Installation manual

English
Excellence 60
G20/G25 Natural gas
Store this document in a safe place
959.043.05.UK
DRU132368-162441-EN--0914-6
Installation manual (UK/IE)
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INSTAL L ATIO N MA N U A L
Contents
English
1. Introduction
2. CE declaration
3. SAFETY
3.1 General
3.2 Regulations
3.3 Precautions / safety instructions at installation
3.4 Principle of ignition cycle
4. Removing the packaging
5. Installation
5.1 Type of gas
5.1.1 Reconstruction to different type of gas
5.2 Gas connection
5.3 Electric connection
5.4 Placing the appliance
5.5 Placing a built-in appliance
5.6 Placing the chimney breast
5.7 Placing the control hatch
5.8 Flue gas discharge system appliances open combustion
5.9 Flue gas discharge / combustion air supply system appliances closed combustion
5.10 Additional instructions
5.11 Glass panes
5.12 Setting the appliance
5.13 Placing the wood set
5.14 Placing the mantelpiece
6. Control
6.1 Remote controls
6.2 Alternative control
7. Final inspection
7.1 Gastightness
7.2 Gas pressure/line-pressure
7.3 Ignition main burner
7.4 Flame picture
8. Maintenance
8.1 Parts
9. Delivery
10. Malfunctions
Appendix 1 Malfunctions
Appendix 2 Various tables
Appendix 3 Figures
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1. Introduction
English
DRU, a manufacturer of gas-fired heating appliances, develops and produces products that comply with the
highest possible quality, performance and safety requirements. This appliance has a CE label, which means that it
complies with the essential requirements of the European Gas Appliance Directive. The appliance is supplied with
an installation manual and a user manual. As an installer, you must be certified and competent in the field of
gas-fired heating and electricity. The installation manual will give you the information you need to install the
appliance in such a way that it will operate properly and safely.
This manual discusses the installation of the appliance and the regulations that apply to the installation. In
addition, you will find technical data for the appliance and information on maintenance, any malfunctions that
might occur and their possible causes.
The figures can be found at the back of this booklet, in the appendix.
Please, read and use this installation manual carefully and completely, prior to installing this appliance. If you use
the DRU Powervent system® or the DRU Smartvent system®, you must carefully and fully read and use the
accompanying installation manual as well, prior to its installation.
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!Caution
!Caution
The following symbols are used in the manuals to indicate important information:
Work to be performed
Suggestions and recommendations
You will need these instructions to prevent problems that might occur during installation and/or use.
You need these instructions to prevent fire, personal injury or other serious damages.
After delivery, you should give the manuals to the user.
2. CE declaration
We hereby declare that the design and construction of DRU's gas-fired heating appliance comply with the
essential requirements of the Gas Appliance Directive.
Product:
Type:
EEC directives:
Standards:
gas-fired heating appliance
Excellence 60
2009/142/EC; 2006/95/EC; 2004/108/EC
NEN-EN-613; NEN-EN-613/A1; EN60335-2-102
Internal precautions at the company will guarantee that appliances produced in series comply with the essential
requirements of the EC directives in force and the standards derived from them. This declaration will lose its
validity if adjustments are made to the appliance without prior written permission by DRU.
You will be able to download a copy of the test certificate via www.druservice.com.
M.J.M. Gelten
General manager
Postbus 1021, 6920 BA Duiven
Ratio 8, 6921 RW Duiven
www.dru.nl
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3. SAFETY
3.1 General
!Caution
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Please observe the general regulations and the precautions/safety instructions in this manual.
First check the exact technical version of the appliance to be installed in Appendix 2, Table 2.
3.2 Regulations
English
Please install the appliance in accordance with the applicable national, local and constructional (installation)
regulations.
3.3 Precautions / safety instructions at installation
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Carefully observe the following precautions/safety regulations:
You should only install and maintain the appliance if you are a certified and competent installer in the field of
gas-fired heating and electricity;
do not make any changes to the appliance;
if you are installing an appliance that must be built in;
use non combustible and heat-resistant materials for the chimney breast, including the top of the chimney
breast, the material in the chimney breast and the back wall against which the appliance will be placed.
For this you can use both sheet material and stone-like materials;
take sufficient measures to prevent temperature of a wall behind the chimney breast becoming too high,
including the materials and/or objects behind the wall;
comply with the minimum required internal sizes of the chimney breast;
vent the chimney breast by means of ventilation holes with a combined passage as stated further down in
the text;
use heat-resistant electrical wiring;
place heat-resistant electrical wiring away from the appliance and as low as possible in the chimney breast.
This has to do with the temperature development in the chimney breast.
if you are installing an appliance type B11 with open combustion: please use a suitable flue gas discharge system
that is provided with the CE label;
if you are installing an appliance with closed combustion: only use the concentric systems supplied by DRU;
if you are installing a free-standing appliance: place the appliance away from the back wall by the minimum
distance stated further down in the text;
do not cover the appliance and/or do not wrap it in an insulation blanket or any other material;
make sure that combustible objects and/or materials have a distance from the appliance of at least 500 mm;
only use the accompanying wood/pebble set and place it exactly as described;
leave the area around the ionization pin and spark plug free;
make sure there is no dirt in gas pipes and connections;
place a gas tap in accordance with applicable regulations;
prior to putting into operation, check the complete installation for gastightness;
if your appliance is provided with explosion hatches on its top and/or bottom, you must make sure that they
cannot be blocked and check whether they fit well onto the sealing surface, prior to building in the appliance;
do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3;
replace broken or torn glass panes.
!Caution
In case of broken or torn glass panes, the appliance may not be used.
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3.4 Principle of ignition cycle
!Caution
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Below you will find a brief description of how this appliance is ignited.
The appliance is off and will be switched on by means of the remote control. The receiver will get the signal to
start the ignition process. This signal is passed on to the burner device, after which, if applicable, the relay for the
Powervent System® is switched. After an 8 second interval, the ignition on the spark electrodes will start. If no
Powervent System® is connected, only the relay will switch and the ignition will start immediately.
The main burner will be ignited at 50% of its capacity.
This will prevent a larger amount of gas in the combustion chamber, if no ignition takes place. When the gas
ignites, ionization will have to be detected. In order to make sure the flame has passed over, this will take place at
the other side of the burner. When ionization is detected, the gas control will modulate to 100%.
If applicable, the second valve is switched (you will be able to hear a 'click') in order to ignite the second burner.
After ignition of the second burner, the appliance will always go to the full position (full capacity).
This will guarantee that the second burner will actually ignite.
The second burner can be switched on and off manually, by means of the remote control.
In case of switching on manually, the appliance will first return to full load.
The appliance's control unit is characterized by its stringent safety requirements. It is possible that the burning
appliance switches off automatically and then switches back on again. This is not a failure, but a check. The
moment the appliance's control unit is connected to mains voltage, the control unit will perform this check every
24 hours. If the appliance is burning at that time, the appliance will extinguish and then start again immediately. If
you wish to prevent this, you can remove the plug and insert it again at a time during the 24 hours when the
appliance is never or hardly ever burning.
4. Removing the packaging
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Note the following items when removing the packaging:
Remove all packaging materials.
Remove all supplied components in, on and/or at the appliance.
Check the appliance and accessories for damages (during transport).
