ICP F-8041 User's Manual


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ICP F-8041 User's Manual | Manualzz

iDCS-8000

Remote Rugged I/O System with Redundancy

Hardware User's Manual

Revision

1.43

1.42

1.41

1.40

Date

2013/08/14

2013/06/28

2013/06/03

2013/05/22

Revision History

Description of Change

Adding pulse input module to this user’s hardware manual

Adding analog module to this hardware user’s manual

Adding some description for the section of mounting .

Document release

Preface

Warranty

All products manufactured by ICP DAS are under warranty regarding defective materials for a period of one year from the date of delivery to the original purchaser.

Warning

ICP DAS assumes no liability for damages resulting from the use of this product. ICP

DAS reserves the right to change this manual at any time without notice. The information furnished by ICP DAS is believed to be accurate and reliable. However, no responsibility is assumed by ICP DAS for its use, or for any infringements of patents or other rights of third parties resulting from its use.

Copyright

Copyright © 2013 by ICP DAS CO., LTD. All rights are reserved.

Trademark

The names used for identification only may be registered trademarks of their respective companies.

Table of Contents

SECTION 1 INTRODUCTION ....................................................................................................................... 10

1.1

P RODUCT O VERVIEW ................................................................................................................................ 10

1.2

F EATURE ...................................................................................................................................................... 11

1.3

H ARDWARE S TRUCTURE ........................................................................................................................... 12

1.4

H ARDWARE L IST ........................................................................................................................................ 13

1.5

I NSTALLATION ............................................................................................................................................ 14

1.5.1 Environment Specification ....................................................................................................... 14

1.5.2 Dimensions .................................................................................................................................... 14

1.5.2.1 Module..................................................................................................................................... 14

1.5.2.2 iDCS-8000 Body (Module Plugged) ............................................................................. 15

1.5.2.3 FRMK (Wall mount panel) ................................................................................................ 16

1.5.2.4 Termination Board .............................................................................................................. 17

1.5.3 Mounting ........................................................................................................................................ 20

1.5.3.1 DIN-rail mounting ............................................................................................................... 20

1.5.3.2 Panel mounting .................................................................................................................... 21

1.5.3.3 Wall mounting ...................................................................................................................... 22

1.5.4 Module Installation ..................................................................................................................... 23

1.5.5 Wiring ............................................................................................................................................... 24

1.5.6 Field Grounding ........................................................................................................................... 25

1.5.6.1 Grounding .............................................................................................................................. 26

1.5.7 Terminals and Wiring ................................................................................................................. 28

1.5.7.1 Pluggable Terminal Blocks ............................................................................................... 28

1.5.7.2 Wiring ....................................................................................................................................... 29

1.5.8 Cable ................................................................................................................................................. 29

SECTION 2 POWER MODULES .................................................................................................................. 30

2.1

FPM-D2440 ............................................................................................................................................ 30

2.1.1 Overview ......................................................................................................................................... 30

2.1.2 Specification .................................................................................................................................. 30

2.1.3 Pin Assignment ............................................................................................................................. 31

2.1.4 LED Indicator ................................................................................................................................. 31

2.1.5 Internal Hardware Structure .................................................................................................... 32

2.1.6 List of Power Consumption of Module ............................................................................... 32

SECTION 3 COMMUNICATION MODULE ............................................................................................. 33

3.1

FCM-MTCP ............................................................................................................................................. 33

3.1.1 Overview ......................................................................................................................................... 33

3.1.2 Specification .................................................................................................................................. 33

5

Table of Contents

3.1.3 Switches ........................................................................................................................................... 34

3.1.4 LED Indicators ............................................................................................................................... 34

3.1.5 Ethernet Port ................................................................................................................................. 35

SECTION 4 I/O MODULE .............................................................................................................................. 36

4.1

I NTRODUCTION ......................................................................................................................................... 36

4.1.1 LED status ....................................................................................................................................... 36

4.1.2 D-Sub 37 pin connector............................................................................................................ 36

4.1.3 Timing Characteristics ............................................................................................................... 37

4.2

D IGITAL I NPUT ........................................................................................................................................... 38

4.2.1 F-8040 .............................................................................................................................................. 38

4.2.1.1 Overview ................................................................................................................................. 38

4.2.1.2 Specification .......................................................................................................................... 38

4.2.1.3 Hardware Structure ............................................................................................................. 39

4.2.1.4 Pin Assignment ..................................................................................................................... 40

4.3

D IGITAL O UTPUT ....................................................................................................................................... 41

4.3.1 F-8041 .............................................................................................................................................. 41

4.3.1.1 Overview ................................................................................................................................. 41

4.3.1.2 Specification .......................................................................................................................... 41

4.3.1.3 Hardware Structure ............................................................................................................. 42

4.3.1.4 Pin assignments ................................................................................................................... 43

4.4

A NALOG I NPUT .......................................................................................................................................... 44

4.4.1 F-8015 .............................................................................................................................................. 44

4.4.1.1 Overview ................................................................................................................................. 44

4.4.1.2 Specification .......................................................................................................................... 44

4.4.1.3 Hardware Structure ............................................................................................................. 45

4.4.1.4 Pin assignments ................................................................................................................... 46

4.4.2 F-8017C1 ......................................................................................................................................... 47

4.4.2.1 Overview ................................................................................................................................. 47

4.4.2.2 Specification .......................................................................................................................... 47

4.4.2.3 Hardware Structure ............................................................................................................. 48

4.4.2.4 Pin assignments ................................................................................................................... 49

4.4.3 F-8017C2 ......................................................................................................................................... 50

4.4.3.1 Overview ................................................................................................................................. 50

4.4.3.2 Specification .......................................................................................................................... 50

4.4.3.3 Hardware Structure ............................................................................................................. 51

4.4.3.4 Pin assignments ................................................................................................................... 52

4.4.4 F-8017CH ........................................................................................................................................ 53

4.4.4.1 Overview ................................................................................................................................. 53

4.4.4.2 Specification .......................................................................................................................... 53

4.4.4.3 Hardware Structure ............................................................................................................. 54

6

Table of Contents

4.4.4.4 Pin assignments ................................................................................................................... 55

4.4.5 F-8019 .............................................................................................................................................. 56

4.4.5.1 Overview ................................................................................................................................. 56

4.4.5.2 Specification .......................................................................................................................... 56

4.4.5.3 Hardware Structure ............................................................................................................. 58

4.4.5.4 Pin assignments ................................................................................................................... 58

4.5

A NALOG O UTPUT ...................................................................................................................................... 59

4.5.1 F-8028CV ........................................................................................................................................ 59

4.5.1.1 Overview ................................................................................................................................. 59

4.5.1.2 Specification .......................................................................................................................... 59

4.5.1.3 Hardware Structure ............................................................................................................. 61

4.5.1.4 Pin assignments ................................................................................................................... 61

4.5.2 F-8028CH ........................................................................................................................................ 62

4.5.2.1 Overview ................................................................................................................................. 62

4.5.2.2 Specification .......................................................................................................................... 62

4.5.2.3 Hardware Structure ............................................................................................................. 63

4.5.2.4 Pin assignments ................................................................................................................... 64

4.6

P ULSE I NPUT .............................................................................................................................................. 65

4.6.1 F-8084 .............................................................................................................................................. 65

4.6.1.1 Overview ................................................................................................................................. 65

4.6.1.2 Specification .......................................................................................................................... 65

4.6.1.3 Hardware Structure ............................................................................................................. 66

4.6.1.4 Pin assignments ................................................................................................................... 67

SECTION 5 TERMINATION BOARD .......................................................................................................... 68

