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KST Online Manual NEW LIFT Know how We lift you up where you belong. Contents ❚ Me nu ❚ Index Introduction About this manual Welcome to NEW LIFT, the innovative lift controller manufacturer. Your decision to purchase one of our quality products opens up completely new electronic horizons. Operation of the menu is also described in the sequence in which the levels are encountered. The individual intermediate menu items are not displayed, e.g.: MAIN MENU > INFORMATION > ORIENTATION DRIVE Our product documentation provides an introduction to your new controller and detailed information on the facilities available to you. Menu items can be recognized by the use of CAPITAL LETTERSandthe>menuarrow (see“1 OverviewoftheKST”) . Conventions employed The status of the controller can be read in the operator display, which appears for example as follows: The manual is structured to enable you to familiarize yourself with the controller step by step in the sequence of the chapters, and to find answers to specific questions with the help of the index. service Points of particular importance are marked as follows: INsPEcTION CAUTION Information marked "CAUTION" relates to a risk of accident which could cause physical injury or damage to property. T HIS INF ORM ATIO N MU ST BE REA D. NO T E Information marked "NOTE" relates to working procedures and product characteristics. These points include comments on factual information, explanations of terminology, and tips on making procedures more straightforward. This Online Manual supports hypertext references to other locations in the book. You can easily select an link by double-clicking the blue styled text. Return again with keys „CTRL“ + „–“. Test it now: 1 Overview of the KST Program versions Our products are subject to continual improvement and further development; specifications may therefore differ slightly from those described in the manual. The version of the program loaded can be displayed by the controller (see „4.4 The INFORMATION menu > INFO“), an important item of information which enables you to familiarize yourself with the possible settings. New functions are described in the manual with the program version from which they are implemented (e.g. "Version 3.5 upwards"). Unless otherwise indicated, the technical specification of controllers corresponds to that applicable on the date of delivery. We reserve the right to make technical modifications without express notice. We would be glad to hear constructive suggestions with regard to our controllers and the documentation. NEW LIFT wishes you the best of success with your new controller. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Content Contents–1 2.3 The linear positioning system 2–5 2.3.1 LIK scope of delivery 2–5 2.3.2 LIK shaft requirements 2–5 2.3.3 LIK installation - Mechanical 2–6 2.3.4 LIK installation - Electrical 2–7 2.3.5 LIK installation - Commissioning 2–8 2.3.6 Shaft Signal Reference 2–15 2.3.7 LIK menus 2–16 2.3.8 Monitoring the LIK in real-time 2–22 2.3.9 LIK operating modes 2–22 2.3.10 Common problems 2–23 2.3.11 LIK technical data 2–26 2.4 Mechanical installation of the controller 2–26 2.5 Electrical installation of the controller 2–26 1 Overview of the KST 1–1 1.1 An innovative decision 1–1 1.2 KST Product characteristics 1–1 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 Compact, safe, compatible 1–1 Easy operation 1–1 Prefabricated shaft equipment 1–1 The inspection cabinet 1–2 Drive programs 1–2 The heart of the controller 1–2 Data exchange made easy 1–2 1.3 Technical components 1–3 1.3.1 The motherboard 1–3 1.3.2 The processor board 1–4 1.3.3 All the components at a glance 1–5 2 Fitting and installation 2–1 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 Prefabricated wiring 2–27 Retrofitting of existing lifts 2–27 Connecting the shaft and driving cable 2–27 Controller supply voltage 2–27 Signal lamp displays 2–27 Position indicators 2–27 Pushbutton panel terminals 2–27 Other landing displays 2–28 3 Operation 3–1 3.1 Operating personnel requirements 3–1 3.2 Basic concepts 3–1 3.3 Switching the controller on and off 3–2 3.4 Operator keypad and operator display 3–2 3.5 Use of the control menu 3–3 2.1 Scope of delivery 2–1 2.2 Shaft requirements Magnet copying 2–2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Mechanical shaft switches 2–2 Commissioning 2–2 Shaft copying, general 2–2 Deceleration distances 2–3 Lifts with closed-loop control 2–3 Shaft positioning (selection) 2–4 4 Configuration and control commands 4–1 4.1 Factory settings 4–1 4.2 Configuration requirements 4–1 4.3 Notes on the Reference Section 4–2 4.4 The INFORMATION menu 4–3 ❚ Menu ❚ Ind ex Contents–2 4.5 The CUSTOMER SERVICE menu 4–5 4.5.1 The SETTING sub-menu 4–6 4.6 The CONFIGURATION menu 4–12 4.6.1 The BASIS CONFIG sub-menu 4–13 4.7 Protection against unauthorised access 4– 18 4.7.1 4.7.2 4.7.3 4.7.4 4.7.5 Principles 4–18 Possible passwords 4–18 Setting the PASSWORD 4–19 MENU LOCK 4–19 Access with the password activated 4–19 4.8 Configuration by means of the KST EDIT PC configuration program 4–20 4.8.1 New functions 4–20 4.8.2 Installing KST EDIT 4–20 4.8.3 Operation 4–20 5 Commissioning and drives 5–1 5.1 Preconditions for commissioning 5–1 5.2 Installation drives 5–1 5.3 Orientation drives 5–2 5.4 Normal drives 5–2 5.5 Test drives 5–3 5.5.1 5.5.2 5.5.3 5.5.4 5.5.5 5.5.6 Initiating test drives 5–3 Standard test drive 5–3 Lock doors 5–4 Testing TCM drive time monitoring 5–4 Testing the shaft final limit switches 5–4 Leaving the test drive menu 5–4 5.6 Short floors 5–5 5.6.1 5.6.2 5.6.3 5.6.4 5.6.5 5.6.6 Short floors at terminal landings KO/KU 5–5 Short floor at any floor 5–6 Automatic zone suppression 5–7 Configuring short floors 5–8 Measuring drive with short floor 5–9 The shaft table 5–9 5.7 Parking 5–11 5.7.1 5.7.2 5.7.3 5.7.4 5.7.5 During parking 5–11 Activating parking 5–11 Restarting the internal Park timer 5–12 Statistical parking floor 5–12 Time-triggered parking floor 5–12 6 Group mode 6–1 6.1 Principles of group mode 6–1 6.2 Group mode adjustment 6–1 6.2.1 Setting the call handover time 6–3 6.2.2 Setting the door time 6–3 6.2.3 Floor offset 6–3 6.3 The group operator display 6–4 6.4 Group faults 6–4 6.4.1 The group processor 6–4 7 Further functions 7–1 7.1 Adjusting the doors 7–1 7.1.1 Door times diagrams 7–1 7.1.2 Reversing time 7–2 7.1.3 Photocell extension 7–3 7.2 Direction reservation 7–4 7.3 Door test during inspection 7–5 7.4 Fireman service control, fire mode and evacuation 7–5 7.4.1 Setting in the menu 7–6 7.4.2 Fire mode control (evacuation) 7–6 7.4.3 Fireman service mode: Swiss standard (TRA200, SIA 370/10) 7–7 7.4.4 Fireman service mode, Hong Kong standard mode 7–8 7.5 Combined evacuation drive 7–9 7.6 Emergency evacuation 7–9 7.7 Drive time control monitoring (TCM) 7–10 7.7.1 Configuring the TCM 7–10 7.7.2 Resetting the TCM 7–10 7.7.3Anti-nuisance 7–11 ❚ Menu ❚ Ind ex Contents–3 7.8 Anti-nuisance 7–11 7.9 Maintenance intervals 7–12 7.9.1 Activation of maintenance intervals 7–12 7.9.2 Deactivation of maintenance intervals 7–12 7.9.3 Resetting flashing indicator, starting new interval 7–12 8 Technical Data 8–1 8.1 COMFORT CONTROLLER KST 8–1 8.1.1 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7 8.1.7 8.1.9 Safety circuit voltage 8–1 Signal voltage 8–1 Electronics supply voltage 8–1 Man-machine interface 8–1 Basic design 8–1 Features 8–1 Options 8–2 Dimensions KST 8–2 Drive programs 8–2 8.2 DP 155.501 power supply unit 8–2 8.2.1 8.2.2 8.2.3 8.2.4 Input voltage 8–2 Signal voltage 8–2 Electronics voltage 8–2 DP 155.501 dimensions 8–2 8.3 INSP inspection box 8–2 8.3.1 INSP dimensions 8–2 8.4 Shaft equipment 8–3 9 Faults and troubleshooting 9–1 9.1 Basic concepts 9–1 9.2 The fault memory 9–1 9.2.1 Displaying the fault memory 9–1 9.2.2 Saving faults prior to switching off 9–2 9.2.3 Clearing the fault memory 9–2 9.3 Displayed fault information 9–2 9.3.1 9.3.2 9.3.2 9.3.3 Fault numbers 9–2 Program module 9–3 Date and time 9–3 Additional info 9–3 9.4.1 9.4.2 9.4.4 9.4.5 Operating system faults 9–3 Faults in call acquisition 9–4 Shaft selector and relevelling faults 9–6 Door and drive faults 9–7 9.5 Events 9–7 9.5.1 Car priority events 9–7 9.6 Systematic troubleshooting 9–8 9.6.1 Filling the troubleshooting line 9–8 9.6.2 Internal data 9–8 9.6.3 External data (ports) 9–9 9.7 Systematic troubleshooting of shaft selector faults 9–9 9.7.1 Positioning signals 9–9 9.7.2 Displayed copy signals: 9–10 9.7.3 Internal positioning counter 9–10 9.8 I/O PORT fault signals 9–11 9.8.1 Collective fault signalling 9–11 9.8.2 Collective fault signalling 9–12 10 Extended configuration for advanced users 10–1 10.1 Debug mode 10–1 10.1.1 10.1.2 10.1.3 10.1.4 10.1.5 10.1.6 10.1.7 10.1.8 10.1.9 Cold start 10–1 RES EVENTS 10–1 STOP EVENTS 10–1 EVENTS 10–1 Debug RAM display 10–1 Debug task info 10–1 EEPROM directory 10–2 EEPROM clear 10–2 Park drive 10–2 10.2 System start messages 10–3 10.3 Extended keyboard (S5, S6, S7) 10–3 10.4 Menu CONFIGURATION > BASIS CONFIG > SYS1 10–4 10.5 Menu CONFIGURATION > BASIS CONFIG > SYS2 10–4 10.6 Menu CONFIGURATION > BASIS CONFIG > SYS3 10–5 9.4 Detailed fault information 9–3 ❚ Menu ❚ Ind ex Contents–4 10.7 Menu CONFIGURATION > BASIS CONFIG > SYS4 10–5 10.8 Menu CONFIGURATION > BASIS CONFIG > SYS5 10–6 10.9 Menu CONFIGURATION > BASIS CONFIG > SYS4, SYS6, SYS7 10–6 10.10 Menu CONFIGURATION > BASIS CONFIG > SERIAL 10–7 10.11 Menu CONFIGURATION > BASIS CONFIG > DOOR TYPE 10–8 10.12 Menu CONFIGURATION > BASIS CONFIG > I/O PORT 10–8 10.13 I/O PORT 2 10–10 10.14 I/O PORT 3 10–10 10.15 Menu CONFIGURATION > BASIS CONFIG > SHORT FLOOR 10–11 10.16 Menu CONFIGURATION > BASIS CONFIG > FIREMAN SERVICE 10–11 10.17 Menu CONFIGURATION > BASIS CONFIG > FIREMAN FLOOR 10–12 10.18 Extended fault signals 10–13 10.18.1 Terminology 10–13 10.18.2 Additional Error Messages for II-a Positioning 10–13 10.20.6 Connector EWG X401 15-way D-SUB 10–19 10.20.7 Pin Assignment Drive Program Connector X210 25-way D-SUB 10–19 10.20.8 Pin Assignment CPU X1 48-way VG 10–20 10.20.9 Changed connector assignment with LIK 10–20 10.20.10 Landing-Call Expansion X2 48-way VG 10– 20 10.20.11 Expansion Connector X220 20-way Headen 10–21 10.20.12 Connector RS-232 serial X701 9-way DSUB 10–21 10.21 Serial Cabels 10–22 10.21.1 Cabel KST <--> PC 10–22 10.21.2 Cabel KST<--> KST Group (GST) 10–22 10.22 Expansions 10–22 10.22.1 Expansion Connector INSPMX X391 48-way VG 10–22 10.22.1 Pin Assignment Expansion Connector INSPMX X392 20-way Header 10–23 10.22.3 Pin Assignment Expansion Connector EWG X401 16-way D-SUB 10–23 10.23 Pin Assignment Drive Program X710 (VVVF) 25-way D-SUB 10–2 10.19 Terminal Connections 10–14 10.19.1 Terminal Connections 230 Vsignals X100 10–14 10.19.2 Terminal Connections 24 V-Signals X200 10–14 10.19.3 Terminal Connections NEW Power-Supply 24 V / 40 W 10–15 10.20 Connector Pin Assignment (Motherboard+CPU) 10–16 10.20.1 Cabin Connector X300 50-way D-SUB 10–16 10.20.2 Changed connector assignment with LIK 10– 17 10.20.3 Powersupply X390 NMAD 10–17 10.20.4 Shaft Connector X400 37-way D-SUB 10–18 10.20.5 Shaft connector X408 37-way D-SUB 10–18 ❚ Menu ❚ Ind ex KST Manual, Edition 03–98 Page 1–1 1 Overview of the KST 1.2 KST Product characteristics 1.1 An innovative decision The KST controller is designed for use with traction lifts, and with hydraulic lifts utilizing the adjustable fine levelling facility. Switchgear in today´s elevator systems is inconceivable without the use of intelligent hardware and software. This teamwork between switchgear and the lift controller is decisive for the time required for installation and maintenance of lift systems. NEW LIFT provides innovative control technology which can be adapted to the widely varying requirements of different customers and countries. All controllers can be operated from the local display, a laptop computer, or by remote diagnostics via a modem. We place great emphasis on the ease of installation and reliability of our products. The technical concept of the controller is based on a combination of hardware and software components with clear advantages for long-term use. ■ Fully integrated pre- selection and drive programs means that no additional circuit boards are required. ■ RS 232 interface enables the controller to be fully confi- gured and accessed both locally and by remote data communications; can be used as a group connection. ■ Ergonomic operator keypad ensures precise operation; operator guidance, status texts and information provided in plain text in the local language. The KST controller is suitable for speeds up to 2 m/s. The landing accuracy of the drives can also be increased considerably by means of the LIK linear positiong system. 1.2.1 Compact, safe, compatible The preselection function, which conforms to EN-TRA-SIAÖNORM standards and which drives the drive motor contactors and two door drives, is integrated into the motherboard. The control cabinet is therefore compact and clearly arranged. The controller is supplied with 10 V/ 1 A electronics voltage and 24 V/3 A signal voltage from an external power supply unit. The KST connections are identical in layout to those of the SST - an advantage for logistics and compatibility. 1.2.2 Easy operation The Man-machine interface comprises the LCD screen and five control buttons. All controller states and messages are displayed in plain text: the safety circuit, the controller status, copy signals, drive counter and drive direction, floor status, the next destination floor and the time. System settings and inputs can be configured flexibly onsite. Help programs and help texts make commissioning and maintenance straightforward. ■ All labour-intensive connections, such as the shaft bus, EWG and trailing cable, can simply be plugged in. 1.2.3 Prefabricated shaft equipment Plug-in connections to the shaft and to the car are provided for applications with up to 24 landings or up to 75 m cable Contents ❚ Me nu ❚ Index Page 1–2 length. The shaft equipment is prefabricated thus guaranteeing a fault-free assembly. All 24 V signal lines are integrated in the cables. The landing position indicators are connected by means of tap-off connectors; the car connections are made through the inspection cabinet. Adapters with modular terminals are available for conventional wiring. 1.2.4 The inspection cabinet The car is wired from the inspection cabinet. The terminals for the signal voltages are provided on an adapter board, and the connections for the safety circuits, the door motors and the car light are provided on modular terminals. The inspection and emergency-stop facilities and the socket are already wired. 1.2.5 Drive programs The drive programs are set via the keyboard according to the drive type. An additional drive program board is only required for special drives (regulated drive installations). All available drives can be controlled by means of this technology. 1 Overview of the KST 1.2.6 The heart of the controller The central processing unit of the KST has a clock frequency of 12 MHz and 2 Mbit of memory. To protect them against power failure, an EEPROM is also provided in which all system parameters are written. The controller is designed for two door drives and 16 landings with two-button control, or 32 landings with direction-sensitive one-button collective control. The extension board permits two-button control of up to three door drives and 40 landings. Twentyfour inputs/ outputs are available for special programming features in each case (PLC). 1.2.7 Data exchange made easy A laptop computer, a PC or a modem can be connected to the serial interface. Up to 4 KST controllers can be networked through a group processor. The group processor has 5 interfaces through which the connected KST controllers and a monitor or modem are accessed. The full range of configuration and remote diagnostics facilities is then available to the user. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 1.3 Page 1–3 Technical components 1.3.1 The motherboard No. 1 3 2 Description 1 Terminal groups X101 – X123 2 Preselection relay for motor and door contactors 3 Socket X210 for drive programs 4 Processor board (see “1.3.2 The processor board”) 5 Terminal groups X370, X371, X201 – X215 6 Terminal groups X216 – X240 for individual configurations 7 KST car in use light, Jumper J1 8 EWG connector X401 9 Spare IC chip (24 V driver) 10 D16 diode for decoupling in group mode 11 EWG driver, I/O, calls IC 32 – IC 36 12 Shaft bus connector X400 13 Shaft bus connector X408 14 Connection to X1 processor board 15 Floor extensions, X2 connector 16 Car supply X390 17 Input/output extension connector X220 18 Car driver IC 27 – IC 31 19 Terminal connector X300 for driving cable 4 5 9 6 14 17 11 15 10 18 12 7 8 13 16 19 Contents ❚ Me nu ❚ Index Page 1–4 1 Overview of the KST 1.3.2 The processor board No. 1 LCD operator display 2 Keypad extension J6 3 Operator keypad with five control buttons 4 Verbindung zur Mutterplatine X1 5 LED displays, 5 V, 24 V (LIK status) 6 CPU 7 Program control EPROM EPROM IC2 8 Configuration EEPROM 7 9 Optional: real-time clock 8 10 10 6 1 4 2 Description 9 RS 232 serial connector for connection to PC, modem or GST group processor The controller permits customized extensions by storing program functions in the EEPROM. 3 Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 1–5 1.3.3 All the components at a glance N etz Pow155 er DP DP 155 SHS SHS ( A6) (A6) X200 X200 X701 X701 HSG HSG FPX FPX pr Drog. ive Fahr program X200 X200 I/O I/O M odem M odem PC PC G ST G ST X210 X210 KST KST X200 X200 KST/LIK KST/LIK X401 X401 EAZ EAZ Schacht Shaft Schacht-g ErShaf w eitter extension parture arrows for the shaft, and provides dry-contact outputs; the EWG board supports the X401 connector included in the KST. X400 X400 ■ MUX multiplex extension for car calls (up to 48 floors in conjunction with INSP inspection cabinet). X408 X408 ■ FPX drive program board adapts various motor control drives. X2 X2 X300 ■ EAZ floor display for straightforward integration of de- X300 X390 cimal and binary inputs; with ASCII character set. X390 EAZ EAZ Together with the KST controller, NEW LIFT offers a proven peripheral program by means of which the controller can be extended to form a tailor-made system if required: ■ The EWG module supports floor display, gong and de- EW G EW G Schacht Shaft Extern Ext erer nal Regl controller IN SP IN SP KO PSET KO PSET LIK-G eber LIK-Encoder M UX M UX ■ INSP pre-wired inspection cabinet. In conjunction with the NEW LIFT driving cable, this cabinet turns the controller into a plug-and-go system: inspection drives can be performed and doors activated immediately by the fully integrated preselection function. ■ DP 155.501, the snap-on power supply designed for the KST controller. Contents ❚ Me nu ❚ Index Page 1–6 1 Overview of the KST ■ HSG auxiliary power supply units with battery manage- ment (charging and discharging) monitored by regulators for all standard capacities and 6, 12 and 24 volts. ■ SHS safety circuit according to EN 81/TRA 200, which meets the requirements for advance-operation doors and relevelling. ■ KOP-SET, the pre-assembled magnet sensor console, which simplifies shaft installation. ■ GST, the autonomous group processor, which combines up to 4 KSTs to form a quattro group. GST includes an additional port for external monitoring or modem. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 2 Fitting and installation 2.1 Scope of delivery The technical specification of the customer’s order forms the basis of the scope of delivery. The electrical data of the equipment to be connected must conform to the controller. Before faults are assumed in the controller, ensure that suitable electrical equipment has been selected. Page 2–1 N O TE The scope of delivery includes: ❚ Circuit diagrams describing the controller ❚ Delivery report ❚ Brief instructions Notes on the circuit diagrams Basic knowledge of electrical engineering and knowledge of the operation of lifts are required in order to understand the circuit diagrams supplied. The diagrams conform to DIN standards. Circuit boards are depicted as locks with the appropriate input and output terminals. The safety switches to be fitted within the safety circuit are dependent upon the type of lift and the applicable national regulations; it is assumed that the customer is aware of the requisite provision of safety switches. Safety switches shown in the circuit diagram but not required for the installation in question must be bridged at the terminals in the control cabinet as appropriate. Notes on circuit diagram Sheet No. 4 This sheet shows various versions. Terminals which are not required remain free. Door drives with final limit switches which are connected directly to the door controller are an exception: the terminals provided in the inspection cabinet for this purpose must be bridged in this case (see “Note to Sheet 4” on the circuit diagram). Contents ❚ Me nu ❚ Index Page 2–2 2.2 Shaft requirements Magnet copying This section provides an overview of the necessary shaft switches and shaft copies, the positions of the magnets in relation to the drive speed, and the distance between the shaft magnets and the landings. 2 Fitting and installation 2.2.3 Shaft copying, general Lift control systems always require signals to decelerate and align the car. Type KST controllers use bistable proximity switches for this purpose, i.e. one actuating magnet is required to energize and one to de-energize the switch. FO R FAU L T-FR EE O PERA T ION 2.2.1 Mechanical shaft switches Mechanical shaft switches are positive-action roller switches operated by a switching cam. The switches themselves are always installed in a fixed position in the shaft following adjustment, whereas the actuators (switching cams) must be fitted to the mobile part of the lift system, specifically the lift car in the case of traction lifts and the yoke of the hydraulic piston in the case of hydraulic lifts. Shaft switches include emergency limit switches, inspection drive limit switches, and pre-limit switches. Emergency limit switches are used in all cases in traction lifts; inspection and pre-limit switches are used in certain coun-tries only, according to the applicable regulations governing lifts. At speeds upwards of 1.2 m/s, mechanical pre-limit switches are fitted together with closed-loop speed control as an additional safety feature. The system thereby monitors at the terminal landings whether deceleration is actually initiated (see circuit diagram for each installation). 2.2.2 Commissioning Operation of the deceleration control must be checked during commissioning, and the sensitivity adjusted. Emergency limit switches, pre-limit switches and inspection drive limit switches must remain actuated during the complete drive from the start of actuation by the switching cam until the buffer is reached, where appropriate. The distance between the switch and the magnet must not be less than 8 mm or greater than 12 mm as the car passes. Recommended distance 10 mm. Offset switches (S33 and S34) are employed at the bottom and top in order to correct the direction and detect the terminal landings. These switches also serve to initiate deceleration at the terminal landings. Upwards and downwards switches are not therefore required for the terminal landings. When the magnet has been passed in the drive direction to the terminal landing in question, the associated offset switch remains switched on, and may be switched off again only once the terminal landing has been left again. (Exception: short floor at one of the terminal landings. In this case, the offset switch must be interrupted once during levelling. Note the pulse plan of the controller supplied.) Magnets for offset and door zones (for levelling or or fine levelling with the door open) must be bolted in place. At 1.2 m/s and above, additional mechanical roller switches are employed for offset in order to ensure automatic deceleration at the terminal landings in the event of a magnet failing to switch. The OFF/ON control state of each proximity switch is displayed on the display, and enables faults to be traced easily (see “9 Faults and troubleshooting”). Proximity switch checks can be read clearly only during inspection drive at up to 0.8 m/s. At higher speeds, the LCD display is too slow to provide accurate information. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–3 Speed [m/sec] Traction lift [m] Traction lift with closed-loop controll [m] Hydraulic lift [m] 2.2.4 Deceleration distances The deceleration distances are dependent upon several factors, including the speed and load. The values given below can therefore serve only as guide values for the distance from the actuating magnets to the landing.. 0,35 0.40 - 0.40 0,45 0.50 - 0.50 0,60 0.60 0.70 0.60 0,80 0.85 0.90 1.10 1,00 1.25 1.20 1.40 1,20 - 1.50 - 1,40 - 2.00 - 1,50 - 2.40 - 1,60 - 2.60 - 1,70 - 3.00 - 1,80 - 3.20 - 2,00 - 4.10 - REQUISITE ACCURACY The deceleration distances must be the same at each landing. In installations with closed-loop control, in particular, an accuracy of ±10 mm must be ensured.. 2.2.5 Lifts with closed-loop control For lifts employing closed-loop control, it must be ensured that the magnet actuates the level switch at least 50 mm before the landing. This applies to the level switches in both directions of drive, i.e. for the upwards proximity switch in the UP direction and the downwards proximity switch in the DOWN direction. Before the closed-loop control is commissioned, the proximity switches must be fitted precisely in position in order to avoid faults during commissioning. The magnets must be corrected again once the control has been adjusted. Lifts with closed-loop control: Phase controls (thyristor controllers) are employed here for closed-loop control of lifts. A description of adjustment of the controller is provided separately with each supplied controller. Contents ❚ Me nu ❚ Index Page 2–4 The following information must be available before the controller can be commissioned and adjusted: ❚ ❚ ❚ ❚ Intended drive speed 4- or 6-pole motor, i.e. synchronous 1000 or 1500 rpm Pulse generator or tacho-generator on the motor If pulse generator is supplied: number of pulses The procedures necessary for setting these parameters can be found in the drive controller documentation. 2.2.6 Shaft positioning (selection) 5 (6) tracks are required in the lift shaft for positioning: ■ UP, DOWN Up/down pulses trigger start of initial deceleration for the next landing and provide position monitoring in conjunction with LEVELLING A/B ■ A, B LEVELLING Levelling A/B positions (B only with installations with fine levelling) ■ KO, KU Top correction, bottom correction: initiation of deceleration at the terminal landings 2 Fitting and installation The counters are initialized during orientation drive, synchronized (see “5.3 Orientation drives”), and stored when the system is switched off. The count is loaded automatically when the system is switched on. The position in the shaft at any time can be calculated exactly by means of the position counter in conjunction with the instantaneous direction count. Whereas the KO/KU/UP/DOWN track in the shaft may overlap, the aligned positions must be unambiguous (no UP or DOWN parallel to LEVELLING). KO levelled and KU levelled are an exception. Unambiguous positions can be calculated from the counts, including with changes in direction in the shaft (e.g. during inspection). Calculation in advance is also possible, and any requisite short floor can therefore be achieved. N O TE The majority of copying faults can be attributed to magnet or sensor bounce, or failure to switch. In order to simplify troubleshooting, a troubleshooting line can be called up in the operator display from program Version 3.5 onward (see “9.6 Systematic troubleshooting”). The correction tracks must be bistable, i.e. the signal becomes active when correction is entered and remains active up to LEVEL, and becomes inactive when the correction track is left. The copy program counts the flanks from the position sensors on each track. The signals are evaluated on the UP, DOWN and ALIGNED tracks. The KO track is evaluated at the same time during upward drive, and the KU track during downward drive. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 2.3 The linear positioning system With the new generation of NEW LIFT linear positioning systems, positioning of the car in the shaft is accurate to the millimetre. An absolute rotary encoder is mounted on the car. A toothed belt running the length of the shaft runs around a wheel mounted on the encoder axle. The encoder signals the instantaneous absolute position of the car to the KST controller. ■ Exact monitoring of distances, speeds and acceleration by non-slipping toothed belt system ■ The car position is recovered immediately and exactly in the event of a power failure ■ Perfected logic for levelling and fine levelling ■ Generates the second sensor for zone switching only one proximity switch required in the shaft ■ The system is designed for high operational reliability and ease of service Page 2–5 2.3.2 LIK shaft requirements No additional zone signals are required in the shaft when drive speeds are kept below 1.2 m/s. For drive speeds of 1.2 m/s and upwards, additional mechanical roller switches are employed to ensure automatic deceleration to the terminal landings in the event of system failure. Additional shaft requirements for lifts with zone signals The LIK generates the second sensor for zone switching, with the advantage the shaft needs only one hardware zone switch. Zone Signal Safety Circuit A6 Zo ne-A KST-90 Zone-B LIK 2.3.1 LIK scope of delivery The system comprises the following individual components: ■ Toothed belt equal in length to the shaft (quote shaft length when ordering) ■ Encoder mounting bracket fitted with opto-electronic absolute encoder and guide pulleys ■ Cable to inspection cabinet, with 9-pole connector ■ Ground plate fitted with tensioning facility for the toothed belt ■ Ceiling plate LIK produces second zone signal Car Contents ❚ Me nu ❚ Index Page 2–6 2 Fitting and installation 2.3.3 LIK installation - Mechanical Mechanical installation comprises the installation of the encoder, toothed belt and fixing brackets in the shaft followed by fine adjustment of the belt positioning to ensure vertical alignment. Fitting the encoder mounting bracket Position the encoder mounting bracket on the car such that the car-body, counter-weight or other shaft fittings do not disturb the toothed belt during car travel. Diagrams A-D show the two possible mounting directions. Position the guide pulleys as the installation requires. > Check that the rotary encoder gear wheel and guide pulleys are flush. If necessary, slacken the grub screws on the rotary encoder shaft, adjust the rotary encoder gear wheel, and lock using the second grub screw. A B > Bolt the encoder mounting bracket firmly to a suitable car beam using two M8 nuts and bolts. Fitting the ceiling plate > Move the car to the top floor. > Determine the position of the ceiling plate over the rotary encoder gear wheel. Mark the positions of the ceiling screws. > Drill holes for size 8 rawlplugs, insert the rawlplugs, and bolt the ceiling plate in place with two size eight screws. > Slacken the four screws on the toothed belt retaining plate and thread in the belt. Ensure that the belt engages with all of the plates' teeth before re-tightening. C D Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–7 Fitting the ground plate > Move the car to the bottom terminal landing. During the drive, ensure that the toothed belt does not twist. > Affix the ground plate to the toothed belt 2 cm clear of the ground. > Determine the position of the ground plate: position the ground plate such that it can hang freely and ensure the belt is not twisted. Correct the distance to the ground if necessary by displacing the toothed belt. Mark the positions of the ground screws. > Drill holes for size 8 rawlplugs, insert the rawlplugs, and bolt the ground plate in place with two size eight screws ensuring that the toothed belt is not twisted. Fine adjustment The objective of fine adjustment is to ensure that the toothed belt aligns correctly vertically. Achieve this following assembly of the LIK by slackening the wing nuts on the ground or ceiling plates. Move the loosened plates to the correct position before re-tightening the wing nuts. 2.3.4 LIK installation - Electrical Connect the LIK to the car by plugging the encoder cable 9pole plug into the corresponding X395 socket of the inspection cabinet. Determine the direction of rotation of the rotary encoder gear wheel for upward travel when looking at the gear wheel. Plug in the direction of rotation jumper J33 in the inspection cabinet as follows: A Gear wheel turns clockwise B Gear wheel turns anti-clockwise 4 No further connections are required. Contents ❚ Me nu ❚ Index Page 2–8 2 Fitting and installation Above all, the order of the operations carried out is most important. When carried out correctly, you can complete commissioning of the LIK in as little as one hour for an averaged sized system. INITIALISATION SET FLR-0 REF TRIM DRIVE 4 LEVEL POSITION 4 LANDING-UP 4 4 LANDING-DOWN 4 4 ZONE-UP 4 4 ZONE-DOWN 4 4 LEVELLING-UP ON 4 4 4 LEVELLING-DN ON 4 4 4 Initialisation NO First, check that the Encoder Resolution is correct for the toothed wheel size fitted. ZONE PR ESENT? YES > Call up the following functions in turn from the main menu: CONFIGURATION > LINEAR POSITIONG > BASIS CONFIG > RESOLUTION GETTING FLOOR LEVEL POSITION S LEARNING ORIENTATION DRIVE Programming the LIK is a quick and straightforward matter if you keep to the correct commissioning procedure. It is recommended that you keep closely to the prescribed programming steps, at least until you become familiar with the LIK. LEARN / TEACH INITIALISATION GETTING THE FLOOR LEVEL POSITIONS SETTING THE LANDING/BRAKING DISTANCES TRIMMING NEW SHAFT ❚ ❚ ❚ ❚ The following diagram illustrates how the commissioning steps effect the various LIK parameters: PARAMETER 2.3.5 LIK installation - Commissioning Commissioning of the LIK comprises four basic steps: TEACHING MANUAL ENTRY (for more information see > BASIS CONFIG > RESOLUTION). LAND ING/ BRAKING CALIBRATION TRIMMING Generate a standard shaft using the NEW SHAFT function. This will overwrite the LANDING, ZONE and LEVELLING values with default settings. > Call up the following functions in turn from the main menu: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > NEW SHAFT? Answer the prompt with the YES key. (For more information see > INSTALLATION, NEW SHAFT) Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Check that the rotary encoder is operating correctly and the encoder output matches the car’s direction. Use the KST troubleshooting display to verify this. > Set the SYS LIK1 variable to the value 2 (see BASIS CONFIG, SYS LIK1). Page 2–9 levelling offsets. You must remove these offsets subsequently using the techniques described. Learning is the quickest of the 3 methods and can be performed alone, if necessary. 2: TEACHING > Initiate the KST troubleshooting display with the LIK information channel (see 2.3.8 Monitoring the LIK in realtime). The 2nd line on the KST will now display the absolute encoder position (Pxxxxxxx) and the encoder read error count (G=xxxxxx). This involves manually bringing the car to each floor (using auxiliary or inspection control followed by hand winching if necessary) and notifying the LIK via a special menu upon reaching accurate alignment. Teaching is a relatively quick process and will always bring optimal results. > Drive the car upwards or downwards using the auxiliary control a few millimetres and check the position display increments or decrements accordingly. If the position moves contrary to the car’s actual movement, re-check the jumper setting in the inspection cabinet (see 2.3.4 LIK installation). 3: MANUAL > Check that the encoder error count is static. The LIK’s software will tolerate the occasional error. If the count is continuously incrementing when the system is stationary, it would indicate a fault either in the cabling to the encoder or in the encoder itself. > LIK Ethe KST troubleshooting display (see 2.3.8 Monitoring the LIK in real-time). Getting the floor level positions This is the most important of the commissioning steps. If the resulting level positions for each floor are not accurate, you cannot make effectively use of all the LIK's automatic installation features. The LIK offers three different methods to determine the requisite level positions. Using an architects plan enter the shaft dimensions directly into the LIK menus. Afterwards using the TEACH technique for the bottom floor only, the shaft is ‘translated’ to the encoder’s real position. You can expect to find discrepancies between the building and the plans and these errors must be removed afterwards using the recommended correction techniques. Deciding on the best installation method Most often the type of system will dictate which is the most suitable method. If using zone switching, always use the LEARN method to ensure that the LIK’s zone-B signal output will accurately follow the hardware zone. If the resulting levelling positions prove to be inaccurate (magnet-type zone signalling or inaccurately mounted switches), you can correct the errors afterwards using the procedures described. If you are installing a LIK for the first time, take the time to read and understand the various installation options before commencing. 1: LEARNING The LIK uses the hardware zone signal measured during a special LEARN-DRIVE to interpolate the level positions. This will only produce reliable results when the zone signal actuators are precisely equidistant from each floor level position. Zone signalling employing magnets generally introduces measurement tolerances of up to 1cm causing Contents ❚ Me nu ❚ Index Page 2–10 2 Fitting and installation ■ Method 1: LEARNING the level positions Proceed as follows: Zone Inactive > Move the car to within the zone area in the bottom floor (need not be accurately levelled). If you wish to drive using inspection control the KST/ LIK safety features may prevent this due to the unprogrammed state of the LIK. (Refer to 2.3.9 > LIK operating modes > Driving whilst unprogrammed) LEARNING! ZONE FLOOR=04 Current floor Zone Active > Prepare the LIK to read zone-A signal Bridge zone-A to Zone-B on the KST motherboard (terminals 236, 237). Insert a jumper on J17 on the KST CPU board. > Start learn drive > Exit Learn Mode Press the ENTER key to exit the learn-menu. Call up the following functions in turn in the main menu: CONFIGURATION > LINEAR POSITIONG > (WILL STOP-NO) > INSTALLATION > START LEARN? When the car reaches the top floor zone area, the KST display shows ‘OK’; the LEARN drive is complete. Start the procedure by pressing the YES and ENTER keys. The KST display will warn if the hardware zone is not active (input to KST terminal 237 should be 0V) and prevent the learn procedure from starting. (see 2.3.10 Common problems > Difficulty starting LEARN-DRIVE) > Drive car up to top floor Move the car upwards using the inspection or auxiliary control to within the zone area of the top floor (need not be level). It is permissible to stop the car during the learn drive, but avoid changing direction. You may abort the procedure at any time by pressing the ENTER key and repeating the process from the bottom floor if required. During travel, you can follow the progress on the KST display: Set the LIK to its operational mode READY using the main menu: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > SET READY > YES. The LED should now light without blinking. > Remove zone-A link Remove the wire bridge and jumper J17 enabling the correct functioning of the downstream safety circuit. > Start the automatic calibration drive. Call the following functions in turn from the main menu: INFORMATION > ORIENTATION > YES (for full details of this procedure refer to Calibrating the Landing and Braking distances) > Proceed now to the section titled.. Checking and Correcting the Levelling Positions Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 ■ Method 2: TEACHING the level positions The procedure for teaching the LIK depends on the type of system you are installing. For small and medium size rope lifts it may be possible to move the car up and down a few millimetres using hand-winching. For larger or hydraulic lifts this is probably not practical. If hand-winching is possible, use the PRECISE teaching procedure detailed below, otherwise follow the QUICK teach methods. > Teach the floor Set floor 0 using the and keys (default starting floor). Press the key to instruct the LIK to accept the current position. Press the key as often as needed if you need to re-positioning the car; the new position will overwrite each time. > Move car to next floor level and ‘teach’ For PRECISE teach: Proceed as follows: Level car precisely at the next floor. > Move the car to floor 0 For PRECISE teach: Use auxiliary or inspection control to get approximate positioning and then hand-winching to achieve accurate levelling. The accuracy of this positioning is decisive for the precision of all following drives. For QUICK teach Use auxiliary or inspection control to achieve approximate positioning. If you wish to use inspection control for either of these methods, the KST/LIK safety features may prevent driving due to the unprogrammed state of the LIK (refer to 2.3.9 > LIK operating modes > Driving whilst unprogrammed). > Start teach mode Call up the following functions in turn from the main menu: CONFIGURATION > LINEAR POSITIONG > (WILL STOP-NO) > INSTALLATION > START TEACH-IN? Start the procedure with the YES Page 2–11 key. For QUICK teach: Use auxiliary or inspection controls to achieve approximate levelling at the next floor. Proceed in the same way with all other floors by placing both the car and the displayed floor in the new floor before pressing the key. It is not essential to proceed floor by floor, but being methodical will help avoid programming the wrong floor! If required, you may return later to any selected floor and re-teach it if necessary. > Exit Teach Mode After teaching all the floors, press the ENTER key to exit the teach-menu. Set the LIK to its operational mode READY using the main menu: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > SET READY > YES. The LED should now light without blinking. > PRECISE teach: Proceed now to the section titled.. Calibrating the Landing and Braking distances > QUICK teach: Proceed now to the section titled.. Checking and Correcting the Levelling Positions Contents ❚ Me nu ❚ Index Page 2–12 2 Fitting and installation ■ Method 3: MANUAL entry of level positions Proceed as follows: Start the calibration drive as follows from the main menu: INFORMATION > ORIENTATION > YES > Enter the relative floor separation distances manual- (for full details of this procedure refer to Calibrating the Landing and Braking distances) ly Call up the following functions in turn in the main menu: > Proceed now to the section titled..Checking and Cor- CONFIGURATION > LINEAR POSITIONG > SHAFT-FLOOR > LEVEL POSITION Calibrating the Landing and Braking distances Enter the positions of each floor in mm relative to the bottom floor 0 (for example floor one 2330, floor two 4670, etc.) If all the floors share a common spacing, press the Þ key until the floor value shows 0-nn (where nn is the top floor). By entering the common floor separation in line 2 and pressing ENTER the LIK inserts the value automatically in all floors. > Move car to floor-0 and map the new shaft to the real encoder position Position the car at floor-0. If precise positioning is possible (use hand-winching if necessary), then this will save having to correct floor-0 later. If you wish to use inspection control, the KST/LIK safety features may prevent driving due to the unprogrammed state of the LIK (refer to 2.3.9 > LIK operating modes > Driving whilst unprogrammed). Call up the following functions in turn from the main menu: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > SET FLR-0 REF > YES The LIK automatically translates the entire shaft to match the encoder's position at floor 0. > Start the automatic calibration drive If the LED is blinking, set the LIK to its operational mode READY using the main menu: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > SET READY > YES. recting the Levelling Positions With the level positions now programmed in the LIK, the car could be driven using the standard landing and braking distances entered automatically as the NEW SHAFT command was actioned. These are unlikely to be optimal values, however, and now the exact distances required for the installed motor drive system require calibration to ensure accurate landing. The LIK offers an automatic calibration facility that eases this remaining workload considerably. The KST and LIK together control a sequence of automatic drives enabling the exact landing and braking distance requirements of the system to be measured entered into the LIKs shaft memory. The LIK measures the real characteristics of the motor and drive systems. The motor controller should, therefore, by now be programmed with the desired driving parameters (speeds, accel/deceleration rates, etc.). The LIK will automatically detect short-floor(s) if they exist. If this is likely, the motor controller must be capable of providing an intermediate speed (V1). If at a later time you change any of the speed or speed-rate parameters, you must then repeat the following calibration procedure. For extremely short shafts (2 floors or less than 6 m rise) the auto-calibration facility is unsuitable. (see 2.3.10 Common problems > Short shafts) Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–13 Proceed as follows: > Preparation The LIK must be operational, e.g. the LED lights continuously (call up the following functions in turn from the main menu if necessary: CONFIGURATION > LINEAR POSITIONG > INSTALLATION > SET READY > YES) Checking and Correcting the Levelling Positions > Start the automatic calibration drive There are two recommended methods for levelling correction. Study both and decide which is the most suitable for your installation. Always start from the bottom floor since this is the reference position from which all other floor levels are measured. Start the automatic calibration drive by calling up the following functions in turn from the main menu: INFORMATION > ORIENTATION > YES The KST and LIK now perform an automatic sequence of 2 - 4 drives as follows: ❚ Drive to the nearest terminal floor (if necessary) ❚ Drive halfway along shaft with speed V2 ❚ Landing and braking test (not floor aligned) ❚ Short drive with speed V1 ❚ Landing and braking test (not floor aligned) (direction reversal) ❚ Drive with speed V2 ❚ Landing and braking test (not floor aligned) ❚ Short drive with speed V1 ❚ Landing and braking test (not floor aligned) ❚ Correction drive back to starting terminal floor The LIK may itself decide not to perform the V1 drive(s) if it detects insufficient shaft head room to proceed (this would normally only occur in an extremely short shaft). After a pause lasting a few seconds, the KST will display an error KB-192 and initiate a system-reset. This error is the normal consequence of a correction drive. If the KST has recorded a different error (check the KST-FAULT DISPLAY) this would indicate a problem with the calibration drive. You can inspect the measured results of the calibration drive in the LINEAR POSITIONG > STATUS > CALIB. RESULTS menu. (see •Sub menu: STATUS > CALIB. RESULTS) After a LEARN drive, TEACH (QUICK method) or MANUAL shaft entry the levelling positions are probably not yet accurate enough. If you have successfully performed an automatic calibration drive, travel now in the car using car calls to stop in all floors. At each floor check the levelling and correct as required. ■ Method 1: > Level the car accurately Person-1 (car) drives with car call to floor and then directs person-2 (control room) to move the car accurately to its ‘correct’ levelled position. Hand-winching may be necessary if the auxiliary control responds slowly. > Use the current car position to overwrite the pro- grammed position for this floor Person-2 accesses the LEVEL-POSITION menu: (CONFIGURATION > LINEAR POSITIONG > (WILL STOP-NO) > SHAFT-FLOOR > LEVEL POSITION) Programmed level Actual level LEVEL P+002314 REL:002320 ABS:456132 FLOOR=01 copy this value here Current floor Example: To correct this floor, replace the programmed level 2320, by the actual level 2314. Stop at each floor repeating this procedure. Contents ❚ Me nu ❚ Index Page 2–14 2 Fitting and installation ■ Method 2: > Drive to floor and measure error Person-1 (car) uses car call to reach floor and measures the car-floor to door-floor levelling error with a ruler. If you decide to edit the corrections after having first driven into all the floors, person-2 must write down the displayed actual level at each floor. Correct later in conjunction with person-1's written error list. Remember to correct floor-0 first as this is the reference position. > Use the current car position and the measured level- Use these methods for correcting small errors (up to a few centimetres). If you find a much larger levelling error, then adjust the landing distance before continuing. ling error to overwrite the programmed position for this floor Person-2 accesses the LEVEL-POSITION menu: (CONFIGURATION > LINEAR POSITIONG > (WILL STOP- NO) > SHAFT-FLOOR > LEVEL POSITION) The object of these correction procedures is to correct the levelling positions and not to correct errors due to incorrect landing or braking distances. The braking distances are handled automatically during the TRIM DRIVE. Proceed now to...TRIMMING Programmed level LEVEL Actual level P+002314 REL:002320 ABS:456132 FLOOR=01 copy this value minus the measured error here Current floor Example: Measured car levelling error = car stands 5mm above correct position. To correct this floor, replace the programmed level 2320, by the actual level 2314 - 5 (2309). > Stop at each floor repeating this procedure. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 TRIMMING The automatic calibration procedure measures the braking distance at one shaft location (in both directions) and enters this in all floors. It is possible that these distances do not provide optimal levelling in all floors. The automatic TRIM DRIVE is a special KST automatic test drive that ensures that over a period of time, the car drives into all the floors in both directions. At each floor, the LIK automatically corrects the LEVELLING-UP/DN ON parameter to compensate for any measured levelling error. Remember, this can only work as accurately as the original LEVEL POSITIONS. Page 2–15 2.3.6 Shaft Signal Reference This section explains the significance of the signal's output by the LIK and their respective menu parameters. There are two groups of signal parameters in the menus: ❚ SHAFT-GLOBAL; set once for all floors ❚ SHAFT-FLOOR; set individually for each floor. Shaft signal overview Landing UP Landing DOWN Level UP (B) Level DOWN (A) Z ONE a N O TE Trimming is only necessary when the car does not stop level in one or more floors. It may not be necessary to perform a trim drive; some installations will already be levelling accurately at this stage in all floors based on the results from the calibration procedure.Gehen Sie wie folgt vor: Proceed as follows: b d Level Position > Call up the following functions in turn in the main menu: e SERVICE > AUTOTEST > TRIM RUN > Continue the trim runs until the car landed in both direc- tions at every floor. up shaft c > Then switch off the trim run from the main menu: SER- VICE > AUTOTEST > TEST RUN OFF This completes the LIK commissioning! a=shaft global.L ANDG PULSE b=shaft floor.LANDING-DOWN d=shaft floor.ZONE-DOWN c=shaft floor.LA NDING-UP e=shaft fl oor.ZONE-UP Contents ❚ Me nu ❚ Index Page 2–16 2 Fitting and installation Signal overview during levelling Level DOWN (A) Level Level UP (B) a a b b (A and B identic al) a=shaft fl oor.LEVELLING-D N-ON b=shaft floor.LEVEL LING-UP-ON Levelling with relevelling INACTIVE up shaft Level DOWN (A) Level UP (B) 2.3.7 LIK menus Here follows an explanation of all the LIK menu items. Fold out the back cover for an overview of the LIK menus and their access paths. Always access the main menu of the KST controller with ENTER (middle key). To access the LIK menus, press the following keys in turn: 1x ENTER MAIN MENU 1x CONFIGURATION 1x BASIS CONFIG 3x LINEAR POSITIONG 1x WILL STOP? (Stop drive?) 1x YES or NO 1x ENTER Confirm input d Level a a=shaft fl oor.LEVELLING-D N-ON b=shaft global.LEVLG-DN-OFF c b c=shaft floor.LEVELLING-UP-ON The LIK sub-menus are displayed using the key: BASIS CONFIG SHAFT-GLOBAL SHAFT-FLOOR STATUS INSTALLATION ■ Sub-menu: BASIS CONFIG d=sh aft global.LEVL G-UP-OFF > SYS LIK 1 Levelling with relevelling AC TIVE Binary coded control value with various functions: Value Key Level DOWN (A) Level UP (B) (a..d as revel ling ACTIVE) Level e f when car speed < 0.1m/s: e=shaft fl oor.LEVL-D N-RELEV f=shaft floor.LEVL-UP-RELEV Levelling with relevelling AC TIVE and OPTIMISED RELEVELLING 0-3 Selection of the LIK information channel appearing in the KST troubleshooting display (see 2.3.8 Monitoring the LIK in real-time).0=P+xxxxxxx V=xxxxx1=Pxxxxxxxx V=xxxxx2=Pxxxxxxxx G=xxxxx3=aaaa=dd dd dd dd 4 LIK MENU DISABLE.Bit set=prevent changes being made through the LIK menu. Bit clear=enable programming. 8 Not used 16 SAFETY OVERRIDE.bit set=KST drive enabled if LIK NOT_READYbit clear=KST drive disabled if LIK NOT-READY 32 Not used 64 Not used 128 DATA ACQUISITION ENABLE (manufactures use only) Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 > HIGHEST-FLOOR The top terminal floor. The KST-90/LIK supplies the LIK directly with this value; it cannot be changed. > HOST TYPE Indicates with which lift-controller the LIK is operating. The KST-90/LIK supplies the LIK directly with this value; it cannot be changed. > RELEVELLING A binary coded control value controlling the LIK relevelling operations. The lowest bit, LIK-RELEVELLING-ACTIVE, is automatically set if relevelling is active within the KST. The remaining 2 bits are only relevant if KST relevelling is active. Page 2–17 Example: set optimised relevelling: = LIK-RELEVELLING-ACTIVE +OPTIMISED FINE-RELEVELLING =1+2 =3 > SHORT FLOOR Binary coded control value derived automatically from the shaft parameters and updated after each parameter change. This value cannot be changed in the KST-90/LIK. Value Key 1 shaft floor (s) elsewhere in shaft 2 bottom floor is short floor 4 top floor is short floor Value Key 1 LLIK-RELEVELLING-ACTIVE 2 OPTIMISED-FINE-LEVELLING, primarily for hydraulic lifts. The secondary levelling points LVL-UPRELEV and LVL-DN-RELEV are used if the measured speed drops below 0.1 m/sec within the zone area. 4 HYDRAULIC PARKING. When set, inhibits optimised re-levelling at floor 0. > ZONE-B PEGEL Active setting of the zone B signal at the floor: AKTIVE-LOW 0V AKTIVE-HIGH 24 V > RESOLUTION Encoder resolution in bits/mm. Setting example: ❚ Encoder setting is 4096 bits/revolution ❚ Encoder toothed belt gear wheel with 48 teeth ❚ Toothed belt with 5 mm pitch Derived values: ❚ Value to be set = 4096 / (48 x 5) ❚ Value to be set = 17.0666 > DEBUG For manufactures use only Sets the address used by the RAM memory monitor in the KST troubleshooting display when SYS LIK1=3 . Contents ❚ Me nu ❚ Index Page 2–18 2 Fitting and installation ■ Sub menu : SHAFT-GLOBAL The following parameters are relevant at all floors throughout the shaft: ■ Sub menu : SHAFT-FLOOR The following parameters are programmable for each floor individually. All parameters are in mm units. > LANDG PULSE (mm) > LEVEL POSITION Effective width of the landing signal. Default setting: 15 mm The level position for the display floor relative to level floor 0. This setting can normally remain unchanged. LEVEL p+274351 > LEVLG DN OFF (mm) The distance of the DOWN levelling signal beyond the level position. rel:001345mm abs:027123mm Relevant only if LIK-RELEVELLING-ACTIVE is set. FLOOR=01 > LVELG UP OFF (mm) The distance of the UP levelling signal beyond the level position. Relevant only if LIK-RELEVELLING-ACTIVE is set. Line Key 1 Current car position relative to Floor-0 The distance from the UP levelling signal to the level position used when the car speed has fallen below 0.1m/s during relevelling. 