AG Spray Equipment SASTR-500LP Manual
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OWNER’S MANUAL
Low Profile Trailer Sprayers
(300/500 Gallon Elliptical Tank, Saddle & Trailer)
SASTR-300LP-KIT
(5276654-BLK)
(5276654-BLU)
SASTR-500LP-KIT
(5276593-BLK)
(5276593-BLU)
General Information
Thank You and Congratulations on purchasing your new trailer sprayer. The purpose of this manual is to assist you in operating and maintaining your trailer sprayer.
Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation. All units can be custom equipped to meet all your spraying needs.
Any Questions, Comments or Problems: Call your nearest AG SPRAY Location and speak with one of our Friendly Technical Support Staff.
BAKERSFIELD, CA
877-724-2236
MANKATO, MN
507-388-6295
COLUMBUS, NE
800-274-1025
NEWTON, KS
800-394-7662
DOTHAN, AL
800-227-4098
PASCO, WA
800-634-2026
FARGO, ND
701-280-2862
TEMPE, AZ
877-974-7166
[5194696 (11/19)]
HOPKINSVILLE, KY
800-637-7172
VISIT US ONLINE @
WWW.AGSPRAY.COM
Page 1
Table of Contents
3 - 6 Safety Information
7 Sprayer Boom Controls
8-11 Calibrating Sprayer
12 Calibrating Sprayer: Boomless Nozzle Application Charts
13 Calibrating Sprayer: Broadcast & Turf Application Chart 20” Spacing
14 Operating Instructions
15-16 Maintenance Instruction
16 Winterizing Sprayer
17-38 Component Assembly Breakdowns
17-18 300 Gallon Trailer Assembly Breakdown - Base Unit
19-21 368 Series Boom Assembly
22-25 479 Series Boom Assembly
26-28 2300 Series Boom Assembly
29 EC BoomBuster Boom Assembly
Longhorn Boomless Boom Assembly
30 Hamilton Boomless Nozzle Assembly
Oklahoma Special Boomless Add-On for Boom Assembly
31 SAS-409 Deluxe Handgun Kit Assembly
SAS-411 Heavy Duty Handgun Kit Assembly
32 923 Agitator Assembly
32-33 Manual Boom Control Plumbing Assembly
34 Electric Boom Control Plumbing Assemblies
35-37 7560 Pump Assembly
38 Pump Options
39 Warranty
Page 2
Important Operation & Safety Information
WARNING
Read and understand this owner’s manual completely before using the sprayer.
Read each chemical label’s instructions before handling the chemical.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.
LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details.
---------------------------- BEFORE YOU BEGIN -------------------------------
Please read and understand this manual and its instructions and warnings completely before operating the sprayer.
Be aware of all safety guidelines, warnings and cautions including those of the tractor manufacturer
Read and understand the chemical manufacturer’s labels, warnings and instructions
Know and fulfill all state pesticide applicator license requirements
Familiarize yourself and other operators with the sprayer’s components and how all parts are operated
-------------------------------- General Safety Guidelines ----------------------------
Every year many unnecessary accidents occur do to improper equipment handling and a disregard for safety precautions. You, the operator, can avoid accidents by observing the precautions in this section.
The operator should be a responsible adult. Do not allow persons to operate this sprayer until they have displayed a thorough understanding of sprayer safety precautions and operational use!
All operators must also fulfill state pesticide applicator license requirements
Never attempt to operate this sprayer when under the influence of alcohol or drugs.
The best defense against accidents is a careful and responsible operator. If your sprayer is equipped with a PTO drive shaft, it is very important to take the proper safety precautions
Failure to keep body parts or clothing clear of the sprayer’s PTO drive shaft could result in serious injury or death.
Ag Spray assumes no liability for any possible injury
Never step over or work near the PTO drive shaft during operation
When transporting the sprayer on public roads, always follow state and local regulations regarding safety and transportation requirements
Page 3
Important Operation & Safety Information
------------------------------- Before Operation ----------------------------------
Carefully study and understand the owner’s manual
Read and follow chemical manufacturer’s labels, warnings and instructions! A material safety data sheet (MSDS) should be provided by the chemical manufacturer
To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer’s clothing requirements are listed under the “Personal Protective Equipment (PPE)” section in the chemical instructions
Never exceed your tractor’s load rating
Do not wear loose-fitting clothing which may catch in moving parts
Give the sprayer a visual inspection for any worn parts, loose bolts or other visible problems and make any needed repairs
Make sure the area is clear of any people or obstructions before using the sprayer
Before adding chemicals, have all operators practice operating the sprayer (clean water only) and it’s attachments until all operators are completely capable of safe operation
-------------------------------- BEFORE SEASONAL USE ----------------------------
CHECK and TEST sprayer with water before adding chemical. Temperature change can cause material fitting expansion/ contraction. Serious injury could result from chemical leaks
REPLACE any worn or frayed hoses. Hose failure can result in serious damage
INSPECT pressure gauge. Insure the needle rests at zero when all pressure is relieved in the spray system. Failure to have a properly functioning pressure gauge can result in miss applications of chemical
----------------------------------- DURING OPERATION -------------------------------
Always be aware of bystanders, particularly children! Always look before moving the sprayer or engaging the PTO
Never leave running equipment unattended!
Keep hands and body parts clear of all moving parts, especially the tractor PTO
Be aware of dangerous terrain such as holes, slopes, drop-offs, banks, rocks and hidden hazards. Operate the tractor and sprayer up and down slopes, not across
When operating on inclines, it is especially important that your tractor is equipped with Roll Over Protection System (ROPS)
No passengers are allowed on or in the tractor or sprayer at anytime
Allow for sprayer boom length when making turns
Remember that accidents can even happen to seasoned operators. Always take your time and follow all safety instructions
Page 4
Important Operation & Safety Information
-------------------------- General Chemical Safety -----------------------------
READ and FOLLOW all chemical label’s instructions and warnings
AVOID inhaling, ingesting or coming into contact with any chemicals
KNOW applicable licensing and regulatory requirements for the chemical you plan to use
KNOW emergency procedures before handling chemicals
WEAR protective clothing, eye protection and chemical resistant gloves when filling, using and cleaning the sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the chemical label
EXERCISE EXTRA CAUTION around children or pets. Pesticides are especially toxic to them. Keep sprayer and spray materials away from them at all times
DO NOT MIX OR POUR chemicals in an enclosed, unvented area
DO NOT USE flammable or corrosive chemicals in the sprayer
FLUSH the sprayer with clean water after every use AND before switching chemicals
STORE pesticides in a correctly labeled container and in a secure location
MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label or local/federal regulations
------------------------------ Chemical Application Safety --------------------------
INSPECT and PREPARE sprayer before each use as directed
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintended spray release
MAKE SURE NOZZLES ARE ORIENTED IN THE PROPER DIRECTION before starting the sprayer. As incorrectly positioned nozzle may spray chemicals on you or others
KEEP sprayer and spray materials away from children and pets. Pesticides can be especially toxic to children and animals
-------------------------------- Pump Safety Precautions ----------------------------
Never pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.
Never pump acids (i.e. acid fertilizer) with super rollers. For acid fertilizer, Hypro recommends the Silver Series castings with
Teflon rollers
Never run the pump dry! Never pump faster than, or above, the maximum recommended speed and pressure
Never pump liquids at temperatures higher than the recommended maximum temperature (140° F/60° C). Do not exceed this temperature
Before servicing your pump, disconnect the power, release all pressure and drain all liquids
Page 5
Important Operation & Safety Information
----------------------------- Following Operation --------------------------------
Following operation, it is very important that you completely rinse the entire sprayer and all of it’s components of all chemical residue
Following operation, stop the tractor unit, set the brakes, disengage PTO shaft, shut off the engine and remove the ignition key
Park the sprayer on a hard level surface
Store the sprayer away from human and livestock activity
Do not permit children to play on or around sprayer
Page 6
Sprayer Boom Controls
Familiarize yourself with the sprayer controls before use. Your sprayer may be equipped with manual or electric (optional) boom controls.
If your sprayer is equipped with the TeeJet 17-L manual selector valve:
First, determine what boom sections you will be using while spraying.
