Fluidwell F093-P Manual

F093-P
TACHOMETER MONITOR
ENGINE SPEED AND RUNNING HOURS
WITH ALARM OUTPUT
Signal input Tachometer: pulse, Namur and coil
Alarm output: alarm on RPM and running hours
Options: Intrinsically Safe
F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries
Page 2
SAFETY INSTRUCTIONS

Any responsibility is lapsed if the instructions and procedures as described in this
manual are not followed.

LIFE SUPPORT APPLICATIONS: The F093-P is not designed for use in life support
appliances, devices, or systems where malfunction of the product can reasonably be
expected to result in a personal injury. Customers using or selling these products for use
in such applications do so at their own risk and agree to fully indemnify the manufacturer
and supplier for any damages resulting from such improper use or sale.

Electro static discharge does inflict irreparable damage to electronics! Before installing
or opening the unit, the installer has to discharge himself by touching a well-grounded
object.

This unit must be installed in accordance with the EMC guidelines (Electro Magnetic
Compatibility).

Do connect a proper grounding to the aluminum casing as indicated if the F093-P has
been supplied with the 115-230V AC power-supply type PM. The green / yellow wire
between the back-casing and removable terminal-block may never be removed.

Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5 and
consult “Fluidwell F0..-..-XI - Documentation for Intrinsic Safety”.
DISPOSAL

At the end of its life this product should be disposed of according to local regulations
regarding waste electronic equipment. If a battery is present in this product it should be
disposed of separately. The separate collection and recycling of your waste equipment
will help to conserve natural resources and ensure that it is recycled in a manner that
protects the environment.
SAFETY RULES AND PRECAUTIONARY MEASURES










The manufacturer accepts no responsibility whatsoever if the following safety rules and
precautions instructions and the procedures as described in this manual are not followed.
Modifications of the F093-P implemented without preceding written consent from the
manufacturer, will result in the immediate termination of product liability and warranty period.
Installation, use, maintenance and servicing of this equipment must be carried out by authorized
technicians.
Check the mains voltage and information on the manufacturer's plate before installing the unit.
Check all connections, settings and technical specifications of the various peripheral devices
with the F093-P supplied.
Open the casing only if all leads are free of potential.
Never touch the electronic components (ESD sensitivity).
Never expose the system to heavier conditions than allowed according to the casing
classification (see manufacture's plate and chapter 4.2.).
If the operator detects errors or dangers, or disagrees with the safety precautions taken, then
inform the owner or principal responsible.
The local labor and safety laws and regulations must be adhered to.
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ABOUT THE OPERATION MANUAL
This operation manual is divided into two main sections:
 The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for
users.
 The following chapters and appendices are exclusively meant for electricians/technicians. These
provide a detailed description of all software settings and hardware installation guidance.
This operation manual describes the standard unit as well as most of the options available. For
additional information, please contact your supplier.
A hazardous situation may occur if the F093-P is not used for the purpose it was designed for
or is used incorrectly. Please carefully note the information in this operating manual
indicated by the pictograms:
A "warning" indicates actions or procedures which, if not performed correctly, may lead to
personal injury, a safety hazard or damage of the F093-P or connected instruments.
A "caution" indicates actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the F093-P or connected instruments.
A "note" indicates actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.
Hardware version
Software version
Manual
© Copyright 2013
:
:
:
:
FB03.03.xx
03.06.xx
FW-F093-P-MAN-EN_v0101_01
Fluidwell bv - The Netherlands.
Information in this manual is subject to change without prior notice. The
manufacturer is not responsible for mistakes in this material or for incidental
damage caused as a direct or indirect result of the delivery, performance or
use of this material.
© All rights reserved. No parts of this publication may be reproduced or used
in any form or by any means without written permission of your supplier.
FW-F093-P-MAN-EN_v0101_01
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CONTENTS MANUAL
Safety instructions ................................................................................................................................. 2
Disposal
..................................................................................................................................... 2
Safety rules and precautionary measures ............................................................................................. 2
About the operation manual .................................................................................................................. 3
Contents manual.................................................................................................................................... 4
1.
Introduction ............................................................................................................................... 5
1.1.
System description of the F093-P ................................................................................ 5
2.
Operational ............................................................................................................................... 6
2.1.
General ........................................................................................................................ 6
2.2.
Control panel ................................................................................................................ 6
2.3.
Operator information and functions ............................................................................. 7
3.
Configuration............................................................................................................................. 9
3.1.
Introduction .................................................................................................................. 9
3.2.
Programming SETUP-level .......................................................................................... 9
3.2.1. General............................................................................................................ 9
3.2.2. Overview functions SETUP level .................................................................. 12
3.2.3. Explanation of SETUP-functions ................................................................... 13
1 - Hours ............................................................................................................... 13
2 - RPM ................................................................................................................. 13
3 - Alarm ............................................................................................................... 14
4 - Display ............................................................................................................. 14
5 - Power management ........................................................................................ 15
6 - Sensor ............................................................................................................. 16
7 - Others .............................................................................................................. 16
4.
Installation ............................................................................................................................... 17
4.1.
General directions ...................................................................................................... 17
4.2.
Installation / surrounding conditions .......................................................................... 17
4.3.
Dimensions- Enclosure .............................................................................................. 18
4.4.
Installing the hardware ............................................................................................... 20
4.4.1. Introduction ................................................................................................... 20
4.4.2. Terminal connectors with power supply - type : PB / PD / PX ...................... 21
4.4.3. Terminal connectors with power supply - type : PF / PM.............................. 24
5.
Intrinsically safe applications .................................................................................................. 29
5.1.
General information and instructions: ........................................................................ 29
5.2.
Terminal connectors Intrinsically Safe applications: .................................................. 30
5.3.
Configuration examples Intrinsically Safe applications: ............................................. 31
5.4.
Battery replacement instructions................................................................................ 33
6.
Maintenance ........................................................................................................................... 34
6.1.
General directions ...................................................................................................... 34
6.2.
Repair......................................................................................................................... 34
Appendix A:
Technical specification ............................................................................................... 35
Appendix B:
Problem solving.......................................................................................................... 38
Index of this manual............................................................................................................................. 39
List of figures in this manual ................................................................................................................ 39
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1.
INTRODUCTION
1.1.
SYSTEM DESCRIPTION OF THE F093-P
Functions and features
The Tachometer Monitor model F093-P is a microprocessor driven instrument designed to display
engine speed, running hours and accumulated running hours as well as the monitoring of the engine
speed and running hours for high / low values.
This product has been designed with a focus on:
 ultra-low power consumption to allow long-life battery powered applications (type PB / PC),
 intrinsic safety for use in hazardous applications (type XI),
 several mounting possibilities with GRP or aluminum enclosures for industrial surroundings,
 ability to process all type of Tachometer signals,
 transmitting possibilities with one configurable alarm output.
Tachometer input
This manual describes the unit with a pulse type input from the Tachometer "-P version".
One Tachometer with a passive or active pulse, Namur or coil signal output can be connected to the
F093-P. To power the sensor, several options are available.
Overview typical application F093
alarm output
RPM
Fig. 1: Typical application for the F093-P.
Configuration of the unit
The F093-P has been designed to be implemented in many types of applications. For that reason, a
SETUP-level is available to configure your F093-P according to your specific requirements.
It includes several important features, such as K-factor, signal selection etc. All settings are stored in
EEPROM memory and will not be lost in the event of a power failure. To extend the battery-life time,
please make use of the power-management functions as described in chapter 3.2.3.
Display information
The unit has a large transflective LCD screen with all kinds of symbols and digits to display
measuring units, status information, trend-indication and key-word messages.
Engine speed (RPM) and running hours can be displayed either with the small 8mm digits or with
the 17mm digits. A backup of the running hours in EEPROM memory is made every minute.
Options
The following options are available: intrinsic safety, mechanical relay or active outputs, power- and
sensor-supply options, panel-mount, wall-mount and weather-proof enclosures, flame proof
enclosure and LED backlight.
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2.
OPERATIONAL
2.1.
GENERAL


