Green Power GPG4000CW Owner's Manual

Green Power GPG4000CW is a 4000-watt generator delivering reliable power for various applications. Its robust engine and durable construction ensure dependable performance. Ideal for home backup during power outages, outdoor events, camping trips, or powering tools on job sites. Features include a convenient electric start, multiple AC outlets for simultaneous connections, and a low oil alert system for added safety. The GPG4000CW offers versatility and dependable power to meet your diverse needs.

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We Power Your World!

Owner’s Manual of Generator for

GPG4000CW

Green-Power America,LLC

Products Service

Green-Power America LLC thanks you for choosing a Green-Power America product. egister your product within 10 days of purchase to ensure that you receive

service. egistering your product

1. You have a record of the product purchase,

Customer Service can Be serve you on Warranty related issues,

You can register your product in one

1 : o to the service and

2 :

Please note ways as follow

website at www.green-poweramerica.com/

Suite H box,

If you have any ques ons regarding the or of your generator er you have carefully read the manual, or if you have any quality issues during oper please call our toll-free service number shown below:

For any issues related to LCT Engine, the parts include recoil starter, air ﬁlter,spark plug, and all the other parts ﬁxed to the engine, please go to www.lctusa.com (LCT website) or call toll free:

800-558-5402

For any issues related to the remaining parts except for the LCT Engine, including alternator, muﬄer, AVR, wheel kit, fuel tank, parts on the control panel, please call toll free:

888-834-4218

4000W Generator

Topic

L i m ti e d W a r r a n t y

S a f e t y G u i d e il n e s

G e n e r a l P r e c a u it o n s

Assembly and Installation

Operation

Inspection ， Cleaning,Maintenance and Storage 23

Speci fications 30

Page

G e n e r a l P a tr s L i s it n g 3 1

GREEN-POWER AMERICA ， LLC （ HEREINAFTER

IN SHORT “GREEN-POWER” OR “GPA” ）

Green-Power

Green-Power Green-Power

Green-Power please call specified toll free number.

purchaser should contact Green-Power

Service

4 000W Generator

Green -Pow

Green-Power

Owner’s Manual

Safety Guidelines - Defi nitions

This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT

EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be sure to retain them for future use.

WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG

POSSIBILITY OF PERSONAL INJURY OR DEATH IF

INSTRUCTIONS ARE NOT FOLLOWED.

CAUTION: CAUTIONS INDICATE A POSSIBILITY OF

EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT

FOLLOWED.

NOTE: NOTES GIVE HELPFUL INFORMATION

WARNING! IMPROPER OPERATION OR MAINTENANCE

OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY

AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING

THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE

THE RISK OF PERSONAL INJURY.

4 000W Generator

General Precautions

WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN

SEVERE INJURY OR DEATH.

CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO

RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING

ON.

DANGER

CARBON MONOXIDE

Using a generator indoors WILL KILL YOU IN MINUTES.

Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.

· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.

Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.

· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air

RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.

WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE

GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO

DEATH.

Gasoline and Oil

This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.

WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE

UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.

• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.

• Keep the generator and surrounding area clean at all times.

Owner’s Manual

General Precautions (cont’d)

Gasoline and Oil (cont’d)

• F uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.

• Never store fuel or other flammable materials near the generator.

• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.

• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.

• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator with known leaks in the fuel system

• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially

explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.

• Use only engine manufacturer recommended fuel and oil.

Fuel:

r unleaded gasoline with a minium octane rating of 90.

Oil:

Oil capacity is 0.62 qt(0.6 L)

Hot Components

WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY

HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR

INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM

HAVE COOLED BEFORE HANDLING THESE PARTS.

Power Output

This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE

DAMAGE TO THE EQUIPMENT. GREEN-POWER LLC

FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER.

4 000W Generator

General Precautions (cont’d)

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.

Electrical Safety

• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.

• Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.

• Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.

Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.

There is an increased risk of electric shock if your body is grounded.

• Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.

• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.

These extension cords are rated for outdoor use, and reduce the risk of electric shock.

Owner’s Manual

General Precautions (cont’d)

Electrical Safety (cont’d)

• All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.

• The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.

• Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.

• Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.

• Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator.

• Before servicing equipment powered by the generator, disconnect the equipment from its power input.

• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.

