Graco 333282K, Color Change & Remote Mix Manifolds for PD 2K & 3K Instructions

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Graco 333282K, Color Change & Remote Mix Manifolds for PD 2K & 3K Instructions | Manualzz
Instructions/Parts
Color Change & Remote Mix
Manifolds for PD 2K & 3K
333282K
EN
at--the
the--gun mixing of two component materials when used
To add optional color change function and at
with a ProMix™ PD Proportioner for Automatic Spray Applications. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your system
installation, operation, and repair/parts manuals.
Save these instructions.
See page 4 for model part numbers and
approvals information.
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Related Manuals ................................................ 3
Models............................................................... 4
Warnings ........................................................... 8
Important Isocyanate (ISO) Information ................ 11
Material Self-ignition..................................... 11
Important Acid Catalyst Information ..................... 13
Acid Catalyst Conditions............................... 13
Moisture Sensitivity of Acid Catalysts ............ 14
Setup the Modules.............................................. 15
Setup IS Control Modules ............................. 15
Installation.......................................................... 21
Mounting the Control Modules ...................... 21
Air Supply.................................................... 21
Grounding ................................................... 21
Hazardous Location ..................................... 22
Connect the Valve Air Lines.......................... 24
Connect the Air Purge Valve......................... 26
Connect the Fluid Lines................................ 27
Install an Expansion Kit ................................ 34
Troubleshooting.................................................. 36
Color Change Solenoid Valves ..................... 36
Color Change Board .................................... 38
Dual Panel Models (MC1002, MC2002,
MC3002, MC4002, AC1002,
AC2002) ........................................ 46
Optional Cables and Modules ....................... 52
Repair................................................................ 53
Replace a Color Valve.................................. 53
Replace a Solenoid ...................................... 54
Replace the Color Change Board Fuse ........... 54
Replace the Color Change Board.................. 55
Parts.................................................................. 57
IS Color Change Kits.................................... 57
PD3K+ Mix-at-Wall Manifold Kit
(26C259)........................................ 66
Valve Manifold Kits ...................................... 68
Color Change Control Module Kits ................ 79
Expansion Kits............................................. 83
Air/Solvent Chop Expansion Kits ................... 84
Hose Selection ............................................ 85
Dimensions ........................................................ 87
Technical Data ................................................... 90
California Proposition 65 ..................................... 91
Graco Standard Warranty.................................... 92
Electrical Schematics.......................................... 40
Standard Models (MC1000, MC2000,
MC3000, MC4000, AC1000,
AC2000) ........................................ 40
2
333282K
Related Manuals
Related Manuals
Current manuals are available at www.graco.com.
Manual No.
Description
Manual No.
Description
332458
PD2K Proportioner, Installation
Manual, Systems for Automatic
Spray Applications
3A2800
PD2K Electronic Proportioner,
Manual System, Repair-Parts
Manual
332564
PD2K Proportioner Operation
Manual, Systems for Automatic
Spray Applications
332457
PD2K Electronic Proportioner,
Manual System, Installation
Manual
332709
PD2K Proportioner Repair-Parts
Manual, Systems for Automatic
Spray Applications
332562
PD2K Electronic Proportioner,
Manual System, Operation Manual
3A4186
332339
Pump Repair-Parts Manual
332454
Color Change Valve Repair-Parts
Manual
PD2K Dual Fluid Panel Electronic
Proportioner, Manual System,
Operation Manual
3A4486
PD2K Dual Fluid Panel Electronic
Proportioner, Auto System,
Operation Manual
332455
Color Change Kits (Non-IS)
Instructions-Parts Manual
332456
3rd and 4th Pump Kits
Instructions-Parts Manual
333282K
3
Models
Models
Intrinsically Safe Modules
These kits utilize intrinsically safe control modules that are installed in the hazardous area, near the dispense
valve. See the kit identification label for the product part number. See the module identification label for
maximum air working pressure, approval information and certification.
Intrinsically Safe Color Change Module Identification Label
2575
Kit Identification Label
II 2 G
0359
Non--Circulating Remote Mix Manifold Kits
Table 1 . Low Pressure, Non
Maximum Fluid Working Pressure: 300 psi (2.07 MPa, 20.7 bar)
Number of Color +
Solvent Valves
Number of Catalyst + Solvent Valves
1
24Y962
2
24Y963
24Y972
4
24Y964
24Y973
24Y980
6
24Y965
24Y974
24Y981
8
24Y966
24Y975
24Y982
12
26A060
26A061
26A062
1
4
2
Control Module Expansion Kits: Use to add a second control module (includes all needed solenoids,
manifolds, valves and a CAN cable).
13–18
24V163
13–24
24V164
13–30
24V165
4
333282K
Models
Table 2 . Low Pressure, Circulating Remote Mix Manifold Kits
Maximum Fluid Working Pressure: 300 psi (2.07 MPa, 20.7 bar)
Number of Color +
Solvent Valves
Number of Catalyst + Solvent Valves
1
24Y967
2
24Y968
24Y976
4
24Y969
24Y977
24Y983
6
24Y970
24Y978
24Y984
8
24Y971
24Y979
24Y985
12
25A606
26A063
26A064
1
4
2
Control Module Expansion Kits: Use to add a second control module (includes all needed solenoids,
manifolds, valves and a CAN cable).
13–18
24V328
13–24
24V329
13–30
24V330
High--Pressure, Non
Non--Circulating Remote Mix Manifold Kits
Table 3 . High
Maximum Fluid Working Pressure: 1500 psi (10.34 MPa, 103.4 bar)
Number of Color + Solvent Valves Number of Catalyst + Solvent Valves
1
2
1 (Acid)★
4
1
24V359
26A036
2
24V360
26A037
24V381
4
24V361
26A038
24V382
24V396
6
24V362
26A039
24V383
24V397
8
24V363
26A040
24V384
24V398
12
24V364
26A041
24V385
24V399
Control Module Expansion Kits: Use to add a second control module (includes all needed solenoids,
manifolds, valves and a CAN cable).
13–18
24V365
13–24
24V366
13–30
24V367
Models continue on next page.
333282K
5
Models
High--Pressure, Circulating Remote Mix Manifold Kits
Table 4 . High
Maximum Fluid Working Pressure: 1500 psi (10.34 MPa, 103.4 bar)
Number of Color + Solvent Valves
Number of Catalyst + Solvent Valves
1
1 (Acid)★
4
2
1
24V369
26A042
2
24V370
26A043
24V389
4
24V371
26A044
24V390
24V402
6
24V372
26A045
24V391
24V403
8
24V373
26A046
24V392
24V404
12
24V374
26A047
24V393
24V405
Control Module Expansion Kits: Use to add a second control module (includes all needed solenoids,
manifolds, valves and a CAN cable).
13–18
24V375
13–24
24V376
13–30
24V377
★ These acid kits are used by both high and low pressure systems.
NOTE: Systems can use 1 to 30 colors and up to 4 catalysts. To add colors/catalysts:
• If current control module is full: If all solenoid ports are in use in your IS control module, an additional IS
control module is needed. Order a Control Module Expansion Kit, shown above.
• If current control module is not full: If empty solenoid ports remain in your control module, see
Expansion Kits, page 83.
6
333282K
Models
Table 5 Custom Valve Mapping Color Change Control Kits
Kit No.
Solenoid
Valves
5/32 in. Tubing
(598095)
Low and High
Pressure Valve
Control Modules
25D328
4
24 ft.
25D313
25D329
5
30 ft.
25D314
25D474
6
36 ft.
25D315
25D475
7
42 ft.
25D316
25D476
8
48 ft.
25D317
25D477
9
54 ft.
25D318
25D478
10
60 ft.
25D319
25D479
11
66 ft.
25D320
25D480
12
72 ft.
25D321
25D481
13
78 ft.
25D322
25D482
14
84 ft.
25D323
25D483
15
90 ft.
25D324
25D484
16
96 ft.
25D325
25D485
17
102 ft.
25D326
25D486
18
108 ft.
25D327
CAN Cable
(15V206)
10 ft.
1/4 in. Tubing
(590332)
6 ft.
Non-Instrinsically Safe Modules
See Manual 332455 for parts, setup, installation, and repair.
333282K
7
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock, Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
8
333282K
Warnings
WARNING
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock.
Follow local regulations and the following safety requirements.
• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1
and 2 (Europe) Hazardous Location, including all of the local safety fire codes (for example,
NFPA 33, NEC 500 and 516, OSHA 1910.107, etc.).
• To help prevent fire and explosion:
• Do not install equipment approved only for a non-hazardous location in a hazardous
location. See model ID label for the intrinsic safety rating of your model.
• Do not substitute system components as this may impair intrinsic safety.
• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic
Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the
unit from the hazardous area when troubleshooting.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce
skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get
immediate surgical treatment.
•
•
•
•
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning
equipment.
333282K
9
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
10
333282K
Important Isocyanate (ISO) Information
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two
component materials.
Self--ignition
Material Self
Isocyanate Conditions
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and material MSDS.
Spraying or dispensing fluids that contain
isocyanates creates potentially harmful mists,
vapors, and atomized particulates
• Read and understand the fluid manufacturer’s
warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to
isocyanates.
• Use of isocyanates involves potentially
hazardous procedures. Do not spray with the
equipment unless you are trained, qualified,
and have read and understood the information
in this manuals and in the fluid manufacturer’s
application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted
equipment may result in improperly cured
material. Equipment must be carefully
maintained and adjusted according to
instructions in the manual.
Keep Components A and B Separate
Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage equipment. To prevent
cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been
contaminated from the other side.
• To prevent inhalation of isocynate mists, vapors,
and atomized particulates, everyone in the
work area must wear appropriate respiratory
protection. Always wear a properly fitting
respirator, which may include a supplied-air
respirator. Ventilate the work area according to
instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with iscocyanates.
Everyone in the work area must wear chemically
impermeable gloves, protective clothing and
foot coverings as recommended by the fluid
manufacturer and local regulatory authority.
Follow all fluid manufacturer recommendations,
including those regarding handling of
contaminated clothing. After spraying, wash
hands and face before eating or drinking.
333282K
11
Important Isocyanate (ISO) Information
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause
ISO to partially cure; forming small, hard, abrasive
crystals, which become suspended in the fluid.
Eventually a film will form on the surface and the ISO
will begin to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and
the life of all wetted parts.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO,
the humidity, and the temperature.
Changing Materials
NOTICE
Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.
• When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after
flushing.
• Check with your material manufacturer for
chemical compatibility.
• When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
often have amines on the A (resin) side.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
12
333282K
Important Acid Catalyst Information
Important Acid Catalyst Information
Some color change and remote mix manifold kits in this manual are designed for acid catalysts (“acid”)
currently used in two-component, wood-finishing materials. Current acids in use (with pH levels as low as 1)
are more corrosive than earlier acids. More corrosion-resistant wetted materials of construction are required,
and must be used without substitution, to withstand the increased corrosive properties of these acids.
Acid Catalyst Conditions
Acid is flammable, and spraying or dispensing acid creates potentially harmful mists, vapors, and atomized
particulates. To help prevent fire and explosion and serious injury.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific
hazards and precautions related to the acid.
• Use only genuine, manufacturer’s recommended acid-compatible parts in the catalyst system (hoses,
fittings, etc). A reaction may occur between any substituted parts and the acid.
• To prevent inhalation of acid mists, vapors, and atomized particulates, everyone in the work area must
wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a
supplied-air respirator. Ventilate the work area according to instructions in the acid manufacturer’s SDS.
• Avoid all skin contact with acid. Everyone in the work area must wear chemically impermeable gloves,
protective clothing, foot coverings, aprons, and face shields as recommended by the acid manufacturer
and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding
handling of contaminated clothing. Wash hands and face before eating or drinking.
• Regularly inspect equipment for potential leaks and remove spills promptly and completely to avoid direct
contact or inhalation of the acid and its vapors.
• Keep acid away from heat, sparks, and open flames. Do not smoke in the work area. Eliminate all
ignition sources.
• Store acid in the original container in a cool, dry, and well-ventilated area away from direct sunlight and
away from other chemicals in accordance with acid manufacturer’s recommendations. To avoid corrosion
of containers, do not store acid in substitute containers. Reseal the original container to prevent vapors
from contaminating the storage space and surrounding facility.
333282K
13
Important Acid Catalyst Information
Moisture Sensitivity of Acid Catalysts
Acid catalysts can be sensitive to atmospheric
moisture and other contaminants. It is recommended
the catalyst pump and valve seal areas exposed to
atmosphere are flooded with ISO oil, TSL, or other
compatible material to prevent acid build-up and
premature seal damage and failure.
NOTICE
Acid build-up will damage the valve seals and
reduce the performance and life of the catalyst
pump. To prevent exposing acid to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store acids in an open container.
• Keep the catalyst pump and the valve seals filled
with the appropriate lubricant. The lubricant
creates a barrier between the acid and the
atmosphere.
• Use only moisture-proof hoses compatible with
acids.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
14
333282K
Setup the Modules
Setup the Modules
Setup IS Control Modules
NOTE: Two IS color change control modules may
be installed in the hazardous area. The module
for colors 1–12 is labeled board 7. The module for
colors 13–30 is labeled board 8. An alternate label
for Module 8 (Colors 13–30) is provided with the
module kit. Affix the label according to your system
configuration.
NOTE: For a system that has more than one color
pump but relatively few color change materials,
alternate remote valve maps may be enabled that
will consolidate thse colors onto a single IS color
change board (module 7). (See “Pump Screen 1” in
Operation Manuals 332562 and 332564 for further
detail.)
NOTE: For systems using air/solvent chop to purge
the spray device, the air valve will use the bottom
right solenoid location (see following tables). It is
important to note that the color number (valve) that
shares the solenoid location with the air valve cannot
be supported in this configuration. (See Operation
Manuals 332562 and 332564, and Installation
Manuals 332457 and 332458 for further detail on
air/solvent chip for PD2K.)
Configure each module according to its designated
number, as follows:
1. Remove electrical power from the system.
2. Open the color change module. Locate switches
S4, S5, and S6 on the control module board. The
switches may be shipped in the OFF position.
3. For each module, set the switches to ON or OFF,
as shown in the following table.
IS Control Module Switch Settings
Control
Module
Module 7
Module 8
S6
S5
S4
ON
ON
ON
OFF
OFF
OFF
ON
ON
ON
OFF
OFF
OFF
4. Use the following figure and tables to determine
the solenoid valve assigned to each valve in the
valve manifold.
NOTICE
To avoid damaging the circuit boards, wear Part
No. 112190 grounding strap on your wrist and
ground appropriately.
To avoid electrical component damage, remove all
system power before plugging any connectors.
333282K
15
Setup the Modules
Figure 1 IS Control Module
Standard Map
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
1
Catalyst
Solvent
1
Color 13
1
Color 22
2
Color 1
2
Catalyst 1
2
Color 14
2
Color 23
3
Color 2
3
Catalyst 2
3
Color 15
3
Color 24
4
Color 3
4
Catalyst 3
4
Color 16
4
Color 25
5
Color 4
5
Catalyst 4
5
Color 17
5
Color 26
6
Color 5
6
Color 9
6
Color 18
6
Color 27
7
Color 6
7
Color 10
7
Color 19
7
Color 28
8
Color 7
8
Color 11
8
Color 20
8
Color 29
9
Color 8
9
Color 12*
9
Color 21
9
Color 30
* Air valve location when using air/solvent chop.