With the selector handle in the downward position, rotate handle until the dial is nestled in the desired spray combination.
The spray booms will be OFF when the handle is in the down or deactivated position.
The booms will be ON when the handle is pointed straight out or activated position.
When you are ready to start spraying, pull the selector handle out to activate the booms.
To shut off the booms, push the selector handle down.
If your sprayer is equipped with a TeeJet 744 Electric Controller:
Determine the best location for the 744A Sprayer Control in the vehicle cab
According to the following guidelines:
Pressure gauge should be readily visible
Switches should be within easy reach
Controller bracket should rest on a flat surface
12 volt DC power source must be accessible (maximum draw 10 amps)
Pressure Gauge: The tubing for the pressure gauge is supplied as part of the wiring harness. To avoid chemical leakage into the vehicle cab, the tube coupler should be installed outside of the vehicle cab. If a gauge isolator is used with the system, it should be installed in place of the coupler, also outside of the vehicle cab.
RH Boom is ‘Selected’
RH Boom is ‘Activated’ or
Boom “ON” Position
Use to open any of three boom sections lines in any desired combination
Raise lever to open, lower lever to close the valve without changing the indexed position
Aluminum construction with stainless steel and plastic internal parts for maximum corrosion resistance
3/4” NPT Inlet/Outlet, 3 boom outlet and accessory outlet
1/4” NPT Gauge Port
744 Input Power Cable
The Input Power Cable consists of three wires. The red wire should be connected to a 12 volt power supply within the cab of the vehicle (i.e., ignition switch). The blue wire should be connected to the headlight system of the tractor. This can be accomplished by connecting the blue wire to the auxiliary terminal of the headlight switch or by splicing into the wire connected to the headlight. The black wire is the negative lead and should be connected to a good chassis ground.
Page 7
Calibrating the Sprayer
When spraying with a boom, the sprayer must be calibrated to ensure proper spray coverage and to combat overapplication or under application. Before calibrating the sprayer, it is important to familiarize yourself with the operating instructions. The calibration process is simplified when broken down into the following three steps:
1. Determine the speed of the tractor
2. Determine the nozzle size and use the calibration chart to find the correct pressure setting
3. Set the pressure accordingly using the pressure regulating valve
Note: All calibration must be done with clean water only!
1. Determining the Speed
Note: it is helpful for future references to record the exact RPM and gear that was used to attain the desired speed
Tractor RPM Tractor Gear = Speed
___________ ___________ ___________________
It is important to determine what speed the tractor will be traveling at, while spraying. While some tractors have speedometers, it is still recommended that speed is calculated for all tractors for accuracy purposes. To determine the speed follow these steps:
1. Set the tractor throttle to operate between 75%-100% of the tractor’s RPM range. This will allow the pump to operate at full volume
2. Measure a 200 foot or 300 foot distance on a field or a surface similar to where you will be spraying
3. Drive the tractor and sprayer (tank half-full is optimal) across the measured distance at a constant rate of speed.
There should be no changes in speed while you are measuring the time. This should be a comfortable speed for spraying
4. Have someone measure the amount of time (in seconds) it takes to travel the measured distance
5. Your speed can be found by entering your data into the equation below or by consulting the speed table
Speed (MPH) = (Distance (FT) x 60)/(Time (Seconds) x 88)
_____(MPH) = _____(FT) x 60/ _____(SEC) x 88
Note: When calculating tractor speed be sure to select a gear that allows the tractor to operate between 75%-100% of the tractor’s RPM range.
This will allow the pump to operate at full volume.
Selecting a higher gear will not allow the pump to work efficiently.
Speed Chart
Speed in M.P.H.
(Miles Per Hour)
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
Time Required in seconds to travel a distance of
200 Ft.
136
91
68
55
45
39
34
30
27
25
23
21
19
17
15
14
300 Ft.
205
136
102
82
68
58
51
45
41
37
34
31
29
26
23
20
Page 8
Calibrating the Sprayer
2. Determine the nozzle size and use the calibration chart
Always follow the chemical manufacturers label recommendations for application rate (GPA). There are five things you will need to know to be able to figure your nozzle size and pressure setting. They are:
1. Application rate — GPA or GAL/1000 Sq. Ft.
2. Speed — MPH
3. Width — Nozzle Spacing (in inches) for broadcast boom spraying
— Spray width (in inches) for boomless nozzles
4. Spraying Pressure — Follow chemical label recommendations for pressure/droplet size requirements
5. Solution weight and conversion factor (CF)
Spraying Solutions Other than Water
Since all the tabulations are based on spraying water, which weighs 8.34 lbs. per USA gallon, conversion factors must be used when spraying solutions which are heavier or lighter than water. To determine the proper size nozzle for the solution to be sprayed, first multiply the desired GPM or GPA of solution by the rate conversion factor. Then use the new converted GPM or GPA rate to select the proper size nozzle and pressure.
Example: Desired application rate is 20 GPA of 28% Nitrogen. Determine the correct nozzle size as follows:
GPA (Solution) x Conversion Factor = Converted GPA
20 GPA (28% x 1.13 = 22.6 GPA (Water), the applicator should choose a nozzle size that will supply 22.6 GPA of water at the desired pressure.
Weight of Solution
7.0 lbs. per gallon
8.0 lbs. per gallon
Specific
Gravity
.84
.96
Conversion
Factors
.92
.98
See the appropriate Application Chart for your boom spraying nozzle or boomless nozzle. Using the tractor speed, nozzle width or spray width, nozzle size being used and desired gallons per acre (GPA), find the pressure (psi) necessary to achieve the desired GPA.
8.934 lbs. per gallon (Water)
9.0 lbs. per gallon
10.0 lbs. per gallon
10.65 lbs. per gallon (28% Nitrogen)
1.00
1.08
1.20
1.28
1.00
1.04
1.10
1.13
11.0 lbs. per gallon 1.32 1.15
12.0 lbs. per gallon 1.44 1.20
Example for traditional boom sprayer: Assume you
14.0 lbs. per gallon 1.68 1.30 have found your tractor speed to be 6 MPH, your nozzle spacing is 20”, and you want to spray 15 GPA and your sprayer has blue AIXR11003VP nozzles. Upon looking at the application chart, you will find that you should set the sprayer’s pressure at about 40 psi in order to apply about 15 GPA.
Example for boomless sprayer: Assume you have found your tractor speed to be 5 MPH, your nozzle will cover 216 inches (18 Ft) mounted 48” height above the target spray zone, and you will want to spray 15 GPA and your sprayer has yellow XT024 nozzles. Upon looking at the application chart, you will find that you should set the sprayer’s pressure at about 50 psi in order to apply about 15 GPA.
Useful Formulas
GPM = GPA x MPH x W GPM — Gallons Per Minute
(Per Nozzle) 5,940 GPA — Gallons Per Acre
GAL/1000 Sq. Ft. — Gallons Per 1000 Square Feet
GPM = GAL/1000 Sq. Ft. x MPH x W MPH — Miles Per Hour
(Per Nozzle) 136 W — Nozzle Spacing (in inches) for broadcast spraying
— Spray width (in inches) for single nozzle,
Band spraying or Boomless spraying
Page 9
Calibrating the Sprayer
3. Adjusting the Sprayer Pressure
Once you have found the correct pressure (psi) setting, you must now adjust the sprayer to that pressure setting. Before you adjust the sprayer’s pressure, it is important to follow these steps:
For sprayers equipped with Roller Pump:
1. Make sure the sprayer tank is at least half full of clean water and the tank supply shutoff valve to the pump is open
2. Make sure the pressure relief valve is backed out so at least 4 threads are showing. If not, loosen the jam nut and screw the knob out until at least 4 threads can be seen
3. Make sure the valves to the agitator are open
4. With the booms on, idle tractor and engage the tractor PTO to start the pump. Slowly increase tractor RPM, paying attention to the sprayer pressure gauge. (Do NOT spike the sprayer pressure gauge).