5.1

D IGITAL I NPUT ........................................................................................................................................... 68

5.1.1 DN-DIO-M...................................................................................................................................... 68

5.1.1.1 Overview ................................................................................................................................. 68

5.1.1.2 Specification .......................................................................................................................... 68

5.1.1.3 Pin assignment ..................................................................................................................... 69

5.1.1.4 Wiring ....................................................................................................................................... 69

5.1.2 DN-DI-32DW................................................................................................................................. 70

5.1.2.1 Overview ................................................................................................................................. 70

5.1.2.2 Specification .......................................................................................................................... 70

5.1.2.3 Hardware structure ............................................................................................................. 71

5.1.2.4 Jumper Setting ..................................................................................................................... 72

5.1.2.5 Pin Assignment ..................................................................................................................... 73

5.1.2.6 Wiring ....................................................................................................................................... 74

5.2

D

IGITAL

O

UTPUT

....................................................................................................................................... 76

5.2.1 DN-DIO-M...................................................................................................................................... 76

5.2.1.1 Overview ................................................................................................................................. 76

7

Table of Contents

8

5.2.1.2 Specification .......................................................................................................................... 76

5.2.1.3 Pin assignment ..................................................................................................................... 77

5.2.1.4 Wiring ....................................................................................................................................... 77

5.2.2 DN-DO-16DR-A & DN-DO-16DR-B .................................................................................... 78

5.2.2.1 Overview ................................................................................................................................. 78

5.2.2.2 Specification .......................................................................................................................... 79

5.2.2.3 Hardware structure ............................................................................................................. 80

5.2.2.4 Pin Assignment ..................................................................................................................... 80

5.2.2.5 Wiring ....................................................................................................................................... 81

5.3

A NALOG I NPUT .......................................................................................................................................... 82

5.3.1 DN-AIO-M ...................................................................................................................................... 82

5.3.1.1 Overview ................................................................................................................................. 82

5.3.1.2 Specification .......................................................................................................................... 82

5.3.1.3 Pin assignment ..................................................................................................................... 83

5.3.1.4 Wiring ....................................................................................................................................... 83

5.3.2 DN-RTD-M ..................................................................................................................................... 84

5.3.2.1 Overview ................................................................................................................................. 84

5.3.2.2 Specification .......................................................................................................................... 84

5.3.2.3 Pin assignment ..................................................................................................................... 85

5.3.2.4 Wiring ....................................................................................................................................... 85

5.3.3 DN-TC-M ........................................................................................................................................ 86

5.3.3.1 Overview ................................................................................................................................. 86

5.3.3.2 Specification .......................................................................................................................... 86

5.3.3.3 Pin assignment ..................................................................................................................... 87

5.3.3.4 Wiring ....................................................................................................................................... 87

5.3.4 DN-AIH-08 ..................................................................................................................................... 88

5.3.4.1 Overview ................................................................................................................................. 88

5.3.4.2 Specification .......................................................................................................................... 88

5.3.4.3 Pin assignment ..................................................................................................................... 88

5.3.4.4 Wiring ....................................................................................................................................... 89

5.4

A NALOG O UTPUT ...................................................................................................................................... 90

5.4.1 DN-AIO-M ...................................................................................................................................... 90

5.4.1.1 Overview ................................................................................................................................. 90

5.4.1.2 Specification .......................................................................................................................... 90

5.4.1.3 Pin assignment ..................................................................................................................... 91

5.4.1.4 Wiring ....................................................................................................................................... 91

5.5

P ULSE I NPUT .............................................................................................................................................. 92

5.5.1 DN-PI-M .......................................................................................................................................... 92

5.5.1.1 Overview ................................................................................................................................. 92

5.5.1.2 Specification .......................................................................................................................... 92

Table of Contents

5.5.1.3 Pin assignment ..................................................................................................................... 92

5.5.1.4 Wiring ....................................................................................................................................... 93

9

Section 1 Introduction Product Overview

Section 1 Introduction

The iDCS-8000 is distributed modular I/O which communicates with numerous controllers. The iDCS-8000 provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible, so that I/O modules can be combined to suit many applications. The iDCS-8000 can be mounted in many configurations to fit most requirements, both in single or fully redundant applications.

1.1 Product Overview

The iDCS-8000 is a modular remote I/O system. It provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible, so that the I/O modules can be combined to suit many applications including the most types of signals, digital, analog, counter and HART.

The station of an iDCS-8000 system consists of power module, communication module, I/O modules and termination board. The power module provides the isolated power to iDCS-8000 system. The communication module is the interface to the iDCS-8000 I/O modules. The iDCS-8000 I/O modules sense or control the device in the field. Termination boards are used to connect between signals to/from the field and I/O modules. All of these modules can be configured into single or redundant operation.

10

Feature Section 1 Introduction

1.2 Feature

The iDCS-8000 is an open comprehensive, distributed, process I/O system. It communicates with controller over industry-standard field buses. It brings benefit for users install to iDCS-8000 in the field, to close to sensors and actuators, to reduce the installation cost by reducing the cost of cabling.

Comprehensive

The iDCS-8000 offers cost-effective solutions to practically all needs for field-device, including basic analog and digital I/O, pulse and HART, as well as high-integrity solutions.

Flexible

The I/O modules plugged in iDCS-8000 station can be configured into single or redundant operation.

Users can easily upgrade I/O security in a same station by adding same I/O module and configuring into redundant operation without any additional wiring.

Wide industry-standard support

The iDCS-8000 provides connectivity to most popular industry-standard to communicate with controller, and makes iDCS-8000 I/O compatible with various controller or PLC.

The up-to-date I/O

The I/O modules plugged in the iDCS-8000 station will automatically update I/O data to communication module. This feature not only decreases the delay for updating I/O data but also acquire the up-to-date I/O data.

I/O redundant switching < 1ms

The iDCS-8000 features a tiny time for I/O redundant switching within maximum 1ms.

Reliable

The iDCS-8000 offers availability-improving feature such as:

- Hot swap of modules.

A faulty I/O module can be replaced on-line without powering the station down and without affecting the rest of the station.

- The iDCS-8000 system also ensures that only right type of modules can be inserted when to replace on-line.

- Automatically re-configure same parameter when plugging a replaced module.

- Redundancy options in all modules, power, communication, I/O.

11

Section 1 Introduction Hardware Structure

1.3 Hardware Structure

The iDCS-8000 is made by the combination of components of the backplane, power modules, communication modules, I/O modules and an termination board.

Backplane

Power Communication IO

Backplane

The backplane consists of 2 slots of power, 2 slots of communication and 8 single or 4 pairs of redundant I/O modules.

Power Module

It provides the power to the system. It also bypasses 24V

DC

to the I/O module to support passive loop.

This module has hot-swappable and redundant functions.

Communication Module

This module is a configurable communication interface that performs operation such as signal processing, automatically re-configuration, HART pass-through and configuration of I/O modules.

The module connects to the controller or PLC through of the most popular industrial fieldbuses.

I/O Module

The iDCS-8000 I/O modules can be inserted and removed from backplane without disturbing system operation.

Termination Board

The termination boards provide the connection to the field. It also reduces the wiring and installation effort.

12

Hardware List Section 1 Introduction

1.4 Hardware List

The equipment that is used as part of the iDCS-8000 station is presented in the following table.