16
333282K
Setup the Modules
Alternate Map 1 (Consolidation of Two Resin Pumps)
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
1
Catalyst
Solvent
1
Color 7
1
Color 16
2
Color 1
2
Catalyst 1
2
Color 8
2
Color 23
3
Color 2
3
Catalyst 2
3
Color 9
3
Color 24
4
Color 3
4
Catalyst 3
4
Color 10
4
Color 25
5
Color 4
5
Catalyst 4
5
Color 11
5
Color 26
6
Color 5
6
Color 19
6
Color 12
6
Color 27
7
Color 6
7
Color 20
7
Color 13
7
Color 28
8
Color 17
8
Color 21
8
Color 14
8
Color 29
9
Color 18
9
Color 22*
9
Color 15
9
Color 30
Alternate Map 2 (Consolidation of Three Resin
Pumps)
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
1
Catalyst
Solvent
1
Color 5
1
Color 14
2
Color 1
2
Catalyst 1
2
Color 6
2
Color 15
3
Color 2
3
Catalyst 2
3
Color 7
3
Color 16
4
Color 3
4
Catalyst 3
4
Color 8
4
Color 21
5
Color 4
5
Catalyst 4
5
Color 9
5
Color 22
6
Color 17
6
Color 25
6
Color 10
6
Color 23
7
Color 18
7
Color 26
7
Color 11
7
Color 24
8
Color 19
8
Color 27
8
Color 12
8
Color 29
9
Color 20
9
Color 28*
9
Color 13
9
Color 30
* Air valve location when using air/solvent chop.
333282K
17
Setup the Modules
NOTE: For a system that uses a mix-at-wall manifold
and also has more than one gun, additional remote
solvent valves are required, so the IS color change
control modules will have modified valve maps.
Similarly, alternate remote valve maps may be
enabled to consolidate gun solvent valves and colors
from multiple resin pumps onto a single IS color
change board (module 7). (See Operation Manuals
332562 and 332564 for further detail on using
multiple guns.)
NOTE: For systems using air/solvent chop to purge,
each spray device must have its own air valve
(denoted in the tables below). It is important to
note that the color numbers (valves) that share
the solenoid location with the air valve(s) cannot
be supported in this configuration. (See Operation
Manuals 332562 and 332564, and Installation
Manuals 332457 and 332458 for further detail on
air/solvent chip for PD2K.)
Standard Map — Multiple Guns
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
(Gun 1)
1
Catalyst
Solvent
(Gun 1)
1
Color
Solvent
(Gun 2)
1
Catalyst
Solvent
(Gun 2)
2
Color 1
2
Catalyst 1*
2
Color 13
2
Color 22
3
Color 2
3
Catalyst 2*
3
Color 14
3
Color 23
4
Color 3
4
Catalyst 3*
4
Color 17
4
Color 24
5
Color 4
5
Catalyst 4*
5
Color 18
5
Color 25
6
Color 5
6
Color 9
6
Color 19
6
Color 26
7
Color 6
7
Color 10
7
Color 20
7
Color 27 /
Air (Gun 2)
8
Color 7
8
Color 11
8
Color 21
8
Color 28 /
Air (Gun 3)
9
Color 8
9
Color 12 /
Air (Gun 1)
9
Color
Solvent
(Gun 3)
9
Catalyst
Solvent
(Gun 3)
* The remote catalyst valve assignment requires
special attention when common catalyst materials
are used. See “Multiple Guns” in Operation Manuals
332562 or 332564.
18
333282K
Setup the Modules
Alternate Map 1 — Multiple Guns (Consolidation of
Two Guns)
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
(Gun 1)
1
Catalyst
Solvent
(Gun 1)
1
Color
Solvent
(Gun 3)
1
Catalyst
Solvent
(Gun 3)
2
Color
Solvent
(Gun 2)
2
Catalyst
Solvent
(Gun 2)
2
Color 6
2
Color 14
3
Color 1
3
Catalyst 1*
3
Color 7
3
Color 22
4
Color 2
4
Catalyst 2*
4
Color 8
4
Color 23
5
Color 3
5
Catalyst 3*
5
Color 9
5
Color 24
6
Color 4
6
Catalyst 4*
6
Color 10
6
Color 25
7
7
Color 5 /
Air (Gun 1)
Color 19
7
Color 11
7
Color 26
8
Color 17
8
Color 20
8
Color 12
8
Color 27
9
Color 18
9
Color 21 /
Air (Gun 2)
9
Color 13
9
Color 28 /
Air (Gun 3)
Alternate Map 2 — Multiple Guns (Consolidation of
Three Guns)
IS Control Module 7
IS Control Module 8
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
(Gun 1)
1
Catalyst
Solvent
(Gun 1)
1
Color 4
1
Catalyst 4*
2
Color
Solvent
(Gun 2)
2
Catalyst
Solvent
(Gun 2)
2
Color 5
2
Color 13
3
Color
Solvent
(Gun 3)
3
Catalyst
Solvent
(Gun 3)
3
Color 6
3
Color 14
4
Color 1
4
Catalyst 1*
4
Color 7
4
Color 20
5
Color 2
5
Catalyst 2*
5
Color 8
5
Color 21
6
Color 3/ Air 6
(Gun 1)
Catalyst 3*
6
Color 9
6
Color 22
7
Color 17
7
Color 25
7
Color 10
7
Color 23
8
Color 18
8
Color 26
8
Color 11
8
Color 24
9
Color 19 / 9
Air (Gun 2)
Color 27 /
Air (Gun 3)
9
Color 12
9
Color 28
* The remote catalyst valve assignment requires
special attention when common catalyst materials
are used. See “Multiple Guns” in Operation Manuals
332562 or 332564.
333282K
19
Setup the Modules
NOTE: The PD2K Dual Panel system supports up
to 16 materials per Mix Unit. The maximum number
of catalysts per Mix unit is four, but each catalyst
reduces the maximum number of colors.
Standard Map — PD2K Dual Panel
IS Control Module 8
IS Control Module 7
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
1
Color
Solvent
(Gun 1)
1
Catalyst
Solvent
(Gun 1)
1
Color
Solvent
(Gun 2)
1
Catalyst
Solvent
(Gun 2)
2
Color 1
2
Catalyst 1 /
Color 16
2
Color 17
2
Catalyst 5 /
Color 32
3
Color 2
3
Catalyst 2 /
Color 15
3
Color 18
3
Catalyst 6 /
Color 31
4
Color 3
4
Catalyst 3 /
Color 14
4
Color 19
4
Catalyst 7 /
Color 30
5
Color 4
5
Catalyst 4 /
Color 13
5
Color 20
5
Catalyst 8 /
Color 29
6
Color 5
6
Color 12 /
Air Purge 1
6
Color 21
6
Color 28 /
Air Purge 2
7
Color 6
7
Color 11
7
Color 22
7
Color 27
8
Color 7
8
Color 10
8
Color 23
8
Color 26
9
Color 8
9
Color 9
9
Color 24
9
Color 25
20
333282K
Installation
Installation
equipment, fluid, hoses, and stress cause during
operation.
• To avoid electric shock, turn off power at
the main circuit breaker before opening the
enclosure.
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
• Do not substitute or modify system components
as this may impair intrinsic safety.
• Do not install equipment approved only for
non-hazardous location in a hazardous location.
See the identification label for the intrinsic safety
rating for your model.
3. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so the equipment is easily
accessible for maintenance.
4. Drill mounting holes in the wall. Install anchors
as needed.
5. Bolt the equipment securely.
Air Supply
Connect a clean and dry air supply to the air inlet
fitting (317) of each color change control module in
the non-hazardous area and each remote module in
the hazardous area. The fitting is for 1/4 in. (6 mm)
OD tubing. Use a 5 micron filter. Regulate the air
pressure to 85–100 psi (0.6–0.7 MPa, 6.0–7.0 bar).
Grounding
This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure in the PD2K Operation
Manual before installing the kit.
Mounting the Control Modules
1. See Dimensions, page 87.
This equipment must be grounded to reduce the
risk of static sparking and electric shock. Electric
or static sparking can cause fumes to ignite or
explode. Improper grounding can cause electric
shock. Grounding provides an escape wire for the
electric current.
Intrinsically safe remote color change modules
located in the hazardous area must be connected to
a true earth ground in the hazardous area.
2. Ensure that the wall and mounting hardware
are strong enough to support the weight of the
333282K
21
Installation
Hazardous Location
Connect Remote Color Change Control
Module
NOTE: IS color change control modules
provide control for remote color/catalyst change
valves located in the hazardous location
for use with automatic spray systems. A
maximum of two IS control modules may
be installed in the hazardous location. See
IS Color Change Control Modules, page 79 for a list
of modules approved for installation in a hazardous
location.
NOTICE
To avoid damaging the circuit boards, wear Part
No. 112190 grounding strap on your wrist and
ground appropriately.
To avoid electrical component damage, remove all
system power before plugging any connectors.
Figure 2 Intrinsically Safe Cable Connections
3. Connect the hazardous location cable (C1) to J7
on the remote color control module (108).
Only approved cables may be used in the
hazardous location. Hazardous location cables are
marked with a light blue flag next to each connector.
See Optional Cables and Modules, page 52 for a
list of M12 CAN cables for use in a hazardous area.
1. Remove electrical power from the system.
2. Mount the first remote color change
control module as described in
Mounting the Control Modules, page 21.
Figure 3 Cable Connectors J7 and J11 at IS
Color Control Module
4. Remove the cover from the PD2K electrical
control box. Install the grommet (G) on the
supplied cable (C1) and secure the grommet
to the side of the electrical control box. Locate
J4 on the IS side of the isolation board in the
electrical control box. Connect the cable (C1) to
J4. See Electrical Schematics, page 40.
22
333282K
Installation
Install the Remote Valve Manifolds
1. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so the equipment is easily
accessible for maintenance. Mount the remote
valve manifolds near the remote color module
and the automatic dispensing device.
2. Install the mounting brackets for the color valve
manifolds and the catalyst valve manifolds. See
Dimensions, page 87. Use bolts to attach the
equipment securely.
3. Install the color and catalyst valve manifolds to
the brackets with four screws, washers, and nuts.
4. Connect the air lines from the solenoids to the
valves. See Connect the Valve Air Lines, page 24.
Figure 4 Detail of Isolation Board Cable
Connections
5. Connect the fluid supply lines to the valves. See
Connect the Fluid Lines, page 27.
5. If your system includes a second remote
color control module mount it as described in
Mounting the Control Modules, page 21. Connect
the supplied hazardous location cable (C2) from
J11 on the first color control module to J7 on the
second module.
6. Replace the cover of the PD2K electrical control
box before turning on power to the system.
333282K
23
Installation
Install the Remote Mix Manifold
Connect the Valve Air Lines
1. Using the equipment as a template, mark the
mounting holes on the wall or robot arm, near the
automatic dispensing device.
Hazardous Area
2. Install the remote mix manifold. See
Dimensions, page 87. Use two bolts to attach
the equipment securely.
3. Install the remote mix manifold to the bracket
with four screws.
Connect 5/32 in (4 mm) OD air tubes from the
solenoids to the air inlet of each valve, using the
labels inside of the remote color control module as a
guide. See Setup the Modules, page 15.
The figure on the following page is an example of
possible air line configurations.
4. Connect the fluid supply lines to the remote mix
valve. See Connect the Fluid Lines, page 27.
24
333282K
Installation
Example: Air Plumbing for Remote Color Stack
333282K
25
Installation
Connect the Air Purge Valve
1. Install check valve (CV) at the outlet of the air
regulator (AR), then connect tube fitting (F) to the
inlet of the check valve.
2. Connect coupler (C) to the inlet of the air purge
valve fitting at the manifold. Connect check valve
(CV) to the coupler, then connect tube fitting (F)
at the outlet of the check valve.
3. Install the bleed-type air shutoff valve (BV) to the
inlet of the air regulator, using nipple (N).
4. Connect the air tube (AT) between the two fittings
(F) and attach the Caution tag.
NOTICE
Use a separate purge air supply line for the air
purge valve (APV). Do not connect the air purge
valve to the unit’s main air supply or to the air
manifold, to avoid contaminating the solenoids, air
logic lines, or unit’s main air supply with fluid if the
air purge valve (APV) and check valve (CV) fail.
Do not shorten the 25 ft (7.6 m) 1/4 in. (6 mm) OD
purge air tubing (AT). Check daily for any visible
solvent accumulation. Notify your supervisor if
solvent is present.
Install a bleed-type air shutoff valve here.
Purge air line (AT) must be a separate air
supply, connected to the check valve (CV).
Do not connect the purge air line to the unit’s
main air supply or to the air manifold.
26
333282K
Installation
Connect the Fluid Lines
the 1/4 npt(m) dump valve outlet on the color and
catalyst valve stacks.
Non--Circulating Fluid Lines
Connect Non
NOTE: There can be only one solvent valve (S) and
one dump valve (D) per pump.
1. Use the top valve of the inlet valve stack as the
solvent valve (S). Connect a solvent supply line
to the 1/4 npt(m) solvent valve inlet on the color
and catalyst valve stacks.
2. Use the top valve of the outlet valve stack as the
dump valve (D). Connect a waste dump line to
3. Connect the supply line for each color to the
corresponding color valve fitting (C1, C2, etc.) on
the inlet color valve stack.
4. Connect a supply line from the bottom fitting of
the inlet color valve stack to the inlet manifold of
the material A dosing pump.
5. Connect a supply line from the outlet manifold of
the material A dosing pump to the bottom fitting
of the outlet color valve stack.
Remote
Color and
Catalyst
Valve
Manifolds
Hazardous
Area
NonHazardous
Area
Non-IS
inlet and
outlet
color and
catalyst
valve
manifolds
Valve Manifold Stack Schematic
333282K
27
Installation
6. Connect a dedicated supply line for each color
to the corresponding color valve fitting (C1, C2,
etc.) on the outlet color valve stack. Connect the
other end of each line to the corresponding color
valve fitting on the remote color stack.
13. Connect the static mixer to the outlet valve of the
remote mix manifold.
14. Connect a fluid line from the static mixer to the
automatic dispense device.
7. Connect a supply line from the outlet valve on
the bottom of the remote color valve stack to inlet
A on the remote mix manifold.
8. Connect the supply line for each catalyst to the
corresponding catalyst valve fitting on the inlet
catalyst valve stack.
9. Connect a supply line from the bottom fitting of
the inlet catalyst valve stack to the inlet manifold
of the material B dosing pump.
10. Connect a supply line from the outlet manifold of
the material B dosing pump to the bottom fitting
of the outlet catalyst valve stack.
11. Connect a dedicated supply line for each catalyst
to the corresponding catalyst valve fitting on the
outlet catalyst valve stack. Connect the other
end of each line to the corresponding catalyst
valve fitting on the remote catalyst valve stack.
NOTE: If your system uses more colors than
catalysts, branch the catalyst line to connect it to
each mix manifold. Install a check valve on each
branch of the catalyst line.
NOTE: For ease of maintenance, install a ball
valve at all fluid line tees.
12. Connect a supply line from the outlet valve of
the remote catalyst valve stack to inlet B on the
remote mix manifold.
28
Figure 5 Color Change Connections (Non-Circulating
System)
KEY
A
Air inlet
W
Seal weep and
lubrication port
S
Solvent fitting
C1
Color 1 fitting
C2
Color 2 fitting
The figures on the following pages are examples of
possible fluid line configurations.
333282K
Installation
Example: Fluid Connections for Remote Manifold without Circulation
333282K
29
Installation
Example: Fluid Connections for Remote Manifold System with Multiple Guns
30
333282K
Installation
Connect Circulating Fluid Lines
(C1, C2, etc.) on the outlet color valve stack.
Connect the other end of each line to the
corresponding color valve on the remote
color stack.
Circulation valves enable constant circulation of a
color when that color is not being sprayed:
closed, the system bypasses
• When a color valve is closed
the dosing pump by directing that color from the
inlet color valve to the outlet color valve to the
remote color valve, through a circulation line, then
back to the color supply.
c.