If you over pressurize the spray system you can damage the pressure gauge and sprayer plumbing. Increase the tractor’s RPM until you reach
RPM that was used to set the tractor’s speed
5. Adjust the pressure relief valve to reach your desired psi for your speed and GPA. This is achieved by loosening the jam nut on the pressure relief valve and screwing the knob in to increase pressure and out to decrease pressure.
Once you have reached your desired pressure, tighten the jam nut to lock the pressure control knob. If you can not achieve enough pressure, slowly close the agitation valve.
You have successfully calibrated the sprayer.
For sprayers equipped with Centrifugal Pump & Electric Controls:
1. See pump manufactures operators manual on how to set the pump (hydraulics) to work with your tractor
2. Make sure the sprayer tank is at least half full of clean water and the tank supply shutoff valve to the pump is open
3. Make sure the valves to the agitator are open
4. With the booms on, idle tractor and engage the tractor hydraulics to start the pump. Slowly increase tractor RPM, paying attention to the sprayer pressure gauge. (If you do not see the pressure start to increase on the pressure gauge, immediately shut the pump off and make sure the valve to the pump is open and fluid is getting to the pump.
Failure to do so will result in pump seal failure and void the sprayer warranty. Do NOT spike the sprayer pressure gauge, if you do over pressurize the spray system you can damage the pressure gauge and sprayer plumbing). Increase the tractor’s RPM until you reach RPM that was used to set the tractor’s speed
5. Adjust the pressure valve to reach your desired psi for your speed and GPA. This is achieved by pressing on the pressure adjust toggle switch on the control box. Press and hold the pressure adjust switch until the pressure stops increasing and then press and hold the toggle switch in the opposite direction to decrease pressure until it stops decreasing. This is the pressure operating range with the current pump setting. Optimally, you want to set the pump so that your target spraying pressure is 3/4 of the way to the top end of the pressure range. (Example: Target 40 PSI,
Range is from 30-80 PSI, Slow the pump down so the range is from 10-60 PSI).
You have successfully calibrated the sprayer.
Page 10
Calibrating the Sprayer
PISTON TYPE PRESSURE RELIEF/REGULATING VALVE
Bypasses excess liquid. Adjustable to maintain control of line pressure at any pressure within the valve operating range.
Selected pressure setting firmly held in place by locknut. Extra large passages to handle large flows.
Polypropylene with stainless steel spring
Excellent chemical resistance
EPDM O-Rings
For pressure to 150 p.s.i.
1/4” port for pressure gauge
3/4” NPT (M) inlet & (F) outlet connections
Fimco # Mfg. Part #
5143199 23120-3/4-PP
5143200 23120-1/2-PP
5168717 PK-AB23120-KIT
Description
Pressure Relief Valve (3/4" NPT)
Pressure Relief Valve (1/2" NPT)
Repair Kit, Items Marked * *
* * Available only in Repair Kit
♦ ♦ Only Available in Complete Assembly
Page 11
Calibrating the Sprayer
Calibration Chart
There are many different sizes and styles of spray tips available to meet your spraying needs. If you need further information, please contact an Ag
Spray Service Center for assistance.
Please Note: Flow rates are calculated using fresh water.
Always remember to double check application rates.
Boomless Nozzle Application
Hypro Boom X Tender
Boomless Nozzles
Nozzle
Size
(MNPT)
Pressure
(PSI)
Flow
Rate
(GPM)
5
7.1
7.9
8.7
6
5.9
6.6
7.3
Gallons per Acre
MPH
8
4.5
10
3.6
5.0
5.4
4.0
4.4
12
3.0
3.3
3.6
15
2.4
2.6
2.9
20
1.8
2.0
2.2
2
0.41
0.45
0.50
GAL/1000 Sq. Ft.
MPH
3
0.27
4
0.20
0.30
0.33
0.23
0.25
5
0.16
0.18
0.20
Swath (Ft) at 40 PSI
48" High
10
(1/4")
30
40
50
0.9
1.0
1.1
4
8.9
9.9
10.9
13
15
(1/4")
20
(1/4")
24
(1/4")
43
(3/8")
80
(1/2")
167
(3/4")
60
30
40
50
60
30
40
60
30
40
50
60
30
40
50
40
50
60
30
50
60
30
40
50
60
2.4
2.1
2.4
2.7
2.9
3.7
4.3
1.8
1.7
2.0
2.2
1.2
1.3
1.5
1.7
4.8
5.3
6.9
8.0
8.9
9.8
14.5
16.7
18.7
20.5
19..2
16.2
18.6
20.9
22.4
31.6
36.7
15.0
13.6
16.0
17.6
11.9
10.9
12.5
13.7
41.0
45.2
68.3
79.2.
88.1
97.0
128.0
148.0
165.0
181.0
15.3
13.0
14.9
16.7
17.9
25.3
29.4
12.0
10.9
12.8
14.1
9.5
8.7
10.0
11.0
32.8
36.2
54.6
63.4
70.5
77.6
103.0
118.0
132.0
145.0
12.8
10.8
12.4
13.9
15.0
21.1
24.5
10.0
9.0
10.6
11.7
7.9
7.3
8.3
9.2
27.3
30.2
45.5
52.8
58.7
64.7
85.4
98.4
110.0
121.0
9.6
8.1
9.3
10.4
11.2
15.8
18.3
7.5
6.8
8.0
8.8
5.9
5.4
6.3
6.9
20.5
22.6
34.2
39.6
44.1
48.5
64.1
73.8
82.6
90.6
7.7
6.5
7.4
8.4
9.0
12.6
14.7
6.0
5.4
6.4
7.0
4.8
4.4
5.0
5.5
16.4
18.1
27.3
31.7
35.2
38.8
51.3
59.0
66.1
72.5
6.4
5.4
6.2
7.0
7.5
10.5
12.2
5.0
4.5
5.3
5.9
4.0
3.6
4.2
4.6
13.7
15.1
22.8
26.4
29.4
32.3
42.7
49.2
55.1
60.4
5.1
4.3
5.0
5.6
6.0
8.4
9.8
4.0
3.6
4.3
4.7
3.2
2.9
3.4
3.7
10.9
12.1
18.2
21.1
23.5
25.9
34.2
39.4
44.1
48.3
3.8
3.2
3.7
4.2
4.5
6.3
7.3
3.0
2.7
3.2
3.5
2.4
2.2
2.5
2.8
8.2
9.0
13.7
15.8
17.6
19.4
25.6
29.5
33.1
36.2
0.88
0.75
0.85
0.96
1.03
1.45
1.68
0.73
0.62
0.73
0.81
0.55
0.53
0.61
0.67
1.88
2.08
3.14
3.64
4.04
4.45
5.88
6.78
7.59
8.32
0.59
0.50
0.57
0.64
0.69
0.97
1.12
0.49
0.42
0.49
0.54
0.36
0.35
0.41
0.45
1.25
1.38
2.09
2.42
2.70
2.97
3.92
4.52
5.06
5.54
0.44
0.37
0.43
0.48
0.51
0.72
0.75
0.37
0.31
0.37
0.40
0.27
0.26
0.30
0.33
0.94
1.04
1.57
1.82
2.02
2.23
2.94
3.39
3.79
4.16
0.35
0.30
0.34
0.38
0.41
0.58
0.67
0.29
0.25
0.29
0.32
0.22
0.21
0.24
0.27
0.75
0.83
1.25
1.45
1.62
1.78
2.35
2.71
3.03
3.33
14
15
16
14
13
15
30 18.6
144.0
115.0
95.9
71.9
57.5
48.0
38.4
28.8
6.60
4.40
3.30
2.64
215
(3/4")
40
50
21.5
24.0
166.0
186.0
133.0
149.0
111.0
124.0
83.1
92.8
66.5
74.3
55.4
61.9
44.3
49.5
33.3
37.1
7.63
8.52
5.09
5.68
3.82
4.26
3.05
3.41
16
60 26.3
203.0
163.0
136.0
102.0
81.4
67.8
54.2
40.7
9.34
6.22
4.67
3.73
NOTE: Application rates are based on overall swath widths listed at 48” height. Refer to operating instructions if using a different swath.
HAMILTON BOOMLESS NOZZLES
Operating Data for 1800 Nozzles
Orifice
No.
