Gönnheimer D 122 Z, Z.0, Z.3, Z.5 totalizer User's manual
விளம்பரம்
விளம்பரம்
User's manual
Totalizer
with current input, loop powered
D 122.Z
Edition of standards 2010,
Software version 1.7
User’s manual for totalizers
D 122.Z.0.x.x
D 122.Z.3.x.x
D 122.Z.5.x.x
D 122.Z
Table of contents
User’s manual Page 1
1
2
2.1
2.2
2.3
3
3.1.1
3.1.2
3.2
3.2.1
3.3
3.4
3.4.1
3.4.2
4
4.1
4.2
4.3
4.4
4.4.1
4.5
5
6 Appendix .......................................................................................................................................... 27
6.1
Specifications ............................................................................................................................. 27
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
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D 122.Z User’s manual Page 2
The symbols WARNING, CAUTION, NOTE
This symbol warns of a serious hazard. Failure to observe this warning may result in death or the destruction of property.
This symbol warns of a possible failure. Failure to observe this caution may result in the total failure of the device or the system or plant to which it is connected.
This symbol highlights important information.
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D 122.Z User’s manual Page 3
1 Operation instruction for Explosion protected device
Application and Standards
This instruction manual applies to explosion-protected control panels of type of protection types below. This apparatus is only to be used as defined and meets requirements of EN 60
079 particularly EN60 079-14 "electrical apparatus for potentiality explosive atmospheres".
Use this manual in hazardous locations, which are hazardous due to gases and vapours according to the explosion group and temperature class as stipulated on the type label. When installing and operating the explosion protected distribution and control panels you should observe the respective nationally valid regulations and requirements.
General Instructions
The device has to have a back-up fuse as stipulated. The mains connection must have a sufficient short circuit current to ensure safe breaking of the fuse. To achieve an impeccable and safety device operation, please take care for adept transportation, storage and mounting, as well as accurate service and maintenance. Operation of this device should only be implemented by authorised persons and in strict accordance with local safety standards.
The electrical data on the type label and if applicable, the "special conditions" of the test certificate Fehler! Unbekannter Name für Dokument-Eigenschaft.are to be observed.
For outdoor installation it is recommended to protect the explosion protected distribution and control panel against direct climatic influence, e.g. with a protective roof. The maximum ambient temperature is 40°C, if not stipulated otherwise.
Intrinsically Safe Circuits
Erection instructions in the testing certificates of intrinsically safe apparatus are to be observed. The electrical safety values stipulated on the type label must not be exceeded in the intrinsically safe circuit. When interconnecting intrinsically safe circuits it is to be tested, whether a voltage and/or current addition occurs. The intrinsic safety of interconnected circuits is to be ensured. (EN 60079-14, section 12)
Safety Measures: to read and to comply
Work on electrical installations and apparatus in operation is generally forbidden in hazardous locations, with the exception of intrinsically safe circuits. In special cases work can be done on non-intrinsically safe circuits, on the condition that during the duration of such work no explosive atmosphere exists. Only explosion protected certified measuring instruments may be used to ensure that the apparatus is voltage-free. Grounding and short-circuiting may only be carried out, if there is no explosion hazard at the grounding or short circuit connection.
Danger of static charge!
Clean only with humid cloth!
Do not open when an explosive dust atmosphere is present!
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D 122.Z 2 Totalizer with current input
2 Totalizer with current input D 122.Z
Page 4
2.1 Short description
The 5-digit totalizer
D122.Z operates in hazardous area and indicates the sum of measured values of a 4 up to 20 mA current circuit. The device gets its energy from the measure circuit, therefore an extra power supply or batteries are unnecessary. The totalizer measures the current, adds the previous values, scales the sum and displays the sum finally on the LCD.
The present measured signal is also be displayed on a 41 segment bargraph. It's possible to scale the bargraph separately to the digital value. The totalizer D122 is available in several housings.
The totalizer has 2 intrinsically safe alarm outputs as an option (D122.Z.x.2).
These outputs change their state, if the measured value exceeds his alarm limits.
It’s possible to choose open-circuit or closed-circuit connection.
It is possible to refer the alarm monitoring to the sum or to the present measured value. In the last case the limits are displayed on a second bargraph. On one look you’re sure that the measured value is in its limits.
Alternative to the option of two digital outputs for external limit monitoring, a control
input and a digital output are implemented to the totalizer D122.Z.x.3. An active
intrinsically safe signal (Low < 2V, High > 5V) on the control input sends a reset command to the totalizer.
The digital output port can be configured by software in two different modes: As a setpoint-reached message when the totalizer sum reaches its limit and as a pulse
output for the current flow signal. In this case, the D122 measures the present
flow rate and converts it to a digital signal.
The resolution of the digital signal is directly coupled with the scale configuration of the totalizer: each increment of the least significant digit sends a pulse. The pulse
width is about 7 ms, by a maximum output frequency of 68 Hz.
The option curve and square root fitting offers a reproduction of an arbitrary monotone function of measured current and displayed value. A square root fitting function especial for measuring a flow through an aperture is implemented
.