Type Module Name Description

Communication Module FCM-MTCP

Power Module FPM-D2440

Digital

Input

Digital I/O

F-8040

Digital

Output

F-8041

F-8015

Analog I/O

Accessories

Analog

Input

Analog

Output

Termination Board

Modbus/TCP Communication Module

24VDC Input,35W@5VDC Output

32 digital input channels, current sinking / sourcing, one common for 32 channels

32 digital output channel, current sinking, open collector

F-8017C1

F-8017C2

F-8017CH

F-8019

F-8028CV

F-8028CH

DN-DIO-M

DN-DI-32DW

8 analog input channels, 3-wire RTD, Pt100, Pt1000

8 differential analog input channels, 4~20mA, with loop power for passive loop

16 differential analog input channels, 4~20mA

8 differential analog input channels, 4~20mA, HART interface, with loop power for passive loop

8 analog input channels, Thermocouple, mV, ±5V, ±10V

8 analog output channels, 4~20mA, ±5V, ±10V

8 analog output channels, 4~20mA, HART interface

Termination board for digital I/O modules

Termination board for digital input modules

DN-DO-16DR-A

DN-DO-16DR-B

DN-AIO-M

DN-AIH-04

DN-RTD-M

DN-TC-M

Termination board for digital output with power relay for channel 0~15

Termination board for digital output with power relay for channel 16~31

Termination board for analog I/O modules

Termination board for HART analog input module

Termination board for RTD I/O modules

Termination board for Thermocouple I/O modules

4SIPP-801W-CAG Dummy I/O cover

FRMK

CA-01

CA-02

CA-03

CA-05

19” mounting panel

D-Sub 37pin Female-Male 1m Cable,24AWG,180 。 UL-2464

D-Sub 37pin Female-Male 2m Cable,24AWG,180 。 UL-2464

D-Sub 37pin Female-Male 3m Cable,24AWG,180 。 UL-2464

D-Sub 37pin Female-Male 5m Cable,24AWG,180 。 UL-2464

D-Sub 37pin Female-Male 10mCable,24AWG,180 。

CA-10

UL-2464

13

14

Section 1 Introduction Installation

1.5 Installation

1.5.1 Environment Specification

The following table is the absolute maximum rating of the environmental specification for the iDCS-8000.

Parameter

Operating Temperature

Operating Humidity

Storage Temperature

Storage Humidity

Operating Voltage

Maximum Operating Voltage

1.5.2 Dimensions

1.5.2.1 Module

Specification

-25℃~75℃

5 ~ 95 % RH, non-condensing

-40℃~85℃

5 ~ 95 % RH, non-condensing

24V

DC

24V

DC

+ 10%

Installation

1.5.2.2 iDCS-8000 Body (Module Plugged)

Section 1 Introduction

Units: mm

15

Section 1 Introduction

1.5.2.3 FRMK (Wall mount panel)

Installation

16

Installation

1.5.2.4 Termination Board

DN-DO-16DR-A / DN-DO-16DR-B / DN-DI-32DW

Section 1 Introduction

17

Section 1 Introduction

DN-DIO-M / DN-AIO-M / DN-TC-M / DN-RTD-M

Installation

18

Installation

DN-AIH-04

Section 1 Introduction

19

Section 1 Introduction Installation

1.5.3 Mounting

There are 3 types of mounting, the DIN-rail, panel and wall, for iDCS-8000 to install in your cabinet or other places. The iDCS-8000 is originally designed for DIN-rail and wall mounting by the mechanism. The following section will describe how to mount the iDCS-8000 in different type.

1.5.3.1 DIN-rail mounting

Use screw drive to mount the DIN-rail with M4 screw

Mounting the iDCS-8000 unit to the DIN-rail

1. Pull down the DIN-rail lock behind the iDCS-8000 unit

2. Attach the iDCS-8000 unit on the DIN-rail

3. Slide the DIN-rail lock up to fix iDCS-8000 to the DIN-rail

2

20

1

3

Installation

Successful mounting iDCS-8000

Section 1 Introduction

1.5.3.2 Panel mounting

Use screw drive to mount the iDCS-8000 to the FRMK with M4 screw

21

Section 1 Introduction

Then mount the FRMK panel

Installation

1.5.3.3 Wall mounting

The steps of wall mounting are same as panel mounting. The difference between panel and wall mounting is the FRMK unit. The 4 M4 screws directly screwed iDCS-8000 unit to the plane you want.

22

Installation

1.5.4 Module Installation

Installing along the guiding rail then pushing into 48-pin socket

Section 1 Introduction

Guiding rail

Lock the module

Push following this direction to lock the module

Locker

23

Section 1 Introduction

1.5.5 Wiring

Single Operation

Installation

Redundant Operation

24

Installation Section 1 Introduction

1.5.6 Field Grounding

The hardware circuit is easily broken by the noise, ESD (Electrostatic Discharge), EFT (Electrical Fast

Transient), and surge, in the field. The iDCS-8000 provides a frame ground to gain noise immunity. This can prevent the damage caused by noise and increase the system stability.

There are many ways to ground iDCS-8000 to earth ground. The most common way to ground to earth is by using the sheet metal behind the iDCS-8000. When mount the iDCS-8000 with DIN-rail in cabinet, the sheet metal will attach to the conductor of the cabinet to lead to ground.

25

Section 1 Introduction Installation

1.5.6.1 Grounding

In order to prevent the operators to get an electric shock and external noise to affect iDCS-8000 system, the cabinet of the iDCS-8000 must set earthed. And all the metal that the operators might touch must set earthed. The grounded system must follow “Electrical Equipment Technical Standard” Class D specification and the earth resistance must be below 100Ω. (Note: There is a 3 kVDC high-tension condenser between the S.G and F.G of iDCS-8000).

The grounded system of the iDCS-8000 must follow Class D specification. When grounding, please do not share the ground point of the iDCS-8000 with other power system. And the distance between two ground points must greater than 10 meters.

26

Installation Section 1 Introduction

27

Section 1 Introduction Installation

1.5.7 Terminals and Wiring

The termination board of the iDCS-8000 is a bridge between field devices and I/O modules. The termination board provides a pluggable terminal block to connect field devices to termination board.

Users can easily replace the termination board by removing the pluggable terminal block.

1.5.7.1 Pluggable Terminal Blocks

Specification

Parameters

Tightening Torque

Wire Size

Insulating Material

Inflammability Class

Value

0.6 Nm / 5.31048 Lb.in

12~24 AWG

PA

UL 94 V0

Nominal Current

Nominal Voltage

Contact

Screw Thread

12 A

250 V

Tin plated

M3

Operating Temperature -40℃ to +105℃

Dimension (Unit: mm)

28

Installation

1.5.7.2 Wiring

The following table is the recommended wire and end-cord terminals.

Section 1 Introduction

Wire

AWG

Recommended conductor (mm)

20 0.5

18 0.75

L

Deiemsion (mm)

F C

16 10 1

W

2.6

18 12 1.2 2.8

1.5.8 Cable

There are three cables with different length can be used to connect the I/O module and the termination board.

Cooper conductor

Drain wire

PVC jacket

Aluminum mylar

SR-PVC insulation

Model Length Material

CA-01 1m Semi-rigidPVC

Rated Temp. Connector Type

80℃ 37P D-Sub Male Cable

CA-02

CA-03

2m

3m

Semi-rigidPVC 80℃

Semi-rigidPVC 80℃

37P D-Sub Male Cable

37P D-Sub Male Cable

CA-05

CA-10

5m

10m

Semi-rigidPVC 80℃

Semi-rigidPVC 80℃

37P D-Sub Male Cable

37P D-Sub Male Cable

29

Section 2 Power Modules

Section 2 Power Modules

2.1 FPM-D2440

2.1.1 Overview

 24VDC input

 Diagnostic

 Redundancy

FPM-D2440

The FPM-D2440 is a power module. It offers the isolated power source to the iDCS-8000 system. The

FPM-D2440 can be used to single or redundant application. It also has diagnostic to make system more reliable.