Connect a 1/4 npt(f) circulation line from the
circulation port on each remote valve back to
the fluid supply container.
open, the circulation line is
• When a color valve is open
shut off. The color is directed through the material
A dosing pump and out to the remote color valve
stack and mix manifold, as in normal operation.
NOTE: On circulating systems, install a cap (T) on
any unused valve fittings.
NOTE: There can be only one solvent valve (S) and
one dump valve (D) per pump.
1. Connect all fluid lines as described in
Connect Non-Circulating Fluid Lines, page 27.
These lines are used during normal mixing and
spraying.
2. Connect the circulation lines as follows:
a. Connect a 1/4 npt(f) circulation line for each
color from the color valve’s circulation fitting
(R1, R2, etc.) on the inlet color valve stack
(B) to the corresponding circulation fitting
(R1, R2, etc.) on the outlet color valve
stack (C). This circulation line bypasses the
material A dosing pump when the color valve
is closed, allowing continuous circulation of
that color.
b. Connect a dedicated fluid supply line for
each color to the corresponding color valve
333282K
Figure 6 Valve Manifold Connections (Circulating
System)
KEY
D
Dump valve fitting
S
Solvent fitting
C1
Color 1 fitting
C2
Color 2 fitting
R1
Color 1 circulation fitting
R2
Color 2 circulation fitting
31
Installation
Fluid Flow Schematic Diagram in Circulating Mode (Pump Not Shown for Clarity)
KEY
A
Color supply
B
Inlet color stack
C
Outlet color stack
D
Remote color stack
E
Remote mix manifold
F
Automatic spray gun
G
Return line to fluid supply
32
The figure on the following page is an example of
possible fluid line configurations for a circulation
system.
333282K
Installation
Example: Fluid Connections for Remote Manifold with Circulation
333282K
33
Installation
Install an Expansion Kit
6. Install the valves as follows:
a. For a one valve kit, remove the plug
(4) and o-ring (2). Install a new o-ring
(2), the valve (3), and retainer (5),
using the valve installation tool. See
Replace a Color Valve, page 53.
Expansion Kits are available to add valves or
manifolds to your system. For each additional
color/catalyst desired, order a Non-IS Expansion
Kit and a corresponding IS Expansion Kit. See
Expansion Kits, page 83 for available kits.
NOTE: Remember that you may need up to 6 Non-IS
control modules and up to 2 IS control modules.
Follow Steps 1–7 to install solenoids, manifolds, and
valves, first in the Non-IS area, and then in the IS
area.
1. Remove electrical power from the system.
2. Relieve pressure as described in your PD2K
Operation Manual.
3. Open the control module cover. Install the
solenoid(s) and air fitting(s) at the appropriate
position(s) in the solenoid manifold. See
Setup the Modules, page 15. Connect one end
of the tubing to the solenoid’s air fitting.
b. For a manifold kit with one valve, install
the o-ring (2), valve (3), and retainer (5),
using the valve installation tool. See
Replace a Color Valve, page 53. Install the
plug (4) in the unused manifold port.
c.
For a manifold kit with two valves, install
the o-rings (2), valves (3), and retainers
(5), using the valve installation tool. See
Replace a Color Valve, page 53.
7. Install the o-ring(s) (12) and fluid fitting(s) (13).
8. For each color/catalyst, connect fluid lines from
the source to the input color/catalyst stack. Then,
connect fluid lines from each output valve to the
corresponding remote color change valve.Install
the air fitting(s) (14).
9. Connect the tubing from the solenoid valve(s)
(see step 3) to the fitting(s) in both the IS and
and Non-IS areas.
10. Install the control module covers.
11. Return the unit to service.
4. Connect the solenoid wires to the appropriate
pins on the control module board. See
Electrical Schematics, page 40.
NOTE: If installing a one valve kit, it is not
necessary to disassemble the manifold stack as
shown in the figure. Skip step 5 and go on to
step 6.
5. If your kit is adding a manifold block (1), remove
the screws (10). Slide the existing manifolds off
the rods (15, 16), keeping the manifolds in the
correct order. Install the new manifold block (1).
The new block must be in the bottom position to
maintain correct location of the solvent and dump
valves. Screw the rods (16) included in the kit
into the existing rods. Slide the existing manifold
blocks onto the rods, being sure that they are in
the same positions as before. Ensure all o-rings
(6, 17) are in place, then install the screws (10).
34
333282K
Installation
Figure 7 Install an Expansion Kit (Low Pressure
Valve Manifold Shown)
333282K
35
Troubleshooting
Troubleshooting
NOTE: Check all possible remedies before disassembling the system.
Color Change Solenoid Valves
All color change solenoid valves may be exercised individually for diagnostic purposes through the Advanced
Display Module (ADM). See “Maintenance Screen 5” in Operations Manuals 332562, 332564, 3A4186,
or 3A4486.
NOTE: Refer to Electrical Schematics, page 40. If the color change valves are not turning on or off correctly, it
could be caused by one of the following.
Cause
Solution
1. Air regulator pressure
set too high or too low.
Check that air pressure is at least 85 psi (0.6 MPa, 6.0 bar). Do not go above 100
psi (0.7 MPa, 7.0 bar).
2. Air or electrical lines
damaged or connections
are loose.
Visually inspect air and electrical lines for kinks, damage, or loose connections.
Service or replace as needed.
3. Solenoid failure.
Check the applicable solenoid’s LED; see Color Change Board, page 38. If lit,
proceed with the following checks. If not lit, go to Cause 4.
Remove the connector for the applicable solenoid and measure voltage across
the pins on the board:
• In a non-hazardous location, replace the solenoid if voltage is 24 Vdc.
• In a hazardous location, replace the solenoid if voltage is between 9–15 Vdc.
Test the valves as explained under Maintenance Screen 5 in your PD2K
Operation manual. Valves should open and close quickly. If the valves actuate
slowly, it could be caused by:
• Air pressure to the valve actuators is too low. See Cause 1.
• Solenoid is clogged. Make sure the air supply has a 5 micron filter installed.
• Something is restricting the solenoid or tubing. Check for air output from the
air line for the corresponding solenoid when the valve is actuated. Clear the
restriction.
36
333282K
Troubleshooting
Cause
Solution
4. Control board or cable If there is no voltage across the pins on the board or it is less than 9 Vdc, check
failure.
LEDs D8, D9, and D10. If they are lit and functioning properly, or other solenoids
in the module are working properly, replace the color change board.
If D9 is not lit:
• Verify the condition of the fuse (F1) and replace if necessary. See
Replace the Color Change Board Fuse, page 54.
• Check if the cable is disconnected or damaged.
• Check the isolation board. See the PD2K Repair-Parts manual.
If D8 is not blinking:
• Cycle the system power.
• Check if the cable is disconnected or damaged.
• Check the isolation board. See the PD2K Repair-Parts manual.
If D10 is not occasionally blinking:
• Check if the cable is disconnected or damaged.
• Check the isolation board. See the PD2K Repair-Parts manual.
333282K
37
Troubleshooting
Color Change Board
NOTICE
To avoid damaging the circuit boards, wear Part
No. 112190 grounding strap on your wrist and
ground appropriately.
To avoid electrical component damage, remove all
system power before plugging any connectors.
Figure 8 Color Change Board
38
333282K
Troubleshooting
Color Change Board Diagnostics
ID
Component or Indicator
Function
D8
LED (green)
Blinks (heartbeat) during normal operation.
D9
LED (green)
Turns on when power is supplied to the
board.
D10
LED (yellow)
Turns on when board is communicating with
electronic control.
D27–D39,
LED (green)
D41, D43–D46
Turn on when a signal is sent to actuate the
related solenoid valve.
F1
333282K
Fuse, 0.125 A, 125 V
Used on the 17M730 board.
Fuse, 0.500 A, 125 V
Protects board from over current. Used on
the 25D312 board used in modules 25D313
- 25D327. See Custom Valve Mapping Color
Change Kits in Intrinsically Safe Modules
.
39
Electrical Schematics
Electrical Schematics
Standard Models (MC1000, MC2000, MC3000, MC4000, AC1000, AC2000)
NOTE: The electrical schematic illustrates all possible
wiring expansions in a standard model ProMix PD2K
system. Some components shown are not included
with all systems.
NOTE: See Optional Cables and Modules, page 52,
for a list of cable options.
CABLE
16H078
AWI
GATEWAY
(24R910)
2
CABLE
(15V206)
CATALYST CHANGE
MODULE 6
6
(24N935)
CATALYST CHANGE
MODULE 5
6
(24N935)
COLOR CHANGE
MODULE 4
6
(24N935)
COLOR CHANGE
MODULE 3
6
(24N935)
2
CABLE
(15V206)
2
CABLE
(15V206)
MAC SERIES 46
SOLENOID
(16P812)
PUMP V/P FOR
FLUID REG.
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
MAC SERIES 46
SOLENOID
(16P812)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
BREAKOUT MODULE PUMP 3
(24N527)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
SOLVENT METER (258718)
SAFETYINTERLOCK SWITC
H
CABLE (16V429)
COLOR CH
ANGE MODULE 7
(24R219)
7
1 CABLE
(16V426)
1
LIGHT
TOWER
(15X472)
1
CABLE
(16T280)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
SOLVENT
FLOW
INPUTS
SWITCH (120278)
3
ADVANCED
CABLE
DISPLAY MODULE
(121003)
(24E451)
4
FAN
(24P658)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
SOLVENTCUTOFF (121324)
SWITCH (120278)
FLOW RATE ANALOG IN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
FAN
(24P658)
ENCODER AND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
UP
DOWN
BARRIER
BOARD
(248192)
GFB
INTERF
ACES
PRESSURE SW (121323)
GCA
MODULE
EFCM
(24N913)
FLOW RATE ANALOG IN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
PUMP V/P FOR
FLUID REG.
SPLITTER
(16P243)
SOLENOID (121324)
FLOW RATE ANALOG IN
UP
DOWN
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
BREAKOUT MODULE PUMP 2
(24N527)
MAC SERIES 46
SOLENOID
(16P812)
PUMP V/P FOR
FLUID REG.
PUMP INLET
TRANSDUCER
(16P289, 16P290)
COLOR CH
ANGE MODULE 8
(24R219)
7
BOOTH CO
NTROL(24M731)
BREAKOUT MODULE PUMP 4
(24N527)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
MAC SERIES 46
SOLENOID
(16P812)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
FAN
(24P658)
BREAKOUT MODULE PUMP 1
(24N527)
ENCODER AND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
119159
119159
119159
119159
16T072
CAN
IS BOARD
(24M485)
FAN
(24P658)
GUNTRIGGER INPUTS
CABLE
(16V426)
16W159
16W159
POWER IN
16W159
16W159
TERMINAL
BLOCKS WITH FUSES
FLOW RATE ANALOG IN
TERMINAL BLOCK
(114095)
3 CABLE
(121227)
2
5
COLOR CHANGE
MODULE 2
6
(24N935)
48V-10APOWER SUPPLY
(16U820)
3 CABLE
(121001)
3
CABLE
(121227)
LINEFILTER
(16V446)
5
24V
POWER
SUPPLY
(16T660)
CABLE (15V206)
CABLE
16T658
INTEGRA
TION
GATEWAY
COLOR CHANGE
MODULE 1
6
(24N935)
POWER MODULE
(24R257)
2 CABLE
(15V206)
2 CABLE
(15V206)
065161, 065159
RELAY
2 POSITION
SWITCH
(16U725)
HAZARDOUS LOCATION
NON-HAZARDOUS LOCATION
Figure 9 Electrical Schematic, Sheet 1
40
333282K
Electrical Schematics
CONTINUED ON P
AGE 3
CONTINUED ON P
AGE 3
UNUSED
UNUSED
5
4
3
2
1
10
1
2
3
4
5
8
1
2
3
4
5
6
7
8
9
10
11
12
5
AWI
GATEWAY
(24R910)
12345
CAN IS BOARD
(NONIS)
(IS)
4
1
2
3
4
5
1
2
3
4
5
(121227)
P3
P4
3
GCAMODULE
EFCM
(24N913)
3
5
12345
1
2
3
UNUSED
54 3 2 1
SOLVENT CUTOFF (121324)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
SOLVENT
UNUSED
BARRIER
BOARD
(248192)
+24VDC
COM
UNUSED
UNUSED
+24VDC
COM
+24VDC
COM
UNUSED
1
RED WIRE (06
5161)
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
METER
(258718)
GROUND BAR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 25 PIN
D-SUB CABLE
(16T659)
UNUSED
UNUSED
CABLE
(16T280)
GFB INTERFACE
(121324)
123
UNUSED
UNUSED
(121001)
3
(24M485)
12345
SPLITTER
(16P243)
1
2
3
4
5
INTEGR
ATION
GATEWAY
5
1
CABLE
4
25 PIN D-SUB CABLE
(16T659)
BLAC
K WIRE (065159)
24V
POWER
SUPPLY
(16T660)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1
GRND (GRN/YEL)
3
2
12345
1234
4
BREAK
OUT MODULE PUMP 2 (24N527)
7
6
5
12345
12345
1234
13 A1(+) A2(-)
8
12 34
12 34
5678
7
6
5
12345
1234
12 3 4
8
12 34
5678
+24VDC
COM
+24VDC
COM
PUMP 2
UP
PUMP 2
DOWN
MANIFOLD
MAC SERIES 46
(16P812 QTY 2)
+-+-+-+-
LINE
FILTER
(16V446)
V/P FOR FLUID REG.
PUMP 2
OUTLET TRANSDUCER
PUMP 2
(16P289 OR 16P290)
SEE DET
AILAOR B
INLET TRANSDUCER
PUMP 2
(16P289 OR 16P290)
FAN PUMP 1
(24P658)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 1
UP
ENCODER/MO
TOR
AND
WIRE HARN
ESS
PUMP2
MANIF
OLD
MAC SERIES 46
(16P812 QTY 2)
F2
F1
F4
N
F3
+-+-+-+-
POWER MODULE
(24R257)
N04
4
12345
PUMP 1
DOWN
SEE DET
AILAOR B
V/P FOR FLUID REG.
