Graco 333024L, Reactor 2 E-30 and E-XP2 Proportioning Systems, Repair, Parts Owner's Manual

Add to my manuals
110 Pages

advertisement

Graco 333024L, Reactor 2 E-30 and E-XP2 Proportioning Systems, Repair, Parts Owner's Manual | Manualzz

Repair-Parts

333024L

EN

PROVEN QUALITY. LEADING TECHNOLOGY.

WWLL DD

Warnings ............................................................. 3

Important Isocyanate Information........................... 7

Models................................................................. 9

Approvals........................................................... 11

Accessories........................................................ 11

Supplied Manuals ............................................... 12

Related Manuals ................................................ 12

Troubleshooting.................................................. 13

Troubleshoot Errors ..................................... 13

Pressure Relief Procedure .................................. 48

Shutdown........................................................... 49

Flushing ............................................................. 51

Repair................................................................ 52

Before Beginning Repair............................... 52

Flush Inlet Strainer Screen ........................... 52

Change Pump Lubricant ............................... 53

Clean Flow Meter......................................... 54

Remove Pump............................................. 55

Install Pump ................................................ 57

Repair Drive Housing ................................... 57

Repair Electric Motor.................................... 60

Repair Circuit Breaker Module ...................... 61

Replace Fluid Inlet Sensor............................ 62

Replace Flow Meter ..................................... 62

Replace Pressure Transducers ..................... 62

Replace Fans .............................................. 63

Repair Primary Heater.................................. 65

Repair Heated Hose..................................... 69

Repair Fluid Temperature Sensor

(FTS) ............................................. 72

Replace Power Supply ................................. 75

Replace Surge Protector .............................. 75

Replace Advanced Display Module

(ADM) ............................................ 75

Replace Motor Control Module (MCM) ........... 76

Software Update Procedure.......................... 76

Replace Temperature Control Module

(TCM) ............................................ 76

Parts.................................................................. 77

Electrical Schematics .......................................... 99

Reactor 2 Repair Spare Parts Reference ........... 102

Performance Charts.......................................... 103

Technical Specifications.................................... 106

Notes ............................................................. 108

Graco Extended Warranty for Reactor® 2

Components ....................................... 109

2 333024L

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not expose to rain. Store indoors.

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.

• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:

• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.

• Protective eyewear and hearing protection.

333024L 3

4

Warnings

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

333024L

333024L

Warnings

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

solvent manufacturer’s MSDSs and recommendations.

5

6

Warnings

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

333024L

Isocyanates (ISO) are catalysts used in two component materials.

Important Isocyanate Information

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material, which could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.

• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.

• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recommended:

333024L 7

8

Important Isocyanate Information

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and SDS.

Exposure to moisture (such as humidity) will cause

ISO to partially cure, forming small, hard, abrasive crystals that become suspended in the fluid.

Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage to equipment. To prevent cross-contamination:

B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

Partially cured ISO will reduce performance and the life of all wetted parts.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere.

• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with

ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

crystallization varies depending on the blend of ISO, the humidity, and the temperature.

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

333024L

Models

All elite systems include fluid inlet sensors, ratio monitoring, and Xtreme-Wrap 50 ft (15 m) heated hose. For part numbers, see

Accessories, page 11

272010

2000 (14, 140)

0.0272 (0.1034)

30 (13.5)

272011

2000 (14, 140)

0.0272 (0.1034)

30 (13.5)

272110

2000 (14, 140)

0.0272 (0.1034)

30 (13.5)

272111

2000 (14, 140)

0.0272 (0.1034)

30 (13.5)

(Gun Part No.)

(Gun Part No.)

(Gun Part No.)

Load † ◊ 17,900 23,000 17,900 23,000

200

–240

VAC

200

–240

VAC

3Ø∆

50

350

–415

VAC

3ØY

34

200

–240

VAC

200

–240

VAC

3Ø∆

100 62

350

–415

VAC

3ØY

35

200

–240

VAC

78

200

–240

VAC

3Ø∆

50

350

–415

VAC

3ØY

34

200

–240

VAC

200

–240

VAC

3Ø∆

100 62

350

–415

VAC

3ØY

35

AP2010

(246102)

CS2010

(CS02RD)

AH2010

(246102)

CH2010

(CS02RD)

AP2011

(246102)

CS2011

(CS02RD)

AH2011

(246102)

CH2011

(CS02RD)

P22010

(GCP2R2)

PH2010

(GCP2R2)

P22011

(GCP2R2)

PH2011

(GCP2R2)

24K240 24K240 24K240 24K240

AP2110

(246102)

CS2110

(CS02RD)

AH2110

(246102)

CH2110

(CS02RD)

P22110

(GCP2R2)

PH2110

(GCP2R2)

24Y240 24Y240

AP2111

(246102)

CS2111

(CS02RD)

AH2111

(246102)

CH2111

(CS02RD)

P22111

(GCP2R2)

PH2111

(GCP2R2)

24Y240 24Y240

24K240 (scuff guard)

24Y240 (Xtreme-Wrap)

***

246050 246050

Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less.

Total system watts used by system, based on maximum heated hose length for each unit.

• E–30 and E–XP2 series: 310 ft (94.5 m) maximum heated hose length, including whip hose.

See

Approvals, page 11 .

Ø

Y

246050

246050

Packages include gun, heated hose, and whip hose. Elite packages also include ratio monitoring and fluid inlet sensors.

Low line input voltage will reduce power available and heaters will not perform at full capacity.

Phase

DELTA

WYE

333024L 9

Models

All elite systems include fluid inlet sensors and Xtreme-Wrap 50 ft (15 m) heated hose. For part numbers, see

Accessories, page 11

272012

3500 (24.1, 241)

0.0203 (0.0771)

2 (7.6)

Load † ◊ 23,000

200–240

VAC 1Ø

100

200–240

VAC 3Ø∆

62

350–415

VAC 3ØY

35

272112

3500 (24.1, 241)

0.0203 (0.0771)

2 (7.6)

23,000

200–240

VAC 1Ø

100

200–240

VAC 3Ø∆

62

350–415

VAC 3ØY

35

(Gun Part No.)

(Gun Part No.)

AP2012

(246100)

P22012

(GCP2R1)

24K241

(scuff guard)

246055

*

Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less.

Total system watts used by system, based on maximum heated hose length for each unit.

• E–30 and E–XP2 series: 310 ft (94.5 m) maximum heated hose length, including whip hose.

★ See

Approvals, page 11 .

AP2112

(246100)

P22112

(GCP2R1)

24Y241

(Xtreme-Wrap)

246055

Packages include gun, heated hose, and whip hose. Elite packages also include fluid inlet sensors.

Low line input voltage will reduce power available and heaters will not perform at full capacity.

Ø Phase

∆ DELTA

Y WYE

10 333024L

Intertek approvals apply to proportioners without hoses.

Conforms to ANSI/UL Std. 499

Certified to CAN/CSA Std. C22.2 No. 88

Kit Number Description

24U315

24U314

16X521

Air Manifold Kit (4 outlets)

Wheel and Handle Kit

Graco InSite Extension cable, 24.6

ft (7.5 m)

Approvals

Kit Number Description

24N449

24K207

50 ft (15 m) CAN cable (for remote display module)

Fluid Temperature Sensor (FTS) with RTD

24U174

24K337

15V551

15M483

Remote Display Module Kit

Light Tower Kit

ADM Protective Covers (10 pack)

Remote Display Module Protective

Covers (10 pack)

24M174

121006

24N365

24N748

979200

979201

979202

Drum Level Sticks

150 ft (45 m) CAN cable (for remote display module)

RTD Test Cables (to aid resistance measurements)

Ratio Monitoring Kit

Integrated PowerStation, Tier 4

Final, no air

Integrated PowerStation, Tier 4

Final, 20 cfm

Integrated PowerStation, Tier 4

Final, 35 cfm

333024L 11

Supplied Manuals

The following manuals are shipped with the Reactor

2. Refer to these manuals for detailed equipment information.

333023

333091

333092

Reactor 2 E-30 and E-XP2

Operation

Reactor 2 E-30 and E-XP2 Startup

Quick Guide

Reactor 2 E-30 and E-XP2

Shutdown Quick Guide

The following manuals are for accessories used with the Reactor. Manuals are available at www.graco.com.

333023

309577

Reactor 2 E-30 and E-XP2 Operation

309572

309852

309815

309827

Electric Reactor Displacement Pump,

Repair-Parts

Heated Hose, Instructions-Parts

Circulation and Return Tube Kit,

Instructions-Parts

Feed Pump Kits, Instructions-Parts

Feed Pump Air Supply Kit,

Instructions-Parts

Fusion ™ AP Gun

Fusion ™ CS Gun

Probler ® P2 Gun

309550

312666

313213

3A1905

3A1906

3A1907

332735

332736

3A6738

3A6335

Feed Pump Shutdown Kit,

Instructions-Parts

Light Tower Kit, Instructions-Parts

Remote Display Module Kit,

Instructions-Parts

Air Manifold Kit, Instructions-Parts

Handle and Wheel Kit,

Instructions-Parts

Ratio Monitor Kit, Instructions

Integrated PowerStation, Instructions

12 333024L

Troubleshooting

To troubleshoot the error:

1.

Press the soft key for help with the active error.

To avoid injury due to unexpected machine operation initiated by a remote controller, disconnect the cellular module from the system prior to troubleshooting. Refer to your Reactor app kit manual for instructions.

There are three types of errors that can occur. Errors are indicated on the display as well as by the light tower (optional).

Note

Press or to return to the previously displayed screen.

2.

The QR code screen will be displayed. Scan the QR code with your smartphone to be sent directly to online troubleshooting for the active error code. Otherwise, manually navigate to http://help.graco.com and search for the active error.

A parameter critical to the process has reached a level requiring the system to stop. The alarm needs to be addressed immediately.

A parameter critical to the process has reached a level requiring attention, but not sufficient enough to stop the system at this time.

A parameter that is not immediately critical to the process. The advisory needs attention to prevent more serious issues in the future.

See

Error Codes, page 13

for causes and solutions to each error code.

3.

If no internet connection is available, see

Error Codes, page 13

for each error code.

for causes and solutions

333024L 13

Troubleshooting

See www.help.graco.com for more detail on troubleshooting errors.

occurred, see the Errors screen to view the last 200 errors, with date, time, and description.

Location Type

A1NM MCM Low Motor

Current

Fluid not in system.

System cannot build pressure.

Loose/broken connection.

Bad motor.

No fluid in the pump can cause a low motor current error. Verify:

• Fluid is in pumps.

• Inlet valves are open.

An outlet restriction does not exist.

Verify relief valves are in SPRAY position.

Verify:

• Power connector is tightly connected at MCM port #15.

Confirm wiring is not pulling connector out of proper position.

• Cable insulation or wire is not cut or frayed.

• Wires are tightly torqued in power connector terminals. Test by pulling on individual wires in power connector.

• Cable not damaged at strain relief on motor case.

Disconnect motor power connector at

MCM port #15. Measure resistances at motor power connector.

Must read less than 8 ohms resistance between each pair of motor power leads (M1 to M2,

M1 to M3, M2 to M3). If any readings greater than 8 ohms and previous step ("Loose/broken power connection or motor cable") was verified, then motor may need replacement.

14 333024L

Troubleshooting

A4DA

Location Type

Heater A

A4DB

A4DH

A4NM

A7DA

Heater B

Hose

MCM

Heater A

High Current A Short circuit in heater wiring.

Bad Heater.

Check wiring for touching wires.

Confirm resistance of heater. Heater resistance should be 18–21 Ω for each heater element, 9–12 Ω combined for 10 kW systems, and

6-8 Ω for 15 kW systems. If out of tolerance, replace heater element.

Check wiring for touching wires.

High Current B Short circuit in heater wiring.

Bad Heater.

High Current

Hose

High Motor

Current

Unexpected

Current A

Supply voltage and/or frequency fluctuation may be affecting hose current control.

Generator may be undersized for combination of Reactor and other supporting equipment.

Software bug.

Short circuit of motor wiring.

Motor will not rotate.

Damaged gear train.

Chemical pump is stuck.

Shorted TCM

Confirm resistance of heater. Heater resistance should be 9-12 Ω for 10 kW systems and 6-8 Ω for 15 kW systems. If out of tolerance, replace heater.

Measure voltage and frequency at system disconnect switch and confirm they are stable.

Use continuous-run compressor with head-unloader.

Turn off unnecessary loads connected to generator.

A bug identified in software can cause nuisance triggering of this error, especially when running at high pressure and low flow rates. Upgrade system to the latest system software.

Check wiring to the motor to ensure no bare wires are touching and that no wires are shorted to ground.

Remove pump gear housings from motor and check that motor shaft rotates freely in direction indicated on motor housing.

Check pump gear trains for damage and repair or replace as necessary.

Repair or replace chemical pump.

If error cannot be cleared or regenerates consistently, replace module.

333024L 15

Troubleshooting

A7DB

Location Type

Heater B

A7DH

A8DA

A8DB

A8DH

Hose

Heater A

Heater B

Hose

Unexpected

Current B

Shorted TCM

Unexpected

Current Hose

Shorted TCM

No Current A

No Current B

No Current

Hose

Tripped circuit breaker.

Loose/broken connection.

Tripped circuit breaker.

Loose/broken connection.

Tripped circuit breaker.

Loose/broken connection.

If error cannot be cleared or regenerates consistently, replace module.

If error cannot be cleared or regenerates consistently, replace module.

Visually check circuit breaker for a tripped condition.

Check heater wiring for loose wires.

Visually check circuit breaker for a tripped condition.

Check heater wiring for loose wires.

Visually check circuit breaker for a tripped condition.

Check heater wiring for loose wires.

16 333024L

Troubleshooting

Location Type

CACM MCM MCM Communication Error

Cross threaded

CAN cable.

No 24 VDC supply to module.

Module does not have software.

Loose or broken

CAN cable.

Dial set to wrong position.

Software mismatch between modules.

CAN cables carry 24 V dc power and communication between modules.