The F093-P may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
This chapter describes the daily use of the F093-P. This instruction is meant for users / operators.
2.2.
CONTROL PANEL
The following keys are available:
Fig. 2: Control Panel.
Functions of the keys
This key is used to program and save new values or settings.
It is also used to gain access to SETUP-level; please read chapter 3.
This key is used to SELECT accumulated running hours and engine speed alarm
values.
The arrow-key  is used to increase a value after PROG has been pressed
or to configure the unit; please read chapter 3.
Press this key twice to CLEAR the value for running hours.
The arrow-key is used to select a digit after PROG has been pressed or to
configure the unit; please read chapter 3.
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2.3.
OPERATOR INFORMATION AND FUNCTIONS
In general, the F093-P will always act at Operator level. The information displayed is dependent
upon the SETUP-settings. The signal generated by the connected Tachometer is measured by the
F093-P in the background, whichever screen refresh rate setting is chosen. After pressing a key, the
display will be updated very quickly during a 30 second period, after which it will slow-down again.
Auto toggle
Fig. 3: Example of display information during process.
For the Operator, the following functions are available:
•
Display engine speed / running hours or engine speed only or running hours only
This is the main display information of the F093-P. After selecting any other information, it will
always return to this main display automatically.
Running hours is displayed on the upper-line of the display and engine speed on the bottom
line.
It is possible to display engine speed only with the large 17mm digits; in this instance press
the SELECT-key to read the running hours.
When "-------" is shown, then the engine speed value is too high to be displayed. The arrows
 indicate the increase/decrease of the engine speed trend.
•
Clear running hours
The value for running hours can be re-initialized. To do so, press CLEAR twice. After pressing
CLEAR once, the flashing text "PUSH CLEAR" is displayed. To avoid re-initialization at this
stage, press another key than CLEAR or wait for 20 seconds.
Re-initialization of running hours DOES NOT influence the accumulated running hours.
Note: If pressing CLEAR twice does not clear the running hours, the F093-P is configured not to
allow this in Operation mode.
•
Display accumulated running hours
When the SELECT-key is pressed, running hours and accumulated running hours are
displayed. The accumulated running hours cannot be re-initialized. The value will count up to
99,999,999,999. The unit and number of decimals are displayed according to the
configuration settings for running hours.
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•
Programming the engine speed alarm values (in Operation mode)
Note: This function might not be accessible due to a configuration setting.
When the SELECT-key is pressed a few times, following engine speed alarm values are
displayed:
- low engine speed alarm: enter here 830 RPM for example,
- high engine speed alarm: enter here 5000 RPM for example,
To change the alarm value, the following procedure must be executed:
1)
2)
3)
press PROG: the word "PROGRAM" will flash or a pass code will be requested,
use  to select the digits and  to increase that value,
confirm the new alarm value by pressing ENTER.
PROGRAM
Fig. 4: Example of display information during programming minimum engine speed.
When data is altered but ENTER has not been pressed yet, then the alteration can still be
cancelled by waiting for 20 seconds or by pressing ENTER during three seconds: the former
value will be reinstated.
•
Engine speed alarm
When the actual engine speed is outside the allowed range, an alarm message will be
displayed indicating the type of alarm: "RPM LO" or "RPM HI".
The alarm is terminated automatically as soon as the engine speed is within its range again.
•
Low-battery alarm
When the battery voltage drops, it must be replaced. At first "low-battery" will flash, but as
soon as it is displayed continuously, the battery MUST be replaced shortly after!
Only original batteries supplied by the manufacturer may be used, else the guarantee and
liability will be terminated. The remaining lifetime after the first moment of indication is
generally several days up to some weeks.
LOW BATTERY
Fig. 5: Example of low-battery alarm.
•
Alarm 01-03
When "alarm" is displayed, please consult Appendix B: problem solving.
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3.
CONFIGURATION
3.1.
INTRODUCTION
This and the following chapters are exclusively meant for electricians and non-operators. In these,
an extensive description of all software settings and hardware connections are provided.




