EP 424 End Prep Machine User Manual

EP 424 End Prep Machine User Manual
EP 424 End Prep Machine
User’s Manual
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 81-MAN-00
Rev. B, May 2014
Revision History:
Original June 2010
Rev. A
April 2013
Copyright © 2014 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
EU Declaration OF CONFORMITY
WITH
COUNCIL DIRECTIVE 2006/42/EC
Issue Details:
DATE:
1/1/2011
Directives:
Machinery Safety Directive 2006/42/EC
Conforming Machinery:
End Prep and Flange Facing Machines:
Model Number:
18-000-XX (TSE, FSE); 19-000-XX (TFS); 16-000-XX (SDB103/FF-206); 56-000-XX (SDB-206/FF313); 66-000-XX (SDB412/FF-424); 70-000-XX (SB); 71-000-XX (MB Plus); 72-000-XX
(LB); 81-000-XX (EP 424)
Place:
E.H.Wachs, Lincolnshire, IL USA
Model TSE, FSE, and TFS Tube and Fitting Squaring Machines.
Model SDB 103, SDB 206, and SDB 412 Small Diameter
Bevelers; Model FF 206; FF 313, and FF 424 Flange Facers.
Model SB, LB, and MB Plus Boiler Tube Bevelers.
EP 424 End Prep/Flange Facer.
Serial Number:
Manufacturer:
Responsible Representative:
Harmonised Standards &
Other Technical
Standards/Specifications
Applied or Referenced:
Provisions with which
Conformity is Declared:
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire
IL 60069
USA
Orbitalum Tools GmbH
Josef-Schüttler-Str. 17, 78224 Singen
Germany
Tel. +49 (0) 7731 - 792 872
Fax +49 (0) 7731 - 792 566
EN ISO 12100-1:2003 + A1:2009
EN ISO 12100-2:2003 + A1:2009
EN 60201-1:2006 (for electric machines)
EN ISO 13857:2008
EN 982:1996 + A1:2008 (E) (for hydrailic machines)
EN 983:1996 (for pneumatic machines)
EN 13732-1:2006
EN ISO 14121-1:2007
EN ISO 13850:2008 (for pneumatic machines)
Essential Health and Safety Requirements of Annex 1 of the
Machinery Directive
We hereby certify that the machinery descrived above conforms to the provisions of Council Directive
2006/42/EC on the approximation of the laws of the Member States relating to the safety of machinery.
Signed:
Signatory:
Pete Mullally
Quality Manager
E.H. Wachs
Table of Contents
Table of Contents
Chapter 1: About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Use The Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manual Updates and Revision Tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chapter 2: Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protective Equipment Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 3: Introduction to the Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview of the EP 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Form-Tool Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Single-Point Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EP 424 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions and Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Standard Configuration with Air Drive (81-000-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard Config. with Hydraulic Drive (81-000-02). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Single-Point Configuration with Air Drive (81-000-03). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Single-Point Config. with Hydraulic Drive (81-000-04). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Single-Point with Speed Prep, Air Drive (81-000-05). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Single-Point with Speed Prep, Hyd. Drive (81-000-06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Standard Mandrel Dimensions/Leg Chart (81-303-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Rotating Head Assembly (81-304-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Independent Chuck Dims/Leg Chart (81-305-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Single-Point Slide (81-306-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 4: Assembly, Disassembly, and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Storage Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Chapter 5: Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mounting the Mandrel on the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mounting the Universal (Standard) Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
E.H. Wachs
Part No. 81-MAN-00, Rev. Bi
EP 424 End Prep Machine
Mounting the Independent Chuck Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Using the Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Mounting and Operating the Air Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Mounting and Operating the Hydraulic Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Form Tool Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Planning the Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operating Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Selecting Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Adjusting the Tool Holder Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Setting Up and Mounting the EP 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Assembling the Machine Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the Machine from the Workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Single Point Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Installing the Single-Point Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Planning the Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Operating Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Selecting Tool Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Beveling O.D. Set-Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Setting Up and Mounting the EP 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Assembling the Machine Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Using the Speed Prep Autofeed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Compound Bevel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Removing the Machine from the Workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Removing the Single-Point Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 6: Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Felt Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Single-Point Slide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Drive Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 7: Service and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Adjusting the Single-Point Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Tighten the Starwheel Stop Collar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Adding/Removing Gib Shims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Adjust the Push Plate Set Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Calibrating the Speed Prep Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
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Part No. 81-MAN-00, Rev. B
E.H. Wachs
Table of Contents
Chapter 8: Parts Lists and Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Standard Config., Air Drive (81-000-01). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Standard Config., Hydraulic Drive (81-000-02). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Single-Point with Independent Chuck, Air Drive (81-000-03). . . . . . . . . . . . . . . . . . . . . . . . 100
Single-Point with Independent Chuck, Hydraulic Drive (81-000-04). . . . . . . . . . . . . . . . . . . 101
Single-Point with Standard Mandrel, Air Drive (81-000-05) . . . . . . . . . . . . . . . . . . . . . . . . . 102
Single-Point with Standard Mandrel, Air Drive (81-000-06) . . . . . . . . . . . . . . . . . . . . . . . . . 103
Main Drive Assembly (81-300-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Rear Feed Assembly (81-301-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Speed Prep Auto Feed (81-302-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Standard Mandrel Assembly (81-303-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Rotating Head Assembly (81-304-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Independent Chuck Assembly (81-305-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Single-Point Slide Assembly (81-306-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Trip Assembly (81-307-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Safety Stop Assembly (81-316-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Hydraulic Drive Assembly (81-310-01). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Air Drive Assembly (81-311-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Feed Lock (81-317-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Single-Point Holder Kit (81-702-00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Chapter 9: Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Chapter 10: Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Ordering Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Return Goods Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
E.H. Wachs
Part No. 81-MAN-00, Rev. Biii
EP 424 End Prep Machine
iv
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 1, About This Manual
Chapter 1
About This Manual
Purpose of This Manual
This manual explains how to operate and maintain the EP 424 end prep machine. It includes
instructions for set-up, operation, and maintenance. It also contains parts lists, diagrams, and
service information to help you order replacement parts and perform user-serviceable repairs.
Before operating the EP 424, you should read through this manual and become familiar with all
instructions. At a min­imum, make sure you read and understand the following chapters:
•
•
•
•
•
Chapter 1, About This Manual
Chapter 2, Safety
Chapter 3, Introduction to the Equipment
Chapter 5, Operating Instructions
Chapter 9, Accessories
If you will be performing service or repairs, make sure you read and understand these chapters:
•
•
•
•
Chapter 1, About This Manual
Chapter 4, Assembly and Disassembly
Chapter 6, Routine Maintenance
Chapter 7, Service and Repair.
You will also want to refer to Chapter 8, Parts Lists and Drawings.
E.H. Wachs
Part No. 81-MAN-00, Rev. B1
EP 424 End Prep Machine
How to Use The Manual
This manual is organized to help you quickly find the infor­mation you need. Each chapter describes a specific topic on using or maintaining your equipment.
Use these instructions to operate and maintain the equipment.
Symbols and Warnings
The following symbols are used throughout this manual to indicate special notes and warnings.
They appear in the out­side column of the page, next to the section they refer to. Make sure you
understand what each symbol means, and follow all instructions for cautions and warnings.
Throughout this manual, refer to warnings, cautions, and notices with supplementary information.
WARNING
A WARNING alert with the safety alert symbol indicates a potentially hazardous situa­tion that could
result in seri­ous injury or death.
CAUTION
A CAUTION alert with the safety alert symbol indicates a potentially hazardous situa­tion that could result
in minor or moderate injury.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
This is the equipment damage alert symbol. It is used to alert you to poten­tial
equipment damage situations. Obey all messages that follow this sym­bol to
avoid damaging the equipment or workpiece on which it is operating.
CAUTION
A CAUTION alert with the damage alert symbol indicates a situation that will result in damage to the
equipment.
2
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 1, About This Manual:
IMPORTANT
An IMPORTANT alert with the damage alert symbol indi­cates a situation that may result in damage
to the equipment.
NOTE
This symbol indicates a user note. Notes provide additional information to supple­
ment the instructions, or tips for easier operation.
Manual Updates and Revision Tracking
Occasionally, we will update manuals with improved opera­tion or maintenance procedures, or
with corrections if nec­essary. When a manual is revised, we will update the revision history on the
title page.
Current versions of E.H. Wachs Company manuals are also available in PDF for­mat. You can
request an electronic copy of this manual by emailing customer service at sales@wachsco.com.
You may have factory service or upgrades performed on the equipment. If this service changes any
technical data or operation and maintenance procedures, we will include a revised manual when
we return the equipment to you.
E.H. Wachs
Part No. 81-MAN-00, Rev. B3
EP 424 End Prep Machine
4
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 2, Safety
Chapter 2
Safety
E.H. Wachs takes great pride in designing and manufactur­ing safe, high-quality products. We
make user safety a top priority in the design of all our products.
Read this chapter carefully before operating the EP 424 end prep machine. It contains important
safety instructions and recommendations.
Operator Safety
Follow these guidelines for safe operation of the equip­ment.
Look for this sym­bol throughout the manual. It indicates a personal injury hazard.
• READ THE OPERATING MANUAL. Make sure you understand all setup and operating instructions
before you begin.
• INSPECT MACHINE AND ACCESSORIES. Before starting the machine, look for loose bolts or nuts,
leaking lubricant, rusted components, and any other physical conditions that may affect
operation. Properly maintaining the machine can greatly decrease the chances for injury.
• ALWAYS READ PLACARDS AND LABELS. Make sure all placards, labels, and stickers are clearly
legible and in good condition. You can purchase replacement labels from E.H. Wachs Company.
• KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and fingers clear of all rotating or moving
parts. Always turn machine off before doing any adjustments or service.
• SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-fitting clothing and jewelry,
and securely bind long hair, to prevent them from getting caught in moving parts of the machine.
• KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only
people directly involved with the work being performed should have access to the area.
E.H. Wachs
Part No. 81-MAN-00, Rev. B5
EP 424 End Prep Machine
Safety Symbols
This icon is displayed with any safety alert that indicates a personal injury hazard.
WARNING
This safety alert indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous situation that,
if not avoided, could result in minor or moderate injury.
Protective Equipment Requirements
WARNING
Always wear impact resistant eye pro­tection
while operating or working near this equipment.
For additional information on eye and face protection, refer to Federal OSHA regulations, 29 Code
of Federal Regula­tions, Section 1910.133., Eye and Face Protection and American National
Standards Institute, ANSI Z87.1, Occu­pational and Educational Eye and Face Protection. Z87.1 is
available from the American National Standards Institute, Inc., 1430 Broadway, New York, NY
10018.
CAUTION
Personal hearing protection is recom­mended
when operating or working near this tool.
Hearing protectors are required in high noise areas, 85 dBA or greater. The operation of other tools
and equipment in the area, reflective surfaces, process noises, and resonant struc­tures can increase
the noise level in the area. For additional information on hearing protection, refer to Federal OSHA
regulations, 29 Code of Federal Regulations, Section 1910.95, Occupational Noise Exposure and
ANSI S12.6 Hearing Protectors.
6
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 2, Safety: Safety Labels
Safety Labels
The following safety labels are on the EP 424 machine. If a label is lost or unreadable, order and
attach a replacement. See ordering instructions in Chapter 10.
Figure 2-1. Crush hazard safety label (part no. 81-165-00).
Figure 2-2. Crush and cut hazard safety label (part no. 90-401-04).
Figure 2-3. Loud noise hazard safety label, provided with air drive configurations (part no.
90-401-03).
Figure 2-4. Eye injury hazard label, provided with hydraulic drive configurations (part no.
90-401-01).
E.H. Wachs
Part No. 81-MAN-00, Rev. B7
EP 424 End Prep Machine
Figure 2-5. Compressed air pressure safety label (part no. 90-401-02).
Figure 2-6. Hydraulic pressure safety label (part no. 90-402-01).
8
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment
Chapter 3
Introduction to the Equipment
Overview of the EP 424
The EP 424 is an I.D. (inside diameter) mounted end prep machine for facing, beveling, counterboring, and J-prep­ping pipes and flanges. It can be used for pipes from 4-24 inches O.D., with wall
thicknesses up to 1.6” (41 mm) using form tools, or 6.5” (165 mm) with single-point opera­tion.
The EP 424 is provided in 4 configurations:
•
•
•
•
Form tool machine with air drive, part no. 81-000-01
Form tool machine with hydraulic drive, part no. 81-000-02
Single-point machine with air drive, part no. 81-000-03
Single-point machine with hydraulic drive, part no. 81-000-04.
Form tool operation is quick to set up and easy to perform on pipe walls up to schedule 160
(1.6” on 16” pipe). For heavier wall pipe up to 6.5” wall thickness, the single-point kit allows you
to perform any bevel profile.
E.H. Wachs
Part No. 81-MAN-00, Rev. B9
EP 424 End Prep Machine
Form-Tool Configuration
The form tool configurations have a rotating tool head with 3 tool holders, for performing up to 3
simultaneous opera­tions. Tooling is available for facing, single-angle beveling, compound beveling, and counterboring.
The form tool configuration will perform end prepping (fac­ing, beveling, J-prepping, and counterboring), with the operator manually feeding the tool head.
Figure 3-1. The photo shows the form tool configura­tion of the machine with the standard
self-centering mandrel.
Single-Point Configuration
The single-point machine is provided with a tool slide that feeds the tool radially across the face of
the pipe or flange. The slide is driven by a starwheel that engages trips on a ring mounted to the
machine housing. Bevels are performed using the Speed Prep auto-feed system, which automatically feeds the machine axially as it cuts.
The single-point machine will perform facing or beveling of thick-walled pipes and flanges.
10
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment: Overview of the EP 424
Figure 3-2. The photo shows the single-point configu­ration of the EP 424.