A cross threaded CAN cable connector may cause problems with communication and/or power to modules. Carefully check for cross threaded CAN connections on the

MCM and on other modules.

Green light on each module should be lit. If green light is not lit, check to make sure each CAN cable connection is not cross threaded and is tight.

Verify the power supply is outputting

24 V dc. If not, check power supply wiring. If wiring is okay, replace the power supply.

Insert a software upgrade token into the ADM and cycle the power.

Make certain to wait until the upload is complete before removing the token. For more information on loading software, refer to module programming manual 3A1244.

Check the CAN cables running between GCA modules. Check for cross threading and tighten if needed.

If the problem still persists, grasp the cable near the connector, move it around, and watch the flashing yellow light on the GCA modules. If the yellow light stops flashing, replace the CAN cable.

Ensure the MCM dial is set to the correct position (E-30: dial position =

2, E-XP2: dial position = 3).

Installing a new module in the system, or swapping in a module from another system, may cause a software mismatch. Update software in all modules by following the procedure in your system's manual.

Make certain to wait until the upload is complete before removing the token. For more information on loading software, refer to module programming manual 3A1244.

333024L 17

Troubleshooting

Location Type

CACT TCM TCM Communication Error

Cross threaded

CAN cable.

Software mismatch between modules.

No 24 VDC supply to module.

Module does not have software.

Loose or broken

CAN cable.

CAN cables carry 24 V dc power and communication between modules.

A cross threaded CAN cable connector may cause problems with communication and/or power to modules. Carefully check for cross threaded CAN connections on the

TCM and on other modules.

Installing a new module in the system, or swapping in a module from another system, may cause a software mismatch. Update software in all modules by following the procedure in your system's manual.

Make certain to wait until the upload is complete before removing the token. For more information on loading software, refer to module programming manual 3A1244.

Green light on each module should be lit. If green light is not lit, check to make sure each CAN cable connection is not cross threaded and is tight.

Verify the power supply is outputting

24 V dc. If not, check power supply wiring. If wiring is okay, replace the power supply.

Insert a software upgrade token into the ADM and cycle the power.

Make certain to wait until the upload is complete before removing the token. For more information on loading software, refer to module programming manual 3A1244.

Check the CAN cables running between GCA modules. Check for cross threading and tighten if needed.

If the problem still persists, grasp the cable near the connector, move it around, and watch the flashing yellow light on the GCA modules. If the yellow light stops flashing, replace the CAN cable.

18 333024L

Troubleshooting

Location Type

DADX MCM

DE0X

EVCH

EAUX

EVUX

MCM

ADM

ADM

ADM

Pump

Runaway

Flow rate is too large.

Mix chamber too large for system selected. Use mix chamber rated for system.

Ensure the system has chemical and the feed pumps are operating correctly.

No material in pumps. Verify pumps are supplying chemical. If necessary, replace or refill drums.

Inlet ball valves are closed. Open ball valves.

Check wiring between cycle switch and MCM, Port 12.

Cycle Switch

Error

Switch disconnect or cable damaged.

The switch is faulty.

Manual Hose

Mode Enabled

Missing or out of place cycle switch magnet.

Manual hose mode has been enabled in

System Setup screen.

USB Busy USB drive has been inserted into the ADM.

USB disabled USB download/uploads are disabled.

Measure resistance between pin 3 and 4, Normally switch is open, and resistance is very high (open circuit).

With cycle switch magnet near switch

(contacts closed), normal resistance is less than 1 ohm.

Check presence and position of cycle switch magnet on output crank arm.

Install a functioning fluid temperature sensor (FTS) on the hose. Manual hose mode will automatically turn off.

Do not remove USB drive until download/upload is complete.

Enable USB download/uploads on the Advanced Setup screen before inserting a USB drive.

333024L 19

Troubleshooting

F9DX

Location Type

MCM

F9FA

F9FB

H2MA

H2MB

H2MH

H3MA

H3MB

ADM

ADM

Heater A

Heater B

Hose

Heater A

Heater B

High

Pressure/Flow

Cutback

Flow Cutback

Low Inlet

Pressure

(A-side)

Flow Cutback

Low Inlet

Pressure

(B-side)

Low

Frequency A

Low

Frequency B

Low

Frequency

Hose

High

Frequency A

High

Frequency B

Machine is operating above pressure/flow rating.

Motor or motor control temperature is too high.

Mix chamber is too large for set pressure.

Set pressure is too high for given mix chamber.

Reference the pressure/flow performance chart in the operation manual and decrease the mix chamber size or set pressure accordingly.

Applies to Advanced Display Module

(ADM) software 16N725 (all versions) and 17A157 (version 1.01.001 only):

• For these specific software releases, the causes for the codes

F9DX, T3NM and T3CM were combined and all triggered the code F9DX. ADM software more recent than 17A517 1.01.001 splits these three codes apart.

• For all causes/solutions, see T3NM and/or T3CM.

Increase the A-side (ISO) feed pump pressure.

A-side (ISO) inlet pressure is too low.

A-side (ISO) inlet flow is too low.

B-side (RES) inlet pressure is too low.

B-side (RES) inlet flow is too low.

Line frequency is below 45 Hz

Line frequency is below 45 Hz

Line frequency is below 45 Hz

Install a larger A-side (ISO) feed pump.

Increase the B-side (RES) feed pump pressure.

Install a larger B-side (RES) feed pump.

Ensure line frequency of incoming power is between 45 and 65 Hz.

Ensure line frequency of incoming power is between 45 and 65 Hz.

Ensure line frequency of incoming power is between 45 and 65 Hz.

Line frequency is above 65 Hz

Line frequency is above 65 Hz

Ensure line frequency of incoming power is between 45 and 65 Hz.

Ensure line frequency of incoming power is between 45 and 65 Hz.

20 333024L

Troubleshooting

Location Type

H3MH Hose

K8NM

L1AX

L1BX

MMUX

MCM

ADM

ADM

USB

High

Frequency

Hose

Locked Rotor

Motor

Line frequency is above 65 Hz

Software bug.

Ensure line frequency of incoming power is between 45 and 65 Hz.

A bug exists in older motor control software that may falsely trigger this error code when there is neither a locked rotor, nor mechanical issues or damage to the proportioner motor.

Upgrade software to system version

2.01.001 (Motor Control Module

2.01.001) or greater.

Repair or replace chemical pump.

Chemical pump is stuck.

Damaged gear train.

Motor will not rotate.

Low Chemical

Level A

Low Chemical

Level B

Maintenance

Due - USB

Low material level.

Low material level.

USB logs have reached a level where data loss will occur if logs are not downloaded.

Check pump gear trains for damage and repair or replace as necessary.

Remove pump gear housings from motor and check that motor shaft rotates freely in direction indicated on motor housing.

Refill material and update drum level on ADM Maintenance screen.

Alarm can be disabled on the System

Setup screen.

Refill material and update drum level on ADM Maintenance screen.

Alarm can be disabled on the System

Setup screen.

Insert a USB drive into the ADM and download all logs.

333024L 21

Troubleshooting

P0AX

Location Type

MCM

P0BX

P1FA

MCM

MCM

Pressure

Imbalance A

High

Pressure

Imbalance B

High

Low Inlet

Pressure A

Pressure difference between A and

B material is greater than the defined value.

Pressure imbalance is defined too low.

Out of material.

Feed system defective.

Fluid leaking from heater inlet rupture disk.

Ensure material flow is equally restricted on both material lines.

Ensure that the pressure imbalance value, on the System Setup screen, is at an acceptable maximum pressure to prevent unnecessary alarms and abort dispenses.

Fill tanks with material

Check feed pump and hoses for blockage. Check that feed pumps have correct air pressure.

Check if heater and PRESSURE

RELIEF/SPRAY valve are plugged.

Clear. Replace rupture disk. Do not replace with a pipe plug.

Ensure material flow is equally restricted on both material lines.

Pressure difference between A and

B material is greater than the defined value.

Pressure imbalance is defined too low.

Out of material.

Feed system defective.

Fluid leaking from heater inlet rupture disk.

Ensure that the pressure imbalance value, on the System Setup screen, is at an acceptable maximum pressure to prevent unnecessary alarms and abort dispenses.

Fill tanks with material

Check feed pump and hoses for blockage. Check that feed pumps have correct air pressure.

Check if heater and PRESSURE

RELIEF/SPRAY valve are plugged.

Clear. Replace rupture disk. Do not replace with a pipe plug.

Ensure that inlet pressure to the pump is sufficient.

Inlet pressure lower than defined value.

Value defined too high.

Ensure that the low pressure alarm level defined on the System Setup screen is acceptable.

22 333024L

Troubleshooting

P1FB

Location Type

MCM

P2FA

P2FB

P4AX

P4BX

MCM

MCM

MCM

MCM

Low Inlet

Pressure B

Low Inlet

Pressure A

Low Inlet

Pressure B

High Pressure

A

High Pressure

B

System pressurized before allowing heat to reach setpoint.

Bad pressure transducer.

E-XP2 system configured as

E-30.

System pressurized before allowing heat to reach setpoint.

Bad pressure transducer.

E-XP2 system configured as

E-30.

Inlet pressure lower than defined value.

Value defined too high.

Inlet pressure lower than defined value.

Value defined too high.

Inlet pressure lower than defined value.

Value defined too high.

Ensure that inlet pressure to the pump is sufficient.

Ensure that the low pressure alarm level defined on the System Setup screen is acceptable.

Ensure that inlet pressure to the pump is sufficient.

Ensure that the low pressure alarm level defined on the System Setup screen is acceptable.

Ensure that inlet pressure to the pump is sufficient.

Ensure that the low pressure alarm level defined on the System Setup screen is acceptable.

Pressure in the hose and pumps will increase as the system heats up.

Turn on heat and allow all zones to reach the temperature setpoint before turning on the pumps.

Verify the ADM pressure reading and the analog gauges at the manifold.

Alarm level is lower for E-30 than for

E-XP2. Ensure dial on MCM is set to position "3" for E-XP2.

Pressure in the hose and pumps will increase as the system heats up.

Turn on heat and allow all zones to reach the temperature setpoint before turning on the pumps.

Verify the ADM pressure reading and the analog gauges at the manifold.

Alarm level is lower for E-30 than for

E-XP2. Ensure dial on MCM is set to position "3" for E-XP2.

333024L 23

Troubleshooting

P4FA

Location Type

ADM

P4FB

P6AX

P6BX

ADM

MCM

MCM

High Inlet

Pressure

(A-side)

High Inlet

Pressure

(B-side)

Pressure

Sensor Error

A

Pressure

Sensor Error

B

The A-side (ISO) pump inlet ball or seat is damaged.

The A-side

(ISO) material is expanding between the material drum and the proportioner.

The B-side (RES) pump inlet ball or seat is damaged.

The B-side

(RES) material is expanding between the material drum and the proportioner.

Loose/bad connection.

Replace the A-side (ISO) pump inlet ball and seat.

To avoid thermal expansion, condition the A-side (ISO) material drum to the same ambient temperature as the proportioner.

Replace the B-side (RES) pump inlet ball and seat.

To avoid thermal expansion, condition the B-side (RES) material drum to the same ambient temperature as the proportioner.

Bad sensor.

Loose/bad connection.

Bad sensor.

Check to ensure the pressure transducer is properly installed and all wires are properly connected.

Check if the error follows the transducer. Disconnect transducer cables from the MCM (connectors 6 and 7). Reverse A and B connections and check if the errors follows. If the error follows the transducer, replace the pressure transducer.

Check to ensure the pressure transducer is properly installed and all wires are properly connected.

Check if the error follows the transducer. Disconnect transducer cables from the MCM (connectors 6 and 7). Reverse A and B connections and check if the errors follows. If the error follows the transducer, replace the pressure transducer.

24 333024L

Troubleshooting

P6FA

Location Type

MCM

P6FB

P7AX

MCM

MCM

Pressure

Sensor Error

Inlet A

Pressure

Sensor Error

Inlet B

Pressure

Imbalance A

High

Inlet sensors not installed.

Loose/bad connection.

Bad sensor.

Inlet sensors not installed.

Loose/bad connection.

Bad sensor.

If inlet sensors are not installed, inlet sensors should be disabled on the

System Setup screen.

Check to ensure inlet sensor is properly installed and all wires are properly connected.

Check if the error follows the inlet sensor. Disconnect inlet sensor cables from the MCM (connectors 8 and 9). Reverse A and B connections and check if the errors follows. If the error follows the sensor, replace the inlet sensor.

If inlet sensors are not installed, inlet sensors should be disabled on the

System Setup screen.

Check to ensure inlet sensor is properly installed and all wires are properly connected.

Check if the error follows the inlet sensor. Disconnect inlet sensor cables from the MCM (connectors 8 and 9). Reverse A and B connections and check if the errors follows. If the error follows the sensor, replace the inlet sensor.

Ensure material flow is equally restricted on both material lines.

Pressure difference between A and

B material is greater than the defined value.

Pressure imbalance is defined too low.

Out of material.

Feed system defective.

Fluid leaking from heater inlet rupture disk.

Ensure that the pressure imbalance value, on the System Setup screen, is at an acceptable maximum pressure to prevent unnecessary alarms and abort dispenses.

Fill tanks with material

Check feed pump and hoses for blockage. Check that feed pumps have correct air pressure.

Check if heater and PRESSURE

RELIEF/SPRAY valve are plugged.

Clear. Replace rupture disk. Do not replace with a pipe plug.

333024L 25

Troubleshooting

P7BX

Location Type

MCM

R1D0 ADM

Pressure

Imbalance B

High

Low Ratio/Low

Flow (A-side)

Pressure difference between A and

B material is greater than the defined value.

Pressure imbalance is defined too low.

Out of material.

Feed system defective.

Fluid leaking from heater inlet rupture disk.

Damaged A-side

(ISO) pump.

Ensure material flow is equally restricted on both material lines.

Ensure that the pressure imbalance value, on the System Setup screen, is at an acceptable maximum pressure to prevent unnecessary alarms and abort dispenses.

Fill tanks with material

Check feed pump and hoses for blockage. Check that feed pumps have correct air pressure.