Mounting, electrical installation, start-up and maintenance of the instrument may only
be carried out by trained personnel authorized by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F093-P may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
3.2.
PROGRAMMING SETUP-LEVEL
3.2.1.
GENERAL
Configuration of the F093-P is done at SETUP-level. SETUP-level is reached by pressing the
PROG/ENTER key for 7 seconds; at which time, both arrows  will be displayed. In order to return
to the operator level, PROG will have to be pressed for three seconds. Alternatively, if no keys are
pressed for 2 minutes, the unit will exit SETUP automatically.
SETUP can be reached at all times while the F093-P remains fully operational.
Note: A pass code may be required to enter SETUP. Without this pass code access to SETUP is
denied.
To enter SETUP-level:
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Matrix structure SETUP-level:
SCROLLING THROUGH SETUP-LEVEL
Selection of function-group and function:
SETUP is divided into several function groups and functions.
Each function has a unique number, which is displayed below the word "SETUP" at the bottom of
the display. The number is a combination of two figures. The first figure indicates the function-group
and the second figure the sub-function. Additionally, each function is expressed with a keyword.
After selecting a sub-function, the next main function is selected by scrolling through all "active" subfunctions (e.g. 1, 11, 12, 13, 14, 1, 2, 3, 31 etc.). The “CLEAR” button can be used
to jump a step back if you missed the desired function.
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To change or select a value:
To change a value, use  to select the digits and  to increase that value.
If the new value is invalid, the increase sign or decrease-sign will be displayed while you are
programming.
To select a setting, is used to select in one direction and  can be used to select in the other
direction.
When data is altered but ENTER is not pressed, then the alteration can still be cancelled by waiting
for 20 seconds or by pressing ENTER for three seconds: the PROG-procedure will be left
automatically and the former value reinstated.
Note: alterations will only be set after ENTER has been pressed!
To return to OPERATOR-level:
In order to return to the operator level, PROG will have to be pressed for three seconds. Also, when
no keys are pressed for 2 minutes, SETUP will be left automatically.
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3.2.2.
OVERVIEW FUNCTIONS SETUP LEVEL
SETUP FUNCTIONS AND VARIABLES
1
HOURS
11
12
13
2
disable - enable
default - no relays - ignore
0000.000 - 9,999,999
0000.000 - 9,999,999
0.1 - 999.9 seconds
0.1 - 999.9 seconds
0 - 9999
hi - lo – hi lo – hours - off
FUNCTION
DISPLAY
CLR HRS
ALARM SET
ACC HRS
BACKLIGHT (optional)
BL ALARM
BRIGHTNS
hours - rpm
all – toggle –hand
operator - setup
operator - setup
display - hide
off - green - amber
off - on - flash
1-5
LCD UPDATE
BATTERY MODE
fast - 1 sec - 3 sec - 15 sec - 30 sec - off
operational - shelf
SENSOR
61
7
ALARM
RPM ZERO
ALARM LO
ALARM HI
DELAY LO
DELAY HI
ALARM HR
REL OUT
POWER MANAGEMENT
51
52
6
0 - 1 (Ref: displayed value)
0.000010 - 9,999,999
0-6
per 1 - 255 pulses
0.1 - 999.9 seconds
DISPLAY
41
42
43
44
45
46
47
48
5
DECIMALS
K-FACTOR
DECIMALS K-FACTOR
CALCULATION
CUT-OFF
ALARM
31
32
33
34
35
36
37
38
4
Push Clear – Enter - Cleared
0 - 1 (Ref: displayed value)
0.01 – 999,99 Hz
RPM
23
24
25
26
27
3
CLEAR
DECIMALS
FREQ MIN
SIGNAL
npn - npn_lp - reed - reed_lp - pnp - pnp_lp - namur - coil_hi coil_lo - active
OTHERS
71
72
73
74
75
TYPE / MODEL
SOFTWARE VERSION
SERIAL NO.
PASS CODE
TAGNUMBER
F093-P
03.xx.xx
xxxxxxx
0000 - 9999
0000000 - 9999999
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3.2.3.
EXPLANATION OF SETUP-FUNCTIONS
1 - RUNNING HOURS
CLEAR
11
In the CLEAR menu you can reset the running hours to zero:
Press PROG, press CLEAR-key to change ‘Push Clear’ to ’Enter’. Press
‘ENTER-key’ and ‘Cleared’ will appear at the bottom and the running
hours will be 0.
This can normally also be done by pressing CLEAR twice in Operation
mode when SETUP 43 is set to “OPERATE”. SETUP 11 - CLEAR will
always function. The following can be selected:
Push Clear – Enter - Cleared
DECIMALS
12
The decimal point determines for running hours and accumulated running
hours the number of digits following the decimal point. The following can
be selected:
0000000 - 111111.1
FREQ MIN
13
At MINimum FREQuency you set the minimum frequency value at which
the running hours are being registered. By setting a value disturbances
are filtered out. The following can be selected:
0.01 – 999,99 Hz
2 - RPM
The settings for running hours and engine speed are entirely separate. The display update time for
engine speed (RPM) is one second or more.
Note: these settings also influence the alarm output functions.
This setting determines for engine speed the number of digits following
DECIMALS
the decimal point. The following can be selected:
21
00000 - 1111.1
With the K-factor, the Tachometer pulse signals are converted to an
engine speed (RPM).
The K-factor is based on the number of pulses generated by the
Tachometer per RPM.. The more accurate the K-factor, the more
accurate the functioning of the system will be.
DECIMALS K-FACTOR This setting determines the number of decimals for the K-factor
(SETUP 22). The following can be selected:
23
K-FACTOR
22
0-1-2-3-4-5-6
CALCULAT
24
Please note that this SETUP - influences the accuracy of the K-factor
indirectly.
This setting has NO influence on the displayed number of digits for
"engine speed" (SETUP 21)!
The engine speed is calculated by measuring the time between a number
of pulses, for example 10 pulses. The more pulses the more accurate the
engine speed will be. The maximum value is 255 pulses.
Note: this setting does influence the update time for the analog output
directly (maximum update 10 times a second). If the output response is
too slow, decrease the number of pulses.
Note: the lower the number of pulses, the higher the power consumption
of the unit will be (important for battery powered applications).
Note: for low frequency applications (below 10Hz): do not program more
than 10 pulses else the update time will be very slow.
Note: for high frequency application (above 1kHz) do program a value of
100 or more pulses.
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CUT-OFF TIME
25
With this setting, you determine a minimum RPM requirement threshhold,
if during this time less than XXX-pulses (SETUP 24) are generated, the
engine speed will be displayed as zero.
The cut-off time has to be entered in seconds - maximum time is 999
seconds (about 15 minutes).
3 - ALARM
With these settings, it is determined how the engine speed will be monitored and the functionality of
the transistor / relay output (terminals 7-8) be determined.
With this setting you determine whether the alarm system is active or not.
ALARM
The following can be selected:
31
DISABLE - ENABLE
When the engine speed is zero, then it is possible to ignore or disable the
engine speed monitoring. The following settings can be selected:
DEFAULT:
in case of a low-engine speed alarm, it will switch the
alarm output and indicate the alarm on the display.
NO RELAY:
in case of a low-engine speed alarm, it won't switch the
alarm output but will indicate the alarm on the display
only.
IGNORE:
in case of a low-engine speed alarm, it won't switch the
alarm output and nothing will be indicated on the display.
The low alarm is set with this setting. An alarm will be generated as long
ALARM VALUE
as the engine speed is lower as this value.
LOW ENGINE SPEED
With value 0.0 this function is disabled.
33
The high alarm is set with this setting. An alarm will be generated as long
ALARM VALUE
HIGH ENGINE SPEED as the engine speed is higher as this value.
With value 0.0 this function is disabled.
34
An alarm generated by SETUP 32 “low” can be ignored during X-time
DELAY TIME ALARM
period. If the actual engine speed is still incorrect after this delay time,
LOW ENGINE SPEED
then an alarm will be generated.
35
An alarm generated by SETUP 33 “high” can be ignored during X-time
DELAY TIME ALARM
HIGH ENGINE SPEED period. If the actual engine speed is still incorrect after this delay time,
then an alarm will be generated.
36
The running hours alarm is set with this setting. An alarm will be
ALARM HR
generated when this value of running hours is met.
37
With value 0.0 this function is disabled.
One transistor or relay output is available to transmit the alarm condition.
ALARM OUTPUT
TRANSISTOR / RELAY Assign with this function the type of alarm to be transmitted:
low engine speed alarm, high engine speed alarm or both alarms.
38
RPM ZERO
32
4 - DISPLAY
FUNCTION
41
The large 17mm digits can be set to display running hours or engine
speed (RPM).
When "running hours" is selected, both running hours and engine speed
are displayed simultaneously.
When "engine speed" is selected, only engine speed will be displayed
with it’s measuring unit while running hours will be displayed after
pressing SELECT. The following can be selected:
HOURS - RPM
DISPLAY
42
This function determines what is shown on the display. With “ALL” it will
show both the RPM and HOURS, at “TOGGLE” it will automatically swap
every 3 seconds between RPM and HOURS and with “HAND” you can
manually set the display you prefer. The following can be selected:
ALL – TOGGLE – HAND
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CLR HRS
43
This function, Clear Hours, determines if the running hours can be reset to
zero at Operator level (by clicking CLEAR twice) or only at SETUP-level,
(SETUP 11 – CLEAR). The following can be selected:
DISABLE - ENABLE
ALARM SET
44
This function determines if the RPM alarm values can be set at both
Operator level and SETUP-level or at SETUP-level only.
If SETUP has been selected, the alarm values are still visible for the
Operator but can not be changed. The following can be selected:
OPERATE - SETUP
ACC HRS
45
This function determines if the ACCumulated running HouRS are
displayed on the display after pressing “SELECT” twice or not.
DISPLAY - HIDE
The functions below will only effect the optional LED-backlight.
If a LED backlight has been supplied, the color can be selected with this
BACKLIGHT
function. Following selections are available:
(OPTION)
46
OFF - GREEN - AMBER
BL ALARM
(OPTION)
47
BRIGHTNESS
(OPTION)
48
In case the F093-P generates any alarm, the backlight can be set to
change to red. Following selections are available:
OFF:
ON:
FLASH:
during alarm the color is according to setting 47.
during alarm the color is red.
during alarm the color flashes red and the color as per
setting 47.
The density of the backlight can be set in following range:
1-5
One is minimum and five is maximum brightness
5 - POWER MANAGEMENT
When used with the internal battery option, the user can expect reliable measurement over a long
period of time. The F093-P has several smart power management functions to extend the battery life
time significantly. Two of these functions can be set:
The calculation of the display-information influences the power
LCD NEW
consumption significantly. When the application does not require a fast
51
display update, it is strongly advised to select a slow refresh rate.
Please understand that NO information will be lost; every pulse will be
counted and the output signal will be generated in the normal way.
The following can be selected:
Fast - 1 sec - 3 sec - 15 sec - 30 sec - off.
Example battery life-time:
life-time with a coil pick-up, 1kHz. pulses and FAST update: about 2 years.
life-time with a coil pick-up, 1kHz. pulses and 1 sec update: about 5 years.
Note: after a button has been pressed by the operator - the display
refresh rate will always switch to FAST for 30 seconds. When "OFF" is
selected, the display will be switched off after 30 seconds and will be
switched on as soon as a button has been pressed.
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BATTERY-MODE
52
The unit has two modes: operational or shelf.
After "shelf" has been selected, the unit can be stored for several years; it
will not process the sensor signal; the display is switched off but all
settings and running hourss are stored. In this mode, power consumption
is extremely low.
To wake up the unit again, press the SELECT-key twice.
SIGNAL
61
The F093-P is able to handle several types of input signal. The type of
Tachometer pickup / signal is selected with SETUP 61.
6 - SENSOR
Read also par. 4.4.2. or 4.4.3 - Tachometer input terminals.
TYPE OF SIGNAL
EXPLANATION
RESISTANCE
NPN
NPN input
NPN - LP
NPN input
with low pass filter
REED
Reed-switch input
REED - LP
Reed-switch input
with low pass filter
PNP
PNP input
PNP - LP
PNP input
with low pass filter
NAMUR
Namur input
COIL HI
High sensitive coil input
-
COIL LO
Low sensitive coil input
-
ACTIVE
Active pulse input
detection level 1.2V DC
47kOhm
100kOhm
pull-up
100kOhm
pull-up
1mOhm
pull-up
1mOhm
pull-up
47kOhm
pull-down
100kOhm
pull-down
820 Ohm
pull-down
FREQ. / MV
REMARK
6 kHz.
(open collector)
1.2 kHz.
(open collector)
less sensitive
600 Hz.
120 Hz.
Less sensitive
6 kHz.
1.2 kHz.
4 kHz.
20mV
p.t.p.
90mV
p.t.p.
10KHz.
Less sensitive
External power
required
Sensitive for
disturbance!
Normal sensitivity
External power
required
7 - OTHERS
TYPE OF MODEL
71
For support and maintenance it is important to have information about the
characteristics of the F093-P.
Your supplier will ask for this information in the case of a serious breakdown or to assess the
suitability of your model for upgrade considerations.
VERSION SOFTWARE
72
SERIAL NUMBER
73
PASS CODE
74
TAGNUMBER
75
For support and maintenance it is important to have information about the
characteristics of the F093-P.
Your supplier will ask for this information in the case of a serious
breakdown or to assess the suitability of your model for upgrade
considerations.
For support and maintenance it is important to have information about the
characteristics of the F093-P.
Your supplier will ask for this information in the case of a serious
breakdown or to assess the suitability of your model for upgrade
considerations.
All SETUP-values can be pass code protected.
This protection is disabled with value 0000 (zero).
Up to and including 4 digits can be programmed, for example 1234.
For identification of the unit and communication purposes, a unique tag
number of maximum 7 digits can be entered.
FW-F093-P-MAN-EN_v0101_01
Page 17
4.
INSTALLATION
4.1.
GENERAL DIRECTIONS




