Graco 332356D, Communication Kits, DCM and ADCM Instructions

Instructions-Parts
Communication Kits
332356D
EN
Use to communicate from a Display Control Module (DCM) or Advanced Display Control Module
(ADCM) to a Non-Graco Programmable Logic Controller (PLC) or an Advanced Web Interface (AWI).
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this manual and in your system
manual. Save these instructions.
Kit 24N978, Fiber Optic Converter
(Fiber Optic to Serial Converter)
Kit 24N977, Modbus Gateway
(Modbus TCP to Modbus RTU
Converter)
PROVEN QUALITY. LEADING TECHNOLOGY.
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock, Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
2
332356D
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
332356D
3
Overview
Overview
The Fiber Optic (FO) Converter (24N978) allows
Modbus RTU communication between multiple
Display Control Modules (DCM) or Advanced Display
Control Modules (ADCM) and a Programmable Logic
Controller (PLC). If used without a Modbus Gateway,
the FO Converter is connected directly to the modbus
PLC via a serial cable. If your system uses an
Advanced Web Interface (AWI), use modbus gateway
24N977 for ethernet communication between the FO
Converter and the AWI. See manual 312785 Graco
Gateway Assemblies for further information when
connection to a PLC is required. Profibus, Ethernet
IP, DeviceNet, and many other PLC protocol options
are available.
Installation
To avoid electric shock, turn off equipment power
and shut off power at main circuit breaker before
installing. All electrical wiring must be done by a
qualified electrician and comply with all local codes
and regulations.
Kit 24N978, For Modbus
RTU Communication
The FO Converter enables Modbus RTU
communication with a user-supplied PLC using
a serial cable. Depending on your system
requirements, the FO Converter can be installed in
an AWI Module (Graco PN 15V337), a Power Supply
Module (Graco PN 16M167) or on a user-suppled
DIN rail.
Kit 24N978 Parts
Ref.
Part
Description
Qty.
1
112515
FERRULE, wire, red
8
WIRE, copper, 16
gauge
WIRE, copper, 16
gauge
CONVERTER, Fiber
Optic to Serial
TERMINAL BLOCK,
2 level, 4 conductor
[email protected]
ft.
[email protected]
ft.
1
2
———
3
———
4
16K465
7
125816
2
Items marked — — — are not sold separately.
NOTICE
To avoid damage to the circuit board, wear Part No.
112190 grounding strap and ground appropriately.
4
332356D
Kit 24N978, For Modbus RTU Communication
Electrical Connections
Communication Cable Connections
Use wires provided (refs. 2 and 3) to connect the +/terminals on the FO Converter to the +/- terminals on
a power supply (F). The FO Converter has an input
voltage range of 10 to 48 VDC, with a 0.5 W power
consumption.
1. Use a fiber optic cable to make a crossover
connection from the FO Converter to the
Display Control Module (DCM) or the Advanced
Display Control Module (ADCM). See
Accessories, page 13, for available Graco fiber
optic cables.
Figure 1
Typical Color
Convention
FO
Converter
Port
DCM or ADCM
Port
Red cable
TX (lighter in
color)
1 (darker in
color)
Black cable
RX (darker
in color)
2 (lighter in
color)
2. To connect multiple DCM or ADCM in a chain,
connect per the following table and Figure 2.
If installing in box with a power supply module
(16M167 or 24R086), connect the power supply to
the fiber optic converter (4) through the terminal
blocks. For power supply 16M167, you also must
connect the intrinsically safe barrier to the power
supply. Connect positive to positive and negative to
negative.
Typical Color
Convention
Upstream
DCM or
ADCM Port
Downstream
DCM or
ADCM Port
Red cable
6 (lighter in
color)
1 (darker in
color)
Black cable
5 (darker in
color)
2 (lighter in
color)
3.
Figure 2 Connecting multiple DCM or ADCM.
332356D
5
Kit 24N978, For Modbus RTU Communication
4. Use a serial cable (customer supplied) to make
an RS-232/RS-485 connection to the PLC,
according to the following table.