Check if heater and PRESSURE

RELIEF/SPRAY valve are plugged.

Clear. Replace rupture disk. Do not replace with a pipe plug.

Inspect the A-side (ISO) pump for damage. If necessary, replace the pump.

Inspect the fluid lines for leaking

A-side chemical (ISO).

Fluid leak between the

A-side pump and the meter.

Damaged

A-side (ISO) recirculation valve.

Damaged A-side

(ISO) flow meter.

The A-side material drum is empty.

Cavitation on the A-side (ISO) pump.

Replace the A-side (ISO) recirculation valve.

Replace the A-side (ISO) flow meter.

Replace the A-side (ISO) material drum.

Increase the A-side (ISO) feed pump pressure.

26 333024L

Troubleshooting

R4D0

Location Type

ADM

R9AX

R9BX

ADM

ADM

High

Ratio/Low

Flow (B-side)

No Pulses,

A-side Flow

Meter

No Pulses,

B-side Flow

Meter

Damaged B-side

(RES) pump.

Fluid leak between the

B-side pump and the meter.

Damaged

B-side (RES) recirculation valve.

Damaged B-side

(RES) flow meter.

The B-side material drum is empty.

Cavitation on the B-side (RES) pump.

Damaged A-side

(ISO) flow meter.

No flow of A-side component

(ISO).

Damaged B-side

(RES) flow meter.

No flow of B-side component

(RES).

Inspect the B-side (RES) pump for damage. If necessary, replace the pump.

Inspect the fluid lines for leaking

B-side chemical (RES).

Replace the B-side (RES) recirculation valve.

Replace the B-side (RES) flow meter.

Replace the B-side (RES) material drum.

Increase the B-side (RES) feed pump pressure.

Replace the A-side (ISO) flow meter.

Verify that the A-side (ISO) inlet valves are open.

Replace the B-side (RES) flow meter.

Verify that the B-side (RES) inlet valves are open.

333024L 27

Troubleshooting

T2DA

Location Type

Heater A

T2DB Heater B

Low

Temperature

A

Low

Temperature

B

Flow is too high at current setpoint.

Use a smaller mix chamber that is rated for the unit in use.

If recirculating, decrease flow or decrease temperature setpoint.

Reconnect or install jumper.

Loose or missing jumper on the heater terminal blocks

Bad RTD or bad

RTD placement against heater.

Loose heater wires or connector.

Bad heater element.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Check for loose heater element wires or loose green connector at TCM.

Flow is too high at current setpoint.

Confirm resistance of heater. Heater resistance should be 18-21 Ω for each heater element, 9-12 Ω combined for 10 kW systems, 6-8

Ω for 15 kW systems, and 4-6 Ω for

20 kW systems. If out of tolerance, replace heater element.

Use a smaller mix chamber that is rated for the unit in use.

If recirculating, decrease flow or decrease temperature setpoint.

Reconnect or install jumper.

Loose or missing jumper on the heater terminal blocks

Bad RTD or bad

RTD placement heater.

Loose heater wires or connector.

Bad heater element.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Check for loose heater element wires or loose green connector at TCM.

Confirm resistance of heater. Heater resistance should be 18-21 Ω for each heater element, 9-12 Ω combined for 10 kW systems, 6-8

Ω for 15 kW systems, and 4-6 Ω for

20 kW systems. If out of tolerance, replace heater element.

28 333024L

Troubleshooting

T2DH

Location Type

Hose

T2FA

T2FB

T3CH

T3CT

T3CM

MCM

MCM

Hose

TCM

MCM

Low

Temperature

Hose

Low

Temperature

Inlet A

Low

Temperature

Inlet B

Cold chemical in unheated portion of system passed hose FTS at startup.

Flow is too high at current setpoint.

Recirculate heated chemical back to drum in cold conditions before startup.

Inlet fluid temperature is below the defined level.

Inlet fluid temperature is below the defined level.

Hose Cutback Hose current has been reduced because hose has been

TCM Cutback drawing current for an extended period.

High ambient temperature.

Use a smaller mix chamber that is rated for the unit in use. If recirculating, decrease flow or decrease temperature setpoint.

Recirculate fluid through heaters until inlet fluid temperature is above defined error level.

Increase the low temperature deviation level on the System Setup screen.

Recirculate fluid through heaters until inlet fluid temperature is above defined error level.

Increase the low temperature deviation level on the System Setup screen.

Hose setpoint higher than A and B setpoints. Decrease hose setpoint.

Hose FTS is in a colder environment than the rest of the hose. Expose

FTS to the same environment as the rest of the hose.

MCM

Temperature

Cutback

Enclosure fan not operating.

Module fan not operating.

Motor control temperature is too high.

Ensure ambient temperature is below

120° F (48° C) before using the system.

Ensure fan in electrical enclosure is spinning. If it is not, check fan wiring or replace fan.

If a TCM fan error (WMI0) has occurred, fan inside the module is not working properly. Check TCM fan for debris and clear with forced air if necessary.

Ensure ambient temperature is below

120° F (48° C).

Verify that all fans are working.

333024L 29

Troubleshooting

Location Type

T3NM MCM

T4CM

T4CT

MCM

TCM

Motor

Temperature

Cutback

Cooling fan on back of motor not operating properly.

Ambient temperature is too high.

Machine is operating above pressure/flow rating.

• Ensure fan is always running when machine is powered on.

• Ensure fan is blowing air toward the motor (inward).

• Ensure fan is clean and moves freely. Remove any obstructions in front of fan grill.

• Ensure no hot air (from other heat sources) is being directed toward the fan.

Ensure system ambient temperature is below 120° F (48° C).

Mix chamber is too large for set pressure.

Set pressure is too high for given mix chamber.

High

Temperature

MCM

High

Temperature

TCM

High ambient temperature.

Enclosure fan not operating.

High ambient temperature.

Enclosure fan not operating.

Module fan not operating.

preserve motor life. If the motor gets too hot this advisory automatically reduces the pressure setpoint to allow the motor to cool. To avoid this advisory, run the system at a lower duty cycle or with a smaller mix chamber.

Ensure ambient temperature is below

120° F (48° C) before using the system.

Ensure fan in electrical enclosure is spinning. If it is not, check fan wiring or replace fan.

Ensure ambient temperature is below

120° F (48° C) before using the system.

Ensure fan in electrical enclosure is spinning. If it is not, check fan wiring or replace fan.

If a TCM fan error (WMI0) has occurred, fan inside the module is not working properly. Check TCM fan for debris and clear with forced air if necessary.

30 333024L

Troubleshooting

T4DA

Location Type

Heater A

T4DB Heater B

High

Temperature

A

High

Temperature

B

Bad RTD or bad

RTD placement against heater.

Flow too high for temperature setpoint, causing temperature overshoots when gun is de-triggered.

Bad RTD or bad

RTD placement against heater.

Flow too high for temperature setpoint, causing temperature overshoots when gun is de-triggered.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Use a smaller mix chamber that is rated for the unit in use.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Use a smaller mix chamber that is rated for the unit in use.

333024L 31

Troubleshooting

T4DH

Location Type

Hose High

Temperature

Hose

Fluid is overheated in portions of hose exposed to an excessive heat source, like hot direct sunlight. When spraying begins, overheated fluid passes over the

FTS, triggering this alarm.

Trigger point is 27° F (15°

C) over hose temperature setting.

Coiled hose creates excessive heat in a portion of the hose. When spraying begins, the overheated fluid passes over the FTS.

Fluid hose insulation missing from over

FTS, leading to erratic hose temperature control.

Shade exposed hose from hot sun or expose FTS to same environment when at rest.

Uncoil entire hose before heating.

Multiple sections of hose piled or wrapped creates self-heating and leads to this problem.

Hose temperature is measured in the

A-side (red) fluid hose approximately

18 in. (0.5 m) back toward the proportioner from the FTS fittings.

Confirm that insulation is intact over, at minimum, the last 6 ft (2 m) of the

A-side hose. If not, replace missing insulation over the individual hoses.

(Wrapping replacement insulation over the whole hose bundle is not sufficient for proper hose temperature control.)

Replacement insulation is available from Graco or a hardware store.

32 333024L

Troubleshooting

T4DH

Location Type

Hose

T4EA Heater A

High

Temperature

Hose

High

Temperature

Switch A

Setting the A or B setpoint much higher than hose setpoint can cause fluid more than 27° F (15°

C) over hose temperature setting to reach the FTS.

Cold ambient temperature is causing hose to heat.

Increase hose setpoint so it is closer to A and B setpoints.

Overtemperature switch sensed a fluid temperature above 230° F

(110° C).

Disconnected or loose overtemperature switch cable/connection.

Overtemperature switch failed in the open position.

Cold ambient temperature is chilling the FTS and causing hose heat to stay on longer than needed. Insulate the FTS area of the hose so that it heats at the same rate as the rest of the hose.

Heater was delivered too much power, causing the overtemperature switch to open. RTD is not reading properly. After the heater cools down, replace RTD. Switch closes and the error can be cleared when the heater temperature falls below

190° F (87° C).

If heater is not actually over temperature, check all wiring and connections between the TCM and the overtemperature switches.

Replace overtemperature switch.

333024L 33

Troubleshooting

T4EB

Location Type

Heater B High

Temperature

Switch B

Overtemperature switch sensed a fluid temperature above 230° F

(110° C).

Disconnected or loose overtemperature switch cable/connection.

Overtemperature switch failed in the open position.

Heater was delivered too much power, causing the overtemperature switch to open. RTD is not reading properly. After the heater cools down, replace RTD. Switch closes and the error can be cleared when the heater temperature falls below

190° F (87° C).

If heater is not actually over temperature, check all wiring and connections between the TCM and the overtemperature switches.

Replace overtemperature switch.

34 333024L

Troubleshooting

Location Type

T4NM MCM High

Temperature

Motor

High ambient temperature.

Cooling fan is not operating properly.

Ensure ambient temperature is below

120° F (49° C) before using the system.

• Check to see that the motor fan is moving. Measure voltage to the fan. There should be 24 VDC. If no voltage is measured, check the fan wiring.

• If the fan has voltage but is not moving, replace the fan.

• If necessary, use an air hose to blow out around the fan housing and remove any built-up debris.

Verify wiring between the motor temperature sensor and the module.

Disconnected or loose motor temperature cable.

Failed motor temperature sensor.

Measure resistance between pins

1 and 3 on motor temperature cable connector. Readings vary depending on temperature, but at room temperature (72° F / 22° C), the resistance should be approximately

1500 to 2500 ohms. An open circuit reading indicates a possible wire break. Replace the motor.

T6DA Heater A

T6DB Heater B

333024L

Sensor Error A Disconnected or loose RTD cable or connection.

Bad RTD.

Check all wiring and connection to

RTD.

Sensor Error B Disconnected or loose RTD cable or connection.

Bad RTD.

Switch the RTD with another and see if the error message follows the RTD.

Replace RTD if the error follows the

RTD.

Check all wiring and connection to

RTD.

Switch the RTD with another and see if the error message follows the RTD.

Replace RTD if the error follows the

RTD.

35

Troubleshooting

T6DH

Location Type

Hose

T6DT

T6NM

TCM

MCM

Sensor Error

Hose

Sensor Error

TCM

Sensor Error

Motor

Disconnected or shorted RTD cable in hose or bad FTS.

Shorted RTD cable in hose or

FTS.

Shorted A or B

Heater RTD

Expose each hose RTD connection to check and retighten any loose connector. Measure hose RTD cable and FTS continuity. See

Repair Heated Hose, page 69 .

Order RTD Test kit 24N365 for measurement.

Disconnect hose RTD and use manual hose mode to finish job until repair can be completed.

Expose each hose RTD connection to check for exposed and shorted

RTD wires. Measure hose RTD cable and FTS continuity. See

Repair Heated Hose, page 69 .

Order RTD Test kit 24N365 for measurement.

Disconnect hose RTD and use manual hose mode to finish job until repair can be completed.

If the error still occurs with the hose

FTS unplugged, one of the heater

RTDs is bad. Unplug the A or B

RTD from the TCM. If unplugging an

RTD fixes the T6DT error, replace the RTD.

Verify wiring between the motor temperature sensor and the module.

Disconnected or loose motor temperature cable.

Failed motor temperature sensor.

Measure resistance between pins

1 and 3 on motor temperature cable connector. Readings vary depending on temperature, but at room temperature (72° F / 22° C), the resistance should be approximately

1500 to 2500 ohms. An open circuit reading indicates a possible wire break. Replace motor.

36 333024L

Troubleshooting

T8DA

Location Type

Heater A

T8DB

T8DH

Heater B

Hose

No

Temperature

Rise A

No

Temperature

Rise B

No

Temperature

Rise Hose

Bad RTD or bad

RTD placement against heater.

Loose heater wires or connector.

Bad heater element.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Check for loose heater element wires or loose green connector at TCM.

Started spraying before heater reached operating temperature.

Bad RTD or bad

RTD placement against heater.

Loose heater wires or connector.

Bad heater element.

Confirm resistance of heater. Heater resistance should be 18-21 Ω for each heater element, 9-12 Ω combined for 10 kW systems, 6-8

Ω for 15 kW systems, and 4-6 Ω for

20 kW systems. If out of tolerance, replace heater element.

Wait until operating temperature has been reached before spraying or recirculating.

Swap A and B heater output cables and RTD cables and see if issue follows. If so, replace RTD.

Check for loose heater element wires or loose green connector at TCM.

Confirm resistance of heater. Heater resistance should be 18-21 Ω for each heater element, 9-12 Ω combined for 10 kW systems, 6-8

Ω for 15 kW systems, and 4-6 Ω for

20 kW systems. If out of tolerance, replace heater element.

Wait until operating temperature has been reached before spraying or recirculating.

Started spraying before heater reached operating temperature.

Started spraying before heater reached operating temperature.

Wait until operating temperature has been reached before spraying or recirculating.