PUMP 1
+ -
CABLE
(16T658)
L
ENCODER/MOT
OR
AND
WIRE HARN
ESS
PUMP1
N03
2 POSITION
SWITCH
(16U725)
N04
INLET TRANSDUCER
PUMP 1
(16P289 OR 16P290)
48V-10A
POWER SUPPLY
(16U820)
N (BLUE)
L (BROWN)
N03
GRND
OUTLET TRANSDUCER
PUMP 1
(16P289 OR 16P290)
14
N L
3
1234
+48V
COM
+48V
COM
RELAY
2
12345
+48V
COM
+48V
COM
BREAK
OUT MODULE PUMP 1 (24N527)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
2
P4
P3
16T072
12345
1
1
2
3
4
5
CABLE
G3000
METER
PUMP 1
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWIST
ED PAIR CABLE (16W159)
G3000
METER
PUMP 2
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWIST
ED PAIR CABLE (16W159)
L GRND N
MOTOR
MOUNTING
SCREW
1 2 3 4 5 6 78 9
1011 12
WIRE HARN
ESS
(24P685)
1 2 3 4 5 6 78 9
12
10
PUMP ENCODER AND MOTOR
(16P037)
1 2 3 4 5 67 8 9
MOTOR
MOUNTING
SCREW
1011 12
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
UNUSED
DRAIN/FOIL
UNUSED
UNUSED
DRAIN/FOIL
UNUSED
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
DRAIN/FOIL
MOTOR
GROUND
SCREW
UNUSED
UNUSED
UNUSED
UNUSED
WIRE HARN
ESS
(24P684)
L N GRND
3
1234
1 2 3 4 5 67 8 9
UNUSED
UNUSED
12345
1234
UNUSED
UNUSED
12345
BREAKOUT MODULE
(24N527)
2
3
UNUSED
UNUSED
UNUSED
2
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BREAKOUT MODULE
(24N527)
TERMINAL
BLOCK
(114095)
UNUSED
L N GRND
POWER IN
DETAIL B, HIGH PRESSURE PUMPS
(24M707, 24M71
5, 24T800)
DETAILA, LOW PRESSURE PUMPS
(24M706, 24M714, 24T799)
UNUSED
CABLE
(16H078)
10
PUMP ENCODER AND MOTOR
(16P036)
Figure 10 Electrical Schematic, Sheet 2, Part 1
CONTINUED ON THE NEXT PAGE
333282K
41
FAN PUMP 2
(24P658)
3
CABLE
(15V206)
CABLE (16V429)
2
UNUSED
CABLE (121227)
Electrical Schematics
GUN TRIGGER INPUTS
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
7
1
2
3
4
5
6
7
8
9
10
11
12
FLOW RATE ANALOG IN 1
FLOW RATE ANALOG COMMON 1
FLOW RATE ANALOG IN 2
FLOW RATE ANALOG COMMON 2
FLOW RATE ANALOG IN 3
FLOW RATE ANALOG COMMON 3
FLOW RATE ANALOG IN 4
FLOW RATE ANALOG COMMON 4
SIG
SOLVENT FLOW SWITCH 2 (120278)
COM
SIG
SAFETY INTERLOCK SWITCH
COM
9
1
2
3
4
5
6
GCAMODULE
EFCM
(24N913)
3
4
LIGHT
TOWER
(15X472)
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
BREAKOUT MODULE PUMP 3 (24N527)
4
6
5
12345
1234
12 34
8
12 34
5678
2
3
12345
1234
BREAKOUT MODULE PUMP 4 (24N527)
4
12345
5
12345
7
6
1234
12 34
8
12 34
5678
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 4
UP
MANIFOLD
MAC SERIES 46
(16P812 QTY 2)
MAC SERIES 46
(16P812 QTY 2)
MANIFOLD
PUMP 4
DOWN
V/P FOR FLUID REG.
PUMP 4
OUTLET TRANSDUCER
PUMP 4
(16P289 OR 16P290)
SEE DETAILAOR B
INLET TRANSDUCER
PUMP 4
(16P289 OR 16P290)
FAN PUMP 3
(24P658)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 3
UP
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 4
PUMP 3
DOWN
V/P FOR FLUID REG.
PUMP 3
SEE DETAILAOR B
OUTLET TRANSDUCER
PUMP 3
(16P289 OR 16P290)
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 3
INLET TRANSDUCER
PUMP 3
(16P289 OR 16P290)
+48V
COM
+48V
COM
12345
7
+48V
COM
+48V
COM
3
1234
1
2
3
4
5
ADVANCED
DISPLAY MODULE
(24E451)
FAN PUMP 4
(24P658)
1
2
(121003)
1
2
3
4
5
4
25 PIN D-SUB CABLE
(16T659)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
12345
GFB PRESSURE SWITCH (121323)
SOLVENT FLOW SWITCH 1 (120278)
CABLE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 25 PIN
D-SUB CABLE
(16T659)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
119159
1
2
3
4
5
6
7
8
9
10
11
12
G3000
METER
PUMP 3
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
G3000
METER
PUMP 4
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWISTED PAIR CABLE (16W159)
TWISTED PAIR CABLE (16W159)
Figure 11 Electrical Schematic, Sheet 2, Part 2
CONTINUED ON THE NEXT PAGE
42
333282K
Electrical Schematics
FROMCAN IS BOARD (24M485)
2 CABLE(15V206)
12 34 5
COLOR
CHANGE
MODULE 1
(COLORS
1 THRU 8)
MANIFOLD
FLUSH
COLOR1
COLOR2
COLOR3
COLOR4
COLOR5
COLOR6
COLOR7
COLOR8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
J15
J14
DUMP
COLOR1
COLOR2
COLOR3
COLOR4
COLOR5
COLOR6
COLOR7
COLOR8
MANIFOLD
*FLUSH
COLOR9
COLOR10
COLOR11
COLOR12
COLOR13
COLOR14
COLOR15
COLOR16
12 34 5
COLOR
CHANGE
MODULE 2
(COLORS
9 THRU 16)
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3 J15
4
5
6
J16
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J10
J9
J8
6
J14
MANIFOLD
MANIFOLD
+24VDC
COM
+24VDC
COM
+24VDC
COM
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
DUMP*
FLUSH
COLOR9
CATALYST 1
COLOR10
CATALYST 2
COLOR11
CATALYST 3
COLOR12
CATALYST 4
COLOR13
COLOR14
COLOR15
COLOR16
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 4)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
UNUSED
UNUSED
1
2
3
4
5
6
J15
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J14
COLOR17
COLOR18
COLOR19
COLOR20
COLOR21
COLOR22
COLOR23
COLOR24
12 34 5
COLOR
CHANGE
MODULE 3
(COLORS
17 THRU 24)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J9
6
J14
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J9
DUMP
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
12 34 5
2
MANIFOLD
MANIFOLD
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16 43
J10
CABLE
(15V206)
2
CABLE
MANIFOLD
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
12 34 5
*FLUSH
MANIFOLD
6
5
4
3
2
1
*FLUSH
DUMP*
COLOR17
COLOR25
COLOR18
COLOR26
COLOR19
COLOR27
COLOR20
COLOR28
COLOR21
COLOR29
COLOR22
COLOR30
COLOR23
COLOR24
54 3 2 1
(15V206)
2
CABLE
(15V206)
12 34 5
12 34 5
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32)
+24VDC
COM
+24VDC
COM
+12VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
UNUSED
UNUSED
UNUSED
UNUSED
J9
6
J14
MANIFOLD
6
5
4
3
2
1
DUMP*
COLOR25
COLOR26
COLOR27
COLOR28
COLOR29
COLOR30
12 34 5
2
CABLE(15V206)
Figure 12 Electrical Schematic, Sheet 3
* May be unused in some configurations.
CONTINUED ON THE NEXT PAGE
333282K
43
Electrical Schematics
CATALYST
CHANGE
MODULE 6
(CATALYST
3 THRU 4)
MANIFOLD
FLUSH
CATALYST 3
CATALYST 4
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
6
J15
J14
DUMP
CATALYST 3
CATALYST 4
2
CABLE
(15V206)
12 34 5
54 3 2 1
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 2)
MANIFOLD
FLUSH
CATALYST 1
CATALYST 2
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J15
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
MANIFOLD
J9
6
J14
DUMP
CATALYST 1
CATALYST 2
(15V206)
2
CABLE
12 34 5
12 34 5
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32
)
ALTERNATE CONFIGURATION
FOR CATALYST CHANGE CONTROL
Figure 13 Electrical Schematic, Sheet 3, Alternate
Configuration for Catalyst Change Control
CONTINUED ON THE NEXT PAGE
44
333282K
Electrical Schematics
FROMCAN IS BOARD (24M485)
NON-HAZARDOUS LOCATION
HAZARDOUS LOCATION
MANIFOLD
COLOR FLUSH
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
12 34 5
COLOR
CHANG
E
MODULE 7
(COLORS
33 THRU 40)
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
J16
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
7
J15
J14
J10
CATALYST FLUSH
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
COLOR 9
COLOR 10
COLOR 11
COLOR 12
1
CABLE
(16V426)
12 34 5
MANIFOLD
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
12 34 5
COLOR
CHANG
E
MODULE 8
(COLORS
41 THRU 48)
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
J16
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
7
J15
J14
J10
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
1
CABLE
(16V426)
54 3 2 1
5 4 3 2 1
BOOTH CONTROL
(24M731)
Figure 14 Electrical Schematic, Sheet 3, Hazardous
Location
333282K
45
Electrical Schematics
Dual Panel Models (MC1002, MC2002, MC3002, MC4002, AC1002, AC2002)
NOTE:The electrical schematic illustrates all possible
NOTE:
wiring expansions in a dual panel model ProMix
PD2K system. Some components shown are not
included with all systems.
NOTE: See Optional Cables and Modules, page 52 for
a list of cable options.
CABLE
16H078
RELAY 2
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
MAC SERIES 46
SOLENOID
(16P812)
PUMPV/PFOR
FLUID REG.
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 ME
TER
(239716, 258718
16M510, 16M519)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMPV/PFOR
FLUID REG.
MAC SERIES 46
SOLENOID
(16P812)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
CABLE
(16T280)
BARRIER
BOARD
(248192)
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 ME
TER
(239716, 258718
16M510, 16M519)
CATALYST CHANGE
MODULE 6
6
(24N935)
CATALYST CHANGE
MODULE 5
6
(24N935)
COLOR CHANGE
MODULE 4
6
(24N935)
GFBPRESS. SW. 1 (121323)
GFBPRESS. SW. 2 (121323)
AIR
CONTROL
MODULE
(26A231)
SOLVENT CUTOFF VALVE (121324)
SOLVENT CUTOFF VALVE (121324)
SWITCH (120278)
SOLVENT
FLOW
INPUTS
SWITCH (120278)
SWITCH (120278)
SWITCH (120278)
SAFETY INTERLOCK SWITCH
CABLE
(121003) 3
ADV
ANCED DISPLA
Y MODULE
(24E451)
COLOR CHANGE
MODULE 7
(24R219)
7
COLOR CHANGE
MODULE 8
(24R219)
7
4 CABLE (16T659)
FAN
(24P658)
BREAKOUT MODULE PUMP 3
(24N527)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
SPLITTER
(16P243)
GCA
MODUL
E
EFCM
(24N913)
17L058
SOLVENT
METER 2
(258718)
FAN
(24P658)
CABLE
(15V206)
GFBVALVE 1 (121324)
GFBVALVE 2 (121324)
PLC DISCRETE 1 (4-20mA)
SOLVENT
METER 1
(258718)
UP
DOWN
2
AIR FLOW SW. 2 (119159)
PLC DISCRETE 2 (4-20mA)
UP
DOWN
CABLE 126232
OR 17N315
BREAKOUT MODULE PUMP 2
(24N527)
MAC SERIES 46
SOLENOID
(16P812)
CABLE 126232
OR 17N315
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
BREAKOUT MODULE PUMP 4
(24N527)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
MAC SERIES 46
SOLENOID
(16P812)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
CABLE
(15V206)
CABLE
15V819
16T072
FAN
(24P658)
BREAKOUT MODULE PUMP 1
(24N527)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
2
AIR FLOW SW. 1 (119159)
CAN
IS BOARD
(24M485)
FAN
(24P658)
CABLE
(15V206)
3 CABLE
(121227)
16W159
16W159
16W159
16W159
TERMINAL BLOCK WITH FUSES
POWER IN
2
5
2
RELAY 1
TERMINAL
BLOCK
(114095)
AWI
GATEWAY
(24R910)
COLOR CHANGE
MODULE 3
6
(24N935)
LINE FIL
TER
(16V446)
3 CABLE
(121001)
CABLE (15V206)
48V-10APOWER SUPPLY
(16U820)
3
CABLE
(121227)
5
24V
POWER
SUPPLY
(16T660)
COLOR CHANGE
MODULE 2
6
(24N935)
COLOR CHANGE
MODULE 1
6
(24N935)
INTEGRA
TION
GATEWAY
2 POSITION
SWITCH
(16U725)
CABLE
16T658
2 CABLE
(15V206)
2 CABLE
(15V206)
POWERMODULE
(26A189)
1
CABLE (16V429)
LIGHT
TOWER
(15X472)
1
BOOTHCONTROL
(24M731)
CABLE
(16V426) WITH SHUNT
(17M540)
1
CABLE
(16V426)
BOOTH
CONTROL
(24M731)
HAZARDOUS LOCA
TION
NON-HAZARDOUS LOCA
TION
Figure 15 Electrical Schematic, Sheet 1
46
333282K
Electrical Schematics
UNUSED
UNUSED
2
UNUSED
CABLE
(15V206)
3
CABLE (121227)
1
2
3
4
5
CANIS BOARD
2
(NON IS)
(IS)
4
SPLITTER
(17L058)
SPLITTER
(16P243)
UNUSED
1
2
3
(121227)
3
P3
CABLE
1
2
3
4
5
P4
(121001)
INTEGRA
TION
GATEWAY
5
1
2
3
4
5
8
3
+24VDC
COM
+24VDC
SOLVENTCUTOFF VALVE 2 (121324)
COM
GREEN/BLACK +24VDC
ORANGE/BLACK COM
GFBOUTPUT VALVE 1
BLUE/BLACK +24VDC
RED/WHITE COM
GFBOUTPUT VALVE 2
UNUSED
SIG
SAFETYINTERLOCK SWITCH
COM
UNUSED
1
2
3
4
5
6
7
8
9
10
11
12
J5
6
1
2
3
4
5
6
7
8
9
10
11
12
7
1
2
3
4
5
6
7
8
9
10
11
12
9
1
2
3
4
5
GCAMODULE
EFCM
(24N913)
5
SOLVENTCUTOFF VALVE 1 (121324)
123
J4
5
1
4
3
2
BARRI
ER
BOARD
(248192)
UNUSED
54 3 2 1
UNUSED
UNUSED
1
2
3
4
5
12345
CABLE
(16T280)
1
1
2
3
4
5
CABLE
10
3
(24M485)
12345
1
2
3
4
5
AWI
GATEWAY
(24R910)
1
UNUSED
UNUSED
2X CABLE (16V429)
16T072
12345
12345
1
2
3
4
5
P4
P3
5
4
3
2
1
25 PIN D-SUB
CABLE(16T659)
4
GROUND
BAR
24V
POWER
SUPPLY
(16T660)
1
BREAKOUT
MODULEUMP
P 1 (24N527)
3
2
12345
1234
4
7
6
5
1 2 3 45
12345
1234
1
BREAKOUT
MODULE PUMP 2 (24N527)
12 34
8
12 34
5678
3
2
12345
1234
4
12345
7
6
5
12345
1234
12 34
8
12 34
5678
BLACK
RED
RED
+48V
COM
+48V
COM
RED
BLACK
RED
BLACK
SOLVENT
METER2
(258718)
GND
SCREW
TWISTED PAIR CABLE (16W159)
TWISTEDPAIR CABLE (16W159)
MOTOR
MOUNTING
SCREW
123456789
12
10
PUMP ENCODER AND MOTOR
(16P037)
1 2 3 4 5 67 8 9
MOTOR
MOUNTING
SCREW
1011 12
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
UNUSED
UNUSED
DRAIN/FOIL
1011 12
UNUSED
UNUSED
1 2 34 5 6 7 8 9
DRAIN/FOIL
UNUSED
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
DRAIN/FOIL
MOTOR
GROUND
SCREW
3
1234
WIRE HARNESS
(24P685)
123456789
UNUSED
UNUSED
12345
1234
WIRE HARNESS
(24P684)
L N GND
UNUSED
UNUSED
1 2 34 5
BREAKOUT
MODULE
(24N527)
2
3
UNUSED
UNUSED
UNUSED
2
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BREAKOUT
MODULE
(24N527)
TERMI
NAL
BLOCK
(114095)
UNUSED
L N GND
POWER IN
DETAIL B, HIGH PRESSURE PUMPS
(24M707, 24M715, 24T800)
DETAILA, LOW PRESSURE PUMPS
(24M706, 24M714, 24T799)
UNUSED
UNUSED
UNUSED
UNUSED
CABLE
(16H078)
WHITE
GRN
BLACK
L GND N
10
PUMP ENCODER AND MOTOR
(16P036)
Figure 16 Electrical Schematic, Sheet 2, Part 1
CONTINUED ON THE NEXT PAGE
333282K
47
FAN PUMP 2
(24P658)
RED
PWR
WHITE
SIG
BLACK
COM
GRN SHIELD
PUMP2
MANIFOLD
SOLVENT
METER1
(258718)
GND
SCREW
BLACK
RED
BLACK
N
LINE
FILTER
(16V446)
+24VDC
COM
+24VDC
COM
UP
PUMP1
MANIF
OLD
DOWN
OUTLET
TRANSDUCER
PUMP 2
(16P289 OR 16P290)
INLET
TRANSDUCER
PUMP 2
(16P289 OR 16P290)
RED
BLACK
RED
BLACK
FAN PUMP 1
(24P658)
+24VDC
COM
+24VDC
COM
SEE DET
AILAOR B
CABLE (126232 OR 17N315)
RED
L
CABLE (126232 OR 17N315)
+ - + - +- + 4 3 2 1
BLACK
CABLE
(16T658)
WHITE
BLACK
N04 N04
BROWN (UNUSED)
DRAIN (UNUSED)
BLUE
BLACK
ENCODER/MOT
OR
AND
WIRE HARNESS
PUMP2
MAC SERIES 46
(16P812 QTY 2)
2 POSITION
SWITCH
(16U725)
15 RELA
Y
A1
1
18
A2
RED
PWR
WHITE
SIG
BLACK
COM
GRN SHIELD
POWER MODULE
(26A189)
N (BLUE)
L (BROWN)
N03 N03
15 RELA
Y
A1
2
18
A2
BROWN (UNUSED)
DRAIN (UNUSED)
BLUE
BLACK
UP
SEE DET
AILAOR B
--++
DOWN
ENCODER/MOT
OR
AND
WIRE HARNESS
PUMP1
MAC SERIES 46
(16P812 QTY 2)
GRND
48V-10A
POWER SUPPLY
(16U280)
OUTLET
TRANSDUCER
PUMP 1
(16P289 OR 16P290)
N L
INLET
TRANSDUCER
PUMP 1
(16P289 OR 16P290)
+48V
COM
+48V
COM
GRND (GRN/YEL)
Electrical Schematics
8
GCAMODULE
EFCM
(24N913)
7
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
1
2
3
4
5
6
7
8
9
10
11
12
PLC DISCRETE 4-20mAINPUT 1
PLC DISCRETE 4-20mACOMMON 1
PLC DISCRETE 4-20mAINPUT 2
PLC DISCRETE 4-20mACOMMON 2
UNUSED
UNUSED
UNUSED
UNUSED
SIG
ORANGE
COM BLUE
SIG
WHITE/BLACK
COM RED/BLACK
5
9
1
2
3
4
1
2
3
4
5
BLACK
WHITE
RED
GREEN
AIR FLOW SWITCH 2
SOLVENT FLOW SW. 1 (120278) LEFT BRKT
SOLVENT FLOW SW. 2 (120278) LEFT BRKT
SOLVENT FLOW SW. 3 (120278) RIGHT BRKT
TERMINAL
BLOCKS
GFB INPUT PRESSURE SWITCH 1
1
2
3
4
5
1
2
3
4
5
ADVANCED
DISPLAY MODULE
(24E451)
1
2
3
4
5
6
7
8
9
10
11
12
BLAC
K
WHITE
RED
GREEN
ORANGE
BLUE
WHITE/BLACK
RED/BLACK
GREEN/BLACK
ORANGE/BLACK
BLUE/BLACK
RED/WHITE
CABLE
15V819
GFB INPUT PRESSURE SWITCH 2
CABLE
(121003)
AIR CONTROL MODULE (26A231)
SOLVENT FLOW SW. 4 (120278) RIGHT BRKT
LIGHT
TOWER
(15X472)
+ SIG
- COM
+ SIG
- COM
+ SIG
- COM
+ SIG
- COM
+ 24VDC
- COM
+ 24VDC
- COM
AIR FLOW SWITCH 1
119159
AIR FLOW SWITCH 2
119159
GFB INPUT PRESSURE SWITCH 1
121323
GFB INPUT PRESSURE SWITCH 2
121323
RED
BLAC
K
RED
BLAC
K
GFB OUTPUT VALVE 1
121324
GFB OUTPUT VALVE 2
121324
3
25 PIN D-SUB
CABLE (16T659)
1
2
3
1234
1
BREAKOUT MODULE PUMP 3 (24N527)
4
12345
7
6
5
12345
1234
12 34
8
12 34
5678
2
3
12345
1234
BREAKOUT MODULE PUMP 4 (24N527)
4
12345
5
12345
7
6
1234
12 34
8
12 34
5678
UP
RED
PWR
WHITE
SIG
BLACK
COM
GRN SHIELD
DOWN
V/P FOR FLUID REG.
