installation VENESSE Comfort

installation VENESSE Comfort
EN
VENESSE Comfort
VCV-B-25E, VCV-B-25F,
VCV-B-25W, VCV-B-25S
Full manual
installation
2
1. BEFORE YOU BEGIN
Symbol
Meaning
ATTENTION!
Warning/caution
DO NOT OVERLOOK!
Important instructions
YOU WILL NEED
Practical tips and information
TECHNICAL INFORMATION
More detailed technical information
Refer to other parts/sections
of the manual
Before installation, thoroughly read the section “Safe use of air curtains”. It contains all instructions on the safe and correct use of the product.
This manual contains important instructions to ensure correct installation of the air curtain.
Before installation, read all of the following instructions thoroughly and then adhere to them!
The manufacturer reserves the right to make changes, including to technical documentation
without prior notice. Save this user manual for further use. The instructions in this manual are
a part of the product.
Conformity disclosure
VCV air curtains adhere to the following European Norms (EN):
EN 55014-1
EN 55014-2
EN 60335-1
EN 60335-2-30
EN 61000-3-2
EN 61000-3-3
EN 61000-6-3
You will find the disclosure text on the CD supplied with the product.
2
2. UNPACKING
2.1 CHECK THE SHIPMENT
• After delivery, immediately check to see
if the packaged product is damaged. If the
packaging is damaged contact the delivery
service. If the complaint is not filed in time,
your claim may not be valid later.
• Check to see if it is the same product you
ordered. If there are any discrepancies, do
not unpack the air curtain, and immediately
report the defect to the supplier.
• After unpacking, check to see if the air curtain
and other parts are in order. If you have any
doubts, contact the supplier.
• Never install a damaged air curtain!
• If you do not unpack the air curtain immediately after delivery, it must be stored in a dry
indoor environment with an ambient temperature between +0 °C and +40 °C
All used packaging materials are environmentally
friendly and may be reused or recycled.
Take an active part in environmental protection
and see that packaging
materials are correctly
disposed of or repurposed.
2. UNPACKING
2.2 UNPACK THE AIR CURTAIN
4x M5
8x M8
• If the air curtain has been transported at
temperatures below 0° C, it will be necessary to let it sit for at least 2 hours under normal operating conditions after unpacking,
without turning it on. This will allow the air
curtain’s interior temperature to stabilise.
3
3. MAIN PARTS
Upper cover
Service cover
Anchor stand covers
Locking bolt
Exhaust grid
Anchor stand – part 2
130
300
45
4. DIMENSIONS
Anchor stand dimensions (mm)
300
606
68
288
180
90
100
Air curtain dimensions (mm)
5x
9
40
72
12
130
212
51
53
2457
521
521
4
75
Anchor stand – part 1
5. TECHNICAL PARAMETERS
Type
Max. width
door*
Air
output
Noise***
Heater
output
Heater
power
supply
Fan
output
Weight
[m]
[m³/h]
5500
5400
5400
5100
[dB(A)]
56
55.5
55.5
55
[kW]
24
36
41.1****
[V/A]
400/33.5
40/50
-
[V/A]
230/6.5
230/6.5
230/6.5
230/6.5
[kg]
95
103
103
104
VCV-B-25S
VCV-B-25E
VCV-B-25F
VCV-B-25W
7.5 (11**)
*
The distance at which the average velocity of the air current flow drops
to 2m/s.For optimal conditions and
maximum performance of the equipment.
The value in parentheses is for two-sided installation of the air curtain.
** Two-sided installation
*** Acoustic pressure at a distance of 3 m from the air curtain.
**** With water temperature gradient of 90º/70° C and temperature of intake air at +18°C
Air curtains with electrical heater
Air output
Heater output
Type
[m³/h]
[kW]
VCV-B-25E
5400
24
VCV-B-25F
5400
36
Temperature increase ∆t
[°C]
13.33
20
Air curtains with a water coil for a water temperature gradient of 90º/70° C
and at a suction air temperature of +18° C
Type
VCV-B-25W
Output
Air output Heat output temperature
Water flow Pressure loss
[m³/h]
5100
[kW]
41,1
[°C]
41,9
[l/s]
0,50
[kPa]
8
5
5. TECHNICAL PARAMETERS
Air curtains with a water coil for a water temperature gradient of 80º/60° C
and at an intake air temperature of +18° C
Type
VCV-B-25W
Output
Air output Heat output temperature
[m³/h]
5100
[kW]
33,8
[°C]
37,6
Water flow Pressure loss
[l/s]
0,41
[kPa]
7
Air curtains with a water coil for a water temperature gradient of 70º/50° C
and at an intake air temperature of +18° C
Type
VCV-B-25W
Output
Air output Heat output temperature
[m³/h]
5100
[kW]
26,4
[°C]
33,4
Water flow Pressure loss
[l/s]
0,32
[kPa]
5
Air curtains with a water coil for a water temperature gradient of 60º/40° C
and at an intake air temperature of +18° C
Type
VCV-B-25W
Output
Air output Heat output temperature
[m³/h]
5100
[kW]
19
[°C]
29
Water flow Pressure loss
[l/s]
0,23
[kPa]
4
The warm-water temperature coil, made of copper-aluminium alloy, is designed for
a maximum operational water temperature of +100° C and a maximum operating
pressure of 1.6 MPa.
6
6. INSTALLATION
6. INSTALLATION
6.1 CHOOSE THE INSTALLATION SITE
(mm)
min
200
min 100
min 50
6.1-1 Installed dimensions
min 50
• The air curtain must be installed only in a vertical position!
• The installed position of the air curtain can
be chosen to accommodate the service cover.
(Right-left orientation)
• It must be operated in dry, covered indoor
spaces with an ambient temperature between
+5° C and +35° C and relative humidity up
to 80%
• The air curtain is not intended for moving
air that contains combustible or explosive
mixtures, chemical fumes, coarse dust, soot,
grease, poisons, infectious germs, etc.
• Only nonflammable materials (those that
do not burn, smoulder or carbonise) or fireresistant materials (those that do not burn,
but mainly smoulder, e.g., plaster board)
can be kept within 100 mm in any direction of the air curtain. However, these materials should not block the intake or outlet
openings.
• For air curtains with an electric heater, safe
distances from building structural surfaces
and flammable objects are as follows:
• the safe distance for flammable materials
in the direction of the main air flow
(i.e., behind the outlet louvers) is 500 mm,
• the safe distance for flammable materials
above the air curtain is 500 mm,
• the safe distance for flammable materials
in other directions is 100 mm.
6.1-3 Measure the installation site
Measure the site for installing the air curtain.
If the electrical cables are to run along the floor,
it is necessary to mark off the installation area,
including ports for electrical or heating fuel
lines (air curtain VCV-B-25W).
Measure and mark the holes for the anchor
stand. The correct dimensions of the holes
can be verified by placing the anchor stand
on the place marked.
6.1-2 Clearance distance
100 mm
MATERIAL OK
500 mm (VCV-B-25E,F)
100 mm (VCV-B-25W,S)
MATERIAL OK
100 mm
100 mm
100 mm
MATERIAL OK
200 mm
500 mm
100 mm
7
6. INSTALLATION
6. INSTALLATION
6.1 CHOOSE THE INSTALLATION SITE
6.1-4 Secure the anchor stand
(part 1) to the floor.
5 x M8
• At least 4 size M5 bolts (included in delivery)
• A No. 10 wrench
6.1-6 Slide the air curtain onto its
stand (part 1).
Slide the air curtain with one anchor stand
(part 2) onto the fastened anchor stand (part
1), and immediately secure the air curtain in
the anchor stand with 4 vertically placed size
M8 bolts. (Included in delivery)
• The air curtain must be stably attached!
Use only high-quality anchoring materials!
• At least 5 size M8 screws (Not included in delivery). The type and size of the bolts depends
on the flooring material.
• The same type, number and size of anchor
sleeves, depending on the flooring material.
• A drill with bits of the corresponding size.
6.1-5 Bolt the anchor stand (part 2)
to the air curtain
4 x M5
8
4x
M8
• Keep the air curtain stable while you slide
it on!
• Immediately after sliding the air curtain
into assembly position, secure anchor
frame (part 1) to anchor frame (part 2)
using 4 size M8 bolts. (Included in delivery)
6. INSTALLATION
6.1-7 Cover the anchor stand
Put the anchor stand covers on and bolt them
down horizontally with 4 anchor bolts.
• The water intake and outlet positions can be
chosen as you wish. (left-right orientation)
• The maximum water temperature is
+100° C. The maximum pressure is 1.6 MPa.
We recommend installing a stop valve
on the intake and outlet of the heater to allow
the water supply to be shut off.
• The water coil is equipped with two air release
valves, which can also be used for bleeding,
and are located at each end of the water coil.
4 x M8
6.2-1 Regulating the water coil with
a ZV-3 three-way valve
6.2 CONNECT THE WATER INTAKE
AND OUTLET HOSE
VCV-B-25W
Regulation of the VENESSE Comfort air curtain’s water coil must be handled separately.
6.5-5 Diagram for the connection of
the VCV-B-25W with accessories for the
regulation of the water heater
TER - P
3/4”
ZV - 3
• A flexible hose with a G3/4” connection
• Connection and pressure testing of the heater must be carried out by an individual with
professional plumbing knowledge, who must • You will find a detailed explanation of regula­
observe current standards and regulations
ting the water coil using the three-way valve
of the given country.
(ZV-3), including its connections, in the manual for the ZV-3 three-way valve.
9
6. INSTALLATION
6.3 CONNECTING THE ELECTRICAL
SUPPLY
3 ~ 400V
1 ~ 230V
L L1
L2
L3
N N
Pe Pe
• The air curtain’s electrical connection must
be based on a professional design by a qualified electrical systems engineer.
• Installation must be carried out by a professionally trained electrical worker.
All applicable national regulations and directives must be observed.
• The electrical schematics on the product
take priority over those presented in this
manual!
• Prior to installation, check to see if the terminal markings correspond to the markings on the electrical connections diagram.
When in doubt, contact your supplier
and do not connect the air curtain under
any circumstances.
• Never reach inside the air curtain unless
the main electrical supply has been turned
off!
• If the product is connected to any control system other than the original one,
the regulation and measurement components must be connected by the company
that supplied the system.
10
6. INSTALLATION
Minimal cable dimensions:
Type
Cable
[ks x mm2]
VCV-B-25S
VCV-B-25E
VCV-B-25F
VCV-B-25W
3 x 1.5
5x6
5 x 10
3 x 1.5
6. INSTALLATION
6. INSTALLATION
6.4 INSTALL THE CONTROL PANEL
• The electrical parameters are shown on
the manufacturer’s label, which is located
under the air curtain’s service cover.
Air curtain Type
U = Voltage
f = Frequency
n = Speed
ph= Phase
av = Air output
I = Net current
P = Output
m = Weight
IP = IP rating
ver=
Serial number
1
2
3
DM control for air curtain
without heater 1
2
3
0
1
2
DM control for
air curtain with electric
heater or with water
heater
• The air curtain must be protected by
an appropriate circuit breaker, in accordance with its electrical parameters. For
safety reasons, over-designed protection
is not recommen-ded.
• The air curtain must be connected using the
TN-S system, which means that the neutral
conductor must always be connected.
• A main cut-off switch must be placed in the
electrical supply network, disconnecting
all poles of the network.
• The electrical enclosure of the curtain is IP20.
VENESSE Comfort air curtains are equipped
with an 8A rated fuse. This safety fuse protects
the electronic panel and fans. It is located on
the electrical board next to the connectors for
the door contact switches and other switches.
8A
15/16 17/18
11
6. INSTALLATION
6.4-1 Loosen the bolt on the under side of the control panel.
6.4-2 Open the box and remove the front cover from the upper
latches. Retain the back part of the box..
6.4-3 Cut a passage for the communication cable. Use the areas
moulded for this purpose.
6.4-4 Pull the communication cable through the passage you have
cut, and fasten the rear part of the panel to the wall.
6.4-5 Connect the communication cable to the electronics board
located in the front cover of the panel.
6.4-6 Place the front cover with the electronics to the upper latches
of the control panel box and snap the cover into the lower latches.
6.4-7 Fasten the bolt on the under side of the control panel.
6.4-8 Connect the other end of the communication cable
to the MASTER connector on the air curtain’s
electronic area.
MASTER
12
6. INSTALLATION
• The cable should not be routed with power cables and should be located a sufficient distance away from them.
• Take care that during connection the connector snaps into place.
- when mounting the cable to the wall, make sure its insulation is not damaged
- If you do not connect the cable immediately after mounting the control panel and curtain, cover the connector or cable ends with insulation tape, in order to prevent possible
mechanical damage or short-circuiting.
• The cable connector must not come into contact with water or any other liquid.
6.5 CONNECT THE EXTERNAL COMPONENTS
Optional accessories:
Wiring examples:
(all types of air curtain)
max. 8mA
12V
max. 8mA
15/16 17/18
max. 8mA
8A
SH
MASTER
SLAVE
KABEL-05M
DK
• When connecting external components, the electricity to the air curtain must be turned off.
• All external control components must be connected according to the electrical schematic.
• The connectors must be connected to the electrical board using reasonable force and always
vertically to the base.
Header Connector
• For each component, the original cable or one conforming its individual specifications must
be used.
13
6. INSTALLATION
6.5-1 Door switch DK
- Isolated switching contact with a maximum voltage of 12V.
Cable - Dual-core cable with a diameter of 0.5 mm. - Maximum length: 50 m.
17 18
Connector on the air curtain: 17/18
Not included in delivery.
6.5-2 Timer Switch SH
- Isolated switching contact with a maximum voltage of 230V.
Cable - Dual-core cable with a diameter of 0.5 mm. - Maximum length: 50 m.
- Three conductor power cable with a diameter of 1.5 mm.
Connector on the air curtain: 15/16
EXT
15 16
Not included in delivery.
The timer switch is modified for attachment on a DIN rack. Placement
in the distribution box is recommended.
The timer switch must be powered by its own supply.
14
6. INSTALLATION
6.5.-3 Room thermostat
• Room thermostat for the switching of the device depending on the temperature set in the measured location
10
30
• Switching contact without potential with max. voltage 230 V.
• CABLE: Twin core cable with a diameter of min. 0.5 mm. Maximum length 50 m.
25
15
20
Air curtain clamps: TER / Lopen
Not included.
6.5.-4 Three way valve
• Switching contact without potential with max. voltage 230 V
• CABLE: Three core power cable with diameter of 1.5 mm, 230/ 50Hz
Air curtain clamps: TER / L / N
Not included.
6.5-5 Diagram for the connection of curtain VCV-B-25W with
accessories for the regulation of the water heater
Three way valve
ZV3
L open
M
TER TER
L
open
L
N
L
N
PE
L
N
L
N PE
230V//50Hz
Main electrical input
Room thermostat
TER-P
15
6. INSTALLATION
6.6 CONNECTING MULTIPLE AIR CURTAINS — CHAINING
The VENESSE Comfort air curtain is designed to allow up to six air curtains to be installed together
as a chain and operated from one control panel.
Select any air curtain as the controller (MASTER) and connect the control panel to it. Then connect
to this air curtain the air curtains that will be controlled (SLAVE). The same type of communication
cable works for connecting the air curtains to one another and to the control panel
1.
8A
15/16 17/18
2.
MASTER
SLAVE
8A
15/16 17/18
KABEL-05M
DK
KABEL-05M
. . . 6.
MASTER
SLAVE
8A
15/16 17/18
MASTER
SLAVE
KABEL-05M
DK
DK
SH
DK=Door Switch; SH=Time switch.
Chained air curtains can be supplemented
with these components:
Timer switch SH
- The timer switch is
connected to the master air
curtain
- Just one timer switch can
be used for the entire chain
of air curtains.
- The timer switch shuts off
all air curtains in the chain
A room thermostat (TER-P)
can be connected in place of
the timer switch
Door switch DK
- This can be connected
individually to each air
curtain.
- When linked, each air
curtain will respond to its
own contact.
16
6.7 COVERING THE AIR CURTAIN
After connecting the power supply, the water
intake and outlet, and all external control
elements, close and secure the air curtain’s
service cover.
7. INITIAL START-UP
7.1-2 Turning the air curtain on and off
Press the
button to turn the air curtain
Before putting the air curtain into operation, on Press the same button to turn the air curtain
check the following:
off.
• Have any tools or other objects which could
damage the air curtain been left inside it?
• Is there a proper supply of electricity and,
ON
if necessary, heating water?
OFF
• Has the air curtain been properly closed?
• Has the control panel been connected
properly?
Use the initial start-up to check the basic
equipment operation (fan movement, heat).
Check any other set functions according to the
VENESSE Comfort Air curtain operation
and maintenance guide.
1
2
3
1
2
3
0
1
2
ON
OFF
7.1 CONTROLS
Settings are indicated by an illuminated LED
above the button.
7.1-1 Control panel
VCV-B-25S
7.1-3 Setting the fan speed
LED for CLEAN
Turning the air
curtain
on and off
1
2
Press the
button to select one of three
fan speeds or to turn the fan off.
3
Setting the fan
speed
1
2
3
VCV-B-25E, VCV-B-25F, VCV-B-25W
Turning the air
curtain
on and off
LED for CLEAN
1
2
3
0
1
2
Setting the fan
speed
1
2
3
0
1
2
Setting electric
heater output
The setting is indicated by an illuminated LED
above the button.
17
7. INITIAL START-UP
8. CONCLUSION
7.1-4 Setting the electric heater
Press the
button to select one of two heat
levels or to turn the heater off.
1
2
3
0
1
2
The setting is indicated by an illuminated LED
above the button.
7.1-5 Setting the water heater
By pressing the buttons
it is possible to turn
the water heater on or off - only with version
VCV-B-25W
8. CONCLUSION
1
2
3
0
1
2
After installing the air curtain, thoroughly read
the VENESSE Comfort Air curtain operation
and maintenance guide, as well as the Guide
to air curtain safety.
For information on regulating the water If you have any doubts or questions, do not
heater, read the manual for using the wa- hesitate to contact our sales or technical supter regulator (e.g., ZV-3, TER-P, SMU+OSMU, port department.
etc.)!
CONTACT
Address
2VV, s.r.o.,
This is set by tilting the air curtain’s fan louvers Poděbradská 289,
530 09 Pardubice,
in the desired direction.
Czech Republic
7.2 SET AIR FLOW DIRECTION
Internet:
http://www.2vv.cz/contact.distribution.php
Copyright (c) 2005-2007 2VV s.r.o. All rights reserved.
01-0205-0110-00
18
19
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