GuardLogix Controllers User Manual, 1756-UM020I-EN-P

GuardLogix Controllers User Manual, 1756-UM020I-EN-P
User Manual
GuardLogix Controllers
Catalog Numbers 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP, 1756-L71S, 1756-L72S, 1756-L73S, 1756-L7SP, 1756-L73SXT,
1756-L7SPXT
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Rockwell Automation, Allen-Bradley, TechConnect, Integrated Architecture, ControlLogix, ControlLogix-XT, GuardLogix, Logix-XT, Guard I/O, CompactBlock Guard I/O, POINT Guard I/O, PowerFlex, PanelView,
PLC-5, DriveLogix, FlexLogix, PhaseManager, ControlFLASH, Logix5000, RSLogix 5000, FactoryTalk, RSNetWorx for EtherNet/IP, RSNetWorx for DeviceNet, RSNetWorx for ControlNet, and RSLinx are trademarks of
Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
The information below summarizes the changes to this manual since the last
publication.
To help you find new and updated information in this release of the manual, we
included change bars as shown to the right of this paragraph.
Topic
Information on 1756-L71S controllers
Guidance on installing the Energy Storage module
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Summary of Changes
Notes:
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Table of Contents
Preface
About 1756 GuardLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Understanding Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1
System Overview
Safety Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Task Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distinguishing Between Standard and Safety Components . . . . . . . . . .
HMI Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Data Flow Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting System Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Partner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Safety I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Communication Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 2
Install the Controller
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . . . . .
Programmable Electronic Systems (PES) . . . . . . . . . . . . . . . . . . . . . . .
Removal and Insertion Under Power (RIUP) . . . . . . . . . . . . . . . . . . .
North American Hazardous Location Approval . . . . . . . . . . . . . . . .
European Hazardous Location Approval . . . . . . . . . . . . . . . . . . . . . . .
Prevent Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Make Sure That You Have All of the Components . . . . . . . . . . . . . . . . .
1756-L6xS Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L7xS Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install a Chassis and Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect the Battery
(1756-L6xS controllers only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the Controller into the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insert or Remove a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secure Digital Card (1756-L7xS controllers). . . . . . . . . . . . . . . . . . . .
CompactFlash Card (1756-L6xS controllers) . . . . . . . . . . . . . . . . . . .
Make Communication Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect to the 1756-L7xS Controller’s USB Port . . . . . . . . . . . . . .
Connect to the 1756-L6xS Controller’s Serial Port. . . . . . . . . . . . . .
Update the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using ControlFLASH Software to Update Firmware . . . . . . . . . . .
Using AutoFlash to Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
Choose the Operating Mode of the Controller. . . . . . . . . . . . . . . . . . . . . .
Use the Keyswitch to Change the Operation Mode . . . . . . . . . . . . . .
Use RSLogix 5000 Software to Change the Operation Mode . . . . .
Uninstall an Energy Storage Module (ESM) . . . . . . . . . . . . . . . . . . . . . . . .
Install an Energy Storage Module (ESM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 3
Configure the Controller
Create a Controller Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Passwords for Safety-locking and -unlocking . . . . . . . . . . . . . . . . . . . .
Protecting the Safety Task Signature in Run Mode . . . . . . . . . . . . . . . . . .
Handling I/O Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure a Peer Safety Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 4
Communicate over Networks
The Safety Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Managing the Safety Network Number (SNN). . . . . . . . . . . . . . . . . .
Assigning the Safety Network Number (SNN) . . . . . . . . . . . . . . . . . .
Changing the Safety Network Number (SNN) . . . . . . . . . . . . . . . . . .
EtherNet/IP Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Producing and Consuming Data via an EtherNet/IP Network . . .
Connections over the EtherNet/IP Network. . . . . . . . . . . . . . . . . . . .
EtherNet/IP Communication Example. . . . . . . . . . . . . . . . . . . . . . . . .
EtherNet/IP Connections for CIP Safety I/O Modules . . . . . . . . . .
Standard EtherNet/IP Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlNet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Producing and Consuming Data via a ControlNet Network. . . . . .
Connections over the ControlNet Network . . . . . . . . . . . . . . . . . . . .
ControlNet Communication Example . . . . . . . . . . . . . . . . . . . . . . . . .
ControlNet Connections for Distributed I/O . . . . . . . . . . . . . . . . . .
DeviceNet Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Connections for CIP Safety I/O Modules . . . . . . . . . . . .
Standard DeviceNet Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 5
Add, Configure, Monitor, and Replace Adding CIP Safety I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Configure CIP Safety I/O Modules via RSLogix 5000 Software . . . . . . 70
CIP Safety I/O
Setting the Safety Network Number (SNN) . . . . . . . . . . . . . . . . . . . . . . . .
Using Unicast Connections on EtherNet/IP Networks. . . . . . . . . . . . . .
Setting the Connection Reaction Time Limit . . . . . . . . . . . . . . . . . . . . . . .
Specify the Requested Packet Interval (RPI) . . . . . . . . . . . . . . . . . . . .
View the Maximum Observed Network Delay . . . . . . . . . . . . . . . . . .
Setting the Advanced Connection Reaction Time Limit
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
Understanding the Configuration Signature. . . . . . . . . . . . . . . . . . . . . . . .
Configuration via RSLogix 5000 Software . . . . . . . . . . . . . . . . . . . . . .
Different Configuration Owner (listen only connection) . . . . . . . .
Reset Safety I/O Module Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Addressing Safety I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitor Safety I/O Module Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting a Module to Out-of-box Condition . . . . . . . . . . . . . . . . . . . . . .
Replacing a Module by Using RSLogix 5000 Software . . . . . . . . . . . . . . .
Replacement with ‘Configure Only When No Safety Signature
Exists’ Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement with ‘Configure Always’ Enabled. . . . . . . . . . . . . . . . . .
Replacing a POINT Guard I/O Module By Using RSNetWorx for
DeviceNet Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 6
Develop Safety Applications
The Safety Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Safety Task Period Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Safety Task Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Safety Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Safety Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Safety Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Tag Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Data Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Constant Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
External Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Produced/Consumed Safety Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Configure the Peer Safety Controllers’ Safety Network Numbers . 97
Produce a Safety Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Consume Safety Tag Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Safety Tag Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Create Tag Mapping Pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Monitor Tag Mapping Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Safety Application Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Safety-lock the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Generate a Safety Task Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Software Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
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Chapter 7
Go Online with the Controller
Connecting the Controller to the Network . . . . . . . . . . . . . . . . . . . . . . . .
Connect Your EtherNet/IP Device and Computer . . . . . . . . . . . . .
Connect Your ControlNet Communication Module or
DeviceNet Scanner and Your Computer. . . . . . . . . . . . . . . . . . . . . . .
Configuring an EtherNet/IP, ControlNet, or DeviceNet
Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Understanding the Factors that Affect Going Online. . . . . . . . . . . . . . .
Project to Controller Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firmware Revision Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Status/Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Task Signature and Safety-locked and -unlocked Status . . .
Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Go Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 8
Store and Load Projects Using
Nonvolatile Memory
Using Memory Cards for Nonvolatile Memory . . . . . . . . . . . . . . . . . . . .
Storing a Safety Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading a Safety Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use Energy Storage Modules (1756-L7xS controllers only). . . . . . . . . .
Save the Program to On-board NVS Memory . . . . . . . . . . . . . . . . . .
Clear the Program from On-board NVS Memory . . . . . . . . . . . . . .
Estimate the ESM Support of the WallClockTime . . . . . . . . . . . . . . . . .
Manage Firmware with Firmware Supervisor . . . . . . . . . . . . . . . . . . . . . .
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Chapter 9
Monitor Status and Handle Faults
8
Viewing Status via the Online Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
All Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring Status Flags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring Safety Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonrecoverable Controller Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nonrecoverable Safety Faults in the Safety Application . . . . . . . . .
Recoverable Faults in the Safety Application . . . . . . . . . . . . . . . . . . .
Viewing Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Developing a Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Fault Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use GSV/SSV Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Appendix A
Status Indicators
1756-L6xS Controller Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L7xS Controllers Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L7xS Controller Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Recoverable Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Appendix B
Maintain the Battery
Estimate Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before BAT Indicator Turns On . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
After BAT Indicator Turns On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replace the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Store Replacement Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
143
144
145
145
147
147
Appendix C
Change Controller Type in RSLogix
5000 Projects
Changing from a Standard to a Safety Controller . . . . . . . . . . . . . . . . . .
Changing from a Safety to a Standard Controller . . . . . . . . . . . . . . . . . .
Changing from a 1756 GuardLogix Controller to a 1768 Compact
GuardLogix Controller or Vice Versa . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing from a 1756-L7xS Controller to a 1756-L6xS or
1768-L4xS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
150
151
151
151
Appendix D
History of Changes
1756-UM020H-EN-P April 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020G-EN-P, February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020F-EN-P, August 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020E-EN-P, January 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020D-EN-P, July 2008. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020C-EN-P, December 2006 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020B-EN-P, October 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM020A-EN-P, January 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
153
153
154
154
154
155
155
155
Index
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
9
Table of Contents
10
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Preface
Topic
Page
About 1756 GuardLogix Controllers
11
Understanding Terminology
12
Additional Resources
13
This manual is a guide for using GuardLogix™ controllers. It describes the
GuardLogix-specific procedures you use to configure, operate, and troubleshoot
your controller.
Use this manual if you are responsible for designing, installing, programming, or
troubleshooting control systems that use GuardLogix controllers.
You must have a basic understanding of electrical circuitry and familiarity with
relay logic. You must also be trained and experienced in the creation, operation,
and maintenance of safety systems.
For detailed information on related topics like programming your
GuardLogix controller, SIL 3/PLe requirements, or information on standard
Logix components, see the list of Additional Resources on page 13.
About 1756 GuardLogix
Controllers
Two lines of 1756 GuardLogix™ controllers are available. These controllers share
many features, but also have some differences. Table 1 provides a brief overview of
those differences.
Table 1 - Differences Between 1756-L7xS and 1756-L6xS Controllers
Feature
1756-L7xS
(1756-L71S, 1756-L72S, 1756-L73S,
1756-L7SP 1756-L73SXT, 1756-L7SPXT)
1756-L6xS
(1756-L61S, 1756-L62S,
1756-L63S, 1756-LSP)
Clock support and backup used for
memory retention at powerdown
Energy Storage Module (ESM)
Battery
Communication ports (built-in)
USB
Serial
Connections, controller
500
250
Memory, nonvolatile
Secure Digital (SD) card
CompactFlash card
Status indicators
Scrolling status display and LED status
indicators
LED status indicators
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
11
Preface
The extreme environment GuardLogix controller, catalog numbers
1756-L73SXT and 1756-L7SPXT, provides the same functionality as the
1756-L73S controller, but is designed to withstand temperatures of
-25...70 °C (-13...158 °F).
IMPORTANT
Logix-XT system components are rated for extreme environmental conditions
only when used properly with other Logix-XT system components. The use of
Logix-XT components with traditional Logix system components nullifies
extreme-environment ratings.
This table defines terms used in this manual.
Understanding Terminology
Table 2 - Terms and Definitions
Abbreviation
Full Term
Definition
1oo2
One Out of Two
Refers to the behavioral design of a multi-processor safety system.
CIP
Common Industrial Protocol
A communication protocol designed for industrial automation applications.
CIP Safety
Common Industrial Protocol – Safety Certified
SIL 3/PLe rated version of CIP.
DC
Diagnostic Coverage
The ratio of the detected failure rate to the total failure rate.
EN
European Norm.
The official European standard.
ESM
Energy Storage Module
Used for clock support and backup for memory retention at powerdown on 1756-L7xS and 1756-L73SXT
controllers.
GSV
Get System Value
An instruction that retrieves specified controller-status information and places it in a destination tag.
—
Multicast
The transmission of information from one sender to multiple receivers.
PFD
Probability of Failure on Demand
The average probability of a system to fail to perform its design function on demand.
PFH
Probability of Failure per Hour
The probability of a system to have a dangerous failure occur per hour.
PL
Performance Level
ISO 13849-1 safety rating.
RPI
Requested Packet Interval
The expected rate in time for production of data when communicating over a network.
SNN
Safety Network Number
A unique number that identifies a section of a safety network.
SSV
Set System Value
An instruction that sets controller system data.
—
Standard
An object, task, tag, program, or component in your project that is not a safety-related item.
—
Unicast
The transmission of information from one sender to one receiver.
12
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Preface
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation.
Table 3 - Publications Related to GuardLogix Controllers and Systems
For more information about
See This Resource
Description
(Safety) Application requirements
GuardLogix Controller Systems Safety Reference Manual,
publication 1756-RM093
Contains detailed requirements for achieving and maintaining SIL
3/PLe with the GuardLogix controller system.
Batteries
Guidelines for Handling Lithium Batteries, publication AG-5.4
Provides information regarding storage, handling, transportation, and
disposal of lithium batteries.
Programmable Controllers Battery Reference,
http://www.ab.com/programmablecontrol/batteries.html
Provides Material Safety Data Sheets (MSDS) for individual
replacement batteries.
CIP sync
(time synchronization)
Integrated Architecture and CIP Sync Configuration Application
Technique, publication IA-AT003
Provides detailed and comprehensive information about how to apply
CIP Sync technology to synchronize clocks in a Logix control system.
Design and selection
Logix5000 Controllers Design Considerations Reference Manual,
publication 1756-RM094
Provides advanced users with guidelines for system optimization and
with system information to guide system design choices.
ControlLogix Selection Guide, publication 1756-SG001
Provides a high-level selection process for ControlLogix® system
components, critical specifications information for making initial
decisions, and links to complete specifications information.
Guard I/O DeviceNet Safety Modules User Manual, publication
1791DS-UM001
Provides information on using Guard I/O DeviceNet Safety modules.
Guard I/O EtherNet/IP Safety Modules User Manual, publication
1791ES-UM001
Provides information on using Guard I/O EtherNet/IP Safety modules.
POINT Guard I/O Safety Modules User Manual, publication
1734-UM013
Provides information on installing, configuring, and using POINT
Guard I/O™ modules.
ControlLogix Chassis and Power Supplies Installation
Instructions, publication 1756-IN005
Describes how to install and ground ControlLogix chassis and power
supplies.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides in-depth information on grounding and wiring
programmable controllers
GuardLogix Safety Application Instruction Set Reference Manual,
publication 1756-RM095
Provides information on the GuardLogix Safety application instruction
set.
Logix5000 Controllers General Instructions Reference Manual,
publication 1756-RM003
Provides programmers with details about each available instruction
for a Logix5000 controller.
Logix5000 Controllers Motion Instructions Reference Manual,
publication MOTION-RM002
Provides programmers with details about the motion instructions that
are available for a Logix5000 controller.
SERCOS Motion Configuration and Startup User Manual,
publication MOTION-UM001
Details how to configure a SERCOS motion application system.
Motion Coordinated Systems User Manual, publication
MOTION-UM002
Details how to create and configure a coordinated motion application
system.
CIP Motion Configuration and Startup User Manual, publication
MOTION-UM003
Details how to configure a Integrated Motion on EtherNet/IP networks
application system.
CIP Motion Reference Manual, publication MOTION-RM003
Detailed information on axis control modes and attributes for
Integrated Motion on EtherNet/IP networks.
EtherNet/IP Modules in Logix5000 Control Systems User Manual,
publication ENET-UM001
Describes how to configure and operate EtherNet/IP modules in a
Logix5000™ control system.
ControlNet Modules in Logix5000 Control Systems User Manual,
publication CNET-UM001
Describes how to configure and operate ControlNet modules in a
Logix5000 control system.
DeviceNet Modules in Logix5000 Control Systems User Manual,
publication DNET-UM004
Describes how to configure and operate DeviceNet modules in a
Logix5000 control system.
PhaseManager User Manual, publication LOGIX-UM001
Provides steps, guidance, and examples for setting up and
programming a Logix5000 controller to use equipment phases.
Guard I/O
Hardware installation
Instructions (programming)
Motion
Networks (ControlNet, DeviceNet
EtherNet/IP)
PhaseManager™
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
13
Preface
Table 3 - Publications Related to GuardLogix Controllers and Systems
For more information about
See This Resource
Description
Programming tasks and procedures
Logix5000 Controllers Common Procedures Programming
Manual, publication 1756-PM001
Provides access to the Logix5000 Controllers set of programming
manuals, which cover managing project files, organizing tags, ladder
logic programming, testing routines, creating Add-On Instructions,
controller status data, handling faults, importing and exporting
project components and more.
Logix5000 Controllers Execution Time and Memory Use
Reference Manual, publication 1756-RM087
Assists in estimating the memory use and execution time of
programmed logic and in selecting among different programming
options.
ControlLogix Redundancy System User Manual, publication
1756-UM523
Guides the design, development, and implementation of a standard
ControlLogix redundancy system.
ControlLogix Enhanced Redundancy System User Manual,
publication 1756-UM535
Guides the design, development, and implementation of an enhanced
ControlLogix redundancy system.
Redundancy
You can view or download publications at
http://www.rockwellautomation.com/literature. To order paper copies of
technical documentation, contact your local Allen-Bradley® distributor or
Rockwell Automation sales representative.
14
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Chapter
1
System Overview
Topic
Safety Application
Requirements
Page
Safety Application Requirements
15
Distinguishing Between Standard and Safety Components
16
Controller Data Flow Capabilities
17
Selecting System Hardware
18
Selecting Safety I/O Modules
20
Selecting Communication Networks
20
Programming Requirements
21
The GuardLogix controller system is certified for use in safety applications up to
and including Safety Integrity Level (SIL) 3 and Performance Level (e) in which
the de-energized state is the safe state. Safety application requirements include
evaluating probability of failure rates (PFD and PFH), system reaction-time
settings, and functional-verification tests that fulfill SIL 3/PLe criteria.
For SIL 3 and PLe safety system requirements, including functional validation
test intervals, system reaction time, and PFD/PFH calculations, refer to the
GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093. You must read, understand, and fulfill these requirements prior to
operating a GuardLogix SIL 3, PLe safety system.
GuardLogix-based SIL 3/PLe safety applications require the use of at least one
safety network number (SNN) and a safety task signature. Both affect controller
and I/O configuration and network communication.
Refer to the GuardLogix Controller Systems Safety Reference Manual,
publication 1756-RM093, for details.
Safety Network Number
The safety network number (SNN) must be a unique number that identifies
safety subnets. Each safety subnet that the controller uses for safety
communication must have a unique SNN. Each CIP Safety device must also be
configured with the safety subnet’s SNN. The SNN can be assigned
automatically or manually.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
15
Chapter 1
System Overview
For information on assigning the SNN, see Managing the Safety Network
Number (SNN) on page 53.
Safety Task Signature
The safety task signature consists of an ID number, date, and time that uniquely
identifies the safety portion of a project. This includes safety logic, data, and
configuration. The GuardLogix system uses the safety task signature to
determine the project’s integrity and to let you verify that the correct project is
downloaded to the target controller. Creating, recording, and verifying the safety
task signature is a mandatory part of the safety-application development process.
See Generate a Safety Task Signature on page 106 for more information.
Distinguishing Between
Standard and Safety
Components
Slots of a GuardLogix system chassis not used by the safety function may be
populated with other ControlLogix modules that are certified to the Low
Voltage and EMC Directives. Refer to http://ab.com/certification/ce to find the
CE certificate for the Programmable Control – ControlLogix Product Family
and determine which modules are certified.
You must create and document a clear, logical, and visible distinction between the
safety and standard portions of the application. To aid in creating this distinction,
RSLogix 5000 programming software features safety identification icons to
identify the safety task, safety programs, safety routines, and safety components.
In addition, the RSLogix 5000 software uses a safety class attribute that is visible
whenever safety task, safety programs, safety routine, safety tag, or safety
Add-On Instruction properties are displayed.
The controller does not allow writes to safety tag data from external HMI devices
or via message instructions from peer controllers. RSLogix 5000 software can
write safety tags when the GuardLogix controller is safety-unlocked, does not
have a safety task signature, and is operating without safety faults.
The ControlLogix Controllers User Manual, publication 1756-UM001,
provides information on using ControlLogix devices in standard (nonsafety)
applications.
HMI Devices
HMI devices can be used with GuardLogix controllers. HMI devices can access
standard tags just as with a standard controller. However, HMI devices cannot
write to safety tags; safety tags are read-only for HMI devices.
16
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
System Overview
Controller Data Flow
Capabilities
Chapter 1
This illustration explains the standard and safety data-flow capabilities of the
GuardLogix controller.
Figure 1 - Data Flow Capabilities
GuardLogix Controller
Standard
Safety
Safety Task
Standard Tasks
Safety Programs
Standard Programs
Safety Routines
Standard Routines
Program Safety Data
Program Data
Controller Standard Tags
Controller Safety Tags
No.
Description
1
Standard tags and logic behave the same way they do in the standard Logix platform.
2
Standard tag data, program- or controller-scoped, can be exchanged with external HMI devices, personal
computers, and other controllers.
3
GuardLogix controllers are integrated controllers with the ability to move (map) standard tag data into safety
tags for use within the safety task.
ATTENTION: This data must not be used to directly control a SIL 3/PLe
output.
4
Controller-scoped safety tags can be read directly by standard logic.
5
Safety tags can be read or written by safety logic.
6
Safety tags can be exchanged between safety controllers over Ethernet or ControlNet networks, including 1756
and 1768 GuardLogix controllers.
7
Safety tag data, program- or controller-scoped, can be read by external devices, such as HMI devices, personal
computers, or other standard controllers.
IMPORTANT
Once this data is read, it is considered standard data, not SIL 3/PLe data.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
17
Chapter 1
System Overview
Selecting System Hardware
The GuardLogix system supports SIL 3 and PLe safety applications. The
GuardLogix controller is made up of a primary controller and a safety partner
that function together in a 1oo2 architecture. Table 4 lists catalog numbers for
primary controllers and safety partners.
The safety partner must be installed in the slot immediately to the right of the
primary controller. The firmware major and minor revisions of the primary
controller and safety partner must match exactly to establish the control
partnership required for safety applications.
Table 4 - Primary Controller and Corresponding Safety Partner Catalog Numbers
Primary Controller
Safety Partner
1756-L61S, 1756-L62S, 1756-L63S
1756-LSP
1756-L71S, 1756-L72S, 1756-L73S
1756-L7SP
1756-L73SXT
1756-L7SPXT
Primary Controller
The primary controller is the processor that performs standard and safety
functions and communicates with the safety partner for safety-related functions
in the GuardLogix control system. Standard functions include the following.
•
•
•
•
•
•
•
•
I/O control
Logic
Timing
Counting
Report generation
Communication
Arithmetic computations
Data file manipulation
The primary controller consists of a central processor, I/O interface, and
memory.
Table 5 - Memory Capacity
Cat. No.
User Memory (RAM capacity)
Standard Tasks and Components
Safety Task and Components
1756-L61S
2 MB
1 MB
1756-L62S
4 MB
1 MB
1756-L63S
8 MB
3.75 MB
1756-L71S
2MB
1 MB
1756-L72S
4 MB
2 MB
1756-L73S,1756-L73SXT
8 MB
4 MB
In RSLogix 5000 software, version 18 or later, the GuardLogix controller
supports OS upgrades or user program storage and retrieval by using a memory
card. However, in version 16 and 17 of RSLogix 5000 software, you could only
18
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
System Overview
Chapter 1
view the contents of a memory card if one was installed in the primary controller.
Prior to version 16, memory cards were not supported.
See Chapter 8, Store and Load Projects Using Nonvolatile Memory, for more
information.
A three-position keyswitch on the front of the primary controller governs the
controller operational modes. The following modes are available:
• RUN
• PROGram
• REMote - this software-enabled mode can be Program, Run, or Test
Figure 2 - Keyswitch Positions
Logix557x
RUN FORCE SD
OK
REM PR
OG
RUN
1756-L6xS
1756-L7xS
Safety Partner
The safety partner is a coprocessor that provides an isolated second channel
(redundancy) for safety-related functions in the system.
The safety partner does not have a keyswitch or communication port. Its
configuration and operation are controlled by the primary controller.
Chassis
The ControlLogix chassis provides physical connections between modules and
the GuardLogix controller.
Power Supply
The ControlLogix power supplies listed on page 27 are suitable for use in SIL 3
applications. No extra configuration or wiring is required for SIL 3 operation of
the power supplies.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
19
Chapter 1
System Overview
Selecting Safety I/O Modules
Safety input and output devices can be connected to CIP Safety I/O on
DeviceNet or EtherNet/IP networks, allowing output devices to be controlled by
a GuardLogix controller system via DeviceNet or EtherNet/IP communication.
For the most up-to-date information on available CIP Safety I/O catalog
numbers, certified series, and firmware revisions, see
http://www.ab.com/certification/safety.
Selecting Communication
Networks
The GuardLogix controller supports communication that lets it do the
following:
• Distribute and control Safety I/O on DeviceNet or EtherNet/IP
networks.
• Distribute and control remote Safety I/O on DeviceNet, EtherNet/IP, or
ControlNet networks.
• Produce and consume safety tag data between 1756 and 1768 GuardLogix
controllers across EtherNet/IP or ControlNet networks or within the
same ControlLogix chassis.
• Distribute and control standard I/O on EtherNet, ControlNet, or
DeviceNet networks.
Use these communication modules to provide an interface between GuardLogix
controllers and network devices.
Table 6 - Communication Modules
To interface between
Use this module
Refer to these
Installation
Instructions
The GuardLogix controller and DeviceNet devices
1756-DNB
DNET-IN001
ENET-IN002
The GuardLogix controller and EtherNet/IP devices
1756-ENBT
1756-EN2T
1756-EN2F
1756-EN2TR, 1756-EN3TR
1756-EN2TXT
Controllers on the ControlNet network
1756-CN2, 1756-CN2R
1756-CN2RXT
CNET-IN005
The GuardLogix controller can connect to RSLogix 5000 programming software
via a serial or USB connection, an EtherNet module, or a ControlNet module.