4.2.
Mounting, electrical installation, start-up and maintenance of this instrument may only
be carried out by trained personnel authorized by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F093-P may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the panel cabinet has been opened (danger from electrical shock).
The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " at
the front of this manual.
INSTALLATION / SURROUNDING CONDITIONS
Take the relevant IP classification of the casing into account (see manufactures plate). Even an IP67
(NEMA 4X) casing should NEVER be exposed to strongly varying (weather) conditions.
When panel-mounted, the unit is IP65 (NEMA 4)!
When used in very cold surroundings or varying climatic conditions, take the necessary precautions
against moisture by placing a dry sachet of silica gel, for example, inside the instrument case.
Mount the F093-P on a solid structure to avoid vibrations.
FW-F093-P-MAN-EN_v0101_01
Page 18
4.3.
DIMENSIONS- ENCLOSURE
60 mm (2.36")
120 mm (4.72")
Aluminum enclosures:
75 mm (2.95")
112 mm (4.40")
12mm 12mm
22,5mm
30mm 30mm
HA
M20 x 1,5
PG9
22,50mm
30mm 30mm
24mm 24mm
36mm 36mm
HM
M16 x 1,5
M16 x 1,5
M20 x 1,5
0.12"
0.12"
0.9"
M20 x 1,5
23
15
15
23
16 15
25mm
HO
mm
M20 x 1,5
HU
3x 1/2"NPT
22,5mm
25mm
HT
1/2"NPT
22,5mm
HN
HP
6 x M12
0.9"
PG9
14mm 17mm
130 mm (5.12")
M20 x 1,5
HV
4x M20 x 1,5
HZ
29.1 mm (1.15”)
115 mm (4.53”)
98 mm (3.86”)
HB
31 mm
(1.22”)
Fig. 6: Dimensions Aluminum enclosures.
FW-F093-P-MAN-EN_v0101_01
Page 19
60 mm (2.36")
120 mm (4.72")
GRP enclosures:
75 mm (2.95")
112 mm (4.40")
104 mm (4.09”)
130 mm (5.12")
HK back box:
(flat bottom)
75 mm (2.95")
118 mm (4.65”)
HD
HK
D=20mm
D=20mm
12mm 12mm
HE
14mm
22,5mm
30mm 30mm
24mm 24mm
36mm 36mm
D=16mm
D=16mm
D=20mm
HG
17mm
22,5mm
25mm 25mm
HH
D=12mm
0.9"
0.9”
0.12” 0.12”
HF
D=22mm (0.866")
3x D=22mm (0.866”)
29.1 mm (1.15”)
115 mm (4.53”)
98 mm (3.86”)
HC
31 mm
(1.22”)
Fig. 7: Dimensions GRP enclosures.
FW-F093-P-MAN-EN_v0101_01
HJ
Page 20
4.4.
INSTALLING THE HARDWARE
4.4.1.
INTRODUCTION
• Electro static discharge does inflict irreparable damage to electronics! Before
installing or opening the unit, the installer has to discharge himself by touching a
well-grounded object.
• This unit must be installed in accordance with the EMC guidelines (Electro Magnetic
Compatibility).
• Do ground the aluminum casing properly as indicated, if the F093-P has been
supplied with the 115-230V AC power-supply type PM. The green / yellow wire
between the back-casing and removable terminal-block may never be removed.
Fig. 8: Grounding aluminum enclosure with option PM 115-230V AC.
FOR INSTALLATION, PAY EMPHATIC ATTENTION TO:
-
Separate cable glands with effective IP67 (NEMA4X) seals for all wires.
Unused cable entries: ensure that you fit IP67 (NEMA4X) plugs to maintain rating.
A reliable ground connection for both the sensor, and if applicable, for the metal casing. (above)
An effective screened cable for the input signal, and grounding of it’s screen to the “┴ “ terminal
or at the sensor itself, whichever is appropriate to the application.
FW-F093-P-MAN-EN_v0101_01
Page 21
4.4.2.
TERMINAL CONNECTORS WITH POWER SUPPLY - TYPE : PB / PD / PX
For Intrinsically Safe applications: read chapter 5.
The following terminal connectors are available:
SENSOR SIGNAL
PULSE INPUT
TYPE: P
1
2
3
SIGNAL
ALARM
OUTPUT
TYPE: OT
POWER SUPPLY SENSOR
UNIT
SUPPLY
TYPE: PD / PX TYPE: PD
4
+
5
6
+
+
7
R1
POWER SUPPLY
BACKLIGHT
OPTION: ZB
8
9
R1
10
+
Fig. 9: Overview of terminal connectors F093-P-(PB / PD / PX) and options.
SENSOR SUPPLY
Type PB / PD / PX - terminal 3: sensor supply 1.2V - 3.2V:
Terminal 3 provides a limited supply voltage of 3.2 V DC (coil signals 1.2V) for the signal output of
the Tachometer.
Note: This voltage MAY NOT be used to power the Tachometers electronics, converters etc, as it
will not provide adequate sustained power ! All energy used by the Tachometers pick-up will directly
influence the battery life-time (type PB). It is strongly advised to use a "zero power" pickup such as a
coil or reed-switch when operating without external power. It is possible to use some low power NPN
or PNP output signals, but the battery life time will be significantly reduced (consult your distributor).
Type PD - terminal 6: sensor supply 8.2V:
With this option, a basic but real sensor supply of max. [email protected] is available to power e.g. a
Namur sensor.
REMARKS: TERMINAL CONNECTORS:
Terminals 1-3; Tachometer input:
Three basic types of Tachometer signals can be connected to the unit: pulse, active pulse or coil.
The screen of the signal wire must be connected to the common ground terminal
The input signal type has to be selected with the correct SETUP-function (read par. 3.2.3.)
The F093-P is suitable for use with Tachometers which have a coil output signal.
Two sensitivity levels can be selected with the SETUP-function:
COIL LO: sensitivity from about 90mVp-p.
COIL HI: sensitivity from about 20mVp-p.
Type ZF (option): offers for setting COIL HI : sensitivity from about 10mVp-p.
Type ZG (option): offers for setting COIL HI : sensitivity from about 5mVp-p.
Coil signal input
INTERNAL
V ref.
1.2V DC
+
EXTERNAL
3
COIL
2
COIL
1
GND
Common ground unit
FW-F093-P-MAN-EN_v0101_01
Input
sensitivity
selectable:
coil high / low
shielding
Page 22
Pulse-signal NPN / NPN-LP:
The F093-P is suitable for use with Tachometers which have a NPN output signal. For reliable pulse
detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass
signal noise filter, which limits the maximum input frequency - read par. 3.2.3.
NPN signal input
INTERNAL
EXTERNAL
+ 3.2V DC
100K
2
low-pass filter
selection NPN-LP
SIGNAL
shielding
1
Common ground unit
NPN
GND
Pulse-signal PNP / PNP-LP:
The F093-P is suitable for use with Tachometers which have a PNP output signal. Terminal 3 offers
3.2V which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection,
the pulse amplitude has to go above 1.2V. Signal setting PNP-LP employs a low-pass signal noise
filter, which limits the maximum input frequency - read par. 3.2.3.
A sensor supply voltage of 8.1V DC can be provided with option PD on terminal 6.
PNP signal input
INTERNAL
low-pass filter
selection PNP-LP
EXTERNAL
6
Option Type PD-PF-PM: 8.1V DC
3
+3.2V DC
2
SIGNAL
1
GND
PNP
100K
shielding
Common ground unit
FW-F093-P-MAN-EN_v0101_01
Page 23
Active signal:
Active signal selection may well be desired in the case of option PD being supplied for sensor
supply.
Active signal input
INTERNAL
Resistance value:
see signal selection
EXTERNAL
6
+8.1V DC (type PD)
2
SIGNAL
1
GND
shielding
Common ground unit
Reed-switch:
The F093-P is suitable for use with Tachometers which have a reed-switch. To avoid pulse bounce
from the reed-switch, it is advised to select REED LP - low-pass filter (read par. 3.2.3.)
Reed - switch signal input
INTERNAL
EXTERNAL
+ 3.2V DC
1M
2
low-pass filter
selection REED-LP
SIGNAL
shielding
1
Common ground unit
REED
SWITCH
GND
NAMUR-signal:
The F093-P is suitable for Tachometers with an Namur signal. The standard F093-P is not able to
power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V
sensor supply voltage (terminal 6) can be provided with type PD.
Namur signal input
INTERNAL
820 Ohm
EXTERNAL
6
(Type PD: +8.1V)
2
SIGNAL
1
GND
Common ground unit
FW-F093-P-MAN-EN_v0101_01
+8.1V DC
Namur
shielding
Page 24
Terminal 4-5: POWER SUPPLY UNIT - TYPE PD / PX:
To power the unit an internal battery can be used (type PB) and / or an external DC power supply
of 8-30V DC (type PX) or 16-30V DC (type PD).
Connect the "-" to terminal 4 and the "+" to terminal 5. When power is applied to these terminals, the
optional internal battery will be disabled / enabled automatically to extend the battery life time.
Terminal 6: Power supply type PD: 8.2V sensor supply.
With this option, a limited power supply for the sensor is available, for example to power a Namur
sensor. It offers 8.2V DC (max. 5mA).
Remark: this terminal is only available if option PD has been ordered.
Terminal 7-8; Alarm output – type OT:
With SETUP 36, the function of this output is set to a low and / or high engine speed alarm output.
A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC.
Passive transistor output
INTERNAL
EXTERNAL
8
R
7
R - GND
DEVICE
+
Maximum
50V DC - 300mA
+
Common ground unit
Terminal 9-10: power supply backlight - type ZB (option):
To power the backlight, a voltage in the range 20-30V DC has to be connected.
Maximum current 30mA. Connect the "-" to terminal 9 and the "+" to terminal 10.
4.4.3.
TERMINAL CONNECTORS WITH POWER SUPPLY - TYPE : PF / PM
For Intrinsically Safe applications: read chapter 5.
The following terminal connectors are available:
POWER SUPPLY
TYPE:
PF / PM
GND
ALARM OUTPUT
TYPE:
OA-OR-OT
1
2
3
4
N
L1
R
R
SENSOR SIGNAL
TYPE: P:
PULSE INPUT
5
6
SIGNAL
7
+
Fig. 10: Overview of terminal connectors F093-P-(PF / PM) and options.
FW-F093-P-MAN-EN_v0101_01
Page 25
SENSOR SUPPLY
Type PF-PM: Sensor supply: 1.2, 3.2V, 8.2V, 12V or 24 V:
With this option, a real power supply for the sensor is available. The Tachometer can be powered
with 1.2, 3.2, 8.2, 12 or 24 V DC (max. 400mA@24V). The voltage is selected with the three
switches inside the enclosure.


