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9K SERIES
S E R V I C E M A N U A L
AND ELECTRIFIED LOCKS
C
REDITS/COPYRIGHT
Copyright ©2020 dormakaba USA Inc. All rights reserved.
Information in this document is subject to change without notice and does not represent a commitment on the part of dormakaba USA Inc. The software described in this document are furnished under a license agreement or nondisclosure agreement.
This publication is intended to be an accurate description and set of instructions pertaining to its subject matter. However, as with any publication of this complexity, errors or omissions are possible. Please call dormakaba USA Inc. at (855) 365-2407 if you see any errors or have any questions. No part of this manual and/or databases may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose, without the express written permission of dormakaba USA Inc.
This document is distributed as is, without warranty of any kind, either express or implied, respecting the contents of this book, including but not limited to implied warranties for the publication’s quality, performance, merchantability, or fitness for any particular purpose. Neither dormakaba USA Inc., nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this publication.
Life Safety Code is a registered trademark of the National Fire Protection Association.
Written and designed at dormakaba Americas Headquarters
6161 East 75th Street
Indianapolis, IN 46250
T56082_E October 2020
C
ONTENTS
VII
1–1
1–1
1–2
1–2
1–2
1–2
1–3
Technical support 1–4
Support services 1–4
Telephone technical support 1–4
Training seminars 1–4
2–1
2–2
2–3
2–5
2–7
2–8
Electrified cylindrical functions
2–11
2–11
2–12
AB function chassis—entrance lock (ANSI F109)
2–12
C function chassis—corridor lock (ANSI F88)
2–13
D function chassis—storeroom lock (ANSI F86)
2–14
E function chassis—service station lock (ANSI F92)
2–15
G function chassis—storeroom lock (ANSI F91)
2–16
9K Series Service Manual iii
Contents iv
H function chassis—hotel guest room lock with indicator
HJ function chassis—hotel guest room lock without indicator
2–17
L function chassis—privacy lock (ANSI F76)
2–18
N function chassis—passage lock (ANSI F75)
2–19
NX function chassis—exit lock (ANSI F89)
2–20
P function chassis—patio lock (ANSI F77)
2–21
R function chassis—classroom lock (ANSI F84)
2–22
S function chassis—communicating lock (ANSI F80)
2–23
T function chassis—dormitory lock (ANSI F90)
2–24
W function chassis—utility or institutional lock (ANSI F87)
2–25
2–26
2–27
A function chassis—entrance lock (ANSI F81)
2–27
B function chassis—office lock (ANSI F82)
2–28
DR function chassis—special lock
2–29
DZ function chassis—closet or storeroom lock
2–30
EA function chassis—entrance or office lock
2–31
IN function chassis—intruder lock
2–32
LL function chassis—hospital privacy lock
2–33
M function chassis—communicating lock (ANSI F78)
2–34
Q function chassis—exit lock (ANSI F83)
2–35
RD function chassis—special lock
2–36
RZ function chassis—closet or storeroom lock
2–37
XD function chassis—special lock
2–38
XR function chassis—special lock
2–39
2–40
YR function chassis—special lock
2–41
Z function chassis—closet lock
2–42
2–43
DEL function chassis—electrically locked fail safe
2–43
DEU function chassis—electrically unlocked fail safe
2–45
2–47
2–50
Standard strikes and strike boxes
2–50
2–50
2–51
Roses, rose liners, and rose spacers
2–52
Standard levers and components
2–54
2–57
2–58
2–59
9K Series Service Manual
3–1
3–2
3–3
3–3
Replacing the inside rose and rose liner 3–4
Replacing the outside rose and liner assembly
3–6
Replacing the RQE rose liner for electrified locks
3–7
3–8
Replacing the lever keeper spring
3–10
Replacing the lever return spring
3–11
Replacing the key release cam assembly
3–15
Replacing the spring drive plate
3–16
3–17
Replacing the solenoid for electified locks
3–19
Adding the RQE switch to electrified locks
3–19
Reversing the solenoid when changing the function
3–20
3–20
3–21
3–22
Positioning the cam for C function locks
3–22
Positioning the cam for G and IN function locks
3–23
Emergency key instructions for H and HJ function locks
3–24
3–25
A–1
I NDEX B–1
Contents
9K Series Service Manual v
Contents vi 9K Series Service Manual
F
IGURES
Understanding function drawings 2–2
Standard strikes and strike boxes 2–50
Understanding strike lip measurement 2–50
Cross-section of 9K locks showing lead-lined parts 2–51
Standard lever components 2–55
Lever components with interchangeable core s 2–55
Lever components for use with non-interchangeable cores
2–56
S ERVICE AND M AINTENANCE
3–2
Removing the plain lever or button lever
3–3
Replacing the lever (keyed lever shown) 3–4
Removing the inside rose with the spanner wrench 3–4
Removing the two through-bolts 3–5
Replacing the inside rose and rose liner
3–5
Removing the outside rose and liner assembly
3–6
Replacing the outside rose and liner assembly
3–7
Removing the button assembly 3–8
Inserting the button assembly into the sleeve 3–9
Bending the button assembly tab
3–9
9K Series Service Manual vii
Figures
Removing the lever keeper spring 3–10
Positioning the lever keeper spring 3–10
Lever keeper spring in position
3–11
Separating the hub and sleeve assembly from the chassis
3–12
3–12
Removing the lever return spring
3–12
Positioning the lever return spring 3–13
Inserting the lever return spring
3–13
Installing the thrust plate 3–14
Positioning the retractor assembly
3–14
Installing the retractor assembly 3–15
Removing the key release cam assembly
3–15
Installing the key release cam assembly 3–16
Removing the spring drive plate 3–16
Installing the spring drive plate 3–17
Removing the sleeve assembly from the hub 3–18
Replacing the sleeve assembly 3–18
3–19
Engaging the retractor in the latch
3–21
Correct position of the C function inside locking cam
3–22
Correct position of the G and IN function locking cam 3–23
Intermediate position of the G and IN function locking cam
3–23
Inserting the emergency key 3–24 viii 9K Series Service Manual
1
G
ETTING
S
TARTED
I
NTRODUCTION
The 9K Series Service Manual contains essential information to help you maintain your 9K Series
Lock. This manual addresses standard and electrified
9K Series Locks. Throughout this manual, the term electrified is used to refer to 93KW–95KW DEL, DEU function locks.
9K Series Service Manual 1–1
Getting Started
C
ERTIFICATIONS AND STANDARDS
9K Series Locks
■ The locks comply with ANSI A156.2, Series 4000 Grade 1 standards.
■
■
The locks are listed by Underwriter’s Laboratories for use on 3 Hr., A label single swinging doors (4
´ x 10
´
), or pairs of doors 8
´ wide and
10
´ high.
When used with the 3/4 ″ throw latch, the locks comply with
Miami-Dade County standards with a design pressure rating of ±90
PSF for single doors and ±50 PSF for double door openings.
■
■
■
The AB, C, D, EA, G, IN, NX, Q, R, and YD function locks comply with ANSI A250.13 Windstorm standards with a design load rating of
1750 pounds.
The chassis conforms to ANSI A115.2.
■
The 8KS3 strike fits the standard door frame cutout as specified in
ANSI A115.2.
The #14 and #15 lever handles conform to California Administrative
Code Title 19 and Title 24.
■ The #14, #15, and #16 lever handles conform to the Illinois
Accessibility Standard.
Electrified
Locks
■
■
■
The 9KW Locks are UL listed for GYQS electrically controlled single point locks or latches.
The 9KW Locks are approved by the California State Fire Marshal
(CSFM) pursuant to section 13144.1 of the California Health and
Safety Code.
The 9KW Locks are approved by the city of New York Board of
Standards and Appeals under calendar number 730-89-SA. See CSFM listing number 4136-1175:103.
Accessories
■ The 8W599 transformer is UL listed.
■ The 8WCON AC to DC converter full wave bridge rectifier is
UL recognized.
1–2 9K Series Service Manual
Getting Started
D
OCUMENTATION PACKAGE
The following documentation is available to help you with the installation, start-up, and maintenance of your 9K Series Lock.
The installation and assembly instructions also can be ordered separately:
Document Title
Installation Instructions for 9K Cylindrical Locks a
Doc. No.
T56075
Single and Double Dummy Trim Assembly
Instructions for 9K1DT/2DT
Wiring Instructions for 8K and 9K Series
Electrified Cylindrical Locks with RQE a
T56076
T56090
Door Wiring Instructions for Electrically-Operated
Locks
T61926 a. These installation instructions are included in this manual. See
Installation Instructions on page A–1 .
The templates required for lock installations also can be ordered separately:
Document Title
K08 Template for Door and Frame Preparation for 63, 73, 83, 93K Locks
K09 Template for Door and Frame Preparation for 63, 73, 83, 93K Locks
K10 Template for Door and Frame Preparation for 64, 84, 94K Locks
K11 Template for Door and Frame Preparation for 64, 84, 94K
K12 Template for Door Frame Preparation for 65, 85, 95K
K13 Template for Door Frame Preparation for 65, 85, 95K
K18 Template for 8K/9K Dummy Trim
K21 Template for Strike Specification for
Cylindrical Locks
W14 Template; Installation Specifications for
83KW/93KW–85KW/95KW IDH Max Cylindrical
Locks
W16 Template; Installation Template for
83KW/93KW–85KW/95KW IDH Max Cylindrical
Locks
Doc. No.
T56052
T56053
T56054
T56055
T56056
T56057
T56059
T56060
T60777
T60773
9K Series Service Manual 1–3
Getting Started
T
ECHNICAL SUPPORT
Support services
Telephone technical support
When you have a question about the 9K Series Lock, your first resource for help is the 9K Series
Service Manual. If you cannot find a satisfactory answer, contact your local dormakaba representative.
A factory-trained Certified Product Specialist (CPS) is available in your area whenever you need help.
Before you call, however, please make sure you are where the 9K Series Lock is, and that you are prepared to give the following information:
• What happened and what you were doing when the question arose.
• What you have done so far to answer the question.
dormakaba USA Inc. representatives provide telephone technical support for all 9K Series products.
You may locate the representative nearest you by calling (800) 392-5209 Monday through
Friday, between 8:00 a.m. and 5:00 p.m. eastern standard time; or visit the web page, https://dhwsupport.dormakaba.com/hc/en-us. dormakaba holds training sessions for its customers. The seminars are specifically designed for dormakaba end-users who have a registered a dormakaba [BEST branded product] masterkeyed system and registered a dormakaba [BEST branded product] security equipment. If you are interested, you may contact your local dormakaba representative for details.
1–4 9K Series Service Manual
2
F
UNCTIONS AND
P
ARTS
L
ISTS
The following pages contain function descriptions for all 9K Series Locks. This chapter also includes exploded diagrams that show all field serviceable mechanical parts, diagrams of trim and other miscellaneous parts, and function conversion information.
9K Series Service Manual 2–1
Functions and Parts Lists
F
UNCTION DESCRIPTIONS
This section includes function descriptions grouped by the following function types:
■
■
■
■
■ single-keyed (
)
special (
)
).
For a list of the BEST designation for each ANSI-defined function, see
Note: If the function is ANSI defined, the ANSI designation appears by the function name.
Inside
Latch
Shading indicates that the lever is fixed.
Outside
View looking down at the top of the door
Figure 2.1
Understanding function drawings
2–2 9K Series Service Manual
Functions and Parts Lists
Single-keyed functions
The following lists describe how the latchbolt, outside lever, and inside lever operate for each single-keyed 9K function.
AB–Entrance (ANSI F109)
■
■
Latchbolt operated by: inside lever outside key
■
■
■ outside lever when the inside button is in the unlocked position
Outside lever locked by: inside button when pushed in inside button when pushed in and rotated clockwise
Outside lever unlocked by:
■ inside lever when the inside button is pushed in but not rotated
■ outside key when the inside button is pushed in but not rotated
■ closing the door when the inside button is pushed in but not rotated
Inside lever is always unlocked
E–Service station (ANSI F92)
Latchbolt operated by:
■ inside lever
■ outside key
■ outside lever when the inside button is in the unlocked position
Outside lever locked by:
■ inside slotted button
■ inside slotted button when pushed in and rotated clockwise
Outside lever unlocked by:
■ inside lever
■ inside slotted button when rotated counterclockwise
■ outside key
■ closing the door when the inside button is pushed in but not rotated
Inside lever is always unlocked
D–Storeroom (ANSI F86)
Latchbolt operated by:
■ inside lever
■ outside key
Outside lever is always fixed
Inside lever is always unlocked
H and HJ–Hotel guest room (ANSI F93 for H only)
■
■
Latchbolt operated by: inside lever outside key when the inside button is in the unlocked position
■ special emergency key after the core is removed with the control key
Outside lever is always fixed
Key block feature released by:
■
■ inside lever closing the door
Inside lever is always unlocked
Note : For the H function, pushing the inside button projects an “Occupied” indicator in the outside lever and blocks all operating keys. For the HJ function, pushing the inside button blocks all operating keys.