1756-L6xS controllers have a serial port. 1756-L7xS controllers have a USB port.
See the Additional Resources on page 13 for more information on using network
communication modules.
20
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
System Overview
Programming Requirements
Chapter 1
RSLogix 5000 software is the programming tool for GuardLogix controller
applications.
Use Table 7 to identify the minimum software versions for use with your
GuardLogix controllers. RSLogix 5000 software, version 15, does not support
Safety Integrity Level (SIL) 3.
Table 7 - Software Versions
Cat. No.
RSLogix 5000 Software
Version(1)
RSLinx® Classic Software
Version(1)
1756-L61S, 1756-L62S
14
Any version
1756-L63S
16
1756-L71S, 1756-L72S, 1756-L73S,
1756-L73SXT
20
2.59
(1) This version or later.
Safety routines include safety instructions, which are a subset of the standard
ladder logic instruction set, and safety application instructions. Programs
scheduled under the safety task support only ladder logic.
Table 8 - Supported Features by RSLogix 5000 Software Version
Add-On Instructions
Alarms and events
Controller logging
Data Access Control
Equipment phase routines
Event tasks
Firmware Supervisor
Function block diagrams (FBD)
Integrated motion
Ladder logic
Language switching
Memory card
Online import and export of
program components
Sequential function chart (SFC)
routines
Structured text
Unicast connections for produced
and consumed safety tags
Unicast connections for safety I/O
modules on EtherNet/IP networks
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Standard Task
Version 20
Safety Task
Standard Task
Version 19
Safety Task
Standard Task
Version 18
Safety Task
Standard Task
Version 17
Safety Task
Standard Task
Version 16
Safety Task
Safety Task
Feature
Standard Task
Version 14
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
For information on using these features, refer to the Logix5000 Controllers
Common Procedures Programming Manual, publication 1756-PM001, the
publications listed in the Additional Resources on page 13, and RSLogix 5000
software online help.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
21
Chapter 1
System Overview
Notes:
22
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Chapter
2
Install the Controller
Topic
Precautions
Page
Precautions
23
Make Sure That You Have All of the Components
25
Install a Chassis and Power Supply
27
Connect the Battery (1756-L6xS controllers only)
27
Install the Controller into the Chassis
28
Insert or Remove a Memory Card
29
Make Communication Connections
34
Update the Controller
39
Choose the Operating Mode of the Controller
42
Uninstall an Energy Storage Module (ESM)
44
Install an Energy Storage Module (ESM)
46
Read and follow these precautions for use.
Environment and Enclosure Information
ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II
applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate
precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to
conducted as well as radiated disturbances.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those
specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from
accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of
flame, complying with a flame spread rating of 5VA or be approved for the application if non-metallic. The interior of the
enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for additional installation requirements
• NEMA Standard 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosure
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
23
Chapter 2
Install the Controller
Programmable Electronic Systems (PES)
ATTENTION: Personnel responsible for the application of safety-related
Programmable Electronic Systems (PES) shall be aware of the safety
requirements in the application of the system and shall be trained in using
the system.
Removal and Insertion Under Power (RIUP)
WARNING: When you insert or remove the module while backplane power is
on, an electrical arc can occur. This could cause an explosion in hazardous
location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module
and its mating connector. Worn contacts may create electrical resistance that
can affect module operation.
North American Hazardous Location Approval
24
The following information applies when operating this
equipment in hazardous locations:
Informations sur l'utilisation de cet équipement en
environnements dangereux:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class
I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous
locations only. Each product is supplied with markings on the rating
nameplate indicating the hazardous location temperature code.
When combining products within a system, the most adverse
temperature code (lowest "T" number) may be used to help
determine the overall temperature code of the system. Combinations
of equipment in your system are subject to investigation by the local
Authority Having Jurisdiction at the time of installation.
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à
une utilisation en environnements de Classe I Division 2 Groupes A, B,
C, D dangereux et non dangereux. Chaque produit est livré avec des
marquages sur sa plaque d'identification qui indiquent le code de
température pour les environnements dangereux. Lorsque plusieurs
produits sont combinés dans un système, le code de température le
plus défavorable (code de température le plus faible) peut être utilisé
pour déterminer le code de température global du système. Les
combinaisons d'équipements dans le système sont sujettes à
inspection par les autorités locales qualifiées au moment de
l'installation.
WARNING: EXPLOSION HAZARD
• Do not disconnect equipment unless power has
been removed or the area is known to be
nonhazardous.
• Do not disconnect connections to this equipment
unless power has been removed or the area is
known to be nonhazardous. Secure any external
connections that mate to this equipment by using
screws, sliding latches, threaded connectors, or
other means provided with this product.
• Substitution of components may impair suitability
for Class I, Division 2.
• If this product contains batteries, they must only be
changed in an area known to be nonhazardous.
AVERTISSEMENT: RISQUE D’EXPLOSION
• Couper le courant ou s'assurer que l'environnement
est classé non dangereux avant de débrancher
l'équipement.
• Couper le courant ou s'assurer que l'environnement
est classé non dangereux avant de débrancher les
connecteurs. Fixer tous les connecteurs externes
reliés à cet équipement à l'aide de vis, loquets
coulissants, connecteurs filetés ou autres moyens
fournis avec ce produit.
• La substitution de composants peut rendre cet
équipement inadapté à une utilisation en
environnement de Classe I, Division 2.
• S'assurer que l'environnement est classé non
dangereux avant de changer les piles.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
European Hazardous Location Approval
The following applies when the product bears the Ex Marking.
This equipment is intended for use in potentially explosive atmospheres as defined by
European Union Directive 94/9/EC and has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of Category 3 equipment intended
for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by
compliance with EN 60079-15 and EN 60079-0.
ATTENTION: This equipment is not resistant to sunlight or other sources of
UV radiation.
WARNING:
• This equipment must be installed in an enclosure providing at least IP54
protection when applied in Zone 2 environments.
• This equipment shall be used within its specified ratings defined by
Rockwell Automation.
• This equipment must be used only with ATEX certified Rockwell Automation
backplanes.
• Secure any external connections that mate to this equipment by using
screws, sliding latches, threaded connectors, or other means provided with
this product.
• Do not disconnect equipment unless power has been removed or the area is
known to be nonhazardous.
Prevent Electrostatic Discharge
ATTENTION: This equipment is sensitive to electrostatic discharge, which
can cause internal damage and affect normal operation. Follow these
guidelines when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in
use.
Make Sure That You Have All
of the Components
Before you begin, check to make sure you have all of the components you will
need.
IMPORTANT
You must use a primary controller and a safety partner to achieve SIL 3/PLe.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
25
Chapter 2
Install the Controller
1756-L6xS Controllers
A 1747-KY key and a 1756-BA2 battery ship with the 1756-L6xS controller,
while the 1756-LSP safety partner ships with a 1756-BA2 battery.
If you want to connect a device to the serial port of the controller (for example,
connect a computer to the controller), use a 1756-CP3 serial cable.
For nonvolatile memory, you can use a 1784-CF128 CompactFlash card with
1756-L6xS GuardLogix controllers, firmware revision 18 and later.
1756-L7xS Controllers
These parts are included with the primary controller and safety partner.
Cat. No.
Description
Ships with
1756-L71S
1756-L72S
1756-L73S
Primary controller
• 1756-ESMCAP capacitor-based energy storage module (ESM)
• 1784-SD1 Secure Digital (SD) memory card, 1 GB
• 1747-KY key
1756-L7SP
Safety partner
• 1756-SPESMNSE energy storage module (ESM)
1756-L73SXT
Extreme temperature
primary controller
• 1756-ESMCAPXT capacitor-based energy storage module (ESM)
• 1747-KY key
1756-L7SPXT
Extreme temperature
safety partner
• 1756-SPESMNSEXT capacitor-based energy storage module (ESM)
The following optional equipment may be used.
If your application requires
Then use this part
Nonvolatile memory
1784-SD1 (1 GB) or 1784-SD2 (2 GB)
That the installed ESM deplete its residual stored
energy to 200 μJ or less before transporting it into
or out of your application(1)
1756-ESMNSE for the primary controller
1756-SPESMNSE for the safety partner(2)
This ESM does not have WallClockTime backup power.
Additionally, you can use this ESM with a 1756-L73S (8 MB) or
smaller memory sized controller only.
ESM that secures the controller by preventing the
USB connection and SD card use(1)
1756-ESMNRM for the primary controller
1756-SPESMNRM for the safety partner(3)
This ESM provides your application an enhanced degree of
security.
(1) For information about the hold-up time of the ESMs, see the section Estimate the ESM Support of the WallClockTime on page 124.
(2) For extreme temperature primary controller and safety partner use 1756-ESMNSEXT and 1756-SPESMNSEXT respectively.
(3) For extreme temperature primary controller and safety partner use 1756-ESMNRMXT and 1756-SPESMNRMXT respectively
26
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Install a Chassis and Power
Supply
Chapter 2
Before you install a controller, you need to install a chassis and power supply.
1. Install a ControlLogix chassis according to the corresponding installation
instructions.
Cat. No.
1756-A4
1756-A7
1756-A10
1756-A13
1756-A17
1756-A4LXT
1756-A5XT
1756-A7XT
1756-A7LXT
Available Slots
4
7
10
13
17
4
5
7
7
Series
Refer to These Installation Instructions
B
1756-IN005
B
B
B
B
Extreme environment (XT) controllers require an XT chassis.
2. Install a ControlLogix power supply according to the corresponding
installation instructions.
Cat. No.
Description
1756-PA72
1756-PB72
1756-PA75
1756-PB75
1756-PAXT
1756-PBXT
Power supply, AC
Power supply, DC
Power supply, AC
Power supply, DC
XT power supply, AC
XT power supply, DC
Series
Refer to These Installation
Instructions
C
B
1756-IN005
B
Extreme environment (XT) controllers require an XT power supply.
Connect the Battery
(1756-L6xS controllers only)
1756-L6xS controllers and the 1756-LSP safety partner contain a lithium
battery, which is intended to be replaced during the life of the product.
WARNING: When you connect or disconnect the battery, an electrical arc
can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous
before proceeding.
For safety information on the handling of lithium batteries, including
handling and disposal of leaking batteries, see Guidelines for Handling
Lithium Batteries, publication AG 5-4.
To maintain the memory of the controller while the controller is without power,
connect a battery. Follow the procedure for both the 1756-L6xS controller and
1756-LSP safety partner.
IMPORTANT
Connect only a 1756-BA2 battery to the controller. If you connect a different
battery, you may damage the controller.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
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Chapter 2
Install the Controller
Follow these steps to install a new 1756-BA2
battery.
1. Insert the battery as shown.
2. Connect the battery:
+ Red
- Black
1
3. Write the date you installed the
battery on the battery label and attach
the label to the inside of the controller
door.
2
See Appendix B for more information on
maintaining the battery.
Install the Controller into the
Chassis
DATE
3
You can install or remove a controller while chassis power is on and the system is
operating.
WARNING: When you insert or remove the module while backplane
power is on, an electrical arc can occur. This could cause an explosion in
hazardous location installations.
Be sure that power is removed or the area is nonhazardous before
proceeding. Repeated electrical arcing causes excessive wear to contacts on
both the module and its mating connector. Worn contact may create
electrical resistance that can affect module operation.
IMPORTANT
For 1756-L7xS controllers and 1756-L7SP safety partners, the ESM begins
charging when one of these actions occurs:
• The controller and ESM are installed into a powered chassis.
• Power is applied to the chassis that contains a controller with the ESM
installed.
• An ESM is installed into a powered controller.
After power is applied, the ESM charges for up to two minutes as indicated by
CHRG or ESM Charging on the status display.
1. Insert the key into the primary controller.
2. Turn the key to the PROG position.
1
2
The safety partner does not have a keyswitch.
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
3. Align the circuit board with the top and bottom guides in the chassis.
4. Slide the controller into the chassis.
The controller is fully installed when it is flush with the power supply or
other installed modules and the top and bottom latches are engaged.
IMPORTANT
You must install the safety partner in the slot immediately to the
right of the primary controller. Follow steps 3 and 4 above to install
the safety partner.
After you have inserted the controller into the chassis, see Chapter 9 for
information on interpreting the status indicators on the primary controller
and safety partner.
Insert or Remove a Memory
Card
WARNING: When you insert or remove the memory card when power is
on, an electrical arc can occur. This could cause an explosion in hazardous
location installations. Be sure that power is removed or the area is
nonhazardous before proceeding.
ATTENTION: If you are not sure of the contents of the memory card,
before you install the card, turn the keyswitch of the controller to the
PROG position. Depending on the contents of the card, a power cycle or
fault could cause the card to load a different project or operating system
into the controller.
1756-L7xS controllers use Secure Digital (SD) cards. See page 30.
1756-L6xS controller use CompactFlash (CF) cards. See page 32.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
29
Chapter 2
Install the Controller
Secure Digital Card (1756-L7xS controllers)
The 1756-L7xS controller ships with an SD card installed. We recommend that
you leave an SD card installed.
Remove the SD Card
If you want to remove the SD card from the 1756-L7xS controller, follow these
steps.
IMPORTANT
Verify that the SD card status indicator is off and that the card is not in use
before removing it.
1. Turn the keyswitch to the PROG position.
2. Open the door to access the SD card.
Logix 55xx
RUN FORCESD
OK
32015-M
3. Press and release the SD card to eject it.
Logix 55xx
RUN FORCESD
OK
32004-M
4. Remove the SD card and close the door.
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
Install the SD Card
Follow these steps to install the SD card on the 1756-L7xS controllers.
1. Verify that the SD card is locked or unlocked according to your preference.
Unlocked
Locked
32005-M
2. Open the door for the SD card.
Logix 55xx
RUN FORCESD
OK
3. Insert the SD card into the SD card slot.
4. Gently press the card until it clicks into place.
Logix 55xx
RUN FORCESD
OK
32004-M
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
31
Chapter 2
Install the Controller
5. Close the SD card door.
Logix 55xx
RUN FORCESD
OK
32006-M
CompactFlash Card (1756-L6xS controllers)
The 1756-L6xS controllers do not ship with CompactFlash cards installed.
Install a CF Card
Follow these steps to insert the memory card.
1. Turn the keyswitch to the PROG position.
2. Open the door of the controller.
3. Push the latch to the left.
4. Insert the memory card with the A-B logo pointing left.
5. Release the latch and make sure it slides over the memory card.
COMPACT
FLASH
1-DCD
2-RXD
3-TXD
4-DTR
5-GND
DSR-6
RTS-7
CTS-8
N/C-9
RS232
1
To
Insert 1
2
To Eject
1+2
1
2
UP
BATTERY
DATE
1
2
BATTERY
PORT
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
Remove a CF Card
Follow these steps to remove the memory card.
1. If the OK status indicator is flashing green, wait until it turns solid green.
COMPACT
FLASH
1-DCD
2-RXD
3-TXD
4-DTR
5-GND
DSR-6
RTS-7
CTS-8
N/C-9
RS232
1
To
Insert 1
2
To Eject
1+2
1
2
UP
BATTERY
DATE
1
2
BATTERY
PORT
2. Open the door of the controller.
3. Push and hold the latch to the left.
4. Push the eject button and remove the card.
5. Release the latch.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
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Chapter 2
Install the Controller
Make Communication
Connections
1756-L7xS controllers feature a USB port. See Connect to the 1756-L7xS
Controller’s USB Port.
1756-L6xS controllers feature a serial port. See Connect to the 1756-L6xS
Controller’s Serial Port on page 36.
Connect to the 1756-L7xS Controller’s USB Port
The controller has a USB port that uses a Type B receptacle. The port is USB 2.0compatible and runs at 12 M.
To use the USB port of the controller, you must have RSLinx software, version
2.59 or later, installed on your workstation. Use a USB cable to connect your
workstation to the USB port. With this connection, you can upgrade firmware
and download programs to the controller directly from your workstation.
ATTENTION: The USB port is intended for temporary local programming
purposes only and not intended for permanent connection.
The USB cable must not exceed 3.0 m (9.84 ft) and must not contain hubs.
WARNING: Do not use the USB port in hazardous locations.
Figure 3 - USB Connection
Logix 55xx
RUN FORCESD
OK
32007-M
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
To configure RSLinx software to use a USB port, you need to first set up a USB
driver. To set up a USB driver, perform this procedure.
1. Connect your controller and workstation by using a USB cable.
2. On the Found New Hardware Wizard dialog box, click any of the
Windows Update connection options and click Next.
TIP
If the software for the USB driver is not found and the installation is canceled,
verify that you have installed RSLinx Classic software, version 2.59 or later.
3. Click Install the software automatically (Recommended) and click Next.
The software is installed.
4. Click Finish to set up your USB driver.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
35
Chapter 2
Install the Controller
5. To browse to your controller in RSLinx software, click RSWho
.
In the RSLinx Workstation organizer, your controller appears under two
different drivers, a virtual chassis and the USB port. You can use either driver to
browse to your controller.
Virtual Chassis Driver
USB Port Driver
Connect to the 1756-L6xS Controller’s Serial Port
WARNING: If you connect or disconnect the serial cable with power
applied to this module or the serial device on the other end of the cable,
an electrical arc can occur. This could cause an explosion in hazardous
location installations.
Make sure that power is removed or the area is nonhazardous before
proceeding.
Use the serial port on the 1756-L6xS controller for RS-232 communication.
Figure 4 - Serial Port
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
To connect a workstation to the serial port, use one of these cables:
• 1756-CP3 serial cable
• 1747-CP3 cable from the SLC
product family (If you use this cable,
the controller door may not close.)
If you make your own serial cable,
follow these guidelines.
• Limit the length to 15.2 m
(50 ft).
• Wire the connectors as shown.
• Attach the shield to both
connectors.
Workstation End
Workstation
Controller End
Controller
1 CD
1 CD
2 RDX
2 RDX
3 TXD
3 TXD
4 DTR
4 DTR
COMMON
COMMON
6 DSR
6 DSR
7 RTS
7 RTS
8 CTS
8 CTS
9
9
Follow these steps to use RSLinx software to configure the RS-232 DF1 device
driver for serial communication.
1. In RSLinx software, from the Communications menu, choose Configure
Drivers.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
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Chapter 2
Install the Controller
The Configure Drivers dialog box appears.
2. From the Available Driver Types pull-down list, choose the RS-232 DF1
device driver.
3. Click Add New.
The Add New RSLinx Driver dialog box appears.
4. Type the driver name and click OK.
5. Specify the serial port settings.
a. From the Comm Port pull-down menu, choose the serial port on the
workstation to which the cable is connected.
b. From the Device pull-down menu, choose Logix 5550/CompactLogix.
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
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Chapter 2
c. Click Auto-Configure.
6. If the auto configuration is successful, click OK.
If the auto configuration is not successful, verify that the correct Comm
Port was selected.
7. Click Close.
Update the Controller
The controllers ship without firmware. Controller firmware is packaged with
RSLogix 5000 programming software. In addition, controller firmware is also
available for download from the Rockwell Automation Technical Support
website at: http://www.rockwellautomation.com/support/.
You can upgrade your firmware by using either ControlFLASH™ software, which
is packaged with RSLogix 5000 software or by using the AutoFlash feature of
RSLogix 5000 software.
Using ControlFLASH Software to Update Firmware
With ControlFLASH software, version 8 or later (RSLogix 5000 software,
version 18 or later) software, the safety partner updates automatically, when the
primary controller is updated.
IMPORTANT
On 1756-L7xS controllers, if the SD card is locked and the stored project’s Load
Image option is set to On Power Up, the controller firmware is not updated as a
result of these steps. Any previously-stored firmware and projects are loaded
instead.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
39
Chapter 2
Install the Controller
1. Verify that the appropriate network connection is made and the network
driver has been configured in RSLinx software.
2. Start ControlFLASH software.
3. Choose Next.
4. Select the catalog number of the controller and click Next.
5. Expand the network until you see the controller.
6. Select the controller and click Next.
42900
7. Select the revision level to which you want to update the controller and
click Next.
8. To start the update of the controller, click Finish and then click Yes.
After the controller is updated, the status dialog box displays ‘Update
complete’.
IMPORTANT
TIP
Allow the firmware update to fully complete before cycling power or
otherwise interrupting the upgrade.
If the ControlFLASH update of the controller is interrupted, the
1756-L7xS controller reverts to boot firmware, that is firmware
revision 1.xxx.
9. Click OK.
10. Close ControlFLASH software.
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
Using AutoFlash to Update Firmware
To update your controller firmware with the AutoFlash feature of RSLogix 5000
software, follow these steps.
1. Verify that the appropriate network connection is made and your network
driver is configured in RSLinx software.
2. Use RSLogix 5000 programming software to create a controller project at
the version you need.
3. Click RSWho to specify the controller path.
4. Select your controller and click Update Firmware.
5. Select the firmware revision to update to.
6. Click Update.
7. Click Yes.
Allow the firmware update to complete without interruption. When the
firmware upgrade is complete, the Who Active dialog box opens. You may
complete other tasks in RSLogix 5000 software.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
41
Chapter 2
Install the Controller
Choose the Operating Mode
of the Controller
Use this table as a reference when determining your controller Operation mode.
Table 9 - Controller Operation Modes
Select one of these modes
If you want to
Run
Remote
Run
Turn outputs to the state commanded by the
logic of the project
X
X
Test
Program
X
X
X
Turn outputs to their configured state for
Program mode
Execute (scan) tasks
Program
X
X
Change the mode of the controller through
software
X
X
Download a project
X
X
Schedule a ControlNet network
While online, edit the project
X
X
X
X
X
X
X
X
X
X
Send messages
X
X
X
Send and receive data in response to a message
from another controller
X
X
X
X
X
Produce and consume tags
X
X
X
X
X
Use the Keyswitch to Change the Operation Mode
The keyswitch on the front of the controller can be used to change the controller
to one of these modes:
• Program (PROG)
• Remote (REM)
• Run (RUN)
Figure 5 - Controller Keyswitch
1756-L7xS
1756-L6xS
Logix556x
Logix557x
RUN FORCE SD
OK
REM PR
OG
RUN
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
Use RSLogix 5000 Software to Change the Operation Mode
Depending on the mode of the controller you specify by using the keyswitch, you
can change the operation mode of the controller using RSLogix 5000 software.
After you are online with the controller and the controller keyswitch is set to
Remote (REM or the center position), you can use the Controller Status menu in
the upper-left corner of the RSLogix 5000 software window to specify these
operation modes:
• Remote Program
• Remote Run
• Remote Test
Figure 6 - Operation Mode via RSLogix 5000 Software
TIP
For this example, the controller keyswitch is set to Remote mode. If your
controller keyswitch is set to Run or Program modes, the menu options
change.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
43
Chapter 2
Install the Controller
Uninstall an Energy Storage
Module (ESM)
1756-L7xS controllers ship with an ESM installed.
Controller
Installed ESM Cat. No.
1756-L7xS controller
1756-ESMCAP
1756-L7xSXT extreme temperature controller
1756-ESMCAPXT
1756-L7SP safety partner
1756-SPESMNSE
1756-L7SPXT extreme temperature safety partner
1756-SPESMNSEXT
Consider these points before removing the ESM:
• After the 1756-L7xS controllers lose power, either because the chassis
power is turned off or the controller has been removed from a powered
chassis, do not remove the ESM immediately.
Wait until the controller’s OK status indicator transitions from Green to
Solid Red to OFF before you remove the ESM.
• Use the 1756-ESMNSE module if your application requires that the
installed ESM deplete its residual stored energy to 40 μJ or less before
transporting it into or out of your application.
• Once it is installed, you cannot remove the 1756-ESMNRM module from
a 1756-L7xS controller.
IMPORTANT
Before you remove an ESM, make necessary adjustments to your program
to account for potential changes to the WallClockTime attribute.
Follow these steps to remove a 1756-ESMCAP(XT), 1756-ESMNSE(XT), or
1756-SPESMNSE(XT) module.
WARNING: If your application requires the ESM to deplete its residual stored
energy to 40 μJoule or less before you transport it into or out of the application,
use only the 1756-ESMNSE(XT) module for the primary controller and the 1756SPESMNSE(XT) for the safety partner. In this case, complete these steps before
you remove the ESM.
a. Turn power off to the chassis.
After you turn power off to the chassis, the controller’s OK status indicator
transitions from Green to Solid Red to OFF.
b. Wait at least 20 minutes for the residual stored energy to decrease to
40 μJoule or less before you remove the ESM.
There is no visual indication of when the 20 minutes has expired. You must
track that time period.
WARNING: When you insert or remove the energy storage module while
backplane power is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module
and its mating connector.
44
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Install the Controller
Chapter 2
1. Remove the key from the keyswitch.
The next step depends on which of the following conditions applies to
your application:
• If you are removing the ESM from a powered 1756-L7xS(XT)
controller, go to step 2.
• If you are removing the ESM from a 1756-L7xS(XT) controller that
is not powered, either because the chassis power is turned off or
the controller has been removed from a powered chassis, do not
remove the ESM immediately.
Wait until the controller’s OK status indicator transitions from
Green to Solid Red to OFF before you remove the ESM.
After the OK status indicator transitions to OFF, go to step 2.
IMPORTANT
2. Use your thumb to press down on the black release and pull the ESM away
from the controller.
Logix 55xx
RUN FORCESD
OK
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Logix 55xx
RUN FORCESD
OK
45
Chapter 2
Install the Controller
Install an Energy Storage
Module (ESM)
Table 10 - Compatible Energy Storage Modules
Cat. No.
