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CPX-AP-I-PN-M12
PROFINET interface
Instructions | Operating
8099693
8099693
2019-06
[8099695]
Translation of the original instructions
PI PROFIBUS PROFINET
®
is a registered trademark of its respective trademark holder in certain countries.
2 Festo — CPX-AP-I-PN-M12 — 2019-06
Table of contents
Festo — CPX-AP-I-PN-M12 — 2019-06 3
4
About this document
1 About this document
1.1
Applicable documents
All available documents for the product è www.festo.com/pk.
Document
Instruction manual for automation system
CPX-AP
Tab. 1 Applicable documents
1.2
Product version
This document refers to the following product versions:
Contents
Instruction manual and important information on assembly, electrical installation and maintenance tasks as well as description of the automation system CPX-AP
Product Version
CPX-AP-I-PN-M12 PROFINET interface CPX-AP-I-PN-M12 revision 1 or later
Tab. 2 Product version
The product version can be identified from the product labelling.
There may be an updated version of this document for these or later product versions
è www.festo.com/sp.
1.3
Product labelling
The product labelling is located on the right-hand side of the module. The Data Matrix code is on the connection side. Scanning the printed Data Matrix Code with an appropriate device opens the Festo
Support Portal with the information appropriate for the product. Alternatively, the Product Key
(11-digit alphanumeric code on the product labelling) can be entered in the search field of the Support
Portal è www.festo.com/sp.
Festo — CPX-AP-I-PN-M12 — 2019-06
Safety
1.4
Specified standards
Version
IEC 60204-1:2016-10
IEC 61158:2014-07
IEC 61784:2014-08
IEC 61918:2013-08
EN 60204-1:2018-09
Tab. 3 Standards specified in the document
EN 60529:1991-10
DIN 46211:1965-03
DIN 46225:1976-12
DIN 46234:1980-03
IEEE 802.3:2014-00
2 Safety
2.1
Safety instructions
– Take into consideration the legal regulations for the respective destination.
– Use the product only within the defined values è
– Observe labelling on the product.
– Observe further applicable documents.
– Store the product in a dry, UV- and corrosion-protected environment.
– Before working on the product:
Switch off the power supply and secure it against being switched on again.
2.2
Intended use
The product described in this document is intended only for use as an interface between an automation system CPX-AP and a higher-order controller through participation in an PROFINET IO network.
Use the product only as follows:
– Use only in an industrial environment. Outside of industrial environments, e.g. in commercial and residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.
– Use only in combination with modules and components that are permissible for the respective product variant è www.festo.com/catalogue.
– Only use the product if it is in perfect technical condition.
2.3
Training of qualified personnel
Installation, commissioning, maintenance and disassembly should only be conducted by qualified personnel. The qualified personnel must be familiar with installation of electrical control systems.
3 Additional information
– Accessories è www.festo.com/catalogue.
4 Service
Contact your regional Festo contact person if you have technical questions è www.festo.com.
Festo — CPX-AP-I-PN-M12 — 2019-06 5
6
Product overview
5 Product overview
5.1
Function
The product establishes, as a participant in an PROFINET IO network, the connection between a higher-order controller and the modules of an automation system CPX-AP.
Data is transmitted on the basis of Industrial Ethernet following the IEEE 802.3 protocol. Communication takes place in real time, using the Real-Time Protocol (RT) or the Isochronous Real-Time Protocol
(IRT).
The product has two equivalent Ethernet interfaces with integrated switch, and therefore supports both star and line topology. The network can be divided into segments using additional switches and routers.
Device description file
A device description file (GSDML file) is used for project engineering of the PROFINET interface in the higher-order controller software.
This contains all the information required to parameterise the automation system CPX-AP via control software.
The current device description file is available on the Festo Support Portal è www.festo.com/sp.
Identification & Maintenance (I&M)
The “Identification and Maintenance” (I&M) function serves as an electronic rating plate of the interface and offers uniform, manufacturer-independent access to device-specific online information over the network.
PROFIenergy
The product supports the PROFIenergy profile for energy management. This makes it possible to switch off specific consumers that are not required in order to reduce energy demand.
Crossover detection (auto MDI/MDI-X)
The product supports crossover detection (auto MDI/MDI-X), which means that there is the option of using patch cables or crossover cables.
