Opal Pro to Mod TCP

Opal Pro MS6 SERIES

Mod TCP Interface Users Manual

Revision 1.02

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Opal Pro to Mod TCP

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Opal Pro to Mod TCP

FOR YOUR SAFETY

Only qualified personnel should install this equipment, after first reading and understanding all the information in this manual. All instructions should be strictly adhered to. The user should consult

Brock Solutions or a SAF OPAL Starters supplier for clarification of the contents of this manual should any doubt or questions arise.

The installation of this equipment must be conducted in accordance with all national, regional and local electrical codes.

All drawings and technical representations included in this manual are for typical installations and should not in any way be considered for specific applications or modifications. Consult SAF OPAL

Starters for supplemental instructions.

Brock Solutions Inc. accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation, application or adjustment of this equipment.

The contents of this manual are believed to be correct at the time of printing. In following with our commitment to the ongoing development and improvement of our products SAF OPAL Starters reserves the right to change the specification of this product and/or the content of this instruction manual without notice.

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Opal Pro to Mod TCP

Table of Contents

INTRODUCTION .............................................................................................. 6

HARDWARE .................................................................................................... 6

JUMPER SETTINGS........................................................................................ 6

LED INDICATORS ........................................................................................... 7

OPAL PRO PARAMETER SETTINGS ............................................................ 8

I/O CONFIGURATION.................................................................................... 10

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Opal Pro to Mod TCP

Opal Pro to Mod TCP

Introduction

The Opal Pro can be monitored and controlled over a EtherNet communication network using the Mod TCP protocol. The Opal Pro connects to the Ethernet network through and optional Ethernet card that is mounted on the main Opal Pro control card (CA530). Access is gained to the Ethernet card via the communication opening on the right side of the Opal Pro. The Opal Pro is a Mod TCP Slave and responds to a Mod

TCP scanner’s requests.

Hardware

Connection is made via a 10Mbaud Ehernet port which utilizes a RJ45 connector. Connection should be made using CAT 5 cable.

Jumper Settings

Jumper Setting

J3 Not installed

Description

Boot Block write enable pins 1 and 2

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Opal Pro to Mod TCP

LED Indicators

Two bi-colour (red/green) LED indicators are mounted beside the network connector. The upper LED indicates the Ethernet interface card status.

LED State Ethernet Interface Card Status

Flashing Red Recoverable configuration fault (card is not configured, contact Brock Solutions for support)

Solid Red Hardware Error (contact Brock Solutions for support)

Flashing Green No errors client interface is not open ( check software

Solid Green firmware version of Opal Pro)

No errors (normal operation)

Amber

(Red/Green)

Configuration Mode (card is not configured, contact

Brock Solutions for support)

The lower LED indicator indicates the Ethernet Network status.

LED State

OFF

Flashing Red

Ethernet Network Status

Network interface offline, No network power

I/O connection in timed-out state or other

Recoverable fault

Flashing Green Device in online but has no connections

Solid Red Unrecoverable fault

Solid Green Online with established connections

Amber

(Red/Green)

Device is in Communication Faulted state and responding to an Identify Communication Faulted

Request

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Opal Pro Parameter Settings

The parameters in the Opal Pro used to configure the Ehernet interface card (group 14) are only accessible if a Ethernet interface card is installed.

The parameter settings are as follows:

Opal Pro

Parameter

Setting Description

2.02 Comm Module Ethernet Type of interface card installed

(read only)

10.01 Start/Stop

10.04 Iref Source

Comm

Module

Comm

Module

This allows the Opal Pro to be started and stopped over the communication link

If this is set to Comm Module the

Opal pro will follow the Current refernce from the communication link. If there is no reference being sent on the communication link this should be set to “Internal”

10.05 Phase Angle

Source

Comm

Module

14.07 Node 1 – 254

If this is set to Comm Module the

Opal pro will follow the Phase Angle reference from the communication link. If there is no reference being sent on the communication link this should be set to “Internal”

This is the Node # of the slave Opal

14.08 IP Addr 1

14.09 IP Addr 2

14.10 IP Addr 3

14.11 IP Addr 4

14.12 SubNet 1

14.13 SubNet 2

0-255

0-255

0-255

0-255

0-255

0-255

Pro

First number in the IP address of the Opal Pro

Second number in the IP address of the Opal Pro

Third number in the IP address of the Opal Pro

Fourth number in the IP address of the Opal Pro. (the node number as set in 14.07 is added on to this number to get the final IP address)

First number in the SubNet Mask

Second number in the SubNet

Mask

14.14 SubNet 3

14.15 SubNet 4

0-255

0-255

Third number in the SubNet Mask

Fourth number in the SubNet Mask

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15.04 Comm Fault

15.05 Comm Fault

Time

Enable

Disable

0.1 to 5.0 secs

Enable – Opal Pro trips out on a communication fault

Disable – Nothing happens on a communication fault

This is the time setting that the Opal

Pro uses to detect a communication fault. Bit 15 of the command word must change state twice with in the time set in this parameter.