Compatible ESMs
1756-L7xS
1756-ESMCAP, 1756-ESMNSE, 1756-ESMNRM
1756-L7xSXT
1756-ESMCAPXT, 1756-ESMNSEXT, 1756-ESMNRMXT
1756-L7SP
1756-SPESMNSE, 1756-SPESMNRM
1756-L7SPXT
1756-SPESMNSEXT, 1756-SPESMNRMXT
To install an ESM, complete these steps. Follow the same steps for the safety
partner.
1. Align the tongue-and-groove slots of the ESM and controller.
Logix 55xx
RUN FORCESD
OK
2. Slide the ESM into the chassis until it snaps into place.
ATTENTION: To avoid potential damage to the product when inserting the ESM,
align the ESM in the track and slide forward with minimal force until the ESM
snaps into place.
The ESM begins charging after installation. Charging status is indicated by one
of these status messages:
• ESM Charging
• CHRG
After you install the ESM, it may take up to 15 seconds for the charging status
messages to display.
46
IMPORTANT
Allow the ESM to finish charging before removing power from the controller. To
verify that the ESM is fully charged, check the status display to confirm that
messages ‘CHRG’ or ‘ESM Charging’ are no longer indicated.
TIP
Check the WallClockTime object attributes after installing an ESM to verify that
time of the controller is correct.
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Chapter
3
Configure the Controller
Topic
Create a Controller Project
Page
Create a Controller Project
47
Set Passwords for Safety-locking and -unlocking
49
Handling I/O Module Replacement
51
Enable Time Synchronization
51
Configure a Peer Safety Controller
52
To configure and program your controller, use RSLogix 5000 software to create
and manage a project for the controller.
1. Create a project in RSLogix 5000 software by clicking the New button on
the main toolbar.
2. From the Type pull-down menu, choose a GuardLogix controller:
• 1756-L61S ControlLogix5561S Controller
• 1756-L62S ControlLogix5562S Controller
• 1756-L63S ControlLogix5563S Controller
• 1756-L71S ControlLogix5571S Controller
• 1756-L72S ControlLogix5572S Controller
• 1756-L73S ControlLogix5573S Controller
3. Enter the major revision of firmware for the controller.
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4. Type a name for the controller.
When you create a project, the project name is the same as the name of the
controller. However, you can rename either the project or the controller.
5. Select the chassis size.
6. Enter the slot number of the controller.
The New Controller dialog box displays the slot location of the safety
partner based on the slot number entered for the primary controller.
If you select a slot number for the primary controller that does not
accommodate placement of the safety partner immediately to the right of
the primary controller, you are prompted to re-enter a valid slot number.
7. Specify the folder in which to store the safety controller project.
8. For RSLogix 5000, version 20 or later, choose a Security Authority option.
For detailed information on security, refer to the Logix5000 Controllers
Security Programming Manual, publication 1756-PM016.
9. Click OK.
RSLogix 5000 software automatically creates a safety task and a safety program.
A main ladder logic safety routine called MainRoutine is also created within the
safety program.
Figure 7 - Safety Task in the Controller Organizer
A red bar under the icon distinguishes safety programs and routines from
standard project components in the RSLogix 5000 Controller Organizer.
When a new safety project is created, RSLogix 5000 software also automatically
creates a time-based safety network number (SNN).
This SNN defines the local chassis backplane as a safety subnet. It can be viewed
and modified via the General tab on the Controller Properties dialog box.
For most applications, this automatic, time-based SNN is sufficient. However,
there are cases in which you might want to enter a specific SNN.
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Chapter 3
Figure 8 - Safety Network Number
TIP
You can use the Controller Properties dialog box to change the controller
from standard to safety or vice versa by clicking Change Controller.
However, standard and safety projects are substantially affected.
See Appendix C, Change Controller Type in RSLogix 5000 Projects, for details
on the ramifications of changing controllers.
Table 11 - Additional Resources
Set Passwords for Safetylocking and -unlocking
Resource
Description
Chapter 6, Develop Safety Applications.
Contains more information on the safety task, safety
programs, and safety routines
Chapter 4, Communicate over Networks
Provides more information on managing the SNN
Safety-locking the controller helps protect safety control components from
modification. Only safety components, such as the safety task, safety programs,
safety routines, and safety tags are affected. Standard components are unaffected.
You can safety-lock or -unlock the controller project when online or offline.
The safety-lock and -unlock feature uses two separate passwords. Passwords are
optional.
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Configure the Controller
Follow these steps to set passwords.
1. Choose Tools > Safety > Change Password.
2. From the What Password pull-down menu, choose either Safety Lock or
Safety Unlock.
3. Type the old password, if one exists.
4. Type and confirm the new password.
5. Click OK.
Passwords may be from 1…40 characters in length and are not casesensitive. Letters, numerals, and the following symbols may be used: ‘ ~ !
@#$%^&*()_+,-={}|[]\:;?/.
Protecting the Safety Task
Signature in Run Mode
50
You can prevent the safety task signature from being either generated or deleted
while the controller is in Run or Remote Run mode, regardless of whether the
safety application is locked or unlocked, by checking Protect Signature in Run
Mode on the Safety tab of the Controller Properties dialog box.
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Configure the Controller
Chapter 3
The Safety tab of the Controller Properties dialog box lets you define how the
controller handles the replacement of an I/O module in the system. This option
determines whether the controller sets the safety network number (SNN) of an
I/O module to which it has a connection and for which it has configuration data
when a safety task signature(1) exists.
Handling I/O Module
Replacement
Figure 9 - I/O Module Replacement Options
ATTENTION: Enable the Configure Always feature only if the entire
routable CIP Safety Control System is not being relied on to maintain
SIL 3 during the replacement and functional testing of a module.
See Chapter 5, Add, Configure, Monitor, and Replace CIP Safety I/O for more
information.
Enable Time Synchronization
In a GuardLogix controller system, one device in the local chassis must be
designated as the coordinated system time (CST) master. To allow the controller
to become the CST master, enable Time Synchronization on the Date/Time tab
of the Controller Properties dialog box. Time Synchronization provides a
standard mechanism to synchronize clocks across a network of distributed
devices.
(1) The safety task signature is a number used to uniquely identify each project’s logic, data, and configuration, thereby protecting the
system’s safety integrity level (SIL). See Safety Task Signature on page 16 and Generate a Safety Task Signature on page 106 for
more information.
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Chapter 3
Configure the Controller
Figure 10 - Date/Time Tab
For more information on Time Synchronization, refer to the Integrated
Architecture™ and CIP Sync Configuration Application Solution, publication
IA-AT003.
Configure a Peer Safety
Controller
You can add a peer safety controller to the I/O configuration folder of your safety
project to allow standard or safety tags to be consumed. To share safety data
between peer controllers, you produce and consume controller-scoped safety
tags.
For details on configuring the peer safety controllers and producing and
consuming safety tags, see Produced/Consumed Safety Tags on page 97.
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Chapter
4
Communicate over Networks
Topic
The Safety Network
Page
The Safety Network
53
EtherNet/IP Communication
59
ControlNet Communication
63
DeviceNet Communication
65
Serial Communication
67
Additional Resources
68
The CIP Safety protocol is an end-node to end-node safety protocol that allows
routing of CIP Safety messages to and from CIP Safety devices through bridges,
switches, and routers.
To maintain high integrity when routing through standard bridges, switches, or
routers, each end node within a routable CIP Safety Control System must have a
unique reference. This unique reference is a combination of a safety network
number (SNN) and the node address of the network device.
Managing the Safety Network Number (SNN)
The SNN assigned to safety devices on a network segment must be unique. You
must be sure that a unique SNN is assigned to the following:
• Each CIP Safety network that contains safety devices
• Each chassis that contains one or more GuardLogix controllers
TIP
Multiple safety network numbers can be assigned to a CIP Safety subnet or
a ControlBus chassis that contains more than one safety device. However,
for simplicity, we recommend that each CIP Safety subnet have
one, and only one, unique SNN.
The SNN can be software-assigned (time-based) or user-assigned (manual).
These two formats of the SNN are described in the following sections.
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Communicate over Networks
Time-based Safety Network Number
If the time-based format is selected, the SNN value that is generated represents
the date and time at which the number was generated, according to the personal
computer running the configuration software.
Figure 11 - Time-based Format
Manual Safety Network Number
If the manual format is selected, the SNN represents entered values from 1…9999
decimal.
Figure 12 - Manual Entry
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Chapter 4
Assigning the Safety Network Number (SNN)
You can allow RSLogix 5000 software to automatically assign an SNN, or you
can assign the SNN manually.
Automatic Assignment
When a new controller or module is created, a time-based SNN is automatically
assigned via the configuration software. Subsequent new safety-module additions
to the same CIP Safety network are assigned the same SNN defined within the
lowest address on that CIP Safety network.
Manual Assignment
The manual option is intended for routable CIP Safety systems where the
number of network subnets and interconnecting networks is small, and where
users might like to manage and assign the SNN in a logical manner pertaining to
their specific application.
See Changing the Safety Network Number (SNN) on page 55.
IMPORTANT
If you assign an SNN manually, make sure that system expansion does not
result in duplication of SNN and node address combinations.
Automatic Versus Manual
For typical users, the automatic assignment of an SNN is sufficient. However,
manual manipulation of the SNN is required if the following is true:
• Safety consumed tags are used.
• The project consumes safety input data from a module whose
configuration is owned by some other device.
• A safety project is copied to another hardware installation within the same
routable CIP Safety system.
Changing the Safety Network Number (SNN)
Before changing the SNN you must do the following:
• Unlock the project, if it is safety-locked.
See Safety-lock the Controller on page 105.
• Delete the safety task signature, if one exists.
See Delete the Safety Task Signature on page 108.
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Change the Safety Network Number (SNN) of the Controller
1. In the Controller Organizer, right-click the controller and choose
Properties.
2. On the General tab of the Controller Properties dialog box, click
the right of the safety network number to open the Safety Network
Number dialog box.
to
3. Click Time-based and then Generate.
4. Click OK.
Change the Safety Network Number (SNN) of Safety I/O Modules on the CIP Safety Network
This example uses an EtherNet/IP network.
1. Find the first EtherNet/IP communication module in the I/O
Configuration tree.
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Chapter 4
2. Expand the safety I/O modules available through the EtherNet/IP
communication module.
3. Double-click the first safety I/O module to view the General tab.
4. Click
to the right of the safety network number to open the Safety
Network Number dialog box.
5. Choose Time-based and click Generate to generate a new SNN for that
EtherNet/IP network.
6. Click OK.
7. Click Copy to copy the new SNN to the Windows Clipboard.
8. Open the General Tab of the Module Properties dialog box of the next
safety I/O module under that EtherNet/IP module.
9. Click
to the right of the safety network number to open the Safety
Network Number dialog box.
10. Choose Time-based and click Paste to paste that EtherNet/IP network’s
SNN into that device.
11. Click OK.
12. Repeat steps 8…10 for the remaining safety I/O modules under that
EtherNet/IP communication module.
13. Repeat steps 2…10 for any remaining network communication modules
under the I/O Configuration tree.
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Copy and Paste a Safety Network Number (SNN)
If the module’s configuration is owned by another controller, you may need to
copy and paste the SNN from the configuration owner into the module in your
I/O configuration tree.
1. In the software configuration tool of the module’s configuration owner,
open the Safety Network Number dialog box for the module.
2. Click Copy.
3. Click the General tab on the Module Properties dialog box of the I/O
module in the I/O Configuration tree of the consuming controller project.
This consuming controller is not the configuration owner.
4. Click
to the right of the safety network number to open the Safety
Network Number dialog box.
5. Click Paste.
6. Click OK.
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EtherNet/IP Communication
Chapter 4
For EtherNet/IP network communication in a GuardLogix system, you have
several modules to choose from. For CIP Safety communication, including Safety
I/O module control, choose any of the modules shown in Table 12, except the
1756-EWEB module, which does not support CIP Safety communication.
Table 12 lists the modules and their primary features.
Table 12 - EtherNet/IP Communication Modules and Capabilities
Module
Features
1756-ENBT
•
•
•
•
1756-EN2T
• Perform the same functions as a 1756-ENBT module, with twice the capacity for more
demanding applications.
• Provide a temporary configuration connection via the USB port.
• Configure IP addresses quickly by using rotary switches.
1756-EN2F
• Perform the same functions as a 1756-EN2T module.
• Connect fiber media by an LC fiber connector on the module.
1756-EN2TXT
• Perform the same functions as a 1756-EN2T module.
• Operate in extreme environments with -25…70 °C (-13…158 °F) temperatures.
1756-EN2TR
• Perform the same functions as a 1756-EN2T module.
• Support communication on a ring topology for a Device Level Ring (DLR) single-fault
tolerant ring network.
1756-EN3TR
• Perform the same functions as the 1756-EN2TR module.
• Three ports for DLR connection.
1756-EWEB
• Provide customizable web pages for external access to controller information.
• Provide remote access via an Internet browser to tags in a local ControlLogix controller.
• Communicate with other EtherNet/IP devices (messages).
• Bridge EtherNet/IP nodes to route messages to devices on other networks.
• Support Ethernet devices that are not EtherNet/IP-based with a socket interface.
This module does not provide support for I/O or produced/consumed tags, and does not
support CIP Safety communication.
Connect controllers to I/O modules (requires an adapter for distributed I/O).
Communicate with other EtherNet/IP devices (messages).
Serve as a pathway for data sharing between Logix5000 controllers (produce/consume).
Bridge EtherNet/IP nodes to route messages to devices on other networks.
EtherNet/IP communication modules provide the following features:
• Support for messaging, produced/consumed tags, HMI, and distributed
I/O.
• Encapsulated messages within standard TCP/UDP/IP protocol
• A common application layer with ControlNet and DeviceNet networks
• Interface via RJ45, category 5, unshielded, twisted-pair cable
• Support for half/full duplex 10 M or 100 M operation
• Work with standard switches
• No network scheduling required
• No routing tables required
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These software products are available for EtherNet/IP networks.
Table 13 - Software for EtherNet/IP Modules
Software
Purpose
Required
RSLogix 5000 programming
software
This software is required to configure the controller project and
define EtherNet/IP communication.
Yes
BOOTP/DHCP utility
This utility comes with RSLogix 5000 software. You can use this
utility to assign IP addresses to devices on an EtherNet/IP network.
No
RSNetWorx™ for EtherNet/IP
software
You can use this software to configure EtherNet/IP devices by IP
addresses and/or host names.
No
RSLinx software
You can use this software to configure devices, establish
communication between devices, and provide diagnostics.
Yes
Producing and Consuming Data via an EtherNet/IP Network
The controller supports the ability to produce (send) and consume (receive) tags
over an EtherNet/IP network. Produced and consumed tags each require
connections. The total number of tags that can be produced or consumed is
limited by the number of available connections.
Connections over the EtherNet/IP Network
You indirectly determine the number of connections the safety controller uses by
configuring the controller to communicate with other devices in the system.
Connections are allocations of resources that provide more reliable
communication between devices compared to unconnected messages (message
instructions).
EtherNet/IP connections are unscheduled. An unscheduled connection is
triggered by the requested packet interval (RPI) for I/O control or the program
(such as a MSG instruction). Unscheduled messaging lets you send and receive
data when needed.
The EtherNet/IP communication modules support 128 Common Industrial
Protocol (CIP) connections over an EtherNet/IP network.
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Chapter 4
EtherNet/IP Communication Example
This example illustrates the following:
• The controllers can produce and consume standard or safety tags between
each other.
• The controllers can initiate MSG instructions that send/receive standard
data or configure devices.(1)
• The EtherNet/IP communication module is used as a bridge, letting the
safety controller produce and consume standard and safety data.
• The personal computer can upload/download projects to the controllers.
• The personal computer can configure devices on the EtherNet/IP
network.
Figure 13 - EtherNet/IP Communication Example
FlexLogix™ Controller with 1788-ENBT Module
Distributed I/O
1768 Compact GuardLogix Controller with
1768-ENBT Module
1756-ENBT Module
(as an Adapter) with
1756 I/O Modules
GuardLogix Controller with
1756-ENBT Module
CompactLogix™ Controller with
Integrated
EtherNet/IP Port
1756-DNB Module for Remote DeviceNet
Communication
to Standard or Safety
Devices on DeviceNet
Network
1791ES-IB8XOBV4
Module
1794-AENT Adapter
with 1794 I/O Modules
switch
PowerFlex® 700S AC
Drive with DriveLogix™
Software
1734-AENT Adapter with
1734 I/O Modules
Workstation
EtherNet/IP Connections for CIP Safety I/O Modules
CIP Safety I/O modules on EtherNet/IP networks are added to the project
under the EtherNet/IP communication module as described in Chapter 5, Add,
Configure, Monitor, and Replace CIP Safety I/O. When you add a CIP Safety
I/O module, RSLogix 5000 software automatically creates controller-scoped
safety data tags for that module.
(1) GuardLogix controllers do not support MSG instructions for safety data.
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Figure 14 - Adding EtherNet/IP Modules to the Project
Standard EtherNet/IP Connections
To use a standard EtherNet/IP module with the safety controller, add the module
to the safety controller project and download the project to the GuardLogix
controller.
1. To configure the module, define the IP address, subnet mask, and gateway.
EtherNet/IP
Parameter
IP Address
Subnet Mask
Gateway
Description
The IP address uniquely identifies the module. The IP address is in the form xxx.xxx.xxx.xxx.
where each xxx is a number between 0 and 255. However, there are some values that you cannot
use as the first octet in the address:
• 000.xxx.xxx.xxx
• 127.xxx.xxx.xxx
• 223…255.xxx.xxx.xxx
Subnet addressing is an extension of the IP address scheme that allows a site to use one network
ID for multiple physical networks. Routing outside of the site continues by dividing the IP
address into a net ID and a host ID via the class. Inside a site, the subnet mask is used to redivide
the IP address into a custom network ID portion and host ID portion. This field is set to 0.0.0.0 by
default.
If you change the subnet mask of an already-configured module, you must cycle power for the
change to take effect.
A gateway connects individual physical networks into a system of networks. When a node needs
to communicate with a node on another network, a gateway transfers the data between the two
networks. This field is set to 0.0.0.0 by default.
2. After you physically install an EtherNet/IP module and set its IP address,
add the module to the Controller Organizer in your GuardLogix
controller project.
3. Use RSLogix 5000 software to download the project.
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ControlNet Communication
Chapter 4
For ControlNet communication, choose a 1756-CNB or 1756-CNBR module
for standard communication, or a 1756-CN2, 1756-CN2R, or 1756-CN2RXT
module for safety communication.
Table 14 - ControlNet Modules
If your application
Select
•
•
•
•
•
1756-CNB
Controls standard I/O modules
Requires an adapter for distributed I/O on ControlNet links
Communicates with other ControlNet devices (messages)
Shares standard data with other Logix5000 controllers (produce/consume)
Bridges ControlNet links to route messages to devices on other networks
• Performs same functions as a 1756-CNB module
• Also supports redundant ControlNet media
1756-CNBR
• Performs the same functions supported by the 1756-CNB module with higher
performance
• Supports CIP Safety communication
1756-CN2
• Performs same functions as a 1756-CN2 module
• Also supports redundant ControlNet media
1756-CN2R
• Perform the same functions as a 1756-CN2R module
• Operate in extreme environments with -25…70 °C (-13…158 °F) temperatures
1756-CN2RXT
These software products are available for ControlNet networks.
Table 15 - Software for ControlNet Modules
Software
Purpose
Required
RSLogix 5000 programming
software
This software is required to configure the GuardLogix project and
define ControlNet communication.
Yes
RSNetWorx for ControlNet
software
This software is required to configure the ControlNet network, define
the network update time (NUT), and schedule the ControlNet
network.
Yes
RSLinx software
You can use this software to configure devices, establish
communication between devices, and provide diagnostics.
Yes
The ControlNet communication modules provide the following:
• Support for messaging, produced/consumed safety and standard tags, and
distributed I/O
• They support the use of coax and fiber repeaters for isolation and increased
distance.
Producing and Consuming Data via a ControlNet Network
The GuardLogix controller supports the ability to produce (send) and consume
(receive) tags over ControlNet networks. The total number of tags that can be
produced or consumed is limited by the number of available connections in the
GuardLogix controller.
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Connections over the ControlNet Network
The number of connections the controller uses is determined by how you
configure the controller to communicate with other devices in the system.
Connections are allocations of resources that provide more reliable
communication between devices compared to unconnected messages.
ControlNet connections can be scheduled or unscheduled.
Table 16 - ControlNet Connections
Connection Type
Description
Scheduled
(unique to the ControlNet network)
A scheduled connection is unique to ControlNet communication. A scheduled connection lets you send and receive data repeatedly at a
predetermined interval, which is the requested packet interval (RPI). For example, a connection to an I/O module is a scheduled connection
because you repeatedly receive data from the module at a specified interval. Other scheduled connections include connections to the
following:
• Communication devices
• Produced/consumed tags
On a ControlNet network, you must use RSNetWorx for ControlNet software to enable scheduled connections and establish a network update
time (NUT). Scheduling a connection reserves network bandwidth to specifically handle the connection.
Unscheduled
An unscheduled connection is a message transfer between controllers that is triggered by the requested packet interval (RPI) or the program
(such as a MSG instruction). Unscheduled messaging lets you send and receive data when needed.
Unscheduled connections use the remainder of network bandwidth after scheduled connections are allocated.
Safety produced/consumed connections are unscheduled.
The 1756-CNB and 1756-CNBR communication modules support 64 CIP
connections over a ControlNet network. However, we recommend that you
configure no more than 48 connections to maintain optimal performance.
The 1756-CN2 module supports 128 CIP connections over the ControlNet
network.
ControlNet Communication Example
This example illustrates the following:
• GuardLogix controllers can produce and consume standard or safety tags
between each other.
• GuardLogix controllers can initiate MSG instructions that send/receive
standard data or configure devices.(1)
• The 1756-CN2 module can be used as a bridge, letting the GuardLogix
controller produce and consume standard and safety data to and from I/O
devices.
• The personal computer can upload/download projects to the controllers.
• The personal computer can configure devices on the ControlNet network,
and it can configure the network itself.
(1) GuardLogix controllers do not support MSG instructions for safety data.
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Figure 15 - ControlNet Communication Example
PowerFlex 700S AC
Drive with
DriveLogix Software
GuardLogix Controller with
1756-CN2 Module
Compact GuardLogix Controller with
1768-CNB Module
Distributed I/O
Personal
Computer/
Workstation
1756-DNB Module
to DeviceNet Network
with CIP Safety I/O
1756-CN2 Module (as an
Adapter) with 1756 I/O
Modules
ControlNet
GuardLogix
Controller with
1756-DNB
Module
1794-ACN15 Adapter with
1794 I/O Modules
PanelView™ Terminal
to DeviceNet Network
with CIP Safety I/O
PLC-5®/40C Controller
1734-ACNR Adapter with
1734 I/O Modules(1)
(1) The 1734-ACN adapter does not support POINT Guard Safety I/O modules.
ControlNet Connections for Distributed I/O
To communicate with distributed I/O modules over a ControlNet network, add
a ControlNet bridge, a ControlNet adapter, and I/O modules to the controller’s
I/O Configuration folder.
DeviceNet Communication
To communicate and exchange data with CIP Safety I/O modules on DeviceNet
networks, you need a 1756-DNB module in the local chassis.
For information on how to install your 1756-DNB module, refer to the
ControlLogix DeviceNet Scanner Module Installation Instructions, publication
1756-IN566.
The 1756-DNB module supports communication with DeviceNet Safety devices
and standard DeviceNet devices. You can use both types.
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These software products are used with the DeviceNet networks and 1756-DNB
module.
Table 17 - Software for Use with DeviceNet Networks
Software
Is used to
Required/Optional
RSLogix 5000
• Configure ControlLogix projects.
• Define DeviceNet communication.
Required
RSNetWorx™ for DeviceNet
• Configure DeviceNet devices.
• Define the scan list for those devices.
RSLinx Classic or RSLinx
Enterprise
• Configure communication devices.
• Provide diagnostics.
• Establish communication between devices.
DeviceNet Connections for CIP Safety I/O Modules
To access CIP Safety devices on DeviceNet networks, add a 1756-DNB to the
I/O Configuration tree of the GuardLogix controller project.
CIP Safety I/O modules on DeviceNet networks are added to the project under
the 1756-DNB module, as described in Chapter 5, Add, Configure, Monitor,
and Replace CIP Safety I/O. When you add a CIP Safety I/O module, RSLogix
5000 software automatically creates controller-scoped safety data tags for that
module.
Figure 16 - DeviceNet Module in Controller in the I/O Configuration Tree
Standard DeviceNet Connections
If you use standard DeviceNet I/O with your GuardLogix controller, you need to
allocate two connections for each 1756-DNB module. One connection is for
module status and configuration. The other connection is a rack-optimized
connection for the DeviceNet I/O data.
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To use the 1756-DNB module to access standard data via the DeviceNet
network, you must use RSNetWorx for DeviceNet software to do the following:
• Create a configuration file for the network.
• Configure each standard device on the network.
• Configure the 1756-DNB.
• Add the standard I/O devices to the 1756-DNB scan list.
When you add the 1756-DNB module to the I/O Configuration of the
controller, RSLogix 5000 software automatically creates a set of standard tags for
the input, output, and status data of the network.
Serial Communication
To operate the GuardLogix controller on a serial network, you need the
following:
• A workstation with a serial port
• RSLinx software to configure the serial communication driver
• RSLogix 5000 software to configure the serial port of the controller
For the controller to communicate to a workstation or other device over the serial
network, you must follow these steps.
1. Configure the serial communication driver for the workstation.
2. Configure the serial port of the controller.
Table 18 - Serial Communication Modes
Use this mode
For
DF1 Point-to-point
Communication between the controller and one other DF1-protocol-compatible device.