Keep terminals clean and tight.

• Insulate all connections and disconnected wires.

• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.

Personal Safety

• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

4 000W Generator

General Precautions (cont’d)

Personal Safety (cont’d)

• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.

• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times.

• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

• Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.

• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.

Generator Use and Care

Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.

Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.

Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.

Owner’s Manual

General Precautions (cont’d)

Servicing

Maintain labels and name plates on the generator and engine. These carry important information.

If unreadable or missing, contact our service center toll free immediately for a replacement.

Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

Heart Pacemakers

WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR

PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC

FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE

INTERFERENCE TO OR FAILURE OF THE PACEMAKER.

Installation

• If a transfer switch is installed, en sure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.

• All electrical work, including the earth-ground connection, should be completed by a licensed electrician.

• Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.

4 000W Generator

General Precautions (cont’d)

Installation (cont’d)

• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.

• The generator might weigh over 100 lbs Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator

• Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.

• Keep all personnel away from the suspended generator during relocating.

• The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.

• For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)

• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.

Mechanical

• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.

• Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.

Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.

• The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.

Owner’s Manual

General Precautions (cont’d)

Mechanical (cont’d)

• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.

• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

• Keep access doors on enclosures closed and locked when access is not required.

• When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.

• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.

• Always follow and complete scheduled engine and generator maintenance.

Chemicals

• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.

Noise

• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running.

4 000W Generator

General Precautions (cont’d)

Extension Cord

If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:

Nameplate Amps (@ full load) Cord Lengths

0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.

0 - 5

5.1 - 8

AWG

8.1 - 12

12.1 - 15

15 - 20

14 AWG

12 AWG

10 AWG

AWG

Assembly and Installation

Unpacking

1. Remove the generator and loose parts box from the carton.

2. Compare the Hardware Kit included with the inventory list below.

Loose Parts (Wheel kit and handle)

Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218

if any of the loose parts shown are not included with your generator

Hardware Check:

Your Hardware Kit should include:

Two Handles with bolts, nuts.

Two axle shaft with nuts

Two washers

One generator leg with bolts and nuts

Two wheels

4000W Generator

Installation

NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE

GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS

ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL

POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE

NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT

FOR CONNECTION TO A SEPARATE GENERATOR.

Electrical and other permits may be required for the installation of emergency power systems.

Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.

WARNING! THE GENERATOR WEIGHS APPROXIMATELY OVER 100 POUNDS.

USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN

MOVING IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST

LINES TO THE FRAME OF THE GENERATOR.

General Location

• Make sure to locate and install the generator outdoors where cooling air is readily available.

• Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction.

• Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it.

• Generator placement should allow four feet of access to all sides for maintenance.

• Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords.

Owner’s Manual

Installation (cont’d)

Supporting and Mounting

Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).

Grounding

NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED

ELECTRICIAN PERFORM THIS PROCEDURE

Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.

Fuel tank

Choke lever

Handle

Oil plug

Air filter

Recoil Start

Product Image for Reference only

4000W Generator

Operation

NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE

CONTROLS MENTIONED BELOW.

Before Starting the Generator

CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE

FILLED WITH HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.

TO DO SO,

UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE

BOTTOM OF THE ENGINE CRANKCASE.

FILL THE ENGINE CRANKCASE UNTIL

THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.

THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE.

Upper Level

1. Check that the engine power switch is in its

“OFF” position.

2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.

Use gasoline with a pump octane rating of 90 or higher.

We recommend unleaded gasoling because it produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.

Fuel tank capacity:25.0L(6.6 gallons)

Operation (cont’d)

Starting

1. Turn the engine switch to the ON position.

The engine switch enables and disables the ignition

system.

OFF: To stop the engine

ON: To run the engine

Owner’s Manual

2. The fuel valve is located under the fuel tank . When

the valve lever is in the ON position, fuel is allowed

to flow from the fuel tank to the carburetor. Be sur

to return the fuel valve lever to the OFF position after

stopping the engine.

OFF

3. To start a cold engine, move the choke lever to the

CLOSED position. To restart a warm engine, leave the

choke lever in the OPEN position.

The choke lever opens and closes the choke valve in

the carburetor.

The CLOSED position enriches the fuel mixture from

starting a cold engine.

The OPEN position provides the correct fuel mixture

for operation after starting, and for restarting a warm

engine.