Warning: be sure that all the leads to the terminals are disconnected from the unit when
the internal plastic protection cover has been removed !
HIGH VOLTAGE 400V !! NEVER connect the mains power supply to the unit when the
plastic protection cover has been removed !!!
First, remove the terminal strip(s) after which the internal plastic cover can be removed. The
switches are located on the right hand side as indicated:
PF / PM
J1 J2
J3
Fig. 11: switch position voltage selection (type PF and PM).
Switch positions / sensor supply voltage:
VOLTAGE SELECTION
SWITCH
J1
J2
J3
1.2 / 3.2V DC
on
on or off
on or off
8.2V DC
off
on
on
12V DC
off
on
off
24V DC
off
off
on or off
REMARKS: TERMINAL CONNECTORS:
Terminal GND- 01- 02; POWER SUPPLY only available with type PF / PM:
OPTION
SENSOR SUPPLY
Terminal
01
02
PF 24V AC ± 10%
AC
AC
1.2, 3.2, 8.2, 12, 24V max. 400mA@24V DC
PF 24V DC ± 10%
1.2, 3.2, 8.2, 12, 24V max. 400mA@24V DC
LL+
PM 115-230V AC ± 10% 1.2, 3.2, 8.2, 12, 24V max. 400mA@24V DC EARTH
AC
AC
Note PF / PM The running hours consumption of the sensor, transistor output type OA and
backlight type ZB may not exceed 400mA@24V DC.
FW-F093-P-MAN-EN_v0101_01
GND
Page 26
Terminal 3-4; Alarm output:
With SETUP 36, the function of this output is set to a low and / or high engine speed alarm output.
Type OT:
A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC.
Passive transistor output - type OT
INTERNAL
Common ground unit
EXTERNAL
4
R
3
R - GND
DEVICE
+
Maximum
50V DC - 300mA
Type OA:
An active 24V DC signal transistor output is available with this option.
Max. driving capacity 400mA@24V DC. (Requires power supply type PF / PM).
Active transistor output - type OA
INTERNAL
EXTERNAL
4
24V DC
max. 400mA
R+
DEVICE
3
Common ground unit
R - GND
Type OR:
An isolated mechanical relay engine speed alarm output is available with this option.
Max. switch power 240V 0,5A. (Requires power supply type PF / PM).
Mechanic relay output - type OR
INTERNAL
EXTERNAL
4
R
DEVICE
3
maximum
240V AC - 0.5A
R
Terminals 5-7; Tachometer input:
Three basic types of Tachometer signals can be connected to the unit: pulse, active pulse or coil.
The screen of the signal wire must be connected to the common ground terminal
The input signal type has to be selected with the correct SETUP-function (read par. 3.2.3.)
Coil-signal:
The F093-P is suitable for use with Tachometers which have a coil output signal.
Two sensitivity levels can be selected with the SETUP-function:
COIL LO: sensitivity from about 90mVp-p.
COIL HI: sensitivity from about 20mVp-p.
Type ZF (option): offers for setting COIL HI : sensitivity from about 10mVp-p.
Type ZG (option): offers for setting COIL HI : sensitivity from about 5mVp-p.
FW-F093-P-MAN-EN_v0101_01
Page 27
Coil signal input
INTERNAL
V ref.
1.2V DC
+
EXTERNAL
7
6
COIL
Input
sensitivity
selectable:
coil high / low
COIL
shielding
5
GND
Common ground unit
Pulse-signal NPN / NPN-LP:
The F093-P is suitable for use with Tachometers which have a NPN output signal. For reliable pulse
detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass
signal noise filter, which limits the maximum input frequency - read par. 3.2.3.
NPN signal input
INTERNAL
EXTERNAL
+ 3.2V DC
100K
6
low-pass filter
selection NPN-LP
SIGNAL
shielding
5
Common ground unit
NPN
GND
Pulse-signal PNP / PNP-LP:
The F093-P is suitable for use with Tachometers which have a PNP output signal.
For a reliable pulse detection, the pulse amplitude has to go above 1.2V. Signal setting PNP-LP
employs a low-pass signal noise filter, which limits the maximum input frequency - read par. 3.2.3.
A sensor supply voltage is offered with terminal 7.
PNP signal input
INTERNAL
EXTERNAL
7
low-pass filter
selection PNP-LP
100K
Sensor supply 3.2, 8.1, 12, 24V DC
PNP
6
SIGNAL
5
GND
shielding
Common ground unit
FW-F093-P-MAN-EN_v0101_01
Page 28
Active signals:
Active signal selection may well be desired if an active signal is offered from the sensor.
Active signal input
INTERNAL
EXTERNAL
7
Resistance value:
see signal selection
Sensor supply 3,2 8.1, 12, 24V DC
6
SIGNAL
5
GND
shielding
Common ground unit
Reed-switch:
The F093-P is suitable for use with Tachometers which have a reed-switch. To avoid pulse bounce
from the reed-switch, it is advised to select REED LP - low-pass filter (read par. 3.2.3.)
Reed - switch signal input
INTERNAL
EXTERNAL
+ 3.2V DC
1M
6
low-pass filter
selection REED-LP
SIGNAL
shielding
5
Common ground unit
REED
SWITCH
GND
NAMUR-signal:
The F093-P is suitable for Tachometers with an Namur signal.
Terminal 7 can provide a 8.2V sensor supply voltage (please read section “sensor supply”).
Namur signal input
INTERNAL
EXTERNAL
7
Sensor supply 8.1V DC
Namur
6
SIGNAL
5
GND
820 Ohm
shielding
Common ground unit
FW-F093-P-MAN-EN_v0101_01
Page 29
5.
INTRINSICALLY SAFE APPLICATIONS
5.1.
GENERAL INFORMATION AND INSTRUCTIONS:




Mounting, electrical installation, start-up and maintenance of this device may only be
carried out by trained personnel authorized by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
This device may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the cabinet has been opened (danger of electric shock). The
housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
Safety Instructions
 Certificates, safety values, control drawing and declaration of compliance can be found
in the document named: “Fluidwell F0..-P-XI - Documentation for Intrinsic Safety”.
 For installation under ATEX directive: this intrinsically safe device must be installed in
accordance with the Atex directive 94/9/EC and the product certificate
KEMA 05ATEX1168 X.
 For installation under IECEx scheme: this intrinsically safe device must be installed in
accordance the product certificate IECEx KEM 08.0006X.
 For installation under CSA: this intrinsically safe device must be installed in accordance
the product certificate CSA.08.2059461 X.
 For installation under FM: this intrinsically safe device must be installed in accordance
with the Certificate / Project ID: 3033306.
 The control drawing number FWCD-0003 can be found in the document named:
“Fluidwell F0..-P-XI - Documentation for Intrinsic Safety”.
 Exchange of Intrinsically Safe battery FWLiBAT-00x with certificate number
KEMA 03ATEX1071 U or IECEx KEM 08.0005U is allowed in Hazardous Area.
See paragraph 5.4. for battery replacement instructions.
Please note
 Special conditions for safe use mentioned in both the certificate and the installation
instructions must be observed for the connection of power to both input and / or output
circuits.
 When installing this device in hazardous areas, the wiring and installation must comply
with the appropriate installation standards for your industry.
 Study the following pages with wiring diagrams per classification.
Serial number and year of production
This information can be looked-up on the display:
setup function (par. 3.2.2.).
Fig. 12: Example serial number.
FW-F093-P-MAN-EN_v0101_01
Page 30
Label information pulse input type - F0..P-XI (inside and outside the enclosure)
MODEL: F0xx-P-XI
Signal input: pulse, coil, namur
Intrinsically Safe - Possible static hazard - Do not rub
KEMA 05ATEX1168 X
II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP 65 / 67 T 100°C
Ga Ex ia IIC T4
Ex iaD 20 IP 65 / 67 T 100°C
IECEx KEM 08.0006X
Intrinsically Safe for Class I/II/III, Div. 1, Grps A,B,C,D,E,F,G,
Temp. class T4 – Class I, Zone 0, AEx ia IIC T4 - For installation
and entity evaluation refer to control drawing no. FWCD-0003.
CSA Certificate nr: CSA.08.2059461 – FM Project ID: 3033306
Made in Veghel, The Netherlands by Fluidwell bv
KEMA 05ATEX1168 X
IP67
Tamb
-40°C ... +70°C
-40°F ... +158°F
Battery powered applications:
Replace with certified
FW-LiBAT-00x battery only!
II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP 65 / 67 T 100°C
Remark: consult the manual.
IECEx KEM 08.0006X
Ga Ex ia IIC T4
Ex iaD 20 IP 65 / 67 T 100°C
MODEL: F0xx-P-XI
Signal input: pulse, coil, namur
Intrinsically Safe - Possible static hazard - Do not rub
IP67
Tamb
-40°C ... +70°C
-40°F ... +158°F
Intrinsically Safe for Class I/II/III, Div. 1, Grps A,B,C,D,E,F,G,
Temp. class T4 – Class I, Zone 0, AEx ia IIC T4 - For installation
and entity evaluation refer to control drawing no. FWCD-0003.
CSA Certificate nr: CSA.08.2059461 – FM Project ID: 3033306
Made in Veghel, The Netherlands by Fluidwell bv
Fig. 13: Label information Intrinsically Safe application.
5.2.
TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS:
Terminal connectors F093-P-(PC / PD / PX)-XI-(ZB):
SENSOR SIGNAL
PULSE INPUT
TYPE: P
1
2
SIGNAL
POWER SUPPLY SENSOR
UNIT
SUPPLY
TYPE: PD / PX TYPE: PD
3
+
4
5
+
ALARM
OUTPUT
TYPE: OT
6
+
7
R1
8
POWER SUPPLY
BACKLIGHT
OPTION: ZB
9
R1
10
+
Fig. 14: Overview terminal connectors XI - Intrinsically Safe applications.
Remarks power supply options:
Type PC: offers - additional to type PX - an internal Intrinsically Safe lithium battery. This ATEX
certified battery (FW-LiBATT-xxx) may be changed in hazardous area.
Type PD: offers with terminal 6 - additional to type PX - a real sensor supply of 8.2V DC to power a
Namur sensor for example.
Type PX: as standard, all intrinsically product are supplied with terminal 4 and 5 to power the
product externally.
FW-F093-P-MAN-EN_v0101_01
Page 31
5.3.
CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS:
Configuration example no. 1
Configuration example IIA - IIB and IIC
F093-P-(OT)-PC-(PX)-XI-(ZB) - battery powered unit
HAZARDOUS AREA
10
TERMINAL CONNECTORS
F0-series
Supply backlight
SAFE AREA
Backlight option: type ZB
(not used in this example).
9
Common ground
7
8
Alarm output type OT:
passive transistor
(not used in this example).
5
Common ground
Main supply
Basic power supply type PX:
8-30V DC
(not used in this example).
2
3
Supply *
Signal
Common ground
I.S. tachometer
input type: P
pulse
1
Circuit depends on
type of signal
4
Common ground
*Sensor supply voltage for pulse tachometer type P : Terminal 3: 1.2 - 3.2V DC.
Please note: type PX may be used in combination with the battery (type PC).
PX will power the unit; the battery will be disabled automatically till power is disconnected.
Fig. 15: Configuration example Intrinsically Safe.
Configuration example no. 2
Configuration example IIA - IIB and IIC application - F093-P-OT-PX-XI-(ZB)
HAZARDOUS AREA
Supply backlight
10
Common ground
9
TERMINAL CONNECTORS
F0-series
SAFE AREA
Backlight option: type ZB
(not used in this example).
+
Common ground
7
Main supply
5
8
Intrinsically Safe apparatus
Alarm output type OT: passive transistor
-
Po = max. 1,2 W
+
Uo = max. 30 V
Io = max. 200 mA
4
-
Po = max. 1,2 W
Power supply or
switch interface
For example
MTL5025
MTL5011B
e.g. sounder
Power supply
For example
MTL5025
3
Signal
2
Supply *
Io = max. 200 mA
Power supply type PX: 8-30V DC
Common ground
1
Circuit depends on
type of signal
Common ground
Uo = max. 30 V
I.S. tachometer
input type: P
pulse
Note: above values are safety values.
Consult the technical specification for operational values.
*Sensor supply voltage for pulse type P: Terminal 3: 1.2V - 3.2V DC.
Please note: type PX may be used in combination with the battery (type PC). PX will power the unit; the battery will be disabled automatically till power is disconnected.
Fig. 16: Configuration example Intrinsically Safe.
FW-F093-P-MAN-EN_v0101_01
Page 32
Configuration example no. 3
Configuration example IIA - IIB and IIC application - F093-P-OT-PX-XI-ZB
HAZARDOUS AREA
TERMINAL CONNECTORS
F0-series
SAFE AREA
-
Po = max. 0,75 W
+
Uo = max. 30 V
7
Main supply
Signal
Common ground
Alarm output type OT: passive transistor
-
Po = max. 1,2 W
+
Uo = max. 30 V
Power supply type PX: 8-30V DC
Io = max. 200 mA
Power supply
For example
MTL5025
Power supply or
switch interface
For example
MTL5025
MTL5011B
e.g. sounder
Power supply
-
Po = max. 1,2 W
For example
MTL5025
+
Uo = max. 30 V
Power supply
3
2
Supply *
1
Circuit depends on
type of signal
Common ground
Io = max. 200 mA
4
Common ground
5
8
Intrinsically Safe apparatus
Uo = max. 30 V
Io = max. 200 mA
Backlight option: type ZB
9
Common ground
10
+
Supply backlight
I.S. tachometer
input type: P
pulse
Io = max. 150 mA
-
Po = max. 0,92 W
For example
MTL5025
Note: above values are safety values.
Consult the technical specification for operational values.
*Sensor supply voltage for pulse type P: Terminal 3: 1.2V - 3.2V DC.
Please note: type PX may be used in combination with the battery (type PC). PX will power the unit; the battery will be disabled automatically till power is disconnected.
Fig. 17: Configuration example Intrinsically Safe.
FW-F093-P-MAN-EN_v0101_01
WARNING
FW-F093-P-MAN-EN_v0101_01
Disposal
Disposal should be done in accordance with applicable regulations,
which vary from country to country. Trashing of used batteries is
forbidden and disposal can be done through non-profit organizations
mandated by local authorities or organized by professionals.
For replacement, unplug the connector carefully and lift the old
battery out of the mounting clip. The new battery can be placed in
the clip and the connector plugged on the board.
RY
E
TT
BA
F0-series:
Primary Lithium Battery - Only replace with Fluidwell I.S. battery pack !
Consult manual for replacement instructions.
WARNING: Fire, explosion or severe burns
may result if mistreated. Do not recharge,
crush, disassemble, incinerate, heat above
100°C (212°F) or expose contents to water.
II 1 G Ex ia IIC KEMA 03ATEX1071 U
Ga Ex ia IIC
IECEx KEM 08.0005U
Fluidwell bv - Intrinsically Safe Battery
Part. no.: FW-LiBAT-001
Uo = 3.9V
Co = 100µF
Io = 35mA
Lo = 25mH
Po = 35mW
Ta = -40°C to +70°C
0344
Battery label:
It is allowed to replace the Intrinsically Safe battery FW-LiBAT-001
in hazardous area. The battery may only be replaced with an
original FW-LiBAT-001 manufactured by Fluidwell bv.
Replacement Instructions
Mounting, electrical installation, start-up and maintenance of
this device may only be carried out by trained personnel
authorized by the operator of the facility.
Personnel must read and understand this Instruction before
carrying out its instructions.
Safety Instructions
WARNING: Fire, explosion or severe burns may result if
mistreated. Do not recharge, crush, disassemble, incinerate,
heat above 100°C (212°F) or expose contents to water.
Manufacturer
Fluidwell bv - The Netherlands
www.fluidwell.com - [email protected]
5.4.
INSTRUCTION SHEET BATTERY REPLACEMENT FW-LiBAT-001
Page 33
BATTERY REPLACEMENT INSTRUCTIONS
FW-LiBAT-001 - INST001
Fig. 19: Battery replacement instructions Intrinsically Safe Battery.
Page 34
6.
MAINTENANCE
6.1.
GENERAL DIRECTIONS