When using patch cables and crossover cables in the same network, crossover detection must be activated in the higher-order controller.
Priority start-up (Fast Start-Up)
The "Fast Start-Up” function ensures that the automation system CPX-AP is able to start up quickly.
When using the “Fast Start-Up” function, crossover detection (auto MDI/MDI-X) must be deactivated.
Festo — CPX-AP-I-PN-M12 — 2019-06
Product overview
5.2
Configuration
5.2.1
Product design
1 Mounting interface connection side top
2 Network connection PROFINET [XF2]
3 Connection for system communication [XF21]
4 Connection for voltage forwarding [XD2]
5 Mounting interface connection side bottom and connection functional earth FE
6 Mounting interface, lateral bottom and connection for functional earth FE
7 Connection for power supply [XD1]
8 Connection for system communication [XF20]
9 Network connection PROFINET [XF1]
10 Inscription label (optional)
11 Mounting interface, lateral top
Fig. 1 Product design
Festo — CPX-AP-I-PN-M12 — 2019-06 7
Product overview
5.2.2
LED displays
1 System diagnostics [SD] (green/red)
2 Maintenance [MT] (yellow)
3 PROFIenergy [PE] (green)
4 Network connection [XF2] (green)
5 Network connection [XF1] (green)
6 Network fault [NF] (red)
7 Load supply [PL] (green/red)
8 Module diagnostics [MD] (green/red)
Fig. 2 LED displays
5.2.3
Connecting elements
Connection for power supply [XD1]
Plug M8, 4-pin, A-coded Signal
3
4
1
2
Tab. 4 Connection for power supply
+24 V DC logic supply PS
0 V DC load supply PL
0 V DC logic supply PS
+24 V DC load supply PL
Connection for voltage forwarding [XD2]
Socket M8, 4-pin, A-coded Signal
3
4
1
2
+24 V DC logic supply PS
0 V DC load supply PL
0 V DC logic supply PS
+24 V DC load supply PL
Tab. 5 Connection for voltage forwarding
8 Festo — CPX-AP-I-PN-M12 — 2019-06
Assembly
Connection for system communication [XF20], [XF21]
Socket M8, 4-pin, D-coded Signal
3
4
1
2
RX –
TX+
RX+
TX –
Tab. 6 Connection for system communication
Received data –
Transmitted data +
Received data +
Transmitted data –
Connection PROFINET network [XF1], [XF2]
Socket M12, 4-pin, D-coded Signal
1
2
3
4
Thread
Tab. 7 Connection for network
TD+ Transmitted data +
RD+ Received data +
TD – Transmitted data –
RD – Received data –
Shield Functional earth
6 Assembly
• Assemble the module as outlined in the “Instruction manual for automation system
CPX-AP" è
7 Installation
• Carry out the installation according to the "Instruction manual for automation system
CPX-AP" è
• PROFINET Use network cables as described in the cable specification è
Festo — CPX-AP-I-PN-M12 — 2019-06 9
Commissioning
8 Commissioning
NOTICE!
Malfunction due to switching on the higher-order controller and automation system CPX-AP in the incorrect order.
• Switch on the higher-order controller and automation system CPX-AP according to the preset order of the network used.
1. Using the appropriate software, set up an automation project for the higher-order controller.
2. Import the device description file into the software è www.festo.com/sp.
3. Configure the automation system CPX-AP in the software:
– System structure
– Network addressing
– Address assignment of modules è Instruction manual for automation system CPX-AP
4. Transfer the automation project to the higher-order controller.
Behaviour of the display components of the module after error-free commissioning
[MD] [SD] [PL] [MT]
Illuminated green Illuminated green Illuminated green
Tab. 8 Behaviour of the display components after error-free commissioning
Off
[XF1], [XF2] [NF] [PE]
Illuminated green
1)
Off Off
1) only when cable is connected to [XF1] or [XF2]
Tab. 9 Behaviour of the display components after error-free commissioning
Information on troubleshooting in the event of incorrect behaviour:
è Instruction manual for automation system CPX-AP
è
10 Diagnostics and fault clearance
9 Parameterisation
Various parameters are available for reading out information about the modules in an automation system CPX-AP and adapting the modules to the application situation.
Write access to the parameters is typically performed by the higher-level controller using the device descriptions specific to the host system.