2 Level Position for indicated floor relative to Floor0 3 Absolute level position for indicated floor Relevant only when both LIK-RELEVELLING-ACTIVE and OPTIMISED RELEVELLING are set. 4 Floor indicator > LVL-UP-RELEV (mm) > LVL-DN-RELEV (mm) The distance from the DOWN levelling signal to the level position used when the car speed has fallen below 0.1m/s during relevelling. Relevant only when both LIK-RELEVELLING-ACTIVE and OPTIMISED RELEVELLING are set. To change a LEVEL POSITION: Press the key until the cursor reaches the floor value. Then set the desired floor using the / keys. Place the cursor in the corresponding REL relative position using the key, and set the correct position using the / keys. If you wish to enter a constant value for all floors, set the cursor on the floor value using the key. Press the key until the floor value shows 0-nn (where nn is the top floor). The REL position entered in line 2, will then be automatically written to all floors when the ENTER key is pressed. You can apply the same technique for all SHAFT FLOOR parameters. Set the remaining floor parameters in the SHAFT FLOOR menu in the same way: Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–19 > LANDING-UP ■ Sub menu: STATUS The distance between the UP landing signal and the level position. > STATUS DISPLAY > LANDING-DOWN The distance between the DOWN landing signal and the level position. Displays the current LIK status in the operator display: E XAM PLE : V.1.05 12/01/94 > ZONE-UP The distance between the start of the ZONE signal and the level position in the UP direction. ERR= 14 gf= 18 status=OK > ZONE-DOWN The distance between the start of the ZONE signal and the level position in the DOWN direction. vmax=-1234mm/s > LEVELLING UP ON The distance between the start of the levelling signal and the level position in the UP direction. > LEVELLING DN ON The distance between the start of the levelling signal and the level position in the DOWN direction. Line Key 1 Software version and date 2 Error counter, encoder read error counter.Encoder read error: the LIK has received an implausible position from the encoder. The counter provides an indication of the quality of serial transmission. Occasional read errors are normal; the LIK will ignore them. 3 Current status. If the LIK is NOT READY, this field will flash. In the event of a fault, FAIL is displayed together with the corresponding error message. 4 Maximum measured speed. The value is cleared automatically at start-up. It can be cleared at any time by:STATUS > CLEAR MAX-VEL Contents ❚ Me nu ❚ Index Page 2–20 2 Fitting and installation > CALIB. RESULTS > FAILURE LIST During orientation drive the LIK measures all dynamic values of the car in all characteristic drive situations. Read the results in the UP and DOWN directions from this display. Fault in display range 0-255. The last 16 faults are retained in memory after switch-off or in the event of a power failure. EX AMPLE : EXA MPLE : LIK FAILURE LIST (AB) t1= 123 V0-123 d1= 234 V1-562 t3= 876 ERROr= 3 ( 5) POWER FAILURE V2-1805 d3= 1329 Display the faults using the de: * only relevant in shafts with short floors. Value Key Fault (UP), Select the values in the UP direction using the (DOWN) key and in the DOWN direction using the key V0 Measured speed V0 (mm/sec) V1 Measured speed V1 (mm/sec) V2 Measured speed V2 (mm/sec) t1* Acceleration time (msec) from V0 to V1 measured during short floor travel / key. Possible faults inclu- Key 1 Encoder value outside shaft limits 2 NMI reset 4 CRC error in Config EEPROM area 8 CRC error in Global EEPROM area 16 CRC error in Floor EEPROM area > CLEAR ERRORS? d1* Distance (mm) travelled during short floor travel in acceleration phase t3* Clears the internal fault memory. Answer the clear prompt by pressing the YES or NO key and confirm with ENTER. Deceleration time (msec) from V1 to V0 measured during short floor travel > CLEAR MAX-VEL? d3* Distance (mm) travelled during short floor travel in deceleration phase Clears the internal VMAX memory (see LINEAR POSITIONG > STATUS > STATUS DISPLAY). Answer the clear prompt by pressing the YES key and confirm with ENTER. or the NO At each power-on, VMAX is cleared automatically. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–21 ■ Sub menu: INSTALLATION > SET READY? > START TEACH? Special installation program for level position programming (see2.3.5 LIK installation - Commissioning Method 2: TEACHING the level positions). Answer the start prompt by pressing the YES or NO key. Once started, you can exit the TEACH menu by pressing the ENTER key. The LIK is however not yet ready for travel, and the LED flashes. Enable the LIK in the LINEAR POSITIONG > INSTALLATION > SET READY menu. > START LEARN? Special installation program for automatic level position programming (see 2.3.5 LIK installation - Commissioning Method 2: TEACHING the level positions). Answer the start prompt by pressing the YES or NO key. Once started, you can exit the LEARN menu by pressing the ENTER key. The LIK is however not yet ready for travel, and the LED flashes. Enable the LIK in the LINEAR POSITIONG > INSTALLATION > SET READY menu. Sets the LIK’s operating state READY or NOT-READY. When NOT-READY, the LIK will prevent the KST from driving in all but auxiliary control modes (see 2.3.9 LIK operating modes). Answer the prompt by pressing the YES and press the ENTER key. or NO key > NEW SHAFT? Generation of a standard shaft during initial installation. N O TE Be careful not to activate this command unintentionally, as you will lose all settings achieved during calibration and trimming! NEW SHAFT presets the following values: Global settings Value LANDG PULSE 15 mm > SET FLR-0 REF.? LEVLG DN OFF 100 mm This has the effect of shifting the absolute level positions of all floors relative to the current encoder position. LEVLG UP OFF 100 mm LVL-UP-RELEV 10 mm LVL-DN-RELEV 10 mm For all floors Value LEVEL POSITION Unchanged LANDING-UP 2000 mm LANDING-DOWN 2000 mm ZONE-UP 200 mm ZONE-DOWN 200 mm Example: Use this when fitting a new encoder into a previously commissioned shaft. The new encoder is delivered with a position somewhere in the middle of its 1000 m working range. Bring the car to an accurate level position on the bottom floor and the new encoder installed. SET FLR-0 REF is actioned and the old shaft configuration shifts automatically relative to the cars current position. Answer the prompt by pressing the YES or NO key. LEVELLING UP ON 90 mm LEVELLING DN ON 90 mm Answer the prompt by pressing the YES and press the ENTER key. or NO key Contents ❚ Me nu ❚ Index Page 2–22 2 Fitting and installation 2.3.8 Monitoring the LIK in real-time Utilising the KST troubleshooting display, you can view one of 4 LIK real-time information channels while the system is operating. 2.3.9 LIK operating modes The LIK has can principally either be: ❚ READY or ❚ NOT-READY Select the active information channel using the LIK SYS LIK1 parameter. (see 2.3.7 Sub-menu: BASIS CONFIG > SYS LIK1) The LIK can only be READY when: > Call up the following functions in turn in the main menu: SERVICE > DEBUG DISPLAY > YES > Select the LIK display with the key. Display example: P XXxxxxxx V = xxxxx ❚ The programmed shaft map is plausible (tested automatically by the LIK during every exit from the menu) ❚ The LIK must be SET READY ❚ No special installation procedure is active (LEARN / TEACH / KST-ORIENTATION) You can recognise this state if the LED lights continuously. The LIK generates correct shaft signals needed for driving only when READY. When set NOT-READY, the LIK prevents driving by the KST by setting all shaft signals active. You can see this condition on the KST display in the positioning signal area-line 3, chars 1-4. LED signalling You can identify the LIK's operating state and condition directly from the LED as follows: LIK real-time information channels: LED o n-tim e SYS LIK1 bits 0 and 1 Real-time information channel 0 P+xxxxxxx V=xxxxx Position relative to floor-0 (mm) and car velocity (mm/s) 1 Pxxxxxxxx V=xxxxx Absolute position (mm) and car velocity (mm/s) 2 Pxxxxxxxx G=xxxxx Position relative to floor-0 (mm) and encoder read error count 3 aaaa=dd dd dd dd RAM data monitor (manufactures use) REA DY READY + ENCODER FAIL NOT-REA DY NOT-READY + SAFETY OVERIDE* 2 Hz 5 Hz * See Driving whilst unprogrammed Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–23 Fault Handling The LIK utilises a continuous fault monitor to recognise critical failures from the following categories: ❚ Repairable failures: Faults associated with the LIK’s memory will normally repair automatically using backup data in EEPROM. Memory failure occurrences are entered into the failure list. Providing that the repair is successful, the system should recover immediately. ❚ Irreparable failures: an encoder, cabling or belt failure recognised by sensing encoder positions outside the valid shaft area. An incorrect or incompletely programmed LIK (factory delivery condition) could also cause this condition. The LIK reacts to this situation by setting all shaft signals active preventing the KST from driving (the same effect as when NOT READY). Driving whilst unprogrammed 2.3.10 Common problems The LIK is designed to facilitate easy installation. If you do, however, encounter a problem during commissioning, check if the condition is explained below: The safety feature built in to the LIK that ensures that when unprogrammed, the KST cannot drive, can be an obstruction during the initial commissioning phase if you need to use inspection control. ■ Difficulty starting LEARN-DRIVE Problem: the LIK displays “CABIN NOT POSITIONED When NOT-READY, the LIK normally sets all shaft signals active preventing the KST from moving. Set the SAFETYOVERRIDE bit in the SYS-LIK1 parameter to suppress this feature. The LIK outputs no shaft signals if the LIK is NOTREADY and SAFETY-OVERRIDE is set (see 2.3.7 > SYS LIK 1). and the bridge over KST terminals 236/237. If the zone signal level on terminal 237 measures more than 1V, check that the car is within the zone area. This override clears automatically when: ❚ the LEARN drive is completed ❚ the TEACH mode is exited ❚ the transition NOT-READY > READY is made answer the option “WILL STOP” with NO otherwise the KST will inhibit all but auxiliary control driving. The LED flashes at a fast 5Hz rate to signal the safety-override condition (see LED signalling). OVER ZONE SIGNAL”. Solution: check for the jumper J17 on the KST CPU board Problem: the LIK display indicates a correct zone signal state but the car does not move with inspection control. Solution: when entering the LINEAR POSITIONG menu, Solution: the LIK's fault monitor is preventing the KST from driving (“∧∨” is seen in the KST main menu positioning signal display). Set SYS LIK1 to the value 16 and restart the LEARN drive (see 2.3.9 Fault Handling > Driving whilst unprogrammed). Contents ❚ Me nu ❚ Index Page 2–24 ■ Short shafts Problem: the ORIENTATION drive ends prematurely with a KST failure other than KB-192. Solution: the automatic calibration procedure may en- counter difficulty with shafts having only 3 floors if the rise is less than 6-7 m. In this case instruct the KST to override the automatic orientation drive: set CONFIGURATION > BASIS CONFIG > SYS5 to the value 4. Re-activate the orientation drive (which will now result in internal activity only), INFORMATION > ORIENTATION > YES You must now enter the LIK landing and braking parameters manually! 2 Fitting and installation menu : SHAFT-FLOOR >LEVEL POSITION) and perform NEW SHAFT. If you have commissioned the LIK then it is possible that one of your last programming changes was to blame: follow the hint included in the display as to where the problem lies. N O TE You must program the ZONE signal correctly even if it not used. Enter 200mm for ZONE-UP and ZONE-DOWN in all floors. The NEW SHAFT command sets these values automatically. ■ LIK LED blinks or does not light Problem: LED blinks. NO T E Use the TRIM-DRIVE on short shafts for eventual levelling optimisation. ■ KST will not drive Problem: the LIK is commissioned, but the KST will not drive (no response to car and landing calls or inspection control) and a “?” character is displayed in the bottom left corner of the KST main menu. Solution: the LIK is NOT READY condition and prevents the KST from driving. If you have already commissioned the LIK, then action SET READY in the INSTALLATION menu to enable the LIK (see 2.3.9 LIK operating modes). Problem: LED does not light. Solution: the LIK is READY, but has detected a critical MATION > ORIENTATION >YES. failure and is now preventing the KST from driving. The most likely cause is an encoder position outside of the valid shaft area. This could be due to various reasons (see 2.3.9 LIK operating modes > Fault Handling). This will overwrite current landing and braking parameters. It may be necessary to TRIM the LIK following this drive. ■ Landing is too hard (throughout the shaft) Problem: the general feeling is the landing is too fast in all ■ ”SHAFT IS INVALID“.. displayed Problem: The display shows "shaft is invalid" after leaving the LIK menu or after attempting to set the LIK READY. floors. Solution: the KST requires an orientation drive, INFOR- Solution: the LIK fault monitor has detected an illegal shaft configuration (for example: illogical signal overlapping or absolute floor positions not in ascending order). If you have not yet programmed the level positions and you wish to perform a LEARN or TEACH drive, the simplest Solution is to program a dummy shaft. Set a constant interfloor rise (for example, 2000mm) throughout the shaft using the SHAFT FLOOR menu (see 2.3.7 LIK menus > Sub Solution: if you have previously correctly set the decelera- tion parameter on the motor controller (before performing the orientation drive) then the landing distance is probably too short. Rectify this before attempting to achieve accurate levelling. The SHAFT FLOOR menu allows a quick method for globally adjusting the LANDING-UP and DOWN values throughout the shaft. Try adding 50-100 mm to the landing distance before re-testing Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 2–25 N O TE After measuring the required landing distance during an ORIENTATION drive, the LIK adds an additional reserve distance before storing the LANDING-UP and DOWN values. This KST-Editor PC program selects this distance during the initial KST programming based on the type of motor controller used. The Editor gives a VVVF-type controller a short additional distance that results in a directlanding approach. Older analogue controllers receive a longer reserve distance to allow for working tolerances. When using the KST-Editor, you can overwrite this value (LIK_CONSTANT (cm) in the drive menu) with a different value before sending the configuration to the KST. ■ Crawl phase too long during landing Problem: after decelerating, the car crawls too far before Problem: after calibrating and trimming, the alignment in braking. some floors is still not accurate. You obtained the floor positions using the LEARN drive method. Solution: the landing distance is too long. (See also the Solution: the level positions obtained from the LEARN problem description; Landing is too hard (throughout the shaft)) drive are not accurate enough. You can expect unacceptably large tolerances if a magnet-type switch provided the original zone signal used for LEARNING. The shaft must be retaught using the TEACH method. Afterwards re-calibrate with an ORIENTATION DRIVE followed by a TRIM drive to re-align the new level positions. ■ Difficulty getting consistently accurate levelling Problem: after calibrating and trimming, the alignment in some floors is still not accurate, there is a tendency to overshoot slightly during landing. Solution: the landing distance is too short. A residue of drive speed remains at the onset of braking leading to unreliable alignment. Lengthen the landing distance slightly before continuing with trimming. (see the problem description; Landing is too hard (throughout the shaft)). ■ You wish to change the encoder or toothed-belt Problem: how do I replace the belt or encoder components? Solution: The easiest approach is to change the compo- nent(s) with the car aligned from a previous landing in the bottom floor (0). With the system complete again, activate the menu item SET FLR-0 REF and the LIK is re-programmed. If you cannot drive the car to floor-0 using a regular car or landing call, you must position it manually with inspection or auxiliary control (see 2.3.7 LIK menus > •Sub menu: INSTALLATION> SET FLR-0 REF.?). Contents ❚ Me nu ❚ Index Page 2–26 2 Fitting and installation ■ Frequent zone failures during normal driving Problem: you have commissioned the LIK but emergency stops occur during normal driving due to zone failures. Solution: The LIK provides the zone-B signal that must switch synchronously with the shaft’s hardware zone-A signal. If you did not perform a LEARN drive to program the levelling positions, the LIK has not “read” the real zone-A signal; the two zones are not synchronous. It is not recommended that you correct the LIK zone switching manually to match zone-A using the SHAFTFLOOR menu. You should re-Learn the LIK. ■ Preventing unauthorised programming Problem: how can I protect my LIK from being accidentally reprogrammed, or from unauthorised access? Solution: You can prevent access to the LIK menus by locking the KST CONFIGURATION menu level using a KST password. If you only want to secure the LIK configuration, set the MENU-DISABLE bit in SYS LIK1 (SYS LIK1=4). This will prevent starting of all LIK installation modes and prevent editing values in the parameter menus. 2.3.11 LIK technical data ■ Rise up to 1000 m ■ Up to 56 floors ■ Measuring accuracy: 0.1 mm ■ Speed: up to 4 m/s Dimensions: Encoder bracket ■ 150 x 150 x 130 mm Tensioning plate ■ 170 x 130 mm 2.4 Mechanical installation of the controller Observe the installation guidelines specified by the operator and the accident prevention regulations which must be met at the site of operation. KST controllers are intended for vertical mounting in control cabinets proof against ingress of sprayed water. They must be fitted with the terminal locks and terminals facing downwards. 2.5 Electrical installation of the controller CAUTION General familiarity with electrical engineering is re-quired for installation. Before loads and cables are connected, they, and the controller, must be switched off. Before switching the controller back on or plug-ging in connectors, ensure that no exposed wires are live. Parts of the controller are under hazardous high voltage during operation. Live parts in the control cabinet must be suitably shrouded in order to avoid hazards. N O TE Non-conforming circuit symbols and terminal markings of different manufacturers (of motors, for example) cannot be taken into account, i.e. the terminal markings on the circuit diagrams do not conform with the terminal markings on the equipment supplied by various manufacturers. No guarantee of operation of the con-troller and the display can be provided for display units which have not been expressly approved by NEW LIFT. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 2.5.1 Prefabricated wiring The following information is required for the prefabricated wiring service available from NEW LIFT for shaft and driving cables: ❚ ❚ ❚ ❚ Rise Shaft height Interval between floors Location of the machine room (top or bottom) The tap-off connectors for landing calls are 1.5 mm in length, or 5.0 m in the case of secondary doors. 2.5.2 Retrofitting of existing lifts Page 2–27 2.5.3 Connecting the shaft and driving cable The 56-pole driving cable supplied is fitted with connectors at the control cabinet and car ends (designation X300), and can simply be plugged in. This cable carries 24 V signals only. CAUTION Modifications to the connector are strictly prohibited. All voltages exceeding 24 V and cores for intercom systems and special functions are carried in separate cables. One cable is normally sufficient for this purpose, but with a variable number of cores depending on the type of lift. 2.5.4 Controller supply voltage The tolerances of the 230 V and 400 V supply voltages (formerly 220 and 380 V) must not exceed ±5%. 2.5.5 Signal lamp displays Only 24-30 V loads (signal lamp displays) with a total consumption of 2 W per control output may be used. 2.5.6 Position indicators Only displays with a switched NEGATIVE (common anode) may be used. Lift cables are often still installed when controllers are retrofitted. Great care should however be exercised when existing cables are used, however, as experience has shown that short-circuits with mains voltages are easily achieved! CAUTION The same cable must not be used to carry 230 V and 24 V signals. Voltage and power 24 V, 2 W per output. If a number of displays are used, e.g. externally on several landings, the increased output is taken through an addi-tional relay board (EWG), provided this was specified in the order. 2.5.7 Pushbutton panel terminals The ribbon cable supplied has a connector for connection to the controller (marking X 400). The ribbon cable must be installed in the shaft close to the pushbutton panels, preferably in the cable duct. Contents ❚ Me nu ❚ Index Page 2–28 2 Fitting and installation A socket is pressed onto the flat cable for each door approximately level with the pushbutton panel. The round cable, supplied with the connector already fitted, is plugged into this socket. The panels are wired according to the colour coding of the individual cores of the round cable as indicated in the circuit diagram. Wiring alternatives A shaft adapter can be supplied in place of the shaft ribbon cable. Terminal locks are provided in the control cabinet for conventional wiring of the landing display board in this instance. The cable itself is not included in the scope of delivery. A wire cross-section of 0.5 mm² is adequate. NO T E The connectors are marked for the corresponding landings, and must not be used for other landings. Maximum connections possible in the ribbon cable: Call button Single or twin button, depending on design Call acknowledgement Maximal 2 Watt insgesamt je Quittierung Lift in use light Maximal 24 Watt insgesamt Key-operated pushbutton Landing (priority) Key-operated switch ❚ Fire (evacuation) ❚ System Off ❚ Lock landing calls Departure arrows Max. 24 W in total 2.5.8 Other landing displays All displays not listed above are wired conventionally. The cables for such displays are not included in the scope of delivery. If cables for landing position indicators (e.g. on each landing) are supplied, the displays are wired in parallel, i.e. only one cable is laid in the shaft from display to display. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 3 Operation Page 3–1 3.2 Basic concepts The KST program system comprises: ❚ The read-only program code in the EPROM; ❚ A configuration in the EEPROM. Whereas changes to the program necessitate replacement of the EPROM, the system can be adapted to different environments (new door times, for example) on-site from the operator keypad, or from a PC by means of remote data transmission. Settings can be changed as often as necessary and stored in the EEPROM. They remain stored, even in the event of a power failure, until they are overwritten as required. 3.1 Operating personnel requirements The manual is intended for skilled personnel specially trained in the installation, repair, maintenance, and in particular commissioning of lift systems installed in accordance with TRA or EN81. CAUTION Safe installation and commissioning requires that personnel be familiar with the safety instructions contained in this documentation and with the acci-dent prevention regulations applicable at the site of installation of the lift system, and that they be able apply these instructions and regulations. In addition to the settings, the controller can be used for a range of functions and measures such as test functions which support maintenance and service, or operational functions which may be required periodically, such as ORIENTATION DRIVE. All settings and functions are called up from the main menu, and can be protected against accidental or unauthorized access (see “4.7 Protection against unauthorised access”). Contents ❚ Me nu ❚ Index Page 3–2 3 Operation 3.3 Switching the controller on and off CAUTION Before switching on, ensure that the controller is connected properly (see “2.5 Electrical installation of the controller”). When it is switched on, the controller performs a self-test. Check the two LED operating voltage displays during this test: ❚ 5 V: General operating display. Indicates that the computer is operating. ❚ 24 V: Computer is operating and has enabled 24 V to the power supply. 3.4 Operator keypad and operator display Open the front cover of this manual and refer to the information on the control menu, which provides an overview of the control button functions. When the controller has been switched on, the main menu is always accessed by ENTER (middle key). A help text can be called up for each menu item as follows: Press the and keys simultaneously. Open the back cover and refer to the information on the operator display, which will enable you to recognize the lift and controller states. The operating status is signalled in the display, e.g.: lock cont.close tcm 131245 00 09:50 Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 3.5 Use of the control menu All settings of the KST controller are performed using the five control buttons described on the fold-out page. Perform a setting as follows Page 3–3 Proceed as follows: 1. Locate the desired function in the menu overview of the fold-out page, and ascertain its menu path. 2. Access to the main menu: Press the ENTER key. The main menu appears:: > Select the setting main menu > Set the new value > Save the new value as appropriate in the permanent EEPROM, so that it is retained in the event of a power failure. information Use of the menu using time and date as an example Use of the control menu is described below in stages, using TIME and DATE as an example. This setting procedure is suitable for this purpose as it can easily be ascertained whether all steps produce the desired result. 