J&M 2032 Manual 47 Pages
J&M 2032 Manual
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GRAIN CART
O P E R A T O R ’ S M A N U A L
MODEL
32 Series
J&M Manufacturing Co, Inc
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com
Stance
Front
2
Driver Side
Passenger Side
Rear
Table of Contents
To The Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Bolt Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Stud and Wheel Nut Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Initial Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Removing Dirt From The Restrictors On The Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Lubrication Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Adjusting the Lower and Upper Flighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Horizontal Auger Disconnect Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Repair Parts List and Diagrams
Weasler 30k Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3 Directional Gear Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
90 Degree Gear Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
90 Degree Shifter Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Rear 90 Degree Gearboxes Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Clean Out Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Feed Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Track Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Lower Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Upper Auger Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Upper Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Spout Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Hydraulic Hoses & Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Auto-Gate Shut-Off Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Lights and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5-Point Scale System: 2022 - Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Sideboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Inspection Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Gate Indicator Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Auger Rest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Ladder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Spring Return Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Roll Tarp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3
To The Dealer
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M
Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J&M Mfg. Co., Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J&M Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J&M Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each Warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is effective only if the warranty registration card is returned within 30 days of purchase.
This Warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modification or repair, (ii) accident, abuse or improper use, (iii) improper or insufficient maintenance, or (iv) normal wear or tear. This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. J&M Mfg. Co.,
Inc. makes no Warranty, express or implied, with respect to tires or other parts or accessories not manufactured by J&M Mfg. Co., Inc.
Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J&M Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J&M Mfg. Co., Inc’s. option. This is the entire agreement between J&M Mfg. Co., Inc. and the Owner about warranty and no J&M Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J&M Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specified. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J&M dealer has trained mechanics, genuine J&M service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No: 2032 Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
4
General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms
CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
IMPORTANT
NOTE
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information .
5
6
L
M
J
K
H
I
F
G
P
Q
N
O
A
D
E
B
C
17’-6”
13’-5”
1’-8”
1’-7”
25’-4”
40’-0”
1’-11”
30’-0”
11’-6”
10’-6”
13’-9”
5’-10”
11’-0”
22’-0”
7”-2”
10’-2”
13’-2”
*Max Tarp Height - 12’-0”
* Measured with scales and roll tarp
installed and a 20” hitch height
Specifications
Tracks
Capacity
Auger, One Vertical
Auger, Horizontal
Unload Rate
Pivot Shank (2)
Tongue Weight
Empty
Loaded
Compaction Rate
Stabilizer Trax2 - 36”
Stabilizer Trax2 - 46”
Total Weight (approx.)
STX-36
STX-46
1,970 Bushels
22”
20”
810+ bu/min
7” Diameter
2,600 lbs.
6,000 lbs.
15.7 lbs/sq inch
12.3 lbs/sq inch
29,236 lbs.
33,176 lbs.
Specifications
5 mph 10 mph
Required Tractor HP
Driving Speed HP (Fully Loaded) Unloading HP
15 mph Dry Corn (15%) Wet Corn (27%)
192 411 640 309 423
Dimensions
I
J
L
A
K
B
F
G
H
M
N
O
C
P
D
E
Q
Bolt Torque Chart
Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly.
Use these values when tightening all bolts and nuts with the exception of wheel nuts.
SAE Fasteners
Diameter and Pitch (Inches) Dry
1/4”-20
5/16”-18
Coarse Thread Series
17
Grade 5
Oiled Dry
Grade 8
8 ft-lbs 6 ft-lbs 12 ft-lbs 9 ft-lbs
13 25
Oiled
18
3/8”-16
7/16”-14
1/2”-13
9/16”-12
5/8”-11
3/4”-10
7/8”-9
1”-8
31
49
75
109
150
267
429
644
23
37
57
82
113
200
322
483
Fine Thread Series
44
70
106
154
212
376
606
909
33
52
80
115
159
282
455
681
Diameter and Pitch (Inches) Dry
1/4”-28
Oiled Dry Oiled
10 ft-lbs 7 ft-lbs 14 ft-lbs 10 ft-lbs
5/16”-24
3/8”-24
7/16”-20
1/2”-20
9/16”-18
5/8”-18
19
35
55
85
121
170
15
26
41
64
91
127
27
49
78
120
171
240
20
37
58
90
128
180
3/4”-16
7/8”-14
297
474
223
355
420
669
315
502
Stud and Wheel Nut Torque Specifications
Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. Use these values when tightening all studs and wheel nuts.
Stud Tightening Torque
1/2”-20 120 ft-lbs
9/16”-18 170 ft-lbs
5/8”-18 300 ft-lbs
3/4”-16 400 ft-lbs
20mm 475 ft-lbs
22mm 640 ft-lbs
TIGHTENING WHEEL NUTS: Standard 3/4” wheel studs and nuts should be tightened to torque 400 ft-lbs . During initial operation of the grain cart and then checked for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight.
7
8
2
3
1
Decals
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
4
5 6
7
8
11
9
10
14
15
12 13
16
17
18
19
24
20
19
6
22
23
19
21
Decals
2
3
1
4
5
7
14
15
6
10
8
11
9
18
19
12 13
16
17
20
24
19
6
22
23
19
21
Description Part No.
1 2032 Auger Side Stripe Kit
2 Danger, Electric Lines Decal
3 Danger, Do Not Enter Grain Tank Decal
4 Warning, Pinch Point Decal
JM0044296
JM0015099
JM0018033
JM0014994
5 X-Tended Reach Light Harness and Hydraulic Hoses Decal JM0046492
6 Warning, Keep Lug Nuts Tightened Decal 1-5/8” x 4” JM0010150
7 X-Tended Reach Logo w/ Oval and Website Decal 25” x 13” JM0048321
8 Caution Lower Rest Decal JM0037662
9 Important, 3x Wide Turns Tracks Decal
10 Open and Close Decal for 32 Series Indicator
11 Warning, Keep Hands Away Decal
12 Danger, Keep Hands and Clothing Away Decal
13 J&M Oval Decal (Medium) 5-1/2”x8-1/2”
14 Warning, Falling Or Lowering Decal
15 Lock and Load Indicator Lights Decal
16 Danger Warning Important Decal
JM0021247
JM0043138
JM0018039
JM0018035
JM0010179
JM0014992
JM0044289
JM0037665
17 Field Position/Storage Position Decal
18 Check PTO Overlap Decal
19 Danger, Rotating Driveline Decal
20 2032 Opposite Auger Side Stripe Kit
21 Amber Reflective Decal (2” x 9”) (RD-1A)
22 J&M Oval Decal (Large) 9-1/2” x 15”
23 www.jm-inc.com Decal
24 Drag Auger Disengage Instructions Decal
JM0037661
JM0025435
JM0018036
JM0044297
JM0009946
JM0015151
JM0019239
JM0048320
9
Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
SAFETY
Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling off equipment and being run over. Do not permit persons to ride on this machine.
Travel speeds should be such that complete control and machine stability is always maintained. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road traffic and slow moving machines can cause personal injury or death. On roads, use flasher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster traffic pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury,
• Relieve all pressure, before disconnecting fluid lines,
• Before applying pressure, make sure all connections are tight and components are in good condition,
• Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
• If injured by leaking fluid, see your doctor immediately.
When transporting the grain cart, always keep the auger in the stow position.
Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact.
Never adjust, service, clean, or lubricate the grain cart until all power is shut off. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while the grain cart is in operation.
The service ladder is for service work only. If you must climb into the grain tank, be certain that all power is shut off and then use extreme caution when climbing into the grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong
(clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch. Be sure the tractor pin is at least 1/4” smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven terrain.
Before filling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suffocation.
Never operate the auger system with anyone inside the grain tank. Hands, feet, hair and clothing can fit through the openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut off before service work is performed.
Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are properly blocked to prevent the cart from moving.
10
Initial Operation and Maintenance
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.
Before the grain cart is put into service:
• Have the safety instructions been read and clearly understood by the operator(s) of this machine?
• Has the gearbox been properly filled with SAE 80W-90 gearbox lubricant?
• Have all nuts, bolts, bearings and braces been properly fastened?
• Has the PTO been checked for proper overlap?
CHECK PTO OVERLAP LENGTH: Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully compressed (shortest) length the PTO should be telescoped (extended) between 10” and 22”. Different PTO lengths may need to be purchased to accommodate your terrain. A 4” shorter or a 10” longer PTO can be ordered through your dealer from J&M Manufacturing.
