Adtech ADTECH4 CNC Series Maintenance Manual
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ADTECH4 Series
CNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
Basic Information
This Manual is written by Adtech (Shenzhen) Technology Co., Ltd.
This Manual is mainly written by: Tang Xiaobing
This Manual was first released on August 27, 2013, with version No. A0101 and item number BZ001B092A.
Copyright Notice
The property rights of all the parts of the manual belong to Adtech (Shenzhen) Technology Co., Ltd. (Adtech for short), and any form of imitation, copying, transcription or translation by any company or individual without the permission is prohibited. This manual does not include any form of assurance, standpoint expression, or other intimations. Adtech and the stuffs have no responsibility for any direct or indirect disclosure of the information, benefit loss or business termination of this manual of the quoted product information. In addition, the product and the information mentioned in this manual are for reference only, and the content is subject to change without notice.
ALL RIGHTS RESERVED!
Adtech (Shenzhen) Technology Co., Ltd.
ADTECH4 SeriesCNC Maintenance Manual
Precautions and Explanations
※ Transport and storage:
Do not stack product package more than six layers;
Do not climb, stand on or place heavy stuff on the product package;
Do not pull the cable still connecting with machine to move product.
Forbid impact and scratch on the panel and display;
Prevent the product package from humidity, sun exposure, and rain.
※
Open-box inspection:
Open the package to confirm the product to be purchased by you.
Check damages situation after transportation;
Confirm the integrity of parts comparing with the parts list or damages situation;
Contact our company promptly for discrepant models, shortage accessories, or transport damages.
※ Wiring
Ensure the persons involved into wiring and inspecting are specialized staff;
Guarantee the product is grounded with less than 4Ω grounding resistance. Do not use neutral line (N) to substitute earth wire.
Ensure grounding to be correct and solid, in order to avoid product failures or unexpected consequences;
Connect the surge absorption diodes to the product in the required direction, otherwise, the product will be damaged;
Ensure the power switch is OFF before inserting or removing plug, or disassembling chassis.
※
Overhauling
Ensure the power is OFF before overhauling or components replacement;
Make sure to check failures after short circuit or overloading, and then restart the machine after troubleshooting
Do not allow to frequently connect and disconnect the power, and at least one minute interval between power-on and power-off.
※
Miscellaneous
Do not open housing without permission;
Keep power OFF if not in use for a long time;
Pay close attention to keep dust and ferrous powder away from control;
Fix freewheel diode on relay coil in parallel if non-solid state relay is used as output relay. Check whether power supply meets the requirement to ensure not burning the control.
Install cooling fan if processing field is in high temperature, due to close relationship between service life of the control and environmental temperature. Keep proper operative temperature range for the control: 0
℃
~ 60
℃
.
Avoid using the product in the overheating, humid, dusty, or corrosive environments;
ADTECH4 SeriesCNC Maintenance Manual
Add rubber rails as cushion on the place with strong vibration.
※ Maintenance:
Please implement routine inspection and regular check upon the following items, under the general usage conditions (i.e. environmental condition: daily average 30 ℃ , load rate: 80%, and operating rate: 12 hours/ day)
Routine
Inspecti on
Routine
Confirm environmental temperature, humidity, dust, or foreign objects.
Confirm abnormal vibration and noise;
Check whether vents are blocked by yarn etc.
Regular
Check
One year
Check whether solid components are loose
Confirm whether terminal block is damaged
ADTECH4 SeriesCNC Maintenance Manual
Contents
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
Default output port configuration of M series milling machine CNC4640(XS6),
Default output port configuration of M series milling machine CNC4960(XS15) ......... - 174 -
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
1.
Foreword
CNC4 series numerical control system is economic embedded system developed by Adtech (Shenzhen)
Technology Co., Ltd. for lathes, milling machines and machining centers, where CNC4640 and 4940 are four axes motion controllers, CNC4960 is six axes motion controller and CNC4620 is two axes motion controller.
Instructions and reading convention of the Manual
Before using this CNC system, please read this Manual carefully to operate properly.
Explanation of terms and reading conventions of this manual:
CNC4640 and CNC4620 are control systems with different axes but same hardware functions. M Series applications for milling machines and L Series applications for lathes are developed on this platform. The applications differ on functions and interfaces.
M series refers to a system for milling machine motion function. The interfaces and functions followed by a 'M' or "M Series" note are dedicated for the software system of milling machines.
L series refers to a system for lathe motion function. The interfaces and functions followed by an 'L' or "L
Series" note are dedicated for the lathe software system.
"CNC system", "NC controller" and "CNC46XX" mentioned in this manual refer to CNC4640/4620;
"Note" indicates prompt for the operator in related operations or settings, or else it may cause operation failure or an action cannot be executed.
ADTECH4 SeriesCNC Maintenance Manual
2.
System Technical Features
2.1
Technical Parameters
Function
Control axis
Input instructions
Feeding
Manual
Interpolation
Control axes
Minimum setting unit
Minimum moving unit
Maximum instruction value
Fast feeding speed
Name
Simultaneous control axes
Specification
4 axes (CNC4640 series)
4 axes (CNC4940 series)
6 axes (CNC4960 series)
2 axes (CNC4620 series)
4 axes linear interpolation (CNC4640 series)
2 axes linear interpolation (CNC4620 series)
2 axes arc interpolation
0.001mm
0.001mm
±9999.999mm
X axis, Y axis, Z axis, A axis: 9999mm/min
(maximum)
Feeding per minute 1~9999mm/min
Feeding speed range
Feeding revolution per 1~500 rpm
Automatic acceleration/deceleration
Feeding speed rate
Continuously manual feeding,
Yes
10~150%
Returning to reference point manually
Yes
All control axes return to reference point simultaneously
(allow setting order of priority)
Single step/hand wheel function Yes
Positioning, linear interpolation, arc G00, G01, G02/G03
ADTECH4 SeriesCNC Maintenance Manual
Function
Operating mode
Testing function
Name interpolation
MDI, auto, manual, single step, edit
Pause (sec/ms)
Coordinate system and
Coordinate system setting pause
Automatic coordinate system setting
Soft & hard limit check
Yes
Test run, single program section, hand wheel Yes
Yes
Yes
G04 X/P_
G92 (M series)
G50 (L series)
Specification
Safe functions
Program storage
Emergency stop
Program edit
Yes
Program storage capacity, storage quantity
Capacity: 60MB
100 work areas
No limit on processing file quantity
Insert, modify, delete, cancel
Program edit
Display
M, S, T function
Compensation
Program No., sequence No., address, Yes character retrieval
Decimal point programming
800×480 pixels 7” LCD
Yes
Yes Position screen, program edit
Tool compensation setting, alarm display
Hand wheel test, diagnosis screen
Parameter setting, graphic simulation
Auxiliary function
Spindle function
Tool function
Mold offset compensation function
M code
S0-S15 (shift control)
S15-S99999 (analog)
T code
Length of 30 sets of tools, radius compensation
ADTECH4 SeriesCNC Maintenance Manual
Function
Other functions
Name
Reverse clearance compensation
Measurement centering
Automatic tool setting gauge
Specify arc radius R / center position
Electronic gear ratio
Yes
Yes
Yes
Yes
Specification
2.2
System Functions
2.2.1.
Self-diagnosis
Diagnose CPU, memory, LCD, I/O interface, parameter state, coordinates and processing program comprehensively every time the system is started or reset; diagnose power supply, principal axis, limits and I/O ports in real-time during operating.
2.2.2.
Compensation
Automatic reverse clearance compensation
Automatic tool length compensation
Automatic tool radius compensation
Automatic tool radius offset and automatic tool tip transition
2.2.3.
Abundant Instruction System
Scaling instruction
Mirror processing instruction
Tool biasing instructions
Program cycle, program skip, program shift, program transfer, different end processing modes, macro definition and program management instructions
Fixed-point instructions: starting point, setting point, etc.
Point punching, arc nibbling, linear nibbling, grid punching, etc.
Six workpiece coordinate systems, nine extension coordinate systems and one reference point
2.2.4.
Full Chinese Menu Operation & Full Screen Edit
4640/4620 CNC system uses cascading menu structure and full Chinese operation to ensure simple operation and visibility.
2.2.5.
Abundant Error-correction Functions
Point out the nature and correct the errors in operation.
ADTECH4 SeriesCNC Maintenance Manual
2.2.6.
Program Exchange between CNC System and PC
Perform CAD/CAM/CAPP auxiliary programming with abundant software in PC, and then transmit CNC program to the system through communication interface (USB disk, RS232 interface), or transmit the programs from the system to PC.
2.3
System Operating Condition
Operating voltage
Operating temperature
Optimum operating temperature
Operating humidity
Optimum operating humidity
Storage temperature
Storage humidity
Operating environment
24V DC (with filter)
0 ℃ -45 ℃
5 ℃ -40 ℃
10%-90% (no condensing)
20%-85%
0 ℃ -50 ℃
10%-90%
No excessive dust, acid, alkali, corrosive and explosive gases, no strong electromagnetic interference
ADTECH4 SeriesCNC Maintenance Manual
3.
Operating Panel
3.1
ADTCNC46 Series System LCD/ Button Panel
Button panel
Fig. 3.1 CNC4640 Operation Panel Diagram
Note:
Press the Menu buttons to operate corresponding sub-menus.
Manual axis movement buttons and edit and input buttons are reused, and have different definitions in different modes.
Work mode switching area is used to switch working modes of the system, and the security and system operating experience are enhanced through different modes. Hand wheel and single-step mode are switched through the Repeat button.
LCD display unit
ADTECH4 SeriesCNC Maintenance Manual
Fig. 3.2 CNC4640 LCD Screen Diagram
Note:
Screen information displays the information about the current window
Working mode information displays the currently selected working mode
Main screen information displays the current content of the main screen.
Sub-screen menu options are used to switch the corresponding sub-screens with the left arrow, F1 ~ F6 and right arrow. The right cycle arrow is used to turn pages, the left cycle arrow is used to close the submenu and return to previous menu.
ADTECH4 SeriesCNC Maintenance Manual
3.2
ADTCNC49 Series System LCD/ Button Panel
3.3
System Menus
CNC46XX system uses cascading menu structure. You can press the following keys to operate the menus.
ADTECH4 SeriesCNC Maintenance Manual
Press a key to show the corresponding content in the bottom of the LCD.
Key in the left: Return to previous menu
Key in the right: Turn pages to show other menus of same level
The main menus of the system include [Monitor], [Edit], [Parameter], [Coordinate] and [Diagnosis]. Each main menu contains several submenus, which are shown below:
3.3.1.
Auto-monitor submenu
[Monitor] [Position] [Absolute]
[Relative]
[Comprehensive]
[Track] [Preview]
[Plane selection]
[MDI]
3.3.2.
Program editing submenu
ADTECH4 SeriesCNC Maintenance Manual
[Edit] [Program]
3.3.3.
Parameters submenu
[Parameters]
[File]
[Comprehensive]
[Axis configuration]
[Management]
[Tool changer]
[Principal axis]
[Port]
3.3.4.
Working coordinate submenu
ADTECH4 SeriesCNC Maintenance Manual
M series [coordinates]
[Coordinates setting]
[Compensation]
[Coordinate parameters]
[Centering measurement]
[Tool setting gauge]
[Measurement]
L series [coordinates] [Compensation]
[Trial cutting]
3.3.5.
Diagnosis submenu
ADTECH4 SeriesCNC Maintenance Manual
[Diagnosis] [Alarm info]
[Input diagnosis]
[Output diagnosis ]
[DA diagnosis ]
ADTECH4 SeriesCNC Maintenance Manual
3.4
Operating Keys
The keys of CNC4 system are defined below:
Key
[RESET]
Address/number keys
[EOB], [CAN]
[EOB], [CAN], [DEL]
Mode switch key
Cursor moving key
Page key
Menu keys
Principal axis forward
Principal axis reverse
Coolant
Lubricant
[BDT]
[SBK]
[PAUSE]
[START]
Purpose
Cancel alarm, reset CNC
Enter letters, numbers, etc.
Confirm or cancel operation
Program edit (insert, delete, modify)
Select operating mode
Four keys are available: Up/Down: adjust ration, move cursor between subsections; Left/Right: move cursor to left/right
Up/Down: Turn pages
Select the menus
Press it and the principal axis rotates forward, press it again and the principal axis stops
Press it and the principal axis rotates reversely, press it again and the principal axis stops
Coolant ON/OFF
Lubricant ON/OFF
BDT function ON/OFF
SBK function ON/OFF
Pause automatic operation
Start automatic operation
ADTECH4 SeriesCNC Maintenance Manual
4.
Manual Operation
4.1
Returning to reference point manually
CNC machine tool has specific mechanical position, which is called as reference point and for tool exchange and coordinates setting. Generally, when the power supply is connected, the tool should be moved to the reference point. This operation is also called as home operation, which will make the CNC system confirm the origin of machine tool.
The home operation includes program and mechanical mode:
For program home, the action completes when the coordinates of machine tool are 0, and won’t check whether origin switch is in position;
For mechanical home, the external home sensor switch is used to locate the origin of the machine tool; two checking modes are available:
With the external sensor switch, the home operation completes when the sensing is successfully repeatedly.
The external sensor switch is used as deceleration switch, the servo home is enabled as home signal after sensing and then the sensing stops. You can set the “Home mode” in [Parameter] [Comprehensive Parameter], in which 0 (default) indicates program and 1 indicates mechanical. You can also press [SBK] key in home mode to switch among “Mechanical – Program – Mechanical…” quickly. This method doesn’t conflict with parameter setting. You can select accordingly. To use servo home as the home signal, you need to set “Axis phase Z home enable” to “1” in [Parameter][Axis Configuration] in mechanical home mode, and the setting will take effect in next home checking.
Several methods are available for tool returning to reference point and the steps follow:
(1) Each axis returns to reference point separately
Press the mode switch key [Home] to select home operation;
Press the composite key [X-], [Y-], [Z-], [A-] in the numbers section to return the corresponding axis to reference point.
(2) The axes return to reference point simultaneously
Press the mode switch key [Home] to select home operation;
Press the [Start] key to return Z axis to reference point, and other axes return to reference point simultaneously. The automatic home sequence can be configured in the parameters.
ADTECH4 SeriesCNC Maintenance Manual
(3) Reset machine tool position
Press the mode switch key [Home] to select home operation;
In [Absolute Position] and [Coordinate System] screen, press [X], [Y], [Z], [A] respectively to show the value of corresponding axis position, and then press the [Cancel] key to reset the machine tool position of current axis, i.e. current point is used as machine tool origin. After this operation, the system considers it as a home action. Therefore, when the program is running, the alarm of not home won’t occur. If you press by mistake, it will switch the screen and cancel selection automatically.
(4) Reset relative position manually
Press the mode switch key [Manual] to select manual operation;
In [Relative Position] and [Coordinate System] screen, press [X], [Y], [Z], [A] respectively to show the value of corresponding axis, and then press the [Cancel] key to reset the relative position of current axis.
Note
The tool also can return to reference point according to program instruction, i.e. returning to reference point automatically.
Caution:
Generally, the system will perform home operation after connecting the power supply. If the power fails while the machine tool is moving, the system also will return to reference point when the power supply is connected again. First return the z-axis to avoid collision of the tool and workpiece, which will result in damage to the tool, workpiece and fixture.
4.2
Continuous Feeding Manually
Press the keys on the operation panel or hand wheel to move the tool along every axis.
The operation follows:
ADTECH4 SeriesCNC Maintenance Manual
(1) Press the mode switch key [Manual] to select manual operation;
(2) Press composite keys [X+], [X-]; [Y+], [Y-]; [Z+], [Z-]; [A+], [A-] in numbers area to move the tool along selected axis. The keypad follows:
In manual mode, 5# key can be used to switch the manual speed and rapid traverse speed. The rapid traverse speed of every axis depends on comprehensive parameter 009-012 (rapid traverse speed setting). After switching to rapid traverse speed, the manual speed of the position interface will be highlighted, while the actual speed of the position interface is sampled from the moving speed of current axis. This value can truly reflect the moving speed of current axis (unit: mm/min);
Note:
Only single axis motion is available in manual mode.
4.3
Single Step Feeding
Single step mode is similar to manual mode, the operations are same, but only moves a specified pulse increment every time press the key.
The specific operation follows:
(1) Press the mode switch key [Hand wheel/Single step] (this key is composite, and you can press it repeatedly to switch the modes) to select the single step operation;
(2) Press composite keys [X+], [X-]; [Y+], [Y-]; [Z+], [Z-]; [A+], [A-] in numbers area to move the tool for a fixed distance along the selected axis. This distance is controlled by four rates (1.000, 0.100, 0.010, 0.001)
(unit: mm). To select pulse increment, press Up (+) and Down (-) key in the [Position] interface.
ADTECH4 SeriesCNC Maintenance Manual
4.4
Hand wheel feeding
In hand wheel mode, rotate the hand wheel to make the machine perform single step or continuous motion. Determine the feed by testing the hand wheel signal of the handheld box. In hand wheel mode, the feeding axis and feeding unit are determined by the axis selection signal of the handheld box.
The hand wheel feeding step follows:
(1) Press the mode switch key [Hand wheel/Single step] to select hand wheel operation;
(2) Rotate the dip switch on the hand wheel to select handheld axis (X, Y, Z, A);
(3) Rotate the increment dip switch on the hand wheel to select the moving amount (0.1, 0.01, 0.001);
(4) Rotate the hand wheel to move the machine tool. The tool moves certain distance every time you rotate the hand wheel for a scale. (For example, if you select X axis in step ⑵ and select 0.01 in step ⑶ , the tool moves 0.01mm every scale). Rotate the handle continuously to move the machine tool on this axis continuously.
Note:
The hand wheel feeding mode controls only one coordinate axis every time; the faster the hand wheel rotates, the faster the machine tool moves.
ADTECH4 SeriesCNC Maintenance Manual
4.5
Manual auxiliary function operation
Coolant on/off
In hand wheel/single step/manual mode, press this key to switch on/off the coolant.
Key indicator: No matter in what mode, the key indicator is on if only the coolant is on, or else the indicator is off.
Lubricant on/off
In hand wheel/single step/manual mode, press this key to switch on/off the lubricant.
Key indicator: No matter in what mode, the key indicator is on if only the lubricant is on, or else the indicator is off.
Principal axis positive rotation/stop
In hand wheel/single step/manual mode, press this key to rotate the principal axis positively and press it again to stop the axis.
Key indicator: No matter in what mode, the key indicator is on if only the principal axis is positive rotating, or else the indicator is off.
Principal axis reverse rotation/stop
In hand wheel/single step/manual mode, press this key to rotate the principal axis reversely and press it again to stop the axis.
Key indicator: No matter in what mode, the key indicator is on if only the principal axis is reverse rotating, or else the indicator is off.
General instructions for manual operation keys
Cooling, lubricant, principal axis positive/reverse rotation are available in hand wheel, single step and manual mode;
When the principal axis is rotating, press the reverse rotation key, the principal axis will stop first, and rotate in reverse direction after pressing it again.
ADTECH4 SeriesCNC Maintenance Manual
When the principal axis is rotating, press the reverse rotation key, the principal axis will stop first, and rotate in reverse direction after pressing it again.
When the principal axis is positive/reverse rotating and execute M04/M03 directly, the system first stops positive/reverse rotating and then execute M04/M03 instruction;
Positive/reverse rotating of principal is stopped while emergency stop, and other outputs can be set according to system parameters.