#5
#10
#20
PSI
50
60
30
40
50
60
30
40
50
60
30
40
GPM
180°
4.6
5.0
5.1
5.9
6.7
7.1
1.7
2.0
2.2
2.4
3.7
4.2
Swath
180°
52'
52'
54'
54'
56'
58'
44'
46'
48'
50'
50'
50'
Gallons per Acre
3 MPH 4 MPH 5 MPH 8 MPH 10 MPH
14.6
15.8
15.6
18.0
19.7
20.2
6.4
7.2
7.6
7.9
12.2
13.9
10.9
11.9
11.6
13.5
14.8
15.1
4.8
5.4
5.7
5.9
9.2
10.4
8.8
9.5
9.3
10.8
11.8
12.1
3.8
4.3
4.5
4.8
7.3
8.3
5.5
5.9
5.8
6.8
7.4
7.6
2.4
2.7
2.9
3.0
4.6
5.2
NOTE: 90° nozzles have the same GPA, but 1/2 GPM and swath
4.4
4.8
4.7
5.4
5.9
6.1
1.9
2.2
2.3
2.4
3.7
4.2
Page 12
Calibrating the Sprayer
BROADCAST & TURF APPLICATION CHART—20” SPACING
Nozzle
Size
Pressure
(PSI)
Flow
Rate
(GPM)
01
015
02
025
03
035
04
05
06
08
010
015
15
30
40
60
80
100
115
15
115
15
30
40
60
80
100
115
100
115
15
30
40
60
80
100
80
100
115
15
30
40
60
80
40
60
80
100
115
15
30
40
30
40
60
80
100
115
15
30
60
80
100
115
60
80
100
115
15
30
40
60
40
60
80
100
115
15
30
40
30
40
60
80
100
115
15
30
15
30
40
60
80
100
115
15
0.37
0.52
0.60
0.73
0.85
0.95
1.02
0.49
0.68
0.31
0.43
0.50
0.61
0.71
0.79
0.85
0.55
0.59
0.24
0.35
0.40
0.49
0.57
0.63
0.42
0.47
0.51
0.21
0.30
0.35
0.43
0.49
1.00
1.22
1.41
1.58
1.70
0.92
1.30
1.50
0.69
0.80
0.98
1.13
1.26
1.36
0.61
0.87
1.84
2.12
2.37
2.54
0.31
0.35
0.40
0.42
0.18
0.26
0.30
0.37
0.20
0.24
0.28
0.32
0.34
0.15
0.22
0.25
0.13
0.15
0.18
0.21
0.24
0.25
0.12
0.17
0.06
0.09
0.10
0.12
0.14
0.16
0.17
0.09
5
22.0
30.9
35.6
43.4
50.5
56.4
60.6
29.1
40.4
18.4
25.5
29.7
36.2
42.2
46.9
50.5
32.7
35.0
14.3
20.8
23.8
29.1
33.9
37.4
24.9
27.9
30.3
12.5
17.8
20.8
25.5
29.1
59.4
72.5
83.8
93.9
101.0
54.6
77.2
89.1
41.0
47.5
58.2
67.1
74.8
80.8
36.2
51.7
109.3
125.9
140.8
150.9
18.4
20.8
23.8
24.9
10.7
15.4
17.8
22.0
11.9
14.3
16.6
19.0
20.2
8.9
13.1
14.9
7.7
8.9
10.7
12.5
14.3
14.9
7.1
10.1
3.6
5.3
5.9
7.1
8.3
9.5
10.1
5.3
4
27.5
38.6
44.6
54.2
63.1
70.5
75.7
36.4
50.5
23.0
31.9
37.1
45.3
52.7
58.7
63.1
40.8
43.8
17.8
26.0
29.7
36.4
42.3
46.8
31.2
34.9
37.9
15.6
22.3
26.0
31.9
36.4
74.3
90.6
104.7
117.3
126.2
68.3
96.5
111.4
51.2
59.4
72.8
83.9
93.6
101.0
45.3
64.6
136.6
157.4
176.0
188.6
23.0
26.0
29.7
31.2
13.4
19.3
22.3
27.5
14.9
17.8
20.8
23.8
25.2
11.1
16.3
18.6
9.7
11.1
13.4
15.6
17.8
18.6
8.9
12.6
4.5
6.7
7.4
8.9
10.4
11.9
12.6
6.7
Gallons per Acre
20-inch Nozzle Spacing
MPH
10
11.0
15.4
17.8
21.7
25.2
28.2
30.3
14.6
20.2
9.2
12.8
14.9
18.1
21.1
23.5
25.2
16.3
17.5
7.1
10.4
11.9
14.6
16.9
18.7
12.5
14.0
15.1
6.2
8.9
10.4
12.8
14.6
29.7
36.2
41.9
46.9
0.5
27.3
38.6
44.6
20.5
23.8
29.1
33.6
37.4
40.4
18.1
25.8
54.6
63.0
70.4
75.4
9.2
10.4
11.9
12.5
5.3
7.7
8.9
11.0
5.9
7.1
8.3
9.5
10.1
4.5
6.5
7.4
3.9
4.5
5.3
6.2
7.1
7.4
3.6
5.0
1.8
2.7
3.0
3.6
4.2
4.8
5.0
2.7
8
13.7
19.3
22.3
27.1
31.6
35.3
37.9
18.2
25.2
11.5
16.0
18.6
22.6
26.4
29.3
31.6
20.4
21.9
8.9
13.0
14.9
18.2
21.2
23.4
15.6
17.4
18.9
7.8
11.1
13.0
16.0
18.2
37.1
45.3
52.3
58.7
63.1
34.2
48.3
55.7
25.6
29.7
36.4
42.0
46.8
50.5
22.6
32.3
68.3
78.7
88.0
94.3
11.5
13.0
14.9
15.6
6.7
9.7
11.1
13.7
7.4
8.9
10.4
11.9
12.6
5.6
8.2
9.3
4.8
5.6
6.7
7.8
8.9
9.3
4.5
6.3
2.2
3.3
3.7
4.5
5.2
5.9
6.3
3.3
12
9.2
12.9
14.9
18.1
21.0
23.5
25.2
12.1
16.8
7.7
10.6
12.4
15.1
17.6
19.6
21.0
13.6
14.6
5.9
8.7
9.9
12.1
14.1
15.6
10.4
11.6
12.6
5.2
7.4
8.7
10.6
12.1
24.8
30.2
34.9
39.1
42.1
22.8
32.2
37.1
17.1
19.8
24.3
28.0
31.2
33.7
15.1
21.5
45.5
52.5
58.7
62.9
7.7
8.7
9.9
10.4
4.5
6.4
7.4
9.2
5.0
5.9
6.9
7.9
8.4
3.7
5.4
6.2
3.2
3.7
4.5
5.2
5.9
6.2
3.0
4.2
1.5
2.2
2.5
3.0
3.5
4.0
4.2
2.2
7
15.7
22.1
25.5
31.0
36.1
40.3
43.3
20.8
28.9
13.2
18.2
21.2
25.9
30.1
33.5
36.1
23.3
25.0
10.2
14.9
17.0
20.8
24.2
26.7
17.8
19.9
21.6
8.9
12.7
14.9
18.2
20.8
42.4
51.8
59.8
67.0
72.1
39.0
55.2
63.6
29.3
33.9
41.6
47.9
53.5
57.7
25.9
36.9
78.1
89.9
100.6
107.8
13.2
14.9
17.0
17.8
7.6
11.0
12.7
15.7
8.5
10.2
11.9
13.6
14.4
6.4
9.3
10.6
5.5
6.4
7.6
8.9
10.2
10.6
5.1
7.2
2.5
3.8
4.2
5.1
5.9
6.8
7.2
3.8
14
7.8
11.0
12.7
15.5
18.0
20.2
21.6
10.4
14.4
6.6
9.1
10.6
12.9
15.1
16.8
18.0
11.7
12.5
5.1
7.4
8.5
10.4
12.1
13.4
8.9
10.0
10.8
4.5
6.4
7.4
9.1
10.4
21.2
25.9
29.9
33.5
36.1
19.5
27.6
31.8
14.6
17.0
20.8
24.0
26.7
28.9
12.9
18.5
39.0
45.0
50.3
53.9
6.6
7.4
8.5
8.9
3.8
5.5
6.4
7.8
4.2
5.1
5.9
6.8
7.2
3.2
4.7
5.3
2.8
3.2
3.8
4.5
5.1
5.3
2.5
3.6
1.3
1.9
2.1
2.5
3.0
3.4
3.6
1.9
6
18.3
25.7
29.7
36.1
42.1
