Graco 332119A Electric Turf Striper Owner's Manual

Operation - Repair - Parts
Electric Turf Striper
332119A
EN
- For turf striping applications only IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this
manual. Save these instructions.
All Models:
Maximum Working Pressure 1200 psi (8.3 MPa, 83 bar)
Charger
Voltage
Model
24N950
120V
24R023
240V
24R370
240V
24R371
120V/240V
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WARNING
FIRE AND EXPLOSION HAZARD
Solvent and paint fumes can ignite or explode.
•
Use only water-based materials.
•
Do not spray or flush with flammable materials.
Contents
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Identification . . . . . . . . . . . . . . . . . . . . 5
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . 6
Charger Indicator Lights . . . . . . . . . . . . . . . . . . . 6
Common Procedures . . . . . . . . . . . . . . . . . . . . . . . 7
Prime/Spray Valve . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 7
Reversible Spray Tip . . . . . . . . . . . . . . . . . . . . . . 7
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Spray Tip/Guard
Assembly (if not installed) . . . . . . . . . . . . . . . . 8
Starting a New Job . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Line Width . . . . . . . . . . . . . . . . . . . . . 10
Filter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Emptying the Hopper . . . . . . . . . . . . . . . . . . . . 11
Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . 12
Flushing Striper . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unclogging Spray Tip/Guard Assembly . . . . . . 13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tip Removal/Cleaning . . . . . . . . . . . . . . . . . . . . 15
Cleanshot Removal/Cleaning . . . . . . . . . . . . . . 15
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 16
Battery Replacement . . . . . . . . . . . . . . . . . . . . 17
Board Replacement . . . . . . . . . . . . . . . . . . . . . 18
Pump/Motor Removal . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 32
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332119A
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
• Do not aim the material dispenser at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 1200 psi (8.3 MPa, 83 bar). Use Graco replacement parts or
accessories that are rated a minimum of 1200 psi (8.3 MPa, 83 bar).
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
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3
Warnings
WARNING
BATTERY HAZARD
The battery may leak, explode, cause burns, or cause an explosion if mishandled.
• Only use the battery type specified for use with the equipment. See Technical Data.
• Do not short circuit battery terminals. Only use tools with insulated handles. Do not lay tools or metal
parts on top of battery.
• Do not dispose of battery in fire or heat above 50 °C (122 °F). The battery is capable of exploding.
• Follow local ordinances and/or regulations for disposal.
• Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin
and eyes and to be toxic.
• Charge only with Graco approved charger as listed in this manual.
CHARGER ELECTRIC SHOCK, FIRE AND EXPLOSION HAZARD
Improper setup or usage can cause electric shock, fire, and explosion.
• Use only in dry locations. Do not expose to water or rain. For indoor use only.
• Use only with 12V DC lead acid rechargeable battery.
• Do not use a charger that is cracked or damaged.
• If the supply cord is damaged, replace the charger.
• Disconnect the charger from the outlet before cleaning.
• Do not disassemble the charger.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
4
332119A
Component Identification
Component Identification
T
A
S
W
B
12
R
C
P
D
E
N
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F
G
H
J
K
L
M
A
Spray Button
K
Tip Height Adjustment Knob
B
Battery Shroud (battery inside)
L
Spray Arm Adjustment Knob
C
Battery Charger Connection Port
M
Spray Shields
D
Prime/Spray Valve
N
Motor Plug
E
Material Dispenser
P
Spray Button Plug
F
Filter
R
Paint Hopper Screen
G
Spray Tip and Guard
S
Tilt-N-Pour Paint Hopper
H
Prime Hose
T
Adjustable Handlebar Knob
Height Adjustment Mount
W
Paint Hopper Lid
J
332119A
5
Charging the Battery
Charging the Battery
2. Plug charger into an electrical outlet and plug 12V
charger jack into striping machine.
Battery charger is for indoor use only. Do not expose
charger to rain or snow. Charge battery with
Graco-approved charger.
12
V
1. Place striper in a dry, well-ventilated area away from
flammable or combustible materials, including
paints and solvents.
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Charger Indicator Lights
Appearance
Description
GREEN
Power is on but charger is not plugged into receptacle.
RED
Charger is connected to receptacle and charging.