Choke lever

4000W Generator

Operation (cont’d)

Starting

4. Operate the Recoil Starter:

Pull the starter grip lightly until you feel resistance,

then pull briskly. Return the starter grip gently.

Pulling the starter grip operates the recoil starter to

crank the engine

5. If the choke has been moved to the CLOSED

position to start the engine, gradually move it to the

OPEN position as the engine warms up.

Stopping Engine

1. Turn the engine switch to the OFF position.

Starter Grip

Choke Lever

OPEN

2. Turn the fuel valve lever to the OFF position.

When the engine is not in use, leave the fuel valve in

the OFF position to prevent carburetor flooding and to

reduce the possibility of fuel leakage.

OFF

Owner’s Manual

Operation (cont’d)

Powering 120 Volt AC Tools And Equipment:

1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE

DAMAGE TO THE EQUIPMENT.GREEN-POWER IS NOT RESPONSIBLE FOR

ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER.

2. Once the generator is running, simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets.

NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR

TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD

AN OVERLOAD OCCUR, THE BREAKER WILL POP.

3. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC duel outlets.

4. After the engine and generator have completely cooled, store generator in a safe, clean, dry location (if not already installed).

4000W Generator

Operation (cont’d)

Powering 12 Volt DC tools and Equipment:

1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering

exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or

equipment for connection to a separate generator.

2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.

CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE

POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,

AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE

NEGATIVE (-) TERMINAL ON THE GENERATOR.

THE 12V DC IS FOR BATTERY CHARGING ONLY.

Owner’s Manual

Inspection, Cleaning, and Maintenance

WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS

“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.

AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO

COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,

MAINTENANCE, OR CLEANING.

Spark Plug Maintenance

In order to service the spark plug, you will need a spark plug wrench (commercially available).

Recommended spark plugs: TORCH F6RTC but we recommend our OEM spark plug.

To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

1. Remove the spark plug cap.

2. Clean any dirt from around the spark plug base.

3. Use a spark plug wrench to remove the spark plug.

4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused.

5. Measure the plug gap with a feeler gauge.

(Correct as necessary by carefully bending the side electrode.)

The gap should be : 0.70-0.80 mm (0.028-0.031in)

6. Check that the spark plug washer is in good condition.

7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.

8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.

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Fuel Sediment Cup Cleaning(If It Is Applied)

The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.

If the engine has not been run for a long time, the sediment cup should be cleaned.

1. Turn the fuel valve to the OFF position. Remove the sediment c up, and O-ring.

2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.

3. Reinstall O-ring, and sediment cup.

4. Turn the fuel valve ON and check for leaks.

Owner’s Manual

Maintenance Guide (If It Is Applied)

Periodic maintenance and adjustment is necessary to keep the generator in good operating condition.

WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated.

• Before each use, inspect the generator. Check for:

- Loose screws

- Misaligned or binding moving parts

- Cracked or broken parts

- Damaged electrical wiring

- Any other condition that may affect safe operation.

• If an engine problem occurs, have it checked by a qualified service technician before further use.

Do not use damaged equipment.

• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.

• Before each use, remove all debris with a soft brush, rag, or vacuum.

• Lubricate all moving parts using a premium quality, lightweight machine oil.

• E very 50 hours of use, drain the old engine oil and replace with a high a high quality

SA E 10W-30 grade engine oil.

• E very 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine.

• For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel breakdown.

4000W Generator

Air cleaner Maintenance

lower generator output power and deteriorate the engine emission To prevent carburetor malfunction, service the air cleaner

regularly. Service more frequently when operating the generator in extremely dusty areas.

WARNING! Using gasoline or flammable solvent to clean the filter element

can cause a fire or explosion. Use only soapy water or nonflammable

solvent.

NOTE: Never run the generator without the air cleaner. Rapid engine wear

will result.

1. Unsnap the air cleaner cover clips, remove the air

cleaner cover, and remove the element.

2. Wash the element in a solution of household detergent

and warm water, then rinse thoroughly, or wash in

nonflammable or high flash point solvent. Allow the

element to dry thorughly.

3. Soak the element in clean engine oil and squeeze

out the excess oil. The engine will smoke during

initial start-up if too much oil is left in the element.