This is the default System mode. This mode is typically used to program the controller
through its serial port.
DF1 Master
Control of polling and message transmission between the master and slave nodes.
The master/slave network includes one controller configured as the master node and as
many as 254 slave nodes. Link slave nodes by using modems or line drivers.
A master/slave network can have node numbers from 0…254. Each node must have a
unique node address. Also, at least 2 nodes must exist to define your link as a network
(1 master and 1 slave station are the two nodes).
DF1 Slave
A controller operating as a slave station in a master/slave serial communication network.
When there are multiple slave stations on the network, link slave stations by using
modems or line drivers to the master. When you have a single slave station on the
network, you do not need a modem to connect the slave station to the master. You can
configure the control parameters for no handshaking. You can connect 2…255 nodes to
one link. In DF1 Slave mode, a controller uses DF1 half-duplex protocol.
One node is designated as the master and it controls who has access to the link. All the
other nodes are slave stations and must wait for permission from the master before
transmitting.
DH-485
Communicating with other DH-485 devices multi-master, token passing network
allowing programming and peer-to-peer messaging.
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Communicate over Networks
Additional Resources
68
Resource
Description
EtherNet/IP Modules in Logix5000 Control Systems User
Manual, publication ENET-UM001
Contains detailed information on configuring and using
EtherNet/IP communication modules in a Logix5000
control system
ControlNet Modules in Logix5000 Control Systems User
Manual, publication CNET-UM001
Contains detailed information on configuring and using
ControlNet communication modules in a Logix5000
control system
DeviceNet Modules in Logix5000 Control Systems User
Manual, publication DNET-UM004
Contains detailed information on configuring and using
the 1756-DNB in a Logix5000 control system
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5
Add, Configure, Monitor, and Replace
CIP Safety I/O
Topic
Page
Adding CIP Safety I/O Modules
69
Configure CIP Safety I/O Modules via RSLogix 5000 Software
70
Setting the Safety Network Number (SNN)
71
Using Unicast Connections on EtherNet/IP Networks
71
Setting the Connection Reaction Time Limit
71
Understanding the Configuration Signature
75
Reset Safety I/O Module Ownership
76
Addressing Safety I/O Data
76
Monitor Safety I/O Module Status
77
Resetting a Module to Out-of-box Condition
79
Replacing a Module by Using RSLogix 5000 Software
79
Replacing a POINT Guard I/O Module By Using RSNetWorx for DeviceNet Software
86
For more information on installation, configuration, and operation of CIP
Safety I/O modules, refer to these resources:
• Guard I/O DeviceNet Safety Modules User Manual, publication
1791DS-UM001
• Guard I/O EtherNet/IP Safety Modules User Manual, publication
1791ES-UM001
• POINT Guard I/O™ Safety Modules Installation and User Manual,
publication 1734-UM013
• RSLogix 5000 software online help
Adding CIP Safety I/O
Modules
When you add a module to the system, you must define a configuration for the
module, including the following:
• Node address for DeviceNet networks
You cannot set the node address of an CIP Safety I/O module on
DeviceNet networks via RSLogix 5000 software. Module node addresses
are set via rotary switches on the modules.
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• IP address for EtherNet/IP networks
To set the IP address, you can adjust the rotary switches on the module, use
DHCP software, available from Rockwell Automation, or retrieve the
default address from nonvolatile memory.
• Safety network number (SNN)
See page 71 for information on setting the SNN.
• Configuration signature
See page 75 for information on when the configuration signature is set
automatically and when you need to set it.
• Reaction time limit
See page 71 for information on setting the reaction time limit.
• Safety input, output, and test parameters
You can configure CIP Safety I/O modules via the GuardLogix controller by
using RSLogix 5000 software.
TIP
Configure CIP Safety I/O
Modules via RSLogix 5000
Software
Safety I/O modules support standard and safety data. Module
configuration defines what data is available.
Add the CIP Safety I/O module to the communication module under the I/O
Configuration folder of the RSLogix 5000 project.
TIP
You cannot add or delete a CIP Safety I/O module while online.
1. Right-click the appropriate network and choose New Module.
2. Expand the Safety category and choose a CIP Safety I/O module.
3. Specify the module properties.
a. Modify the Module Definition settings, if required, by clicking
Change.
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b. Type a name for the new module.
c. Enter the node address or IP address of the module on its connecting
network.
Only unused node numbers are included in the pull-down menu.
d. Modify the safety network number (SNN), if required, by clicking the
button.
See page 71 for details.
e. Set module configuration parameters by using the Input Configuration,
Test Output, and Output Configuration tabs.
Refer to RSLogix 5000 online help for more information on CIP
Safety I/O module configuration.
f. Set the Connection Reaction Time Limit by using the Safety tab.
See page 71 for details.
The assignment of a time-based SNN is automatic when adding new Safety I/O
modules. Subsequent safety-module additions to the same network are assigned
the same SNN defined within the lowest address on that CIP Safety network.
Setting the Safety Network
Number (SNN)
For most applications, the automatic, time-based SNN is sufficient. However,
there are cases in which manipulation of an SNN is required.
See Assigning the Safety Network Number (SNN) on page 55.
Using Unicast Connections on
EtherNet/IP Networks
In RSLogix 5000 software, version 20 or later, you can configure EtherNet/IP
I/O modules to use unicast connections. Unicast connections are point-to-point
connections between a source and a destination node. You do not have to enter a
minimum or maximum RPI range or default value for this type of connection.
To configure unicast connections, choose the Connection tab and check Use
Unicast Connection over Ethernet/IP.
Setting the Connection
Reaction Time Limit
The Connection Reaction Time Limit is the maximum age of safety packets on
the associated connection. If the age of the data used by the consuming device
exceeds the Connection Reaction Time Limit, a connection fault occurs. The
Connection Reaction Time Limit is determined by the following equations:
Input Connection Reaction Time Limit =
Input RPI x [Timeout Multiplier + Network Delay Multiplier]
Output Connection Reaction Time Limit =
Safety Task Period x [Timeout Multiplier + Network Delay Multiplier - 1]
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The Connection Reaction Time Limit is shown on the Safety tab of the Module
Properties dialog box.
Figure 17 - Connection Reaction Time Limit
Specify the Requested Packet Interval (RPI)
The RPI specifies the period at which data updates over a connection. For
example, an input module produces data at the RPI that you assign.
For safety input connections, you can set the RPI on the Safety tab of the Module
Properties dialog box. The RPI is entered in 1 ms increments, with a range of
1…100 ms. The default is 10 ms.
The Connection Reaction Time Limit is adjusted immediately when the RPI is
changed via RSLogix 5000 software.
Figure 18 - Requested Packet Interval
For safety output connections, the RPI is fixed at the safety task period. If the
corresponding Connection Time Reaction Limit is not satisfactory, you can
adjust the safety task period via the Safety Task Properties dialog box.
See Safety Task Period Specification on page 90 for more information on the
safety task period.
For typical applications, the default RPI is usually sufficient. For more complex
requirements, use the Advanced button to modify the Connection Reaction
Time Limit parameters, as described on page 73.
View the Maximum Observed Network Delay
When the GuardLogix controller receives a safety packet, the software records
the maximum observed network delay. For safety inputs, the Maximum
Observed Network Delay displays the round-trip delay from the input module to
the controller and the acknowledge back to the input module. For safety outputs,
it displays the round-trip delay from the controller to the output module and the
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acknowledge back to the controller. The Maximum Observed Network Delay is
shown on the Safety tab of the Module Properties dialog box. When online, you
can reset the Maximum Observed Network Delay by clicking Reset.
Figure 19 - Resetting the Max Observed Network Delay
IMPORTANT
The actual Maximum Network Delay time from the producer to the
consumer is less than the value displayed in the Maximum Network Delay
field on the Safety tab. In general, the actual maximum message delay is
approximately one-half the Maximum Network Delay value that is
displayed.
Setting the Advanced Connection Reaction Time Limit Parameters
Figure 20 - Advanced Configuration
Timeout Multiplier
The Timeout Multiplier determines the number of RPIs to wait for a packet
before declaring a connection timeout. This translates into the number of
messages that may be lost before a connection error is declared.
For example, a Timeout Multiplier of 1 indicates that messages must be received
during every RPI interval. A Timeout Multiplier of 2 indicates that 1 message
may be lost as long as at least 1 message is received in 2 times the RPI (2 x RPI).
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Network Delay Multiplier
The Network Delay Multiplier defines the message transport time that is
enforced by the CIP Safety protocol. The Network Delay Multiplier specifies the
round-trip delay from the producer to the consumer and the acknowledge back to
the producer. You can use the Network Delay Multiplier to reduce or increase the
Connection Reaction Time Limit in cases where the enforced message transport
time is significantly less or more than the RPI. For example, adjusting the
Network Delay Multiplier may be helpful when the RPI of an output connection
is the same as a lengthy safety task period.
For cases where the input RPI or output RPI are relatively slow or fast as
compared to the enforced message delay time, the Network Delay Multiplier can
be approximated by using one of the two methods.
Method 1: Use the ratio between the input RPI and the safety task period. Use
this method only under all of the following conditions:
• If the path or delay is approximately equal to the output path or delay.
• The input RPI has been configured so that the actual input message
transport time is less than the input RPI.
• The safety task period is slow relative to the Input RPI.
Under these conditions, the Output Network Delay Multiplier can be
approximated as follows:
Input Network Delay Multiplier x [Input RPI ÷ Safety Task Period]
EXAMPLE
Calculate the Approximate Output Network Delay Multiplier
If:
Input RPI = 10 ms
Input Network Delay Multiplier = 200%
Safety Task Period = 20 ms
Then, the Output Network Delay Multiplier equals:
200% x [10 ÷ 20] = 100%
Method 2: Use the Maximum Observed Network Delay. If the system is run for
an extended period of time through its worst-case loading conditions, the
Network Delay Multiplier can be set from the Maximum Observed Network
Delay. This method can be used on an input or output connection. After the
system has been run for an extended period of time through its worst-case loading
conditions, record the Maximum Observed Network Delay.
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The Network Delay Multiplier can be approximated by the following equation:
[Maximum Observed Network Delay + Margin_Factor] ÷ RPI
EXAMPLE
Calculate the Network Delay Multiplier from Maximum
Observed Network Delay
If:
RPI = 50 ms
Maximum Observed Network Delay = 20 ms
Margin_Factor = 10
Then, the Network Delay Multiplier equals:
[20 + 10] ÷ 50 = 60%
Table 19 - Additional Resources
Resource
Description
GuardLogix Controllers Systems Safety Reference Manual,
publication 1756-RM093
Guard I/O DeviceNet Safety Modules User Manual, publication
1791DS-UM001
Provides information on calculating reaction times.
Guard I/O EtherNet/IP Safety Modules User Manual,
publication 1791ES-UM001
Understanding the
Configuration Signature
Each safety device has a unique configuration signature, which defines the
module configuration. The configuration signature is composed of an ID
number, date, and time, and is used to verify a module’s configuration.
Configuration via RSLogix 5000 Software
When the I/O module is configured by using RSLogix 5000 software, the
configuration signature is generated automatically. You can view and copy the
configuration signature via the Safety tab on the Module Properties dialog box.
Figure 21 - View and Copy the Configuration Signature
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Different Configuration Owner (listen only connection)
When the I/O module configuration is owned by another controller, you need to
copy the module configuration signature from its owner’s project and paste it
into the Safety tab of the Module Properties dialog box.
TIP
Reset Safety I/O Module
Ownership
If the module is configured for inputs only, you can copy and paste the
configuration signature. If the module has safety outputs, they are owned by the
controller that owns the configuration, and the configuration signature text box is
unavailable.
When RSLogix 5000 software is online, the Safety tab of the Module Properties
dialog box displays the current configuration ownership. When the opened
project owns the configuration, Local is displayed. When a second device owns
the configuration, Remote is displayed, along with the safety network number
(SNN), and node address or slot number of the configuration owner.
Communication error is displayed if the module read fails.
When online, you can reset the module to its out-ofbox configuration by clicking Reset Ownership.
TIP
Addressing Safety I/O Data
You cannot reset ownership when there are pending edits to the module
properties, when a safety task signature exists, or when safety-locked.
When you add a module to the I/O configuration folder, RSLogix 5000 software
automatically creates controller-scoped tags for the module.
I/O information is presented as a set of tags. Each tag uses a structure of data,
depending on the type and features of the I/O module. The name of a tag is based
on the module’s name in the system.
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A CIP Safety I/O device address follows this format:
Modulename:Type.Member
Table 20 - CIP Safety I/O Module Address Format
Where
Is
Modulename
The name of the CIP Safety I/O module
Type
Type of data
Input: I
Output: O
Member
Specific data from the I/O module
Input-only Module:
Modulename:I.RunMode
Modulename:I.ConnectionFaulted
Modulename:I.Input Members
Output-only Module: Modulename:I.RunMode
Modulename:I.ConnectionFaulted
Modulename:O.Output Members
Combination I/O:
Modulename:I.RunMode
Modulename:I.ConnectionFaulted
Modulename:I.Input Members
Modulename:O.Output Members
Table 21 - Additional Resources
Monitor Safety I/O Module
Status
Resource
Description
Chapter 9, Monitor Status and Handle Faults
Contains information on monitoring safety tag data
Logix5000 Controllers I/O and Tag Data Programming
Manual, publication 1756-PM004
Provides information on addressing standard I/O modules
You can monitor safety I/O module status via explicit messaging or via the status
indicators on the I/O modules.
These publications provide information on I/O module troubleshooting:
• Guard I/O DeviceNet Safety Modules User Manual, publication
1791DS-UM001
• Guard I/O EtherNet/IP Modules User Manual, publication
1791ES-UM001
• POINT Guard I/O Safety Modules Installation and User Manual,
publication 1734-UM013
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Table 22 - Status Indicator Operation
Indicator
Status
Description
Guard I/O DeviceNet Modules
Module
Status (MS)
Network
Status (NS)
Input Points
(INx)
Output Points
(Ox)
Test Output
Points (Tx)
Off
No power.
Green, On
Operating under normal conditions.
IN PWR
OUT PWR
PWR
Device is idle.
Red, Flashing
A recoverable fault exists.
Red, On
An unrecoverable fault exists.
Red/Green,
Flashing
Self-tests in progress.
Off
Device is not online or may not have power.
Green, On
Device is online; connections are established.
Green, Flashing
Device is online; no connections established.
Red, Flashing
Communication timeout.
Red, On
Communication failure. The device has detected an error that has prevented network communication.
Red/Green,
Flashing
Device is in Communication Faulted state or
safety network number (SNN) is being set.
Off
Safety input is OFF.
Yellow, On
Safety input is ON.
Red, On
An error has occurred in the input circuit.
A recoverable fault exists or a firmware update is in progress.
Self-tests are in progress or the module is not configured properly. See the network status
indicator for more information.
Communication timeout or a firmware update is in progress.
Self-test in progress.
Red, Flashing
When dual-channel operation is selected, an error has occurred in the partner input circuit.
Off
Safety output is OFF.
Yellow, On
Safety output is ON.
Red, On
An error has occurred in the output circuit.
Red, Flashing
When dual-channel operation is selected, an error has occurred in the partner output circuit.
Off
Yellow, On
Not applicable.
The output is OFF.
Not applicable.
The output is ON.
Not applicable.
An error has occurred in the output circuit.
Yellow, On
Device configuration is locked.
Yellow, Flashing
Device configuration is valid, but device is not
locked.
Yellow, Off
Invalid, no configuration data, or device has
been configured by RSLogix 5000 software.
Green, Off
No input power.
Green, On
Input power voltage is within specification.
Yellow, On
Input power voltage is out of specification.
Green, Off
No output power.
Green, On
Output power voltage is within specification.
Yellow, On
Output power voltage is out of specification.
RSLogix 5000 software does not support this function.
Green, Off
Green, On
Not applicable.
No power.
Not applicable.
Power voltage is within specification.
Yellow, On
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POINT Guard I/O Modules
Green, Flashing
Red. On
LOCK
Guard I/O EtherNet/IP Modules
Power voltage is out of specification.
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Resetting a Module to Outof-box Condition
Chapter 5
If a Guard I/O module was used previously, clear the existing configuration
before installing it on a safety network by resetting the module to its out-of-box
condition.
When RSLogix 5000 software is online, the Safety tab of the Module Properties
dialog box displays the current configuration ownership. When the opened
project owns the configuration, Local is displayed. When a second device owns
the configuration, Remote is displayed, along with the safety network number
(SNN), and node address or slot number of the configuration owner.
Communication error is displayed if the module read fails.
If the connection is Local, you must inhibit the module connection before
resetting ownership. Follow these steps to inhibit the module.
1. Right-click the module and choose Properties.
2. Click the Connection tab.
3. Check Inhibit Connection.
4. Click Apply and then OK.
Follow these steps to reset the module to its out-of-box configuration when
online.
1. Right-click the module and choose Properties.
2. Click the Safety tab.
3. Click Reset Ownership.
TIP
Replacing a Module by Using
RSLogix 5000 Software
You cannot reset ownership when there are pending edits to the module
properties, when a safety task signature exists, or when safety-locked.
You can use RSLogix 5000 software to replace a Guard I/O module on an
Ethernet network. To replace a Guard I/O module on a DeviceNet network,
your choice of software depends on the type of module.
Table 23 - Software
If you are using a
Use
See
1791DS Guard I/O module with 1756-DNB
adapter
RSLogix 5000 software
below
1734 POINT Guard I/O module with a
1734-PDN adapter
RSNetWorx for DeviceNet
software
Replacing a POINT Guard I/O Module By
Using RSNetWorx for DeviceNet
Software on page 86
If you are relying on a portion of the CIP Safety system to maintain SIL 3
behavior during module replacement and functional testing, the Configure
Always feature may not be used. Go to Replacement with ‘Configure Only When
No Safety Signature Exists’ Enabled on page 80.
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If the entire routable CIP Safety control system is not being relied on to maintain
SIL 3/PLe during the replacement and functional testing of a module, the
Configure Always feature may be used. Go to Replacement with ‘Configure
Always’ Enabled on page 84.
Module replacement is configured on the Safety tab of the GuardLogix
controller.
Figure 22 - Safety I/O Module Replacement
Replacement with ‘Configure Only When No Safety Signature Exists’
Enabled
When a module is replaced, the configuration will be downloaded from the
safety controller if the DeviceID of the new module matches the original. The
DeviceID is a combination of the node/IP address and the Safety Network
Number (SNN) and is updated whenever the SNN is set.
If the project is configured as ‘Configure Only When No Safety Signature Exists’,
follow the appropriate steps in Table 24 to replace a POINT Guard I/O module
based on your scenario. Once you have completed the steps correctly, the
DeviceID will match the original, enabling the safety controller to download the
proper module configuration, and re-establish the safety connection.
Table 24 - Replacing a Module
80
GuardLogix Safety
Signature Exists
Replacement
Module Condition
Action Required
No
No SNN
(Out-of-box)
None. The module is ready for use.
Yes or No
Same SNN as original
safety task
configuration
None. The module is ready for use.
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Table 24 - Replacing a Module
GuardLogix Safety
Signature Exists
Replacement
Module Condition
Action Required
Yes
No SNN
(Out-of-box)
See Scenario 1 - Replacement Module is Out-of-box and Safety
Signature Exists on page 81.
Yes
No
Different SNN from
original safety task
configuration
See Scenario 2 - Replacement Module SNN is Different from Original
and Safety Signature Exists on page 82.
See Scenario 3 - Replacement Module SNN is Different from Original
and No Safety Signature Exists on page 84.
Scenario 1 - Replacement Module is Out-of-box and Safety Signature Exists
1. Remove the old I/O module and install the new module.
2. Right-click the replacement POINT Guard I/O module and choose
Properties.
3. Click
to the right of the safety network number to open the Safety
Network Number dialog box.
4. Click Set.
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5. Verify that the Network Status (NS) status indicator is alternating
red/green on the correct module before clicking Yes on the confirmation
dialog box to set the SNN and accept the replacement module.
6. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.
Scenario 2 - Replacement Module SNN is Different from Original and Safety Signature Exists
1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.
4. Click Reset Ownership.
5. Click OK.
6. Right-click your controller and choose Properties.
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7. Click
to the right of the safety network number to open the Safety
Network Number dialog box.
8. Click Set.
9. Verify that the Network Status (NS) status indicator is alternating
red/green on the correct module before clicking Yes on the confirmation
dialog box to set the SNN and accept the replacement module.
10. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.
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Scenario 3 - Replacement Module SNN is Different from Original and No Safety Signature Exists
1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.
4. Click Reset Ownership.
5. Click OK.
6. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.
Replacement with ‘Configure Always’ Enabled
ATTENTION: Enable the ‘Configure Always’ feature only if the entire CIP Safety
Control System is not being relied on to maintain SIL 3 behavior during the
replacement and functional testing of a module.
Do not place modules that are in the out-of-box condition on a CIP Safety network
when the Configure Always feature is enabled, except while following this
replacement procedure.
When the ‘Configure Always’ feature is enabled in RSLogix 5000 software, the
controller automatically checks for and connects to a replacement module that
meets all of the following requirements:
• The controller has configuration data for a compatible module at that
network address.
• The module is in out-of-box condition or has an SNN that matches the
configuration.
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If the project is configured for ‘Configure Always’, follow the appropriate steps to
replace a POINT Guard I/O module.
1. Remove the old I/O module and install the new module.
a. If the module is in out-of-box condition, go to step 6.
No action is needed for the GuardLogix controller to take ownership of
the module.
b. If an SNN mismatch error occurs, go to the next step to reset the
module to out-of-box condition.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.
4. Click Reset Ownership.
5. Click OK.
6. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.
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Replacing a POINT Guard I/O
Module By Using RSNetWorx
for DeviceNet Software
Follow these steps to replace a POINT Guard I/O module when the module and
the controller are on a DeviceNet network.
1. Replace the module and match the node number of the original module.
2. In RSNetWorx for DeviceNet software, open your project.
If the replacement module is out-of-box or has an SNN that does not
match the original module, the module appears with an exclamation mark.
3. Right-click the module and choose Download to Device.
4. Click Yes to confirm.
5. Click Download on the Safety Network Number Mismatch dialog box to
set the SNN on the replacement module.
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6. Verify that the (NS) Network Status indicator is flashing on the correct
module and click OK to set the SNN on that device.
RSNetWorx for DeviceNet software confirms that the SNN has ben set.
Once the download is completes successfully, the main project view
displays this message: ‘The device at address xx has been downloaded. Any
device-specific messages related to the download operation are displayed
separately.’
Assuming this is the proper configuration from the original DNT file, the
SNN and configuration signature now match that of the original. If you
are already connected to the controller, a connection is made. The
controller does not need to be taken out of Run mode to download to the
replacement module.
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If you download this configuration to a temporary setup, place the module
on the network and it automatically connects to the controller.
If the configuration downloaded to the module was not from the original
DNT file, the configuration signature will not match the original. Even if
you recreate the same parameters in a new DNT file, the time and date
portions of the signature will be different so the connection to the
controller is not made. If this occurs, click the Safety Connection tab for
the controller that prompted you that the configuration signature is
different and provides you with the option to match the new configuration
signature. However, you should first re-validate the safety system, because
it is not using the original DNT file.
7. Click Yes.
This takes the controller out of Run mode and prompts you to download
the changes.
8. Click Yes to download the new connection configuration to the
SmartGuard controller.
After the download is complete, place the controller back in Run mode
and the connection to the replacement module is established.
9. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.
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Topic
Page
The Safety Task
90
Safety Programs
92
Safety Routines
92
Safety Tags
92
Produced/Consumed Safety Tags
97
Safety Tag Mapping
102
Safety Application Protection
105
Software Restrictions
108
This chapter explains the components that make up a safety project and provides
information on using features that help protect safety application integrity, such
as the safety task signature and safety-locking.
For guidelines and requirements for developing and commissioning SIL 3 and
PLe safety applications, refer to the GuardLogix Controller Systems Safety
Reference Manual, publication 1756-RM093.
The Safety Reference Manual addresses the following:
• Creating a detailed project specification
• Writing, documenting, and testing the application
• Generating the safety task signature to identify and protect the project
• Confirming the project by printing or displaying the uploaded project and
manually comparing the configurations, safety data, and safety program
logic
• Verifying the project through test cases, simulations, functional
verification tests, and an independent safety review, if required
• Locking the safety application
• Calculating system reaction time
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The Safety Task
When you create a safety controller project, RSLogix 5000 software
automatically creates a safety task with a safety program and a main (safety)
routine.
Figure 23 - Safety Task in the Controller Organizer
Within the safety task, you can use multiple safety programs, composed of
multiple safety routines. The GuardLogix controller supports one safety task.
The safety task cannot be deleted.
You cannot schedule standard programs or execute standard routines within the
safety task.
Safety Task Period Specification
The safety task is a periodic timed task. You select the task priority and watchdog
time via the Task Properties - Safety Task dialog box. Open the dialog box by
right-clicking the Safety Task and choosing Properties.
Figure 24 - Configuring the Safety Task Period
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The safety task should be a high priority. You specify the safety task period (in
ms) and the safety task watchdog (in ms). The safety task period is the period at
which the safety task executes. The safety task watchdog is the maximum time
allowed from the start of safety task execution to its completion.
The safety task period is limited to a maximum of 500 ms and cannot be
modified online. Be sure that the safety task has enough time to finish logic
execution before it is triggered again. If a safety task watchdog timeout occurs, a
nonrecoverable safety fault is generated in the safety controller.
The safety task period directly affects system reaction time.
The GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093, provides detailed information on calculating system reaction time.
