ο Safety Precautions Before handling the product ► Safety Precautions is for using the product safe and correct in order to prevent the accidents and danger, so always follow the instructions. Before using the product, read the datasheet and the User’s manual through to the end carefully 3. Performance Specifications in order to use the product efficiently. Item ► The precautions explained here only apply to the MLF-RD04A (Analog Input module). For No. of input channel safety precautions on the PLC system, refer to the MasterLogic-50 CPU User’s manual. ► The precautions are divided into 2 sections, ‘Warning’ and ‘Caution’. Each of the meanings is represented as follows. MasterLogic-50 Series Warning Caution RTD Input Module MLF-RD04A MasterLogic-50 Series User’s Manual Name If violated instructions, it can cause death, fatal injury or Pt100 JIS C1604-1997 type JPt100 JIS C1604-1981 , KS C1603-1991 Code Temperature Pt100 -200 ~ 600℃ input range JPt100 considerable loss of property. MasterLogic-50 User’s manual(Programming software) 10310000512 If violated instructions, it can cause a slight injury or slight loss of MasterLogic-50 Basic Instruction & Programming User’s manual 10310000510 products Digital output ► The symbols which are indicated in the PLC and User’s Manual mean as follows This symbol means paying attention because of danger of injury, fire, or malfunction. Accuracy This symbol means paying attention because of danger of electrical shock. Do not contact the terminals while the power is applied. Protect the product from being gone into by foreign metallic matter. JPT100 -200.0 ~ 600.0℃ -200.0 ~ 600.0℃ Scaling display 0 ~ 4000 Normal temp.(25℃) ±0.3% ±0.5% 40ms / channel Non- insulation Terminal to PLC Photo-Coupler insulation Power RTD (Resistance Temperature Detector) module used in association with CPU module of MasterLogic-50 series (here in after referred to as MLF-RD04A). The RTD module convert the input temperature data measured by platinum RTD sensor, PT100 or JPT100, to signed 16-bit binary data so to output applicable digital value. I/O points occupied Fixed type :64 points,Changeable type:16 points Wiring method Function 3-wire Filtering Digital filter (160 ~ 64000ms) Alarm Disconnection detection Terminal block Risk of fire, electric shock and malfunction. July 2007 Caution module before wiring work. 15 points Current DC5V 0.1A consumption DC24V 0.1A Weight ► Be sure to check the rated voltage and terminal arrangement for the 2. General Specifications 630g Remark Risk of electric shock, fire and malfunction. ▶ When analog input module is released from the factory, Offset/Gain value is as adjusted for ► Tighten the screw of terminal block with the specified torque range. 10310000850 Printed in Korea display (unit:0.1) Full temp.(0~55℃) Insulation 1. Introduction Risk of electric shock and malfunction. ► PT100 Channel to Channel Warning 10-23-44-07-EN -200 ~ 600℃ Temperature Conversion speed Always forward it to the end user. ► 4 channels Input sensor ► Store this datasheet in a safe place so that you can take it out and read it whenever necessary. Installation Manual Specifications If the terminal screw looses, it can cause fire and electric shock. ► Use the PLC in an environment that meets the general specifications contained in this datasheet. No Item 1 Operating temp. 0℃∼+55℃ 2 Storage temp. -25℃∼+70℃ 3 Specifications Operating Standard respective analog input ranges, which is unavailable for user to change. 4. Part names of functions 5∼95%RH (Non-condensing) humidity Risk of electrical shock, fire, erroneous operation and deterioration of the 4 PLC. Storage humidity 5∼95%RH (Non-condensing) MLF-RD04A ① ② For discontinuous vibration ► Be sure that external load does not exceed the rating of output module. For more information on MasterLogic PLCs , contact your nearest Honeywell office Australia Honeywell Ltd. Phone : (61) 2-9353-7000 Fax : (61) 7-3840-6488 Japan Honeywell Inc. Phone: (81) 3-6730-7149 Fax: (81) 3-6730-7228 Philippines Honeywell Systems (Philippines) Inc. Phone: (63) 2-633-2830/31 Fax: (63) 2-638-4013 Indonesia PT Honeywell Indonesia Phone: (62) 21-535-8833 Fax: (62) 21-536-71008 South Korea Honeywell Co., Ltd. Phone : (82) 2-799-6114 Fax : (82) 2-792-9015 Singapore Honeywell Pte Ltd. Phone: (65) 6355-2828 Fax: (65) 6445-3033 India Honeywell Automation