2.1.2 Specification

Parameter

Voltage input

Voltage output

Current output

Insulation resistance

Isolation

Short circuit protection

Redundancy

Operating temperature

Dimension

Conducted emission

Radiated emission

Value

24V

DC

±20%

5 V

DC

±2%

24V

DC

(Depending on input power source)

5V

DC

: 7.5A max

24V

DC

: 5A max

1000MΩ

1500V

DC

min

Yes (Continuous)

Yes

-25°C ~ +75°C

31mm x 91mm x 115mm (W x L x H)

EN55022 Class A

EN55022 Class A

30

FPM-D2440

2.1.3 Pin Assignment

Section 2 Power Modules

PWR

GND

F.G

2.1.4 LED Indicator

PW

R

FP

M

-D2

440

Pin Description

PWR 24 VDC

P.GND Ground

Frame Ground F.G

LED

PWR

Status

On

Off

Description

Normal operation

 No input or invalid input

 Output lower than 4.5V

DC

 Module failure

 Output overloaded

31

Section 2 Power Modules

2.1.5 Internal Hardware Structure

24VDC - I/O module

5V

DC

- control circuit

MCU MCU IOM IOM

FPM-D2440

24 V

DC

input

2.1.6 List of Power Consumption of Module

Model Name Maximum Output Current

F-8040

F-8041

1.8 W

2.3 W

F-8017C1

F-8017C2

F-8017CH

F-8028CV

1.5 W

2.2 W

1.2 W + 7.5W

1

0.5W + 11 W 2

0.5 W + 10 W 2 F-8028CH

F-8015

F-8019

F-8084

1 W

1.3 W

1.3 W + 1.1 W

1. 24V is used for the power in passive loop. The power consumption depends on the number of sensors are connected.

2. The power consumption depends on the load.

32

FCM-MTCP

Section 3 Communication Module

3.1 FCM-MTCP

3.1.1 Overview

 Modbus/TCP

 Hardware selectable node ID

 Redundancy

 LED indicators for local diagnostic

Section 3 Communication Module

The FCM-MTCP is a communication module with Mudbus/TCP through ethernet port. The Modbus/TCP is a standard protocol commonly used in industrial applications. The FCM-MTCP can be used for the

Modbus/TCP client to access I/O modules. It is built-in two rotary switches to easily configure node ID without utility. There are also 3 LED indicators for system diagnostic and 2 LED indicators for network status, users can locally check system and network status. The FCM-MTCP not only offers single operation but also redundant, this benefit brings I/O system more reliable.

3.1.2 Specification

Parameter

Isolation

Value

LAN Port

10/100BASE-TX

(Auto negotiating, Auto MDIX)

Modbus/TCP Protocol

LED indicators

Power consumption

Redundant

1 Power, 2 Fault, 1 Link/Active/Speed

2 W

Yes

Operating temperature -25°C ~ +75°C

3000V

DC

(Between LAN port and F.G)

1000V

DC

(Between LAN port and backplane)

33

Section 3 Communication Module

3.1.3 Switches

FCM-MTCP

The switches are used for the value of the 4th IP address. The valid number of the address is from 1 to 254.

The other 3 addresses can be configured through MiniOS7 Utility.

3.1.4 LED Indicators

HF RUN LF

SW1

SW2

LAN

LNK

ACT

LED

HF

RUN

LF

LNK

ACT

Status

On:Heavy fault

Off:Normal

On:Module Power On

Off:Module Power Off

On:Light fault

Off:Normal

On:Ethernet Link Establish

Off:No Ethernet Link

On:Ethernet Activity

Off:No Ethernet Activity

34

FCM-MTCP Section 3 Communication Module

3.1.5 Ethernet Port

The iDCS-8000 is equipped with one Ethernet port which is fully compliant with IEEE 802.3u

10/100BASE-TX. The Ethernet port provides a standard RJ-45 with green color LED indicator on the front side showing activity (Off: No activity, Green and Flash: Activity), and orange color LED indicator showing link status (Off: No Link, Orange: Link established).

Pin Name Color

1 TX+ Clear white

2 TX-

3 RX+

Clear

Description

Transmit Data+

Transmit Data-

Green white Receive Data+

4 N.C.

5 N.C.

6 RX-

7 N.C.

8 N.C.

Blue

Blue white

Green

Brown white

Brown

Not Connected

Not Connected

Receive Data-

Not Connected

Not Connected

Recommended Media

UTP/STP Cable

10Mbps:Category 3 or greater

100Mbps:Category 5 or greater

35

Section 4 I/O Module Introduction

Section 4 I/O Module

4.1 Introduction

4.1.1 LED status

Each module has three LED indicators for diagnostic. These three indicators represent different situation when system is operating. The LED indicators can help users to identify failures of the module.

Status

MOD

ACT

DUX

Description

Solid Operating Mode

0.2 second period Halt Mode (Caused by heavy fault)

Blink

1 second period Stop Mode (Caused by light fault)

Single Output/Input Enable

Solid

Redundant Master & Output/Input Enable

Single Output/Input Disable

Off

Redundant Slave & Output/Input Disable

Solid I/O Module is operating in redundant mode

Off I/O Module is operating in single mode

ALL Blink In the bootloader mode and preparing upgrade firmware

IO *

Solid The corresponding I/O channel is activated

Off The corresponding I/O channel is inactivated

* Not all of I/O modules have IO LED indicators.

4.1.2 D-Sub 37 pin connector

The D-Sub 37 pin connector is the interface to field devices. Every module has individual pin assignment for wiring. The termination boards are wiring boards used for easily wiring and maintenance purpose.

36

Introduction Section 4 I/O Module

4.1.3 Timing Characteristics

T

5

T

6

T

7

Parameter Value

T

1

T

2

T

3

800 ms

50 ms

<1 ms

<16 ms (8 channels)

T

4

<32 ms (16 channels)

<1.2 s

<100 ms

<1.2 s

Description

Hardware watchdog activated

I/O modules lose connection to the termination board

Response time for analog output high/low alarm

Response time for analog input high/low alarm

Response time for TC/RTD high/low alarm

Time when detect CJC broken

Time when detect TC/RTD channel broken

37

Section 4 I/O Module

4.2 Digital Input

4.2.1 F-8040

4.2.1.1 Overview

Digital Input

 32 digital input (sink/source) channels

 Digital filter (1~32767ms)

 Input channel LED indication

 RoHS compliance

 3000 V

DC

isolation from input to backplane

 3000 V

DC

isolation from input to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8040 features 32 digital input (sink/source) channels. Either sink- or source-type input can be selected via different wiring. The F-8040 can determine binary input from a DC voltage source. The digital input channels also offer LED indicators to locally display digital input status. Moreover, the module offers

3000 V

DC

optical isolation between channels and backplane bus. If any high voltage or current damages the channels, the system (backplanes, other modules, and control unit) won't be affected because of the benefits of isolation.