Safety Task Execution
The safety task executes in the same manner as a standard periodic task, with the
following exceptions:
• The safety task does not begin executing until the primary controller and
safety partner establish their control partnership. (Standard tasks begin
executing as soon as the controller transitions to Run mode.)
• All safety input tags (inputs, consumed, and mapped) are updated and
frozen at the beginning of safety task execution.
See page 102 for information on safety tag mapping.
• Safety output tag (output and produced) values are updated at the
conclusion of safety task execution.
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Safety Programs
Safety programs have all the attributes of standard programs, except that they can
only be scheduled in the safety task and can only contain safety components.
Safety programs can only contain safety routines, one of which must be
designated as the main routine, and one of which may be designated as the fault
routine.
Safety programs cannot contain standard routines or standard tags.
Safety Routines
Safety routines have all the attributes of standard routines, except that they exist
only in a safety program. At this time, only ladder diagram is supported for safety
routines.
TIP
Safety Tags
RSLogix 5000 software uses a watermark feature to visually distinguish a safety
routine from a standard routine.
A tag is an area of a controller’s memory where data is stored. Tags are the basic
mechanism for allocating memory, referencing data from logic, and monitoring
data. Safety tags have all the attributes of standard tags with the addition of
mechanisms certified to provide SIL 3 data integrity.
When you create a tag, you assign the following properties:
• Name
• Description (optional)
• Tag type
• Data type
• Scope
• Class
• Style
• External Access
You can also specify if the tag value should be a constant.
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To create a safety tag, open the New Tag dialog box by right-clicking Controller
Tags or Program Tags and choosing New Tag.
Figure 25 - Creating a New Tag
Tag Type
Table 25 defines the four types of tags: base, alias, produced, and consumed.
Table 25 - Four Tag Types
Tag Type
Description
Base
These tags store values for use by logic within the project.
Alias
A tag that references another tag. An alias tag can refer to another alias tag or a base tag. An
alias tag can also refer to a component of another tag by referencing a member of a structure,
an array element, or a bit within a tag or member.
IMPORTANT: Aliasing between standard and safety tags is prohibited in safety applications.
Instead, standard tags can be mapped to safety tags using safety tag mapping. See Safety Tag
Mapping on page 102.
Produced
A tag that a controller makes available for use by other controllers. A maximum of 15
controllers can simultaneously consume (receive) the data. A produced tag sends its data to
one or more consuming tags without using logic. Produced tag data is sent at the RPI of the
consuming tag.
Consumed
A tag that receives the data of a produced tag. The data type of the consumed tag must match
the data type of the produced tag. The requested packet interval (RPI) of the consumed tag
determines the period at which the data updates.
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Data Type
The data type defines the type of data that the tag stores, such as bit or integer.
Data types can be combined to form structures. A structure provides a unique
data type that matches a specific need. Within a structure, each individual data
type is called a member. Like tags, members have a name and data type. You can
create your own structures, as user-defined data types.
Logix controllers contain predefined data types for use with specific instructions.
Only these data types are permitted for safety tags.
Table 26 - Valid Data Types for Safety Tags
AUX_VALVE_CONTROL
DCI_STOP_TEST_MUTE
MANUAL_VALVE_CONTROL
BOOL
DINT
MUTING_FOUR_SENSOR_BIDIR
CAM_PROFILE
DIVERSE_INPUT
MUTING_TWO_SENSOR_ASYM
CAMSHAFT_MONITOR
EIGHT_POS_MODE_SELECTOR
MUTING_TWO_SENSOR_SYM
CB_CONTINUOUS_MODE
EMERGENCY_STOP
MOTION_INSTRUCTION
CB_CRANKSHAFT_POS_MONITOR
ENABLE_PENDANT
PHASE
CB_INCH_MODE
EXT_ROUTINE_CONTROL
PHASE_INSTRUCTION
CB_SINGLE_STROKE_MODE
EXT_ROUTINE_PARAMETERS
REDUNDANT_INPUT
CONFIGURABLE_ROUT
FBD_BIT_FIELD_DISTRIBUTE
REDUNDANT_OUTPUT
CONNECTION_STATUS
FBD_CONVERT
SAFETY_MAT
CONTROL
FBD_COUNTER
SERIAL_PORT_CONTROL
COUNTER
FBD_LOGICAL
SFC_ACTION
DCA_INPUT
FBD_MASK_EQUAL
SFC_STEP
DCAF_INPUT
FBD_MASKED_MOVE
SFC_STOP
DCI_MONITOR
FBD_TIMER
SINT
DCI_START
FIVE_POS_MODE_SELECTOR
STRING
DCI_STOP
INT
THRS_ENHANCED
DCI_STOP_TEST
LIGHT_CURTAIN
TIMER
DCI_STOP_TEST_LOCK
MAIN_VALVE_CONTROL
TWO_HAND_RUN_STATION
REAL data types are valid in 1756-L7xS controller projects, but are not valid in
1756-L6xS or 1768-L4xS controller projects.
IMPORTANT
94
This restriction includes user-defined data types that contain predefined
data types.
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Scope
A tag’s scope determines where you can access the tag data. When you create a
tag, you define it as a controller tag (global data) or a program tag for a specific
safety or standard program (local data). Safety tags can be controller-scoped or
safety program-scoped.
Controller-scoped Tags
When safety tags are controller-scoped, all programs have access to the safety
data. Tags must be controller-scoped if they are used in the following:
•
•
•
•
More than one program in the project
To produce or consume data
To communicate with a PanelView/HMI terminal
In safety tag mapping
See Safety Tag Mapping on page 102 for more information.
Controller-scoped safety tags can be read, but not written to, by standard
routines.
IMPORTANT
Controller-scoped safety tags are readable by any standard routine. The
safety tag’s update rate is based on the safety task period.
Tags associated with Safety I/O and produced or consumed safety data must be
controller-scoped safety tags. For produced/consumed safety tags, you must
create a user-defined data type with the first member of the tag structure reserved
for the status of the connection. This member is a predefined data type called
CONNECTION_STATUS.
Table 27 - Additional Resources
Resource
Description
Safety Connections on page 127
Provides more information on the
CONNECTION_STATUS member
Logix5000 Controllers I/O and Tag Data Programming Manual,
publication 1756-PM004
Provides instructions for creating user-defined
data types
Program-scoped Tags
When tags are program-scoped, the data is isolated from the other programs.
Reuse of program-scoped tag names is permitted between programs.
Safety-program-scoped safety tags can only be read by or written to via a safety
routine scoped in the same safety program.
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Class
Tags can be classified as standard or safety. Tags classified as safety tags must have
a data type that is permitted for safety tags.
When you create program-scoped tags, the class is automatically specified,
depending upon whether the tag was created in a standard or safety program.
When you create controller-scoped tags, you must manually select the tag class.
Constant Value
When you designate a tag as a constant value, it cannot be modified by logic in
the controller, or by an external application such as an HMI. Constant value tags
cannot be forced.
RSLogix 5000 software can modify constant standard tags, and safety tags
provided a safety task signature is not present. Safety tags cannot be modified if a
safety task signature is present.
External Access
External Access defines the level of access that is allowed for external devices, such
as an HMI, to see or modify tag values. Access via RSLogix 5000 software is not
affected by this setting. The default value is read/write.
Table 28 - External Access Levels
External Access Setting
None
Read Only
Read/Write
Description
Tags are not accessible from outside the controller.
Tags may be browsed or read, but not written to from outside the
controller.
Standard tags may be browsed, read, and written to from outside the
controller.
For alias tags, the External Access type is equal to the type configured for the base
target tag.
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Produced/Consumed Safety
Tags
Chapter 6
To transfer safety data between GuardLogix controllers, you use produced and
consumed safety tags. Produced and consumed tags require connections. The
default connection type for produced and consumed tags is unicast in version 19
and later of RSLogix 5000 software.
Table 29 - Produced and Consumed Connections
Tag
Connection Description
Produced
A GuardLogix controller can produce (send) safety tags to other 1756 or 1768 GuardLogix
controllers.
The producing controller uses a single connection for each consumer.
Consumed
GuardLogix controllers can consume (receive) safety tags from other 1756 or 1768 GuardLogix
controllers.
Each consumed tag consumes one connection.
Produced and consumed safety tags are subject to the following restrictions:
• Only controller-scoped safety tags can be shared.
• Produced and consumed safety tags are limited to 128 bytes.
• Produced/consumed tag pairs must be of the same user-defined data type.
• The first member of that user-defined data type must be the predefined
CONNECTION_STATUS data type.
• The requested packet interval (RPI) of the consumed safety tag must
match the safety task period of the producing GuardLogix controller.
To properly configure produced and consumed safety tags to share data between
peer safety controllers, you must properly configure the peer safety controllers,
produce a safety tag, and consume a safety tag, as described below.
Configure the Peer Safety Controllers’ Safety Network Numbers
The peer safety controller is subject to the same configuration requirements as
the local safety controller. The peer safety controller must also have a safety
network number (SNN). The SNN of the peer safety controller depends upon
its placement in the system.
Table 30 - SNN and Controller Placement
Peer Safety Controller Location
SNN
Placed in the local chassis
GuardLogix controllers located in a common chassis
should have the same SNN.
Placed in another chassis
The controller must have a unique SNN.
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Follow these steps to copy and paste the SNN.
1. Add the producer controller to the consumer controller’s I/O tree.
Consumer Controller
Producer Controller
2. In the producer controller’s project, right-click the producer controller and
choose Controller Properties.
3. Copy the producer controller’s SNN.
TIP
An SNN can be copied and pasted by using the buttons on the
Safety Network Number dialog box. Open the respective Safety
Network Number dialog boxes by clicking
SNN fields in the properties dialog boxes.
to the right of the
4. In the consumer controller’s project, right-click the producer controller
and choose Module Properties.
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5. Paste the producer controller’s SNN into the SNN field.
Producer Controller Properties Dialog Box in Producer Project
Module Properties Dialog Box in Consumer Project
Paste the SNN
Copy the SNN
Produce a Safety Tag
Follow this procedure to produce a safety tag.
1. In the producing controllers project, create a user-defined data type
defining the structure of the data to be produced.
Make sure that the first data member is of the
CONNECTION_STATUS data type.
2. Right-click Controller Tags and choose New Tag.
3. Set the type as Produced, the class as Safety, and the Data Type to the userdefined type you created in step 1.
4. Click Connection and enter the number of consumers.
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5. Click Advanced if you want to change the type of connection by
unchecking ‘Allow Unicast Consumer Connections’.
6. Click OK.
Consume Safety Tag Data
Follow these steps to consume data produced by another controller.
1. In the consumer controller’s project, create a user-defined data type
identical to the one created in the producer project.
TIP
The user-defined type can be copied from the producer project
and pasted into the consumer project.
2. Right-click Controller Tags and choose New Tag.
3. Set the Type as Consumed, the Class as Safety, and the Data Type to the
user-defined data type you created in step 1.
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4. Click Connection to open the Consumed Tag Connection dialog box.
5. Select the controller that produces the data.
6. Enter the name of the produced tag.
7. Click the Safety tab.
8. Enter the requested packet interval (RPI) for the connection in 1 ms
increments.
The default is 20 ms.
Consumer’s Project
Producer’s Project
The RPI specifies the period at which data updates over a connection. The
RPI of the consumed safety tag must match the safety task period of the
producing safety project.
The Connection Reaction Time Limit is the maximum age of safety
packets on the associated connection. For simple timing constraints, an
acceptable Connection Reaction Time Limit can be achieved by adjusting
the RPI.
The Max Network Delay is the maximum observed transport delay from
the time the data was produced until the time the data was received. When
online, you can reset the Max Network Delay by clicking Reset Max.
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9. If the Connection Reaction time limit is acceptable, click OK; or for more
complex requirements, click Advanced to set the Advanced Connection
Reaction Time Limit parameters.
The Timeout Multiplier determines the number of RPIs to wait for a
packet before declaring a connection timeout.
The Network Delay Multiplier defines the message transport time that is
enforced by the CIP Safety protocol. The Network Delay Multiplier
specifies the round-trip delay from the producer to the consumer and back
to the producer. You can use the Network Delay Multiplier to increase or
decrease the Connection Reaction Time Limit.
Table 31 - Additional Resources
Safety Tag Mapping
102
Resource
Description
Pages 71…75
Provides more information on setting the RPI and understanding
how the Max. Network Delay, Timeout Multiplier, and Network
Delay Multipliers affect the Connection Reaction Time
Chapter 9
Contains information on the CONNECTION_STATUS predefined
data type
Logix5000 Controllers Produced and Consumed
Tags Programming Manual, publication 1756PM011
Provides detailed information on using produced and consumed
tags
Controller-scoped standard tags cannot be directly accessed by a safety routine.
To allow standard tag data to be used within safety task routines, the GuardLogix
controllers provide a safety tag mapping feature that lets standard tag values be
copied into safety task memory.
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Restrictions
Safety tag mapping is subject to these restrictions:
The safety tag and standard tag pair must be controller-scoped.
The data types of the safety and standard tag pair must match.
Alias tags are not allowed.
Mapping must take place at the whole tag level. For example, myTimer.pre
is not allowed if myTimer is a TIMER tag.
• A mapping pair is one standard tag mapped to one safety tag.
• You may not map a standard tag to a safety tag that has been designated as
a constant.
• Tag mapping cannot be modified when the following is true:
– The project is safety-locked.
– A safety task signature exists.
– The keyswitch is in RUN position.
– A nonrecoverable safety fault exists.
– An invalid partnership exists between the primary controller and safety
partner.
•
•
•
•
ATTENTION: When using standard data in a safety routine, you are responsible for providing
a reliable means of ensuring that the data is used in an appropriate manner. Using standard
data in a safety tag does not make it safety data. You must not directly control a SIL 3/PLe
safety output with standard tag data.
Refer to the GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093, for more information.
Create Tag Mapping Pairs
1. Choose Map Safety Tags from the Logic menu to open the Safety Tag
Mapping dialog box.
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2. Add an existing tag to the Standard Tag Name or Safety Tag Name column
by typing the tag name into the cell or choosing a tag from the pull-down
menu.
Click the arrow to display a filtered tag browser dialog box. If you are in the
Standard Tag Name column, the browser shows only controller-scoped
standard tags. If you are in the Safety Tag Name column, the browser
shows controller-scoped safety tags.
3. Add a new tag to the Standard Tag Name or Safety Tag Name column by
right-clicking in the empty cell and selecting New Tag and typing the tag
name into the cell.
4. Right-click in the cell and choose New tagname, where tagname is the text
you entered in the cell.
Monitor Tag Mapping Status
The leftmost column of the Safety Tag Mapping dialog box indicates the status of
the mapped pair.
Table 32 - Tag Mapping Status Icons
Cell Contents
Description
Empty
Tag mapping is valid.
When offline, the X icon indicates that tag mapping is invalid. You can move to another row or
close the Safety Tag Mapping dialog box.(1)
When online, an invalid tag map results in an error message explaining why the mapping is
invalid. You cannot move to another row or close the Safety Tag Mapping dialog box if a tag
mapping error exists.
Indicates the row that currently has the focus.
Represents the Create New Mapped Tag row.
Represents a pending edit.
(1) Tag mapping is also checked during project verification. Invalid tag mapping results in a project verification error.
For more information, see the tag mapping restrictions on page 103.
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Safety Application
Protection
Chapter 6
You can protect your application program from unauthorized changes by safetylocking the controller and by generating and recording the safety task signature.
Safety-lock the Controller
The GuardLogix controller can be Safety-locked to protect safety-related control
components from modification. The Safety-lock feature applies only to safety
components, such as the safety task, safety programs, safety routines, safety AddOn Instructions, safety tags, Safety I/O, and the safety task signature.
The following actions are not permitted in the safety portion of the application
when the controller is safety-locked:
• Online/offline programming or editing (including safety Add-On
Instructions)
• Forcing Safety I/O
• Changing the inhibit state of Safety I/O or produced connections
• Safety data manipulation (except by safety routine logic)
• Generating or deleting the safety task signature
TIP
The text of the online bar’s safety status button indicates the safety-lock status.
Safety Status Button
The application tray also displays the following icons to indicate the safety
controller’s safety-lock status.
•
= controller safety-locked
•
= controller safety-unlocked
You can safety-lock the controller project regardless of whether you are online or
offline and regardless of whether you have the original source of the program.
However, no safety forces or pending online safety edits may be present.
Safety-locked or -unlocked status cannot be changed when the keyswitch is in the
RUN position.
Safety-lock or -unlock actions are logged in the controller log.
TIP
For more information on accessing the controller log, refer to Logix5000 Controllers
Controller Information and Status Programming Manual, publication 1756-PM015.
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You can Safety-lock and -unlock the controller from the Safety tab of the
Controller Properties dialog box or by choosing Tools>Safety>Safety Lock/
Unlock.
Figure 26 - Safety-locking the Controller
If you set a password for the safety-lock feature, you must type it in the Enter
Password field. Otherwise, click Lock.
You can also set or change the password from the Safety Lock dialog box. See
page 49.
The safety-lock feature, described in this section, and standard RSLogix-security
measures are applicable to GuardLogix controller applications.
Refer to the Logix5000 Controllers Security Programming Manual, publication
1756-PM016, for information on RSLogix 5000 Security features.
Generate a Safety Task Signature
Before verification testing, you must generate the safety task signature. You can
generate the safety task signature only when online with the safety-unlocked
GuardLogix controller in Program mode, and with no safety forces, pending
online safety edits, or safety faults. The safety status must be Safety Task OK.
In addition, you cannot generate a safety task signature if the controller is in Run
mode with run mode protection enabled.
TIP
106
You can view the safety status via the safety status button on the online bar (see
page 126) or on the Safety tab of the Controller Properties dialog box, as shown
on page 107.
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You can generate the safety task signature from the Safety tab of the Controller
Properties dialog box by clicking Generate. You can also choose
Tools>Safety>Generate Signature.
Figure 27 - Safety Tab
If a previous signature exists, you are prompted to overwrite it.
TIP
Safety task signature creation and deletion is logged in the controller log.
For more information on accessing the controller log, refer to Logix5000 Controllers
Controller Information and Status Programming Manual, publication 1756-PM015.
When a safety task signature exists, the following actions are not permitted in the
safety portion of the application:
• Online/offline programming or editing (including safety Add-On
Instructions)
• Forcing Safety I/O
• Changing the inhibit state of Safety I/O or producer controllers
• Safety data manipulation (except by safety routine logic)
Copy the Safety Task Signature
You can use the Copy button to create a record of the safety task signature for use
in safety project documentation, comparison, and validation. Click Copy, to copy
the ID, Date, and Time components to the Windows clipboard.
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Delete the Safety Task Signature
Click Delete to delete the safety task signature. The safety task signature cannot
be deleted when the following is true:
• The controller is safety-locked.
• The controller is in Run mode with the keyswitch in RUN.
• The controller is in Run or Remote Run mode with run mode protection
enabled.
ATTENTION: If you delete the safety task signature, you must retest and
revalidate your system to meet SIL 3/PLe.
Refer to the GuardLogix Controller Systems Safety Reference Manual,
publication 1756-RM093, for more information on SIL 3/PLe requirements.
Software Restrictions
Restrictions limiting the availability of some menu items and features (that is, cut,
paste, delete, search and replace) are imposed by the programming software to
protect safety components from being modified whenever the following is true:
•
•
•
•
The controller is safety-locked.
A safety task signature exists.
Safety faults are present.
Safety status is as follows:
– Partner missing
– Partner unavailable
– Hardware incompatible
– Firmware incompatible
If even one of these conditions apply, you may not do the following:
• Create or modify safety objects, including safety programs, safety routines,
safety tags, safety Add-On Instructions, and Safety I/O modules.
IMPORTANT
The scan times of the safety task and safety programs can be reset
when online.
Apply forces to safety tags.
Create new safety tag mappings.
Modify or delete tag mappings.
Modify or delete user-defined data types that are used by safety tags.
Modify the controller name, description, chassis type, slot, and safety
network number.
• Modify or delete the safety task signature, when safety-locked.
•
•
•
•
•
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7
Go Online with the Controller
Connecting the Controller to
the Network
Topic
Page
Connecting the Controller to the Network
109
Understanding the Factors that Affect Going Online
111
Download
113
Upload
115
Go Online
116
If you have not done so, connect the controller to the network.
Table 33 - Communication Connections
For this type of
connection
Use
See
Serial
1756-CP3 or 1747-CP3 cable
Connect to the 1756-L6xS Controller’s
Serial Port on page 36
USB
USB 2.0 cable
Connect to the 1756-L7xS Controller’s
USB Port on page 34
EtherNet/IP
EtherNet/IP module in an open slot in the same
chassis as the controller
Connect Your EtherNet/IP Device and
Computer on page 110
DeviceNet
1756-DNB module in an open slot in the same
chassis as the controller
ControlNet
1756-CN2 module in an open slot in the same
chassis as the controller
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Module or DeviceNet Scanner and Your
Computer on page 110
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Connect Your EtherNet/IP Device and Computer
WARNING: If you connect or disconnect the communication cable with
power applied to this module or any device on the network, an electrical
arc can occur. This could cause an explosion in hazardous location
installations.
Be sure that power is removed or the area is nonhazardous before
proceeding.
Connect your EtherNet/IP device and computer by using an Ethernet cable.
Figure 28 - Ethernet Connections
Ethernet
Communication
Module
Ethernet Switch
Standard or Crossover Ethernet Cables with
RJ45 Connector
Connect Your ControlNet Communication Module or DeviceNet
Scanner and Your Computer
To access the ControlNet or DeviceNet network, you can do either of the
following:
• Connect directly to the network.
• Connect to a serial or EtherNet/IP network and browse (bridge) to the
desired network. This requires no additional programming.
Configuring an EtherNet/IP, ControlNet, or DeviceNet Driver
For information on configuring a driver, refer to the appropriate publication:
• EtherNet/IP Modules in Logix5000 Control Systems, publication
ENET-UM001
• ControlNet Modules in Logix5000 Control Systems User Manual,
publication CNET-UM001
• DeviceNet Modules in Logix5000 Control Systems, publication
DNET-UM004
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Understanding the Factors
that Affect Going Online
Chapter 7
RSLogix 5000 software determines whether you can go online with a target
controller based on whether the offline project is new or whether changes
occurred in the offline project. If the project is new, you must first download the
project to the controller. If changes occurred to the project, you are prompted to
upload or download. If no changes occurred, you can go online to monitor the
execution of the project.
A number of factors affect these processes, including Project to Controller Match
feature, the safety status and faults, the existence of a safety task signature, and the
safety-lock/-unlock status of the project and the controller.
Project to Controller Matching
The Project to Controller Match feature affects the download, upload, and go
online processes of standard and safety projects.
If the Project to Controller Match feature is enabled in the offline project,
RSLogix 5000 software compares the serial number of the controller in the
offline project to that of the connected controller. If they do not match, you must
cancel the download/upload, connect to the correct controller, or confirm that
you are connected to the correct controller, which updates the serial number in
the project to match the target controller.
Firmware Revision Matching
Firmware revision matching affects the download process. If the revision of the
controller does not match the revision of the project, you are prompted to update
the firmware of the controller. RSLogix 5000 software lets you update the
firmware as part of the download sequence.
IMPORTANT
TIP
To update the firmware of the controller, first install a firmware upgrade kit.
An upgrade kit ships on a supplemental CD along with RSLogix 5000
software.
You can also upgrade the firmware by choosing ControlFLASH™ from the Tools
menu in RSLogix 5000 software.
Safety Status/Faults
Uploading program logic and going online is allowed regardless of safety status.
Safety status and faults affect the download process only.
You can view the safety status via the Safety tab on the Controller Properties
dialog box.
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Safety Task Signature and Safety-locked and -unlocked Status
The existence of a safety task signature and the safety-locked or -unlocked status
of the controller affect both the upload and download processes.
On Upload
If the controller has a safety task signature, the safety task signature and the safety
task lock status are uploaded with the project. For example, if the project in the
controller was safety-unlocked, the offline project remains safety-unlocked
following the upload, even if it was locked prior to the upload.
Following an upload, the safety task signature in the offline project matches the
controller’s safety task signature.
On Download
The existence of a safety task signature, and the controller’s safety-lock status,
determines whether or not a download can proceed.
Table 34 - Effect of Safety-lock and Safety Task Signature on Download Operation
Safety-lock Status
Safety Task Signature Status
Download Functionality
Controller safety-unlocked
Safety task signature in the offline project
matches the safety task signature in the
controller.
All standard project components are downloaded. Safety tags are reinitialized to the values they
had when the safety task signature was created. The safety task is not downloaded. Safety lock
status matches the status in the offline project.
Safety task signatures do not match.
If the controller had a safety task signature, it is automatically deleted, and the entire project is
downloaded. Safety lock status matches the status in the offline project.
Safety task signatures match.
If the offline project and the controller are safety-locked, all standard project components are
downloaded and the safety task is re initialized to the values they had when the safety task
signature was created.
If the offline project is not safety-locked, but the controller is, the download is blocked and you
must first unlock the controller to allow the download to proceed.
Safety task signatures do not match.
You must first safety-unlock the controller to allow the download to proceed. If the controller had a
safety task signature, it is automatically deleted, and the entire project is downloaded. Safety lock
status matches the status in the offline project.
Controller safety-locked
IMPORTANT
112
During a download to a controller that is safety-unlocked, if firmware in the
controller is different than in the offline project, do one of the following:
• Update the controller so that it matches the offline project. Once the
update is completed, the entire project is downloaded.
• Update the project to the controller version.
If you update the project, the safety task signature is deleted, and the
system requires revalidation.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
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Download
Chapter 7
Follow these steps to transfer your project from your computer to your controller.