EP 424 Components
The following components are provided with the form tool configuration of the EP 424:
•
•
•
•
•
•
main drive assembly with lifting attachments
feed assembly
rotating tool head
standard self-centering mandrel
drive motor (air or hydraulic)
hand tool set
E.H. Wachs
Part No. 81-MAN-00, Rev. B11
EP 424 End Prep Machine
The single-point configuration includes the following addi­tional components:
• single-point slide
Feed gauge
Tool holder
Male tool slide
Feed screws
Starwheel
Figure 3-3. The single-point slide feeds the tool radi­ally across the pipe face. It is driven
along a feed screw by a starwheel.
• radial feed trip assembly
Figure 3-4. The photo shows the trip assembly mounted on the main drive housing.
12
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment: Overview of the EP 424
• Speed Prep autofeed module
Speed Prep
module
Figure 3-5. The speed prep module is installed on the main drive to operate the feed mechanism for single-point beveling.
WARNING
The Speed Prep autofeed can feed the machine until it comes off the mandrel. Crushing or other serious
injuries could occur. Use the autofeed stop plate (81-316-00) to keep the machine from feeding too far.
• independent chuck mandrel
Figure 3-6. The independent chuck mandrel allows you to center the machine on the O.D. of
the pipe.
E.H. Wachs
Part No. 81-MAN-00, Rev. B13
EP 424 End Prep Machine
• extension leg kit for standard mandrel
Figure 3-7. Two sets of extension legs allow the stan­dard mandrel to be mounted in pipes up
to 23.64” I.D.
• dial indicator assembly
Figure 3-8. The dial indicator is provided for center­ing the independent chuck in the pipe.
14
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment: Overview of the EP 424
Drive Motors
Two drive motors are available for the EP 424:
• a 3.5 HP air motor, part no. 81-311-00. The air motor requires 95 cfm air flow at 90 psi (2,700 l/
min at 6.2 bar).
Figure 3-9. The photo shows the EP 424 air motor.
• a hydraulic motor, part no. 81-310-00. The hydraulic motor requires 10 gpm flow at 1500 psi
(38 l/min @103 bar).
Figure 3-10. The hydraulic motor is interchangeable with the air motor.
Both motors include adapters for the EP 424. The motors are interchangeable, requiring no modifications to the EP 424 machine.
E.H. Wachs
Part No. 81-MAN-00, Rev. B15
EP 424 End Prep Machine
Accessories
The following accessories are available for the EP 424:
• Single-point upgrade kit, part no. 81-400-00 (for form-tool machine configuration); includes
Speed Prep mod­ule, single-point slide, trip ring, and independent chuck.
• Extension leg kit for standard mandrel, part no. 81-303-01. Extends maximum clamping I.D. to
23.64” (600.5 mm).
• Independent chuck mandrel, part no. 81-305-00. (Pro­vided with single-point machine or kit;
available as option for form tool machine.)
• Short perch mandrel, part no. 81-315-00. Self-centering mandrel for pipes with bends or
limited I.D. access.
• Air treatment module, part no. 26-407-00.
Specifications
Capacities
Table 1: EP 424 Operating Capacities
Air requirements
95 cfm at 90 psi
(2690 l/min at 6.2 bar)
Hydraulic requirements
Min 10 gpm/max 15 gpm at 2000 psi (38/57 l/min at 138 bar)
Axial feed
0.071” per feed handle revolution
Single-point slide radial feed
0.0052” (0.132 mm) per engaged trip; 6.5” (165 mm) maximum feed
Max feed travel
3.50” (88.9 mm)
Max. rotating speed (no load)
20 rpm
Min. pipe wall thickness
Schedule 40
Max. pipe wall thickness (form tool)
1.6” (40.5 mm), depending on mate­rial
Max pipe wall thickness (sin­gle-point)
6.5” (165 mm)
Lift hook capacity
1000 lb (454 kg)
16
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment: Specifications
Dimensions and Weights
The envelope drawings in the following section include the dimensions for each machine configuration, and the weight for each subassembly. Table 2 below includes overall dimensions and
weights for each configuration.
Table 2: Overall Dimensions and Weights
Dimensions
(L x W x H)
Weight
(Std. Mandrel/
Ind. Chuck Mandrel)
81-000-01
(Form tool/air drive)
28.8” x 36.2” x 16.1”
(732 x 919 x 408 mm)
154.5 lb (70.2 kg)/
172 lb (78.2 kg)
81-000-02
(Form tool/hydraulic drive)
28.8” x 25.3” x 16.1”
(732 x 643 x 408 mm)
162 lb (73.6 kg)/
179.5 lb/81.6 kg
81-000-03
(Single-point/air drive)
25.5” x 42.3” x 21.2”
(648 x 1075 x 539 mm)
176 lb (80 kg)/
193.5 lb (88 kg)
81-000-04
(Single-point/hydraulic drive)
25.4” x 30.4” x 21.2”
(645 x 772 x 539 mm)
183.5 lb (83.4 kg)/
201 lb (91.4 kg)
Shipping/storage case
37” x 36.3” x 22.3”
(940 x 922 x 566 mm)
Configuration
Operating Envelope
The drawings on the following pages illustrate the operating envelope for all configurations of the
EP 424:
•
•
•
•
Standard machine with air drive (81-000-01)
Standard machine with hydraulic drive (81-000-02)
Single-point machine with air drive (81-000-03)
Single-point machine with hydraulic drive (81-000-04).
There are also dimensional drawings for the following com­ponents:
•
•
•
•
Standard mandrel with extension legs
Form tool rotating head
Independent chuck mandrel with extension legs
Single-point slide.
E.H. Wachs
Part No. 81-MAN-00, Rev. B17
13.68
347.5
18
Part No. 81-MAN-00, Rev. B
NOTE:
SEE 81-303-00 FOR ALL
EXTENSION RANGES
3.25 MIN
82.6 MIN
4.20 MAX
106.7 MAX
1/2 NPT
LEGS SHOWN FULLY EXTENDED
LEGS SHOWN FULLY RETRACTED
2.73
69.4
5.38
136.5
AIR REQUIREMENTS
AIR CONSUMPTION 95 cfm [2690 l/min]
PRESSURE 90 PSI [6.2 BAR]
MAX FREE SPEED
20 RPM
15.73
399.5
3.50
88.9
MAX TRAVEL
56-198-02
INSERT HOLDER
&
56-711-01
FACING/BEVELING
TOOL
5.38
136.5
3.59
91.1
10.47
265.9
D
29.93
760.2
AXIAL FEED: .071"[1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
1.02
25.9
8.19
208
.29
7.5
(SHOWN WITH
.50 [12.7] THREAD ENGAGEMENT
ON MANDREL)
30.23
767.7
EP 424 End Prep Machine
Standard Configuration with Air Drive (81-000-01)
E.H. Wachs
13.68
347.5
E.H. Wachs
NOTE:
SEE 81-303-00 FOR ALL
EXTENSION RANGES
3.25 MIN
82.6 MIN
4.20 MAX
106.7 MAX
LEGS SHOWN FULLY EXTENDED
LEGS SHOWN FULLY RETRACTED
2.73
69.4
5.38
136.5
MAX FLOW 15 GPM [57 LPM]
MAX PRESSURE 2000 PSI [138 BAR]
MAX FREE SPEED
20 RPM
15.73
399.5
3.50
88.9
MAX TRAVEL
56-198-02
INSERT HOLDER
&
56-711-01
FACING/BEVELING
TOOL
5.38
136.5
3.09
78.4
10.47
265.9
D
29.93
760.2
AXIAL FEED: .071"[1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
1.52
38.6
7.66
194.5
8.19
208
.29
7.5
(SHOWN WITH
.50"[12.7] THREAD ENGAGEMENT
ON MANDREL)
17.41
442.3
Chapter 3, Introduction to the Equipment: Operating Envelope
Standard Config. with Hydraulic Drive (81-000-02)
Part No. 81-MAN-00, Rev. B19
11.90
302.3
(SEE 81-305-00
FOR FULL LEG CHART)
20
Part No. 81-MAN-00, Rev. B
1/2 NPT
AIR REQUIREMENTS
AIR CONSUMPTION 95 cfm [2690 l/min]
PRESSURE 90 PSI
13.00
330.2
MAX FREE SPEED
20 RPM
27.15
689.7
ROTATING
G
81-318-00
HOLDER
&
81-701-00
INSERT TOOL
3.35
85.0
MAX TRAVEL
G
6.70
170.2
25.50
647.6
FEED RATE: .0052" [.132]
PER TRIP ENGAGED
TOTAL STROKE: 6.5" [165.1]
AXIAL FEED: .071" [1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
DIMENSIONS IN BRACKETS ARE MILLIMETERS
8.19
208.0
.50
12.7
THREAD ENGAGEMENT
ON MANDREL
30.23
767.7
EP 424 End Prep Machine
Single-Point Configuration with Air Drive (81-000-03)
E.H. Wachs
11.94
303.2
SEE 81-305-00
FOR FULL LEG CHART
E.H. Wachs
MAX FLOW 15 GPM [57 LPM]
MAX PRESSURE 2000 PSI [138 BAR]
13.00
330.2
MAX FREE SPEED
20 RPM
27.15
689.7
G
81-318-00
HOLDER
&
81-701-00
INSERT TOOL
3.35
85.0
MAX TRAVEL
G
6.70
170.2
25.35
643.8
FEED RATE: .0052" [.132]
PER TRIP ENGAGED
TOTAL STROKE: 6.5" [165.1]
AXIAL FEED: .071" [1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
7.66
194.5
17.41
442.3
8.19
208.0
.50
12.7
THREAD ENGAGEMENT
ON MANDREL
DIMENSIONS IN BRACKETS ARE MILLIMETERS
Chapter 3, Introduction to the Equipment: Operating Envelope
Single-Point Config. with Hydraulic Drive (81-000-04)
Part No. 81-MAN-00, Rev. B21
11.90
302.3
(SEE 81-305-00
FOR FULL LEG CHART)
22
Part No. 81-MAN-00, Rev. B
NOTE:
SEE 81-303-00 FOR ALL
EXTENSION RANGES
3.25 MIN
82.6 MIN
4.20 MAX
106.7 MAX
1/2 NPT
LEGS SHOWN FULLY EXTENDED
LEGS SHOWN FULLY RETRACTED
2.73
69.4
5.38
136.5
AIR REQUIREMENTS
AIR CONSUMPTION 95 cfm [2690 l/min]
PRESSURE 90 PSI
13.00
330.2
MAX FREE SPEED
20 RPM
27.15
689.7
ROTATING
5.38
136.5
FEED RATE: .0052" [.132]
PER TRIP ENGAGED
TOTAL STROKE: 6.5" [165.1]
F 1.90
48.3
81-318-00
HOLDER
&
81-701-00
INSERT TOOL
F
3.35
85.0
MAX
TRAVEL
F
10.29
261.3
E 29.93
760.2
AXIAL FEED: .071" [1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
F
2.51
63.8
8.19
208.0
.50
12.7
THREAD ENGAGEMENT
ON MANDREL
30.23
767.7
EP 424 End Prep Machine
Single-Point with Speed Prep, Air Drive (81-000-05)
E.H. Wachs
E.H. Wachs
NOTE:
SEE 81-303-00 FOR ALL
EXTENSION RANGES
3.25 MIN
82.6 MIN
4.20 MAX
106.7 MAX
11.94
303.2
SEE 81-305-00
FOR FULL LEG CHART
LEGS SHOWN FULLY EXTENDED
LEGS SHOWN FULLY RETRACTED
2.73
69.4
5.38
136.5
MAX FLOW 15 GPM [57 LPM]
MAX PRESSURE 2000 PSI [138 BAR]
13.00
330.2
MAX FREE SPEED
20 RPM
5.38
136.5
FEED RATE: .0052" [.132]
PER TRIP ENGAGED
TOTAL STROKE: 6.5" [165.1]
27.15
689.7
81-318-00
HOLDER
&
81-701-00
INSERT TOOL
1.90
48.3
F
3.35
85.0
MAX
TRAVEL
F
F
10.29
261.3
E
29.93
760.2
AXIAL FEED: .071" [1.80] PER FEED
HANDLE REVOLUTION
(CLOCKWISE)
F
2.51
63.8
8.16
207.2
8.19
208.0
.50
12.7
THREAD ENGAGEMENT
ON MANDREL
17.41
442.3
Chapter 3, Introduction to the Equipment: Operating Envelope
Single-Point with Speed Prep, Hyd. Drive (81-000-06)
Part No. 81-MAN-00, Rev. B23
EP 424 End Prep Machine
Standard Mandrel Dimensions/Leg Chart (81-303-00)
24
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 3, Introduction to the Equipment: Operating Envelope
1.38
34.9
TOOL HOLDER
SHOWN IN OUTER POSITION
13.68
347.4
16.39
416.2
1.79
45.3
1.19
30.1
Rotating Head Assembly (81-304-00)
E.H. Wachs
Part No. 81-MAN-00, Rev. B25
8.50
215.9
MIN CLAMPING
1.75
44.5
25.28
642.1
MAX CLAMPING
26
Part No. 81-MAN-00, Rev. B
LEG SET
23-214-05
WITH SPACER
(23-221-00)
23-214-04
WITH SPACER
(23-221-00)
23-214-03
WITH SPACER
(23-221-00)
23-214-02
WITH SPACER
(23-221-00)
23-214-01
WITH SPACER
(23-221-00)
565.9 - 616.7
591.3 - 642.1
23.28 - 25.28
515.9 - 566.4
22.28 - 24.28
490.5 - 541.0
20.31 - 22.30
453.9 - 503.2
19.31 - 21.30
428.5 - 477.8
17.87 - 19.81
391.9 - 444.5
16.87 - 18.81
366.5 - 419.1
15.43 - 17.50
309.4 - 359.4
12.18 - 14.15
14.43 - 16.50
284.0 - 334.0
11.18 - 13.15
241.3 - 292.1
9.50 - 11.50
MM
215.9 - 266.7
ID RANGE
8.50 - 10.50
INCHES
INDEPENDENT CHUCK MANDREL
23-313-00
WITH SPACER
(23-221-00)
24.85
631.1
EP 424 End Prep Machine
Independent Chuck Dims/Leg Chart (81-305-00)
E.H. Wachs
E.H. Wachs
MIN TOOL POSTION
SHOWN WITH LOW RANGE
TOOL HOLDER 56-205-00
& INSERT TOOL 52-701-01
MAX TOOL POSTION
SHOWN WITH LOW RANGE
TOOL HOLDER 56-205-00
& INSERT TOOL 52-701-01
4.25
107.9
SLIDE TRAVEL: 6.5"
SHOWN WITH .50"
THREAD ENGAGMENT
& 3 TOOL HOLDER SCREWS
23.62
599.8
MIN TOOL POSTION
SHOWN WITH HIGH RANGE
TOOL HOLDER 56-205-01
& INSERT TOOL 52-701-01
7.25
184.1
MAX TOOL POSTION
SHOWN WITH HIGH RANGE
TOOL HOLDER 56-205-01
& INSERT TOOL 52-701-01
2.55
64.7
26.38
670
R13.58
344.8
Chapter 3, Introduction to the Equipment: Operating Envelope
Single-Point Slide (81-306-00)
Part No. 81-MAN-00, Rev. B27
EP 424 End Prep Machine
28
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 4, Assembly, Disassembly, and Storage
Chapter 4
Assembly, Disassembly, and Storage
Packaging
The EP 424 comes in a customized steel shipping/storage case. The case includes compartments
for all standard and optional components, and is designed to hold all compo­nents securely to
prevent damage in shipping.