FOLDING AND UNFOLDING THE AUGER: X-Tended Reach grain carts offer three positions for the auger, depending on your use:
• Storage - For when the grain cart is stationary and not in use.
• Field - For when using the grain cart in the field. The auger must be elevated in the field to avoid ground interference and kicking soil into the tip spout.
• Unload - For when the auger is in use. To maximize the life of the grain cart, return the auger to field position between unloading.
To unfold the auger from the storage position, keep the throw handle in field position and unfold the auger.
To use in field position, move the auger above the flip-up auger rest (the throw handle will remain in field position) and lower the auger onto the rest. The auger rest prevents the auger from moving into storage position as it unfolds.
To return to the storage position, unfold the auger, lift the auger above the rest, move the throw handle and flip auger rest to the storage position, and fold the auger completely. The auger rest will automatically move to field position through this pass.
Throw Handle Flip Up Auger Rest
Field Position Storage Position Field Position Storage Position
GREASE POINTS: Are all bearings on the drive line properly greased? Are all set screws in the bearings and U-joints tight? Has the power-take-off shaft been properly greased at all points including the cross bearings? Has the universal joint at the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased? If applicable, has the swivel ball hitch been greased?
Operating Instructions
VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph.
WHEEL NUTS: Are the wheel nuts properly fastened?
Torque to 400 Ft.-Lbs. for 3/4” wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts.
To ensure that wheel nuts do not loosen, it may be helpful to mark the location of one side of the nut and wheel rim with paint. This will help when observing if any rotation of the nut occurs. Once the seats are damaged, it will become impossible to keep the lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts. The track wheels supplied with your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Track wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they
are properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight .
Figure 1
11
Operating Instructions
LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the lights within 16” (40,6cm) of the left and right extremities of the grain cart. Is an SMV Emblem attached to the rear of the grain cart?
Are the lights working properly? Are all lights and reflective decals clean, visible and properly placed?
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.
Tractor requirements for proper towing: Model 2032 grain carts require 400+HP 4WD Tractor.
IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
TOW LOADS SAFELY : Observe these recommended maximum road speeds, or local speed limits which may be lower:
• Grain cart empty: Do not travel more than 20 mph (32 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight.
• Grain cart loaded: Do not travel more than 8 mph (12 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight.
Stopping distance increases with speed and weight of towed loads and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.
WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.
IMPORTANT:
1. Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and through one chain loop provided on either side of the grain cart frame as shown. Make sure the grain cart hitch properly matches the hitch of the tractor. Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Safety Chain User Instruction a) Secure the safety chain by running the 1-1/4”-7 x 4” Gr8 Z Hex Bolt through the holes on the tabs on the front of the grain cart and the large end link on the safety chain. Secure the bolt with the
1-1/4”-7 Gr5 Z Nylon Locking Hex Jam Nut. Connect the chain around the towing machine’s attaching bar (pictured to the left). b) Do not allow any more slack than necessary for articulation. c) Do not use any intermediate support as the attaching point. d) Store the safety chain by securing it around the main axle A-frame of the grain cart. e) Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed.
2. Attach the power-take-off shaft to the tractor. The PTO must have at least 10” of engagement. Check tractor drawbar for clearance and length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive shaft. Check for adequate clearance between telescoping PTO and tractor hitch. Suggested clearance is 7 inches.
3. Make sure the jack stand is repositioned from the lower support position before the cart is moved. Never use the jack to support a loaded grain cart.
4. Be sure that no debris or foreign objects are in the grain cart.
5. Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic flow control spout located at the end of the upper auger. Connect these lines to a third service outlet on the tractor. Make sure the air is bled from the hydraulic cylinders and hoses.
6. Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the upper, lower, and horizontal augers are properly engaged.
7. Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all flasher and turn indicator lights are working properly before incidental highway travel.
CAUTION
• Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution signs.
• Be sure that a Slow-Moving-Vehicle emblem is attached to the rear of the grain cart.
• Never exceed 1,000 rpm on the PTO and driveline system.
• Never fold or extend the auger until the PTO has come to a complete stop.
• Never fill the grain cart unless the gate indicator is in the closed position.
• Never allow foreign object (shovels, etc.) to be placed inside the grain cart.
• Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed.
• Never perform maintenance work or service the grain cart with the tractor running.
• When loading the dual auger grain cart start loading in the center of the cart to evenly distribute the weight.
12
Troubleshooting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE
PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY.
Trouble
Auger will not return to down position or move from stow position
Hanger bushing assembly at the top of the lower auger flighting is hot
Excessive vibration
Grain flow stoppage
Auger tube is breaking away from the grain cart at the hinge area or the ram in the hydraulic folding cylinder is bent
Flip-up auger rest not flipping over center
Feed gate indicator not moving
Clutch disconnecting
Possible Cause Possible Remedy
Faulty check valve
Faulty lock and load solenoid
Upper flighting and lower flighting are locked together
Replace check valve.
Disconnect power to lock and load. If the auger can move, the lock and load solenoid needs to be replaced.
Bearing on top of upper auger flighting needs adjusting.
When the auger is in the engaged position, there must be
1/8” (0,32cm) gap between bottom of top bearing and top of upper tube housing (See “Adjusting the Lower and Upper
Flighting” on page 16).
Feed gate open Close the feed gate.
Lock and Load not operating correctly Make sure the limit switch on the feed gate indicator assembly is functioning properly.
Top of the hanger bushing assembly is rubbing against the drive dog
Auger flighting or shaft is bent
Drive shaft is bent
Loosen the two bolts and re-adjust the position of the hanger bushing assembly. Re-tighten bolts.
Remove the lower flighting assembly and place a shim between the spline coupler and the gearbox.
Straighten or replace auger flighting.
Replace or straighten drive shaft.
Bolt sheared in drive dog
Folding auger before complete stop
PTO key sheared
Rear auger disconnect disengaged
Upper auger is extended in the upright position while traveling in the field
Cable has loosened
Debris lodged in feed gate
Auto-clutch torque exceeded
Replace bolt in drive dog. Engage upper and lower flighting at a slow rate of speed. (Drive dogs and lugs are being engaged too fast).
Upper and lower flightings are disengaging before auger comes to a complete stop. Replace bolt in the drive dog.
Never engage or disengage the upper and lower flightings until the augers come to a complete stop.
Replace key and tighten set screw.
Engage rear auger disconnect.
Repair or place folding cylinder if necessary. Remember to lower auger to the field position after unloading.
With auger in field position, tighten cable to the handle.
Make sure indicator slider moves freely and feed gate is clear of debris.
Operate rear auger disconnect.
Removing Dirt From The Restrictors On The Hydraulic Cylinder
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE
RESTRICTORS
Remove restrictors from the 90 degree elbow on the tip spout hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. Reattach the restrictor to the elbow. Use Teflon sealant tape or equivalent on the threads of the restrictor before reattaching.
If the restrictor continues to plug with dirt, replace the restrictor or filter the hydraulic oil in your system.
13
Lubrication Service Schedule
WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART
90 DEGREE REAR GEARBOXES: Gearbox lubricant has been added to the gearboxes during final assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. For the gearbox on the left while looking at the rear of the cart, the fluid level should be between the bottom and halfway point of the 2” output shaft that bisects the gearbox. The recommended fluid level range is pictured in Figure 1 and Figure 2 below. The minimum level is pictured in green and the maximum level is pictured in red. A pressure relief plug is in the center of the top of the gearbox mount plate. To check the fluid level, remove the vented inspection plug and view the fluid level from above. When filled to the maximum level (shown in red), the gearbox should have 80 ounces of oil annually before use.
SAE 80W-90 lubricant. Change the
For the gearbox on the right while looking from the rear of the cart, the fluid level should rest at the inspection plug, pictured in red in Figure
3 below. When filled to the proper level, the gearbox should have 80 ounces of SAE 80W-90 lubricant. Change the oil annually before use.
Figure 1 Figure 2 Figure 3
3-WAY FRONT GEARBOX: Gearbox lubricant has been added to the gearbox during final assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. The fluid level should rest at the inspection plug, pictured in blue in Figure
4 below. When filled to the proper level, the gearbox should have 96 ounces of SAE 80W-90 lubricant. Change the oil annually before use.