Mounting, electrical installation, start-up and maintenance of the instrument may only
be carried out by trained personnel authorized by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F093-P may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the panel cabinet has been opened (danger from electrical shock).
The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
The F093-P does not require special maintenance unless it is used in low-temperature applications
or surroundings with high humidity (above 90% annual mean). It is the users responsibility to take all
precautions to dehumidify the internal atmosphere of the F093-P in such a way that no condensation
will occur, for example by placing dry silica-gel sachet in the casing just before closing it.
Furthermore, it is required to replace or dry the silica gel periodically as advised by the silica gel
supplier.
Battery life-time:
It is influenced by several issues :






Type of sensor: read chapter 3.2.3. NPN and PNP inputs consume more energy than coil inputs.
Input frequency: the higher the frequency, the shorter the battery life-time.
Engine speed calculation: the lower number of pulses (SETUP 26) the shorter the battery lifetime.
Display update: fast display update uses significantly more power.
Alarm output.
Low temperatures; the available power will be less due to battery chemistry.
Note: It is strongly advised to use only necessary functions.
Check periodically:
 The condition of the casing, cable glands and front panel.
 The input/output wiring for reliability and aging symptoms.
 The process accuracy. As a result of wear and tear, re-calibration of the Tachometer might be
necessary. Do not forget to re-enter any subsequent K-factor alterations.
 The indication for low-battery.
 Clean the casing with soapy-water. Do not use any aggressive solvents as these might damage
the coating.
6.2.
REPAIR
This product cannot be repaired by the user and must be replaced with an equivalent certified
product. Repairs should only be carried out by the manufacturer or his authorized agent.
FW-F093-P-MAN-EN_v0101_01
Page 35
APPENDIX A:
TECHNICAL SPECIFICATION
GENERAL
Display
Type
Digits
Refresh rate
Type ZB (option)
High intensity reflective numeric and alphanumeric LCD, UV-resistant.
Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units.
User definable: 8 times/sec - 30 secs.
Tri-color configurable LED-backlight - green, amber with red flashing during alarm.
Intensity adjustable from the keyboard.
Enclosures
General
Control Keys
Painting
Panel-mount enclosures
Classification
Panel cut-out
Type HC
Type HB
Field/wall-mount enclosures
Classification
Aluminum enclosures
Type HA
Type HM
Type HN
Type HO
Type HP
Type HT
Type HU
Type HV
Type HZ
GRP enclosures
Type HD
Type HE
Type HF
Type HG
Type HJ
Type HH
Type HK
ABS enclosure
Type HS
Die-cast aluminum or GRP (Glassfibre Reinforced Polyamide) enclosure with Polycarbonate
window, silicone and EPDM gaskets. UV stabilized and flame retardant material.
Three industrial micro-switch keys. UV-resistant silicone keypad.
Aluminum enclosure only: UV-resistant 2-component industrial painting.
Dimensions: 130 x 120 x 60mm (5.10" x 4.72" x 2.38") – LxHxD.
IP65 / NEMA4
115 x 98mm (4.53" x 3.86") LxH.
GRP panel-mount enclosure
Aluminum panel-mount enclosure
Dimensions: 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – LxHxD.
IP67 / NEMA4X
Drilling: 2x PG9 – 1x M20.
Drilling: 2x M16 – 1x M20.
Drilling: 1x M20.
Drilling: 2x M20.
Drilling: 6x M12.
Drilling: 1x ½”NPT.
Drilling: 3x ½”NPT.
Drilling: 4x M20
No drilling.
No drilling.
Drilling: 2x 16mm (0.63”) – 1x 20mm (0.78”).
Drilling: 1x 22mm (0.87”).
Drilling: 2x 20mm (0.78”).
Drilling: 3x 22mm (0.87”).
Drilling: 6x 12mm (0.47”).
Flat bottom - no drilling.
Silicone free ABS enclosure with EPDM and PE gaskets. UV-resistant polyester keypad.
(no drilling)
Operating temperature
Operational
Intrinsically Safe
-40°C to +80°C (-40°F to +178°F).
-40°C to +70°C (-40°F to +158°F).
Power requirements
Type PB
Type PC
Type PD
Type PF
Type PM
Type PX
Lithium battery - life-time depends upon settings - up to 5 years.
Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years.
16-30 V DC. Power consumption max. 1 Watt.
24V AC/DC +10%. Power consumption max. 15 Watt.
115-230V AC +10%. Power consumption max. 15 Watt.
8-30 V DC (also available with PB / PC). Power consumption max. 0.3 Watt.
Type ZB
20-30V DC. Power consumption max. 1 Watt. Note: with type PF / PM: internally powered.
Note PF / PM The running hours consumption of the sensor, active output type OA and backlight type ZB
may not exceed 400mA@24V DC.
Note I.S. application for intrinsically safe applications, consult the safety values in the certificate.
FW-F093-P-MAN-EN_v0101_01
Page 36
Sensor excitation
Type PB / PC / PX
Type PD
Type PF / PM
Sensor supply voltage: 3.2V DC for pulse signals and 1.2V DC for coil pick-up.
Please note: this is not a real sensor supply. Only suitable for sensors with a very low power
consumption like coils (sine wave) and reed-switches.
With pulse input type P: sensor supply 1.2, 3.2, 8.2V DC - max. [email protected] DC.
With pulse input type P: sensor supply 1.2, 3.2, 8.2, 12 and 24V DC - max. 400mA@24V DC
Terminal connections
Type:
Removable plug-in terminal strip. Wire max. 1.5mm2 and 2.5mm2
Data protection
Type
Pass code
EEPROM backup of all settings. Data retention at least 10 years.
Configuration settings can be pass code protected.
Hazardous area
(option)
Intrinsically safe
Type XI
ATEX approval:
II 1 G Ex ia IIC T4
II 1 D Ex iaD 20 IP 65 / 67 T 100°C
IECEx approval:
Ga Ex ia IIC T4
Ex iaD 20 IP 65 / 67 T 100°C
CSA / FM approval :
IS Class I/II/III, Division 1 Groups A to G T4
Class I zone 0 AEx ia IIC T4
ATEX approval ref.: <EX> II 2 GD EEx d IIB T5. Weight appr. 15kg.
Dimensions of enclosure: 350 x 250 x 200mm (13.7” x 9.9” x 7.9”) LxHxD.
Explosion proof
Type XF
Environment
Electromagnetic
compatibility
Low voltage directive
Compliant ref: EN 61326 (1997), EN 61010-1 (1993)
Compliant ref: EN60950.
INPUT
Tachometer
Type P
Frequency
K-Factor
Low-pass filter
Note
Coil/sine wave (minimum 20mVpp or 80mVpp - sensitivity selectable), NPN/PNP, open
collector, reed-switch, Namur, active pulse signals.
Minimum 0 Hz - maximum 7 kHz for engine speed.
Maximum frequency depends on signal type and internal low-pass filter.
E.g. Reed switch with low-pass filter: max. frequency 120 Hz.
0.000010 - 9,999,999 with variable decimal position.
Available for all pulse signals.
For coil signal input: higher sensitivity is available - type ZF (10mVpp) / type ZG (5mVpp).
OUTPUT
Alarm output
Function
Type OT
Type OA
Type OR
high, low or high and low engine speed alarm.
One passive transistor output - not isolated. Load max. 50V DC - 300mA.
One active 24V DC transistor output; max. 400mA per output (requires type PF or PM).
One mechanic relay output; max. switch power 230V AC - 0,5A (requires type PF or PM).
FW-F093-P-MAN-EN_v0101_01
Page 37
OPERATIONAL
Operator functions
Displayed functions
•
•
•
running hours and/or engine speed.
running hours and accumulated running hours.
running hours can be reset to zero by pressing the CLEAR-key twice.
alarm value’s low - high engine speed
alarm values can be entered (this function can be disabled)
Running hours
Digits
Units
Decimals
7 digits.
hours
0 or 1.
Note running hours can be reset to zero.
Accumulated running
hours
Digits
Units / decimals
11 digits.
according to selection for running hours.
Engine speed (RPM)
Digits
Units
Decimals
Time units
7 digits.
RPM
0 or 1.
/sec - /min - /hr - /day.
Alarm values
Digits
Units
Decimals
Type of alarm
7 digits.
According to selection for engine speed/running hours.
According to selection for engine speed/running hours.
Low and/or high engine speed alarm and/or running hours alarm.. Includes delay time alarm
and configurable alarm output.
FW-F093-P-MAN-EN_v0101_01
Page 38
APPENDIX B:
PROBLEM SOLVING
In this appendix, several problems are included that can occur when the F093-P is going to be
installed or while it is in operation.
Tachometer does not generate pulses:
Check:
 Signal selection SETUP - 61,
 Pulse amplitude (par. 4.4.2. / 4.4.3.),
 Tachometer, wiring and connection of terminal connectors (par. 4.4.2. / 4.4.3.),
 Power supply of Tachometer (par. 4.4.2. / 4.4.3.).
Tachometer generates "too many pulses":
Check:
 Settings for running hours and Engine speed: SETUP 11-14 and 21-27,
 Type of signal selected with actual signal generated - SETUP - 61,
 Sensitivity of coil input - SETUP - 61 and par. 4.4.2 / 4.4.3.
 Proper grounding of the F093-P - par. 4.4.1.
 Use screened wire for Tachometer signals and connect screen to the “┴ “ terminal.
Engine speed displays "0 / zero" while there is RPM (running hours is counting):
Check:
 SETUP 22 / 25: are the K-factor and time unit correct?
 SETUP 26 / 27: The unit has to count the number of pulses according to SETUP 26 within