Store the machine in its case at all times when it is not in use. Figure 4-1 shows the layout of the
components in the case. There are lockdown pins for securing the EP 424 machine, as shown in
Figure 4-2.
Figure 4-1. The photo shows the EP 424 in its case.
E.H. Wachs
Part No. 81-MAN-00, Rev. B29
EP 424 End Prep Machine
Figure 4-2. Two lockdown pins are provided to secure the machine in the storage case.
Always insert the pins through the case brackets and the EP 424 handle when storing the
machine.
Storage Checklist
Before storing the EP 424, perform the following mainte­nance steps. If you are using the machine
in an especially dirty or corrosive environment, perform these steps fre­quently.
• Clean the machine by wiping off dirt, debris, and accu­mulated oil or grease.
• Put oil in the air motor oiler, and operate the motor for a few seconds to lubricate its internal
components.
• Lubricate the machine according to the instructions in Chapter 6.
• Spray or wipe a light coating of anti-corrosion lubricant on non-finished, non-painted surfaces.
• Put the machine in its storage case, with all components stored in their compartments.
• If possible, keep the storage case indoors and away from moisture.
• If you will be storing the machine longer than 30 days, put desiccant packets in the case to
prevent corrosion.
30
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions
Chapter 5
Operating Instructions
Mounting the Mandrel on the Pipe
Typically, you will install the mandrel (either the standard or independent chuck mandrel) in the
pipe before mounting the EP 424 machine. This makes it easier to align the man­drel and mount the
machine.
The standard mandrel is recommended when it can be used on the pipe. It is self-centering, and is
quicker and easier to mount than the independent chuck mandrel. The standard mandrel can be
mounted in pipes with an I.D. range from 3.27” to 23.64” (83.1 to 600.5 mm).
The workpiece may not be suitable for the standard man­drel, such as in the following situations:
•
•
•
•
the I.D. of the pipe is uneven or eroded
the end of the pipe is on a bend
the end surface of the pipe is not square
you need to center the operation on the O.D. of the pipe.
In these cases, you will need to use the independent chuck mandrel. You can use the independent
chuck mandrel for either form tool or single-point operation. The independent chuck mandrel can
be mounted in pipes with an I.D. range from 8.50” to 25.28” (215.9 to 642.1 mm).
E.H. Wachs
Part No. 81-MAN-00, Rev. B31
EP 424 End Prep Machine
Mounting the Universal (Standard) Mandrel
1.
Measure the I.D. of the pipe.
Figure 5-1. Measure the I.D. of the pipe to determine which leg set will be required.
NOTE
If the pipe I.D. is larger than 15.96” (405.4 mm), you will need the extended leg kit.
2.
Refer to the clamp leg chart in Table 1 to select the correct combination of clamp legs. Find
the I.D. you measured (inches or mm) in the appropriate column on the left, then select the
leg extensions listed in the column on the right.
NOTE
See the envelope drawings in Chapter 3 for an illustration of the clamp leg
configurations.
32
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
Table 1: Standard Mandrel Clamping Leg Chart
I.D. Inches
I.D. mm
Leg Extensions Used
Min
Max
Min
Max
3.27
4.20
83.1
106.7
None
4.07
4.99
103.4
126.8
#1
4.86
5.79
123.4
147.1
#2
5.64
6.56
143.3
166.6
#3 & #1
6.46
7.39
164.1
187.7
#3 & #2
7.22
8.15
183.4
207.1
#3, #2, & #1
7.94
8.87
201.7
225.3
#4 & #1
8.77
9.71
222.8
246.6
#4 & #2
9.53
10.46
242.1
265.7
#4, #3, & #1
10.24
11.18
260.1
284.0
#5 & #1
11.09
12.02
281.7
305.3
#5 & #2
11.84
12.77
300.7
324.4
#5, #3, & #1
12.69
13.62
322.3
346.0
#5, #3, & #2
12.58
13.51
319.5
343.2
#6 & #1
13.43
14.36
341.1
364.7
#6 & #2
14.17
15.11
359.9
383.8
#6, #3, & #1
15.03
15.96
381.8
405.4
#6, #3, & #2
With 81-303-01 Extended Leg Kit
3.
14.87
15.80
377.7
401.3
#7 & #1
15.73
16.66
399.5
423.2
#7 & #2
16.47
17.40
418.3
442.0
#7, #3, & #1
17.33
18.26
440.2
463.8
#7, #3, & #2
17.19
18.12
436.6
460.3
#8 & #1
18.05
18.98
458.5
482.1
#8 & #2
18.78
19.72
477.0
500.9
#8, #3, & #1
19.65
20.58
499.1
522.7
#8, #3, & #2
20.38
21.32
517.7
541.5
#8, #3, #2, & #1
21.10
22.04
535.9
559.8
#8, #4, & #1
21.97
22.90
558.0
581.7
#8, #4, & #2
22.70
23.64
576.6
600.5
#8, #4, #3, & #1
Using a 3/16” hex wrench, attach the clamping legs to the mandrel chuck legs with the
captivated screws. If you are using more than one leg set, install the largest leg first, then
“stack” them in size order. Make sure the legs seat squarely, then securely tighten the screws.
E.H. Wachs
Part No. 81-MAN-00, Rev. B33
EP 424 End Prep Machine
Figure 5-2. Screw the captivated screws into the man­drel to secure the legs.
NOTE
Extension leg #1 does not have threaded holes to install other legs on top of it.
4.
Always install extension leg #1 or #2 last, on top of the others. These legs are steel for greater
durability.
Figure 5-3. Use the steel extension legs (#1 or #2) on top when installing multiple legs.
34
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
5.
Using a 1-1/16” wrench or socket, turn the drawbar nut counter-clockwise to retract the
clamping legs.
NOTE
A socket wrench and 1-1/16” socket are provided with the EP 424.
Figure 5-4. Turn the drawbar nut counter-clockwise to retract the clamping legs.
6.
Insert the clamping legs into the I.D. of the pipe. Hold the mandrel so that the legs are far
enough inside the end of the pipe to be out of the way of the machining operation.
NOTE
For stability, the clamp legs should be as close as possi­ble to the end of the pipe.
However, make sure they are far enough into the pipe to avoid being damaged
during the operation. This is espe­cially critical if you are counterboring.
E.H. Wachs
Part No. 81-MAN-00, Rev. B35
EP 424 End Prep Machine
Figure 5-5. Insert the clamping legs into the pipe.
7.
Turn the drawbar nut clockwise to clamp the legs inside the pipe until they are snug enough
to hold the mandrel.
Figure 5-6. Turn the drawbar nut clockwise until the clamping legs are snug in the I.D. of the
pipe.
8.
Check that the legs are square on the pipe I.D., and are far enough from the pipe end for the
operation.
36
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
Figure 5-7. Measure the distance from the pipe end to the clamping legs to make sure there is
enough clear­ance for the operation.
9.
If necessary, adjust the position of the clamping legs. Then turn the drawbar nut clockwise to
clamp the legs securely in the pipe.
Mounting the Independent Chuck Mandrel
Start with the chuck body separated from the mandrel.
1.
Measure the I.D. of the pipe.
Figure 5-8. Measure the I.D. of the pipe to determine which leg set will be required.
E.H. Wachs
Part No. 81-MAN-00, Rev. B37
EP 424 End Prep Machine
2.
Refer to the clamp leg chart in Table 2 to select the correct clamp legs. Find the I.D. you
measured (inches or mm) in the appropriate column on the left, then select the leg set listed in
the column on the right.
NOTE
See the envelope drawings in Chapter 3 for an illustration of the clamp leg
configurations.
Table 2: Independent Chuck Clamping Leg Chart
I.D. Inches
38
I.D. mm
Leg Set Used
Spacer
(23-221-00) Used
Min
Max
Min
Max
8.50
10.50
215.9
266.7
23-313-00
No
9.50
11.50
241.3
292.1
23-313-00
Yes
11.18
13.15
284.0
334.0
23-214-01
No
12.18
14.15
309.4
359.4
23-214-01
Yes
14.43
16.50
366.5
419.1
23-214-02
No
15.43
17.50
391.9
444.5
23-214-02
Yes
16.87
18.81
428.5
477.8
23-214-03
No
17.87
19.81
453.9
503.2
23-214-03
Yes
19.31
21.30
490.5
541.0
23-214-04
No
20.31
22.30
515.9
566.4
23-214-04
Yes
22.28
24.28
565.9
616.7
23-214-05
No
23.28
25.28
591.3
642.1
23-214-05
Yes
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
3.
Screw the 4 chuck legs into the chuck body. Leave about 1/2” of threads exposed for the jam
nut.
Figure 5-9. Screw the chuck legs into the chuck.
4.
Put a jam nut over each leg, with the “shoulder” side of it toward the chuck body. Thread it a
few turns onto the chuck leg.
Shoulder
Figure 5-10. Put on the jam nut as shown, with the shoulder of the nut toward the chuck.
E.H. Wachs
Part No. 81-MAN-00, Rev. B39
EP 424 End Prep Machine
5.
If chuck leg spacers (23-221-00) are required, install a spacer over each of the 4 independent
chuck buttons.
Figure 5-11. If required, put a chuck leg spacer on each chuck button end.
6.
Insert a button into the end of each chuck leg. The but­tons are fitted with o-rings to hold them
in the leg.
Figure 5-12. Put buttons on the end of each chuck leg.
40
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
7.
Place the chuck body inside the I.D. of the pipe and screw the legs out to snug them against
the I.D.
Figure 5-13. Screw the legs out to snug the chuck inside the pipe.
8.
Remove the nuts from the 4 threaded studs, and put the interlocking pieces of the alignment
gauge over the studs with the scale sides facing you.
Figure 5-14. Mount the alignment gauge to the studs in the chuck.
E.H. Wachs
Part No. 81-MAN-00, Rev. B41
EP 424 End Prep Machine
9.
Screw the nuts onto the studs to secure the alignment gauge. The gauge pieces should be tight
against the face plate. You may have to move the chuck out to tighten the gauge against the
face plate.
Figure 5-15. The alignment gauge must be flush against the face plate surface.
10. Loosen the clamp legs slightly, and push the chuck body into the pipe until all four ends of
the alignment gauge are touching the end of the pipe. Re-tighten the legs to hold the chuck
body in place.
Figure 5-16. Push the chuck body into the pipe until all four arms of the alignment gauge are
against the pipe surface.
42
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
NOTE
You will roughly center the chuck body in the pipe (to the precision of the alignment
gauge scales). You will pre­cisely center the mandrel later in this procedure.
11. To center the chuck body, refer to the scales on the alignment gauges. Using a 1-1/8” end
wrench on the flats of the chuck legs, turn opposite legs in or out until the scale touches the
pipe I.D. at the same dis­tance on both sides.
Figure 5-17. Alternately adjust opposite legs to center the chuck in the pipe.
12. When the chuck body is centered, use a 2-1/4” wrench to snug the jam nuts against the chuck
body.
Figure 5-18. When the chuck is rough centered, snug the jam nuts to hold the clamping legs
in place.
E.H. Wachs
Part No. 81-MAN-00, Rev. B43
EP 424 End Prep Machine
13. Remove the alignment gauge from the studs. Make sure you have the nut and both washers
removed from each stud.
Figure 5-19. Remove the alignment gauge and the nuts and washers from the chuck studs.
14. Mount the mandrel onto the chuck.
NOTE
If the chuck does not need any further centering adjust­ment, install a spacer
(23-203-00) over each stud before mounting the mandrel.
Figure 5-20. Mount the mandrel on the independent chuck.
44
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
15. Replace the 2 washers (female washer first) and the nut onto each stud to hold the mandrel in
place. Snug the nuts to finger tightness.
16. Place the indicator mounting collar over the mandrel and slide it close to the pipe.
Figure 5-21. Slide the indicator collar over the end of the mandrel.
17. Tighten the set screws in the indicator collar to hold it in place on the mandrel.
Figure 5-22. Position the collar near the pipe surface and tighten the set screws to hold it in
place.
E.H. Wachs
Part No. 81-MAN-00, Rev. B45
EP 424 End Prep Machine
18. Assemble the indicator and set the magnetic mount onto the indicator mounting collar. Turn
the magnet on to hold the indicator in place.
Figure 5-23. Set the magnetic base of the indicator on the collar, and turn the switch on to
engage the mag­net.
19. Position the tip of the indicator to touch the pipe sur­face. You can indicate on either the O.D.
or the I.D. of the pipe, depending on where the operation needs to be centered.