Figure 4
REAR DISCONNECT GROOVED SPLINE COUPLER: Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the first gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended. Perform this maintenance annually.
14
Lubrication Service Schedule
IMPORTANT:
Your grain cart has grease fittings at all critical points. The following grease fittings should be serviced before the grain cart is put into operation:
PTO & DRIVELINE: The grease fittings on the PTO should be serviced after every 8 hours of use. Service the grease fittings on each of the drive bearings and the universal joints after every 8 hours of use.
AUGER ASSEMBLY: One grease fitting is located on the pivot pin of the folding auger. This fitting should be serviced after every 8 hours of use. Service the grease fitting on the hanger bushing assembly (top end of the lower auger assembly) as well as the horizontal auger hangers after every 8 hours of use or as needed.
SPRING LOADED UPPER AUGER BEARING: Service the grease fitting on the upper auger bearing (1 pump) (located at the top end of the upper auger assembly) after every 8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart.
ROLL TARP U-JOINT: Service the grease fitting on the U-Joint of the roll tarp crank handle once annually.
Pivot Pin
Roll Tarp U-Joint
Grease Fittings
Once Annually
Once Annually
Upper Auger Flighting
Driveline
Every 8 hours of PTO run time (roughly 150 semi loads)
Every 8 hours of PTO run time (roughly 150 semi loads)
Horizontal and Vertical Flighting Hangers Every 8 hours of PTO run time (roughly 150 semi loads)
Swivel Ball Hitch Weekly
Upper Auger Flighting
Flighting Hangers
Pivot
Roll Tarp
U-Joint
Driveline x3
Driveline x3
Routine Maintenance
WARNING :
BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART
• Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds fixed immediately. Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.
• Exercise horizontal and vertical clean out doors. Lubricate hinge points if necessary.
• Check all hydraulic hoses for wear and replace as necessary.
• Make sure that all guards and shields are in place before operating the grain cart.
15
Adjusting the Lower and Upper Flighting
WARNING
MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY.
LOWER FLIGHTING - If the drive dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2” bolts on the hanger bushing assembly. Adjust the hanger either up or down and vertically center it between the flighting and drive dog. Re-tighten the bolts. Make certain that the flighting center and drive dogs do not rub the hanger bushing assembly, causing them to become hot.
If the hanger can no longer be adjusted by moving it up or down on the elongated holes, both the hanger bushing assembly and the lower flighting will have to be removed. After removing them from the tube assembly, place a shim [between 1/8” (0,32cm) to 3/16”
(0,48cm) thick] where the gearbox and the spline coupler (welded to the lower flighting). Replace the lower flighting and reattach the hanger to the tube assembly. Readjust the hanger assembly. NOTE: The bottom of the lower flighting is not attached to the gearbox with any bolts or set screws but may be ‘frozen’ fast. Be careful when removing the lower flighting from the gearbox. For easier removal of the lower flighting, keep the gearbox at the bottom intact, remove the two 1/2” bolts from the hanger bushing assembly and pull the lower flighting off the gearbox.
After adjusting the lower flighting, move the upper auger to the unload position and check the upper flighting for readjustment.
UPPER FLIGHTING - If the upper and lower augers to do not properly separate during the unfolding sequence, the upper flighting may need adjusting. Before making adjustment to the upper flighting, check to see if the lugs and drive dogs on the auger assemblies are locking together. If they are not locked together, check to see if a faulty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem.
Fold the upper tube assembly into the upright position. Position the upper flighting in the engaged position with the lower flighting.
Locate the four-hole flange bearing on the top of the upper auger tube housing. With the upper flighting in the engaged position, check the spacing between the upper bearing and the upper tube housing. There must be an 1/8” (0,32cm) space between the base of the four-hole flange bearing and the upper tube housing. If there is NOT a space between the bearing and the upper tube housing, or if there is more than 1/8” (0,32cm) space, the upper flighting will need to be adjusted. To adjust the upper flighting, loosen the 1-1/4” hex nuts both above and below the four-hole flange bearing. Move the 1-1/4” hex nuts up or down the threaded shaft on the top of the auger flighting shaft until the bearing moves to approximately 1/8” (0,32cm) above the base of the upper tube housing. When the fourhole flange bearing is properly located, tighten both 1-1/4” hex nuts together to secure the bearing position.
If the upper and lower flighting still does not separate properly during the folding sequence, a small bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies. Grind approximately 1/8” (0,32cm) from the corner of the lugs where they touch against the drive dogs.
Adjusting Upper Auger
1. Untighten the
1-1/4” hex nut at least 1/4”.
2. Tighten the 1-1/4” hex nut until there is a 1/16” to 3/16” gap between the 4 hole flange bearing and the headpan.
1/16”-3/16”
3.
Tighten the 1-1/4” hex nut back up.
16
Horizontal Auger Disconnect Instructions
In the event the PTO clutch has insufficient torque to clean out the horizontal and vertical augers, follow these instructions to disengage the horizontal auger, clean out the vertical auger, and then reengage and clean out the horizontal auger.
1. Close the feed gates and ensure the PTO is off and not moving.
2. Lift the shifter gearbox handle upward to disengage the horizontal auger. Adding a small amount of grease to the locking plate in contact with the handle can ease the force required to engage/disengage the gearbox.
3. Slowly turn on the PTO. After the vertical auger is emptied, turn the PTO off again.
4. With the PTO off and not moving, push the shifter gearbox handle downward to reengage the horizontal auger. To ensure the gears in the gearbox are fully engaged, momentarily turn the PTO on and then back off so that the PTO shaft rotates slightly. This slight rotation will allow the shifter gearbox gears to fully engage if they were not engaged previously.
5. Slowly turn on the PTO and empty the horizontal auger.
6. Resume normal operation of the grain cart.
Storage
IMPORTANT: When the grain cart is not in use, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life.
Procedure for Storage Preparation
1. Cover electronic monitor (if equipped) with plastic before washing the grain cart. Wash or clean and completely lubricate the grain cart. See “Lubrication Service Schedule” on page 15.
2. Remove all grain from inside the grain tank, auger tube assemblies, and at the clean-out door.
3. Check the gearbox oil and replace with new SAE 80W-90 gearbox lubricant or equivalent if necessary.
4. Touch up areas where paint may have worn away. Use a good quality primer paint, especially before re-applying graphite paint to the interior slopes of the grain tank.
5. Retract all hydraulic cylinders to prevent the piston rods from rusting.
6. Open the clean-out doors at the base of the grain tank.
Removing from Storage
1. Check the gearboxes to make sure they have the appropriate amount of oil.
2. Close the clean out doors at the base of the grain tank.
3. Make sure all safety shields are in the proper position.
17
Repair Parts List and Diagrams
When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair.
Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous.
WARNING
MAKE SURE ALL POWER IS SHUT OFF BEFORE PERFORMING ANY MAINTENANCE OR REPAIR WORK.
Back Half
Weasler 30k Power Take-Off (PTO)
1
Red Lines indicate where to measure length.
2
Front Half
11
12
13
3 4 5
6 9
7 4 8
10
Description Part No.
1 Back Half Weasler PTO 30k (25-1/4”)
1 Back Half Weasler PTO 30k XL (31-3/4”)
2 Front Half Weasler PTO 30k (25”)
2 Front Half Weasler PTO 30k XL (30-1/4”)
3 Auto Clutch for 30k Weasler
4 55E Cross Kit (Auto Clutch PTO)
JM0061874
JM0061885
JM0061876
JM0061887
JM0061884
JM0018449
5 Yoke, Tube & Sleeve (30k Weasler) (55E)
5 Yoke, Tube & Sleeve (30k Weasler XL)
JM0061883
JM0061892
6 30k Weasler Auto Clutch Back Guard (25-1/4”) JM0061881
6 30k Weasler XL Auto Clutch Back Guard (31-3/4”) JM0061891
7 Yoke & Shaft Assembly (30k Weasler) (55E)
7 Yoke & Shaft Assembly (30k Weasler XL)
8 Spring Lock Yoke (1-3/4” PTO) (Weasler)
9 30k Weasler Front Guard (25”)
9 30k Weasler XL Front Guard (30-1/4”)
JM0061880
JM0061890
JM0018506
JM0061879
JM0061889
10 Complete 1-3/4” Weasler 30k PTO 25”
10 Complete 1-3/4” Weasler 30k PTO (XL) 31-1/2”
11 Lock Nut 3/8-16(55E PTO)
12 3/8”-16 x 2-1/4” Hex Bolt (55E PTO)
13 Set Screw 3/8”-16 x .38”
JM0061908
JM0061909
JM0054592
JM0054591
JM0018465
18
Hitch Assembly
5
1
2
7
8
6
9
3
4
5
10
11
12
Description
1 3-3/4” CAT 4 (2”) Cast Hitch (GC)
Part No.