3. Switch to the INFORMATION menu level using the key. The first item of the INFORMATION MENU (TCM RESET) appears: The time is displayed in the bottom left-hand corner of the operator display. It serves as a basis for a number of internal, time-related functions, such as logging of malfunctions. The display is accurate to one minute. The date is not displayed. information tcm reset 4. Press the key several times to reach the SET TIME function; press then the YES key for configuration. SET TIME SET TIME 00:12:44 Contents ❚ Me nu ❚ Index Page 3–4 3 Operation 5. Position the cursor using the by means of the / keys. / keys, and set the time 6. Complete the setting procedure using the ENTER key. The following prompt appears: Setting the DATE To set the date, proceed in the same way as steps 1 to 4, but use the key to switch on to the SET DATE function. This use of the menu is indicated in abbreviated form in each case in the manual: MAIN MENU > INFORMATION > SET DATE SET TIME set date SET ACTUAL TIME? no 7. Select YES or NO using the set date / keys. 8. Terminate the setting procedure by means of the ENTER key: ❚ The setting is stored permanently by means of YES ; ❚ The setting procedure is aborted without saving by means of NO . 19.04.95 To set and save the date, proceed in a similar way to steps 5 to 8, “Setting the time”. When you have completed these steps, you will be familiar with basic operation of your controller. The procedure for configuring the controller is similar to the above procedure and is described in the next chapter. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 4 Configuration and control commands Page 4–1 4.2 Configuration requirements 4.1 Factory settings The basic controller settings are stored in the basic configuration. The controller automatically disables the car drive at the beginning of the configuration dialog before these settings are changed. The basic configuration is factory-set in accordance with the technical specification of the order. Changes are not normally required in this menu. A condition is however that the car has no drive jobs. If an attempt is made to access the configuration during a drive or with a drive job active, the drive is first allowed to complete. Certain settings in this menu cannot be made from the operator keypad, such as “Situation of the doors”. These settings can however be made on-site from a laptop computer by means of the KST Editor program (see “4.8 Configuration by means of the KST EDIT PC configuration program”). CAUTION You are strongly advised to take the controller out of drive mode when the lift is stationary; this can be achieved, for example, by locking landing calls manually. The BASIS CONFIG dialog must not be started until all passengers have left the car. The status of the installation is always safe when the controller has been taken out of normal drive mode, i.e. when it is in AUXILIARY or INSPECTION mode. N O TE The configuration menu cannot be reached with the controller in EMERGENCY STOP PRIO rity (FIRE) mode. Contents ❚ Me nu ❚ Index Page 4–2 4.3 Notes on the Reference Section All items in all controller menus are described sequentially in this chapter in the order in which they are encountered when the menus are paged through. In order to use the references effectively, the user must be familiar with operation of the KST controller (see “3 Operation”). The Reference Section contains information specific to the menu item stated previously: the start of each description is marked in bold together with the menu marker >, e.g.: SERVICE > ADJUSTMENTS > START MONITOR 4 Configuration and control commands The Reference Section contains information specific to the menu item stated previously: the start of each description is marked in bold together with the menu marker >, e.g.: > START MONITOR An explanation of the term is provided in capital letters, e.g. M ONITORING OF CAR MO VE MENT FOLLO WING TH E START CO MMAND A comprehensive explanation or particular instruction may then follow. “Setting range” and “Step interval” refer to the range of values which may be entered, e.g.: ❚ Setting range: ❚ Step interval: 5-10 sec 1 sec If the setting range is numeric, the key increases the value by the step interval, and the key reduces it by the same interval. The setting range is indicated together with its units, e.g. sec, m/s, etc. If no unit is given, the value refers to incidences, e.g. frequency of occurrence before a function is triggered. The references refer to one or more related subjects, e.g.: ❚ Reference 1: > TCM RESET (referring to a related menu item, as in this case) ❚ Reference 2: Fault TA-136 Set starting time expired (see “Section”, “Description”) Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 4.4 The INFORMATION menu Page 4–3 > ORIENTATION START ORIENTATIO N DRIV E > TCM RESET RESET OF THE ACTIVA TED D RIVE TIM E MO NITOR The same effect is achieved by switching the main switch off and back on. TCM RESET is also possible in the TEST menu, for example following a TCM TEST. The function is executed when any key is pressed. Orientation drive compares switching points (signals) installed in the shaft with the controller configuration, and generates shaft information. YES starts orientation drive; NO returns to the standard operator without effect. Reference 1: “7.7 Drive time control monitoring (TCM)” Reference 2: > TCM TIME Reference 1: “5.3 Orientation drives” Reference 2: “9 Faults and troubleshooting” Reference 3:> SHAFT TABLE > FAULT DISPLAY > LANDING CALL OFF OU TPU T STORED FAU LTS D ISA BLE The stored faults are listed in the operator display together with the time, date and floor. Page through the list using the / keys. Return to the standard operator display using the ENTER key. LAND ING BU TTO NS This is one of several means of disabling the landing buttons. When this function is active, the corresponding “Landing call enable” terminal is inactive (see circuit diagram). Reference: “9.3 Displayed fault information” The disabled status is indicated by an “x” in line 4, column 10 of the operator display. Switching the main switch OFF/ ON re-enables the landing calls. > STORE FAULTS If the controller is part of a group, this function removes the car from the group. SAV E THE FAU LTS PREMATU RE LY IN TH E EEPROM The fault log is normally stored in the EEPROM at midnight. This function should be used to secure the fault log immediately before the installation is switched off. Press the YES or NO key. YES disables landing calls NO enables landing calls Reference: “6.1 Principles of group mode” Reference: “9.2.2 Saving faults prior to switching off” Contents ❚ Me nu ❚ Index Page 4–4 4 Configuration and control commands > DOOR LOCK Option: In order to avoid the loss of the seconds count LO CK when the controller is switched off, a programmable battery-backed real-time clock can be installed in the system. In this case, the actual time and date are guaranteed (recommended solution when time-programmed parking is selected). D OO RS This function is used, for example, during INFORMATION or adjustment work to prevent passengers from entering the car. The controller remains fully operational with the exception of the doors. Reference: “3.5 Use of the control menu” CAUTION > SET DATE Before activating this function, ensure that there are no passengers in the car. If the doors are locked, the complete operator text is written in small characters as an indication. Switching OFF/ON cancels the door lock. RESET DATE The day of the week can be added to the date setting (required with parking programmed according to time). This option is switched on when the partial value 4 is active in the menu: > BASIS CONFAB > SYS1. This setting is carried out in the factory when the real-time clock is installed. YES locks the doors; NO enables the doors again. The day of the week appears in coded form in the first column of the operator display: > SET TIME RESET set date SYSTEM CLO CK The time which can be set in the controller has two functions: a) Indication that the computer is operational b) Forming the basis of time-dependent functions The controller has a software-driven clock with date. The seconds count is generated in the controller processor. The clock cannot therefore continue to run when the controller is switched off. The instantaneous time is stored when the controller is switched off, and the clock begins to run again with this time when the controller is switched back on. set date 3 19.11.95 Key: 1: So, 2: Mo, 3: Tu, 4: We, 5: Th, 6: Fr, 7: SaUse the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “3.5 Use of the control menu” NO T E Without real-time clock the controller must be reset again following a power failure or deactivation. Perform settings using the / / / keys; return to the normal operator display using the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 > STATISTICS DISPLAY INTERNAL D RIV E STATISTICS The controller keeps a statistical record of the drive frequency in relation to the floors and the origin of the calls (car buttons, landing buttons and park drive). These statistics form the basis of “statistical park drive”. The statistical record is output in the form of a list showing each floor and the associated journeys. The / keys can be used to page through the list. Return to the standard operator using the ENTER key. Reference: “5.7 Parking” > SHAFT TABLE DISPLAY Page 4–5 4.5 The CUSTOMER SERVICE menu ■ ADJUSTMENT (see “4.5.1 The SETTING sub-menu”) > AUTOTEST C ALL UP AUTO TE ST DRIVE MENU Places the controller in a mode in which automatic car calls are generated. These calls can be generated according to different criteria. The calls are generated continually until CALLS OFF is called up in the test drive menu. The controller has normal operating status during the test calls, i.e. “normal” calls are still possible from the car or landings. P OSITIO NING INF ORMATION The shaft signals read in during orientation drive are stored and output in list form. This function is useful for troubleshooting during initial installation, for example for checking whether all shaft signals have been read in (switched) in the correct sequence. > SERVICE INTERVAL SE T SE RV ICE INTERV AL The service interval can be specified both in operating hours and in drives. Select the desired interval type in line 3 of the operator display using the RIGHT key. Use the / keys to page through the list. Return to the standard operator using the ENTER key. Setting range:0 ... 1000 operating hours Step interval:1 hour Reference 1: “2.2.3 Shaft copying, general” Reference 2: “9.7 Systematic troubleshooting of shaft selector faults” Setting range:0 ... 65000 drives Step interval:1000 drives > INFO DISPLAYS INTERNAL PROGRAM INFORMATION This display provides information on the current program version and the EEPROM of the specific system. NEW LIFT therefore reserves the right to modify and not to document the content of this screen in future. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “7.9 Maintenance intervals” > COUNTER RESET C LEAR TH E INTERNAL DRIV E C OU NTER Press the YES or NO key. Press any key to return to the standard operator display. Contents ❚ Me nu ❚ Index Page 4–6 4 Configuration and control commands 4.5.1 The SETTING sub-menu > FAULT RESET CLEA R TH E INTERNAL FAU LT ME MORY > SAFETY DEBOUNCE DELA YS NO T E All stored faults that may be required for troubleshooting will be lost. Press the YES or NO key. TH E INTERNAL STATISTICS MEMO RY Press the YES This function prevents a bouncing lock from initiating a motor stop shortly after starting. Setting range: 0,0 ... 2,5 sec Step interval: 0,1 sec > STATISTICS RESET CLEA R STARTING W HEN TH E SAFE TY C IRC UIT IS C LOSED FO R THE FIRST TIME or NO key. Reference: “> STATISTICS” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: Fault TA-140, “Stopping fault caused by door contact/lock” > DOOR LOCK DELAY > DEBUG DISPLAY LINE 2 M AX IMUM D ELAY FO R DO OR LOC K OF THE OPERATOR DISPLAY BECO MES INF ORMATION CHA NNEL The desired information channel can be selected using the / keys. Use the / / / keys to perform settings. Use the ENTER key to return to the standard operator display. Reference: “9.6 Systematic troubleshooting” If the car door contact is closed and the door lock fails to close within the set time, the door is opened again and a further closing cycle is started. The process is repeated until the door has closed properly, or until the cam/lock fault count has expired. Setting range: 2,0 ... 4,0 sec Step interval: 0,1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. NO T E The following special functions are not available during troubleshooting: ❚ Call to top floor ( key) ❚ Call to bottom floor ( key) Reference 1: > DOOR LOCK MAX Reference 2: Fault TA-134, “Lock wait time expired” Reference 3: Fault TA-135, “Cam/lock fault count expired” Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 4–7 > TCM TIME > CONTACTOR MON DRIVE M ONITORS TH E C LOSED C IRC UIT (C ONTACTORS STATIO NARY) TIME M ONITO RING If the controller fails to receive a positioning signal during a drive within the time set here, drive-time monitoring is activated and the car is stopped, i.e. the next floor must be reached within the time set here. OF TH E DRIVE CO NTA CTORS If a failure occures, TCM releases. Only for export or when constructed according to EN81 (Plan group X100, terminal 122). key, and OFF This status can be cancelled manually only by switching OFF/ON, or from the controller keyboard. Switch the function ACTIVE using the using the key. Setting range: 1 ... 45 sec Step interval: 1 sec Reference 1: > TCM RESET Reference 2: Fault TA-129, “Contactor monitoring fault in rest state” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > TCM RESET Reference 2: “7.7 Drive time control monitoring (TCM)” Reference 3: Fault TA-137, “Set time expired” > START MONITOR C AR MOV EM ENT MONITORING FOLLO WING TH E START C OMM AND Monitoring begins when the safety circuit is closed. If the car fails to leave the level position within the set time, the car is stopped (level switch switched off within the shaft range). The shutdown is cancelled by means of the TCM RESET function or by switching OFF/ON. Setting range: 5 ... 10 sec Step interval:1 sec > STAR/DELTA STAR /D ELTA STARTING ) STARTING ( V ALV E PILO T CONTROL W ITH SO FT Can be set with hydraulic drives only. Setting range: 0,02 ... 5,0 sec Step interval: 0,02 sec > MOTOR OFF DELAY M OTOR SWITCH OF F POINT D ELAYED FO R HYD RAU LIC LIFTS Can be set with hydraulic drives only. Setting range: 0,02 ... 5,0 sec Step interval: 0,02 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > TCM RESET Reference 2: Fault TA-136, “Set starting time expired” Contents ❚ Me nu ❚ Index Page 4–8 4 Configuration and control commands > SPEED CHANGE DLY > MIN WAIT CAR DRIVE M INIM UM CONTACTORS C HANGEO VE R TIME Delays the changeover from FAST to SLOW and back on traction lifts without closed-loop control. Setting range: 0,02 ... 5,0 sec Step interval: 0,02 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > CAM DELAY DELAYS D ROP -O UT O F THE DO OR LOC K C AM BY THE SET W AIT TIME AT THE FLOO R This time is evaluated as the starting delay when the car lands following a car call. Starting is thereby delayed by at least this duration, even if a command is present. When this time has elapsed, the car door begins to close if a landing call is present. Setting range: 0 ... 60 sec Step interval: 1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. TIME WH EN THE LEV EL O R DOO R ZONE SWITCH IS REAC HED Is active and can be set with manual doors only. Setting range: 0,0 ... 4,0 sec Step interval: 0,1 sec > MIN WAIT LANDING M INIM UM Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. W AIT TIME AT THE FLOO R This time is evaluated as the starting delay when the car lands following a landing call. Starting is thereby delayed by at least this duration, even if a command is present. Reference: > MANUAL DOORS When this time has elapsed, the car door begins to close if a landing call is present. > DOOR OPEN DELAY Setting range: 0 ... 60 sec Step interval: 1 sec DELAYS OPENING OF THE C AR D OO R BY TH E SET TIME W H EN TH E LEV EL OR ZONE SW ITCH IS REA CHE D Setting range: 0,0 ... 4,0 sec Step interval: 0,1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “7.1.1 Door times diagrams” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > LAND CALL ENABLE L ANDING BU TTO N ENABLE D ELAY F OLLOW ING Setting range: 0 ... 30 sec Step interval: 1 sec INSP, PRIO Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 4–9 > CAR CALL PRIO > CALL HANDOVER DIRECTION C ALL PRIORITY W ITH LAND ING CALLS Should the car loose its direction during landing, the drive direction of the calling push-button is assumed for the duration set here. Callers can therefore issue their desired destinations on the car push-button losing the direction to another landing call. This is an important time for group optimisation. It is measured from the level time. Recommended setting: one door OPEN/CLOSED cycle. Setting range: 0 ... 30 sec Step interval: 1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > FAULT SEND DELAY SHO ULD THE CAR FAIL TO START W ITH IN THIS TIME FOLLO - W ING A C OMMAND , A START FAU LT IS SIGNALLED TO THE FAU LT SIGNALLING OU TPUT This fault is typically triggered by the failure of a door to close. The car is not shut down, i.e. the car is available again as soon as the fault is cleared. The time begins running as soon as the command is issued, i.e. possibly with the door open. The function is therefore independent of the START MONITOR setting. With group configurations, the car is removed from the group at this point at the latest. Setting range:1 ... 20 min Step interval:1 min Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. HAND OV ER IN GROU P CO NFIGURATIONS Active only when group mode is set. This time is started as soon as a call is issued by the group processor. If the time expires without the car starting, the car is taken out of the group and the group call passed on to one of the other lifts by the group processor. An error message is not generated. Setting range: 0 ... 180 sec (40 sec recommended) Step interval: 1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > FAULT SEND DELAY Reference 2: > GROUP MODE > ANTI NUISANCE PREVENTS U NNE CESSARY D RIV E IN TH E EV ENT OF ABU SE OF THE CAR BU TTONS Possible only on installations with photocell or manual door. Recognition is achieved by comparison of the photocell breaks or manual door operations with the number of car calls. Setting range: Bottom landing to top landing: ❚ Number of floors until the car command is cleared ❚ Switches the function off Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “7.8 Anti-nuisance” Contents ❚ Me nu ❚ Index Page 4–10 4 Configuration and control commands > PARKING AC TIV ATION > CAR LIGHT OFF OF THE PARKING / HOM ING FACILITY Press the YES DEA CTIVATION or NO key. CABINET /ON TERMINAL Reference: “5.7 Parking” UNTIL PARKING ( H OMING ) IS ACTIV ATE D Adjustment is possible only with PARKING activated. Setting range: 1...15 min Step interval: 1 min X228 When the car doors have closed, the time here begins to run. When the time has expired, the relay drops out and the car light circuit is interrupted. > PARK TIME TIME O F THE AU TO MATIC CAR LIGHT RELAY IN THE IN - SPECTION The car light is switched back on: ❚ When the door or manual door is opened ❚ When a command is issued from the floor Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Setting range: 0 ... 60 sec Step interval:1 sec Reference: “5.7 Parking” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > PARKING FLOOR SETS DESTINATION LAND ING FOR P ARKING Setting range:0 ... top landing Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > PHOTOCELL EXTEND STEAD YING O F D OO R REV ERSING BEH AVIO UR D U RING PA S - SENGER ENTRY Reference: “5.7 Parking” With photocell extend set, the photocell remains effectively constantly active when interrupted by several people. The door is not reversed during this time. > LIFT-OFF FLOOR Setting range: 0,0 ... 10 sec Step interval: 0,1 sec DETERMINES D RIV E D ESTINATIO N OF LIFT OFF D RIV E The lift OFF function can be initiated by means of the keyoperated switch over shaft cable X400 through terminal X238 (active = 24 V GND). The function can also be activated via the serial interface; the NEW LIFT KSTMON program is required in this instance. Setting range: 0 ... terminal floor Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “7.1.3 Photocell extension” Use the key to increase and the key to reduce the number of floors. Leave the menu using the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 4–11 > DOOR TIME > DOOR APPROACH C ONTRO LS PE RM ITS LAND ING W ITH TH E D OOR O PEN BY ACTUA TION THE SAFETY CIRCUIT BYPASS RELAY K113 CALL HAND OV ER TO TH E GROU P Active only with the group configuration switched on. If photocells, manual doors or door open buttons are active for longer than the time set here, landing calls are not transmitted to the KST controller. This function is executed only within valid door zones in the shaft. Press the YES or NO key. Setting range:0 ... 300 sec (15 sec recommended) Step interval:1 sec Reference: Fault TA-141, “Relevelling fault time-out” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > DOOR PARK STATE D OORS O PEN OR C LOSED AT E ND O F D RIV E Press the UP > DOORREVERSE MAX N UMBER O F PH OTOC ELL INTERRU PTIO N BEFORE NUD GING OF or DOWN key. (Also applies to park landing.) CO MMENCE Setting range: 0 ... 20 Step interval: 1 > DOOR CHANGE DELAY Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. D ELAYED DO OR C ONTA CTOR CH ANGEOV ER BETW EEN OPEN AND CLOSED, E .G . WITH INTERRUP TION OF P HOTOC ELL D URING C LOSIN Reference: “7.1.3 Photocell extension” Prevents a short-circuit with three-phase door drive, e.g. resulting from arcing. > DOOR NUDGE.TIME Setting range: 0,0 ... 1,0 sec Step interval: 0,1 sec POSITIV E D OOR C LOSING TIME When this time has expired, the photocell function is deactivated, thereby initiating positive closing of the door Setting range: 0 ... 300 sec Step interval:1 sec 0: De-activates the positive closing function Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > REVERS TIME D OOR O PEN H OLDING TIME FOLLO WING RE - OPENING O WING TO INTERRUPTION OF P HOTOC ELL Setting range: 1 ... 20 sec Step interval: 1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: > PHOTOCELL EXTEND Contents ❚ Me nu ❚ Index Page 4–12 4 Configuration and control commands > DOOR OPEN TIME A DOO R LIMIT SW ITCH O PERATIO N IS SIMU LATED WH EN THIS TIME HAS EX PIRED , AND TH E M OTOR DE -ENERGISED . 4.6 The CONFIGURATION menu Set values only on doors without limit switches; otherwise set to 99 sec. Setting range: 1,0 ... 99,0 sec Step interval: 0,1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > OPEN HOLD TIME WH EN THIS TIME HAS EX PIRE D , THE D OOR BEGINS TO CLO SE IF THE BA SIC SETTING IS CLOSED Applies only when a drive command is present. If a command is present, the door is closed as soon as the starting delay has elapsed. Setting range: 2 ... 99 sec Step interval: 1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: > MIN WAIT CAR ■ BASIS CONFIG (see “4.6.1 The BASIS CONFIG sub-menu”) ■ LINEAR POSITIONG (see “2.3 The linear positioning system”) > PASSWORD PROTECTION O F C ONTRO LLER AGAINST U NA UTHO RISED ACC ESS Press the YES or NO key. Reference 1: > MENU LOCK Reference 2: “4.7 Protection against unauthorised access” > CALLS ON/OFF SW ITC HING OF PRE -PROGRAMM ED CALLS > MENU LOCK PROTECTION O F C ONTRO LLER AGAINST U NA UTHO RISED ACC ESS Press the YES or NO key. Reference: “4.7.4 MENU LOCK” Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 4.6.1 The BASIS CONFIG sub-menu > DOOR TYPE D OOR > DRIVE SYSTEM C ONFIGU RATION Page 4–13 OF M OTOR TYPE The following types are available: The following types are available: NO DRIVE 2-SPEED TRACTION LOHER DCL ASC RST GIEHL LEISTRITZ OILDYNAMIC 1-SPEED TRACTION BERINGER ELRV LRV FEINNACHST. F.UMRICHT..LM.FSV GIEL-FEINNACHST. ZETADYN-1DV / 1DF MICOTROL-330 / 320 / 340 DYNAVERT-L DYNATRON-S Select the desired type using the using the ENTER key. / keys. Leave the menu TYPE C ONFIGU RATION PROGRAMMABLE, e.g. for special doors MEILLER SPINDEL KIEKERT WITTUR 3201 WITTUR RC24 SEMATIC LMDC2010 SIEMENS AT10 RIEDL RTK I.G.V. RATHGEBER PUFFER AS8081 Select the desired type using the using the ENTER key. / keys. Leave the menu > MANUAL DOORS D OOR C ONFIGU RATION WH EN MA NU AL SHAFT D OO RS ARE FITTED Press the YES or NO key. Reference: > CAM DELAY Contents ❚ Me nu ❚ Index Page 4–14 4 Configuration and control commands > DOOR DECOUPLING > DEPARTURE ARROW NU MBER DEPA RTU RE OF FAILE D CO UPLING CYC LES OF A SPINDL E DOO R BEF ORE THE INSTALL ATIO N IS RESET ; A LL CALL S ARE C LEA RED , BU T THE CAR IS NO T SHU T DO WN Setting possible only when door type = PROGRAMMABLE. Value 3 is set automatically with other door types. Reference:Fault TA-133, “Decoupling counter expired” > EMERG STOP FN CALL S CLEA RED F OLLOW ING EME RGENC Y STOP ; AN SAFETY C IRC UIT U PSTREA M OF THE DO OR AND LOC K CO NTAC TS Press the YES or NO key. > EMERG STOP MAX > DOOR LIMIT SW CONFIGU RATIO N: or NO key. EMERGENC Y STO P IS GENERATED BY ALL SWITCH ES IN THE Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. DOOR Press the YES C AR Setting range: 1 ... 10 0: Deactivate function ARRO W S ACTIV E ( ILLU MINATED ) WITH DO OR CLO SED DO OR N UMBER W ITH LIMIT SW ITCH OF EME RGENC Y STOPS BEFORE TH E INSTALLATION IS SHU T DO WN ; AN EMERGENCY STOP IS GENERATED BY A LL Setting possible only with PROGRAMMABLE door type. SW ITC HES IN THE SA FETY CIRCUIT U PSTREA M OF TH E DO OR Press the YES The emergency stops must be generated during one drive. Shutdown is cleared by means of the TCM RESET function. or NO key. > DOOR DEENERGIZED DOOR CONFIGU RATIO N: DO OR MO TO R DE - ENERGIZED IN REST STATE Setting possible only with PROGRAMMABLE door type. Press the YES or NO key. AND LOC K CO NTAC TS Setting range: 1 ... 10 0: Function off Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > TCM RESET Reference 2: Fault TA-142, “Emergency stop fault count expired” > CAR DOOR BUFFER ON OLD ER D OOR D ESIGNS W ITH M ECH ANIC AL BU FFER Setting possible only with PROGRAMMABLE door type. Press the YES or NO key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 4–15 > DOOR INTERR MAX > FIREMAN SERVICE N UMBER C ONFIGU RATIO N OF F IREM AN SERVIC E (FIRE M ODE /FIREMAN MO DE ) OF D RIVE INTERRU PTIONS CAU SED BY LO CK /INTE R- LOC K FAU LTS DU RING A DRIV E BEFORE TH E INSTA LLATIO N IS SHU T D OW N Setting range: 0 ... 255 The shutdown is cancelled by means of the TCM RESET function, or by switching the power supply OFF/ON. Setting range: 1... 10 0: Function off Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > TCM RESET Reference 2: Fault TA-143, “Stopping fault count expired” > DOOR LOCK MAX N UMBER OF DO OR LOCK F AULTS BEFO RE C AR AND LA ND ING CALLS ARE C LEARED All calls are cancelled, but the car is not shut down. Reasons for the car not being started are for example failure of lock or car door contact to close. Setting range: 1 ... 10 0: Function off Reference: Fault TA-135, “Max. number of door lock faults exceeded” D ESTINATION O F F IRE MOD E D RIV E The fireman function can read in the destination floor by means of hardware or software. If the software function is used, the destination floor is taken from the setting in this menu item. The door information is coded in the floor by the addition of the following values to the floor: +64 For door A +128 For door B +192 For doors A+B In this example, the value 136 has been set for door B for destination floor 8. Setting range: 0 ... 255 CONF IGU RATIO N OF LIFTS > FIREMAN FLOOR Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > GROUP MODE Setting range: 1 ... 255 0: No group Reference: “7.4 Fireman service control, fire mode and evacuation” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. G RO UP Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: > FIREMAN SERVICE Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > SHORT FLOOR Reference: “6 Group mode” Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. SPE CIFICATION OF SH ORT FLO OR MO DE Reference: “5.6 Short floors” Contents ❚ Me nu ❚ Index Page 4–16 4 Configuration and control commands > FLY TIME > RELEVEL STOP LA ND ING STOP TIME W ITH SH ORT FLO OR Adjustment possible only with SHORT FLOOR Setting range: 0,02 ... 