If necessary, contact your supplier.
Never install if an appliance is damaged!
Remove any screws that are used to fix the appliance to a platform or pallet.
!Caution
Glass is a ceramic material. Very small irregularities in the glass panes cannot be avoided, but are within the
required quality standards.
!Caution
Keep plastic bags away from children.
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In Appendix 2, Table 1 you can see which parts you should have after removing the packaging.
Contact your supplier if you do not have all the parts after you finished removing the packaging.
Packaging must be disposed of in accordance with the regulations.
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5. Installation
!Caution
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English
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Read this manual carefully to ensure the proper and safe installation of the appliance.
Install the appliance in the order described in this chapter.
Please install the appliance in accordance with the applicable national, local and constructional (installation)
regulations.
Observe the regulations/instruction in this manual.
5.1 Type of gas
The data plate indicates for which type of gas, gas pressure and for which country this appliance is intended.
The data plate can be found on the appliance or can be attached to a chain to which it should remain attached.
!Caution
Check whether the appliance is suitable for the type of gas and gas pressure used at the location.
5.1.1 Reconstruction to different type of gas
If you want to convert this appliance into a different type of gas, please contact DRU's service department and ask
what is possible. Reconstructions should only be performed by authorized gas installers.
5.2 Gas connection
Place a gas tap in the gas pipe in accordance with the applicable regulations.
The gas connection on the gas control is located next to the receiver (see G Appendix 3, fig. 38).
!Caution
Make sure there is no dirt in gas pipes and connections;
The following requirements apply to the gas connection:
use a gas pipe with the correct dimensions, so that no pressure loss can occur;
the gas tap must be approved (in the EU this will be the CE mark);
you should always be able to reach the gas tap.
5.3 Electric connection
!Caution
In case of a 230 Volt electrical connection, provide proper grounding, if applicable. Place this electrical connection
away from the appliance, as low as possible in the chimney breast. This has to do with the temperature
development in the chimney breast. If possible, place the receiver after any building work has been completed. If
this is not possible:
Protect the receiver against dust and moisture created during the building process!
5.3.1 Connecting the switch contact (if applicable)
It is possible to operate one or more lamps (in case of several lamps, a maximum of 8A/250VAC/30VDC) via the
remote control of the appliance. You could think of the lamps of Dru's lux elements. For this, you can use switch
contact B on the receiver (see appendix 3, fig 36). The switch contact is not polar sensitive.
5.3.2 Connecting the Dru Omivent (if applicable)
If the appliance is equipped with a Dru Lux Omnivent system, it can be operated with the remote control and
connected (see appendix 3, fig 36, (C)). The supply to this connection is equal to the mains voltage.
5.4 Placing the appliance
!Caution
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Always place the appliance with a minimum distance of 500 mm from combustible objects or materials;
Place the discharge pipes in such a way that situations with risk of fire can never occur;
Always place the appliance in front of a wall of non combustible and heat-resistant material;
Always maintain a minimum distance between appliance and back wall, if indicated in the dimensional
drawing (see Appendix 3, Fig. 2);
Take sufficient measures to prevent temperature of a wall behind the chimney breast becoming too high,
including the materials and/or objects behind the wall;
Do not cover the appliance and/or do not wrap it in an insulation blanket or any other material;
Make sure that the appliance to be installed has a stable position. If applicable, this could be done by fixing
the extension legs with self-tapping screws.
!Caution
When installing an appliance that has to be built in, take the following into account;
The minimum construction measurements according to Appendix 3, Fig. 1 and 2;
The construction height of the appliance, which you can determine yourself.
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Provide a gas connection at the location. For details, see section 5.2.
Make a passage for the flue gas discharge system or the concentric system with the following diameters; for
details, see section 5.8 or 5.9:
the pipe diameter +10 mm for a passage through non combustible material;
the pipe diameter +100 mm for a passage through combustible material;
!Caution
Additional instructions, specifically for the appliance that you are installing, start at chapter 5.10.
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5.5 Placing a built-in appliance (if applicable)
Not all built in appliances by DRU are supplied with a control hatch. If it is not included, this control hatch is
available separately. We recommend using the Dru control hatch at all times. In this chapter, it is assumed that the
appliance is used with a control hatch.
!Caution
If you do not use a recommended Dru control hatch, please strictly observe the safeguards and necessary
instructions stated in chapters 5.5 to 5.7.
If you are not using the control hatch, please take the following into account as well:
the accessibility of components that are normally placed in the control hatch;
the maximum temperature of these components (maximum 60 °C).
The gas control is mounted to the appliance. It must be taken out and placed in the control hatch at a later time.
For placing the gas control in the control hatch, see section 5.7.
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Proceed as follows:
Remove the bracket with, amongst other things, the gas control from the appliance by unscrewing the
self-tapping screws.
Place the bracket to which, amongst other things, the gas control is mounted, together with the wiring of the
ignition/ionization cable(s), the flexible gas hose(s) and the data plate with chain in the direction of the control
hatch.
!Caution
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Make sure there is no dirt in gas pipes and connections;
Avoid kinks in the pipes.
!Caution
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Make sure the ignition cables cannot come into contact with other wires;
The data plate should remain connected to the chain.
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Set the height of the appliance using the adjustable feet (if applicable).
Make the appliance level at the same time.
!Tip
The construction frame for most 2 or 3 sided appliances can be adjusted. This will allow you to connect the
construction frame to the chimney breast correctly. For 2 or 3 sided appliances that cannot be adjusted, we would
like to refer you to chapter 5.10 'Additional instructions'.
!Caution
do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3.
5.6 Placing the chimney breast (if applicable)
In order to provide proper heat discharge, there should be sufficient space around the appliance.
The chimney breast should be ventilated sufficiently by means of ventilation holes (incoming and outgoing).
!Caution
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When installing an appliance with mantelpiece, specific dimensions may apply for the opening in the
chimney breast.
When an appliance is built in the floor, please take into account the minimum distances from a combustible
floor.
If this applies to your situation, you'll find more information in chapter 5.10 'Additional instructions'.
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!Caution
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Use non combustible and heat-resistant materials for the chimney breast including the top of the chimney
breast, the material in the chimney breast and the back wall of the chimney breast;
Make sure the appliance is not carrying the weight of the chimney breast when using stone-like materials;
The passage of the ventilation holes (outgoing), which are placed as high as possible, is stated in Appendix
2, Table 2.
!Caution
When placing the chimney breast, you should take the following into account (see Appendix 3, Fig. 2):
The location for the control hatch: this must be placed as low as possible;
The dimensions of the control hatch; see Placing the control hatch section 5.7;
The Dru control hatch is not supplied with all appliances. Nevertheless, we recommend only using a Dru
control hatch, if available, except in the case of B11 AS/BS appliances. If you decide not to take this option, you
will have to make a 100 cm2 ventilation hole that is placed as low as possible, for the benefit of the
incoming ventilation.
The location of the ventilation holes (V) (outgoing);
Maintain a minimum 30 cm distance between the top of the ventilation hole (outgoing) and the ceiling of
the house;
The measurements of the glass pane, so that it can be placed/removed after placing the chimney breast;
The protection of the gas control and the pipes against cement and plaster.
