operator and have
the transfer certified!
• The warning and instruction plates
attached to the machine contain valuable advice about safe operation.
Immediately replace incomplete or illegible labels.
• As far as safety standards are concerned, use only genuine spare
parts!
1.3
Provisions for Operation
• Before first operation of the machine,
fully charge the battery with an initial
charging procedure and comply with
the operating instructions of the
charger as well as with those of the
battery manufacturer. Minuteman
cannot be held liable for damages
resulting from an insufficient initial
charge.
• Before taking into operation, check
the machine for operational safety!
Immediately repair any malfunctions!
• It is indispensable for the operator to
get acquainted with all attached implements and controls as well as
with their function before operation
begins. Once you have started to
work, no time will be left to do so!
• When working with the machine use
firm and skid proof shoes.
• The machine may be used only on
such surfaces clearly specified by
the owner or his authorized representative.
• When working with the machine, pay
strict attention to any persons in the
close vicinity.
• Start moving immediately after brush
deck has switch on otherwise the
brush might leave traces on the floor.
Lift the brush head before moving
over obstacles (doorsteps).
• Only fold open empty recovery tank.
• Use only cleaning agents suitable for
automatic machines (low-foaming)
and comply with the instructions for
use, disposal and with the warning
information specified by the cleaning
agent's manufacturer.
• The machine is not designed for collecting hazardous, flammable or explosive dusts or substances.
• Usage of the machine in explosive
areas is prohibited.
• Remove the key to avoid unauthorized use of the machine.
• Before transporting the machine, lift
the squeegee and the brush deck.
Safety information
Adapt driving habits to local conditions.
• The machine may be used only for
operation on flat floors with a maximum inclination of up to 2 %.
1.4
Maintenance instructions
• The daily and weekly maintenance
and repair task must be performed
by a qualified operator. For further
maintenance and repair work please
contact your local Minuteman service center.
• Observe the maintenance activities
and intervals set out in the instruction manual.
• Maintenance and repair work may
be carried out only by means of appropriate tools.
• Have the machine checked for safe
condition by an expert at regular intervals (recommendation: at least
once yearly) as well as after modifications or repair.
• Spare parts have to equal the technical requirements as specified by the
manufacturer! Genuine spare parts
guarantee compliance with these requirements.
• Switch off the engine and remove
•
•
•
•
•
•
•
the key before inspecting the machine or performing any maintenance
work.
To prevent the machine from being
used by unauthorized persons, the
control key must be removed.
When performing work at the electrical system, be sure to disconnect the
battery plug.
Make sure to protect the recovery
tank against accidental closing or tilting down before working in the area
of a lifted tank lid.
Do not clean the electrical parts by
means of high-pressure cleaning
equipment.
The use of aggressive detergents is
prohibited.
Let the machine dry after cleaning.
Do not stroe the machine with liquid
remaining in the tanks
All protective devices must be in place before operating the machine.
mediately and have it serviced.
• Only qualified personnel are authorised to work on the electrical system
and only according to electro-technical rules.
• Inspect/check the electrical equipment of the machine at regular intervalls.Clear up any defects
immediately, such as loose connections or damaged cables..
Battery
• Observe the operating instructions of
the battery manufacturer.
• Never place metal objects or tools on
batteries - short-circuit hazard!
• Due to alteration of the center of gravity, only use batteries as released
and at the prescribed position only.
• Charge batteries only in areas with
sufficient ventilation. – Explosion hazard!
1.5
Specific Hazards
Electric system
• Only use genuine fuses with specified ratings.
• In case of malfunction of the electric
system, shut the machine down im7
Safety information
1.6
Information for Protection of
Environment
• For safe use of substances inheriting
a danger to health and environment
specific knowledge is required.
• Observe the legal directives and local regulations for disposal of detergents.
• Used batteries labelled as recyclable
contain reusable economic goods.
According to the crossed dustbin label these batteries must not be added to the normal waste.
8
Safety information
1.7
Labels at the Machine
The following safety and information labels are legibly attached to the machine. Replace missing or illegible labels
immediately.
A = Read and observe the instruction
manual
B = Maximum inclination of 2%
C = Do not clean the machine by means
of high-pressure cleaning equipment
Minuteman nameplate (Fig. 1/1)
2
A
3
Machine identification number (Fig. 1/2)
B
10
Recovery tank drain hose (Fig. 1/3)
C
1
Fig.1
9
First Operation
2
First Operation
2.1
Instruction
Only persons trained by qualified Minuteman technicians are authorized to
operate, service and repair the machine. Operators must read and understand this manual before operating or
maintaining this machine.