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D 122.Z 2 Totalizer with current input Page 5
2.2 Features overview
;
Basic functions
• Loop-powered totalizer with current input (4 .. 20 mA)
• Connect like passive analogue totalizers, voltage drop ca. 1V
• LC-Display, 5 digits, up to 30 mm figure-height
• Scale by keyboard and Display
• 41-segment bargraph for present value observation
• Bargraph is scaleable separately
• Several housings available (control panel- and field housing)
;
Options D122.Z.x.2
• Alarm monitoring: two intrinsically safe alarm outputs on the display
• Limit-functions with hysterese and time delay
• Field housing with additional (2 nd
) PG-Connector
;
Options D122.Z.x.3
• Digital input to receive an external reset signal
• Digital output with 2 configurations: as an sum limit monitor and as quantity proportional pulse signal
;
Curve fitting Option D122.xS
• Root function
• Curve fitting with any monotone function by using a list of points
2.3 Conformity with standards
The explosion proof indicators type D122.Z meets requirements of listed standards in the attachment
(Declaration of conformity). They were developed, manufactured and tested in accordance with stateof-the-art engineering practice and ISO9001:2008.
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D 122.Z 3 Installation and Connection Page 6
3 Installation and Connection
3.1.1 Installation of control panel housing D122.Z.0 und D122.Z.3
How to insert the dimension symbol
The totalizers D122.Z.0 and D 122.Z.3 are predicated for installation in a control panel.
Insert the dimension symbol (icon) before mounting. Do this by first removing the front frame as shown in the figure at left. Now remove the front panel from the housing as shown in the figure on the right.
Cut the desired dimension-symbol from the set and pull it into its intended place on the right side of the panel. Make sure that the symbol is facing the front. Replace the front panel and frame.
How to fix the device in the control panel
Fix the device into the control panel with the intend cramps.
3.1.2 Connecting of control panel housing D122.Z.0 und D122.Z.3
Connect the totalizers only to intrinsically safe 4 ...
20 mA current circuits.
The terminals of the totalizers in the control panel housing are shown in
Figure 1. The terminals 5,6 and 7,8 are absent by totalizers without alarm
monitoring.
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D 122.Z 3 Installation and Connection Page 7 measure circuit 4 ..20 mA terminals 5,6: lower alarm alarm
Figure 1: Terminals by totalizers in control panel housing
Please regard the terminal maximum values of the attached EC- type certificate TÜV 99 ATEX 1488
3.2 Installation of field housing D 122.Z.5
How to insert the dimension symbol
Choose a solid place to install the totalizers in the field area.
First, cut the desired dimension symbol out of the set. Then pull off the four screws of the cap and remove the cap from the housing.
Now push the prepared dimension-symbol into the dimension-symbol-slot.
Make sure that the symbol is facing the front.
The dimension-symbol-slot lies below the display, on the internal side of the cap.
Finally replace the cup on the housing.
3.2.1 Connecting of field housing D122.Z.0 und D122.Z.3
The terminals of the totalizers with field housing are inside. The placement of the terminals is shown at the Figure 2..
The terminals 5,6 and 7,8 are absent by totalizers without alarm monitoring.
Connect the totalizers only to intrinsically safe 4 ...
20 mA current circuits.
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D 122.Z 3 Installation and Connection Page 8
Figure 2: Terminals of D 122.Z.5
Please regard the terminal maximum values of the attached EC- type certificate TÜV 99 ATEX 1488
3.3 Internal zener barrier option
Devices with type code D122.A.x.x.BM
The standard digital indicator D122 works exclusively in intrinsically safe 4..20 mA current circuits (Ex i). If the concerned measure current circuit is not intrinsically safe, an extra zener barrier or an isolated interface and a long additional cable to the interface outside the hazardous area and back is needed.
In those cases, the option integrated zener barrier is very practical, because the interface is build in. A further advantage of an indicator with this option is that the intrinsical safety proof is not required.
The ignition protection is Ex m [ib] IIC T6 at ambient temperature of 45°C, Ex m [ib] IIC T5 at
60 °C respectively.
The terminal voltage in the measure circuit with internal zener barrier option is about 2 V.
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D 122.Z 3 Installation and Connection Page 9
3.4 Initial operation
After connecting, a display test (all segments of the display are turned on) appears immediate during one second. Thereupon the display shows the
software version of the indicator.
3.4.1 Default parameters
The following parameters are active ex works:
Scaling (display and bargraph)
4 mA curent -> 4.00
20 mA current -> 20.00
Limits
Code words
Low: 4.00 mA / High: 20.00 mA
Hysteresis / Delay
0.10 / 0 sec.
alarm outputs (alarm monitoring)
circuit-opening connection
CODE1: 0001 / CODE2: 0002
3.4.2 Ex works settings – Device reset
Press the Enter- and Right-button during the start sequence to reactivate the default parameters. (Hardware-Reset)
A reset activates also the ex works calibration.
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D 122.Z
4 Operating manual
4.1 Front view
4 Manual Page 10
4.2 Keyboard
On the front side of the totalizer are tree buttons with several function symbols. With these tree buttons the user can activate each function and enter all parameters for any individual setting.
Each button is named by its function:
Enter-button
Pressing the enter-button starts the input menu.
In general, the enter-button activates the menu item or accepts the manipulated value of a parameter.
Up-button
Functions of the up-button are:
1. present measure value button
2. modification of the selected figure
3. pass menu items
Right-button
Functions of the right-button are:
1. change the display to limit view
2. select figures
3. pass menu items
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D 122.Z 4 Manual Page 11
4.3 Configuration
It is easy to set the parameters and change the configuration of the totalizer. The inputs are logical grouped by a menu structure. The flow charts of these menus can be found at chapter 6.
Totalizers without the alarm monitoring option do not have the corresponding menu items.
)
Normal state
The Input-views in the flow diagrams have additional boxes
in their background, because the Input-views may be changed by pressing any of the buttons.