JM0076481
2 3-3/4” CAT 5 (2-3/4”) Cast Hitch (GC)
3 Swivel Hitch CAT 4 to CAT 2 (1-1/4”) Sleeve Kit
4 Swivel Hitch CAT 4 to CAT 3 (1-1/2”) Sleeve Kit
5 3-3/4” Cast Swivel Hitch CAT 4 (2”) Assembly (GC)
6 2-1/4” Housing Diameter VH-225-S02 Retaining Ring
7 CAT 4 (2”) Swivel Hitch Ball
8 0.25-28 Male, 0.547 Length, Zinc Grease Fitting
9 Hitch Sleeve Reducer (3-3/4” to 2-7/8”)
10 1”-8 Gr2 Z Centerlock Hex Nut
11 3-3/4” Non Scale Bar
12 1”-8 x 8” Gr8 YZ Hex Bolt
13 1”-8 x 6” Gr8 YZ Hex Bolt
14 1”-8 x 4” Gr8 YZ Hex Bolt
15 40k Lb Safety Chain
16 Cast Iron Spade 2-1/4” Pin Hole
17 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole
18 3/4”-16 x 2-1/2” Gr8 YZ Fine Thread Hex Bolt
19 Cast Iron Clevis Hitch Assembly
20 3/8”-16 x 2-1/2” Gr5 Z Hex Bolt
21 3/8”-16 Gr2 Z Centerlock Hex Nut
22 Jack Handle for 10,000 lb and Up
JM0020537
JM0001647
JM0001512
JM0037953
23 5/8”-11 Gr2 Z Centerlock Hex Nut
24 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt
JM0002146
JM0002103
25 10k Jack with 10” Tall Frame Tube Mount Plate (Dual Auger Carts) JM0040578
JM0077938
JM0077917
JM0077906
JM0077846
JM0077338
JM0077126
JM0074580
JM0077921
JM0002149
JM0041931
JM0042652
JM0074245
JM0074434
JM0029261
JM0020529
JM0020527
JM0015323
19
13
14
15
20 21 22
23 24
16
17
18
25
19
20
3 Directional Gear Box
2
6 7 8 9 10 9 8 7 11
12
1
3
5
4
12
13 14 15 16 15 14 13
17
Takes 96 Ounces of SAE 80W-90
Gearbox Lubricant.
17
Description Part No.
1 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007)
2 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011)
3 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002)
4 Housing Set (Top and Bottom) for Weasler Gearbox (70-76010)
5 Gearbox Exterior Dust Seal 1-3/4” ID
6 Endcap Seal (3-3/16” x 7/16”) for Weasler Gearbox (71-40079)
7 Spacer Kit (19-16630)
8 Bearing Cup (3720)
JM0025068
JM0025067
JM0025069
JM0046058
JM0049020
JM0025063
JM0046073
JM0027905
9 Cone Bearing (3780)
10 Gear - 34 Teeth (71-06135)
11 Seal (2 x 3.196 x 0.4333) for Weasler Gearbox (71-40080)
12 Single End Shaft (09-70194)
JM0027906
JM0046061
JM0025062
JM0046062
13 Input Shaft Seal (1-3/4” x 2-23/32” x 33/64”) for Weasler Gearbox (71-40052) JM0025061
14 Spacer Kit (19-16631) JM0046074
15 Bearing and Race Set (32210) for Weasler Gearbox (71-20017) JM0025054
16 Gear - 17 Teeth (71-06134)
17 Double End Shaft (09-70244)
18 3 Directional Gearbox for Drag Carts (6050-0760)
JM0046059
JM0046060
JM0045977
1
2
3
6
5
90 Degree Gear Box
9
10
11
Takes 80 Ounces of SAE 80W-90
Gearbox Lubricant.
12
9
8
13
7
8
4
2
9 8 14 8 9 15 16 17
22
4
18
19
20
21
Description Part No.
1 3/8”-16 x 1” Gr5 Z SF Hex Bolt
2 Shaft Cross (09-70312)
3 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011)
4 Gear Shaft - 17 Teeth (71-06194)
JM0002092
JM0046081
JM0025067
JM0046075
5 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007)
6 Housing - 6490 Machining (70-06144)
JM0025068
JM0046076
7 Endcap Seal (3-3/16” x 7/16”) for Weasler Gearbox (71-40079) JM0025063
8 Bearing Cup (3720) JM0027905
9 Bearing Cone (3780)
10 Spacer (51 x 65 x 1.4) (11-40615)
11 Spacer (60 x 68 x 20) (11-40615)
12 Gear - 23 Teeth (71-06119)
13 Seal (2 x 3.196 x 0.4333) for Weasler Gearbox (71-40080)
14 Spacer (80 x 92.9 x .02) (11-40566)
15 Retaining Shim (51 x 61 x 1.2) (11-40564)
16 Locknut - M50 x 1-1/2 (11-30027)
JM0027906
JM0046104
JM0046083
JM0046080
JM0025062
JM0046085
JM0046086
JM0046087
17 Seal (45 x 100 x 10) (28-11013)
18 Endcap - 64990 Machined (70-16093)
19 Gasket Kit - 6000 Series (19-16611)
20 O-Ring (160 x 3.1) (28-1007)
JM0046084
JM0046078
JM0046077
JM0046089
21 Top Cover (90 Deg. Gearbox) (7-7/8” OD) JM0046079
22 90 Degree Gearbox Complete (1.35-1) (2” Output) (6490-0819) JM0044943
21
22
90 Degree Shifter Gearbox
1
2
3
4
5
6
7
8
9
10
11
12
13 14 15 16 17 18
19 20 21
22 23 24
25 21 20 26
27 28
29 30 31
38
32 27
21
20
33
20
21
34
36
37
35
90 Degree Shifter Gearbox
Description Part No.
1 3/8”-16 x 1” Gr5 Z SF Hex Bolt
2 Endcap - 64990 Machined (70-16093)
3 Gasket Kit - 6000 Series (19-16611)
4 O-Ring (160 x 3.1) (28-1007)
5 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011)
6 M24 x 1.5 CL.8 Nut (11-30052)
7 Washer for Weasler Shifter Gearbox (11-40788)
8 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007)
9 Screw Thread Bushing for Weasler Gearbox (11-81136)
10 O-Ring for Weasler Shifter Gearbox (28-21015)
11 Lock Washer for Weasler Shifter Gearbox (11-15196)
12 M10 Hex Nut (11-10198)
13 Top Cover for Weasler Shifter Gearbox (70-16154)
14 Plate for Weasler Shifter Gearbox (20-16259)
15 3/8” x 1-1/4” SF Hex Bolt for Weasler Shifter Gearbox (11-21037) JM0061759
16 Shifter Lever (73-16040) JM0061763
17 Shifter Lever Fulcrum (73-16039)
18 Dowell Pin (11-70080)
JM0061762
JM0061775
19 Seal (2 x 3.196 x 0.4333) for Weasler Gearbox (71-40080)
20 Bearing Cup (3720)
21 Bearing Cone (3780)
22 23 Tooth Gear for Weasler Shifter Gearbox (71-06071)
JM0025062
JM0027905
JM0027906
JM0061756
23 Spring for Weasler Shifter Gearbox (23-16098)
24 Spacer for Weasler Shifter Gearbox (11-40823)
JM0061774
JM0061767
25 Retaining Ring for Weasler Shifter Gearbox (24-15359) JM0061765
26 Endcap Seal (3-3/16” x 7/16”) for Weasler Gearbox (71-40079) JM0025063
27 Spacer (51 x 65 x 1.4) (11-40615)
28 Bronze Bushing for Weasler Shifter Gearbox (04-180590)
29 Shifter Weldment (73-16037)
JM0046104
JM0061754
JM0061761
JM0002092
JM0046078
JM0046077
JM0046089
JM0025067
JM0061770
JM0061768
JM0025068
JM0061760
JM0061772
JM0061769
JM0061771
JM0061750
JM0061757
30 Spline Bushing for Weasler Shifter Gearbox (05-15540)
31 Cross Shaft for Weasler Shifter Gearbox (09-70332)
32 Retaining Ring for Weasler Shifter Gearbox (24-15313)
33 Spacer (80 x 92.9 x .02) (11-40566)
34 Retaining Shim (51 x 61 x 1.2) (11-40564)
35 17 Tooth Gear Shaft for Weasler Shifter Gearbox (71-06194)
36 Locknut - M50 x 1-1/2 (11-30027)
37 Seal (45 x 100 x 10) (28-11013)
38 6490 Weasler Shifter Gearbox
JM0061764
JM0061755
JM0061766
JM0046085
JM0046086
JM0046075
JM0046087
JM0046084
JM0054985
23
24
Driveline
1
2
3
4
5
6
7
8
9 10 11 12
13
14
15
16
20 21 22 23
6
7
17
18
19
24 25
NOTE: Cart uses 2 half moon keys on each driveline.