ADTECH4 SeriesCNC Maintenance Manual
4.6
Tool setting
Tool setting is the main operation and important skill during CNC processing. Under certain conditions, tool setting precision can determine the processing precision of parts, and the tool setting efficiency also affects the CNC processing efficiency directly. CNC46XX has M series tool setting mode and L series tool setting mode, while M series has two tool setting methods, i.e. centered and tool regulator, and L series uses test cutting.
4.6.1.
Centered (M series)
The centered function is that the system calculates the center position of the workpiece automatically while tool setting to realize segment centered, rectangle centered and circle center location.
Note
In the tool setting operation below, if the auxiliary parameters of the coordinate system doesn’t need setting, the first three steps can be omitted. Please refer to chapter 9.5 for auxiliary parameters of the coordinate system.
(1) Single axis centered
Select the edit mode;
Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
Move the cursor to desired position, enter new parameters and press [EOB];
Select hand wheel or manual mode;
Press [Coordinates] to enter coordinate system setting interface;
Press the left/right arrow to move the cursor to select coordinate system;
Press [Centered Measurement] to enter centered interface;
Move the tool to make its side blade touch side A surface of the workpiece, and press
[EOB] to record boundary point 1;
Move the tool to make its side blade touch side B surface of the workpiece, and press
[EOB] to record boundary point 2;
Press [EOB] to calculate the coordinates of center point;
ADTECH4 SeriesCNC Maintenance Manual
If there is no question, press [EOB] again to return the result to specified coordinate system.
(2) Square centered
Select the edit mode;
Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
Move the cursor to desired position, enter new parameters and press [EOB];
Select hand wheel or manual mode;
Press [Coordinates] to enter coordinate system setting interface;
Press the left/right arrow to move the cursor to select coordinate system;
Press [Centered Measurement] to enter centered interface;
Move the tool to make its side blade touch side A surface of the workpiece, and press
[EOB] to record boundary point 1;
Move the tool to make its side blade touch side B surface of the workpiece, and press
[EOB] to record boundary point 2;
Record boundary point 3.4 in the same method;
Press [EOB] after recording all boundary points to calculate the coordinates of center point;
If there is no question, press [EOB] again to return the result to specified coordinate system.
(3) Plane circle (XY plane) centered
Circle centered has two modes, which are three points and two points with specified radius; If the user only types two coordinates in the option of workpiece boundary point and specifies one value for R, the system will determine the circle center with two points and radius automatically; if the user types coordinates of three
ADTECH4 SeriesCNC Maintenance Manual points in the option of workpiece boundary point, the system will determine the circle center with three points and shield R.
The centered step of three points arc follows:
Select the edit mode;
Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
Move the cursor to desired position, enter new parameters and press [EOB];
Select hand wheel or manual mode;
Press [Coordinates] to enter coordinate system setting interface;
Press the left/right arrow to move the cursor to select coordinate system;
Press [Centered Measurement] to enter centered interface;
Move the tool to make its side blade touch the surface of round workpiece, and press
[EOB] to record boundary point 1;
Move the tool to make its side blade touch another point in the surface of the workpiece, and press [EOB] to record boundary point 2;
Move the tool to make its side blade touch another point in the surface of the workpiece, and press [EOB] to record boundary point 3;
Press [EOB] after recording all boundary points to calculate the coordinates of circle center and display in the result section;
If there is no question, press [EOB] again to return the result to specified coordinate system.
Arc centered validation
ADTECH4 SeriesCNC Maintenance Manual
In the main menu, press [Monitor], [MDI] to enter the MDI interface, select edit mode, enter program block G55G0X0Y0 (if coordinate system G55 is selected while tool setting), press [Start], [EOB], and the tool moves to workpiece center automatically, indicating that three points arc centered properly.
The validation steps for other tool setting methods are same.
4.6.2.
Tool regulator (M series)
Tool regulator principle:
The tool regulator uses external sensor switch to set the reference point for axis Z, which is similar to home. After changing tool during processing or changing tool manually, transfer this function to automatically check the Z value of current workpiece’s home.
ADTECH4 SeriesCNC Maintenance Manual
Tool regulator usage
Before using the tool regulator, you need to set the parameters. In [Coordinate] menu, press [Coordinate
Parameter] to show tool setting parameters. After that, press [Tool Regulator] in the setting interface to execute the tool regulator program according to specified parameters.
The action sequence of tool regulator follows
Return Z axis to mechanical home first, and then locate principal axis to X, Y coordinates of the tool regulator;
Tool regulator blows to start;
Z axis moves down, and retracts when touches tool regulator sensor switch, moves down at lower speed when the sensor switch leaves, records the machine tool coordinates of current Z axis when touches the switch and assigns to the Z coordinates of current selected coordinate system;
Tool regulator blows to turn off;
Z axis returns to home position.
4.6.3.
Tool setting by test cutting (L series)
The machine tool uses test cutting for tool setting, which moves the tool to cut the processing file, measures the value after cutting and enters into the system to complete the tool setting for center point.
For tool setting by test cutting, enter the test cutting interface first.
Press [Coordinate], [Tool Setting] to enter tool setting interface;
Move cursor to desired tool number, and select diameter or length for the type of current test cutting;
Select hand wheel, single step or manual mode;
Press the principal axis on, and then press [X+] [X-] [Z+] [Z-] to move the axis and test cutting the workpiece;
After test cutting, turn off the principal axis but do not move the axis;
ADTECH4 SeriesCNC Maintenance Manual
Select edit mode, measure corresponding data and display data, press the number keys to enter directly, press [EOB] to calculate and save automatically, or press [Cancel] to exit;
Caution
For tool setting by test cutting, automatically calculate the entered measurement value plus current machine tool coordinates and then enter. Therefore, the current position of machine tool must be true.
hen measuring the diameter of workpiece, test cutting a layer of the workpiece surface. After cutting, the axis can only retract in opposite direction. Do not move
X axis, or else the measured diameter will be invalid.
When measuring the diameter of workpiece, test cutting a layer of the workpiece surface. After cutting, the axis can only retract in opposite direction. Do not move
X axis, or else the measured diameter will be invalid.
4.7
Data settings
4.7.1.
Tool compensation data setting
Tool compensation data setting
Select the edit mode;
In the main menu, press [Coordinate], and then press submenu [Compensation] to enter tool compensation parameter setting interface;
Move cursor to select the parameter, enter the value and then press [EOB] to modify the parameter where the cursor locates.
Caution
Numeric Input dialog box has two input methods: direct assignment and incremental assignment. Direct assignment refers to assigning the entered number directly to the specified parameter, and incremental assignment refers to assigning the sum of entered number and current value of the specified parameter to the parameter;
Incremental input and direct input box have symbols on the left: '=' represents direct input, '+' represents incremental input; the default mode is always direct
ADTECH4 SeriesCNC Maintenance Manual assignment; to change to incremental assignment, press the "UP/DOWN arrow" key
4.7.2.
System parameter setting
The system parameters can be modified as follow:
Select the edit mode;
In the main menu, press [Parameter] to enter parameter setting interface;
Then, press the submenu key to select the parameter type (comprehensive, management …);
Move cursor to select the parameter, enter the value and then press [EOB] to modify the parameter where the cursor locates.
ADTECH4 SeriesCNC Maintenance Manual
4.8
System shortcuts
Numeric Input dialog box has two input methods: direct assignment and incremental assignment. Direct assignment refers to assigning the entered number directly to the specified parameter, and incremental assignment refers to assigning the sum of entered number and current value of the specified parameter to the parameter; Incremental input and direct input box have symbols on the left: '=' represents direct input, '+' represents incremental input; the default mode is always direct assignment; to change to incremental assignment, press the "UP/DOWN arrow" key.
In the [Monitor] screen, under [Position] menu, press the 'O' key to bring up the G-code O program number box to quickly switch to O block. Press the "EOB" to confirm, and press "Cancel" to return.
In the [Monitor] screen, under [Position] menu, press '←', '→' in "Manual mode" to trim spindle speed quickly; if you press and hold it, the speed value will be accumulated quickly. Note that this feature is available when the spindle is turned on and the current spindle speed is not zero; if the current speed is 0, please first set it to non-zero value in MDI mode, and then perform the shortcut operation.
ADTECH4 SeriesCNC Maintenance Manual
5.
Automatic Operation
The machine tool moving according to prepared program is called as automatic operation. The automatic operation modes of CNC46XX and 49XX system follow:
Memory operation, MDI operation, USB disk DNC operation
5.1
Memory Operation
The machine tool can operate according to the program in CNC46XX memory, which is called as memory operation.
The program is pre-stored in the memory. Select and load a program with the operation panel and press the “Start” key to start the automatic operation. Then, press “Pause” key to pause, press “Start” key again to resume the operation, and press “Reset” during operation to stop the program immediately.
The step of memory operation follows:
(1) Save the program in the memory (see 8.1 for details);
(2) Select [Edit], [File] in the menu or press [File] on the panel to enter file operation interface;
(3) Press the direction keys to move the cursor, press [EOB] to select a program and load the file into the work area;
(4) Press mode selection key [Auto] to switch to automatic mode;
(5) Press the [Start] key to run the program, and the indicator is on.
5.2
MDI Operation
In [Monitor] interface, switch to [MDI], enter the program with keypad and make the machine tool operate according to the program. The program block isn’t saved in system memory, and can’t be preserved upon power failure. This is called as MDI operation and the step follows:
(1) Press mode selection key [Edit];
(2) Select [Monitor], [MDI] in the menu to enter MDI interface;
(3) Enter program block instruction manually;
(4) Press [Start], [EOB] to start executing the program block.
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5.3
USB disk DNC
The program read from external USB disk can operate the machine tool without saving in CNC memory.
This operation is called as USB disk DNC operation.
The step of USB disk DNC operation follows:
(1) Insert the USB disk;
(2) Select [Monitor], [File] in the menu to enter file operation interface;
(3) Select USB disk and press [EOB] to enter;
(4) Move cursor to select a file in the disk;
(5) Press [EOB] to load the file into work area (system buffer);
(6) Press mode selection key [Auto];
(7) Press the [Start] key to run the program, and the indicator is on.
Caution
The system won’t record the USD disk path. If power failure occurs during DNC processing, the program info will be lost when the power supply is connected again.
5.4
Speed rate adjustment
Feeding rate
In automatic mode, press Up/Down key in [Position] interface to adjust the feeding rate; Press the key once to increase or decrease by 10% (10%-150%).
Manual rate
In manual mode, press Up/Down key in [Position] interface to adjust the manual rate; Press the key to increase or decrease by 10% (10%-150%). If you press the FF key and Up/Down key, you can adjust the fast forward rate by 10% (10%-150%).
Principal axis rotation
In automatic or manual mode, press the Left/Right key to adjust the principal axis rotation by 100r/min.
The maximum rotation is set by the principal axis parameters in the system and the minimum rotation is
16r/min. If you press and hold the key for three seconds, the value will be increased or decreased quickly.
5.5
Run idle
(Reserved)
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5.6
SBK Function
In automatic mode, press [SBK] to start the SBK function. Current program block stops after executing; press [Start] again and next block stops after executing. The SBK mode allows checking the program block by block.
Caution:
① In G28-G30, single block also can be stopped at the center point;
② The stop points of single block in fixed circle are ① , ② , ⑥ in the figure below; when the single blocks of ① , ② stops, the feeding pauses and the pause indicator is on.
Quick feeding
Cutting feeding
5.7
BDT function
In automatic mode, press [BDT] to start the BDT function, which will make the block instructions in the line after ‘/’ in the program invalid.
5.8
Stopping Automatic Operating
Two methods are available to stop automatic operating, i.e. enter stop command where the program will stop (M00, M01) and press the key on the operation panel to stop the machine tool.
Program stops
After executing the block with M00 or M01, the automatic operating stops, which is same to single block stop, and all mode information is saved. Start with CNC and the automatic operation can be started again.
After processing a part, the automatic operation stops.
Program ends
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After executing the block with M30, the automatic operating stops, changes into reset state, and returns to program start.
Feeding pause
During automatic operation, press the [Pause] key on the operation panel, the automatic operation pauses and the indicator is on; press [Start] again to continue operating the machine tool and the pause indicator is on.
Reset
During automatic operation, press the [Reset] key on the operation panel and the system stops immediately. Here, [Reset] has the same function as emergency stop button.
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6.
Safe Operation
6.1
Emergency Stop
Press the emergency stop button on the machine tool, which will stop immediately, and all outputs such as principal axis rotation and coolant are turned off. Rotate the button clockwise to cancel emergency stop, but all outputs must be restarted.
Caution:
The power supply isn’t always cut off upon emergency stop. Please refer to the electrical configuration description of the machine tool manufacturer for details;
Before releasing emergency stop, please eliminate the problems of the machine tool.
6.2
Hard Limit Over Travel
The system alarms if the tool touches travel switch during operation. The axis in corresponding direction can’t move, and only moves in reverse direction. Before the alarm is released, the system can’t enter automatic operation normally. After investigating the alarm reason, press [Reset] to clear the alarm information.
6.3
Soft Limit Over Travel
If the tool enters the restriction area regulated by the parameter (travel limit), the system alarms over travel, and the tool decelerates and stops. At this moment, you can move the tool to safe direction in manual mode, and then press [Reset] to release the alarm.
Caution:
During automatic operation, when the tool touches an axial travel switch, the tool decelerates and stops all axial motions, and only displays one over travel alarm.
During manual operation, when the tool touches an axial travel switch, the tool only decelerates and stops motion on current axis, and still moves along other axes.
When the tool is in safe position, press [Reset] to clear the alarm. Please refer to the manual of the machine tool for details.
Both limit alarm and soft limit alarm have a deceleration stop, and therefore the sensing range of the limit should have sufficient space, or else the limit protection will be disabled due to over travel.
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7.
Alarm and Self-diagnosis Function
The system has several levels, and the alarm numbers also have different type, as follow:
0~1023: G code program running alarm info
1024~2048: System environment alarm info
7.1
NC Program Execution Alarm
: Please reset
0016
0017
0018
0019
0012
0013
0014
0015
0020
0021
0022
0023
0024
0025
0026
0008
0009
0010
0011
0000
0001
0004
0005
0006
0007
: Program ends
: Changing tool fails
: Tool is invalid
: G block repeat error
: G block program No. error
: G7x8x complex instruction code can’t run normally
: Abnormal program termination error
: Specify M01 code program pause
: M98 format error
: Motion transfer fails
: This block doesn’t need compensation
: G block invalid format
: M99 instruction transfer abnormal; M99 transfer is prohibited in current position
: Abnormal motion alarm
: Illegal character
: Note symbol format error or no symmetric note symbol
: Illegal G code
: G code radius compensation number or value error
: Undefined G code radius compensation error
: Arc programming error
: Specify illegal plane, exceed G17, G18, G19
: M98 transfer error, may exceed the maximum value
: Principal axis specifying hardware axis No. error
: M code execution error
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0039
0040
0041
0042
0035
0036
0037
0038
0031
0032
0033
0034
0027
0028
0029
0030
0047
0048
0049
0050
0043
0044
0045
0046
0051
0052
: Specifying principal axis fails
: Motion repeats request
: Specified arc doesn’t exist
: X instruction missing error
: Y instruction missing error
: Z instruction missing error
: A instruction missing error
: B instruction missing error
: C instruction missing error
: D instruction missing error
: R instruction missing error
: F instruction missing error
: T instruction missing error
: S instruction missing error
: P instruction missing error
: M instruction missing error
: G instruction missing error
: I instruction missing error
: J instruction missing error
: K instruction missing error
: Q instruction missing error
: Screw distance repeat designation error
: System alarm occurs and exits abnormally
: Exit through human intervention
: G code parameter source isn’t specified
: G code program No. table storage address isn’t specified
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7.2
System Environment Alarms
1037
1038
1039
1040
1033
1034
1035
1036
1029
1030
1031
1032
1024
1025
1026
1027
1028
: The controller isn’t reset
1. The system doesn’t perform home action after started
: A axis negative soft limit
: A axis positive soft limit
: Z axis negative soft limit
: Z axis positive soft limit
: Y axis negative soft limit
: Y axis positive soft limit
: X axis negative soft limit
: X axis positive soft limit
: A axis negative hard limit
: A axis positive hard limit
: Z axis negative hard limit
: Z axis positive hard limit
: Y axis negative hard limit
: Y axis positive hard limit
: X axis negative hard limit
: X axis positive hard limit
The system has corresponding limit alarm. Please check corresponding limit sensor point or parameters.
If hard limit occurs, and the appearance of the sensor point doesn’t has any problem, enter the diagnosis mode in manual mode and check the state of the input port in diagnosis mode. If the state is valid, please eliminate in sequence. Pull out the input IO cable and check whether the sense disappears. If yes, please check the circuit. If the problem still exists, the internal optocoupler is broken. Please contact the supplier.
1041 : Emergency stop
Emergency stop button of the handheld box interface is valid.
External emergency stop 2 input is valid; check whether IO assignment has conflict or interference.
Search for corresponding function ports in IO configuration, and then check in input diagnosis.
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1046
1047
1048
1049
1051
1052
1042
1043
1044
1045
: Servo X drive alarm
: Servo Y drive alarm
: Servo Z drive alarm
: Servo A drive alarm
Servo alarm; if the servo doesn’t alarm, parameter P2.001~004 setting and actual servo alarm level may be reverse. Please modify the parameters.
The corresponding function ports are IN34~37, which can be checked in input diagnosis.
: Axis No. definition internal repeat error
Interface axis No. set by parameter P2.45~P2.49 is specified repeatedly
:
Principal axis isn’t reset
:
Mold isn’t clamped
: System safety signal not in position error
: System air pressure insufficient
: System material clamping signal invalid alarm
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7.3
Alarm processing
If alarm occurs, please refer to the alarm code to confirm the failure reason.
When alarm occurs, if the system isn’t reset, the alarm will constantly prompt no matter whether the alarm still exists, so as to avoid the conditions that false alarm causes system suspended, but can’t find the reason. same time. Please refer to the alarm info in the Diagnosis menu for details. When the alarms are eliminated, please press [Reset] to clear the alarm ring.
If the error is caused by data setting, modify the data, and then press [Reset] to clear the alarm info.
When alarm occurs, please remove the alarm reason. Please note that several alarms may occur at the
7.4
Self-diagnosis
CNC system sometimes stops even there is no alarm. The reason may be that the system is running processes, and the self-diagnostic function is available for checking.
The self-diagnostic steps of the system are as follows:
(1) In the main menu, press [Diagnosis] to enter the diagnosis screen;
(2) Select [Input] to enter the input diagnosis screen, or select [Output] to enter the output diagnosis screen;
(3) Output diagnosis: Press the direction keys select the output port, and press [EOB] to switch the output level corresponding to the output port;
(4) Input diagnosis: When certain input signal is valid, the corresponding screen flashes.
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8.
Program Saving & Editing
8.1
Saving the Program in the Memory
8.1.1.
Keypad Input (New Program)
Create new program in the memory with the keypad, and the step follows:
In the main menu, press [Edit] to enter program edit interface;
Press [File] to enter file operation interface;
Select [New] to create a new file;
Enter the file name and press [EOB] to confirm and create a new program in current directory in the memory, and load into the system by default;
Select [Close] to exit [Edit] interface;
In edit mode, enter the program content;
After editing all programs, press [Reset] to save the edited programs into the system memory.
8.1.2.
PC Serial Port Input
The step of transmitting files to controller through PC follows:
Set system baud rate and ID No.;
Connect to PC and run Adtech serial communication software;
Set the baud rate same as controller, and scan ID device;
Select the [Upload file to NC] button in the communication software;
Select CNC file in the popup dialog box and press [Open] button.
8.1.3.