Figure 5-24. Set the tip of the indicator to touch the pipe, perpendicular to the surface.
46
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Mounting the Mandrel on the Pipe
20. Move the indicator around the pipe end by rotating the mounting collar. Check the reading on
the indicator dial to measure how far the mandrel is off center.
NOTE
Do not adjust the mandrel centering screws if stud spac­ers (23-203-00) are installed.
The mandrel position cannot be adjusted with the spacers.
Figure 5-25. Sweep the indicator around the pipe sur­face to check centering of the mandrel.
You can center on either the O.D. or the I.D. of the pipe, as required for the operation.
E.H. Wachs
Part No. 81-MAN-00, Rev. B47
EP 424 End Prep Machine
21. To center the mandrel, adjust the mandrel centering screws in the face plate.
Figure 5-26. Turn the mandrel centering screws to adjust the position of the mandrel.
22. When you have the mandrel centered, tighten down the nuts on the mandrel mounting studs.
23. Remove the indicator and the indicator mounting col­lar.
Using the Drive Motors
Refer to the instructions in this section for the drive motor (air or hydraulic) provided with your EP
424 machine. The motors are installed and operated the same way for either form tool or single-point operation.
Mounting and Operating the Air Drive
1.
48
To install the air motor, put the motor flange over the 4 motor mounting screws on the EP 424
motor adapter. You may have to rotate the motor slightly to engage the spline in the shaft.
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Using the Drive Motors
Figure 5-27. Put the air motor flange over the screws in the motor adapter.
2.
Rotate the air motor to secure the screw heads in the slotted holes of the flange. Using a 1/4”
hex wrench, tighten the screws securely.
Figure 5-28. Turn the flange to seat the screws in the slots, then tighten the screws.
3.
Make sure the air supply is turned off at the source. Connect the air line to the connector on
the air motor.
4.
Turn on the air supply at the source.
5.
To operate the EP 424, squeeze the trigger on the air motor. The machine (form tool head or
single-point slide) will start to rotate.
NOTE
The air supply must provide 95 cfm at 90 psi (2700 l/min at 6.2 bar).
E.H. Wachs
Part No. 81-MAN-00, Rev. B49
EP 424 End Prep Machine
Figure 5-29. Squeeze the air motor trigger to start the machine.
6.
Adjust the motor speed by turning the speed control­ler.
Figure 5-30. Turn the speed control collar to adjust the rotation speed of the machine.
7.
While holding the air motor trigger, operate the machine as described in the appropriate
section below (form tool or single-point operation).
8.
As the machine cuts, adjust the air motor speed if nec­essary to reduce chatter and achieve the
appropriate end prep finish.
9.
When the prep is complete, release the air motor trig­ger to stop the machine.
NOTE
The use of coolant or cutting lubricant is recommended. This will improve the cutting
performance and increase the life of the tooling.
50
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Using the Drive Motors
Mounting and Operating the Hydraulic Drive
1.
To install the hydraulic motor, put the motor flange over the 4 motor mounting screws on the
EP 424 motor adapter. You may have to rotate the motor slightly to engage the spline in the
shaft.
Figure 5-31. Mount the hydraulic motor flange onto the screws in the motor adapter.
2.
Turn the flange to engage the screw heads in the slots, then tighten the screws using a 1/4”
hex wrench.
Figure 5-32. Turn the flange to seat the screws in the slots, then tighten the screws.
E.H. Wachs
Part No. 81-MAN-00, Rev. B51
EP 424 End Prep Machine
3.
Connect the hydraulic hoses to the ports on the motor as described in Figure 5-33.
Tank (return)
connector
Pressure
connector
Figure 5-33. Connect the hydraulic hoses to the motor as shown.
4.
Turn on the hydraulic power supply. Set it to 10 gpm at 1500 psi (38 l/min at 103 bar).
5.
Push the hydraulic drive lever toward the main body of the machine. The machine will start
to rotate.
52
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Using the Drive Motors
Figure 5-34. Turn the hydraulic lever to the ON posi­tion as shown.
6.
Make sure the machine is turning clockwise. If it is turning the wrong way, the hydraulic
hoses are reversed. Turn off the HPU and switch the hoses.
7.
Adjust the drive motor speed by turning the speed dial on the hydraulic motor.
NOTE
The form tool head has arrows indicating the correct direction of rotation.
E.H. Wachs
Part No. 81-MAN-00, Rev. B53
EP 424 End Prep Machine
Figure 5-35. Use the speed dial on the hydraulic man­ifold to adjust the machine rotation
speed.
8.
While holding the hydraulic drive lever on, operate the machine as described in the appropriate section below (form tool or single-point operation).
9.
As the machine cuts, adjust the hydraulic motor speed if necessary to reduce chatter and
achieve the appro­priate end prep finish.
10. When the prep is complete, release the hydraulic drive lever to stop the machine.
NOTE
The use of coolant or cutting lubricant is recommended. This will improve the cutting
performance and increase the life of the tooling.
54
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Form Tool Operation
Form Tool Operation
The EP 424 has three tool holders, which can each hold a different tool. This allows you to perform
any combination of facing, beveling, and counterboring simultaneously.
Make sure the EP 424 is set up as follows for form tool operation:
• Use the standard mandrel, if possible for the workpiece.
• Have the single-point slide removed and the rotating tool head installed. (See “Removing the
Single-Point Kit” in the next section.)
• If your EP 424 is equipped with the Speed Prep autofeed module, set the axial feed selector to
0° when doing form tool operations.
NOTE
Setting the feed selector to 0° will reduce wear on the Speed Prep components
when you are not using the autofeed.
Figure 5-36. Set the Speed Prep selector to 0° before doing form tool operations.
E.H. Wachs
Part No. 81-MAN-00, Rev. B55
EP 424 End Prep Machine
Planning the Operation
Operating Envelope
Make sure you have adequate clearance around the work­piece. See the operating envelope drawings in Chapter 3 for reference.
Selecting Tooling
Use the following charts to select the appropriate tooling for the operation.
Figure 5-37. The chart describes the tooling used for facing/beveling operations.
56
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Form Tool Operation
Figure 5-38. The chart describes the tooling used for counterboring.
Figure 5-39. The chart describes the tooling used for deburring.
E.H. Wachs
Part No. 81-MAN-00, Rev. B57
EP 424 End Prep Machine
Figure 5-40. The chart describes the tooling used for J-prep operations.
Adjusting the Tool Holder Positions
You may need to change the positions of the tool holders in the rotating head, depending on the
pipe diameter. Each tool holder can be set to an “inner” (small diameter) or “outer” (large diameter) position.
1.
Using a 1/4” hex wrench, remove the 8 screws holding the tool holder to the rotating head.
(Note: if the tool holder is already in the outer position, it will have 6 screws holding it.)
58
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Form Tool Operation
Figure 5-41. The photo shows the tool holder moved to the “outer” position for larger
diameter pipes.
2.
Move the tool holder to the other position. Line up the holes and re-insert the screws. Use 6
screws if setting the holder to the outer position.
Setting Up and Mounting the EP 424
You will probably find it easiest to assemble the main com­ponents of the EP 424 as you install the
machine. The fol­lowing is the recommended sequence for installation:
• Configure and mount the mandrel in the workpiece, as described at the beginning of this
chapter.
• Install the machine body onto the mandrel.
• Install the tooling in the rotating tool head.
• Install the drive motor.
If desired, you can assemble the machine and then mount it on the workpiece. You will need a
lifting device to support the machine as you mount it.
Assembling the Machine Components
The following procedure assumes that the mandrel has been mounted in the pipe, as described
earlier in this chapter.
1.
Attach a crane or other lifting device to the lift hook on the machine body.
E.H. Wachs
Part No. 81-MAN-00, Rev. B59
EP 424 End Prep Machine
NOTE
It is recommended that you use a lifting device to pick up the EP 424. If you are lift­ing
it manually, have two operators lift it.
Figure 5-42. Attach the lifting device to the lift hook.
2.
Use the lifting device to pick up the EP 424 and posi­tion it for mounting on the mandrel. If
you do not have a lifting device, two people can lift the machine into place using the handles.
Figure 5-43. Position the machine to mount it on the mandrel.
60
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Form Tool Operation
3.
Slide the machine forward on the mandrel. Turn the machine back and forth while pushing to
engage it all the way onto the spline.
Figure 5-44. Push the machine forward onto the man­drel.
4.
When the machine is fully engaged on the spline, lower the lifting device slightly to take the
tension off it.
5.
Turn the feed handle clockwise to engage the mandrel threads in the feed nut.
NOTE
Push the machine forward while turning the feed handle to start the threads.
E.H. Wachs
Part No. 81-MAN-00, Rev. B61
EP 424 End Prep Machine
Feed Nut
Mandrel
threads
Figure 5-45. Turn the feed handle clockwise to engage the mandrel threads in the feed nut.
6.
Turn the feed handle clockwise until the drawbar nut emerges from the back of the machine.
Figure 5-46. Engage the mandrel threads fully in the feed nut for stable operation.
7.
62
Using a 3/16” hex wrench, loosen the tooling set screws in the tool holder and put the tool in
the holder. Tighten the set screws.
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Form Tool Operation
Direction of
Rotation
Figure 5-47. Insert the tool in the tool holder and tighten the set screws holding it. Make sure
the cutting edge of the tool is toward the direction of rotation, as shown.
8.
Install any other tools required for the operation in the other tool holders. You can perform up
to 3 operations simultaneously—for example, facing, beveling, and counterboring.
9.
Turn the feed handle clockwise until the tools are close to the pipe end. If necessary, loosen
the set screws and adjust the tool positions for the required operation.
Figure 5-48. Turn the feed handle to position the tools near the cutting surface. Adjust the
tool position if necessary.
10. Install and connect the drive motor as described earlier in this chapter.
11. Turn on the power source (air or hydraulic).
12. Turn on the drive motor. The machine will start to rotate. Adjust the motor speed using the
speed control­ler on the drive.
E.H. Wachs
Part No. 81-MAN-00, Rev. B63
EP 424 End Prep Machine
WARNING
Keep hands clear of the rotat­ing head while the machine is operating. Contact with the head
or tooling could result in serious injury.
NOTE
The use of coolant or cutting lubricant is recommended. This will improve the cutting
performance and increase the life of the tooling.
13. Turn the feed handle clockwise to feed the tooling into the pipe face. Check the radial posi-
tion of the tooling. Stop the machine if you need to adjust the tool posi­tion.
14. Continue feeding the tooling into the pipe. Adjust the drive motor speed if necessary to
reduce chatter and achieve the appropriate end prep finish.
15. You can use the scale on the feed housing to measure the axial depth of cut. Each line on the
the scale is 0.001” (0.025 mm) of feed.
Figure 5-49. Use the scale on the feed housing to measure axial feed distance.
16. When the prep is complete, turn the feed handle coun­ter-clockwise to retract the tooling from
the pipe end. Release the air motor trigger to stop the machine.
Removing the Machine from the Workpiece
1.
Turn the feed handle counter-clockwise to retract the tooling away from the pipe end.
2.
It is recommended that you remove the tooling from the tool holders before removing the
machine. This prevents accidental damage to the tooling, or damage or injury caused by the
tooling in case of a collision while moving the machine.
3.
Disconnect the power source (air or hydraulic) from the drive motor.
4.
Loosen the 4 motor mounting screws and remove the drive motor.
64
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
5.
Connect the lifting device to the lifting eye on the machine. Raise the lift enough to put slight
tension on the chain or strap.
6.
Turn the feed handle counter-clockwise until the threads on the mandrel disengage from the
feed nut.
7.
Make sure the lift is supporting the machine. Pull the machine back off the mandrel, and set it
on the floor or a stable work surface.
8.
If the standard mandrel is installed, use a 1-1/16” wrench or socket to turn the drawbar nut
counter-clockwise to loosen the clamp legs.
9.
If the independent chuck mandrel is installed, loosen the jam nuts and then loosen the clamp
legs. Pull the mandrel out of the pipe.
10. If you are finished with the machine, or are going to work on a different sized pipe, remove
the clamp leg extensions from the mandrel.
Single Point Operation
Installing the Single-Point Kit
If your EP 424 machine is equipped with the single-point option kit, it will include the single-point
slide, trip ring, and independent chuck as additional components. Set up the machine as described
below for single-point operation.
1.
Set the machine on a stable work surface that can sup­port its weight. Use a lifting device to
lift the EP 424.
2.
If the mandrel is installed, remove it by turning the feed handle counter-clockwise until the
mandrel is threaded out of the feed nut.
E.H. Wachs
Part No. 81-MAN-00, Rev. B65
EP 424 End Prep Machine
Figure 5-50. Turn the feed handle counter-clockwise to thread the mandrel out of the feed
nut.
3.
Pull the mandrel out through the front of the machine.
Figure 5-51. Pull the mandrel out of the machine.
4.
Using a 5/16” hex wrench, remove the 6 screws hold­ing the rotating head to the main shaft.
66
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Figure 5-52. Remove the 6 screws holding the rotat­ing head to the main shaft.
5.
Remove the rotating head from the main shaft.
Figure 5-53. Remove the rotating head.
6.
Install the trip assembly onto the front of the machine, with the trip knobs toward the feed
handle side. Fit the ring of the trip assembly around the the rim of the main housing, with the
set screws aligned with the flats in the housing.
E.H. Wachs
Part No. 81-MAN-00, Rev. B67
EP 424 End Prep Machine
Figure 5-54. Mount the trip assembly on the housing.
7.
Using a 1/8” hex wrench, tighten the 4 set screws in the trip assembly.
NOTE
The trip assembly screws are on the back of the ring.
Figure 5-55. Tighten down the 4 set screws while holding the trip ring assembly in place.
68
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
8.
Put the single-point slide into place on the main shaft. Align the 3 dowel pins in the slide with
the holes in the shaft, and press the slide into place.
NOTE
Make sure the felt wiper is in place on the back of the sin­glepoint slide.