333024L 37

Troubleshooting

Location Type

V1CM MCM

V1IT

V2IT

V2MA

V2MB

TCM

TCM

TCM

TCM

Low Voltage

MCM

Loose/bad connection or tripped circuit breaker.

Low incoming line voltage.

Low Voltage

CAN

Mis-adjusted

24 VDC power supply.

Short circuit or intermittent connection in wiring.

Bad 24 VDC power supply.

Low Voltage

CAN

Mis-adjusted

24 VDC power supply.

Short circuit or intermittent connection in wiring.

Bad 24 VDC power supply.

Low Voltage A Loose connection or tripped circuit breaker.

Low incoming line voltage.

Low Voltage B Loose connection or tripped circuit breaker.

Low incoming line voltage.

Check wiring for loose connection or tripped circuit breaker.

Measure voltage at circuit breaker and ensure voltage is greater than

195 VAC.

Measure voltage of power supply.

Voltage should be 23-25 VDC. If out of tolerance, adjust output voltage to approximately 24 VDC.

Reference schematics in repair manual. Trace all CAN cables and check all connections.

If voltage can not be adjusted back into tolerance range, replace power supply.

Measure voltage of power supply.

Voltage should be 23-25 VDC. If out of tolerance, adjust output voltage to approximately 24 VDC.

Reference schematics in repair manual. Trace all CAN cables and check all connections.

If voltage can not be adjusted back into tolerance range, replace power supply.

Check wiring for loose connection or tripped circuit breaker.

Measure voltage at circuit breaker and ensure voltage is greater than

195 VAC.

Check wiring for loose connection or tripped circuit breaker.

Measure voltage at circuit breaker and ensure voltage is greater than

195 VAC.

38 333024L

Troubleshooting

Location Type

V2MH TCM

V3IT

V3MA

V3MB

V3MH

V4CM

V4IT

V4MA

V4MB

TCM

TCM

TCM

TCM

MCM

TCM

TCM

TCM

Low Voltage

Hose

High Voltage

CAN

High Voltage A

High Voltage B

High Voltage

Hose

High Voltage

MCM

High Voltage

CAN

High Voltage A

High Voltage B

Loose connection or tripped circuit breaker.

Low incoming line voltage.

Bad 24 VDC power supply.

Incoming line voltage is too high.

Generator is set to a high-leg delta configuration.

Incoming line voltage is too high.

Generator is set to a high-leg delta configuration.

Incoming line voltage is too high.

Incoming line voltage is too high.

Bad 24 VDC power supply.

Incoming line voltage is too high.

Incoming line voltage is too high.

Check wiring for loose connection or tripped circuit breaker.

Measure voltage at circuit breaker and ensure voltage is greater than

195 VAC.

Check voltage of power supply.

Voltage should be 23-25 VDC. If out of tolerance, replace power supply.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and 264 VAC.

If the generator is wired in a high-leg delta configuration and is consistently causing this error, change generator configuration to 208 VAC wye (star).

Contact Graco Technical Assistance.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and 264 VAC.

If the generator is wired in a high-leg delta configuration and is consistently causing this error, change generator configuration to 208 VAC wye (star).

Contact Graco Technical Assistance.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and

264 VAC.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and

264 VAC.

Check voltage of power supply.

Voltage should be 23-25 VDC. If out of tolerance, replace power supply.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and

264 VAC.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and

264 VAC.

333024L 39

Troubleshooting

Location Type

V4MH TCM

WBC0

WMI0

WSUX

WXUD

WXUU

MCM

TCM

USB

ADM

ADM

High Voltage

Hose

Software

Version Error

Incoming line voltage is too high.

Incorrect software version.

MCM does not have line voltage.

Ensure incoming system power is wired properly. Verify voltage at each circuit breaker is between 195 and

264 VAC.

Insert a system token into the ADM module and cycle the power. Wait until the upload is complete before removing the token.

If V1CM also exists, see troubleshooting for V1CM. The software version cannot be read if the

MCM does not have line voltage.

Check for debris in the TCM fan and clear with forced air if necessary.

TCM Fan Error Fan inside TCM is not operating properly.

Configuration

Error USB

USB

Download

Error

USB Upload

Error

A valid configuration file can't be found for the USB.

Log download failed.

Custom language file failed to upload.

Inset a system token into the ADM and cycle power. Wait until the lights on the USB port stop flashing before removing token.

Backup and reformat the USB drive.

Retry download.

Perform normal USB download and use the new disptext.txt file to upload the custom language.

40 333024L

Troubleshooting

Before performing any troubleshooting procedures:

1.

Relieve Pressure. See

Pressure Relief Procedure, page 48 .

2.

Turn main power switch OFF.

3.

Allow equipment to cool.

Reactor ADM does not turn on.

Electric motor does not operate.

Electric motor runs erratically.

Cooling fans not working.

Pump output low.

No power.

Failed 24 V power supply.

Failed surge protector.

Loose connections.

Tripped circuit breaker (CB02).

Shorted windings.

Software bug.

Failed motor bearing.

Loose wire.

Fan blade obstructed.

Defective fan.

Obstructed fluid hose or gun; fluid hose ID too small.

Worn piston valve or intake valve in displacement pump.

Pressure setpoint too high.

Turn main power switch ON.

Replace power supply.

Replace surge protector.

Check MCM connection 13.

Reset breaker, see

Repair Circuit

Breaker Module, page 61

. Check

240VAC at output of breaker.

Replace motor, see

Repair Electric Motor, page 60

.

Update software to latest version of software. Insert an upgrade token into the ADM and cycle the power. Wait until the upload is complete before removing the token.

Replace motor, see

Repair Electric Motor, page 60

.

Check.

See

Electrical Schematics, page 99

.

Remove obstruction.

Replace.

See

Replace Motor Fan, page 63 .

Open, clear; use hose with larger

ID.

See pump manual.

Reduce setpoint and output will increase.

333024L 41

Troubleshooting

Fluid leak in pump packing nut area.

No pressure on one side.

Worn throat seals.

Fluid leaking from heater inlet rupture disk (372).

Replace. See pump manual.

Check if heater and PRESSURE

RELIEF/SPRAY valve (SA or SB) are plugged. Clear. Replace rupture disk (372) with a new one; do not replace with a pipe plug.

42 333024L

Troubleshooting

Before performing any troubleshooting procedures:

1.

Relieve Pressure. See

Pressure Relief Procedure, page 48 .

2.

Turn main power switch OFF.

3.

Allow equipment to cool.

Hose heats but heats slower than usual or it does not reach temperature.

Hose does not maintain temperature while spraying.

Ambient temperature is too cold.

FTS failed or not installed correctly.

Check FTS, see

Check RTD

Cables and FTS, page 70

.

Low supply voltage.

Verify line voltage. Low line voltage significantly reduces power available to the hose heat system, affecting longer hose lengths.

A and B setpoints too low.

Relocate hoses to a warmer area or recirculate heated fluid through the hose.

Ambient temperature is too cold.

Flow too high.

Increase A and B setpoints.

Hose is designed to maintain temperature, not to increase it.

Increase A and B setpoints to increase fluid temperature and keep it steady.

Use smaller mix chamber.

Decrease pressure.

Hose was not fully preheated.

Low supply voltage.

Wait for hose to heat to correct temperature before spraying.

Verify line voltage. Low line voltage significantly reduces power available to the hose heat system, affecting longer hose lengths.

333024L 43

Troubleshooting

Hose temperature exceeds setpoint.

Erratic hose temperature.

Hose does not heat.

A and/or B heaters are overheating material.

Faulty FTS connections.

Ambient temperature is too high.

Missing or damaged insulation around FTS, causing the hose heat to be ON constantly.

Faulty FTS connections.

FTS not installed correctly.

Missing or damaged insulation around FTS, causing the hose heat to be ON constantly.

FTS failed.

FTS not installed correctly.

Check primary heaters for either a RTD problem or a failed element attached to RTD, see

Electrical Schematics, page 99

.

Verify that all FTS connections are snug and that pins of connectors are clean. Unplug and re-plug

RTD wires, cleaning off any debris.

Cover hoses or move to a location with a lower ambient temperature.

Make sure the hose bundle has adequate insulation evenly covering the entire length and connection joints.

Verify that all FTS connections are snug and that pins of connectors are clean. Unplug and re-plug

FTS wires along length of hose, cleaning off any debris.

FTS should be installed close to end of hose in same environment as gun. Verify FTS installation, see

Repair Fluid Temperature

Sensor (FTS), page 72 .

Make sure the hose bundle has adequate insulation evenly covering the entire length and connection joints.

Check FTS, see

Repair Fluid

Temperature Sensor (FTS), page

72

.

FTS should be installed close to end of hose in same environment as gun. Verify FTS installation, see

Repair Fluid Temperature

Sensor (FTS), page 72 .

Loose hose electrical connections.

Check connections. Repair as necessary.

Circuit breakers tripped.

Reset breakers (CB01 ), see

Repair Circuit Breaker Module, page 61 .

Hose zone not turned on.

A and B temperature setpoints too low.

Turn on hose heat zone.

Check. Increase if necessary.

44 333024L

Troubleshooting

Hoses near Reactor are warm, but hoses downstream are cold.

Low hose heat.

Shorted connection or failed hose heating element.

A and B temperature setpoints too low.

With power off, check the hose resistance with and without the whip hose attached. With the whip hose attached, the reading should be less than 3 ohm. Without the whip hose attached, the reading should be OL (open loop).

See

Check Hose Heat Power

Connectors, page 69

.

Increase A and B setpoints. Hose designed to maintain temperature, not increase temperature.

Hose temperature setpoint too low.

Flow too high.

Check. Increase if necessary to maintain heat.

Use smaller mix chamber.

Decrease pressure.

Install FTS, see operation manual.

Low current; FTS not installed.

Hose heat zone not turned on long enough to reach setpoint.

Allow hose to heat up, or preheat fluid.

Loose hose electrical connections.

Check connections. Repair as necessary.

Ambient temperature is to low Relocate hoses to a warmer area or increase A and B setpoints.

333024L 45

Troubleshooting

Before performing any troubleshooting procedures:

1.

Relieve Pressure. See

Pressure Relief Procedure, page 48 .

2.

Turn main power switch OFF.

3.

Allow equipment to cool.

Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.

Primary Heater(s) does not heat.

Control of primary heat is abnormal; high temperature overshoots (T4DA, T4DB) occurs intermittently.

Heat turned off.

Temperature control alarm.

Signal failure from RTD.

Dirty RTD connections.

RTD not contacting heater element.

Failed heater element.

Signal failure from RTD.

Turn on heat zones.

Check ADM for error codes.

Signal failure from RTD.

Examine RTD cables connected to TCMs. Confirm RTDs are not plugged into opposite heat zone. Unplug and re-plug RTD connectors. Unplug and re-plug

RTD connectors. Ensure RTD tip contacts the heater element.

Loosen ferrule nut, push in RTD so tip contacts heater element.

Holding RTD tip against heater element, tighten ferrule nut 1/4 turn past tight.

See

Replace Heater Element, page 65 .

See (T6DA, T6DB),

Error Codes

.

46 333024L

Troubleshooting

Before performing any troubleshooting procedures:

1.

Relieve Pressure. See

Pressure Relief Procedure, page 48 .

2.

Turn main power switch OFF.

3.

Allow equipment to cool.

Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs.

The material ratio is significantly offset from 1 : 1.

The ADM displays low inlet pressure alarms, but the inlet pressure reading appears correct..

The material flow and ratio are not displayed on the ADM.

The flow meter repeatedly disables itself.

The k-factor entered in the ADM is incorrect.

Cavitation is reducing the pump performance.

Air is trapped in the system, between the feed pumps and the heated hose.

While spraying, the inlet pressure drops below 30 psi.

The flow meter is disabled.

The inlet sensors are disabled.

Update the k-factor. See

Replace Flow Meter, page 62 .

Increase the feed pump pressure.

Install a larger feed pump.

Clean the y-strainer filter.

Install a smaller mix chamber in the spray gun.

Condition the material in the drums to the ambient temperature of the proportioner.

Re-route the feed hoses to a lower height.

Purge air from the system. Refer to your ratio monitor manual for instructions.

Place the heated hose on flat ground. Spray material into a waste container until all air has left the system.

Increase the feed pump pressure.

Install a larger feed pump.

Install a smaller mix chamber in the spray gun.

Enable the flow meter on System

Screen 1.

Enable the inlet sensors. Inlet sensors must be enabled for the flow meter to function.

333024L 47

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

3.

Shut off feed pumps and agitator, if used.

4.

Route fluid to waste containers or supply tanks.

Turn PRESSURE RELIEF/SPRAY valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION

. Ensure gauges drop to 0.

GA GB

SA SB

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the

Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

The Fusion AP gun is shown.

1.

Relieve pressure in gun and perform gun shutdown procedure. See gun manual.

2.

Close gun fluid inlet valves A and B.

5.

Engage gun piston safety lock.

6.

Disconnect gun air line and remove gun fluid manifold.

48 333024L

Shutdown

4.

Press to park the Component A Pump. The park operation is complete when green dot goes out. Verify the park operation is complete before moving to next step.

5.

Press to deactivate the system.

Shutdown system to avoid electric shock. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

6.

Turn off the air compressor, air dryer, and breathing air.

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

1.

Press to stop the pumps.

7.

Turn main power switch OFF.

2.

Turn off all heat zones.

To prevent electric shock do not remove any shrouds or open the electrical enclosure door.

3.

Relieve pressure.

See

Pressure Relief Procedure, page 48 .

333024L 49

Shutdown

8.

Close all fluid supply valves.

9.

Engage gun piston safety lock then close fluid inlet valves A and B.

50 333024L

Flushing

To avoid fire and explosion:

• Flush equipment only in a well-ventilated area.

• Do not turn on heaters until fluid lines are clear of solvent.

• Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.

• Use the lowest possible pressure when flushing.

• All wetted parts are compatible with common solvents. Use only moisture-free solvents.

To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE

RELIEF/SPRAY valves (SA, SB) to PRESSURE

RELIEF/CIRCULATION lines (N).

GA GB

. Flush through bleed

SA SB

To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).