9K Series Service Manual 2–3
Functions and Parts Lists
R–Classroom (ANSI F84)
Latchbolt operated by:
■ inside lever
■ outside key
■ outside lever when not locked
Outside lever locked by:
■ outside key
Outside lever unlocked by:
■ outside key
Inside lever is always unlocked
T–Dormitory (ANSI F90)
Latchbolt operated by:
■ inside lever
■ outside lever when not locked
Outside lever locked by:
■
■ inside button outside key
Outside lever unlocked by:
■ inside lever when the inside button is pushed in
■
■ outside key closing the door when the inside button is pushed in
Inside lever is always unlocked
2–4 9K Series Service Manual
Functions and Parts Lists
Double-keyed functions
The following lists describe how the latchbolt, outside lever, and inside lever operate for each double-keyed 9K function.
Warning:
Locks that secure both sides of the door are controlled by building codes and the Life Safety Code
®
. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal.
C–Corridor (ANSI F88)
Latchbolt operated by:
■ inside lever
■ outside key
■ outside lever when not locked
Outside lever locked by:
■ inside key
Outside lever unlocked by:
■ inside key
Inside lever is always unlocked
IN–Intruder
Latchbolt operated by:
■ inside lever
■ outside lever when not locked
Outside lever locked by:
■ inside key
■ outside key
Outside lever unlocked by:
■ inside key
■ outside key
Inside lever is always unlocked
G–Storeroom (ANSI F91)
Latchbolt operated by:
■
■ inside lever when not locked outside lever when not locked
Outside lever locked by:
■ inside key
■ outside key
Outside lever unlocked by:
■
■ inside key outside key
Inside lever locked by:
■ inside key
■
■
■ outside key
Inside lever unlocked by: inside key outside key
Note : Turning the key in either the inside or outside lever locks or unlocks both sides.
S–Communicating (ANSI F80)
■
■
Latchbolt operated by: inside key inside lever when not locked
■
■ outside key outside lever when not locked
Outside lever locked by:
■ outside key
Outside lever unlocked by:
■ outside key
Inside lever locked by:
■ inside key
Inside lever unlocked by:
■ inside key
Note : Turning the key in either lever locks or unlocks that lever independently.
9K Series Service Manual 2–5
Functions and Parts Lists
W–Institutional (ANSI F87)
Latchbolt operated by:
■ inside key
■ outside key
Outside lever is always fixed
Inside lever is always fixed
2–6 9K Series Service Manual
Functions and Parts Lists
L–Privacy (ANSI F76)
Latchbolt operated by:
■ inside lever
■ outside lever when the inside button is in the unlocked position
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■ inside lever
■ outside slotted button when pushed in and rotated counterclockwise
■ closing the door
Inside lever is always unlocked
NX–Exit (ANSI F89)
Latchbolt operated by:
■ inside lever
Outside lever is always fixed
Inside lever is always unlocked
Y–Exit
Non-keyed functions
The following lists describe how the latchbolt, outside lever, and inside lever operate for each non-keyed 9K function.
Latchbolt operated by:
■ inside lever
Inside lever is always unlocked
N–Passage (ANSI F75)
Latchbolt operated by:
■ inside lever
■ outside lever
Outside lever is always unlocked
Inside lever is always unlocked
P–Patio (ANSI F77)
Latchbolt operated by:
■
■ inside lever outside lever when the inside button is in the unlocked position
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■
■ inside lever closing the door
Inside lever is always unlocked
1DT–Single dummy trim
This lock is a single, surface mounted lever for an inactive door or a non-latching door.
2DT–Double dummy trim
This lock is a through-bolt mounted pair of matching levers for an inactive door or a non-latching door.
9K Series Service Manual 2–7
Functions and Parts Lists
Special functions
The following lists describe how the latchbolt, outside lever, and inside lever operate for each special 9K function.
Warning:
Locks that secure both sides of the door are controlled by building codes and the Life Safety Code
®
. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal.
A–Dormitory or storeroom lock (ANSI F81)
Latchbolt operated by:
■ inside lever
■ outside key
■ outside lever when the inside button is in the unlocked position
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■ inside button
Inside lever is always unlocked
Note : Inside button must be rotated counterclockwise to unlock the outside lever.
DZ–Closet or storeroom
Latchbolt operated by:
■ inside turn knob
■ outside key
Outside lever is always fixed
Inside turn knob is always unlocked
B–Office (ANSI F82)
■
■
Latchbolt operated by: inside lever outside key
■ outside lever when the inside button is in the unlocked position
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■ inside lever
■ outside key
Inside lever is always unlocked
Note : Inside button is released by turning the key in the outside lever or rotating the inside lever. Closing the door does not release the inside button.
EA–Entrance or Office
■
■
Latchbolt operated by: inside lever outside key
■ outside lever when the inside button is in the unlocked position
Outside lever locked by:
■
■ inside button inside button when pushed in and rotated clockwise
Outside lever unlocked by:
■ inside lever
■ inside button when rotated counterclockwise
■ outside key
Inside lever is always unlocked
Note : Turning the slotted button keeps the outside lever locked until the button is turned back.
2–8 9K Series Service Manual
RZ–Closet or storeroom
Latchbolt operated by:
■ inside turn knob
■ outside key
■ outside lever when not locked
Outside lever locked by:
■ outside key
Outside lever unlocked by:
■ outside key
Inside turn knob is always unlocked
XR–Special
Latchbolt operated by:
■ inside key
■ inside lever when not locked
Outside lever is always fixed
Inside lever locked by:
■ inside key
Inside lever unlocked by:
■ inside key
YR–Special
Latchbolt operated by:
■ inside key
■ inside lever when not locked
Inside lever locked by:
■ inside key
Inside lever unlocked by:
■ inside key
RD–Special
Latchbolt operated by:
■ inside key
■ outside key
■ outside lever when not locked
Outside lever locked by:
■ outside key
Outside lever unlocked by:
■ outside key
Inside lever is always fixed
Functions and Parts Lists
XD–Special
Latchbolt operated by:
■ inside key
Outside lever is always fixed
Inside lever is always fixed
YD–Exit
Latchbolt operated by:
■ inside key
Inside lever is always fixed
DR–Special
■
■
Latchbolt operated by: inside key inside lever when not locked
■ outside key
Outside lever is always fixed
Inside lever locked by:
■ inside key
Inside lever unlocked by:
■ inside key
LL–Hospital privacy
Latchbolt operated by:
■ inside lever
■ outside lever when not locked
Outside lever locked by:
■ inside button when pushed in
Outside lever unlocked by:
■
■ inside lever outside button when pushed in and rotated counterclockwise
■ closing the door
Inside lever is always unlocked
9K Series Service Manual 2–9
Functions and Parts Lists
M–Communicating (ANSI F78)
Latchbolt operated by:
■ inside lever when not locked
■ outside lever when not locked
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■ inside button
Inside lever locked by:
■ outside button
Inside lever unlocked by:
■ outside button
Note : Do not use this function for rooms that have no other entrance.
Z–Closet latch
Latchbolt operated by:
■ inside turn knob
■ outside lever
Outside lever is always unlocked
Inside turn knob is always unlocked
Q–Exit (ANSI F83)
Latchbolt operated by:
■ inside lever
■ outside lever when not locked
Outside lever locked by:
■ inside button
Outside lever unlocked by:
■ inside button
Inside lever is always unlocked
2–10 9K Series Service Manual
Functions and Parts Lists
Electrified cylindrical functions
The following lists describe how the latchbolt, outside lever, and inside lever operate for each electrified 9K function.
DEL–Electrically Locked–Fail Safe
Latchbolt operated by:
■ inside lever
■ outside lever when electric power is removed from the solenoid
■ outside key
Outside lever locked by:
■ applying 24 VDC to the solenoid; remains locked only while power continues to be applied
Outside lever unlocked by:
■ removing 24 VDC from the solenoid
Inside lever is always unlocked
DEU–Electrically Unlocked–Fail Secure
Latchbolt operated by:
■ inside lever
■ outside lever when electric power is applied to the solenoid
■ outside key
Outside lever locked by:
■ removing 24 VDC from the solenoid
Outside lever unlocked by:
■ applying 24 VDC to the solenoid; remains unlocked only while power continues to be applied
Inside lever is always unlocked
Functions by ANSI designation
F84
F86
F87
F88
F89
F90
F91
F92
F93
F109
ANSI no. Function
F75 N
F76
F77
F78
F80
F81
F82
F83
L
P
M
S
A
B
Q
NX
T
G
E
H
AB
R
D
W
C
9K Series Service Manual 2–11
S
TANDARD FUNCTIONS
AB
FUNCTION CHASSIS
—
ENTRANCE LOCK
(ANSI F109)
Item Part No. Qty. Description
1 B55692 1 Turn button assembly a
8
9
6
7
10
4
5
2
3 not shown not shown
11 not shown
12
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55673 1
C55515 1
Key release cam assembly
A55687
A55725
A88631
D55571
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
4
5
6
3
1
2
Inside
Figure 2.2
AB function exploded diagram
7
12
8
5
4
9
11
10
Outside
AB
C
FUNCTION CHASSIS
—
CORRIDOR LOCK
(ANSI F88)
6
7
4
5
8
9
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown
2 not shown not shown
A56008
B55700
B56024
B89839
1
1
1
1
Inside hub assembly, lost motion
Sleeve & key release cam assembly or
Sleeve & key release cam assembly a
Sleeve & key release cam assembly b
3 C55515 2 Spring drive plate
B55518
B55504
2 Lever return spring
2 Thrust plate
B54172 1 Chassis cover
A54190 1 Locking bar
B54888 1 Retractor assembly without catchplate
A55673
A55687
A55725
A88631
D55571
1
1
1
1
1
Key release cam assembly
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
7
9
3
4
5
6
2
Inside
Figure 2.3
C function exploded diagram
1
8
C
12
5
4
3
11
10
Outside
D
FUNCTION CHASSIS
—
STOREROOM LOCK
(ANSI F86)
4
5
2
3
8
9
6
7 not shown not shown
10 not shown
11
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 1 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55675 1 Key release cam assembly
C55515
A55687
A55725
A88631
D55571
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores b. For use with large format interchangeable cores.
11
6
7
4
8
9
Outside
10
3
4
5
Inside
1
Figure 2.4
D function exploded diagram
2
D
E
FUNCTION CHASSIS
—
SERVICE STATION LOCK
(ANSI F92)
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 B55694 1 Slotted button assembly a
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55673 1 Key release cam assembly
C55515 1
A55687
A55725
A88631
D55571
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
D56003
1
1 Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
4
5
6
3
1
Inside
Figure 2.5
E function exploded diagram
2
7
8
5
4
9
E
12
11
10
Outside
G
FUNCTION CHASSIS
—
STOREROOM LOCK
(ANSI F91)
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly, lost motion
2 not shown not shown
3
A55687
A55725
A88631
2
2
2
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly
C55515 2 Spring drive plate b
4 B55518 2 Lever return spring
5
6
7
B55504 2 Thrust plate
B54172 1 Chassis cover
A55676 2 Key release cam assembly
8
9
10 not shown
11
B54888 1 Retractor assembly without catchplate
A54195 1 Locking bar
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw
7 a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
9
7
11
3
4
5
6
8
5
4
3
2
Outside
10
G
2
Inside 1
Figure 2.6
G function exploded diagram
H
FUNCTION CHASSIS
—
HOTEL GUEST ROOM LOCK WITH INDICATOR
(ANSI F93)
HJ
FUNCTION CHASSIS
—
HOTEL GUEST ROOM LOCK WITHOUT INDICATOR
Item a
1
8
9
6
7
4
5
2
3
10
11 not shown
12
Part No. Qty. Description
B55693 1 Push button assembly b
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 1 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55677 1 Key release cam assembly
C55515 1 Spring drive plate
A55687 1 Keyed sleeve assembly
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw
a. These functions require a special throw member. See page 2–54 .
b. Specify finish.
5
8
7
6
5
4
1 3
Inside
Figure 2.7
H/HJ function exploded diagram
2
9
12
10
Outside
11
H, HJ
L
FUNCTION CHASSIS
—
PRIVACY LOCK
(ANSI F76)
Item Part No. Qty. Description
1 B55693 1 Push button assembly a
8
9
6
7
4
5
2
3
10
11 not shown
12
13
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55673 1 Key release cam assembly
C55515 1 Spring drive plate
A55701 1 Keyed sleeve assembly
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A54745 1 Button release assembly
A55505 2 Chassis screw a. Specify finish.
12 13
4
5
6
7
8
5
4
9
11
10
Outside
3
L
1
Inside
Figure 2.8
L function exploded diagram
2
N
FUNCTION CHASSIS
—
PASSAGE LOCK
(ANSI F75)
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly
2 B55610 2 Non-keyed sleeve and driver assembly
3 B55518 2 Lever return spring
4 B55504 2 Thrust plate
5 B54172 1 Chassis cover
6 B54888 1 Retractor assembly without catchplate
7 D55571 1 Outside hub
8 A55505 2 Chassis screw
8
6
4
3
2
Outside
7
3
4
5
Inside
1
Figure 2.9
N function exploded diagram
2
N
NX
FUNCTION CHASSIS
—
EXIT LOCK
(ANSI F89)
Item Part No. Qty. Description
1 B55690 1 Locking bar assembly for “NX” function a
8
9
6
7
4
5
2
3
10
11 not shown
12
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 1 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55680 1 Key release cam assembly
C55515 1 Spring drive plate
A55687 1 Keyed sleeve assembly
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. Specify finish.
12
4
5
6
7
8
11
5
9
10
Outside
1
Inside
Figure 2.10
NX function exploded diagram
2
3
NX
P
FUNCTION CHASSIS
—
PATIO LOCK
(ANSI F77)
Item Part No. Qty. Description
1 B55693 1 Push button assembly a
8
9
6
7
4
5
2
3
10
11 not shown
12
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55680 1 Key release cam assembly
C55515 1 Spring drive plate
A55687 1 Keyed sleeve assembly
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. Specify finish.
1
Inside
Figure 2.11
P function exploded diagram
2
3
4
5
6
12
7
8
5
4
9
11
10
Outside
P
R
FUNCTION CHASSIS
—
CLASSROOM LOCK
(ANSI F84)
Item Part No. Qty. Description
8
9 not shown not shown
10 not shown
11
5
6
7
3
4
1
2
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55681 1 Key release cam assembly
C55515
A55687
A55725
A88631
D55571
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
7
4
3
8
6
3
4
5
Inside
1
Figure 2.12
R function exploded diagram
2
11
10
9
Outside
R
S
FUNCTION CHASSIS
—
COMMUNICATING LOCK
(ANSI F80)
Item Part No. Qty. Description
1 not shown
2 not shown not shown
A55685
A56008
A55687
A55725
A88631
1
1
2
2
2
Inside hub and locking pin assembly or
Inside hub assembly, lost motion
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
3 C55515 2 Spring drive plate
6
7
4
5
8
9 not shown
10
B55518 2 Lever return spring
B55504 2 Thrust plate
A55681 2 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
10
8
6
5
4
3
9
2
Outside
1
2
Inside
Figure 2.13
S function exploded diagram
3
4
5
6
7
S
T
FUNCTION CHASSIS
—
DORMITORY LOCK
(ANSI F90)
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 B55693 1 Push button assembly a
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55681 1 Key release cam assembly
C55515
A55687
A55725
A88631
D55571
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
4
5
6
1
Inside
Figure 2.14
T function exploded diagram
2
3
7
12
8
5
4
9
11
10
Outside
T
1
W
FUNCTION CHASSIS
—
UTILITY OR INSTITUTIONAL LOCK
(ANSI F87)
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown
2 not shown not shown
A56008
A55687
A55725
A88631
1
2
2
2
Inside hub assembly, lost motion
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
3 C55515 2 Spring drive plate
6
7
4
5
8 not shown
9
B55504 2 Thrust plate
A55675 2 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
5
4
7
6
5
4
3
Inside 2
Figure 2.15
W function exploded diagram
9
3
8
2
Outside
W
Y
FUNCTION CHASSIS
—
EXIT LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly
2 B55610 1 Non-keyed sleeve and driver assembly
3 B55518 1 Lever return spring
4 B55504 1 Thrust plate
5 B54172 1 Chassis cover
6 B54888 1 Retractor assembly without catchplate
7 B54809 1 Outside hub and plate assembly
8 A55511 2 Chassis screw
3
4
5
Outside
6
7
8
Inside
1
Figure 2.16
Y function exploded diagram
2
Y
N
ON
-
STANDARD FUNCTIONS
A
FUNCTION CHASSIS
—
ENTRANCE LOCK
(ANSI F81)
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 B55692 1 Turn button assembly a
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55673 1 Key release cam assembly
C55515
A55687
A55725
A88631
D55571
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
4
5
6
1
Inside
Figure 2.17
A function exploded diagram
2
3
7
A
12
8
5
4
9
10
Outside
11
B
FUNCTION CHASSIS
—
OFFICE LOCK
(ANSI F82)
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 B55693 1 Push button assembly a
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54887 1 Retractor assembly with short catchplate
A55673 1 Key release cam assembly
C55515
A55687
A55725
A88631
D55571
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
4
5
6
1
Inside
Figure 2.18
B function exploded diagram
2
3
12
7
8
5
4
9
10
Outside
11
B
DR
FUNCTION CHASSIS
—
SPECIAL LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub, and locking pin assembly or not shown A56008 1 Inside hub assembly, lost motion Keyed
2 not shown not shown
3
A55687
A55725
A88631
2
2
2 sleeve assembly or
Keyed sleeve assembly
Keyed sleeve assembly
C55515 2 Spring drive plate a b
6
7
4
5
8
9
10 not shown
11
B55518 1 Lever return spring
B55504 2 Thrust plate
A55681 1 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55675 1 Key release cam assembly
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
11
1
Inside
Figure 2.19
DR function exploded diagram
2
3
4
5
6
7
8
9
5
3
10
2
Outside
DR
DZ
FUNCTION CHASSIS
—
CLOSET OR STOREROOM LOCK
Item Part No. Qty. Description
1 A54736 1 Turn blade assembly for Z function a
4
5
2
3
8
9
6
7 not shown not shown
10 not shown
11
B54810 1 Inside hub and side plate assembly
A54835 1 Non-keyed sleeve and driver assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55675 1 Key release cam assembly
B55504 1 Thrust plate
C55515 1
A55687
A55725
A88631
D55571
D56003
1
1
1
1
1
Spring drive plate
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
Outside hub, lost motion
A55511 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
6
7
8
5
4
3
2
Inside 1
Figure 2.20
DZ function exploded diagram
9
Outside
10
11
DZ
EA
FUNCTION CHASSIS
—
ENTRANCE OR OFFICE LOCK
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 B55694 1 Slotted button assembly a
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54887 1 Retractor assembly with short catchplate
A55673 1 Key release cam assembly
C55515 1 Spring drive plate
A55687
A55725
A88631
D55571
D56003
1
1
1
1
1
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
Outside hub, lost motion
A55505 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c. For use with large format interchangeable cores.
1
Inside
Figure 2.21
EA function exploded diagram
2
3
4
5
6
12
7
8
5
4
9
11
10
Outside
EA
IN
FUNCTION CHASSIS
—
INTRUDER LOCK
Item Part No. Qty. Description
1 not shown
2 not shown not shown
3
A55685
A56008
1
1
Inside hub and locking pin assembly or
Inside hub and locking pin assembly, lost motion
A55687
A55725
A88631
2
2
2
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
C55515 2 Spring drive plate
4 B55518 2 Lever return spring
7
8
5
6
9
10
11 not shown
12
B55504 2 Thrust plate
A56038 1 Key release cam assembly
B54172 1 Chassis cover
A54195 1 Locking bar
B54888 1 Retractor assembly without catchplate
A55676 1 Key release cam assembly
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw
8 a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
6
10
1
12
3
4
5
7
9
5
4
3
11
2
Outside
IN
Inside
Figure 2.22
IN function exploded diagram
2
LL
FUNCTION CHASSIS
—
HOSPITAL PRIVACY LOCK
Item Part No. Qty. Description
1 B55693 1 Push button assembly a
8
9
6
7
4
5
2
3
10
11 not shown
12
13
14
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54886 1 Retractor assembly with long catchplate
A55673 1 Key release cam assembly
C55515 1 Spring drive plate
A55701 1 Keyed sleeve assembly for “M” function
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
B54210 1 6 Pin throw member
A55699 1 Outside button assembly for “LL” function b
A55505 2 Chassis screw a. Specify finish.
b. Fits into the button lever, not shown. See page 2–54
for button levers.
1
4
5
6
Inside
2
Figure 2.23
LL function exploded diagram
3
12
13
14
7
8
5
4
9
11
10
Outside
LL
M
FUNCTION CHASSIS
—
COMMUNICATING LOCK
(ANSI F78)
Item Part No. Qty. Description
1 A55695 2 Turn button assembly a
2 not shown
3
4
7
8
5
6
9
10
11
12 not shown
13
A55685
A56008
1
1
Inside hub and locking pin assembly
Inside hub and locking pin assembly, lost motion
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55678 2 Key release cam assembly
A55540 1 Bridge bar
C55515 1 Spring drive plate
A55701 1 Keyed sleeve assembly for “M” function
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw a. Specify finish.
8
9
8
1
13
7
5
4
10
12
11
Outside
1
6
4
5
M
3
Inside
2
Figure 2.24
M function exploded diagram
Q
FUNCTION CHASSIS
—
EXIT LOCK
(ANSI F83)
Item Part No. Qty. Description
1 B55692 1 Turn button assembly a
8
9
6
7
4
5
2
3
10
11
12
A55685 1 Inside hub and locking pin assembly
B55610 1 Non-keyed sleeve and driver assembly
B55518 2 Lever return spring
B55504 2 Thrust plate
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
A55680 1 Key release cam assembly
C55515 1 Spring drive plate
A55687 1 Keyed sleeve assembly
D55571 1 Outside hub
A55505 2 Chassis screw a. Specify finish.
12
4
5
6
7
8
5
4
9
11
10
Outside
Q
1
Inside
Figure 2.25
Q function exploded diagram
2
3
RD
FUNCTION CHASSIS
—
SPECIAL LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly, lost motion
2 not shown not shown
3
A55687
A55725
A88631
2
2
2
Keyed sleeve assembly or
Keyed sleeve assembly a
Keyed sleeve assembly b
C55515 2 Spring drive plate
6
7
4
5
8
9
10 not shown
11
B55504 2 Thrust plate
A55675 1 Key release cam assembly
B54172
B54888
1
1
Chassis cover
Retractor assembly without catchplate
B55681
B55518
D55571
D56003
1
1
1
1
Key release cam assembly
Lever return spring
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
11
3
4
5
6
7
8
4
9
3
10
2
Outside
RD
2
Inside 1
Figure 2.26
RD function exploded diagram
RZ
FUNCTION CHASSIS
—
CLOSET OR STOREROOM LOCK
8
9
6
7
4
5
2
3
10 not shown not shown
11 not shown
12
Item Part No. Qty. Description
1 A54736 1 Turn blade assembly for Z function a
A54810 1 Inside hub and side plate assembly
A54835 1 Non-keyed sleeve and driver assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
B55681 1 Key release cam assembly
B55504 1 Thrust plate
B55518 1 Lever return spring
C55515 1 Spring drive plate
A55687
A55725
A88631
D55571
1
1
1
1
Keyed sleeve assembly or
Keyed sleeve assembly b
Keyed sleeve assembly c
O utside hub or
D56003 1 Outside hub, lost motion
A55511 2 Chassis screw a.
Specify finish.
b.
For use with non-interchangeable cores.
c.
For use with large format interchangeable cores .
6
7
8
9
5
4
3
Inside 1
Figure 2.27
RZ function exploded diagram
2
10
12
11
Outside
RZ
XD
FUNCTION CHASSIS
—
SPECIAL LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown
2 not shown not shown
3
A56008
A55687
A55725
A88631
1
2
1
1
Inside hub assembly, lost motion
Keyed sleeve assembly
Keyed sleeve assembly a
Keyed sleeve assembly b
C55515 2 Spring drive plate or
6
7
4
5
8
9 not shown
10
B55504 2 Thrust plate
A55675 1 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
B55682 1 Key release cam assembly
D55571 1 Outside hub or
D56003 1 Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
10
3
4
5
6
7
8
4
3
9
2
Outside
XD
Inside 1
Figure 2.28
XD function exploded diagram
2
XR
FUNCTION CHASSIS
—
SPECIAL LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown
2 not shown not shown
3
A56008
A55687
A55725
A88631
1
2
2
2
Inside hub assembly, lost motion
Keyed sleeve assembly or
Keyed sleeve assembly
Keyed sleeve assembly
C55515 2 Spring drive plate a b
6
7
4
5
8
9
10 not shown
11
B55518 1 Lever return spring
B55504 2 Thrust plate
A55681 1 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
B55682 1 Key release cam assembly
D55571
D56003
1
1
Outside hub or
Outside hub, lost motion
A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
1
Inside
Figure 2.29
XR function exploded diagram
2
3
4
5
6
7
11
8
9
5
10
3
2
Outside
XR
YD
FUNCTION CHASSIS
—
EXIT LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly, lost motion
2 not shown not shown
3
A55687
A55725
A88631
1
1
1
Keyed sleeve assembly or
Keyed sleeve assembly
Keyed sleeve assembly
C55515 1 Spring drive plate a b
6
7
4
5
8
9
B55504 1 Thrust plate
A55675 1 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
B54809 1 Outside hub
A55511 2 Chassis screw a.
For use with non-interchangeable cores.
b.
For use with large format interchangeable cores .
3
4
5
6
7
Outside
8
9
2
Inside
Figure 2.30
YD function exploded diagram
1
YD
YR
FUNCTION CHASSIS
—
SPECIAL LOCK
Item Part No. Qty. Description
1 A55685 1 Inside hub and locking pin assembly or not shown A56008 1 Inside hub assembly, lost motion
2 not shown not shown
3
A55687
A55725
A88631
1
1
1
Keyed sleeve assembly or
Keyed sleeve assembly
Keyed sleeve assembly
C55515 1 Spring drive plate a b
8
9
10
6
7
4
5
B55518 1 Lever return spring
B55504 1 Thrust plate
A55681 1 Key release cam assembly
B54172 1 Chassis cover
B54888 1 Retractor assembly without catchplate
B54809 1 Outside hub
A55511 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
2
3
4
5
6
7
Outside
8
9
10
YR
Inside
Figure 2.31
YR function exploded diagram
1
Z
FUNCTION CHASSIS
—
CLOSET LOCK
Item Part No. Qty. Description
1 A54736 1 Turn blade assembly for Z function a
2 A54810 1 Inside hub and side plate assembly
3 A54835 1 Non-keyed sleeve and driver assembly
4 B54172 1 Chassis cover
5 B54888 1 Retractor assembly without catchplate
6 B55504 1 Thrust plate
7 B55518 1 Lever return spring
8 A55610 1 Non-keyed sleeve and driver assembly
9 D55571 1 Outside hub
10 A55511 2 Chassis screw a. Specify finish.
2
3
4
5
6
7
8
Outside
9
10
Z
Inside
Figure 2.32
Z function exploded diagram
1
E
LECTRIFIED FUNCTIONS
DEL
FUNCTION CHASSIS
—
ELECTRICALLY LOCKED FAIL SAFE
15
Outside
9
10
11
5
4
12
13
14
6
Inside
2
1
3
Figure 2.33
DEL function exploded diagram
4
5
7
8
DEL
Functions and Parts Lists
DEL function parts list
Refer to
and the table below to find the part you need or to
convert the function of the lock.
Item Part no. Qty. Description
1 B60207 1 Switch plunger
2 A55685 1 Inside hub assembly or not shown C60206 1 Inside hub assembly for RQE
3
4
B60217
B55518
1 Modified drive collar & non-keyed sleeve assembly
2 Lever return spring or
5
6
7
B55504
B60470
B54172
2 Thrust plate
1 Wire protector cap
1 Chassis cover not shown A60227 1 ID label (affixed to the chassis cover)
8 C60232 1 Solenoid
9
10
11
A60224 1 Solenoid spring
B60463 1 Chassis frame and retractor assembly
A60541 1 Key release cam assembly
12 C55515 1 Spring drive plate
13 not shown not
A55687 1 Keyed sleeve assembly or
A55725 shown A88631
1 Keyed sleeve assembly a
1 Keyed sleeve assembly b
14 D55571 1 Outside hub or not shown D56003 1 Outside hub, lost motion
15 A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
2–44 9K Series Service Manual
DEU
FUNCTION CHASSIS
—
ELECTRICALLY UNLOCKED FAIL SAFE
15
Outside
9
10
11
5
4
12
13
14
6
Inside
2
1
3
Figure 2.34
DEU function exploded diagram
4
5
7
8
DEU
Functions and Parts Lists
DEU function parts list
Refer to
and the table below to find the part you need or to
convert the function of the lock.
Item Part no. Qty. Description
1 B60207 1 Switch plunger
2 A55685 1 Inside hub assembly or not shown C60206 1 Inside hub assembly for RQE
3
4
B60217
B55518
1 Modified drive collar & non-keyed sleeve assembly
2 Lever return spring
5
6
7
B55504
B60470
B54172
2 Thrust plate
1 Wire protector cap
1 Chassis cover not shown A60227 1 ID label (affixed to the chassis cover)
8 C60231 1 Solenoid
9
10
11
A60223
B60463
A60531
1 Solenoid spring
1 Chassis frame and retractor assembly
1 Key release cam assembly not not
12
13 shown shown
C55515 1 Spring drive plate
A55687
A55725
A88631
1 Keyed sleeve assembly or
1 Keyed sleeve assembly a
1 Keyed sleeve assembly b
14 D55571 1 Outside hub or not shown D56003 1 Outside hub, lost motion
15 A55505 2 Chassis screw a. For use with non-interchangeable cores.
b. For use with large format interchangeable cores.
2–46 9K Series Service Manual
Functions and Parts Lists
F
UNCTION CONVERSION
If you want to convert the function of an existing 9K Lock, use the following tables to determine the internal parts that you need. Unless otherwise noted, a quantity of one is used for each part.
9K Series Service Manual 2–47
Functions and Parts Lists
Standard functions
Part No. Description
A54745 Button release assembly
B55690 Locking bar assembly for “NX” function
B55692 Turn button assembly
B55693 Push button assembly
B55694 Slotted button assembly
A55685 Inside hub and locking pin assembly
A56008 Inside hub assembly, lost motion a
B54809 Outside hub & plate assembly
D55571 Outside hub
D56003 Outside hub, lost motion b
B55610 Non-keyed sleeve and driver assembly
A55687 Keyed sleeve assembly
B55700 Sleeve & key release cam assembly
A55701 Keyed sleeve assembly for “M” function
A55725 Non-IC keyed sleeve assembly d
B56024 Non-IC sleeve & key release cam assembly e
B54172 Chassis cover
B55504 Thrust plate (quantity 2)
C55515 Spring drive plate
B55518 Lever return spring (quantity 2)
B54886 Retractor assembly with long catchplate
B54888 Retractor assembly without catchplate
A55673 Key release cam assembly
A55675 Key release cam assembly
A55676 Key release cam assembly
A55677 Key release cam assembly
A55680 Key release cam assembly
A55681 Key release cam assembly
A54190 Locking bar
A54195 Locking bar
A55505 Chassis screw (quantity 2)
A55511 Chassis screw (quantity 2)
■
■
■
■ ■ ■ ■
■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■
■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■
■
■ ■
■ ■ ■ ■ ■ c
■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ c
■
■ ■ c
■
■
■ ■ ■ ■ ■ c
■
■ ■ c ■ ■ c
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ f
■ ■ c
■ ■ ■ c
■ ■ ■ ■ ■ ■ c
■ ■ c
■ ■ ■ f ■ ■ ■ f ■ ■ ■ f ■ ■ ■ ■ ■ f
■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■
■
■ ■
■ c
■ c
■
■ ■
■ ■ c ■
■
■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ a. For the lost motion function, use in place of the inside hub assembly, A55685.
b. For the lost motion function, use in place of the outside hub, D55571.
c. Use a quantity of two (2).
d. For the non-IC function, use in place of the keyed sleeve assembly, A55687.
e. For the non-IC function, use in place of the sleeve & key release cam assembly, B55700.
f. Use a quantity of one (1).
2–48 9K Series Service Manual
Functions and Parts Lists
Non-standard functions
Part No. Description
A54736
B55692
B55693
B55694
A55695
A55699 Outside button assembly for “LL” function
B54810
A55685 Inside hub and locking pin assembly
A56008 Inside hub assembly, lost motion b
B54809
Turn blade assembly for “Z” function
Turn button assembly
Push button assembly
Slotted button assembly
Turn button assembly (quantity 2)
Outside hub & plate assembly
D55571 Outside hub
D56003 Outside hub, lost motion c
A54835
B55610
A55687
A55701 Keyed sleeve assembly for “M” function
A55725 Keyed sleeve assembly e
A 88631 Keyed sleeve assembly f
B54172
A54195
B55504
C55515
B55518
A55540
B54886
B54887
B54888
A55673
A55675
A55676
A55678
A55680
A55681
A55682
A56038
A55505
A55511
Inside hub and side plate assembly
Non-keyed sleeve and driver assembly
Non-keyed sleeve and driver assembly
Keyed sleeve assembly
Chassis cover
Locking bar
Thrust plate (quantity 2)
Spring drive plate
Lever return spring (quantity 2)
Bridge bar
Retractor assembly with long catchplate
Retractor assembly with short catchplate
Retractor assembly without catchplate
Key release cam assembly
Key release cam assembly
Key release cam assembly
Key release cam assembly (quantity 2)
Key release cam assembly
Key release cam assembly
Key release cam assembly
Key release cam assembly
Chassis screw (quantity 2)
Chassis screw (quantity 2) a
■ ■
■ ■
■ ■
■
■
■
■ ■
■ ■ ■
■
■ ■
■
■ ■
■
■ ■
■
■ ■ ■ ■
■ ■ ■ ■
■ ■
■ ■ ■ ■ ■
■ ■ ■ ■ ■
■
■
■
■
■ ■
■
■
■
■
■
■
■
■
■ ■ ■
■
■
■
■
■
■
■ d d d
■
■
■ ■ ■ d
■
■
■
■
■
■ d d
■ ■
■ ■
■
■ ■ d
■ d
■ d
■
■
■
■
■
■
■ d ■
■
■ d ■
■
■
■
■
■
■
■
■
■
■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■
■ ■ ■ d g
■
■ g
■ ■ ■ ■ ■ ■
■ ■
■
■
■ d
■ ■ ■ ■ d
■ ■ ■ g
■
■ g g
■ d
■ d g
■ g
■ g g g g
■
■ ■
■
■ ■
■ ■
■
■
■
■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■
■
■
■
■ ■ ■ ■
■ ■
■
■ ■ ■
■
■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ a.
One (1) six pin throw member, B54210, is also required.
b.
For the lost motion function, use in place of the inside hub assembly B55056 or A55685 .
c.
For the lost motion function, use in place of the outside hub, D55571.
d.
Use a quantity of two (2).
e.
For the non-interchangeable function, use in place of the keyed sleeve and driver assembly, A55687.
f. For the large format interchangeable function, use in place of the keyed sleeve and driver assembly, A55687.
g.
Use a quantity of one (1).
9K Series Service Manual 2–49
Functions and Parts Lists
T
RIM PARTS
Standard strikes and strike boxes
4
5
1
2 3
2–50
Non-standard strikes
Figure 2.35
Standard strikes and strike boxes
Standard strikes and strike boxes parts list
Item
Nomen– clature Part no.
Description
1 30HS4 B34380 ANSI plastic strike box
2 8KS3 a
B25641 ANSI strike plate
3 83KS3 C63016 ANSI 7/8
″
flat lip strike
4 8KS1
5 8KS2 b
B25640 Standard steel strike box
B25639 Standard strike plate a. Two (2) A25359 latch screws and two (2) A18724 strike screws are included with the 8KS3 strike. The 30HS4 ANSI Strike box is not included.
b. Four (4) A25359 screws are included with the 8KS2 strike—two (2) for the latch and two (2) for the strike.
Non-standard strikes parts list
Part no.
a
X dimension
B54063 7/8
″
B54064 1
″
B54065 1 1/8
″
B54066 1 1/2
″
B54067 1 3/4
″
B54068 2
″
B54069 2 1/4
″
B54070 2 1/2
″
B54072 4
″ a. Specify finish.
x
2
3
4
The measurement is taken from the edge of the lip to the center of the screw holes.
Figure 2.36
Understanding strike lip measurement
9K Series Service Manual
Functions and Parts Lists
Lead-lined parts
The lead-lined option is available for new lock orders only. Because individual lead-lined parts are not field-serviceable, they are not available to order for replacement parts. In the following graphic, the shaded portions indicate the lead shields.
1
2
3
4
Figure 2.37
Cross-section of 9K locks showing lead-lined parts
Lead-lined parts list
Item Description
1 Turn button liner with shield
2 Inside lever sleeve with shield (for button levers)
3 Hub and side plate with shield
4 Inside lever sleeve with shield (for plain levers)
9K Series Service Manual 2–51
Functions and Parts Lists
Roses, rose liners, and rose spacers
4
2
3
1
Style C
1
8
2
9
10
8
Style D
4
5
10
11
5
2
3
Style K
6
7
Small spacer
Y function
Small RQE rose liner
Figure 2.38
Roses, rose liners, and rose spacers
2–52
13
11
2
9
Style L
12
Large spacer
14
Large RQE rose liner
9K Series Service Manual
Functions and Parts Lists
Roses, rose liners, and rose spacers parts list
Item Style
1 C
Part no.
Description
B55015 a
Small rose
2
3
4
5
8
9
6
7
10 D & L not shown D & L not shown not shown
D & L
D & L not shown
D & L
11 L
12
13
14
C, D, K, L A55557 Through-bolt screws
C & K C55556 Small inside rose liner
C & K
K
C & K
N/A
B55603 Small outside rose liner
B55018 a
Small rose
B55043 b
Small rose spacer
D
D & L
A55711 Y function outside rose assembly
B55007 a
Large rose
C55555 Large inside rose liner
D & L
N/A
N/A
B55602 Large outside rose liner
C81795 ATB Large inside rose liner
B81797 ATB Large outside rose liner
C88595 ATB2 Large inside rose liner
B89836 ATB2 Large outside rose liner
B55017
B55044 b
B61049 a Large rose
Large rose spacer
Small RQE rose liner
B60221 Large RQE rose liner a. Inside and outside are the same.
b. Two (2) spacers are required for 1 3/8” thick doors.
Rose and rose liner assemblies parts list
Item
1 & 3
1 & 4
3 & 5
4 & 5
8 & 9
8 & 10 not shown not shown not shown not shown
9 & 11
10 & 11
Style Part no.
Description
C B55609 Small inside rose and liner assembly
L
L
C B55605 Small outside rose and liner assembly
K B55607 Small inside rose and liner assembly
K B55604 Small outside rose and liner assembly
D B55608 Large inside rose and liner assembly
D B55601 Large outside rose and liner assembly
D B 81796 ATB Large inside rose and liner assembly
D B81798 ATB Large outside rose and liner assembly
D B88937 ATB2 Large inside rose and liner assembly
D B88638 ATB2 Large outside rose and liner assembly
B55606 Large inside rose and liner assembly
B55600 Large outside rose and liner assembly
9K Series Service Manual 2–53
Functions and Parts Lists
Standard levers and components
Lever style #14 Lever style #15
1 5
Lever style #16
9
2 6
10
3
7 11
4 8
12
Figure 2.39
Levers
Style
#14
Item
1
2
3 not shown
4
#15
5
6
7 not shown
8
#16
9
10
11 not shown
12
2–54
Levers parts list
Part no.
Description
D55022 Plain lever
D55021 Button lever
D55020
B55100
Keyed lever
Keyed lever for H functions
D80989 Universal lever for use with non-interchangeable cores
B55169 Plain lever
B55170 Button lever
B55168
B55177
Keyed lever
Keyed lever for H functions
D55723 Universal lever for use with non-interchangeable cores
D55025 Plain lever
D55024 Button lever
D55023
B55110
Keyed lever
Keyed lever for H functions
D80992 Universal lever for use with non-interchangeable cores
Item
Part no.
Description not shown D81211 Schlage LFIC Lever
Yale LFIC Lever not shown D88621 not shown D88622 not shown D88623
Sargent LFIC Lever
Co rbin Russwin LFIC Lever not shown D8121 2 not shown D8862 4 not shown
D8862 6 not shown D8 6149 not shown D8862
D8862 8
D8862 9
Schlage LFIC Lever
Yale LFIC Lever
Sargent LFIC Lever
Co rbin Russwin LFIC Lever
Schlage LFIC Lever
Yale LFIC Lever
Sargent LFIC Lever
Co rbin Russwin LFIC Lever
9K Series Service Manual
9K Series Service Manual
Functions and Parts Lists
3*
1
4
5
2
6*
Figure 2.40
Standard lever components *Patent Pending
Lever components parts list
2
3
4
5
6
Item Part no.
Qty. Description
1 A55697 1 “H” throw member
“HJ” throw member A55696
B92503
1882120 50
1
1 a
B54182
B92501
1
1
Six pin spacer
Lever keeper spring
Sleeve bushing* a. Single-keyed locks require one (1); double-keyed locks require two (2).
b. For information about cores and keys, see the Core and Key
Service Manual.
Figure 2.41
Lever components with interchangeable cores parts list
Item Part no.
Qty. Description
1 1 Yale tailpiece
2
3
1
1
Yale six pin spacer
Schlage tailpiece
2–55
Functions and Parts Lists
2–56
1
4
2
5
3
Figure 2.4
2
Lever components for use with non-interchangeable cores
Lever components for use with non-interchangeable
cores parts list
Item Part no.
Qty. Description
1 B55709 a
1 b
Throw member for use with Sargent and Yale non-interchangeable cores c
2 A55708 d
1 b
3 A55712 e
Throw member for use with Schlage, Corbin, KA,
KD, and OB cores c
Throw member for use with Medeco core c
4 C55714
5 A55713
1 b
1 b
1 b
Lever handle insert for use with non-interchangeable cores
Throw member support ring for use with non-interchangeable cores a. To order the kit that contains the throw member, insert, and support ring for use with Sargent cores, use number 1770600. For Yale cores, use number 1770642; this kit contains two throw members, two inserts, and two support rings.
b. Single-keyed locks require one (1); double-keyed locks require two (2).
c. For information about cores and keys, see the Core and Key Service Manual .
d. To order the kit that contains the throw member, insert, and support ring for use with Schlage, Corbin, KA, KD, and OB cores, use number 1770527.
e. To order the kit that contains the throw member, insert, and support ring for use with Medeco cores, use number 1778196.
Non-interchangeable cylinders parts list
Part no.
a
1888913
Finish Description
626 Non-interchangeable cylinder, keyed different
1888955
1891329 b
1891287 a
1888756
1888798
606 Non-interchangeable cylinder, keyed different
626 Non-interchangeable cylinder, keyed alike
606 Non-interchangeable cylinder, keyed alike
626 Non-interchangeable cylinder, zero-bitted
606 Non-interchangeable cylinder, zero-bitted a. The throw members shipped with non-interchangeable cylinders are incompatible with 9K Series Locks. Refer to Lever components for use with non-interchangeable cores parts list above to select the appropriate throw member.
b. Contains a set of 4 cylinders.
9K Series Service Manual
Dummy trim
2
4
Small rose liner
Figure 2.4
3
Dummy trim parts
Single dummy trim parts list
Functions and Parts Lists
5
6
1
3
2
3
4
Large rose liner
Item Part No. Qty. Description
1 B55067 1 Chassis sub-assembly
2
3
4
A54465 1 “O” ring
A39217 2 #8 × 1 PFH type AB screw
B55051
B55050
1
1
Small liner and ring assembly or
Large liner and ring assembly
Double dummy trim parts list
9K Series Service Manual
Item Part No. Qty. Description
1 B55239 1 Chassis sub-assembly
5
6
2
4
A54465 2 “O” ring
B55051
B55050
2
2
Small liner and ring assembly
Large liner and ring assembly or
B55067 1 Chassis sub-assembly
A18991 2 #8-32 × 1 1/8 Phil. FHMS screw
2–57
Functions and Parts Lists
Latches
1
3
2
4
5
6
7
Figure 2.4
4
Latches
Latches parts list
Nomen-
Item Latch type Backset Part no.
1 Deadlocking 2 3/4
″ clature
C54680 8KL3
Description
Latch
A54661 N/A Latch with 3/4
″ throw 2 Deadlocking 2 3/4
″
3 Deadlocking 3 3/4
″
4 Deadlocking 5
″
5 Spring 2 3/4
″
6
7
Spring
Spring
3 3/4
″
5
″
C54682 8KL4
C54684 8KL5
C54681 8KSL3
C54683 8KSL4
C54685 8KSL5
Latch
Latch
Latch
Latch
Latch
2–58 9K Series Service Manual
Functions and Parts Lists
Installation tools
1
3
2
Figure 2.4
5
Installation tools
Installation tools parts list
Item
Nomenclature Part no.
Description
1 KD303 C55034 Drill jig
2 KD325 A01514 Strike plate locating pin
3 KD315 1350393 Faceplate marking chisel
9K Series Service Manual 2–59
Functions and Parts Lists
2
3
1
4
6
5
Figure 2.4
6
Boring jig kit
Boring jig kit parts list
Item
1
Nomenclature Part no.
Description
N/A N/A Boring jig a
2 KD325 A01514 Strike plate locating pin
3 KD315 1350393 Faceplate marking chisel (1 1/8
″
× 2 1/4
″
) not shown KD312 1487975 Faceplate marking chisel (1
″
× 2 1/4
″ )
4
5
6
KD309 A54084 2 1/8
″
diameter chassis hole bit assembly
KD318 A54085 1
″
diameter drill bit assembly
N/A N/A Adaptor for 3/8
″
drill chuck a
1–6 KD304A N/A Boring jig kit a. Can only be ordered as part of the KD304A boring jig kit.
2–60 9K Series Service Manual
3
S
ERVICE AND
M
AINTENANCE
This chapter contains instructions for removing and replacing components, servicing and maintaining components, and troubleshooting common questions.
To
Replace levers
See page
Replace roses
Replace the RQE rose liner
Replace button assemblies
Replace the lever keeper spring
Replace the lever return spring
Replace the key release cam assembly
Replace the spring drive plate
Replace the sleeve assembly
Replace the solenoid
Lubricate cores
Add the RQE switch to a function
Reverse the solenoid when changing functions
Align chassis and trim
Position the locking cam for C function locks
Position the locking cam for G and IN function locks
Use the emergency key for H and HJ function locks
Troubleshoot common problems
3–4
3–1 9K Series Service Manual
Service and Maintenance
M
AINTENANCE TOOLS
1
2
Figure 3.1
Maintenance tools
Maintenance tools parts list
Item
Nomenclature Part no.
1 KD340 N/A
Description
Spring loading tool
2 KD317 C55506 Spanner wrench
3 N/A A25586 Emergency driver a a. For use with hotel function locks (H and HJ).
3
3–2 9K Series Service Manual
Service and Maintenance
R
EPLACING
P
ARTS
Replacing the lever
To remove the keyed lever:
1. Insert the control key into the core and rotate the key 15 degrees to the right.
2. Remove the core and throw member from the lever.
3. Insert a flat blade screwdriver into the figure-8 core hole and into the lever keeper.
4. Press the screwdriver blade in the direction of the arrow in
Note: You will not be able to remove the lever if the screwdriver blade is inserted too far past the keeper.
5. Slide the lever off the sleeve.
Insert the screwdriver here.
Lever keeper
Figure-8 core hole
Figure 3.2
Removing the keyed lever
To remove the plain lever or button lever:
1. Insert the protrusion on the spanner wrench into the hole on the
shaft of the lever, as shown in Figure 3.3
sleeve.
Protrusion on the spanner wrench
Lever shaft
9K Series Service Manual
Figure 3.3
Removing the plain lever or button lever
To reinstall the lever:
1. Position the lever so that the handle points toward the door hinges.
2. Slide the lever onto the sleeve and firmly push on the lever until it is seated.
3–3
Service and Maintenance
3. Turn the levers to check that they operate smoothly.
Sleeve bushing*
Sleeve
Lever handle
Replacing the inside rose and rose liner
Figure 3.4
Replacing the lever (keyed lever shown)
4. If the lever is keyed, insert the control key into the core and rotate the key 15 degrees to the right. Using the control key, insert the core and throw member into the lever. Rotate the control key
15 degrees to the left and remove the key.
To remove the inside rose and rose liner:
1. Remove the inside lever (
2. Insert the solid, curved end of the spanner wrench in between the rose and the sleeve, as shown in Figure 3.5
. Pry the rose until it pops off of the liner.
Inside rose
Spanner wrench
Sleeve
3–4
Figure 3.5
Removing the inside rose with the spanner wrench
*Patent Pending
9K Series Service Manual
Service and Maintenance
3. Unscrew the two through-bolts, as shown in Figure 3.6
. Save the through-bolts.
Through-bolt
Liner
Through-bolt
Figure 3.6
Removing the two through-bolts
4.
If there is an RQE rose liner , disconnect it.
5. Slide the liner off of the sleeve.
To reinstall the inside rose and rose liner:
1. Align the holes in the liner with the holes prepared in the door.
2. Install the two through-bolts through the liner and door in the top and bottom holes.
3. Tighten the liner onto the door with the through-bolts.
4.
If there is an RQE rose liner , connect it.
5. Install the rose.
6. Reinstall the lever. See page 3–3
Through-bolt
Rose liner
Rose
9K Series Service Manual
Through-bolt
Figure 3.7
Replacing the inside rose and rose liner
3–5
Service and Maintenance
Replacing the outside rose and liner assembly
To remove the outside rose and liner assembly:
1. Remove the following components:
■
)
■ inside rose and rose liner ( page 3–4 ).
2. Slide the chassis assembly out of the door.
3. Retract the rose locking pin, and rotate the rose and liner assembly counterclockwise until it is free from the hub.
4. Remove the rose and liner assembly from the sleeve.
Sleeve
Retractor
Inside sleeve
Rose and liner assembly Rose locking pin
Retractor-side view of the chassis
Rose and liner assembly
Retractor
Rose locking pin
Head-on view of the rose and liner assembly from the inside sleeve side
Figure 3.8
Removing the outside rose and liner assembly
3–6 9K Series Service Manual
Service and Maintenance
To reinstall the outside rose and liner assembly:
1. Retract the rose locking pin, and rotate the rose and liner assembly clockwise until the proper door thickness groove on the through-bolt stud lines up with the hub face.
Rose and liner assembly
Through-bolt stud
Door thickness groove
Figure 3.9
Replacing the outside rose and liner assembly
Replacing the
RQE rose liner for electrified locks
2. Release the rose locking pin. It should lock into the rose liner.
3. Install the lock chassis assembly from the outside. Make sure the latch tabs engage the chassis frame and the latch tailpiece engages the retractor.
4. Reinstall the following components:
■
■
inside rose and rose liner ( page 3–5
)
).
To remove the RQE rose liner:
1. Remove the following components:
■
■
) inside rose and rose liner ( page 3–4 ).
2. Disconnect the RQE connector.
3. Remove the through-bolts and the RQE rose liner.
Caution
To reinstall the RQE rose liner:
1. Place the RQE rose liner on the chassis, aligning the holes in the rose liner with the holes prepared in the door.
Make sure that there is clearance for the solenoid wire between the RQE rose liner and the door.
2. Install the through-bolts through the RQE rose liner and door in the top and bottom holes.
3. Tighten the RQE rose liner on the door with the through-bolts.
4. Connect the RQE connector.
9K Series Service Manual 3–7
Service and Maintenance
Replacing the button assembly
5. Reinstall the following components:
■
inside rose and rose liner ( page 3–5
)
■
).
To remove the button assembly:
Note: These instructions apply for all types of button assemblies.
1. Remove the following components:
■
)
■ roses and rose liners ( page 3–4
2. Use a flat screwdriver to press down on the button assembly tab, which is visible through the cutout in the sleeve. The tab should now lie flat.
Note: When performing this step, it is best to position the lock on a flat surface so that the retractor faces upward.
3. Press down on the retractor and slide the button assembly out of the sleeve.
Sleeve
Button assembly
Figure 3.10
Removing the button assembly
Button assembly tab
Retractor
3–8 9K Series Service Manual
Service and Maintenance
To reinstall the button assembly:
1. Insert the new button assembly into the sleeve, as shown in
, until the tab lines up with the cutout in the sleeve. It may be necessary to slightly press in the retractor with your thumb so that the locking bar can properly align itself through the chassis and into the key release cam assembly.
Note: The button assembly should not pop out of the sleeve. If it does, it is misaligned and will not function properly.
Sleeve cutout
Button assembly tab
Figure 3.11
Inserting the button assembly into the sleeve
2. Insert a small screwdriver into the cutout in the sleeve and under the button assembly tab. Bend the tab into the cutout, as shown in
.
Note: Do not bend the tab so that it protrudes further than the diameter of the sleeve. It could interfere with the lever function.
9K Series Service Manual
Sleeve
Button assembly
Figure 3.12
Bending the button assembly tab
Button assembly tab
3–9
Service and Maintenance
Replacing the lever keeper spring
3. Reinstall the following components:
■
roses and rose liners ( page 3–5
■
).
To remove the lever keeper spring:
1. Remove the following components:
■
)
■
■ roses and rose liners ( page 3–4 and
button assembly, if present (
)
2. Using a pair of needle-nosed pliers, reach into the sleeve and remove
the lever keeper spring, as shown in Figure 3.13
.
Lever keeper spring
Sleeve
Figure 3.13
Removing the lever keeper spring
To reinstall the lever keeper spring:
1. Position the lever keeper spring as shown in Figure 3.14
.
Sleeve
Lever keeper spring
Figure 3.14
Positioning the lever keeper spring
3–10 9K Series Service Manual
Service and Maintenance
2. Use a pair of needle-nosed pliers to insert the lever keeper spring into the sleeve. Using the pliers, work the spring into position so that the spring is gripping the lever keeper. See
.
Note: If the lever keeper spring is not installed correctly, the lever may fall off of the chassis.
Lever keeper spring
Lever keeper
Figure 3.15
Lever keeper spring in position
Replacing the lever return spring
3. Reinstall the following components:
■
■ button assembly, if present (
roses and rose liners ( page 3–5
and
)
■
).
To remove the lever return spring:
Caution
Use extreme caution when performing the steps below. Point the lever return spring away from you while disassembling the lock. The lever return spring may unexpectedly pop out and could injure you.
1. Remove the following components:
■
■
) roses and rose liners ( page 3–4 and
)
■ button assembly, if present (
9K Series Service Manual 3–11
Service and Maintenance
2. Remove the two chassis screws shown in
the hub and sleeve assembly from the rest of the chassis. Save the two screws.
Chassis screw
3–12
Chassis screw
Figure 3.16
Separating the hub and sleeve assembly from the chassis
3. Raise the key release cam assembly or non-keyed sleeve assembly slightly, and slide the thrust plate out from under it. See
.
Thrust plate
Key release cam assembly
Figure 3.17
Removing the thrust plate
4. Pull the end of the lever return spring up and over the raised edge on the spring drive plate or non-keyed sleeve. See
.
Raised edge on the spring drive plate
Lever return spring
Figure 3.18
Removing the lever return spring
9K Series Service Manual
9K Series Service Manual
Service and Maintenance
To reinstall the lever return spring:
1. Position the lever return spring so that the flat section of the spring
faces toward the hub, as shown in Figure 3.19
Hub
Flat section faces toward the hub.
Flat section of the lever return spring
Figure 3.19
Positioning the lever return spring
2. Raise the key release cam assembly or non-keyed sleeve assembly slightly, and insert the lever return spring so it fits under the ears on the key release cam assembly or non-keyed sleeve assembly. The bottom end of the lever return spring should line up with the edge
of the recess in the hub, as shown in Figure 3.20
Top end of the lever return spring
Recess in the hub
Bottom end of the lever return spring
Ear on the key release cam assembly
Figure 3.20
Inserting the lever return spring
3. Use the KD340 spring loading tool or a pair of needle-nosed pliers to pull the top end of the lever return spring around to rest against the other edge of the recess in the hub, as shown in
Note: Make sure that the lever return spring does not separate and ride onto the top of the sleeve.
3–13
Service and Maintenance
4. Raise the key release cam assembly or non-keyed sleeve assembly slightly, and insert the flat end of the thrust plate under the ears, as shown in
. The plate should be flush with the top of the hub.
Thrust plate
Ear on the key release cam assembly
Figure 3.21
Installing the thrust plate
5. Slide the chassis cover over the retractor assembly.
6. Align the open end of the retractor assembly with the ears on the key release cam assembly or non-keyed sleeve assembly in the inside hub assembly.
7. Press the retractor toward the retractor springs and insert the feet of the retractor assembly into the notches in the inside hub, as shown in
Open end of the retractor assembly
Foot of the retractor assembly
Notch in the inside hub
Foot of the retractor assembly
Notch in the inside hub
Ear on the key release cam assembly
Ear on the key release cam assembly
Figure 3.22
Positioning the retractor assembly
3–14 9K Series Service Manual
Service and Maintenance
8. Align the feet of the retractor assembly with the notches in the outside hub assembly, and the rose locking pin with the smaller of
the two holes on the outside assembly, as shown in Figure 3.23
.
Press the retractor toward the retractor springs and slide the two sections together.
Foot of the retractor assembly
Notch in the inside hub
Rose locking pin hole
Notch in the inside hub
Rose locking pin
Foot of the retractor assembly
Figure 3.23
Installing the retractor assembly
Replacing the key release cam assembly
9. Install the two chassis screws.
10. Reinstall the following components:
■
■ button assembly, if present (
roses and rose liners ( page 3–5
and
)
■
).
To remove the key release cam assembly:
1. Remove the following components:
■
)
■
■ roses and rose liners ( page 3–4 and
■ button assembly, if present (
lever return spring ( page 3–11
).
)
2. Pull the key release cam assembly out of the sleeve.
Sleeve
9K Series Service Manual
Key release cam assembly
Figure 3.24
Removing the key release cam assembly
3–15
Service and Maintenance
To reinstall the key release cam assembly:
1. Insert the key release cam assembly into the sleeve so that the locking lug fits into the notch in the sleeve and spring drive plate.
See
.
Raised edge of the spring drive plate
Notch in the spring drive plate
Recess in the hub
Raised edge of the spring drive plate
Locking lug on the key release cam assembly
Figure 3.25
Installing the key release cam assembly
Replacing the spring drive plate
2. Make sure that the raised edges of the spring drive plate line up with
the recess in the hub, as shown in Figure 3.25
.
3. Reinstall the following components:
■
lever return spring ( page 3–13
)
■
■ button assembly, if present (
■
roses and rose liners ( page 3–5
and
)
).
To remove the spring drive plate:
1. Remove the following components:
■
)
■
■
■
■ roses and rose liners (
page 3–4
)
and
button assembly, if present (
key release cam assembly ( page 3–15
).
)
2. Pull the spring drive plate out of the hub, as shown in
Hub
Spring drive plate
3–16
Figure 3.26
Removing the spring drive plate
9K Series Service Manual
Service and Maintenance
To reinstall the spring drive plate:
1. Align the sleeve so that the deep slot in the sleeve lines up with the slot in the hub, as shown in
Sleeve
Slot in the hub
Figure 3.27
Positioning the sleeve
2. Place the spring drive plate over the sleeve as shown in
Spring drive plate
Sleeve
Figure 3.28
Installing the spring drive plate
Replacing the sleeve assembly
3. Reinstall the following components:
■
key release cam assembly ( page 3–16
)
■
■
lever return spring ( page 3–13
) button assembly, if present (
■
■
roses and rose liners ( page 3–5
and
)
).
To remove the sleeve assembly:
1. Remove the following components:
■
■
) rose and rose liner ( page 3–4
■
■
■
■ button assembly, if present (
lever return spring ( page 3–11
)
key release cam assembly ( page 3–15
)
spring drive plate ( page 3–16
).
9K Series Service Manual 3–17
Service and Maintenance
2. Press on the lever keeper, which protrudes through the cutout in
the sleeve, as shown in Figure 3.29
. Pull the sleeve out of the hub, keeping the lever keeper pushed in until it clears the hub.
Sleeve
Hub
Lever keeper
Figure 3.29
Removing the sleeve assembly from the hub
To reinstall the sleeve assembly:
1. Insert the sleeve through the hub as far as possible.
2. Insert a flat blade screwdriver through the sleeve and into the lever keeper.
3. Press the screwdriver blade in the direction of the arrow in
. Push the sleeve the rest of the way through the hub.
Hub
Sleeve
Figure 3.30
Replacing the sleeve assembly
3–18 9K Series Service Manual
Service and Maintenance
4. Align the sleeve so that the deep slot in the sleeve lines up with the slot in the hub, as shown in
Sleeve
Slot in the hub
Figure 3.31
Positioning the sleeve
Replacing the solenoid for electified locks
5. Reinstall the following components:
■
spring drive plate ( page 3–17
)
■
■
key release cam assembly ( page 3–16
)
■
■
lever return spring ( page 3–13
) button assembly, if present (
■
rose and rose liner ( page 3–5
).
Because of the complex nature of this procedure, BEST recommends that you order a new cylindrical chassis. Contact your BEST representative.
Use the part numbers listed in Reversing the solenoid when changing the function when ordering a new cylindrical chassis. See
A
DDING THE
RQE
SWITCH TO ELECTRIFIED LOCKS
Because of the complex nature of this procedure, BEST recommends that you order a new electrified function chassis and an RQE rose liner.
Contact your BEST representative.
Use the following part numbers when ordering a new electrified function chassis and RQE rose liner.
Chassis type
9KW DEL
9KW DEL, for use with non-interchangeable cores
9KW DEU
9KW DEU, for use with non-interchangeable cores
Part number
C60245
C60334
C60241
C60336
RQE rose liner Part number
Small B61049
Large B60221
9K Series Service Manual 3–19
Service and Maintenance
R
EVERSING THE SOLENOID WHEN CHANGING THE FUNCTION
Because of the complex nature of this procedure, BEST recommends that you order a new electrified function chassis. Contact your BEST representative.
Use the following part numbers when ordering a new eletrified function chassis.
Chassis type
9KW DEL
9KW DEL (without RQE)
Part number
C60245
C60244
9KW DEL, for use with non-interchangeable cores C60334
9KW DEL, for use with non-interchangeable cores
(without RQE)
C60333
9KW DEU
9KW DEU (without RQE)
C60241
C60240
9KW DEU, for use with non-interchangeable cores C60336
9KW DEU, for use with non-interchangeable cores
(without RQE)
C60335
L
UBRICATING THE CORES
Do not lubricate cores with oil. Doing so will only attract dirt.
Caution
For powdered graphite lubrication:
1. Dip a key in graphite. Insert the key into the keyhole and remove it; repeat several times. OR
Spray graphite into the keyhole. Insert the key into the keyhole and remove it; repeat several times.
2. Allow the graphite to sift into the pin segment holes.
Caution
For silicone type lubrication:
1. Clean all existing lubricant out of the core.
Do not mix graphite with a silicone-type lubricant.
2. With the core inverted, spray the lubricant into the key opening allowing the spray to penetrate the pin segment holes.
Note: When cores are installed and exposed to harsh weather conditions, silicone-type lubricants can help displace moisture as well as spread into pin segment holes and other surfaces.
3–20 9K Series Service Manual
Service and Maintenance
A
LIGNING THE CHASSIS AND TRIM
Establish a schedule to inspect locks, doors, and door hardware for proper alignment and operation. Occasionally a lock chassis and/or rose trim may become lose and require tightening.
To retighten a loose or misaligned chassis or rose trim:
1. Remove the inside trim. See page 3–4 for instructions.
2. Align the chassis with the latch. Make sure that the latch tabs engage the chassis frame and the latch tailpiece engages the retractor, as shown in
.
Chassis frame
Latch tab
Latch tailpiece
Retractor
Chassis frame
Figure 3.32
Engaging the retractor in the latch
3. Tighten the chassis screws.
4. Test the lever operation to make sure that the latch tailpiece does not bind with the chassis retractor.
5. Reinstall the inside trim. See page 3–5 for instructions.
9K Series Service Manual 3–21
Service and Maintenance
C
AM POSITIONING INSTRUCTIONS
Positioning the cam for C function locks
Vibration during the shipment of the C function locks may cause the inside locking cam to rotate out of position. You might notice this problem in one of the following ways.
■
■
The inside key does not rotate the full 360° and the outside key does not rotate the full 135°. Remove the inside core and throw member, and perform the steps below to reposition the inside locking cam.
Before you install the core and throw member, you can see that the inside locking cam is not positioned as shown in
Perform the following steps to reposition the inside locking cam.
To reposition the locking cam:
1. Looking into the figure-8 core hole in the inside lever, turn the locking cam ears counterclockwise to match the position shown in
.
Figure-8 core hole
Locking cam ears
Right-hand
Figure-8 core hole
Locking cam ears
Left-hand
Figure 3.33
Correct position of the C function inside locking cam
2. Install the core and throw member.
3. Check the operation of the levers while the door is open. The outside lever is locked by rotating the inside key 360° counterclockwise and unlocked by rotating the inside key 360° clockwise.
3–22 9K Series Service Manual
Service and Maintenance
Positioning the cam for G and
IN function locks
Vibration during the shipment of the G and IN function locks may cause the inside locking cam to rotate out of position. You might notice this problem in one of the following ways.
■ With the levers in the locked position, both the inside and outside keys do not rotate one full turn in both directions. Remove both cores and throw members, and perform the following steps to reposition the locking cam.
■ Before you install the core and throw member, you can see that the
locking cam is not positioned as shown in Figure 3.34
following steps to reposition the locking cam.
To reposition the locking cam:
1. Looking through the figure-8 core hole in either lever, turn the
locking cam drive slot to match the position shown in Figure 3.34
.
2. Reinstall that lever’s core and throw member.
3. Looking into the figure-8 core hole in the other lever, turn the locking cam drive slot counterclockwise until it stops, as shown in
.
4. Turn the drive slot clockwise to match the position shown
.
Figure-8 core hole
Locking cam drive slot
Figure 3.34
Correct position of the G and IN function locking cam
Figure-8 core hole
Locking cam drive slot
Figure 3.35
Intermediate position of the G and IN function locking cam
5. Reinstall that lever’s core and throw member.
6. Check the operation of the levers while the door is open. The levers are locked by rotating the key 1 1/4 turns counterclockwise and unlocked by rotating the key 1 1/4 turns clockwise.
9K Series Service Manual 3–23
Service and Maintenance
E
MERGENCY KEY INSTRUCTIONS FOR
H
AND
HJ
FUNCTION LOCKS
To use the emergency key:
1. Remove the core and the throw member.
2. Insert the blade of the emergency key into the slot, as shown in
.
Slot
Emergency key
Figure 3.36
Inserting the emergency key
3. Turn the key and retract the latch.
3–24 9K Series Service Manual
Service and Maintenance
T
ROUBLESHOOTING
This table summarizes the possible causes for certain lock questions.
The causes are listed in the order of likelihood. (The most likely cause is first, and so forth.)
You notice…
Lever won’t return to its normal position.
Possible causes include… a. Lever return spring is out of position.
You should… a. Reposition the lever return spring
(pg. 3-11) . Replace the spring
drive plate, if damaged (pg. 3-16)
.
b. Lever return spring is broken.
c. There is binding between the lever and rose.
b. Replace the lever return spring
c. Ensure that the lock chassis is centered within the door
a. Throw member is not installed.
a. Install the throw member.
Key spins freely, but won’t retract the latch or unlock the door.
Core doesn’t fit into the lever core hole.
b. 6-pin core is installed with a 7-pin throw member.
a. 7- pin core is installed with a
6-pin throw member.
b. Keyed lever is defective.
Button doesn’t pop out as expected. Button shaft is damaged or bent.
b. Change the core or throw member.
a. Change the core or throw member.
b. Replace the keyed lever
.
Replace the button assembly
a. Replace the latch assembly.
b. Reinstall the lock chassis
Latch doesn’t retract.
a. Latch tailpiece is broken.
b. Latch tailpiece didn’t engage the retractor correctly during installation.
For a C function lock, the inside key does not rotate the full 360°, and the outside key does not rotate the full
135°.
Inside locking cam is out of position. Reposition the inside locking cam
For a G or IN function lock with levers in the locked position, the key does not rotate one full turn in both directions.
Locking cam is out of position.
Reposition the locking cam
Cannot remove the operating key from an H or HJ function lock.
Key is turned 180° past the correct position.
Push the inside button, turn the key back clockwise 180°, and remove the key.
9K Series Service Manual 3–25
Service and Maintenance
For assistance or warranty information:
Call 1-800-392-5209 or visit https://dhwsupport.dormakaba.com/hc/en-us
Warning: This Manufacturer advises that no lock can provide complete security by itself. This lock may be defeated by forcible or technical means, or evaded by entry elsewhere on the property. No lock can substitute for caution, awareness of your environment, and common sense. Builder’s hardware is available in multiple performance grades to suit the application.
In order to enhance security and reduce risk, you should consult a qualified locksmith or other security professional.
3–26
Si desea ayuda o información sobre la garantia: llame al 1-800-392-5209 ou visite https://dhwsupport.dormakaba.com/hc/en-us
Advertencia: Este fabricante have saber que no hay cerraduras que puedan proporcionar seguridad completa por si misma. Esta cerradura puede fallar forzandola o utilizando medios técnicos o entrando por otra parte del edificio. No hay cerraduras que puedan sustituir precaución, estar al tanto de su entorno y sentido común. Este fabricante también ofrece cerraduras de diferentes grados y rendimientos para ajustarse a su aplicación. Para mejorar la seguridad y reducer riesgos, usted debe consultar con un cerrajero especializado u otro profesional de seguridad.
Pour de l'aide ou des informations sur la garantie:
Vauillez appeler le 1-800-392-5209 ou visiter https://dhwsupport.dormakaba.com/hc/en-us
Advertissement: Le fabricant tient à vous aviser qu'aucun verrou ne peut à lui seul offrir une sécurité complète. Ce verrou peut
être mis hors d'état par la force ou des moyens techniques ou etre évité par l'utilisation d'une autre entrée sur la propriété. Aucun verrou ne peut remplacer la surveillance de votre enviornnenment et le bon sens. La quincaillerie pour le constructeur est offerte selon différents grades de performance pour différentes applications. Afin d'augmenter la sécurité et de rduire le risque, vous devriez consulter un serrurier qualifié ou un autre professionel de la sécurité.
9K Series Service Manual
A
I
NSTALLATION
I
NSTRUCTIONS
The following pages contain the Installation
Instructions for 9K Cylindrical Locks and the
Wiring Instructions for 8K & 9K Series Electrified
Cylindrical Locks .
9K Series Service Manual A–1
Installation Instructions
A–2 9K Series Service Manual
Installation Instructions for
93K-95K Cylindrical Locks
BEST is a trademark of dormakaba USA Inc. ©2020 All rights reserved.
1/2 T56075_E
*Patent Pending
1 Install the throw member into the back of the core as shown in
Figure 8, top.
2 Insert the control key into the core and rotate the key 15 degrees
to the right.
3 Insert the core and throw member into the lever with the control
key as shown in Figure 8, bottom.
4 Rotate the control key 15 degrees to the left and withdraw the key.
Caution: The control key can be used to remove cores and to access
doors. Provide adequate security for the control key.
-D
For assistance or warranty information:
Call 1-800-392-5209 or visit https://dhwsupport.dormakaba.com/hc/en-us
Warning: This Manufacturer advises that no lock can provide complete security by itself. This lock may be defeated by forcible or technical means, or evaded by entry elsewhere on the property. No lock can substitute for caution, awareness of your environment, and common sense. Builder’s hardware is available in multiple performance grades to suit the application.
In order to enhance security and reduce risk, you should consult a qualified locksmith or other security professional.
BEST is a trademark of dormakaba USA Inc. ©2020 All rights reserved.
Si desea ayuda o información sobre la garantia: llame al 1-800-392-5209 ou visite https://dhwsupport.dormakaba.com/hc/en-us
Advertencia: Este fabricante have saber que no hay cerraduras que puedan proporcionar seguridad completa por si misma. Esta cerradura puede fallar forzandola o utilizando medios técnicos o entrando por otra parte del edificio. No hay cerraduras que puedan sustituir precaución, estar al tanto de su entorno y sentido común. Este fabricante también ofrece cerraduras de diferentes grados y rendimientos para ajustarse a su aplicación. Para mejorar la seguridad y reducer riesgos, usted debe consultar con un cerrajero especializado u otro profesional de seguridad.
2/2
Pour de l'aide ou des informations sur la garantie:
Vauillez appeler le 1-800-392-5209 ou visiter https://dhwsupport.dormakaba.com/hc/en-us
Advertissement: Le fabricant tient à vous aviser qu'aucun verrou ne peut à lui seul offrir une sécurité complète. Ce verrou peut
être mis hors d'état par la force ou des moyens techniques ou etre évité par l'utilisation d'une autre entrée sur la propriété. Aucun verrou ne peut remplacer la surveillance de votre enviornnenment et le bon sens. La quincaillerie pour le constructeur est offerte selon différents grades de performance pour différentes applications. Afin d'augmenter la sécurité et de rduire le risque, vous devriez consulter un serrurier qualifié ou un autre professionel de la sécurité.
T56075_E
Wiring Instructions for 8KW and 9KW Series
Electrified Cylindrical Locks with Request-to-exit
Wiring diagram
The diagram below shows how to wire 8KW and 9KW electrified locks.
Power Supply
24 Volts AC or DC
Ceiling *Note : In some door applications (for example fire doors), it may not be possible to make extra holes into the door. In such scenarios, the TCM may be installed in a secure location at no more than 20 feet from the door.
RQE (Request-to-exit) wires
8WDTL
Door transfer loop
Brown
(common)
Orange
(NO)
Green
(NC)
RQE (Request-to-exit) wires are normally used with access control systems.
Run wires through the door or mount wires to the door surface with wire molding.
To find the correct wire gauge for wire runs, see Figure the reverse side.
2 on
Figure 1—Wiring diagram for 8KW and 9KW electrified locks (9KW with RQE shown)
Electrical requirements
The following table describes the voltage and current specifications for the 8KW and 9KW locks, with RQE (REX) switch, and door monitoring switch.
Electrified cylindrical chassis — 9KW shown with RQE
Unit
8KW (RQE not available)
9KW with and without RQE
RQE switch
Voltage Current
24 volts AC or DC 0.18 amp continuous duty
24 volts AC or DC 0.18 amp continuous duty
30 volts AC or DC maximum
0.7 amp inductive
0.7 amp resistive
BEST is a trademark of dormakaba USA Inc. ©2020 All rights reserved.
1/2 T56090_E
TCM (Temperature
Control Module)
Insert TCM into the
1“ dia extension.*
(1” dia x 3” deep hole)
— Over
Minimum gauge wire chart for lock circuits
The chart in Figure 2 helps you find the minimum wire gauge needed for a specific length wire run. It assumes that the lock circuit is made of two conductor cable. The chart also factors in a 15% voltage loss at 24 volts.
Maximum lock current
(in amps)
1.500
1.375
1.250
1.125
1.000
.875
.750
.625
.500
.375
.250
.125
0
12 AWG wire
14 AWG wire
16 AWG wire
18 AWG wire
20 AWG wire
Example
10 AWG wire
Do not use this chart for any plots made to this shaded area.
Total footage of two conductor cable for lock circuit (in feet)
Figure 2—Minimum gauge wire chart for lock circuits
To find the correct gauge wire
1 Determine the maximum lock current and find that value on the left side of the chart.
2 Determine the total footage of cable to be used in the lock circuit and find that value at the bottom of the chart.
3 Locate the intersection of current and footage. The line above or to the right of the intersection shows what minimum gauge wire you need.
Example
▲
▲
Lock current: 0.18 amp maximum
Total wire run: 1000 feet
Wire gauge needed: 20 AWG two conductor cable
Note: For 12 volt locks, double the maximum lock current, then use that value on the left side of the chart.
Installation hints
1 Wire gauge (or size) determines how efficiently the lock will operate. Consider wire gauge before installation. To find the recommended minimum wire gauge for all wire runs, see Figure 2.
2 Use wire of 20 AWG (gauge) or larger. We do not recommend using a smaller wire gauge than 20 AWG.
3 When wiring two or more locks to a single power supply, make sure that the power rating of the power supply is 1 ½ greater than the sum of the lock’s power requirement.
times
Example
For two locks powered by one supply:
▲
▲
Lock 1 (9KW) is rated at 24 volts, 0.18 amps—24 volts × 0.18 amps = 4.32 volt-amps
Lock 2 (45HW) is rated at 24 volts, 0.75 amps—24 volts × 0.75 amps = 18 volt-amps
Choose a transformer with a rating of at least: (4.32 volt-amps +
18 volt-amps) × 1 ½ = 33.48 volt-amps
For assistance or warranty information:
Call 1-800-392-5209 or visit https://dhwsupport.dormakaba.com/hc/en-us
Warning: This Manufacturer advises that no lock can provide complete security by itself. This lock may be defeated by forcible or technical means, or evaded by entry elsewhere on the property. No lock can substitute for caution, awareness of your environment, and common sense. Builder’s hardware is available in multiple performance grades to suit the application.
In order to enhance security and reduce risk, you should consult a qualified locksmith or other security professional.
BEST is a trademark of dormakaba USA Inc. ©2020 All rights reserved.
Si desea ayuda o información sobre la garantia: llame al 1-800-392-5209 ou visite https://dhwsupport.dormakaba.com/hc/en-us
Advertencia: Este fabricante have saber que no hay cerraduras que puedan proporcionar seguridad completa por si misma. Esta cerradura puede fallar forzandola o utilizando medios técnicos o entrando por otra parte del edificio. No hay cerraduras que puedan sustituir precaución, estar al tanto de su entorno y sentido común. Este fabricante también ofrece cerraduras de diferentes grados y rendimientos para ajustarse a su aplicación. Para mejorar la seguridad y reducer riesgos, usted debe consultar con un cerrajero especializado u otro profesional de seguridad.
2/2
Pour de l'aide ou des informations sur la garantie:
Vauillez appeler le 1-800-392-5209 ou visiter https://dhwsupport.dormakaba.com/hc/en-us
Advertissement: Le fabricant tient à vous aviser qu'aucun verrou ne peut à lui seul offrir une sécurité complète. Ce verrou peut
être mis hors d'état par la force ou des moyens techniques ou etre évité par l'utilisation d'une autre entrée sur la propriété. Aucun verrou ne peut remplacer la surveillance de votre enviornnenment et le bon sens. La quincaillerie pour le constructeur est offerte selon différents grades de performance pour différentes applications. Afin d'augmenter la sécurité et de rduire le risque, vous devriez consulter un serrurier qualifié ou un autre professionel de la sécurité.
T56090_E
B
I NDEX
A
A chassis function conversion for
function description for
part numbers and drawings for
AB chassis function description for
part numbers and drawings for
aligning the chassis and trim
B
B chassis function conversion for
function description for
part numbers and drawings for
boring jig kit
bridge bar
bushing, sleeve 2–55 button assembly button release assembly 2–18
locking bar assembly for NX function
2–20
outside button assembly for LL function
2–33
2–21 , 2–24 ,
slotted button assembly
,
turn button assembly 2–12 , 2–27 , 2–35
removing 3–8
C
C chassis cam positioning instructions for
function conversion for
function description for
part numbers and drawings for
cam positioning instructions for C chassis
for G and IN chassis
certifications and standards
chassis cover
part numbers for
chassis frame and retractor assembly part numbers for
chassis screw
part numbers for
cores, lubricating
D
D chassis function conversion for
function description for
part numbers and drawings for
DEL chassis function description for
DEU chassis function description for
diagrams, exploded
part numbers and drawings disassembling the lock chassis
documentation package
double dummy trim
9K Series Service Manual B-1
Index
DR chassis function conversion for
drawings, of parts
drill jig
drive plate
DZ chassis function conversion for
E
E chassis function conversion for
EA chassis function conversion for
exploded diagrams
F faceplate marking chisel
to
function conversion reversing the solenoid
function description for A chassis
for DEL chassis 2–11 for DEU chassis 2–11
for DR chassis
for DZ chassis
for EA chassis
for G chassis
for H and HJ chassis
for IN chassis
for L chassis
for NX chassis
for P chassis
for Q chassis
for RD chassis 2–9 for RZ chassis 2–9
for XD chassis
for YD chassis
G
G chassis cam positioning instructions
function conversion for
part numbers and drawings for
H
H and HJ chassis function conversion for
key instructions for
part numbers and drawings for
hub
and outside hub hubs part numbers for
I
IN chassis cam positioning instructions
function conversion for
part numbers and drawings for
inside hub assembly inside hub and locking pin assembly
,
inside hub and locking pin
inside hub and side plate assembly
,
inside hub assembly, lost motion
,
K key instructions for H and HJ chassis
key release cam assembly part number and drawing for
to
part numbers for
removing
keyed sleeve assembly part numbers for
knob return spring part numbers for
L
L chassis function conversion for
lead-lined parts
lever keeper spring 2–55 ,
lever return spring part number and drawing for
to
,
part numbers for
removing
levers
part numbers for
removing
LL chassis function conversion for
lock chassis
B-2 9K Series Service Manual
Index removing from the door
locking bar
M
M chassis function conversion for
N
N chassis function conversion for
non-keyed sleeve assembly part numbers for
non-standard strikes
numbers, for parts
NX chassis function conversion for
O outside hub outside hub
outside hub and plate assembly
outside hub, lost motion
to
,
,
P
P chassis function conversion for
part numbers and drawings for A chassis
for DR chassis
for DZ chassis
for EA chassis
for H and HJ chassis
for IN chassis
for L chassis
for latches
for non-standard strikes
for NX chassis
for P chassis
for Q chassis
for roses, rose liners, and rose
for standard levers
for standard strikes and strike
for XD chassis
for YD chassis
Q
Q chassis function conversion for
part numbers and drawings for
R
R chassis function conversion for
part numbers and drawings for
RD chassis function conversion for
part numbers and drawings for
reassembling the lock chassis 3–14
reinstalling button bar assembly
inside rose and rose liner
key release cam assembly
lever keeper spring
outside rose and liner assembly
sleeve assembly
solenoid
spring drive plate
removing button bar assembly
inside rose and rose liner 3–4 key release cam assembly
lever keeper spring
lock chassis from the door
outside rose and liner assembly
plain lever or button lever
sleeve assembly
solenoid
spring drive plate
retractor assembly
,
without catchplate
to
,
,
to
,
RQE rose liner
RZ chassis function conversion for
S
S chassis function conversion for
9K Series Service Manual B-3
Index sleeve assembly keyed sleeve and driver assembly
keyed sleeve assembly
,
,
to
to
keyed sleeve assembly for M
to
non-keyed sleeve and driver assembly
,
to
,
,
,
,
non-keyed sleeve and driver assembly
,
removing
sleeve and key release cam assembly
sleeve and key release cam assembly, non-IC
solenoid part numbers for
removing
reversing for function conversion
solenoid spring part numbers for
spanner wrench
using
to 3–4 spring drive plate
to
part numbers for
removing
spring loading tool
strike plate locating pin
support, technical 1–4
T
T chassis function conversion for
part numbers and drawings for
technical documentation package
technical support 1–4
throw member support ring
thrust plate
part numbers for
trim removing
troubleshooting questions
turn blade assembly for Z function
W
W chassis function conversion for
part numbers and drawings for
wire protector cap part numbers for
X
XD chassis function conversion for
part numbers and drawings for
XR chassis function conversion for
part numbers and drawings for
Y
Y chassis function conversion for
part numbers and drawings for
YD chassis function conversion for
part numbers and drawings for
YR chassis function conversion for
Z
Z chassis function conversion for
B-4 9K Series Service Manual

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