PUMP 4
PUMP 4
MANIFOLD
PUMP 3
MANIFOLD
G3000
METER
PUMP 3
MAC SERIES 46
(16P812 QTY 2)
MAC SERIES 46
(16P812 QTY 2)
+24VDC
COM
+24VDC
COM
OUTLET
TRANSDUCER
PUMP 4
(16P289 OR 16P290)
SEE DET
AILAOR B
INLET
TRANSDUCER
PUMP 4
(16P289 OR 16P290)
RED
BLACK
RED
BLACK
ENCODER/M
OTOR
AND
WIRE HARNESS
PUMP 4
FAN PUMP 3
(24P658)
RED
PWR
WHITE
SIG
BLACK
COM
GRN SHIELD
+24VDC
COM
+24VDC
COM
UP
DOWN
V/P FOR FLUID REG.
PUMP 3
SEE DET
AILAOR B
OUTLET
TRANSDUCER
PUMP 3
(16P289 OR 16P290)
ENCODER/M
OTOR
AND
WIRE HARNESS
PUMP 3
INLET
TRANSDUCER
PUMP 3
(16P289 OR 16P290)
+48V
COM
+48V
COM
12345
4
+48V
COM
+48V
COM
1
2
3
4
5
6
7
8
9
10
11
12
6
AIR FLOW SWITCH 1
1
2
3
4
5
6
7
8
9
10
11
12
(EITHER, 239716,
258718,16M510,
OR 16M519)
GND
SCREW
G3000
METER
PUMP 4
(EITHER, 239716,
258718,16M510,
OR 16M519)
GND
SCREW
TWISTED PAIR CABLE (16W159)
TWISTED PAIR CABLE (16W159)
Figure 17 Electrical Schematic, Sheet 2, Part 2
CONTINUED ON THE NEXT PAGE
48
333282K
RED
BLACK
RED
BLACK
1
2
3
4
5
10
FAN PUMP 4
(24P658)
5
4
3
2
1
Electrical Schematics
FROMCAN IS BOARD (24M485)
2 CABLE(15V206)
12 34 5
COLOR
CHANGE
MODULE 1
(COLORS
1 THRU 8)
MAN
IFOLD
FLUSH
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
MAN
IFOLD
J9
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
J15
J14
DUMP
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
MAN
IFOLD
*FLUSH
COLOR 9
COLOR 10
COLOR 11
COLOR 12
COLOR 13
COLOR 14
COLOR 15
COLOR 16
12 34 5
COLOR
CHANGE
MODULE 2
(COLORS
9 THRU 16)
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3 J15
4
5
6
J16
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J10
J9
J8
6
J14
MAN
IFOLD
MAN
IFOLD
+24VDC
COM
+24VDC
COM
+24VDC
COM
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
DUMP*
FLUSH
COLOR 9
CATALYST 1
COLOR 10
CATALYST 2
COLOR 11
CATALYST 3
COLOR 12
CATALYST 4
COLOR 13
COLOR 14
COLOR 15
COLOR 16
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 4)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
UNUSED
UNUSED
1
2
3
4
5
6
J15
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J14
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
COLOR 22
COLOR 23
COLOR 24
12 34 5
COLOR
CHANGE
MODULE 3
(COLORS
17 THRU 24)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J9
6
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
CABLE
2
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16 43
J10
MAN
IFOLD
MAN
IFOLD
6
5
4
3
2
1
2
1
J14
J16
J9
DUMP
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
12 34 5
(15V206)
2
CABLE
MAN
IFOLD
COM
+24VDC
COM
+24VDC
COM
+12VDC
6
12 34 5
*FLUSH
MAN
IFOLD
6
5
4
3
2
1
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
*FLUSH
DUMP*
COLOR 17
COLOR 25
COLOR 18
COLOR 26
COLOR 19
COLOR 27
COLOR 20
COLOR 28
COLOR 21
COLOR 29
COLOR 22
COLOR 30
COLOR 23
COLOR 24
54 3 2 1
(15V206)
2
CABLE
(15V206)
12 34 5
12 34 5
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
UNUSED
UNUSED
UNUSED
UNUSED
J9
6
J14
MAN
IFOLD
6
5
4
3
2
1
DUMP*
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
12 34 5
2
CABLE(15V206)
Figure 18 Electrical Schematic, Sheet 3, Part 1
* May be unused in some configurations.
CONTINUED ON THE NEXT PAGE
333282K
49
Electrical Schematics
FROMCAN IS BOARD (24M485)
1
CABLE (16V429)
NON-HAZARDOUS LOCATION
HAZARDOUS LOCATION
MANIFOLD
COLOR FLUSH
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
1
2
3
4
5
6
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
1
2
3
4
5
6
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
RED
+12VDC
BLACK COM
1
2
3
4
5
6
12 34 5
COLOR
CHANGE
MODULE 7
(COLORS
6
33 THRU 40) 5
4
J9 3
J8
2
1
7
J15
J16
J14
J10
MANIFOLD
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
CATALYST FLUSH
6
5
4
3
2
1
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
CATALYST 3
6
5
4
3
2
1
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
CATALYST 1
CATALYST 2
CATALYST 4
COLOR 9
COLOR 10
COLOR 11
COLOR 12
1
CABLE
(16V426)
54 32 1
54 32 1
BOOTH CONTROL
(24M731)
WITH SHUNT
(17M540)
MANIFOLD
COLOR 13
COLOR 14
17M540
COLOR 15
COLOR 16
COLOR 17
12 34 5
J1
COLOR 18
COLOR 19
COLOR 20
COLOR 21
12 34 5
COLOR
CHANGE
MODULE 8
(COLORS
41 THRU 48)
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
1
2
3
4
5
6
J8
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
1
2
3
4
5
6
J15
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
RED
+12VDC
BLACK
COM
1
2
3
4
5
6
MANIFOLD
6
5
4
3
2
1
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COLOR 22
6
5
4
3
2
1
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COLOR 25
J16
J10
6
5
4
3
2
1
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
COM BLACK
+12VDC
RED
J9
7
J14
COLOR 23
COLOR 24
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
1
CABLE
(16V426)
54 3 2 1
5 4 3 2 1
BOOTH CONTROL
(24M731)
Figure 19 Electrical Schematic, Sheet 3, Part 2
CONTINUED ON THE NEXT PAGE
50
333282K
Electrical Schematics
+24VDC
COM
+24VDC
COM
+24VDC
COM
CATALYST
CHANGE
MODUL
E6
1 (CATALYST
2 3 THRU 4)
3
J9
4 J8
5
6
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MANIFOLD
FLUSH
CATALYST 3
CATALYST 4
MANIFOLD
6
J15
J14
DUMP
CATALYST 3
CATALYST 4
2
CABLE
(15V206)
12 34 5
MANIFOLD
FLUSH
CATALYST 1
CATALYST 2
+24VDC
COM
+24VDC
COM
+24VDC
COM
54 3 2 1
CATALYST
CHANGE
MODUL
E5
(CA
TALYST
1
1
THRU
2)
2
3
J9
4 J8
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
6
J15
J14
MANIFOLD
DUMP
CATALYST 1
CATALYST 2
(15V206)
2
CABLE
12 34 5
12 34 5
COLOR
CHANGE
MODUL
E4
(COLORS
25 THRU 32)
ALTERNATE CONFIGURATION
FOR CATALYST CHANGE CONTROL
INNON-HA
ZARDOUS LOCATION
Figure 20 Electrical Schematic, Sheet 4, Alternate
Configuration for Catalyst Change Control
333282K
51
Electrical Schematics
Optional Cables and Modules
NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the
Electrical Schematics, page 40.
M12 CAN Cables, for Hazardous Locations
NOTE: The total length of cable used in the
hazardous location must not exceed 120 ft (36 m).
Cable Part No.
Length ft (m)
16V423
2.0 (0.6)
16V424
3.0 (1.0)
16V425
6.0 (2.0)
16V426
10.0 (3.0)
16V427
15.0 (5.0)
16V428
25.0 (8.0)
16V429
50.0 (16.0)
16V430
100.0 (32.0)
15U531
15U532
15V205
15V206
15V207
15V208
15U533
15V213
Non--Hazardous
M12 CAN Cables, for Non
Locations Only
2.0 (0.6)
3.0 (1.0)
6.0 (2.0)
10.0 (3.0)
15.0 (5.0)
25.0 (8.0)
50.0 (16.0)
100.0 (32.0)
Non--Hazardous
CAN Cables, for Non
Locations Only
Cable Part No.
Length ft (m)
125306
1.0 (0.3)
123422
1.3 (0.4)
121000
1.6 (0.5)
121227
2.0 (0.6)
121001
3.0 (1.0)
121002
5.0 (1.5)
121003
10.0 (3.0)
120952
13.0 (4.0)
121201
20.0 (6.0)
121004
25.0 (8.0)
121228
50.0 (15.0)
52
Non--Hazardous
25 Pin D-SUB Cables, for Non
Locations Only
16T659
2.5 (0.8)
16V659
6.0 (1.8)
Communication Module for integration with
Non--Hazardous Locations Only
a PLC, Non
Module Part No.
Module Part No.
CGMDN0*, DeviceNet
CGMPN0*, Profinet
CGMEP0*, Ethernet IP
24W462*, Modbus TCP
* You must purchase CGM Installation Kit 24W829
for use with these devices.
Alternates for Color Change Modules
by Part Number (Factory Configuration), for
Non--Hazardous Locations Only, see page 61
Non
Module Part No.
Description
24T557
2 color/2 catalyst
24T558
4 color/4 catalyst
24T559
6 color/6 catalyst
24T560
8 color/8 catalyst
Alternates for Color Change Modules by Part
Number (Factory Configuration), for Hazardous
Locations Only, see page 62
24T571
2 color/2 catalyst
24T572
4 color/2 catalyst
24T573
6 color/2 catalyst
24T574
8 color/2 catalyst, 13–24
color
24T774
12 color/2 catalyst
24T775
4 color/4 catalyst
24T776
6 color/4 catalyst
24T777
8 color/4 catalyst
24T778
12 color/4 catalyst, 13–30
color
24T779
13–18 color
333282K
Repair
Repair
3. Using the other end of the tool (114), screw it
onto the valve (3). Leave a gap to allow the tool
handle (114a) to be inserted in step 4, below.
• To avoid electric shock, turn off power at the
main circuit breaker before opening the control
module.
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
• Do not substitute or modify system components
as this may impair intrinsic safety.
NOTICE
To avoid damaging the circuit boards, wear Part
No. 112190 grounding strap on your wrist and
ground appropriately.
To avoid electrical component damage, remove all
system power before plugging any connectors.
Figure 22 Attach Tool to the Valve
4. Use the tool handle (114a) to pull valve (3) from
the manifold.
Replace a Color Valve
Use the following procedure to replace a valve,
whether the valve is part of the color stacks near the
pump or part of the remote color stacks.
1. Flush and relieve pressure as described in your
PD2K operation manual.
2. Engage the pins of the tool (114) with the notches
in the retainer (5) and unscrew the retainer.
Figure 23 Remove the Valve
NOTE: See manual 332454 to repair the valve.
5. Install the valve in the reverse order of
disassembly. Be sure all o-rings are in place
and lubricated, and that the valve is seated
completely in the manifold.