47.0
50.5
24.3
33.9
15.3
21.3
24.8
30.2
35.1
39.1
42.1
27.2
29.2
11.9
17.3
19.8
24.3
28.2
31.2
20.8
23.3
25.2
10.4
14.9
17.3
21.3
24.3
49.5
60.4
69.8
78.2
84.2
45.5
64.4
74.3
34.2
39.6
48.5
55.9
62.4
67.3
30.2
43.1
91.1
104.9
117.3
125.7
15.3
17.3
19.8
20.8
8.9
12.9
14.9
18.3
9.9
11.9
13.9
15.8
16.8
7.4
10.9
12.4
6.4
7.4
8.9
10.4
11.9
12.4
5.9
8.4
3.0
4.5
5.0
5.9
6.9
7.9
8.4
4.5
20
5.5
7.7
8.9
10.8
12.6
14.1
15.1
7.3
10.1
4.6
6.4
7.4
9.1
10.5
11.7
12.6
8.2
8.8
3.6
5.2
5.9
7.3
8.5
9.4
6.2
7.0
7.6
3.1
4.5
5.2
6.4
7.3
14.9
18.1
20.9
23.5
25.2
13.7
19.3
22.3
10.2
11.9
14.6
16.8
18.7
20.2
9.1
12.9
27.3
31.5
35.2
37.7
4.6
5.2
5.9
6.2
2.7
3.9
4.5
5.5
3.0
3.6
4.2
4.8
5.0
2.2
3.3
3.7
1.9
2.2
2.7
3.1
3.6
3.7
1.8
2.5
0.9
1.3
1.5
1.8
2.1
2.4
2.5
1.3
18
6.1
8.6
9.9
12.0
14.0
15.7
16.8
8.1
11.2
5.1
7.1
8.3
10.1
11.7
13.0
14.0
9.1
9.7
4.0
5.8
6.6
8.1
9.4
10.4
6.9
7.8
8.4
3.5
5.0
5.8
7.1
8.1
16.5
20.1
23.3
26.1
28.1
15.2
21.5
24.8
11.4
13.2
16.2
18.6
20.8
22.4
10.1
14.4
30.4
35.0
39.1
41.9
5.1
5.8
6.6
6.9
3.0
4.3
5.0
6.1
3.3
4.0
4.6
5.3
5.6
2.5
3.6
4.1
2.1
2.5
3.0
3.5
4.0
4.1
2.0
2.8
1.0
1.5
1.7
2.0
2.3
2.6
2.8
1.5
16
6.9
9.7
11.1
13.6
15.8
17.6
18.9
9.1
12.6
5.8
8.0
9.3
11.3
13.2
14.7
15.8
10.2
11.0
4.5
6.5
7.4
9.1
10.6
11.7
7.8
8.7
9.5
3.9
5.6
6.5
8.0
9.1
18.6
22.6
26.2
29.3
31.6
17.1
24.1
27.8
12.8
14.9
18.2
21.0
23.4
25.2
11.3
16.1
34.2
39.4
44.0
47.1
5.8
6.5
7.4
7.8
3.3
4.8
5.6
6.9
3.7
4.5
5.2
5.9
6.3
2.8
4.1
4.6
2.4
2.8
3.3
3.9
4.5
4.6
2.2
3.2
1.1
1.7
1.9
2.2
2.6
3.0
3.2
1.7
GAL/1000 Sq. Ft.
20-inch Nozzle Spacing
5
0.50
0.71
0.82
1.00
1.16
1.30
1.39
0.67
0.93
0.42
0.59
0.68
0.83
0.97
1.08
1.16
0.75
0.80
0.33
0.48
0.55
0.67
0.78
0.86
0.57
0.64
0.70
0.29
0.41
0.48
0.59
0.67
1.36
1.66
1.92
2.16
2.32
1.25
1.77
2.05
0.94
1.09
1.34
1.54
1.72
1.86
0.83
1.19
2.51
2.89
3.23
3.46
0.42
0.48
0.55
0.57
0.25
0.35
0.41
0.50
0.27
0.33
0.38
0.44
0.46
0.20
0.30
0.34
0.18
0.20
0.25
0.29
0.33
0.34
0.16
0.23
0.08
0.12
0.14
0.16
0.19
0.22
0.23
0.12
Page 13
3
0.84
1.18
1.36
1.66
1.93
2.16
2.32
1.11
1.55
0.70
0.98
1.14
1.39
1.61
1.80
1.93
1.25
1.34
0.55
0.80
0.91
1.11
1.30
1.43
0.95
1.07
1.16
0.48
0.68
0.80
0.98
1.11
2.27
2.77
3.21
3.59
3.86
2.09
2.96
3.41
1.57
1.82
2.23
2.57
2.86
3.09
1.39
1.98
4.18
4.82
5.39
5.77
0.70
0.80
0.91
0.95
0.41
0.59
0.68
0.84
0.45
0.55
0.64
0.73
0.77
0.34
0.50
0.57
0.30
0.34
0.41
0.48
0.55
0.57
0.27
0.39
0.14
0.20
0.23
0.27
0.32
0.36
0.39
0.20
MPH
4
0.63
0.89
1.02
1.24
1.45
1.62
1.74
0.84
1.16
0.53
0.73
0.85
1.04
1.21
1.35
1.45
0.94
1.01
0.41
0.60
0.68
0.84
0.97
1.07
0.72
0.80
0.87
0.36
0.51
0.60
0.73
0.84
1.71
2.08
2.40
2.69
2.90
1.57
2.22
2.56
1.18
1.36
1.67
1.93
2.15
2.32
1.04
1.48
3.14
3.61
4.04
4.33
0.53
0.60
0.68
0.72
0.31
0.44
0.51
0.63
0.34
0.41
0.48
0.55
0.58
0.26
0.38
0.43
0.22
0.26
0.31
0.36
0.41
0.43
0.20
0.29
1.00
0.15
0.17
0.20
0.24
0.27
0.29
0.15
2
1.26
1.77
2.05
2.49
2.90
3.24
3.48
1.67
2.32
1.06
1.47
1.71
2.08
2.42
2.69
2.90
1.88
2.01
0.82
1.19
1.36
1.67
1.94
2.15
1.43
1.60
1.74
0.72
1.02
1.19
1.47
1.67
3.41
4.16
4.81
5.39
5.80
3.14
4.43
5.12
2.35
2.73
3.34
3.85
4.30
4.64
2.08
2.97
6.27
7.23
8.08
8.66
1.06
1.19
1.36
1.43
0.61
0.89
1.02
1.26
0.68
0.82
0.95
1.09
1.16
0.51
0.75
0.85
0.44
0.51
0.61
0.72
0.82
0.85
0.41
0.58
0.20
0.31
0.34
0.41
0.48
0.55
0.58
0.31
Operating Instructions
Before operating the sprayer, it is important that you read this entire manual and know all the safety precautions. Always take your time and be alert when operating your sprayer. This will allow you to safely spray without accident or interruption.
Spraying with the Boom
1. Calibrate the sprayer using the calibration instructions and application charts. This will determine what pressure to spray at in order to achieve the desired Gallons per Acre (GPA).
2. Connect the PTO coupler and torque bar to the tractor or Hydraulic Pump hoses.
3. Fill the tank with some water in order to set the pressure and test for leaks.
4. Prepare the sprayer for spraying. Open the ball valve on the suction line, make sure the boom valves are off and make sure the spray gun is closed (if applicable).
5. Start the tractor and engage the pump. The tractor should be running at the RPM rate determined when you calibrated your sprayer. Ensure that the pump is primed and that there are no leaks in any of the lines.
6. Using the relief valve (manual controls), or pressure adjustment switch (electric controls), adjust the sprayers pressure to the pressure rating found when you calibrated your sprayer. You may need to readjust the pressure when you open the boom control valves.
7. You may now fill the tank with the amount of water and chemicals recommended by the chemical manufacturer. Before filling the tank make sure the pump is disengaged.
8. After filling the tank, engage the pump and allow an ample amount of time for the jet agitator to mix the water and chemicals. Note: See chemical instructions for necessary agitation time. You are now ready to begin spraying.
9. Upon arriving at the spraying location, unfold booms (if applicable), engage pump, open the boom control valves and make sure the pressure setting is correct. While spraying always remember to maintain constant level of speed and
RPM (rates found when calibrated).
Spraying with the Spray Gun
1. Connect the pump’s PTO coupler and torque bar.
2. Fill the tank with some water in order to set the pressure and test for leaks.
3. Make sure the spray gun is closed and the booms are off.
4. Start the tractor and engage the pump. Ensure that the pump is primed and that there are no leaks in any of the lines.
5. Adjust the sprayer’s pressure using the relief valve to your desired setting. When you open the spray gun, you may need to readjust the pressure.
6. You may now fill the tank with the amount of water and chemicals recommended by the chemical manufacturer. Before filling the tank make sure the pump is disengaged.
7. After filling the tank, engage the pump and allow an ample amount of time for the jet agitator to mix the water and chemicals. Note: See chemical instructions for necessary agitation time. You are now ready to begin spraying.
8. Upon arriving at the spraying location, engage the pump and make sure the pressure setting is correct. Adjust the gun to the desired spray pattern when spraying.
Page 14
Maintenance Instructions
Routine Maintenance
It is very important to perform routine maintenance on your sprayer before and after each use. Good maintenance practices will help to guard against sprayer breakdowns or accidents.
1. It is recommended to perform a visual and physical inspection for any worn parts, loose bolts or other visible problems. Make all necessary repairs before spraying. Please contact an authorized Ag Spray dealer to order parts or to receive technical help.
2. After each use, it is important to rinse the sprayer and all components by running a good quality tank cleaner (Tank
Neutralizer and Cleaner) through the system (if no tank cleaner is available, you may substitute a good grade of dish soap for this step. Turn pump on and circulate through the sprayer for 15 minutes and then spray out through boom and handgun nozzles. Refill sprayer part way with clean fresh water and repeat. Rinsing the sprayer after use will greatly improve the life of the pump and other components.
3. Failure to properly rinse the sprayer and all components after each use, will void the manufacturer’s warranty. Note: All rinsates must be sprayed in field according to chemical regulations!
4. The screen of the in-line filter on the suction line should be taken out and rinsed. Note: Be careful not to lose the gasket in the filter bowl. The filter will leak without this gasket.
Cap
Screen
Gasket
Bowl
5. Tip strainer (if applicable), should also be taken out and rinsed after each use. Tips strainers are small screens that are located behind each spray nozzle on the boom.
6. The nylon straps are to be inserted in and out of the slots in the buckle, as shown. Be sure the straps are snug before tightening the hook bolts. In most cases, it will be necessary to re-tighten the straps as the tank settles into the saddle. Strap/Buckle Detail
Strap Attachment to a “Bent” Buckle
Page 15
Maintenance Instructions
Pump Maintenance
1. Follow all pump safety precautions and warnings. Following these guidelines will help to ensure many years of smooth and trouble-free service.
2. Flush the pump, as directed in routine maintenance, after every use. It is also very important to winterize your pump to prevent freezing and corrosion. Please see Winterizing your Sprayer section below for instructions.
3. After many years of use, you may find that your pump is leaking or has experienced a decrease in performance. You may need to change the seals and rollers. Contact an authorized Ag Spray Dealer for parts and technical support.
Winterizing your Sprayer
It is essential that you winterize your sprayer to avoid damage and to allow for optimal performance. The winterization process should be undertaken before freezing conditions and/or after each season of use. Failure to winterize your sprayer will void the manufacturer’s warranty.
1. Verify that the tank is empty and rinsed out. Pour 1-2 gallons of RV nontoxic antifreeze into the tank. It is not recommended to use engine antifreeze. Engine antifreeze can be harmful to humans, animals, crops and the environment.
2. Engage the pump and spray with the boom and spray gun (if applicable). Make sure that the antifreeze has been pumped through the entire system, including all spray nozzles.
3. See pump manufacturers operators manual for proper winter storage of your sprayer pump.
4. Before spraying in the spring, it is recommended to flush the sprayer with fresh water to cleanse it of the antifreeze and any other buildup. It would also be beneficial to do a thorough inspection of all sprayer components before spraying.
Page 16
300/500 Gallon Trailer Sprayer Component Breakdown & Parts List
SASTR-300LP-KIT
(5276654-BLK)
(5276654-BLU)
SASTR-500LP-KIT
(5276593-BLK)
(5276593-BLU)
See Detail B
See Detail A
Detail A
See Parts List Next Page
Detail B
Page 17
300/500 Gallon Trailer Sprayer Component Breakdown & Parts List
Page 18
368 Boom Assembly Component Breakdown & Parts List
See Back Rack
Detail Next Page
368-6-QJD (6-Row)
Boom Assembly
368-8-QJD (8-Row)
Boom Assembly
Page 19
368 Boom Assembly Component Breakdown & Parts List
Back Rack w/Vertical Mounts
NOTE: Mounting angles (Item 8) are used when the boom is positioned in the “high” position. Otherwise the U-bracket (Item
9) is bolted to the top holes in the upright angle (Item 3)
Center “Back-Rack” Mounted
In the “Low” Position
Mounting Angles are NOT used
Center “Back-Rack” Mounted
In the “High” Position
Mounting Angles
ARE used
Page 20
368 Boom Assembly Component Breakdown & Parts List
368-6-QJD (6-Row) Boom Assembly
LH Nozzle Harness Assembly
RH Nozzle Harness Assembly
Center Nozzle
Harness Assembly
368-8-QJD (8-Row) Boom Assembly
LH Nozzle Harness Assembly
Elbow Assembly:
5277717
Tee Assembly:
5277718
RH Nozzle Harness Assembly
Center Nozzle
Harness Assembly
Cross Assembly:
5277719
Nozzle
Boom Bracket
Nozzle Assemblies consist of “Elbow”, “Tee” &
“Cross” style nozzles.
Each assembly includes: Nozzle Body, Strainer,
Seat Washer, AIXR11003VP Nozzles and
Nozzle Cap
All hoses in this boom assembly are part
#5020416 (1/2” x 19-3/8” Long)
All hose clamps in this boom assembly are part
#5051114
The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.
AIXR Features and Benefits
110° wide, tapered flat spray angle with air induction technology for better drift management
Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life
Compact size to prevent tip damage
Removable pre-orifice
Excellent for systemic products and drift management
Tip
No.
AIXR11003VP
Tip
No.
AIXR11003VP
Spray Tip Rate Chart (20" Spacing)
Pressure
(psi)
15
Gallons Per Acre - Based on Water
Capacity
(GPM)
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
8
MPH
.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7
20
30
.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8
.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7
40 .30 88.0 44.0 29.8 22.0 17.8 14.9 11.1
Gallons Per 1000 Sq. Ft. - Based on Water
Pressure Capacity
1 2 3 4 5 6 8
(psi) (GPM)
MPH MPH MPH MPH MPH MPH MPH
15
20
30
40
.18
.21
.26
.30
.61 .41 .31 .24
.71 .48 .36 .29
.88 .59 .44 .35
1.0 .68 .51 .41
Page 21
479 Boom Assembly Component Breakdown & Parts List
Detail A Detail B
Page 22
Detail C
See Detail A
See Detail B
Detail D
479-6QJ
See Detail D
See Detail C
See Detail A
See Detail B
479-8QJ
Detail E
Outer Boom Hinge
479-8 & 479-10
See Detail D
See Detail C
See Detail E
See Detail A
See Detail B
479-10QJ
See Detail D
See Detail C
See Detail E
479 Back Rack & Boom Stand Component Breakdown
Back Rack
Detail
Opposite Side has typical hardware setup
Page 23
479 Boom Assembly Component Breakdown & Parts List
Page 24
479 Harness Assembly Component Breakdown & Parts List
479-6, 479-8, 479-10 QJD Center Nozzle Harness (#5277865)
479-6 QJD LH Nozzle Harness (#5277869)
479-6 QJD RH Nozzle Harness (#5277870)
479-8 QJD LH Nozzle Harness (#5277871)
479-8 QJD RH Nozzle Harness (#5277872)
479-10 QJD LH Nozzle Harness (#5277873)
479-10 QJD RH Nozzle Harness (#5277874)
NOTES:
All hoses in this boom assembly are part
#5020569 (Item 1)
All hose clamps (2 per hose) are #5051114
(Item 2)
Tip
No.