Copying Processing Files from USB Disk
The step of copying CNC processing file to system memory through USB disk follows:
In the main menu, press [Edit] to enter program edit interface;
Select [File] to enter file operation interface;
Select USB disk and press [EOB] to enter;
Move the cursor to select a CNC file and then select [Copy];
Return to the root directory, locate the PROG directory in disk D, enter the directory, and select [Paste] to complete copying.
8.2
Reading Programs into Work Area
8.2.1.
Reading Programs from Controller into Work Area
The step of loading files from system memory into work area follows:
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Press [File] to enter file operation interface;
Select desired program, which is in PROG directory in disk D by default, press [EOB] to enter subdirectory, or press [Cancel] to exit;
Move cursor to select desired program, press [EOB] to confirm and load the program.
8.2.2.
Reading Programs from USB Disk into Work Area
The step of loading files from USB disk into work area follows:
Insert the USB disk;
Press [File] to enter file operation interface;
Select USB disk, move cursor to select a file in the disk, and press [EOB] to load the file.
8.3
Editing & Modifying Programs
The program in CNC memory can be edited with NC keypad. In the main menu, press
[Edit] to enter program edit interface and edit the program in current work area (for loading program into work area, refer to 8.2). The edit mode is similar to notepad in
Windows. Move the cursor directly to locate, press keys to enter, press [EOB] to change line, and press [Delete] to delete the character where the cursor locates.
Caution
After all operations, press Reset to save the files, and the functions base on edit mode;
CNC46XX uses new file mapping technology, and allows loading processing files that exceed its memory.
Therefore, to ensure the system efficiency, you can only search and process, but can’t edit the processing files that exceed 2MB.
8.4
Deleting Files
8.4.1.
Deleting Files in Memory
Follow the step below to delete the programs in system memory:
Press [File] to enter file operation interface;
Follow the prompt on the screen, select the file and press [Delete] to confirm and delete the file.
Caution
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If the file has been loaded into work area, you need to restart the system to delete the program, or else the system will report error.
The programs loaded into the work area can’t be deleted, or else the system will report error.
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9.
Main Interfaces of the System
9.1
Position Interface
The position interface shows current machine tool coordinates, including absolute position, relative position and comprehensive position. In the main interface, press [Monitor] to enter the position interface.
To enter position interface:
[Monitor]
[Position] [Absolute]
[Relative]
[Comprehensive]
Absolute position
The position of current machine tool coordinates relative to the origin of workpiece coordinate system
The absolute position interface follows:
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Absolute Position Interface
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Relative position
In manual mode, reset current coordinates to check the relative motion distance of any displacement, and thus it is called as relative position.
This interface is usually used for early tool setting. Considering that some operators have been used to manual calculation, this function is preserved. With the more and more powerful of automatic centered function, it is used less.
The operation follows:
Enter [Position] interface;
Switch to [Relative] interface;
Then, enter manual mode;
Press a coordinate axis No., e.g., ‘X’, and the X coordinate flashes;
Press “Cancel” to reset X coordinate to 0;
The relative position interface follows:
Relative position interface
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Comprehensive coordinates
The interface displayed by absolute coordinates and machine tool coordinates
Comprehensive position interface is shown below:
Comprehensive position interface
9.2
Programming Interface
The edit interface shows the program info in current workpiece. In the main interface, press [Edit] to enter the program interface.
To enter program edit interface:
[PROG]
[Program edit]
[File]
Program edit
The program edit interface shows the NC program currently processed; in edit mode, you can edit the NC program (see 8.3 for details).
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Program Edit Interface
System info interface
The system info is a summary of the program blocks in current processing area, and calculates the resource usage in current work area. The upper right of the program directory interface shows the version info of current controller software. If our engineering personnel ask to confirm the software version of the controller on site, please provide this version info.
To enter system info interface:
[Diagnosis] [System Info]
System info interface is shown below:
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System Info Interface
9.3
MDI interface
MDI mode is mainly used for the writing and execution of single G code.
To enter MDI interface:
[Monitor]
[MDI]
In MDI interface, enter complete NC code instruction in edit mode, press the [Start] key in the edit mode and confirm to execute directly.
To restore the default settings quickly, press and hold the [Reset] key for three seconds and choose to reset or not.
MDI interaction interface is shown below:
MDI Interface
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9.4
File Management
In the file management interface, you can manage the system files.
To enter file management interface:
[Edit] [File]
File management mainly has the following functions:
Connect the UBS disk, and copy the files between USB disk and electronic disk;
Upgrade system software: Copy the upgrade file to system memory in either method above to upgrade the software;
Restart the controller. In [File Management] interface, press the Reset key to restart the controller. This method is different from restarting due to power failure. In certain occasions, you can restart the controller quickly in this method to make certain function take effect.
Connect to PC with the USB cable, and exchange the data between USB disk and PC.
File operation interface is shown below:
File Operation Interface
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9.5
Graphic Simulation
[Track] function is to simulate NC processing program.
To enter graphic simulation interface:
[Monitor]
[Track]
Enter track interface to enable real-time track display automatically. During automatic running of the system, the motion track is displayed in real-time. In standby mode, you can also press Preview to pre-scan the processing file.
The shortcuts of adjusting position:
PageUp : Zoom in
PageDown : Zoom out
→←↑↓: Shift position; the shift unit is the set pixel unit
Graphic simulation interface is shown below:
Graphic Simulation Interface
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9.6
Parameter Interface
The parameter interface shows system parameter info, including comprehensive, axis parameter, management, tool magazine, principal axis, port, etc. In the main interface, press [parameter] to enter the interface.
Parameter has the following menus:
[Parameters] [Comprehensive]
[Axis
Configuration]
[Management]
[Tool Magazine]
[Principal Axis]
[Port]
Comprehensive parameters
Comprehensive parameters are a set of functions that aren’t classified in details, e.g. home mode, manual speed, etc.
Comprehensive parameter interface is shown below:
ADTECH4 SeriesCNC Maintenance Manual
Comprehensive Parameter Interface
Axis parameters
Axis parameters are parameter set of interface characteristics of control position axis. Please refer to the parameter description for details.
Axis parameter interface is shown below:
Axis Parameter Interface
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Management parameters
This is a function set that confirms identity and initialize the system.
Management parameter interface is shown below:
Management Parameter Interface
ADTECH4 SeriesCNC Maintenance Manual
Tool magazine parameters
Tool magazine parameters collect the parameters that the tool magazine requires. The specific meaning of the parameters should be determined by the tool magazine of the machine tool, and therefore should refer to the instructions provided by the machine tool manufacturer.
Principal axis parameters
Principal axis parameters are the set of electrical characteristics of servo and common principal axes. The specific application also depends on the principal axis selection of the machine tool manufacturer. The servo parameters and axis parameters have the same meaning, and therefore please refer to the description of axis parameters.
Principal axis parameter interface is shown below:
Principal Axis Parameters Interface
IO configuration parameters
IO configuration parameters are the assignment of hardware interfaces. This parameter set is the IO pin sequence specified by the system’s IO function numbers, which will improve the system flexibility. Please refer to System Parameters for the specific meaning of the parameters.
IO configuration parameter interface is shown below:
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IO Configuration Parameters Interface
9.7
Compensation interface
Tool compensation interface shows tool compensation info of the system, including tool length compensation, tool radius compensation and other input variables. The compensation method is different from
M series and L series, which will be described below.
To enter tool compensation interface:
M series [coordinates]
[
Compensation
]
M series tool compensation interface has two compensation variables, i.e. tool length compensation and tool radius compensation; corresponding to G43, G44 and G41, G42; enter compensation value to corresponding compensation number, and transfer the compensation number in NC program to realize the compensation. Tool compensation numbers have 36 variables.
Tool compensation interface is shown below:
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Tool Compensation Parameter Setting Interface
9.8
M series workpiece coordinate system setting interface
The coordinates interface shows coordinate system info, including setting, coordinate system, centered, and tool regulator. In the main interface, press [Coordinate] to enter coordinate system.
M series [coordinates]
[Coordinate settings]
Workpiece coordinate system
Display workpiece coordinate system, i.e. the offset of workpiece home position and machine tool home position, Totally six basic workpiece coordinate systems (G54~G59) and nine extension coordinate systems
(G591~G599) are available.
To enter workpiece coordinate system interface:
[Coordinates]
[Coordinate settings]
The workpiece coordinate system interface is shown below:
ADTECH4 SeriesCNC Maintenance Manual
Workpiece Coordinate System Setting Interface
Coordinate system auxiliary parameter setting interface
The auxiliary parameters for workpiece coordinate system, including origin offset and tool setting parameters of automatic tool regulator.
To enter coordinate system auxiliary parameter setting interface:
[Coordinates]
[Coordinate parameters]
The detailed auxiliary parameters are described in the table below:
8
9
10
11
12
13
6
7
4
5
1
2
3
X coordinates offset
Y coordinates offset
Z coordinates offset
A coordinates offset
X coordinates of tool regulator
Y coordinates of tool regulator
Z coordinates of tool regulator
Axis selection symbol of tool regulator
Effective voltage level of tool regulator
Set tool automatically after changing
Tool regulator machine tool X limit
Tool regulator machine tool Y limit
Tool regulator machine tool Z limit
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14
15
16
17
18
(1) Origin offset
Tool regulator X search direction
Tool regulator Y search direction
Tool regulator Z search direction
Tool regulator limit effective signal
Add offset to coordinates automatically
The origin offset is added to current machine tool coordinates when setting the coordinate system; this parameter setting is available in next tool setting;
The application of this parameter is for the processing of certain parts that require several working procedures. The first processing procedure may damage the tool setting position of the workpiece, and the next procedure can’t locate the proper tool setting position.
Therefore, a reference tool setting point is required, and the offset from reference point to actual tool setting position can be set to this parameter. No matter tool setting in which procedure, you only need to set to this reference point and it is same like setting to home position of the workpiece.
(2) Tool regulator coordinates, effective signal, automatic tool setting, machine tool Z negative limit of tool regulator:
The X, Y coordinates are the mechanical coordinates of the tool regulator on machine tool; the tool regulator can position automatically only when the coordinate is set properly.
Effective voltage level of tool regulator is to set the signal interface level of the tool regulator, which should be set according to the actual interface of the tool regulator.
Automatic tool setting after changing is that the tool regulator function executes automatically after tool changing instruction is returned successfully to improve the processing efficiency.
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Z negative limit is used to prevent crash caused by not in place of Z axis error checking.
Once negative limit alarm occurs, the tool regulator stops working immediately. If the system is in processing state, the system will send abnormal alarm; during separate setting of the tool regulator, the alarm won’t occur.
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9.9
Controller Diagnosis Interface (Diagnosis)
The diagnosis interface is used to display the hardware interfaces and system info, including alarm, input, output, DA diagnosis; press [Diagnosis] to enter the diagnosis interface.
The diagnosis interface follows:
[
Diagnosis
] [
Alarm info
]
[
Input diagnosis
]
[
Output diagnosis
]
[
DA diagnosis
]
Alarm interface
Display the alarm of the system after power on, including 15 alarm records.
IO diagnosis interface
IO diagnosis allows entering at any moment. You can check current IO state of the system. In manual mode, press the direction keys to select corresponding IO, and press EOB to control the output manually.
DA diagnosis interface
Correct the output voltage of two lines DA voltage module for testing; press the direction keys to output corresponding voltage directly, input the actually measured voltage to corresponding gear position; when transferring control instructions of principal axis, the system will correct according to correction value.
System info
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The system info shows basic information of current system, and is used to mark current software version, hardware version, upgrade info, etc. In this interface, you can follow the prompt to perform operations.
9.10
Macro Variable View Interface (Macro Variable)
This is the variable register view menu of macro function. In this menu, you can turn pages to view the macro variables, or enter values to variable register directly in edit mode.
To enter macro variable view interface:
[Monitor]
[Micro
Variable]
The macro variable menu has eight levels, as below:
Local variable
#100~#199
#500~#599
#600~#699
#700~#799
#800~#899
#900~#999
Process variable
In the variable interfaces of different levels, you can check the corresponding variable number. Local variable has five levels totally, and shows the variables of current working layer by default. To view a specific layer, please enter local variable submenu, and then select according to layers.
Process variables are to customize the names of 20 variables (#100~#999) according to
CSV configuration table, so that the variable names have visual meanings. In programs, the user customized variables are transferred with variable number.
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9.11
Current mode instruction info
Display the G code mode info of current system;
In [Monitor] interface, you can check the running code info of current system:
Motion instruction: G00, G01
Select plane: G17, G18, G19
Coordinate logic: G90, G91
Workpiece coordinate system: G54, G59, G591…G599
Radius compensation: G40, G41, G42
Length compensation: G43, G44, G49
Compound instruction retracting plane: G98, G99
Principal axis rotation: S
Tool No.: T
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10.
System Maintenance
10.1
Restart
(1) In the main menu, press [Edit] to enter the program interface;
(2) Press [File] to enter the file interface;
(3) Press [Reset] and the system asks whether restart or not;
(4) Press [OK] to restart the system.
10.2
System Upgrade
The step of copying upgrade program with USB disk follows:
(1) In the main menu, press [Edit] to enter the program interface;
(2) Press [File] to enter the file management interface;
(3) Press [File] to enter the file management interface;
(4) Move cursor to the upgrade file ADTROM.BIN, select [Copy], enter ADT directory in disk D and paste;
(5) Select the second upgrade file NC_RES.NC; skip this step if the file doesn’t exist. Also select Copy, enter disk D, and paste in directory ADT.
(6) After upgrading, enter BIOS, select USB in [Boot-up mode], and restart the system to take effect.
(7) Enter System Info in Diagnosis menu to view the system version and compilation date, and check whether the upgrade is successful.
10.3
Reset
(1) Select the edit mode;
(2) In the main menu, press [Parameter] to enter the parameter interface;
(3) Press [Management] key to enter management parameter interface;
(4) Move cursor to “006 Reset all parameters”;
(5) Press [EOB], the system confirms, restores the default parameters and restarts automatically.
10.4
Parameter Backup & Restore
(1) Select the edit mode;
(2) In the main menu, press [Parameters] key to enter the parameter interface;
ADTECH4 SeriesCNC Maintenance Manual
(3) Press the [Management] key to enter management parameters interface;
(4) Move the cursor to 007 or 008 and select appropriate menu;
(5) Press the [EOB] key, the system confirms and performs backup and restore operation;
(6) The backup operation will generate the SYSCONF.BAK file in the root directory of disk D. Please save this file for backup in the future.
(7) For restore operation, also save the SYSCONF.BAK file in the root directory of disk D. The system will recognize this file automatically in the process of restoring.
10.5
Entering BISO Interface
(1) If the system can’t be started due to irreversible error, you can enter the BIOS to upgrade and maintain the program;
(2) Enter the BIOS after the controller powers on and before the program is started, press the [Cancel] button to enter a blue background successfully; if the BIOS has password, it will pop up a prompt, and type the valid password to enter the BIOS
(3) Enter the BIOS to perform the maintenance: Format C, D disk, copy USB disk files and upgrade;
ADTECH4 SeriesCNC Maintenance Manual
11.
System Parameters
According to occasions and functions, the parameters contain comprehensive parameters, IO configuration parameters, management parameters and coordinate setting parameters.
Comprehensive parameters are complete, and contain basic operation and usage settings of the controller, including principal axis, hand wheel, home, tool magazine, etc.;
IO configuration parameters are mainly used for machine installation and test, adapting to the interface characteristics of machine tool and motor drive;
Coordinate setting parameters are tool setting configuration in [Coordinate] interface;
(1) It is required to confirm user identity to modify the parameter table. The controller has two levels of user authority, which are super user and operator; super user can modify all parameters and user passwords; while operator only can operate the parameters that require modification, and modify the operator password; in
P3.1 of management parameters, the system enters the corresponding mode automatically according to the entered password.
(2) According to the application, the parameters will take effect immediately or after restarted; the parameters that require restart are marked with <●>.
(3) Certain parameters are set in binary system (parameter descriptor has bit symbol); the conversion between binary system and decimal system follows:
Bit0: Set to 1 to correspond to decimal 1;
Bit1: Set to 1 to correspond to decimal 2;
Bit2: Set to 1 to correspond to decimal 4;
Bit3: Set to 1 to correspond to decimal 8;
Bit4: Set to 1 to correspond to decimal 16;
Bit5: Set to 1 to correspond to decimal 32;
Bit6: Set to 1 to correspond to decimal 64;
Bit7: Set to 1 to correspond to decimal 128;
For more bits, multiply the decimal system corresponding to binary system of previous position by 2. If only the corresponding bit is 1, accumulate the numbers of corresponding decimal system according to the comparison table to get the setting value.
For example: set Bit0, Bit1 and Bit5 to 1, and the parameter will be 1+2+32=35.
11.1
Parameter Index List
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
S/N
001
002
003
004
005
006
007
008
009
010
011
012
013
014
Description
Feeding speed
Initial feeding speed
Feeding acceleration
Home mode
IO filter level (1~8)
Select communication mode
Maximum feeding speed
Maximum hand wheel speed
Hand wheel response factor
M code waiting time (ms)
Line number increment
System baud rate
Controller ID
Arc interpolation feed rate
Effective mode
Default value
Pag e
Instant
Instant
Instant
Instant
Instant
Restart
Instant
Instant
Instant
Instant
Instant
Restart
Restart
Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
S/N
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
Description
Effective mode
Instant
Default value
Pag e
G73(M) circulating tool retraction amount (mm)
G83(M) circulating tool retraction amount (mm)
Arc interpolation processing mode
Speed optimization constraint mode
Code pretreatment processing mode
Instant
Instant
Instant
Instant
Instant
CNC file scan flag
Variable frequency analog control mode
Instant
Lubricant pressure schedule open (min)
Instant
Lubricant pressure holding time
(sec)
Instant
Lubricant control frequency
(Hz)
Instant
Automatic home mode Instant configuration (bit)
Instant
Arc Acc.for Radii
Instant
Arc Acc.for Speed
Instant
Pretreatment buffer sections
Interpolation acceleration speed mode
Instant
Parameter type
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
S/N
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
Description
'S'Speed Acceleration
HOME Check for alarm
System home test enable
X diameter prog enable
Default process plane
T code form
IP address
Subnet mask
Default gateway
MAC address
Pretreatment segments
Feed speed setting enable
Enable G00 Inp mode
Enable abnormal memory position jump
Pause Z to safe altitude
ADTECH4 SeriesCNC Maintenance Manual
Restart
Instant
Instant
Instant
Instant
Instant
Effective mode
Instant
Default value
Pag e
Instant
Instant
Instant
Instant
Instant
Restart
Restart
Restart
ADTECH4 SeriesCNC Maintenance Manual
Parameter type S/N Description
Program home reference point enable
Mechanical home reference point enable
Instant
Instant
Clear coordinates in home mode
Instant
Thread cutting acceleration pitch P(mm)
Thread cutting acceleration pitch D(mm)
Thread cutting backslide amount V (mm)
Enable jump to M98 * times * lines
Effective mode
Instant General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
045
046
047
048
049
050
051
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
General parameter
(P1.)
052
053
054
055
General parameter
(P1.)
General parameter
(P1.)
General parameter 058
(P1.)
General parameter 089
(P1.)
056
057
Pause A to safe altitude
Z-axis safe height
A-axis safe height
Z-axis feed rate limit (mm/min)
A-axis feed rate limit (mm/min)
System home ON
Spindle brake delay (ms)
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Rotation axis speed optimization Instant features
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type S/N Description
Effective mode
Instant
Default value
Pag e
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
General parameter 060
(P1.)
General parameter 061
(P1.)
General parameter 062
(P1.)
Axis
(P2.)
Axis
(P2.)
General parameter 063
(P1.)