The procedure, to enter a value, is shown in the flow diagram ‘Edit
After connecting, the totalizer D122 starts to initialise its configuration. The configuration data is stored in an internal
EEPROM due to the previous run. By the first start, the D122.Z totalizer initialises the default configuration.
Directly past starting sequence the totalizer begins to operate.
This state is called the ‘normal state’ of the D122 and the totalizer is also ready for inputs.
(See also flow diagram in Figure 7)
)
Present-value control
Pressing and holding the up-button (present value control
button) the display shows the present measured value.
(See also flow diagram in Figure 7)
)
Limit view menu /
Counter reset
One touch on the right-button starts the limit view menu.
Totalizers without the alarm monitoring option propose the counter reset suggest immediately. This reset will be executed by pressing the enter-button and entering the right code word.
(See also flow diagram in Figure 8)
LI L
LI H rESEt
Totalizers with the alarm monitoring option proposes on the other hand the lower limit. (Note: if the limits refers to the sum then the lower limit is absent).
The screen shows now [limit low]. Confirm with the enter-button to display the value of the lower limit.
To pass the lower limit press the right-button. The menu changes to the upper limit. The screen shows now [limit high]. Confirm with the enter-button to display the value of the upper limit.
Pressing the right-button for a second time quits the limit view menu and offers the reset of the counter.
To reset the counter hit the enter-button. The totalizer is now back
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D 122.Z
;
Edit mode.
_1234
;
Code protection
CodE 2
;
Parameter entering
4 Manual Page 12 in normal state.
Pass the counter-reset by pressing the right-button, the totalizer returns to normal state too.
While watching the limit value it is possible to manipulate it by pressing the enter-button. The view changes to the
A blinking segment appears below the sign place. Pressing the
right-button selects the figure and the up-button increments the selected figure. To accept the new limit value, press the enterbutton.
(See also flow diagram in Figure 8
Before the menu gets to the edit mode the code 2 must be entered, to prevent a modification by unauthorised persons.
Entering a wrong code word stops the limit view menu immediately.
The default code 2 is [0002].
The interrogation of code 2 can be switched off by modifying the code 2 to [0000]. For this reason the flow diagram shows the code interrogation in stroked dots. To change the code you must enter the input menu, later in this chapter.
)
Input menu
CodE 1
SCAL
(See also flow diagram in Figure 9)
Back in the normal state of the totalizer we start the by pressing the enter-button.
The configuration of the totalizer is protected against manipulations by unauthorised persons with the code 1. To get the input menu enter the code 1 default [0001].
It’s impossible to switch off the code 1 interrogation.
After entering the right code word the totalizer proposes to join the
Scale menu. The figure on the left hand appears on the screen.
To scale the measured current, the bargraph and to set the
decimal point join the scale menu by confirming with the enter- button.
See also flow diagram in Figure 10).
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D 122.Z
LI tOtAL
CodE 1
CodE 2
CAL
End
4 Manual Page 13
Enter the upper scale point correct figured ‘as big as possible’
(the first figures should not be ‘0’)
In this case you get the maximum precision of the totalizer.
Press the right-button to pass the scale menu and select the second submenu, the total menu. To start the total menu press the enter-button.
(See also flow diagram in Figure 12)
To pass the total menu press the right-button. The followingsub menu is called limit menu. This menu is naturally only available for totalizers with the alarm monitoring option.
In the limit menu the user enters the limits, as well as the hysteresis and the time delay of the alarm outputs.
(See also flow diagram in Figure 14)
The next two following items allow to manipulate the words for code 1 and code 2. The enter-button confirms the input and the corresponding code appears in edit mode.
Remember that the code word [0000] switches off the code 2.
Finally it’s possible to calibrate the totalizer with the following submenu called calibration menu.
(See flow diagram in Figure 15)
The totalizer is already calibrated ex-works.
In general, a further calibration is not necessary and only
experienced persons are allowed to calibrate it.
Now we reach the end of the input menu. Confirm the end with the enter-button. The totalizer switches back to normal state.
If you want to repeat the input menu, press the right-button.
If an invalid value is entered for any of the parameters, you will not be able to quit the input menu. Instead, the program switches automatically into edit mode to the found invalid value.
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D 122.Z 4 Manual Page 14
4.4 Parameter input illustration
;
Prescale factor determination (I-fac)
The totalizer D122.Z adds the measured values to a sum and displays it. The measured value always refers to second, so it is possible to sum short count events. Recording for a long time the sum gets considerable bigger as the dimension of the present value.
To adjust the summation to each application, a prescale factor (I-fac) divides the sum to the desired range. Using the prescale factor it is possible to adjustthe dimension of the instantaneous value to the desired dimension of the sum. The prescale factor V is defined by
V = desired dimension of sum / dimension of the measured value or
V
=
E
M
E
S s
Example: An measuring transductor has an output-signal with the dimension g/min. The sum should have the dimension kg. The right prescale factor is
V
= kg
=
1000 g g min
⋅
1 g
60 s
⋅
=
60 000 6 10
4
=
E
According to this example the prescale factor V changes to 1000 (1E3) for a transductor signal with the dimension g/s, respectively 3600 000 (36E5) for a transductor signal with the dimension g/h.
The format of the prescale factor V is the exponent notation, i.e. the figures in front of the zeros of V lie by the exponent notation in front of the „E“ and the quantity of the zeros lie behind the „E“.
;
Creep suppression (StArt)
In some cases, it will be necessary to ignore a transductor signal above 4 mA. This threshold level is named creep suppression value. The figure on the right hand shows its function.
Edit the creep suppression value in the total menu.
Term of the sum
Curve using creep supp.