6. Return the system to service.
Figure 21 Remove Retainer
333282K
53
Repair
Replace a Solenoid
Replace the Color Change Board
Fuse
1. Remove electrical power from the system.
2. Remove air supply pressure from the system.
3. Remove the color change module cover (304).
4. Disconnect the two solenoid wires from
the color change board (302). See the
color change board wiring diagrams in the
Electrical Schematics, page 40.
5. Remove the solenoid (310) from the manifold
(309).
6. Install the new solenoid.
7. Connect the two solenoid wires to the
color change board (302). See the color
change board wiring diagrams in the
Electrical Schematics, page 40.
8. Reinstall the cover.
54
NOTE: Replacing the fuse with a non-Graco fuse
voids the IS system safety approval.
Fuse
Part No.
Description
F1
123690
Fuse; 125 mA,
intrinsically safe
1. Remove electrical power from the system.
2. Remove the color change module cover (304).
3. Locate fuse F1 (302a) on the color change board.
Pull the fuse away from the board.
4. Install the new fuse.
5. Reinstall the cover. Restore electrical power to
the system.
333282K
Repair
Replace the Color Change Board
6. Remove mounting screws (303).
7. Slide board (302) out from underneath ground
plate tabs.
NOTICE
To avoid damaging the circuit boards, wear Part
No. 112190 grounding strap on your wrist and
ground appropriately.
To avoid electrical component damage, remove all
system power before plugging any connectors.
1. Remove electrical power from the system.
2. Remove the color change module cover (304).
3. Note where each cable is connected, then
disconnect all cables from the color change
board connectors.
4. Remove jam nuts (336) from the two connectors.
5. Turn three screws (334) to loosen or remove
ground plate (333).
8. Install the new board under the ground plate
tabs. Make sure fuse holder (308) is between the
board and the bracket tabs. Reinstall mounting
screws (303).
NOTE: If bracket (333) was removed, ensure the
nylon non-conductive plate (332) is re-installed
between enclosure and bracket.
9. Turn three screws (334) to install or tighten
ground plate (333).
10. Install and tighten jam nuts (336) onto the two
connectors.
11. Reconnect the cables to the proper
connectors, as noted in step 3. See
Electrical Schematics, page 40.
12. Reinstall the cover (304). Restore electrical
power to the system.
Figure 24 Control Module Repair (IS Module Shown)
333282K
55
Repair
Notes
56
333282K
Parts
Parts
IS Color Change Kits
Ref.
No.
Part No.
Description
Qty
101
◆
KIT, manifold, valve; See
Valve Manifold Kits, page
68 for available kits.
2
103
24V436*+
MANIFOLD, mix, remote
1
104
24N346*+
HOSE, coupled, 2.5 ft.
2
HOSE, static mixer
1
105
16W564*
Low Pressure
16W563+
High Pressure
26A079
Acid, High Pressure
106
◆
KIT, module, control
1
107
16Y954*+
BRACKET, manifold
2
108
100015
NUT, hex
4
104121*+
NUT, hex, stainless steel
109
SCREW, cap, hex
104429
Low Pressure
113469
High Pressure
17B745*+
Custom Valve
Mapping
110
TOOL, repair, color change
valve, not shown
24U236
Low Pressure
24R124
High Pressure
111
333282K
TOOL, installation, color
change valve, not shown
24U239
Low Pressure
24U240
High Pressure
4
1
1
112
223547*+
WIRE, assembly, 25 ft.
2
113
100016
WASHER, lock
4
104123*+
WASHER, lock, stainless
steel
114
16V429
CABLE, CAN, 50 ft (15.2
m); not shown
1
115●
112497+
SWIVEL, union, 3/8 npsm(f)
x 1/4 npt(m)
1
116●
166846+
FITTING, adapter, 1/4
npt(m) x 1/4 npsm(m)
1
57
Parts
Used only with high pressure acid kits. The acid
static mixer does not have a 3/8 npsm fitting, so this
swivel and adapter are needed.
●
* Included in 25D543, Low-Pressure Custom Valve
+ Included in 25D605, High-Pressure Custom Valve
Mapping Remote Mix Manifold Kit.
◆ See the following tables for the part number used
in your color change kit.
Mapping Remote Mix Manifold Kit.
58
333282K
Parts
Mix--At
At--Wall Hardware Kits
Custom Valve Mapping Mix
Ref.
No.
Part No.
Description
Qty
101
◆
KIT, manifold, valve
2
103
24V436*+
MANIFOLD, mix, remote
1
26C259ǂ±
MANIFOLD, mix, remote,
PD3K
24N346*+
HOSE, coupled, 2.5 ft. (for
CVM)
2
24N346ǂ±
HOSE, coupled, 2.5 ft. (for
PD3K)
3
HOSE, static mixer
1
104
105
16W564*ǂ
Low Pressure
16W563+±
High Pressure
26A079
Acid, High Pressure
106
◆
KIT, module, control
1
107
16Y954*+
BRACKET, manifold
2
108
100015
NUT, hex
4
104121*+
NUT, hex, stainless steel
109
SCREW, cap, hex
104429
Low Pressure
113469
High Pressure
17B745*+
Custom Valve
Mapping
110
TOOL, repair, color change
valve, not shown
24U236
Low Pressure
24R124
High Pressure
111
TOOL, installation, color
change valve, not shown
24U239
Low Pressure
24U240
High Pressure
4
1
1
Manifold Kits, Custom Valve Mapping Installations
112
223547*+
WIRE, assembly, 25 ft.
2
25D543
Kit, Remote manifold CVM, low pressure
113
100016
WASHER, lock
4
25D605
Kit, Remote manifold CVM, high
pressure
104123*+
WASHER, lock, stainless
steel
26C288
Kit, PD3K remote manifold, low pressure
114
16V429
CABLE, CAN, 50 ft (15.2
m); not shown
1
26C289
Kit, PD3K remote manifold, high
pressure
115●
112497+ǂ±
SWIVEL, union, 3/8 npsm(f)
x 1/4 npt(m)
1
116●
166846+ǂ±
FITTING, adapter, 1/4
npt(m) x 1/4 npsm(m)
1
333282K
59
Parts
Used only with high pressure acid kits. The acid
static mixer does not have a 3/8 npsm fitting, so this
swivel and adapter are needed.
ǂ Included in 26C288, Low-Pressure PD3K Remote
* Included in 25D543, Low-Pressure Custom Valve
Mix Manifold Kit.
●
Mapping Remote Mix Manifold Kit.
Mix Manifold Kit.
± Included in 26C289, High-Pressure PD3K Remote
◆ See Manual 332455 for part numbers.
+ Included in 25D605, High-Pressure Custom Valve
Mapping Remote Mix Manifold Kit.
60
333282K
Parts
Remote Mix Manifold
Ref.
No.
Part No.
Description
Qty
Ref.
No.
Part No.
Description
Qty
1
16Y950
MANIFOLD, mix,
color/catalyst
1
8
16Y953
BRACKET
1
9
17A612
MANIFOLD, remote mix
SCREW, cap, socket head;
10–24 x 0.5 in. (13 mm), sst
4
24V251*+
16Y952
TUBE, integrator
10
070303
LUBRICANT, grease
1
24N290*
HOSE, low-pressure
static-mixer
11
070408
SEALANT, pipe; sst
1
12
116343
SCREW, ground
1
24N291+
HOSE, high-pressure
static-mixer
13
223547
WIRE ASSEMBLY; 25 feet
(7.6 m)
1
3
111603
O-RING; ptfe
1
14
070494
ADHESIVE, anerobic
1
4
16Y951
FITTING, outlet
1
5
16W572
O-RING; ptfe
1
6
16U403
PLUG, dose pump
1
7
24T894
VALVE, check; 316 sst
2
2
333282K
1
* Included in 25D543, Low-Pressure Custom Valve
Mapping Remote Mix Manifold Kit.
+ Included in 25D605, High-Pressure Custom Valve
Mapping Remote Mix Manifold Kit.
61
Parts
1
Apply lubricant (10) to all seals.
2
Apply sealant (11) to all pipe threads.
Install check valve (7) with flow arrow to
direction shown.
4
Torque to 25 ft-lbs (34 N·m).
Bolts not supplied, will vary depending on
installation
Items not shown (10), (11), (13), (14).
Apply adhesive (14) to threads.
62
333282K
Parts
Low Pressure IS Kits
Kit No.
Kit Description
Standard Valve Manifold Kits (101) [see
High Pressure Valve
Kits,, page 73 for
Manifold Kits
all available kits]
Control Module
Kit (106) [see
IS Color Change Control
Modules,, page 79 for
Modules
parts]
Non--Circulating Color Change Kits
Low Pressure Non
24Y962
1 color and 1 catalyst
24Y936 (2)
24T571
24Y963
2 colors and 1 catalyst
24Y938, 24Y936
24T571
24Y964
4 colors and 1 catalyst
24Y942, 24Y936
24T572
24Y965
6 colors and 1 catalyst
24Y946, 24Y936
24T573
24Y966
8 colors and 1 catalyst
24Y950, 24Y936
24T574
26A060
12 colors and 1 catalyst
24Y936, 26A286
24T774
24Y972
2 colors and 2 catalysts
24Y938 (2)
24T571
24Y973
4 colors and 2 catalysts
24Y942, 24Y938
24T572
24Y974
6 colors and 2 catalysts
24Y946, 24Y938
24T573
24Y975
8 colors and 2 catalysts
24Y950, 24Y938
24T574
26A061
12 colors and 2 catalysts
24Y938, 26A286
24T774
24Y980
4 colors and 4 catalysts
24Y942 (2)
24T775
24Y981
6 colors and 4 catalysts
24Y946, 24Y942
24T776
24Y982
8 colors and 4 catalysts
24Y950, 24Y942
24T777
26A062
12 colors and 4 catalysts
24Y942, 26A286
24T778
Low Pressure Circulating Color Change Kits
24Y967
1 color and 1 catalyst
24Y937, 24Y936
24T571
24Y968
2 colors and 1 catalyst
24Y939, 24Y936
24T571
24Y969
4 colors and 1 catalyst
24Y943, 24Y936
24T572
24Y970
6 colors and 1 catalyst
24Y947, 24Y936
24T573
24Y971
8 colors and 1 catalyst
24Y951, 24Y936
24T574
24A606
12 colors and 1 catalyst
25A605, 24Y936
24T774
24Y976
2 colors and 2 catalysts
24Y939, 24Y938
24T571
24Y977
4 colors and 2 catalysts
24Y943, 24Y938
24T572
24Y978
6 colors and 2 catalysts
24Y947, 24Y938
24T573
24Y979
8 colors and 2 catalysts
24Y951, 24Y938
24T574
26A063
12 colors and 2 catalysts
24Y938, 25A605
24T774
24Y983
4 colors and 4 catalysts
24Y943, 24Y942
24T775
24Y984
6 colors and 4 catalysts
24Y947, 24Y942
24T776
24Y985
8 colors and 4 catalysts
24Y951, 24Y942
24T777
26A064
12 colors and 4 catalysts
24Y942, 25A605
24T778
333282K
63
Parts
High Pressure IS Kits
Kit No.
Kit Description
Standard Valve Manifold Kits (101) [see
High Pressure Valve
Kits,, page 73 for
Manifold Kits
all available kits]
Control Module
Kit (106) [see
IS Color Change Control
Modules,, page 79 for
Modules
parts]
Non--Circulating Color Change Kits
High Pressure Non
24V359
1 color and 1 catalyst
24T647 (2)
24T571
24V360
2 colors and 1 catalyst
24T648, 24T647
24T571
24V361
4 colors and 1 catalyst
24T650, 24T647
24T572
24V362
6 colors and 1 catalyst
24T652, 24T647
24T573
24V363
8 colors and 1 catalyst
24T654, 24T647
24T574
24V364
12 colors and 1 catalyst
24T658, 24T647
24T774
24V381
2 colors and 2 catalysts
24T648 (2)
24T571
24V382
4 colors and 2 catalysts
24T650, 24T648
24T572
24V383
6 colors and 2 catalysts
24T652, 24T648
24T573
24V384
8 colors and 2 catalysts
24T654, 24T648
24T574
24V385
12 colors and 2 catalysts
24T658, 24T648
24T774
24V396
4 colors and 4 catalysts
24T650 (2)
24T775
24V397
6 colors and 4 catalysts
24T652, 24T650
24T776
24V398
8 colors and 4 catalysts
24T654, 24T650
24T777
24V399
12 colors and 4 catalysts
24T658, 24T650
24T778
High Pressure Circulating Color Change Kits
24V369
1 color and 1 catalyst
24T677(2)
24T571
24V370
2 colors and 1 catalyst
24T678, 24T677
24T571
24V371
4 colors and 1 catalyst
24T680, 24T677
24T572
24V372
6 colors and 1 catalyst
24T682, 24T677
24T573
24V373
8 colors and 1 catalyst
24T684, 24T677
24T574
24V374
12 colors and 1 catalyst
24T688, 24T677
24T774
24V389
2 colors and 2 catalysts
24T678 (2)
24T571
24V390
4 colors and 2 catalysts
24T680, 24T678
24T572
24V391
6 colors and 2 catalysts
24T682, 24T678
24T573
24V392
8 colors and 2 catalysts
24T684, 24T678
24T574
24V393
12 colors and 2 catalysts
24T688, 24T678
24T774
24V402
4 colors and 4 catalysts
24T680 (2)
24T775
24V403
6 colors and 4 catalysts
24T682, 24T680
24T776
24V404
8 colors and 4 catalysts
24T684, 24T680
24T777
24V405
12 colors and 4 catalysts
24T688, 24T680
24T778
64
333282K
Parts
Acid IS Kits
Acid color change kits are used for high pressure and for low pressure systems.
Kit No.
Kit Description
Standard Valve Manifold Kits (101) [see
High Pressure Valve
Kits,, page 73 for
Manifold Kits
all available kits]
Control Module
Kit (106) [see
IS Color Change Control
Modules,, page 79 for
Modules
parts]
Non--Circulating Color Change Kits
Acid Non
26A036
1 color and 1 catalyst
24T647, 24X360
24R219
26A037
2 colors and 1 catalyst
24T648, 24X360
24R219
26A038
4colors and 1 catalyst
24T650, 24X360
24R220
26A039
6colors and 1 catalyst
24T652, 24X360
24R221
26A040
8colors and 1 catalyst
24T654, 24X360
24R222
26A041
12 colors and 1 catalyst
24T658, 24X360
24V406
Acid Circulating Color Change Kits
26A042
1 color and 1 catalyst
24T677, 24X360
24R219
26A043
2 colors and 1 catalyst
24T678, 24X360
24R219
26A044
4colors and 1 catalyst
24T680, 24X360
24R220
26A045
6colors and 1 catalyst
24T682, 24X360
24R221
26A046
8colors and 1 catalyst
24T684, 24X360
24R222
26A047
12 colors and 1 catalyst
24T688, 24X360
24V406
333282K
65
Parts
Mix--at
at--Wall Manifold Kit
PD3K+ Mix
(26C259)
Ref.
No.
Part No.
Description
Qty
Ref.
No.
Part No.
Description
Qty
1
17W452
MANIFOLD, mix,
color/catalyst, PD3K
1
12
116343
SCREW, ground
1
13
223547
16Y952*
TUBE, integrator
1
WIRE ASSEMBLY; 25 feet
(7.6 m)
1
2
3
111603*
O-RING; ptfe
1
15
17W455*
TUBE, integrator, PD3K
1
4
17W453
FITTING, outlet
1
16
105402*
PIN, dowel
1
5
16W572*
O-RING; ptfe
1
17
111457*
O-RING
1
6
16U403
PLUG, dose pump
1
18
17W454
FITTING, plug
1
7
24T894
VALVE, check; 316 sst
3
* Included in 26C478, PD3K Remote Mix Manifold Repair Kit.