10,0 sec Step interval: 0,02 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “2.2 Shaft requirements Magnet copying” M OTOR AND V ALV E OV ERRUN TIME W ITH DE LAY FOLL OW ING LEV ELLING Can be set only if RELEVELLING is active. Permits more accurate levelling when the level position has been reached. Setting range: 0.02 ... 2.0 sec Step interval: 0.02 sec > ZONE TIME Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. DOOR Reference:> RELEVELLING ZONE D ELAY O N , AF TE R STARTING Setting range: 0,0 ... 10,0 sec Step interval: 0,1 sec Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. > RELEVELLING FINE LEV ELLING OF TH E CAR ( INC LUD ING W ITH DO OR O PEN ) > DOOR ZONE OFF DROP - OU T DELA Y OF SAFETY CIRCUIT BYPASS RELAY FOLL OW ING RE LEVE LLING Can be set only if RELEVELLING is active. Permits more accurate levelling when the level position has been reached. Can be set with hydraulic drives with active RELEVELLING only. Setting range: 0,02 ... 2,0 sec Step interval: 0,02 sec Enables exact levelling during relevelling of the exact aligned position. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Setting range: 0,02 ... 2,0 sec Step interval: 0,02 sec Reference: > RELEVELLING Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “2.2 Shaft requirements Magnet copying” > I/O-PORT SETTING OF SP ECIAL X216-X223 F UNC TIONS ON C ONTROL TE RM INA LS This adjustment is used for the special configuration and is pre-set as standard Setting range:0 ... 255 Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “10.12 Menu CONFIGURATION > BASIS Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 CONFIG > I/O PORT” Page 4–17 > LANGUAGE O PERA TO R > PRIORITY FLOOR DESTINATIO N FLO OR FO R "LAND ING BY TE R- MINAL X220 PRIORITY ", AC TIV ATED DISPLAY SETTING Setting range:GERMAN, ENGLISH (other languages on demand) Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Setting range: 0 ... Oberste Haltestelle > SERIAL Appears in the menu only when the I/O PORT value contains the partial value 32.. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: “10.12 Menu CONFIGURATION > BASIS CONFIG > I/O PORT” Reference 2: > PRIO ATTRIBUTE > PRIO ATTRIBUTE DOO R SELEC TION ON PRIO (PRIO RITY ) FLO OR Appears in the menu only when the I/O PORT value contains the partial value 32. Setting range:Summe aus ❚ 1= DOOR A opens ❚ 2= DOOR B opens ❚ 4= TERMINAL acknowledged SE TTING SERIAL INTERFACE This setting is used for the special configuration, and is preset as standard Setting range: 0 ... 255 Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference: “10.10 Menu CONFIGURATION > BASIS CONFIG > SERIAL” > SYS1 > ... SYS3 ... > SYS7 FA CTORY- STA ND ARD SETTINGS These settings are special configurations preset in the factory. Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Reference 1: > PRIORITY FLOOR Reference 2: “10.12 Menu CONFIGURATION > BASIS CONFIG > I/O PORT” Setting range: 0 ... 255 Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. References: “10.4 Menu CONFIGURATION > BASIS CONFIG > SYS1” up to “10.9 Menu CONFIGURATION > BASIS CONFIG > SYS4, SYS6, SYS7” Contents ❚ Me nu ❚ Index Page 4–18 4.7 Protection against unauthorised access 4.7.1 Principles Access to the menu or the main menu levels can be protected against unintentional or unauthorised access by entry of a four-digit numeric password. 4 Configuration and control commands 4.7.2 Possible passwords The password always consists of the first three digits, which can be selected freely, and the final digit, which specifies the level(s) to be protected: 0 No protection 1 Protects CONFIGURATION 2 Protects SERVICE 3 Protects CONFIGURATION and SERVICE Once the protected level has been opened, it remains open until 00.00 (midnight) or until it is closed again by entry of the password. 4 Protects INFORMATION 5 Protects CONFIGURATION and INFORMATION The controller is supplied set to “0000”. Protection is not active in this case. 6 Protects INFORMATION and SERVICE 7 Protects CONFIGURATION, SERVICE and INFORMATION 8 No protection 9 Protects CONFIGURATION When a password has been set, it is requested when the protected main menu level is opened. This level cannot be accessed if no password or an incorrect password is entered. Examples of passwords: ❚ 1237 consisting of password 123 and protection of all levels; ❚ 8366 consisting of password 836 and protection of INFORMATION and SERVICE. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 4.7.3 Setting the PASSWORD KEEP THE PASSWORD IN A SAFE PLACE Once the password has been set, it may not be possible to access the CONFIGURATION level without entry of the password. The password cannot thereafter be changed or reset. Page 4–19 4.7.4 MENU LOCK A password must be set before this function can be used. Levels accessed by means of the password remain accessible until 00.00. Protection can be restored in advance by means of the MENU LOCK function. > Call up the following in turn in the main menu: CONFIGURATION > MENU LOCK MENU LOCK > Call up the following in turn in the main menu: CONFIGURATION > PASSWORD The current password appears, e.g.: nein password > Press the YES or NO key. Then use the ENTER key to save the setting and leave the menu. 0000 0000 means: No password > Write the desired password down. > Using the / keys, position the password over the re- 4.7.5 Access with the password activated If a level is protected by a password, the following information is displayed when the level is selected:: INFORMATION quired digit. Then use the key to increase and the key to reduce the values. > Repeat this procedure for all digits until the desired password has been entered. > Leave the menu using the ENTER key. If the subsequent prompt, “RESET YES/NO” is acknowledged with the YES key, the password is saved. Provided the password is not equal to 0000, it becomes active immediately, and protects the selected level(s). Keep the password in a safe place, but ensure that it is available to the authorized maintenance personnel. 0000 The figure “0000” must now be overwritten with the previously set password. The cursor is initially located on the first digit. > Use the key to increase and the key to reduce the values. Confirm the password and leave the menu using the ENTER key. Contents ❚ Me nu ❚ Index Page 4–20 4 Configuration and control commands 4.8 Configuration by means of the KST EDIT PC configuration program 4.8.1 New functions The KST EDIT configuration program was written to enable you to configure your KST controller on a PC. This has the following advantages: ■ Data files can be processed more clearly directly on the PC screen. ■ Configurations already present in the KST can be trans- ferred, processed and saved again. ■ Identical data files need only be generated once. They can then be used repeatedly. ■ Data files can be stored safely. The editor is a DOS program which an be used on virtually any PC or laptop computer. It is available directly from NEW LIFT on diskette, and may be copied freely by our customers as shareware. A serial data transmission cable is also required; customers may order this cable from NEW LIFT or fabricate it at any time themselves (see “10.10 Menu CONFIGURATION > BASIS CONFIG > SERIAL”). 4.8.2 Installing KST EDIT The KST Editor can either be started from the diskette or copied onto the hard disk: > Switch to the DOS operating system level on the PC. > Insert the KST Editor diskette. > Change to the disk drive: C:>A: > Start installation: A:>install A C Starting the program from the hard disk > Start the editor from the hard disk by entering KST EDIT and pressing the Return key. The editor does not initially require an ONLINE connection to the controller. If you wish to transmit or receive data to or from the KST, however, a serial link must be set up through the COM1 or COM2 interface. The start help program uses COM2, the standard interface for most PCs. 4.8.3 Operation The KST Editor operation is broadly similar to the MS-DOS shell (refer to the Microsoft MS-DOS user manual and reference) or an SAA operator interface: ❚ Issue commands using the Alt key, the alphabetic keys A to Z, the cursor keys and the function keys ❚ Leave menus using the Esc key; call up important infor- mation with F1 The program can also be operated by means of a mouse, provided the mouse is installed under DOS. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 5 Commissioning and drives Page 5–1 ❚ The car door must be closed ❚ In the case of lifts driving at 1.2 m/s and faster and with closed-loop control, the additional mechanical final limit switches must also be fitted at the terminal landings in order to ensure monitoring of deceleration at the terminal landings. 5.2 Installation drives 5.1 Preconditions for commissioning The following points must be checked prior to first drive: ■ Rope lengths, undershoot and overshoot ■ Stipulated switchgear room height in the shafthead ■ Operational test of the safety switches on the car roof ■ Adequate deceleration force of the brake ■ Shaft access points closed and locked ■ Safety catch and speed limiter ■ Operational test of the inspection drive pushbutton CAUTION FOR YOUR OWN SAFETY and in order to avoid unnecessary troubleshooting during commissioning, the following conditions must be met before the first drive is performed: ❚ Emergency limit switches fitted, adjusted, and operation tested ❚ Impact buffer fitted ❚ Operational test of inspection drive performed ❚ Operational test performed of all safety circuit switches ❚ Operation of the deceleration monitor must be checked and tripping of the monitor set during commissioning. Emergency limit switches, pre-limit switches and inspection limit switches must remain actuated for the complete drive from the beginning of actuation by the cam up to possible impact with the buffer. ❚ An increased risk of accident is always entailed during an installation drive. The local accident prevention regulations must be observed. ❚ Installation drives may be performed only with the inspection drive facilities fitted for the purpose on the car roof. ❚ Actuating magnets fitted in shaft in accordance with pulse plan ❚ Counterweight balancing performed with 50% load ❚ Ensure that the cabin door blade passes through with sufficient clearance to the interlock defeat mechanism N O TE After an inspection drive, normal operation is only possible following the opening and closing of the safety circuit (fitter steps down from car). If the car is levelled, normal operation is available immedeately. Contents ❚ Me nu ❚ Index Page 5–2 5.3 Orientation drives The orientation drive compares the fitted switching points (signals) in the shaft with the configuration of the controller, and generates the internal information table for positioning. The car also measures and records the drive times between all floors. Should a discrepancy be detected during orientation drive, a fault message is output. Discrepancies include missing or superfluous pulses. In the event of a fault, a question mark appears in column 1, line 4 of the operator display. An orientation drive is normally required only once, when the controller is started for the very first time. A drive command without a valid orientation drive automatically results in an orientation drive being started. 5 Commissioning and drives Proceed as follows to initiate orientation drive: > In the main menu, call up the following functions in turn: INFORMATION > ORIENTATION DRIVE ”ORIENTATION DRIVE” flashes on the operator display during orientation drive. If the controller subsequently switches automatically to normal mode, orientation drive has been completed successfully. Malfunctions arising during orientation drive are shown flashing. N O TE Orientation drive must be differentiated from correction drive, which always has the next terminal floor as its destination, e.g. following fatal positioning errors. If short floor is configured according to the shaft, a measuring drive is performed when the orientation drive has been completed (see “5.6.5 Measuring drive with short floor”). Reference:“5.6.6 The shaft table” 5.4 Normal drives An orientation drive must always be initiated by the controller as the first drive. Only when orientation drive has been completed properly and without malfunctions may further normal and test drives be initiated from the machine room or the pushbuttons on the car and landing panels. N O TE T O FI RST D RIV E The door should be prevented from opening during the first drive by switching off the door drive. Reference 1: “5.5.3 Lock doors” Reference 2: 4.4 The INFORMATION menu > DOOR LOCK Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 5.5 Test drives Test drives are used for the performance of inspections by the licensing authorities, or for commissioning the lift. Page 5–3 The test drive menu appears directly in the operator display and is started by means of the key: In contrast to normal drives, for which call commands are issued from the landing or car panels, test drives are always initiated from the controller. Calls are issued from a test drive menu which is called up on the operator display. The menu operates parallel to normal operation of the controller. When the menu is activated, test drives can also be performed concurrent with normal drives. The following test drive types are possible: ■ DRIVE: Standard test drive sets car call in the target floor ■ TCM: Test drive with activation of test time monitoring test=5 DRIVE test=5 DRIVE Signals destination floor 5 Signals “DRIVE” test type The test drive menu flashes during the display to signal test mode. (TCM) after approx. 3 seconds ■ FINAL LIMIT SWITCH: Test drive to final limit switches In addition, the door(s) can be locked with all test drive types. Locking is cancelled automatically when the test drive menu is left. The menu display encompasses columns 10 to 16 and lines 3 and 4. All other information on the operator display remains displayed. 5.5.1 Initiating test drives The following inputs can be made whilst the test drive menu is flashing: > Select the test drive type using the / keys: DRIVE; TCM; LIMIT SW; DOOR; OFF > Enter the destination floor using the / > Initiate test drive using the ENTER key keys The different test drive types are then displayed. 5.5.2 Standard test drive test=5 DRIVE Drives can be initiated from the machine room with this drive type. The drive is initiated as a car call and is identical to a normal drive. Contents ❚ Me nu ❚ Index Page 5–4 5 Commissioning and drives Further test drives can be initiated whilst the drive is in progress. These are stored, acknowledged and executed as car calls. shut down when the time has expired. When drive time monitoring has been initiated (TCM flashes), resetting is possible immediately by pressing the ENTER key. 5.5.3 Lock doors 5.5.5 Testing the shaft final limit switches test=0 test=0 door LIMIT SW To lock out undesired passengers, the doors can be locked prior to execution of the test drive: > Press the key: lock doors > Press the key: enable doors Line 1 is then displayed small during the test drive to signal that the doors are locked. Any test drive type desired can be selected concurrent with this function; the “LOCK DOORS” function remains active. The doors are enabled again automatically when the test drive menu is left. 5.5.4 Testing TCM drive time monitoring The destination of this drive is the topmost or bottommost floor. The controller executes a normal drive until the car is in the level position, at which point it ignores the level position and moves the car at slow speed to the final limit switch. During final limit switch test drive: > The key sets the KO floor (topmost floor) > The key sets the KU floor (bottommost floor) During the final limit switch test drive, the ENTER key must be pressed as soon as the function is initiated and held down until the car has reached the final limit switch position (dead man function)! 5.5.6 Leaving the test drive menu test=0 tcm test=0 off For this function, a drive destination is selected and initiated as for a standard test drive. The internal TCM time is overwritten with approx. 3 secs for this test. This results in a TCM monitoring error being triggered and the car being The test drive menu can be left in test drive type OFF by pressing the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 5–5 5.6 Short floors If the interval between two floors is too small to bring the car to a halt owing to the speed V2 and the required deceleration distance, the landing magnet for the destination floor must be set back by the requisite distance. This means for example that the DOWN landing magnet for floor 1 is located between floors 2 and 3, and that there is no longer a DOWN magnet between floors 2 and 1. In this case, the interval between 1 and 2 is a short floor. 5.6.1 Short floors at terminal landings KO/KU For a short floor at the KU terminal landing, the landing magnet for floor 1 would have to be placed below the LEVEL position of floor 0. This is of course impossible; a short floor drive must therefore be performed from floor 0 to floor 1 and vice-versa. > In this case, the landing position for floor 0 (KU track) must be placed before floor 1. The requirements for: ❚ BISTABLE KU track and ❚ Unambiguity of the LEVEL position mean that the KU track for the LEVEL [1] position must be broken. LEVEL 0 1 2 3 > In this case, three magnets, from the top downwards: NORTH - SOUTH - NORTH required for correction at the bottom: UP 1 2 DOWN 3 1 2 LEVEL KU 0 Floor [0] Floor [1] Floor [2] 0 1 UP 2 Floor [3] DOWN Short floor 1 UP DOWN KU FIG : SHORT 2 FLO OR IN THE SHA FT 0 Floor [0] Floor [1] Floor [2] Short floor UP DOWN FIG .: SH ORT FLOO R AT KU Contents ❚ Me nu ❚ Index Page 5–6 5 Commissioning and drives BIST ABL E EX PL AN AT IO N The proximity switch is switched on in the UP direction by the south pole of a magnet and switched off on the same track in the DOWN direction by the north pole of a second magnet. 5.6.2 Short floor at any floor During short floor drives, the car starts with speed V1 and switches to speed V0 at the deceleration point V0 (applies only to installations with closed-loop control). In this case, the first UP position is assigned to floor 2. 0 UP 1 2 2 3 CONFIGURATION > BASIS CONFIG > FLY TIME > Use the key to increase and the key to decrease the N O TE No additional magnet track is required for switching off the intermediate speed V1. 3 4 1 DOWN > Call up the following in turn from the main menu: time values [msec]. Leave the menu using the ENTER key. This principle also applies to the top floor (KO short floor). LEVEL The deceleration point is determined by the time interval to the LEVEL stop and will be stored as FLY TIME. Proceed as follows: 2 KU 0 Floor [0] Floor [1] 0 Floor [2] Floor [3] 3 short travels UP DOWN FIG .: SHORT FLO OR AT ALL FLOO RS Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 5–7 5.6.3 Automatic zone suppression Version 3.55 upwards This function is available only if the function “PRE-OPENING DOORS” has been selected (see “> DOOR APPROACH”). This function is illustrated by the following example: A short floor drive is performed from floor 1 to floor 2. The UP landing magnets for floor 1 and 2 are therefore both ahead of floor 1. FIG .: SU PPRE S SED ZONE Zone Suppressed zone Resulting zone LEVEL 0 UP 1 1 2 2 3 3 Landing Direction of drive Contents ❚ Me nu ❚ Index Page 5–8 5 Commissioning and drives During a drive from 0 to 2, floor 1 is therefore crossed during landing, in the process of which the door zone of floor 1 is detected. 5.6.4 Configuring short floors To configure short floors, proceed as follows: The zone up to floor 1 must be suppressed automatically in this instance in order to prevent the door from opening at floor 1. A prerequisite for this is a zone gap between floor 1 and floor 2, as shown in the diagram. CONFIGURATION > BASIS CONFIG > SHORT FLOOR > Call up the following in turn from the main menu: Basis config. short floor 1 > Select one of the following settings:: 0 No short floor 1 Short floor(s) in the shaft 2 Short floor in KU 3 Short floor in the shaft + KU 4 Short floor in KO 5 Short floors in the shaft + KO 6 Short floors KU + KO 7 Short floors only “Shaft” is synonymous with “somewhere in the shaft, at least once”; KU = Bottom correction (bottommost floor) KO = Top correction (topmost floor) > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 5.6.5 Measuring drive with short floor If a short floor is configured, the time behaviour of the car at speed V1 is automatically measured following the orientation drive. The car drives at speed V1 between the next two floors for this purpose (the car is accelerated after LEVEL and landed on the next possible floor). Since the measured V2 times are available from the orientation drive, the time interval from starting at V1 to changeover to V0 can be calculated at a later stage for a short floor. This applies to any floor with the exception of KU and KO. If short floors are set for these floors, additional measurement drives are performed automatically. If the drive system settings are re-adjusted, a new orientation drive must also be performed. “MEASURING DRIVE” flashes on the operator display during the measuring drive(s). The measuring drives are performed at V2 on installations without closed-loop control (without V1). Page 5–9 5.6.6 The shaft table The shaft table shows the information stored during orientation drive, namely the UP/DOWN magnets and whether they are present between the LEVELLING magnets. The exact positions are not saved, nor are the relationships between the UP/DOWN magnets to each other, which are essential for the positioning program. To display the shaft table, proceed as follows: > Call up the following points in turn from the main menu:: INFORMATION > SHAFT TABLE Line 2 of the operator display indicates the shaft section. Line 3 indicates the UP and KO magnets in this shaft section. Line 4 indicates the DOWN and KU magnets in this shaft section. > Press the / keys to move the shaft portion by one floor in each case. An overview is displayed of the mag-nets present in the shaft and the resulting conclusions. Contents ❚ Me nu ❚ Index Page 5–10 5 Commissioning and drives 3) Examples 1) shaft table shaft table 0 2 3 1 1 0 Line 2: Between floors 2 and 3 Line 3: No UP magnet, Short floor Line 4: No DOWN magnet, Short floor Line 2: Between floors 0 and 1 Line 3: UP magnet for floor 1 Line 4: KU magnet for floor 0 4) 2) shaft table shaft table 1 3 4 2 2 5 3 2 3 1 Line 2: Between floors 1 and 2 Line 3: UP magnet for floors 2 and 3 Line 4: DOWN magnet for floor 1 Line 2: Between floors 3 and 4 Line 3: UP magnet for floor 5 Line 4: DOWN magnets for floors 2 and 3 Conclusion: Short floor between floors 2 and 3. Two UP magnets and one DOWN magnet between floors 1 and 2; no magnets between floors 2 and 3 (short floor), and two DOWN magnets and one UP magnet between floors 3 and 4. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 5.7 Parking The controller supports automatically activated parking to a parking floor (normally downwards) in accordance with TRA 265.51. The PARKING FLOOR and the PARK TIME to activation of parking can be set in steps of 1 to 15 minutes. If the parking floor is a landing which actually exists in the system and the settings described above are employed, this is described as standard parking. Page 5–11 5.7.2 Activating parking A number of settings must be performed: ■ Switch on PARKING > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > PARKING > Set PARKING to ACTIVE using the key. Leave the menu using the ENTER key. and ■ PARKING FLOOR If the parking floor setting is greater than the topmost system floor, statistical parking is activated. > Call up the following functions in turn from the main Time-driven parking can only be programmed in the factory. In this instance, the car drives to different preset parking floors during preset times. > Increase the floor value to floor “n” using the key; If the controller is configured in a group and statistical parking is preselectedt (see “5.7.4 Statistical parking floor”), the car drives to a parking floor determined by the group controller on an hourly basis ( from Version 3.5 upwards). 5.7.1 During parking The operator display indicates “PARK/HOMING” during parking. The door is actuated according to the set door park state when the car lands on the parking floor. menu: SERVICE > ADJUSTMENTS > PARKING FLOOR reduce the floor value using the using the ENTER key. key. Leave the menu and ■ PARK TIME > from Version 3.2 upwards Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > PARK TIME > Using the / keys, set the time to parking in minutes. Leave the menu using the ENTER key. Parking operations can be aborted at any time by new drive commands. The car drives to the new destination floor by the shortest route, and the direction display is switched in. REV ERSI NG ST O P If the new command is in the opposite direction to the parking direction, the car lands on the next possible floor. The door remains closed and the car drives to the floor from which the call originated. Contents ❚ Me nu ❚ Index Page 5–12 5 Commissioning and drives 5.7.3 Restarting the internal Park timer Follow the procedure below to reset the park timer to zero: ■ Terminate drive ■ Switch the controller OFF/ON ■ Switch the priority controller OFF (auxiliary mode, in- spection mode, fireman service mode, fire mode, priority car, priority landing) Car relevelling movements do not restart the park timer. The park timer is held when the priority controller (auxiliary mode, inspection mode, fireman service mode, fire mode, priority car, priority landing) is switched on. The parking floor driveled to is either 5.7.4 Statistical parking floor The controller records landing data in a statistics memory with each landing. The parking floor can be established from these statistics. The car then selects as the parking floor the floor from which landing calls are most frequently received. The function becomes active when ■ the set PARKING FLOOR is greater than the highest floor in the system; floor 255 is a suitable value in this instance. ■ PARK/HOMING is active and the time, PARK TIME has expired. The statistical selection of the parking floor can be switched to parking on a specific programmed floor by selecting an existing floor. a) The parking floor determined by statistical evaluation b) The parking floor assigned for a specific time c) The single parking floor previously implemented Parking/homing according to condition b) or c) is not performed if statistical parking floor is set. For condition b), Time-triggered parking floor” to be effective, it must be: 1. Programmed in the KST Editor 2. Switched on (> CONFIGURATION > BASIS CONFIG > SYS1 + 8) (performed automatically in the KST Editor V2.90 and upwards) 5.7.5 Time-triggered parking floor This menu setting can only be configured in the KST Editor. The function is of use only in conjunction with the real-time clock. If parking/homing is ACTIVE and the PARK TIME has expired, the car drives to the set parking floor. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 5–13 If the time condition set for a specific parking floor is not fulfilled, the car drives to the “basic” parking floor (condition c). A specific time is defined for a specific parking floor as follows: “Parking floor: Day(s), Hour(s)” One or more days, for example the entire week, may selected for the day. Any interval or several intervals, in steps of one hour, may selected for the hour; the limit is 24 hours. Examples: 08-10 hours, 12-14 hours, 17-22 hours Up to five parking floors can be determined simultaneously. The KST Editor is used for programming. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 6 Group mode 6.1 Principles of group mode Version 3.0 upwards supports functions for duplex groups. Version 3.5 upwards further supports functions for triplex and quattro groups. Group control is undertakten by the GST group processor. Each GST has a serial connection to the KST (interface X701). Calls from landing buttons are presented to all KST controllers in parallel, but are only transmitted from one KST to the GST. This KST has the designation MASTER (MST), all other KSTs are SLAVES (SLV). The promotion to master is selected by the GST on a random basis and can change depending on a situation, e.g. when the master KST is switched to inspection mode. Each controller processes its car calls normally, but transmits its status continuously to the GST and receives selected landing calls from the GST. Page 6–1 The status of a KST comprises its car calls, its position in the shaft, its direction, and its status (inspection etc.). The GST compares the landing calls from all KST controllers, and decides at the last possible moment which car is to receive the call. The group supports the parking floor of the car with the aid of a simultaneous statistics function: If PARK DRIVE is active in the main menu SERVICE > ADJUSTMENTS > PARK DRIVE the PARKING FLOOR is set to 255, and the set PARK TIME (1 to 15 minutes) has expired, the group signals to the car the floor from which landing calls are most frequently received. This function is performed independently for all cars. Should a KST fail (fault, external event, etc.), the remaining KSTs receive all calls, a new master will be assigned automatically – no calls are lost. If group communication is lost permanently, each KST independently receives a proportion of the landing calls after a brief interval, according to the preset group mode. 6.2 Group mode adjustment The group programs always become active when the set GROUP MODE is greater than 0. The group mode is a number between 0 and 255, in which three functions are encoded: A Response to landing call enable in the event of a group fault (e.g. communication), (fault: Rd-150) B Issuing of landing call priority to the KSTs C LON mode (KSTs have no landing call hardware) The numbers of the selected functions A and B must be added together to produce the setting. Contents ❚ Me nu ❚ Index Page 6–2 6 Group mode Function A Function C Response to landing buttons in the event of a group fault: LON mode Number The landing buttons are read in and acknowledged by the group processor only. The KST receive no hardware calls for processing (the calls are also supplied by the group with single master).. Key Type 1 Landing call enable for (0, 2, 4,...) duplex 2 Landing call enable for (1, 3, 5,...) duplex 3 Always without enable duplex 4 Always with enable duplex 5 Landing call enable for (0, 3, 6,...) triplex 6 Landing call enable for (1, 4, 7,...) triplex 7 Landing call enable for (2, 5, 8,...) triplex > Call up the following in turn from the main menu: 8 Reserved - CONFIGURATION > BASIS CONFIG > GROUP MODE 9 Landing call enable for (0, 4, 8,...) quattro 10 Landing call enable for (1, 5, 9,...) quattro 11 Landing call enable for (2, 6, 10,...) quattro 12 Landing call enable for (3, 7, 11,...) quattro Number 128 Key LON Mode In the LON mode, the A+B function serves only to switch on the group function. Landing call enable is not con-trolled by the KSTs. basis Config Group mode 1 1 Function B Specification for assignment of priority landing call to the KST: The numbers of the selected functions A and B must be added together to produce the setting. > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Number Key 16 1st priority landing call receiver 32 2nd priority landing call receiver Note: The “2nd priority landing call receiver” receives the priority call when the 1st landing call receiver is inactive (e.g. inspection etc.). Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 6.2.1 Setting the call handover time Should problems be encountered on a KSTwhich prevent further drives (e.g. door lock fault), the call is retrieved from this KST at the latest after “CALL HANDOVER” seconds, and handed over to the next KST. The time to re-issuing can be set: > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > CALL HANDOVER The setting is between 10 and 180 seconds (recommended: 40 seconds). > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. 6.2.2 Setting the door time Observed are: ❚ Interrupted photocell, ❚ the active door OPEN button and ❚ the open manual door Page 6–3 6.2.3 Floor offset Version 3.54 upwards This setting can be configured with the KST Editor only. Shafts of different lengths can be combined to form a group configuration. The offset is the distance between the shorter shaft and floor [0] of the longer shaft. Conditions 1. All shorter shafts must be complete sub-set of the longest shaft. 2. The offset of the shorter shaft to the longer shaft must not exceed 7 floors. 3. The shorter shaft must always be SLAVE in the group; this must be taken into account with the setting “1st priority landing call receiver” (Group No. +16). Normalization The distance to the shorter shaft can be displayed in normalized form in the operator display of the affected KST. If these times are longer than the set DOOR TIME, the call is retrieved by this KST after “DOOR TIME” seconds, and issued to the next KST. KST begins counting with the offset instead of “0”. The time to re-issuing can be set: > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > DOOR TIME Valid configuration example: The setting is between 0 and 300 seconds (recommended: 15 seconds). > Use the key to increase and the key to reduce the Display Not normalized Normalized Offset SLV KST-A 0123456789 KST-B 01234567 0123456789 0 12345678 1 X values. Leave the menu using the ENTER key. Unvalid configuration example: Display Not normalized KST-A 012345678 KST-B 012345678 Contents ❚ Me nu ❚ Index Page 6–4 6 Group mode 6.3 The group operator display 6.4 Group faults The KST displays its group status by means of a code letter in line 4, column 1 of the operator display. The following three faults indicate a problem in the link between the KST and group processor: Value Key w Waiting: KST waits for group connection (switch on) M Master: KST with landing call acknowledgement m Single master drives without group controller, other KSTs are out of the group (inspection etc.) S Slave: KST without landing call acknowledgement p Pending: KST wishes to leave group (inspection etc.) X Exit: KST has left the group # KST / GROUP link broken @ Brief intermediate status RD-130 Unknown group command RD-150 Group communication interruption RD-151 Unanticipated master -> slave exchange In the event of a permanent group fault, the landing calls without group processor are issued according to the set group mode. 6.4.1 The group processor The link to each KST comprises a serial line. The status of each line is displayed by an LED on the group processor: ❚ LED lit continuously: connection to KST present ❚ LED flashing: fault or disconnection on corresponding line If a durable fault occurs, the group prozessor should be restarted with the RESET key; landing calls may be lost. A PC program can display the group processes schematically via the integral serial interface (group monitor GS MON). Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 7–1 7 Further functions 7.1 Adjusting the doors 7.1.1 Door times diagrams Level(S29/S30) Landing (S31/S32) Zone enable Zone Bypass 2 1 Cam delay 2 1 Cam Door open delay 2 1 Door O PEN 1 Door CLO SED 2 3 Starting delay* 4 O pen holding tim e* Callcom m and 1 O pens during approach 2 O pens w hen level 3 Car starts w hen com m and is issued and starting delay tim e has expired 4 Doors close w hen open holding tim e has expired * Configurable M enu point in ADJUSTM EN TS subm enu FIG .: G ENERAL D OOR TIMES Contents ❚ Me nu ❚ Index Page 7–2 7.1.2 Reversing time On doors without limit switch, the door moves to the OPEN position only if the reversing time is sufficiently long. On doors with limit switches, the door always moves as far as the limit switch, but does not close until the reversing time has expired. 7 Further functions Door open Door closed Photocell Reverse time FIG : DOO R REV ERSING TIME > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > REVERS TIME > Set the reversing time in seconds using the / keys. > Save the setting by pressing the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 7.1.3 Photocell extension Version 3.52 upwards In order to hold the door in reversing mode as passengers are entering the car, a photocell extension time is set. Activation of the photocell is extended artificially for this time so that it remains active when passed through by several passengers, and the doors do not reverse. This time does not extend the REVERSE TIME, i.e. the door is not kept open for an excessive time. Accordingly, the REVERSE TIME can be set shorter. We recommend that the magnitude of the REVERSE TIME be selected equal to the DOOR OPEN DELAY (up to 4 seconds). Page 7–3 There is only one time for all doors. To set the photocell extension, proceed as follows: > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > PHOTOCELL EXTEND > Using the / keys, extend the extension time in sec- onds. We recommend that this time be set to approx. 3 seconds, or a little longer if the lift is used by older or disabled persons (the value 0 cancels this time). > Save the setting by pressing the ENTER key. FIG .: PH OTOC ELLS Door open Door closed O pen holding tim e Reverse tim e Only interruptions which last longer than the time set here cause a closing/ reversing operation and initiate the reversing time. Photocell Photocellextension W ith severalpassengers: Photocell Photocellextension Contents ❚ Me nu ❚ Index Page 7–4 7 Further functions 7.2 Direction reservation Extension of the car direction by the CAR CALL PRIO time. During this time, a passenger can enter the car and issue a car call without another potential passenger on another floor calling the car. Door open The direction reservation is noted as the car lands. The direction reservation time begins from the level point. Door closed Door open delay NO T E In groups, the CAR CALL PRIO should always be greater than the STARTING DELAY. Starting delay Direction reservation Direction Car command Actual reservation FIG .: DIRECTION RESE RV ATION FO R CAR C OMM ANDS > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > CAR CALL PRIO > Set the direction priority in seconds using the / keys. > Confirm the setting by pressing the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 7.3 Door test during inspection Version 3.55 upwards According to the mode selected, the door(s) can be moved to OPEN or CLOSED for test purposes. The OPEN and CLOSE door buttons must be used for this purpose. The test cannot be performed if an inspection drive command has been issued. An inspection drive command has priority, and automatically closes the door(s). During the test mode the reversation is switched off ( Version 3.55 upwards). > Setting: SYS 2 +4 Page 7–5 7.4 Fireman service control, fire mode and evacuation The system supports an evacuation drive to the main floor, and a fireman service control. Whereas the sole task of evacuation drive is to bring the car to a preset main floor and park it there with the doors open, the fireman service control permits operation of the car using the car buttons. A fireman service key-operated switch must be operated in the car for this purpose. All characteristics described below are transmitted to the controller via the menu. The main floor can be determined in two ways: A In the landing button shaft cable (this method enables an evacuation switch to be connected in theory on each floor) B By KST Editor Which of the two methods is used is determined by the FIREMAN MODE described below. Contents ❚ Me nu ❚ Index Page 7–6 7.4.1 Setting in the menu All evacuation/fireman settings can be set by combination of the following parameters: Value Function 0 Main floor is identical to FIREMAN FLOOR 1 Main floor is coded in shaft cable 2 Nicht belegt 4 Evacuation from X220 + MAIN FLOOR 8 Reserved 16 Evacuation automatically becomes fireman drive 32 Fireman standard = Hong Kong (otherwise Switzerland, TRA200 ) 64 Door in main floor OPEN (otherwise CLOSED) 128 Fireman service drive can be switched off on main floor only Setting example: The number 97 is composed of the following partial values: 1 Fireman standard = Hong Kong 32 Main floor is coded in shaft cable 64 Door on main floor OPEN (otherwise CLOSED) 7 Further functions 7.4.2 Fire mode control (evacuation) When the fire mode is activated by shaft signal X400255 / Pin 28 (fire mode key-operated switch), the “fire mode drive” operating mode is set in the controller. All other priority controls with the exception of inspection control and auxiliary control are overridden. The operator display of the controller signals this condition by flashing “FIRE MODE”. Photocells are deactivated; the controller no longer acknowledges calls, and calls which have already been acknowledged are cancelled. Affected functions ❚ Landing and car buttons are locked ❚ Overload and full load recognition is deactivated ❚ Any photocells, sensor strips, etc. are deactivated Drive to the main access point The car drives by the shortest route to the main access point and remains there with the doors open. If the car is at that point driving away from the main access point, it lands on the next possible floor with the doors closed, then drives to the main access point by the shortest route. If the car is at that point driving in the direction of the main access point, the drive is extended or shortened so that the car lands at the main access point. The controller reverts to normal mode when fire mode priority is switched off. To carry out the setting, proceed as follows: > Call up the following in turn from the main menu: CONFIGURATION > BASIS CONFIG > FIREMAN SERVICE > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 7.4.3 Fireman service mode: Swiss standard (TRA200, SIA 370/10) When the fireman key-operated switch at the main floor is operated, the car drives directly to the main floor and remains there with the doors unlocked and open (TRA266.52). The car and landing buttons are locked (see also “Fire mode control”). When the fireman key-operated switch in the car is operated, the controller is set to FIREMAN MODE. All other priority controls, with the exception of inspection and auxiliary, are rendered ineffective (TRA 266.55). At the same time, further drive commands can be issued from the car. Page 7–7 Car buttons The car buttons are enabled for commands; the first car button pressed activates a drive command. If the fireman switch is switched ON/OFF, the car command is cleared (TRA 266.52(2) ). If the switch is switched ON/OFF during drive, the car command is cleared and the car lands on the next possible floor. A safety circuit interruption during drive does not clear the car command. Eine Sicherheitskreis-Unterbrechung während der Fahrt löscht das Innen-Kommando nicht! If fireman mode is switched on without prior evacuation to the main access point, the instantaneous floor is entered as the main access point. N O TE The operator display of the controller flashes “FIREMAN MODE” in this status. Switching off fireman mode Affected functions ❚ Landing and car buttons are locked ❚ Overload and full load recognition is overridden ❚ Any photocells, sensor strips, etc. are deactivated ❚ Priority controls with the exception of inspection and au- Car commands can only be issued if the fireman keyoperated switch is switched on. If partial value 128 is active in the “FIREMAN MODE” setting, the “FIREMAN MODE” can only be switched off at the main floor. Operation of the fireman key-operated switch in all other positions only has the effect of clearing any car commands; the operating mode is retained. xiliary control become inactive Türmodus ❚ The “CLOSE DOOR” pushbutton is inactive ❚ The “OPEN DOOR” pushbutton is inactive Contents ❚ Me nu ❚ Index Page 7–8 7.4.4 Fireman service mode, Hong Kong standard mode When the fireman key-operated switch in the car is operated (terminal X346, inspection cabinet), FIREMAN MODE is set. When the fireman switch is operated for the FIRST TIME at a point other than the main floor, an evacuation drive is performed to the main floor (as described for “7.4.2 Fire mode control (evacuation)”). The operator display of the controller flashes “FIREMAN MODE” in this status. Affected functions ❚ Landing and car buttons are locked ❚ Overload and full load recognition is overridden ❚ Any photocells, sensor strips, etc. are deactivated On the main floor: ❚ Door basic setting during landing: as programmed On other floors: ❚ Door basic setting during landing CLOSED 7 Further functions leased. The door remains open if the OPEN limit switch is active, or if the DOOR OPEN TIME has expired on doors without limit switch. ❚ In the cars status DRIVE Further car commands can be issued to shorten the drive. All acknowledgements and commands are cleared upon landing. If the fireman switch is pressed again, all car commands are cleared and the car lands on the next possible floor. Switching off the fireman drive The “Fireman mode” can be configured such that it can be switched off only on the main floor. In all other positions, operation of the fireman key-operated switch only has the effect of clearing any car commands: the operating mode remains unaffected. A drive can however be performed only with the signal active (key). Door control The car buttons and the CLOSE DOOR and OPEN DOOR buttons are active as described below: ❚ In the car status DOOR OPEN The CLOSE DOOR pushbutton closes the door, provided it remains pressed. The door opens when the button is released. The door remains closed if the CLOSE limit switch is active. All car buttons have the same function as the CLOSE DOOR button. No drive commands are accepted from the car buttons. ❚ In the car status DOOR CLOSED The car buttons are enabled for commands: the first car button pressed initiates a drive command. The OPEN DOOR button opens the door, provided it remains pressed. The door closes when the button is re- Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 7.5 Combined evacuation drive Version 3.55 upwards This drive is initiated from input X220 (I/O port). A fire mode drive is performed to the set fire mode floor. The door(s) are then held open for the evacuation time. When this time has expired, a system Off drive is per-formed to the Lift Off floor. The door behaviour on this floor then corresponds to normal system Off behaviour. Settings: BASIS CONFIG > SYS2 :+2 (switch on function) BASIS CONFIG > I/O PORT:+16 (fire mode=X220) BASIS CONFIG > FIRE MAN SERVICE: +4 (X220 + fireman floor) BASIS CONFIG > FIRE MAN FLOOR:<floor> + <door> SERVICE > LIFT-OFF FLOOR<floor> The EVACUATION TIME can now be set only from the KST Editor (presetting: 10 sec). <door> : The door information is coded in the floor by adding one of the following values to the floor: +64 for door A Page 7–9 7.6 Emergency evacuation Version 3.57a upwards An emergency evacuation drive is initiated by an external event. The connection to the controller is made on terminal X217. Drive command readiness is a condition for execution. If the car is not level, the car is conveyed to the next low-est floor upon activation of the terminal. The motor is driven at the landing speed (Ve). If the terminal is activated during drive, the motor speed is reduced to the Ve speed immediately and the car is landed level on the next floor. An artificial overload is generated on this floor, thereby ensuring that the door is held open. The event is recorded by generation of a KB-154 “EMERGENCY EVACUATION ON” fault. When terminal X217 has been deactivated, the system is reset and the software restarted. This event is also docu-mented by means of a KB-198 fault “EMERGENCY EVACUATION OFF” and stored. Settings: None Emergency evacuation can be programmed on terminal X217 only from the KST Editor. +128 for door B +192 for doors A+B Contents ❚ Me nu ❚ Index Page 7–10 7.7 Drive time control monitoring (TCM) The controller supports drive time control monitoring according to TRA 262.621(1). When the motor is started, the presence of the positioning signals is monitored. Each new positioning signal restarts the drive time control monitoring with the full monitoring time. When the car is started, the next positioning signal must reach it within the set drive time. If this time elapses, the motor triggers an emergency stop, and the controller is locked for normal drives. This status is displayed by “TCM” flashing on the operator display of the controller. 7 Further functions 7.7.1 Configuring the TCM The time required for activation of the TCM can be adjusted. Any time setting greater than 0 seconds switches the function on. The presetting is 45 seconds. > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > TCM TIME > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. 7.7.2 Resetting the TCM When shut down by the TCM, the installation can be reactivated by one of the following procedures: > Call up the following in turn from the main menu: NO T E A TCM is activated when the START MONITOR monitoring time expires (to EN 81). MAINTENANCE > TCM RESET > Press the YES key. ❚ or switch the controller OFF/ON ❚ or switch the auxiliary switch ON/OFF ❚ or switch the inspection switch ON/OFF Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 7.7.3Anti-nuisance Version 3.55 upwards Page 7–11 7.8 Anti-nuisance The car can be protected against use of the car buttons for nuisance drives. The active photocell and manual doors are taken into account for this function. The setting SYS2: +1 generates a “Suppress anti-nuisance” signal on terminal X221. This prevents an emergency call unit locking necessary emergency calls to the KST. Output: X221: Active (0 V) under the following conditions: Drive in progress No emergency stop, no TCM Level or in zone Door OPEN Door + manual door Door OPEN and manual door OPEN Manual door only Manual door OPEN On doors with limit switches, limit switch OPEN must be active. On doors without limit switches, expiry of the door open time is the deciding factor. If the car has received a drive command from an internal pushbutton and the photocell or manual doors are not activated following the “nth” stop at the latest, the remaining car commands are cleared when the car starts, and the start is aborted. The function does not appear on the operator display. Switching anti-nuisance On/Off The number of drives “n” without activation of the photocells which causes tripping of the TCM can be adjusted. The function is active when “n” is greater than 0. > Call up the following in turn from the main menu: SERVICE > ADJUSTMENTS > ANTI NUISANCE > Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. The function is inactive when “n” is set as 0. Contents ❚ Me nu ❚ Index Page 7–12 7 Further functions 7.9 Maintenance intervals The system supports monitoring of maintenance intervals based on the motor’s drive counter and operating hours counter. When the interval limit (drive operations/hours) is reached, the operator display flashes. The display continues to flash until it is reset by entry of a new interval. 7.9.2 Deactivation of maintenance intervals The function is deactivated when the intervals are reset (interval = 0). Both intervals must be set to 0. > Call up the following If the system is equipped with a modem, the event can be signalled automatically (planned from Version 3.6 upwards). in turn from the main menu: SERVICE > SERVICE INTERVAL > OPERATING HOURS Other control functions are not affected by this setting. > and 7.9.1 Activation of maintenance intervals The function is activated when the intervals are set. SERVICE > SERVICE INTERVAL > DRIVE COUNTER > Call up the following in turn from the main menu: SERVICE > SERVICE INTERVAL > OPERATING HOURS or SERVICE > SERVICE INTERVAL > DRIVE COUNTER 7.9.3 Resetting flashing indicator, starting new interval Monitoring is restarted (and flashing reset) when a new interval is entered. The service interval can be specified both in operating hours and in drives. > Select the desired interval type in line 3 of the operator display using the RIGHT key. Setting range: 0 ... 1000 operation hours Step interval: 1 hour Setting range: 0 ... 65000 drives Step interval: 1000 drives Use the key to increase and the key to reduce the values. Leave the menu using the ENTER key. The interval begins with the current count of the drive or operating hours. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 8 Technical Data 8.1 COMFORT CONTROLLER KST 8.1.1 Safety circuit voltage 230 V AC - 115 V AC - 48 V AC 8.1.2 Signal voltage 24 V DC 8.1.3 Electronics supply voltage 10 or 24 V DC ❚ Modular construction, all modules conform to B.S. ❚ LED displays for preselection relays and 5 V and 24 V power supply 8.1.4 Man-machine interface The safety circuit, states and messages, selection signals, drive direction, landing status and destination floor, drive counter and time are displayed on a super-twisted four-line LCD display with 16 characters per line. User-guidance is provided in plain text in German or English through five control buttons. Further languages are available upon request. Help texts are displayable on-screen. Help programs are provided for rapid commissioning and diagnostics. All settings can be configured on-site. Page 8–1 8.1.5 Basic design All functions for operation in accordance with EN/TRA/ SIA/ÖNORM standards are provided as standard for rope and hydraulic control. 8.1.6 Features ❚ 12 MHz CMOS microprocessor, up to 256 kbyte RAM, 256 kbyte EEPROM and 2 MB EPROM❚RS 232 interface for laptop computer, PC or modem (remote data communications) ❚ ASICS for I/O- und CPU Connection16 floors with twobutton control or 32 floors with single-button control; each call can be programmed individually as Stop, Up or Down ❚ Outputs for floor display (HEX, GRAY or discreate up to eight floors) ❚ 2 door drives; parameters can be programmed individually for each door (alternate sides, through-loading, three selective modes) ❚ 14 drive types, selectable by software ❚ Short drive as desired ❚ Overlapping stopping distances as desired ❚ Car/landing priority on all floors ❚ Short-circuit-proof outputs ❚ Fire service and fire mode control ❚ System Off, floors as desired ❚ Overload, full load and minimum load settings ❚ Freely programmable homing drive ❚ Automatic car light ❚ Fault memory with up to 100 entries in chronological order, with floor status ❚ Fault signalling via RS 232 interface or freely programmable output ❚ Drive operating hours counter with maintenance reminder via RS 232 interface or freely programmable output ❚ All inputs/outputs electronically fused and designed for fault diagnostics ❚ Statistical park drive according to landing call frequency ❚ Engaged/Out of operation display Contents ❚ Me nu ❚ Index Page 8–2 ❚ No orientation drive necessary upon restoration of power 8 Technical Data 8.2 DP 155.501 power supply unit supply 8.1.7 Options ❚ Real-time clock with date (for time-dependent control operations) ❚ Extension module for up to 40 floors with two-button control ❚ 24 inputs/outputs for non-standard programming (trafficlight controller etc.) ❚ Module EWG for floor position indication, landing dis- play, departure arrows, landing gong ❚ Group controller GST for duplex, triplex or quattro ❚ Commissioning and diagnostics programs ❚ Modem interfacing and remote diagnostics 8.1.7 Dimensions KST 310 x 233 x 40 mm 8.2.1 Input voltage 230 V/AC +15% 47...63 Hz 8.2.2 Signal voltage 24 V/4 A, can be connected in parallel 8.2.3 Electronics voltage ❚ 10 V/1.5 A, primary switched-mode, no-load overvoltage and short-circuit proof ❚ IEC 801-VDE O160-VDE 0551 Snap-on fitting on DIN TS 35 mounting rail 8.2.4 DP 155.501 dimensions 130 x 75 x 115 mm 8.3 INSP inspection box 8.1.9 Drive programs KST ❚ FP-REGE for rope drives with three-phase control ❚ FP-FU for rope drives with frequency control ❚ FP-BERI for Beringer hydraulic ELRV ❚ FP-FSV for frequency control for LM-FSV ❚ 180 terminals for signal voltages (car calls, floor dis- plays, etc.) ❚ 39 230/400 V modular terminals (safety circuit, door mo❚ ❚ ❚ ❚ tors, etc.) 11 cable entries Pre-wired emergency-stop button Inspection On/Off, Up/Down, Slow/Fast pre-wired Socket pre-wired Extension modules are fitted in the inspection cabinet for installations with more than 8 calls. 