2.2
Initial charging procedure
Before first operation of the
machine, fully charge the battery with an initial charging procedure and comply with the
operating instructions of the
charger as well as with those of
the battery manufacturer. Minuteman cannot be held liable
for damages resulting from an
insufficient initial charge.
2.3
Before Putting into Operation
Complete the following inspections before taking the machine into operation:
1. Check the area around the machine
for signs of leakage. Hoses, lines
and tanks must be free from any leakage or damage.
2. Install brushes and squeegee, see
10
3.
4.
5.
6.
maintenance chapter.
Install batteries and connect battery
plug, see maintenance chapter.
Check battery charge and recharge
if required. An initial charge is required before first operation of the machine.
Empty recovery tank and clean it if
required, see maintenance chapter.
Refill solution tank and add cleaning
agent according to the manufacturer's recommendations.
Use only cleaning agents suitable for automatic machines
(low-foaming) and comply with
the instructions for use, disposal and with the warning information specified by the cleaning agent's manufacturer.
2.4
Start Machine
Proceed with the following to set the
machine to operating mode:
• Disconnect mains plug of the charger from outlet and fasten to holder.
• Switch on machine by actuation of
key switch from position (0) to position (1).
First Operation
2.5
Operation
1. Switch on the machine.
2. Use lever (Fig5/4) to lower squeegee. Vacuum motor switches on automatically.
3. Use solution control (Fig5/3) to set
the desired flow rate.
4. Use pedal (Fig5/1) to lower brush
deck. The solution supply switches
on automatically.
5. Use speed control knob (Fig.4/9b) to
adjust work speed. Use the direction
switch (Fig.4/9a) to select forward or
reverse. Pull the bail handle (Fig.4/
9c) to start moving.
Start moving machine immediately after switching on the
brush deck, otherwise the
brushes leave traces on the
floor. Lift brush deck before
passing over steps and other
obstacles.
2.6
Stop Machine
When the bail handle is released it automatically returns to the neutral position. The machine stops. Secure the
machine against unintentional movements or against being started.
2.7
After Work
1. Move machine to a suitable site for
maintenance.
2. Stop machine, lift squeegee and
brush deck and remove the key.
3. Empty and clean recovery tank.
Observe the legal directives
and local regulations for disposal of detergents.
4. Check solution filter.
5. Check seals and suction hose.
6. Check operating fluid levels, function
and setting.
7. Charge batteries.
8. Clean the machine.
Empty the solution tank before shutting
down the machine for a longer time.
Do not clean the electrical
parts by means of high-pressure cleaning equipment.
2.8
Transporting the machine
To transport the machine to the work area, switch it on, lift-out squeegee and
brush deck, pull the bail handle start
movement.
2.9
Tie-down points
IWhen transporting on a vehicle or trailer, the machine has to be secured. Tie
the machine down firmly by using the
front eye bolts (Fig. 2/1) and the rear
chassis (Fig. 2/2) as tie-down points.
1
2
Fig.2
11
Operation
3
Operation
3.1
Method of Operation
General
The E 28/E30/E33 is a vacuum scrubbing machine for wet cleaning of hardsurfaced floors.
3.1.1 Brush Deck
Lower brush deck (Fig. 3/1) via pedal
before scrubbing. The brushes rotate
and solution supply switches on automatically. When the machine stops,
brushes and solution supply switch off
automatically.
3.1.2 Solution Tank
Fill the solution tank (Fig. 3/2) after removing the cover. The solution tank
holds 23.8 gallons and the filling level
can be checked visually (through transparent hose). Regulation of solution
amount is available via adjustment
handle.
6
7
4
1
3
5
Fig.3
12
2
Operation
3.1.3 Squeegee
The movable squeegee (Fig. 3/3) consists of the squeegee lift mechanism,
the vacuum motor and squeegee blades. The soiled water is wiped from the
floor by means of squeegee blades.
Squeegee is lowered via hand lever. Simultaneously, the vacuum switches on.
The vacuum motor works independent
of direction of travel and even if the machine stops. Second actuation of the
hand lever lifts the squeegee up again
and vacuum motor is automatically
switched off with a delay of 15 seconds.