General parameter 064
(P1.)
Axis
(P2.) parameter
001 parameter parameter parameter parameter parameter parameter parameter parameter parameter
4-axis maximum speed
Hand wheel encoder direction
Hand wheel control mode (0- old)
Hand wheel maximum ratio
Hand wheel acceleration Kps
X axis instruction frequency multiplication ratio
X axis instruction frequency division coefficient
Y axis instruction frequency multiplication ratio
Y axis instruction frequency division coefficient
Z axis instruction frequency multiplication ratio
Z axis instruction frequency division coefficient
4 axes instruction frequency multiplication ratio
4 axes instruction frequency division coefficient
B axis instruction frequency multiplication ratio
B axis instruction frequency
Instant
Instant
Instant
Instant
Restart
Restart
Restart
Restart
Restart
Restart
Restart
Restart
Restart
Restart
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
002
003
004
Y axis start rate (mm/min)
Z axis start rate (mm/min)
4 axes start rate (mm/min)
B axis start rate (mm/min)
C axis start rate (mm/min)
X axis acceleration (Kpps)
Description division coefficient
C axis instruction frequency multiplication ratio
C axis instruction frequency division coefficient
X axis rapid traverse rate
(mm/min)
Y axis rapid traverse rate
(mm/min)
Z axis rapid traverse rate
(mm/min)
4 axes rapid traverse rate
(mm/min)
B axis rapid traverse rate
(mm/min)
C axis rapid traverse rate
(mm/min)
X axis start rate (mm/min)
Effective mode
Restart
Restart
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
005
Description
Effective mode
Instant
Y axis acceleration (Kpps)
Instant
Z axis acceleration (Kpps)
Instant
4 axes acceleration (Kpps)
Instant
B axis acceleration (Kpps)
Instant
C axis acceleration (Kpps)
X axis positive soft limit (mm)
Instant
X axis negative soft limit (mm)
Instant
Y axis positive soft limit (mm)
Instant
Y axis negative soft limit (mm)
Instant
Z axis positive soft limit (mm)
Instant
Z axis negative soft limit (mm)
Instant
4 axes positive soft limit (mm)
Instant
4 axes negative soft limit (mm)
Instant
B axis positive soft limit (mm)
Instant
B axis negative soft limit (mm) Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
006
007
008
Description
Effective mode
C axis positive soft limit (mm)
Instant
C axis negative soft limit (mm)
Instant
Instant X axis reverse clearance compensation (pulse)
Y axis reverse clearance compensation (pulse)
Z axis reverse clearance compensation (pulse)
4 axes reverse clearance compensation (pulse)
B axis reverse clearance compensation (pulse)
C axis reverse clearance compensation (pulse)
Instant
Instant
Instant
Instant
Instant
Instant
X axis home offset (mm)
Instant
Y axis home offset (mm)
Instant
Z axis home offset (mm)
Instant
4 axes home offset (mm)
Instant
B axis home offset (mm)
Instant
C axis home offset (mm)
X axis home direction Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
009
010
Description
Effective mode
Instant
Y axis home direction
Instant
Z axis home direction
Instant
4 axes home direction
Instant
B axis home direction
Instant
C axis home direction
Instant
X axis home speed (mm/min)
Instant
Y axis home speed (mm/min)
Instant
Z axis home speed (mm/min)
Instant
4 axes home speed (mm/min)
Instant
B axis home speed (mm/min)
Instant
C axis home speed (mm/min)
X axis manual speed (mm/min)
Instant
Y axis manual speed (mm/min)
Instant
Z axis manual speed (mm/min)
Instant
4 axes manual speed (mm/min) Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
011
012
013
Description
Effective mode
B axis manual speed (mm/min)
Instant
C axis manual speed (mm/min)
Instant
X axis constraint acceleration
(mm/s^2)
Instant
Y axis constraint acceleration
(mm/s^2)
Instant
Z axis constraint acceleration
(mm/s^2)
Instant
4 axes constraint acceleration
(mm/s^2)
Instant
B axis constraint acceleration
(mm/s^2)
Instant
C axis constraint acceleration
(mm/s^2)
Instant
X axis maximum constraint acceleration (mm/s)
Y axis maximum constraint acceleration (mm/s)
Instant
Instant
Z axis maximum constraint acceleration (mm/s)
Instant
4 axes maximum constraint acceleration (mm/s)
Instant
B axis maximum constraint acceleration (mm/s)
C axis maximum constraint acceleration (mm/s)
Instant
Instant
Effective voltage level for servo Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
014
015
Description
Effective mode
X axis alarm
Effective voltage level for servo
Y axis alarm
Effective voltage level for servo
Z axis alarm
Effective voltage level for servo
4 axes alarm
Effective voltage level for servo
B axis alarm
Effective voltage level for servo
C axis alarm
Effective voltage level for servo
X axis reset
Effective voltage level for servo
Y axis reset
Effective voltage level for servo
Z axis reset
Effective voltage level for servo
4 axes reset
Effective voltage level for servo
B axis reset
Effective voltage level for servo
C axis reset
Servo X axis Z phase home enable
Servo Y axis Z phase home enable
Servo Z axis Z phase home enable
Servo 4 axes Z phase home
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter
S/N
016
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter
017
018
Description
Effective mode enable
Servo B axis Z phase home enable
Servo C axis Z phase home enable
Effective voltage level for servo
X axis Z phase
Effective voltage level for servo
Y axis Z phase
Effective voltage level for servo
Z axis Z phase
Effective voltage level for servo
4 axes Z phase
Effective voltage level for servo
B axis Z phase
Effective voltage level for servo
C axis Z phase
Effective voltage level for X hard limit
Effective voltage level for Y hard limit
Effective voltage level for Z hard limit
Effective voltage level for 4 hard limit
Effective voltage level for B hard limit
Effective voltage level for C hard limit
X pulse command format
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
019
020
Description
Effective mode
Instant
Y pulse command format
Instant
Z pulse command format
Instant
4 pulse command format
Instant
B pulse command format
Instant
C pulse command format
Instant
X pulse logic direction
Instant
Y pulse logic direction
Instant
Z pulse logic direction
Instant
4 pulse logic direction
Instant
B pulse logic direction
Instant
C pulse logic direction
Effective voltage level for X external home
Effective voltage level for Y external home
Effective voltage level for Z external home
Effective voltage level for 4
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
021
022
023
Description external home
Effective voltage level for B external home
Effective voltage level for C external home
Effective mode
Instant
Instant
Instant
X axis ROUND settings
Instant
Y axis ROUND settings
Instant
Z axis ROUND settings
Instant
4 axes ROUND settings
Instant
B axis ROUND settings
Instant
C axis ROUND settings
X axis specified interface axis
No.
Y axis specified interface axis
No.
Instant
Instant
Z axis specified interface axis
No.
Instant
4 axes specified interface axis
No.
Instant
B axis specified interface axis
No.
C axis specified interface axis
No.
Instant
Instant
X axis encoder wire number (p) Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
024
025
Description
Effective mode
Y axis encoder wire number (p)
Instant
Z axis encoder wire number (p)
Instant
4 axes encoder wire number (p)
Instant
B axis encoder wire number (p)
Instant
C axis encoder wire number (p)
Instant
Instant
X axis 360 reset
Instant
Y axis 360 reset
Instant
Z axis 360 reset
Instant
4 axes 360 reset
Instant
B axis 360 reset
Instant
C axis 360 reset
X axis pulse logic voltage level
Instant
Y axis pulse logic voltage level
Instant
Z axis pulse logic voltage level
Instant
4 axes pulse logic voltage level Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
026
027
028
Description
Effective mode
B axis pulse logic voltage level
Instant
C axis pulse logic voltage level
Instant
X axis characteristics (rotation:
0, linear: 1)
Y axis characteristics (rotation:
0, linear: 1)
Z axis characteristics (rotation:
0, linear: 1)
4 axes characteristics (rotation:
0, linear: 1)
B axis characteristics (rotation:
0, linear: 1)
C axis characteristics (rotation:
0, linear: 1)
Instant
Instant
Instant
Instant
Instant
Instant
Instant
X axis rotation display mode
Instant
Y axis rotation display mode
Instant
Z axis rotation display mode
Instant
4 axes rotation display mode
Instant
B axis rotation display mode
Instant
C axis rotation display mode
X axis rotation path Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
029
030
Description optimization
Y axis rotation path optimization
Z axis rotation path optimization
4 axes rotation path optimization
B axis rotation path optimization
C axis rotation path optimization
X axis maximum acceleration
(Kpps)
Y axis maximum acceleration
(Kpps)
Z axis maximum acceleration
(Kpps)
4 axes maximum acceleration
(Kpps)
B axis maximum acceleration
(Kpps)
C axis maximum acceleration
(Kpps)
Effective mode
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
Instant
X servo home direction
Instant
Y servo home direction
Instant
Z servo home direction
4 servo home direction Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
031
032
033
Description
Effective mode
Instant
B servo home direction
Instant
C servo home direction
Instant
X axis external home enable
Instant
Y axis external home enable
Instant
Z axis external home enable
Instant
4 axes external home enable
Instant
B axis external home enable
Instant
C axis external home enable
X axis encoder pulse logic direction
Y axis encoder pulse logic direction
Instant
Instant
Z axis encoder pulse logic direction
Instant
4 axes encoder pulse logic direction
Instant
B axis encoder pulse logic direction
C axis encoder pulse logic direction
Instant
Instant
X axis home deceleration speed Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
034
035
Description
Effective mode
Y axis home deceleration speed
Instant
Z axis home deceleration speed
Instant
4 axes home deceleration speed
Instant
B axis home deceleration speed
Instant
C axis home deceleration speed
Instant
Instant
X axis home scanning speed
Instant
Y axis home scanning speed
Instant
Z axis home scanning speed
Instant
4 axes home scanning speed
Instant
B axis home scanning speed
Instant
C axis home scanning speed
Instant X axis screw interpolation enable
Y axis screw interpolation enable
Z axis screw interpolation enable
4 axes screw interpolation
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
036
037
038
Description
Effective mode enable
B axis screw interpolation enable
C axis screw interpolation enable
X axis screw interpolation pitch
(mm)
Y axis screw interpolation pitch
(mm)
Z axis screw interpolation pitch
(mm)
4 axes screw interpolation pitch
(mm)
B axis screw interpolation pitch
(mm)
C axis screw interpolation pitch
(mm)
X axis screw interpolation starting position (mm)
Y axis screw interpolation starting position (mm)
Z axis screw interpolation starting position (mm)
4 axes screw interpolation starting position (mm)
B axis screw interpolation starting position (mm)
C axis screw interpolation starting position (mm)
X axis screw interpolation end
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type parameter parameter parameter parameter parameter
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Axis
(P2.)
Axis
(P2.)
Axis
(P2.)
(P2.)
Axis
(P2.)
Axis
(P2.)
S/N
001
002
003
004
005
006
007
008
009
Description
Effective mode position (mm)
Y axis screw interpolation end position (mm)
Z axis screw interpolation end position (mm)
4 axes screw interpolation end position (mm)
B axis screw interpolation end position (mm)
C axis screw interpolation end position (mm)
Type password to select management mode
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Edit super user password
Default value
Pag e
Instant
Edit operation user password
Initialize comprehensive parameters to default <●>
Initialize IO configuration to default <●>
Restart
Restart
Restart
Reset all parameters <●>
Instant
Back up parameters
Restart
Restore parameters
Instant
Generate password file
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
S/N
010
011
012
013
014
015
016
017
018
019
020
021
022
023
024
Description
Effective mode
Instant
Default value
Pag e
Menu clicking mode
Clear accumulated processing pieces
Instant
Clear current processing pieces
Instant
Maximum cumulative processing number
Import CSV system configuration <●>
Instant
Restart
Restart
Default boot screen <●>
Restart
System language packs <●>
Macro keyword effective enable
Instant
Instant
Boot screen mode
System display axis setting (bit)
Instant
System debugging info enable
Instant
Axis control composite key enable
Instant
Instant
Additional panel enable
M code macro program selection <●>
T code macro program selection
<●>
Restart
Restart
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Tool magazine parameter (P4.)
Principal parameter (P5.) axis
Principal parameter (P5.) axis
S/N
025
026
027
001
002
003
004
005
006
007
008
009
010
Description
Effective mode
Restart
Default value
Pag e
PLC program selection <●>
Instant
Screen saver ON
Modbus master / slave setting
<●>
Restart
Instant
Factory custom
Principal axis specified interface
No. <●>
Restart
Principal axis alarm effective voltage level
Instant
Principal axis reset effective voltage level
Instant
Instant Principal axis encoder Z phase home enable
Principal axis encoder Z phase effective voltage level
Instant
Principal axis positive limit
(port enable)
Instant
Principal axis negative limit
(port enable)
Instant
Principal axis limit effective voltage level
Instant
Instant
Principal axis pulse format
Principal axis pulse logic direction
Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
S/N
011
012
013
014
015
016
017
018
019
020
021
022
023
024
025
Description
Effective mode
Instant
Default value
Pag e
Principal axis external home effective voltage level
Principal axis external home check enable
Instant
Principal axis ROUND settings
Instant
Principal axis encoder wires (p)
Instant
Principal axis home offset pulses (p)
Instant
Principal axis pulse logic level
Instant
Instant
Principal axis rotation display
Principal axis maximum acceleration (Kpps)
Principal axis external home direction
Principal axis servo home direction
Principal axis maximum speed
(rpm)
Instant
Instant
Instant
Instant
Principal axis home speed (rpm)
Instant
Instant
Principal axis gear numerator
Principal axis gear denominator
Instant
Principal axis encoder logic direction
Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
Principal parameter (P5.) axis
S/N
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
Description
Principal axis open delay time
(ms)
Servo principal axis ready level
Effective mode
Instant
Default value
Pag e
Servo principal axis stop place level
Servo principal axis zero speed in place level
Servo principal axis speed arrival level
System principal axis speed
Whether close principal axis to execute M30
Principal axis minimum speed
(rpm)
Second channel principal axis maximum speed (rpm)
Second channel principal axis speed
Principal axis command S value invalid enable
Mechanical principal axis first gear speed (rpm)
Mechanical principal axis second gear speed (rpm)
Mechanical principal axis third gear speed (rpm)
Mechanical principal axis fourth gear speed (rpm)
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
Description
Effective mode
Instant
Default value
Pag e
TChecking signal Port
Tool setting safety testing input port number
Tool setting magazine output port number
Tool setting dust cover output port number
Tool setting dust cover lift in place input port
Instant
Instant
Instant
Instant
Instant
Tool presetter limit input port
Tool presetter blow output port number
Instant
Principal axis alarm input detection port number
Instant
Variable frequency alarm input detection port number
Servo principal axis ready input number
Instant
Instant
Servo principal axis stop in place input number
Instant
Servo principal axis zero speed in place input number
Instant
Servo principal axis speed arrival input number
Variable frequency 0 gear output port number
Instant
Instant
Variable frequency 1 gear output Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
(P6.)
Port
(P6.)
Port
(P6.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
Description
Effective mode port number
Variable frequency 2 gear output port number
Instant
Variable frequency 3 gear output port number
Instant
Principal axis forward output port number
Instant
Principal axis reverse output port number
Instant
Principal axis 2 forward output port number
Instant
Principal axis 2 reverse output port number
Instant
Principal axis inverter alarm reset output
Instant
Principal axis blowing output port
Instant
Instant
Principal axis brake output port
Default value
Pag e
Servo principal axis enable output port number
Servo principal axis stop output port number
Servo principal axis pulse control output port number
Servo principal axis rigid tapping output port number
Safety grating input port number
Air pressure alarm input port
Instant
Instant
Instant
Instant
Instant
Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
(P6.)
Port
(P6.)
Port
(P6.) parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter parameter
S/N
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
Description
Effective mode
Default value
Pag e number
Instant
Feed alarm input port number
Oil pressure alarm input port number
External start 2 input port number
External pause 2 input port number
External emergency stop 2 input port number
Instant
Instant
Instant
Instant
Instant
Cooler alarm input port number
Lubricating oil level alarm input port number
Instant
External reset alarm input port number
Instant
Tightness tool input port number
Instant
Instant
Warning lamp output port
Instant
Running lamp output port
Instant
Stop lamp output port
Instant
Lubrication output port
Instant
Cooling output port number
Pump output port number Instant
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
(P6.)
Port
(P6.) parameter
S/N
Port
(P6.) parameter
Description
Effective mode
046
047
X axis negative limit input port number
X axis positive limit input port
Y axis negative limit input port number
Y axis positive limit input port
Z axis negative limit input port number
Z axis positive limit input port
4 axes negative limit input port number
4 axes positive limit input port
B axis negative limit input port number
B axis positive limit input port
C axis negative limit input port number
C axis positive limit input port
X external home input port number
Y external home input port number
Z external home input port number
4 external home input port number
B external home input port number
C external home input port
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type S/N
Port
(P6.) parameter
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port
(P6.)
Port parameter parameter parameter parameter parameter parameter parameter parameter parameter
049
050
051
052
053
054
055
056
057
048
Description
Effective mode number
X servo enable output port number
Y servo enable output port number
Z servo enable output port number
4 servo enable output port number
B servo enable output port number
C servo enable output port number
Input detection effective voltage level 00 ~ 31
Input detection effective voltage level 32 ~ 63
Input detection effective voltage level 64 ~ 95
Reset close LED configuration
00 ~ 31
Reset close LED configuration
32 ~ 63
Reset close LED configuration
64 ~ 95
Reset close LED configuration
00 ~ 31
Reset close LED configuration
32 ~ 63
Reset close LED configuration
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Instant
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
Parameter type
(P6.)
S/N Description
64 ~ 95
Effective mode
Default value
Pag e
ADTECH4 SeriesCNC Maintenance Manual
11.2
General parameter (P1.)
001
002
Feeding speed (mm/min)
Initial feeding speed (mm/min)
003
007
Feeding acceleration (mm/sec)
Maximum feeding speed (mm/min)
Range : 1~9999, 1~9999, 1~8000, 1~9999
Unit
Authority
Default
Effective time :
Note :
:
:
: mm/min, mm/min, mm/sec, mm/min
Operation admin
3000, 200, 1000, 3000
Instant
The feeding instructions G01, G02 and G03 move at the speed of F instruction. If the F instruction isn’t specified in the program, the above instructions move at the speed set by this parameter. If the F instruction is specified, this parameter will be invalid.
The maximum feeding speed restricts the F instruction during processing, i.e. no matter what F is set to, the actual speed can’t exceed this parameter value. Setting this parameter will prevent the damage caused by accidental speed programming error when transferring processing files.
004 Home mode
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
None
Operation admin
0 (program home)
Instant
0-program home
1-mechanical home
Program home is that the coordinates go to home, i.e. in place.
Mechanical home requires external detection switch to locate the home position; while home operation, move to specified home direction at home speed, and move back slowly after signal is detected. At this moment, move forward slowly when the signal is disconnected, and the home operation completes when the signal is valid again. When the servo
ADTECH4 SeriesCNC Maintenance Manual
009
006
005
008
Z phase enable switch in IO configuration parameters is enabled, mechanical home will enable Z phase positioning as home position automatically after signal reaches.
IO filter level (restart)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~8
None
Super admin
0
After restarted
Set the filter constant;
If the environment has too much interference, e.g. rain and thunder, please enter a filter value. Higher value indicates longer test time and high reliability; 0 indicates no filter;
Select communication mode (restart)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
No User Network Uart All User
None
Operation admin
Uart
Restart
Maximum hand wheel speed (mm/min)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
500 ~ 10000
None
Operation admin
5000
Instant
Used to limit the maximum speed of moving the axis with hand wheel
(note: valid when P1.062 is set to 0).