4.2.1.2 Specification

Parameter

Feature

Rated voltage

Input voltage range, “1”

Input voltage range, “0”

Detection time

Input impedance

Value

Redundant Yes (Switching time < 100us)

Termination board break off detection Yes

Digital filter Yes (1ms~32767ms)

1 RUN, 1 ACT, 1 DUX

LED indicator

32 as channel 0~31 status

Digital Input

Channels

Type

32 (One COM for all channels)

Wet, current sinking / sourcing

36 V

DC

18 V

DC

~30 V

DC

11 V

DC

100us

5.2KΩ, 0.25W

38

Digital Input

Nominal input channel current

Maximum input current

Field-to-Logic isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.2.1.3 Hardware Structure

Section 4 I/O Module

4.85mA @ 24V

DC

7mA @ 24V

DC

3000V

DC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-DI-32DW, DN-DIO-M

1.8 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

39

Section 4 I/O Module

4.2.1.4 Pin Assignment

Digital Input

40

Digital Output

4.3 Digital Output

4.3.1 F-8041

Section 4 I/O Module

4.3.1.1 Overview

 32 digital output (sink) channels

 Safety value (Preset/Hold)

 Power-on(Initial) value

 Output channel LED indication

 RoHS compliance

 3000 V

DC

isolation from output to backplane

 3000 V

DC

isolation from output to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8041 is a digital output module with 32 NPN channels. The output channel of F-8041 is a current sinking channel and can drive the load up to 0.5A current. The digital output channels offer LED to indicate digital output status. Moreover, the module offers 3000 V

DC

optical isolation between channels and backplane bus. If any high voltage or current damages the channels, the system (backplanes, other modules, and control unit) won't be affected because of the benefits of isolation.

4.3.1.2 Specification

Parameter

Feature

Value

Redundant Yes (Switching time < 100us)

Termination board break off detection Yes

Safety output

Power-on (Initial) output

LED indicator

Yes (Preset/Hold)

Yes

1 RUN, 1 ACT, 1 DUX

32 as channel 0~31 status

Digital Output

Number of channels

Type

Rated voltage

Output load current, maximum

Output switching time

Output impedance

Isolation

32 (NPN)

Current sinking, Open-collector

36 V

DC

0.5 A

100 us

2 Ω

3000V

DC

41

Section 4 I/O Module

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.3.1.3 Hardware Structure

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-DO-16DR-A, DN-DO-16DR-B,

DN-DIO-M

2.3 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

Digital Output

42

Digital Output

4.3.1.4 Pin assignments

Section 4 I/O Module

43

Section 4 I/O Module

4.4 Analog Input

4.4.1 F-8015

4.4.1.1 Overview

Analog Input

 8 RTD input channels

 User defined up/down scale

 Open wire detection

 RoHS compliance

 3000 V

DC

isolation from input to backplane

 3000 V

DC

isolation from input to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8015 is a 16-bit, 8-channel RTD input module that features programmable input range on all channels. This module has ±0.05% accuracy for highly accurate application. Besides, the F-8015 provides

3000V

DC

optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.4.1.2 Specification

Parameter

Feature

Redundant

Over Voltage Protection

Termination board break off detection Yes

Open Wire Detection Yes

LED indicator

RTD Input

Number of channels

Value

Yes (Switching time < 100us)

Yes

1 RUN, 1 ACT, 1 DUX

8

Type

Temperature Range

Pt-100

JPt-100

Pt-1000

Pt100

JPt-100 , Pt1000

IEC 60751 ITS90

(0.03851 Ω/Ω/℃)

JIS C 1604

(0.03916 Ω/Ω/℃)

IEC 60751 ITS90

(0.03851 Ω/Ω/℃)

-200 ~ +850

-200 ~ +630

44

Analog Input

Maximum Allowable Input Voltage

Resolution

Sampling Rate

Accuracy

Zero Drift

Span Drift

Common Mode Rejection

Normal Mode Rejection

Input Impedance

Data Range

Isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.4.1.3 Hardware Structure

Section 4 I/O Module

120 V

DC

16 bit

8 Samples/sec (Total)

±0.05% FSR (±250 mΩ)

±0.5 μV/℃

±20 ppm/℃

106 dB

90 dB

20 MΩ

-2500~12500

3000V

DC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-RTD-M

1 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

45

Section 4 I/O Module

4.4.1.4 Pin assignments

Analog Input

46

Analog Input

4.4.2 F-8017C1

4.4.2.1 Overview

Section 4 I/O Module

 8 current input channels

 Overrange measurement

 RoHS compliance

 3000 V

DC

isolation from input to backplane

 3000 V

DC

isolation from input to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8017C1 is a 16-bit, 8-channel analog differential input module. This module accepts current input range 4~20mA and supports 25% over range measurement (Accuracy is not guaranteed). Besides, it has

±0.05% accuracy for highly accurate application. Moreover, this module provides 500Hz sampling rate for some application. The F-8017C1 provides 3000VDC optical isolation between channels and backplane bus.

If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.4.2.2 Specification

Parameter

Feature

Redundant

Over-Current Protection

Resolution

Sampling Rate

Accuracy

Zero Drift

Value

Termination board break off detection Yes

LED indicator 1 RUN, 1 ACT, 1 DUX

Analog Input

Number of channels

Type

Maximum Allowable Input Current

Yes (Switching time < 100us)

Yes

8

4~20 mA (Support ±25% overrange)

25mA

16 bit

500 Samples/sec (Total)

±0.05% FSR

Span Drift

Common Mode Rejection

Normal Mode Rejection

±20 μV/℃

±25 ppm/℃

86 dB

100 dB

47

Section 4 I/O Module

Input Impedance

Data Range

Isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.4.2.3 Hardware Structure

230 Ω

-2500~12500 (0~24mA)

3000V

DC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-AIO-M

1.5 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

Analog Input

48

Analog Input

4.4.2.4 Pin assignments

Section 4 I/O Module

49

Section 4 I/O Module

4.4.3 F-8017C2

4.4.3.1 Overview

Analog Input

 16 current input channels

 Overrange measurement

 RoHS compliance

 3000 V

DC

isolation from output to backplane

 3000 V

DC

isolation from output to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8017C2 is a 16-bit, 16-channel analog differential input module. This module accepts current input range 4~20mA and supports 25% overrange measurement (Accuracy is not guaranteed). Besides, it has ±

0.05% accuracy for highly accurate application. Moreover, this module is built-in 2 ADC to provide same sampling rate as F-8017C1 for some application. The F-8017C2 provides 3000VDC optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.4.3.2 Specification

Parameter

Feature

Redundant

Over-Current Protection

Resolution

Sampling Rate

Accuracy

Zero Drift

Value

Termination board break off detection Yes

LED indicator 1 RUN, 1 ACT, 1 DUX

Analog Input

Number of channels

Type

Maximum Allowable Input Current

Yes (Switching time < 100us)

Yes

16

4~20 mA (Support ±25% overrange)

25mA

16 bit

500 Samples/sec (Total)

±0.05% FSR

Span Drift

Common Mode Rejection

Normal Mode Rejection

±20 μV/℃

±25 ppm/℃

86 dB

100 dB

50

Analog Input

Input Impedance

Data Range

Isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.4.3.3 Hardware Structure

Section 4 I/O Module

230 Ω

-2500~12500

3000V

DC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-AIO-M

2.2 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

51

Section 4 I/O Module

4.4.3.4 Pin assignments

Analog Input

52

Analog Input

4.4.4 F-8017CH

4.4.4.1 Overview

Section 4 I/O Module

 8 current input channels

 Overrange measurement

 Built-in HART master interface

 RoHS compliance

 3000 V

DC

isolation from input to backplane

 3000 V

DC

isolation from input to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8017CH is a 16-bit, 8-channel analog differential input module. This module accepts current input range 4~20mA and supports 25% over range measurement (Accuracy is not guaranteed). Besides, it has