Curve using offset measurement value creep supression value
Figure 3: Creep suppression
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D 122.Z 4 Manual Page 15
4.4.1 Hysterese and time delay setting
Hysterese
A hysteretic curve prevents an unwanted fast switching of the alarm outputs.
The switching behavior of the low
alarm (min) shows figure 4. The
switching behavior of the high
alarm monitoring lower limit on off measured value lower limit
Figure 4: Hysteric curve low alarm
alarm monitoring upper limit hysteresis at upper limit on off measured value upper limit
Figure 5: Hysteric curve high alarm
Time delay
alarm monitoring upper limit
The span of time ‘t e
’ is the difference between the first exceeding of the measurement on above the upper limit and the switching of the high alarm (For the low alarm exists an analogous
‘t e
’). off time delay t e time measured value upper limit time moment of first exceeding
Figure 6: Time delay max respectively min
If the measured current falls below the high limit during ‘t e
’, the t e
timer resets.
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D 122.Z 4 Manual Page 16
4.5 Configuration example
For a successful parameter input, see the following example of a flow measurement, with alarm monitoring.
↑ Situation ↑ Adjustment
• Sensor range:
10g/min ... 100g/min
• Alarm by reaching a throughput rate of
50 kg
• creep suppression:
12g/min
Procedure:
1] Measure range:
2] Bargraph:
3] Limits:
4] creep suppression:
5] Alarm monitoring mode:
010,0 g/min ... 100,0 g/min for 4 ... 20 mA
010,0 g/min ... 100,0g/min
Limit relates to the sum (Limit):
50 kg
012,0 g/min circuit-opening connection
CodE1
One touch on the enter-button quits the normal state and starts
the input menu.
The menu interrogates for code 1.
The default code 1 is [0001].
Enter the right code word using the arrow buttons.
Finally hit the enter-button.
;
Scaling display and bargraph:
Join the scale menu pressing the enter-button.
SCAL dP.PoS
...
SCA L
_
0400
First set the position of the decimal point. The position of the decimal point will be used for each parameter, like display, bargraph and limits.
Set the decimal position after the third position (count from left side), because we will enter [1000] (100 g/min) for the high scale point afterwards.
Choose the enter-button to edit the decimalpoint position and press the right-button for three times.
Confirm with the enter-button.
Now the [scale point low] view appears.
Edit by pressing the enter-button and enter the lower scale
point
[0100] (10g/min) as follows:
Press the right-button for two times to select the second figure.
...
0
4
00
Now the figure „4“ blinkes.
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D 122.Z
...
0
1
00
4 Manual
Hit the up-button until ...
... the figure „1“ will be adjusted.
Page 17
SCA H
Confirm the lower scale point pressing the enter-button. Now the...
... item appears.
Repeat the input procedure for the upper scale point like the lower scale point. Enter [1000] (100 g/min) for the upper scale point.
(Confirm by hitting enter-button)
Enter the upper scale point correct figured ‘as big as possible’
(the first figures should not be ‘0’)
In this case you get the maximum precision of the totalizer.
bAr L bAr H
Now scale the bargraph. Hit the enter-button.
Enter [0100] (10 g/min) for the lower bargraph scale point.
Confirm by hitting the enter-button
Enter [1000] (100g/min) for the upper bargraph scale point.
Hitting enter-button accepts and quits the scale menu.
;
Prescale factor and creep suppression
Start total menu by pressing enter-button.
tOtAL
I-FAC
Press enter-button a further time to edit the prescale factor.
6E
4
Enter the value [ 6E4] (60 000) using the arrow-buttons. To
define the correct prescale factor see paragraph 4.4.
Confirm by hitting the enter-button.
StArt
LIS Y
Press now the enter-button to edit the creep suppression value.
Use the arrow-buttons to enter [0120] (12 g/min).
(Confirm by hitting the enter-button.)
Finally, let the alarm monitoring refer to the sum. Select [LIS_Y] using the arrow-buttons and confirm with the enter-button.
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D 122.Z 4 Manual Page 18
PUL
Totalizer with external reset and current flow signal option
(D122.Z.x.3) have additional the option to configure the digital output.
Pass this menu item using the right-button, to keep the default setting: pulse output = no (=false)
;
Limits, Hysteresis and time delay
LI
LI H
Start the limit menu by pressing the enter-button.
The device skips the input of the lower limit, because the limit refers to the sum.
Con H
The upper limit input appears.
After hitting the enter-button enter the limit [0050.0] (50 kg) using the arrow-buttons.
Confirm by hitting the enter-button.
The hysteresis and time delay are also skipped.
Now choose the circuit-opening connection [nc---] (normaly closed) using the up-button and confirm by pressing enter-button.
We pass simply the following menu items (manipulate code words and calibrate) using the right-button.
End
Finally quit the scale menu hitting the enter-button.
The totalizer is back in normal state. The changes are immediately active and will still be active after power off
(disconnecting the totalizer).
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D 122.Z
5 Flow charts
5 Flow charts Page 19
Figure 7: Flow diagram normal state
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D 122.Z
Limit view menu
START
Totalizer without limits limits refers to present measure value
Totalizer with limits, limit refers to sum
5 Flow charts select limit low select limit high
reset
select counter
RESET
Page 20 display low limit
Max
false code word interrogate code 2
Max
Ok
SET modify low limit
Figure 8: Flow diagram limit view
SET display high limit
Max
interrogate code 2
Max
Ok false code word interrogate code 2
Max
false code word
Counter, sum is zero
Ok modify high limit
Limit view menu
END
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D 122.Z 5 Flow charts Page 21
Figure 9: Flow diagram input menu
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D 122.Z
Scale menu
START
5 Flow charts
SET select decimal point position
SET select low scale point
SET set position
Page 22
SET edit low scale point
(4 mA measure cur.)