GREEN
Charging is complete (charger is in float mode and will maintain full charge).
NOTE: It is acceptable to leave charger connected to the striper without risk of overcharging battery. Charge times
will vary from 0 - 14 hours depending on level of discharge.
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332119A
Common Procedures
Common Procedures
Prime/Spray Valve
Reversible Spray Tip
Always perform Pressure Relief Procedure before
adjusting spray tip position.
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UP position
(For priming and releasing
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pump pressure)
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DOWN position
(Ready to spray)
Follow the Pressure Relief Procedure
whenever you see this symbol.
Pressure Relief Procedure
Do not operate or spray near children. Do not aim the
striper at, or spray any person or animal. Keep hands
and other body parts away from the discharge. For
example, do not try to stop the paint flow with any
part of the body.
This striper builds up an internal pressure of 1200 psi
(8.3 MPa, 83 bar) during use. Follow this Pressure
Relief Procedure whenever you stop spraying and
before cleaning, checking, servicing, or transporting
equipment to prevent serious injury.
1. Put prime/spray valve UP to release pressure.
In the event that particles or debris clog the spray tip,
this striper is designed with a reversible spray tip that
can be used to quickly and easily clear the particles and
resume spraying as quickly as possible.
•
Always point the reversible spray tip down when
spraying.
•
When particles or debris get caught in the tip, it can
be reversed to quickly clean the tip.
•
Only operate striper with spray tip in forward or
reversed position.
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Spray Tip Forward Spray Tip Reversed
(SPRAY position) (UNCLOG position)
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Spraying
Press spray button to spray. Spray will continue until
spray button is pressed again to stop.
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7
Install Spray Tip/Guard Assembly (if not installed)
Install Spray Tip/Guard
Assembly (if not installed)
Perform the Pressure Relief Procedure before
installing spray tip/guard assembly.
1.
Put prime/spray valve UP to release pressure.
Do NOT place hands in front of tip.
2.
Screw spray/tip guard assembly onto striper. Tighten
retaining nut until completely engaged with striper. Do
not overtighten nut.
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8
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332119A
Starting a New Job
Starting a New Job
5. Put prime/spray valve in DOWN position.
1.
Perform Pressure Relief Procedure, page 7.
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6. Reverse spray tip to UNCLOG position, spray for
two seconds and then stop.
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NOTE: Failure to perform this operation could result
in poor spray pattern.
2. Pour material into material hopper.
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3. To fill striper with fluid, press spray button and allow
striper to run until material flows through prime
hose.
7. Put prime/spray valve UP to release pressure. Then
rotate spray tip back to spray position.
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4. Stop striper by pressing spray button.
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9
Starting a New Job
Adjusting Line Width
5. Install outer spray shield assembly by collapsing
spring and sliding shield into horizontal D-bar.
With Shields
1.
Perform Pressure Relief Procedure, page 7.
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6. Adjust as shown. Spray tip should be centered
between shields. Spray pattern should touch shields
just above the bottom of the shields.
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2. Remove vertical material dispenser arm assembly.
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Without Shields
1. Perform Pressure Relief Procedure, page 7.
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3. Install inner spray shield assembly by collapsing
spring and sliding shield into horizontal D-bar.
2. Move vertical material dispenser bar holder to outside position.
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4. Install vertical material dispenser arm assembly.
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3. Adjust height of tip to adjust line width (raising tip
height will create wider lines).
NOTE: Different tip sizes are available for lines
greater than 6 in. (15 cm) wide. Use Graco part
number LL5417 for wider lines.
10
332119A
Starting a New Job
Filter Removal / Cleaning
4. Clean filter with water. Replace filter if damaged or
unable to clean.
Always perform Pressure Relief Procedure before
removing filter.
1.
5. Reinstall filter.
6. Install and tighten filter housing.
Perform Pressure Relief Procedure, page 7.
Emptying the Hopper
1. Place striping machine near the material container.
2. Remove hopper lid.
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3. Grab front of hopper and slowly lift. Material will
pour back into the material container.
2. Unscrew and remove filter housing.
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3. Pull out filter.
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11
Shutdown and Cleaning
Shutdown and Cleaning
7.