29
30
26
27
28
Driveline
Description Part No.
1 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
2 1/2” Gr2 Z Lock Washer
3 90 Deg Gearbox U-Joint Shield
4 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt
5 U-Joint Shield
6 1/2”-13 Gr2 Z Centerlock Hex Nut
7 1/2”-13 x 3” Gr5 Z Hex Bolt
8 5/8”-11 Gr2 Z Centerlock Hex Nut
9 Drive Shaft Support Plate 7-3/4” x 5-1/2” (1732-2332)
10 1-3/4” 4 Bolt Flange Bearing, 5/8” Bolt Hole (UCF-20928)
11 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt
12 190” x 1-3/4” Drive Shaft (DS-134190)
13 5/8”-11 x 3” Gr5 Z Hex Bolt
14 44R U-Joint - 1-3/4” Spline x 1-3/4” Round Clamp Weasler (252-27700)
15 2” x 11” PVC Pipe
16 2” x 50” PVC Pipe
JM0075686
JM0044985
17 44R U-Joint - 1-3/4” Round Clamp x 1-3/4” Round Clamp Weasler (252-27701) JM0041390
18 1-3/4” x 33-1/4” Drive Shaft
19 2” x 26” PVC Pipe
20 3/8”-16 Gr5 Z SF Hex Nut
21 Knuckle Shield Mount Extension for Dual Auger Carts
JM0075617
JM0075687
JM0002152
JM0051601
22 3/8”-16 x 1” Gr5 Z SF Hex Bolt
23 2” x 15” PVC Pipe
24 3 Keyed LF Hydraulic Hose Holder
25 Long Fold Hydraulic Hose Holder Weldment
26 Sheet Metal Protective Edging
27 97” Hydraulic Hose Shield (1312, 1412, 1522, 32 series)
28 32 Series PTO Shield
29 3/8” x 1-1/2” Half Moon Key
30 Drive Shaft, 1-3/4” x 144” (DS-134144)
31 Cross Kit (U-Joint) (44R) (CK-44R)
JM0002092
JM0044986
JM0021437
JM0049268
JM0033726
JM0020941
JM0038119
JM0018772
JM0021242
JM0017958
JM0002100
JM0019021
JM0042637
JM0001750
JM0012698
JM0001511
JM0016678
JM0002146
JM0075609
JM0018774
JM0016681
JM0026235
JM0002105
JM0041389
25
Rear 90 Degree Gearboxes Mount
1 2 3 4
5 6
26
7 8 4 9
Description
1 Rear Gearbox Mount Weldment
2 1/2” Gr2 Z Lock Washer
Part No.
JM0046340
JM0019021
3 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
4 3/8”-16 Gr5 Z Small OD SF Hex Nut
5 Rear Disconnect - Back Plate - Shifter Gearbox
6 3/8”-16 x 1” Gr5 Z SF Hex Bolt
JM0002100
JM0048086
JM0054785
JM0002092
7 90 Degree Shifter Gearbox Coupler - 1.75” Spline Weldment - Male
8 3/8”-16 x 1.5” Gr2 Z Partially Threaded Hex Bolt
JM0048083
JM0059103
9 90 Degree Shifter Gearbox Coupler - 1.75” Spline Weldment - Female JM0059078
1
2
3
Clean Out Doors
5
4
6 7
8 3
2
9 10 7 11 12 13
7
14 15 16 17 18
Description Part No.
1 Torsion Tube Weldment (240”) (1732, 2032, 2332)
2 2” Pipe Guide (1/2” x 3” x 3-7/8”)
3 Clean Out Door Link Plate for Flat Bottom Trough
4 Horizontal Flat Clean Out Door 30”
5 Horizontal Flat Clean Out Door 45” (Long)
6 3/8”-16 x 1” Gr5 Z Hex Bolt
7 3/8”-16 Gr2 Z Centerlock Hex Nut
8 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt
9 3/8”-16 x 1” Gr5 Z SF Hex Bolt
10 3/8”-16 Gr5 Z SF Hex Nut
11 3/4” x 3-1/2” (3-1/4” Usable Length) Z Clevis Pin
12 2” ID x 2-3/8” OD x 1” LG Bronze Bushing (EB-2)
13 3/16” x 2-1/2” Hair Clip Pin (316HP)
14 Clean Out Handle - Nylon Mount Plate
15 3/8” x 2-1/2 Z Round Wire Lynch Pin
16 Drag Auger Clean Out Door Handle Latch
17 Clean Out Gate Pipe Guide Weldment
18 32 Series Clean Out Gate Handle (32-1/4”)
19 #8-32 Z Nylon Locking Hex Nut
20 Vertical Clean Out Door Latch (32 Series)
JM0045561
JM0043146
JM0012334
JM0049152
21 #8-32 x 1/2” Slotted Hex Washer Head Machine Screw JM0012333
22 1/4” x 1-3/4” Lynch Pin JM0001478
JM0075824
JM0041232
JM0051067
JM0075825
JM0050778
JM0001592
JM0001512
JM0016675
JM0002092
JM0002152
JM0042973
JM0027653
JM0001657
JM0042708
JM0014929
JM0047593
19 20
21 22
27
Feed Gate
1 2 3 4
28
3
4
1
2
5
6
7
8
Description Part No.
1 Feed Gate Master Link 1/2” Thick with Bronze Bushings JM0051055
2 5/8”-11 Gr2 Z Centerlock Hex Nut
3 Bronze Bushing 3/4” ID x 7/8” OD x 1/2”
4 1” x 3” Clevis Pin with Cotter Pins
JM0002146
JM0051109
JM0019407
Track Mount
9
10
11
Description Part No.
1 3/4”-10 x 3” Gr5 Z Hex Bolt
2 3/4” Z Lock Washer
3 3/4”-10 Gr2 Z Hex Nut
4 3/8”-16 Gr5 Z SF Hex Nut
5 1”-8 x 8” Gr8 YZ Hex Bolt
JM0019201
JM0018544
JM0002125
JM0002152
JM0042652
6 Scale Bolt Retainer Bracket
7 3/8”-16 x 1” Gr5 Z SF Hex Bolt
JM0042616
JM0002092
8 1732 Scale Bar Attachment JM0075560
9 1”-8 Gr2 Z Centerlock Hex Nut JM0002149
10 3-3/4” Non Scale Bar
11 1”-8 x 7” Gr8 YZ Hex Bolt
JM0041931
JM0042653
Lower Auger Assembly
16
17
4
10 3
11
10
14 15 1
12
13
Description
1 1”-8 Gr2 Z Centerlock Hex Nut
2 Drive Dog Weldment, 2-1/2” ID
3 1”-8 x 6” Gr8 Z Hex Bolt
Part No.