FO
Converter
Terminal
RS-232
RS-485
(2–wire)
A
Ground
Ground
B
not used
Data B (+)
C
Rx (IN)
Data A (-)
D
not used
not used
E
Tx (OUT)
not used
Set Up the Fiber Optic Converter
1. Set the DIP switches on the bottom of the
converter as shown. These settings are correct
for either RS-232 or RS-485 2–wire, with a 57.6
K baud rate.
Figure 3
2. Set the selector switch to RS-232 or RS-422/485.
We strongly recommend RS-485 for all cables
over a few feet (a meter or two).
6
332356D
Kit 24N978, For Modbus RTU Communication
Installed in 15V337 AWI Module
KEY:
Installed on User-Supplied Din Rail
4
FO Converter (from Kit 24N978).
7
Terminal Block (from Kit 24N978)
F
Power supply. See Accessories, page 13.
G
Ground terminal block (Graco PN 112443). See
Accessories, page 13.
H
DIN rail (user supplied), must be grounded.
J
DCM or ADCM (up to 30 in series).
K
Fiber optic cable to connect from DCM/ADCM to
FO Converter. See Accessories, page 13.
L
Serial cable, customer supplied, to connect from
FO Converter to communication device.
M
Programmable logic controller (PLC); customer
supplied.
U
Clamp end blocks (Graco PN 255045). See
Accessories, page 13.
V
Existing power barrier (in 16M167).
NOTE:
The area above the dotted line in each illustration
is the Non-Hazardous Location.
Installed in 16M167 Power Supply Module
Continued on next page.
332356D
7
Kit 24N978, For Modbus RTU Communication
Installed in Kit 24R086, with power supply, one
converter
Installed in Kit 24R086, with power supply, more
than one converter
8
332356D
Kit 24N978 and Kit 24N977, for Modbus TCP/AWI Communication
Kit 24N978 and Kit 24N977, for Modbus TCP/AWI
Communication
The Modbus Gateway (Kit 24N977) is used with the
FO Converter (Kit 24N978) to enable Modbus TCP
communication with a user-supplied programmable
logic controller (PLC). The Modbus Gateway can
be connected to Graco PN 15V337 AWI module to
enable communication with a personal computer
(PC) using an ethernet cable.
Kit 24N977 Parts
Ref.
Part
Description
Qty.
1
112515
FERRULE, wire,
red
WIRE, copper, 16
gauge
WIRE, copper, 16
gauge
CONVERTER,
Modbus TCP to
Modbus RTU
CABLE, CAT 5
10
2
———
3
———
5
16P893
6
121994
[email protected]
ft.
[email protected]
ft.
1
1 ft.
Items marked — — — are not sold separately.
Electrical Connections
1. Use wires provided (ref. 2) to connect power
terminals 23 (-) and 24 (+) on the Modbus
Gateway to +/- terminals on a power supply. The
Modbus Gateway has an input voltage range of 9
to 28 VDC, with a 2.0 W power consumption.
Figure 4
If installing in box with a power supply module
(16M167 or 24R086), connect the power supply
to the fiber optic converter (4) through the
terminal blocks. For power supply 16M167, you
also must connect through the intrinsically safe
barrier. Connect positive to positive and negative
to negative.
2. Use wires provided (ref. 3) to connect the
FO Converter (4) to the Modbus Gateway (5),
according to the following table.
FO
Converter
Terminal
A
15
B
not used
C
16
D
not used
E
17
332356D
Modbus Gateway Terminal
9
Kit 24N978 and Kit 24N977, for Modbus TCP/AWI Communication
Communication Cable Connections
1. Use a fiber optic cable to make a crossover
connection from the FO Converter to the
Display Control Module (DCM) or the Advanced
Display Control Module (ADCM). See
Accessories, page 13, for available Graco fiber
optic cables.
10
FO Converter Port
DCM or ADCM Port
TX
1
RX
2
2. For Modbus TCP Communication with a PLC:
Connect a customer-supplied ethernet (CAT 5,
RJ45) cable from the ethernet port (T) on the
Modbus Gateway directly to an available ethernet
port to the PLC. See Accessories, page 13, for
available Graco CAT 5 cables.
For AWI Communication with a PC: Use the
ethernet cable (6) provided to connect the
ethernet port (T) on the Modbus Gateway to
an available port on the ethernet switch (R) in
the AWI Module. Use a second, user-supplied
ethernet cable (N) to connect the ethernet switch
(R) to the PC.
332356D
Kit 24N978 and Kit 24N977, for Modbus TCP/AWI Communication
KEY:
Installed in 15V337 AWI Module
4
FO Converter (from Kit 24N978)
5
Modbus Gateway (from Kit 24N977)
6
CAT 5/RJ45 Cable, 1 ft., to connect from Modbus
Gateway to ethernet switch.
Terminal Block (from Kit 24N978)
7
F
G
Power supply. See Accessories, page 13, for
15V and 24V options.
112443 Ground terminal block
H
DIN rail (user supplied), must be grounded
J
DCM or ADCM (up to 30 in series)
K
Fiber optic cable to connect from DCM/ADCM to
FO Converter. See Accessories, page 13.
Programmable logic controller (PLC)
M
N
P
Ethernet cable (CAT 5/RJ45) to connect from
ethernet switch to communication device. See
Accessories, page 13.
Personal Computer (PC). Note: See Modbus
Configuration Information on the next page if you
want to communicate directly from the Modbus
Gateway to a PC.
R
Ethernet switch (In Graco AWI 15V337)
S
AWI board
U
Clamp end blocks (Graco PN 255045). See
Accessories, page 13.
Existing power barrier (in 16M167).
Installed on User-Supplied Din Rail
V
NOTE:
The area above the dotted line in each illustration
is the Non-Hazardous Location.
Installed in 16M167 Power Supply Module (and/or AWI Module), with ethernet connection to AWI Module
332356D
11
Kit 24N978 and Kit 24N977, for Modbus TCP/AWI Communication
Modbus Configuration Information
For Network Administrator: The Modbus Gateway is
configured at the factory for ethernet communication
with a Graco AWI local network. You can reconfigure
the device to fit your own networking needs. See the
table on this page to restore the device configuration
to the factory defaults. Use the OEM Netbiter Config
utility found at www.anybus.com to change the
device configuration. Also see the Installation Leaflet
for the Anybus Modbus Gateway (supplied) for more
information.
12
TCP/IP Settings
IP Address
192.168.178.205
Subnet Mask
255.255.0.0
Default Gateway
192.168.178.200
Modbus Settings
Transmission Mode
RTU
Slave Response Timeout
1000 ms
Physical Interface
EIA-232
Baudrate
115,200 bps
Character Format
No parity / 2 Stop
Bits
Part Number
502
332356D
Accessories
Accessories
Cables
Components
• 121998, CAT 5, RJ45 Cable, 25 ft (7.6 m)
• 16N575, Power Supply Unit, 15 VDC, used in
16M167 Power Supply Module
• 121999, CAT 5, RJ45 Cable, 50 ft (15 m)
• 15V842, CAT 5, RJ45 Cable, 100 ft (30 m)
• 120369, Power Supply Unit, 24 VDC, used in
15V337 Advanced Web Interface Module
• 15V843, CAT 5, RJ45 Cable, 200 ft (61 m)
• 112443, Ground Terminal Block
• 16M172, Fiber Optic Cable, 50 ft (15 m)
• 255045, Clamp End Blocks
• 16M173, Fiber Optic Cable, 100 ft (30 m)
332356D
13
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for
use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a
period of twelve months from the date of sale, repair or replace any part of the equipment determined
by Graco to be defective. This warranty applies only when the equipment is installed, operated and
maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment
with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials
not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall
be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or
otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 332356
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision D, February 2014