SET select high scale point
SET edit high cale point
(20 mA measure cur.)
SET select bargraph low position
SET select bargraph high position
SET edit bargraph low position
SET edit bargraph high position
Scale menu
END
Figure 10: Flow diagram scale menu
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D 122.Z 5 Flow charts
Alternative (extended) scale menu for special software option only
Page 23
Figure 11: Flow diagram extended scale menu
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D 122.Z 5 Flow charts Page 24
Figure 12: Flow diagram total menu edit values enter code
SET sign is selected
SET sign is modified
SET sign is modified
SET first figure is selected
Menu
END
SET first figure is modified
Menu
END
SET first figure is modified
Menu
END etc.
Figure 13: edit mode etc.
SET second figure is selected
Menu
END
SET second figure is modified
Menu
END
SET second figure is modified
Menu
END etc.
Menu
END
Menu
END etc.
Menu
END etc.
etc.
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D 122.Z 5 Flow charts Page 25
Figure 14: Flow diagram limit menu
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D 122.Z
Calibration menu
START
5 Flow charts
Interrogate code
Ok
SET calibration pass 1 false code word
SET
4 mA
order 4 mA input current
SET calibration pass 2
SET
20 mA
order 20 mA input current
SET calibration pass 3
Page 26
Calibration menu
END
Figure 15: Flow diagram calibration menu
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D 122.Z
6 Appendix
6 Appendix Page 27
6.1 Specifications
Device Group
Explosion protection
EC- type certificate
Display
Digit height
Display range
Dimension symbols
Decimal points
Bargraph
Alarm limits display
Versions D122.x.x.2
Alarm limit monitoring
D122.Z.0 D122.Z.3 D122.Z.5
II 2 (1) G
Ex ia IIC T6 Gb at Ta < 45°C
Ex ia IIC T5 Gb at Ta < 60°C
TÜV 99 ATEX 1488
5figure LCD-7-Segment display
15mm 30mm 30mm
-19999 ... +19999
-
-
-
D122.Z.7
II 2 (1) GD
See left + Ex tb
IIIC IP65 T 70°C
5
30 mm
Selectable with defined symbols
Selectable by keyboard
41 Segmentes
- Via bargraph
- Flashing ‘max’ or ‘min’ sign
-
-
41 Segmentes
- via Bargraph
'Max'- or. 'Min'
Version D122.x.x.2
By means of intrinsically safe control circuits (e.g. NAMUR or DIN 19234)
Actual value button
Measurement circuit
Measurement circuit limits
Direct display of present measure value in measurement circuit
Intrinsically safe measurement circuit 4 ...20 mA; Voltage drop ca. 1V
No-load Voltage U
0
≤ 65 V; short-circuit current I k
≤ 160 mA
Internal inductance:
≤ 40 μH, Internal capacitance: ≤ 10 nF, see certificate TÜV 99 ATEX 1448
Alarm monitoring limits
By intrinsically safe control circuits see certificate TÜV 99 ATEX 1448
Field housing Housing
Protection class
Dimensions HxWxD
[mm]
Acc. to control-panel standard DIN 43700
Front panel IP 40 up to IP 65 IP 65 IP 66
Cut out dimensions 43,5 x 91,5 66 x 136,5
Material
Measuring error
Fiber opt. strengthened Noryl ABS
-
0,1%
± 2 digits referring to measure range
< 0,01% of measure range / K Temperature coefficient
Ambient temperature limit
-10°C ...+45°C for temperature class 6
-10°C ...+60°C for temperature class 5
Aluminium totalizers for -20°C ambient temperature on inquiry
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z
6.2 Error messages
At startup:
Message
Error 1
Symptom
Error, general device fault
6 Appendix Page 28
Bug-fix
Turn off an turn on the device, if the fault remains, send the device back to
Gönnheimer press any button, device is ready for run
Error 2
The sum from a previous run is lost
6.3 Dimensions
Figure 16: Control panel housing cut-out
Figure 17: Field housing
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z 6 Appendix
(total height)
Page 29
M16 x 1,5
Figure 18: Aluminum field housing
6.4 Type code
Device series D122 . . .
Device: Indicator ..................................................................
Indicator with curve fitting option ................................
Totalizer .....................................................................
Totalizer with curve fitting option ................................
.A
.AS
.Z
.ZS
Control panel housing 72 x 144 mm ......................
Field housing (30 mm figure height) ......................
Field housing (50 mm figure height) .......................
.0
.3
.5
.6
Additional option: with 2 digital outputs ........................................... with reset input and pulse output ........................
.2
.3
Internal zener barrier
1
....................................................................................
.BM
Internal two wire readings recorder² ..............................................................
.MU
1: Not suitable for D122.x.0.x.x
2: For flied housings only, a combination with internal zener barrier (.BM) is not possible
6.5 Material specification
Device type Material
D122.x.0.x.x
D122.x.3.x.x
D122.x.5.x.x
D122.x.6.x.x
Noryl
Noryl
ABS
ABS
D122.x.7.x.x Aluminum manufacturing process injection die casting injection die casting injection die casting injection die casting die-casting
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z 6 Appendix Page 30
6.6 Transport, Storing, Repairs und Disposal
Transport
Storing
Disposal
Repairs
Vibration-free in origin package, do not pitch, handle carefully
Store the device dry, inside of the origin package
When the explosion proof multipurpose distribution, switching and control units are eventually disposed of, the national regulations governing the disposal of waste materials in the country concerned must be rigorously observed.