JM0002149
JM0002919
JM0046609
4 2-1/2” ID Bronze Bushing (BB-212)
5 1/2” Gr2 Z Lock Washer
6 1/2” -13 x 1-1/4” Gr5 Z Hex Bolt
7 Hanger Bushing Assembly (22”) (HBA-22)
8 M5-0.8 x 12 Gr8.8 Z Hex Bolt
9 Limit Switch for Field Light (ME-8111)
10 20” Horizontal Auger Hanger Bracket
11 Bottom Vertical Auger (145-3/16” Lg) (32 Series)
JM0016841
JM0019021
JM0001513
JM0019656
JM0036046
JM0036040
JM0038732
JM0036809
12 Front Horizontal Auger (128-5/8” Lg)
13 Rear Horizontal Auger (120-1/2” Lg)
14 1/2”-13 Gr5 Z SF Hex Nut
15 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
JM0042920
JM0042922
JM0002153
JM0002100
16 Spline Coupler 2” ID x 5-15/32” OD Weldment (Weasler Gearbox) (SC-334x3) JM0009701
17 2” Output Shaft Gearbox Spline Washer (3” OD) JM0020638
29
30
1
Upper Auger Linkage
2 3 4 5
6
7
8
9
10
11
Description
1 Main Fold Link (22-1/2” x 7-7/16” x 1”)
Part No.
JM0034658
2 1/4” Diameter Snap Ring
3 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bushing
4 1-1/4” Pin Keeper (4-5/8” Lg)
5 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt
6 1” x 3-1/4” Clevis Pin (X-Tended Reach)
7 3/8”-16 Gr2 Z Centerlock Hex Nut
8 Master Link w/ Keeper (11-1/8” x 3” x 3/4”)
9 5/8”-11 Gr2 Z Centerlock Hex Nut
JM0001870
JM0021957
JM0035930
JM0016675
JM0047300
JM0001512
JM0035075
JM0002146
10 22” Hinge Pin w/ Keeper Weldment (23” Lg) (12,22 & 32 Series) JM0024966
11 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt JM0002103
12 1” x 3-1/2” Clevis Pin with Cotter Pins
13 HD Adjustable Pac Man Weldment
14 1-1/4”-12 Gr5 Z Hex Jam Nut
JM0001817
JM0021417
JM0002158
12
13
14
1
Upper Auger Assembly
2
1
6
7
8
9
10
7
11
12
3
4
5
*-R = Red
*-B = Blue
*-G = Green
*-Y = Yellow
*-BLK = Black
Description
1 22” Upper Flighting (127” Lg)
Part No.
JM0038528
2 22” 32 Series Top Tube Weldment
3 3/8”-16 Gr5 Z SF Hex Nut
4 Upper Auger Rest Plate
JM0037727*
JM0002152
JM0034981
5 3/8”-16 x 1” Gr5 Z SF Hex Bolt
6 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt
7 1-1/4”-12 PN Gr5 Hex Jam Nut
8 1-3/8”, ID 3” OD Flat Washer
JM0002092
JM0001498
JM0001606
JM0015731
9 Top Auger Collar 2-1/4” Long (1-3/4” OD) JM0016792
10 1-1/4” Flange Bearing, 4 Hole (GRAF-206) JM0018560
11 4-1/2” Compression Spring (CMSUAA-4) JM0018559
12 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
31
32
Spout Assembly
1
2
3
4
5
6
7 8 9 10 11
12 13
14
15
16 17 18
19
20
21
22
23
Spout Assembly
Description Part No.
1 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer
2 Telescoping Spout Main Linkage Rod
3 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
4 22” Inner Telescoping Spout
5 22” Outer Telescoping Spout
6 4-Sided Telescoping Spout Rubber Extension (22”) (32 Series)
JM0001962
JM0034363
JM0002100
JM0038218
JM0038227
JM0037795
7 1/2”-13 Gr2 Z Centerlock Hex Nut
8 1/2”-13 x 2” Gr5 Z Hex Bolt
JM0001511
JM0001593
9 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564
10 1/2” x 1-3/4” Clevis Pin, Usable Length 1-1/2” JM0018264
11 5/32” x 1-1/2” Cotter Pin
12 LED Field Light with Bullet Connector
13 5/16”-18 x 5/8” Flat Head Bolt Z
14 Nylon Spout Guide (Taper Inside)
JM0014348
JM0050949
JM0024963
JM0034308
15 5/16” - 18 Gr5 Z Nylon Locking Hex Nut
16 3/8”-16 x 1” Gr5 Z Carriage Bolt
17 1/2” ID x 2-1/4” OD Flat Washer - 1/8” Thick
18 3/8”-16 Gr2 Z Centerlock Hex Nut
19 Nylon Spout Guide (Taper Outside)
20 1/4”-20 x 3/4” Gr5 Z Hex Bolt
21 1/4” ID, 3/4” OD Z Flat Washer
22 1/4”-20 Gr2 Z Centerlock Hex Nut
23 32 Series Tip Spout Assembly
JM0049059
JM0001632
JM0019081
JM0001512
JM0035132
JM0001507
JM0003090
JM0001505
JM0047941
33
6
7
16
6
16
8
1
Hydraulic Hoses & Cylinders
1-3/4”x4” Hydraulic Cylinder
“Tip Spout Cylinder”
2
2-1/2”x12” Hydraulic Cylinder
“Door Cylinder”
3 4 5 4
9
10
11
12
13
14
3
15
3”x24” Hydraulic Cylinder
“Fold Cylinder”
10
23
22
19
21
20
17 18
“Tip Spout Cylinder”
“Door Cylinder”
“Fold Cylinder”
Couplers welded to Shell
34
Hydraulic Hoses & Cylinders
Description Part No.
1 2-1/2” x 12” Welded Hydraulic Cylinder (JD25012)
1 Seal Kit for 2-1/2” x 24” Hydraulic Cylinder (JD469)
2 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS)
2 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459)
3 1/4” x 478” Hydraulic Hose 478inch4M3k-4G-8MP-4G-4MP
4 1/4” Male NPT x 1/4” Female NPT, 90 Degree Elbow
5 1/4” Male NPTSwivel with .032 Orifice (Restrictor)
6 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP
7 3/8” Standard Coupling
8 1/4” x 304” Hydraulic Hose 304inch4M3k-4G-8MP-4G-6MPX
9 1/4” x 286” Hydraulic Hose 286inch4M3k-4G-8MP-4G-6MP
10 Lock & Load Assembly (1106640)
11 1/4” x 21” Hydraulic Hose 21inch4M3k-4G-4MP-4G-6MPX
12 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow
13 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266
14 3/8” Male NPT x 3/8” Female NPT Swivel with .062 Orifice (Restrictor) JM0018362
15 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644
15 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480)
16 1/4” x 300” Hydraulic Hose 300” -4M3k-4G-6MPX-4G-8MP
17 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MPX
18 1/2” Female NPT x Male Pioneer - High Flow, Cone Style
JM0037895
JM0059225
JM0046664
JM0018254
19 3/8” Male ORB x 3/8” Male NPT; 90 Degree Elbow
20 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow
21 Solenoid Valve for Lock and Load (Black)
22 Solenoid Coil for Lock and Load (Black)
23 Check Valve for Lock and Load (Black)
JM0047350
JM0047348
JM0026256
JM0026255
JM0026250
JM0074112
JM0024891
JM0018564
JM0024892
JM0046246
JM0020115
JM0020113
JM0048197
JM0019562
JM0046245
JM0047274
JM0048754
JM0024896
JM0030059
35
36
1 2 3
6
Auto-Gate Shut-Off Assembly
8
8
2”x36” Hydraulic Cylinder
(Door Cylinder) Inside of Cart
7
11
9
9
11
4
5
6 16
10
10
12
12
13
14
To Grain Cart
Trailer Harness
To iFarm/GT560
15
17
18
Description Part No.
1 Auto Gate Valve Body with Manual Bypass
2 3/8” Male ORB x 3/8” Female ORB; Straight
3 3/8” Male ORB x 3/8” Female NPT Swivel
4 3/8” Male ORB x 3/8” Male NPT; 90 Degree
5 3/8” Male ORB x 1/2” Female NPT Swivel; 90 Degree
JM0075607
JM0039051
JM0044256
JM0047350
JM0080171
6 1/4”-20 Gr5 Z SF Hex Nut
7 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt
8 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP
9 1/4” x 302” Hydraulic Hose 302inch4M3k-4G-6MPX-4G-6FP
JM0001630
JM0046621
JM0048197
JM0080176
10 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP
11 1/2” x 236” Hydraulic Hose 236inch8M3k-8G-8MP-8G-8MPX
JM0024904
JM0047376
12 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MPX JM0046664
13 3-1/2” Amber Round LED Light JM0001895
14 3-1/2” Round LED Grommet
15 3-1/2” Round LED Mount
16 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt
17 Auto Gate Light Harness (LED Light “Y” Cable)
18 J&M Relay Harness(1 per IFM-GS-1P(auto-gate))
19 1/2” Female NPT x Male Pioneer - Low Flow, Ball Style
20 1/2” Female NPT x Male Pioneer - High Flow, Cone Style
JM0001902
JM0034956
JM0001507
JM0046624
JM0037374
JM0039220
JM0018254
Constant Flow or Detent
12 GPM Flow Rate
19
20
Cylinder
Extend/Retract
14
Lights and Wiring
1
15
2
3
13
5
10
9
10 Ground
(White Wire)
7
8
Field Light
(Black Wire)
Amber Flashing
& Turn Signal
(Yellow Wire)
Tail Light
(Brown Wire)
11
Amber Flashing
& Turn Signal
(Green Wire)
Description Part No.
1 Red Oval LED Tail Light
2 LED Amber Light (Circular)
3 Extendable Amber Light Assembly (Left Side)
4 Extendable Amber Light Assembly (Right Side)
5 Wiring Harness, Rear Half of Grain Cart
6 Light Enhancer and Adapter Kit (3 Wires)
JM0034389
JM0018819
JM0018817
JM0018826
JM0020437
JM0010566
7 Main Harness with 7-Prong Connector End for Grain Cart JM0020439
8 Limit Switch for Field Light (ME-8111) JM0036040
9 Field Light Wire Harness
10 LED Field Light with Bullet Connector
JM0020438
JM0050949
11 7-Prong Connector
12 85” Extension Cord for Lights
13 Lock and Load Assembly
14 Grain Cart Lock and Load Harness
JM0010528
JM0043127
JM0048754
JM0044755
15 Limit Switch for Lock and Load - 72” Long Cable JM0046717
12
12
6
1
2
4
37
38
5-Point Scale System: 2022 - Present
2 3 4 5 6
8
GT 400
GT 560
15
Grain Cart Main Harness
GT 560 Power Cable
14
9
1 10
GT 400 and iFarm
Power Cable
16
6
7
11
5
12 13
5-Point Scale System: 2022 - Present
Description Part No.
1 3-3/4” Weigh Bar, Digi-Star
1 3-3/4” Scale Bar, Intercomp
2 GT 400 Digi-Star Scale Display Monitor
2 GT 560 Digi-Star Scale Display Monitor
3 1/4”-20 x 3/4” Gr5 Z Hex Bolt
4 GT 400 Scale Monitor Display Bracket
4 GT 560 Scale Monitor Display Bracket
5 3/8”-16 x 1” Gr5 Z SF Hex Bolt
6 3/8”-16 Gr5 Z SF Hex Nut
7 8’ Cable from J-Box to Indicator (Digi-Star)
8 1/4”-20 Gr5 Z SF Hex Nut
JM0048559
JM0079320
JM0019040
JM0044177
JM0001507
JM0000361
JM0046976
JM0002092
JM0002152
JM0047238
JM0001630
9 Digi-Star 6-Point Junction Box (JB-5)
10 1”-8 x 8” Gr8 YZ Hex Bolt
11 Scale Bolt Retainer Bracket
12 1”-8 Gr2 Z Centerlock Hex Nut
JM0019038
JM0042652
JM0042616
JM0002149
13 1”-8 x 7” Gr8 YZ Hex Bolt
14 Power Cable for GT 560 Indicator
JM0042653
JM0078634
15 30’ Extension Cable Kit (Load Cell and Power) (ECI-3) JM0041218
16 iFarm Standard Power Cable - For All iFarm units (18” 4pin-2pin WP) JM0041060
17 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
39
40
Sideboards
4 5
Opposite Auger Side
(OAS)
2
1
3
6
7
4
8
9
11
10
15
12
Opposite Auger Side
(OAS)
14
13
23
22
13
Front
21
20
13
24
19
28
25
29
14
Auger Side
(AS)
26
13
16
Rear
17
30
27
18
7
Sideboards
Description Part No.
1 Front Leaner Board - 32 Series (177”)
2 Low Sideboard Small Splice Plate (34-3/8”)
3 Back Leaner Board - 32 Series (177”)
4 Corner Sideboard Bracing - 32 Series Leaner
5 Back Triangle Board - 32 Series Leaner
6 Back Leaner Corner Brace - 32 Series (33”)
7 Main Brace - 32 Series Leaner (41-15/16”)
8 Wall Angle Brace - 32 Series Leaner (31-1/4”)
9 4” Leaner Hinge
10 Front Triangle Board -32 Series Leaner
11 Front Leaner Corner - 32 Series (33”)
12 2032 Front OAS Corner (13-15/16” x 7-5/8”)
13 2032, 2332 Sideboards (177” x 14-3/4”)
14 Low Sideboard Splice 10” x 4” (1412, 1401, 1432)
15 2032 Rear OAS Corner (13-15/16” x 7-5/8”)
16 Rear Corner Endboard (27-1/2” x 14-3/4”)
JM0051138
JM0042552
17 Rear End Board 14-3/4” x 142-1/8” (1432, 2032, 2332) JM0038548
18 2032 Rear AS Corner (10-5/8” x 7-5/8”) JM0051143
19 2032 Front AS Corner (10-5/8” x 7-5/8”) JM0051142
20 Front End Board 142-1/8” x 14-3/4” (1432, 2032, 2332) JM0038601
21 Front Corner End Board (27-1/2”)
22 2032 Sideboard Bracing Left (2 per)
JM0042604
JM0044408
23 2032 Sideboard Bracing Right (4 per)
24 3/8”-16 x 1” Gr5 Z SF Hex Bolt
25 3/8”-16 Gr5 Z SF Hex Nut
26 5/16”-18 x 5/8” Gr5 Z SF Hex Bolt
27 5/16”-18 Gr5 Z SF Hex Nut
28 3/8”-16 x 1” Gr5 Z Pan Head Bolt
29 3/8” ID, 1” OD Z Flat Washer
30 3/8”-16 Gr2 Z Centerlock Hex Nut
JM0043449
JM0002092
JM0002152
JM0049017
JM0014049
JM0002892
JM0003061
JM0001512
JM0042640
JM0042603
JM0042375
JM0043221
JM0042540
JM0042545
JM0042526
JM0042508
JM0025638
JM0042601
JM0042605
JM0051139
JM0042419
JM0020614
Inspection Windows
Description Part No.
1 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512
2 Inside Window Clip - Deep JM0000253
3 Outside Window Clip - Shallow JM0000256
4 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663
5 Window Seal 3/4” ‘S’ Strip
6 Standard Inspection Window
7 Inspection Window Kit
JM0000254
JM0000255
JM0025752
41
Gate Indicator Display Assembly
24
42
Description Part No.
1 Indicator Slide - T Shaped
2 Open and Close Decal for 32 Series Indicator
3 #6-32 x 3/4” Hex Bolt
4 9/32” ID, 3/4 OD x 7/16” Plastic Spacer for 32 Series Indicator Box
5 1/4”-20 x 2” Gr5 Z Hex Bolt
6 1-5/8” Idler Pully (Long Spring Return)
7 1/2”-13 Gr2 Z Centerlock Hex Nut
8 Drag Cart Lock and Load Switch Trigger
9 1/2”-13 x 6” Gr5 Z Hex Bolt
10 0.72OD, 3” Free Length, 0.059 Wire Compression Spring
11 Indicator Plate on Conduit - Lock and Load Switch
12 20’2” Indicator Rod Cable with Nuts and Washers Included
13 1/4”-20 Gr2 Z Centerlock Hex Nut
14 1/4” ID, 3/4” OD Z Flat Washer
15 1/4” ID, 5/8” OD x 1-1/8” Long Nylon Bolt Spacer
16 Limit Switch for Lock and Load - 72” Long Cable
JM0001505
JM0003090
JM0046481
JM0046717
17 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591
18 Extension Spring 7.562 x 1.312 OD x .135 Wire for 32 Series Indicator JM0078305
19 Indicator Mechanism - Pulley Rack Plate
20 1/4”-20 x 1” Gr5 Z Hex Bolt
JM0041667
JM0002095
21 Indicator Slide - Backing Plate
22 Indicator Plate Bolted to Conduit
23 26” Indicator Gate Cable
24 32 Series - Indicator Display Assembly
JM0042207
JM0046375
JM0048275
JM0046362
JM0041671
JM0043138
JM0048557
JM0048556
JM0048072
JM0012970
JM0001511
JM0046358
JM0016679
JM0045011
JM0046367
JM0048555
Auger Rest Assembly
Description Part No.