NOTICE
Failure to properly clean striper after each use will result in
hardened materials, damage to the striper, and the warranty
will no longer be valid. Do not store solvents in striper.
Always flush with Graco Pump Armor prior to storage.
Flushing Striper
Use only water-based materials. Do not use materials
which state “FLAMMABLE” on the packaging. For more
information about your material, request MSDS from distributor or retailer.
1.
Push spray button to pump water through prime hose.
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8.
Put prime/spray valve DOWN to spray position.
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9.
Push spray button to spray water through tip.
Move prime/spray valve UP to release pressure.
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10. Empty hopper.
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2.
Empty the hopper.
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3.
Clean inside of hopper with water. Tilt hopper back and
spray inside with water.
4.
Remove hopper screen and clean.
5.
Fill hopper with 1/2 gallon (2 L) water.
11. Repeat steps 5-10 until water runs clear.
12. Put prime/spray valve UP to release pressure.
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Optional:
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6.
Put prime/spray valve UP to clean prime hose.
•
Disconnect power connector and tip height adjuster
•
Remove paint hopper from unit
•
Clean out paint hopper at a sink. This may be done
while hopper is on the striper or in a sink. To remove
hopper, disconnect power connector and material
dispenser.
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12
332119A
Shutdown and Cleaning
Unclogging Spray Tip/Guard
Assembly
7.
Rotate spray tip back to SPRAY position.
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i14994
Always perform Pressure Relief Procedure before
unclogging spray tip/guard assembly.
1.
8.
Put prime/spray valve DOWN to spray position.
Perform Pressure Relief Procedure, page 7.
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9.
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2.
Push prime/spray valv
10. If spray tip is still clogged, you may have to repeat
steps 1 - 7 and rotate the spray tip from SPRAY to
UNCLOG several times. Repeat step 1 to release
pressure, remove and clean spray tip filter, or replace
with new spray tip/guard assembly.
Reverse spray tip to UNCLOG position.
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3.
Put prime/spray valve DOWN to spray position.
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NOTE: Spray tip filter assembly is reverse-threaded:
Turn left (or counter-clockwise) to install.
Turn right (or clockwise) to remove.
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4.
Push spray button to start striper and clear clog.
NOTICE
Make sure spray tip filter is completely screwed into the
spray/tip guard assembly to avoid damage to the filter.
Do not use a damaged filter or poor striper performance
may result.
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5.
Push spray button again to stop striper.
11. If material still fails to be sprayed, perform Pressure
Relief Procedure, page 7.
6.
Perform Pressure Relief Procedure, page 7.
12. Remove Filter and clean, page 11.
13. Replace filter if damaged or unable to clean.
14. When obstruction is cleared, engage trigger lock and
rotate spray tip back to SPRAY position.
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332119A
13
Storage
Storage
2.
Pour a small amount of Pump Armor into bottom of
hopper.
3. Push spray button to pump the material. Stop when
Pump Armor flows through the prime hose.
NOTICE
Failure to store striper with Pump Armor will result in
operational problems the next time you spray. Always
circulate Pump Armor through the striper after cleaning.
Water left in the striper will corrode and damage the
pump.
1.
Lift prime/spray valve UP to the prime position.
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4.
Plug charger into striper. See Charging the Battery,
page 6. Charge to full charge and disconnect.
5. Store striper indoors in a cool, dry place. Never
store striper with material in the hopper.
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14
332119A
Repair
Repair
Tip Removal/Cleaning
1.
Perform Pressure Relief Procedure, page 7.
Cleanshot Removal/Cleaning
1. Perform Pressure Relief Procedure, page 7.
2. Remove material dispenser from striper.
3. Remove tip guard.
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2. Rotate tip 1/4 turn and remove.
3. Wash tip in sink under running water. Use a brush
or pick to remove excess or dried material.
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4. Use a pressurized air hose to blow out any remaining material from tip. NOTE: You should be able to
clearly see through the tip hole when cleaned.
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4. Remove Cleanshot assembly.
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5. Use two wrenches to remove needle seat.
5. Re-install tip and position to spray as shown below.
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6. Hold cleanshot over running water and clean. Work
poppet valve in and out to free valve from excess or
hardened material.