4. Reinstall the air cleaner element and the cover.

Owner’s Manual

4000W Generator

Transporting/Storage

DC WINDING

Owner’s Manual

MAIN WINDING1

MAIN WINDING 2

Wiring Diagram for GPG4000CW

DC PROTECTOR

AC CIRCUIT BREAKER R

HOURMETER

ENGINE

SWITCH

Y/G

B BR

SECONDARY

WINDING

AVR

OIL SENSOR SPARK PLUG IGNITION COIL

Owner’s Manual

Speci

ﬁ

cations

AC electr ical

Current Output

Running Watts

Starting Watts

Outlet

DC electrical

Gasoline engine

Fuel

Outlet

Type

Displacement

Oil capacity

EPA approved

Type

Capacity

Running time

Weight

Approximate weight

120V AC @ 27.5A 60Hz

3,300

4,000

Two 120V 20A NEMA 5-20 Receptacle

one 120V 30A NEMA L5-30 Receptacle

4-cycle OHV air-cool ed recoil start

208cc

0.63 quart (0.6liter) yes

[email protected]

Unleaded gasoline

4 gallons

11 hours (approx.) on 1/2 load

102 lbs.

4000W Generator

LCT engine parts cylinder head system assy.

GPA Parts No. LCT Parts No.

GPG4000-A-01

GPG4000-A-02

GPG4000-A-03

PGH40025

PGH49028

PGH44726

Description

CYLINDER HEAD COMP.

FLANGE BOLT (M8X58)

SPARK PLUG

GPG4000-A-04 PGH40075 CYLINDER HEAD SEALING PAD

GPG4000-A-05

GPG4000-A-06

PGH40653

PGH40675

HEAD COVER COMP.

HEAD COVER PACKING

GPG4000-A-07 PGH40779 TUBE

GPG4000-A-08

GPG4000-A-09

GPG4000-A-10

PGS40003

PGH44176

PGH42950

HEX HEAD FLANGE BOLT M6X12

CARBUR ETOR STUD BOLT

EXHAU ST PIPE STUD BOLT

GPG4000-A-11 PGH41025 DOWEL PIN (10X16)

Qty

4000W Generator

LCT engine parts

Cylinder barrel

GPA Parts No. LCT Parts No.

GPG4000-B-01 PGH40907

GPG4000-B-02 PGH44750

GPG4000-B-03 PGH45125

GPG4000-B-04 PGH45150

GPG4000-B-05 PGH45650

GPG4000-B-06 PGH45626

GPG4000-B-07 PGH45200

GPG4000-B-08

GPG4000-B-09

GPG4000-B-10

GPG4000-B-11

PGH40975

PGS40006

PGH40951

PGH45225

GPG4000-B-12 PGH42133

GPG4000-B-13

GPG4000-B-14

GPG4000-B-15

PGH40925

PGH44775

PGS40003

Description

CRANK CASE

OIL LEVEL SWITCH ASSY.

GOVERNOR GEAR ASSY.

GOVERNOR SLIDER

GOVERNOR ARM SHAFT

LOCK PIN (8mm)

SLIDER SHAFT

DRAIN PLUG BOLT

HEX HEAD FLANGE BOLT M6X16

DRAIN PLUG WASHER (10.2mm)

SLIDER WASHER

BALL BEARING (6205)

OIL ALERT

HEX HEAD FLANGE BOLT M6X12

Qty

4000W Generator

LCT engine parts

Crankcase cover system assy.

GPA Parts No. LCT Parts No.

GPG4000-C-01

GPG4000-C-02

PGH46854

PGH46934

GPG4000-C-03

GPG4000-C-04

PGH46902

PGH42133

GPG4000-C-05

GPG4000-C-06

GPG4000-C-07

PGH40925

PGH41000

PGH46875

C R A N K

Qty

4000W Generator

LCT engine parts

Crankshaft system assy.

GPA Parts No. LCT Parts No.

GPG4000-D-01

GPG4000-D-02

PGH42101

PGH42101-1

Description

CRANKSHAFT COMP.

SEMICIRCLE KEY

Qty

4000W Generator

LCT engine parts

Piston and connecting rod system assy.

GPA Parts No. LCT Parts No.