AIXR11003VP
Tip
No.
AIXR11003VP
Spray Tip Rate Chart (20" Spacing)
Pressure
(psi)
Gallons Per Acre - Based on Water
Capacity
(GPM)
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
8
MPH
15
20
30
40
.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7
.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8
.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7
.30 88.0 44.0 29.8 22.0 17.8 14.9 11.1
Pressure
(psi)
Capacity
(GPM)
.18
Gallons Per 1000 Sq. Ft. - Based on Water
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
.61 .41 .31 .24
8
MPH
15
20
30
40
.21
.26
.30
.71
.88
1.0
.48
.59
.68
.36
.44
.51
.29
.35
.41
The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.
AIXR Features and Benefits
110° wide, tapered flat spray angle with air induction technology for better drift management
Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life
Compact size to prevent tip damage
Removable pre-orifice
Excellent for systemic products and drift management
Elbow
#5277717
Typical Nozzle Assembly Configurations
Tee
#5277718
Cross
#5277719
Nozzle Assemblies consist of “Elbow”, “Tee” & “Cross” style nozzles.
Assemblies include: Nozzle Body, Strainer, Seat Washer, AIXR11003VP Nozzles
& Nozzle Cap
Page 25
2300 Boom Assembly Component Breakdown & Parts List
2308-QJD
2310-QJD
2312-QJD
Boom Configuration Info
8-Row, 3-Section
(28') Boom Assembly
10-Row, 5-Section
(35') Boom Assembly
12-Row, 5-Section
(42') Boom Assembly
17 Nozzles
21 Nozzles
25 Nozzles
Boom Retainer Detail
Boom
Mount
Brackets
Page 26
2300 Boom Assembly Component Breakdown & Parts List
2308-2310-2312 QJD Center Nozzle Harness (#5277767)
2308 QJD LH Nozzle Harness (#5277852)
2308 QJD RH Nozzle Harness (#5277853)
2310 QJD LH Nozzle Harness (#5277856)
2310 QJD RH Nozzle Harness (#5277857)
2312 QJD LH Nozzle Harness (#5277758)
2312 QJD RH Nozzle Harness (#5277759)
NOTES:
All hoses that are not called out, will be hose #5020416
(Item 1)
All hose clamps (2 per hose) are #5051114
(Item 2)
Tip
No.
AIXR11003VP
Tip
No.
AIXR11003VP
Spray Tip Rate Chart (20" Spacing)
Pressure
(psi)
15
20
Capacity
(GPM)
1
MPH
Gallons Per Acre - Based on Water
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
8
MPH
.18 53.6 26.8 17.8 13.4 10.7 8.9 6.7
30
40
.21 62.4 31.2 20.8 15.6 12.5 10.4 7.8
.26 77.2 38.6 25.8 19.3 15.4 12.9 9.7
.30 88.0 44.0 29.8 22.0 17.8 14.9 11.1
Pressure
(psi)
15
20
Capacity
(GPM)
.18
Gallons Per 1000 Sq. Ft. - Based on Water
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
.61 .41 .31 .24
8
MPH
30
40
.21
.26
.30
.71 .48 .36 .29
.88 .59 .44 .35
1.0 .68 .51 .41
The AIXR TeeJet Flat Spray Tip offers the benefits of obtaining excellent drift resistance without compromising spray coverage. Tips producing very coarse droplets do minimize drift but do not provide the same surface coverage as tips that produce smaller droplets. In some applications, inadequate coverage decreases the effectiveness of the applied chemicals.
AIXR Features and Benefits
110° wide, tapered flat spray angle with air induction technology for better drift management
Made of 2-piece UHMWPE polymer construction which provides excellent chemical resistance, including acids, as well as exceptional wear life
Compact size to prevent tip damage
Removable pre-orifice
Excellent for systemic products and drift management
Typical Nozzle Assembly Configurations
Elbow
#5277717
Tee
#5277718
Cross
#5277719
Nozzle Assemblies consist of “Elbow”, “Tee” & “Cross” style nozzles.
Assemblies include: Nozzle Body, Strainer, Seat Washer,
AIXR11003VP Nozzles & Nozzle Cap
Page 27
2300 Boom Assembly Component Breakdown & Parts List
5300325
Back Rack Assembly
Detail B
Detail A
Detail C
Detail A
Detail B
Page 28
Detail C
Fitting #6 is used on
Control Valve
Component Breakdown & Parts List
EC Boom Buster Assembly
#5276517
* Approx. Length of all hoses combined
Longhorn Extended Range
Boom-Kit Assembly
#5276740
* Approx. Length of all hoses combined
Page 29
Rooster Kit w/#20 Hamilton
Nozzle
#5302330
Component Breakdown & Parts List
Fittings #6 is for use on Control Valve
Oklahoma Special Boom Buster
Kit w/XT024 Tips
#5278153
* Approx. Length of all hoses combined
Page 30
Component Breakdown & Parts List
SAS300E-22PS-KIT
22” Pro Series Handgun Kit w/30’ Hose
#5281262
SAS-409-KIT
Handgun Kit w/Holder & 25’ Hose
#5276552
SAS-411-KIT
Heavy Duty Handgun Kit w/Holder & 25’ Hose
#5276553
Page 31
Component Breakdown & Parts List
923-KIT
300 3PT
Dual Agitation Kit
#5276511
Bulkhead fittings & bottom of typical tank
Typical View of inside of tank
EC826-LP-KIT
Manual Boom Control
Plumbing Kit (Less Pump)
#5276518
Detail A
Ref. #:
1
2
3
4
5
6
7
8
9
10*
11*
12*
Part #
5277062
5277063
5277064
5277067
5034789
5006365
5281042
5281068
Description:
Spray Control Support
Spray Control Adjustment Stand
Spray Control Bar
Thraded T-Handle
Square U-Bolt, 1/2"-13 x 5 x 3-1/2"
1/2"-13nc Hex Flanged Toplock Nut, Gr. 8
1" Line Strainer Plumbing Sub-Assy
Tank Cut-Off & Drain Plumbing Sub-Assy
5281071
EPDM12
EPDM34
Tee Valve Plumbing Sub-Assy
1/2" EPDM Hose (200 PSI)
3/4" EPDM Hose (200 PSI)
KF1300BLK 1" Kanaflex Hose (50 PSI)
* Approx. Length of all hoses combined
2
2
4
1
1
Qty.:
1
1
1
1
12'
20'
10'
Detail C
Detail D
Detail B
See Next Page for EC826-LP-KIT Components Breakdown
Page 32
Component Breakdown & Parts List
EC826-LP-KIT Manual Boom Control Plumbing Kit (Less Pump) #5276518
Detail A
Tee Valve Plumbing Sub-Assembly
* 1/2” Hose Barb Boom
Connections
Not part of the
5281071 Tee Valve Sub
Detail B
Spray Control Stand
Detail C
1” Line Strainer Plumbing Sub-Assembly
(5281042)
Detail D
Tank Cut-Off & Drain
Plumbing Sub-Assembly (5281068)
Page 33
Component Breakdown & Parts List
831-3EG-12EC-KIT
Assembly
#5278154
Page 34
10
11
12
13
14
15
16
Ref. #:
1
2
5
6
3
4
7
8
9
Part # Description:
45529-90-1/2 TeeJet Quick-Connect, 430 EC HB90 1/2"
5010209
5010212
5010231
5011140
5011141
5011210
5041078
5067125
5067127
5086030
5102070
5116322
5143199
5143407
5281197
Poly Elbow, 3/4" MNPT x 3/4" HB
90° Elbow, 1" MPT x 3/4" HB
Poly Tee, 3/4" FNPT
Poly Close Nipple, 3/4" MNPT
Poly Close Nipple, 1" MNPT
Reducing Nipple, 1" MPT x 3/4" MPT
Poly Reducer Bushing, 3/4" MNPT x 1/2" FNPT
Poly Fitting, 3/4" MNPT x 1/2" HB
Poly Fitting, 3/4" MNPT x 3/4" HB
Poly Hose Tee, 3/4" HB
Poly Pipe Plug, 1/2" MNPT
3/4" Black Poly Strainer