1 1/4” Diameter Snap Ring
2 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”)
3 Cable Guide for X-tended Reach Auger Rest
4 1/4”-20 Gr2 Z Centerlock Hex Nut
5 1/4” ID, 3/4” OD Z Flat Washer
6 1/4”-20 x 2” Gr5 Z Hex Bolt
7 1/8” Auger Rest Cable
8 Flip Up Auger Rest - Long Fold
9 3/8”-16 x 1” Gr5 Z Hex Bolt
10 3/8” ID, 1” OD Z Flat Washer
11 3” x 17-1/2” Auger Rest Guide Plate UHMW
12 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt
JM0001870
JM0028218
JM0046922
JM0001505
JM0003090
JM0001591
JM0037202
JM0020538
JM0001592
JM0003061
JM0024456
JM0002447
13 2-3/4” x 1-1/2” Rest Pad JM0020802
14 Extension Spring 5-3/8” OAL x 1-1/2” OD x .148” Wire, Zinc Plated JM0024976
15 1/4” x 1-3/8” Roll Pin
16 Flip Up Auger - Throw Handle
JM0009896
JM0021843
17 3/8”-16 x 1-1/4” Socket Head Cap Screw
18 6” x 2” Storage Position Auger Rest Triangle Pad
19 Storage Position Auger Rest
20 3/8”-16 Gr2 Z Centerlock Hex Nut
JM0047163
JM0037644
JM0020787
JM0001512
21 1/2”-13 Gr2 Z Centerlock Hex Nut
22 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
JM0001511
JM0002100
43
Ladder Assembly
44
Description
1 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt
2 1/2” ID, 1-3/8” OD Z Flat Washer
Part No.
JM0002100
JM0003082
3 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511
4 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092
5 3/8”-16 Gr5 Z SF Hex Nut JM0002152
6 Side Swing Ladder Mount Bracket JM0012865
7 Swing Out Ladder Adjustable Tab JM0020977
8 32 Series Ladder JM0038740
9 Ladder Support Leg
10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt
JM0012926
JM0016673
11 Ladder Guide - 3/16” Thick JM0021947
12 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505
1 2 3 4 5 6 7
Spring Return Assembly
13
14
1
3
15 6
9
3
1
8
7
5 10 11 12
18
12 16 17 20
Description Part No.
1 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505
2 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445
3 1-1/4” Idler Pulley (1/4” ID)
4 Large Spring Return Pully Spacer (2 Holes)
5 1-5/8” Idler Pully (Long Spring Return)
6 1/4”-20 x 1” Gr5 Z Hex Bolt
7 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt
8 1/4” ID, 3/4” OD Z Flat Washer
9 Rectangular Plastic Spacer for Spring Return
10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt
11 2” Black Plastic Spacer (1/4” ID x 1/2” OD)
12 Spring Return Spring
13 Grain Cart Spring Return Housing
14 3/8”-16 x 3” Gr5 Z Hex Bolt
15 Spring Return Stiffening Plate
16 3/4” x 2” Plastic Spacer
17 3/8”-16 Gr2 Z Centerlock Hex Nut
18 Spring Return Cable (Grain Carts)
19 Spring Return Assembly (Grain Cart)
20 1/4” x 3/4” Self Tapping Screw
JM0002439
JM0018897
JM0012970
JM0002095
JM0002447
JM0003090
JM0012973
JM0016673
JM0002442
JM0000207
JM0012974
JM0001666
JM0034548
JM0002444
JM0001512
JM0012981
JM0002911
JM0001570
19
45
1
2
3
4
5
12
6 7
19
20
21
Roll Tarp Assembly
3 17 18 6
11
10
9
8
8
13
10
14
7 6
25
26
27
15
3
5
16
52
3 6
28
46
34 35 36 37
38
21
22
2
23
24
29
30
31
32
33
7
42
41
25
40
39
47 48 6 45 49 50 44 51 46
46
45
44
43
Roll Tarp Assembly
Description Part No.
1 Rear Endcap Plate for Glide Right - Leaner Large 121-5/8”
2 3/8”-16 Gr2 Z Centerlock Hex Nut
3 3/8”-16 x 1” Gr5 Z SF Hex Bolt
4 Rear Endcap Plate for Glide Right - Leaner Small 45-5/8”
5 1/4”-20 x 1/2” Gr5 Z Hex Bolt
6 3/8”-16 Gr5 Z SF Hex Nut
7 1/4”-20 Gr5 Z SF Hex Nut
8 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt
9 Rear Arched Top Endcap for Glide Right - Leaner Small 45”
10 Endcap Splice for Leaner
11 Rear Arched Top Endcap for Glide Right - Leaner Large 121”
12 3/8”-16 Gr5 Z J-Bolt (384JB)
13 Front Arched Top Endcap for Glide Right - Leaner Large 121”
14 Front Arched Top Endcap for Glide Right - Leaner Small 45”
15 Front Endcap Plate for Glide Right - Leaner Small 45-5/8”
16 Front Endcap Plate for Glide Right - Leaner Large 121-5/8”
17 Endcap Prop - Lower 19” (ABS-2)
17 Endcap Prop - Lower 27” (ABS-2L)
18 Endcap Prop - Upper 19”
19 Spool End for Roll Tube
20 1/4” x 1-1/4” HD Spiro Roll Pin
JM0045322
JM0045320
JM0000179
JM0021403
JM0021404
JM0002449
JM0046782
21 Roll Tarp Guide Roller
22 1” USS Flat Washer
23 Universal Joint - Roll Tarp (SUJ-1)
24 1/4”-20 Gr2 Z Centerlock Hex Nut
25 Spring Return Cable (Grain Carts)
JM0038446
JM0003063
JM0001517
JM0001505
JM0012981
26 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt
27 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt
JM0001659
JM0001506
28 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and Higher (ABCH-1EL)) JM0000164
29 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511
JM0045319
JM0001512
JM0002092
JM0045323
JM0001481
JM0002152
JM0001630
JM0016673
JM0045291
JM0007264
JM0045289
JM0001519
JM0050120
JM0050121
30 Crank Holder (Zinc Plated) (CH-1)
31 Roll Tarp - Handle Hanger Rubber Flap
32 1/2” ID, 1-3/8” OD Z Flat Washer
33 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt
34 3/16” Cable x 359” (1732, 2032, 2332)
35 160” Arched Tarp Bows (Leaner)
36 Tightening Lip 179-7/8” Front (1732, 2032, 2332)
36 Tightening Lip 179-7/8” Rear (1732, 2032, 2332)
37 1/4”-20 x 1” Gr5 Z Hex Bolt
38 1/8” Cable Clamp
39 S-Cap Yellow - 1.062 ID x 1-1/2” x 1/16
40 Spring Return Assembly Complete (Grain Cart)
41 12’ Crank w/ Splined U-Joint (CUJ-1LN)
42 1/4” x 3/4” Self Tapping Screw
43 1-1/4” x 364” Roll Tube for Glide Right (1732, 2032, 2332)
44 29’8” x 15’6” Tarp with 15 Rivets (1732, 2032, 2332)
45 Tarp Rope Assembly 16’ 8” Glide Right Leaner
46 1” x 360” Square Tie-Down Tube (1732, 2032, 2332)
47 3/8”-16 x 2” Gr5 Z Hex Bolt
48 Tarp Stop Bracket (TSB-1)
49 1/4” x 1-1/2” Self Tapping Screw
50 Tarp Rope Bracket
51 1/4” Tarp Rivet
52 3/8” Ribbed Push in Rivet
JM0002967
JM0002551
JM0003082
JM0001513
JM0048576
JM0021405
JM0042760
JM0042848
JM0002095
JM0001514
JM0018963
JM0002911
JM0019888
JM0001570
JM0048613
JM0048562
JM0048670
JM0048617
JM0001510
JM0000187
JM0001571
JM0047700
JM0001518
JM0037396
47
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