If possible, you should place decorative strips, frames, etc., after any required structural work has been
completed. Avoid the use of painter's tape. If this is not possible: please use good quality painter's tape and
remove it immediately after plastering or painting work has been completed.
!Tip
You should preferably apply the ventilation holes (outgoing) on both sides of the chimney breast. You can use
DRU ventilation elements.
Prior to completely closing the chimney breast, check:
whether the discharge / concentric system is placed correctly;
whether the channels, fixing brackets and possible clip bindings, which cannot be reached after installation,
are fastened by means of self-tapping screws.
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If applicable, do not plaster on or over the edges of the construction frame, because:
the heat of the appliance could cause cracks;
it will no longer be possible to remove/place the glass pane.
When using stone-like materials and/or plaster finishing, allow the chimney breast to dry for at least six weeks
prior to taking the appliance into operation in order to prevent cracks.
5.7 Placing the control hatch (if applicable)
The control hatch (also see paragraphs 5.5 and 5.6) is placed as low as possible in the chimney breast.
!Caution
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The bottom of the control hatch may not be placed higher in the appliance than the burner surface.
Place control hatch and bracket with gas control and accessories indoors in a dry place only!
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A number of components are placed in the control hatch, such as data plate, gas control, receiver belonging to the
remote control and, if applicable, the components belonging to the DRU Powervent System®.
Place the control hatch as follows, see Appendix 3, Fig. 3 for details:
Make an opening in the chimney breast, as described in the manual for the control hatch.
!Tip
The opening in the chimney breast may be made horizontal and vertical.
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Place the inner frame (A); unscrew bolts (D and F) for this.
!Caution
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The inner frame should be placed in the correct way. Two positions are possible. Placing the inner frame
with a rotation of 180° is not allowed (see Appendix 3, fig. 4).
!Tip
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When the chimney breast is made of bricks, the inner frame can be built with bricks at the same time;
When using a different material, you can glue the inner frame or fix it with four flush screws.
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Remove the bracket with the components (B) from the appliance.
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Mount the bracket with components to the inner frame (A). Proceed as follows:
Unwind the cables. This will, amongst other things, prevent a poor operation of the ignition.
Unwind the flexible gas pipe(s).
Mount the bracket with components to the inner frame (A). The lock hole will fall into the allen screw (C);
the hole at the bottom will fall over the head of the allen screw (D).
Fix the bracket with allen screw (C).
!Caution
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Make sure there is no dirt in gas pipes and connections.
Connect the gas pipe with gas tap.
Bleed the gas pipe.
!Tip
If the gas tap is closed, you can simply remove the bracket with components by loosening the compression fitting
under the gas control and loosening the allen screw (C) a few strokes. The bracket with components can now be
lifted and removed from the control hatch in a forward movement.
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Connect the 230 V mains voltage with earth connection. Various types of plug connections are supplied. The type
of plug depends on the country where the appliance is placed.
Place the data plate in its intended clamp (G).
Mount the outer frame with door (E) to the inner frame using two allen screws (D and F).
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!Caution
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Avoid kinks in the pipes.
Do not lay the cables of the ionization pins and spark electrodes along metal parts.
You can place the outer frame in such a way, that the door turns to the left or to the right.
Always close the control hatch with the lock (H) because of the electricity behind the door (230V).
You can operate the lock with a fitting flat object.
5.8 Flue gas discharge system at appliances with an open combustion (type B11)
For connection to an existing chimney without a discharge pipe or flexble SS discharge – only allowed in Great
Britain – the instructions provided in the separately supplied booklet 'Fitting into a conventional class 1 chimney'
apply. In addition to the installation instructions, this booklet also contains supplementary tests.
5.8.1 General
The appliance's type of discharge system is stated in Appendix 2, Table 2.
The appliance must be connected to an existing or newly to be built chimney, according to the applicable,
national, local and constructional (installation) regulations.
5.8.2 Connection of flue gas discharge system (if a class 1 chimney is not applicable)
At least a 3 metre discharge pipe or a flexible SS discharge should be connected to the appliance.
Bends in the flue gas discharge system are not allowed.
!Caution
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!Caution
Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and/or
ceiling. If the system is built in (for instance) a cove, it should be made with non combustible material all
around it;
Use heat-resistant insulation material when passing through combustible material;
Use a flue gas discharge system with the correct diameter, and which is provided with the CE mark;
Some heat-resistant insulation materials contain volatile components that will spread an unpleasant smell for a
prolonged time; these are not suitable.
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Place the flue gas discharge system as follows:
Connect the pipe pieces or flexible SS discharge.
You should only install the appliance in a well ventilated room which complies with the applicable national, local
and constructional (installation) regulations, in order to guarantee sufficient air supply.
!Caution
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In case of a house with a mechanic exhaust system and/or an open kitchen with cooker hood, a permanent
ventilation hole is required in the area surrounding the appliance; for this application, please refer to the gas
installation regulations and local legislation.
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5.9 Flue gas discharge /combustion air supply system at appliances with a closed
combustion
5.9.1 General
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The appliance's type of discharge system is stated in Appendix 2, Table 2.
The appliance is connected to a combined flue gas discharge/combustion air supply system, hereafter referred to
as the concentric system.
The passage to the outside can be made with both a wall terminal and roof terminal.
If necessary, you can also use an existing chimney (see section 5.9.4).
!Caution
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Only use the concentric system supplied by DRU This system has been tested in combination with the
appliance. DRU cannot guarantee a proper and safe operation of other systems and does not accept any
responsibility or liability for this;
For connecting to an existing chimney you should only use the chimney kit supplied by DRU.
The concentric system is constructed from (the flue spigot of) the appliance.
If, due to constructional circumstances, the concentric system is placed first, it is possible to connect the appliance
by means of a telescopic pipe piece.
5.9.2 Construction of the concentric system
Depending on the construction of the concentric system the appliance will have to be further adjusted with
possibly a restrictor slide or air inlet guide.
See Tables 4 and 6 for determining the correct adjustment and section 5.9, 'Adjustment of the appliance' for the
method of working.
The concentric system with wall or roof terminal has to comply with the following conditions:
In appendix 2, table 4 or 5 you can find whether a concentric pipe should be connected and what the
minimum vertical length would have to be;
Determine the permissibility of the required discharge.
When using a wall terminal the following applies:
The total vertical pipe length, when using a wall terminal, may have a maximum length that you can find in
Appendix 2, Table 4;
The minimum vertical pipe length, when using a wall terminal, can be found in appendix 2, table 4;
The total horizontal pipe length, when using a wall terminal, may have a maximum length that you can find
in Appendix 2, Table 4 (without wall terminal; see Appendix 3, Fig. 5).
When using a roof terminal the following applies:
The construction of the chosen system, when using a roof terminal, must be permissible according to
Appendix 2, Table 5 (See the method of working described below).
The working method below indicates how the permissibility is determined of a concentric system when using a
roof terminal.
1) Count the number of 45° and 90° bends required;
2) Count the total number of whole metres of horizontal pipe length;
3) Count the total number of metres of vertical and/or sloping pipe length (roof terminal excluded);
4) In the first 2 columns of Table 5, look for the number of bends required and the total horizontal pipe length;
5) In the top row of Table 5, look for the required total vertical and/or sloping pipe length;
6) If you end up in a box with a letter, the concentric system chosen by you is permissible;
7) Use Table 6 to determine how the appliance should be adjusted.