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15
Repair
Fuse Replacement
Installation
1. Insert a new standard 30 A fuse into fuse case.
Removal
1. Disconnect motor plug and power plug.
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Motor Plug
Spray Button Plug
2. Place front tabs of battery shroud into slots, then
pivot back of shroud down. Use wrench to tighten
two bolts and secure shroud into place.
2. Remove spray dispenser and hopper.
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NOTICE
When installing the battery shroud, wires can get
pinched between the shroud and frame and become
damaged. To avoid damage, make sure all wires are
kept in front of the battery when installing the shroud.
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3. Use wrench to remove two bolts and remove battery
shroud.
3. Install hopper and spray dispenser.
4. Connect power plug and motor plug.
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4. Open fuse case and remove old fuse.
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Motor Plug
Spray Button Plug
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16
332119A
Repair
Battery Replacement
Installation
1. Install new battery. Tighten velcro strap around battery to secure into place. Replace plastic tie straps
around battery to firmly hold in place.
Removal
1. Disconnect motor plug and power plug.
2. Use two wrenches to attach serrated nut to positive
(red) battery post. Then use wrenches to attach serrated nut to negative (black) battery post.
Black
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Motor Plug
Spray Button Plug
Red
2. Remove spray dispenser and hopper.
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3. Place front tabs of battery shroud into slots, then
pivot back of shroud down. Use wrench to tighten
two bolts and secure shroud into place.
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3. Use wrench to remove two bolts and remove battery
shroud.
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NOTICE
When installing the battery shroud, wires can get
pinched between the shroud and frame and become
damaged. To avoid damage, make sure all wires are
kept in front of the battery when installing the shroud.
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4. Use two wrenches to remove serrated nut on negative (black) battery post. Then use wrenches to
remove serrated nut on positive (red) battery post.
4. Replace hopper and spray dispenser.
5. Connect power plug and motor plug.
Black
Red
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5. Clip plastic tie straps and undo velcro strap from
battery. Remove battery.
Motor Plug
Spray Button Plug
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17
Repair
Board Replacement
Installation
1. Install new board into striper. Tighten six torx
screws into board.
Removal
1. Remove Battery, page 17.
2. Disconnect two wires from 12V charger jack.
+
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3. Remove six torx screws from board. Remove board
from striper.
2. Connect negative wire (black) to outer connector of
charger jack. Connect positive wire (red) to inner
connector of charger jack.
+
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3. Install Battery, page 17.
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332119A
Repair
Pump/Motor Removal
7. Disconnect motor wires and remove power cord.
Removal
1.
Perform Pressure Relief Procedure, page 7.
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2. Disconnect motor plug and power plug.
8. Use wrench to loosen bulkhead and disconnect
hose.
Spray Button Plug
Motor Plug
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3. Remove spray dispenser and hopper.
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9. Loosen hose clamp below hopper.
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4. Use wrench to remove two bolts and remove battery
shroud.
10. Remove four screws from hopper bracket.
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5. Use two wrenches to remove serrated nut on negative (black) battery post. Then use wrenches to
remove serrated nut on positive (red) battery post.
11. Remove hopper from Pump/Motor assembly.
Black
Red
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6. Remove six torx screws on motor shroud. Remove
motor shroud.
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12. Remove Pump/Motor assembly.
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19
Repair
Installation
1. Install new Pump/Motor assembly.
8. Use two wrenches to attach serrated nut to positive
(red) battery post. Then use wrenches to attach serrated nut to negative (black) battery post.
Black
Red
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2. Install hopper into Pump/Motor assembly.
3. Install hopper bracket and tighten four screws.
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9. Place front tabs of battery shroud into slots, then
pivot back of shroud down. Use wrench to tighten
two bolts and secure shroud into place.
4. Replace and tighten hose clamp below hopper.
5. Reconnect hose and tighten bulkhead.
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NOTICE
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6. Replace power cord and connect motor wires.
Connect white wire to post with red indicator mark.
Connect black wire to outside post.
When installing the battery shroud, wires can get
pinched between the shroud and frame and become
damaged. To avoid damage, make sure all wires are
kept in front of the battery when installing the shroud.