Manifold Dimensions: 3.75 in. (W) x 1.9 in. (H) x 1.45 in. (D) (9.5 cm x 4.8 cm x 3.7 cm)
Mounting Holes (back face of manifold for wall mounting): four holes; 3.05 in. (7.7 cm) horizontal, 1.30 in.
(3.3 cm) vertical
66
333282K
Parts
1
Apply lubricant to all seals.
2
Apply sealant to all pipe threads.
Install check valve (7) with flow arrow to
direction shown.
The integrator tube (2) must be installed
before the PD3K integrator tube (15), dowel
pin (16), o-ring (17), and plug fitting (18).
333282K
Install the PD3K integrator tube (15) as
shown.
Apply adhesive to the threads of the
integrator tube (2) and the PD3K outlet fitting
(4).
Torque to 25 ft-lbs (34 N·m).
67
Parts
Valve Manifold Kits
The low pressure and high pressure valve manifold
kits listed in this section are used in both the Non-IS
and IS color valve stacks.
Low Pressure Valve Manifold Kits
Non-Circulating Valve Manifold Kits
Kit No.
Circulating Valve Manifold Kits
Series
Kit Description
24Y936
A
2 valves
24Y938
A
24Y940
Kit No.
Series
Kit Description
24Y937
A
2 valves
3 valves
24Y939
A
3 valves
A
4 valves
24Y941
A
4 valves
24Y942
A
5 valves
24Y943
A
5 valves
24Y944
A
6 valves
24Y945
A
6 valves
24Y946
A
7 valves
24Y947
A
7 valves
24Y948
A
8 valves
24Y949
A
8 valves
24Y950
A
9 valves
24Y951
A
9 valves
24Y952
A
10 valves
24Y953
A
10 valves
26A272
A
11 valves
26A273
A
11 valves
26A274
A
12 valves
26A275
A
12 valves
26A286
A
13 valves
25A605
A
13 valves
26A276
A
14 valves
26A277
A
14 valves
26A278
A
15 valves
26A279
A
15 valves
26A280
A
16 valves
26A281
A
16 valves
26A282
A
17 valves
26A283
A
17 valves
26A284
A
18 valves
26A285
A
18 valves
68
333282K
Parts
Valve Manifold Kit Parts
Non-Circulating
Kits
Circulating Kits
333282K
69
Parts
Ref.
No.
Part No.
Description
Ref.
No.
Part No.
Description
1
17J100
MANIFOLD, SST
12
104893
O-RING; ptfe
2
124878
O-RING; FEP encapsulated
fluoroelastomer
13
24T523
FITTING, fluid; 7/16–20 x 1/4
npt(m)
3
24T441
VALVE, for non-circulating
kits; includes item 2
14
111328
24T442
VALVE, for circulating kits;
includes item 2
CONNECTOR, tube;
10–32(m) x 5/32 in. (4
mm) OD tube
15
24T525
ROD, connecting; 3 in. (76
mm)
16
24T524
ROD, connecting; 1.5 in. (38
mm)
17
111504
O-RING; chemically resistant
18
557716
PLUG; 7/16–20
19
104644
PLUG, screw; 10–32 x 0.156
in. (4 mm)
22
26A362
VALVE, solvent, for
circulating kits; includes
item 2
4
24R051
PLUG, cc valve
5
16N256
RETAINER, nut
6
111457
O-RING; ptfe
7
24T521
PLATE, outlet, manifold
8
24T522
PLATE, end, manifold
9
157974
WASHER, plain
10
104092
SCREW, cap, socket head;
10–24 x 0.625 in. (16 mm)
11
100179
NUT, hex; 10–24
Qty
★
Qty
★
1
★ See the following tables to determine the quantity
of each part in your valve manifold kit.
70
333282K
Parts
Low Pressure Non-Circulating Valve Manifold Kit Part Quantities
Kit No.
Reference Numbers
1
2
3
4
5
6
7
8
10
12
13
14
15
16
17
18
19
22
24Y936
1
2
1
0
2
2
1
1
3
3
3
2
0
3
1
2
0
1
24Y938
2
4
2
1
4
3
1
1
3
4
4
3
3
0
1
5
2
1
24Y940
2
4
3
0
4
3
1
1
3
5
5
4
3
0
1
4
0
1
24Y942
3
6
4
1
6
4
1
1
3
6
6
5
3
3
1
7
2
1
24Y944
3
6
5
0
6
4
1
1
3
7
7
6
3
3
1
6
0
1
24Y946
4
8
6
1
8
5
1
1
3
8
8
7
6
0
1
9
2
1
24Y948
4
8
7
0
8
5
1
1
3
9
9
8
6
0
1
8
0
1
24Y950
5
10
8
1
10
6
1
1
3
10
10
9
6
3
1
11
2
1
24Y952
5
10
9
0
10
6
1
1
3
11
11
10
6
3
1
10
0
1
26A272
6
12
10
1
12
7
1
1
3
12
12
11
9
0
1
13
2
1
26A274
6
12
11
0
12
7
1
1
3
13
13
12
9
0
1
12
0
1
26A286
7
14
12
1
14
8
1
1
3
14
14
13
9
3
1
15
2
1
26A276
7
14
13
0
14
8
1
1
3
15
15
14
9
3
1
14
0
1
26A278
8
16
14
1
16
9
1
1
3
16
16
15
12
0
1
17
2
1
26A280
8
16
15
0
16
9
1
1
3
17
17
16
12
0
1
16
0
1
26A282
9
18
16
1
18
10
1
1
3
18
18
17
12
3
1
19
2
1
26A284
9
18
17
0
18
10
1
1
3
19
19
18
12
3
1
18
0
1
333282K
71
Parts
Low Pressure Circulating Valve Manifold Kit Part Quantities
Kit No.
Reference Numbers
1
2
3
4
5
6
7
8
10
12
13
14
15
16
17
18
19
22
24Y937
1
2
1
0
2
2
1
1
3
4
4
2
0
3
1
1
0
1
24Y939
2
4
2
1
4
3
1
1
3
6
6
3
3
0
1
3
2
1
24Y941
2
4
3
0
4
3
1
1
3
8
8
4
3
0
1
1
0
1
24Y943
3
6
4
1
6
4
1
1
3
10
10
5
3
3
1
3
2
1
24Y945
3
6
5
0
6
4
1
1
3
11
11
6
3
3
1
1
0
1
24Y947
4
8
6
1
8
5
1
1
3
14
14
7
6
0
1
3
2
1
24Y949
4
8
7
0
8
5
1
1
3
16
16
8
6
0
1
1
0
1
24Y951
5
10
8
1
10
6
1
1
3
18
18
9
6
3
1
3
2
1
24Y953
5
10
9
0
10
6
1
1
3
20
20
10
6
3
1
1
0
1
26A273
6
12
10
1
12
7
1
1
3
22
22
11
9
0
1
3
2
1
26A275
6
12
11
0
12
7
1
1
3
24
24
12
9
0
1
1
0
1
26A605
7
14
12
1
14
8
1
1
3
26
26
13
9
3
1
3
2
1
26A277
7
14
13
0
14
8
1
1
3
28
28
14
9
3
1
1
0
1
26A279
8
16
14
1
16
9
1
1
3
30
30
15
12
0
1
3
2
1
26A281
8
16
15
0
16
9
1
1
3
32
32
16
12
0
1
1
0
1
26A283
9
18
16
1
18
10
1
1
3
34
34
17
12
3
1
3
2
1
26A285
9
18
17
0
18
10
1
1
3
36
36
18
12
3
1
1
0
1
72
333282K
Parts
High Pressure Valve Manifold Kits
Non-Circulating Valve Manifold Kits
Kit No.
Series
Kit Description
Kit No.
Series
Kit Description
24T665
A
20 valves
24T647
A
2 valves
24T666
A
21 valves
24T648
A
3 valves
24T667
A
22 valves
24T649
A
4 valves
24T668
A
23 valves
24T650
A
5 valves
24T669
A
24 valves
24T651
A
6 valves
24T670
A
25 valves
24T652
A
7 valves
24T671
A
26 valves
24T653
A
8 valves
24T672
A
27 valves
24T654
A
9 valves
24T673
A
28 valves
24T655
A
10 valves
24T674
A
29 valves
24T656
A
11 valves
24T675
A
30 valves
24T657
A
12 valves
24T676
A
31 valves
24T658
A
13 valves
A
2 valves
24T659
A
14 valves
24X360 (acidcatalyzed)
24T660
A
15 valves
24T845 (acidcatalyzed)
A
3 valves
24T661
A
16 valves
5 valves
A
17 valves
24T846 (acidcatalyzed)
A
24T662
24T663
A
18 valves
24T664
A
19 valves
333282K
73
Parts
Circulating Valve Manifold Kits
Kit No.
Series
Kit Description
Kit No.
Series
Kit Description
24T692
A
17 valves
24T677
A
2 valves
24T693
A
18 valves
24T678
A
3 valves
24T694
A
19 valves
24T679
A
4 valves
24T695
A
20 valves
24T680
A
5 valves
24T696
A
21 valves
24T681
A
6 valves
24T697
A
22 valves
24T682
A
7 valves
24T698
A
23 valves
24T683
A
8 valves
24T699
A
24 valves
24T684
A
9 valves
24T700
A
25 valves
24T685
A
10 valves
24T701
A
26 valves
24T686
A
11 valves
24T702
A
27 valves
24T687
A
12 valves
24T703
A
28 valves
24T688
A
13 valves
24T704
A
29 valves
24T689
A
14 valves
24T705
A
30 valves
24T690
A
15 valves
24T706
A
31 valves
24T691
A
16 valves
74
333282K
Parts
Valve Manifold Kit Parts
Non-Circulating
Kits
Circulating Kits
333282K
75
Parts
Ref.
No.
Part No.
Description
Ref.
No.
Part No.
Description
1
16N271
MANIFOLD, for circulating
kits
13
24T523
FITTING, fluid; 7/16–20 x
1/4 npt(m)
2
124878
O-RING; FEP encapsulated
fluoroelastomer
14
111328
24T581
VALVE, for non-circulating
kits; includes item 2
CONNECTOR, tube;
10–32(m) x 5/32 in. (4
mm) OD tube
3
15
24T729
VALVE, for circulating kits;
includes item 2
ROD, connecting; 3.290 in.
(84 mm)
16
24T728
ROD, connecting; 1.645 in.
(42 mm)
18
557716
PLUG; 7/16–20
19
104644
PLUG, screw; 10–32 x 0.156
in. (4 mm)
22
24T581
VALVE, solvent, for
circulating kits; includes
item 2
24T583
VALVE, solvent, for
non-circulating acid
compatible kits; includes
item 2
24T582
4
24R052
PLUG, cc valve
5
16N269
RETAINER, nut
6
111457
O-RING; ptfe
7
24T725
PLATE, outlet, manifold
8
24T726
PLATE, end, manifold
10
111820
SCREW, cap, socket head;
10–24 x 0.75 in. (19 mm)
12
104893
O-RING; ptfe
Qty
★
Qty
★
1
★ See the following tables to determine the quantity
of each part in your valve manifold kit.
76
333282K
Parts
High Pressure Non-Circulating Valve Manifold Kit Part Quantities
Kit No.
Reference Numbers
1
2
3
4
5
6
7
8
10
12
13
14
15
16
18
19
24T647
1
2
2
0
2
2
1
1
3
3
3
2
0
3
2
0
24T648
2
4
3
1
4
3
1
1
3
4
4
3
3
0
5
2
24T649
2
4
4
0
4
3
1
1
3
5
5
4
3
0
4
0
24T650
3
6
5
1
6
4
1
1
3
6
6
5
3
3
7
2
24T651
3
6
6
0
6
4
1
1
3
7
7
6
3
3
6
0
24T652
4
8
7
1
8
5
1
1
3
8
8
7
6
0
9
2
24T653
4
8
8
0
8
5
1
1
3
9
9
8
6
0
8
0
24T654
5
10
9
1
10
6
1
1
3
10
10
9
6
3
11
2
24T655
5
10
10
0
10
6
1
1
3
11
11
10
6
3
10
0
24T656
6
12
11
1
12
7
1
1
3
12
12
11
9
0
13
2
24T657
6
12
12
0
12
7
1
1
3
13
13
12
9
0
12
0
24T658
7
14
13
1
14
8
1
1
3
14
14
13
9
3
15
2
24T659
7
14
14
0
14
8
1
1
3
15
15
14
9
3
14
0
24T660
8
16
15
1
16
9
1
1
3
16
16
15
12
0
13
2
24T661
8
16
16
0
16
9
1
1
3
17
17
16
12
0
16
0
24T662
9
18
17
1
18
10
1
1
3
18
18
17
12
3
19
2
24T663
9
18
18
0
18
10
1
1
3
19
19
18
12
3
18
0
24T664
10
20
19
1
20
11
1
1
3
20
20
19
15
0
21
2
24T665
10
20
20
0
20
11
1
1
3
21
21
20
15
0
20
0
24T666
11
22
21
1
22
12
1
1
3
22
22
21
15
3
23
2
24T667
11
22
22
0
22
12
1
1
3
23
23
22
15
3
22
0
24T668
12
24
23
1
24
13
1
1
3
24
24
23
18
0
25
2
24T669
12
24
24
0
24
13
1
1
3
25
25
24
18
0
24
0
24T670
13
26
25
1
26
14
1
1
3
26
26
25
18
3
27
2
24T671
13
26
26
0
26
14
1
1
3
27
27
26
18
3
26
0
24T672
14
28
27
1
28
15
1
1
3
28
28
27
21
0
29
2
24T673
14
28
28
0
28
15
1
1
3
29
29
28
21
0
28
0
24T674
15
30
29
1
30
16
1
1
3
30
30
29
21
3
31
2
24T675
15
30
30
0
30
16
1
1
3
31
31
30
21
3
30
0
24T676
16
32
31
1
32
17
1
1
3
32
32
31
24
0
33
2
24X360
1
1
1
0
2
2
1
1
3
3
3
2
0
3
2
0
24U182
2
4
3
1
4
3
1
1
3
4
4
3
3
0
5
2
24U183
3
6
5
1
6
4
1
1
3
6
6
5
3
3
7
2
333282K
77
Parts
High Pressure Circulating Valve Manifold Kit Part Quantities
Kit No.