10 Festo — CPX-AP-I-PN-M12 — 2019-06
Parameterisation
ID
70
246
791
960
12004
12005
12006
12007
20000
20022
20085
20087
20088
20093
20196
Parameter
Part number
Fieldbus serial number
Product key
Firmware version
Active IP address
Active subnet mask
Active gateway address
MAC address
Module code
Configuration of voltage monitoring load supply PL
– 0: load voltage monitoring inactive
– 1: load voltage monitoring active, with suppression of diagnostics at switchoff (factory setting)
– 2: load voltage monitoring active
Measured value temperature AP-ASIC [°C] 1
Current measured value of logic supply PS
[mV]
1
1
1
1
1
Current measured value of load supply PL
[mV]
Hardware version
1
1
Diagnostic status
– Index 0: diagnostic status of the entire automation system CPX-AP
– Index 1: diagnostic status of module 1
(address 1)
– Index 2: diagnostic status of module 2
(address 2)
– ...
Each entry is of the data type UINT8 with the following meaning:
– Bit 0: degree of severity information (1)
– Bit 1: degree of severity maintenance
(1)
– Bit 2: degree of severity warning (1)
1
1
1
1
1
1
1
Instances
Data type
UINT32 ro
UINT32 ro
CHAR
CHAR ro ro
UINT32 ro
UINT32 ro
UINT32 ro
UINT8 ro
UINT32 ro
UINT8 rw
INT16
UINT16
UINT16
UINT8
UINT8
Access ro ro ro ro ro
1)
Arraysize
–
–
12
30
–
6
–
–
–
–
–
–
–
–
Number of modules + 1
Festo — CPX-AP-I-PN-M12 — 2019-06 11
Diagnostics and fault clearance
ID Parameter Instances
Data type
Access
1)
Arraysize
– Bit 3: degree of severity error (1)
– Bit 4: reserved
– Bit 5: reserved
– Bit 6: module present (1), module lost
(0)
– Bit 7: reserved
Bit 6 is not valid for index 0
1) ro = read only; rw = read write
Tab. 10 Parameter
10 Diagnostics and fault clearance
10.1
Diagnostics options
Diagnostics via LED displays
The system and network status and errors are displayed directly on the module via LED indicators
è
Diagnostics via web server
Read access to diagnostic messages via the integrated webserver è
10.4 Diagnostics via web server.
Diagnostics via PROFINET IO
Diagnostics as part of PROFINET IO functions è
10.5 Diagnostics via PROFINET IO via control soft-
ware through the network.
10.2
Diagnostic messages
Only the diagnostic messages of the interface are listed in the following table.
Module-specific diagnostic messages è Instructions for the respective module
ID hex (dec)
02 | 01 | 0017
(33619991)
02 | 01 | 0105
(33620229)
Message
Overvoltage in logic supply PS 24 V DC
Undervoltage in load supply PL 24 V DC
Description
Overvoltage in the logic supply PS 24 V DC detected.
Remedy – Check logic supply PS.
Diagnostic status
Error
Undervoltage in the load supply PL 24 V DC detected.
Remedy – Check load supply PL.
Diagnostic status
Error
12 Festo — CPX-AP-I-PN-M12 — 2019-06
Diagnostics and fault clearance
ID hex (dec) Message Description
02
0B
|
|
|
01
01
09
|
|
|
0106
(33620230)
02 013F
(33620287)
08
(134283559)
(185139496)
0B |
| 01
09 |
| 0127
0128
0129
(185139497)
Switch-off load supply
PL 24 V DC
A switch-off of the load supply PL was detected. The cause can be a deliberate shutdown by the emergency stop.
Remedy – Check if the emergency stop was activated.
– Check load supply PL.
Diagnostic status
Information
Overvoltage in the load supply PL
24 V DC
Communication to AP module interrupted
APDD invalid
Start-up APDD invalid
Overvoltage in the load supply PL 24 V DC
Remedy – Check load supply PL.
Diagnostic status
Error
The AP system communication to a module is aborted.
Remedy – Restart AP system.
– Check the cable.
Diagnostic status
Error
The device description file stored in the device at the factory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
Diagnostic status
Error
The start-up device description file stored in the device at the factory is invalid or missing.