RUN
I/O
FORCE
Project
SAFE
RUN
SAFETY
TASK
RS232
BAT
RUN
OK
REM
BAT
OK
PROG
Controller
Download
1. Turn the keyswitch of the controller to REM.
2. Open the RSLogix 5000 project that you want to download.
3. Define the path to the controller.
a. Click Who Active
.
b. Select the controller.
To open a level, click the + sign. If a controller is already selected, make
sure that it is the correct controller.
4. Click Download.
The software compares the following information in the offline project
and the controller:
• Controller serial number (if project to controller match is selected)
• Firmware major and minor revisions
• Safety status
• Safety task signature (if one exists)
• Safety-lock status
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5. Follow the directions in this table to complete the download based on the
software’s response.
If the software indicates
Then
Download to the controller.
Choose Download. The project downloads to the controller and RSLogix 5000 software goes online.
Unable to download to the controller. Mismatch between the offline project
and the controller serial number. Selected controller may be the wrong
controller.
Connect to the correct controller or verify that this is the correct controller. If it is the correct
controller, select the Update project serial number checkbox to allow the download to proceed. The
project serial number is modified to match the controller serial number.
Unable to download to the controller. The major revision of the offline project
and the controller’s firmware are not compatible.
Choose Update Firmware. Choose the required revision and click Update. Confirm your selection by
clicking Yes.
Unable to download to controller. The safety partner is missing or unavailable.
Cancel the download process. Install a compatible safety partner before attempting to download.
Unable to download to controller. The firmware revision of the safety partner is
not compatible with the primary controller.
Update the firmware revision of the safety partner. Choose Update Firmware. Choose the required
revision and click Update. Confirm your selection by clicking Yes.
Unable to download to controller. Safety partnership has not been established. Cancel this download process and attempt a new download.
Unable to download to controller. Incompatible safety task signature cannot be
deleted while the project is safety-locked.
Cancel the download. To download the project, you must safety-unlock the offline project, delete
the safety task signature, and download the project.
IMPORTANT: The safety system requires revalidation.
Cannot download in a manner that preserves the safety task signature.
Controller’s firmware minor revision is not compatible with safety task
signature in offline project.
• If the firmware minor revision is incompatible, to preserve the safety task signature, update the
firmware revision in the controller to exactly match the offline project. Then download the offline
project.
• To proceed with the download despite the safety task signature incompatibility, click Download.
The safety task signature is deleted.
IMPORTANT: The safety system requires revalidation.
Unable to download to controller. Controller is locked. Controller and offline
project safety task signatures do not match.
Choose Unlock. The Safety Unlock for Download dialog box appears. If the Delete Signature
checkbox is selected and you choose Unlock, you must confirm the deletion by selecting Yes.
A nonrecoverable safety fault will occur in the safety controller. No designated
coordinated system time (CST) master exists.
Check Enable Time Synchronization and click Download to proceed.
Following a successful download, the safety-locked status and safety task
signature of the controller match the project that was downloaded. Safety data is
initialized to the values that existed when the safety task signature was created.
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Upload
Chapter 7
Follow these steps to transfer a project from the controller to your computer.
RUN
I/O
BAT
RUN
Project
SAFE
RUN
SAFETY
TASK
RS232
FORCE
OK
REM
BAT
OK
PROG
Controller
Upload
1. Define the path to the controller.
a. Click Who Active
.
b. Select the controller.
To expand a level, click the + sign. If a controller is already selected,
make sure that it is the correct controller.
2. Click Upload.
3. If the project file does not exist, choose File>Select>Yes.
4. If the project file exists, select it.
If the project to controller match is enabled, RSLogix 5000 software
checks whether the serial number of the open project and the serial
number of the controller match.
If the controller serial numbers do not match, you can do one of the
following:
• Cancel the upload and connect to a matching controller. Then, start the
upload procedure again.
• Select a new project to upload into or select another project by
choosing Select File.
• Update the project serial number to match the controller by checking
the Update Project Serial Number checkbox and choosing Upload.
5. The software checks whether the open project matches the controller
project.
a. If the projects do not match, you must select a matching file or cancel
the upload process.
b. If the projects match, the software checks for changes in the offline
(open) project.
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6. The software checks for changes in the offline project.
a. If there are no changes in the offline project, you can go online without
uploading. Click Go Online.
b. If there are changes in the open project that are not present in the
controller, you can choose to upload the project, cancel the upload, or
select another file.
If you choose Upload, the standard and safety applications are uploaded. If
a safety task signature exists, it is also uploaded. The safety-lock status of
the project reflects the original status of the online (controller) project.
TIP
Go Online
Prior to the upload, if an offline safety task signature exists, or the offline
project is safety-locked but the controller is safety-unlocked or has no safety
task signature, the offline safety task signature and safety-locked state are
replaced by the online values (safety-unlocked with no safety task signature).
If you do not want to make these changes permanent, do not save the offline
project following the upload.
Follow these steps to go online to monitor a project that the controller is
executing.
Controller
RUN
I/O
FORCE
Project
SAFE
RUN
SAFETY
TASK
RS232
BAT
RUN
OK
REM
BAT
OK
PROG
Project
Online
1. Define the path to the controller.
a. Click Who Active
.
b. Select the controller.
To expand a level, click the + sign. If a controller is already selected,
make sure that it is the correct controller.
2. Click Go Online.
The software checks for the following:
• Do the offline project and controller serial numbers match (if Project to
Controller Match is selected)?
• Does the offline project contain changes that are not in the controller
project?
• Do the revisions of the offline project and controller firmware match?
• Are either the offline project or the controller safety-locked?
• Do the offline project and the controller have compatible safety task
signatures?
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3. Follow the directions in the table below to connect to the controller.
Table 35 - Connect to the Controller
If the software indicates
Then
Unable to connect to controller. Mismatch between the offline project and the
controller serial number. Selected controller may be the wrong controller.
Connect to the correct controller, select another project file, or choose the Update project serial
number checkbox and choose Go Online… to connect to the controller and update the offline
project serial number to match the controller.
Unable to connect to controller. The revision of the offline project and the
controller’s firmware are not compatible.
Choose one of the following options:
• Choose Update Firmware. Choose the required revision and click Update. Confirm your selection
by clicking Yes.
IMPORTANT: The online project is deleted.
• To preserve the online project, cancel the online process and install a version of RSLogix 5000
software that is compatible with the firmware revision of your controller.
You need to upload or download to go online by using the open project.
Choose one of the following options:
• Upload to update the offline project.
• Download to update the controller project.
• Choose File to select another offline project.
Unable to connect in a manner that preserves safety task signature. Controller’s
firmware minor revision is not compatible with safety task signature in offline
project.
• To preserve the safety task signature when the firmware minor revision is incompatible, update
the firmware revision in the controller to exactly match the offline project. Then go online to the
controller.
• To proceed with the download despite the safety task signature incompatibility, click Download.
The safety task signature is deleted.
IMPORTANT: The safety system requires revalidation.
Unable to connect to controller. Incompatible safety task signature cannot be
deleted while project is safety-locked.
Cancel the online process. You must safety-unlock the offline project before attempting to go online.
When the controller and RSLogix 5000 software are online, the safety-locked
status and safety task signature of the controller match the controller’s project.
The safety-lock status and safety task signature of the offline project are
overwritten by the controller. If you do not want the changes to the offline
project to be permanent, do not save the project file following the go online
process.
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Notes:
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Chapter
8
Store and Load Projects Using Nonvolatile
Memory
Using Memory Cards for
Nonvolatile Memory
Topic
Page
Using Memory Cards for Nonvolatile Memory
119
Storing a Safety Project
120
Loading a Safety Project
121
Use Energy Storage Modules (1756-L7xS controllers only)
122
Estimate the ESM Support of the WallClockTime
124
Manage Firmware with Firmware Supervisor
124
GuardLogix controllers, revision 18 or later, support a memory card for
nonvolatile memory. Nonvolatile memory lets you keep a copy of your project on
the controller. The controller does not need power or a battery to keep this copy.
You can load the stored project from nonvolatile memory to the user memory of
the controller:
• On every powerup
• Whenever there is no project in the controller and it powers up
• Anytime through RSLogix 5000 software
IMPORTANT
Nonvolatile memory stores the contents of the user memory at the time that
you store the project:
• Changes that you make after you store the project are not reflected in
nonvolatile memory.
• If you make changes to the project but do not store those changes, you
overwrite them when you load the project from nonvolatile memory. If this
occurs, you have to upload or download the project to go online.
• If you want to store changes such as online edits, tag values, or a ControlNet
network schedule, store the project again after you make the changes.
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If a memory card is installed, you can view the contents of the card on the
ATTENTION: Do not remove the memory card while the controller is reading
from or writing to the card, as indicated by a flashing green OK status indicator.
This could corrupt the data on the card or in the controller, as well as corrupt the
latest firmware in the controller. Leave the card in the controller until the OK
status indicator turns solid green.
Nonvolatile Memory tab of the Controller Properties dialog box. If a safety
application is stored on the card, the safety-lock status and the safety task
signature are shown.
Figure 29 - Nonvolatile Memory Tab
For detailed information on using nonvolatile memory, refer to the Logix5000
Controllers Nonvolatile Memory Programming Manual, publication
1756-PM017.
Storing a Safety Project
You cannot store a safety project if the safety task status is Safety Task Inoperable.
When you store a safety project, the firmware of both the primary controller and
the safety partner are saved to the memory card.
If no application exists in the controller, you can save just the firmware of the
safety controller only if valid partnership exists. A firmware-only load will not
clear a Safety Task Inoperable condition.
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If a safety task signature exists when you store a project, the following occurs:
• Safety tags are stored with the value they had when the signature was first
created.
• Standard tags are updated.
• The current safety task signature is saved.
When you store a safety application project on a memory card, we recommend
you select Program (Remote Only) as the Load mode, that is, the mode the
controller should enter following the load.
You can only initiate a load from nonvolatile memory, if the following is true:
• The controller type specified by the project stored in nonvolatile memory
matches the controller type.
• The major and minor revisions of the project in nonvolatile memory
matches the major and minor revisions of the controller.
• Your controller is not in Run mode.
Loading a Safety Project
You have several options for when (under what conditions) to load a project into
the user memory of the controller.
Table 36 - Options for Loading a Project
If you want to load the project
Then select this
Load Image
option
Notes
Whenever you turn on or cycle
power
On Power Up
• During a power cycle, you lose any online changes, tag values, and network schedule that you have not stored in the
nonvolatile memory.
• The controller loads the stored project and firmware at every powerup regardless of the firmware or application on
the controller. The load occurs whether or not the controller is safety-locked or has a safety task signature.
• You can always use RSLogix 5000 software to load the project.
Whenever there is no project in the
controller and you turn on or cycle
chassis power
On Corrupt Memory
• For example, if the battery becomes discharged and the controller loses power, the project is cleared from memory.
When power is restored, this load option loads the project back into the controller.
• The controller updates the firmware on the primary controller or the safety partner, if required. The application
stored in nonvolatile memory is also loaded and the controller enters the selected mode, either Program or Run.
• You can always use RSLogix 5000 software to load the project.
Only through RSLogix 5000
software
User Initiated
• If the controller type as well as the major and minor revisions of the project in nonvolatile memory match the
controller type and major and minor revisions of the controller, you can initiate a load, regardless of the Safety Task
status.
• Loading a project to a safety-locked controller is allowed only when the safety task signature of the project stored in
nonvolatile memory matches the project on the controller.
• If the signatures do not match or the controller is safety-locked without a safety task signature, you are prompted to
first unlock the controller.
IMPORTANT: When you unlock the controller and initiate a load from nonvolatile memory, the safety-lock status,
passwords, and safety task signature are set to the values contained in nonvolatile memory once the load is
complete.
• If the firmware on the primary controller matches the revision in nonvolatile memory, the safety partner firmware is
updated, if required, the application stored in nonvolatile memory is loaded so that the Safety Task status becomes
Safety Task Operable and the controller enters the selected mode, either Program or Run.
IMPORTANT
Before using ControlFLASH software, make sure the SD card is unlocked if set to
load On Power Up. Otherwise the updated data may be overwritten by
firmware on the memory card.
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Use Energy Storage Modules
(1756-L7xS controllers only)
You can use the GuardLogix ESMs to execute either of the following tasks:
• Provide power to 1756-L7xS controllers to save the program to the
controller’s on-board non-volatile storage (NVS) memory after power is
removed from the chassis or the controller is removed from a powered
chassis.
IMPORTANT
When you are using an ESM to save the program to on-board NVS
memory, you are not saving the program to the SD card installed in the
controller.
• Clear the program from the 1756-L7xS controller’s on-board NVS
memory. For more information, see Clear the Program from On-board
NVS Memory
The following table describes the ESMs.
Table 37 - Energy Storage Modules
Cat. No.
1756-ESMCAP(XT)
1756-ESMNSE(XT)
1756-ESMNRM(XT)
1756-SPESMNSE(XT)
1756-SPESMNRM(XT)
Description
Capacitor-based ESM
The 1756-L7xS controllers come with this ESM installed.
Capacitor-based ESM without WallClockTime backup power
Use this ESM if your application requires that the installed ESM deplete its residual stored
energy to 200 μJ or less before transporting it into or out of your application. Additionally, you
can use this ESM with a 1756-L73S (8MB) or smaller memory-sized controller only.
Secure capacitor-based ESM (non-removable)
This ESM provides your application an enhanced degree of security by preventing physical
access to the USB connector and the SD card.
Capacitor-based ESM without WallClockTime backup power for the safety partner
Use this ESM if your application requires that the installed ESM deplete its residual stored
energy to 200 μJ or less before transporting it into or out of your application.
The 1756-L7SPXT extreme temperature safety partner ships with the 1756-SPESMNSEXT
installed.
Secure capacitor-based ESM (non-removable) for the safety partner
Save the Program to On-board NVS Memory
Follow these steps to save the program to NVS memory when the controller loses
power.
1. Remove power from the controller.
You can remove power in either of two ways:
• Turn power off to the chassis while the controller is installed in the
chassis.
• Remove the controller from a powered chassis.
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Immediately after the controller is no longer powered, the OK status
indicator transitions to solid red and remains that way long enough to save
the program.
Figure 30 - OK Status Indicator.
Logix557x
RUN FORCE SD
OK
N REM PRO
RU
G
2. Leave the ESM on the controller until the OK status indicator is off.
3. If necessary, remove the ESM from the controller after the OK status
indicator transitions from solid red to off.
Clear the Program from On-board NVS Memory
If your application allows it, follow these steps to clear the program from the
1756-L7xS controller’s on-board NVS memory.
1. Remove the ESM from the controller.
2. Remove power from the controller by turning off power to the chassis
while the controller is installed in the chassis, or by removing the controller
from a powered chassis.
3. Reinstall the ESM into the controller.
4. Restore power to the controller.
a. If the controller is already installed in the chassis, turn power to the
chassis back on.
b. If the controller is not installed into the chassis, reinstall the controller
into the chassis and turn chassis power back on.
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Estimate the ESM Support of
the WallClockTime
The ESM provides support for the maintenance of the WallClockTime attribute
of the controller when power is not applied. Use this table to estimate the hold-up
time of the ESM, based on the temperature of the controller and installed ESM.
Table 38 - Temperature vs. Hold-up Time
Hold-up Time (in days)
Manage Firmware with
Firmware Supervisor
Temperature
1756-ESMCAP(XT)
1756-ESMNRM(XT)
1756-SPESMNRM(XT)
1756-ESMNSE(XT)
1756-SPESMNSE(XT)
20 °C (68 °F)
12
12
0
40 °C (104 °F)
10
10
0
60 °C (140 °F)
7
7
0
Beginning with RSLogix 5000 software, version 18, you can use the Firmware
Supervisor feature to manage firmware on controllers. Firmware Supervisor lets
controllers automatically update devices:
• Local and remote modules can be updated while in Program or Run
modes.
• Electronic keying must be configured for Exact Match.
• The firmware kit for the target device must reside on the controller’s
memory card.
• The device must support firmware upgrades via the ControlFLASH
utility.
Firmware Supervisor supports non-modular distributed I/O products that sit
directly on the network without an adapter, including CIP Safety I/O modules
on EtherNet/IP networks. CIP Safety I/O modules on DeviceNet networks and
POINT Guard I/O modules are not yet supported.
Follow these steps to enable Firmware Supervisor.
1. On the Controller Properties dialog box, click the Nonvolatile Memory
tab.
2. Click Load/Store.
3. From the Automatic Firmware Updates pull-down menu, choose Enable
and Store Files to Image.
RSLogix 5000 software moves the firmware kits from your computer to the
controller memory card for Firmware Supervisor to use.
TIP
124
If you disable Firmware Supervisor, you disable only firmware supervisor
updates. This does not include the controller firmware updates that occur
when the controller image is reloaded from the memory card.
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9
Monitor Status and Handle Faults
Topic
Page
Viewing Status via the Online Bar
125
Monitoring Connections
126
Monitoring Safety Status
128
Controller Faults
128
Developing a Fault Routine
131
See Appendix A, Status Indicators for information on interpreting the
controller’s status indicators and display messages.
Viewing Status via the Online
Bar
The online bar displays project and controller information, including the
controller’s status, force status, online edit status, and safety status.
Figure 31 - Status Buttons
Controller Status Button
Force Status Button
Online Edit Button
Safety Status Button
When the Controller Status button is selected as shown above, the online bar
shows the controller’s mode (RUN) and status (OK). The BAT indicator
combines the status of the primary controller and the safety partner. If either or
both have a battery fault, the status indicator illuminates. The I/O indicator
combines the status of standard and Safety I/O and behaves just like the status
indicator on the controller. The I/O with the most significant error status is
displayed next to the status indicator.
When the Safety Status button is selected as shown below, the online bar displays
the safety task signature.
Figure 32 - Safety Signature Online Display
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The Safety Status button itself indicates whether the controller is safety-locked or
-unlocked, or faulted. It also displays an icon that shows the safety status.
Table 39 - Safety Status Icon
If the safety status is
This icon is displayed
Safety Task OK
Safety Task Inoperable
Partner Missing
Partner Unavailable
Hardware Incompatible
Firmware Incompatible
Offline
Icons are green when the controller is safety-locked, yellow when the controller is
safety-unlocked, and red when the controller has a safety fault. When a safety
task signature exists, the icon includes a small checkmark.
Monitoring Connections
You can monitor the status of standard and safety connections.
All Connections
If communication with a device in the I/O configuration of the controller does
not occur for 100 ms, communication times out and the controller produces the
following warnings:
• The I/O indicator on the front of the controller flashes green.
• An alert symbol
shows over the I/O configuration folder and over the
device that has timed out.
• A module fault is produced, which you can access through the
Connections tab of the Module Properties dialog box for the module or
via the GSV instruction.
ATTENTION: Safety I/O and produce/consume connections cannot be
configured to automatically fault the controller when a connection is
lost. Therefore, you need to monitor for connection faults to be sure that
the safety system maintains SIL 3/PLe integrity.
See Safety Connections.
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Safety Connections
For tags associated with produced or consumed safety data, you can monitor the
status of safety connections by using the CONNECTION_STATUS member.
For monitoring input and output connections, Safety I/O tags have a connection
status member called SafetyStatus. Both data types contain two bits: RunMode
and ConnectionFaulted.
The RunMode value indicates if consumed data is actively being updated by a
device that is in the Run Mode (1) or Idle State (0). Idle state is indicated if the
connection is closed, the safety task is faulted, or the remote controller or device
is in Program mode or Test mode.
The ConnectionFaulted value indicates whether the safety connection between
the safety producer and the safety consumer is Valid (0) or Faulted (1). If
ConnectionFaulted is set to Faulted (1) as a result of a loss of the physical
connection, the safety data is reset to zero.
The following table describes the combinations of the RunMode and
ConnectionFaulted states.
Table 40 - Safety Connection Status
RunMode
Status
1 = Run
ConnectionFaulted
Status
0 = Valid
0 = Idle
0 = Valid
0 = Idle
1 = Faulted
1 = Run
1 = Faulted
Safety Connection Operation
Data is actively being controlled by the producing device. The
producing device is in Run mode.
The connection is active and the producing device is in the Idle state.
The safety data is reset to zero.
The safety connection is faulted. The state of the producing device is
unknown. The safety data is reset to zero.
Invalid state.
If a module is inhibited, the ConnectionFaulted bit is set to Faulted (1) and the
RunMode bit is set to Idle (0) for each connection associated with the module.
As a result, safety consumed data is reset to zero.
Monitoring Status Flags
Logix controllers, including GuardLogix controllers, support status keywords
that you can use in your logic to monitor certain events.
For more information on how to use these keywords, refer to the Logix5000
Controllers Controller Information and Status Programming Manual,
publication 1756-PM015.
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Monitoring Safety Status
View controller safety status information on the safety status button on the
online bar and on the Safety tab of the Controller Properties dialog box.
Figure 33 - Safety Task Status
These are the possible values for safety status:
•
•
•
•
•
Safety partner is missing or unavailable.
Safety partner hardware is incompatible with primary controller.
Safety partner firmware is incompatible with the primary controller.
Safety task inoperable.
Safety task OK.
With the exception of safety task OK, the descriptions indicate that
nonrecoverable safety faults exist.
See Major Safety Faults (Type 14) on page 130 for fault codes and corrective
actions.
The status of the safety partner can be viewed on the Connections tab of its
Module Properties dialog box.
Figure 34 - Safety Partner Status
Controller Faults
128
Faults in the GuardLogix system can be nonrecoverable controller faults,
nonrecoverable safety faults in the safety application, or recoverable safety faults
in the safety application.
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Chapter 9
Nonrecoverable Controller Faults
These occur when the controller’s internal diagnostics fail. If a nonrecoverable
controller fault occurs, safety task execution stops and CIP Safety I/O modules
are placed in the safe state. Recovery requires that you download the application
program again.
Nonrecoverable Safety Faults in the Safety Application
If a nonrecoverable safety fault occurs in the safety application, safety logic and
the safety protocol are terminated. Safety task watchdog and control partnership
faults fall into this category.
When the safety task encounters a nonrecoverable safety fault that is cleared
programmatically in the Controller Fault Handler, the standard application
continues to execute.
ATTENTION: Overriding the safety fault does not clear it! If you override
the safety fault, it is your responsibility to prove that doing so maintains
safe operation.
You must provide proof to your certifying agency that allowing a portion of
the system to continue to operate maintains safe operation.
If a safety task signature exists, you only need to clear the fault to enable the safety
task to run. If no safety task signature exists, the safety task cannot run again until
the entire application is downloaded again.
Recoverable Faults in the Safety Application
If a recoverable fault occurs in the safety application, the system may or may not
halt the execution of the safety task, depending upon whether or not the fault is
handled by the Program Fault Handler in the safety application.
When a recoverable fault is cleared programmatically, the safety task is allowed to
continue without interruption.
When a recoverable fault in the safety application is not cleared
programmatically, a Type 14, Code 2 recoverable safety fault occurs. The safety
program execution is stopped, and safety protocol connections are closed and
reopened to re-initialize them. Safety outputs are placed in the safe state and the
producer of safety-consumed tags commands the consumers to place them in a
safe state, as well.
Recoverable faults let you edit the standard and safety application as required to
correct the cause of the fault. However, if a safety task signature exists or the
controller is safety-locked, you must first unlock the controller and delete the
safety task signature before you can edit the safety application.
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Viewing Faults
The Recent Faults dialog box on the Major Faults tab of the Controller
Properties dialog box contains two sub-tabs, one for standard faults and one for
safety faults.
The status display on 1756-L7xS controllers also shows fault codes with a brief
status message, as described beginning on page 137.
Fault Codes
Table 41 shows the fault codes specific to GuardLogix controllers. The type and
code correspond to the type and code displayed on the Major Faults tab of the
Controller Properties dialog box and in the PROGRAM object,
MAJORFAULTRECORD (or MINORFAULTRECORD) attribute.
Table 41 - Major Safety Faults (Type 14)
Code
Cause
Task watchdog expired. User task has not completed in a
specified period of time. A program error caused an infinite
loop, the program is too complex to execute as quickly as
specified, a higher priority task is keeping this task from
finishing, or the safety partner has been removed.
Status
Nonrecoverable
02
03
04
05
06
An error exists in a routine of the safety task.
Safety partner is missing.
Safety partner is unavailable.
Safety partner hardware is incompatible.
Safety partner firmware is incompatible.
Recoverable
Nonrecoverable
Nonrecoverable
Nonrecoverable
Nonrecoverable
07
Safety task is inoperable.
This fault occurs when the safety logic is invalid, for example
a mismatch in logic exists between the primary controller and
safety partner, a watchdog timeout occurred, or memory is
corrupt.
Nonrecoverable
08
09
Coordinated system time (CST) not found.
Safety partner nonrecoverable controller fault.
Nonrecoverable
Nonrecoverable
01
Corrective Action
Clear the fault.
If a safety task signature exists, safety memory is re-initialized and the safety task
begins executing.
If a safety task signature does not exist, you must re-download the program to
allow the safety task to run.
Reinsert the safety partner, if it was removed.
Correct the error in the user-program logic.
Install a compatible safety partner.
Install a compatible safety partner.
Install a compatible safety partner.
Update the safety partner so that the firmware major and minor revision matches
the primary controller.
Clear the fault.
If a safety task signature exists, safety memory is re-initialized via the safety task
signature and the safety task begins executing.
If a safety task signature does not exist, you must download the program again to
allow the safety task to run.
Clear the fault. Configure a device to be the CST master.
Clear the fault and download the program. If the problem persists, replace the
safety partner.
A recoverable minor fault type (10), code 11, occurs when the 1756-LSP safety
partner’s battery is missing or requires replacement.
See Appendix B for information on replacing the battery.