3.1.4 Recovery Tank
The soiled water is taken from squeegee to the recovery tank (Fig. 3/4) by
vacuum motor and suction hose.
3.1.5 Traction Drive
The machine features a continuous
traction drive (Fig. 3/6). The electronic
traction drive control realises modification of travel speed, direction as well as
dynamic braking.
Accessories such as brushes,
rollers, pads, pad holder with
centerlock and sealing strips
are available. Contact your Minuteman Dealer for more information.
3.1.6 Batteries and Charger
The machine is equipped with 235 Ah
batteries (Fig. 3/5), an automatic charger unit (Fig. 3/7) and a low discharge
signal sender (LDS) for protection
against low discharge.
3.1.7 Options
• Extraction hose including suction
pipe, joint nozzle and wet suction
nozzle
• Mop holder and tool-box for cleaning
utensils
13
Operation
3.2
Operating and Indicating Elements
1
3.2.1 Operating Panel
1 Display
2 Key switch
3 Battery charge indication
4 LDS indicator
5 Symbol brush drive
6 Symbol vacuum drive
7 Hourmeter
8 Symbol Service indicator
9 free
10 Symbol Silence Kit (optional)
11 Symbol solution flow
12 Tip-switch Silence Kit (optional)
13 Tip-switch solution dosage
14 Tip-switch solution supply On/Off
15 Symbol vacuum scrubbing tool
(optional)
16 Drive direction control (16a) with
speed control knob (16b) and bail
handle (16c)
15 9
8
4
3
11
5
6
10
12
14
13
16c
Fig.4
14
7
16a
2
16b
Operation
Display (Fig. 4/1)
This panel allows centralized monitoring of functions and detection of all
available operating modes.
The key switch turns the electrical system on and off.
Remove the key to avoid unauthorized use of the machine.
A
B
C
D
Battery charge indication (Fig. 4/3)
Battery charge indication appears on
the panel during the charging procedure and shows the current charge condition of batteries during the procedure.
The following symbols appear:
Battery symbol A < charge of 20 %
Battery symbol B = charge of 80 %
Battery symbol C = charge of 100 %
Battery symbol D (flashes) = error
1.1.1.1
LDS indicator (Fig. 4/4)
Upon switching on, the LDS indication
is output on the panel to show the current battery charge condition during
operation. Additional Information see
chapter maintenance.
Symbol brush drive (Fig. 4/5)
This symbol appears when brush drive
is switched on.
Hourmeter (Fig. 4/7)
Upon switching on, the hourmeter
briefly displays the software version
and the last error code. Then the current operating hour level is shown.
Service indicator (Fig. 4/8)
The service indicator lights after occurrence of a system error and cleaning or
transporting procedure is interrupted. In
addition to the service indicator, a 4-digit code is displayed on the hourmeter.
Symbol vacuum motor (Fig. 4/6)
This symbol appears when vacuum motor drive is switched on.
15
Operation
free (Fig. 4/9)
Silence Kit tip symbol (optional)
(Fig. 4/10)
This symbol appears when Silence Kit
tip-switch is switched on.
Solution flow tip-switch (Fig. 4/13)
This tip-switch is used to regulate the
amount of solution. Additionally, solution amount is adapted to driving speed.
The display shows a six-stage symbol
for the supplied amount of solution.
Solution supply ON/OFF tip-switch
(Fig. 4/14)
This tip-switch is used to switch solution
supply ON or OFF.
Solution flow symbol (Fig. 4/11)
This symbol appears upon actuation of
the solution flow tip-switch.
Silence Kit tip-switch (optional) (Fig.
4/12)
This tip-switch is used to change vacuum motor to silent mode. The silent
mode symbol appears in the display.
16
Scrubbing tool symbol (optional)
(Fig. 4/15)
This symbol appears when scrubbing
tool-switch (A) is switched on
A
Hand cleaning tool (optional)
Hand-cleaning tool with spray function
for the E 24 with scrubbing tool connection for thorough cleaning on areas
which are difficult to reach.
Drive direction control with speed
control knob/bail handle (Fig. 4/16)
The drive direction control (16a) is used
to control the driving direction (forward
or reverse). The bail handle (16c) must
be pressed in order to drive. The speed
can be adjusted continuously by means
of the speed control knob (16b). The
machine stops when the bail handle is
released (deadman function).