Hand wheel response factor
Range : 100 ~ 3000
Unit
Authority
Default
:
:
:
None
Operation admin
1000
ADTECH4 SeriesCNC Maintenance Manual
012
013
011
010
Effective time
Note
:
:
M code waiting time (ms)
Instant
Used to limit the maximum speed of moving the axis with hand wheel
(note: valid when P1.062 is set to 0).
Range
Unit
Authority
Default
:
:
:
:
1~9999 ms
Operation admin
100
Effective time
Note
:
:
Line number increment
Instant
Set the waiting time (unit: ms) after executing M code
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~64
None
Operation admin
0
Instant
While editing G code manually, add a line number Nxxxxx automatically in a new line;
0 indicates that this function is disabled;
System baud rate
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
9600~115200
None
Operation admin
115200
Restart
The communication rate setting when DNC or other PC software and this controller are in RS232 communication mode
Controller ID
Range
Unit
Authority
Default
Effective time
:
:
:
:
:
1~255
None
Operation admin
1
Restart
ADTECH4 SeriesCNC Maintenance Manual
014
015
016
018
017
Note : The ID number setting of the controller when DNC or other PC software and this controller are in MODBUS communication mode
Arc interpolation feed rate
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1 mm
Operation admin
0.2
Instant
Set the arc interpolation equivalent
If this value is too small, the arc has higher approximation accuracy, but the computation will be too high, making the pause during processing obvious and affecting the processing effect.
G73(M) circulating tool retraction amount
G83(M) circulating tool retraction amount
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0.1~100 mm
Operation admin
2.000
Instant
Set the tool retracting amount after Q is fed in G73 and G83 instructions; this parameter (default: 2mm) is set according to actual chip removal effect.
Arc interpolation processing mode
Range
Unit
Authority
Default
:
:
:
:
Time split, position split
None
Operation admin
Position split
Effective time :
Note :
Instant
Set the split mode of arc interpolation to position split or time split.
Speed optimization constraint mode
Range
Unit
Authority
:
:
:
Angle Speed Speed1
None
Operation admin
ADTECH4 SeriesCNC Maintenance Manual
019
020
021
Default
Effective time
Note
:
:
:
Speed2
Instant
In pretreatment mode, set to Angle to use corner speed balancing algorithm, or set to Speed to use axis acceleration constraints balancing algorithm, or set to Speed1 to use efficient and quick acceleration constraints balancing algorithm.
Code pretreatment processing mode
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
None
Operation admin
0 (rear-time processing)
Instant
Real-time processing is suitable for machine test.
In pretreatment mode, the system enters processing state buffs for two seconds and pre-reads. The pretreatment mode only can check the direction and size of feeding segment to adjust the speed automatically and process at optimized speed.
CNC file scan flag
Range :
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
0~1
None
Operation admin
1
Instant
File scanning symbol will quicken the file transfer speed when processing large files.
When transferring NC files, the system needs to scan over to position every program block. In this way, if the file only has one block and the file size is very big, it will cause unnecessary waiting time. If this option is closed, the system will exit after scanning the address of first block.
Variable frequency analog control mode
Range
Unit
:
:
0~1
None
ADTECH4 SeriesCNC Maintenance Manual
022
023
024
Authority
Default
Effective time
Note
:
:
:
:
Operation admin
0
Instant
Control mode corresponding to principal axis S code (frequency conversion mode)
0 : Analog output
1: Section speed regulation (4-digit code determined by output port configured by principal axis parameters P6.014 ~ P4.017), as below:
P6.014------S0
P4.015------S1
P4.016------S2
P4.017------S3
In analog output mode, the analog voltage is:
V
=
S/MaxRPM
S is the rotation set by the user, and MaxRPM is the maximum rotation of principal axis set by the parameter (P4.017);
In switching quantity mode, constitute block 0-15 according to four-digit code to output; S code value is restricted to 0-15;
Lubricant pressure schedule open setting (min)
Lubricant pressure holding time setting (sec)
Lubricant control output frequency (Hz)
Range :
Unit
Authority
:
: Operation admin
Default
Effective time
Note
:
:
:
0
Instant
Set the schedule start and holding time of the automatic oil pump of the system
Schedule open setting is that the oil pump outputs (P4.056 Lubricant output port No.) when the timing reaches specified value after the system starts and times.
Output signal stops keeping for the seconds specified by P1.053 (reverse phase).
ADTECH4 SeriesCNC Maintenance Manual
Output signal follows the hertz specified by P1.024 in working state, and used for oil supply devices. If it is set to 0, the system will keep low output level.
028
025
026
027
Auto-zero mode configuration (BIT)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Operation admin
Z – XYABC
Instant
Set the zero sequence of each axis; up to three sections can be set.
Arc Acc.for Radii
Arc Acc.for Speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Coefficient
Operation admin
50, 100
Instant
Used to restrict the arc processing speed automatically. This parameter is valid in pretreatment mode.
The bigger the radius coefficient is, the lower the arc speed is.
The bigger the acceleration coefficient is, the higher the arc speed is.
Pretreatment Code Set
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
100~5000
Instruction line
Operation admin
500
Instant
Set the pre-reading instruction lines; if the pretreatment processing pauses and pre-reads, please increase this value to pre-read more instructions.
ADTECH4 SeriesCNC Maintenance Manual
031
032
029
030
Inp AccSpeed Mode (1: linear acceleration/deceleration 0:S curve acceleration/deceleration)
'S' Speed Acceleration
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Operation admin
Instant
Used to set the performance of S curve acceleration/deceleration
Home test enable after alarm
System home test enable
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
Operation admin
0, 1
Instant
Used to set whether prompt user to home in corresponding occasions, ensuring that the user has performed the home operation;
If it is set to 0, the system will run directly without performing home operation.
033 X axis diameter programming enable (L series)
Range : 0~1
Unit
Authority
:
: Operation admin
Default
Effective time
Note
:
:
:
1 (L series)/0 (M series)
Instant
On lathe controller (L series), it is used to set whether the display and programming of X axis are in radius or diameter;
034 Default process plane
Range : G17,18,19
ADTECH4 SeriesCNC Maintenance Manual
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
Operation admin
G18 (L series)/G17 (M series)
Instant
Set the default processing plane to XY or XZ; modify the default plane, so that it isn’t need to specify the modal plane value while programming, and write plane related instructions directly instead;
036
037
038
035 T code form (compensation number digits)(L series)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~2
Operation admin
2 (L series)
Instant
Used to set the T value in tool change instruction on lathe controller (L series); the latter digits indicate the compensation number. In some conventional programming, people usually use two digits to specify the compensation number used by corresponding tool number;
For example: T0801 M06 indicates changing the #8 tool and compensating with #1 length.
IP address
Subnet mask
Default gateway
Range
Unit
Authority
Default
:
:
:
:
Effective time
Note
:
:
Operation admin
192.168.0.123
255.255.255.0
192.168.0.1
Restart
It is used to configure the Ethernet network parameters, which should match the actual network settings, or else it can’t be normally accessed.
ADTECH4 SeriesCNC Maintenance Manual
After configuration, test the ping command on the PC in the same network segment (same subnet mask) in the Intranet. If the return times out, the connection has error; please check the physical connection.
The network environment requires independent NC network, which shouldn’t be connected to office networks and the Internet, because the network broadcast and regular query of Windows will block NC network communication, thus affecting the communication performance.
041
040 Pretreatment segments
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
10~200
Operation admin
20
Instant
Pretreatment forward segments are used to set the segments of pretreatment preview.
Pretreatment forward segments are used to set the segments of pretreatment preview.
Pretreatment forward segments are used to set the segments of pretreatment preview.
If this value is smaller, the balance value is set according to the actual price effect because the forward data are insufficient and the speed can’t be improved during small segment interpolating.
This parameter is invalid when P1.018 is set to Speed1.
Feed speed setting En
Range : 0~1
Unit
Authority
:
: Operation admin
0 Default
Effective time
:
:
Note :
Instant
This parameter is used to modify the interpolation speed in programming, making F programming invalid.
ADTECH4 SeriesCNC Maintenance Manual
044
045
Used for the cases that processing codes requires ignoring F-value.
043
042 Enable of G00 Inp mode
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
Operation admin
0
Instant
Used to set whether G00 instruction is moved with G01 mode
If G01 mode is used, the interpolation speed shall follow the setting of minimum speed;
The acceleration is the interpolation acceleration.
Enable abnormal memory position jump
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
Operation admin
0
Instant
OFF: turn off this function
ON: turn on this function; when turned on, the processing ends because the processing code has abnormal condition during processing; the processing can be continued from the break point.
Pause Z to safe altitude
Pause A to safe altitude
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
OFF workpiece coordinates, machine tool coordinates
Operation admin
0
Instant
OFF: turn off this function
ON: turn on this function; when turned on, press the [Pause] key during
ADTECH4 SeriesCNC Maintenance Manual code processing or execute home operation in home mode, Z axis or A axis lifts to the safe altitude set by P1.049 or P1.050 automatically
(workpiece coordinates or machine tool coordinates).
049
050
048
046
047
Program home reference point enable
Mechanical home reference point enable
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
Operation admin
0
Instant
OFF: turn off this function
ON: turn on this function; when turned on, execute program or mechanical home in home mode, return to the value set by coordinate parameters -
coordinate settings -
reference point 1.
Clear coordinates in home mode
Range : MAC Coord G54 Coord
Unit
Authority
:
:
None
Operation admin
Default
Effective time
Note
:
:
:
MAC Coord
Instant
For setting in home mode, press axis X, Y, Z, A, B, C in Run -
Absolute position and the red LED flashes, press the [Cancel] button to clear the coordinate system, press MAC Coord to clear machine coordinates, and press G54 Coord to clear G54 workpiece coordinates. This function is generally used for machine debugging. Do not use it if the machine has been debugged.
Z-axis safe height
A-axis safe height
Range :
Unit :
-9999.999~9999.999 mm
ADTECH4 SeriesCNC Maintenance Manual
Authority
Default
Effective time
Note
:
:
:
:
Operation admin
0
Instant
When P1.044 or P1.045 is enabled and set to workpiece coordinates or machine coordinates, it is used to set the safety height automatically lifted (workpiece coordinates or machine coordinates) when A-axis or
Z-axis pauses in the processing or executes home operation in home mode.
051
052
Z-axis feed rate limit
A-axis feed rate limit
Range
Unit
Authority
:
:
:
Default
Effective time
Note
:
:
:
0~20000 mm/min
Operation admin
0
Instant
When Z-axis or A-axis is used as the cutting feed axis, it sets the maximum G01 cutting feed rate.
053
054
055
Thread cutting acceleration pitch P (L series)
Thread cutting acceleration pitch D (L series)
Thread cutting backslide amount V (L series)
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~100 mm
Operation admin
0
Instant
To set the pitch length of acceleration segment of lathe CNC4620 system thread cutting command G32 & G92, pitch length of the deceleration segment and run-out amount. For details of G32 G92 instruction, see
CNC4620 programming manual.
056 Enable jump to M98 * times * lines
ADTECH4 SeriesCNC Maintenance Manual
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
OFF ON
None
Operation admin
OFF
Instant
Enable and set this parameter to ON to jump to line N of X cycle of M98 instruction and start processing.
057 System home ON
Range
Unit
:
:
Authority :
Default :
Effective time :
Note :
No, ask, auto
None
Operation admin
No
Instant
Ask: when the system is restarted, it asks whether to execute home operation; press the [EOB] button to execute.
Auto: when the system is restarted, it executes home operation automatically.
058
059
Spindle brake delay (ms)
Range : 0 ~ 60000
Unit
Authority
:
: sec
Operation admin
Default :
Effective time :
Note :
1000
Instant
Used to set the delay between actions of the principal axis brake switch
Rotation axis speed optimization feature (this parameter is invalid currently)
Range :
Unit
Authority
:
: Operation admin
Default :
Effective time : Instant
ADTECH4 SeriesCNC Maintenance Manual
062
063
061
060
Note : This parameter is invalid currently
4 -axis maximum speed
Range : 1 ~ 500
Unit
Authority
:
: Operation admin
Default :
Effective time :
Note :
50
Instant
When P1.018 is set to (Angle X Y Z space angle optimization), set the maximum rotation speed when the fourth axis A is the rotation axis.
Hand wheel encoder direction
Range : 0~1
Unit
Authority
:
:
None
Operation admin
Default :
Effective time :
Note :
0
Instant
When the logic direction obtained by handheld box encoder is reverse to the actual motion direction of the axis, set this parameter to perform in-phase setting.
0: positive direction
1: negative direction
Hand wheel control mode
Range : 0 ~ 1
Unit
Authority
:
: Operation admin
Default :
Effective time :
Note :
0
Instant
Used to set hand wheel to control the motion of each axis; 0: old, 1: new
Hand wheel maximum rate
Range : 500 ~ 10000
ADTECH4 SeriesCNC Maintenance Manual
Unit
Authority
Default :
Effective time :
Note
:
:
:
Operation admin
4000
Instant
Used to set the maximum rate of hand wheel (valid when P1.062 is set to
1).
064 Hand wheel acceleration
Range : 1 ~ 20
Unit
Authority
:
: Operation admin
Default :
Effective time :
Note :
10
Instant
Used to set the maximum acceleration of hand wheel (valid when P1.062 is set to 1).
11.3
Axis parameter configuration (P2.)
001 X axis instruction frequency multiplication ratio
X axis instruction frequency division coefficient
Y axis instruction frequency multiplication ratio
Y axis instruction frequency division coefficient
Z axis instruction frequency multiplication ratio
Z axis instruction frequency division coefficient
4 axes instruction frequency multiplication ratio
4 axes instruction frequency division coefficient
B axis instruction frequency multiplication ratio
B axis instruction frequency division coefficient
C axis instruction frequency multiplication ratio
C axis instruction frequency division coefficient
Range
Unit
Authority
:
:
:
1~65535
None
Operation admin
ADTECH4 SeriesCNC Maintenance Manual
003
002
Default
Effective time
Note
:
:
1
Restart
: When screws of different pitches and motors of different step angles or servo motors of different pulses are matched, or connected through gears, it allows keeping the program and actual motion distance consistent through electronic gear ratio setting of the system.
CMR/CMD =P/(L×1000)
CMR: gear ratio numerator
CMD: gear ratio denominator
P: Pulses corresponding to one rotation of the motor
L: Machine tool movement corresponding to one rotation of the motor
(mm)
CMD/CMR is the pulse equivalent actually, i.e. the motion distance corresponding to every pulse (unit: 0.001mm).
Ex 1: the motor rotates one cycle every 5000 pulses, and the machine tool moves 5mm when the motor rotates one cycle, then
CMR/CMD=5000/(5*1000)=1/1
Then, CMR=1, CMD=1, the pulse equivalent is 0.001mm
Ex 2: the motor rotates one cycle every 5000 pulses, and the machine tool moves 10mm when the motor rotates one cycle, then
CMR/CMD=5000/(10*1000)=1/2
Then, CMR=1, CMD=2, the pulse equivalent is 0.002mm
X axis rapid traverse rate (mm/min)
Y axis rapid traverse rate (mm/min)
Z axis rapid traverse rate (mm/min)
4 axes rapid traverse rate (mm/min)
B axis rapid traverse rate (mm/min)
C axis rapid traverse rate (mm/min)
X axis start rate (mm/min)
Y axis start rate (mm/min)
Z axis start rate (mm/min)
4 axes start rate (mm/min)
ADTECH4 SeriesCNC Maintenance Manual
005
004
B axis start rate (mm/min)
C axis start rate (mm/min)
X axis acceleration (Kpps)
Y axis acceleration (Kpps)
Z axis acceleration (Kpps)
4 axes acceleration (Kpps)
B axis acceleration (Kpps)
C axis acceleration (Kpps)
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
1~9999, 1~9999, 1~8000 mm/min, mm/min, mm/sec
Operation admin
3000, 200, 1500
Instant
This parameter is the trapezoid acceleration/deceleration setting used for
GOO instruction
About start speed, 1-2 rotation motor speed is recommended for step motor; as above, the machine tool moves 5mm when the motor rotates one cycle, and the speed is 5-10mm/sec (300-600mm/min). For servo motor, the start and stop shouldn’t have vibration. If this speed is too high, it will cause vibration during motion, and the step motor will be out of step.
Parameters affected by the acceleration and start speed include manual speed, home speed and other non-interpolation motions;
X axis positive soft limit (mm)
X axis negative soft limit (mm)
Y axis positive soft limit (mm)
Y axis negative soft limit (mm)
Z axis positive soft limit (mm)
Z axis negative soft limit (mm)
4 axes positive soft limit (mm)
4 axes negative soft limit (mm)
B axis positive soft limit (mm)
ADTECH4 SeriesCNC Maintenance Manual
006
007
B axis negative soft limit (mm)
C axis positive soft limit (mm)
C axis negative soft limit (mm)
Range : -9999~9999
Unit
Authority
:
: mm
Operation admin
Default :
Effective time :
Note :
Maximum positive/negative value
Instant
Generally, the machine tool has hard limit signal. In this case, software limit isn’t required. Please set the positive limit to +9999.999, and negative limit to -9999.999.
If hard limit switch isn’t installed, please use soft limit, which uses machine tool coordinate system as the base point. Positive limit and negative limit are subject to actual distance (unit: mm).
Since soft limit decelerates and stops at the limit point, it may exceed the set distance, which depends on acceleration time and speed. Please keep certain margin when setting this parameter.
X axis reverse clearance compensation (pulse)
Y axis reverse clearance compensation (pulse)
Z axis reverse clearance compensation (pulse)
4 axes reverse clearance compensation (pulse)
B axis reverse clearance compensation (pulse)
C axis reverse clearance compensation (pulse)
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
1~20000
Pulse
Operation admin
0
Instant
Compensate the clearance of control axis
Compensate with the pulse in minimum unit. The specific number should be converted according to gear ratio.
X axis home pulse offset
ADTECH4 SeriesCNC Maintenance Manual
008
009
Y axis home pulse offset
Z axis home pulse offset
4 axes home pulse offset
B axis home pulse offset
C axis home pulse offset
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
-9999~9999
Pulse (mm)
Operation admin
0
Instant
Set the compensation home offset (unit: pulse) after axis home operation.
First, complete the mechanical home operation, offset corresponding pulse, and then set this point as mechanical home.
Note: This parameter is invalid during program home operation.
X axis home direction
Y axis home direction
Z axis home direction
4 axes home direction
B axis home direction
C axis home direction
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
0~1
None
Operation admin
1,1,0,0
Instant
Set the mechanical home direction of every processing axis
Positive direction
Negative direction
X axis home speed
Y axis home speed
Z axis home speed
ADTECH4 SeriesCNC Maintenance Manual
010
4 axes home speed
B axis home speed
C axis home speed
Range :
Unit
Authority
:
:
Default
Effective time
Note
:
:
:
0~9999 mm/min
Operation admin
1000
Instant
Set the home speed of every axis separately
X axis manual speed
Y axis manual speed
Z axis manual speed
4 axes manual speed
B axis manual speed
C axis manual speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~9999 mm/min
Operation admin
1000
Instant
Set the manual speed of every axis separately
The starting speed and acceleration are determined by parameters 003 &
004.