India Limited. Phone: (91) 20-6603-9400 Fax : (91) 20-6603-9800 Malaysia Honeywell Engineering Sdn Bhd. Phone: (603) 7958-4988 Fax: (603) 7958-8922 Thailand Honeywell System (Thailand) Ltd. Phone: (662) 693-3099 Fax: (662) 693-3085 Taiwan Honeywell Taiwan Ltd. Phone : (886) 2-2245-1000 Fax : (62) 2-2245-3243 New Zealand Honeywell Ltd. Phone: (64) 9-623-5050 Fax: (64) 9-623-5060 For Countries (SE Asia) Listed below, call Honeywell Singapore Office Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor Frequency Risk of fire and erroneous operation. ► Do not use the PLC in the environment of direct vibration 5 Risk of electrical shock, fire and erroneous operation. Vibration including controllers, recorders, transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help your organization achieve breakthrough results, contact your local ► Do not disassemble, repair or modify the PLC. Risk of electrical shock, fire and erroneous operation. ► When disposing of PLC and battery, treat it as industrial waste. 6 10≤f< 57 ㎐ - 0.035mm 57≤f≤150 ㎐ 2 4.9m/s (0.5G) - Shocks ► Make sure that the FG terminal is grounded with class 3 grounding which is dedicated to the 7 PLC Others PLC Others < Best > < Good > < Bad > 8 ► Connect expansion connector correctly when expansion module are needed, HFS Asia Pacific ► Do not detach PCB from the case of the module and do not modify the module. Honeywell Building ► Turn off power when attaching or detaching module. 17 Changin Business Park Central 1 ► Cellular phone or walkie-talkie should be farther than 30cm from the PLC Singapore 486073 www.honeywell.com/ps 10310000850 Printed in Korea ► Input signal and communication line should be farther than minimum 100mm from a high- Class /burst noise Honeywell Process Solutions ③ Ambient conditions IEC61131-2 ④ directions) noise Fast Transient Others IEC61131-2 directions * Pulse wave : Sign half-wave pulse Noise PLC. Otherwise, it can cause disorder or malfunction of PLC PLC X,Y,Z * Authorized time: 11 ㎳ Radiated electromagnetic field Italy: 39 02 9214 6503 Latin America: 1-305-805-8188 times in Acceleration Amplitude ±1,500V Precautions for use Canada: 1-800-461-0013 ⑤ Each 10 For continuous vibration Electrostatic discharging ► Do not Install other places except PLC controlled place. Spain: 34 91313.61.00 - Square wave impulse noise France: 33 1 60 19 80 75 Asia/Pacific: 65 6355 2828 0.075mm (Each 3 times in X,Y,Z U.S.A.: 1-800-784-3011 Germany: 49 69 8064-336 9.8m/s2(1G) Number * Max. impact acceleration: 147 ㎨(15G) Risk of poisonous pollution or explosion. Honeywell representative, or contact us at the following phone numbers: UK: 44 1344 655251 10≤f< 57 ㎐ 57≤f≤150 ㎐ Frequency For Countries Listed below, call Honeywell India Office Bangladesh, Nepal, and Sri Lanka Honeywell offers a complete portfolio of products and solutions for process and machine control applications, Acceleration Amplitude Voltage Voltage : 4kV IEC61131-2 (contact discharging) IEC61000-4-2 27 ~ 500MHz, 10 V/m Power IEC61131-2 interface IEC61000-4-4 2kV No corrosive gas or dust 9 Operating height 2000m or less 10 Pollution degree 2 or less 11 Cooling method Self-cooling ① communication Descriptions RUN LED IEC61000-4-3 Digital/Analog I/O module No. IEC61131-2 ▶Displays the hardware operation status (Fatal error) y On : Normal status y Flickering : Error(0.2s flickering) y Off : hardware error ② ALM LED ▶ Displays the disconnection status of the channels (Alarm LED) y On : Normal status y Flickering : Disconnection is detected(1s flickering) y Off : Operation stop of all channels ③ Terminal block ▶ 3-wire RTD sensors can be connected. ④ ▶ Supplies the external DC24V. ⑤ ▶ Connects the module with an expansion module. 1 kV External power terminal tension line and a power line in order not to be affected by noise and magnetic field. Expansion connector 5. Handling precaution 7. Configuration of internal memory 1) Do not drop or impact the product. 2) Do not detach PCB from the case, it may cause malfunction. 3) During wiring or other work, do not allow any wire chips get inside the product. 4) Switch the external power off before mounting or removing the module and the cable. 5) Be sure to turn the drive device off for detaching or inserting the cable 6. Wiring 6.1 Precautions for wiring 1) Don’t let AC power line near to analog output module’s external output signal line. With an enough distance kept away between, it will be free from surge or inductive noise. 