±0.05% accuracy for highly accurate application. Moreover, this module provides 500Hz sampling rate for some application. In addition to current input, F-8017CH is also built-in HART master interface to remotely maintain devices via HART. The F-8017CH provides 3000VDC optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.4.4.2 Specification

Parameter

Feature

HART interface

Redundant

LED indicator

Analog Input

Value

Yes, supports HART master

Yes (Switching time < 100us)

Over-Current Protection Yes

Termination board break off detection Yes

1 RUN, 1 ACT, 1 DUX

Number of channels

Type

Maximum Allowable Input Current

Resolution

8

4~20 mA (Support ±25% overrange)

25mA

16 bit

Sampling Rate

Accuracy

Zero Drift

Span Drift

500 Samples/sec (Total)

±0.05% FSR

±20 μV/℃

±25 ppm/℃

53

Section 4 I/O Module Analog Input

Common Mode Rejection

Normal Mode Rejection

Input Impedance

Data Range

Isolation

HART

Mode

Certification

86 dB

100 dB

120 Ω

-2500~12500

3000V

DC

Master, Monodrop (Point-to-Point)

EMC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

DN-AIH-08

1.2 W + 7.5W

1

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

1. F-8017CH provides the power for the passive loop, so there will be an extra power for the transmitter in the field. The amount of power consumption depends on the number of transmitters.

4.4.4.3 Hardware Structure

54

Analog Input

4.4.4.4 Pin assignments

Section 4 I/O Module

55

Section 4 I/O Module

4.4.5 F-8019

4.4.5.1 Overview

Analog Input

 8 thermocouple input channels

 User defined up/down scale

 Open wire detection

 RoHS compliance

 3000 V

DC

isolation from input to backplane

 3000 V

DC

isolation from input to frame ground

 Redundancy

 Fast redundant switching time (<100us)

The F-8019 is a 16-bit, 8-channel thermocouple input module that features programmable input range on all channels. It measures millivolt input (±15mV, ±50mV, ±100mV, ±150mV, ±500mV), voltage input (±

1V, ±2.5V, ±5V, ±10V) and thermocouple input (Type J, K, T, E, R, S, B, N, C). An external CJC is supported for accurate termperature measurement. Moreover, this module has ±0.05% accuracy for highly accurate application. Besides, the F-8019 provides 3000V

DC

optical isolation between channels and backplane bus.

If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.4.5.2 Specification

Parameter

Feature

Redundant

Over Voltage Protection

LED indicator

Thermocouple Input

Number of channels

Value

Yes (Switching time < 100us)

Yes

Termination board break off detection Yes

Open Wire Detection Yes

1 RUN, 1 ACT, 1 DUX

Type

8

J

K

±15mV, ±50mV, ±100mV, ±150mV,

±500mV, ±1V, ±2.5V, ±5V, ±10V,

Type J, K, T, E, R, S, B, N, C

-210 ~ +1200 ℃

-270 ~ +1372 ℃

Temperature Range

T

E

-270 ~ +400 ℃

-270 ~ +1000 ℃

56

Analog Input

Maximum Allowable Input Voltage

Resolution

Sampling Rate

Accuracy

Zero Drift

Span Drift

Common Mode Rejection

Normal Mode Rejection

Input Impedance

Data Range

Isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

R

S

B

-50 ~ +1765 ℃

-50 ~ +1765 ℃

0 ~ +1820 ℃

N

C

-270 ~ +1300 ℃

0 ~ +2320 ℃

120 V

DC

16 bit

8 Samples/sec (Total)

±0.05% FSR

±0.5 μV/℃

±20 ppm/℃

106 dB

90 dB

10 MΩ

-2500~12500

3000V

DC

Section 4 I/O Module

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-TC-M

1.3 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

57

Section 4 I/O Module

4.4.5.3 Hardware Structure

Analog Input

4.4.5.4 Pin assignments

58

Analog Output

4.5 Analog Output

4.5.1 F-8028CV

Section 4 I/O Module

4.5.1.1 Overview

 8 current/voltage output channels

 Overrange output

 Short circuit protection

 Open wire detection

 RoHS compliance

 3000 V

DC

isolation from output to backplane

 3000 V

DC

isolation from output to frame ground

 Redundancy

 Fast redundant switching time (<1 ms)

The F-8028CV is a 16-bit, 8-channel analog output module that features programmable output range on all channels. It provides digital to analog conveter controlled by the system module to convert the digital data into output signals. Users can specify the start up and safety value through configuration software.

Moreover, this module has ±0.05% accuracy for highly accurate application. Besides, the F-8028CV provides 3000V

DC

optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.5.1.2 Specification

Parameter

Feature

Value

Redundant Yes (Switching time < 1 ms)

Termination board break off detection Yes

Short Circuit Protection

Open Wire Detection

Power-On Value

Safety Value

Yes

Yes (4 ~ 20 mA)

Yes

Yes

1 RUN, 1 ACT, 1 DUX LED indicator

Analog Output

Number of channels

Type

Maximum Allowable Output Range

8

0 ~ 20 mA, 4 ~ 20 mA (current sourcing)

0 ~ 5 V, ±5 V, 0 ~ 5 V, ±10 V

0 ~ 20 mA +20% (0 ~ 24 mA)

59

Section 4 I/O Module

Resolution

Output Response Time

Accuracy

Zero Drift

Span Drift

Output Capacity

Data Range

Isolation

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

1. The power consumption depends on the load.

4 ~ 20 mA

0 ~ 5 V

±5 V

0 ~ 5 V

±10 V

16 bit

<200 μS

±0.05% FSR

±25% (0 ~ 24 mA)

+20% (0 ~ 6 V)

±20% (±6V)

+20% (0 ~ 12 V)

±20% (±12V)

±0.2 μV/℃

±25 ppm/℃

Current

Voltage

-2500~12500

3000V

DC

750 Ω

500 Ω

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

Analog Output

DN-AIO-M

0.5 W + 11 W 1

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

60

Analog Output

4.5.1.3 Hardware Structure

Section 4 I/O Module

4.5.1.4 Pin assignments

NOTE: The voltage output will start from channel 8.

61

Section 4 I/O Module Analog Output

4.5.2 F-8028CH

4.5.2.1 Overview

 8 current output channels

 Built-in HART master interface

 Overrange output

 Open wire detection

 RoHS compliance

 3000 V

DC

isolation from output to backplane

 3000 V

DC

isolation from output to frame ground

 Redundancy

 Fast redundant switching time (<1 ms)

The F-8028CH is a 16-bit, 8-channel analog output module. It provides digital to analog converter controlled by the system module to convert the digital data into output signals. Users can specify the start up and safety value through configuration software. Moreover, this module has ±0.05% accuracy for highly accurate application. In addition to current output, F-8028CH is also built-in HART master interface to remotely maintain devices via HART. Besides, the F-8028CH provides 3000V

DC

optical isolation between channels and backplane bus. If any high voltage or current damages these channels, this module won’t affect other component in iDCS-8000 system.