Protect the machine against
rolling off before leaving it unattended.
Operation
3.2.2 At the machine
1 Brush deck pedal
2 Opening of solution tank
3 Squeegee lever
4 Solution filter
5 Recovery drain hose
6 Solution level indication
7 Brush ejector
8 Power connection charger unit
7
4
8
6
3
2
5
1
Fig.5
17
Operation
Brush deck pedal(Fig. 5/1)
Use this pedal to lift and lower the brush
deck.
Opening of solution tank (Fig. 5/2)
The solution tank is filled after folding
up the opening.
Squeegee lever (Fig. 5/3)
Use this hand lever to lift and lower the
squeegee.
Solution filter (Fig. 5/4)
While solution flows from tank to brush
deck, it is cleaned by the filter element.
Recovery tank drain hose (Fig. 5/5)
This hose allows draining the collected
soiled water from the tank.
Solution tank drain hose (Fig. 5/6)
This hose allows draining the solution
tank.
Brush ejector (Fig. 5/7)
The brush ejector makes brush removal
fast and easy.
18
Power connection charger unit (Fig.
5/8)
The power connection supplies the
charger unit with power.
Operation
Dirt hopper guiding rail (Fig. 6/1)
The dirt hopper located at the cylindrical
brush deck is fastened by a guiding rail.
This dirt hopper may be easily removed
for cleaning.
1
2
3
Lever for cylindrical brush seating
(Fig. 6/2)
This lever (both sides) is used to release/lock the cylindrical brush seating.
The cylindrical brushes may be easily
removed without tools.
Swing aside squeegee
Swing the squeegee aside in lifted position to allow passage through narrow
clearances. This can be done by foot or
by hand by swinging the squeegee to
the left in the area of the deflector bail /
roller bumper until the locking pin (Fig.
6/3) catches. In order to release locking
of the squeegee, actuate the hand lever
(Fig. 5/3) of the squeegee lift mechanism (lowering).
Fig.6
1 Dirt hopper guiding rail
2 Lever for cylindrical brush seating
3 locking pin
19
Technical Data
4
Technical Data
Disc brush deck
20
Cylindrical brush deck
Machine length
68.0
in
173
cm
65.0
in
165
cm
Machine height
Machine width without Squeegee
Machine width with Squeegee
Working width
Squeegee width
Surface performance theoretical
Service voltage
Nominal power drive motor
Nominal power vacuum motor
Nominal power brush motor
Number of brushes
Diameter of brushes
Working speed
Solution tank
Recovery tank
Weight without batteries and solution
Weight with solution and batteries
43.7
34.7
43.3
33.5
43.3
36600
24
260
520
2x720
2
17
3.1
23.8
21.7
496
1155
in
in
in
in
in
ft²/h
V
W
W
W
Qty.
in
mph
gal
gal
lb
lb
111
88
110
85
110
3400
24
260
520
2x720
2
43
5,0
90
82
225
524
cm
cm
cm
cm
cm
m²/h
V
W
W
W
Qty.
cm
km/h
l
l
kg
kg
43.7
30
43.3
27.6
43.3
30140
24
260
520
2x720
2
5.9
3.1
23.8
21.7
441
1100
in
in
in
in
in
ft²/h
V
W
W
W
Qty.
in
mph
gal
gal
lb
lb
111
76
110
70
110
2800
24
260
520
2x720
2
15
5,0
90
82
200
499
cm
cm
cm
cm
cm
m²/h
V
W
W
W
Qty.
cm
km/h
l
l
kg
kg
Technical Data
Noise emission
The sound pressure level measured under maximum conditions of use (LwA)
according to DIN EN 60335-2-72 amounts to:
dB (A)
The sound pressure level measured (at the ear of the driver) under normal conditions of use (LpA) according to DIN EN 60335-2-72 amounts to:
dB (A)
Measurement inaccuracy (KpA):
dB (A)
82
67
1,6
Vibration
The frequency weighted acceleration measured according to DIN EN ISO 5349
which have an effect upon the upper limbs (hand-arm-system) amounts under
normal working conditions:
m/s²
< 2,5
21
Maintenance and Care
5
Maintenance and Care
General
Before proceeding to maintenance and care work you are
advised to read and comply
with the Safety Information
chapter!