Remedy – Restart device.
– Check AP system communication.
– Check firmware version.
– In the event of repeated errors, contact
Festo Service.
Diagnostic status
Error
Tab. 11 Diagnostic messages
Festo — CPX-AP-I-PN-M12 — 2019-06 13
Diagnostics and fault clearance
10.3
LED displays
Module diagnostics [MD]
LED (red, green)
Meaning
Logic supply PS not available.
Remedy
Check connection of logic supply PS.
Off
No module diagnostics active
–
Illuminated green
Module diagnostics active
Degree of severity "Information" e. g. switching off load supply PL
Flashes green
Flashes red
Illuminated red
Module diagnostics active
Degree of severity "Error" e. g. undervoltage in load supply PL
Module ramp-up not yet completed.
System communication not yet initialised.
LED flashes red quickly
Module diagnostics active
Degree of severity "Warning" e. g. parameterisation error
Module identification (service function)
–
Take appropriate remedial action, e. g. check parameterisation.
Take appropriate remedial action, e. g. check load supply PL.
–
–
Flashes quickly green
Tab. 12 LED module diagnostics [MD]
14 Festo — CPX-AP-I-PN-M12 — 2019-06
Diagnostics and fault clearance
System diagnostics [SD]
LED (red, green)
Meaning
Logic supply PS not available.
Remedy
Check connection of logic supply PS.
Off
No system diagnostics active
–
Illuminated green
Flashes green
Flashes red
System diagnostics active
Degree of severity "Information" e. g. load supply PL to a module not available or firmware update in a module active.
–
System diagnostics active
Degree of severity "Warning" e. g. e.g. parameterisation error in a module.
Illuminated red
System diagnostics active
Degree of severity "Error" e. g. sensor supply short circuit in a module.
Module identification (service function)
–
Flashes quickly green
Tab. 13 LED system diagnostics [SD]
Festo — CPX-AP-I-PN-M12 — 2019-06 15
Diagnostics and fault clearance
Load supply [PL]
LED (red, green)
Meaning
Load supply PL available.
Illuminated green
Load supply PL not available.
Remedy
–
Check load supply PL.
Flashes green
Load supply PL outside the tolerance range.
Flashes red
Tab. 14 LED load supply [PL]
Maintenance [MT]
LED (yellow) Meaning
No maintenance needed.
Check load supply PL.
Remedy
–
Off
Maintenance required in at least one module in the automation system
CPX-AP.
Illuminated
Tab. 15 LED maintenance [MT]
Carry out the necessary remedial measures è Instructions on the respective module.
16 Festo — CPX-AP-I-PN-M12 — 2019-06
Diagnostics and fault clearance
PROFINET network fault [NF]
LED (red) Meaning Remedy
–
No error
(if the LED system diagnostics [SD] are illuminated green).
Off
Flashes red
Network configuration faulty.
Network connection interrupted, shortcircuited or disturbed.
Check network configuration.
Check network connection.
Device name/device number not correct. Check device name/device number.
IO controller defective.
Perform maintenance on IO controller.
Tab. 16 LED PROFINET network fault [NF]
PROFIenergy [PE]
LED (green) Meaning
PROFIenergy not activated.
Remedy
–
Off
PROFIenergy activated.
Flashes green
Tab. 17 LED PROFIenergy [PE]
–
Festo — CPX-AP-I-PN-M12 — 2019-06 17
Diagnostics and fault clearance
Connection status [XF1], [XF2]
LED (green) Meaning
No network connection.
Off
Flashes green
Module positioning if both LEDs (XF1 and XF2) flash synchronously, e. g. for troubleshooting purposes or during configuration.
Network connection OK.
–
–
Remedy
Check network connection.
Illuminated green
Tab. 18 LED connection status [XF1], [XF2]
10.4
Diagnostics via web server
A webserver is available to display the diagnostic messages.
The web server can be accessed by entering the IP address in the address bar of a web browser.
10.5
Diagnostics via PROFINET IO
The automation system CPX-AP supports diagnostic options via PROFINET IO in accordance with
IEC 61158, e. g. module-related and channel-related status information as well as error detection in the online mode of the control software and in the user program of the high-order controller.
Diagnostic messages from the automation system CPX-AP that cannot be seen on the PROFINET standard diagnostics are shown as manufacturer-specific PROFINET channel diagnostics.