011
012
X axis constraint acceleration (mm/sec^2)
Y axis constraint acceleration (mm/sec^2)
Z axis constraint acceleration (mm/sec^2)
4 axes constraint acceleration (mm/sec^2)
B axis constraint acceleration (mm/sec^2)
C axis constraint acceleration (mm/sec^2)
X axis maximum constraint speed (mm/sec)
ADTECH4 SeriesCNC Maintenance Manual
Y axis maximum constraint speed (mm/sec)
Z axis maximum constraint speed (mm/sec)
4 axes maximum constraint speed (mm/sec)
B axis maximum constraint speed (mm/sec)
C axis maximum constraint speed (mm/sec)
Range
Unit
:
:
1~90000
Authority
Default
Effective time :
Note :
:
:
Super admin
90000
Instant
Used to configure the restriction acceleration of every axis during pretreatment processing.
No matter which parameter, the lower the setting is, the slower the processing speed is; vice versa.
The setting value should be as high as possible if each axis permits.
This parameter is valid when the general parameter P1.018 (speed optimization constraint mode) is set to Speed or Speed1.
014
013 Effective voltage level for servo X axis alarm
Effective voltage level for servo Y axis alarm
Effective voltage level for servo Z axis alarm
Effective voltage level for servo 4 axes alarm
Effective voltage level for servo B axis alarm
Effective voltage level for servo C axis alarm
Effective voltage level for servo X axis reset
Effective voltage level for servo Y axis reset
Effective voltage level for servo Z axis reset
Effective voltage level for servo 4 axes reset
Effective voltage level for servo B axis reset
Range
Unit
Authority
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Super admin
ADTECH4 SeriesCNC Maintenance Manual
Default
Effective time
Note
:
:
:
0, 1
Instant
Adapt to the interface parameters of selected servo drive; please refer to interface voltage level description of servo for specific parameter settings.
0015
0016
Servo X axis Z phase home enable
Servo Y axis Z phase home enable
Servo Z axis Z phase home enable
Servo 4 axes Z phase home enable
Servo B axis Z phase home enable
Servo C axis Z phase home enable
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Super admin
0
Instant
When this parameter is enabled, encoder Z phase positioning of corresponding axis will be enabled automatically in mechanical home mode, i.e. the “servo home” positioning; in this mode, the accuracy of repeated home positioning depends on servo positioning accuracy, and therefore it is recommended to enable this function for servo motor. Step motor doesn’t have encoder and can’t enable this option, or else the signals can’t be scanned during mechanical home operation and will move constantly.
Effective voltage level for servo X axis Z phase
Effective voltage level for servo Y axis Z phase
Effective voltage level for servo Z axis Z phase
Effective voltage level for servo A axis Z phase
Effective voltage level for servo B axis Z phase
Effective voltage level for servo C axis Z phase
ADTECH4 SeriesCNC Maintenance Manual
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Super admin
0
Instant
Adapt to the interface parameters of selected servo drive; please refer to interface voltage level description of servo for specific parameter settings.
017 X hardware positive limit effective voltage level
Y hardware positive limit effective voltage level
Z hardware positive limit effective voltage level
A hardware positive limit effective voltage level
B hardware positive limit effective voltage level
C hardware positive limit effective voltage level
Range : 0~1
Unit
Authority
:
:
None
Super admin
Default
Effective time
Note
:
:
:
0
After restarted
Specific parameter settings depend on the interface level instructions of selected button or photoelectric sensor switch.
Scanning mode is integrated by the system and can’t be shielded. The scanning mode inputs signal by accessing specified function number, and uses software anti-interference detection technology to check whether limit alarm occurs or has no interference. This requires certain time to check, and thus the real time isn’t as well as interrupted limit. However, in most cases (at 10mm/min processing speed), it can meet the requirement on processing safety check.
The hardware response function of hard limit is prior to scanning response function, i.e. if the hardware response is enabled, it will quicken the response speed directly. It should be noted that the hardware response
ADTECH4 SeriesCNC Maintenance Manual function only can stop pulse in instant mode. Therefore, the instant stop mode may cause mechanical vibration if the speed is too high. While software scanning mode uses maximum acceleration mode and decelerates according to the maximum acceleration set to every axis by the user (parameter P2.029), and therefore overshot will occur.
018 X pulse command format (restart)
Y pulse command format (restart)
Z pulse command format (restart)
4 pulse command format (restart)
B pulse command format (restart)
C pulse command format (restart)
Range : 0~1
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
None
Super admin
1
Restart
Pulse command format setting is to configure the mode of output pulse.
The compatible command format of the motor drive should be known in advance.
0 Pulse + pulse
1 Pulse + direction
019 X pulse logic direction (restart)
Y pulse logic direction (restart)
Z pulse logic direction (restart)
4 pulse logic direction (restart)
B pulse logic direction (restart)
C pulse logic direction (restart)
Range
Unit
:
:
0~1
None
Authority
Default
:
:
Super admin
1
ADTECH4 SeriesCNC Maintenance Manual
Effective time
Note
:
:
Restart
Set pulse direction; if the controller direction is reverse to actual drive direction, please modify this parameter to adjust the rotation direction of motor.
020 Effective voltage level for X external home
Effective voltage level for Y external home
Effective voltage level for Z external home
Effective voltage level for 4 external home
Effective voltage level for B external home
Effective voltage level for C external home
Range
Unit
:
:
0~1
LOGIC VOLTAGE LEVEL
Authority
Default
Effective time :
Note :
:
:
Super admin
0
Instant
Set the effective voltage level of external home sensor switch during home operation.
Low level
High level
021 X axis ROUND settings (restart)
Y axis ROUND settings (restart)
Z axis ROUND settings (restart)
4 axes ROUND settings (restart)
B axis ROUND settings (restart)
C axis ROUND settings (restart)
Range
Unit
:
:
0~9999999
Pulse
Authority
Default
Effective time :
Note :
:
:
Super admin
0
Restart
Round function is available on hardware version 1.0 or later only;
ADTECH4 SeriesCNC Maintenance Manual
This function is used to prevent the logic counting of axis exceeding the maximum counting range (2147483648) and causing overflow error;
Generally, overflow occurs only when the axis is set to rotary. The system will calculate the corresponding pulse limit according to the gear ratio of current axis and assign to the ROUND parameter of corresponding axis, if current axis is set to rotary and uses 360° display mode after the system getting P2.062~P2.069 parameters. The user can check the change of this parameter when the rotary axis display function is enabled. The user can modify the changed parameters, and the finally displayed number will be effective.
This parameter requires restart to take effect; the corresponding axis must be rotary and set to 360° display (P2.062~069);
022 X axis specified interface axis No. (restart)
Y axis specified interface axis No. (restart)
Z axis specified interface axis No. (restart)
4 axes specified interface axis No. (restart)
B axis specified interface axis No. (restart)
C axis specified interface axis No. (restart)
Range
Unit
:
:
0~4
Pulse port sequence No.
Authority
Default
Effective time :
Note :
:
:
Super admin
Restart
In default mode, the actual number of every axis corresponds to the silk screen number on the shell. If certain function axis is abnormal, you can replace the axis through this function. For example, set P2.045 to 4,
P2.048 to 1, then, any operation to X axis will be the operation to A axis encoder port on the shell.
0: no such axis
1~6: corresponding to 1#-6# axis
023 X axis encoder wire number
ADTECH4 SeriesCNC Maintenance Manual
Y axis encoder wire number
Z axis encoder wire number
4 axes encoder wire number
B axis encoder wire number
C axis encoder wire number
Range
Unit
:
:
0~9999
Wire number
Authority
Default
Effective time :
Note :
:
:
Super admin
2500
Instant
Set the encoder wires connected to every pulse port (AB phase pulse).
Since four times frequency division is performed for internal transfer, the value of this parameter should be the pulses collected by the encoder for one cycle divided by 4.
025 X axis pulse logic voltage level (restart)
Y axis pulse logic voltage level (restart)
Z axis pulse logic voltage level (restart)
4 axes pulse logic voltage level (restart)
B axis pulse logic voltage level (restart)
C axis pulse logic voltage level (restart)
Range
Unit
:
:
0~1
LOGIC VOLTAGE LEVEL
Authority
Default
Effective time :
Note :
:
:
Super admin
0
Restart
Set the normal voltage level when the pulse is working. If the setting is different from the normal voltage level required by motor drive, a direction will have accumulative error during every positive and negative motion (independent of pulses). Therefore, if the positioning axis of the machine has accumulative error in a direction, please check whether this parameter matches.
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
027
026 X axis characteristics (rotation: 0, linear: 1)
Y axis characteristics (rotation: 0, linear: 1)
Z axis characteristics (rotation: 0, linear: 1)
4 axes characteristics (rotation: 0, linear: 1)
B axis characteristics (rotation: 0, linear: 1)
C axis characteristics (rotation: 0, linear: 1)
Range : 0~1
Unit
Authority
Default
:
:
:
Effective time :
Note :
None
Super admin
1
Instant
Set axis characteristics.
0: Rotary axis
1: Linear axis
The setting of this parameter and P2.027 axis will affect the setting of
P2.021. Please refer to the parameter description of P2.021 for details.
X axis rotation display mode
Y axis rotation display mode
Z axis rotation display mode
4 axes rotation display mode
B axis rotation display mode
C axis rotation display mode
Range
Unit
:
:
0~1
None
Authority
Default
Effective time :
Note :
:
:
Super admin
0
Instant
Set the coordinate display mode of the axis. This parameter is valid when
P2.062~P2.065 is set to 0
0: 0~360° display
1: -9999.999~9999.999° display
The setting of this parameter and P2.026 axis will affect the setting of
ADTECH4 SeriesCNC Maintenance Manual
P2.021 Please refer to the parameter description of P2.021 for details.
028
029
X axis rotation path optimization
Y axis rotation path optimization
Z axis rotation path optimization
A axis rotation path optimization
B axis rotation path optimization
C axis rotation path optimization
Range
Unit
:
:
0~1
None
Authority :
Default :
Effective time :
Super admin
1
Instant
Note : This parameter is valid when P2.026 and P2.027 are set to 0; set whether looking for shortest path automatically; if it is rotary axis and is positioning but doesn’t process, enable this function to shorten the motion time.
0: Do not optimize the path
1: Enable the shortest path
Note: If processing is required during the motion, the shortest path may be not your desired processing track.
X axis maximum acceleration
Y axis maximum acceleration
Z axis maximum acceleration
4 axes maximum acceleration
B axis maximum acceleration
C axis maximum acceleration
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
100~8000
Kpps(Kilo Pulse Per Second)
Super admin
2000
Instant
Set the maximum acceleration of every axis. This setting will affect the
ADTECH4 SeriesCNC Maintenance Manual track speed optimization of pretreatment to every axis. If a high value is set, the axis response time will be shortened and characteristics of the motor will be improved according to the machine tool.
This parameter also affects the home function and limit stop function.
Hard limit function: Use hard limit in software scanning mode, in which the hard limit decelerates and stops according to the maximum acceleration of this axis. Therefore, if this value is too high, the machine tool will stop in emergency, and if this value is too low, it will cause too much overshoot.
Home function: the home acceleration of every axis uses this value.
030 X servo home direction
Y servo home direction
Z servo home direction
4 servo home direction
B servo home direction
C servo home direction
Range
Unit
:
:
0~1
None
Authority
Default
Effective time :
Note :
:
:
Super admin
0
Instant
This parameter determines the Z phase search direction when servo Z phase enable parameter is enabled in P2.015.
0: Positive
1: Negative
031 X axis external home enable
Y axis external home enable
Z axis external home enable
4 axes external home enable
B axis external home enable
C axis external home enable
ADTECH4 SeriesCNC Maintenance Manual
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
0~1
None
Super admin
1
Instant
When mechanical home mode is selected, this parameter determines whether external deceleration switch should be searched. If this parameter is set to 0, and P2.015 (servo Z phase enable) is also set to 0, the home mode sets current point as the home directly in mechanical mode.
0: No
1: Yes
032 X axis encoder pulse logic direction
Y axis encoder pulse logic direction
Z axis encoder pulse logic direction
4 axes encoder pulse logic direction
B axis encoder pulse logic direction
C axis encoder pulse logic direction
Range : 0~1
Unit
Authority
:
:
None
Super admin
Default :
Effective time :
Note :
0
Instant
If the logic direction obtained by the encoder is reverse to the actual motion direction of the axis, please set this parameter.
0: Positive
1: Negative
033 X axis home deceleration speed
Y axis home deceleration speed
Z axis home deceleration speed
4 axes home deceleration speed
B axis home deceleration speed
ADTECH4 SeriesCNC Maintenance Manual
035
036
034
C axis home deceleration speed
X axis home scanning speed
Y axis home scanning speed
Z axis home scanning speed
4 axes home scanning speed
B axis home scanning speed
C axis home scanning speed
Range : 1~20000
Unit
Authority
:
: mm/min
Super admin
Default :
Effective time :
Note :
100, 60
Instant
Used to set different speed parameters for mechanical home; the specific effect is as follows:
Home speed - (when external switch home is detected) Deceleration speed - Scanning speed.
X axis pitch compensation function enable
Y axis pitch compensation function enable
Z axis pitch compensation function enable
4 axes pitch compensation function enable
B axis pitch compensation function enable
C axis pitch compensation function enable
Range
Unit
:
:
OFF ON
None
Authority
Default
Effective time :
Note :
:
:
Super admin
OFF
Instant
Set to ON and the pitch compensation of axis X, Y, Z, 4, B, C is valid.
X axis pitch compensation spacing
Y axis pitch compensation spacing
ADTECH4 SeriesCNC Maintenance Manual
Z axis pitch compensation spacing
4 axes pitch compensation spacing
B axis pitch compensation spacing
C axis pitch compensation spacing
Range
Unit
:
:
1 ~ 1000 mm
Authority
Default
Effective time :
Note :
:
:
Super admin
10
Instant
Set the compensation spacing from point N to point N + 1 of each axis; if it is set to 10mm, the spacing from compensation point 0 to 1 is 10mm.
037 X axis pitch compensation start position
Y axis pitch compensation start position
Z axis pitch compensation start position
4 axes pitch compensation start position
B axis pitch compensation start position
C axis pitch compensation start position
Range : -9999.999 ~ 9999.999
Unit
Authority
:
: mm
Super admin
Default :
Effective time :
Note :
0
Instant
Set the starting position of compensation, which corresponds to the machine coordinate position. Since the number of pitch compensation is measured from mechanical zero position to a position on the machine, so that the parameter is set to the mechanical zero position. The parameter is generally set to 0.
038 X axis pitch compensation end position
Y axis pitch compensation end position
Z axis pitch compensation end position
ADTECH4 SeriesCNC Maintenance Manual
4 axes pitch compensation end position
B axis pitch compensation end position
C axis pitch compensation end position
Range : -9999.999 ~ 9999.999
Unit
Authority
:
:
Mm
Super admin
Default :
Effective time :
Note :
0
Instant
Set the compensation of the end position, corresponding to the machine coordinate position. This value depends on the measured travel and has both positive and negative values. To measure pitch compensation from mechanical zero position to mechanical -110mm position, the value is set to -110mm; to measure from mechanical zero position to mechanical 110, the value is set to 110mm. After setting the starting position and end position, the mechanical coordinate position of the system trajectory only compensates the pitch error in this region.
11.4
Management parameter (P3.)
001
002
Select administrator mode
Edit super user password
003 Edit operation user password
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
None
None
None
None
Instant
In this menu, type the password and press ‘Insert’. If the password is valid, the system will enter this user mode;
After entering, this menu will turn into “Exit XXX admin mode”, indicating entering successfully;
In the new menu, press the Insert key to exit the admin mode. To modify the parameter table at this moment, you need to enter the admin mode
ADTECH4 SeriesCNC Maintenance Manual again;
The super user can modify all passwords, while the operation user only can modify the own password.
Password 0 indicates that the password isn’t checked in this mode; it isn’t required to enter the admin mode to modify the parameters.
007
008
004
005
006
Initialize comprehensive parameters to default <●>
Initialize IO configuration to default <●>
Reset all parameters <●>
Range : None
Unit
Authority
:
:
None
Super user
Default :
Effective time :
Note :
None
Instant
Initial parameter table only in super user mode.
009
Back up parameters
Restore parameters
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Generate password file
None
None
Super user
None
Instant
The parameters are backed up and restored only in super user mode.
The parameters are backed up to the sysconf.bak file in the root directory of the controller. If this folder already has a file with same name, the latest backup will overwrite this file.
The sysconf.bak file in the root directory is also used for restoring. During restoring, it will check whether the parameter versions are same according to the backed up parameter version; if not, the system won’t restore the parameter table.
After restoring, the system will restart automatically.
ADTECH4 SeriesCNC Maintenance Manual
011
012
010
013
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
None
None
None
None
Instant
1. If you have forgotten the password, you can generate a PassMeg.DAT file with this function, provide this file to controller manufacturer and ask the manufacturer to reset the password.
Menu clicking mode
Range
Unit
:
:
0~1
None
Authority :
Default :
Effective time :
Note :
None
0 (click)
Instant
The function is to be developed
Clear accumulated processing pieces
Clear current processing pieces
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
None
None
None
None
Instant
Clear the accumulated value of current processing pieces
Maximum cumulative processing number
Range : 0 ~ 999999
Unit
Authority
:
:
None
None
Default :
Effective time :
Note :
0
Instant
When this value is set, the system prompts alarm if the cumulative processing number in automatic mode is greater than or equals to this
ADTECH4 SeriesCNC Maintenance Manual value. The proceeding can be continued when the P3.011 parameter is cleared.
014
015
Import CSV system configuration
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
None
None
None
None
Restart
Import the CSV system configuration of the manufacturer into the system
Default boot screen
Range :
Unit
Authority
:
:
Default :
Effective time :
Note :
Select
None
Operation admin
ABS
Instant
Select default boot screen from absolute position, relative position and comprehensive position.
016 System language packs
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
0~1
None
Operation admin
0 (Chinese)
Instant
Select system language
Chinese
English
017 Macro keyword effective enable
Range : 0~1
Unit : None
ADTECH4 SeriesCNC Maintenance Manual
Authority
Default
Effective time :
Note :
:
:
Operation admin
0 (Chinese)
Instant
Macro keyword effective parameter is used to set whether the macro expression symbol set on the face is valid; 1: valid, 0: invalid.
018 Boot screen mode
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
0~6
None
Operation admin
1S
Instant
Used to configure logo display mode; if it is set to 0, press any key to enter the system; for non-zero value, it enters into the system automatically after corresponding time delay.
019 Sys display axis setting (bit)
Range :
Unit
Authority
:
:
None
Super user
Default :
Effective time :
Note :
XYZ
Instant
Used to configure the display axis of current system, and different display combinations are available.
This configuration only determines the content of the interface. If the axis function of the hardware exists, it still can output axis control during programming, but the axis status won’t be displayed. The status such as axis limit and alarm will be ignored.
020 System debugging info enable
Range
Unit
Authority
:
:
:
0~1
None
Super user
ADTECH4 SeriesCNC Maintenance Manual
Default :
Effective time :
Note :
OFF/0
Instant
Used to configure whether RS232 of current system outputs debugging information during running.
This parameter is dedicated for programmers, and users are not recommended to enable this parameter.
If debugging information is enabled, the system performance will deteriorate, so that it is disabled in the normal process.
If networking is enabled, this feature must be turned off, or else the networking will crash.
022
021 Axis control composite key enable
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
0~1
None
Super user
ON/1
Instant
Used to configure whether enable the key for axis motion on the controller panel.
This parameter is used to shield the composite function of the axis motion control button on the NC panel when use additional panel; if additional panel isn’t used, it must be enabled or else axis movement cannot be controlled through the buttons.
Additional panel enable
Range : OFF FCNC4M FDK4A FCNC6D
Unit
Authority
:
:
None
Super user
Default :
Effective time :
Note :
OFF/0
Instant
Used to configure whether NC uses additional panel, which must match
ADT series, or compatible with the same protocol interface.