Reference Numbers
1
2
3
4
5
6
7
8
10
12
13
14
15
16
18
19
22
24T677
1
2
1
0
2
2
1
1
3
4
4
2
0
3
1
0
1
24T678
2
4
2
1
4
3
1
1
3
6
6
3
3
0
3
2
1
24T679
2
4
3
0
4
3
1
1
3
8
8
4
3
0
1
0
1
24T680
3
6
4
1
6
4
1
1
3
10
10
5
3
3
3
2
1
24T681
3
6
5
0
6
4
1
1
3
12
12
6
3
3
1
0
1
24T682
4
8
6
1
8
5
1
1
3
14
14
7
6
0
3
2
1
24T683
4
8
7
0
8
5
1
1
3
16
16
8
6
0
1
0
1
24T684
5
10
8
1
10
6
1
1
3
18
18
9
6
3
3
2
1
24T685
5
10
9
0
10
6
1
1
3
20
20
10
6
3
1
0
1
24T686
6
12
10
1
12
7
1
1
3
22
22
11
9
0
3
2
1
24T687
6
12
11
0
12
7
1
1
3
24
24
12
9
0
1
0
1
24T688
7
14
12
1
14
8
1
1
3
26
26
13
9
3
3
2
1
24T689
7
14
13
0
14
8
1
1
3
28
28
14
9
3
1
0
1
24T690
8
16
14
1
16
9
1
1
3
30
30
15
12
0
3
2
1
24T691
8
16
15
0
16
9
1
1
3
32
32
16
12
0
1
0
1
24T692
9
18
16
1
18
10
1
1
3
34
34
17
12
3
3
2
1
24T693
9
18
17
0
18
10
1
1
3
36
36
18
12
3
1
0
1
24T694
10
20
18
1
20
11
1
1
3
38
38
19
15
0
3
2
1
24T695
10
20
19
0
20
11
1
1
3
40
40
20
15
0
1
0
1
24T696
11
22
20
1
22
12
1
1
3
42
42
21
15
3
3
2
1
24T697
11
22
21
0
22
12
1
1
3
44
44
22
15
3
1
0
1
24T698
12
24
22
1
24
13
1
1
3
46
46
23
18
0
3
2
1
24T699
12
24
23
0
24
13
1
1
3
48
48
24
18
0
1
0
1
24T700
13
26
24
1
26
14
1
1
3
50
50
25
18
3
3
2
1
24T701
13
26
25
0
26
14
1
1
3
52
52
26
18
3
1
0
1
24T702
14
28
26
1
28
15
1
1
3
54
54
27
21
0
3
2
1
24T703
14
28
27
0
28
15
1
1
3
56
56
28
21
0
1
0
1
24T704
15
30
28
1
30
16
1
1
3
58
58
29
21
3
3
2
1
24T705
15
30
29
0
30
16
1
1
3
60
60
30
21
3
1
0
1
24T706
16
32
30
1
32
17
1
1
3
62
62
31
24
0
3
2
1
78
333282K
Parts
Color Change Control Module Kits
IS Color Change Control Modules
333282K
79
Parts
Ref.
No.
Part No.
Description
Qty
Ref.
No.
Part No.
Description
Qty
301
———
PANEL
1
318
112698
2
302
24T566
BOARD, circuit
1
ELBOW; 1/8 npt(m) x 1/4 in. (6
mm) OD tube
302a
123690
FUSE; 125 mA
1
319
590332
TUBE; polyethylene; 1/4 in. (6
mm) OD
1
303
112324
SCREW, machine, pan head;
4–40 x 0.25 in. (6 mm)
7
320
598095
TUBE; nylon; 5/32 in. (4 mm)
OD
1
304
24U567
COVER
1
321
———
STRAP, tie
2
305
119162
CONNECTOR, 6–position
6
322
———
FERRULE
★
307
116343
SCREW, ground; M5 x 0.8
1
324
109193
123691
HOLDER, fuse
1
ELBOW, connector; 10–32 (m)
x 5/32 in. (4 mm) OD tube
★
308
309
15T636
MANIFOLD
2
331
16U743
SPACER
6
310
121324
SOLENOID
★
332
16U744
PLATE, non-conductive
1
311
16M007
SCREW, machine, serrated
head; 10–32 x 0.5 in. (13 mm)
4
333
16U745
PLATE, ground
1
334
16U746
SCREW, pan-head; 4–40
3
312
103833
SCREW, machine, pan head;
10–32 x 0.375 in. (10 mm)
4
335
16W501
LABEL, instructions
1
313
121628
SCREW, self-sealing; 4–40 x
0.25 in. (6 mm)
★
336
———
NUT, jam
2
339
102794
NUT, hex
7
315
100139
PLUG, pipe; 1/8 npt
3
316
C06061
MUFFLER
2
317
115671
FITTING, connector; 1/8 npt(m)
x 1/4 in. (6 mm) OD tube
1
80
★ See the following table to determine the quantity of
each part in your control module kit.
Parts labeled — — — are not available separately.
333282K
Parts
Table 6 Custom Valve Mapping Color Change Kits
Kit No.
Solenoid
Valves
5/32 in. Tubing
(598095)
Low and High
Pressure Valve
Control Modules
25D328
4
24 ft.
25D313
25D329
5
30 ft.
25D314
25D474
6
36 ft.
25D315
25D475
7
42 ft.
25D316
25D476
8
48 ft.
25D317
25D477
9
54 ft.
25D318
25D478
10
60 ft.
25D319
25D479
11
66 ft.
25D320
25D480
12
72 ft.
25D321
25D481
13
78 ft.
25D322
25D482
14
84 ft.
25D323
25D483
15
90 ft.
25D324
25D484
16
96 ft.
25D325
25D485
17
102 ft.
25D326
25D486
18
108 ft.
25D327
333282K
CAN Cable
(15V206)
10 ft.
1/4 in. Tubing
(590332)
6 ft.
81
Parts
IS Control Module Part Quantities
Find your module kit no. in the left column and the desired reference number in the top row to find the part
quantity used in your control module kit.
Kit No.
Kit
Description
Solenoid
(310)
Plug (313)
Tube (320)
Ferrule (322)
Connector
Fitting (324)
24T571
2 color and
2 catalyst
6
24
30 ft (9.1 m)
12
6
24T572
4 color and
2 catalyst
8
20
40 ft (12.2 m)
16
8
24T573
6 color and
2 catalyst
10
16
50 ft (15.2 m)
20
10
24T574
8 color and
2 catalyst
12
12
60 ft (18.3 m)
24
12
24T774
12 color and
2 catalyst;
13–24 color
16
4
80 ft (24.4 m)
32
16
24T775
4 color and
4 catalyst
10
16
50 ft (15.2 m)
20
10
24T776
6 color and
4 catalyst
12
12
60 ft (18.3 m)
24
12
24T777
8 color and
4 catalyst
14
8
70 ft (21.3 m)
28
14
24T778
12 color and
4 catalyst;
13–30 color
18
0
90 ft (27.4 m)
36
18
24T779
13–18 color
6
24
30 ft. (9.1 m)
12
6
82
333282K
Parts
Expansion Kits
To add colors/catalysts, order the correct IS Expansion Kit.
IS Expansion Kits
The following kits are available to add color valves in an IS area. Order a kit without a manifold if you have
room for a valve on an existing manifold. Order a kit with a manifold if all ports on your existing manifolds have
valves already. See Install an Expansion Kit, page 34 for instructions.
Low Pressure Expansion Kits
Kit No.
Kit Description
High Pressure Expansion Kits
Kit No.
Kit Description
Without Manifold
Without Manifold
24T449
One non-circulating valve (replaces a
plug). Includes valve, IS solenoid, fittings,
and tubing.
24T712
One non-circulating valve (replaces a
plug). Includes valve, IS solenoid, fittings,
and tubing.
24T450
One circulating valve (replaces a plug).
Includes valve, IS solenoid, fittings, and
tubing.
24T713
One circulating valve (replaces a plug).
Includes valve, IS solenoid, fittings, and
tubing.
24T519
One log-pressure plug.
24T723
One high-pressure plug.
With Manifold
With Manifold
26A058
(sst
manifold)
Manifold with one non-circulating valve.
Includes valve, plug, IS solenoid, fittings,
and tubing.
24T714
Manifold with one non-circulating valve.
Includes valve, plug, IS solenoid, fittings,
and tubing.
26A059
(sst
manifold)
Manifold with one circulating valve.
Includes valve, plug, IS solenoid, fittings,
and tubing.
24T715
Manifold with one circulating valve.
Includes valve, plug, IS solenoid, fittings,
and tubing.
26A054
(sst
manifold)
Manifold with two non-circulating valves.
Includes valves, IS solenoids, fittings, and
tubing.
24T716
Manifold with two non-circulating valves.
Includes valves, IS solenoids, fittings, and
tubing.
26A055
(sst
manifold)
Manifold with two circulating valves.
Includes valves, IS solenoids, fittings, and
tubing.
24T717
Manifold with two circulating valves.
Includes valves, IS solenoids, fittings, and
tubing.
SST Manifold Without Valves
Air Purge/Air Chop Kits
24Y989
Manifold with fittings for non-circulating
valves. Includes fittings, connecting rods,
and o-rings. Also order two solenoid kits
(121324), one for each valve.
26C300
Air valve for a stack with an open valve
port. Includes valves, retainer. o-rings,
tubing, fittings, connectors, and air
regulator.
24Y990
Manifold with fittings for circulating valves.
Includes fittings, connecting rods, and
o-rings. Also order two solenoid kits
(121324), one for each valve.
26C302
Stainless steel manifold with air valve
and valve plug. Includes valves, retainer.
o-rings, tubing, fittings, connectors, and air
regulator.
Air Purge/Air Chop Kits
26C299
Air valve for a stack with an open valve
port. Includes valves, retainer. o-rings,
tubing, fittings, connectors, and air
regulator.
26C301
Stainless steel manifold with air valve
and valve plug. Includes valves, retainer.
o-rings, tubing, fittings, connectors, and air
regulator.
333282K
83
Parts
High Pressure Acid-Compatible Expansion Kits
Kit No.
Kit Description
Kit No.
Kit Description
24T719
Manifold with one non-circulating
acid-compatible valve. Includes valve,
plug, IS solenoid, fittings, and tubing.
24T720
Manifold with two non-circulating
acid-compatible valves. Includes valves,
IS solenoids, fittings, and tubing.
Without Manifold
24T718
One non-circulating acid-compatible valve
(replaces a plug). Includes valve, IS
solenoid, fittings, and tubing.
With Manifold
Air/Solvent Chop Expansion Kits
To add the capability to purge the spray device with an air/solvent chop, order the correct Air Purge Valve Kit.
Air Purge Valve Kits
The following kits are available to provide an air purge valve, used to perform air/solvent chop to purge a spray
device. Order a kit without a manifold if you have room for a valve on an existing manifold. Order a kit with a
manifold if all ports on your existing manifolds have valves already. If you plan on using an existing valve,
order just the air supply kit. See Connect the Air Purge Valve, page 26 for instructions.
Low Pressure Kits
Kit No.
High Pressure Kits
Kit Description
Without Manifold
26A309
Kit Description
Without Manifold
One non-circulating valve
(replaces a plug). Includes valve,
IS solenoid, fittings, tubing, air
regulator, and air supply valves.
With Manifold
26A310
(sst manifold)
Kit No.
26A333
One non-circulating valve
(replaces a plug). Includes valve,
IS solenoid, fittings, tubing, air
regulator, and air supply valves.
With Manifold
Manifold with one non-circulating
valve. Includes valve, plug,
IS solenoid, fittings, tubing, air
regulator, and air supply valves.
26A334
(sst manifold)
Manifold with one non-circulating
valve. Includes valve, plug,
IS solenoid, fittings, tubing, air
regulator, and air supply valves.
Air Supply Kit
For use with both low pressure and high pressure
systems. Order this kit if using an existing valve as
an air purge valve.
84
Kit No.
Kit Description
26A311
Air regulator, air supply valves,
and tubing.
333282K
Parts
Hose Selection
Hose Selection Tool
Use this chart to determine the proper size hoses
for your mix ratio and viscosity., then select hoses
for your application.
NOTE: Shaded areas may use hose sizes from either
of the two adjacent areas.
NOTE: Always use Graco hoses.
Recommended Hose Sizes (internal diameter) for A and B
20 - 50
18
3/8 ʺ A
1/8 ʺ B
16
14
3/8 ʺ A
1/4 ʺ B
12
10
Mix
Ratio
(X:1)
8
1/4 ʺ A
1/4 ʺ B
6
4
2
0
10:1
Thick Resin (A)
1/4 ʺ A
3/8 ʺ B
7.5:1
5:1
2.5:1
1:1
1:2.5
Equal Viscosities
Thin Catalyst (B)
1:5
1:7.5
1:10
Thin Resin (A)
Thick Catalyst (B)
Viscosity Ratio (Resin [A] : Catalyst [B]
333282K
85
Parts
1/4 in. (6 mm) ID Hoses
Application
Material
MoistureLok
Catalyst
Nylon
Resin
Nylon
Pressure
Maximum Fluid Working
Pressure
Length
15 ft
(4.6 m)
25 ft
(7.6 m)
50 ft
(15.2 m)
High and
Low
2000 psi (13.8 MPa, 138
bar)
947078
24T134
24T135
Low
225 psi (1.6 MPa, 16 bar)
17C967
24T266
24T267
High
4100 psi (28.3 MPa, 283
bar)
238825
239107
239111
Low
225 psi (1.6 MPa, 16 bar)
17C967
24T266
24T267
High
4100 psi (28.3 MPa, 283
bar)
238825
239107
239111
Low
225 psi (1.6 MPa, 16 bar)
17C967
24T266
24T267
Solvent
Nylon
High
4100 psi (28.3 MPa, 283
bar)
238825
239107
239111
Atomizing
Air
Nylon
Low
225 psi (1.6 MPa, 16 bar)
17C967
24T194
24T195
86
333282K
Dimensions
Dimensions
Figure 25 IS Control Module
A
B
C
D
E
F
16.57 in. (421
mm)
8.22 in. (209
mm)
15.07 in. (383
mm)
6.70 in. (170
mm)
0.31 in. (8 mm)
4.52 in. (115
mm)
T
U
V
3.84 in. (98
mm)
11.44 in. (291
mm)
0.312 in. (8
mm) diameter
333282K
87
Dimensions
Figure 26 IS Valve Manifold Bracket
A
B
C
D
E
F
5.63 in (168
mm)
1.92 in (49 mm)
3.35 in (85 mm)
1.80 in (46 mm)
1.32 in (34 mm)
0.65 in. (17
mm)
G
H
J
K
L
M
0.24 in (6 mm)
1.00 in (25 mm)
0.88 in (22 mm)
0.40 in (10 mm)
0.40 in (10 mm)
0.11 in (3 mm)
N
P
4 x 0.28 in (7
mm)
2 x 0.41 in (10
mm)
88
333282K
Dimensions
Figure 27 Remote Mix Manifold Bracket
A
B
C
D
E
F
3.00 in (76 mm)
1.45 in (37 mm)
2.00 in (51 mm)
1.05 in (27 mm)
2.50 in (64 mm)
0.50 in (13 mm)
G
H
J
K
1.25 in (32 mm)
0.11 (3 mm)
4 x 0.22 in (6
mm)
2 x 0.41 (10
mm)
333282K
89
Technical Data
Technical Data
Color Change Kits
Metric
U.S.
Maximum fluid working
pressure:
Low pressure kits
300 psi
2.1 MPa, 21 bar
High pressure kits
1500 psi
10.5 MPa, 105 bar
100 psi
0.7 MPa, 7.0 bar
85–100 psi
0.6–0.7 MPa, 6.0–7.0 bar
Maximum working air
pressure:
Air supply:
20–5000 centipoise
Viscosity range of fluid:
Fluid inlet size:
1/4 npt(m)
Fluid outlet size:
1/4 npt(m)
Air inlet size:
5/32 in. OD tube
4 mm OD tube
Wetted parts:
Valve manifold
Glass-filled polyphenylene sulfide, 316 SST, PTFE, chemically resistant
o-rings, FEP encapsulated fluoroelastomer o-rings
Valve
See valve manual 332454.
U.S.
Metric
2K Low pressure kit
(25D543)
100 psi
0.7 MPa, 7.0 bar
2K High pressure kit
(25D605)
1500 psi
10.5 MPa, 105 bar
3K Low pressure kit
(26C288)
100 psi
0.7 MPa, 7.0 bar
3K High pressure kit
(26C289)
1500 psi
10.5 MPa, 105 bar
Mix Manifold Kits
Maximum fluid working
pressure:
Viscosity range of fluid:
20–5000 centipoise
Fluid inlet size:
1/4 npt(m)
Fluid outlet size:
1/4 npt(m)
Wetted parts:
90
Low pressure kits
303, 304, and 316 SST; PTFE; Acetol; FFKM
High pressure kits
316 SST; PTFE; Acetol; FFKM
333282K
California Proposition 65
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov.
333282K
91
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace
free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of
these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 333282
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
2014,, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Copyright 2014
www.graco.com
Revision K, July 2022

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