Figure 5-56. There are three dowel pins in the back of the single-point slide to mount it to the
main shaft.
E.H. Wachs
Part No. 81-MAN-00, Rev. B69
EP 424 End Prep Machine
9.
Using a 5/16” hex wrench, tighten the 6 captivated screws in the single-point slide to secure
it to the main shaft.
Figure 5-57. Tighten the captivated screws in the 6 holes to attach the single-point slide to
the main shaft.
10. If you want to install the mandrel before mounting the machine on the workpiece, insert the
threaded end of the mandrel through the single-point slide. You may have to turn the mandrel
slightly while pushing it to engage the spline.
Figure 5-58. Insert the mandrel through the single-point slide.
11. Turn the feed handle clockwise to engage the threads of the mandrel into the feed nut. Turn
the handle until the threads emerge through the back of the rear feed assembly.
70
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Figure 5-59. Turn the feed handle clockwise to engage the mandrel threads in the feed nut.
Planning the Operation
Operating Envelope
Make sure you have adequate clearance around the work­piece. See the operating envelope drawings in Chapter 3 for reference.
Selecting Tool Holder
Two tool holders are provided with the single-point slide:
• low-range (part no. 56-424-00), for pipe O.D. range 4.24”-23.62” (108-600 mm)
• high-range (part no. 56-424-01), for pipe O.D. range 7.25”-24” (184-610 mm).
For most applications, you can use either tool holder. Make sure you select one with a range that
includes the O.D. of the pipe you are machining.
E.H. Wachs
Part No. 81-MAN-00, Rev. B71
EP 424 End Prep Machine
Beveling O.D. Set-Back
The O.D. set-back is the distance from the end of the pipe where you will start the beveling operation. It is determined by the angle(s) of the bevel, the pipe wall thickness, the land thickness, the
land root radius, and the land extension.
For a single-angle bevel, compute the set-back using the fol­lowing formula:
S
A
W
R
L
E
S = R + E + [tan(A) x (W - L - R)]
R
S = Set-Back
R = Root Radius
L = Land
E = Land Extension
A = Bevel Angle
W = Wall Thickness (After Counterbore)
Figure 5-60. The diagram illustrates how to compute the O.D. set-back when performing a
single-angle bevel.
72
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
SINGLE-ANGLE BEVEL EXAMPLE:
R = 0.125”
L = 0.100”
E = 0.125”
A = 20°
W = 0.800”
S = 0.125” + 0.125” + [tan(20°) x (0.800” - 0.100” - 0.125”]
= 0.250” + [0.364 x 0.575”]
= 0.459”
For a compound bevel, use the following formula:
S
A2
W
A1
T
R
L
E
R
S = R + E + [tan(A2) x (W - T)] + [tan(A1) x (T - L - R)]
S = Set-Back
R = Root Radius
L = Land
E = Land Extension
A1 = Inner Bevel Angle
A2 = Outer Bevel Angle
T = Transition (from I.D.)
W = Wall Thickness (After Counterbore)
Figure 5-61. The diagram illustrates how to compute the O.D. set-back when performing a
compound bevel.
E.H. Wachs
Part No. 81-MAN-00, Rev. B73
EP 424 End Prep Machine
COMPOUND BEVEL EXAMPLE:
R = 0.125”
L = 0.100”
E = 0.125”
A1 = 30°
A2 = 10°
T = 0.750”
W = 1.875”
S = 0.125” + 0.125” + [tan(10°) x (1.875” - 0.750”]
+ [tan(30°) x (0.750” - 0.125” - 0.125”]
= 0.250” + [0.176 x 1.125”] + [0.577 x 0.500]
= 0.250” + 0.198 + 0.289”
= 0.737”
Setting Up and Mounting the EP 424
You will probably find it easiest to assemble the main com­ponents of the EP 424 as you install the
machine. The fol­lowing is the recommended sequence for installation:
•
•
•
•
Configure and mount the mandrel in the workpiece, as described in the previous section.
Install the machine body onto the mandrel.
Install the tool holder and tooling in the single-point slide.
Install the drive motor.
If desired, you can assemble the machine and then mount it on the workpiece. You will need a
lifting device to support the machine as you mount it.
Assembling the Machine Components
The following procedure assumes that the mandrel has been mounted in the pipe, as described
earlier in this chapter.
1.
Attach a crane or other lifting device to the lift hook on the machine body.
NOTE
It is recommended that you using a lifting device to pick up the EP 424. If you are
lift­ing it manually, have two operators lift it.
74
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Figure 5-62. Attach the lifting device to the lift ring.
2.
Use the lifting device to pick up the EP 424 and posi­tion it for mounting on the mandrel. If
you do not have a lifting device, two people can lift the machine into place using the handles.
Figure 5-63. Position the EP 424 to mount it on the mandrel.
3.
Slide the machine forward on the mandrel. Turn the machine back and forth while pushing to
engage it all the way onto the spline.
E.H. Wachs
Part No. 81-MAN-00, Rev. B75
EP 424 End Prep Machine
Figure 5-64. Push the machine forward on the man­drel until you can engage the mandrel
threads in the feed nut.
76
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
4.
When the machine is fully engaged on the spline, lower the lifting device slightly to take the
tension off it.
NOTE
Push the machine forward while turning the feed handle to start the threads.
5.
When the machine is as far forward as it will go, turn the feed handle clockwise to engage the
mandrel threads in the feed nut.
6.
Turn the feed handle clockwise until the end of the mandrel emerges from the back of the
machine. Feed the machine until at least 1/2” (13 mm) of threads on the mandrel are visible.
Figure 5-65. Engage the mandrel threads fully in the feed nut for stable operation.
7.
Install the autofeed stop plate on the end of the man­drel. The stop plate prevents the machine
from autofeeding all the way off the mandrel.
8.
Using a 3/16” hex wrench, loosen the tooling set screws in the male slide and put the tool
holder with the tool in the slide. Tighten the set screws.
E.H. Wachs
Part No. 81-MAN-00, Rev. B77
EP 424 End Prep Machine
Figure 5-66. Install the tool holder in the slide.
9.
Using a 5/16” hex wrench, turn the starwheel on the slide to position the tool just beyond the
O.D. of the pipe.
Figure 5-67. Turn the starwheel until the tool bit is positioned at the required start point.
10. Turn the feed handle clockwise to advance the tool to the starting position above the O.D. of
the pipe.
78
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Using the Speed Prep Autofeed
1.
Loosen the knob on the Speed Prep module, and slide the gauge to the desired angle on the
scale. Refer to the appropriate scale for using 1 trip or 2 trips. Tighten the knob.
WARNING
The Speed Prep autofeed can feed the machine until it comes off the mandrel. Crushing or
other serious injuries could occur. Use the autofeed stop plate (81-316-00) to keep the
machine from feeding too far.
2.
Engage the required number of trips. For multiple trips, engage them on opposite sides of the
trip assem­bly.
3.
Start the drive motor to operate the machine. Ensure that the starwheel is turning when it
strikes the engaged trips.
4.
To engage the Speed Prep autofeed, pull the feed han­dle back toward you. You will feel it
“snap” into place. Immediately let go of the feed handle.
5.
As the machine rotates, the autofeed will turn the feed handle counter-clockwise.
6.
To disengage the autofeed, push the feed handle in.
Compound Bevel
Use the knob stops to set the angles.
1.
Set the Speed Prep knob to the location for the starting angle (the angle at the O.D. of the
pipe). Lock the knob in place.
2.
Move the left knob stop up against the knob and tighten it.
Figure 5-68. Set the left knob stop against the Speed Prep knob.
E.H. Wachs
Part No. 81-MAN-00, Rev. B79
EP 424 End Prep Machine
3.
Loosen the Speed Prep knob and set it to the location of the transition angle. Lock the knob in
place.
4.
Move the right knob stop up against the knob and tighten it.
Figure 5-69. Set the right knob stop.
5.
Set the Speed Prep knob back to the starting angle position and lock it in place.
6.
Measure and mark the transition point on the pipe face surface.
7.
Start the cutting operation on the O.D. of the pipe. Pull the feed handle to engage the autofeed
when the tool begins to cut the pipe.
8.
When the tool reaches the transition point, loosen the Speed Prep knob and move it over
against the right knob stop. Tighten the knob.
9.
Continue until the bevel is complete.
Removing the Machine from the Workpiece
1.
Using a 5/16” hex wrench, turn the starwheel on the slide clockwise to retract the tool away
from the pipe.
2.
Turn the feed handle counter-clockwise to retract the single-point slide away from the pipe
end.
3.
It is recommended that you remove the tool holder from the slide before removing the machine. This pre­vents accidental damage to the tooling, or damage or injury caused by the
tooling in case of a collision while moving the machine.
4.
Disconnect the power source (air or hydraulic) from the drive motor.
80
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
5.
Loosen the 4 motor mounting screws and remove the drive motor.
6.
Connect the lifting device to the lifting eye on the machine. Raise the lift enough to put slight
tension on the chain or strap.
7.
Turn the feed handle counter-clockwise until the threads on the mandrel disengage from the
feed nut.
8.
Make sure the lift is supporting the machine. Pull the machine back off the mandrel, and set it
on the floor or a stable work surface.
9.
If the standard mandrel is installed, use a 1-1/16” wrench or socket to turn the drawbar nut
counter-clockwise to loosen the clamp legs.
10. If the independent chuck mandrel is installed, loosen the jam nuts and then loosen the clamp
legs.
11. Pull the mandrel out of the pipe.
12. If you are finished with the machine, or are going to work on a different sized pipe, remove
the clamp leg extensions from the mandrel.
Removing the Single-Point Kit
1.
Set the machine on a stable work surface that can sup­port its weight. Use a lifting device to
lift the EP 424.
2.
If the mandrel is installed, remove it by turning the feed handle counter-clockwise until the
mandrel is threaded out of the feed nut.
Figure 5-70. Turn the feed handle counter-clockwise until the mandrel is threaded out of the
feed nut.
E.H. Wachs
Part No. 81-MAN-00, Rev. B81
EP 424 End Prep Machine
3.
Pull the mandrel out through the front of the machine.
Figure 5-71. Pull the mandrel out of the machine.
4.
Using a 5/16” hex wrench, completely loosen the 6 captivated screws holding the single-point slide to the main drive assembly.
Figure 5-72. Loosen the 6 screws holding the single-point slide.
5.
82
Remove the single-point slide from the main shaft.
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Figure 5-73. Remove the single-point slide.
6.
Using a 1/8” hex wrench, loosen the 4 set screws in the trip assembly.
Figure 5-74. Loosen the set screws holding the trip assembly to the housing.
7.
Remove the trip assembly from the main housing.
E.H. Wachs
Part No. 81-MAN-00, Rev. B83
EP 424 End Prep Machine
Figure 5-75. Remove the trip assembly.
8.
Replace the rotating tool head on the main shaft. Align the 3 dowel pins in the head with the
holes in the shaft, and press the head into place.
Figure 5-76. Align the dowel pins in the rotating head (indicated by arrows) with the holes in
the main shaft, and press the head onto the shaft.
9.
84
Using a 5/16” hex wrench, tighten the 6 captivated screws in the rotating head to secure it to
the main shaft.
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 5, Operating Instructions: Single Point Operation
Figure 5-77. Tighten the 6 screws holding on the rotating head.
E.H. Wachs
Part No. 81-MAN-00, Rev. B85
EP 424 End Prep Machine
86
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 6, Routine Maintenance
Chapter 6
Routine Maintenance
Lubrication
Main Drive Assembly
There is one grease fitting on the main drive assembly.
Figure 6-1. The grease fitting is at the bottom of the main drive assembly housing.
Every 30 days (more often with heavy use), apply grease through the fitting.
1.
Using a 3/16” hex wrench, remove the plug in the top of the main drive housing.
E.H. Wachs
Part No. 81-MAN-00, Rev. B87
EP 424 End Prep Machine
Figure 6-2. Remove the grease plug before putting grease into the main drive assembly.
2.
Re-install the plug in the top of the house. Screw the plug in until it is flush; do not screw it in
all the way.
Figure 6-3. Insert the plug and screw it in until it is flush with the top of the housing.
Felt Wipers
Both the rotating head and single-point slide have a felt wiper to lubricate the mandrel. Apply oil
directly to the wiper each time you disassemble the machine. If you see the mandrel getting dry,
remove the rotating head or single-point slide to lubricate the wiper.
Inspect the condition of the wiper. Replace it if it is dam­aged, deformed from wear, or very dirty.
88
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 6, Routine Maintenance: Lubrication
Figure 6-4. Apply oil to the felt wiper in the rotating head.
Figure 6-5. Replace felt wipers when they become worn or dirty.
Single-Point Slide
Each time you use the single-point slide, oil the feed screw. Apply a light coating of oil.
E.H. Wachs
Part No. 81-MAN-00, Rev. B89
EP 424 End Prep Machine
Feed Screw
Figure 6-6. Lubricate the feed screw with a light coat­ing of oil.
Mandrel
3.
Oil the spline on the mandrel (standard or independent chuck) each time you use it. Apply a
light coating of oil.
4.
Each time you use the standard mandrel, oil the chuck legs where they engage in the mandrel
slots. Apply a light coating of oil.
Spline
Mandrel leg slots
Figure 6-7. Lubricate the mandrels at the points shown. Wipe on a light coating of oil.
90
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 6, Routine Maintenance: Drive Motor Lubrication
Drive Motor Lubrication
The hydraulic motor is self-lubricating and requires no routine maintenance.
See the air motor manufacturer’s manual for full mainte­nance information. The manual is included at the end of Chapter 7 of this manual. Air motor lubrication guidelines are the following:
• An air line lubricator is recommended with the air motor. Use Ingersoll-Rand No. 50 air motor
oil or equivalent.
• Every month, grease the air motor through the grease fitting on the motor. Use Ingersoll-Rand
No. 28 grease or equivalent. Inject 1.5 cc of grease.
Figure 6-8. Grease the air motor fitting once a month.