8.3.1 INSP dimensions 40 x 300 x 100 mm Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 8–3 8.4 Shaft equipment Pre-fabricated to customer's requirements. ❚ 56-pole hanging cable, can be plugged in to all 24 V signals ❚ Flat cable with connector for the controller landing indicators; cable ends are prepared for buttons ❚ Switching console contains six proximity switches for detection of the car position ❚ Sensor for linear positioning in conjunction with LIK Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 9 Faults and troubleshooting 9.1 Basic concepts Any events deviating from the anticipated events are considered below as faults. A fault may be recognized easily, for example when a door fails to close within the specified time. Troubleshooting is considerably more difficult when an event involving an unexpected floor arises, which could point to a major mains supply interference. Faults are displayed flashing in line 2 of the operator display for approximately three seconds, and are then transferred to a fault memory. The last 100 faults are always retained in this memory. When the memory is full, the earliest fault entered is cleared from the memory and overwritten by the latest fault. Page 9–1 9.2.1 Displaying the fault memory The recorded faults can be paged through in the operator display. Each fault is displayed with its own characteristics. > Call up the following in turn from the main menu: INFORMATION > FAULT DISPLAY > Use the key to display the next fault and the key to display the previous fault. Return to the normal operator display using the ENTER key. Example: 9.2 The fault memory nr=3 (6) The fault memory is a volatile memory (RAM), the content of which is lost when the power supply is switched off. In order for faults to be stored over longer periods (up to 100 faults), the entire contents of this memory are written to a non-volatile memory each day at midnight. ID=mon er=129 4 When the system is switched on, the fault memory is loaded from the non-volatile memory and restored to the condition which it was in when it was switched off. 08:12:36 02.01.95 POWER FAILURE Content Fault 3 Cause of fault Fault number Time of occurrence Day of occurrence Short description (of 6 recorded faults) MON (see Section B3) 129 on floor 4 08:12:36 02.01.1995 POWER FAILURE Contents ❚ Me nu ❚ Index Page 9–2 9 Faults and troubleshooting 9.2.2 Saving faults prior to switching off Version 3.56 upwards In order to save fault information which would be lost if the installation were to be switched off, the contents of the fault memory can be written manually to the non-volatile background memory. > Call up the following in turn from the main menu: INFORMATION > STORE FAULTS > Press the YES key. > Activate storing by pressing the ENTER key. 9.2.3 Clearing the fault memory The fault memory can be cleared at any time. > Call up the following functions in the main menu: SERVICE > FAULT RESET > Press the YES key. > Activate resetting by pressing the ENTER key. 9.3 Displayed fault information Each fault is stored and displayed with four items of information: ❚ ❚ ❚ ❚ Fault number Program module Date and time Additional info 9.3.1 Fault numbers Fault numbers have values between 128 and 255. The values 0 to 127 are reserved for internal events. From Version 3.56 upwards, these internal events, which are for information purposes only (e.g. change of priorities), can be written to the fault memory. These events can be recognized by having fault numbers lower than 128. The numbers 128 to 191 fall into the category of “non-fatal” faults and 182 to 255 into that of “fatal” faults. The latter are always caused by major faults in the system. They are identified as faults when the program status and the data are considered suspect. A program restart is performed in this case. Faults of this kind are entered in the fault memory, but are not included in its normal display. As part of long-term statistics, however, they may provide the manufacturer (or the operator performing troubleshooting) with an indication of the source of electrical faults. These faults are displayed when > SYS1 contains the partial value “1”. A system restart may cause calls to be lost, and in ex-treme cases the car to be stopped. The software stops the car however only when LEVEL. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 9.3.2 Program module The program module indicates the location of the detected fault: MON IP RD KB TA Operating system Call acquisition Call processing Car Door and drive 9.3.2 Date and time The date and time functions enable the point in time at which events occur to be determined. 9.3.3 Additional info This information indicates the floor on which the fault occurred. Other information is also provided, such as the internal number of the pushbutton in the case of an overload or short-circuit on the landing pushbuttons.. Page 9–3 9.4 Detailed fault information 9.4.1 Operating system faults MON-ERROR, key 128 Warm start of computer (NMI) following fault 129 Power failure or power supply fault: OFF/ON 130 Fault in save function of EEPROM 131 24 V failure 132 24 V measured (following MON ERROR 131) 141 Checksum fault on external program 142 Checksum-Fehler von externem Programm 143 Run-time fault on external program 150 Ring buffer overflow 151 Data transfer initialization fault N O TE All remaining MON-ERRORs are internal faults which only occur in the event of a major malfunction. Please contact the manufacturer if these errors often occur.. 192-255 Internal failure Contents ❚ Me nu ❚ Index Page 9–4 9 Faults and troubleshooting 9.4.2 Faults in call acquisition IP-ERROR, key xx 160 Short circuit on call acknowledge lamp. The additional info indicates the internal number of the landing pushbutton bit. 161 No response to short-circuit test on landing call acknowledge lamp. Possible overload on landing call accept lamp. The additional info indicates the location of the car during the short-circuit test. NO T E The IP-ERROR faults shown below are internal faults which only occur in the event of a major malfunction. Please contact the manufacturer if these errors often occur. 192-255 Internal failure With fault IP 160: Conversion of the additional info to landing pushbutton number xx Coded landing pushbutton number ZWS Twin button mode ESR Single button collection mode 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ZWS ESR [0-DOWN] 1-DOWN 2-DOWN 3-DOWN 4-DOWN 5-DOWN 6-DOWN 7-DOWN 0-UP 1-UP 2-UP 3-UP 4-UP 5-UP 6-UP 7-UP 8-DOWN 9-DOWN 10-DOWN 11-DOWN 12-DOWN 13-DOWN 14-DOWN 15-DOWN 8-UP 9-UP 10-UP 11-UP 12-UP 13-UP 14-UP 15-UP 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 xx 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 ZWS ESR 16-DOWN 17-DOWN 18-DOWN 19-DOWN 20-DOWN 21-DOWN 22-DOWN 23-DOWN 16-UP 17-UP 18-UP 19-UP 20-UP 21-UP 22-UP 23-UP 24-DOWN 25-DOWN 26-DOWN 27-DOWN 28-DOWN 29-DOWN 30-DOWN 31-DOWN 24-UP 25-UP 26-UP 27-UP 28-UP 29-UP 30-UP 31-UP 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 9–5 9.4.3 Faults in call processing RD-ERROR, key N O TE 128 Door fault while landing (may be a problem following an emergency stop) 129 Hardware fireman address not readable (may be incorrectly configured) 130 Group transfer unknown (fault on the line, or incorrect group version) 131 Group: no send buffer available 134 Destination floor greater than KO (top) floor All subsequent RD-ERRORs are internal faults which only occur in the event of a major malfunction. Please contact the manufacturer if these errors often occur. 192-255 Internal failure 135* Car does not accept message (may be a problem following an emergency stop in the landing zone) 136 Emergency stop ON in limit switch mode 137 Emergency L.S. mode 138 Emergency stop OFF 150 Group communication break 151 Group: unexpected change of mst/slv 152 Get ring buffer (group) 153 Put ring buffer (group) 154 Group: illogical door command Contents ❚ Me nu ❚ Index Page 9–6 9 Faults and troubleshooting 9.4.4 Shaft selector and relevelling faults KB-ERROR, key 130 131 132 133 134 135 140 141 144 148 Irreparable positioning fault KST/LIK: no answer to CAL start KST/LIK: no answer to drive message KST/LIK: unknown CAL end code KST/LIK: not configured KST/LIK: table transfer, time out Start: drive Shaft initialization suspect Door lock fault Evacuation switched on The orientation drive faults 150 to 158 are evaluated according to the set KO floor and the short floor setting. 150 151 152 153 154 155 158 Orientation Orientation Orientation Orientation Orientation Orientation Orientation drive: drive: drive: drive: drive: drive: drive: too many LEVEL signals too few LEVEL signals too many UP signals too few UP signals too many DOWN signals too few DOWN signals unknown fault 160 161 167 168 169 170 171 172 173 Invalid car destination Initialization error (orientation) Orientation order during orientation drive Unexpected motor movement No measuring drive possible if KO < 4 Unexpected movement out of LEVEL or ZONE Short floor fault Short floor fault Zone fault (ON) 174 175 176 177 178 179 180 181 182 183 184 185 192 199 Zone fault (OFF) LEVEL COUNTER not odd (can be corrected) LEVEL COUNTER not odd (can be corrected) Counter not found, CORRECTION requested Counter contradiction No UP/DOWN change (slipped?), CORRECTION requested Counter bounce, positioning operation negated KO safety violation (possible only with short floor drive to KO) Between floors: UP counter out of valid range KU safety violation (possible only with short floor drive to KU) Between floors: DOWN counter out of valid range LEVEL counter out of valid range, sets EMERG. STOP, stops on next floor CORRECTION performed, system restarted KST/LIK calibration error N O TE The KB-ERRORs below are internal faults which only occur in the event of a major malfunction. Please contact the manufacturer if these errors often occur. 193 - 255 Internal failure Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 9–7 9.4.5 Door and drive faults TA-ERROR, key 129 130 131 133 134 135 136 137 138 139 140 141 142 143 144 145 149 150 151 154 160 170 171 172 173 Contactor monitoring fault in rest state Door monitoring time - door A not closed Door monitoring time - door B not closed Door decoupling counter expired Retiring cam timeout Retiring cam failer counter expired Starting problem - lubu timeout TCM Drive run-time monitoring: TCM timeout without movement of motor Unexpected landing in KO/KU (shaft selection problem) Unexpected landing (shaft selector problem) Stop during motion (open door contact/lock contact) Lift out of level or zone; relevelling fault timeout; : motor stopped Emergency stop counter expired Stop during motion counter expired Decoupling fault - door A Decoupling fault - door B Relevelling fault (bypass time) timeout Unexpected levelling interrupt (shaft selection problem) Unexpected landing interrupt (shaft selection problem) Drive abort due to door contact/lock contact Photocell reversing counter timeout expired Motor problem: brake not opened (LM-FSV) Motor problem: brake not closed (LM-FSV) FORCED STOP ON via terminal X219 FORCED STOP OFF via terminal X219 N O TE All TA-ERRORs below are internal faults which only occur in the event of a major malfunction. Please contact the manufacturer if these errors often occur. 147, 148 Internal failure 152, 153 Internal failure 192 - 255 Internal failure 9.5 Events Version 1.56 upwards An event logging can be switched on in addition to the fault logging. This is achieved by setting bit 6 in the menu CONFIGURATION > BASIS CONFIG. > SYS2 (adding value 64). Events are thus also written into the fault memory. They are distinguished from faults by having numbers smaller than 128. 9.5.1 Car priority events KB-ERROR, key 0 1 2 3 4 5 6 7 Priority OFF Landing priority ON Car priority ON Lift off priority ON Fire mode priority ON Run-time monitoring ON Auxiliary mode priority ON Inspection mode priority ON Contents ❚ Me nu ❚ Index Page 9–8 9 Faults and troubleshooting 9.6 Systematic troubleshooting NEW LIFT controller provide a special troubleshooting line which appears in line 2 of the operator display and which is continually refreshed. This line is displayed when the following functions are called up in turn from the main menu: > SERVICE > DEBUG DISPLAY > Press the YES key. > Start troubleshooting by pressing the ENTER key. You can now switch between troubleshooting lines: use the key to switch to the next line and the key to switch back to the previous line. A restart or a panic error leading to a restart clears the troubleshooting line. NO T E In normal mode, the / keys are assigned to test drive to the top or bottom floor; these functions are not available again until troubleshooting has been switched off. 9.6.1 Filling the troubleshooting line The troubleshooting line is filled by a selectable information channel. The display format used for these line depends on the information channel selected. There are two main groups: 1. Data channels external to the KST (ports) 2. Data channels within the KST (variables, buffers) 9.6.2 Internal data Internal data channels provide information only to users with special training. At present, approximately 25 internal information channels are programmed. The list will be extended and adapted as required, and is shown below. Internal Information Format (Line 2) Debug RAM monitor Linear Positioning xxxx: xx xxxx LINEAR POSITIONING SYSTEM RD=xxxxxxxx----> KB=xxxxxxxx----> TA=xxxxxxxx----> RD KB TA A: B: TZUST xx xx xx GRP= cmd-floor-rqst R_K_O xx xx xx ERDAT xx xx xx xx xx DD_RE xx xx xx xx xx MOC=xx xx 20/100 xxxx xxxx FP= 0 1 L S DOWN UP KOP= xxxxxxxx<---CNT=LEV-UP-DOWN rtur:xxxxxxxxxx KBV0= counter MB=counter ANTR=xxxxxxxx STBL=xxxtxxxxx KBFR=01 SA4Status=xx rd shift status kb shift status ta shift status status Doors Door status (A B C ) Group command Group Group, last illegal.code dd_register moc, mocx BGN load Drive program signals Positioning signals Positioning counters Door message Car V0 n Level MiBrEtage drive-command start-blocked Car call enable LM-FSV drive state Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 9.6.3 External data (ports) Each port has eight separate information bits and is uniquely identifiable by an address. Formatting: D2=XXXXXXXX The left-hand X represents bit 7, the right-hand X bit 0. The assignments of the ports and bits and the status (0 active/1 active) can be ascertained by trained personnel with the aid of the port assignment list. Bit 7 on port D2 for example is the lock contact in the safety circuit. External Datachannel Format (Line 2) Port Port 73 ... E5 Port 0072=00000000 ....... 00F6=00000000 Page 9–9 9.7 Systematic troubleshooting of shaft selector faults A shaft selector fault can be detected as such as soon as magnet is overshot. The controller supports troubleshooting on the positioning signals and internal counters. Call up the following in turn in the main menu: > Im Hauptmenü nacheinander aufrufen: SERVICE > DEBUG DISPLAY > Press the YES key. > Start troubleshooting by pressing the ENTER key. The following information appears in the operator display: 9.7.1 Positioning signals kop=xxxxxxxxxxxx The last six positioning signals are stored in the controller, which enables an initial check to be made for bouncing or missing signals. Each signal comprises two digits: the most recent signal appears at the right-hand end of the line: KOP = xxxxxxxxxxXX, The oldest signal appears at the left-hand end of the line: KOP = XXxxxxxxxxxx Contents ❚ Me nu ❚ Index Page 9–10 9 Faults and troubleshooting 9.7.2 Displayed copy signals: 00 No signal 01 KU 02 KO 04 UP 08 LEVEL A 10 DOWN 14 UP+DOWN 20 LEVEL B 28 LEVEL A+B in the shaft 29 LEVEL on bottom floor (KU) 2A LEVEL on top floor (KO) 9.7.3 Internal positioning counter CNT= xxx xxx xxx The positioning counters display the flank numbers on each track. This forms the basis of internal slection. Three counters are provided, i.e. LEVEL, UP, DOWN; the counters are also displayed in this sequence. The KO counter is mixed with the UP counter and the KU counter with the DOWN counter. Should a magnet be overshot, the count behaviour can be read off: ❚ A properly read magnet increases or decreases the count by two (flanks). ❚ If no magnet is active, the count must be even (0, 2, 4, 6, ....) ❚ If a magnet is active, the count must be odd (1, 3, 5, 7,....) The signal value contains the associated floor: ❚ Odd level signal: (n-1) / 2 Even level signal: n / 2 ❚ Odd up signal: (n+1) / 2 Even up signal: n / 2 ❚ Odd down signal: (n-1) / 2 Even down signal: n / 2 Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 9.8 I/O PORT fault signals The KST codes seven different faults through three ter-minals according to the arrangement below. The fault can be output to two different triple terminals: 1. As a fault signal: The fault signal is taken to terminals X221, X222 and X223t. 2. As a collective fault signal:: The fault signal is taken to terminals X285, X286 and X287. A collective fault signal is then present in addition on X223. Each terminal is of open collector design, and can switch a lamp or relay directly to 24 V-GND. 9.8.1 Collective fault signalling On the output terminals X221, X222 and X223, the system signals internal program states which can be included in the fault signal. Page 9–11 The three-bit output is coded, and represents the following information: Description Terminal Lift Off TCM active Starting time Emergency stop (shaft) Lock (shaft) Forced stop Zone fault Terminal X223 X222 X221 24 V 24 V 24 V 24 V 0V 24 V 24 V 0V 0V 24 V 24 V 0V 24 V 0V 24 V 0V 0V 0V 24 V 0V 0V 0V 24 V 0V Lift off Car stationary in lift off Starting time Car fails to start after “n” seconds. “n” is equal to the CALL HANDOVER time (see “4.5 The CUSTOMER SERVICE menu, > CALL HANDOVER”) Safety circuit 1 Safety circuit opened by EMERGENCY STOP contact Safety circuit 2 Safety circuit is open downstream of EMERGENCY STOP contact, i.e. door and lock contact System off Lift off active TCM Run-time monitoring activated Zone fault Zone loss during levelling or when level Contents ❚ Me nu ❚ Index Page 9–12 9 Faults and troubleshooting 9.8.2 Collective fault signalling Version 3.55 upwards Terminals X285-X287 are not provided as standard in the system. They must be fitted and connected to I/O port 1. Should one of the seven defined faults occur, a single-bit collective fault signal can be output on I/O port X223; at the same time, the coded 3-bit fault output is diverted to I/O port 2 (X285-X287). Setting: SYS2 +1 Output X223 Active in the event of a fault (collective fault) X222 See “7.7.3Anti-nuisance” X221 See „4.6 The CONFIGURATION menu > SYS1 > ... SYS3 ... > SYS7“ Description Terminal No fault Lift off TCM active Starting time Emergency stop (shaft) Lock (shaft) Forced stop Zone fault X287 X286 X285 24 V 24 V 24 V 24 V 0V 24 V 24 V 0V 0V 24 V 24 V 0V 24 V 0V 24 V 0V 0V 0V 24 V 0V 0V 0V 24 V 0V Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10 Extended configuration for advanced users Page 10–1 10.1 Debug mode A hidden debug menu (for advanced troubleshooting) is implemented in the controller. The debug menu contains functions for monitoring internal procedures. The menu is started when the keys / / ENTER are pressed simultaneously. CAUTION This menu is intended for trained personnel only. 10.1.1 Cold start Restarts the system (as following fatal error). 10.1.2 RES EVENTS Reset internal logging. 10.1.3 STOP EVENTS Stop internal logging. 10.1.4 EVENTS Display internal logging in coded form. 10.1.5 Debug RAM display Any desired RAM address can be set here (four-digit HEX). The contents of the following five bytes are displayed in the debug/ports display. 10.1.6 Debug task info Status 1-Status 2-Status 3 of the tasks RD/KB/TA/IP/ED can be selected here. The status is displayed in line 3, column 6 et seq, and continually updated. TA AND DO OR ME SS AGE S AR E CODE D RD KB TA ED Status: special status - emergency stop status Status: zone status - KMode Status: message (TA) message (door 1) message (door 2) ---- Contents ❚ Me nu ❚ Index Page 10–2 10 Extended configuration for advanced users 10.1.7 EEPROM directory Internal system function with information function; displays the EEPROM ADDRESS assignment. 10.1.8 EEPROM clear Used to initialize a new EEPROM device after insertion into the KST. Index, date, length, content Places part of the EEPROM’s SysMod memory in a defined status (SERIAL, ...). 00 01.04.92 0008 eedDIR 01 xx.xx.xx 0030 eedSYSPERM 02 xx.xx.xx 1040 eedSYSMOD1 03 xx.xx.xx 1040 eedSYSMOD2 04 xx.xx.xx 0230 eedSHAFT 05 xx.xx.xx 0706 eedPANIC 10.1.9 Park drive Sets the parking/homing timer immediately to 0; parking is thereby initiated immediately. 06 xx.xx.xx 2000 eedMODEM (in preparation) No other activities. 07 xx.xx.xx 0688 eedSTAT statistik (in preparation) 08 xx.xx.xx 0000 KST-ID 09 xx.xx.xx 0000 KST-TEL-NUM 10 3428 11 0001 N O TE This function has to be activated with brandnew EEPROMs. After activating EEPROM clear the KST Editor will be required to complete the KST configuration. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.2 System start messages A) Page 10–3 B) NOT READY Eeprom Corrupt 10:41 number Clock ticks only (serial interface must be in order), debug is available: beSYSTEM beEEWRITE beEESYSMOD1 beEESYSMOD2 beEESYSPERM beEPROM beVERSION 1 2 4 8 16 32 64 New EEPROMs generally display “76”. ❚ Probably defective EEPROM (but valid checksum) > Replace EEPROM. 10.3 Extended keyboard (S5, S6, S7) CONFIGURATION > BASIS CONFIG > SYS3 Hardware S6 No function Hardware S7 No function ❚ Displays damaged areas in the EEPROM ❚ The number displayed is the sum number [i] Contents ❚ Me nu ❚ Index Page 10–4 10 Extended configuration for advanced users 10.4 Menu CONFIGURATION > BASIS CONFIG > SYS1 The SYS mode comprises eight different settings. A number between 0 and 255 is determined as the result. If different settings are selected, the individual values must be added together. 1 = Bit 0 Version 3.304 upwards Operator display can be switched to CALLS by means of the key; CALLS are displayed in lines 2, 3, 4 right-justified together with the UP/DOWN/car symbols 4 = Bit 2 8 = Bit 3 16 = Bit 4 Version 3.304 upwards If TIME-TRIGGERED PARKING is set: > INFORMATION > DATE extended to WEEKDAY (1=So, 2=Mo, 3=Tu, 4=We, 5=Th, 6=Fr, 7=Sa) Version 3.56e upwards Abort drive following door contact/lock contact fault in level (fault TA-154) 64 = Bit 6 2 = Bit 1 Version 3.52 upwards Manual door does not switch on car light (lift Off active) Version 3.54 upwards Swiss standard evacuation (X220: Fir mode, Lift Off) 4 = Bit 2 Version 3.54 upwards Door test permitted during inspection; Open door/ close door buttons activate dead man’s door 8 = Bit 3 Version 3.55 upwards Lock car call + landing call enable in the event of zone fault 16 = Bit 4 Version 3.60c upwards Switch on Swiss standard fine levelling (relay drive) 32 = Bit 5 Version 3.60b upwards Copying II-b (UP/DOWN permitted in LEVEL A or LEVEL B) 64 = Bit 6 Version 3.56aupwards Priority events into fault memory 128 = Bit 7 Version 3.56a upwards Activation of group time out with Manual door / Photo cell/ Door close button relates to > ADJUSTMENTS > DOOR TIME Version 3.5 upwards Power on: Evaluation of the direction saved at “Power off” permitted Version 3.52 upwards Car light OFF only with lift Off (otherwise always) Version 3.54 upwards I/O port fault signal to port 2 (X285-X287) Version 3.56e upwards > Switch on TIME-TRIGGERED PARKING 32 = Bit 5 128 = Bit 7 1 = Bit 0 Version 3.304 upwards Display all faults 2 = Bit 1 10.5 Menu CONFIGURATION > BASIS CONFIG > SYS2 N O TE Bit 6 Save Priority events: 01 = Moc-1 Priority landing call 02 = Moc-2 Priority car call .... 07 = Moc-7 INSPECTION 00 = Moc-x reset PRIORITY OFF Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.6 Menu CONFIGURATION > BASIS CONFIG > SYS3 Trim facility with Version 3.1/1.8 upwards 1 = Bit 0 2 = Bit 1 4 = Bit 2 8 = Bit 3 16 = Bit 4 Call input quicker Reserved Latch shaft signals (display) Editing of short floor time allowed Correction drive permitted after fault System test with selection emulation without pushbuttons when S5 = ON is valid: 32 = Bit 5 Suppress pmain/ mx_in() (car) 64 = Bit 6 Suppress ipmain/ x-in() (landing) 128 = Bit 7 rdzstnd/ Switch off short-circuit test at start. Srmain/ Generate zone from LEVEL. Page 10–5 10.7 Menu CONFIGURATION > BASIS CONFIG > SYS4 Version 3.61 upwards This setting defines the calling up of external programs in the EEPROM. 0 = no Bit 00000000 No external program 1 = Bit 0 00000001 Call up every 100 msec 2 = Bit 1 00000010 Call up every 200 msec 4 = Bit 2 00000100 Call up every 500 msec 8 = Bit 3 00001000 Call up every 1000 msec 16 = Bit 4 00010000 Setting for external programs 32 = Bit 5 00100000 Setting for external programs 64 = Bit 6 01000000 Setting for external programs 128 = Bit 7 10000000 Setting for external programs Contents ❚ Me nu ❚ Index Page 10–6 10 Extended configuration for advanced users 10.8 Menu CONFIGURATION > BASIS CONFIG > SYS5 1 = Bit 0 2 = Bit 1 4 = Bit 2 8 = Bit 3 10.9 Menu CONFIGURATION > BASIS CONFIG > SYS4, SYS6, SYS7 These settings are reserved. Version 3.60d upwards Park drive not dependent upon landing push-button enable Lock EAZ correction during selection interrupt Version 3.61c upwards LIK: Suppress calibration drive Version 3.61e upwards In/out calls: Programming enable 16 = Bit 4 Version 3.61e upwards In/out calls: existing calls will be canceled 32 = Bit 5 Version 3.62 upwards AWE function not available 64 = Bit 6 Version 3.62 upwards Permanent zone without zone gap 128 = Bit 7 Version 3.62 upwards Do SysMod not check! Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.10 Menu CONFIGURATION > BASIS CONFIG > SERIAL Version 3.60a upwards The serial ports X701 and X702 of the KST are set here. The setting partial values can be found in the first column. Summation of all partial values produces the SERIAL setting value. The settings are bit-oriented according to the following pattern: Page 10–7 Bit 7 - 4 NEWCOM Baudrate 0 = no Bit 0000 Reserved 16 = Bit 4 0001 9600 32 = Bit 5 0010 4800 48 = Bit 5+4 0011 2400 The setting for a KST/LIK must be “45” (set automatically by the KST Editor). Bit 1, 0 Protocol on serial interface X701 0 = No bit 00 NLF (normal) 1 = Bit 0 01 NLF (fast) 2 = Bit 1 10 NEWCOM 3 = Bit 1+0 11 No protocol Bit 3, 2 Protocol on serial interface X702 0 = No bit 00 No protocol 4 = Bit 2 01 NLF (normal) 8 = Bit 3 10 NLF (fast) 12 = Bit 3+2 11 NEWCOM Contents ❚ Me nu ❚ Index Page 10–8 10 Extended configuration for advanced users 10.11 Menu CONFIGURATION > BASIS CONFIG > DOOR TYPE Features Reverse actuation delay PROGRAMMABLE ADJUSTABLE Adjustable MEILLER SPINDEL LIMIT SWITCH + 0,2 sec DECOUPLING FACILITY KIEKERT DE-ENERGIZED Door type 0,2 sec 10.12 Menu CONFIGURATION > BASIS CONFIG > I/O PORT The KST has three I/O ports with partial user programmability. The settings described below assign input or output models to I/O port 1 (terminals X216 – X220). The models can be set in some case locally from the user keypad, and in all cases by means of the KST Editor. A terminal coded as an input is activated by 24 V GND; a terminal coded as an output switches 24 V GND by open collector. FALTTÜRE WITTUR LIMIT SWITCH + 0,2 sec DECOUPLING FACILITY SEMATIC LIMIT SWITCH 0 sec Setting: 1 LMDC 2010 SIEMENS AT10 Input/ Output Effect (command) E X216 Car call to bottom floor E X217 Car call to top floor 0 sec 2 E X218 Activation of lift off 4 E X219 Drive must be stopped on the next floor 8 A X216 Output: activated by softwareselectable function, see below. 