The Logix5000 Controllers Major and Minor Faults Programming Manual,
publication 1756-PM014, contains descriptions of the fault codes common to
Logix controllers.
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Developing a Fault Routine
Chapter 9
If a fault condition occurs that is severe enough for the controller to shut down,
the controller generates a major fault and stops the execution of logic.
Depending on your application, you may not want all safety faults to shut down
your entire system. In those situations, you can use a fault routine to clear a
specific fault and let the standard control portion of your system continue to
operate or configure some outputs to remain ON.
ATTENTION: You must provide proof to your certifying agency that allowing
a portion of the system to continue to operate maintains safe operation.
The controller supports two levels for handling major faults:
• Program Fault Routine
• Controller Fault Handler
Both routines can use the GSV and SSV instructions as described on page 132.
Program Fault Routine
Each program can have its own fault routine. The controller executes the
program’s fault routine when an instruction fault occurs. If the program’s fault
routine does not clear the fault, or if a program fault routine does not exist, the
controller proceeds to execute the controller fault handler, if one exists.
Controller Fault Handler
The controller fault handler is an optional component that executes when the
program fault routine could not clear the fault or does not exist.
You can create only one program for the controller fault handler. After you create
that program, you must configure a routine as the main routine.
The Logix5000 Controllers Major and Minor Faults Programming Manual,
publication 1756-PM014, provides details on creating and testing a fault routine.
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Use GSV/SSV Instructions
Logix controllers store system data in objects rather than in status files. You can
use the Get System Value (GSV) and Set System Value (SSV) instructions to
retrieve and set controller data.
The GSV instruction retrieves the specified information and places it in the
specified destination. The SSV instruction changes the specified attribute with
data from the source of the instruction. When you enter a GSV or SSV
instruction, the programming software displays the object classes, object names,
and attribute names for each instruction.
For standard tasks, you can use the GSV instruction to get values for the available
attributes. When using the SSV instruction, the software displays only those
attributes you are allowed to set.
For the safety task, the GSV and SSV instructions are more restricted. Note that
SSV instructions in safety and standard tasks cannot set bit 0 (major fault on
error) in the mode attribute of a Safety I/O module.
For safety objects, the Table 42 shows which attributes you can get values for by
using the GSV instruction, and which attributes you are allowed to set by using
the SSV instruction, in the safety and standard tasks.
ATTENTION: Use the GSV/SSV instructions carefully. Making changes to
objects can cause unexpected controller operation or injury to personnel.
Table 42 - GSV/SSV Accessibility
Safety
Object
Safety Task
Safety
Program
Safety
Routine
132
Attribute Name
Data Type
Attribute Description
Accessible from
the Safety Task
GSV
SSV
✓
Accessible from
Standard Tasks
GSV(4)
SSV
✓
Instance
DINT
Provides instance number of this task object. Valid values are
0…31.
MaximumInterval
DINT[2]
The max time interval between successive executions of this task.
✓
✓
MaximumScanTime
DINT
Max recorded execution time (ms) for this task.
✓
✓
MinimumInterval
DINT[2]
The min time interval between successive executions of this task.
✓
✓
Priority
INT
Relative priority of this task as compared to other tasks. Valid
values are 0…15.
✓
✓
Rate
DINT
Period for the task (in ms), or timeout value for the task (in ms).
✓
✓
Watchdog
DINT
Time limit (in ms) for execution of all programs associated with this
task.
✓
✓
Instance
DINT
Provides the instance number of the program object.
✓
✓
MajorFaultRecord(1)
DINT[11]
Records major faults for this program.
✓
MaximumScanTime
DINT
Max recorded execution time (ms) for this program.
Instance
DINT
Provides the instance number for this routine object. Valid values
are 0…65,535.
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✓
✓
✓
✓
✓
Monitor Status and Handle Faults
Chapter 9
Table 42 - GSV/SSV Accessibility
Safety
Object
Attribute Name
Data Type
GSV
SafetyLocked
(2)
SafetyStatus
SINT
Indicates whether the controller is safety-locked or -unlocked.
INT
Specifies the safety status as the following:
•
•
•
•
•
•
Safety
Controller
AOI (Safety)
(1)
(2)
(3)
(4)
Accessible from
the Safety Task
Attribute Description
SafetySignatureExists
SINT
SafetySignatureID
DINT
GSV(4)
✓
SSV
✓
✓
Safety task OK. (1000000000000000)
Safety task inoperable. (1000000000000001)
Partner missing. (00000000000000000)
Partner unavailable. (00000000000000001)
Hardware incompatible. (00000000000000010)
Firmware incompatible. (00000000000000011)
Indicates whether the safety task signature is present.
(3)
SSV
Accessible from
Standard Tasks
✓
✓
32-bit identification number.
✓
32-bit identification number.
✓
SafetySignature
String
SafetyTaskFaultRecord(1)(2)
DINT[11]
Records safety task faults.
✓
LastEditDate
LINT
Date and time stamp of the last edit to an Add-On Instruction
definition.
✓
SignatureID
DINT
ID number.
✓
SafetySignatureID
DINT
32-bit identification number.
✓
See Access FaultRecord Attributes on page 133 for information on how to access this attribute.
See Capture Fault Information on page 134 for information on how to access this attribute.
Length = 37.
From the standard task, GSV accessibility of safety object attributes is the same as for standard object attributes.
Access FaultRecord Attributes
Create a user-defined structure to simplify access to the MajorFaultRecord and
SafetyTaskFaultRecord attributes.
Table 43 - Parameters for Accessing FaultRecord Attributes
Name
Data Type
Style
Description
TimeLow
DINT
Decimal
Lower 32 bits of the fault timestamp value
TimeHigh
DINT
Decimal
Upper 32 bits of the fault timestamp value
Type
INT
Decimal
Fault type (program, I/O, or other)
Code
INT
Decimal
Unique code for this fault (dependent on fault type)
Info
DINT[8]
Hexadecimal
Fault-specific information (dependent on fault type and
code)
For more information on using the GSV and SSV instructions, refer to the Input/
Output Instructions chapter of the Logix5000 Controllers General Instructions
Reference Manual, publication 1756-RM003.
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Monitor Status and Handle Faults
Capture Fault Information
The SafetyStatus and SafetyTaskFaultRecord attributes can capture information
about non-recoverable faults. Use a GSV instruction in the controller fault
handler to capture and store fault information. The GSV instruction can be used
in a standard task in conjunction with a controller fault handler routine that
clears the fault and lets the standard tasks continue executing.
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Appendix
A
Status Indicators
Topic
Page
1756-L6xS Controller Status Indicators
135
1756-L7xS Controllers Status Indicators
136
1756-L7xS Controller Status Display
137
Primary controller and safety partner status is displayed by LED status indicators.
1756-L6xS Controller Status
Indicators
Table 44 - 1756-L6xS Status Indicator Descriptions
Indicator
Status
Primary Controller Description
Safety Partner Description
RUN
Off
No user tasks running. Controller is in PROGram mode.
N/A
Green
Controller is in RUN mode.
N/A
Off
N/A
The user safety task or safety outputs are disabled. The controller
is in the PROGram mode, Test mode, or the safety task is faulted.
Green
N/A
The user safety task and safety outputs are enabled. The safety
application is executing. Safety task signature is present.
Green, Flashing
N/A
The user safety task and safety outputs are enabled. The safety
application is executing. Safety task signature is not present.
Off
No forces, standard or safety, are enabled on the controller.
N/A
Amber
Standard and/or safety forces have been enabled.
N/A
Amber, Flashing
One or more I/O addresses, standard and/or safety, have been
forced to an on or off state, but forces are not enabled.
N/A
Off
The battery is able to support memory.
The battery is able to support memory.
Red
The battery is not able to support memory.
The battery is not able to support memory.
Off
No power is applied.
No power is applied.
Green
The controller is operating with no faults.
The safety partner is operating with no faults.
Red, Flashing
Nonrecoverable fault or recoverable fault not handled in the fault
handler. All user tasks, both standard and safety, are stopped.
N/A
Red
Powering up or nonrecoverable controller fault.
Powering up or nonrecoverable controller fault.
Off
No activity. No I/O is configured.
N/A
Green
The controller is communicating to all configured I/O devices, both
standard and safety.
N/A
Green, Flashing
One or more I/O devices is not responding.
N/A
Red, Flashing
Controller is not communicating to configured I/O.
N/A
SAFE RUN
FORCE
BAT
OK
I/O(1)
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Status Indicators
Table 44 - 1756-L6xS Status Indicator Descriptions
Indicator
Status
Primary Controller Description
Safety Partner Description
RS232
Off
There is no activity.
N/A
Green
Data is being received or transmitted.
N/A
Off
N/A
No partnership established. Primary controller is missing, is not
functioning properly, or its firmware revision is incompatible
with that of the safety partner.
Green
N/A
Safety controller status is OK. The coordinated system time (CST)
is synchronized and safety I/O connections are established.
Green, Flashing
N/A
Safety controller status is OK. The coordinated system time (CST)
is not synchronized on the primary controller or the safety
partner.
Red
N/A
Partnership was lost and a new partnership has not been
established. Primary controller is missing, is not functioning
properly, or its firmware revision is incompatible with that of the
safety partner.
Red, Flashing
N/A
Safety task is Inoperable.
SAFETY TASK
(1) I/O includes produced/consumed tags from other controllers.
1756-L7xS Controllers Status
Indicators
The status of the primary controller is displayed via four status indicators.
Table 45 - 1756-L7xS Primary Controller Status Indicator Descriptions
Indicator
Status
Description
RUN
Off
No user tasks running. Controller is in PROGram mode.
Green
Controller is in RUN mode.
Off
No forces, standard or safety, are enabled on the controller.
Amber
Standard and/or safety forces have been enabled.
Use caution if you install (add) a force. If you install a force, it
takes immediate effect.
Amber, Flashing
One or more I/O addresses, standard and/or safety, have been forced to
an on or off state, but forces are not enabled.
Use caution if you enable I/O forces. If you enable I/O forces, all
existing I/O forces also take effect.
Off
No activity is occurring with the memory card.
Green, Flashing
The controller is reading from or writing to the memory card. Do not
remove the memory card while the controller is reading or writing.
FORCE
SD
Green
136
Red, Flashing
The memory card does not have a valid file system.
Red
The memory card is not recognized by the controller.
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Status Indicators
Appendix A
Table 45 - 1756-L7xS Primary Controller Status Indicator Descriptions
Indicator
Status
Description
OK
Off
No power is applied.
Green
The controller is operating with no faults.
Red, Flashing
• Nonrecoverable fault or recoverable fault not handled in the fault
handler. All user tasks, both standard and safety, are stopped.
• If the controller is new, out-of-the-box, it requires a firmware
upgrade. The status display indicates Firmware Installation
Required.
Red
• The controller is completing power-up diagnostics
• A nonrecoverable major fault occurred and the program was cleared
from memory.
• The charge of the capacitor in the Energy Storage Module (ESM) is
being discharged upon powerdown.
• The controller is powered but inoperable.
• The controller is loading a project to nonvolatile memory.
The 1756-L7SP safety partner has an OK status indicator.
Table 46 - 1756-L7SP Status Indicator
1756-L7xS Controller Status
Display
Indicator
Status
Description
OK
Off
No power is applied.
Green
The safety partner is operating with no faults.
Red
Powering up or nonrecoverable controller fault.
The 1756-L7xS controller status display scrolls messages that provide
information about the controller’s firmware revision, energy storage module
(ESM) status, project status, and major faults.
Safety Status Messages
The primary controller display may show the following messages. The safety
partner displays ‘L7SP’.
Table 47 - Safety Status Display
Message
Interpretation
No Safety Signature
Safety Task is in Run mode without a safety task signature.
Safety Partner Missing
The safety partner is missing or unavailable.
Hardware Incompatible
The safety partner and primary controller hardware is incompatible.
Firmware Incompatible
The safety partner and primary controller firmware revision levels are
incompatible.
No CST Master
A coordinated system time (CST) master has not been found
Safety Task Inoperable
The safety logic is invalid. For example, a mismatch occurred between the primary
controller and the safety partner, a watchdog timeout occurred, or memory is
corrupt.
Safety Unlocked
The controller is in Run mode with a safety signature, but is not safety-locked.
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Appendix A
Status Indicators
General Status Messages
The messages described in Table 48 are typically indicated upon powerup,
powerdown, and while the controller is running. These messages indicate the
status of the controller and the ESM.
Table 48 - General Status Display
Message
Interpretation
No message is indicated
The controller is off, or a major nonrecoverable fault (MNRF) has occurred.
Check the OK indicator to determine if the controller is powered and determine the state of the controller.
TEST
Power-up tests are being conducted by the controller.
PASS
Power-up tests have been successfully completed.
SAVE
A project is being saved to the SD card at powerdown. You can also view the SD Indicator (see page 136) for additional status information.
Allow the save to complete before removing the SD card or disconnecting power.
LOAD
A project is being loaded from the SD card at controller powerup. You can also view the SD Indicator (see page 136) for additional status information.
Allow the load to complete before removing the SD card, removing the ESM module, or disconnecting power.
UPDT
A firmware upgrade is being conducted from the SD card upon powerup. You can also view the SD Indicator (see page 136) for additional status
information.
If you do not want the firmware to update upon powerup, change the controller’s Load Image property.
CHRG
The capacitor-based ESM is being charged.
1756-L7x/X
The controller catalog number and series.
Rev XX.xxx
The major and minor revision of the controller’s firmware.
No Project
No project is loaded on the controller.
To load a project, use RSLogix 5000 software to download the project to the controller, or use a SD card to load a project to the controller.
Project Name
The name of the project that is currently loaded on the controller. The name indicated is based on the project name specified in RSLogix 5000 software.
BUSY
The I/O modules associated with the controller are not yet fully-powered.
Allow time for powerup and I/O module self-testing.
Corrupt Certificate
Received
The security certificate associated with the firmware is corrupted.
Go to http://www.rockwellautomation.com/support/ and download the firmware revision you are trying to upgrade to. Replace the firmware revision you
have previously installed with that posted on the Technical Support website.
Corrupt Image Received
The firmware file is corrupted.
Go to http://www.rockwellautomation.com/support/ and download the firmware revision you are trying to upgrade to. Replace the firmware revision you
have previously installed with that posted on the Technical Support website.
ESM Not Present
An ESM is not present and the controller cannot save the application at powerdown.
Insert a compatible ESM, and, if using a capacitor-based ESM, do not remove power until the ESM is charged.
ESM Incompatible
The ESM is incompatible with the memory size of the controller.
Replace the incompatible ESM with a compatible ESM.
ESM Hardware Failure
A failure with the ESM has occurred and the controller is incapable of saving of the program in the event of a powerdown.
Replace the ESM before removing power to the controller so the controller program is saved.
ESM Energy Low
The capacitor-based ESM does not have sufficient energy to enable the controller to save the program in the event of a powerdown.
Replace the ESM.
ESM Charging
The capacitor-based ESM is charging.
Do not remove power until charging is complete.
Flash in Progress
A firmware upgrade initiated via ControlFLASH or AutoFlash utilities is in progress.
Allow the firmware upgrade to complete without interruption.
Firmware Installation
Required
The controller is using boot firmware (that is revision 1.xxx) and requires a firmware upgrade.
Upgrade controller firmware.
SD Card Locked
An SD card that is locked is installed.
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Status Indicators
Appendix A
Fault Messages
If the controller is faulted, these messages may be indicated on the status display.
Table 49 - Fault Messages(1)
Message
Interpretation
Major Fault TXX:CXX message
A major fault of Type XX and Code XX has been detected.
For example, if the status display indicates Major Fault T04:C42 Invalid JMP Target, then a JMP instruction is programmed to jump to an
invalid LBL instruction.
I/O Fault Local:X #XXXX message
An I/O fault has occurred on a module in the local chassis. The slot number and fault code are indicated along with a brief description.
For example, I/O Fault Local:3 #0107 Connection Not Found indicates that a connection to the local I/O module in slot three is not open.
Take corrective action specific to the type of fault indicated.
I/O Fault ModuleName #XXXX message
An I/O fault has occurred on a module in a remote chassis. The name of the faulted module, as configured in the I/O Configuration tree of
RSLogix 5000 software, is indicated with the fault code and brief description of the fault.
For example, I/O Fault My_Module #0107 Connection Not Found indicates that a connection to the module named ’My_Module’ is not
open.
Take corrective action specific to the type of fault indicated.
I/O Fault ModuleParent:X #XXXX message An I/O fault has occurred on a module in a remote chassis. The module’s parent name is indicated because no module name is configured in
the I/O Configuration tree of RSLogix 5000 software. In addition, the fault code is indicated with a brief description of the fault.
For example, I/O Fault My_CNet:3 #0107 Connection Not Found indicates that a connection to a module in slot 3 of the chassis with the
communication module named ’My_CNet’ is not open.
Take corrective action specific to the type of fault indicated.
X I/O Faults
I/O faults are present and X = the number of I/O faults present.
In the event of multiple I/O faults, the controller indicates the first fault reported. As each I/O fault is resolved, the number of faults
indicated decreases and the next fault reported is indicated by the I/O Fault message.
Take corrective action specific to the type of fault indicated.
(1) For details about fault codes, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.
Major Recoverable Fault Messages
Major recoverable faults are indicated by Major Fault TXX:CXX message on the
controller status display. Table 50 on page 140 lists specific fault types, codes, and
the associated messages as they are shown on the status display.
For detailed descriptions and suggested recovery methods for major recoverable
faults, see the Logix5000 Major, Minor, and I/O Fault Codes Programming
Manual, publication 1756-PM014.
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Appendix A
Status Indicators
Table 50 - Major Recoverable Fault Status Messages
Type
1
1
1
1
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
7
Code
1
60
61
62
16
20
21
23
16
20
21
31
34
42
82
83
84
89
90
91
92
990
991
992
993
994
995
996
997
998
999
1
40
Message
Run Mode Powerup
Non-recoverable
Non-recoverable – Diagnostics Saved
Non-recoverable – Program Saved
I/O Connection Failure
Chassis Failure
Connection Failure
Unknown Instruction
Invalid Array Subscript
Control Structure LEN or POS < 0
Invalid JSR Parameter
Timer Failure
Invalid JMP Target
SFC Jump Back Failure
Value Out of Range
Stack Overflow
Invalid Target Step
Invalid Instruction
Invalid Context
Invalid Action
User-defined
Task Watchdog Expired
Save Failure
Type
7
7
7
8
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
18
18
18
18
18
18
18
18
18
18
18
Code
41
42
43
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
32
33
1
2
3
4
5
6
7
8
9
10
128
Message
Bad Restore Type
Bad Restore Revision
Bad Restore Checksum
Keyswitch Change Ignored
Positive Overtravel Limit Exceeded
Negative Overtravel Limit Exceeded
Position Error Tolerance Exceeded
Encoder Channel Connection Fault
Encoder Noise Event Detected
SERCOS Drive Fault
Synchronous Connection Fault
Servo Module Fault
Asynchronous Connection Fault
Motor Fault
Motor Thermal Fault
Drive Thermal Fault
SERCOS Communications Fault
Inactive Drive Enable Input Detected
Drive Phase Loss Detected
Drive Guard Fault
Motion Task Overlap Fault
CST Reference Loss Detected
CIP Motion Initialization Fault
CIP Motion Initialization Fault Mfg
CIP Motion Axis Fault
CIP Motion Axis Fault Mfg
CIP Motion Fault
CIP Module Fault
Motion Group Fault
CIP Motion Configuration Fault
CIP Motion APR Fault
CIP Motion APR Fault Mfg
CIP Motion Guard Fault
I/O Fault Codes
I/O faults indicated by the controller are indicated on the status display in one of
these formats:
• I/O Fault Local:X #XXXX message
• I/O Fault ModuleName #XXXX message
• I/O Fault ModuleParent:X #XXXX message
The first part of the format is used to indicate the location of the faulted module.
How the location is indicated depends on your I/O configuration and the
module’s properties specified in RSLogix 5000 software.
140
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Status Indicators
Appendix A
The latter part of the format, #XXXX message, can be used to diagnose the type
of I/O fault and potential corrective actions. For details about each I/O fault
code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming
Manual, publication 1756-PM014.
Table 51 - I/O Fault Messages
Code
Message
Code
Message
#0001
Connection Failure
#0115
Wrong Device Type
#0002
Insufficient Resource
#0116
Wrong Revision
#0003
Invalid Value
#0117
Invalid Connection Point
#0004
IOI Syntax
#0118
Invalid Configuration Format
#0005
Destination Unknown
#0119
Module Not Owned
#0006
Partial Data Transferred
#011A
Out of Connection Resources
#0007
Connection Lost
#0203
Connection Timeout
#0008
Service Unsupported
#0204
Unconnected Message Timeout
#0009
Invalid Attribute Value
#0205
Invalid Parameter
#000A
Attribute List Error
#0206
Message Too Large
#000B
State Already Exists
#0301
No Buffer Memory
#000C
Object Mode Conflict
#0302
Bandwidth Not Available
#000D
Object Already Exists
#0303
No Bridge Available
#000E
Attribute Not Settable
#0304
ControlNet Schedule Error
#000F
Permission Denied
#0305
Signature Mismatch
#0010
Device State Conflict
#0306
CCM Not Available
#0011
Reply Too Large
#0311
Invalid Port
#0012
Fragment Primitive
#0312
Invalid Link Address
#0013
Insufficient Command Data
#0315
Invalid Segment Type
#0014
Attribute Not Supported
#0317
Connection Not Scheduled
#0015
Data Too Large
#0318
Invalid Link Address
#0100
Connection In Use
#0319
No Secondary Resources Available
#0103
Transport Not Supported
#031E
No Available Resources
#0106
Ownership Conflict
#031F
No Available Resources
#0107
Connection Not Found
#0800
Network Link Offline
#0108
Invalid Connection Type
#0801
Incompatible Multicast RPI
#0109
Invalid Connection Size
#0802
Invld Safety Conn Size
#0110
Module Not Configured
#0803
Invld Safety Conn Format
#0111
RPI Out of Range
#0804
Invld Time Correct Conn Format
#0113
Out of Connections
#0805
Invld Ping Intrvl EPI Multiplier
#0114
Wrong Module
#0806
Time Coord Msg Min Multiplier
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
141
Appendix A
Status Indicators
I/O Fault Messages Continued
Code
#0807
#0808
#0809
#080A
#080B
#080C
#080D
#080E
#080F
#0814
#FD01
#FD02
#FD03
#FD04
#FD05
#FD06
#FD07
#FD08
#FD09
#FD0A
#FD1F
#FD20
#FD21
#FE01
#FE02
#FE03
#FE04
#FE05
#FE06
#FE07
142
Message
Time Expectation Multiplier
Timeout Multiplier
Invld Max Consumer Number
Invld CPCRC
Time Correction Conn ID Invld
Safety Cfg Signature Mismatch
Safety Netwk Num Not Set OutOfBx
Safety Netwk Number Mismatch
Cfg Operation Not Allowed
Data Type Mismatch
Bad Backplane EEPROM
No Error Code
Missing Required Connection
No CST Master
Axis or GRP Not Assigned
SERCOS Transition Fault
SERCOS Init Ring Fault
SERCOS Comm Fault
SERCOS Init Node Fault
Axis Attribute Reject
Safety Data Fault
No Safety Task Running
Invld Safety Conn Parameter
Invalid Connection Type
Invalid Update Rate
Invalid Input Connection
Invalid Input Data Pointer
Invalid Input Data Size
Invalid Input Force Pointer
Invalid Output Connection
Code
#FE08
#FE09
#FE0A
#FE0B
#FE0C
#FE0D
#FE0E
#FE0F
#FE10
#FE11
#FE12
#FE13
#FE14
#FE22
#FE23
#FF00
#FF01
#FF04
#FF08
#FF0B
#FF0E
#FE22
#FE23
#FF00
#FF01
#FF04
#FF08
#FF0B
#FF0E
—
Message
Invalid Output Data Pointer
Invalid Output Data Size
Invalid Output Force Pointer
Invalid Symbol String
Invalid Scheduled P/C Instance
Invalid Symbol Instance
Module Firmware Updating
Invalid Firmware File Revision
Firmware File Not Found
Firmware File Invalid
Automatic Firmware Update Failed
Update Failed - Active Connection
Searching Firmware File
Invalid Connection Type
Invalid Unicast Allowed
No Connection Instance
Path Too Long
Invalid State
Invalid Path
Invalid Config
No Connection Allowed
Invalid Connection Type
Invalid Unicast Allowed
No Connection Instance
Path Too Long
Invalid State
Invalid Path
Invalid Config
No Connection Allowed
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Appendix
B
Maintain the Battery
Topic
Page
Estimate Battery Life
143
When to Replace the Battery
145
Replace the Battery
145
Store Replacement Batteries
147
GuardLogix 1756-L6xS primary controllers and 1756-LSP safety partners
contain a lithium battery which may need to be replaced. GuardLogix 1756-L7xS
controllers and 1756-L7SP safety partners do not have a battery.
Estimate Battery Life
Battery life is dependent upon chassis temperature, project size, and how often
you cycle power to the controller. Battery life is not dependent upon whether or
not the controller has power.
Before BAT Indicator Turns On
Use this table to estimate the worst case time before the BAT indicator turns red.
Table 52 - Battery Indicator Estimate (worst-case)
Temperature 2.54 cm
(1 in.) Below Chassis
Power Cycles per
Day
Project Size
1 MB
2 MB
4 MB
8 MB
3
3 years
3 years
26 months
20 months
2 or less
3 years
3 years
3 years
31 months
3
2 years
2 years
2 years
20 months
2 or less
2 years
2 years
2 years
2 years
46…50 °C (114…122 °F)
3 or less
16 months
16 months
16 months
16 months
51…55 °C (123…131 °F)
3 or less
11 months
11 months
11 months
11 months
56…60 °C (132…140 °F)
3 or less
8 months
8 months
8 months
8 months
0…40 °C (32…104 °F)
41…45 °C (105…113 °F)
EXAMPLE
Under the following conditions, the battery will last at least 20 months
before the BAT indicator turns red:
• Maximum temperature 2.54 cm (1 in.) below the chassis is 45 °C
(113 °F).
