Part No. NC002737 May 2012 DG Series Mechanical Force Gauges User Manual DG Series User Manual 1 WARRANTY This instrument is warranted against defects in workmanship, material and design for two (2) years from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS. This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual. If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defective part thereof without charge; however, AMETEK’s obligation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for damage in transit, and any claims for such damage should be presented to the carrier by the purchaser. TRADEMARKS AMETEK is a registered trademarks of AMETEK, Inc. CHATILLON is a registered trademark of AMETEK, Inc. Other trademarks are the property of their respective owners. SUPPORT AMETEK Measurement & Calibration Technologies 8600 Somerset Drive Largo, FL 33773 United States of America Tel: +1 800 527 9999 (toll free within continental U.S.A.) Tel: +1 727 536 7831 Fax: +1 727 539 6882 Email: email@example.com Internet:www.chatillon.com 2 DG Series User Manual Icons WARNING The raised hand icon warns of a situation or condition that may lead to personal injury or death. Do not proceed until the warning is read and thoroughly understood. Warning messages are shown in bold type. DANGEROUS VOLTAGE The lightning icon warns of the presence of an uninsulated dangerous voltage within the product enclosure that might be of sufficient magnitude to cause serious shocks or death. Never open the enclosures unless you are an authorized and qualified CHATILLON service personnel. Never open any enclosure when power is connected to the system or its components. CAUTION The exclamation point icon indicates a situation or condition that may lead to equipment malfunction or damage. Do not proceed until the caution message is read and thoroughly understood. Caution messages are shown in bold type. NOTE The note icon indicates additional or supplementary information about the action, activity or concept. Notes are shown in bold type. CAUTION HIGH FORCES ARE OFTEN INVOLVED WITH THE MATERIAL TESTING PROCESSES. IF THE EQUIPMENT IS USED IN A MANOR NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. TO MAINTAIN ALL ASPECTS OF THE SPECIFICATION, ONLY AMETEK APPROVED ACCESSORIES, CONNECTIONS AND COMPONENTS SHOULD BE USED. STRICTLY ADHERE TO ALL SPECIFIED SAFETY PROCEDURES READ THIS MANUAL BEFORE USING THIS PRODUCT. General Safety General safety precautions must be followed when using this CHATILLON product. Failure to observe precautions and warnings may result in damage to the equipment, or injury to personnel. It is understood that safety rules within companies vary. If a conflict exists between the material contained in all CHATILLON User’s Guides and the rules of a company using a CHATILLON product, the more stringent rules should take precedence. Safety Considerations The DG Series is completely enclosed and provides no potentially hazardous outputs. Mechanical components housed within the DG Series covers are to be serviced by authorized CHATILLON representatives only. When designing a custom fixture ensure the load rating of the custom fixture exceeds the load rating of the force gauge. i.e. If the load rating of the force gauge is 500 LBF the custom fixture should have a load rating greater than 500 LBF DG Series User Manual 3 introduction The DG Series mechanical force gauge is ideal for a wide range of force testing applications. Based on our popular DPPH Series force gauge, the DG Series features a 2.25-inch dial for improved resolution and readability, peak hold button, ergonomic shape and improved accuracy of +0.5% of full scale. The DG gauge is an excellent, economical solution for tensile or compression testing. The DG series gauge can be used as a hand held device with a handle adapter assembly that can be purchased separately. Gauges may be mounted to a test stand for even greater control and consistent results in repetitive testing applications. Easy to read concentric dial measures clockwise direction only. Dial rotates 360-degrees for taring. A peak hold button captures peak readings. Available in lbf, kgf or N units of measure. DG Series gauges come complete with protective carrying case and a set of stainless steel attachments. A Certificate of Calibration with Data is supplied standard. OPERATION The zero point of the gauge may not always be in the 12 o’clock position due to gravity effects and the weight of fixtures or grips on the force gauge shaft. To zero the gauge, rotate the bezel on the dial indicator so that the indicator pointer lines up with the zero on the dial face. Gauges are designed for axial loading. Ensure the load is not applied at an angle or an error can be introduced in the force readings. The gauges are designed to have a 10% tare for fixtures and grips. If this 10% tare is exceeded, the force gauge may not measure up to full scale. Compression Testing For compression testing, assemble the appropriate attachment or grip to the bottom shaft of the force gauge. For compression testing the shaft should be pushed into the gauge, causing the indicator to rotate in the clockwise direction. Attachments should be applied “finger-tight”. Do NOT overtighten. Tensile Testing For tension testing, assemble the appropriate hook, attachment or grip to the top shaft of the force gauge. For tension testing the shaft should be pulled out of the top of the force gauge, causing the indicator to rotate in the clockwise direction. Attachments should be applied “finger-tight”. Do NOT overtighten. CAUTION: NEVER apply a load to the DG Series force gauge so the indicator rotates in the counterclockwise direction. If excessive loads are applied in the counterclockwise direction, damage may occur to the force gauge. CAUTION: The DG Series is a unidirectional force gauge. When applying a load to the instrument the dial indicator MUST rotate in the clockwise direction. 4 DG Series User Manual PEAK HOLD The DG Series force gauge has a maximum hold feature. This allows the peak force to be held after the load is removed. Activate Peak Hold To activate this feature, rotate the knob to “MAX ON” position. Reset Peak Hold To reset the reading, simply rotate the switch to “MAX OFF” and then return back to “MAX ON” position. To deactivate this feature, rotate the knob to the “MAX OFF” position. TEST STAND MOUNTING The DG Series force gauge has four #10-32 female threads for mounting to CHATILLON test stands. Ensure the #10-32 screws are not too long, otherwise it may bind and damage the force gauge. Test Stand Adapters Item No. SPK-MT-0005 SPK-DG-TT Fits Tester MT150, MT500 TT Testers The screw thread length going into the back of the gauge should not exceed 3/8 inch. MAINTENANCE Gauge accuracy should be checked periodically to ensure the gauge is within its calibration limits. The calibration can be verified by applying known weights (adjusted for local gravity) to the extension hook. If adjustment is required, the gauge should be returned to AMETEK for calibration. DG Series User Manual 5 SPECIFICATIONS Accuracy: Overload Capacity: Maximum Overload: Tare Capacity: Dial Resolution: Deflection: Operating Temperature: Instrument Weight: Shipping Weight with case: Warranty: +0.5% of Full Scale 110% of Rated Capacity 150% of Rated Capacity 10% of Rated Capacity 0.5% of Full Scale 10mm (.394 inches) at Full Scale +40°F to +110°F (+5°C to +45°C) 4.7 lbs (2.12 kg) 8.4 lbs (3.80 kg) 2 Years ordering Dial Style - LBF Dial Style - KGF Dial Style - N ModelCapacity ModelCapacity ModelCapacity DG-200 DG-300 DG-400 DG-500 DG-100KG 100 x 0.5 kgf DG-250KG 250 x 1.25 kgf DG-1000N 1000 x 5N DG-2500N 2500 x 12.5N 200 x 1 lbf 300 x 1.5 lbf 400 x 2 lbf 500 x 2.5 lbf Accessories Item No. Description SPK-FMG-008B SPK-FMG-009B SPK-FMG-010B SPK-FMG-011B SPK-FMG-012C SPK-FMG-013B NC002728 NC002500 NC00721 NC00725 NC002844 SPK-DG-HANDLE SPK-FMG-142 SPK-FMG-143 SPK-FMG-144 SPK-FMG-145 SPK-FMG-146 NC002845 Adapter, Chisel Point Yes Adapter, Point Yes Adapter, Notch Yes Adapter, Flat Yes Hook Yes Extension Rod, 6” Yes Carrying Case Yes Hook, Snap Clip Option V-Notch, Small Option V-Notch, Large Option Grasping Cable Option Handle Assembly Option Curved Compression Plate Option Compression Plate, Circle Option Palm Fixture Option Rectangle Plate, large Option Rectangle Plate, small Option Soft Carrying Case Option Note: Threaded fixtures are 5/16-18. 6 DG Series User Manual Standard Dimension 1.0 in (25.4 mm) 4.45 in (113.0 mm) 2.7 in (68.6 mm) 0.6 in (15.2 mm) 2.7 in (68.6 mm) 2.2 in (55.9 mm) 5.0 in (127.0 mm) 9.5 in (241.3 mm) 11.0 in (279.4 mm) #10-32 UNF Mounting Holes (4 Locations) 5/16-18 UNC 0.38” Long 1.75 in (44.5 mm) E96-331 1.0 in (25.4 mm) 3.85 in (97.8 mm) DG Series User Manual 7 spare parts 8 DG Series User Manual spare parts list Ref.Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 NC002689 NC002690 NC002681 NC002680 910-04-001 900-46-010 21047 7970 NC002685 NC002684 NC002663 NC002682 3168 10390 NC002683 NC002668 E08-250 NC002692 3127 NC000124 NC002688 E08-256 900-30-021 900-08-023 NC002677-09 NC002677-10 NC002677-11 NC002677-12 NC002677-21 NC002677-22 NC002677-32 NC002677-33 NC002674 NC002672 NC002673 E08-241 E08-252 NC002691 9766 NC002730 NC002731 03-90041 E08-251 NC002734-1 NC002734-2 NC002734-3 NC002734-4 NC002734-5 NC002734-6 NC002734-7 NC002734-8 Description Plate, Upper Support Plate, Lower Support Frame, Upper Support Frame, Lower Support Ball Bushing Retaining Ring Screw, #10-32 x 1/2 Flat Head Nut, 1/4-20 Hex Main Shaft Calibrator Support, Spring, Medium Support, Spring, Large Nut, #6 Hex Washer, #6 Lock Bearing Support Ball Bearing, Radial Screw, #1/4-20 x 1/2 Pan Head Spring Support, Calibrator Set Screw, #10-32 x 1/4 Screw, #6-32 x 1 SHC Taper Pin, #2 x 1 Screw, 1/4-28 x 1 SHC Washer, 1/4 Flat Set Screw, #6-32 x 1/4 Dial Indicator, 200 lbf (DG-200) Dial Indicator, 300 lbf (DG-300) Dial Indicator, 400 lbf (DG-400) Dial Indicator, 500 lbf (DG-500) Dial Indicator, 100kgf (DG-100KG) Dial Indicator, 250 kgf (DG-250KG) Dial Indicator, 1000N (DG-1000N) Dial Indicator, 2500N (DG-2500N) Spring, Compression Bracket, Maximum Capture Plate, Maximum Capture Screw, #4-40 x 3/16 Pan Head Screw, #4-40 x 5/16 Round Head Threaded Bushing Washer, Lock 1/4 ID Top Housing Bottom Housing Screw, #6-32 x 5/16 Pan Head Screw, #6-32 x 3/4 Pan Head Main Spring, 200 lbf (DG-200 Main Spring, 300 lbf (DG-300 Main Spring, 400 lbf (DG-400 Main Spring, 500 lbf (DG-500 Main Spring, 100 kgf (DG-100KG Main Spring, 250 kgf (DG-250KG) Main Spring, 1000N (DG-1000N) Main Spring, 2500N DG-2500N) Ref.Item No. 39 45 53 54 55 SPK-DG-200 SPK-DG-300 SPK-DG-400 SPK-DG-500 SPK-DG-100KG SPK-DG-250KG SPK-DG-1000N SPK-DG-2500N NC002621 NC002678 E02-235 E02-236 Description Trim Spring Set, 200 lbf (DG-200) Trim Spring Set, 300 lbf (DG-300) Trim Spring Set, 400 lbf (DG-400) Trim Spring Set, 500 lbf (DG-500 Trim Spring Set, 100 kgf (DG-100KG Trim Spring Set, 250 kgf (DG-250KG Trim Spring Set, 1000N (DG-1000N) Trim Spring Set, 2500N (DG-2500N) Label, Capacity Latch, Pawl Assembly Split Lock Washer, #4 Washer, Flat, #5 DG Series User Manual 9 www.chatillon.com UK Denmark Singapore France USA China Germany India Lloyd Instruments Ltd Tel +44 (0)1243 833 370 firstname.lastname@example.org AMETEK S.A.S. Tel +33 (0)1 30 68 89 40 email@example.com AMETEK GmbH Tel +49 (0)2159 9136 510 firstname.lastname@example.org 10 DG Series User Manual AMETEK Denmark Tel +45 4816 8000 email@example.com AMETEK Measurement & Calibration Technologies Tel +1 (727) 536 7831 firstname.lastname@example.org AMETEK Instruments India Pvt Ltd. Tel +91 22 2836 4750 email@example.com AMETEK Singapore Pte Ltd Tel +65 6484 2388 firstname.lastname@example.org AMETEK Inc. - Shanghai Tel +86 21 5868 5111 AMETEK Inc. - Beijing Tel +86 10 8526 2111 AMETEK Inc. - Guangzhou Tel +86 20 8363 4768 email@example.com Information in this document is subject to change without notice. ©2012 by AMETEK, Inc., www.ametek.com. All rights reserved.