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5.9.3 Placing the concentric system
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Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and/or
the ceiling. If the system is built in (for instance) a cove, it should be made with non combustible,
heat-resistant material all around it;
Use heat-resistant insulation material when passing through combustible material;
The rosette of the wall terminal is too small to seal the opening when passing through combustible
material. That is why you should first apply a sufficiently large heat-resistant intermediate sheet to the wall.
Then, the rosette is mounted on the intermediate sheet.
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!Caution
The roof terminal can end in a sloping and a flat roof.
The roof terminal can be supplied with an adhesive plate for a flat roof or with a universally adjustable tile for a
sloping roof.
!Caution
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!Caution
Some heat-resistant insulation materials contain volatile components that will spread an unpleasant smell for a
prolonged time; these are not suitable.
Place the concentric system as follows:
Build the system up from (the flue spigot of) the appliance.
Connect the concentric pipe pieces and, if necessary, the bend(s).
On each connection, apply a clip binding with silicon sealing ring.
Use a self-tapping screw to fix the clip binding to the pipe on locations that cannot be reached after installation.
Apply sufficient wall brackets, so that the weight of the pipes does not rest on the appliance.
Determine the remaining length for the wall or roof terminal and cut it to size, make sure the correct insertion
length is maintained.
Place the wall terminal with the (groove/folded) seam at the top;
Attach the wall terminal from the outside by means of four screws.
When using the wall terminal, place the terminal with a downward slope of 1 cm / metre towards the outside, in
order to prevent rain water from raining in.
5.9.4 Connection to an existing chimney
It is possible to connect the appliance to an existing chimney.
A flexible SS pipe is placed in the chimney with a fitting diameter at the flue gas discharge pipe, for the discharge
of flue gases. The surrounding space is used to supply combustion air.
The following requirements apply when connecting to an existing chimney:
only allowed when used in combination with the special DRU chimney set. The installation regulation is
parat of the delivery;
the internal size should be at least 150 x 150 mm;
the vertical length has a maximum of 12 meters;
the total horizontal pipe length may have a maximum length that you can find in Appendix 2, Table 4;
the existing chimney should be clean;
the existing chimney should be tight.
For setting the appliance, the same conditions/instructions apply as for the concentric system described above.
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5.10 Additional instructions
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Connect the appliance to the wall using wall brackets (B) and the key bolts supplied (see Appendix 3, Fig. 1).
5.11 Glass panes
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!Caution
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Avoid damaging the glass panes during removal/placing;
Avoid/remove fingerprints on the glass panes, since otherwise they will burn into the surface;
5.11.1 Removing the glass pane
!Caution
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!Caution
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When removing the glass window, you hould follow the next steps (see Appendix 3, fig. (6 to 8).
The Excellence mantelpiece is made with mantelpiece profiles instad of vertical decorative strips. Chapter 5.14
describes how these mantelpiece profiles can be removed.
Remove the vertical decorative strip (see Appendix 3, Fig. 6 (A)) on the left and right of the glass window by
pushing the lip at the top of each strip up (1), tilting the top of the strip parallel with the glass window (2), and
then removing the strip.
Unscrew the self-tapping screws (see Appendix 3, Fig. 7 (S)) in the top strip of the glass window using the socket
spanner supplied.
Loosen the self-tapping screws (T) in the fastening strip on both sides 2 turns.
Do not remove the self-tapping screws (T): leave them in place in the fastening strip.
Push the 2 top wedges (U) (left and right) down as far as possible.
Push the 2 bottom wedges (V) up as far as possible.
Press the two fastening strips (X) outwards with you hands as far as possible to avoid damage to the insulating
rope.
Slightly tighten the middle self-tapping screw (T).
Grab the handgrip at the top and lift the window (see Appendix 3, Fig. 8 (1)).
Firmly grab the glass window at the bottom, tilt the glass window towards you (2) through the opening in the
mounting frame and pull the top of the glass window towards you at the same time.
Make sure you hold the handgrip firmly. If you let go of the handgrip then the glass window could fall
inwards and cause severe damage to both the glass and the appliance;
Make sure that you lift the glass window out of its mounting frame as straight as possible to avoid damage
to the paintwork and the insulating rope;
Gently allow the glass window to drop at an angle (3) until it can be removed entirely from the mounting frame.
5.11.2 Placing the glass pane
!Caution
Ø
Ø
!Caution
Ø
Ø
Ø
!Caution
Ø
Ø
UK
The glass window is fitted by using teh above procedure, in reverse order
(see Appendix 3, Fig. (6 to 8).
Avoid/remove fingerprints on the glass pane, since otherwise they will burn into the surface;
The self-tapping screws must not be over-tightened, since otherwise they could break or strip the thread:
tight=tight;
Replace the fastening strip (X) if the insulating rope has come loose.
Pay attention to the following when fitting the glass window:
Begin by checking that the two fastening strips (X) are pressed outwards as far as possible to avoid damage to the
insulating rope.
Place the glass window back in the U-shaped slot (see Appendix 3, Fig. 6 (B)) at the bottom in the combustion
chamber.
Fix the top strip of the glass window in place with the self-tapping screws.
Push the two bottom wedges (V) downward.
Push the top wedges (U) upward so that both fastening strips (X) push against the glass pane with the insulating
rope.
Then tighten the self-tapping screw (T) at each wedge.
Press on the wedge with your hand to hold it in place while you tighten the screws.
Then tighten the middle self-tapping screw in each fastening strip.
Fit the vertical decorative strips (A).
INST AL L AT I ON M AN U A L
5.12 Setting the appliance
The appliance has to be set in such a way that it works correctly in combination with the concentric system.
For that purpose, it is possible to install a restrictor slide and/or remove the air inlet guide. The condition for
application with wall terminal and roof terminal are stated in Appendix 2, Tables 4, 5 and 6.
This appliance is suitable for PowerVent®. For more information, see the PowerVent® installation manual.
5.12.1 Air inlet guides
Ø
Ø
Ø
Ø
Ø
Ø
English
Ø
The air inlet guides are mounted on the left and right side on the burner mounting plate. In order to reach them,
you must remove the vermiculite tray. Ex factory, large air inlet guides are mounted. Use tables 4, 5 and 6 to
determine whether the large air inlet guides must be replaced by smaller versions.
If you want to remove them, proceed as follows (see Appendix 3, Fig. 9 to 11):
Unscrew the self-tapping screws from the decorative clamping plates (see Appendix 3, Fig. 9 (A)) and remove
them;
Remove the vermiculite tray (see Appendix 3, Fig. 10 (B));
Unscew the self-tapping screws of the left and right large air inlet guide (C);
Replace the large air inlet guides by the smaller versions (see Appendix 3, Fig. 11 (D));
Tighten the small air inlet guides (D) with the self-tapping screws;
Reinstall the vermiculite tray (B);
Re-tighten the decorative clamping plates (A) using the 4 self-tapping screws;
5.12.2 Restrictor slide
Ø
Ø
Ø
Ø
Ø
Ø
Ø
Ø
Ø
The restrictor slide (R) is supplied separtely (see Appendix 3, Fig. 12).
It is mounted as follows:
Unscrew the rear decorative clamp (top) (Q) and allow it to lower on the decorative plate.