4.5.2.2 Specification

Parameter

Feature

HART interface

Redundant

Power-On Value

Safety Value

LED indicator

Analog Output

Value

Yes, supports HART master

Yes (Switching time < 1 ms)

Termination board break off detection Yes

Open Wire Detection Yes

Yes

Yes

1 RUN, 1 ACT, 1 DUX

Number of channels

Type

Maximum Allowable Output Range

Resolution

Output Response Time

Accuracy

8

4 ~ 20 mA, currnet sourcing

±25% (0 ~ 24 mA)

16 bit

<200 μS

±0.05% FSR

62

Analog Output

Zero Drift

Span Drift

Output Capacity

Data Range

Isolation

HART

Mode

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

1. The power consumption depends on the load.

4.5.2.3 Hardware Structure

Section 4 I/O Module

±0.2 μV/℃

±25 ppm/℃

0 ~ 750 Ω

-2500~12500

3000V

DC

Master, Monodrop (Point-to-Point)

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-AIO-M

0.5 W + 10W 1

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

63

Section 4 I/O Module

4.5.2.4 Pin assignments

Analog Output

64

Pulse Input

4.6 Pulse Input

4.6.1 F-8084

Section 4 I/O Module

4.6.1.1 Overview

 32-bit counter

 8 up-counter/ frequency channels

 1 ~ 32767 us digital filter

 Falling/Rising/Both edge trigger

 RoHS compliance

 3000 VDC isolation from output to backplane

 3000 VDC isolation from output to frame ground

 Redundancy

 No error counting when redundant switching

The F-8084 is a 32-bit high speed up-counter/frequency module. It can count up to 500 KHz input signal, and accuracy of the frequency mode is +/-0.4% FSR. The F-8084 features many diagnostic like some failures of communication, EEPROM, WDT, decoder, etc. When the modules are in the redundant mode and a failure occurs the slave module will take over as soon as possible. Moreover, the redundant switching is not only fast but also reliable for data exchanging. Thus, users can easily to use F-8084 to count.

4.6.1.2 Specification

Parameter

Feature

Value

Redundant

Yes (The counting error less than 1 counter when input signal < 10 KHz)

Termination board break off detection Yes

Digital filter

LED indicator

Pulse Input

Number of channels

Yes (1~32767us)

1 RUN, 1 ACT, 1 DUX

Type

Min. Pulse Width

Input Frequency Range

Rated Voltage

Input voltage range, “1”

Input voltage range, “0”

8

Counter/Frequency

2 us

1 Hz ~ 500 KHz

30 V

DC

4.5 V

DC

~ 30 V

DC

< 1 V

DC

65

Section 4 I/O Module

Detection time

Input impedance

Nominal input channel current

Maximum input current

Certification

EMC

General

Termination board

Maximum power consumption

Operating temperature

Humidity

Weight

Dimensions (W x L x H)

4.6.1.3 Hardware Structure

2 us

200/500/1KΩ or none (5 KΩ)

20mA @ 24V

DC

25mA @ 30V

DC

EN61000-6-2, EN61000-6-4

IEC/EN 61000-4-2, IEC/EN 61000-4-4

DN-PI-M

1.9 W

-25℃ ~ +75℃

5 ~ 95 % RH, Non-condensing

300 g

30mm x 85mm x 115mm

Pulse Input

66

Pulse Input

4.6.1.4 Pin assignments

Section 4 I/O Module

67

Section 5 Termination Board

Section 5 Termination Board

5.1 Digital Input

5.1.1 DN-DIO-M

Digital Input

5.1.1.1 Overview

The DN-DIO-M is a termination board for digital input and output modules. The size of DN-DIO-M is relatively small than other termination boards. Due to the small size of termination board, the DN-DIO-M can be fulfilled some applications in small cabinet.

5.1.1.2 Specification

Digital Input

Type

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

Wet contact (Current sinking/sourcing)

32

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

68

Digital Input

5.1.1.3 Pin assignment

Section 5 Termination Board

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31 N/A COM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15 N/A COM

5.1.1.4 Wiring

 Wet contact (Current sinking / sourcing)

69

Section 5 Termination Board

5.1.2 DN-DI-32DW

Digital Input

5.1.2.1 Overview

The DN-DI-32DW is a termination board with EMS protection. It provides sink and source connections for comprehensive applications. Moreover, the DN-DI-32DW supports wet and dry contact to fulfill most applications. In additional, this board also offers each channel one COM pin, the benefit for users is that they need no more additional terminal block for extending COM. Furthermore, the DN-DI-32DW offers removable fuse protection for the field loops with local indication of fuse failure and overvoltage and transient protection.

5.1.2.2 Specification

Digital Input

Type

Channel

Fuse ratings

Transient protection

* Wet contact (Current sinking/sourcing)

* Dry contact (Current sinking/sourcing)

32

350mA for each channel (With physical indication)

Peak Power Dissipation

Peak Forward Surge Current

3000W

250A

General

Dimension (W x L x H)

Mounting

Operating temperature

126.6 x 274.6 x 25.5 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

Humidity 5 ~ 95 % RH, Non-condensing

* Wet/Dry contact is Jumper selectable

70

Digital Input

5.1.2.3 Hardware structure

F-8040 with DN-DI-32DW (Dry contact – Current sourcing)

Section 5 Termination Board

F-8040 with DN-DI-32DW (Dry contact – Current sinking)

71

Section 5 Termination Board

F-8040 with DN-DI-32DW (Wet contact – Current sinking or sourcing)

Digital Input

5.1.2.4 Jumper Setting

The DN-DI-32DW offers various wire connections to connect with field device to digital input module. It can be switched to different wire connection by changing jumper setting. The detail of jumper settings are described as following table.

Wet Contact

Current Sinking / Sourcing

Dry Contact

Current Sinking

Dry Contact

Current Sourcing

NOTE: Please make sure the external power is attached as well when use dry contact wire connection.

72

Digital Input

5.1.2.5 Pin Assignment

Section 5 Termination Board

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI_8 DI9 DI10 DI11 DI12 DI13 DI14 DI15 NC

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NC COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM NC

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

NC DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31 NC

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

NC COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM NC

73

Section 5 Termination Board

5.1.2.6 Wiring

 Dry contact (Current sourcing)

Digital Input

 Dry contact (Current sinking)

74

Digital Input

 Wet contact (Current sinking / sourcing)

Section 5 Termination Board

75

Section 5 Termination Board

5.2 Digital Output

5.2.1 DN-DIO-M

Digital Output

5.2.1.1 Overview

The DN-DIO-M is a termination board for digital input and output modules. The size of DN-DIO-M is relatively small than other termination boards. Due to the small size of termination board, the DN-DIO-M can be fulfilled some applications in small cabinet.

5.2.1.2 Specification

Digital Output

Type

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

Current sinking, Open-collector

32

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

76

Digital Output

5.2.1.3 Pin assignment

Section 5 Termination Board

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DO16 DO17 DO18 DO19 DO20 DO21 DO22 DO23 DO24 DO25 DO26 DO27 DO28 DO29 DO30 DO31 GND PWR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 DO9 DO10 DO11 DO12 DO13 DO14 DO15 GND PWR

5.2.1.4 Wiring

77

Section 5 Termination Board

5.2.2 DN-DO-16DR-A & DN-DO-16DR-B

Digital Output

5.2.2.1 Overview

The DN-DO-16DR-A & DN-DO-16DR-B are termination boards with relay (Form C, SPDT) output. The

DN-DO-16DR-A is used for digital output channel 0~15, and the DN-DO-16DR-B is used for digital output channel 16~31. These boards offer 2 output for each channel to extend control logic due to the

Form C relay, it can be positive (N.O.) or negative (N.C.) logic output or both. In addition, each channel is built-in two varistors on N.O. and N.C. channel to protect against high-voltage transients and surges to the control loop.

78

Digital Output Section 5 Termination Board

5.2.2.2 Specification

Model

Digital Output

Channel

Type

Relay Contact

Contact configuration

Rated current/Max. peak current

Rated voltage/Max. switching voltage

Minimum switching Load

Mechanical life

Operate/release time

Relay Coil

Voltage input

Current consumption

Varistor Protection

Max. applied voltage (Continuous)

Rated voltage

General

Dimension (W x L x H)

Mounting

Ambient Temperature

Humidity

DN-DO-16DR-A

16 (DO0~15)

Form C Relay

SPDT

6A/10A

250 V

AC

/400V

AC

300 mW

20 x 10 6

8/5 ms

24V

DC

± 10%

400mA@24V

DC

AC: 300 V rms

DC: 385 V

DC

470Vrms

DN-DO-16DR-B

16 (DO16~31)

126.6 x 274.6 x 25.5 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

79

Section 5 Termination Board

5.2.2.3 Hardware structure

F-8041 with DN-DO-16DR-A & DN-DO-16DR-B

Digital Output

5.2.2.4 Pin Assignment

 DN-DO-16DR-A

CN4

1

1

NO0

13

NO4

2 3 4

NC0 COM0 NO1

14 15 16

NC4 COM4 NO5

5 6 7

NC1 COM1 NO2

17 18 19

NC5 COM5 NO6

CN5

8 9 10

NC2 COM2 NO3

20 21 22

NC6 COM6 NO7

24

11 12

NC3 COM3

23 24

NC7 COM7

80

25 48

25

NO8

26 27 28

NC8 COM8 NO9

29 30 31 32 33 34 35 36

NC9 COM9 NO10 NC10 COM10 NO11 NC11 COM11

37 38 39 40 41 42 43 44 45 46 47 48

NO12 NC12 COM12 NO13 NC13 COM13 NO14 NC14 COM14 NO15 NC15 COM15

Digital Output

 DN-DO-16DR-B

Section 5 Termination Board

CON1

48 72

49 50 51 52 53 54 55 56 57 58 59 60

NO16 NC16 COM16 NO17 NC17 COM17 NO18 NC18 COM18 NO19 NC19 COM19

61 62 63 64 65 66 67 68 69 70 71 72

NO20 NC20 COM20 NO21 NC21 COM21 NO22 NC22 COM22 NO23 NC23 COM23

CON2

25 48

73 74 75 76 77 78 79 80 81 82 83 84

NO24 NC24 COM24 NO25 NC25 COM25 NO26 NC26 COM26 NO27 NC27 COM27

85 86 87 88 89 90 91 92 93 94 95 96

NO28 NC28 COM28 NO29 NC29 COM29 NO30 NC30 COM30 NO31 NC31 COM31

5.2.2.5 Wiring

81

Section 5 Termination Board

5.3 Analog Input

5.3.1 DN-AIO-M

Analog Input

5.3.1.1 Overview

The DN-AIO-M is a termination board for analog input and output modules. It is a general termination board for most kind of analog modules. The size of this termination board is also small and same as other mini termination boards for users’ installation.

5.3.1.2 Specification

Analog Input

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

16

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

82

Analog Input

5.3.1.3 Pin assignment

Section 5 Termination Board

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NC CH8+ CH8- CH9+ CH9- CH10+ CH10- CH11+ CH11- CH12+ CH12- CH13+ CH13- CH14+ CH14- CH15+ CH15- FG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH0+ CH0- CH1+ CH1- CH2+ CH2- CH3+ CH3- CH4+ CH4- CH5+ CH5- CH6+ CH6- CH7+ CH7- FG

5.3.1.4 Wiring

83

Section 5 Termination Board

5.3.2 DN-RTD-M

Analog Input

5.3.2.1 Overview

The DN-RTD-M is a termination board for RTD input modules. The size of this termination board is also small and same as other mini termination boards for users’ installation.

5.3.2.2 Specification

RTD Input

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

8

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

84

Analog Input

5.3.2.3 Pin assignment

Section 5 Termination Board

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 b9 A4 B4 b10 b11 A5 B5 b12 b13 A6 B6 b14 b15 A7 B7 b16 b17 FG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 b0 A0 B0 b1 b2 A1 B1 b3 b4 A2 B2 b5 b6 A3 B3 b7 b8 FG

5.3.2.4 Wiring

85

Section 5 Termination Board

5.3.3 DN-TC-M

Analog Input

5.3.3.1 Overview

The DN-TC-M is a termination board for TC input modules. This termination board is also built-in CJC to measure temperature more accurate. The size of this termination board is also small and same as other mini termination boards for users’ installation.

5.3.3.2 Specification

Thermocouple Input

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

8

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

86

Analog Input

5.3.3.3 Pin assignment

Section 5 Termination Board

CON1

1 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH0+ CH0- CH1+ CH1 CH2+ CH2- CH3+ CH3- CH4+ CH4- CH5+ CH5- CH6+ CH6- CH7+ CH7- FG

5.3.3.4 Wiring

87

Section 5 Termination Board

5.3.4 DN-AIH-08

Thie is left blank intentionally

Analog Input

5.3.4.1 Overview

The DN-AIH-08 is a termination board for HART analog input module. This termination board not only measures analog signal but also provides isolated power source for the field devices. In other words, this board supports both active and passive loop. Besides, thie board also has short circuit protection for the isolated power, the loop current will be limited when circuit is shorted or the current is too large.

5.3.4.2 Specification

Analog Input

Channel

Isolated Power Rating

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

5.3.4.3 Pin assignment

8 (Support 2-Wire & 3-Wire connection)

1W with current limited protection

135 x 214.6 x 25.5 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

CON2

1 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH0+ CH0- PWR0 GND0 CH1+ CH1- PWR1 GND1 CH2+ CH2- PWR2 GND2 CH3+ CH3- PWR3 GND3 FG

CON1

19 36

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH4+ CH4- PWR4 GND4 CH5+ CH5- PWR5 GND5 CH6+ CH6- PWR6 GND6 CH7+ CH7- PWR7 GND7 FG

88

Analog Input

5.3.4.4 Wiring

Section 5 Termination Board

89

Section 5 Termination Board

5.4 Analog Output

5.4.1 DN-AIO-M

Analog Output

5.4.1.1 Overview

The DN-AIO-M is a termination board for analog input and output modules. It is a general termination board for most kind of analog modules. The size of this termination board is also small and same as other mini termination boards for users’ installation.

5.4.1.2 Specification

Analog Output

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

16

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

90

Analog Output

5.4.1.3 Pin assignment

Section 5 Termination Board

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NC CH8+ CH8- CH9+ CH9- CH10+ CH10- CH11+ CH11- CH12+ CH12- CH13+ CH13- CH14+ CH14- CH15+ CH15- FG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH0+ CH0- CH1+ CH1- CH2+ CH2- CH3+ CH3- CH4+ CH4- CH5+ CH5- CH6+ CH6- CH7+ CH7- FG

5.4.1.4 Wiring

91

Section 5 Termination Board

5.5 Pulse Input

5.5.1 DN-PI-M

This is left blank intentionally

Pulse Input

5.5.1.1 Overview

The DN-PI-M is a termination board for pulse input modules. The size of this termination board is also small and same as other mini termination boards for users’ installation.

5.5.1.2 Specification

Pulse Input

Channel

General

Dimension (W x L x H)

Mounting

Operating temperature

Humidity

5.5.1.3 Pin assignment

8

112 x 117 x 29 mm

35 mm DIN Rail, Wall

-25 ~ 75℃

5 ~ 95 % RH, Non-condensing

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NC CH4+ CH4- PWR NC CH5+ CH5- PWR NC CH6+ CH6- PWR NC CH7+ CH7- PWR NC FG

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NC CH0+ CH0- PWR NC CH1+ CH1- PWR NC CH2+ CH2- PWR NC CH3+ CH3- PWR NC FG

92

Pulse Input

5.5.1.4 Wiring

Section 5 Termination Board

93

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