E.H. Wachs
Part No. 81-MAN-00, Rev. B91
EP 424 End Prep Machine
92
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 7, Service and Repair
Chapter 7
Service and Repair
Adjustments
Adjusting the Single-Point Slide
You can adjust the feed tension on the single-point slide. The slide should be adjusted so that you
can turn the star­wheel by hand using a tight grip. The starwheel should not wobble or turn easily.
If the starwheel is loose or turns too easily, use the follow­ing procedure to adjust the tension on the
slide.
Tighten the Starwheel Stop Collar
1.
Using a 5/32” hex wrench, loosen the screw in the stop collar adjacent to the starwheel.
2.
Using the hex wrench in the head of the screw, rotate the stop collar so that it is tight against
the starwheel.
3.
Re-tighten the screw to secure the stop collar.
4.
Check the tension on the starwheel. If it is acceptable, no further adjustment is necessary.
Adding/Removing Gib Shims
Shims are used under the gibs to set the vertical tension on the male slide. Shims are “stacked” to
achieve the desired tension.
• Adding shims will loosen the tension on the slide.
• Removing shims will tighten the tension on the slide.
There should always be the same number of shims under both gibs.
E.H. Wachs
Part No. 81-MAN-00, Rev. B93
EP 424 End Prep Machine
As the slide wears, you may have to remove a shim to reset the tension. Check the male slide to see
if there is any verti­cal wobble. If you can move the slide, you will need to remove a shim on each
side.
1.
Using a 5/16” hex wrench, securely tighten down all 4 screws holding each gib. Check the
male slide for ver­tical wobble. Move the slide to both ends of travel, checking it as you go.
NOTE
If the slide is too tight, you may need to add a shim. The procedure for adding shims
is the same.
2.
If you can move the slide vertically at any position, remove all 4 screws from each gib and
take the gibs off.
3.
Remove one shim from each side. Stack the remaining shim(s) and the wear plate to line up
the holes in the base plate.
4.
Replace the gibs and the screws. Tighten the screws down securely.
5.
Move the slide through the full range of travel, check­ing the tension as you go.
NOTE
If the slide is too tight after you remove a shim, replace the shim and then adjust the
tension using the push plate set screws. See instructions in the next section.
Adjust the Push Plate Set Screws
Set the final tension of the slide using the set screws on the side push plate.
There are four set screw holes in the side of the slide. Each hole has a screw for adjusting the push
plate, and a second screw inserted as a jam screw.
1.
Using a 5/16” hex wrench in the end of the feed screw, turn the screw until the male slide is
all the way to the inner end of the screw.
2.
Using the 5/16” hex wrench, crack loose the 4 screws on each gib.
3.
Using a 5/32” hex wrench, remove the jam screws from all 4 set screw holes.
4.
With the 5/32” hex wrench, snug down the 2 set screws on the ends. Slightly loosen the 2 set
screws in the middle.
94
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 7, Service and Repair: Adjustments
5.
Turn the feed screw to move the male slide through the full range of travel. Check for appropriate resis­tance as you turn the screw, and loosen or tighten the 2 end screws as necessary to
adjust the tightness.
6.
When the tension is equal along the full length of travel, snug down the 2 middle set screws.
7.
Move the slide along the length of travel and adjust the screws as necessary.
8.
Replace and tighten the jam screws on all 4 set screws.
Calibrating the Speed Prep Scale
If necessary, you can move the Speed Prep scale to make sure the bevel angle settings are accurate.
You should peri­odically check the calibration, especially if your beveling operation requires very
accurate angles.
Use the following procedure to check the calibration and adjust the scale. The procedure includes
performing the beveling operation on an actual workpiece, since the cali­bration depends on a
realistic cutting process. See the detailed instructions in Chapter 5 for setting up and per­forming a
single-point bevel.
1.
Configure the EP 424 for single-point operation.
2.
Mount the machine on a pipe or sample workpiece suitable for single-point beveling.
3.
Install a single-point tool in the slide and configure the machine to start the beveling operation.
4.
Attach power to the drive motor and operate the machine until it starts to cut the workpiece.
5.
Turn off the drive motor.
6.
Engage one trip on the trip assembly.
7.
Loosen the Speed Prep knob and set it so that the gauge is at 30°. Tighten the knob to lock it
in place.
8.
Turn the feed handle to set the axial feed scale to 0 (or to any reference reading). Make a note
of the reading on the axial feed scale.
9.
Start the drive motor. The single-point slide will start to rotate.
10. When the slide reaches the top of rotation, pull out the feed handle to start the autofeed.
11. Count the rotations as the machine operates. When it reaches 10 rotations, push in the feed
handle to stop the autofeed. Turn off the drive motor.
12. Note the reading on the axial feed scale. Subtract the original reading at the start from the
current reading to determine the measured axial feed.
E.H. Wachs
Part No. 81-MAN-00, Rev. B95
EP 424 End Prep Machine
13. Find the measured axial feed in Table 1 below, and read across for the actual bevel angle.
Make a note of the angle.
Table 1: Speed Prep Calibration
Measured Axial Feed*
Actual Bevel Angle
(rounded to 0.5°)
.027”
26.5°
.028”
27.5°
.029”
29°
.030”
30°
.031”
31°
.032”
32.5°
.033”
33.5°
* 10 rotations, 1 trip engaged, Speed Prep set to 30°.
14. Using a 5/64” hex wrench, loosen the 2 button head cap screws on the Speed Prep scale, and
slide the scale so that the angle you found in the previous step is aligned with the gauge on
the Speed Prep knob.
EXAMPLE: If you set the axial feed scale to 0 at the start, and it was at .029” after 10
rotations, you will set the Speed Prep gauge to 29°.
15. Re-tighten the button head cap screws on the scale.
96
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 8, Parts Lists and Drawings
Chapter 8
Parts Lists and Drawings
Refer to the following drawings for parts identification and ordering. Each drawing includes a
parts list for the assem­bly.
E.H. Wachs
Part No. 81-MAN-00, Rev. B97
EP 424 End Prep Machine
Standard Config., Air Drive (81-000-01)
9
ITEM
PART NUMBER
QTY.
1
2
3
56-710-01
56-711-01
56-LIT-01
1
1
1
DESCRIPTION
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
4
81-035-00
1
COVER, REAR HOUSING
5
6
81-086-00
81-166-00
1
1
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
7
8
81-300-00
81-301-00
1
1
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
9
10
11
81-303-00
81-304-00
81-311-00
1
1
1
ASSEMBLY, STANDARD MANDREL
ROTATING HEAD ASSEMBLY
ASSEMBLY, AIR DRIVE
12
13
14
81-312-00
81-MAN-00
90-800-28
1
1
1
STORAGE CASE, EP-424 (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
15
90-800-40
1
WRENCH, 3/16-3/8 HEX SET (NOT SHOWN)
16
90-800-47
1
SOCKET, 1/2 DRV x 5/16 HEX DRIVER LG. (NOT SHOWN)
17
90-800-62
1
WRENCH, 3/16 HEX 9" T-HANDLE (NOT SHOWN)
18
19
90-800-63
90-800-88
1
1
WRENCH, 1/2 RATCHET (NOT SHOWN)
SOCKET, 1/2 X 1-1/16 6-PT (NOT SHOWN)
10
7
4
8
11
98
Part No. 81-MAN-00, Rev. B
E.H. Wachs
E.H. Wachs
9
11
10
7
56-710-01
56-711-01
56-LIT-01
81-035-00
81-086-00
81-166-00
81-300-00
81-301-00
81-303-00
81-304-00
81-310-00
81-312-00
81-MAN-00
90-800-28
90-800-40
90-800-47
90-800-62
90-800-63
90-800-88
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
4
PART NUMBER
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY.
DESCRIPTION
8
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
COVER, REAR HOUSING
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, STANDARD MANDREL
ROTATING HEAD ASSEMBLY
ASSEMBLY, HYD. DRIVE
STORAGE CASE, EP-424 (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
WRENCH, 3/16 - 3/8 HEX SET (NOT SHOWN)
SOCKET, 1/2 DRV X 5/16 HEX DRIVER LG. (NOT SHOWN)
WRENCH, 3/16 HEX 9" T-HANDLE (NOT SHOWN)
WRENCH, 1/2 RATCHET (NOT SHOWN)
SOCKET, 1/2 X 1-1/16 6PT. (NOT SHOWN)
Chapter 8, Parts Lists and Drawings:
Standard Config., Hydraulic Drive (81-000-02)
Part No. 81-MAN-00, Rev. B99
100
14
18
15
16
8
56-710-01
56-711-01
56-715-00
56-LIT-01
60-700-04
81-086-00
81-166-00
81-300-00
81-301-00
81-302-00
81-303-00
81-303-01
81-304-00
81-305-00
81-306-00
81-307-00
81-309-00
81-311-00
81-312-00
81-316-00
81-317-00
81-701-01
81-702-00
81-MAN-00
90-800-28
90-800-39
90-800-40
90-800-47
90-800-62
90-800-63
90-800-88
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
9
PART NUMBER
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY
DESCRIPTION
10
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
HOLDER KIT, C'BORE (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
TOOL, C'BORE 4-12 LC (NOT SHOWN)
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, AUTO FEED
ASSEMBLY, STANDARD MANDREL (NOT SHOWN)
LEG EXTENSION EXTENDED KIT (NOT SHOWN)
ROTATING HEAD ASSEMBLY (NOT SHOWN)
CHUCK, 10"-24" INDEPENDENT
SINGLE POINT SLIDE ASSY.
TRIP ASSEMBLY
KIT, INDICATOR (NOT SHOWN)
ASSEMBLY, AIR DRIVE
STORAGE CASE, EP-424 (NOT SHOWN)
SAFETY STOP ASSEMBLY (NOT SHOWN)
FEED LOCK ASSEMBLY (NOT SHOWN)
INSERT, PACKAGING (HSS) (NOT SHOWN)
HOLDER KIT, SINGLE POINT (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
WRENCH, 1/8 HEX T-HANDLE (NOT SHOWN)
WRENCH, 3/16 - 3/8 HEX SET (NOT SHOWN)
SOCKET, 1/2 DRV X 5/16 HEX DRIVE LONG (NOT SHOWN)
WRENCH, 3/16 HEX X 9" T-HANDLE (NOT SHOWN)
WRENCH, 1/2 DRV RATCHET (NOT SHOWN)
SOCKET, 1/2 DRV X 1-1/16 6-PT. (NOT SHOWN)
EP 424 End Prep Machine
Single-Point with Independent Chuck, Air Drive (81-000-03)
Part No. 81-MAN-00, Rev. B
E.H. Wachs
E.H. Wachs
PART NUMBER
56-710-01
56-711-01
56-715-00
56-LIT-01
60-700-04
81-086-00
81-166-00
81-300-00
81-301-00
81-302-00
81-303-00
81-303-01
81-304-00
81-305-00
81-306-00
81-307-00
81-309-00
81-310-00
81-312-00
81-316-00
81-317-00
81-701-01
81-702-00
81-MAN-00
90-800-28
90-800-39
90-800-40
90-800-47
90-800-62
90-800-63
90-800-88
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY
DESCRIPTION
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
HOLDER KIT, C'BORE (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
TOOL, C'BORE 4-12 LC (NOT SHOWN)
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, AUTO FEED
ASSEMBLY, STANDARD MANDREL (NOT SHOWN)
LEG EXTENSION EXTENDED KIT (NOT SHOWN)
ROTATING HEAD ASSEMBLY (NOT SHOWN)
CHUCK, 10"-24" INDEPENDENT
SINGLE POINT SLIDE ASSY.
TRIP ASSEMBLY
KIT, INDICATOR (NOT SHOWN)
ASSEMBLY, HYD. DRIVE
STORAGE CASE, EP-424 (NOT SHOWN)
SAFETY STOP ASSEMBLY (NOT SHOWN)
FEED LOCK ASSEMBLY (NOT SHOWN)
INSERT, PACKAGING (HSS) (NOT SHOWN)
HOLDER KIT, SINGLE POINT (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
WRENCH, 1/8 HEX T-HANDLE (NOT SHOWN)
WRENCH, 3/16 - 3/8 HEX SET (NOT SHOWN)
SOCKET, 1/2 DRV X 5/16 HEX DRIVE LONG (NOT SHOWN)
WRENCH, 3/16 HEX X 9" T-HANDLE (NOT SHOWN)
WRENCH, 1/2 DRV RATCHET (NOT SHOWN)
SOCKET, 1/2 DRV X 1-1/16 6-PT. (NOT SHOWN)
14
18
15
16
8
9
10
Chapter 8, Parts Lists and Drawings:
Single-Point with Independent Chuck, Hydraulic Drive (81-000-04)
Part No. 81-MAN-00, Rev. B101
102
11
16
14
15
8
56-710-01
56-711-01
56-715-00
56-LIT-01
60-700-04
81-086-00
81-166-00
81-300-00
81-301-00
81-302-00
81-303-00
81-303-01
81-304-00
81-306-00
81-307-00
81-311-00
81-312-00
81-316-00
81-317-00
81-701-01
81-702-00
81-MAN-00
90-800-28
90-800-39
90-800-40
90-800-47
90-800-62
90-800-63
90-800-88
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
9
PART NUMBER
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY.
DESCRIPTION
10
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
HOLDER KIT, C'BORE (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
TOOL, C'BORE 4-12 LC (NOT SHOWN)
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, AUTO FEED
ASSEMBLY, STANDARD MANDREL
LEG EXTENSION EXTENDED KIT (NOT SHOWN)
ROTATING HEAD ASSEMBLY (NOT SHOWN)
SINGLE POINT SLIDE ASSY.