To prevent moisture from reacting with isocyanate, always leave the system filled with a moisture-free plasticizer or oil. Do not use water. Never leave the system dry. See

Important Isocyanate Information, page 7 .

333024L 51

Repair

Repairing this equipment requires access to parts that may cause electric shock or other serious injury if work is not performed properly. Be sure to shut off all power to equipment before repairing.

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

1.

Flush if necessary. See

Flushing, page 51 .

2.

See

Shutdown, page 49

.

1.

Close the fluid inlet valve on the y-strainer inlet and shut off the appropriate feed pump. This prevents material from being pumped while cleaning the screen.

2.

Place a container under the strainer base to catch drain off when removing the strainer plug (C).

3.

Remove the screen (A) from the strainer manifold. Thoroughly flush the screen with compatible solvent and shake it dry. Inspect the screen. No more than 25% of the mesh should be restricted. If more than 25% of the mesh is blocked, replace the screen. Inspect the o—ring

(B) and replace as required.

4.

Ensure the pipe plug (D) is screwed into the strainer plug (C). Install the strainer plug with the screen (A) and o—ring (B) in place and tighten.

Do not overtighten. Let the gasket make the seal.

5.

Open the fluid inlet valve, ensure that there are no leaks, and wipe the equipment clean. Proceed with operation.

The inlet strainers filter out particles that can plug the pump inlet check valves. Inspect the screens daily as part of the startup routine, and clean as required.

Isocyanate can crystallize from moisture contamination or from freezing. If the chemicals used are clean and proper storage, transfer, and operating procedures are followed, there should be minimal contamination of the A-side screen.

Note

Clean the A-side screen only during daily startup. This minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing operations.

52 333024L

Repair

Check the condition of the ISO pump lubricant daily.

Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.

Gel formation is due to moisture absorption by the pump lubricant. The interval between changes depends on the environment in which the equipment is operating. The pump lubrication system minimizes exposure to moisture, but some contamination is still possible.

Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, lubricant replacement due to discoloration should not be necessary more often than every 3 or

4 weeks.

To change pump lubricant:

1.

Follow

Pressure Relief Procedure, page 48 .

2.

Lift the lubricant reservoir (R) out of the bracket and remove the container from the cap. Holding the cap over a suitable container, remove the check valve and allow the lubricant to drain.

Reattach the check valve to the inlet hose.

3.

Drain the reservoir and flush it with clean lubricant.

4.

When the reservoir is flushed clean, fill with fresh lubricant.

5.

Thread the reservoir onto the cap assembly and place it in the bracket.

6.

Manually prime the ISO pump. Plug the small vent hole (H) between the tube grommets while squeezing the bottle to force the lubricant up the feed tube. Repeat until the fluid level reaches the

ISO pump to force the air out.

7.

Verify that the ISO pump is operating correctly by feeling the pulsation in the return tube during normal proportioner pump operation.

8.

Ensure the vent hole stays open.

333024L 53

Repair

1.

Perform

Shutdown, page 49 .

2.

Perform

Pressure Relief Procedure, page 48 .

3.

Disconnect the flow meter cable.

4.

Disconnect the heated hose from the flow meter.

Remove the flow meter.

5.

Remove four screws (VS) and remove the top cover (PL).

9.

Reinstall the gears.

a.

Place the gear with the magnets (MG) on the left pin of the housing.

6.

Remove eight screws (MS) and remove the metal cap (SD).

7.

Remove gears (GS) from the housing (HG).

8.

Clean the gears and the fluid section of the housing with compatible solvent.

must be installed on the left side or the meter will not function. Install the gears as shown.

b.

Position the gears perpendicular (90°) to each other and install the rounded bottom

(RB) of the gear into the housing.

stay engaged and rotate together once installed. Reinstall the gears if they do not stay engaged or rotate together.

10. Reinstall the flow meter. Reconnect the heated hose and flow meter cable.

54 333024L

Repair

8.

Route fluid to waste containers or supply tanks.

Turn PRESSURE RELIEF/SPRAY valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION

Pump rod and connecting rod move during operation. Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from connecting rod during operation.

Note

See Displacement Pump manual for pump repair instructions.

1.

Press to stop the pumps.

2.

Turn off heat zones.

3.

Flush pump.

4.

Press to park the pumps in the down position.

5.

Press to deactivate the system.

6.

Turn main power switch off.

. Ensure gauges drop to 0.

SA

GA GB

SB

Note

Use drop cloth or rags to protect Reactor and surrounding areas from spills.

Note

Steps 9–11 apply to pump A. To disconnect pump B, go to steps 12 and

13.

9.

Disconnect fittings at fluid inlet (C) and outlet (D).

Also disconnect steel outlet tube from heater inlet.

10. Disconnect tubes (T). Remove both tube fittings

(U) from wet-cup.

7.

Shut off both feed pumps. Close all fluid supply valves.

333024L 55

Repair

11. Loosen locknut (G) by hitting firmly with a non-sparking hammer. Unscrew pump far enough to expose rod retaining pin. Push retaining wire clip up. Push pin out. Continue unscrewing pump.

12. Disconnect fluid inlet (C) and outlet (D). Also disconnect steel outlet tube from heater inlet.

13. Push retaining wire clip (E) up. Push pin (F) out. Loosen locknut (G) by hitting firmly with a non-sparking hammer. Unscrew pump.

Pump A

Figure 1

1

2

3

Flat side faces up.

Lubricate threads with ISO oil or grease.

Pump top threads must be nearly flush with bearing face (N).

Note

Steps 12 and 13 apply to pump B.

Pump B

Figure 2

1

2

3

Flat side faces up.

Lubricate threads with ISO oil or grease.

Pump top threads must be nearly flush with bearing face (N).

56 333024L

Repair

Note

Steps 1–5 apply to pump B. To reconnect pump A, proceed to step 6.

1.

Ensure locknut (G) is screwed on pump with flat side up. Screw pump into bearing housing

(M) until pin holes align. Push pin (F) in. Pull retaining wire clip (E) down. See

Fig. 4

for view and assembly notes.

2.

Continue screwing pump into housing until fluid outlet (D) is aligned with steel tube and top threads are +/- 1/16 in. (2 mm) of bearing face

(N).

3.

Tighten locknut (G) by hitting firmly with a non-sparking hammer.

4.

Reconnect fluid inlet (C) and outlet (D).

5.

Go to step 13.

Note

Steps 6–12 apply to pump A only.

6.

Ensure star-shaped locknut (G) is screwed on pump with flat side up. Carefully twist and extend displacement rod 2 in. (51 mm) above wet-cup.

7.

Start threading pump into bearing housing (M).

When pin holes align, insert pin. Pull retaining wire clip down.

8.

Continue threading pump into bearing housing

(M) until top threads are +/- 1/16 in. (2 mm) of bearing face (N). Ensure that barbed fittings at wet-cup flush ports are accessible.

9.

Connect component A outlet tube loosely at pump and at heater. Line up tube, then tighten fittings securely.

10. Tighten star-shaped locknut (G) by hitting firmly with a non-sparking hammer.

11. Apply thin film of TSL to barbed fittings. Using two hands, support tubes (T) while pushing straight onto barbed fittings. Secure each tube with a wire tie between two barbs.

Note

Do not let tubes kink or buckle.

12. Reconnect fluid inlet (C).

13. Purge air and prime the system. See Reactor operation manual.

1.

Press to stop the pumps.

2.

Turn off heat zones.

3.

Flush pump.

4.

Press to park the pumps in the down position.

5.

Press to deactivate the system.

6.

Turn main power switch off.

Figure 3

333024L 57

Repair

7.

Perform

Pressure Relief Procedure, page 48 .

8.

Remove the system frame from the floor and

L-brackets.

Do not drop gear cluster (104) when removing drive housing (102). Gear cluster may stay engaged in motor front end bell or drive housing.

14. Remove screws (112, 119) and washers (114) and pull drive housing (102) off motor (101).

Note

The A side drive housing includes cycle counter switch (121). If replacing this housing, remove screws (122) and switch. Reinstall screws and switch on new drive housing.

9.

Remove two bolts and nuts and fold the electrical enclosure backward.

10. Remove screws (21) and motor shroud (11).

Rest the motor shroud behind the motor without straining the fan power cable.

Note

Examine bearing housing (103) and connecting rod (105). If these parts need replacing, first remove the pump (106), see

Remove Pump, page 55 .

11. Remove cover (60) and screws (21).

12. Remove cycle counter (121) from housing by removing screw (122).

13. Disconnect pump inlet and outlet lines. Remove screws (113), washers (115), and bearing housing (103).

Figure 4

58 333024L

Repair

1.

Apply heavy duty extreme pressure grease liberally to washers (107, 108, 118), all gears, and inside drive housing (102).

2.

Install one bronze washer (108) in drive housing, then install steel washers (107, 118) as shown.

3.

Install second bronze washer (108) on gear cluster (104) and insert gear cluster in drive housing.

Note

Drive housing crankshaft must be in line with crankshaft at other end of motor.

4.

Push drive housing (102) onto motor (101).

Install screws (112) and washers (114).

Note

If bearing housing (103), connecting rod

(105), or pump (106) were removed, reassemble rod in housing and install

pump, see Install Pump, page 57

.

5.

Route cycle counter switch cable (121) around the motor fan and reattach to housing (102) with screws (122).

6.

Install bearing housing (103), screws (113), and washers (114). Pumps must be in phase (both at same position in stroke).

7.

Install cover (60) and screws (21).

8.

Install motor shield (11) and screws (21).

Figure 5

333024L 59

Repair

Be careful not to drop or damage the motor. The motor is heavy and may require two people to lift.

1.

Remove the system frame from the floor and

L-brackets.

2.

Remove drive housing and pump assemblies.

See

Repair Drive Housing, page 57 .

3.

Disconnect electric motor (101) power cable from port #15 on the MCM. Remove connector by loosening four terminal screws.

4.

Remove motor shroud (11). Rest the motor shroud assembly behind the motor without straining the fan power cable.

5.

Disconnect over temperature cable from port

#2 on MCM. Cut tie wraps around harness to remove cable.

6.

Remove four screws (25) holding motor (101) to bracket. Lift motor off unit.

1.

Place motor on unit. Thread motor cables into conduit as before. See

Electrical Schematics, page 99 .

2.

Fasten motor with screws (25) until screws are fully threaded in frame. Do not tighten screws until drive housing and pumps are connected to the motor.

3.

Install drive housing and pump assemblies, see

Installation, page 59

.

4.

Route motor (101) power cord from motor through conduit and connect to port #15 on

MCM. Route over temperature cable up from motor and connect to port #2 on MCM. Insert cables in conduit and use tie wraps to secure the conduit together.

5.

Connect motor shroud assembly to motor (101).

6.

Install drive housing covers and motor cover.

7.

Return to service.

60 333024L

Repair

new circuit breaker. Insert wires and tighten down all screws.

1.

See

Before Beginning Repair, page 52

.

2.

Using an ohmmeter, check for continuity across circuit breaker (top to bottom). If no continuity, trip breaker, reset, and retest. If still no continuity, replace breaker as follows: a.

Refer to

Electrical Schematics, page 99

, and circuit breaker table.

b.

Follow Shutdown instructions. See

Shutdown, page 49

.

c.

Refer to circuit breaker identification table and electrical diagrams in Reactor repair manual.

d.

Loosen two screws connecting wires and bus bar to circuit breaker that will be replaced.

Disconnect wires.

e.

Pull locking tab out 1/4 in. (6mm) and pull circuit breaker away from the din rail. Install

Circuit Breakers

CB01

CB02

CB03

CB04

CB05

50 A

20 A

40 A

40 A

40 A

Figure 6

Heated Hose

Motor Control Module

(MCM)

ISO Heater

RES Heater

Hose Heat Transformer

333024L 61

Repair

Note

For Elite models only.

1.

Perform

Shutdown, page 49 .

2.

Perform

Pressure Relief Procedure, page 48 .

3.

Disconnect inlet sensor cable from the fluid inlet assembly. Inspect cable for damage and replace if necessary. See

Electrical Schematics, page 99

.

Figure 8 Flow Meter

6.

Connect the flow meter cable.

7.

Enter the k-factor on the System Screen 3 in operation manual.

Figure 7 Fluid Inlet Sensor

4.

To replace sensor cable: a.

Open wire bundle and remove sensor cable.

b.

Cut any wire ties and disconnect from MCM.

See

Electrical Schematics, page 99

.

To prevent damage to cable, route and secure cable in wire bundle with wire ties.

5.

Replace sensor (602).

Note

For E-30 Elite models only.

1.

Perform

Shutdown, page 49 .

2.

Perform

Pressure Relief Procedure, page 48 .

3.

Disconnect the flow meter cable.

4.

Disconnect the hose. Remove the flow meter.

5.

Install the new flow meter and reconnect the hose.

1.

Perform

Shutdown, page 49 .

2.

Perform

Pressure Relief Procedure, page 48 .

3.

Disconnect transducer cables (405) from #6 and

#7 connectors on the MCM.

4.

Remove wire ties constraining transducer cable and remove cable from cabinet.

5.

Install o-ring (416) on new transducer (405).

6.

Install transducer in manifold. Mark end of cable with tape (red=transducer A, blue=transducer B).

7.

Route new cable into cabinet and thread into bundle as before. Attach cable ties to bundle as before.

8.

Connect A side pressure transducer cable to MCM port #6. Connect B side pressure transducer cable to MCM port #7.

405

401

405

416

62 333024L

Repair

Shutdown system to avoid electric shock. To avoid burns, do not perform maintenance on the fan until the system has reached ambient temperature.

1.

Perform

Shutdown, page 49

2.

Open electrical enclosure door (401). Loosen four nuts (421) and remove fan (404).

3.

Install new fan (404) in reverse order of disassembly so that the fan blows out of the electrical enclosure.

1.

Perform

Shutdown, page 49 .

2.

Open cabinet door and disconnect fan cables from terminal blocks. See

Electrical Schematics, page 99 .

3.

Remove four screws (21) from motor cover (11).