GPG4000-E-01 PGH41327-1

GPG4000-E-02

GPG4000-E-03

PGH41327-2

PGH41327-3

GPG4000-E-04 PGH41327-4

GPG4000-E-05

GPG4000-E-06

GPG4000-E-07

GPG4000-E-08

GPG4000-E-09

GPG4000-E-10

PGH41300

PGH41253

PGH41275

PGH41501-1

PGH41501-2

PGH41501-3

Description

COMPRESSION RING A

COMPRESSION RING B

OIL RING A

OIL RING B

PISTON PIN CLIP

PISTON

PISTON PIN

CONNECTING ROD

CONNECTING COVER

CONNECTING ROD BOLT

Qty

4000W Generator

LCT engine parts

Valve Train Assembly

11 13

GPA Parts No. LCT Parts No.

GPG4000-F-01

GPG4000-F-02

GPG4000-F-03

GPG4000-F-04

PGH40525

PGH40550

PGH40500

PGH40475

GPG4000-F-05

GPG4000-F-06

GPG4000-F-07

GPG4000-F-08

GPG4000-F-09

GPG4000-F-10

GPG4000-F-11

GPG4000-F-12

PGH40275

PGH40350

PGH40325

PGH41902

PGH40300

PGH40150

PGH40200

PGH40100

GPG4000-F-13 PGH40250

GPG4000-F-14

GPG4000-F-15

PGH40226

PGH40126

Description

PIVOT ADJUSTING NUT

ROCKER ARM PIVOT

ROCKER ARM

PIVOT BOLT (M8)

PUSH ROD GUIDE PLATE

PUSH ROD

VALVE LIFTER

CAMSHAFT

Qty

OIL SEAL

X .

V A L V E S P R I N G R

V A L V E S P R I

VALVE SPRING

N G

E T A I N E R

R E T A I N E R

EX. VALVE HELMET 1

EX. VALVE

IN. VALVE

4000W Generator

LCT engine parts

Recoil Starter Assy.

GPA Parts No. LCT Parts No.

GPG4000-G-01

GPG4000-G-02

GPG4000-G-03

GPG4000-G-04

PGH46050.1.1

PGH46050.1.2

PGH46050.1.3

PGH46050.1.4

GPG4000-G-05

GPG4000-G-06

GPG4000-G-07

GPG4000-G-08

GPG4000-G-09

GPG4000-G-10

GPG4000-G-11

GPG4000-G-12

GPG4000-G-13

GPG4000-G-14

GPG4000-G-15

PGH46050.1.5

PGH46050.1.6

PGH46050.1.7

PGH46050.1.8

PGH46050.1.9

PGH46050.1.10

PGH46050.1.11

PGH46050.1.12

PGH46050.1.13

PGH46050.1.14

PGH46050.1.15

Description

ELASTIC CYLINDRICAL PIN

WASHER ￠10

PRESSURE SPRING

SPRING RETAINER

STARTER RATCHET

RETURN SPRING

RECOIL STARTER ROPE

REC OIL STARTER SPRING

PRESSURE PLATE

STOP ROP PLATE

PROTECTIVE CAP

RECOIL STARTER CASE COMP.

CENTER SHAFT

RECOIL ROPE

STARTER KNOB

Qty

4000W Generator

LCT engine parts

Fan cover system assy.

GPG4000-H-01

GPG4000-H-02

GPG4000-H-03

GPG4000-H-04

GPG4000-H-05

GPG4000-H-06

GPG4000-H-07

GPG4000-H-08

PGH46145

PGH46163

PGH46182

PGH42628

PGS40003

PGS40007

PGS40000

PGS40019

FAN COVER COMP.

FLYWHEEL SIDE PLATE

SHROUD

AIR CLEANER SUPPORT

FLANGE BOLT (M6 X 12)

FLANGE BOLT (M6 X 20)

FLANGE BOLT (M6 X 10)

FLANGE BOLT (M6 X 8 )

Qty

4000W Generator

LCT engine parts

Carburetor system assy.

1 2

GPA Parts No. LCT Parts No. Description

GPG4000-I-01 PGH44070 CARBURETOR ASSY.

GPG4000-I-02

GPG4000-I-03

PGH44128

PGH44150

CARBURETOR PAPER GASKET

CARBURETOR INSULATING PLATE

GPG4000-I-04 PGH44203 INTAKE PIPE GASKET

Qty

4000W Generator

LCT engine parts

Flywheel system assy.