TRIP ASSEMBLY
ASSEMBLY, AIR DRIVE
STORAGE CASE, EP-424 (NOT SHOWN)
SAFETY STOP ASSEMBLY (NOT SHOWN)
FEED LOCK ASSEMBLY (NOT SHOWN)
INSERT, PACKAGING (HSS) (NOT SHOWN)
HOLDER KIT, SINGLE POINT (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
WRENCH, 1/8 HEX T-HANDLE (NOT SHOWN)
WRENCH, 3/16 - 3/8 HEX SET (NOT SHOWN)
SOCKET, 1/2 DRV X 5/16 HEX DRIVER LONG (NOT SHOWN)
WRENCH, 3/16 HEX 9" T-HANDLE (NOT SHOWN)
WRENCH, 1/2 DRV RATCHET (NOT SHOWN)
SOCKET, 1/2 DRV X 1-1/16 6-PT. (NOT SHOWN)
EP 424 End Prep Machine
Single-Point with Standard Mandrel, Air Drive (81-000-05)
Part No. 81-MAN-00, Rev. B
E.H. Wachs
E.H. Wachs
PART NUMBER
56-710-01
56-711-01
56-715-00
56-LIT-01
60-700-04
81-086-00
81-166-00
81-300-00
81-301-00
81-302-00
81-303-00
81-303-01
81-304-00
81-306-00
81-307-00
81-310-00
81-312-00
81-316-00
81-317-00
81-701-01
81-702-00
81-MAN-00
90-800-28
90-800-39
90-800-40
90-800-47
90-800-62
90-800-63
90-800-88
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY.
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
HOLDER KIT, C'BORE (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
TOOL, C'BORE 4-12 LC (NOT SHOWN)
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, AUTO FEED
ASSEMBLY, STANDARD MANDREL
LEG EXTENSION EXTENDED KIT (NOT SHOWN)
ROTATING HEAD ASSEMBLY (NOT SHOWN)
SINGLE POINT SLIDE ASSY.
TRIP ASSEMBLY
ASSEMBLY, HYD. DRIVE
STORAGE CASE, EP-424 (NOT SHOWN)
SAFETY STOP ASSEMBLY (NOT SHOWN)
FEED LOCK ASSEMBLY (NOT SHOWN)
INSERT, PACKAGING (HSS) (NOT SHOWN)
HOLDER KIT, SINGLE POINT (NOT SHOWN)
EP-424 MANUAL (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
WRENCH, 1/8 HEX T-HANDLE (NOT SHOWN)
WRENCH, 3/16 - 3/8 HEX SET (NOT SHOWN)
SOCKET, 1/2 DRV X 5/16 HEX DRIVER LONG (NOT SHOWN)
WRENCH, 3/16 HEX 9" T-HANDLE (NOT SHOWN)
WRENCH, 1/2 DRV RATCHET (NOT SHOWN)
SOCKET, 1/2 DRV X 1-1/16 6 PT. (NOT SHOWN)
DESCRIPTION
11
16
14
15
8
9
10
Chapter 8, Parts Lists and Drawings:
Single-Point with Standard Mandrel, Air Drive (81-000-06)
Part No. 81-MAN-00, Rev. B103
104
9
12
10
7
90-800-47
90-800-62
90-800-63
90-800-88
16
17
18
19
90-800-28
90-800-40
14
15
81-312-00
81-300-00
81-301-00
81-303-00
81-304-00
7
8
9
10
81-500-00
81-MAN-00
81-086-00
81-166-00
5
6
11
56-LIT-01
81-035-00
3
4
12
13
56-710-01
56-711-01
1
2
ITEM PART NUMBER
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QTY.
DESCRIPTION
8
SOCKET, 1/2 X 1-1/16 6-PT (NOT SHOWN)
WRENCH, 1/2 RATCHET (NOT SHOWN)
WRENCH, 3/16 HEX 9" T-HANDLE (NOT SHOWN)
SOCKET, 1/2 DRV x 5/16 HEX DRIVER LG. (NOT SHOWN)
WRENCH, 3/16-3/8 HEX SET (NOT SHOWN)
WRENCH, 1/4 HEX LONG ARM (NOT SHOWN)
KIT, ADAPTER EP-424 TO EPD
EP-424 MANUAL (NOT SHOWN)
STORAGE CASE, EP-424 (NOT SHOWN)
ASSEMBLY, MAIN DRIVE
ASSEMBLY, REAR FEED
ASSEMBLY, STANDARD MANDREL
ROTATING HEAD ASSEMBLY
LABEL, CASE-EP424 (NOT SHOWN)
LABEL, UNIVERSAL LEG CHART (NOT SHOWN)
TOOLING CHART, END PREP (NOT SHOWN)
COVER, REAR HOUSING
SDB INSERT HOLDER KIT (NOT SHOWN)
TOOL, INSERT (NOT SHOWN)
EP 424 End Prep Machine
Standard Config. with Electric Drive Adapter (81-000-07)
Part No. 81-MAN-00, Rev. B
E.H. Wachs
E.H. Wachs
PART NUMBER
80-0080-00
81-001-00
81-002-00
81-005-00
81-018-00
81-019-00
81-020-00
81-021-00
81-022-00
81-024-00
81-059-00
81-060-00
81-061-00
81-100-00
81-100-01
81-101-00
81-101-01
81-102-00
81-102-01
81-103-00
81-104-00
81-105-00
81-106-00
81-107-04
81-107-05
81-107-06
81-107-07
81-108-00
81-109-00
81-152-00
81-153-00
90-026-56
90-028-01
90-039-05
90-049-06
90-050-15
90-059-59
90-060-08
90-066-10
90-070-07
90-072-15
90-072-25
90-500-02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
9
ITEM
34
1
1
1
1
1
1
6
4
6
6
4
4
8
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
2
1
1
2
QTY.
20
DESCRIPTION
3
SHIM, WORM .007"
(USE AS REQUIRED AT ASSEMBLY)
SEAL, INPUT/WORM SHAFT
CAP, REAR BEARING
SWIVEL HOIST RING, 1000 LB
O-RING, -257
PIN, 1/8 x 5/8 ROLL
SPP, 1/8 NPT DRYSEAL
LHCS, 10-24 X 1/2
SCREW, #2-3/16 U-DRIVE
SHCS, 1/4-20 X 1-1/2
LHCS, 1/4-20 x 1
SHCS, 5/16-18 X 7/8
PIN, 5/16 X 1.0 DOWEL
SHCS, 3/8-16 X 3/4
BHCS, 3/8-16 X 1-1/2
BHCS, 3/8-16 X 2-1/2
GREASE FITTING, 1/8 NPT STRAIGHT
SHIM, WORM .006"
(USE AS REQUIRED AT ASSEMBLY)
SHIM, WORM .005"
(USE AS REQUIRED AT ASSEMBLY)
NAME PLATE
MAIN HOUSING
SHAFT, MAIN
WORM SHAFT AND GEAR SET
NUT, BEARING
PLATE, BEARING NUT CLAMP
CAP, WORM END
CAP, WORM INPUT END
CAP, FRONT BEARING
CARRIER, SHAFT SEAL
SEAL, MAIN SHAFT
SUPPORT ASSEMBLY
BLOCK, SUPPORT MOUNTING
TIMKEN CONE
TIMKEN CUP
TIMKEN CONE
TIMKEN CUP
TIMKEN CONE
TIMKEN CUP
BEARING, MANDREL
RING, 3.25" HOUSING RETAINING
KEY, WORM GEAR
O-RING, -038
SHIM, WORM .004"
(USE AS REQUIRED AT ASSEMBLY)
36
22
38
14
40
8
20
23
27
28
24 25 26
4
29
19
21
18
11
41
4
15
2
32
12
30
1
13
35
33
42
43
12
17
41
16
39
31
18
10
19
5
23
6
37
WEIGHT: 55 lbs / 24.9 kg
7
40
Chapter 8, Parts Lists and Drawings:
Main Drive Assembly (81-300-00)
Part No. 81-MAN-00, Rev. B105
106
9
?
17
3
19
22
10
29
24
7
4
23
18
20
28
21
1
27
5
25
26
16
8
14
2
6
13
81-012-00
81-013-00
81-014-00
81-015-00
81-016-00
81-041-00
81-042-00
81-110-00
81-111-00
81-112-00
81-112-01
81-113-00
81-114-00
81-115-00
81-116-00
81-117-00
90-026-57
90-040-07
90-040-10
90-050-06
90-050-25
90-055-01
90-056-06
90-059-18
90-060-07
90-066-10
90-066-15
90-077-53
90-900-67
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
15
PART NUMBER
ITEM
1
1
1
1
1
1
6
1
1
1
1
1
6
1
1
1
2
6
4
4
7
6
2
6
4
4
6
2
4
QTY.
DESCRIPTION
WEIGHT: 22.5 lbs / 10.2 kg
HOUSING, REAR
GEAR, 61T FEED NUT DRIVE
NUT, FEED
HANDLE, FEED
COUPLING, SPLINED
ADAPTER, FEED NUT DRIVE
PIN, SHIFTER
SHIELD
SHEILD, REAR BEARING
TAPER MEASURE
SCALE, AXIAL FEED (MM) (NOT SHOWN)
MODIFIED RING, SPIRAL RETAINING
DETENT, BALL
BEARING, DRIVE GEAR
BEARING, FEED NUT
RING, SPIRAL RETAINING
PIN, 1/8 X 3/4 ROLL
SHCS, 10-24 X 3/4
SHCS, 10-24 X 1
SHCS, 1/4-20 X 5/8
SHCS 1/4-20 X 2.5
NUT, 1/4-20 HEX
PIN, 1/4 X 5/8 DOWEL
PLUNGER, 1/4-20 x 1/2 HVY-SPRNG BALL
SHCS, 5/16-18 X 3/4
PIN, 5/16 X 1.0 DOWEL
PIN, 5/16 X 1-1/2 DOWEL
SHSB, 3/8 X 3/8
HANDLE, FEED
EP 424 End Prep Machine
Rear Feed Assembly (81-301-00)
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 8, Parts Lists and Drawings:
Speed Prep Auto Feed (81-302-00)
EP 424 Auto Feed Assembly
81-302-00
Contact E.H. Wachs for repair part information.
WEIGHT: 7.5 lbs / 3.4 kg
EPD Electric Drive Adapter Kit (81-500-00)
ITEM
PART NUMBER
QTY
1
2
3
4
81-032-00
81-173-00
81-174-00
90-057-11
1
1
1
1
DESCRIPTION
COUPLING, MOTOR ADAPTER
HOUSING, EPD MOTOR ADAPTER
SPLINE, 17T .8 MOD TO 1" SHAFT ADAPTER
KEY, 1/4 SQ. X 1-3/16
1
2
4
3
E.H. Wachs
Part No. 81-MAN-00, Rev. B107
EP 424 End Prep Machine
NOTES:
ITEM
PART NUMBER
QTY.
DESCRIPTION
Standard Mandrel Assembly (81-303-00)
108
Part No. 81-MAN-00, Rev. B
E.H. Wachs
E.H. Wachs
1
66-043-00
81-003-00
81-030-00
81-064-00
90-060-07
90-074-05
90-076-10
1
2
3
4
5
6
7
7
PART NUMBER
ITEM
1
1
3
6
24
30
3
QTY.
WIPER, FELT
HEAD, ROTATING
TOOL HOLDER, ROTATING HEAD
SHCS, 3/8-16 X 1-1/4 CAPTIVATED
SHCS, 5/16-18 X 3/4
SSS, 3/8-16 X 1/2
PIN, 3/8 X 1.0 DOWEL
DESCRIPTION
2
4
6
3
5
WEIGHT: 17.5 lbs / 7.9 kg
Chapter 8, Parts Lists and Drawings:
Rotating Head Assembly (81-304-00)
Part No. 81-MAN-00, Rev. B109
110
1
2
3
4
5
6
7
8
9
10
11
12
13
ITEM
PART
NUMBER
19-087-00
23-203-00
23-209-00
23-211-01
23-212-00
23-213-00
23-214-01
23-214-02
23-214-03
23-214-04
23-214-05
23-215-00
23-221-00
Part No. 81-MAN-00, Rev. B
18
20
4
4
1
4
4
4
4
4
4
4
4
4
4
15
QTY.
14
19
17
33
O-RING -015
SPACER
BODY, INDEPENDANT CHUCK
BUSHING, CHUCK BODY
BUTTON, INDEPENDANT CHUCK
LEG, INDEPENDANT CHUCK (NOT SHOWN)
LEG, 11.18 - 13.15
LEG, 14.43 -16.50 (NOT SHOWN)
LEG, 16.87 -18.81 (NOT SHOWN)
LEG, 19.31 -21.30 (NOT SHOWN)
LEG, 22.28 -24.28 (NOT SHOWN)
JAM NUT, MODIFIED
SPACER, CHUCK LEG
DESCRIPTION
16
14
15
16
17
18
19
20
21
22
23
24
25
26
ITEM
28
30
26
PART
NUMBER
81-010-00
81-025-00
81-079-01
81-079-02
81-120-00
81-143-00
81-149-00
81-151-00
81-162-00
81-167-00
81-313-00
90-060-07
90-069-12
29
2
1
1
1
1
1
1
1
1
1
2
2
2
2
QTY.
DESCRIPTION
21
25
27
INSTALLATION WITH
ALIGNMENT GAUGE
32
31
NUT, DRAW BAR
WASHER, DRAW BAR THRUST
LEG, FRONT GAUGE
LEG, BACK GAUGE
RING, SPIRAL RETAINING
WASHER, DRAW BAR THRUST
MANDREL, INDEPENDENT CHUCK
FACE PLATE
LABEL, IND. LEG CHART (NOT SHOWN)
LABEL, LEG HOLDER CHART (NOT SHOWN)
CHUCK LEG TRAY (NOT SHOWN)
SHCS, 5/16-18 X 3/4
INSERT, 5/16-18 X 1.5 D (.47 LG) HELICAL
27
28
29
30
31
32
33
34
35
36
37
ITEM
4
PART
NUMBER
90-071-11
90-095-05
90-095-56
90-095-57
90-099-13
90-099-30
90-209-01
90-800-25
90-800-26
90-800-29
90-800-31
4
4
4
4
4
4
4
1
1
1
1
QTY.
DESCRIPTION
7
3
1
12
13
5
WEIGHT: 52.5 lbs / 23.8 kg
HHCS, 3/8-16 X 1 INCH GRADE 8
NUT, 1/2-13 HARDENED
WASHER, 1/2 SELF ALIGN FEMALE
WASHER, 1/2 SELF ALIGN MALE
INSERT, 1/2-13 X 1.5D (.75 LG.) HELICAL
STUD, 1/2-13 x 4
SSS, 5/8-11 x 1 SWIVEL PAD
WRENCH, 2-1/4 PUMP (NOT SHOWN)
WRENCH, 7/8 COMB. (NOT SHOWN)
WRENCH, 1-1/8 COMB. (NOT SHOWN)
WRENCH, 9/16 COMB. (NOT SHOWN)
EP 424 End Prep Machine
Independent Chuck Assembly (81-305-00)
E.H. Wachs
15
E.H. Wachs
17
24
3
23
8
4
1
13
21
16
2
12
11
8
14
10
13
9
19
6
22
WEIGHT: 26.5 lbs / 12.0 kg
3
81-066-00
81-067-00
81-068-00
81-069-00
81-071-00
81-072-00
81-084-00
81-154-00
81-155-00
81-156-00
81-157-00
90-027-03
90-052-05
90-064-03
90-064-05
90-070-10
90-072-07
90-076-10
81-070-00
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
18
5
20
2
81-065-00
5
STAR WHEEL
PIN, 3/8 X 1.0 DOWEL
BHCS, 3/8-16 X 3/4
SHCS, 3/8-16 X 1
SSS, 5/16-18 X 1/2
SSS, 5/16-18 X 3/8
KEY, 1/8 SQ X 3/8
BHCS 1/4-20 X .50 LG
CAUTION TAPE
CLAMP, 5/8-18 COLLAR
PLATE, WEAR
GIB
LABEL, RADIAL TRAVEL
PUSH PLATE
FEED NUT
BUSHING
FEED SCREW
SHIM
TOOL SLIDE SPACER
MALE SLIDE
BASE PLATE
SHCS, 3/8-16 X 1-1/4 CAPTIVATED
WIPER, FELT
RULER LABEL
DESCRIPTION
SHOWN FOR REF OF LOCATION
OF ITEM #16
1
8
7
8
1
3
1
1
2
2
1
1
1
2
1
AS REQ’D
1
1
1
6
81-062-00
81-064-00
3
4
1
1
QTY
66-043-00
76-170-00
7
PART NUMBER
1
2
ITEM
Chapter 8, Parts Lists and Drawings:
Single-Point Slide Assembly (81-306-00)
Part No. 81-MAN-00, Rev. B111
EP 424 End Prep Machine
Trip Assembly (81-307-00)
3
7
9
ITEM
PART NUMBER
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
52-140-00
56-073-00
66-117-00
81-074-00
90-042-04
90-045-01
90-045-02
90-057-55
90-900-62
6
4
6
1
6
6
6
6
6
PLUNGER, BALL
SCREW, 1/4 TOGGLE
LEVER, TRIP
TRIP COLLAR WELDMENT
BHCS, 10-32 X 3/8
NUT, 10-32 JAM
NUT, 10-24 JAM
SHSB, 1/4 X 1/2
KNOB, 10-32 X 3/4 BLACK
5
1
8
6
2
4
WEIGHT: 5 lbs / 2.2 kg
Safety Stop Assembly (81-316-00)
3
2
1
ITEM
PART NUMBER
QTY.
DESCRIPTION
1
2
3
4
5
6
81-160-00
81-161-00
90-056-10
90-201-11
90-205-59
90-205-03
1
2
2
1
1
1
STOP, AXIAL FEED
ROLLER
PIN, 1/4 X 1.00 DOWEL
HXCS, 5/8-11 X 1-1/4
WASHER, 5/8 FLAT
NUT, 5/8-11 HEAVY HEX
5
4
6
112
Part No. 81-MAN-00, Rev. B
E.H. Wachs
4
1
20
3
E.H. Wachs
17
9
18
12
11
16
12 [45.4]
14 [53.0]
15 [56.8]
10
186
219
237
8 [30.3]
10 [37.9]
7
82
117
152
6 [22.7]
6
15
17
5
50
4 [15.1]
2.
3.
4.
5.
6.
7.
8.
14
1.
21
22
RPM@1000PSI
[69 BAR]
20
PERFORMANCE DATA
FLOW
GPM [LPM]
2 [7.6]
8
15
19
2
13
ISO 16028 SIZE 10 COMPLIANT
QUICK DISCONNECTS
09-025-00
09-026-00
09-027-00
09-028-00
60-199-02
81-032-00
81-058-00
81-063-00
81-146-00
90-046-50
90-054-02
90-059-48
90-061-20
90-065-53
90-078-67
90-088-86
90-090-15
90-098-79
90-401-01
90-401-04
90-402-01
90-403-02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
2
1
1
1
1
QTY
DESCRIPTION
QUICK DISCONNECT, FEMALE
QUICK DICONNECT-MALE
DUST CAP, MALE QUICK-DISCONNECT
DUST CAP, FEMALE QUICK-DISCONNECT
MANIFOLD
COUPLING, MOTOR ADAPTER
ADAPTER, HYDRAULIC MOTOR
SPACER, MANIFOLD
HYDRAULIC MOTOR
PIN, 3/16 X 1/2 ROLL
SSS, 1/4-20 x 1/4
1/4 x 1 (#808) WOODDRUFF KEY
HHCS 5/16-18 X 2
WASHER, 5/16 AN
O-RING -112
PLUG, -06 ZERO-LEAK ORB
SHCS, 1/2-13 X 1-1/2
ADAPTER, 1/2 NPT M X 1/2 ORB M - STRAIGHT
LABEL, EYE PROTECTION
LABEL, CRUSH AND CUT
LABEL, PRESSURE-HYD.
LABEL, BURN HAZARD/HOT SURFACE
WARNING! - ASSEMBLY REQUIRES APPROVED HYDRAULIC POWER UNIT OR CONTROLS
FOR SAFE EP-424 OPERATION. SYSTEM INTEGRATOR RESPONSIBILITY
WEIGHT: 33 LB [15 KG]
MAX CONTINUOS FLOW: 15 GPM [57 LPM]
MAX INTERMITTENT FLOW (10% OF EVERY MINUTE): 20 GPM [76 LPM]
MAX CONTINUOUS PRESSURE: 1700 PSI [117 BAR]
MAX INTERMIITTENT PRESSURE (10% OF EVERY MINUTE): 2050 PSI [141 BAR]
(2) -112 O-RINGS (BUNA-N) INCLUDED WITH HYDRAILIC MOTOR
1/4 x 1 #808 WOODRUFF KEY INCLUDED WITH MOTOR
PART NUMBER
ITEM
Chapter 8, Parts Lists and Drawings:
Hydraulic Drive Assembly (81-310-01)
Part No. 81-MAN-00, Rev. B113
114
05-082-00
66-100-00
81-031-00
81-032-00
81-073-01
81-141-00
81-158-01
81-159-00
90-054-02
90-057-16
90-060-07
90-060-10
90-098-01
90-401-02
90-401-03
90-401-04
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
1
1
1
1
1
1
1
1
1
6
2
2
1
1
1
QTY.
Part No. 81-MAN-00, Rev. B
4
9
11
WEIGHT: 24.6 lbs / 11.2 kg
PART NUMBER
ITEM
DESCRIPTION
3
16
10
14
OILER, AIR LINE
VALVE, FLOW CONTROL
HOUSING, AIR MOTOR ADAPTER
COUPLING, MOTOR ADAPTER
ADAPTER, THROTTLE LEVER
AIR MOTOR
THROTTLE
O-RING, -218
SSS, 1/4-20 x 1/4
SQUARE KEY, 1/4 x 1-3/4
SHCS, 5/16-18 X 3/4
SHCS, 5/16-18 X 1.0
NIPPLE, 1/2 X CLOSE
LABEL, PRESSURE-AIR
LABEL, EAR AND EYE PROTECTION
LABEL, CRUSH AND CUT
15
6
8
7
12
REPLACEMENT O-RING -214
PART NO.: 90-300-214
5
13
1
13
2
EP 424 End Prep Machine
Air Drive Assembly (81-311-00)
E.H. Wachs
Chapter 9, Accessories and Spare Parts
Chapter 9
Accessories and Spare Parts
Accessories
The following accessories and options are available for the EP 424:
Table 1: EP 424 Accessories and Options
Part Number
Description
81-400-00
Single-point upgrade kit for form tool EP-424
con­figurations (81-000-01/81-000-02)
81-303-01
Extension leg kit for standard mandrel
81-305-00
Independent chuck mandrel
81-315-00
Short perch centering mandrel
81-310-00
Hydraulic drive assembly
81-311-00
Air drive assembly
26-407-00
Air treatment module
E.H. Wachs
Part No. 81-MAN-00, Rev. B115
EP 424 End Prep Machine
Tooling
The following tooling is available for the EP-424.
Table 2: EP 424 Facing Tooling
Part Number
Description
56-708-01
Low-range facing tool insert holder kit, including holder, insert screws, and wrench
56-708-02
High-range facing tool insert holder kit, including holder, insert screws, and wrench
56-711-01
Premium grade HSS 2 sided insert for facing and beveling.
56-712-01
Carbide 2 sided insert for facing and beveling.
56-710-01
Insert holder kit. Includes low-range holder kit (56-708-01), high-range holder kit (56-708-02), and
37.5° bevel insert holder (56-709-03).
56-SPT-02
Custom HSS facing tool bit, ground to customer specification. (Specific part no. assigned on
order.)
56-SPT-10
Custom form tool or single-point insert holder, ground to customer specification. (Specific part no.
assigned on order.)
Table 3: EP 424 Beveling Tooling
Part Number
Description
56-709-02
30° bevel tool insert holder kit, including holder, insert screws, and wrench
56-709-03
37.5° bevel tool insert holder kit, including holder, insert screws, and wrench
56-709-01
20° J bevel low-range insert holder kit, including holder, insert screws, and wrench. Use with
56-708-01 facing insert holder for 0.040” land exten­sion.
56-709-05
20° J bevel high-range insert holder kit, including holder, insert screws, and wrench. Use with
56-708-01 facing insert holder for 0.040” land exten­sion.
56-711-01
Premium grade HSS 2 sided insert for facing and beveling.
56-712-01
Carbide 2 sided insert for facing and beveling.
56-711-02
Premium grade HSS 2 sided 3/32” J bevel insert. Used with 56-709-01 and 56-709-05 holders.
56-712-02
Carbide 2 sided 3/32” J bevel insert. Used with 56-709-01 and 56-709-05 holders.
56-707-00
10° x 37.5° compound bevel form tool.
56-710-01
Insert holder kit. Includes low-range holder kit (56-708-01), high-range holder kit (56-708-02), and
37.5° bevel insert holder (56-709-03).
116
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 9, Accessories and Spare Parts: Tooling
Table 3: EP 424 Beveling Tooling
Part Number
Description
56-SPT-01
Custom HSS single angle bevel tool bit, ground to customer specification. (Specific part no.
assigned on order.)
56-SPT-03
Custom HSS compound angle bevel tool bit, ground to customer specification. (Specific part no.
assigned on order.)
56-SPT-04
Custom HSS single angle J bevel tool bit, ground to customer specification. (Specific part no.
assigned on order.)
56-SPT-05
Custom HSS compound angle J bevel tool bit, ground to customer specification. (Specific part no.
assigned on order.)
Table 4: EP 424 Counterbore and I.D. Tooling
Part Number
Description
56-702-01
10° I.D. deburring tool (0.150” required between mandrel and I.D.)
56-702-02
10° I.D. deburring tool (0.449” required between mandrel and I.D.)
56-702-03
10° I.D. deburring tool (0.762” required between mandrel and I.D.)
56-705-01
4:1 taper counterbore tool (0.315 required between mandrel and I.D.)
56-705-02
4:1 taper counterbore tool (0.875 required between mandrel and I.D.)
56-705-03
4:1 taper counterbore tool (1.375 required between mandrel and I.D.)
56-SPT-06
Custom HSS I.D. deburring tool bit, ground to cus­tomer specification. (Specific part no. assigned
on order.)
56-SPT-07
Custom HSS counterbore tool bit, ground to cus­tomer specification. (Specific part no. assigned on
order.)
Table 5: EP 424 Tooling Accessories
Part Number
Description
56-190-00
Insert screw, used with all EP 424 insert holders.
56-191-00
Insert screw Torx wrench.
E.H. Wachs
Part No. 81-MAN-00, Rev. B117
EP 424 End Prep Machine
118
Part No. 81-MAN-00, Rev. B
E.H. Wachs
Chapter 10, Ordering Information
Chapter 10
Ordering Information
To place an order, request service, or get more detailed information on any E.H. Wachs products,
call us at one of the following numbers:
U.S.800-323-8185
International:847-537-8800
You can also visit our Web site at:
www.ehwachs.com
Ordering Replacement Parts
When ordering parts, refer to the parts lists in this chapter. Please provide the part description and
part number for all parts you are ordering.
Repair Information
Please call us for an authorization number before returning any equipment for repair or factory
service. We will advise you of shipping and handling. When you send the equip­ment, please
include the following information:
• Your name/company name
• Your address
• Your phone number
• A description of the problem or the work to be done.
E.H. Wachs
Part No. 81-MAN-00, Rev. B119
EP 424 End Prep Machine
Before we perform any repair, we will estimate the work and inform you of the cost and the time to
complete it.
Warranty Information
Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H.
Wachs. Retain the owner’s registration record and warranty card for your information.
Return Goods Address
Return equipment for repair to the following address.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, Illinois 60069 USA
120
Part No. 81-MAN-00, Rev. B
E.H. Wachs
600 Knightsbridge Parkway • Lincolnshire, IL 60069
847-537-8800 • www.ehwachs.com
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