Unscrew the self-tapping screws (S) of the middle plate (T) and remove it.
Unscrew the self-tapping screws from the guide plate (P) and remove it.
Install the restrictor slide (R).
Place back the guide plate (P) and fasten it with the self-tapping screws.
Adjust the distance of the restrictor.
in case of a 20 mm setting, the restrictor slide is closed to a maximum level;
in case of a 40 and 30 mm setting, you should use a gauge (see Appendix 3, Fig. 13).
Fix the restrictor slide in position with the allen screw (see Appendix 3, Fig. 12 (U)).
Place back the middle plate (T) and tighten it using the self-tapping screws (S).
Tighten the rear decorative clamp (top) (Q) onto the middle plate (T).
UK
INSTAL L ATIO N MA N U A L
5.13 Placing the wood set
!Caution
Ø
Ø
Ø
English
Ø
Ø
The appliance is supplied with a wood set. The vermiculite used to fill the burner, is black.
Strictly observe the following instructions to prevent unsafe situations:
Only ever use the supplied wood set;
Place the wood set exactly as described;
Make sure the ionization and ignition electrodes and the surrounding space remain free
(see Appendix 3, Fig. 14 and 15);
Make sure that the slot between the burner and the vermiculite tray is kept free from objects;
Make sure there is no vermiculite dust on the burner.
Ø
The wood set consists of vermiculite (see Appendix 3, Fig. 16), chips (see Appendix 3, Fig. 17), glow material
(see Appendix 3, Fig. 18) and a number of branches (see Appendix 3, Fig. 19).
The figures do not always show the correct colours.
Fill the large and small burner with vermiculite; spread the vermiculite evenly (see Appendix 3, Fig. 20).
The vermiculite may not come higher than the edge of the burner.
You can influence the flame picture by moving the vermiculite,
the burner deck has to remain covered with vermiculite in order to prevent that the life span of the burner is
reduced.
Fill the vermiculite tray with chips; spread the chips evenly (see Appendix 3, Fig. 21).
Identify the logs A to G (see Appendix 3, Fig. 19).
Use the burn stains on the branches for identification.
Place log A around the small burner (see Appendix 3, Fig. 21).
Place logs B and C using the positioning ridges (see arrows in Appendix 3, Fig. 22).
Then place branches D to G. Make sure the positioning ridge to the left of log E is just out of sight
(see Appendix 3, Fig. 23).
If applicable and required, distribute the glow material over the burner(s).
!Caution
Keep the areas surrounding both the ignition and the fire detection free of the glow material.
!Tip
Fasten the glow material under chips and/or wood set.
!Caution
The logs should not completely cover the burner cartridge, because in that case:
the main burner will not ignite properly, which could result in unsafe situations;
the appliance will become filthy more quickly, as a result of soot;
the flame picture is affected.
!Caution
Ø
!Caution
Ø
Ø
!Tip
Ø
Ø
Ø
5.14 Placing the Excellence mantelpiece (if applicable)
!Caution
Ø
Ø
!Caution
!Caution
UK
The Excellence mantelpiece consists of various natural stone components. The required mantelpiece profiles
should be ordered separately (see Appendix 3 Fig. 24 to 31).
In combination with the Excellence mantelpiece, this appliance is only suitable for construction in a wall with a
non combustible and heat-resistant plate material (15-30 mm thick).
Follow the procedure below when placing the Excellende mantelpiece:
Remove the plaster strip form the construction frame (see Appendix 3 Fig. 24):
unscrew the self-tapping screws and remove the construction frame (A) from the appliance;
loosen the M5 nuts of the construction frame (A) and remove the plaster strip (B);
then mount the construction frame (A) back onto the appliance.
Move the decorative plates (see Appendix 3 Fig. 25):
remove the decorative clamps (H) of the vermiculite tray by loosening the self-tapping screws;
remove the overflow burner hood (L) from the vermiculite tray by loosening the self-tapping screw;
allow the decorative clamps (I) at the top to lower onto the side decorative plate (J) by loosening the
self-tapping screws;
Hold on to the side decorative plate (J) after the clamps have been loosened, to prevent it from getting damaged
as a result of falling;
slide the side decorative plate (J) to the side and place the supplied U profile (K) behind the side decorative
plate (J);
now place back the side decorative plate (J) against the U profile (K) and re-tighten clamps I and H;
The top decorative clamp (I) must be tightened in the central holes of the combustion chamber (see No. 4 in
Appendix 3 Fig. 25), so that the side decorative plate (J) is standing straight.
INST AL L AT I ON M AN U A L
Ø
Ø
!Caution
Ø
Ø
Ø
!Caution
Ø
!Caution
!Caution
Ø
!Caution
Loosen the self-tapping screws of the slide strip (M) 2 by two turns and pull it forward, so that the side decorative
plates (J) get as close as possible to the glass pane (see Appendix 3 Fig. 26.
Re-tighten the overflow burner hood (L) onto the vermiculite tray using the self-tapping screw;
Turn the 4 adjustable feet (S) of the appliance in such a way that the distance from the floor to the edge of the
construction frame is exactly 149 mm (see Appendix 3 Fig. 27).
The height (149 mm) must be adjusted accurately, so that the mantelpiece fits perfectly!
After the adjustment, the appliance must be perpendicular again;
Unscrew the 4 self-tapping screws from the wall brackets (C) 2 by two turns, and adjust them to the thickness of
the construction wall (15 mm to 30 mm)(see Appendix 3 Fig. 28);
Place the construction wall with an opening of the minimum dimensions (see App. 3, Fig. 29) in front of the fire.
The appliance should not protrude from the wall, make sure the construction frame is level with the wall!
Place the mantelpiece in front of the fire (see Appendix 3, Fig. 30):
place the lower plate (E) of the mantelpiece in the middle in front of the fire, on the floor;
place the mantelpiece threshold (F) exactly in the middle on the lower plate (E) and over the edge of the
construction frame (A);
then place the other parts of the mantelpiece.
the mantelpiece should be exactly in the middle of the fire!
fitting piece (D) of the mantelpiece must rest freely on the recesses of the mantelpiece legs
(see App. 3, Fig. 31)!
First place the glass pane before placing the mantelpiece profiles (G).
Place the decorative mantelpiece profiles (G):
press the fitting piece (D) upwards on one side, and place the mantelpiece profile (G) as indicated in
App. 3, Fig. 31;
hold the mantelpiece profile (G) by means of the ridge at the bottom;
place the ridge behind the construction frame next to the “mantelpiece threshold” (F);
push the mantelpiece profile (G) straight around the edge of the construction frame (A).
then CAREFULLY lower the fitting piece (D) and allow it to rest on the mantelpiece profile;
then repeat the procedure at the other side.
English
Ø
UK
I N S T AL L A TION M A N U A L
6. Control
English
The appliance is supplied with a wireless black remote control for the user (see appendix 3, fig. 35 (B)). As an option,
an orange remote control can be supplied for the installer (see appendix 3, fig. 35 (O). Controlling the flame height,
igniting and switching off take place through the black remote control controlling a receiver. Some fires can also be
controlled in an alternative way. These options are described further down in this chapter.
The User Manual describes the operation of the appliance. Including the operation of the remote control and
alternative methods of operation.