2) Cable shall be selected in due consideration of ambient temperature and allowable current, whose size is not less than the max. cable standard of AWG22 (0.3㎟). 3) Don’t let the cable too close to hot device and material or in direct contact with oil for long, which will cause damage or abnormal operation due to short-circuit. 4) Check the polarity when wiring the terminal. 5) Wiring with high-voltage line or power line may produce inductive hindrance causing abnormal operation or defect. 8. Disconnection information 7.1 U area of RTD module Device assignment Descriptions Uxy.00.E Module H/W Error Uxy.00.F Module Ready Uxy.01.0 Channel 0 Operation Flag Uxy.01.1 Channel 1 Operation Flag Uxy.01.2 Signal Direction R/W Address (Dec) R RTD→ CPU R RTD→ CPU Error code Description 0 Normal operation 1 A line disconnection Channel 2 Operation Flag 2 B line disconnection Uxy.01.3 Channel 3 Operation Flag 3 A line/B line disconnection Uxy.01.4 Channel 0 Disconnection Flag Uxy.01.5 Channel 1 Disconnection Flag Uxy.01.6 Channel 2 Disconnection Flag Uxy.01.7 Channel 3 Disconnection Flag Uxy.01.8 Channel 0 Setting Error Uxy.01.9 Channel 1 Setting Error Uxy.01.A Channel 2 Setting Error Uxy.01.B 68 ~ 71 Channel 0 Measured Temperature Uxy.05 Channel 1 Measured Temperature Uxy.06 Channel 2 Measured Temperature Uxy.07 Channel 3 Measured Temperature Uxy.08 Channel 0 Scaled Value Uxy.09 Channel 1 Scaled Value Uxy.10 Channel 2 Scaled Value Uxy.11 Channel 3 Scaled Value ALM LED Off ALM LED 1s flickering 9. Dimensions Unit: mm Channel 3 Setting Error Uxy.04 Remark R RTD→ CPU R RTD→ CPU MLF-RD04A 6.2 Wiring examples 1) 3 types of sensor connecting methods are available (2, 3 and 4-wire) Used an identical type of wire (thickness, length, etc) for each 3 wire when extended lead wire is used R/W 0 R/W 0 R/W 0 R/W 0 R/W Reserved 0 R/W Scaling enable 0 R/W -32768 R/W - R 0 Channel enable 1H 1 Channel 0 Sensor Type 2H 2 Channel 1Sensor Type 3H 3 Channel 2 Sensor Type 4H 4 Channel 3 Sensor Type 5H 5 Temperature Display Unit 6H 6 Channel 0 Filter Value 7H 7 Channel 1 Filter Value 8H 8 Channel 2 Filter Value 9H 9 Channel 3 Filter Value AH~11H 10~17 12H 18 A 13H~43H 19~67 B 44H 68 Channel 0 Disconnection Information (code) b 45H 69 Channel 1 Disconnection Information (code) 46H 70 Channel 2 Disconnection Information (code) 47H 71 Channel 3 Disconnection Information (code) the wire directly to the terminal block of MLF-RD4A without connection terminal unit. If a connection terminal is to be used, compensating wire shall be connected as shown below. Wiring examples Disconnection 2* Initial 0H 3) Length of wire is to be as short as possible and it is recommended to connect 1* Description Dec If will cause an error.) 2-wire Address Hex 2) The resistance of each conductor is to be less than 10Ω. (If lager than this, Method 7.2 Parameter area of RTD module FG Reserved Remark PUT/GET 10. Warranty 1) Warranty period Honeywell provides a 12-month-warranty for new MasterLogic PLC systems and 90-day-warranty for spare parts from the date of delivery. 1.When the channel is enabled - Disconnection detection A B 3-wire b 1* 2* FG enabled. 2. When the channel is disabled How to use U device - Disconnection detection disabled. 2) Warranty conditions For any defects of the product within the warranty period, Honeywell will replace or repair the defective parts free of charge except the following cases: Remark Base No. Slot No. Uxy.00.0 Bit No. Word No. Ex1) When reading “CH0 Active” bit of Base 1, Slot 6 module A B 4wire b 1* 2* FG *1: Let the terminals B and b short on the terminal block of the module if 2-wired sensor is to be connected. *2: If sensor and compensating wire are shielded, shield line can be connected to FG. -> U16.01.0 Ex2) When reading “CH0 Active” bit of Base 0, Slot 11 module -> U0B.01.0 a) The defects caused by improper condition, environment or operation b) The defects caused by external devices. c) The defects caused by redesigning or repairing based on user’s own discretion. d) The defects caused by improper usage of the product. e) The defects caused by natural disaster. 3) This warranty is limited to the PLC component only. It is not valid for the other related system which the PLC is attached to.