Defective parts may only be replaced by the Manufacturer or by personnel specially trained and supervised by the Manufacturer. Only genuine spare parts from the Manufacturer may be fitted.
6.7 Marking
Marking of device types D122.Z.0.x.x, D122.Z.3.x.x, D122.Z.5.x.x
Marking according to 50014 ff
0044
Marking according to EN 60079 :2010
D122.x.x.x.0
D122.x.x.x.MU
II 2 G; EEx ia IIC T6 bei Ta bis 45°C
II 2 G; EEx ia IIC T5 bei Ta bis 60°C
II 2 G; Ex ia IIC T6 Gb bei Ta bis 45°C
II 2 G; Ex ia IIC T5 Gb bei Ta bis 60°C
D122.x.x.x.BM
II 2 G; EEx ia [ib] IIC T6 bei Ta < 45°C
II 2 G; EEx ia [ib] IIC T5 bei Ta < 60°C
Marking of device types D122.Z.7.x.x
Marking according to 50014 ff
0044
II 2 G; Ex ia [ib] IIC T6 Gb bei Ta < 45°C
II 2 G; Ex ia [ib] IIC T5 Gb bei Ta < 60°C
Marking according to EN 60079 :2010
D122.x.7.x.0
D122.x.7.x.MU
D122.x.7.x.BM
II 2 G; EEx ia IIC T6 bei Ta < 45°C
II 2 G; EEx ia IIC T5 bei Ta < 60°C
II 2 D; Ex IP65 T70°C
II 2 G; EEx ia [ib] IIC T6 bei Ta < 45°C
II 2 G; EEx ia [ib] IIC T5 bei Ta < 60°C
II 2 D; Ex IP65 T 70°C
II 2 G; Ex ia IIC T6 Gb bei Ta < 45°C
II 2 G; Ex ia IIC T5 Gb bei Ta < 60°C
II 2 D; Ex tb IIIC IP65 T70°C Db
II 2 G; Ex ia [ib] IIC T6 Gb bei Ta < 45°C
II 2 G; Ex ia [ib] IIC T5 Gb bei Ta < 60°C
II 2 D; Ex tb IIIC IP65 T70°C Db
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z 6 Appendix Page 31
6.8 Parameter list
The customer is free to use this chart for archiving the parameters of his indicator D122.
Parameter Description Value
Scale menu previous
Display
Decimalpoint position dP.PoS 0 0 0 0
Low scale point Display at 4 mA input current SCAL L
High scale point
Bargraph low position
Bargraph high position
Total menu
Prescale factor
Display at 20 mA input current
Display of starting bargraph
Display at full bargraph
SCAL H bAr L bAr H
Creep suppression
Alarm refer to the sum
Dvides the actuell measured value to scale the sum
I-FAC
To ignore transductor signals below this value
StArt or refer to the present measure value
LI S Y
LI S n
Limit menu
Low limit
High limit
Hysteresis of low limit
Hysteresis of high limit
Alarm connection of low limit
Alarm connection of high limit
Code word Nr. 1
Code word Nr. 2
Only on Option
Sondersoftware
Low scale point root function
High scale point root function
Choice between normal open (no) and normal closed (nc)
Choice between normal open (no) and normal closed (nc)
Display at 4 mA input current
Display at 20 mA input current
LI L
LI H
HYS L
HYS H
Con L
Con H
CodE 1
CodE 2 roo L roo H nc nc no no
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z 6 Appendix
Linear or square Interpolation
Choice between linear or square
Interpolation
Setpoint
Page 32
INTER In 33 In17
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1800
1850
1900
1950
2000
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
D 122.Z
6.9 Index
—A—
alarm limit monitoring............ 27
—B—
bargraph ........... 4, 5, 12, 16, 17
—C—
closed-circuit connection ........ 4 configuration ................... 11, 12 creep suppression ................ 14 current control button............ 10
—D—
decimal point ........................ 16 decimalpoint ......................... 16 dimension symbol ............... 6, 7
—E—
ex works ................................. 9
6 Appendix Page 33
—H—
hardware-reset........................9 hysteresis................5, 9, 13, 18
—L—
limit high................................11 limit view ...............................20 limit view menu ...............11, 12 lower scale point .............16, 17
—M—
mounting .................................6
—N—
NAMUR.................................27
—P—
precision .........................13, 17 prescale factor ................14, 17 present measure value......... 10
—R—
reset ..................................... 11
—S—
scale....4, 12, 13, 16, 17, 18, 22 starting ................................. 11
—T—
temperature.......................... 27 time delay..............5, 13, 15, 18 totalizer .......4, 5, 10, 11, 14, 18 transductor ........................... 14
Gönnheimer Elektronic GmbH phone: +49(6321)49919-0, fax: -41 Email: [email protected]
Non authorized translation
(1)
EC- TYPE- EXAMINATION CERTIFICATE
(Translation)
(2) Equipment and protective systems intended for use in potential explosive Atmospheres – Directive 94/9/EC
(3) EC- type- examination Certificate number
TÜV 99 ATEX 1488
(4) Equipment:
(5) Manufacturer:
Digital Indicator Type D122...
Gönnheimer Elektronic GmbH
(6) Address: D-Neustadt an der Weinstraße
(7) This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to.
(8) The TÜV Hannover/Sachen-Anhalt e.V., TÜV CERT-Zertifizierungsstelle, notified body
No. 0032 in accordance with Article 9 of the Council Directive 94/9/EC of March 1994, certifies that equipment has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of equipment and protective systems intended for use potentially explosive atmospheres, given in Annex
II to the Directive.