Compliance with the recommended
maintenance work will ensure that you
always have a reliable machine available.
Daily or weekly maintenance and repair
work may be executed by the driver/
operator having been trained accordingly. Further Minuteman system maintenance work must be completed
executed by qualified personnel only.
Please contact your local Minuteman
Service Center or Minuteman contract
dealer. We cannot be held liable for damages resulting from non-compliance
with these instructions.
Please indicate the machine's serial
number with any enquiry or spare part
order, see paragraph 1.7 - Nameplate.
22
5.1
Minuteman System Maintenance
The Minuteman System Maintenance:
• guarantees reliable operability of the
Minuteman machines (preventive
maintenance)
• minimizes operating costs, repair
costs and maintenance costs
• ensures long service life and operability of the machine
The Minuteman System Maintenance is
structured in separate modules and determines specific technical works to be
executed as well as the intervals for
such maintenance works. For any specific maintenance type, the replacement
parts are determined and listed in spare
part kits.
System Maintenance K:
To be performed by the customer in accordance to the maintenance and care
instructions contained in the operating
instructions (daily or weekly). The
driver/operator will be instructed upon
delivery of the machine.
System Maintenance I :
(every 125 hours of operation)
To be performed by qualified personnel
of authorized Minuteman Service Centre in accordance with the machine-specific system maintenance including
spare part kit.
System Maintenance II:
(every 250 hours of operation)
To be performed by qualified personnel
of authorized Minuteman Service Centre in accordance with the machine-specific system maintenance including
spare part kit.
System Maintenance S:
(every 500 hours of operation safety
check)
To be performed by qualified personnel
of authorized Minuteman Service Centre in accordance with the machine-specific system maintenance including
spare part kit.
Maintenance and Care
5.2
Maintenance Document
Handing over
Upgrade
Test drive
Handing over to the customer
System Maintenance I
125 operating hours
System Maintenance II
250 operating hours
System Maintenance I
375 operating hours
Workshop stamp
Workshop stamp
Workshop stamp
Instruction
carried out on:
carried out on:
carried out on:
carried out on:
at _________________ operating hours
at _________________ operating hours
at _________________ operating hours
System Maintenance S
500 operating hours
System Maintenance I
625 operating hours
System Maintenance II
750 operating hours
System Maintenance I
875 operating hours
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
at _________________ operating hours
carried out on:
carried out on:
carried out on:
carried out on:
at _________________ operating hours
at _________________ operating hours
at _________________ operating hours
at _________________ operating hours
System Maintenance S
1000 operating hours
System Maintenance I
1125 operating hours
System Maintenance II
1250 operating hours
System Maintenance I
1375 operating hours
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on:
carried out on:
carried out on:
carried out on:
at _________________ operating hours
at _________________ operating hours
at _________________ operating hours
at _________________ operating hours
23
Maintenance and Care
5.3
Maintenance Schedule
System Maintenance Customer
The daily and weekly maintenance intervals must be performed by the customer/operator.
Interval
To be performed
daily
24
Fill solution tank and proceed to chemical agent dosage
o
Charge batteries
o
Check brush head and clean if required
o
Check squeegee and clean if required
o
Clean tank lid seal of the recovery tank
o
Empty recovery tank. Clean recovery tank and suction filter
o
weekly
Check brushes/pads and replace if required
o
Clean suction hose of recovery tank
o
Check squeegee sealing strips and turn around or replace if required
o
Clean drain hose of solution tank
o
Check solution supply to brushes and clean if required
o
Check solution filter and clean if required
o
Test drive and function test
o
Maintenance and Care
System Maintenance I
The following maintenance work must
be performed by an authorized Minuteman Service workshop.
Interval
To be performed
every 125 hours of operation
Check battery charger
o
Check tank lid seal of the recovery tank and replace if required
o
Check drain hose of the recovery tank and replace if required
o
Grease joints at the brush lift-out
o
Check wheel fixing screws and tighten (24 lb ft) if required
o
Check condition of tires
o
Grease joints at the squeegee holder
o
Test drive and function test
o
25
Maintenance and Care
System Maintenance II
The following maintenance work must
be performed by an authorized Minuteman Service workshop.