If necessary, fold frame (1) to remove motor cover (10). See

Repair Drive Housing, page 57 ,

steps 1–10.

4.

Cut tie wraps to remove cable.

5.

Remove nuts (39), screws (22), washers (34) and fan (32). Install new fan in reverse order.

Note

Ensure fan (32) blows onto motor.

Figure 10

Figure 9

333024L 63

Figure 11

64

Repair

1.

Perform

Shutdown, page 49 .

2.

Remove four bolts (23) and shroud (10).

3.

Remove bolt (20) on top of the heater junction box (48).

4.

Disconnect fan and transformer connections from terminal blocks. Connections are on left side labeled: V+, V-, 1, 2, 3, and 4.

5.

Remove four nuts (27) holding metal transformer cover (8) to frame. Carefully remove cover while sliding wires through hole in cover.

6.

Remove four screws (23), washers (29), and fan

(32).

7.

Install fan in reverse order.

333024L

8.

Wait for heater to cool.

9.

Remove four bolts (23) and shroud (10).

Repair

1.

Press to stop the pumps.

2.

Turn off heat zones.

3.

Flush pump.

4.

Press to park the pumps in the down position.

The park operation is complete when green dot goes out. Verify the park operation is complete before moving to next step.

5.

Press to deactivate the system.

10. Remove screw (20) and lower din rail cover (48).

11. Disconnect heater wires: a.

A Side: Disconnect A side heater wires, transformer, and transformer fan wires from lower din rail (33).

b.

B Side: Disconnect B side heater wires and remove lower din rail (33) from B side heater

(5).

12. Test heater wires with ohmmeter.

Element Ohms

6.

7.

Turn main power switch off.

Relieve pressure.

See

Pressure Relief Procedure, page 48 .

E-30 (10 kw)

E-XP2,

E-30 (15 kw)

10,200

15,300

2,550

2,550

18–21 per element

18–21 per element

To prevent a short circuit or lowering the transformer life, do not splash fluid on transformer. Cover transformer with a plastic sheet or piece of cardboard.

333024L 65

Repair

13. Remove nuts (27) and transformer cover

(8). Cover transformer with plastic sheet or cardboard.

14. Disconnect overtemperature switches (209) from cable.

15. Loosen ferrule nut (N). Remove RTD (212) from heater housing. Do not remove adapter (206) unless necessary. If adapter must be removed, ensure that mixer (210) is out of the way when replacing adapter.

16. Disconnect inlet and outlet fluid tubes from heater.

17. Remove two bolts (23) and lift heater over transformer.

18. Place heater block (201) in a vise. Use a wrench to remove heater element (208).

19. Inspect element. It should be relatively smooth and shiny. Replace element if there is a crusted, burnt, ash-like material adhered to element, or sheath shows pitting marks.

20. Install new heater element (208), holding mixer

(210) so it does not block RTD port.

21. Secure heater to frame with bolts (23).

22. Reinstall RTD (212),

Repair Primary Heater, page 65 .

23. Reconnect cable to overtemperature switches

(209).

24. Reconnect wires to lower din rail. If necessary, install lower din rail (33).

25. Install lower din rail cover (48).

The heater outputs its rated wattage at 240 VAC.

Low line voltage will reduce power available and the heater will not perform at full capacity.

Figure 12

66 333024L

1.

Perform

Shutdown, page 49 .

2.

Wait for heaters to cool.

3.

Remove heater cover (10).

4.

Disconnect overtemperature switches (209) from cable (46). Test across spade terminals with ohmmeter.

a.

If the resistance is the overtemperature switch needs to be replaced. Go to step 5.

b.

is approximately 0 ohms, inspect cable (46) to ensure it is not cut or open. Reconnect the overtemperature switch (209) and cable (46). Disconnect cable from TCM. Test from pin 1 to 3 and

1 to 4. If resistance is not approximately 0, and switches are 0. Replace cable in place of original cable.

5.

If switch fails test, remove screws. Discard failed switch. Apply a thin layer of thermal compound

Repair

110009, install new switch in same location on housing (201), and secure with screws (213).

Reconnect cables.

333024L 67

Repair

1.

Perform

Shutdown, page 49 .

2.

Wait for heater to cool.

3.

Remove heater cover (10).

4.

Cut cable ties around the woven wrap with the

RTD cable (212).

5.

Disconnect RTD cable(212) from TCM (453).

6.

Loosen ferrule nut (N). Remove RTD (212) from heater housing (201), then remove RTD housing

(H). Do not remove the adapter (206) unless necessary. If adapter must be removed, ensure that mixer (210) is out of the way when replacing the adapter.

7.

Remove RTD cable (212) from woven wrap.

8.

Replace RTD (212).

a.

Apply PTFE tape and thread sealant to male pipe threads and tighten RTD housing (H) into adapter (206).

b.

Push in RTD (212) so tip contacts heater element (208).

c.

Holding RTD (212) against heater element, tighten ferrule nut (N) 3/4 turn past finger-tight.

9.

Route wires (S) as before through woven wrap and reconnect RTD cable (212) to the TCM.

10. Replace heater shroud (10).

11. Follow startup instructions in the operation manual. Turn on A and B heat simultaneously to test. Temperatures should rise at same rate. If one is low, loosen ferrule nut (N) and tighten RTD housing (H) to ensure RTD tip contacts element

(212) when ferrule nut (N) is retightened.

ti22870a

Figure 13

68 333024L

Refer to the heated hose manual 309572 for hose replacement parts.

1.

Perform

Shutdown, page 49 .

Note

Whip hose must be connected.

2.

Disconnect power harness (PM) from hose termination box terminal block (TB).

Repair

3.

For Series A only: Disconnect hose connector

(D) at Reactor.

Figure 15

4.

Using an ohmmeter, check between the connectors (D). There should be continuity.

5.

If hose fails test, retest at each length of hose, including whip hose, until failure is isolated.

Figure 14

333024L 69

Repair

1.

Perform

Shutdown, page 49 .

2.

Disconnect RTD cable (C) at Reactor.

3.

Test with an ohmmeter between pins of cable connector C.

Note

Do not touch outer ring with test probe.

3 to 1

3 to 4

1 to 4

2 to any

See

RTD Resistance vs. Temperature, page 71

.

See

RTD Resistance vs. Temperature, page 71

.

0.2 - 0.4 ohms at the

FTS (each 50 ft cable adds 2.5 ohms) infinity (open)

4.

Retest at each length of hose, including whip hose, until failure is located.

5.

If the FTS is not reading properly at the end of the hose, connect FTS directly to RTD cable (C) at the manifold.

6.

If the FTS reads properly at the manifold but not at the end of the hose, check cable (C) connections. Verify they are tight.

Heated Hose

Figure 16

Note

To assist in taking readings, order RTD

Test Kit 24N365. Kit includes two cables: one cable with a compatible female M8 connector and another cable with a male

M8 connector. Both cables have stripped wire at the other end for easy test probe access.

3 to 1 / brown to blue See

RTD Resistance vs. Temperature, page 71

.

3 to 4 / blue to black See

RTD Resistance vs. Temperature, page 71

.

1 to 4 / brown to black 0.2 - 0.4 ohms at the

FTS (each 50 ft cable adds 2.5 ohms)

2 to any / N/A infinity (open)

70 333024L

333024L

1155

1194

1232

1271

1309

1347

1385

843

882

922

961

1000

1039

1078

1117

-40 (-40)

-30 (-22)

-20 (-4)

-10 (14)

0 (32)

10 (50)

20 (68)

30 (86)

40 (104)

50 (122)

60 (140)

70 (158)

80 (176)

90 (194)

100 (212)

Repair

71

Repair

The Fluid Temperature Sensor (FTS) is supplied with the system. Install FTS between main hose and whip hose. See Heated Hose manual 309572 for instructions.

D

B

K

H

F

B

L ti18511a

A

W

A

Figure 17

1.

Perform

Shutdown, page 49 .

2.

Remove tape and protective covering from FTS.

Disconnect hose cable (F).

3.

If FTS is not reading properly at the end of the hose, see

Check RTD Cables and FTS, page 70

.

4.

If FTS fails, replace FTS.

C a.

Disconnect air hoses (C,L) and electrical connectors (D).

b.

Disconnect FTS from whip hose (W) and fluid hoses (A, B).

c.

Remove ground wire (K) from ground screw on underside of FTS.

d.

Remove FTS probe (H) from component A

(ISO) side of hose.

72 333024L

See

Electrical Schematics, page 99 .

1.

Check wires and transformer: a.

See

Shutdown, page 49

.

b.

Shut off CB05.

c.

Use an ohmmeter to test for continuity between terminals 2 and 4 of CB05. If there is no continuity, check transformer.

2.

Check transformer: a.

See

Shutdown, page 49

.

b.

Remove lower shroud.

c.

Locate the two smaller (10 AWG) wires, labeled 1 and 2, coming out of transformer.

Trace these wires back to terminal blocks

TB15 and TB16.

d.

Use an ohmmeter to test for continuity between two wires; there should be continuity.

See

Electrical Schematics, page 99 .

1.

Check wires and transformer: a.

Disconnect 7 pin green connector from TCM.

b.

Use an ohmmeter to test for continuity between terminals 6 and 7 on the TCM 7 pin green connector. There should be continuity.

If there is no continuity, check transformer.

c.

Reconnect 7 pin green connector to TCM

2.

Check transformer: a.

Remove lower shroud.

b.

Locate the two larger (6 AWG) wires, labeled 3 and 4, coming out of transformer.

Trace these wires back to TB17 and TB18.

Open circuit breaker CB01 to turn the color

Repair

indicator on the circuit breaker GREEN. Use an ohmmeter to test for continuity between two transformer wires in terminal blocks

TB17 and TB18; there should be continuity.

c.

Close the circuit breaker CB01.

Figure 18 d.

Apply incoming power to system.

e.

To verify voltage on the secondary leads of the transformer, measure between the terminals terminals 3 and 4 on TB17 and

TB18. Verify voltage is approximately 90

VAC for 240 VAC input.

f.

See the Diagnostic Run Screen on the

ADM. The Diagnostic Run Screen displays the incoming (90 Vac) to the TCM “Hose

Voltage”. The diagnostic screen will show if the circuit breaker has been tripped for the incoming power to the TCM.

333024L 73

Figure 19

74

Repair

1.

Perform

Shutdown, page 49 .

2.

Remove four bolts (23) and shroud (10).

3.

Remove lower dinrail cover (48).

4.

Disconnect fan and transformer connections from terminal blocks. Connections are on left side labeled: V+, V-, 1, 2, 3, and 4.

5.

Remove four nuts (27) holding metal transformer cover (8) to frame. Carefully remove cover while sliding wires through hole in cover.

6.

Remove nuts (27) and transformer (17).

7.

Install transformer (17) in reverse order.

333024L

Repair

1.

Perform

Shutdown, page 49 .

2.

Disconnect input and output cables from both sides of the power supply. See

Electrical Schematics, page 99 .

3.

Insert a flat head screw driver in the mounting tab on the bottom of the power supply to remove from the din rail.

4.

Install new power supply (535) in reverse order.

Figure 21 Surge Protector

1.

Loosen four screws (70) on inside of electrical enclosure door (61). Lift up and pull out to remove ADM (88).

2.

Disconnect CAN cable (475).

3.

Inspect ADM (88) for damage. Replace if necessary.

4.

Update software by inserting an upgrade token into ADM and cycling system power. Wait until the update is complete before removing the token and restarting the system.

Figure 20 24 VDC Power Supply

1.

Loosen connections on terminals 1 and 3 on

CB02.

2.

Loosen connections on input to power supply

(535) on N and L connections.

3.

Remove two screws (413) and surge protector

(505) from enclosure.

4.

Install new surge protector (505) in reverse order.

Note

Wire on both the circuit breaker and power supply are interchangeable.

Figure 22

333024L 75

Repair

1.

Perform

Shutdown, page 49 .

2.

Disconnect connectors from MCM (63).

Disconnect two power cables. See

Electrical Schematics, page 99 .

3.

Remove nuts (91) and MCM (63).

4.

Set rotary switch. 2=E–30 and 3=E-XP2.

5.

Replace MCM in enclosure.

6.

Connect cables to MCM. See

Electrical Schematics, page 99 .

1.

Perform

Shutdown, page 49 .

2.

Open electrical enclosure door (61).

3.

Disconnect all connectors from the TCM (453).

4.

Remove four nuts (461) and TCM (453).

5.

Install new TCM module (453). Reassemble parts in reverse order.

6.

Update software by inserting an upgrade token into the ADM and cycling system power. Wait until the update is complete before removing the token and restarting the system.

Figure 23 Replace MCM

Repair kit GCA modules are shipped pre-programmed and with upgrade token (part number 17E206). If software version upgrade is necessary, follow the procedure in the manual provided.

Figure 24 Replace TCM

76 333024L

Parts

333024L 77

Parts

78

1

2

3

Apply anaerobic polyacrylate pipe sealant to all non-swiveling pipe threads.

Apply grease to tube fitting threads. Torque to

43 ft-lb (58 N•m).

Safety and warning labels are from label sheet

(68).