!Caution
Do not ignite the appliance before the gas, discharge and electric connections have been fully installed, first
observe the procedure described in chapter 7.3.
6.1 Remote controls
6.1.1 Black remote control for the user
Ø
Proceed as follows to make the black remote control ready for use:
Place the two penlite batteries (AA) in the battery holder of the remote control.
Make sure the voltage of the atmospheric fire is not switched off for longer than 5 minutes.
If the remote control does not have the "BND" state, the following operations must be performed: Press the menu
button (button with square symbol) on the remote control for at least 10 seconds and then press a few times until
“BND” appears on the screen with the receiving symbol.
Press the “arrow up” and “arrow down” buttons briefly and simultaneously, so that a (flashing) warning triangle and
an hourglass appear in the screen as well.
As soon as logging on is finished, the start screen will appear
!Tip
Ale functions are extensively explained in the supplied user manual.
Ø
Ø
Ø
Ø
6.1.2 Orange remote control for the installer
By means of the optionally available orange remote control, it is possible to read all information stored in the
receiver. In this way, the last 20 error messages can be retrieved, and it will also be possible to read how many
times an error occurred. Moreover, this remote control can also be used to adjust the basic settings and to read the
size of the ionization flow. It is also required for a wired Domotics control.
6.2 Alternative control (if applicable)
In addition to the remote control, it is also possible to operate the fire in alternative ways. For this purpose, a
Domotics system can be connected to the receiver. This can be a wired or a wireless system. The various
possibilities are described below (see appendix 3, fig. 35, 36 and 37).
6.2.1 Wired
Wired connection of the Domotics system to the receiver takes place via a 0-3VDC direct current
(see appendix 3, fig. 36 (D)).
!Caution
A higher voltage than 3V will damage the receiver and is therefore not permitted.
Tip!
In case of Domotics systems with an output voltage of 0-10V, you should switch the voltage back to 0-3VDC.
Use a voltage distributor made of resistors. For example, 2200 ohms and 680 ohms. The voltage above 680 ohms
resistance can be used on the input of the 0-3VDC. Low ohmic resistors must be used.
By controlling the height of the voltage, the receiver will be able to calculate the position of the fire. Table “B1” in
appendix 3, fig. 37 shows the relationship between the voltage and the height of the flame. If you have an
appliance with 2 burners, table “B2” will apply. It shows the relationship between the voltage, the height of the
flame and the number of burners.
Ø
Ø
UK
Proceed as follows when connecting the Domotics system to the receiver:
Connect the 0-3VDC signal to the connector, to which a black and yellow wire are connected (see appendix 3, fig.
36 (D)).
Use the orange remote control to select the option for a wired connection: go to position 8 in the first menu and
select an appliance with single burner (option 2) or an appliance with two burners (option 3). For this, read the
manual of the orange remote control.
INST AL L AT I ON M AN U A L
!Caution
The yellow wire is the + pole, the black wire is the – pole. Always connect ‘- to -‘ and ‘+ to +’ .
6.2.2 Wireless
!Caution
English
The wireless connection is divided into 2 types:
Connection via a ‘modbus’ protocol.
Control via an application.
Only 1 type of wireless connection is possible on the communication module.
6.2.2.1 Connection via ‘modbus’ protocol
Wireless connection of a Domotics system to the receiver is possible via a connection according to the ‘modbus’
protocol. Such a connection can only be established with a communication module (see Appendix 3, fig. 35 (W)).
This module can be ordered from DRU. This communication module translates the ‘modbus’ protocol from the
Domotics system into a wireless signal to the receiver.
Ø
Ø
Ø
Ø
Ø
When connecting a Domotics system via the communication module to the receiver, proceed as follows:
Using the remote control, test whether the location where you want to place the communication module is within
the receiver's range.
Place the remote control on this location and test the reception sensitivity (RSSI).
Press the on/off button and down arrow at the same time. The value that is now visible, must be between -20 and
-70 (see User Manual, "Reception Sensitivity"). If needed, hold the remote control closer to the appliance in order
to improve the reception.
Connect the communication module by means of an RJ45 plug, according to the instructions in the manual that is
supplied with this module.
Now follow the steps described in the ‘modbus’ protocol manual. It is available from the supplier of the domotics
system.
6.2.2.2 Control via application
If the fire is operated via a tablet using the application (iOS or Android), a communication module is required. This
module can be ordered from DRU.
Ø
Ø
Ø
Ø
Ø
In order to control the fire via an application, proceed as follows:
Using the remote control, test whether the location where you want to place the communication module is within
the receiver's range.
Place the remote control on this location and test the reception sensitivity (RSSI).
Press the on/off button and down arrow at the same time. The value that is now visible, must be between -20 and
-70 (see User Manual, "Reception Sensitivity"). If needed, hold the remote control closer to the appliance in order
to improve the reception.
Connect the communication module by means of an RJ45 plug, according to the instructions in the manual that is
supplied with the communication module.
Use the instructions for the application in order to install it.
The application 'DRU Control' is available in the AppStore, at GooglePlay or our website: www.drufire.co.uk
7. Final inspection
In order to check whether the appliance is working properly and safely, you must perform the following
inspections before the appliance is put into operation.
7.1 Gastightness
!Caution
All connections must be gastight. Check the connections for gastightness.
The gas control may be subjected to a maximum pressure of 50 mbar.
UK
INSTAL L ATIO N MA N U A L
7.2 Gas pressure/line-pressure
The burner pressure is set at the factory; see data plate.
The line-pressure in house installations must be checked, because it can be wrong.
Ø
Ø
Check the line-pressure; see Appendix 3, Fig 38 (P1) for the measuring nipple on the gas control.
Contact the gas company if the line-pressure is not correct.
English
!Caution
7.3 Ignition main burner
For igniting the main burner, see the User Manual.
7.3.1 First ignition of the appliance after installation or adjustments.
!Caution
Ø
Ø
Ø
-
After installation, or after work has been performed, you should ignite the appliance for the first time
without the glass window. If necessary, bleed the gas pipe.
Follow the procedure described below:
If required, remove the glass window;
Start the ignition procedure as described in the user manual;
If the main burner does not ignite:
Reset the system by pressing the buttons ‘arrow up’ and ‘arrow down’ simultaneously;
Repeat the ignition procedure until the main burner ignites;
!Caution
After each attempt to ignite, the system must be reset.
Ø
Consult the diagram with error messages (Appendix 1) if this does not succeed after a few attempts;
The appliance ignites at 50%. After ionization has been detected, the appliance will modulate to 100%. This
detection will have to take place within 15 seconds, or else the appliance will enter error mode.
If applicable, the second valve will switch to ignite the second burner. Here, you can hear a clear ‘click’ sound.
Ø
Ø
Check whether the main burner continues to burn;
If the main burner does not continue to burn:
Reset the system as described and repeat the ignition procedure until the main burner continuous to burn.
!Caution
The system can be reset and re-ignited three times in a row at maximum. After that the system will enter hard
lock-out and you will have to wait for half an hour before you can make a new attempt.
Ø
Ø
Ø
Ø
Ø
Consult the malfunction search diagram (Appendix 1) if this does not happen after a few attempts;
Switch off the appliance;
Then mount the glass window as described from chapter 5.10;
Repeat the ignition procedure a few times and perform the checks described in chapter 7.3.2;
From now on, the main burner should ignite smoothly.