Interval
To be performed
every 250 hours of operation
26
Perform maintenance works according to System Maintenance I
o
Inspect steering rollers for tread damages and bearing slackness and replace if
required
o
Check drain hose of the recovery tank and replace if required
o
Check deflector roller of the brush head and replace if required
o
Check suction hose for tight fitting and damages and replace if required
o
Check supporting wheel of the squeegee and replace if required
o
Test drive and function test
o
Maintenance and Care
System Maintenance S (Safety
check)
The following maintenance work must
be performed by an authorized Minuteman Service workshop at least once a
year.
Interval
To be performed
every 500 hours of operation
Perform maintenance works according to System Maintenance II
o
Clean travel drive motor from carbon dust and check carbon brushes for smooth
operation and wearing and replace carbon brushes if required
o
Clean brush motors from carbon dust and check carbon brushes for smooth operation and wearing and replace carbon brushes if required
o
Test drive and function test
o
27
Maintenance and Care
5.4
1
2
3
4
5
6
7
8
9
Battery Systems
1
8
2
LDS display
Charger indicator
Charger
Mains cable charger
Battery connector
Batteries
Recovery tank
Support
Wiring diagram
7
Handling and changing the
batteries may be performed
only by maintenance staff.
5
9
3
Fig.7
28
6
4
Maintenance and Care
5.4.1 Charge Batteries
Use the integrated battery charger (Fig.
7/3) to charge batteries. Proceed to
connection of the charger by means of
the mains cable (Fig. 7/4) with safety
plug. Charging batteries is recommended if at least one bar of the LDS display has extinguished after operation of
the machine. On this behalf you are requested to observe the operating instructions of the charger 88-60-2723 as
well as the operating instructions of the
battery manufacturer. In case it is intended to change the type of battery the
charger has to be adjusted only by Minuteman contract workshops.
Charge the batteries properly
before starting the machine for
the first time. Minuteman
cannot be held liable for battery damage resulting from failure to initially charge batteries.
Provide for sufficient ventilation of areas where batteries are
charged. – Explosion hazard!
5.4.2 Low Discharge Signal sender
(LDS)
The machine has been equipped with a
charge indicator to preclude the batteries from low discharge. This low discharge signal sender has been
integrated into the electronics. If other
batteries are used, readjustment of the
low discharge signal sender is required.
Only Minuteman contract
workshops are authorized to
adjust the low discharge signal
sender.
5.4.3 Maintenance of Drive Batteries
Refer to operating instructions 88-602556 for information on care of drive
batteries.
5.4.4 Remove Batteries
1. Park machine on level ground.
2. Switch off machine by key switch.
3. Open empty recovery tank (Fig. 7/7)
and secure by support (Fig. 7/8).
4. Disconnect battery connector (Fig. 7/
5).
5. Disconnect battery connection cables.
6. Remove batteries.
5.4.5 Install Batteries
Due to alteration of the center
of gravity, only use batteries as
released and at the prescribed
position only.
1. Switch off machine by key switch.
2. Open empty recovery tank (Fig. 7/7)
and secure by support (Fig. 7/8).
3. Place batteries into trough according
to figure.
4. Connect battery poles and enclosed
connecting cables according to wiring diagram (Fig. 7/9). Provide for
tight fitting and grease poles.
5.4.6 Disposal of Batteries
Used batteries labelled by the recycling
sign contain re-usable substances.
Such batteries must not be added to
normal household waste. Obtain local
information for the proper disposal of
used batteries.
29
Maintenance and Care
5.5
Solution tank
5
1
2
3
4
5
Solution tank
Marker
Fill level hose
Solution filter
Tank lid
2
3
1
4
Fig.8
30
Maintenance and Care
5.5.1 Fill solution tank
Fill solution tank (Fig. 8/1) before work
or as required. Park vehicle on level
ground. Open tank lid (Fig. 8/5) and fill
tank up to the maximum (1/1 marker)
(Fig. 8/2).
Alternatively, filling of the machine via
quick coupling (Fig. 8/6) is available.
Before doing so, connect the filling hose
of the dosage unit and the quick coupling. The floater valve automatically
closes after the maximum filling level
has been attained.
(Refer to specific operating instructions
for information on operation of the dosage unit)
The maximum admissible service pressure of the floater unit is 87psi.
5.5.3 Solution Filter
Check solution filter (Fig. 8/4) at weekly
intervals and clean or replace if required.
Only clean solution filter when
the solution tank is empty.
1. Empty solution tank (Fig. 8/1), siehe
Abschnitt 5.5.2.
2. Unscrew filter cap.
3. Remove the filter element from the
filter case for cleaning. Replace if required.
4. Re-install filter element and filter
cap.
5.5.2 Empty solution tank
Park vehicle such that the fill level hose
(Fig. 8/3) is located above the drain
aperture in the floor. Take fill level hose
from holder and remove lid.
31
Maintenance and Care
5.6
1
2
3
4
Recovery tank
Recovery tank
Drain hose
Suction filter
Tank lid
4
3
2
1
Fig.9
32
Maintenance and Care
5.6.1 Empty recovery tank
Clean recovery tank (Fig. 9/1) at daily
intervals, as required or upon acoustic
signal (increased suction turbine
speed).
1. Take machine to appropriate place
for discharge.
2. Park machine such that drain hose
attains drain aperture in the floor.
3. Switch off machine.
Observe the legal provisions
and the local regulations for
disposal of detergents!
4. Take drain hose (Fig. 9/2) from holder and empty recovery tank completely.
5.6.2 Clean recovery tank
Clean recovery tank (Fig. 9/1) at daily
intervals or as required.
1. Empty recovery tank, siehe Abschnitt 5.6.1.
2. Open tank lid (Fig. 9/4) of the recovery tank.
3. Take drain hose (Fig. 9/2) from holder and empty recovery tank completely.
4. Remove remaining dirt by rinsing
with clean water.
5. Rinse drain hose as well.
5.6.3 Clean Suction Filter
Check suction filter (Fig. 9/3) for
function at daily intervals and clean if
required. The suction filter is clipped
and can be easily removed.
33
Maintenance and Care
5.7
1
2
3
4
5
5.7.1 Clean Brushes
Clean brushes of the brush deck (Fig.
10/2) at daily intervals or as required.
1. Use pedal (Fig. 10/1) to lift up brush
deck.
2. Press brush ejectors (Fig. 10/3)
down to remove brushes for cleaning.
Disc brush deck
Brush deck pedal
Brush deck
Brush ejectors
Roller bumper
Sealing strip
5.7.2 Change Brushes
Check brushes of the brush deck for
wearing at weekly intervals. Replace
brushes if bristles are worn down to a
length of 5/8“.
1. Use pedal (Fig. 10/1) to lift up brush
deck.
2. Press brush ejectors (Fig. 10/3)
down to remove old brushes.
3. Push new brush under brush deck
and use both hands to press it into
seating.
5.7.3 Change Roller Bumper
Check roller bumper(Fig. 10/4) at weekly intervals or replace as required.
5.7.4 Change Sealing Strip
Check sealing strip (Fig. 10/5) at weekly
intervals or as required. Before doing
so, open toggle-type fastener and remove sealing strip. Proceed to mounting in reverse order.
4
1
Fig.10
34
2
3
5
Maintenance and Care
5.8.1 Clean dirt hopper
Clean dirt hopper (Fig. 11/2) at daily intervals or as required.
Remove dirt hopper from the right machine side (seen in direction of travel).
Use quick-release (Fig. 11/5) to loosen
feed inlet (Fig. 11/6) and clean dirt hopper.
5.8
Cylindrical Brush Deck
1 Brush deck pedalt
2 Dirt hopper
3 Cylindrical brush deck
4 Roller bumpers
5 Quick-release
6 Feed inlet
7 Brush seating
8 Locking lever
5.8.2 Remove brushes
1. Lift up cylindrical brush deck (Fig.
11/3) by pedal (Fig. 11/1).
2. Release brush seating (Fig. 11/7) by
locking lever (Fig. 11/8).
3. Remove brush seating by lowering
and removing it to the front.
4. Remove and check the brushes.
5.8.3 Clean brushes
Clean brushes in the brush deck at daily
intervals or as required.
5.8.4 Fit brushes
Check brushes in the brush deck for
wearing at weekly intervals and replace
as required.
1. Insert brush into brush deck and let it
catch (teeth A have to point to the
outside).
2. Place brush seating and lock by lever.
A
5.8.5 Change roller bumper
Check roller bumpers (Fig. 11/4) at
weekly intervals and replace if required.
1
2
3
4
5
6
7
8
Fig.11
35
Maintenance and Care
5.9
5.9.1 Cleaning the Squeegee
Check the squeegee (Fig. 12/1) daily
and clean as necessary.
To clean it lift up the squeegee, pull off
the suction hose (Fig. 12/4), loosen the
two star-shaped knobs (Fig. 12/2) and
remove the squeegee.
Squeegee
1 Squeegee
2 Star-shaped knob
3 Adjusting screw for angle adjustment
4 Suction hose
5 Fastening device
6 Washers for height adjustment
1
Fig.12
36
6
2
4
3 5
2
5.9.2 Change the Squeegee Blades
Check the inner and outer squeegee
blades on the squeegee (Fig. 12/1)
weekly for signs of wear. The squeegee
blades can be used fourfold by turning
them.
1. Lift the squeegee up.
2. remove the suction hose, loosen the
two star-shaped knobs and remove
the squeegee.
3. Unlock the fastening device (Fig. 12/
5) and remove the outer squeegee
blade. Turn the squeegee blade or
install a new one. Change the inner
squeegee blade in the same way.
6
Maintenance and Care
5.9.3 Adjusting the Blades
Angle Adjustment
The angle adjustment is the decisive
factor in ensuring that the squeegee
blades on the squeegee lie evenly on
the floor.
1. Park the machine on a level surface
and lower the squeegee.
2. Loosen the counternut on the adjusting screw (Fig. 12/3) and adjust the
squeegee using the adjusting screw
so that the ends of the squeegee blades have contact with the floor.
Figure A
Turn the adjusting screw counterclockwise: The clearance between
squeegee blade and floor is reduced
in the center.
Figure B
Turn the screw clockwise: The clearance between squeegee blade and
floor is increased in the center.
3. Switch the machine on and check
the suction pattern. When the machine is operating, the entire surface of
the squeegee blades (center and outer areas) must be applied as evenly
as possible.
4. Tighten the counternut on the adjusting screw at 5 lb ft.
A
B
Fig.13
37
Maintenance and Care
Height Adjustment
The height adjustment is set to 3 mm at
the factory. If streaks are produced, despite an optimum angle adjustment, the
clearance between the casters and
floor must be adjusted by changing the
number of washers on the holder.
3 mm
In cases of very smooth floors, e.g. finished floors, PVC, linoleum, etc.
Number of washers = 2. This corresponds to a clearance of approx. 2 mm.
2 mm
In cases of very uneven floors, e.g.
poorly laid tiles (water does not run off)
Number of washers = 4. This corresponds to a clearance of approx. 4 mm.
The Squeegee 110 cm (7569)
is equipped with two additional
rollers which are adjusted at
the factory to a distance of 10
mm to the floor by means of
spacers.
Fig.14
38
4 mm
Maintenance and Care
39
Minuteman International Made Simple Commercial Limited Warranty
Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and
materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and
service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty
claims must be submitted through and approved by factory authorized repair stations.
This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,
switches, hoses, rubber parts, electrical motor components or adjustments. Parts not manufactured by Minuteman are covered
by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.
Special warning to purchaser -- Use of replacement filters and/or prefilters not manufactured by Minuteman or its designated
licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement.
All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be.
Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular
purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this
product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman. This
warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.
40
Minuteman International Made Simple Commercial Limited Warranty
If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not
allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions and limitations may not apply to you.
Cord Electric Group
Exceptions
Battery Operated Group
Exceptions
Internal Combustion Group
Replacement Parts
Batteries
Polypropylene Plastic Tanks
Three years parts, two years labor, ninety days travel (Not to exceed two hours)
Port-A-Scrub, one year parts, six months labor
MPV 13, one year parts
MPV 14 and 18, two years parts, one year labor
RapidAir blower, one year parts, one year labor
Explosion-Proof Vacuum, one year parts, one year labor
Pneumatic Vacuums, three years parts, one year labor
EX 12 and EX12H, one year parts, one year labor
Three years parts, two years labor, ninety days travel
(Not to exceed two hours)
Sweepers, one year parts, one year labor, ninety days travel
(Not to exceed two hours)
One year parts, one year labor, ninety day travel
(Not to exceed two hours)
Ninety days
0-3 months replacement, 4-12 months pro-rate
Ten years, no additional labor
41
88-10-2795
Minuteman International Inc. · 111 South Rohlwing Road · Addison, Illinois 60101 · U.S.A.
Phone: 630 627-6900 · Fax 630-627-1130
www.minutemanintl.com
A Member of the Hako Group