Pressure Relief Valve, 2/4" NPT
3/4" Union, Poly Ball Valve
Electric Ball Valve Mount Weldment
17 58430-6-433EC-2 TeeJet 430 Shut-Off Valve (3-Bank)
18 90-02580-MD TeeJet 744KIT-3 Section/430 Series w/1" Regulator
1
1
19*
20
EPDM34
HC12
EPDM Hose, 200 psi, 3/4"
Clamp, 5/8" to 3/4"
4'
6
Qty.:
3
3
2
1
1
2
1
1
1
1
1
1
1
1
1
1
* Approx. Length of all hoses combined
7560C Component Breakdown & Parts List
Cast Iron 8-Roller Pump Assembly
#5271077 (Hypro #7560C)
* * Available only in Repair Parts Kit #7771794 (3430-0381)
(Super Rollers are also included in Repair Parts Kit)
♦ ♦ Only Available in Complete Assembly
Pump
Speed
(RPM)
600
0 PSI 50 PSI 100 PSI 150 PSI 200 PSI 250 PSI 300 PSI
GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
14.0
0.45
13.1
0.87
12.1
1.41
11.2
1.98
10.6
2.5
10.0
3.1
9.1
3.7
7560C-Pump Kit
#5276935
Page 35
7560N Component Breakdown & Parts List
Ni-Resist 8-Roller Pump Assembly
#5271081 (Hypro #7560N)
* * Available only in Repair Parts Kit #7771794 (3430-0381)
(Super Rollers are also included in Repair Parts Kit)
♦ ♦ Only Available in Complete Assembly
Pump
Speed
(RPM)
600
0 PSI 50 PSI 100 PSI 150 PSI 200 PSI 250 PSI 300 PSI
GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
14.0
0.45
13.1
0.87
12.1
1.41
11.2
1.98
10.6
2.5
10.0
3.1
9.1
3.7
7560N-Pump Kit
#5276978
Page 36
7560XL Component Breakdown & Parts List
Silver Cast 8-Roller Pump Assembly
#5273025 (Hypro #7560XL)
* * Available only in Repair Parts Kit #7771794 (3430-0381)
(Super Rollers are also included in Repair Parts Kit)
♦ ♦ Only Available in Complete Assembly
Pump
Speed
(RPM)
600
0 PSI 50 PSI 100 PSI 150 PSI 200 PSI 250 PSI 300 PSI
GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
14.0
0.45
13.1
0.87
12.1
1.41
11.2
1.98
10.6
2.5
10.0
3.1
9.1
3.7
7560XL-Pump Kit
#5276935
Page 37
Pump Options
TRL-PTO-KIT
#5281011
Pump & Trailer Unit
Shown for reference only
Page 38
Warranty Info
LIMITED WARRANTY FOR NEW AG SPRAY EQUIPMENT
WHO MAY USE THIS LIMITED WARRANTY. This limited warranty (the “Limited Warranty”) is provided by Fimco, Inc. (“Ag Spray Equipment“) to the original purchaser (“you”) of the Equipment (as defined below) from Ag Spray Equipment or one of Ag Spray Equipment’s authorized dealers.
This Limited Warranty does not apply to any subsequent owner or other transferee of the Equipment. THIS LIMITED WARRANTY GIVES YOU SPE-
CIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
WHAT THIS LIMITED WARRANTY COVERS AND FOR HOW LONG. Ag Spray Equipment warrants that any new Equipment will be free from defects in material and workmanship for a period of one (1) year (homeowner), 90 days (commercial user), after delivery of the Equipment to you (the
“Warranty Period”). The Warranty Period is not extended if Ag Spray Equipment repairs or replaces the Equipment.
WHAT IS NOT COVERED BY THIS LIMITED WARRANTY. This Limited Warranty does not apply to: (1) used Equipment; (2) any Equipment that has been altered, changed, repaired or treated since its delivery to you, other than by Ag Spray Equipment or its authorized dealers; (3) damage or depreciation due to normal wear and tear; (4) defects or damage due to failure to follow Ag Spray Equipment’s operator’s manual, specifications or other written instructions, or improper storage, operation, maintenance, application or installation of parts; (5) defects or damage due to misuse, accident or neglect, “acts of God” or other events beyond Ag Spray Equipment’s reasonable control; (6) accessories, attachments, tools or parts that were not manufactured by Ag Spray Equipment, whether or not sold or operated with the Equipment; or (7) rubber parts, such as tires, hoses and grommets.
HOW TO OBTAIN WARRANTY SERVICE. To obtain warranty service under this Limited Warranty, you must (1) provide written notice to Ag Spray
Equipment of the defect during the Warranty Period and within thirty (30) days after the defect becomes apparent or the repair becomes necessary, at the following address: Ag Spray Equipment, 1000 Fimco Lane, North Sioux City, SD 57049; and (2) make the Equipment available to
Ag Spray Equipment or an authorized dealer within a reasonable period of time. For more information about this Limited Warranty, please call: 800-274-1025
WHAT REMEDIES ARE AVAILABLE UNDER THIS LIMITED WARRANTY. If the conditions set forth above are fulfilled and the Equipment or any part thereof is found to be defective, Ag Spray Equipment shall, at its own cost, and at its option, either repair or replace the defective Equipment or part. Ag Spray Equipment will pay for shipping and handling fees to return the repaired or replacement Equipment or part to you.
LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES. THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES,
AND AG SPRAY EQUIPMENT’S SOLE LIABILITY, FOR ANY BREACH OF THIS LIMITED WARRANTY. TO THE EXTENT APPLICABLE, ANY IMPLIED WAR-
RANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
SHALL BE LIMITED IN DURATION TO THE WARRANTY PERIOD, AND THE REMEDIES AVAILABLE FOR BREACH THEREOF SHALL BE LIMITED TO THE
REMEDIES AVAILABLE UNDER THIS EXPRESS LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL AG SPRAY EQUIPMENT’S LIABILITY UNDER THIS LIMITED
WARRANTY EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE DEFECTIVE EQUIPMENT, NOR SHALL AG SPRAY EQUIPMENT BE LIABLE, UNDER
ANY CIRCUMSTANCES, FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.
Page 39
BAKERSFIELD, CA
4618 SACO RD, 93308
661.391.9081
Toll Free: 877.724.2236
F: 661.391.9085
MANKATO, MN
907 SOUTHBEND AVE, 56001
507.377.6295
Toll Free: 800.722.9376
F: 507.388.4668
Page 40
COLUMBUS, NE
5834 23rd ST, 68601
402.564.4544
Toll Free: 800.274.1025
F: 402.564.0549
NEWTON, KS
7000 SCHABEN CT, 67114
316.283.4444
Toll Free: 800.394.7662
F: 316.293.4646
DOTHAN, AL
2401 FORRESTER RD, 36301
334.673.0580
Toll Free: 800.227.4098
F: 334.673.1974
PASCO, WA
3035 TRAVEL PLAZA WAY, 99301
509.488.6631
Toll Free: 800.634.2026
F: 509.488.2927
FARGO, ND
4350 48th AVE N, 58102
701.280.2862
Toll Free: 800.373.4084
F: 701.293.0961
TEMPE, AZ
8464 KYRENE RD, 85284
480.705.8047
Toll Free: 877.705-8047
F: 480.705.8048
HOPKINSVILLE, KY
3303 PEMBROKE RD, 42240
270.886.0296
Toll Free: 800.637.7172
F: 270.885.7392
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