!Tip
When checking whether the main burner continuous to burn, it is possible that it switches off after 15 seconds. In
that case, this will be caused by the fact that there is no ionization detection and because the glass window has
not been placed. In this case you may presume that the main burner continuous to burn.
!Caution
-
Always wait 5 min. before re-igniting the appliance;
No changes may be made to the gas control.
7.3.2 Main burner
!Caution
UK
-
The ignition electrode should ignite the main burner within a couple of seconds and without popping.
The main burner(s) must cross the full burner smoothly and without popping and continue to burn.
If the appliance does not ignite after three restarts and enters hard lockout, it may never be reset by
disconnecting it from the power supply. If a restart is necessary after all: remove the glass pane and make
sure the gas is able to escape from the appliance. After this, the appliance may be disconnected from the
power supply for 10 seconds. After these 10 sec., the power supply may be reconnected. Ignite the
appliance in the same way as the first ignition, as indicated in section 7.3.1.
INST AL L AT I ON M AN U A L
Ø
Ø
Check operation of the main burner from a cold condition.
If sparks are determined between the ignition electrodes, the main burner should burn within a few seconds.
!Tip
The flame picture and a good flame transfer can only be properly judged if the glass window is installed.
English
Use the malfunction search diagram (Appendix 1) if the ignition of the main burner does not comply with the
above-mentioned requirements.
7.4 Flame picture
The flame picture can only really be assessed when the appliance has been burning for several hours. Volatile
components from paint, materials, etc., which evaporate in the first hours, will affect the flame picture.
!Caution
If the chimney breast is made of stone-like materials or has a plaster finish, the appliance may only be put into
operation 6 weeks after the chimney breast has been placed, in order to prevent shrinkage cracks.
Ø
Ø
Check whether the flame picture is acceptable.
Consult the malfunction search diagram (Appendix 1) if the flame picture is not acceptable, in order to solve the
problem.
8.
Maintenance
Once a year the appliance should be checked, cleaned and, if necessary, repaired by a competent installer in the
field of gas heating and electricity.
Check at least whether the appliance is working properly and safely.
!Caution
-
Ø
If required, clean the following components:
the glass pane(s).
!Caution
-
Close the gas tap when performing maintenance work;
Check the gastightness after repair;
Make sure there is no voltage on the appliance.
Remove/place the glass pane(s) as described from section 5.10;
Remove the deposit on the inside of the glass pane(s) with a damp cloth or a non-abrasive detergent such
as copper polish or ceramic hot plate cleaner;
Avoid/remove fingerprints on the glass pane(s), since otherwise they will burn into the surface;
Replace broken and/or cracked glass panes as described from section 5.10.
!Caution
If necessary, place back the wood or pebble set correctly; for this, see from section 5.10.
Ø
Inspect the flue gas discharge system.
!Caution
You must always perform a final inspection.
Ø
Perform the inspection as described in chapter 7.
8.1 Parts
Parts to be replaced are available at your supplier.
UK
INSTAL L ATIO N MA N U A L
9.
Delivery
You must explain to the user how to operate the appliance. You must give him/her instructions on putting it into
operation, the safety measures, the operation of the remote control and the annual maintenance (see the User
Manual).
!Caution
-
English
-
Ø
Ø
Ø
Tell the user to close the gas tap immediately in case of malfunctions/bad performances and contact the
installer in order to prevent dangerous situations;
Indicate the location of the gas tap;
Point out the precautions in the user manual against unintended ignition by other wireless remote controls
such as car keys and garage door openers;
Point out the 230 Volt connection.
Instruct the user about the appliance and the remote control.
When the appliance is taken into operation, point out that
in order to avoid cracks in a chimney breast made of stone-like materials or finished with plaster, it should
dry for at least 6 weeks prior to putting the appliance into operation;
when the appliance is stoked up for the first time, volatile components evaporate from paint, materials, etc..
(Also first read chapter 3 of the user manual !);
when evaporating, the appliance should preferably be set at the highest level;
the room should be well ventilated.
Give the manuals to the user (all manuals should be stored near the appliance).
10. Malfunctions
In Appendix 1 you will find an overview of malfunctions that might occur, the possible causes and the remedies.
UK
INST AL L AT I ON M AN U A L
Appendix 1 Malfunctions
Error code
Problem
Possible cause
Remedy
F01
Communication loss
between receiver and
burner device
Communication cable does
not make contact
Make sure the connectors of
the communication cable
make proper contact
Communication cable
defective
Replace communication cable
Poor ventilation at receiver
Improve ventilation at
receiver
Receiver makes contact with
hot parts
Move receiver in such
a way that there is no more
contact with hot parts
F02
Receiver overheated (60°
above room temperature)
F03
Internal (receiver) NTC sensor
does not work correctly
Receiver is defective
Replace the receiver
F04
External NTC sensor,
does not work correctly
External NTC sensor
or cabling defective.
Replace NTC sensor
or replace cabling
F05
Internal safety error
Receiver is defective
Replace receiver
F06
Communication loss
between transmitter
and receiver
Transmitter is out of the
receiver's range
Make sure the transmitter is
near the receiver
Obstacles between
transmitter and receiver may
interfere with the signal
Remove possible obstacles
between transmitter and
receiver
Transmission power is too
weak
Check transmission power
(see User Manual chapter 10)
No sparks
Make sure distance between
electrodes is 3-4 mm
F08
No ionization
English
Error messages
Replace spark electrodes
No gas
Check whether there is gas
When using PowerVent, check
whether the gas valve opens
Poor flame transfer main
burner
Check position blocks/chips
If necessary, remove dust
from burner openings
No good flame under
ionization pin
(suffocating flame)
Glass pane strips not
placed correctly
Check restriction and air inlet
guide setting
When using PowerVent, check
pressure setting
Ionization pin placed
incorrectly
Place it on the right
location
Ionization pin blocked
(measure ionization flow
when > 0 and < 1.8 uA)
Remove any vermiculite or
chips from the burner
UK
INSTAL L ATIO N MA N U A L
Error messages
English
Error code
Problem
F08
(follow-up)
Possible cause
Remedy
Ionization pin
defective (measure
ionization current when 0)
Replace the ionization
pin
F12
ESYS is not released
ESYS is in hard-lock
Wait half hour until ESYS
resets itself.
F13
Flame loss when only the
main burner is on
Gas has fallen away
Check gas supply
Gas control defective
(see "A" in app. 3, fig. 38)
Replace the gas control
Suffocation due to poor
flue gas channel
Check the concentric system
Check the setting of the
appliance
F14
Flame loss if both burners
are on.
Suffocation when using
PowerVent
Check the pressure setting
of the PowerVent system
24 hour check control
Reset with remote control
(consult Powervent manual)
Gas has fallen away
Check gas supply
Gas control defective (see "A"
in appendix 3, fig. 38)
Replace the gas control
Suffocation due to poor flue
gas channel
Check the concentric system
Check the setting of the
appliance
Suffocation when using
PowerVent
Check the pressure setting of
the PowerVent system
Burner device came loose
from burner device
Attach the burner device
Burner device incorrectly
mounted
Mount the burner device
correctly
Pins on the connector on the
gas control are bent
Bend them straight
High limit error
High limit bridge defective
Check High limit bridge ESYS
F16
Hardware Error ESYS
ESYS defective (burner
device)
Replace ESYS (burner device)
F17
Disable contact is closed
Window is open.