16 E X220 RIEDL RTK BUFFER 0,2 sec I. G.V. LIMIT SWITCH 0,2 sec RATHGEBER PUFFER BUFFER 0,2 sec AS 8081 BUFFER 0,2 sec Version 3.311 upwards: Trigger fire mode, see “7.4 Fireman service control, fire mode and evacuation” 32 E X220 Activate landing priority 64 E X217 Overload input (parallel to normal overload; accepted on INSP/363) 128 Reserved Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 10–9 PRIORITY FLOOR setting N O TE Settings may be “mixed” (added together). The following settings are however mutually contradictory: 1 and 8; 16 and 32; 1 and 64. Factory pre-set: setting 2 If the value 32 is set (landing priority), the following points are interrogated in CONFIGURATION > BASIS CONFIG and assigned to terminal 220: ■ PRIOATTR (attribute) ■ PRIORITY FLOOR PRIOATTR setting Version 3.52 upwards Any floor between 0 and KO. Various output functions can be applied to terminal 216. These settings can only be configured by means of the KST Editor: ❚ ❚ ❚ ❚ ❚ ❚ Lift Off active Priority active (any priority may be selected) Car on specific floor (floor may be selected) Message: OVERLOAD Message: Drive to fireman service main floor Message: lift Off, maintenance byte active One of the following programs can also be applied to each of the terminals X216-X220 by means of the KST Editor:: Version 3.5 upwards 1 Selective opening of door A 2 Selective opening of door B (1+2 must be added with through-loader) 4 Terminal 220 accepted Program Car button Doors Floor Effect 1 locked progr. progr. PRIO LANDING 2 x x EMERGENCY EVACUATION 3 reserved progr. progr. CAR CALL 4 x x x DRIVE STOP FUNCT 5 locked x progr. LIFT OFF x N O TE Should this KST Editor setting collide with the terminal setting from the I/O port, the I/O port setting applies. Contents ❚ Me nu ❚ Index Page 10–10 10 Extended configuration for advanced users 10.13 I/O PORT 2 10.14 I/O PORT 3 I/O port 2 is provided through plug X220 if required. Pin 10 is occupied (BRON=brake ON) when the LM-FSV drive program (frequency controller) is in use. I/O port 3 is provided through plug X220 if required. Fault signalling can currently be applied to pins 4, 6, 8. The fault signal (3 bit) is applied to this terminal when: CONFIGURATION > BASIS CONFIG > SYS2: +1 X220-pin Source Key 18 I/O 8 Reserved 16 I/O 9 Reserved 14 I/O 10 Reserved 12 I/O 11 Reserved 10 I/O 12 BRON 8 I/O 13 Fault signal 6 I/O 14 Fault signal 4 I/O 15 Fault signal A car call model can be assigned to these terminals with Version 3.54 upwards. When a terminal is activated, an artificial car call is generated and accepted, resulting in generation of a soft landing priority. This may not affect a configured group, as the calls are not distributed through the group but the car is still controlled from the landings. Can also be assigned with ADR-PRIO (LANDING CALL PRIO) from Version 3.60 upwards. Reference: “9.8 I/O PORT fault signals” X220-pin Source Key 17 I/O 16 Reserved 15 I/O 17 Reserved 13 I/O 18 Reserved 11 I/O 19 Reserved 9 I/O 20 Reserved 7 I/O 21 Reserved 5 I/O 22 Reserved 3 I/O 23 Reserved The terminals assignment (floor, door) can be configured only using the KST Editor. Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 10–11 10.15 Menu CONFIGURATION > BASIS CONFIG > SHORT FLOOR Always perform the following setting in the main menu: CONFIGURATION > BASIS CONFIG > FLY TIME (V0 to level stop) Shaft type setting for short floors. “NONE” is “no short floor”. SHORT FLOOR N O TE Setting NONE SHAFT BOTTOM FLOOR SHAFT + BOTTOM FLOOR TOP FLOOR SHAFT + TOP FLOOR BOTTOM + TOP FLOOR ALL FLOORS 0 1 2 3 4 5 6 7 10.16 Menu CONFIGURATION > BASIS CONFIG > FIREMAN SERVICE The fireman service mode comprises eight different settings, producing a number between 0 and 255. If different settings are selected, the individual values must be added together. CAUTION N O TE W IT H UP WARD S V ERSI ON 3.56 Zone problems during landing on a short floor with a normal drive: ❚ The zone of the first floor must be overshot. ❚ The zone of the second floor is recognized by the requisite zone gap. Zone Settings 1 and 4 are contradictory and are not therefore permitted together. Value Key 0 Main landing is identical to fireman floor (*) 0: No diode required in shaft cable 1 Main landing is coded in shaft cable (normal case: diode in shaft cable) 2 Reserved Version 3.311 upwards Fire mode from I/O PORT (X220), see “10.12 Menu CONFIGURATION > BASIS CONFIG > I/O PORT” 8 Reserved 16 Fire mode automatically becomes fireman service mode. An additional fireman switch is not required in this case. 32 Door mode is HONG KONG (otherwise Switzerland) Level FLY TIME Short floor 4 Normal drive Contents ❚ Me nu ❚ Index Page 10–12 10 Extended configuration for advanced users 10.17 Menu CONFIGURATION > BASIS CONFIG > FIREMAN FLOOR Value Key 64 128 Door on main landing OPEN (otherwise CLOSED) Fireman service mode: can be switched off on main landing only NO T E(* ) If bit 0 (value=1) has not been set in FIREMAN SERVICE mode, the fireman floor is not determined by the hardware by means of the landing button bus and fitting of a diode, but from the FIREMAN FLOOR variables described below: Principle: Fireman floor + code for the door which is to be TO V AL UE 0 The LIFT OFF floor must be selected in place of the FIREMAN FLOOR up to Version 3.53. With fire mode in a group, the fireman floor should preferably be taken from the software (value 1, do not fit diode). Hong Kong standard: 128+64+32+16+1 = 241 (240 without DIODE). used in the event of a fire. Code key: Bits 7, 6 are evaluated for the door setting on the fireman floor: 0 = No bit 00 All doors are opened unconditionally 64 = Bit 6 01 Door A is opened 128 = Bit 7 10 Door B is opened 192 = Bit 7+6 11 Doors A+B are opened The remaining bits 0 ... 5 indicate the floor. The FIREMAN FLOOR setting is also evaluated if fire mode is activated by a hardware line (X400) and no diode is fitted. Two inputs can therefore be processed as fire mode activators (X400+X220). Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.18 Extended fault signals New displays and fault signals of II-a positioning. Page 10–13 10.18.2 Additional Error Messages for II-a Positioning 10.18.1 Terminology KBNo. 1. COUNTER PROBLEM Cause Action 175 Levelling counter not ODD when level 176 Counter problem while levelling 177 Corrective action following KB-No. 176 not possible Counter descrepancy Slipped beyond LEVEL without motor Levelling counter bouncing detected. KO-safety error (slipped above KO) Up counter outside limit Levelling counter reconstructed using last direction Levelling counter reconstructed using UP/DOWN counters FREEZE cond. Locks the UP/DOWN counters between the floors; is reset when the counters are re-loaded in LEVEL. 2. FREEZE Copy counters are frozen when SYS3 [4] is set (SYS3 += 16) Starts correction drive --> after approx. 20 secs. or with -->next call If SYS1[5] is set (SYS1 += 32), FREEZE is set after power on if a direction was active at power off. 3. EMERGENCY STOP Stop at next LEVEL (see KB-185 on the right side) 178 179 180 181 New position displays: “INSTANTANEOUS FLOOR” [?O]FREEZE following fault, correction drive required [??]FREEZE + COUNTER PROBLEM [xx]COUNTER PROBLEM 182 183 184 KU-safety error (slipped below KU) Down counter outside limit [EE]Absolute stop at next LEVEL [WS]Reverse stop (fire mode, prio, ...) 185 Counter outside KO or KU limit 192 Correction drive executed (after FREEZE) FREEZE cond. FREEZE cond. Counters corrected COUNTER PROBLEM cond. COUNTER PROBLEM cond. COUNTER PROBLEM cond. COUNTER PROBLEM cond. EMERGENCY STOP COUNTER PROBLEM cond. SYSTEM-INIT Contents ❚ Me nu ❚ Index Page 10–14 10.19 Terminal Connections 10 Extended configuration for advanced users 10.19.2 Terminal Connections 24 V-Signals X200 10.19.1 Terminal Connections 230 Vsignals X100 370 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 n.c. K105 Contactor K104 Contactor K103 Contactor(Fast) K102 Contactor (Up) K101 Contactor(Down) K100 Contactor Drive Contactor-Input Mains Neutral-Input Door Bypass-Input SHSP Lock Contact Input SHNH Emergergency Stop-Input K106 Retiring cam SHTK Door Contactor-Input Door Pre-selection-Input TKB Door-B Contactor-Input K109 Door-A Open Pre-selection K108 Door-A Closed Pre-selection TKA Door Contactor A Input K111 Door-B Open Pre-selection K110 Door-B Closed Pre-selection SUE Contactor-monitoring Input Mains Neutral - Output 371 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 KAKU* Pre-Limit/Orientation switch BOTTOM Pre-Limit/Orientation switch TOP +9 V Input Electronics Supply 5 V GND Input 24 V Enable +24 V Input 24 V GND Input 24 V GND +24 V GND +24 V Inspection/Aux.-Output +24 V Inspection-Input Inspection Limit Switch DOWN Inspections-Endschalter AB Auxiliary Control UP Auxiliary Control 24 V Auxiliary-Input 24 V Pre-selection relays I/O-00* 24 V I/O-01* 24 V I/O-02* 24 V I/O-03* 24 V I/O-04* 24 V I/O-05* 24 V I/O-06* 24 V I/O-07* 24 V Reserve 1 / X300 (31) Reserve 2 / X300 (32) 24 V GND +24 V KALI* Cabin Light ADAU* Landing Calls OFF ZONE* Input ZOFR Zone Enable [306] [308] [313] [312] Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 232 233 234 235 236 237 238 239 240 HSG GND HSG Alarm* HSG Emergency Light HSG + ZOSB* Zone Switch B ZOSA* Zone Switch A Engaged Light* [J1] Engaged Light + ADFR* Landing Call-Enable * Zero active Page 10–15 [324] [321] [322] [323] [320] [319] 10.19.3 Terminal Connections NEW PowerSupply 24 V / 40 W 251 18 V AC 252 18 V AC 253 PE 254 24 V Enable 255 +24 V DC 256 +24 V DC 257 24 V GND 258 24 V GND 259 +8 V DC 260 8 V GND The * character following the terminal connector discription refers to a 24 V open-collector output. Contents ❚ Me nu ❚ Index Page 10–16 10 Extended configuration for advanced users 10.20 Connector Pin Assignment (Motherboard+CPU) 10.20.1 Cabin Connector X300 50-way D-SUB 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 MVU1* Min/ Overload PAF1* Fire/ Car-Priority KAKU* Pre-Limit/ Orientation switch BOTTOM ETA0* Position Indicator ETA2* Position Indicator ETA4* Position Indicator ETA6* Position Indicator TZWA* Nudging TDR2-A CLOSED/OPEN Door-A switch LSKT-B Photocell B TEZU-B Door-B Limit Switch CLOSED IDR0* Car Call IDR3* Car Call IDR6* Car Call ZOSB* Zone switch B INEU Inspection Limit switch DOWN INAB Inspection DOWN MVU2* Max/Overload PAF2* Landing-call enable/ Car-priority KAKO* Pre-Limit/Orientation switch TOP ETA1* Position Indicator ETA3* Position Indicator ETA5* Position Indicator ETA7* Position Indicator TDR1-A STOP/OPEN-Door-A switch TEAU-A Door-A limit switch OPEN TDR2-B CLOSED/OPEN Door-B IDRF* Car-call enable [315] [346] [370] [342] [340] [338] [336] [363] [358] [353] [350] [333] [330] [327] [320] [306] [301] [316] [347] [371] [341] [339] [337] [335] [362] [356] [351] [334] Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 Page 10–17 10.20.2 Changed connector assignment with LIK 29 30 31 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 IDR2* Car Call IDR5* Car Call Reserve 1 (224) IDR2* Car Call IDR5* Car Call Reserve 1 (224) Reserve 2 (225) INSC Inspection FAST KAAA* Levelling-A KABB* Levelling-B KAAB* Landing switch / Slow-Down DOWN Landing switch / Slow-Down UP AURI* Direction Arrow UP ABRI* Direction Arrow DOWN KALI* Cabin Light OFF LSKT-A Photocell A TEZU-A Door-A limit switch CLOSED TDR1-B STOP/OPEN Door-B TEAU-B Door-B limit switch CLOSED IDR1* Car Call IDR4* Car Call IDR7* Car Call ZOSA* Zone switch A INEO Inspection limit switch UP INAU Inspection UP [331] [328] [313] [331] [328] [313] [312] [310] [366] [367] [368] [369] [343] [344] 34 35 36 37 + CLK – CLK – DATA + DATA [366] [367] [368] [369] 10.20.3 Powersupply X390 NMAD 1 2 3 4 5 6 24 V GND Car – HSG +HSG (Res) +24 V Car HSG Alarm* HSG Emergency Light [232] [235] [233] [234] [360] [357] [355] [349] [332] [329] [326] [319] [308] [302] Contents ❚ Me nu ❚ Index Page 10–18 10 Extended configuration for advanced users 10.20.4 Shaft Connector X400 37-way D-SUB 10.20.5 Shaft connector X408 37-way D-SUB Landing-Calls, (xx) = Floor in single-button collective configuration Landing-Calls, (xx)=Floor in single-button collective configuration 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ADR07* Landing DOWN (07) ADR05* Landing DOWN (05) ADR03* Landing DOWN (03) ADR01* Landing DOWN (01) ADR07* Landing UP (15) ADR05* Landing UP (13) ADR03* Landing UP (11) ADR01* Landing UP (09) ADFR* Landing-call Enable RAU* Landing-call Priority 24 V GND +24 V +24 V +24 V AURI* Direction UP ABRI* Direction DOWN Engaged Light* Engaged Light* Engaged Light + ADR06* Landing DOWN (06) ADR04* Landing DOWN (04) ADR02* Landing DOWN (02) ADR00* AB Landing DOWN (00) ADR06* UP Landing UP (14) ADR04* UP Landing UP (12) ADR02* UP Landing UP (10) ADR00* UP Landing UP (08) BRAF* Fire ANAU* Lift OFF +24 V +24 V +24 V AURI* Direction UP ABRI* Direction DOWN Engaged Light* Engaged Light* Engaged Light + 01 02 03 04 05 06 07 08 09 10 11 12 - 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 - 32 33 34 35 36 37 ADR15* Landing DOWN (23) ADR13* Landing DOWN (21) ADR11* Landing DOWN (19) ADR09* Landing DOWN (17) ADR15* Landing UP (31) ADR13* Landing UP (29) ADR11* Landing UP (27) ADR09* Landing UP (25) ADFR* Landing-call Enable PRAU* Landing-call Priority 24 V GND +24 V AURI* Direction UP ABRI* Direction DOWN Engaged Light * Engaged Light * Engaged Light + ADR14* Landing DOWN (22) ADR12* Landing DOWN (20) ADR10* Landing DOWN (18) ADR08* Landing DOWN (16) ADR14* Landing UP (30) ADR12* Landing UP (28) ADR10* Landing UP (26) ADR08* Landing UP (24) BRAF* Fire ANAU* Lift OFF +24 V AURI* Direction UP ABRI* Direction DOWN Engaged Light * Engaged Light * Engaged Light + Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.20.6 Connector EWG X401 15-way D-SUB 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 24 V GND +24 V AURI GOTR WRAU ETH4 ETH2 ETH0 24 V GND +24 V ABRI WRAB ETH5 ETH3 ETH1 Page 10–19 10.20.7 Pin Assignment Drive Program Connector X210 25-way D-SUB 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 +24 V Pre-selection 24 V GND Reserved KOUP UMFP TUFP INRU V0 V1 V2 AB FP 5 V UP FP 5 V +5 V +24 V 24 V GND 5 V GND 5 V GND 5 V GND 5 V GND 5 V GND 5 V GND 5 V GND 5 V GND 5 V GND +5 V Contents ❚ Me nu ❚ Index Page 10–20 10 Extended configuration for advanced users 10.20.8 Pin Assignment CPU X1 48-way VG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 a b c +5 V CPU RD* Read CPU IOE* IOE CPU I/O* E 80..87 OUTA* 80 WADG REST* Reset CPU NMIM* NMI CPU INT0* INT0 CPU RESM desel Memory +5 V CPU A7 A6 A5 A4 +5 V CPU D7 D6 D5 D4 A3 D3 A2 D2 A1 A0 D1 D0 KO5, KO 5 V 5 V GND 24 V GND 24 V GND KAKO* +24 V KU5, KU 5 V 5 V GND KAKU* KAAU* KAAB* KABB* +24 V KAAA* 5 V GND ZOSB* Imp.Sensor B ZONE* Imp. from SHS 10.20.9 Changed connector assignment with LIK 13 14 15 16 + DATA – DATA – CLK + CLK 10.20.10 Landing-Call Expansion X2 48-way VG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 a b c +5 V RD* Read CPU IOE* IOE CPU I/O* E 90 (IHI* V3.2) +5 V A7 A6 A5 A4 A3 A2 A1 A0 +5 V D7 D6 D5 D4 D3 D2 D1 D0 24 EN ADFR 5 VEnable 5 V GND 24 V GND +24 V 5 V GND 24 V GND +24 V 5 V GND 24 V GND +24 V Engaged Light + Engaged Light + BRAF* Fire Engaged Light * Engaged Light * PRAU* Prio Landing AURI* AURI* ANAU* Direction UP Direction UP Lift OFF ABRI* ABRI* Direction DOWN Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.20.11 Expansion Connector X220 20-way Headen 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 +24 V +24 V I/O-23* 24 V I/O-15* 24 V I/O-22* 24 V I/O-14* 24 V I/O-21* 24 V I/O-13* 24 V I/O-20* 24 V I/O-12* 24 V I/O-19* 24 V I/O-11* 24 V I/O-18* 24 V I/O-10* 24 V I/O-17* 24 V I/O-09* 24 V I/O-16* 24 V I/O-08* 24 V 24 V GND 24 V GND Page 10–21 10.20.12 Connector RS-232 serial X701 9-way D-SUB 01 02 03 04 05 06 07 08 09 DCD (NC) RxD RS-232 Rx-Input TxD RS-232 Tx-Output DTR (NC) GND RS-232 DSR (-12 V) RTS RS-232 Output CTS RS-232 Input RI (NC) Contents ❚ Me nu ❚ Index Page 10–22 10 Extended configuration for advanced users 10.21 Serial Cabels 10.22 Expansions 10.21.1 Cabel KST <--> PC GST <--> PC Version 2.0 upward 10.22.1 Expansion Connector INSPMX X391 48-way VG Car Call PC: RS-232 Controller: X701 RxD TxD GND RTS CTS RxD TxD GND RTS CTS 9-w ay Plug RxD TxD GND RTS CTS DSR DCD DTR 9-w ay Socket 25-w ay Socket 10.21.2 Cabel KST<--> KST Group (GST) Controller: X701 RxD TxD GND RTS CTS 9-w ay Plug a 01 02 03 04 05 06 07 08 Screen 9-w ay Plug c IDR15* [373] IDR14* [374] IDR13* [375] IDR12* [376] IDR11* [377] IDR10* [378] IDR09* [379] IDR08* [380] IDR0* (Data IDR1* (Data IDR2* (Data IDR3* (Data IDR4* (Data IDR5* (Data IDR6* (Data IDR7* (Data a b c ETA07* [335] ETA06* [336] ETA05* [337] ETA04* [338] ETA03* [339] ETA02* [340] ETA01* [341] ETA00* [342] ETA15* [381] ETA14* [382] ETA13* [383] ETA12* [384] ETA11* [385] ETA10* [386] ETA09* [387] ETA08* [388] ETA4* (Addr ETA3* (Addr ETA2* (Addr ETA1* (Addr ETA0* (Addr 24 V GND 24 V GND +24 V IDR07* [326] IDR06* [327] IDR05* [328] IDR04* [329] IDR03* [330] IDR02* [331] IDR01* [332] IDR00* [333] 0) 1) 2) 3) 4) 5) 6) 7) Position Indicator GST: RS-232 RxD TxD GND RTS CTS b 09 10 11 12 13 14 15 16 4) 3) 2) 1) 0) Contents ❚ Me nu ❚ Index KST Manual, Edition 03–98 10.22.1 Pin Assignment Expansion Connector INSPMX X392 20-way Header 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 +24 V +24 V IDR39* IDR31* IDR38* IDR30* IDR37* IDR29* IDR36* IDR28* IDR35* IDR27* IDR34* IDR26* IDR33* IDR25* IDR32* IDR24* 24 V GND 24 V GND Page 10–23 10.22.3 Pin Assignment Expansion Connector EWG X401 16-way D-SUB 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 24 V GND +24 V AURI* GOTR WRAU ETH4* ETH2* ETH0* 24 V GND +24 V ABRI* WRAB ETH5* ETH3* ETH1* ETH2* (cross-keying protection) Contents ❚ Me nu ❚ Index Page 10–24 10 Extended configuration for advanced users 10.23 Pin Assignment Drive Program X710 (VVVF) 25-way D-SUB 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Motor Overheat (X219-STOP) V > 0.3 (X514-SHS) Reserved Reserved Reserved Reserved 20 -COM (FSV) Direction UP (RUP) Motor Temperature (FSV) V > 0.3 (FSV) V Landing V3 +COM (FSV) Motor Overheat (24 V GND) Zone Enable (X231-ZOFR) Reserved Reserved Reserved 24 V GND KST Reserved Controller Enable (REFR) Brakes ON (I/O 12)(BRON) (FSV) V Auxiliary V Inspection V2 Intermediate Speed Contents ❚ Me nu ❚ Index Special Functions KST Operator Menu Menu-Entry, Menu-Selection/Exit, accept setting, store selected values E Info Move into Sub-Menu, Status Entry eg., YES Selection, increase values Next Menu-Entry Selection/ Return + Status-Entry eg., NO Selection, decrease values > SAFETY DEBOUNCE > DOOR LOCK DELAY > TCM TIME > START MONITOR > CONTACTOR MON > STAR/DELTA > MOTOR OFF DELAY > SPEED CHANGE DLY > CAM DELAY > DOOR OPEN DELAY > MAN.DOOR DEBOUNCE > MIN WAIT CAR > MIN WAIT LANDING > LAND CALL ENABLE > CAR CALL PRIO > FAULT SEND DELAY > CALL HANDOVER > ANTI NUISANCE > PARKING > PARK TIME > PARKING FLOOR > LIFT-OFF FLOOR > CAR LIGHT OFF > PHOTOCELL EXTEND > DOOR TIME > DOOR REVERSE MAX > DOOR NUDGE.TIME > DOOR APPROACH > DOOR PARK STATE > DOOR CHANGE DELAY > REVERS TIME > DOOR OPEN TIME > OPEN HOLD TIME > Main-Menu Display All Functions that can be performed immediatly without Menu entering 1 2 3 4 Car call to Top Floor Enter Test-Menu Main-menU sub-menu Sub-Menu Display Car call to Bottom floor Switch between TravelCounter and OperatingHour Counter Displays 1 2 3 4 sub-menu menu item yes/NO/value Menu Item Selection in both directions in all Menu Levels > DRIVE SYSTEM > DOOR TYPE > MANUAL DOORS > DOOR DECOUPLING > DOOR LIMIT SW > DOOR DEENERGIZED > CAR DOOR BUFFER > DEPARTURE ARROW > EMERG STOP FN > EMERG STOP MAX > DOOR INTERR MAX > DOOR LOCK MAX > GROUP MODE > FIREMAN SERVICE > KFM > MOTOR-T1 > MOTOR-T2> FIREMAN FLOOR > SHORT FLOOR > FLY-TIME > ZONE TIME > RELEVELLING > RELEVEL STOP > NACHHOLUNGS-VORL. > DOOR ZONE OFF > I/O-PORT > PRIO-ETAGE > PRIO-ATTRIBUTE > LANGUAGE > SERIAL > GONG > GONGVERZOEGERUNG > SYS1 > SYS2 > SYS3 > SYS4 > SYS5 > SYS6 > SYS7 > Grey Menu Items appear only, when the equipment is so configured. TCM RESET FAULT DISPLAY SET TIME Sub-Menus AUTOTEST STATISTICS RESET SHAFT TABLE SERVICE INTERVALL DOOR LOCK INFO COUNTER RESET FAULT RESET MENU LOCK CALLS DEBUG DISPLAY SERVICE LANDING CALL OFF STATISTICS BASIS CONFIG Main-Menus INFORMATION ORIENTATION SET DATE ADJUSTMENTS > Menu Items STORE FAULTS CONFIGURATION PASSWORD Start: E Press Button E to enter Main-Menu Contents ❚ ❚ Inde x KSTKST Manual, Edition 03–98 Index Klick pages to come to the referenced index point. Return again with keys „CTRL“ + „–“. A Anti nuisance Menu point 4–9 Anti-nuisance Description 7–11 Explanation 7–11 C Cabin Connector X300 10–16 Car movement monitoring 4–7 Clock setting, example 3–3 Cold start 10–1 Commissioning Information being available 2–4 Preconditions 5–1 Connector Pin Assignment Cabin Connector X300 10–16 Connector RS-232 serial X701 10–21 Drive Program Connector X210 10–19 Expansion Connector X220 10– 21 Landing-Call Expansion X2 10–20 Shaft Connector X400 10–18 Shaft Connector X408 10–18 Contactors stationary 4–7 Controller components 1–5 Motherboard 1–3 Index–1 Options 8–2 Program system 3–1 Technical Data 8–1 to switch on 3–2 Controller menu > ANTI NUISANCE 4–9 > CALL HANDOVER 4–9 > CALLS 4–12 > CAM DELAY 4–8 > CAR CALL PRIO 4–9 > CAR DOOR BUFFER 4–14 > CAR LIGHT OFF 4–10 > CONTACTOR MON 4–7 > COUNTER RESET 4–5 > DEBUG DISPLAY 4–6 > DEPARTURE ARROW 4–14 > DOOR APPROACH 4–11 > DOOR CHANGE DELAY 4–11 > DOOR DECOUPLING 4–14 > DOOR DEENERGIZED 4–14 > DOOR INTERR MAX 4–15 > DOOR LIMIT 4–14 > DOOR LOCK DELAY 4–6 > DOOR LOCK MAX 4–15 > DOOR NUDGE TIME 4–11 > DOOR OPEN TIME 4–12 > DOOR PARK STATE 4–11 > DOOR TIME 4–11 > DOOR TYPE 4–13 > DOOR ZONE OFF 4–16 > DOORREVERSE MAX 4–11 > DOORS LOCK 4–4 > DRIVE SYSTEM 4–13 > EMERG STOP FN 4–14 > EMERG STOP MAX 4–14 > FAULT DISPLAY 4–3 > FAULT RESET 4–6 > FAULT SEND DELAY 4–9 > FIREMAN FLOOR 4–15 > FIREMAN SERVICE 4–15 > FLY TIME 4–16 > GROUP MODE 4–15 > I/O PORT 4–16 > INFO 4–5 > LAND CALL ENABLE 4–8 > LANDING CALL OFF 4–3 > LANGUAGE 4–17 > LIFT-OFF FLOOR 4–10 > MANUAL DOORS 4–13 > MENU LOCK 4–12 > MIN WAIT CAR 4–8 > MOTOR OFF DELAY 4–7 > OPEN HOLD TIME 4–12 > ORIENTATION 4–3 > PARK TIME 4–10 > PARKING 4–10 > PARKING FLOOR 4–10 > PASSWORD 4–12 > PHOTOCELL EXTEND 4–10 > RELEVEL STOP 4–16 > RELEVELLING 4–16 > REVERS TIME 4–11 > SAFETY DEBOUNCE 4–6 > SERIAL 4–17 > SERVICE INTERVAL 4–5 > SET DATE 4–4 > SET TIME 4–4 > SHAFT TABLE 4–5 > SHORT FLOOR 4–15 > SPEED CHANGE DELAY 4–8 > STAR/DELTA 4–7 > START MONITOR 4–7 > STATISTICS 4–5 > STORE FAULTS 4–3 > SYS1 > ... SYS3 ... > SYS7 4–17 > TCM TIME 4–7 Contents ❚ Me nu ❚ Index–2 NEW LIFT – We lift you up where you belong > ZONE TIME 4–16 >DOOR OPEN DELAY 4–8 Orientation drives 5–2 Test drives 5–3 PROM 4–3 Shaft selector and relevelling 9–6 Start fault is signalled 4–9 Systematic troubleshooting of shaft selector faults 9–9 Troubleshooting line 9–8 FIREMAN FLOOR 10–12 FIREMAN SERVICE 10–11 Fireman service Description 7–5 Fire mode control (evacuation) 7– CPU 1–4 E D Debug mode 10–1 Debug RAM display 10–1 Debug task info 10–1 Display 1–1, 8–1 Door type configuration 4–13 Doors Behaviour during passenger entry 4–10 Coupling cycles of a spindle door 4–14 Delayed door contactor changeover 4–11 Direction reservation for car commands 7–4 Door configuration with manual shaft doors 4–13 Door times diagrams 7–1 DOOR TYPE 4–13, 10–8 Doors without limit switch 7–2 Hold the door in reversing mode 7–3 Lock cam 4–8 Lock doors 4–4 Photocells extend 7–3 Setting group door time 6–3 Test during inspection 7–5 DP 155.501 1–5 Drive counter reset 4–5 Drive jobs 4–1 Drive programs Description 1–2 Drives Normal drives 5–2 EAZ floor display 1–5 EEPROM Calling up of external programs 10–5 Clear 10–2 Configuration EEPROM 1–4 Damaged areas in the 10–3 Directory 10–2 Settings 3–1 Emergency stop 4–14 EPROM IC2 1–4 EST EDIT Possibilities 4–20 EVENTS 10–1 EWG module 1–5 EWG-Modul 1–5 Extended keyboard 10–3 6 Hong Kong standard mode 7–8 FLY TIME 5–6 FPX drive program 1–5 G F Faults Clearing the fault memory 4–6, 9–2 Collective fault signalling 9–12 Door and drive faults 9–7 Extended fault signals 10–13 External data 9–9 Fault memory 9–1 I/O PORT fault signals 9–11 In call acquisition 9–4 In call processing 9–5 Numbers 9–2 Operating system faults 9–3 Save faults prematurely in the EE- Group Assignment of priority landing call 6–2 Call handover 4–9 Description 6–1 Direction priority with landing calls 4–9 Floor offset 6–3 Group faults 6–4 Group operator display 6–4 Mode adjustment 6–1 Setting the call handover time 6– 3 H HSG auxiliary power supply units 1–6 Hydraulic lifts 1–1 designed for use with 1–1 Contents ❚ Me nu ❚ KSTKST Manual, Edition 03–98 I I/O Port Describtion 10–8 I/O PORT 2 10–10 I/O PORT 3 10–10 Inspection box INSP 8–2 Inspection cabinet 1–2 K Keypad extension 1–4 KOP-SET 1–6 KST EDIT Installing 4–20 L Landing call function 4–3 LCD operator display 1–4 LED displays 1–4 LED operating voltage displays 3–2 LIK error handling 2–23 TRIMMING 2–15 LIK menu > ZONE-B PEGEL 2–17 SYS LIK 1 2–16 M Maintenance Intervals 7–12 Set service intervall 4–5 Man-machine interface 1–1 Manual conventions 3–4 Menu BASIS CONFIG sub-menu 4–13 CONFIGURATION menu 4–12 CUSTOMER SERVICE menu 4–5 Index–3 INFORMATION menu 4–3 SETTING sub-menu 4–6 Menu operation Cursor 3–4 Main menu 3–2 Menu marker 4–2 Menu path 3–3 Setting procedure is aborted 3–4 Motor type configuration 4–13 MUX multiplex extension 1–5 O 10–23 Expansion Connector INSPMX X391 10–22 Expansion Connector INSPMX X392 10–23 Plug-and-go system 1–5 Power Supply DP 155.501 8–2 Preselection 1–1 Program Internal program information 4– 5 R Operator display Language setting 4–17 Operator keypad 1–4 Orientation drive Description 5–2 Real-time clock 1–4 Remote diagnostic 1–1 RES EVENTS 10–1 Reversing time 7–2 S P Park drive 10–2 Parking Description 5–11 Menu point 4–10 Parking/homing timer 10–2 Restarting the internal Park timer 5–12 Statistical parking floor 5–12 Time-triggered parking floor 5– 12 Password Access with 4–19 MENU LOCK function 4–19 Possible passwords 4–18 Pin Assignment CPU X1 10–20 Drive Program X710 10–24 Expansion Connector EWG X401 Safety circuit Fault signalling 9–11 Lock contact in the 9–9 Safety switches 2–1 Start after closing 4–6 Safety switches 2–1 SERIAL Find setting values 10–7 NEWCOM Baudrate 10–7 Protocol on serial interface X701 10–7 Protokoll auf X701 10–7 Seriel Cabel KST/ GST 10–22 KST/ PC 10–22 Shaft equipment 1–1, 8–3 Shaft table Configuration example 5–10 Contents ❚ Me nu ❚ Index–4 NEW LIFT – We lift you up where you belong Description 5–9 Short floors At any floor 5–6 Automatic zone suppression 5–7 Bistable Explanation 5–6 Configuration 5–8 Description 5–5 Measuring drive with 5–9 Shaft type setting 10–11 Short floors at terminal landings Description 5–3 Leaving the test drive menu 5–4 Standard test drive 5–3 Testing the shaft final limit switches 5–4 Time setting, example 3–3 Z Zone suppression 5–7 5–5 SHS sefety circuit 1–6 Start Password requested 4–18 System start messages 10–3 Statistics memory 4–6 STOP EVENTS 10–1 SYS Configuration SYS1 10–4 SYS2 10–4 SYS3 10–5 SYS4 10–5 SYS5 10–6 SYS mode 10–4 T TCM Configuring 7–10 Description 7–10 Drive time monitoring 4–7, 5–4 Resetting 7–10 Testing TCM drive time monitoring 5–4 Terminal Connections 230 V-signals X100 10–14 24 V-Signals X200 10–14 Test drives Call up auto test drive 4–5 Contents ❚ Me nu ❚
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