For PROFINET, only the lower 16 bits of the diagnostic ID (error number) are shown.
The display rule is as follows:
– Error number 1 … 32767:
ChannelErrType = 2001 with ExtChannelErrType = error number
– Error number 32768 … 65535:
ChannelErrType = 2002 with ExtChannelErrType = error number – 32768
The error number 0 is reserved.
Information on grouping and displaying the diagnostic messages
è Instructions on the automation system CPX-AP.
18 Festo — CPX-AP-I-PN-M12 — 2019-06
Disposal
11 Disposal
ENVIRONMENT!
Send the packaging and product for environmentally sound recycling in accordance with the current regulations è www.festo.com/sp.
Festo — CPX-AP-I-PN-M12 — 2019-06 19
Technical data
12 Technical data
General technical data
General technical data for automation system
CPX-AP
Dimensions
(length × width × height)
[mm]
Instruction manual for automation system CPX-AP
è
170 × 45 ×
Product weight [g]
Ambient temperature [°C]
186
– 20 … +50
Storage temperature [°C]
Storage time [Years]
– 40 … +70
2 (max.)
35
Humidity
(non-condensing)
Assigned address space (inputs/outputs)
Number of modules
[%] 5 … 95
[Bytes] 1024/1024 (max.)
80 (max.)
Module code (hex/dec)
Module identification
Degree of protection in accordance with
EN 60529
Protection against electric shock (protection against direct and indirect contact in accordance with
IEC 61010-1)
Electromagnetic compatibility
Mounting position
Tab. 19 General technical data
0x2081/8321d
CPX-AP-I-PN-M12
IP65/IP67
(if lines are connected and connections that are not required are closed with a cover cap) through the use of SELV/PELV circuits
(safe extra-low voltage/protected extra-low voltage)
See declaration of conformity
Any
è www.festo.com
20 Festo — CPX-AP-I-PN-M12 — 2019-06
Technical data
Power supply
Logic supply PS
Intrinsic current consumption at nominal operating voltage 24 V from PS
[V DC]
[mA]
24 _ 25 %
Typ. 80
Reverse polarity protection 24 V PS against
0 V PS
Diagnostic message, overvoltage in logic supply PS
Mains buffering time, logic supply PS
Load supply PL
Yes
[V DC]
³
31
[ms]
[V DC]
[mA]
10
24 ± 25 %
Typ. 5 Intrinsic current consumption at nominal voltage 24 V from PL
Reverse polarity protection 24 V PL against
0 V PL
Yes
Diagnostic message, undervoltage in load supply PL
Diagnostic message, overvoltage in load supply PL
[V DC]
[V DC]
Capacitive load at load supply PL
24 V PL to 0 V PL [nF]
24 V PL to FE
0 V PL to FE
[nF]
[nF]
£
³
17
31
Typ. 35
Typ. 35
Typ. 20
Tab. 20 Power supply
Festo — CPX-AP-I-PN-M12 — 2019-06 21
Technical data
Network-specific data
Protocol
Specification
(Standards and norms with reference to
PROFINET)
Transmission rate
Crossover detection
Cable length per segment
Factory settings
[Mbps] 100
[m]
PROFINET
1)
With functionalities of Class C (CC-C)
– LLDP
– DCP
– CiR
– MRP, MRPD
– FSU
– IRT
IEC 61158, IEC 61784, IEC 61918
Auto-MDI/MDI-X
100 (max.)
IP address
Subnet mask
Cable specification
Cable type
Transmission class
Cable diameter
Wire cross section
0.0.0.0
0.0.0.0
Ethernet twisted pair cable, shielded
Category Cat 5 or higher
[mm] 6 … 8
[mm
2
] 0.14 … 0.75
AWG 22 (required for maximum connection length between network participants)
1) Based on the Ethernet protocol IEEE 802.3
Tab. 21 Network-specific data
22 Festo — CPX-AP-I-PN-M12 — 2019-06
Copyright:
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
Reproduction, distribution or sale of this document or communication of its contents to others without express authorization is prohibited. Offenders will be liable for damages. All rights reserved in the event that a patent, utility model or design patent is registered.
Phone:
+49 711 347-0
Internet: www.festo.com
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