333024L

Parts

1

2

17

18

3

4

5

8

9+

10

11

12

13

6

7

14

15

16

- - -

- - -

FRAME

ENCLOSURE, electrical; see

Electrical Enclosure, page 92

246995 BOTTLE, assembly, complete

16X531 BRACKET, tsl, bottle

24U843 HEATER, 10kw, 2 zone, RTD; see

Fluid Heater, page 86

24U842 HEATER, 7.5kw,

1 zone, RTD; see

Fluid Heater, page 86

24U704 MANIFOLD, fluid; see

Fluid Manifold, page 90

16W654 INSULATOR, foam, heater

24R684 COVER, transformer

261821 CONNECTOR, wire,

6awg

24U841 COVER, heater

16W765 COVER, motor

16W764 COVER, heater, rear

24U837 TUBE, b-side, inlet, 15 kW

24U838 TUBE, b-side, inlet, 10kw

24U839 TUBE, b-side, outlet, 15 kW

24U840 TUBE, b-side, outlet,

10kw

24U834 TUBE, a-side, inlet, 10 kW

24U833 TUBE, a-side, inlet, 15 kW

24U836 TUBE, a-side, outlet, 10 kW

24U835 TUBE, a-side, outlet, 15 kW

15K742 TRANSFORMER,

4090va, 230/90

15B456 GASKET, manifold

272010 272011 272012 272110 272111 272112

1 1 1 1 1 1

1 1 1 1 1 1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

1

1

333024L 79

Parts

29

30

31

32

26

27

28

33

33a

21

22

23

24

25

19

20

35

36

37

38

33b

33c

33d

34

39

40

125643 FITTING, elbow, 3/8 npt x #8 jic

119865 SCREW, mch, hex serrated; 3/8 in. x 1/4–20

118444 SCREW, mch, slot hex wash hd; 1/2 in. x #10–24

117683 SCREW, mch, phil pan hd; 1.5 in. x #6–32

113796 SCREW, flanged, hex hd;

3/4 in. x 1/4–20

112731 NUT, hex, flanged

111800 SCREW, cap, hex hd;

7/32 in. x 5/16–18

111218 CAP, tube, square

110996 NUT, hex, flange head

104859 SCREW, tapping pnhd;

5/16 in. x #10–16

103181 WASHER, lock ext

100020 WASHER, lock

115836 GUARD, finger

24U847 FAN, cooling, 120mm,

24vdc

24R685 ENCLOSURE, lower, dinrail; includes 33a-33d

24U849 KIT, module, din rail, heater; see

Heater and

Transformer Terminal

Block Module, page 95

16W667 INSULATOR, FOAM

- - COVER, bottom, dinrail

113505 NUT, keps, hex hd

151395 WASHER, flat

120685 GROMMET

114269 GROMMET, rubber

125625 TIE, cable, fir tree

127277 BOLT, carriage, 1/2-13 x

3.5 l

127278 NUT, keps, hex

127282 GROMMET, rubber

272010 272011 272012 272110 272111 272112

2 2 2 2 2 2

9

12

8

11

6

4

2

8

2

4

2

1

2

1

1

1

1

1

4

2

1

5

4

4

4

9

12

8

13

6

4

2

8

2

4

2

1

2

1

1

1

1

1

4

2

1

6

4

4

4

9

12

8

13

6

4

2

8

2

4

2

1

2

1

1

1

1

1

4

2

1

6

4

4

4

9

12

8

11

6

4

2

8

2

4

2

1

2

1

1

1

1

1

4

2

1

5

4

4

4

9

12

8

13

6

4

2

8

2

4

2

1

2

1

1

1

1

1

4

2

1

6

4

4

4

9

12

8

13

6

4

2

8

2

4

2

1

2

1

1

4

4

6

4

2

1

1

1

1

4

80 333024L

Parts

47

48

49

50

53‡

54‡

55

56

57

41

42◊

43◊

44◊

45◊

46‡

51

16X095 CONNECTOR, power, male, 4 pin

125871 TIE, cable, 7.5 in.

24K207 KIT, fts, rtd, single hose

24R725 BRIDGE, plug-in jumper, ut35

106569 TAPE, electrical

24T242 CABLE, over-temp, 10 kW Reactor

24P970 CABLE, over-temp, 15 kW Reactor

104765 PLUG, pipe headless

16V268 COVER, top, dinrail

15Y118 LABEL, made in the USA

24V150 PROPORTIONER, module, E-30; see

Proportioner Module, page 84

24V151 PROPORTIONER, module, E-XP2; see

Proportioner Module, page 84

24U321 KIT, asm, pair, elite, reactor; see

Fluid Inlet Kits, page 97

24U320 KIT, assembly, pair, std, reactor; see

Fluid Inlet Kits, page 97

24T050 CABLE, m8 4p f to m12

8p m 1.5m

16W130 CABLE, m12 5p, fem male, 2.0m

24U845 TUBE, pressure relief

191892 FITTING, elbow, street,

90 deg; 1/8 npt

116746 FITTING, barbed, plated;

1/8–27 npt x 1/4 in. hose

I.D.

272010 272011 272012 272110 272111 272112

1 1 1 1 1 1

25

1

4

1

1

2

1

1

1

1

2

2

2

25

1

4

1

1

2

1

1

1

1

2

2

2

25

1

4

1

1

2

1

1

1

1

2

2

2

25

1

4

1

1

2

1

1

1

1

1

2

2

2

2

25

1

4

1

1

2

1

1

1

1

1

2

2

2

2

25

1

4

1

1

1

1

1

1

1

1

2

2

2

2

333024L 81

Parts

59◊

60★

61

62

63

58

71

72

73

74

75

64◊

65◊

67◊

68

70

79+◊

81

82

83◊

84◊

16W218 LABEL, branding, e-30

16W321 LABEL, branding, e-30, elite

16W215 LABEL, branding, e-xp2

16W322 LABEL, branding, e-xp2, elite

16U530 MODULE, system surge protector (spare)

287292 COVER, drive, plastic

16W766 COVER, control, box

16W596 LATCH, door

24U832 MODULE, MCM

24U831 MODULE, MCM

206995 FLUID, tsl, 1 qt.

206994 FLUID, tsl 8 oz bottle

114225 TRIM, edge protection;

1.6 ft (0.48 m)

16X250 LABEL, identification

127296 SCREW, mchn, pnh, w/ext tooth wash; M4 x

0.7

16X129 SCREW, mach, phillips, tooth wash; 5/16 x 8–32

117502 FITTING, reducer #5 x #8

(JIC)

117677 FITTING, reducer #6 x

#10 (JIC)

299521 CAP, 1/2-20 jic cap-aluminum

299520 CAP, 9/16-18 JIC cap-aluminum

261843 FLUID, oxide inhibitor

16V806 BRACKET, wall, mount

15V551 SHIELD, membrane,

ADM (10 pack)

24K409 BAR, 55 gal chem.

measure; A side

24K411 BAR, 55 gal chem.

measure. B side

272010 272011 272012 272110 272111 272112

1 1

1 1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

1

1

2

1

2

1

1

1

1

1

4

10

1

1

1

1

1

2

1

1

1

82 333024L

Parts

85

88

89

90

91

92‡

93◊

94

95

96◊

97◊

127276 BOLT, carriage, 1/2-13 x

2.5 l

24U854 MODULE, ADM

16W967 FITTING, swivel, 3/4 npt x 1 npsm

118459 FITTING, union, swivel,

3/4 in.

16W213 LABEL, branding, reactor

115942 NUT, hex, flange head

15D906 SUPPRESSOR, round snap ferrite .260

127368 SLEEVE, split, wire, 1.50

ID

127377 TIE, cable, 6 in.

16X154 LABEL, InSite

333091 MANUAL, quick guide, startup

333092 MANUAL, quick guide, shutdown

98* 24W204 ENCLOSURE, terminal block

99* 25A234 ENCLOSURE, cover

100*▲ 189930 LABEL, caution

101*▲ 172953 LABEL, ground

102* 17D955 BRACKET, mounting

103*

104♦

105♦

106

113161 SCREW, flange, hex hd

- - METER, flow, ISO

- - METER, flow, RES

17R703 CABLE, GCA, M12–5P, m/f, 0.3 m

107

108

17Y983 CABLE, GCA, M12–5P, m/f, 2.0 m

25E540 CONNECTOR, splitter

272010 272011 272012 272110 272111 272112

2 2 2 2 2 2

1

2

2

4

1

2

1

1

1

1

1

1

1

2

1

2

2

4

1

2

1

1

1

1

1

1

1

2

1

2

2

4

1

2

1

1

1

1

1

1

1

2

1

2

2

4

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

2

2

4

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

2

2

4

1

2

1

1

1

1

1

1

1

1

1

2

+

▲ Replacement Warning labels, signs, tags, and cards are available at no cost.

Not shown.

See

Electrical Schematics, page 99 .

Part applies to Series A only.

*

Part applies to Series B only.

Part includes four screws (Ref. 21).

Part included in kit 25N930.

333024L 83

Parts

84

1

2

3

6

7

4

5

Torque to 190–210 in-lb (21–24 N•m).

Lubricate threads with ISO oil or grease. Assemble pump cylinders flush to one full thread under-flush of housing surface.

Apply grease to all gear teeth proportionally, motor pinion and drive housing.

Torque to 20–30 ft-lb (27–40.6 N•m).

Crankshaft must be in line with crankshaft at other end of motor.

Torque to 70–80 ft-lb (95–108 N•m).

Flat side faces up.

333024L

Parts

Ref

101

102*

103 ✖❖

104‡

105† ✖❖

106◊ ❖

118*

120

121

122

125

126 ▲

107‡

108‡

110† ✖❖

111 ✖❖

112*

113

114

115◊ ✖

116 ✖❖

241279.

(108).

114666

106115

246831

246832

193031

193394

116192

116618

24P728

127301

187437

192840

Part

24U050

17W869

257355

245927

287290

241279

245971

245972

114699

114672

183169

183210

15C753

Description

MOTOR, brushless, double ended, 2 hp

KIT, drive housing

HOUSING, bearing

HOUSING, bearing

KIT, repair, gear

KIT, rod, connecting

PUMP, displacement, B-side

PUMP, displacement, B-side

WASHER, thrust, steel colored

WASHER, thrust, copper colored

SPRING, retaining

PIN, str, hdls

SCREW, machine, hex wash hd, 1.25 in. x

5/16–18

SCREW, cap, socket head, 2.25 x 3/8–16

WASHER, lock (hi-collar)

PUMP, displacement, A-side

PUMP, displacement, A-side

NUT, retaining

NUT, retaining

WASHER, thrust (1595)

MAGNET

SWITCH, reed, M8 4-pin

SCREW, hex head, thread cut, 4-40 x 0.375

LABEL, torque

LABEL, warning

Replacement Warning labels, signs, tags, and cards are available at no cost.

See pump repair manual 309577 for repair kits.

Spring (110) included in Connecting Rod Kit

Gear Repair Kit includes washers (107) and

4

2

1

2

2

10

24V150

E-30

1

2

24V151

E-XP2

1

2

2

2

2

2

2

2

1

2

4

2

2

10

8

8

1

2

2

2

1

1

2

2

8

8

1

2

1

2

2

1

2

2

*

Drive Housing Repair Kit includes housing (1), screws (5), and washer (1) to replace one end.

Part included in A-side Pump Repair Kits

25E300 (for E-30) and 25E302 (for E-XP2).

Part included in B-side Pump Repair Kits

25E301 (for E-30) and 25E303 (for E-XP2).

333024L 85

Parts

86

3

4

5

6

1

2

7

Torque to 120 ft-lbs (163 N•m).

Torque to 23 ft-lbs (31 N•m).

Torque to 40 ft-lbs (54 N•m).

Apply thermal paste.

Apply pipe sealant and PTFE tape to all non-swiveling threads and threads without o-rings.

Apply lithium grease lubricant to o-rings before assembling in block (1).

Remove tape from probe tip and Orientate sensor as shown. Insert probe until it bottoms on heating element.

Tighten ferrule on sensor probe one turn past finger tight or 16 ft-lbs (21.6 N•m).

333024L

Ref

201

208

209

210

211*

212*

213

214

202

203

204

205

206

207

*

Part Description

15J090 HEATER, machined, 1 zone

15K825 HEATER, machined, dual zone

124132 O-RING

15H305 FITTING, plug, hollow, hex, 1-3/16 sae

121309 FITTING, adapter, sae-orb x jic

15H304 FITTING, plug 9/16 sae

15H306 ADAPTER, 9/16 x 1/8

120336 O-RING, packing

16A110 HEATER, immersion, 2550W, 230V

15B137 SWITCH, over temperature

15B135 MIXER, immersion heater

- - FITTING, compression

- - SENSOR, RTD

124131 SCREW, machine, pnhd; 5/16 in. x #6–32

247520 HOUSING, rupture disc

Part included in 24L973 Heater RTD Repair

Kit.

4

2

4

1

2

2

2

2

2

2

24U843 24U842

1

1

4 3

4

4

5

2

3

1

3

1

3

1

1

1

2

1

Parts

333024L 87

Parts

1

2

Torque to 90–100 in-lbs (11 N•m).

Torque to 15–25 in-lbs (2 N•m).

WWLL DD

88 333024L

701

703

704

705

706

707

708

709

710

711

712

716

717

718

719

720

721

722

- - -

25C298

HOUSING, 3/4" orb, w/ pins, sub-assembly

GEAR, magnets, sd/matrix

15V690PKG GEAR, oval, metering element

17Y063PKG GASKET, meter

131971PKG O-RING, 031, fx75

17Y062PKG CAP, meter

108787

110163PKG

SCREW, cap, sch

SCREW, thd forming, pnh

25E134PKG BOARD, assembly, ratio monitor

- - -

131172

COVER, meter

SCREW, mach, torx pan hd

25E486PKG FITTING, swivel, JIC-08, 3/4-16 orb, A-side, ISO

25E474PKG FITTING, swivel, JIC, 10 x 3/4-16 orb, B-side, RES

117677 FITTING, reducer #6 x #10 (JIC), B-side, RES

117502

- - -

- - -

070268

121309

107195

070408

FITTING, reducer #5 x #8 (JIC), A-side, ISO

LABEL, blank

LABEL, branding, G-2000

LUBRICANT, grease

FITTING, adapter, sae-orb x JIC, A-side, ISO

ADAPTER, str thread, B-side, RES

SEALANT, pipe, sst

▲ Replacement Warning labels, signs, tags, and cards are available at no cost.

Parts

1

1

1

1

1

4

1

1

1

1

1

1

1

1

8

2

1

1

1

1

1

333024L 89

Parts

90

1

2

3

Torque to 355–395 in.-lbs (40–44.6 N●m)

Apply sealant (113500) to threads.

Valve must be closed with handle position as shown on drawing.

4

**

5

Apply PTFE tape and thread sealant to gauge threads.

Apply grease on valve.

Apply PTFE tape or thread sealant to tapered threads.