10. Replace hopper and spray dispenser.
11. Connect power plug and motor plug.
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Motor Plug
Spray Button Plug
7. Replace motor shroud and tighten six torx screws.
20
332119A
Troubleshooting
Troubleshooting
Problem
Pump/motor runs but
material is not being
sprayed
Cause
Solution
Striper is not primed
Prime striper. See Starting a New Job, page 9.
Material dispenser tip is plugged
Clean material dispenser tip by reverse spraying.
See Reversible Spray Tip, page 7.
Material dispenser tip and/or filter
is plugged
Clean material dispenser tip by reverse spraying
and clean filter. See Unclogging Spray Tip/Guard
Assembly, page 13.
If tip does not clean by using Reversible Spray Tip
procedure, remove tip and clean using a cleaning
wire pick, water and pressurized air or water (compressed air or nozzle jetted city water). If tip cannot
be cleaned, replace tip.
See Tip Removal/Cleaning, page 15.
Pump/motor does not
run.
Paint hopper is empty
Fill paint hopper with spray material.
Cleanshot has foreign particles in
passageway
See Cleanshot Removal/Cleaning, page 15.
Striper inlet ball check valve has
foreign material in passageway
Remove foreign material in the striper inlet ball
check valve. See Cleanshot Removal/Cleaning,
page 15.
Battery is discharged
Connect battery charger and recharge battery. See
Charging the Battery, page 6.
Motor plug is disconnected
Connect motor plug to motor receptacle on battery
shroud. See Starting a New Job, page 9.
Spray plug is disconnected
Connect spray plug to striper receptacle on battery
shroud. See Starting a New Job, page 9.
Battery fuse has faulted resulting
in an open circuit (blown fuse)
Remove battery shroud and replace fuse. See Fuse
Replacement, page 16.
Wires to battery have become
loose, disconnected or damaged
Tighten wire connection or reconnect. See Battery
Replacement, page 17.
Striper fluid path is plugged
between pump and prime valve
Perform Pressure Relief Procedure, page 7. If
pressure cannot be relieved as evidenced by material flowing out of prime hose, STOP and contact
Graco Technical Support or bring striper to Graco
distributor for repair.
NOTE: Red light on spray button will be flashing for
this problem and cause.
Pump/motor is damaged
332119A
Remove pump/motor for repair. See Pump/Motor
Removal, page 19. Contact Graco Technical Support or bring striper to Graco distributor for repair.
21
Troubleshooting
Problem
Cause
Pump/motor runs but red Battery has been discharged to
light on spray button is on the level that it is notifying user
that battery is low.
Spray pattern width is
decreasing
Pump/motor randomly
stops; full spray pattern
cannot be achieved
22
Recharge battery. Connect battery charger and
recharge battery. See Charging the Battery, page 6.
NOTE: When red light first comes on, user has
approximately 15 minutes of striper run time left.
Incorrect material dispenser holder Readjust material dispenser holder until desired
height position.
width is achieved. See Adjusting Line Width, page
10.
Material dispenser tip is wearing
out.
Replace tip. See Tip Removal/Cleaning, page 15.
Material is too dense and/or too
viscous.
Readjust material dispenser holder until desired
width is achieved. See Adjusting Line Width, page
10. Dilute material as required.
Pump/motor is not operating at
specified RPM.
Check spray pattern with water only. If spray pattern is good, dilute material as required. If spray
pattern is not good with water, contact Graco Technical Support or bring striper to Graco distributor for
repair.
Material needs to be strained to
remove solids.
Use a paint sock to filter material as it is being
poured into paint hopper.
Material continues to flow Foreign material in Cleanshot.
out of tip after stopping
spray
Cleanshot is damaged.
Battery did not fully
charge
Solution
Remove Cleanshot and clean. See Cleanshot
Removal/Cleaning, page 15.
Contact Graco Technical Support or bring striper to
Graco distributor for repair.
Battery charger was disconnected Disconnect charger from striper. Disconnect chartoo early (charging was interrupted ger from power outlet and allow charger to remain
unpowered for 5 - 10 minutes. See Charging the
before completing charge).
Battery, page 6.
Battery is damaged or at the end
of the recharge life cycle.
Replace battery. See Battery Replacement, page 17.
Charger is damaged.
Replace charger. Contact Graco distributor for correct replacement.