(if this contact is present)
Close window
A bridge has been made
across the Disable contact.
Remove bridge on ESYS
(burner device)
F15
UK
No burner device (see "C" in
appendix 3, fig. 38)
INST AL L AT I ON M AN U A L
Appendix 2 Tables
Number
Wood set
1x
Control hatch
1x
Manual control hatch
1x
Installation manual
1x
User manual
1x
Decorative strip left
1x
Decorative strip right
1x
Gauge for restrictor slide
1x
Restrictor slide
1x
Key bolts M8x140x50
4x
Back-up self-tapping screws for mounting the glass panes
6x
Socket spanner 8 mm
1x
Remote control
1x
Hexagonal nut M8
8x
Washer 8,4 mm
8x
U profile for decoration (only in case of Slate or Chamotte)
2x
Air inlet guide
2x
Mains cable NL or UK
1x
Glow material
1x
English
Table 1: Parts included with the delivery
Part
UK
INSTAL L ATIO N MA N U A L
Table 2: Technical data
English
Product name
Excellence 60
Type of appliance
Built-in
Combustion
Closed combustion
Supply and discharge system
Concentric 150/100
Flame protection version
Separated ignition / ionization plugs
2nd thermocouple safety
No
Atmosphere safety
Yes
Explosion hatch
200 cm2
Ventilation hole chimney breast
C11/C31/C91
Type
Type of gas
G25
Burner pressure
mbar
14,7
18,7
Nominal Heat Input (Hs)
kW
10
9
Nominal Heat Input (Hi)
kW
9
8,1
Nominal output
kW
7,3
6,5
Consumption
L/h
933
960
Main burner injector
mm
ø1,85
ø1,85
Second burner injector
mm
ø1,5
ø1,5
Overflow burner injector
mm
ø0,7
ø0,7
Low setting injector
mm
A**
A**
Burner pressure on low output*
mbar
7,0
7,5
Consumption on low output
L/h
336
349
Efficiency class
Code
1
1
* Low output is measured with second burner switched off.
** A = Adjusting screw
UK
G20
INST AL L AT I ON M AN U A L
Country
mbar
NL / DK / FI / NO / SE / HU / BA / GR
N/A
FR / BE / IT / PT / ES / GB / IE
N/A
D
N/A
English
Table 3: Line-pressure when using G31
Permissibility and conditions concentric system with wall terminal
Table 4: Conditions for setting the appliance
G20/G25
Total number Total number of meters
of meters
horizontal pipe length
vertical pipe
(excluding wall
length
terminal)
See
Figure
Air inlet guide
Restrictor slide
Distance of
restriction in mm
0.51)
0-1
5
SMALL
NO
OPEN
1-4
0
5
LARGE2)
NO
OPEN
1-4
>1 to 3
5
SMALL
NO
OPEN
1) minimum length
2) factory setting
UK
INSTAL L ATIO N MA N U A L
Permissibility and conditions concentric system with roof terminal
Table 5: Determining permissibility concentric system with roof terminal
Total number of meters
Total no. of meters vertical and/or sloping pipe length
horiz.
English
pipe length
no bends
B
B
B
C
C
C
C
C
D
D
D
D
2 bends
A
A
B
B
B
C
C
C
C
C
D
D
A
A
B
B
B
C
C
C
C
C
A
A
B
B
B
C
C
C
A
A
B
B
B
C
A
A
B
B
3 bends
A
4 bends
A
A
A
B
B
B
C
C
C
C
C
A
A
A
B
B
B
C
C
C
C
A
A
A
B
B
B
C
C
A
A
A
B
B
B
A
A
A
B
A
A
A
B
B
B
C
C
C
C
A
A
A
A
B
B
B
C
C
C
A
A
A
A
B
B
B
C
A
A
A
A
B
B
A
A
A
A
D
C
5 bends
= Situation is not permissible
minimum length
Table 6: Conditions for the adjustment of the appliance with a roof terminal
G20/G25
UK
Situation
Air inlet guide
Restrictor slide
Distance restrictor. in mm
A
SMALL
NO
OPEN
B
LARGE
YES
40
C
LARGE
YES
30
D
LARGE
YES
20
INST AL L AT I ON M AN U A L
1
150
100
B
English
B
600
min 1064
max 1084
50
626
815
360
152
min 163
max 183
606
18
620
38C-1701 /2
Excellence 60
UK
INSTAL L ATIO N MA N U A L
2
m
ma in. 1
x. 5
10
0
mi
n.
min. 350
English
V
Tot min.
200cm²
12
20
36
0
A
A
min. 160
B
63
0
2
2
610
n.
mi
2
2
38C-1704
3
A
E
H
C
B
B
G
F
D
38
C17
47
/
UK
0
INST AL L AT I ON M AN U A L
English
4
38C-1868 /0
UK
INSTAL L ATIO N MA N U A L
5
5
English
1x90°
0,5m
1 - 4m
1x90°
38c-744q
38c-744t
0m
0 - 1m
5
1 - 4m
1x90°
38c-744s
>1 - 3m
6
7
U
5x
S
T
X
2
V
1
38C-1705
8
A
B
1
3
2
38C-1716 /1
38C-1718
UK
INST AL L AT I ON M AN U A L
9
10
A
38C-1706
English
C
2x
B
38C-1707 /2
11
2x D
38c-1708 /2
12
9x S
T
R
Q
U
P
38C-1709 /0
UK
INSTAL L ATIO N MA N U A L
13
14
English
38p-0229
30
15
40
38p-0230
38C-1710
16
17
38p-0022
38p-0023
18
38P-0028 /1
UK
INST AL L AT I ON M AN U A L
19
English
A
B
G
F
E
D
C
38P-0235
UK
INSTAL L ATIO N MA N U A L
English
20
38P-0233
21
A
38P-0234
22
C
B
38P-0236
UK
INST AL L AT I ON M AN U A L
23
G
English
F
E
D
38P-0237
24
B
A
2x
8x
38C-1750
UK
INSTAL L ATIO N MA N U A L
25
L
3
English
1
J
H
K
2
I
I
J
4
38C-1751 /1
26
27
149
M
149mm
A
A
S
2x
38C-1752 /1
28
n7
15
min 875
C
2x
38C-1754
38C-1753
29
mi
15-30mm
UK
4x
38C-1711
INST AL L AT I ON M AN U A L
English
30
D
A
F
E
=
=
38C-1756
31
D
A
G
F
G
38C-1757
UK
INSTAL L ATIO N MA N U A L
35
English
0–3V
D
B
O
Modbus
R
W
WiFi
A
Router
38C-1871 /0
36
A
L
N
38p-0320 /0
B
L
C
D
L
N
–
+
UK
N
0 – 3V
INST AL L AT I ON M AN U A L
37
B
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І
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О
О
English
B1
38
P2
P1
D
A
E
C
G (IN)
B
38p-0318 /3
UK
English
DRU Verwarming B.V.
The Netherlands
Postbus 1021, NL-6920 BA Duiven
Ratio 8, NL-6921 RW Duiven
UK
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