To use additional panel, the system debugging information must be
ADTECH4 SeriesCNC Maintenance Manual
025
026 disabled (P3.20).
024
023 M code macro program selection
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
MFUNC User-Def
None
Super user
MFUNC
Restart
Used to configure M code macro program of the system, MFUNC uses the default M code macro program, and User-Def uses user-defined
M_FUNC.NC.
T code macro program selection
Range : TFUNC User-Def
Unit
Authority
:
:
None
Super user
Default :
Effective time :
Note :
TFUNC
Instant
Used to configure ATC function of the system, TFUNC uses the default M code macro program, and User-Def uses user-defined T_FUNC.NC.
PLC program selection (this parameter is invalid)
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
This parameter is invalid
Screen saver ON
Range :
Unit
Authority
:
:
0 ~ 1
None
Super user
ADTECH4 SeriesCNC Maintenance Manual
027
Default :
Effective time :
Note :
0
Instant
Set whether to turn on screen saver; 0: off; 1: on
Modbus master/salve settings
Range
Unit
Authority
Default
Effective time :
Note :
:
:
:
:
SLAVE POLL
None
Super user
SLAVE
Instant
Set the system as Modbus communication salve or host; SLAVE: as slave;
POLL: as host
11.5
Tool magazine parameters (P4.)
001 Customized by manufacturer
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Operation admin
Instant
This parameter is determined by tool magazine design of each machine tool manufacturer. Please refer to the machine too manuals for details.
11.6
Principal axis parameter (P5.)
002 Spi.Alarm ELevel
003
004
005
006
007
008
Spi.Reset ELevel
Spi.ECZ Home Enable
Spi.ECZ Elevel
Spi. Limit+ Enable
Spi. Limit- Enable
Spi.Limit Elevel
ADTECH4 SeriesCNC Maintenance Manual
001
013
015
016
017
009
010
011
012
018
019
020
022
025
Spi.Pulse Mode
Spi.Pulse Logic Mode
Spi.HomeDect ELevel
Spi.ExtHome Check En
Spi.Round Setting (restart)
Spi.ZeroOffset(p)
Spi.PulseLogic Level
Spi.Rolling Display Usage
Spi.Max Acc(Kpps)
Spi.Ext HomeDir
Spi.Servo HomeDir
Spi.Home Speed(rpm)
Spindle encoder logic direction
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
Operation admin
Servo principal axis parameters are same as common positioning axis parameters. If only the principal axis is controlled with servo port, you can set the number according to axis parameters.
Spindle physical Assign Num (restart)
Range : 0~7
Unit
Authority
:
:
Pulse port sequence No.
Super admin
Default :
Effective time :
Note :
Restart
It is set to 0 by default, indicating that the principal axis is in variable frequency control mode, i.e. analog or gear position control mode. To use servo principal axis, a coding port is required (servo principal axis must be in position control mode); you can modify this parameter to specify
ADTECH4 SeriesCNC Maintenance Manual the function.
0: variable frequency principal axis adjusted by analog
1~4: for CNC4640(20), corresponding to 1#-4# axis
7: for CNC4960(40), corresponding to independent spindle interface
Note: If a pulse port is specified as the function port of principal axis, the pulse port should be removed from previously corresponding function axis number, or else the system will assign to principal axis after restarted and the original function axis will be invalid.
021
014 Spindle encoder bits
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~5000
None
Operation admin
2500
Instant
The received wire number of the encoder when the principal axis rotates one circle;
Same as common axis encoder, it can only receive AB phase pulse, and thus the wire number of the encoder must be pulses of one circle divided by 4.
This parameter will affect G74 and G84 tap instructions. Please set it properly.
Spi.Max Speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
1~30000
None
Operation admin
24000
Instant
This setting is used to calculate the analog output of the controller, and suppose that the analog of variable frequency control is in linear control mode;
This method is to set the rotation to this parameter according to the
ADTECH4 SeriesCNC Maintenance Manual variable frequency rotation corresponding to analog 10V, and transfer the rotation directly later, while the controller will output corresponding analog voltage according to linear scale automatically.
023
024
027
028
029
030
Spi.Gear Numerator (CMR)
Spi.Gear Denominator (CMD)
Range
Unit
:
:
1~65535
None
Authority
Default
Effective time
Note
:
:
:
:
Operation admin
1
Instant
If the principal axis has gear position, please set the hardware gear ratio to this parameter, which hasn’t been used in standard version, but may be used in certain special conditions.
026 Principal axis on delay
Range
Unit
Authority
:
:
:
0~10000 ms
Operation admin
Default
Effective time
Note
:
:
:
0
Instant
Set the delay before next action or operation after forward or reverse rotation of the principal axis.
Servo principal axis ready level
Servo principal axis stop place level
Servo principal axis zero speed in place level
Servo principal axis speed arrival level
Range
Unit
:
:
0~1
None
Authority
Default
:
:
Operation admin
0
ADTECH4 SeriesCNC Maintenance Manual
033
034
Effective time
Note
:
:
Instant
Set the effective voltage level of input signal of servo principal axis.
Refer to the specific servo principal axis instructions for details.
031
032
System principal axis speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
1~24000 rpm
Operation admin
6000
Instant
Set the current speed of the principal axis.
Whether close principal axis to execute M30
Range : 0 ~ 1
Unit
Authority
:
: Operation admin
Default
Effective time
Note
:
:
:
0
Instant
Set to 0: execute M30 instruction and do not turn off principal axis running; set to 1: execute M30 instruction and turn off principal axis running.
Principal axis minimum speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
100 ~ 100000 rpm
Operation admin
100
Instant
Set the minimum speed of the principal axis
Second channel principal axis maximum speed
Range : 1 ~ 100000
Unit : rpm
ADTECH4 SeriesCNC Maintenance Manual
037
038
039
040
035
036
Authority
Default
Effective time
Note
:
:
:
:
Operation admin
24000
Instant
Set the maximum speed of second channel principal axis
Second channel principal axis speed
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
1 ~ 24000 rpm
Operation admin
6000
Instant
Set the speed of second channel principal axis
Principal axis command S value invalid enable
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
OFF ON
Operation admin
OFF
Instant
When set to ON, the value specified by S in M03Sxxxx instruction is invalid, and the principal axis speed uses the value specified by P5.031.
Mechanical principal axis first gear speed (L series)
Mechanical principal axis second gear speed (L series)
Mechanical principal axis third gear speed (L series)
Mechanical principal axis fourth gear speed (L series)
Range
Unit
:
:
1~1000000 rpm
Authority
Default
Effective time
Note
:
:
:
:
Operation admin
24000
Instant
This parameter is used for L version system of lathe, to the maximum
ADTECH4 SeriesCNC Maintenance Manual speed of the version, set the maximum speed of each mechanical position of the lathe spindle relative to M41 M42 M43 M44.
ADTECH4 SeriesCNC Maintenance Manual
049
050
051
11.7
Port configuration (P6.)
001
…
Tool setting gauge detection port number
…
048 X Y Z A B C enable output port number
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0~23
Terminal No.
Super admin
The port table in the manual
Instant
Set the input or output port number assigned to configure system functions;
To shield this function, you can type 8888 and press Insert. This operation is in background, and displays “=========” if the operation is successful.
Input detection effective voltage level 00 ~ 31
Input detection effective voltage level 32 ~ 63
Input detection effective voltage level 64 ~ 95
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0x00000000~0xFFFFFFFF
Super admin
0
Instant
Used to configure IO detection effective voltage level, 0: Low 1: High.
Use binary system to configure in positions.
For example: P6.050:10, is 00000000 00000000 00000000 00001010 in binary system; which indicates that among input ports IN32 ~ IN63, IN33 IN35 IO detection effective voltage level is high, while other IO detection effective voltage levels are low.
052 IO Conf in RESET 00~31
ADTECH4 SeriesCNC Maintenance Manual
055
056
057
053
054
IO Conf in RESET 32~63
IO Conf in RESET 64~95
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0x00000000~0xFFFFFFFF
Super admin
0
Instant
Used to configure the IO that the system needs to reset when there is alarm. 0: No; 1: Yes
Used to configure the IO signal that the system needs to reset when there is alarm.
For example: P6.53:10, is 00000000 00000000 00000000 00001010 in binary system; which indicates that among OUT32 ~ OUT63, OUT33 is reset when the system resets or alarms, OUT35 turns off, while other output ports are not reset.
LED Conf in RESET 00~31
LED Conf in RESET 32~63
LED Conf in RESET 64~95
Range
Unit
Authority
Default
Effective time
Note
:
:
:
:
:
:
0x00000000~0xFFFFFFFF
Super admin
0
Instant
Used to configure the LED that the system needs to reset when there is alarm. 0: No; 1: Yes
LED
For example: P6.56:10, is 00000000 00000000 00000000 00001010 in binary system; which indicates that among LED32 ~ LED63, LED33 is reset when the system resets or alarms, LED35 turns off, while other LEDs are not reset.
ADTECH4 SeriesCNC Maintenance Manual
12.
Hardware Interface Definition and Connection Instructions
12.1
Installation Layout
12.1.1.
46 Series External Interface Diagram
XS1(X axis), XS2(Y axis), XS3(Z axis), XS4(A axis):
15-core D-pin socket connects to step motor drive or digital AC servo drive
(2) XS5 digital input:
25-core D-pin socket inputs signals for every axis limit and other switching quantity
(3) XS6 digital output:
25-core D-pin socket outputs signals for switching quantity
(4) USB and serial port exchange files between PC and NCT-XX controller and realize other functions.
(5) NCT-XX controller uses 24V DC power supply, and the internal power consumption is about 5W.
(6) XS7 accessory panel:
15-core D-pin socket connects to hand wheel
(7) XS8 principal axis:
9-core D-pin socket connects to principal axis inverter
12.1.2.
49 Series External Interface Diagram
ADTECH4 SeriesCNC Maintenance Manual
XS1 (X axis), XS2 (Y axis), XS3 (Z axis), XS4 (A axis), XS5 (B axis), XS6(C axis):
15-core D-pin socket connects to step motor drive or digital AC servo drive
(2) XS7 machine tool input interface:
37-core D-pin socket inputs signals for every axis limit and other switching quantity
(3) XS8 machine tool output interface:
25-core D-pin socket outputs signals for switching quantity
(4) USB and serial port exchange files between PC and CNC49 controller and realize other functions.
(5) CNC49 controller uses 24V DC power supply, and the internal power consumption is about 5W.
(6) XS9 hand wheel interface:
15-core D-pin socket connects to hand wheel
(7) XS10 principal axis:
26-core D-pin socket connects to principal axis inverter
(8) XS14 machine tool extended input interface:
25-pin D-type socket is switching quantity extended input signal
(9) XS15 machine tool extended output interface:
25-pin D-type socket is switching quantity extended output signal
ADTECH4 SeriesCNC Maintenance Manual
12.1.3.
46 Series Mounting dimensions
ADTECH4 SeriesCNC Maintenance Manual
12.1.4.
49 Series Mounting dimensions
ADTECH4 SeriesCNC Maintenance Manual
12.1.5.
Installation precautions
Installation condition for electric cabinet
(1) The cabinet must be able to effectively prevent dust, coolant and organic solution entering;
(2) When design electric cabinet, the distance between rear cover and case should be at least 20CM; considering the temperature rises in the cabinet, the temperature difference between interior and exterior of the cabinet shouldn’t exceed 10 ℃ ;
(3) The cabinet should be installed with fan to ensure interior ventilation;
(4) The display panel should be installed at the position can’t be sprayed by the coolant;
(5) When design electric cabinet, the external electrical interference should be reduced to lowest to prevent interfering with the system;
To prevent interference
The system is designed with anti-interference measures such as shielding space electromagnetic radiation, absorbing impact current and filtering power clutter, which can prevent interference with the system in certain degree. To ensure system stability, please take the following measures to install and connect the system:
(1) CNC must be kept away from the equipment with interference (e.g. inverter, AC contactor, electrostatic generator, high voltage generator, and sub-unit of power lines), and the switching power supply should be connected to a filter to improve the anti-interference of CNC (as in Fig.1-4);
(2) To supply power to the system through isolation transformer, the machine tool must be grounded,
CNC and drive must be connected to separate earth wire.
To suppress interference
Connect RC circuit (0.01μF, 100~200Ω, as in Fig. 1-5) to both sides of AC coil in parallel. RC circuit should be installed close to inductive load; connect freewheeling diode reversely on both sides of DC coil in parallel (as in Fig.1-6); connect surge absorber to the winding of AC motor in parallel (as in Fig. 1-7).
ADTECH4 SeriesCNC Maintenance Manual
To reduce the interference between CNC signal cables and strong current cables, the wiring shall follow the principles below:
Group Cable type Wiring Requirement
A
B
C
AC power cord
AC coil
AC contactor
AC coil (24VDC)
DC relay (24VDC)
Cable between system and strong current cabinet
Cable between system and machine tool
Cable between system and servo drive
Position feedback cable
Position encoder cable
Hand wheel cable
Other cables for shielding
Bundle the cables of group A separately from group B and
C, keep at least 10cm clearance, or make electromagnetic shielding for group A
Bundle the cables of group B separately from group A or shield group B; group B and group C should be as far as possible
Bundle the cables of group C separately from group A, or shield group C; keep at least 10cm clearance between group C and group B and use twisted pair
ADTECH4 SeriesCNC Maintenance Manual
12.2
Interface Definition
12.2.1.
Motor Drive Control Interface
Four drive interfaces are available (46 series XS1…XS4 or 49 series XS1…XS4, XS5, XS6), and they have the same definition, as shown below:
46 series pulse connection 49 series pulse connection
Simple Internal Circuit Diagram for Pulse Output
2
3
Wire No.
1
4
5
Definition
PU+
PU-
DR+
DR-
ALM
6
7
8
9
OUT
ECZ+
ECZ-
GND
10
11
12
13
24V+
24V-
ECA+
ECA-
14 ECB+
15 ECB-
Standard pulse wiring diagram
ADTECH4 SeriesCNC Maintenance Manual
Function
Pulse signal +
Pulse signal -
Direction signal +
Direction signal -
Servo alarm signal input
X axis: IN34, Y axis: IN35, Z axis: IN36, A axis: IN37
Axis alarm reset output signal
X axis: OUT24, Y axis: OUT25, Z axis: OUT26 A, axis: OUT27
Encoder phase Z input +
Encoder phase Z input -
49 series reference ground, 46 series single-ended to common terminal
Internally provided 24V power supply, directly connected to 24V power supply of the controller
Encoder phase A input +
Encoder phase A input -
Encoder phase B input +
Encoder phase B input -
XS1 … XS4 Pulse Interfaces Standard Wiring
ADTECH4 SeriesCNC Maintenance Manual
This wiring is suitable for 46 series and 49 series controller;
Step motor drive cable to differential input
Adtech CNC drive is for reference, all of which use differential input mode. This mode has strong anti-interference and is recommended. Please refer to the figure below for the connection of CNC with step motor drive and step motor
Step motor drive wiring diagram for single-ended input
Certain companies connect together the optocoupler input cathodes of step drives, i.e. common cathode connection, which isn’t suitable for CNC controller. Common anode connection connects together the anodes of optocoupler input. The wiring shall follow the figure below, and do not connect PU+ and DR+ together, or else the pulse interface may be damaged.
Wiring Diagram for Step Motor Drive with Common Anode Input
Servo motor drive wiring diagram (note: only applicable for 46 series controller)
ADTECH4 SeriesCNC Maintenance Manual
Since differential connection is used in most cases, please refer to differential mode for the pulse connection. Most servo drives require 12-24V power supply, and the 24V power provided by pin 10, 11 is available. The specific connection depends on servo drive. Please contact us if you have any question.
Caution
Either two of PU+, PU-, DR+ and DR- shouldn’t be connected, or else the pulse interface may be damaged.
12.2.2.
Digital input interface
The digital input interface contains the hard limit signal of every axis, and the definition follows:
Simple Internal Output Diagram for Digital Input Photoelectric Switch Wiring Diagram
ADTECH4 SeriesCNC Maintenance Manual
+ is the anode of approach switch, - is the earth wire, and OUT is output signal. For common approach switch, please select 10-30V power supply and NPN output. Photoelectric switch is similar.
ADTECH4 SeriesCNC Maintenance Manual
Default input port configuration of 46M series (milling machine)
Wire No.
12
13
14
15
8
9
10
11
4
5
6
7
1
2
3
20
21
22
23
24
16
17
18
19
25
Port Definition
IN11
IN12
IN13
IN14
IN7
IN8
IN9
IN10
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN15
IN16(XLMT-)
IN17(XLMT+)
IN18(YLMT-)
IN19(YLMT+)
IN20(ZLMT-)
IN21(ZLMT+)
IN22(ALMT-)
IN23(ALMT+)
INCOM
Function
X axis zero point
Y axis zero point
Z axis zero point
A axis zero point
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
X axis negative limit (backup IN32)
X axis positive limit (backup IN33)
Y axis negative limit (backup IN34)
Y axis positive limit (backup IN35)
Z axis negative limit (backup IN36)
Z axis positive limit (backup IN37)
A axis negative limit (backup IN38)
A axis positive limit (backup IN39)
Input common end INCOM (24V+, 12V+) connects to internal or external power supply
ADTECH4 SeriesCNC Maintenance Manual
Default input port configuration of 46L series XS5 (lathe)
16
17
18
19
12
13
14
15
20
21
22
23
24
7
8
5
6
9
10
11
2
3
4
WireNo.
1
25
IN11
IN12
IN13
IN14
IN15
IN16(XLMT-)
IN17(XLMT+)
IN18
IN19
IN20(ZLMT-)
IN21(ZLMT+)
IN22
IN23
IN4
IN5
IN6
IN7
IN8
IN9
IN10
Port Definition
IN0
IN1
IN2
IN3
INCOM
Function
X axis zero point
Backup input
Z axis zero point
Backup input
Tool #1 in place test
Tool #2 in place test
Tool #3 in place test
Tool #4 in place test
Tool #5 in place test
Tool #6 in place test
Tool #7 in place test
Tool #8 in place test
Chuck pedal input
Backup input
Backup input
Backup input
X axis negative limit (backup IN32)
X axis positive limit (backup IN33)
Z axis negative limit (backup IN36)
Z axis positive limit (backup IN37)
Input common end INCOM (24V+, 12V+) connects to internal or external power supply
ADTECH4 SeriesCNC Maintenance Manual
Default input port configuration of 49M series XS7 (milling machine)
The digital input interface contains every home of XYZABC axis, and the hard limit signal of XYZA axis, and the definition follows:
Machine input interface
37-pin plug wire
4960(40) definition
Function
9163 definition
ADTECH4 SeriesCNC Maintenance Manual
9
10
11
12
13
14
15
16
17
18
5
6
7
8
1
2
3
4
No.
IN0 (X_LMT+)
IN1 (X_LMT-)
IN2 (Y_LMT+)
IN3(Y_LMT-)
IN4(Z_LMT+)
IN5(Z_LMT-)
IN6 (A_LMT+)
IN7 (A_LMT-)
INCOM1
X axis positive limit
X axis negative limit
Y axis positive limit
Y axis negative limit
Z axis positive limit
Z axis negative limit
A axis positive limit
A axis negative limit
Input common terminal (24v+,
12v+)
IN8 (X_STOP0) X axis zero point
IN9 (Y_STOP0) Y axis zero point
IN10 (Z_STOP0) Z axis zero point
IN11 (A_STOP0) A axis zero point
IN12 (B_STOP0) B axis zero point
IN13 (C_STOP0) C axis zero point
IN14
IN15
INCOM2
Backup input
Backup input
Input common terminal (24v+,
12v+)
IN00
IN01
IN02
IN03
IN04
IN05
IN06
IN07
+24V
IN08
IN09
IN10
IN11
IN12
IN13
IN14
IN15
+24V
ADTECH4 SeriesCNC Maintenance Manual
19
20
21
22
23
24
25
26
27
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
INCOM3
B axis positive limit
B axis negative limit
C axis positive limit
C axis negative limit
Backup input
Backup input
Backup input
Backup input
Input common terminal (24v+,
12v+)
Backup input
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
+24V
28
29
30
31
32
33
34
IN24
IN25
IN26
IN27
IN28
IN29
IN30
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
IN24
IN25
IN26
IN27
IN28
IN29
IN30
35
36
IN31
INCOM4
Backup input
Input common terminal (24v+,
12v+)
IN31
+24V
37
Default expanded input port configuration of 49M series XS14 (milling machine)
Extended digital input interfaces are mainly used for spare extension, which is defined in the following figure
ADTECH4 SeriesCNC Maintenance Manual
13
14
15
16
9
10
11
12
5
6
7
8
Wir e
No
.
1
2
3
4
17
18
19
Definition
IN40
IN41
IN42
IN43
IN44
IN45
IN46
IN47
IN32
IN33
IN34
IN35
IN36
IN37
IN38
IN39
IN48
IN49
IN50
Function
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
Backup input
ADTECH4 SeriesCNC Maintenance Manual
20
21
22
23
24
25
IN51
IN52
IN53
IN54
IN55
INCOM5
12.2.3.
Digital output interface
The wiring of digital output interface follows:
Backup input
Backup input
Backup input
Backup input
Backup input
Input common terminal
(24v+, 12v+)
ADTECH4 SeriesCNC Maintenance Manual
Simple Internal Circuit of Digital Output (left) Wiring with Machine Tool (right) (principal axis positive rotation for example)
ADTECH4 SeriesCNC Maintenance Manual
Default output port configuration of M series milling machine CNC4640(XS6), CNC4960(XS8)
Wire No. Function Port
Definiti on
1
4
5
2
3
6
7
8
12
13
14
9
10
11
15
16
17
18
19
20
21
22
23
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT16
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
Principal axis positive rotation (M03)(operation panel
M203)
Principal axis reverse rotation (M04)(operation panel M204)
(M10, M11) ( FCNC4M panel chuckM10, M11)
(M12, M13) (operation panel lighting M12, M13)
Cooling (M08, M09)(operation panel cooling M208, M209)
Lubrication (M32, M33)(operation panel lubrication M212,
M213)
(M14, M15) (operation panel elastic tool M14, M15)
(M16, M17) (operation panel cutter or manual tool magazine
M16, M17)
(M18, M19) (operation panel tool magazine +M18, M19)
(M20, M21) (operation panel tool magazine -M20, M21)
(M22, M23) (operation panel chamber blowing M22, M23)
(M24, M25) (operation panel chip removal M24, M25)
(M26, M27) ( FCNC6D panel chip removal 2 M26, M27)
(M128, M129) ( FCNC6D panel cooling 2 M128, M129)
(M130, M131) ( FCNC6D panel loose material M130,
M131)
(M34, M35) ( FCNC6D panel discharge M34, M35)
(M36, M37) ( FCNC6D panel feeding M36, M37)
(M38, M39) ( FCNC6D panel principal axis positioning
M38, M39)
(M40, M41) (operation panel F0 M40, M41)
(M42, M43) (operation panel F1 M42, M43)
(M44, M45) (operation panel F2 M44, M45)
(M46, M47) (operation panel F3 M46, M47)
(M48, M49) (operation panel F4 M48, M49)
ADTECH4 SeriesCNC Maintenance Manual
24
25
OUT23 (M50, M51) ( FCNC6D panel F5 M50, M51)
OUTGND12V-, 24V- common power supply of external output
Default output port configuration of M series milling machine CNC4960(XS15)
OUT40
OUT41
OUT42
OUT43
OUT44
OUT45
OUT46
OUT47
OUT32
OUT33
OUT34
OUT35
OUT36
OUT37
OUT38
OUT39
Port Definition
OUT24
OUT25
OUT26
OUT27
OUT28
OUT29
OUT30
OUT31
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
6
7
8
4
5
2
3
Wire No.
1
Function
( FCNC6D panel F6 M52, M53)
( FCNC6D panel F7 M54, M55)
( FCNC6D panel F8 M56, M57)
( FCNC6D panel F9 M58, M59)
( FCNC6D panel F10 M60, M61)
( FCNC6D panel F11 M62, M63)
( FCNC6D panel F12 M64, M65)
( FCNC6D panel F13 M66, M67)
(backup output M68, M69)
(backup output M70, M71)
(backup output M72, M73)
(backup output M74, M75)
(backup output M76, M77)
(backup output M78, M79)
(backup output M80, M81)
(backup output M82, M83)
(backup output M84, M85)
(backup output M86, M87)
(backup output M90, M91)
(backup output M92, M93)
(backup output M94, M95)
(backup output M96, M97)
(backup output M198, M199)
(backup output M100, M101)
25
ADTECH4 SeriesCNC Maintenance Manual
OUTGND12V-, 24V- common power supply of external output
ADTECH4 SeriesCNC Maintenance Manual
Default output port configuration of L series (lathe)
Wire No. Port Definition Function
4
16
17
18
19
20
21
22
23
24
12
13
14
15
8
9
10
11
5
6
7
1
2
3
25
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT16
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
OUT23
Principal axis positive rotation (M03)
Principal axis reverse rotation (M04)
Tool regulator positive rotation output (M18, M19)
Tool regulator reverse rotation & locking output
(M20, M21)
Cooling (M08, M09)
Lubrication (M32, M33) backup output(M12, M13) backup output(M14, M15)
Chuck locking (M10)
Chuck loosening (M11) backup output(M22, M23) backup output(M24, M25) backup output(M26, M27) backup output(M128, M129) backup output(M130, M131) backup output(M34, M35) backup output(M36, M37) backup output(M38, M39) backup output(M52, M53) backup output(M54, M55) backup output(M56, M57) backup output(M46, M47) backup output(M48, M49) backup output(M50, M51)
OUTGND12V-, 24V- common power supply of external output
12.2.4.
Handheld box interface
ADTECH4 SeriesCNC Maintenance Manual
4
12
5
13
6
14
7
15
8
1
9
2
10
3
11
IN24
IN25
IN26
IN27
IN28
IN29
IN30
IN31
IN32
IN33
HA
HB
24V-
5V-
5V+
The definition of 46X series (XS7) follows:
Wire No. Definition
1
2
3
4
5
(IN24) gear switch
(IN26) gear switch
(IN28) gear switch
(IN30) button
(IN32) button
7
9
10
11
12
13
6
14
15
24V-
(IN25) axis selection
(IN27) axis selection
(IN29) axis selection
(IN31) axis selection
(IN33) button
HA
HB
5V-
8
7
+5V
24V-
Function
0.1 gear --- High speed
0.01 gear --- Medium speed
0.001 gear --- Low speed
Cycle start
Pause
Negative pole of internally provided 24V power supply
X axis
Y axis
Z axis
A axis
Emergency stop
Hand encoder phase A input signal
Hand encoder phase B input signal
Negative pole of internally provided 5V power supply
Positive pole of internally provided 5V power supply
Negative pole of internally provided 24V
49 series (XS9)
CNC4960 definition follows:
ADTECH4 SeriesCNC Maintenance Manual power supply
8
9
10
3
4
5
6
7
Wire No. Definition
1 IN63
2 IN64
IN65
IN60
IN61
HA
24V-
5V+
IN56
IN57
Function
0.1 gear switch – high
0.01 gear switch – medium
0.001 gear switch – low
Select C axis
Emergency stop
Hand encoder phase A input signal
Internally provided -24V power supply
Internally provided +5V power supply
Select X axis
Select Y axis
11
12
13
14
15
49 series (XS9)
CNC4940 definition follows:
IN58
IN59
IN62
HB
5V-
ADTECH4 SeriesCNC Maintenance Manual
Select Z axis
Select A axis
Select B axis
Hand encoder phase B input signal
Internally provided -5V power supply
3
4
5
6
7
Wire No.
1
2
Definition
IN63
IN64
IN65
IN60
IN61
HA
24V-
Function
0.1 gear switch – high
0.01 gear switch - medium
0.001 gear switch - low
Start
Stop
Hand encoder phase A input signal
Internally provided -24V power supply
ADTECH4 SeriesCNC Maintenance Manual
8
9
10
11
12
13
14
15
5V+
IN56
IN57
IN58
IN59
IN62
HB
5V-
Internally provided +5V power supply
Select X axis
Select Y axis
Select Z axis
Select A axis
Emergency stop
Hand encoder phase B input signal
Internally provided -5V power supply
12.2.5.
Analog output interface (46 series XS8)
Analog output interface wiring diagram:
The wiring is also suitable for XS8 interface of 46 series controller;
ADTECH4 SeriesCNC Maintenance Manual
2
3
4
Wire
No.
1
Definition
DAOUT1
DAOUT2
GND
GND
Function
Analog voltage output (0~10) V
Analog voltage output (0~10) V
Internal 24V power grounding
Internal 24V power grounding
5 GND Internal 24V power grounding
12.2.6.
Principal axis encoder interface (46 series XS12, 49 series XS10)
Principal axis encoder wiring diagram (46 series XS12):
Principal axis encoder definition follows (46 series controller):
Wire No. Definition Function
ADTECH4 SeriesCNC Maintenance Manual
3
4
5
1
2
8
9
6
7
10
11
12
13
ECA+
ECA-
ECB+
ECB-
ECZ+
ECZ-
NC
NC
5V-
5V-
5V+
5V+
5V-
Encoder phase A input +
Encoder phase A input -
Encoder phase B input +
Encoder phase B input -
Encoder phase Z input + (backup )
Encoder phase Z input - (backup )
Null
Null
Negative end of internal 5V power supply; can’t be connected to external power supply
Negative end of internal 5V power supply; can’t be connected to external power supply
Positive end of internal 5V power supply; can’t be connected to external power supply
Positive end of internal 5V power supply; can’t be connected to external power supply
Negative end of internal 5V power supply; can’t be connected to external power supply
Null 14 NC
15 NC Null
Principal axis encoder wiring diagram (49 series XS10):
ADTECH4 SeriesCNC Maintenance Manual
Principal axis encoder wiring diagram (49 series controller):
Wire No. Definition Function
4
5
6
7
1
2
3
8
9
10
EXT_INCOM5
UECZ-
UECB-
UECA+
EXT_GNDA
EXTVCC5.0A
CDR-
CDR+
CPU-
AXIS_IN1
Control signal common terminal power 24V+
Spindle encoder Z-
Spindle encoder B-
Spindle encoder A+
Spindle encoder power GND
Spindle encoder 5V+
Spindle position control direction -
Spindle position control direction +
Spindle position control pulse -
Spindle alarm input port 1
ADTECH4 SeriesCNC Maintenance Manual
16
17
18
19
20
21
22
23
24
25
26
11
12
13
14
15
AXIS_IN2
UECZ+
UEB+
UECA-
AXES2
AXES4
AXES6
CPU+
PWM1
DAOUT2
DAOUT1
DAGND
AXES1
AXES3
AXES5
24VGND
Spindle alarm input port 2
Spindle encoder Z+
Spindle encoder B+
Spindle encoder A-
Spindle output port 2(CCW)
Spindle output port 4
Spindle output port 6
Spindle position control pulse +
PWM output
Second channel analog output 0~10V
First channel analog output 0~10V
Analog GND
Spindle output port 1(CW)
Spindle output port 3
Spindle output port 5
Control signal common terminal power 24V GND
AB phase decoder input allows differential connection and common anode connection, which will be determined by the encoder type.
Encoder output modes include open collector, complementary, voltage and long drive, among which open collector, complementary and voltage output use common anode connection, and long drive output uses differential connection.
As shown in the figure below, AB phase decoder input signal uses differential input connection; if common anode connection is used, the positive ends of phase A and phase
B must be connected; for common cathode connection, the negative ends of phase A and phase B must be connected.
Differential connection follows:
ADTECH4 SeriesCNC Maintenance Manual
5V power supply is external.
Common anode connection follows:
The power voltage is determined by encoder. If 5V power supply is used, resistor R will be unnecessary. For 12V power supply, please use 1K-2K resistor, and for 24V power supply, please use 2K-5K resistor.
Suggestion:
Please use differential output encoder to ensure better anti-interference when the line is long.
ADTECH4 SeriesCNC Maintenance Manual
12.2.7.
RS232 transmission interface (46 series XS9, 49 series XS11)
Serial communication interface ---9-core signal socket (male)
1
6
2
7
3
8
4
9
5
NC
NC
TXD
NC
RXD
NC
NC
NC
GND
12.2.8.
USB memory connection interface (46 series XS10)
Standard USB memory (e.g. USB disk) interface;
12.2.9.
PC USB communication interface (46 series XS11, 49 series X13)
Standard USB communication interface;
12.3
Electrical connection diagram
12.3.1.
Symbol schematic diagram
ADTECH4 SeriesCNC Maintenance Manual
12.3.2.
Power connection diagram
ADTECH4 SeriesCNC Maintenance Manual
12.3.3.
Servo drive connection diagram
ADTECH4 SeriesCNC Maintenance Manual
12.3.4.
Step connection diagram
ADTECH4 SeriesCNC Maintenance Manual
12.3.5.
IO electrical connection diagram
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
ADTECH4 SeriesCNC Maintenance Manual
12.3.6.
ADT9163 splitter wiring diagram
Note: The splitter terminal GND and +24V are used for power supply of external proximity sensor switch. Every four input points share a group, and the maximum operating current of each group of power supply terminals is 200MA. The common terminal of all input points is +24V, and the status of the input point inverts when all input terminals are connected to GND.
Area Termi nal
No.
J2 POWER
Port Name
+24V
Function
24V power output terminal
ADTECH4 SeriesCNC Maintenance Manual
X, Y
Axis Limit
POWER
Z, A
Axis Limit
POWER
B, C
Axis Limit
POWER
X, Y, Z, Z
Origin
Switch
POWER
B, COrigin
Switch
Press
Y
Z
A
+24V
GND
B
C
IN14
GND
B+
B-
C+
C-
+24V
GND
X
+24V
GND
Z+
Z-
A+
A-
+24V
GND
X+
X-
Y+
Y-
IN15
Area
Port Name
J2
J2
J2
J2
J2
J2
J2
J2
J2
Termi nal
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
24V power output GND terminal
X axis positive limit
X axis negative limit
Y axis positive limit
Y axis negative limit
24V power output terminal
24V power output GND terminal
Z axis positive limit
Z axis negative limit
A axis positive limit
A axis negative limit
24V power output terminal
24V power output GND terminal
B axis positive limit
B axis negative limit
C axis positive limit
C axis negative limit
24V power output terminal
24V power output GND terminal
X axis origin
Y axis origin
Z axis origin
A axis origin
24V power output terminal
24V power output GND terminal
B axis origin
C axis origin
Air pressure detection
Vacuum detection
Function
ADTECH4 SeriesCNC Maintenance Manual
J3
J3
J3
J3
J3
J3
Termi nal
No.
J2
J2
J2
J2
J2
J2
J2
No.
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
J2
POWER
External
Switch
POWER
INPUT
24-27
POWER
INPUT
28-31
Area
Spindle
Encoder
Port Name
B-
Z+
Z-
A+
A-
B+
IN27
+24V
GND
IN28
IN29
IN30
IN31
+24V
GND
IN20
IN21
IN22
IN23
+24V
GND
IN24
IN25
IN26
24V power output terminal
24V power output GND terminal
External control switch
External control switch
External control switch
External control switch
24V power output terminal
24V power output GND terminal
IN24
IN25
IN26
IN27
24V power output terminal
24V power output GND terminal
IN28
IN29
IN30
IN31
Function
Spindle encoder A+
Spindle encoder A-
Spindle encoder B+
Spindle encoder B-
Spindle encoder Z+
Spindle encoder Z-
ADTECH4 SeriesCNC Maintenance Manual
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
Spindle
Pulse
Control
Port
EVCC5V
EGND
PU+
PU-
DR+
DR-
PWM1
DAGND
DOUT1
DOUT2
IAXIS_IN1
+24V
S1
S2
S3
S4
IAXIS_IN2
GND
CW
CCW
12.3.7.
ET102A splitter wiring diagram
Spindle encoder power 5V terminal
Spindle encoder power 0V terminal
Servo spindle position control PU+
Servo spindle position control PU-
Servo spindle position control DR+
Servo spindle position control DR-
PWM1
Analog grounding
0-10V first analog output
0-10V second analog output
Spindle alarm signal 1 input port
Control signal common terminal +24V
Spindle alarm signal 2 input port
Control signal common terminal GND
Spindle forward signal
Spindle reverse signal
Spindle speed 1
Spindle speed 2
Spindle speed 3
Spindle speed 4
ADTECH4 SeriesCNC Maintenance Manual
Note: The splitter terminal GND and +24V are used for power supply of external proximity sensor switch. Every four input points share a group, and the maximum operating current of each group of power supply terminals is 200MA.
Except common terminal 24V or GND is selected for IN08-IN15 by J34, the common terminal of all other input points is
+24V, and the status of the input point inverts when all input terminals are connected to GND.
ET102A splitter function definition
Area Termina l No.
J38
J38
J38
J38
J38
POWER
IN03-IN
00
Port Name
+24V
GND
IN00
IN01
IN02
Function
24V power output terminal
24V power output GND terminal
IN00
IN01
IN02
POWER
IN07-IN
04
POWER
IN11-IN
08
POWER
IN15-IN
12
POWER
IN19-IN
16
Area
POWER
IN23-IN
20
IN11
+24V
GND
IN12
IN13
IN14
IN15
+24V
GND
IN16
IN17
IN18
IN19
IN06
IN07
+24V
GND
IN08
IN09
IN10
IN03
+24V
GND
IN04
IN05
Port Name
+24V
GND
IN20
IN21
IN22
J39
J39
J39
J39
J38
J39
J39
J39
J39
J39
J39
J39
J39
J39
J39
J39
Termina l No.
J39
J39
J38
J38
J38
J38
J38
J38
J38
J38
J38
J38
J38
J38
ADTECH4 SeriesCNC Maintenance Manual
IN03
24V power output terminal
24V power output GND terminal
IN04
IN05
IN06
IN07
24V power output terminal
24V power output GND terminal
IN08
IN09
IN10
IN11
24V power output terminal
24V power output GND terminal
IN12
IN13
IN14
IN15
24V power output terminal
24V power output GND terminal
IN16
IN17
IN18
IN19
Function
24V power output terminal
24V power output GND terminal
IN20
IN21
IN22
ADTECH4 SeriesCNC Maintenance Manual
J39 IN23
12.3.8.
ET202A splitter wiring diagram
IN23
ET202A splitter function definition
Terminal Area
Port Name
No.
J31
J31
J31
J31
J31
J31
J31
J31
OUT00-OUT09
OUT00
OUT01
OUT02
OUT03
OUT04
OUT05
OUT06
OUT07
Function
OUT00
OUT01
OUT02
OUT03
OUT04
OUT05
OUT06
OUT07
J32
J32
J32
J32
J32
J32
J32
J30
J30
J30
J30
J31
J31
J32
J32
J32
OUT10-OUT19
OUT20-OUT23
OUT08
OUT09
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT16
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
OUT23
ADTECH4 SeriesCNC Maintenance Manual
OUT08
OUT09
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT16
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
OUT23

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