The examination and test results are recorded in the confidential report No.
99/PX24090
(9) Compliance with to essential Health and Safety Requirements has been assured by compliance with:
EN 50 014:1997 EN 50 020:1994 EN 50 028:1988
(10) If the sign “X” is places after the certificate number, it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate.
(11) This EC- type- examination Certificate relates only to the design and construction of the specified equipment in accordance with Directive 94/9/EC. Further requirements of this Directive apply to the manufacture and supply of this equipment.
(12) The marking of the equipment shall include the following:
II 2 (1) G EEx ia IIC T6 bzw. EEx m [ib] IIC T6
TÜV Hannover/Sachen-Anhalt e.V. Hannover, 02.11.1999
Am TÜV 1
D-30519 Hannover
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 1 of
8
Non authorized translation
(13)
SCHEDULE
(14)
EC- TYPE-Examination CERTIFICATE No. TÜV 99 ATEX 1488
(15) Description of equipment
The digital indicator type D122 ... serves as direct indicator of measured values of intrinsically safe 4 ..20 mA current circuits in explosive endangered areas.
The maximum ambient temperature is 45°C in temperature class T6 and 60°C in the temperature class T5.
Electrical details signal current circuit
(Terminal 1,2)
Exclusive connection to a certificated intrinsically safe current circuit with the following highest values:
U i
= 65 V
I i
= 160 mA
Effective internal inductivity 40 µH
Effective internal capacity 10 nF
Only Type D122.T.x.x.x
signal current circuit
(Terminal 1,2)
Exclusive connection to a certificated intrinsically safe current circuit with the following highest values:
U i
I i
= 30 V
= 160 mA
P i
= 1,6 W
Effective internal inductivity 40 µH effective internal capacity 10 nF
Only TYP 122.x.x.x.BM with additional protection type moulding and the sign EEx m
[ib] IIC T6 bzw. EEx m [ib] IIC T5
current circuit (wire)
U m
= 250 V and to connect to ground
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 2 of
8
Non authorized translation
Schedule EC- Type- Examination Certificate No. TÜV 99 ATEX 1488
Any types
circuits
(Terminal 5,6; 7,8)
Outputs:
Inputs:
Exclusive connection to a certificated intrinsically current circuit with the following highest values each current circuit:
U i
= 30 V
I i
= 160 mA
P i
= 850 mW
U i
= 30 V
Effective internal inductivity
≤ 40 µH the effective internal capacity is negligibly small
All current circuits are safe gavanically separated up to a nominal voltage of 90 V to each other. The input current circuit by the type D122.x.x.x.BM is internally connected to the supply and signal circuit.
(16) Report No. 99/PX24090
(17) Special conditions for safe area
None
(18) Essential health and safety requirements
No additional
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 3 of
8
Non authorized translation
1. Amendment
to the Conformity Certificate Nr. TÜV 99 ATEX 1488
Manufacturer: Gönnheimer Elektronic GmbH
The digital indicator type D122 can also be manufactured according to the examination protocol, listed in the associated examination certificate.
The changes concern the enlargement around the type D122.x.7.x.x. and the application of type in explosion areas by dust up to ambient temperatures of 65°C. The marking for it is:
II 2 D IP 65 T70°C
Bases of the standards: EN 50281 1 1:1999
The electric data and all other information are valid consistently for this supplement.
The test documentation is listed in test report Nr. 04YEX551218
TÜV NORD CERT GmbH & Co. KG
TÜV CERT-Zertifizierungsstelle
Am TÜV 1
0-30519 Hannover
Tel.: 0511 986-1470
Fax: 0511 986-2555
Der Leiter
Hannover, 17.02.2004
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 4 of
8
Non authorized translation
2. Amendment
to the Conformity Certificate Nr. TÜV 99 ATEX 1488
Manufacturer: Gönnheimer Elektronic GmbH
The digital indicator type D122 can also be manufactured according to the examination protocol, listed in the associated examination certificate. The change concerns the enlargement around the types D122.PA.7.0.0 and D122.FF.7.0.0 for the binding to intrinsically safe field busses Profibus PA respectively FF.H1.
The application of the supplemental types can occur in explosion-threatened areas,
Which requires devices of the category 2. By the application in areas of explosion-threatened by dust, the at most allowed ambient temperature is +65°C.
By the application in areas explosion-threatened by gas is the maximum ambient temperature depending on the temperature class according to the following table:
Temperature classe
T6
T5
Ta
Up to 45°C
Up to 60°C
Electrical data of the types D122.PA.7.0.0 and D122.FF.7.0.0
Signal and power supply circuit
(terminal 1,3 and 2,4)
Ex- protection Intrinsically safe EEx ia IIC only to the connection in certified intrinsically safe circuits. Maximum ratings:
U
0
= 30 V
I
0
= 660 mA
P
0
= 1,6 W max reactances L
C
0
0
= 0 µH
= 0 nF
The electrical data remains unchanged.
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 5 of
8
Non authorized translation
2. Amendment to the Conformity Certificate Nr. TÜV 99 ATEX 1488
The marking of the equipment:
II 2 (1) G EEx ia IIC T6 or T5; resp. II 2 D IP65 T70°C
The marking of the further types remain unchanged.
The digital indicator type D122... according to the EC-type certificate TÜV 99 ATEX 1488 incl. 1. and this 2nd supplement also fulfils the demands of
EN 50 014 :1997 + A1+A2
EN 50 020:2002
EN 50 281-1-1:1998+A1
General directives
Intrinsically safe “i”
Electrical devices with protection by case - construction and check
All remaining data remain unchanged for this 2. Amendment.