• Power is cycled three times per day.
• The controller contains a 8 MB project.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
143
Appendix B
Maintain the Battery
After BAT Indicator Turns On
IMPORTANT
If the BAT indicator turns on for the first time when you apply power to the
controller, the battery life is less than Table 53 indicates. There is always a
small constant drain on the battery. Some of the battery life may have been
used while the controller was off and unable to turn on the BAT indicator.
Table 53 - Battery Life After the BAT Indicator Turns Red (worst-case)
Project Size
Temperature, Max.
25.4 mm (1 in.) Below the Chassis
Power Cycles
1 MB
2 MB
4 MB
8 MB
0…20 °C (0…68 °F)
3 per day
26 weeks
18 weeks
12 weeks
9 weeks
1 per day
26 weeks
26 weeks
26 weeks
22 weeks
21…40 °C (70…104 °F)
41…45 °C (106…113 °F)
46…50 °C (115…122 °F)
51…55 °C (124…131 °F)
56…60 °C (133…140 °F)
144
1 per month
26 weeks
26 weeks
26 weeks
26 weeks
3 per day
18 weeks
14 weeks
10 weeks
8 weeks
1 per day
24 weeks
21 weeks
18 weeks
16 weeks
1 per month
26 weeks
26 weeks
26 weeks
26 weeks
3 per day
12 weeks
10 weeks
7 weeks
6 weeks
1 per day
15 weeks
14 weeks
12 weeks
11 weeks
1 per month
17 weeks
17 weeks
17 weeks
17 weeks
3 per day
10 weeks
8 weeks
6 weeks
6 weeks
1 per day
12 weeks
11 weeks
10 weeks
9 weeks
1 per month
12 weeks
12 weeks
12 weeks
12 weeks
3 per day
7 weeks
6 weeks
5 weeks
4 weeks
1 per day
8 weeks
8 weeks
7 weeks
7 weeks
1 per month
8 weeks
8 weeks
8 weeks
8 weeks
3 per day
5 weeks
5 weeks
4 weeks
4 weeks
1 per day
6 weeks
6 weeks
5 weeks
5 weeks
1 per month
6 weeks
6 weeks
6 weeks
6 weeks
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Maintain the Battery
When to Replace the Battery
Appendix B
When the battery is about 95% discharged, the controller provides the following
warnings:
• The BAT indicator on the front of the controller turns on (solid red).
• A minor fault occurs (type 10, code 10 for the controller).
ATTENTION: To prevent your battery from leaking potentially
dangerous chemicals, replace your battery according to the following
schedule, even if the BAT indicator is off.
Table 54 - Battery Replacement Schedule
IMPORTANT
Replace the Battery
If the temperature 2.54 cm
(1 in.) below the chassis is
Replace the battery every
-25…35 °C(-13…95 °F)
No replacement required
36…40 °C (96.8…104 °F)
3 years
41…45 °C (105.8…113 °F)
2 years
46…50 °C (114.8…122 °F)
16 months
51…55 °C (123.8…131 °F)
11 months
56…70 °C (132.8…158 °F)
8 months
Because the GuardLogix controller is a 1oo2 controller (two processors), we
strongly recommend that you replace both controller batteries at the same
time.
This controller contains a lithium battery, which is intended to be replaced
during the life of the product. You must follow specific precautions when
handling or disposing of a battery.
ATTENTION: The controller uses a lithium battery that contains
potentially dangerous chemicals.
Before handling or disposing of a battery, review Guidelines for Handling
Lithium Batteries, publication AG-5.4.
WARNING: When you connect or disconnect the battery, an electrical
arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous
before proceeding.
IMPORTANT
If you remove the battery and later lose power, the project in the controller
will be lost.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
145
Appendix B
Maintain the Battery
Follow this procedure to replace the battery.
1. Turn on the chassis power.
2. Does the battery show signs of leakage or damage?
If
Then
Yes
Before handling the battery, review Guidelines for Handling Lithium
Batteries, publication AG-5.4
No
Go to the next step.
3. Remove the old battery.
4. Install a new 1756-BA2 battery.
a. Insert the battery as shown.
b. Connect the battery:
+ Red
- Black
c. Write the date you installed the battery on the battery label and attach
the label to the inside of the controller door.
a
b
DATE
c
ATTENTION: Install only a 1756-BA2 battery. If you install a
different battery, you may damage the controller.
5. Determine if the BAT indicator on the front of the controller is off.
146
If
Then
Yes
Go to the next step.
No
1. Check that the battery is correctly connected to the controller.
2. If the BAT indicator remains on, install another 1756-BA2 battery.
3. If the BAT indicator remains on after installing the alternate battery in step 2,
contact your Rockwell Automation representative or local distributor.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Maintain the Battery
Appendix B
6. Dispose of the old battery in accordance with local regulations.
WARNING: Do not incinerate or dispose of lithium batteries in
general trash collection. They may explode or rupture violently.
Follow all local regulations for disposal of these materials. You are
legally responsible for hazards created during disposal of your
battery.
ATTENTION: This product contains a sealed lithium battery that may
need to be replaced during the life of the product.
At the end of its life, the battery contained in this product should be collected
separately from any unsorted municipal waste.
The collection and recycling of batteries helps protect the environment and
contributes to the conservation of natural resources as valuable materials are
recovered.
Store Replacement Batteries
ATTENTION: A battery may leak potentially dangerous chemicals if stored
improperly. Store batteries in a cool, dry environment. We recommend 25 °C
(77 °F) with 40…60% relative humidity. You may store batteries for up to
30 days at temperatures between -45…85 °C (-49…185°F), such as during
transportation. To avoid possible leakage, do not store batteries above
60 °C (140 °F) for more than 30 days.
Additional Resources
See Guidelines for Handling Lithium Batteries, publication AG-5.4, for more
information on handling, storing, and disposing of lithium batteries.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
147
Appendix B
Maintain the Battery
Notes:
148
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Appendix
C
Change Controller Type in RSLogix 5000 Projects
Topic
Page
Changing from a Standard to a Safety Controller
149
Changing from a Safety to a Standard Controller
150
Changing from a 1756 GuardLogix Controller to a 1768 Compact GuardLogix
Controller or Vice Versa
151
Changing from a 1756-L7xS Controller to a 1756-L6xS or 1768-L4xS Controller
151
Additional Resources
151
Because safety controllers have special requirements and do not support certain
standard features, you must understand the behavior of the system when
changing the controller type from standard to safety or from safety to standard in
your RSLogix 5000 project. Changing controller type affects the following:
• Supported features
• Physical configuration of the project, that is the safety partner and Safety
I/O
• Controller properties
• Project components such as tasks, programs, routines, and tags
• Safety Add-On Instructions
Changing from a Standard to
a Safety Controller
To successfully change the controller type from a standard controller to a safety
controller, the chassis slot immediately to the right of the safety primary
controller must be available for the safety partner.
Upon confirmation of a change from a standard controller to a safety controller
project, safety components are created to meet the minimum requirements for a
safety controller:
• The safety task is created only if the maximum number of downloadable
tasks has not been reached. The safety task is initialized with its default
values.
• Safety components are created (that is safety task, safety program, and so
forth).
• A time-based safety network number (SNN) is generated for the local
chassis.
• Standard controller features that are not supported by the safety controller,
such as redundancy, are removed from the Controller Properties dialog
box (if they existed).
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
149
Appendix C
Change Controller Type in RSLogix 5000 Projects
Changing from a Safety to a
Standard Controller
Upon confirmation of a change from a safety controller project to a standard
controller, some components are changed and others are deleted, as described
below:
• The safety partner, 1756-LSP, is deleted from the I/O chassis.
• Safety I/O modules and their tags are deleted.
• The safety task, programs, and routines are changed to a standard task,
programs, and routines.
• All safety tags, except safety consume tags, are changed to standard tags.
Safety consume tags are deleted.
• Safety tag mappings are deleted.
• The safety network number (SNN) is deleted.
• Safety-lock and -unlock passwords are deleted.
• If the standard controller supports features that were not available to the
safety controller, those new features are visible in the Controller Properties
dialog box.
TIP
Peer safety controllers are not deleted, even if they have no
connections remaining.
• Instructions may still reference modules that have been deleted and will
produce verification errors.
• Consumed tags are deleted when the producing module is deleted.
• As a result of the above changes to the system, safety-specific instructions
and Safety I/O tags will not verify.
If the safety controller project contains safety Add-On Instructions, you must
remove them from the project or change their class to standard before changing
the controller type.
150
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Change Controller Type in RSLogix 5000 Projects
Changing from a 1756
GuardLogix Controller to a
1768 Compact GuardLogix
Controller or Vice Versa
Appendix C
When you change from one safety controller type to another, the class of tags,
routines, and programs remains unaltered. Any I/O modules that are no longer
compatible with the target controller are deleted.
The representation of the safety partner is updated to appear appropriately for
the target controller:
• The safety partner is created in slot x (primary slot + 1) when changing to
a 1756 GuardLogix controller.
• When changing to a 1768 Compact GuardLogix controller, the safety
partner is removed because it is internal to the Compact GuardLogix
controller.
TIP
A 1756 GuardLogix controller supports 100 safety programs in the safety
task while a 1768 Compact GuardLogix controller supports 32.
Changing from a 1756-L7xS
Controller to a 1756-L6xS or
1768-L4xS Controller
Floating-point instructions, such as FAL, FLL, FSC, SIZE, CMP, SWPB, and
CPT are supported in 1756-L7xS controllers, but not in 1756-L6xS and
1768-L4xS controllers. If your safety program contains these instructions,
verification errors will occur when changing from a 1756-L7xS controller to a
1756-L6xS or 1768-L4xS controller.
Additional Resources
Refer to the Logix5000 Controllers Add-On Instructions Programming Manual,
publication 1756-PM010, for more information on Add-On Instructions.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
151
Appendix C
Change Controller Type in RSLogix 5000 Projects
Notes:
152
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Appendix
D
History of Changes
With the availability of new controllers, modules, applications, and
RSLogix 5000 software features, this manual has been revised to include updated
information. This appendix briefly summarizes changes that have been made with
each prior revision of this manual.
Reference this appendix if you need to determine what changes have been made
across multiple revisions. This may be especially useful if you are deciding to
update your hardware or software based on information added with previous
revisions of this manual.
1756-UM020H-EN-P
April 2012
1756-UM020G-EN-P,
February 2012
Corrected list of supported power supplies.
•
•
•
•
•
•
•
•
•
•
•
•
•
Added information on 1756-L7xS and 1756-L73SXT controllers
Updated list of Additional Resources
Added a chapter on installing the controller
Added information on using unicast connections for I/O modules on
EtherNet/IP networks
Added installation information
Added information on Run mode protection for the safety task signature
Updated I/O replacement procedures to include various replacement
scenarios
Updated Requested Packet Interval maximum value
Added DCA_INPUT and DCAF_INPUT data types to list of valid
types for safety tags
Restructured information on produced and consumed safety tags and
configuring peer safety controllers so that all information is together in
Chapter 6
Added information on the impact of a locked SD card on a firmware
update
Added information on using the Energy Storage Module (ESM) for
nonvolatile memory
Moved status indicator description tables to an appendix and added
troubleshooting information
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
153
Appendix D
History of Changes
• Updated information on when to replace the battery on 1756-L6xS
controllers
• Added information on changing to a 1756-L7xS controller
• Added History of Changes appendix
1756-UM020F-EN-P,
August 2010
• GuardLogix controllers are supported in RSLogix 5000, version 19
• Default connection type for produced and consumed safety tags is unicast
1756-UM020E-EN-P, January
2010
• High-integrity and safety Add-On Instructions added to list of supported
RSLogix 5000 features
• Enabling time synchronization
• Updated the examples of changing the safety network number (SNN) of
safety I/O modules on the CIP safety network to show EtherNet/IP safety
I/O modules
• Clarified information on Ethernet addressing
• Controlnet connections for distributed I/O modules
• Defining a tag as a constant
• Setting the external access level for tag data
• Updated procedures for producing and consuming safety tags
• Restriction for mapping constant value tags
• Updated table of software responses during download
• GSV/SSV accessibility for AOI Safety object
• Store and load projects using nonvolatile memory
• Updated battery disposal information
• Changing from a 1756 GuardLogix to a 1768 Compact GuardLogix
controller or vice versa
1756-UM020D-EN-P,
July 2008
• Updated Additional Resources table to include new manuals
• Information on the 1756-L63S controller
• General information on programming by using RSLogix 5000 software,
version 17, including supported software versions and enhancements
• Using a 1756-EN2T module in a GuardLogix-based system
• Information Guard I/O EtherNet/IP safety modules
• Updated list of valid data types for safety tags
• Safety-lock and -unlock actions are logged
• Safety signature creation and deletion are logged
• Download process now includes check for Coordinated System Time
(CST) master
• Updated safety task inoperable fault code description
• Safety signature value is accessible via GSV instruction
154
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
History of Changes
Appendix D
• Data Type information for attributes accessible via GSV and SSV
instructions
• Accessing fault information using GSV instruction
• Updated certification information
• Updated information on estimating battery life
• Updated information on proper battery disposal
1756-UM020C-EN-P,
December 2006
• Understanding a GuardLogix controller’s data flow capabilities
• The controller does not support OS upgrades by using CompactFlash
• The safety task does not support Add-On Instructions or FactoryTalk®
Alarms and Events software
• The maximum RPI for safety connections has changed from 500 ms to
100 ms
• The list of invalid data types for safety programs has been replaced by a list
of valid data types
• Revised description of safety produced and consumed connections
• Revised description of the effect of the safety-lock feature and the safety
signature on download
• UL NRGF certification added
• Probability of failure on demand (PFD) and probability of failure per hour
(PFH) values added to controller specifications
1756-UM020B-EN-P, October
2005
RSLogix 5000 programming software, version 14.01 and later, no longer
compares hardware series between the safety partner and the primary controller
or between the controller and the safety signature in the project.
1756-UM020A-EN-P, January
2005
Initial release.
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
155
Appendix D
156
History of Changes
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
Index
Numerics
1747-CP3 37, 109
1747-KY 26
1756-Axx 27
1756-BA2 26, 27, 146
1756-CN2 63
1756-CN2R 63
1756-CN2RXT 63
1756-CNB 63
1756-CNBR 63
1756-CP3 26, 37, 109
1756-DNB 65, 66, 109
1756-EN2F 59
1756-EN2T 59
1756-EN2TR 59
1756-EN2TXT 59
1756-EN3TR 59
1756-ENBT 59
1756-ESMCAP 26, 44, 46, 122, 124
1756-ESMCAPXT 26, 44, 46, 122, 124
1756-ESMNRM 26, 44, 46, 122, 124
1756-ESMNRMXT 26, 46, 122, 124
1756-ESMNSE 26, 44, 46, 122, 124
1756-ESMNSEXT 26, 46, 122, 124
1756-EWEB 59
1756-PA72 27
1756-PA75 27
1756-PAXT 27
1756-PB72 27
1756-PB75 27
1756-PBXT 27
1756-SPESMCAP 26, 44
1756-SPESMNRM 26, 46, 122
1756-SPESMNRMXT 26, 46, 122
1756-SPESMNSE 26, 44, 46, 122
1756-SPESMNSEXT 26, 44, 46, 122
1768 Compact GuardLogix controller 151
1784-CF128 26
1784-SD1 26
1784-SD2 26
A
Add-On Instructions 21, 150
address
CIP Safety I/O module 77
advanced connection reaction time 73
alert symbol 126
alias tags 93
attributes
safety object 132
AutoFlash
firmware update 41
automatic firmware updates 124
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
B
base tags 93
BAT indicator 125, 144, 146
battery 26
connect 27, 28, 145, 146
disconnect 145, 146
disposal 147
fault 125, 130
installation 146
life 143, 144
replacement procedure 145
replacement schedule 145
storage 147
C
CF card
See CompactFlash card.
Change Controller button 49
changing controllers 149-150
chassis 19
catalog numbers 27
CIP Safety 12, 53, 85
CIP Safety I/O
adding 69
configuration signature 75
monitor status 77
node address 69
reset ownership 76
status data 77
class 96
clear
faults 129
program 123
communication 20
ControlNet network 63
DeviceNet network 65
EtherNet/IP network 59
modules 20
serial network 67
Compact GuardLogix controller 151
CompactFlash card 26, 29
insert 32
remove 33
See also memory card.
configuration owner 76
identifying 76
resetting 76, 79
configuration signature
components 75
copy 75
definition 75
configure always 84
checkbox 51
157
Index
connection
ControlNet network 64
EtherNet/IP network 60
monitor 126
scheduled 64
status 127
unscheduled 64
USB 34
connection reaction time limit 71, 101
CONNECTION_STATUS 97, 127
ConnectionFaulted bit 127
constant value tag 96
consume tag data 100
consumed tag 93, 97
control and information protocol
definition 12
ControlFLASH software 39, 111, 121, 124
controller
change type 149-??, 149-151
configuration 47
extreme environment 12
fault handler 131
feature differences 11
installation 28
logging
safety lock, unlock 105
safety task signature 107
match 111
mode 42
operating mode 42, 43
properties 48
serial number 111
serial number mismatch 114, 117
controller-scoped tags 95
ControlNet
communication modules 20
configure driver 110
connections 64, 110
example 64
module 63, 109
overview 63
scheduled 64
software 63
unscheduled 64
coordinated system time 114, 137
copy
safety network number 58
safety task signature 107
create a project 47
D
data types
CONNECTION_STATUS 97
delete
safety task signature 108
DeviceNet
communication 65
configure driver 110
connections 66, 110
module 109
software 66
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
DF1 67
DH-485 67
diagnostic coverage 12
DNT file 87, 88
download
effect of controller match 111
effect of firmware revision match 111
effect of safety status 111
effect of safety task signature 112
effect of safety-lock 112
process 113-114
driver
ControlNet 110
DeviceNet 110
EtherNet/IP 110
USB 35
E
editing 107
electronic keying 124
electrostatic discharge 25
enclosure 23
energy storage module 26
1756-ESMCAP 26
charging 28, 46
definition 12
hold-up time 124
install 46
non-volatile storage 122
uninstall 44
environment 23
ESM
See energy storage module
EtherNet/IP
CIP Safety I/O modules 61
communication modules 20
configure driver 110
connection use 60
connections 60, 110
example 61
example configuration 61
module 109
module capability 59
modules 59
network parameters 62
overview 59
software 60
standard I/O modules 62
external access 92, 96
extreme environment
chassis 27
controller 12
power supply 27
system components 12
Index
F
fault
clear 129
messages 139
nonrecoverable controller 129
nonrecoverable safety 128, 129
recoverable 129, 139
routines 131-133
fault codes
I/O messages 140
major safety faults 130
status display 130
firmware revision
management 124
match 111
mismatch 112, 114, 117
update 39, 41
Firmware Supervisor 124
firmware upgrade kit 111, 124
forcing 107
G
gateway 62
general status messages 138
get system value (GSV)
accessibility 132
definition 12
using 132
go online 116
factors 111
Guard I/O module
replacement 79-88
GuardLogix controllers
differences 11
H
hazardous location approval
Europe 25
North America 24
HMI devices 16
hold-up time
energy storage module 124
I
I/O
fault codes 140
indicator 126
module replacement 51
IP address 62, 70
K
keyswitch 19, 42
L
lithium battery 145, 147
load a project 121
on corrupt memory 121
on power up 121
user initiated 121
lock
See safety-lock.
Logix-XT system components
See extreme environment.
M
major faults tab 130
Major Recoverable Fault
messages 139
major recoverable faults 139
major safety faults 130
MajorFaultRecord 133
maximum observed network delay 72
reset 101
memory
capacity 18
card 18
memory card 119, 120, 121, 124
installation 29
removal 29
message
status display 138
messages
fault 139
general status 138
safety status 137
minor faults tab 130
mode
operating 42
module
ControlNet 20
DeviceNet 20
EtherNet/IP 20, 59
properties
connection tab 76
status indicator 78
monitor
connections 126
status 77
morphing
See changing controllers.
multicast 12
N
network delay multiplier 74, 102
network status
indicator 78, 82, 83, 87
new controller dialog box 47
node address 69
nonrecoverable controller fault 129
nonrecoverable safety fault 128, 129
re-starting the safety task 129
listen only connection 76
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
159
Index
nonvolatile memory 119-124
tab 120
O
online bar 125
operating mode 42
out-of-box 81
reset module 79
ownership
configuration 76
resetting 76
P
password
set 49
valid characters 50
paste
safety network number 58
peer safety controller
configuration 52
location 97
sharing data 97
SNN 97, 98
Performance Level 12, 15
power supply
catalog numbers 19, 27
primary controller
description 18
hardware overview 18
modes 19
user memory 18
probability of failure on demand (PFD)
definition 12
probability of failure per hour (PFH)
definition 12
produce a tag 99
produce and consume tags 60, 63, 97
produced tag 93, 97
program fault routine 131
Program mode 42
programming 107
program-scoped tags 95
project to controller match 111
protect signature in run mode 50
protecting the safety application 105-108
RSLogix Security 106
safety task signature 106
safety-lock 105
R
RAM capacity 18
reaction time 91
reaction time limit
CIP Safey I/O 71
REAL data types 94
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
recoverable fault 129, 139
clear 129
Remote mode 42, 43
removal and insertion under power 24
replace
configure always enabled 84
configure only… enabled 80
Guard I/O module 79-88
replacement schedule
battery 145
requested packet interval 97
CIP Safety I/O 72
consumed tag 101
consumed tags 93
definition 12
produced tag data 93
reset
module 79
ownership 76, 79
restrictions
programming 108
safety tag mapping 103
software 108
when safety signature exists 107
when safety-locked 105
RIUP
See removal and insertion under power
RPI
See requested packet interval
RS-232 DF1 Device driver 37
RSLinx Classic software
version 21
RSLogix 5000 software
reset module 79
restrictions 108
versions 21
RSLogix Security 106
RSNetWorx for DeviceNet software
replace module 86
Run mode 42
run mode protection 106, 108
RunMode bit 127
S
safe state 15
Index
safety network number 53
assignment 53
automatic assignment 55
changing controller SNN 56
changing I/O SNN 56
copy 58
copy and paste 58
definition 12
description 15
formats 53
managing 53
manual 54
manual assignment 55
mismatch 86
modification 55
paste 58
set 71
time-based 54
view 48
safety object
attributes 132
safety partner
configuration 19
description 19
status 128
status indicators 135
safety programs 92
safety projects
features 21
safety routine 92
using standard data 103
safety status
button 106, 126
effect on download 111
programming restrictions 108
safety task signature 106
view 111, 125, 128
safety tab 106, 107, 128
configuration signature 75
connection data 72
generate safety task signature 107
module replacement 80
safety-lock 106
safety-lock controller 106
unlock 106
view safety status 111, 128
safety tags
controller-scoped 95
create 93
description 92
mapping 102-104
safety-program-scoped 95
valid data types 94
safety task 90
execution 91
priority 90
watchdog time 90
safety task period 72, 91, 97
Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
safety task signature 96
copy 107
delete 108
description 16
effect on download 112
effect on upload 112
generate 106
restricted operations 107
restrictions 108
storing a project 121
view 125
safety-lock 105
controller 106
effect on download 112
effect on upload 112
icon 105
password 106
SafetyTaskFaultRecord 133
safety-unlock
controller 106
icon 105
save program
non-volatile memory 122
scan times
reset 108
scheduled connections 64
SD card
See Secure Digital card.
Secure Digital card 26, 29
install 31
remove 30
See also memory card.
serial
cable 26
communication 67
driver 37
network 67
software 67
port 36
configuration 67
connection 36
serial number 111
set system value (SSV)
accessibility 132
using 132
slot number 48
SNN
See safety network number
software
ControlNet network 63
DeviceNet networks 66
EtherNet/IP network 60
restrictions 108
USB 34
standard data in a safety routine 103
status
display 137-142
fault messages 139
indicators 135-137
messages 137
messages, display 138
safety partner 128
status flags 127
161
Index
status indicators
I/O modules 78
store a project 120
subnet mask 62
V
verification errors
changing controller type 151
view
safety status 111
T
W
tags
alias 93
base 93
class 96
constant value 96
consumed 93, 97
controller-scoped 95
data type 94
external access 92, 96
naming 76
overview 92
produced 93, 97
produced/consumed safety data 94, 95
program-scoped 95
safety I/O 94, 95
scope 95
See also, safety tags.
type 93
terminology 12
time synchronization 51, 114
timeout multiplier 73, 102
U
unicast 12
connections 71, 97, 100
unlock controller 106
unscheduled connections 64
update
firmware 39, 41
updates 18
upload
effect of controller match 111
effect of safety task signature 112
effect of safety-lock 112
process 115
USB
cable 34, 109
connection 34
driver 35
port 34
software required 34
type 34
user memory 18
user program storage 18
UV radiation 25
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Rockwell Automation Publication 1756-UM020I-EN-P - August 2012
WallClockTime 122, 124
energy storage module 124
object 46
watchdog time 90
X
XT
See extreme environment.
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and
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TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada
1.440.646.3434
Outside United States or Canada
Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell
Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States
Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Outside United States
Please contact your local Rockwell Automation representative for the return procedure.
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Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this
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Publication 1756-UM020I-EN-P - August 2012
Supersedes Publication 1756-UM020H-EN-P - April 2012
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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