333024L

Parts

401† 255228 MANIFOLD, fluid

402◊ 247824 KIT, valve, cartridge, drain

402a◊ 158674 O-RING, BUNA-N

402b◊ 247779 SEAL, seat, valve

403

404

405

406

407

408

102814 GAUGE, press, fluid

162453 FITTING, 1/4 NPSM X 1/4

NPT

15M669 SENSOR, pressure, fluid outlet

247788 HANDLE, red

247789 HANDLE, blue

112309 NUT, hex, jam

411‡

412

413

17Y236 FITTING, 3/4 ORB x #8

JIC

117556 FITTING, 1/2 NPT x #8

JIC

121312 FITTING, elbow, 3/4 SAE x 1/2 JIC

100840 FITTING, elbow, street

414 111457 O-RING, PTFE

415▲ 189285 LABEL, caution

416 150829 SPRING, compression

2

1

1

2

1

1

1

1

2

2

2

1

1

2

2

1

2

419‡ 17Y235 FITTING, 3/4 ORB x #10

JIC

117557 FITTING, 1/2 NPT x #10

JIC

▲ Replacement Warning labels, signs, tags, and cards are available at no cost.

1

1

◊ Part included in the following complete valve kits:

ISO Valve Kit (left/red) handle 255149.

Resin Valve Kit (right/blue handle) 255150.

Valve Set Kit (both handles and grease gun)

255148.

† Part includes replacement ORB fittings (part

411 and 419).

‡ To order a replacement part, verify the type of fitting used with your fluid manifold (1/2

NPT or 3/4 ORB fitting).

333024L 91

Parts

PE

92 333024L

Parts

451

453

454

455

457

458

459

460

461

462

463

464

466

24U087 ENCLOSURE

24U855 MODULE, TCM

24U848 FAN, cooling, 80 mm,

24VDC

24R736 SWITCH, disconnect, door mounted

117666 TERMINAL, ground

120859 NUT, strain relief, M40 thread

120858 BUSHING, strain relief,

M40 thread

123967 KNOB, operator disconnect

115942 NUT, hex, flange head

103181 WASHER, lock external

124131 SCREW, machine, pan head; 5/16 in. x #6–32

194337 WIRE, grounding, door

113505 NUT, keps, hex head

▲ Replacement Warning labels, signs, tags, and cards are available at no cost.

NOTE:

Electrical Schematics, page 99

.

1

5

2

1

1

1

1

1

1

1

2

1

6

468

469

470

471

111218 CAP, tube, square

114269 GROMMET, rubber

127282 GROMMET, rubber

127278 NUT, keps, hex

472

473

474

475

16W925 GASKET, enclosure, foam

16W926 GASKET, enclosure, foam

24R735 CABLE, CAN power, M12 female, pigtail

127068 CABLE, CAN, female/female 1.0 meter

24U850 MODULE, breaker 476

477 127290 CABLE, 4-pin, male/female, 1.3 meter, molded (hose RTD)

478 ▲ 16X050 LABEL, safety; enclosure

479 ▲ 16X049 LABEL, safety; multi

1

1

1

2

1

2

1

2

1

2

4

2

333024L 93

Parts

See

Electrical Schematics, page 99

.

94

1

2

3

Torque to 6–8 in.-lbs (0.7–1 N●m)

Torque to 28–33 in.-lbs (3–3.8 N●m)

Torque to 23–26 in.-lbs (2.6–3 N●m)

333024L

Parts

Ref

501

502

503

Part

16U529

16V515

16U522

Description

HARNESS, breaker module

HARNESS, hose out

MODULE, din rail, term blk, power sup; see

System Circuit Breaker

Module, page 96

Qty

1

1

1

Ref

504

505

Part

16U526

16U530

Description

MODULE, din rail, circuit breakers; see

Power Supply and

Terminal Block Module, page 96

MODULE, sys surge protector

Qty

1

1

Ref

511

512

513

514

515

516

517

Part

24T315

126811

126383

126382

120570

24R758

24R759

Description

RAIL, DIN; 35 mm x 7.5

mm x 7 in.

BLOCK, clamp, end

COVER, end

BLOCK, terminal

BLOCK, terminal

BLOCK, terminal,

UT-2.5, red

BLOCK, terminal,

UT-2.5, black

Qty

1

1

2

1

2

6

1

Ref

518*

*

Part

120573

Description

BRIDGE, jumper

Qty

2

Jumpers are used to select the wattage of the electric heaters used in your proportioning system. When the

Integrated PowerStation accessory is installed, the jumpers are removed.

333024L 95

Parts

Ref

521

522

523

Part

514014

120838

17A319

Description

RAIL, DIN; 35 mm x

7.5 mm x 8.625 in.

TERMINAL, end stop

CIRCUIT, breaker, 1 pole, 50A, C Curve

Qty

1

2

1

Ref

524

525

Part

17A314

17A317

Description

CIRCUIT, breaker, 2P,

20A, UL489

CIRCUIT, breaker, 2P,

40A, UL489

Qty

1

3

Ref

531

532

533

Part

514014

120838

24R722

Description

RAIL, DIN; 35 mm x 7.5

mm x 8.625 in.

TERMINAL, end stop

BLOCK, terminal PE, quad, ABB

Qty

1

3

1

Ref

534

535

536

Part

24R723

126453

24R724

Description

BLOCK, terminal, quad

M4, ABB

POWER SUPPLY, 24V

BLOCK, terminal, UT35

Qty

2

1

6

96 333024L

Parts

55 HH DD FF WWRR UU (( OOLLWWHH

1

2

Apply sealant to all tapered pipe threads. Apply sealant to female threads. Apply to at least the first four threads and approximately 1/4 turn wide.

Apply thermal paste to the stem of dial before assembling into housing.

55 HH DD FF WWRR UU (( OOLLWWHH

WWLL DD

333024L 97

Parts

609‡

610

613

614

615

601

602

603‡

604

160327

118459

247503

24U852

FITTING, union adapter, 90°

FITTING, union, swivel, 3/4 in.

MANIFOLD, strainer, inlet

THERMOMETER, dial

605

606†

24U853 GAUGE, press, fluid

- - FILTER, replacement

607†‡ 128061 PACKING, o-ring

608‡ 16V879 CAP, filter

616

617

618

555808

15D757

109077

624545

PLUG, 1/4mp w/ hex hd

HOUSING, thermometer, Viscon HP

VALVE, ball 3/4 npt

C20487 FITTING, nipple, hex

24U851 TRANSDUCER, pressure, temperature (includes foam)

158586 FITTING, bushing

158383 FITTING, union adapter

FITTING, tee 3/4m run x 1/4f

*

Optional 80 mesh filter 255082 (2 pack)

Included in 24V020 Inlet Filter and Seal Kit, 20 mesh (2 pack).

Included in 247503 Manifold Repair Kit.

2

1

2

2

2

24U320 25N920

2 2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

98 333024L

To TCM

Reactor 2 E-30

Reactor 2 E-XP2 ti22679c

24U831

24U832

333024L

Electrical Schematics

99

Electrical Schematics

PS-L

PS-N

CB-B

CB-A ti22680b

100 333024L

24U855

1

16V515

TO HTD HOSE

ELEC ENCL

GND STUD

2

Electrical Schematics

16U526 ti35626a

1

2

Locate near TCM.

Heated hose wire termination enclosure (series

B only).

333024L ti35627a

101

Reactor 2 Repair Spare Parts Reference

402

403

405

--

--

211,

212

--

106,

115

106,

115

106,

115

106,

115

606,

607

15C852 E-30 Pump Repair Kit

15C851 E-XP2 Pump Repair Kit

246963 E-XP2 Wet Cup Repair Kit

246964 E-30 Wet Cup Repair Kit

Pump

Pump

Pump

Pump

24V020 Y-Strainer Filter and Gasket Kit

(pack of two each)

247824 Drain Valve Cartridge

102814 Fluid Pressure Gauge

15M669 Pressure Sensor

24L973 RTD Repair Kit

24K207 Hose FTS

24N450 RTD Cable (50 ft. replacement)

24N365 RTD Cable Test Kit (To assist measuring

RTDs and RTD cable resistances)

Hose

Hose

Hose

Y-Strainer

Fluid Manifold

Fluid Manifold

Fluid Manifold

Heater

102 333024L

Performance Charts

Use these charts to help identify the proportioner that will work most efficiently with each mix chamber. Flow rates are based on a material viscosity of 60 cps.

To prevent system damage, do not pressurize the system above the line for the gun tip size being used.

2000

(138)

AR4242

(01)

1500

(103)

PRESSURE psi (bar)

1000

(69)

AR5252

(02)

AR6060

(03)

AR7070

(04)

E-30

500

(34)

0 5

(2.3)

10

(4.5)

15

(6.8)

20

(9.1)

25

(11.3)

FLOW lbs/min (kg/min)

30

(13.6)

35

(15.9)

40

(18.1)

333024L 103

Performance Charts

PRESSURE psi (bar)

3500

(241)

3000

(207)

2500

(172)

2000

(138)

1500

(103)

1000

(69)

500

(34)

0

AR2020

(000)

AR2929

(00)

E-XP2

AR4242

(01)

0.5

(1.9)

1.0

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

2.0

(7.6)

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

AF2020

(FTXX24 TIP)

AF2929

(FTXX38 TIP)

AF4242

(FTXX38 TIP)

AF5252

(FTXX48 TIP)

0.5

(1.9)

1.0

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

E-XP2

2.0

(7.6)

104 333024L

Performance Charts

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

E-XP2

XR2323

(RTM040)

XR2929

(RTM040)

MR3535

(RTM040)

XR3535

(RTM055)

XR4747

(RTM055)

MR4747

(RTM055)

0.5

(1.9)

1

(3.8)

FLOW gal./min (l/min)

1.5

(5.7)

2.0

(7.6)

PRESSURE psi (bar)

3500

(241, 24.1)

3000

(207, 20.7)

2500

(174, 17.4)

2000

(138, 13.8)

1500

(103, 10.3)

1000

(69, 6.9)

500

(35, 3.5)

0

XF1313

(FTM424)

MF1818

(FTM424)

XF1818

(FTM424)

XF2323

(FTM424)

MF2929

(FTM424)

XF2929

(FTM424)

MF3535

(FTM638)

XF3535

(FTM638)

0.2

(0.7)

0.4

(1.5)

0.6

(2.3)

0.8

(3.0)

1

(3.8)

MF4747

(FTM638)

MF5757

(FTM638)

XF5757

(FTM638)

1.2

(4.5)

FLOW gal./min (l/min)

1.4

(5.3)

E-XP2

1.6

(6.0)

1.8

(6.8)

2.0

(7.6) typical operating conditions. Periods of continuous spraying or very high ambient temperatures reduce the performance envelope.

333024L 105

Technical Specifications

E-30

E-XP2

E-30

E-XP2

E-30

E-XP2

Length

E-30

E-XP2

Temperature

Nominal 200–240 VAC, 1 Phase,

50/60 Hz

Nominal 200–240 VAC, 3 phase,

DELTA, 50/60 Hz

Nominal 350–415 VAC, 3 phase,

WYE, 50/60 Hz

E-30 10 kW

E-30, 15 kW

E-XP2 15 kW

2000 psi

3500 psi

190°F

190°F

30 lb/min

2 gpm

310 ft

0.0272 gal.

0.0203 gal.

20° to 120°F

195–265 VAC

195–265 VAC

340–455 VAC

10,200 Watts

15,300 Watts

15,300 Watts

14 MPa, 140 bar

24.1 MPa, 241 bar

88°C

88°C

13.5 kg/min

7.6 lpm

94 m

0.1034 liter

0.0771 liter

-7° to 49°C

106 333024L

Technical Specifications

Sound Pressure measured per ISO-9614–2.

E-30, Measured from 3.1 ft (1 m), at 1000 psi (7 MPa, 70 bar), 3 gpm

(11.4 lpm)

E-XP2, Measured from 3.1 ft (1 m), at 3000 psi (21 MPa, 207 bar),

1 gpm (3.8 lpm)

E-30, Measured from 3.1 ft (1 m), at 1000 psi (7 MPa, 70 bar), 3 gpm

(11.4 lpm)

E-XP2, Measured from 3.1 ft (1 m), at 3000 psi (21 MPa, 207 bar),

1 gpm (3.8 lpm)

Component A ISO) and

Component B (RES)

Component A (ISO)

Component B (RES)

87.3 dBA

79.6 dBA

93.7 dBA

86.6 dBA

3/4 NPT(f) with 3/4 NPSM(f) union

#8 (1/2 in.) JIC, with #5 (5/16 in.) JIC adapter

#10 (5/8 in.) JIC, with #6 (3/8 in.) JIC adapter

Size

Maximum Pressure

Width

Height

Depth

E-30, 10 kW

E-30, 15 kW

E-30, 10 kW Elite

E-30, 15 kW Elite

E-XP2

E-XP Elite

Material

250 psi

26.3 in.

63 in.

15 in.

315 lb

350 lb

320 lb

355 lb

345 lb

350 lb

1/4 NPSM(m)

1.75 MPa, 17.5 bar

668 mm

1600 mm

381 mm

143 kg

159 kg

145 kg

161 kg

156 kg

159 kg

Aluminum, stainless steel, zinc plated carbon steel, brass, carbide, chrome, chemically resistant o-rings, PTFE, ultra-high molecular weight polyethylene

333024L 107

Notes

108 333024L

for Reactor ®

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.

With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

24U050

24U051

24U831

24U832

24U855

24U854

All other Reactor 2 parts

Electric Motor

Motor Control Module

Motor Control Module

Heater Control Module

Advanced Display Module

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

36 Months or 3 Million Cycles

12 Months

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized

Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS

INCLUDING

FOR

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.

Any action for breach of warranty hereunder must be brought within the latter of two (2) years of the date of sale, or one (1) year the warranty period expires.

GRACO

AND

MATERIALS OR manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en

Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

For the latest information about Graco products, visit www.graco.com.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original Instructions. This manual contains English. MM 333024 www.graco.com

Revision L, March 2019

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement