BVA Hydraulics P1201, P2301, P4301 Instruction Manual
BVA Hydraulics P1201 is a hand-operated hydraulic pump engineered to meet most industrial standards for performance and safety. It features a unique two-stage hydraulic circuit allowing quick displacement of hydraulic fluid under no load conditions for easy pumping in loaded conditions. The pump can supply compressed hydraulic fluid to compatible applications such as rams, presses, spreaders, compactors and crimping machines, anywhere that 10,000 PSI of fluid pressure is needed.
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P1201-M0 rev 08/07
Hand Pumps
Instruction Manual
MODELS: P1201, P1201S, P2301, P2301M & P4301
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Maximum Operating Pressure 10,000 PSI
Models P1201 & P1201S
Models P2301 & P4301 Model P2301M
Printed in Taiwan
Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and safety information shall be conveyed in operator’s native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualified personnel and that any missing or damaged parts, decals, warning/safety labels or signs be replaced with factory authorized replacement parts only. Any pump that appears to be damaged in any way, is worn, leaking or operates abnormally shall be removed from service immediately until such time as repairs can be made. Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment may require special training and knowledge.
PRODUCT DESCRIPTION
BVA Hydraulic Hand Pumps are engineered to meet most industrial standards for performance and safety. Models P1201, P2301,
P2301M and P4301 have a unique two- stage hydraulic circuit which allows quick displacement of hydraulic fluid under no load conditions and easy pumping in loaded conditions. These lever operated pumps supply compressed hydraulic fluid to compatible applications i.e. rams, presses, spreaders, compactors and crimping machines, anywhere that 10,000 PSI of fluid pressure is needed. Special skill, knowledge and training may be required for a specific task and the product may not be suitable for all the jobs described above. Unsuitable applications would include applications that call for a device to move, level or support persons, animals, hazardous materials, mobile homes/ dwellings in general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The user must ultimately make the decision regarding suitability of the product for any given task and assume the responsibility of safety for himself/ herself and others in the work area.
!
Always check connections before using. Alteration of these products is strictly prohibited. Use only those adapters and attachments provided and approved by the manufacturer.
!
: To reduce the risk of personal injury and/or property damage, ensure that the rated working pressure of each pressurized attachment be equal to or greater than the rated working pressure developed by the hydraulic pump
Oil Outlet Port
[ 3/8” -18NPTF ]
Oil Outlet Port
[ 3/8” -18NPTF ]
Carrying
Handle Handle
Carrying
Handle
Handle
Release Valve
Reservoir
Shipping/ Vent Plug
Figure 1 - Model P1201 & P1201S Components
Handle
Carrying
Handle
Release Valve
Reservoir
Vent Screw
Figure 2 - Models P2301 & P4301 Components
Control Valve Lever
Oil Ports
[ 3/8” -18NPTF ]
4-way
Control Valve
Vent Screw
Reservoir
Figure 3 - Model P2301M Components
2
Model Usable
Oil
Capacity
Oil
Capacity
(in 3 ) (in 3 )
P1201S
P1201
P2301
P2301M
P4301
67
128
250
73
140
262
Pump
Type
Singlespeed
SPECIFICATIONS
Pressure
Rating
(psi)
Oil Displacement per Stoke
(in 3 )
Operating
Force
1st stage
2nd stage
1st stage
2nd stage (lb)
Mounting
Plate
Holes
Distance
(in)
0.13
3.74
Twospeed
200
10,000
0.81
0.14
132
3.74
3.54
3.54
3.74
Pump Size
(L) x (W) x (H)
Net
Weight
(lb)
22 1/4” x 5 3/8” x 6 1/2” 20.0
22 1/4” x 5 3/8” x 6 3/4” 20.3
24” x 5 3/8” x 6 3/4” 27.5
27 1/2” x 4 3/4” x 6 1/2” 32.2
22 7/8” x 6 1/4” x 7 1/2” 37.4
!
WARNING
• Study, understand, and follow all instructions provided with and on this device before use.
• All WARNING statements must be carefully observed to help prevent personal injury.
• No alteration shall be made to this device.
• Always wear protective gear when operating hydraulic equipment.
• Keep hydraulic equipment away from flames and heat. Hydraulic fluid can ignite and burn. Do not operate if leaks are detected.
• Crush Hazard. Keep hands and feet away from loading area. Avoid pinch points or crush points that can be created by the load, cylinder, or any equipment of system.
• To avoid crushing and related injuries:
NEVER work on, under or around a lifted load before it is properly supported by appropriate mechanical means. Never rely on hydraulic pressure alone to support load.
• Never attempt to disconnect hydraulic connections under pressure. Release all line pressure before disconnecting hoses.
• Use only approved accessories and approved hydraulic fluid.
• Never attach ANY component not authorized by manufacturer.
• Always ensure that the chosen application is stable to work on and around.
• Do not connect to application which can return more oil to the reservoir than the pump reservoir can hold.
• Do not connect pump to hydraulic system powered by another pump.
• This device is not suitable for use as support device! As the system load is lifted, use blocking and cribbing to guard against a falling load.
• All personnel must be clear before lowering load or depressurizing the system.
• Never try to disassemble a hydraulic cylinder, refer repairs to qualified, authorized personnel.
HYDRAULIC PUMPS
• The user must be a qualified operator familiar with the correct operation, maintenance, and use of pumps. Lack of knowledge in any of these areas can lead to personal injury.
• Do not exceed rated capacity of the pump or any equipment in the system.
• Never attempt to lift a load weighing more than the capacity of the cylinder.
• Do not subject the pump and its components to shock loads.
• Burst hazard exists if hose or connection pressure exceeds rated pressure.
• Inspect pump, cylinder, hoses and connections before each use to prevent unsafe conditions from developing. Do not use if they are damaged, altered or in poor condition. Do not operate the system with bent or damaged coupler or damaged threads.
• Never hold or stand directly in line with any hydraulic connections while pressurizing.
• Use gauge or other load measuring instrument to verify load.
HYDRAULIC HOSES & FLUID TRANSMISSION LINES
• Avoid short runs of straight line tubing. Straight line runs do not provide for expansion and contraction due to pressure and/or temperature changes.
• Reduce stress in tube lines. Long tubing runs should be supported by brackets or clips. Before operating the pump, tighten all hose connections with proper tools. Do not overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause premature thread failure or high pressure fittings to burst.
• Should a hydraulic hose ever rupture, burst or need to be disconnected, immediately shut off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid can inflict injury.
• Do not subject the hose to potential hazard such as fire, sharp objects, extreme heat or cold, or heavy impact.
• Do not allow the hose to kink, twist, curl, crush, cut or bend so tightly that the fluid flow within the hose is blocked or reduced. Periodically inspect the hose for wear.
• Do not pull, position or move setup by the hose.
• Hose material and coupler seals must be compatible with hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as battery acid, creosoteimpregnated objects and wet paint. Never paint a coupler or hose.
• FAILURE TO HEED THESE WARNINGS MAY RESULT IN
PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
3
BEFORE USE
1. Before using this product, read the instruction manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
2. Verify that the product and the application are compatible.
Inspect before each use. Do not use if bent, broken, leaking or damaged components are noted.
3. Replace worn or damaged parts and assemblies with
BVA Hydraulics Authorized Replacement Parts only (See
Replacement Parts Section). Lubricate as instructed in
Maintenance Section.
4.Ensure method of confirming load is accurate and working properly. Have gauge or load cell accuracy verified by qualified personnel on a yearly basis.
5.Pumps should be stored where protected from the elements, abrasive dust, and damage. Pumps can be stored horizontally or vertically.
SET UP
IMPORTANT: The pump’s maximum working pressure is
10,000 PSI. Make sure that all hydraulic equipment such as cylinders, hoses, couplers and etc. used with this pump are rated at 10,000 PSI operating pressure or more.
1. Prepare the pump for use:
A) For models P1201 & P1201S:
Remove shipping plug and replace with a vent plug. Pull vent plug stem upward before use, press down when moving or storing the pump. (refer to Figure 4)
B) For models P2301, P2301M & P4301:
Turn the top cap of the vent screw counter-clockwise to open the vent. Turn the cap clockwise to close the vent screw when moving or storage. (refer to Figure 5)
2. Carefully remove the threaded plug on oil outlet port, then connect 3/8”NPTF hydraulic connection to oil outlet port, i.e. coupler, hydraulic hose, fitting etc.
For model P2301M: The pump comes with a 4-way valve to use with double acting cylinder. Connect two hoses from the pump to both ports of a double-acting cylinder.
If using on single acting cylinder, the valve needs to be changed to 3-way valve. Consult with BVA Technical service
888-332-6419.
Note: Always secure threaded connections with non-hardening pipe thread compound. Take care not to introduce compound into port orifices. Tighten securely to prevent accidental removal of components while in use.
3. Install a pressure gauge in-line from the pump for better control and safety purpose.
4. Tighten securely to prevent accidental removal of components while in use.
5. Check for leaks in system and repair by qualified personnel as needed. Depressurize the hydraulic system before servicing.
Remove shipping plug and replace with air vent plug (included) before initial use.
Pull stem upward before use, press down when moving or storing pump.
Figure 4 - Prepare to use Illustration for P1201 & P1201S
Turn the top cap counter-clockwise to open the vent before use.
Figure 5 - Prepare to use Illustration for P2301,
P2301M & P4301
4
OPERATION
!
ALWAYS monitor pressure, load or position using suitable equipment. Pressure may be monitored by means of an optional manifold and gauge (contact BVA Hydraulics ).
Load may be monitored by means of a load cell and digital indicator. Correct application position can only be determined by the operator of the equipment.
1. Remove the threaded plug, then connect the pump to
suitable application.
2. Ensure the oil level is correct and the system fittings and connections are leak free before operating the pump.
3. Pump may be used in horizontal and vertical position
as illustrated on Figure 6.
Figure 6 - Horizontal and Vertical Position
For models P1201, P1201S, P2301 & P4301:
A. Close release valve by turning it clockwise. Finger tight
ONLY. Using tools on release valve can damage it and cause the pump to malfunction.
B. Pump handle until desired pressure, load or position is reached.
C. Pressure will maintain until the release valve is opened.
D. To retract application, turn the release valve knob slowly counterclockwise (never more than 2 full turns).
!
NEVER operate pump with release valve closed and disconnected from application. If operated in this condition, the hose and connections become pressurized. This increases burst hazard. Damage may occur to pump and its components.
For model P2301M:
Use the control valve lever to control the direction of hydraulic oil flow, refer to Figure 7(a) below. Pump handle until desired pressure, load or position is reached.
!
!
WARNING: Operate double-acting cylinder only when both hoses are connected to the pump. If one coupler is left unconnected, high pressure will build behind the coupler which could cause personal injury and/or equipment damage.
Note: To use with 3-way setting shown in Figure 7(b) for application such as single acting cylinder, please have an authorized service center changes the valve to 3-way valve.
Consult BVA Hydraulics Technical Service 888-332-6419.
(a) 4-way, 3-position valve for Double Acting Cylinder
Port A Port B Port A Port B Port A Port B
1
Port A
2
3
Port B
P R
Position 1: Pressurized oil flows to port A, port B returns flow to reservoir
P R
Position 2: Neutral, ports A and B are closed. Hold Position.
P R
Position 3: Pressurized oil flows to port B, port A returns flow to reservoir.
(b) 3-way, 3-position valve for Single Acting Cylinder
Port A Port A Port A
P R
Position 1 (Advance):
Pressurized oil flows to port A.
P R
Position 2 (Hold):
Neutral, port A is closed.
Hold Position.
P R
Position 3 (Retract):
Port A returns flow to reservoir .
Figure 7 - Flowpath of the valve positions and operations for Model P2301M.
5
MAINTENANCE
1. Inspect hoses and connections daily. Replace damaged components immediately with BVA Hydraulics
Replacement Parts only.
2. Tighten connections as needed. Use pipe thread sealing compound when servicing connections.
3. Use only good quality hydraulic fluid. We recommend
Mobil DTE 13M or equivalent. Never use brake fluid, transmission fluid, turbine oil, motor oil, alcohol, glycerin etc. Use of other than good quality hydraulic oil will void warranty and damage the pump, hose, and application.
Adding Hydraulic Fluid
1. Depressurize and disconnect hydraulic hose from application.
2. With pump in its upright, horizontal position, remove vented oil filler plug/screw located on top of the reservoir.
3. Use a small funnel to fill reservoir to within 1/4” (6mm) of the opening.
4. Wipe up any spilled fluid and reinstall the vented oil filler plug/screw.
Changing Hydraulic Fluid
For best results, change fluid once a year.
1. Remove vented filler plug/screw and drain used fluid into a sealable container.
2. Dispose of fluid in accordance with local regulations.
3. Fill with a good quality hydraulic oil as recommended above. Reinstall vented oil filler plug/screw.
Lubrication
Use a light machine oil to lubricate pivot points, hinges etc.
Storage
1. When not in use, depressurize and disconnect hoses from application.
2. Wipe clean thoroughly
3. Store in clean, dry environment. Avoid temperature extremes.
4. Shield pump with a protective cover.
TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining if problem exists. Pumps should be repaired only by authorized
BVA Service Center. For repair service, contact service center in your area.
Symptom
Erratic application action
Possible Causes
• Air in the system.
• External leak.
• Internal hydraulic leak.
Application does not extend, move or respond to pressurized fluid
• Overload condition.
• Release valve not closed.
• Loose couplers/connections.
• Faulty couplers/connections.
• Pump malfunction.
Application responds to pressurized fluid, but system does not maintain pressure
• Overload condition.
• Release valve not closed.
• Pump or valve malfunction.
• Application/connection leaking.
Application responds slower than normal
• Loose connection or coupler.
• Restricted hydraulic line or fitting.
• Application/connection leaking.
Application does not return fluid to pump (i.e. cylinder will not retract)
• Malfunctioning coupler, damaged application.
• Reservoir overfilled
Poor performance • Fluid level in pump is low.
Corrective Action
• Vent the system.
• Tighten all connections.
• Contact service center.
• Remedy overload condition.
• Ensure release valve closed.
• Tighten couplers/connections.
• Replace couplers/connections.
• Contact service center.
• Remedy overload condition.
• Ensure release valve closed.
• Contact Service Center.
• Replace application/connection.
• Tighten connection or coupler.
• Clean and replace if damaged.
• Replace application/connection.
• Secure load by other means. Open release valve, depressurize pump and hose, remove coupler and/or application, then renew or replace.
• Secure load by other means. Open release valve, depressurize pump and hose, remove application, then drain fluid to proper level.
• Ensure proper fluid level.
6
LIMITED LIFETIME WARRANTY
BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in material and workmanship for the life of the product as long as the original purchaser owns the product. The warranty is nontransferable and is subject to the terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or couplers as well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and BVA Hydraulics will not provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs not performed by BVA Hydraulics or one of its authorized personnel), improper fluid use, or use of the product in any manner for which the product was not intended or the use of which is not in accordance with the instructions or warnings provided with the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact SFA for disposition. In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS AND OTHER
CHANNELS DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER REPRESENTATIVE OF BVA
HYDRAULICS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A FITNESS FOR A PARTICULAR
PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and others are not covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty provided in the package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]
7
Hand Pump
Service Parts
MODEL: P1201S
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Parts Illustration (refer page 11 for part number)
P1201-M0 rev 08/07
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
8
Parts List (Model P1201S)
N/A
651-7-0063-007
H53-6-1808-104
532-8-0040-012
*
H28-6-4401-102
641-1-0098-103
512-2-0063-104
601-7-0012-000
552-2-0080-106
*
H18-6-1215-100
H18-4-2102-100
H18-6-2112-105
505-9-0092-207
H18-4-4000-102
H28-3-1803-208
H28-6-1501-101
671-2-0100-205
H28-3-9902-109
Part Number
677-5-0040-102
H18-5-1318-104
H18-6-1318-100
*
*
H18-6-1602-201
667-5-0100-005
H28-6-1814-100
H28-6-1815-102
*
*
*
H28-6-1813-108
D05-6-1001-106
A17-6-1216-102
512-2-0067-010
A17-5-1603-300
*
414-6-1215-509
601-7-0008-009
H28-4-1700-105
34
35
36
37
38
39
40
(*)
28
29
30
31
32
33
22
23
24
25
26
27
16
17
18
19
20
21
10
11
12
13
14
15
6
7
8
9
4
5
2
3
Item
1
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement
Description
E-clip
Pin
Pin
Pin, Piston
C-clip
Piston
Piston Seat
Back-up Ring
U-cup
O-ring
Pump Cylinder
Back-up Ring
O-ring
Nut
Needle Valve
Compressing Spring
Adjust Nut
Special Washer
Nut
Steel ball
Release Valve Assy.
Base
Adapter
Tube
Filter
Steel Rod
O-ring
Screw
Compressing Spring
Steel Ball
Bevel Compressing Spring
Special Washer
Nut
Handle w/ Grip
Handle Grip
Shipping Plug
Vent Plug
Reservoir
End Cap
Nut
Seal Kit
9
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
2
1
1
1
1
1
Hand Pump
Service Parts
MODEL: P1201
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Parts Illustration (refer page 11 for part number)
P1201-M0 rev 08/07
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
10
Parts List (Model P1201)
32
33
34
35
36
27
28
29
30
31
37
38
(*)
22
23
24
25
26
17
18
19
20
21
12
13
14
15
16
7
8
9
10
11
4
5
2
3
6
Item Part Number
1 677-5-0040-102
H18-5-1318-104
H18-6-1318-100
H18-6-1602-201
667-5-0100-005
H18-3-1306-105
*
*
*
*
*
D05-6-1001-106
A17-6-1216-102
512-2-0082-117
A17-5-1603-300
414-6-1215-509
512-2-0067-010
601-7-0008-009
H28-4-1700-105
N/A
651-7-0063-007
H53-6-1808-104
532-8-0040-012
*
H28-6-4401-102
641-1-0098-103
512-2-0063-104
601-7-0012-000
*
552-2-0080-106
H18-6-1215-100
H18-4-2102-100
H18-6-2112-105
505-9-0092-207
H18-4-4000-102
H28-3-1803-208
H28-6-1501-101
671-2-0100-205
H28-3-9900-107
1
1
1
1
1
2
3
2
2
2
-
1
1
1
2
1
1
1
1
1
1
3
1
2
2
2
1
2
1
1
1
1
1
Qty
2
1
1
1
1
1
Description
E-clip
Pin
Pin
Pin
C-clip
Piston Assy.
O-ring
Back-up Ring
Back-up Ring
O-ring
Nut
Needle Valve
Compressing Spring
Adjust Nut
Special Washer
Nut
Compressing Spring
Steel Ball
Release Valve Assy.
Base
Adapter
Tube
Filter
Steel Rod
O-ring
Screw
Compression Spring
Steel ball
Bevel Spring
Washer
Nut
Handle w/ Grip
Handle Grip
Shipping Plug
Vent Plug
Reservoir
End Cap
Nut
Seal Kit
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement
11
Hand Pumps
Service Parts
MODELS: P2301 & P4301
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Parts Illustration (refer page 13 for part number)
P1201-M0 rev 08/07
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
Parts List (Models P2301 & P4301)
16
17
18
19
20
10
11
12
13
14
15
6
7
8
9
4
5
1
2
3
27
28
29
30
31
32
21
22
23
24
25
26
33
34
35
36
(*)
Item Part Number for Model:
P2301 P4301
677-5-0040-102
H18-5-1318-104
H18-6-1318-100
H18-6-1602-201
667-5-0100-005
H18-3-1306-105
*
*
*
*
D05-6-1001-106
A17-6-1216-102
512-2-0082-117
A17-5-1603-300
*
414-6-1215-509
512-2-0067-010
601-7-0008-009
H28-4-1700-105
H28-6-1601-002
651-7-0063-007
H53-6-1808-104
532-8-0040-012
H28-5-4401-106 H28-6-4401-102
*
641-1-0098-103
512-2-0063-104
601-7-0012-000
552-2-0080-106
*
H18-6-1215-100
H18-4-2102-100 H28-4-1705-100
H18-6-2112-105
H28-4-1809-105
H28-3-1804-200 H28-3-1802-105
671-2-0100-205
H28-3-9901-109
Description
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement
E-clip
Pin
Pin
Pin
C-clip
Piston Assy.
O-ring
Back-up Ring
Back-up Ring
O-ring
Nut
Needle Valve
Compressing Spring
Adjust Nut
Special Washer
Nut
Compressing Spring
Steel Ball
Release Valve
Base
Adapter
Tube
Filter
Steel Rod
O-ring
Screw
Compressing Spring
Steel ball
Bevel Compressing Spring
Special washer
Nut
Handle w/ Grip
Handle Grip
Air vent Screw
Reservoir
Nut
Seal Kit
Qty
3
1
1
2
1
2
1
2
2
1
1
1
1
1
1
1
1
2
1
1
2
3
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
13
Hand Pump
Service Parts
MODEL: P2301M
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Parts Illustration (refer page 15 for part number)
P1201-M0 rev 08/07
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
14
Parts List (Model P2301M)
25
26
27
28
29
30
19
20
21
22
23
24
13
14
15
16
17
18
7
8
9
10
11
12
4
5
6
2
3
Item Part Number
1 E05-6-1008-109
Description
Knob
A67-6-1012-106
649-1-0050-055
Handle Bar
Screw
A67-6-1005-109 Control Valve Cover 1
601-7-0006-005
512-2-0046-104
Steel Ball
Compression Spring
2
2
1
1
Qty
1
*
*
*
*
644-1-0060-071
649-1-0080-003
A67-6-1009-107
A67-6-1006-101
623-6-2542-104
A67-6-1003-903
Socket Bolt
Socket Bolt
Control Valve Base
Washer
Bearing
O-ring
Control Valve
O-ring
A67-6-1001-202 Oil Outlet Valve
606-3-0008-101 Spring Washer
Back-up Ring
O-ring
3
3
3
3
1
1
1
2
1
2
1
4
601-4-0030-095 Pin
D05-6-1001-106 Nut
649-1-0060-205 Screw
H53-6-1812-105 Valve Base
601-7-0008-009
644-1-0080-031
Steel Ball
Screw
*
* O-ring
Back-up Ring
H53-6-1810-101 Oil Outlet Tube
A17-6-1216-102 Needle Valve
512-2-0082-117 Compression Spring 1
A17-5-1603-300 Adjust Nut 2
4
4
2
2
3
1
3
1
1
2
50
51
52
53
54
55
44
45
46
47
48
49
56
57
58
59
60
(*)
37
38
39
40
41
42
43
34
35
36
Item Part Number
31 *
32
33
414-6-1215-509
512-2-0067-010
Description
Special Washer
Nut
H28-6-1811-003 Base
651-7-0063-007 Adapter
H53-6-1808-104 Tube
Qty
2
2
Compression Spring 1
1
1
1
*
532-8-0040-012
H28-5-4401-106 Steel Rod
641-1-0098-103
512-2-0063-104
601-7-0012-000
552-2-0080-106
Filter
O-ring
Screw
Compression Spring 2
Steel Ball 2
Bevel Compression
Spring
1
1
1
1
2
*
*
*
*
* Special Washer
H18-6-1215-100 Nut
O-ring
Back-up Ring
Back-up Ring
O-ring
H18-3-1306-105 Piston Assy.
667-5-0100-005 C-clip
677-5-0040-102 E-clip
H18-5-1318-104 Pin
H18-6-1318-100 Pin
H18-6-1602-201 Pin
H18-3-2102-104 Handle w/ Grip
H18-6-2112-105 Handle Grip
H28-4-1809-105 Air vent Screw
H28-3-1804-200 Reservoir
671-2-0100-205 Nut
H28-3-9904-103 Seal Kit
2
1
1
1
1
1
1
1
1
1
3
2
1
1
-
1
1
1
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement
15
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]
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