GPA Parts No. LCT Parts No. Description

GPG4000-J-01

GPG4000-J-02

GPG4000-J-03

PGH42461

PGH42475

PGH42500

FLYWHEEL

FLYWHEEL NUT (M14X1.5 )

COOLING FAN

GPG4000-J-04 PGH46142 STARTER PULLEY

Qty

4000WGenerator

LCT engine parts

Ignition System Assy.

GPA Parts No. LCT Parts No.

GPG4000 -K-01 PGH44675.2-1

GPG4000 -K-02 PGH44675.2-2

GPG4000

-K-03

-K-04

PGH44675.2-3

PGH44675-3

GPG4000 -K-05 BGS40009

Description

NOISE SUPPERSSOR CAP ASSY

IGNITION COIL ASSY

STOP SWITCH CORD

STOP SWITCH CORD HOLDER

FLANGE BOLT (M6 X 25)

Qty

4000W Generator

LCT engine parts

Control system assy.

GPA Parts No. LCT Parts No.

GPG4000-M-01

GPG4000-M-02

GPG4000-M-03

GPG4000-M-04

GPG4000-M-05

GPG4000-M-06

GPG4000-M-07

PGH45078

PGH45078-2

PGH45078-3

PGH45078-7

PGS40003

PGH45503

PGH45525

Description

CONTROL UNIT ASSY.

CONTROL BASE COMP.

CONTROL AJUSTING SPRING

PAN SCREW (M5 X 25)

FLANGE BOLT (M6 X 12)

THROTTLE RETURN SPRING

GOVERNOR SPRING

GPG4000-M-08

GPG4000-M-09

GPG4000-M-10

GPG4000-M-11

PGH45450

PGS20000

PGS45415

PGH45575

GOVERNOR ROD

FLANGE NUT (M6)

GOVERNOR ARM BOLT (M6)

GOVERNOR ARM

Qty

4000W Generator

LCT engine parts

Air cleaner

GPA Parts No. LCT Parts No.

GPG4000-N-01

GPG4000-N-02

GPG4000-N-03

GPG4000-N-04

PGH42160

PGH42160.2-2

PGS40003

PGH42160.2-4

GPG4000-N-05

PGH42160.2-5

GPG4000-N-06 PGH42160.2-1

GPG4000-N-07 PGH44104

GPG4000-N-08 PGS20000-M6

HEX HEAD BOLT M6X12

GASKET

FLANGE NUT (M6)

Qty

4000W Generator

Equipment Parts excluded in LCT Engine

Muffler System Assy.

GPA Parts No. LCT Parts No.

GPG4000-O-01

GPG4000-O-02

GPG4000-O-03

GPG4000-O-04

BGG30211

BGG31004

BGH42900

BGS20002

GPG4000-O-05 BGS60004

GPG4000-O-06

GPG4000-O-07

GPG4000-O-08

BGS40003

BGS40080

BGS20000

Descript io n

MUF FLER STAY COMP.

MUFFLER BRACKET

EXHAUST GASKET

FLANGE NUT M8

SPRING WASHER ￠ 8

FLANGE BOLT M6*12

FLANGE BOLT M6*16

FLANGE NUT M6

Qty

4000W Generator

Equipment Parts excluded in LCT Engine

Fuel tank system assy.

GPA Parts No. LCT Parts No.

GPG4000 -P-01

GPG4000 -P-02

BGG21006.1.5-1.2

BGG21006.1.5-1.1

GPG4000 -P-03

GPG4000 -P-04

BGG21006.1.5-1C

BGG21006.1.5-1.3

GPG4000 -P-05-1

GPG4000 -P-05-2

BGH63693

BGH63692

GPG4000 -P-06

GPG4000 -P-07

GPG4000- P-08

GPG4000 -P-09

GPG4000- P-10

GPG4000-P-11

BGH43582

BGH43582 -1A

BGH43625

BGH43625.8-3

BGS40009

BGH21006.1.2

GPG4000-P-12

GPG4000-P-13

BGG20503

BGH73801

GPG4000-P-14 BGH70036

Descript ion

FUEL FILLER CAP COMP

FUEL FILTER

FUEL TANK COMP.