332119A
Wiring Diagram
Wiring Diagram
WHITE
BLACK
MOTOR
SWITCH
30A
RED
FUSE
BLACK
CONTROL
BOARD
BATTERY
ti21412a
RED
BLACK
CHARGER
JACK
332119A
23
Parts
Parts
27
4
113
99
28
27
52
98
48
49
97
102
9
96
3
2
40
17
110
111
33
32
43
14
1
15
16
28 ref
18
45
19
109
6
103a
21
5
103b
46
7
13
39
7
11
8
10
39
ti21266a
24
7
8
20
332119A
Parts
Parts List
Ref.
1
2
3
4
5
6
7
8
9
Part
16U476
16U478
16U477
24R069
16U580
126946
195367
126947
24R882
10
11
13
14†
15
16
17
18a
18b
18c
16U229
16U230
15D862
16U231
15F142
15F143
126951
126948
16V456
16V458
18d
16V447
19
24R792
20
21
27
28
127052
126949
114659
24P924
332119A
Description
Qty.
FRAME, stamped, S90
1
BRACKET, frame, right
1
BRACKET, frame, left
1
BAR, handle, weldment
1
AXLE, rear, S90
1
BOLT, cap, hex head
1
SPACER
4
TIRE, 10 inch, pneumatic
3
KIT, shroud, battery (includes 96,
1
97a, 97b, 98, 102)
BAR, support
1
BAR, adjustment, height
1
NUT, hand
1
SHIELD, spray, guide, plastic
2
GUIDE, wire, right shield
1
GUIDE, wire, left shield
1
JACK, charger, 12 volt
1
CHARGER, 120V ac, USA
1
KIT, charger, S90, 240V, Euro
1
KIT, charger, S90, 240V, UK
1
(includes 103b)
KIT, charger, S90, 240V, Asia/Aus
1
(includes 103a)
KIT, board, control, S90
1
(includes 43)
KNOB, T-handle
1
STRAP, battery
1
GRIP, handle
2
SWITCH, pushbutton
1
Ref.
32
33
39
40
43
45
46
48
49
52
96
▲97a
▲97b
98
99
102
Part
16U160
16U707
119547
100270
119236
111570
115942
24R664
115480
16U680
16V158
16V162
16V507
16V161
16V157
16D576
103a
103b
109
110
111
113
124783
124507
108774
113505
125857
16V701
Description
Qty.
BATTERY, 18 ah, sealed
1
HARNESS, motor wire
1
NUT, hex, lock, nylon, thin
3
SCREW, cap, hex hd
2
SCREW, mach, torx pan hd
6
BOLT, carriage
6
NUT, hex, flange head
6
KIT, handle bar fastener
1
KNOB, to handle
1
LABEL, brand, S90, handle, upright 2
LABEL, 12V battery charge
1
LABEL, warning, iso, multiple
1
LABEL, warning, iso, Europe
1
LABEL, quick start instructions
1
LABEL, indicator light
1
LABEL, Made in USA w/global
1
comp
PLUG, converter, Asia/Aus
1
PLUG, converter, UK
1
STRAP, tie, wire
1
BATTERY, terminal nut
4
BATTERY, terminal bolt
2
BOOT, replacement
1
† 24P894 KIT, spray shield, S90 (includes 14, 15, 16)
▲ Replacement Warning and Safety labels are available
at no cost.
25
Parts
Parts
24
22
25
49
54
25
53
55
26
35
33
43
88
90
56
84
89
ti21267a
62
91
86
87
26
85
29
93
41
92
37
44
31
36
30
42
26
332119A
Parts
Parts List
Ref.
22‡
24
25
26
29
30
31
33
35
36
37
41
42
43
44
49
53
54
55
56
62
Part
Description
Qty.
24R795 KIT, hopper, S90
1
(includes 24, 25, 53, 54)
16U373 SEAL, lid, hopper
2
126108 SCREW, shoulder, socket head
2
24R883 KIT, cover, S90 pump (includes 43) 1
16T186 BRACKET, pump
1
126954 FITTING, elbow, 45 deg, 1/4 npt
1
277183 HOSE, cpld, 3/16 in. x 6 ft, 3300 wp 1
16U707 HARNESS, motor wire
1
126955 BUSHING, strain relief
1
113817 BUMPER
1
16T185 FITTING, pump adapter
1
100071 NUT, hex
1
117791 SCREW, cap, tri lobe
1
119236 SCREW, mach, torx pan hd
6
111800 SCREW, cap, hex hd
4
16U370 FILTER, hopper
1
16U679 LABEL, brand, S90, hopper, lside
1
16U677 LABEL, brand, S90, hopper, rside
1
16T184 VALVE, outlet, ball check
1
16U602 HOUSING, inlet assembly
1
109576 PACKING, o-ring
1
332119A
Ref.
84
85
86
87
88
89
90
91
92
Part
117464
104765
16U606
Description
Qty.
CLAMP, hose, micro 1.75 max dia.
1
PLUG, pipe headless
1
ROD, primary piston, S90
1
RECIPROCATOR, assy, DC, G2
1
HOUSING, drive, machining
1
GEAR, pinion
1
24R787 KIT, motor, DC, S90 (includes 89)
1
108326 SCREW
2
115478 SCREW, mach, torx/slt pan hd
4
24R172 KIT, complete pump, ASM
(includes 85-90, 92, 93)
24R786 KIT, pump housing only, S90
(includes 85, 86)
16U603 KIT, complete housing
(includes 55, 56)
‡ Lid Kit 24R820 is available (includes 24)
27
Parts
Parts
13
65
64
63
66
62
60
67
31
61
79
62
76
71
30
68
72
95
62
69
73
75
74
70
78
77
ti21268a
28
332119A
Parts
Parts List
Ref.
13
30
31
60
61
62
63
64
65
66
67
Part
277183
24P124
15D862
16T159
16U255
109576
24R790
Description
Qty.
HOSE, cpld, 3/16 in. x 6 ft, 3300 wp 1
KIT, holder, tip (includes 31-79)
1
NUT, hand
1
MANIFOLD, filter
1
HOLDER, tip
1
PACKING, o-ring
3
KIT, valve, prime, S90
1
(includes 62-65)
119956 PIN, straight
1
HANDLE, drain valve
1
162453 FITTING, (1/4 npsm x 1/4 npt)
1
103147 PLUG, pipe
1
332119A
Ref.
68
69
70
71
72
73
74
75
76
77
78
79
Part
16T160
287033
24P969
103875
16U667
16C645
196467
104893
195400
LL5315
243161
112774
Description
TUBE, filter
FILTER, 100 mesh
VALVE, cleanshot, turf
ADAPTER, hose, barb
TUBE, drain
TUBE, drain
VALVE
PACKING, o-ring
CLIP, spring
TIP, spray, RAC 5, striping
GUARD, RAC IV / 5
SCREW, mach, sltd hex wash hd
Qty.
1
1
1
1
1
1
1
1
1
1
1
2
29
Technical Data
Technical Data
U.S.
Metric
Maximum working pressure
1200 psi
8.3 MPa, 83 bar
Weight
60 lb
27.2 kg
Length
13.75 in.
34.9 cm
Width
5.25 in.
13.3 cm
Height
10.25 in.
26.0 cm
Storage temperature range ◆❖
33° to 120° F
1° to 48° C
Operating temperature range ✔
33° to 120° F
1° to 48° C
Sound pressure level
73.2 dBa† sound pressure level
84.2 dBa† sound power level
73.2 dBa† sound pressure level
84.2 dBa† sound power level
Vibration level acceleration
Less than 5.5 feet/s2 ††
Less than 1.7 m/s2††
Charging time
6 hours to 80%,
6 to 14 to 100%
6 hours to 80%,
6 to 14 to 100%
Power source
120 VAC
120 VAC
Voltage (DC)
12 V Maximum
12 V Maximum
Capacity
18 Ah, 43.2 Wh
18 Ah, 43.2 Wh
Dimensions:
Charger:
Battery (Sealed Lead Acid):
◆ Pump damage will occur if fluid freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect striper performance.
† per ISO 9614-2 measured at 3.3 feet (1m)
†† per ISO 5349, no load condition
30
332119A
Notes
Notes
332119A
31
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6926 or Toll Free: 1-800-690-2894 Fax: 612-623-6893 Toll Free Fax: 1-800-334-6955
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 332119
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Revision A - March 2013

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