If parameters in group 14 are modified the changes do not take effect until the control power for the Opal Pro is turned off and then back on again.

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I/O Configuration

The Opal Pro supports 4 input words and 51 output words. Their description is as follows:

Input

Words

(Polled)

Modbus

Register

Name Description

Word 1 40001 Command Bit 0 – Run Command

Bit 1 – Jog Command

Bit 2 – Reverse Command

Bit 3 – Reset Command

Bit 4 – DCI/Soft Stop Enable

Bit 5 – Reserved

Bit 6 – Reserved

Word 2

Word 3

Word 4

40002

40003

40004

Current

Reference

Phase Angle

Reference

Reserved

Bit 7 – Reserved

Bit 8 – Reserved

Bit 9 – Reserved

Bit 10 – Reserved

Bit 11 – Reserved

Bit 12 – Reserved

Bit 13 – Reserved

Bit 14 – Reserved

Bit 15 – Watch Dog bit (this bit must change at least twice in the time set by parameter 15.05)

0 –1000, 833 = 500% of Motor

Current set in parameter 13.01

0 – (0.5 * Line Freq Cycle time in usec) ie: 60 Hz 0 – 8333

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Output

Words

(Polled)

Word 1

Modbus

Register

Name Description

40001 Status Bit 0 – Ready to Run (drive is enable and has 3 phase power)

Bit 1 –Running (start is regulating)

Bit 2 – Full On (starter is phased fully on)

Bit 3 – Up to Speed (started is phased fully on and the current is below 105% of nameplate current as set in 13.01)

Bit 4 – Reverse

Bit 5 – Jogging

Bit 6 – DC Injecting

Word 2

Word 3

40002

40003

Bit 7 – Faulted

Bit 8 – IOC Fault

Bit 9 – MOL Fault

Bit 10 – Phase Loss Fault

Bit 11 – Shear Pin Fault

Bit 12 – Shorted SCR Fault

Bit 13 – Heat Sink OT Fault

Bit 14 – Reserved

Bit 15 – Watch Dog Bit

Current

Feedback

Phase Angle

Actual

833 = 500% of motor name plate current as set in 13.01

Amount of time phased on in microseconds

Name Description Parameter Modbus

1.01

1.02

1.03

Register

40004

40005

40006

Current

L1 to L2

Voltage

L1 to L3

Voltage

Current feedback in Amps

Line 1 to Line 2 Voltage in Volts

Line 1 to Line 3 Voltage in Volts

1.04 40007 L2 to L3

Voltage

1.05 40008 DI

1.06 40009

Line 2 to Line 3 Voltage in Volts

Bit 0 – Start

Bit 1 – Stop

Bit 2 – Jog

Bit 3 – Reverse

Bit 4 – Reset

Analog Input Analog input value in Volts X 100

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1.08

2.01

11.04

11.05

40011

40012

40026

40027

Relay Status Status of the Relay Outputs

Bit 0 – Running

Bit 1 – By-Pass

Bit 2 – Shorted SCR

Bit 3 – Reverse

Bit 4 – Faulted

Analog Output Analog Output value in Volts X 100

Stack Size Opal Pro Stack Size in Amps

10.08

11.01

40022

40023

Module Type 2 – Ethernet

Version

10.02

10.03

40016

40017

Control

Ramp Time

Step Current

5 = 3 Wire

6 = Comm Module

Time is seconds

In % of nameplate current

10.04 40018 Current 7 = Internal

Reference 8 = Analog Input

9 = Comm Module

10.05 40019 Phase Angle 10 = Internal

11 = Analog Input

12 = Comm Module

Current Limit

Limit

Jog Ramp

Stop Mode

Time is seconds x 10

13 = Coast

14 = Soft Stop

15 = DC Injection

Step

Ramp

DCI Current In % of nameplate current

DCI Time Time in seconds

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14.09

14.10

14.11

14.12

14.13

14.14

14.15

15.01

12.01 40028 Analog Output 16 = Current Reference

17 = Current Feedback

18 = Overload level

19 = Phase Angle

13.01

13.02

40029

40030

Motor Amps Motor nameplate current in Amps

Motor Volts Motor nameplate volts in Volts

13.03 40031 Service Motor nameplate service factor x 100

Factor

14.01-14.06 40032-40037 Reserved

14.07 40038 Node Number 1 – 254

14.08 40039 IP Address 1 0 – 255

15.02

40040

40041

40042

40043

40044

40045

40046

40047

40048

IP Address 2 0 – 255

IP Address 3 0 – 255

IP Address 4 0 – 255

SubNet 1 0 – 255

SubNet 2

SubNet 3

SubNet 4

0 – 255

0 – 255

0 – 255

Shear Pin Flt 34 = Enabled

35 = Disabled

MOL Fault 36 = Disabled

37 = Class 10

37 = Class 15

37 = Class 20

37 = Class 30

15.04 40050

Level Drive trips at 100%

Comm Fault 41 = Enabled

42 = Disabled

Time

NOTE: The Opal Pro must have firmware version

1.63 or higher.

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