the time according to SETUP 27. Make sure that 27 is set to 10.0 seconds for example : the
result is that the unit has at least 10 seconds time to measure the number of pulses
according to SETUP 26.
The pass code is unknown:
If the pass code is not 1234, there is only one possibility left: call your supplier.
ALARM
When the alarm flag starts to blink an internal alarm condition has occurred. Press the "select
button" several times to display the 5-digit error code. The codes are:
0001: irrecoverable display-data error: data on the display might be corrupted.
0002 irrecoverable data-storage error: the programming cycle might have gone wrong: check
programmed values.
0003: error 1 and error 2 occurred simultaneously
The alarm condition will almost certainly be handled internally and if all mentioned values still appear
correct, no intervention by the operator is needed. If the alarm occurs more often or stays active for
a longer time, please contact your supplier.
FW-F093-P-MAN-EN_v0101_01
Page 39
INDEX OF THIS MANUAL
accumulated running hours ........................... 7
active pulse signal ................................. 23, 28
actual settings ............................................. 40
alarm
alarm output function ................................ 14
delay time alarm ....................................... 14
display flow zero ....................................... 14
set alarm operator level ............................ 15
alarm........................................................ 8, 14
backlight ...................................................... 24
alarm color ................................................ 15
color .......................................................... 15
density....................................................... 15
battery life time ...................................... 15, 34
Battery replacement .................................... 33
clear running hours........................................ 7
coil-signal............................................... 21, 26
configuration .................................................. 9
contents ......................................................... 4
dimensions .................................................. 18
display
function ..................................................... 14
display update time ..................................... 15
Engine speed
alarm ........................................................... 8
engine speed / running hours ........................ 7
functional description..................................... 5
hardware version ........................................... 3
high alarm output......................................... 24
installation.................................................... 17
intrinsic safety .............................................. 29
IP classification ............................................ 17
keys ............................................................... 6
low-battery ..................................................... 8
main-function ............................................... 10
maintenance ................................................ 34
manual version .............................................. 3
model ........................................................... 16
namur signal .......................................... 23, 28
operational ..................................................... 6
operator level................................................. 7
alarm...................................................... 24, 26
pass code .............................................. 16, 38
power supply ......................................... 24, 25
problem solving ........................................... 38
pulse-signal NPN................................... 22, 27
pulse-signal PNP ................................... 22, 27
reed-switch: ........................................... 23, 28
RPM
calculation ................................................. 13
cut-off time ................................................ 14
decimals .................................................... 13
decimals k-factor ....................................... 13
enter alarm value ........................................ 8
k-factor ...................................................... 13
running hours
decimals .................................................... 13
measuring unit .......................................... 13
sensor supply voltage...................... 21, 24, 25
serial number............................................... 16
setup-level ..................................................... 9
software version ............................................ 3
subfunction .................................................. 10
tachometer
signal......................................................... 16
tachometer input.................................... 21, 26
tagnumber ................................................... 16
technical specification ................................. 35
terminal connectors ............................... 21, 24
version software .......................................... 16
voltage selection sensor supply .................. 25
LIST OF FIGURES IN THIS MANUAL
Fig. 1: Typical application for the F093-P............................................................................................. 5
Fig. 2: Control Panel............................................................................................................................. 6
Fig. 3: Example of display information during process. ....................................................................... 7
Fig. 4: Example of display information during programming minimum engine speed. ........................ 8
Fig. 5: Example of low-battery alarm.................................................................................................... 8
Fig. 6: Dimensions Aluminum enclosures. ......................................................................................... 18
Fig. 7: Dimensions GRP enclosures. ................................................................................................. 19
Fig. 8: Grounding aluminum enclosure with option PM 115-230V AC. .............................................. 20
Fig. 9: Overview of terminal connectors F093-P-(PB / PD / PX) and options. ................................... 21
Fig. 10: Overview of terminal connectors F093-P-(PF / PM) and options. ........................................ 24
Fig. 11: switch position voltage selection (type PF and PM). ............................................................. 25
Fig. 12: Example serial number. ........................................................................................................ 29
Fig. 13: Label information Intrinsically Safe application. .................................................................... 30
Fig. 14: Overview terminal connectors XI - Intrinsically Safe applications......................................... 30
Fig. 15: Configuration example Intrinsically Safe. .............................................................................. 31
Fig. 16: Configuration example Intrinsically Safe. .............................................................................. 31
Fig. 17: Configuration example Intrinsically Safe. .............................................................................. 32
Fig. 19: Battery replacement instructions Intrinsically Safe Battery. .................................................. 33
FW-F093-P-MAN-EN_v0101_01
Page 40
LIST OF CONFIGURATION SETTINGS
SETTING
1 - RUNNING HOURS
DEFAULT
11 rst hrs
push clear
12 decimals
0000000
13 min freq
00100
DATE :
DATE :
Enter your settings here
2 - ENGINE SPEED
21 decimals
0000000
22 K-factor
0000001
23 decimals K-factor
0
24 calculation / pulses
010
25 cut-off time
30.0 sec.
3 - ALARM
31 alarm
enable
32 RPM zero
default
33 alarm value low
0
34 alarm value high
0
35 delay time alarm low
0.0 sec
36 delay time alarm high
0.0 sec
37 alarm hour
38 alarm output
0
hi - lo
4 - DISPLAY
41 function
rpm
42 display
all
43 clr hrs
operate
44 alarm set
operate
45 acc hours
hide
46 backlight
green
47 bl alarm
off
48 brightness
5
5 - POWER MANAGEMENT
51 LCD-new
52 mode
1 sec.
operational
6 - SENSOR
61 signal
npn
7 - OTHERS
71 model
F093-P
F093-P
F093-P
72 software version
03.06.____
03.06.____
03.06.____
73 serial number
_______
_ _ _ _ _ _ _
_ _ _ _ _ _ _
74 pass code
0000
75 tagnumber
0000000
Fluidwell bv
PO box 6
5460 AA Veghel
The Netherlands
FW-F093-P-MAN-EN_v0101_01
Voltaweg
23
Website: www.fluidwell.com
5466 AZ Veghel
Find your nearest representative: www.fluidwell.com/representatives
The Netherlands
Copyright Fluidwell bv - 2013 - FW-F093-P-MAN-EN_v0101_01

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