The test documentation is listed in test report Nr. 04YEX551692
TÜV NORD CERT GmbH & Co. KG
TÜV CERT-Zertifizierungsstelle
Am TÜV 1
0-30519 Hannover
Tel.: 0511 986-1470
Fax: 0511 986-2555
Der Leiter
Hannover, 03.11.2004
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 6 of
8
Non authorized translation
3. Amendment
to certification number:
Manufacturer:
TÜV 99 ATEX 1488
Gönnheimer Elektronic GmbH
Germany
Date of issue: 10.10.2006
Changes:
The digital indicator type D122 can also be manufactured according to the examination protocol, listed in the associated examination certificate. The change concerns the enlargement around the types D122.PA.7.0.3K and D122.FF.7.0.3K for the binding to intrinsically safe field busses Profibus PA respectively FF.H1 as a three channel indicator.
The application of the supplemental types can occur in explosion-threatened areas, which requires devices of the category 2. By the application in areas of explosion-threatened by dust, the at most allowed ambient temperature is +65°C.
The information to the allowed ambient temperature is valid consistently accordingly of the second supplement also for the supplemental types.
The electric data of the second supplement are changed as follows or complemented:
Electric data of the types D122. PA.7.0.0, D122.FF 7.0.0, D122. PA.7.0.3K and
D122.FF.7.0.3K:
Signal and power supply circuit
(terminal 1,3 and 2,4)
By the application in by gas explosionthreatened areas in Ex protection
Intrinsically safe EEx ia IIC.
Field device FISCO to the connection with a device according to the FISCO model or
Only to the connection in certified intrinsically safe circuits. Maximum ratings:
U
0
= 30 V
I
0
= 660 mA max reactances L
C
0
0
= 0 µH
= 0 nF
By the application in by dust explosion- threatened areas max. limit input power
P
0
= 1,6 W
The electrical data remains unchanged.
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 7 of
8
Non authorized translation
3. Amendment to the Conformity Certificate Nr. TÜV 99 ATEX 1488
The marking of the equipment:
II 2 (1) G EEx ia IIC T6 or T5; resp. II 2 D IP65 T70°C
The marking of the further types remain unchanged.
The digital indicator type D122... according to the EC-type certificate TÜV 99 ATEX 1488 incl. 1. and this 2nd supplement also fulfils the demands of
EN 50 014 :1997 + A1+A2
EN 50 020:2002
EN 50 281-1-1:1998+A1
General directives
Intrinsically safe “i”
Electrical devices with protection by case - construction and check
DIN EN 60079-27:2006 Concept for intrinsically safe field bus systems
(FISCO) and concept for non sparking field bus systems (FNICO)
The test documentation is listed in test report Nr. 06 YEX 553381.
(17) Special conditions for safe area
None
(18) Essential health and safety requirements
No additional
TÜV NORD CERT GmbH, Langemarckstraße 20, 45141 Essen, akkreditiert durch die Zentralstelle der Länder für
Sicherheitstechnik (ZLS), Ident. Nr. 0044, Rechtsnachfolger der TÜV NORD CERT GmbH
&
Co. KG Ident. Nr.
0032
Der Leiter der Zertifizierungstelle
Schwedt
Geschäftsstelle Hannover, Am TÜV 1, 30519 Hannover, Tel.: +49 (0) 511 986-1455, Fax: +49 (0) 511 986-1590
EC-type-examination Certificates without signature and official stamp shall not be valid. The certificates may be circulated only without alteration. Extracts or alterations are subject to approval by the TÜV Hannover/Sachsen-Anhalt e.V.
Page 8 of
8
EG-Konformitätserklärung
Declaration of conformity / Déclaration de conformité
Communauté Européenne
Anbieter:
Supplier:
Fournisseur
Gönnheimer Elektronic GmbH
Anschrift:
Address:
Adresse:
Gewerbegebiet Nachtweide
Dr.-Julius-Leber-Straße 2
67433 Neustadt/Weinstraße
Produkt:
Product:
Produit:
D122,
Anzeigegerät /Zähler
Das oben beschriebene Produkt erfüllt die Schutzanforderungen der folgenden EG-Richtlinien
/ the product described above complies with the following EG- rules / le produit décrit cidessus accomplit CU- réglementations
2004/108/EG, 93/68/EWG, 94/9/EG
und ist konform mit / and is in conformity with / et est conforme á:
DIN EN 60079-0: 2010, Allgemeine Bestimmungen
DIN EN 60079-11: 2007, Eigensicherheit „i“
DIN EN 60079-18: 2005, Vergusskapselung „m“
DIN EN 61241-1: 2005, Schutz durch Gehäuse "tD"
DIN EN 60079-27: 2006, Feldbussystme FISCO + FNICO
EN 61000-6-4: Fachgrundnorm Störaussendung; Teil 6-4: Industriebereich
EN 61000-6-2: Fachgrundnorm Störfestigkeit; Teil 6-2: Industriebereich
EN 60947-1: Niederspannungs-Schaltgeräte
zusätzliche Angaben / additional information / informations supplémentaires:
Anerkanntes Qualitätssicherungssystem nach Richtlinie 94/9/EG
EG- Baumusterprüfbescheinigung / EC- Type certification / Attestation d’examen ce de type
TÜV 99 ATEX 1488
Neustadt, den 11.03.2010
Gönnheimer Elektronic GmbH EG-Konformitätserklärung; Rev.1
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