OVERFLOW VALVE

VAPOR HOSE

TUBE CLIP A

FUEL TUBE D

FUEL VALVE

TUBE CLIP C

FLANGE BOLT (M6x25)

RUBBER

WASHER

OIL GAUGE

CROSS SCREW M4x12

Qty

4000W Generator

Equipment Parts excluded in LCT Engine

Control panel assy.

1 3

8 9 5

GPA Parts No. LCT Parts No.

GPG4000-Q-01

GPG4000-Q-02

BGG50200

BGG52950

GPG4000-Q-03

GPG4000-Q-04

GPG4000-Q-05

BGG50014

BGG50705

BGG53350

GPG4000-Q-06

GPG4000-Q-07

BGG53450

BGG52100

GPG4000-Q-08

GPG4000-Q-09

BGG53650

BGG52256

Description

ENGINE SWITCH ASSY.

HOUR METER

Qty

CON TROL PANEL COMP

EARTH TERMINAL

120V 20A NEMA 5-20 Receptacle

120V 30A NEMA L5-30 Receptacle

DC CIRCUIT PROTECTOR

DC 12 V OUTPUT

AC CIRCUIT BREAKER

4000W Generator

Equipment Parts excluded in LCT Engine

Frame Comp ASSY.

4 2

GPA Parts No. LCT Parts No.

GPG4000-R-01

GPG4000-R-02

GPG4000-R-0 3

GPG4000-R-0 4

GPG4000-R-0 5

GPG4000-R-0 6

GPG4000-R-0 7

BGG40413

BGG61006

BGG50014

BGH43651

BGH43654

BGS40003

BGS20000

Description

GENERATOR FRAME

BOTTON RUBBER A

CONTROL PANEL CASE

CARBON CANISTER

CARBON CANISTER BRACKET

FLANGE BOLT M*12

FLANGE NUT M6

Qty

4000W Generator

Equipment Parts excluded in LCT Engine

Generator.

7 19

GPA Parts No.

GPG4000-S-01

GPG4000-S-02

GPG4000-S-03

GPG4000-S-04

GPG4000-S-05

GPG4000-S-06

GPG4000-S-07

GPG4000-S-08

GPG4000-S-09

GPG4000-S-10-

GPG4000-S-11-

GPG4000-S-12

GPG4000-S-13

GPG4000-S-14

GPG4000-S-15

GPG4000-S-16

GPG4000-S-17

GPG4000-S-18

GPG4000-S-19

LCT Parts No

BGG12151.1.2

BGG12151.1.3

BGG12151.1.4

BGG13100

BGS40078

BGG13300

BGS10001

BGG14022

BGG12508

BGG13004

BGS10001

BGS40078

BGG12151.1.5

BGG12151.1.6

BGS60004

BGG14033

BGS30039

BGG13200

BGS60001

Description

STATOR COVER

STATOR ASSY.

QTY

COOLING FAN

BRUSH ASSY.

TAPPING SCREW

GENERATOR STAY

NUT (5mm)

FLANGE BOLT (M6X164) 4

AUTO VOLTAGE REG. ASSY.

REAR COVER

NUT

FLANGE BOLT

ROTOR COMP.

BEARING ASSY.

PLAIN WASHER

FLANGE BOLT (M8X237)

HEX. BOLT (M5 X 20)

PLAIN WASHER (5mm)

4000W Generator

Equipment Parts excluded in LCT Engine

Wheel & Hand Assy.

2 1

9 9

10 11

8 8

GPA Parts No. LCT Parts No.

GPG 4000-T-01

GPG 4000-T-02

GPG 4000-T-03

GPG 4000-T-04

Description

COTTER PIN

BGS20006.1-2 WSHER PLAIN

BGG60649 WHEEL

BGG42022 SHAFT

GPG 4000-T-05

BGG20002 FLA NGE NUT (M8)

GPG 4000-T-06 BGG42107 HANDLE

GPG 4000-T-07

GPG 4000-T-08

GPG 4000-T-09

GPG 4000-T-10

GPG 4000-T-11

BGS30014

BGW30000

BGS20002

BGG42064

BGS30008

FLANGE NUT (M8*40)

RUBBER BOLT

FLANGE NUT (M8 )

STANDER

FLANGE BOLT (M8X 20)

QTY.

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